Grizzly Scale T10009 User Manual

MODEL T10009  
5000 Kg DIGITAL CRANE SCALE  
OWNER'S MANUAL  
COPYRIGHT © OCTOBER, 2007 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#JM10065 PRINTED IN CHINA  
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Safety Instructions for Crane Scales  
8.  
ALWAYS DISCONNECT FROM  
POWER SOURCE BEFORE  
SERVICING. Make sure switch is in  
OFF position, charger is unplugged,  
and battery disconnected before  
servicing.  
1.  
2.  
READ THROUGH THE ENTIRE  
MANUAL BEFORE USING. This  
crane scale presents serious injury  
hazards to untrained users.  
NEVER ALLOW UNQUALIFIED  
PERSONNEL TO SERVICE THIS  
SCALE. Servicing the scale incor-  
rectly may reduce the maximum  
holding capacity of the load cell or  
cause the scale to give incorrect  
readings, which may result in over-  
loading.  
9.  
CHECK FOR DAMAGED PARTS  
BEFORE USING SCALE. Check  
for broken parts, loose bolts,  
cracked or worn components and  
any other conditions that may  
affect machine operation. Repair or  
replace damaged parts.  
3.  
4.  
DO NOT LIFT MORE THAN  
THE MAXIMUM SUGGESTED  
CAPACITY. Be aware that the load  
weight, harnesses, and load bear-  
ing equipment all contribute to the  
total load weight. Overloading may  
cause the load to fall.  
10. USE RECOMMENDED ACCES-  
SORIES. Refer to the instruction  
manual for recommended acces-  
sories. The use of improper acces-  
sories may increase risk of injury.  
11. NEVER LET LOADS SWING.  
Unsteady loads may become unbal-  
anced and fall. Swinging motions  
cause wear on components and  
may cause them to break.  
NEVER LIFT HEAVY LOADS  
WHEN TIRED, OR UNDER THE  
INFLUENCE OF DRUGS OR  
ALCOHOL. Be mentally alert at all  
times when lifting or moving heavy  
loads.  
12. USE CORRECT HARNESSES.  
Never use oversized or multiple  
harnesses.  
5.  
6.  
7.  
ONLY ALLOW TRAINED AND  
PROPERLY SUPERVISED PER-  
SONNEL TO OPERATE SCALE.  
Make sure operation instructions  
are safe and clearly understood.  
13. CHARGE ONLY USING THE  
SUPPLIED  
CHARGER  
AND  
BATTERY. Do not use with other  
batteries, chargers or scales.  
NEVER LEAVE A LOAD WHILE  
SUSPENDED. Lower the load to  
the ground and un-hook all loads  
and harnesses before leaving the  
crane scale unattended.  
14. DO NOT EXPOSE BATTERY OR  
CHARGER TO WET OR RAINY  
CONDITIONS. Moisture greatly  
increases the risk of a shock haz-  
ard.  
NEVER SUSPEND THE LOAD  
OVER OR NEAR  
A
PERSON.  
Loads may fall at any given time  
due to overloading, improper load-  
ing procedures, or failure of a com-  
ponent.  
15. DO NOT STORE BATTERY WITH  
CONDUCTIVEMATERIALS.Storing  
the battery in a box of screws or  
nails can cause shorting across the  
battery poles.  
-2-  
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SECTION 2: INTRODUCTION  
Foreword  
Contact Info  
It is our pleasure to provide this manual  
with the Model T10009. It was written to  
encourage safety considerations and guide  
you through general operating procedures  
and maintenance.  
If you have any comments regarding this  
manual, please contact us:  
Grizzly Industrial, Inc.  
C/O Technical Documentation Manager  
P.O. Box 2069  
The specifications, details, and photo-  
graphs in this manual represent the Model  
T10009 as supplied when the manual was  
prepared. However, owing to Grizzly’s pol-  
icy of continuous improvement, changes  
may be made at any time with no obligation  
on the part of Grizzly.  
Bellingham, WA 98227-2069  
Most importantly, we stand behind our  
tools. If you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Machine Data  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
Maximum Capacity..5,000 Kg (11,026 lbs.)  
Minimum Load.....................41 Kg (90 lbs.)  
Accuracy Class.....................OIML Class III  
Crane Battery.........Rechargeable 6V/10Ah  
Crane Battery Life..........................+80 hrs.  
Crane Adapter..............AC220V/DC9V1.5A  
Operating Temperature.........-10ºC – 40ºC/  
14°F – 104°F  
Operating Humidity..................90% or Less  
Remote Control Battery.....#5, 1.5Vx2 (AA)  
Digital Display...........................5 Digit LED  
Character Display Height..................30mm  
Scale Body..........Die-Cast Aluminum Case  
Read the manual before operation.  
Become familiar with this scale, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety or  
operational information is not under-  
stood or followed.  
Model T10009 5000 Kg Digital Crane Scale  
-3-  
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SECTION 3: SET UP  
Unpacking  
Site Consideration  
Weight Capacity  
Your crane scale was carefully packaged  
for safe shipping. If you discover any dam-  
age after you have signed for delivery,  
immediately call Customer Service at (570)  
546-9663 for advice.  
The Model T10009 crane scale has a max-  
imum capacity of 5,000 Kg (11,026 lbs.).  
When choosing a mounting site, verify that  
the lifting structure can withstand at least  
the maximum loading capacity as well as  
any possible overloading that may occur.  
Save the containers and all packing materi-  
als for possible inspection by the carrier or  
its agent. Otherwise, filing a freight claim  
can be difficult.  
Working Clearances  
Consider existing and anticipated needs,  
dimensions of your weighing platform, size  
of material to be weighed, and whether  
you need the scale to be mobile or in a  
stationary location when establishing an  
installation site for your crane scale. For  
an accurate reading, there must not be any  
items near the scale or weighing platform  
that may lean or fall and add weight.  
When you are completely satisfied with  
the condition of the shipment, you should  
inventory the contents.  
Inventory  
Model T10009 Inventory (Figure 1)  
Power Outlets  
A. Crane Scale ....................................... 1  
B. Scale Battery Charger ....................... 1  
C. Remote Control.................................. 1  
The Model T10009 crane scale includes a  
remote control and scale battery charger.  
When establishing a site for your scale,  
make sure outlets are located near the  
scale so power or extension cords are  
clear of high-traffic areas.  
A
Do not place the crane scale in areas of  
high electrical fields. Electrical fields can  
effect scale accuracy.  
B
C
Figure 1. Model T10009 inventory  
No list of safety guidelines is complete, because every work environment is  
different. Always consider safety first and use common sense. Failure to use this  
tool with caution and respect could result in serious personal injury.  
-4-  
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Mounting and Loading Hardware  
When attaching hardware to the crane  
scale:  
DO NOT attach multiple chains or har-  
nesses directly to the scale. Only one  
point of contact should be used on the  
hook and shackle to lessen the chance  
of the load falling and to allow proper  
load alignment.  
24"  
DO NOT attach oversized items or har-  
nesses directly to the scale. Oversized  
loading hardware create multiple points  
of contact and will not fit properly with  
the crane scale hardware. Inaccurate  
readings, uneven, and dangerous loads  
may result.  
112  
"
Refer to Figures 2 & 3 for the dimensions  
of Model T10009.  
14 316"  
Figure 3. Scale side view measurements.  
4 716"  
Like all tools there is potential danger  
when operating this tool. Accidents  
can be caused by lack of familiarity  
or failure to pay attention. If normal  
safety precautions are overlooked  
or ignored, serious personal injury  
may occur.  
6 18  
"
 
