Grizzly Saw T10460 User Manual

MODEL T10460, T10462 &  
T10464  
PANEL SHAPING JIG  
OWNER'S MANUAL  
(For models manufactured since 01/12)  
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
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Table of Contents  
INTRODUCTION............................................... 2  
SECTION 4: ACCESSORIES......................... 17  
BVcjVaꢀ6XXjgVXnꢀ########################################### '  
8dciVXiꢀ>c[d#################################################### '  
BVX]^cZꢀ9ZhXg^ei^dcꢀ###################################### '  
>YZci^[^XVi^dc################################################### (  
BVX]^cZꢀ9ViVꢀH]ZZi###################################### )  
SECTION 5: MAINTENANCE......................... 18  
HX]ZYjaZ###################################################### &-  
SECTION 6: SERVICE ................................... 18  
IgdjWaZh]ddi^c\ꢀ########################################### &-  
8aZVc^c\####################################################### &-  
AjWg^XVi^dcꢀ################################################### &-  
SECTION 1: SAFETY....................................... 5  
HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBVX]^cZgnꢀ################## *  
6YY^i^dcVaꢀHV[Zinꢀ>chigjXi^dchꢀ[dgꢀ?^\h############ ,  
SECTION 7: PARTS....................................... 19  
BV^cꢀ7gZV`Ydlc########################################## &.  
EVgihꢀA^hi###################################################### '%  
EcZjbVi^XꢀHnhiZb####################################### '&  
AVWZahꢀ########################################################## ''  
SECTION 2: SETUP ......................................... 8  
CZZYZYꢀ[dgꢀHZije########################################### -  
JceVX`^c\###################################################### -  
>ckZcidgn######################################################## -  
H^iZꢀ8dch^YZgVi^dch######################################## .  
H]VeZgꢀIVWaZꢀH^oZ####################################### .  
EaVXZbZciꢀAdXVi^dc##################################### .  
6iiVX]^c\ꢀ<jVgYh######################################### &%  
6^gꢀ8dccZXi^dcꢀ############################################# &%  
IZhiꢀGjcꢀ###################################################### &%  
WARRANTY & RETURNS ............................. 25  
SECTION 3: OPERATIONS ........................... 11  
DeZgVi^dcꢀDkZgk^Zl##################################### &&  
Ldg`e^ZXZꢀ>cheZXi^dc################################### &'  
7Vh^Xꢀ8dcigdah############################################## &'  
DC$D;;ꢀ8dcigdaꢀKVakZꢀ############################## &'  
8aVbe^c\ꢀHl^iX]Zh#################################### &'  
6Y_jhi^c\ꢀ6^g[adl######################################## &(  
6Y_jhibZcihꢀ################################################# &(  
6Y_jhi^c\ꢀ8aVbeꢀ=Z^\]i############################# &(  
Edh^i^dc^c\ꢀLdg`e^ZXZ############################### &)  
>chiVaa^c\ꢀIZbeaViZꢀ;ZcXZꢀ######################### &)  
>chiVaa^c\ꢀIZbeaViZh################################### &)  
>chiVaa^c\ꢀB^iZgꢀ7Vg##################################### &*  
>chiVaa^c\ꢀKZgi^XVaꢀ;ZcXZꢀ############################ &*  
GjWꢀ8daaVg################################################## &*  
8aVbe^c\ꢀLdg`e^ZXZꢀ################################# &*  
Jh^c\ꢀ