To maintain accuracy, the scale  
should remain hanging and not be  
allowed to rest on the ground for a  
significant amount of time.  
9 18  
"
Figure 2. Scale front view measurements.  
Model T10009 5000 Kg Digital Crane Scale  
-5-  
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SECTION 4: OPERATIONS  
Scale Functions  
Hold LED Display  
Tare LED Display  
 
 
�  
Tare Button  
ON/OFF Button  
 
��  
Load Stable LED Display  
Figure 4. Scale face.  
Remote Receiver Window  
Turning the Scale ON  
Tare Function  
After your crane scale has been properly  
suspended, familiarize yourself with the  
functions both on the scale and on the  
remote control. Begin by holding down the  
ON/OFF button on the scale to turn it ON  
(Figure 4). Each time the scale is turned  
on, it will flash a series of displays. Use the  
table below to familiarize yourself with the  
display and its meanings.  
The tare function will allow you to auto-  
matically deduct the weight of the weigh-  
ing platforms or containers, resulting in a  
final weight of only the items that you want  
weighed (the net weight). When your scale  
is ready, attach your weighing platform to  
the lifting hook at the bottom of the scale,  
then wait until the "STEADY" light comes  
on. Before placing any items on the plat-  
form, deduct the weight of the platform  
by pressing the TARE button on the scale  
(Figure 4), or by pressing Tare on the  
remote control. After you have selected  
the Tare function for the platform, the scale  
will return to 0 lbs. between loads until you  
turn off the scale.  
F
u
n
cti  
o
n
D
i
s
pl  
a
y
Action  
Off/On  
5000 Maximum capacity in Kg.  
U X.XX Current battery voltage  
99999 Warming up  
88888  
77777  
66666  
55555  
44444  
33333  
22222  
Power Saving  
If the load is left at stable status, ("STEADY"  
as shown in Figure 4), for longer than 15  
minutes, the screen will flash "" to save  
power and will return to normal weighing  
readings when the load is changed. If  
the load is left at stable status for over 60  
minutes, the scale will turn OFF automati-  
cally.  
11111  
00000  
- XX Current weight  
0
Steady light will engage, ready  
To guarantee accuracy for your crane  
scale, allow it warm up without a load for  
3-5 minutes.  
-6-  
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Overload Warning  
Remote Control  
Functions  
If the load exceeds the maximum capacity  
(net + tare weight), OVER will be displayed  
on the screen. DO NOT overload the  
scale. Overloading the scale may result  
in injury, damage the scale, and void your  
warranty.  
Display LED  
Turning the Scale OFF  
To turn the scale OFF, hold down the  
ON/OFF button on the scale or hold down  
the OFF button on the remote control.  
Zero  
Tare  
 
Note: The scale will not turn OFF unless it  
is at the main weighing screen.  
MR  
 
M+  
 
 
��  
Clear  
 
 
F1  
Hold  
�  
Do not use this scale during lightning  
and rain storms or other inclement  
weather. Turn the scale OFF, unplug  
any charging equipment, and remove  
the battery.  
 
Off  
�  
If this scale is used for the selling of  
goods, it must be "Legal for Trade"  
and calibrated regularly.  
Figure 5. Remote control buttons.  
Note: The remote control is a generic  
remote and may contain buttons that will  
not be used with this particular model.  
Should you lose the included remote con-  
trol, these functions cannot be completed.  
To obtain a replacement controller from  
Grizzly, call 1-800-523-4777.  
Zero Function  
Generally, your scale will initially read the  
weight of the hook. To return your scale to  
zero lbs., press the  
remote control.  
button on the  
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Scale Battery  
Hold Function  
The scale will automatically display the  
current scale battery voltage when you  
turn the scale ON and OFF. To check the  
voltage during use, press the MR button  
on the remote control and the screen will  
display SHIFT. Press the F1 button and the  
screen will display U X.XX. To return to the  
main display, press MR again.  
When the load has been added to the  
scale, wait until the STEADY light goes off,  
signifying that the load is stable (Figure 4).  
If you would like the weight value to remain  
on the screen, press the HOLD button on  
the remote control and the Hold LED will  
flash on the display (Figure 4). To clear the  
screen, press the HOLD button again.  
When the battery voltage is lower than  
U 5.80, the screen will flash to alert you.  
The scale will continue to display for  
approximately one minute longer and then  
turn OFF automatically. The scale will  
need to be charged before further use.  
Advance Tare Weight  
To input a known tare weight before weigh-  
ing an item, press MR and the screen  
will display SHIFT. Press TARE, and the  
screen will display 00000. To input the  
desired weight, scroll to the right by press-  
ing the right arrow (TARE) button on  
the remote control until you come to the  
number that you would like to change. To  
increase the number from zero, press the  
The Model T10009 has an easy to remove  
battery for convenient charging. Remove  
the two outer cap screws from the back of  
the scale body. Slide the battery out and  
unplug the wire clip connection, as shown  
in Figure 6.  
left button (  
) on the remote control.  
To submit the tare amount, press MR and  
the TARE light will come on the scale,  
automatically deducting the imputed tare  
weight. The tare weight will stay the same  
until the scale is turned OFF.  
Clear Function  
To clear, press the CLEAR button and the  
screen will flash CLr. If you would like to  
approve the clear command, press the MR  
button and the screen will display "End",  
and return to the main screen. If you would  
like to cancel the clear command, press  
the CLEAR button again and the display  
will return to the main screen.  
Figure 6. Unplugging the battery.  
To recharge the battery:  
1. Turn the scale OFF.  
2. Connect the supplied adapter into the  
socket located in the back of the scale,  
then into a grounded 110V outlet. The  
light turns orange while charging and  
turns red when charging is complete.  
Note: The battery should re-charge for  
at least 8 hours.  
-8-  
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Reference Guide  
For quick references and questions about scale displays, use the charts below for assis-  
tance.  
Function  
Button  
Display  
Action  
On  
ON/OFF  
5000 Maximum capacity in Kg.  
U X.XX Current battery voltage  
99999  
88888  
77777  
66666  
55555  
44444  
33333  
22222  
11111  
00000  
- XX  
Warming up  
Current weight  
0
Steady light will engage, ready  
OFF  
OFF or ON/OFF U X.XX  
OFF  
Scale is OFF  
Zero  
Tare  
Hold  
0
Display reads 0  
TARE/ TARE 0.00  
Display reads 0, Tare LED is on  
Weight is held, press HOLD to exit  
HOLD  
XXXXX  
Function  
Button Display  
Butto  
n
Action  
Voltage  
MR  
SHIFT  
F1  
U X.XX, press MR to exit  
Advance Tare MR  
SHIFT  
TARE/TARE TARE to scroll right  
to increase number  
M+ to submit and scroll left  
MR to submit total, "TARE" LED is on  
Clear  
CLEAR CLR  
MR  
CLEAR  
End, Confirm & return to main screen  
Cancel & return to main screen  
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-9-  
SECTION 5: MAINTENANCE  
If the scale becomes dirty, clean the  
General  
screen with a soft cloth using a mild win-  
dow cleaner or detergent. Avoid using  
paper towels. DO NOT use solvents,  
Regularly check mounting hardware for  
chemicals or other corrosive materials to  
cracks, unsafe wear, deformation, or warp-  
clean the scale.  
ing. DO NOT attempt to fix the mount-  
ing hardware! Discard and replace all  
If the scale will not be used for a pro-  
damaged mounting hardware. Regularly  
longed amount of time, remove the battery.  
check for loose pins, rings, screws, and  
Suspend the scale at all times and do not  
safety latches. Tighten or replace any  
allow it to rest on the ground.  
loose items. Damaged or loose parts may  
cause the load to fall and may result in  
serious injury.  
Always keep the scale in a hanging posi-  
tion to relieve strain on the load cell. Never  
!
leave a load or weighing equipment on the  
scale when not in use. This may cause  
excessive strain on the precision weighing  
device and may result in inaccurate read-  
ings and shorten the life of your scale.  
Always DISCONNECT POWER before  
servicing, adjusting, or doing main-  
tenance to reduce the risk of acci-  
dental injury or electrocution.  
When recharging the scale battery, charge  
for at least 8 hours. Excessive charging  
will not damage the battery. Batteries must  
be recycled or disposed of properly.  
If your scale malfunctions beyond the  
scope of this manual, do not attempt to fix  
it yourself. Contact a certified professional  
for any electrical or detailed calibration  
work.  
BATTERY MUST BE RECYCLED OR DISPOSED  
OF PROPERLY. Consult your local disposal com-  
pany for recycling options in your area.  
-10-  
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SECTION 6: SERVICE  
Troubleshooting  
Symptom  
Possible Cause  
Solution  
No display when  
the scale is turned  
ON.  
1. Battery is dead or damaged.  
1. Check and charge or  
replace battery.  
2. Tighten the battery contact.  
2. Battery contact is loose.  
1. Low battery.  
Display flashes.  
1. Recharge or replace bat-  
tery.  
Scale will not turn  
ON or OFF.  
1. ON/OFF button is damaged.  
1. Check and clean the button  
and button contact.  
2. Scale is still in function mode. 2. Exit out of the function to  
the main screen, then turn  
the scale OFF.  
Display will not  
show a stable  
weight.  
1. The load is unstable.  
2. Load cell cable is damaged.  
1. Stabilize the load.  
2. Check and replace load  
cell.  
3. The scale has been in a damp 3. Put the scale in a dry envi-  
environment for a prolonged  
amount of time.  
ronment.  
Recharge indicator 1. Damaged adaptor.  
light will not turn  
1. Check or replace the adap-  
tor.  
ON.  
2. The adaptor is not fully  
plugged into the scale or out-  
let.  
2. Insert the plug again.  
Scale unable to  
tare.  
1. Damaged TARE button.  
1. Check and clean the button  
and button contact.  
Large weight error. 1. Scale is not suspended prop-  
erly.  
1. Check the scale, har-  
nesses, etc. Review Setup  
section on Page 4.  
Battery unable to  
charge.  
1. Battery is damaged.  
2. Outlet is damaged.  
3. Charger is damaged.  
1. Replace the battery.  
2. Replace the outlet.  
3. Replace the charger.  
Remote will not  
work.  
1. Remote control is too far away 1. Move the remote closer to  
from the scale.  
the scale.  
2. Dirty receiver window.  
3. Remote control batteries are  
low.  
2. Check and clean window.  
3. Replace controller batter-  
ies.  
4. Remote is broken.  
4. Replace remote.  
The display will not 1. The scale has not had enough 1. Allow the scale to warm up  
show "0" with an  
empty load.  
time to warm up.  
for 3-5 minutes after turning  
it on.  
2. The scale has been placed on 2. Suspend the scale.  
the ground and not suspended  
for a prolonged time.  
Model T10009 5000 Kg Digital Crane Scale  
-11-  
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T10009 Front View Parts Breakdown  
 
 
 
 
��  
 
 
 
 
 
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
PT10009001 ANCHOR SHACKLE  
PT10009002 SPECIAL BOLT 1-3/8 -6  
PN38 HEX NUT 1-3/8 -6  
11 PT10009011 LED W/ WIRE ASSEMBLY  
12 PT10009012 SCALE FACE PLATE  
13 PT10008014 TARE WIRE ASSEMBLY  
14 PT10008015 SCREEN  
PT10009004 COTTER PIN  
PT10008005 FRONT GASKET  
15 PT10008016 POWER WIRE ASSEMBLY  
16 PT10008017 COUPLING HEX NUT M3-.5 X 20  
PS79M  
PN07M  
PHLP HD SCR M3-.5 X 8  
HEX NUT M3-.5  
17 PS79M  
PHLP HD SCR M3-.5 X 8  
PT10009008 CIRCUIT BOARD  
PS55M PHLP HD SCR M3-.5 X 10  
LOCK WASHER 3MM  
18 PT10009018 FRONT BATTERY WIRE ASSY  
19 PT10009019 LOAD CELL WIRE ASSY  
10 PLW09M  
-12-  
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T10009 Rear View Parts Breakdown  
 
��  
 
 
 
 
 
��  
 
 
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
�  
��  
 
 
�  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
20 PT10009020  
21 PT10009021  
22 PT10009022  
23 PT10009023  
24 PT10009024  
FLAT WASHER 29MM  
COTTER PIN  
32 PLW02M  
33 PSB162M  
LOCK WASHER 4MM  
CAP SCREW M4-.7 X 25  
BATTERY BRACKET  
PHLP HD SCR M3-.5 X 8  
SPACER  
CLEVIS PIN 29 X 85  
LIFTING YOKE  
34 PT10008038  
35 PS79M  
HOOK ASSEMBLY  
36 PT10008040  
37 PT10008041  
38 PT10008042  
39 PLW09M  
24-1 PT10008028-1 HOOK  
BATTERY CIRCUIT W/WIRE ASSY  
COUPLING HEX NUT M3-.5 X 11  
LOCK WASHER 3MM  
PHLP HD SCR M3-.5 X 8  
HEX NUT M4-.7  
24-2 PS52M  
PHLP HD SCR M4-.7 X 20  
24-3 PT10008028-3 SAFETY LATCH  
24-4 PLN01M  
LOCK NUT M4-.7  
40 PS79M  
25 PT10009025  
26 PT10008030  
27 PT10009027  
28 PT10008032  
29 PSB02M  
SCALE BODY  
41 PN04M  
REAR GASKET  
42 PS38M  
PHLP HD SCR M4-.7 X 10  
BATTERY BOX HANDLE  
BATTERY 6V  
REAR BATTERY WIRE ASSY  
REAR PLATE  
43 PT10008045  
44 PT10008048  
45 PT10006014  
46 PT10006032  
CAP SCREW M6-1 X 20  
FLAT WASHER 6MM  
LOCK NUT M4-.7  
REMOTE CONTROL  
BATTERY CHARGER  
30 PW03M  
31 PLN01M  
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-13-  
WARRANTY  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original  
purchaser from the date of purchase. This warranty does not apply to defects due directly or  
indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of mainte-  
nance. This is Grizzly’s sole written warranty and any and all warranties that may be implied  
by law, including any merchantability or fitness, for any particular purpose, are hereby limited  
to the duration of this written warranty. We do not warrant or represent that the merchandise  
complies with the provisions of any law or acts unless the manufacturer so warrants. In no  
event shall Grizzly’s liability under this warranty exceed the purchase price paid for the prod-  
uct and any legal actions brought against Grizzly shall be tried in the State of Washington,  
County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental,  
contingent, special, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details.  
We will then issue you a “Return Authorization Number,” which must be clearly posted on  
the outside as well as the inside of the carton. We will not accept any item back without this  
number. Proof of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they  
constantly strive to achieve better quality equipment. We make every effort to ensure that  
our products meet high quality and durability standards and we hope you never need to use  
this warranty.  
Please feel free to write or call us if you have any questions about the machine or the  
manual.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail:  
Thank you again for your business and continued support. We hope to serve you again  
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Graco Stroller PD162496B User Manual
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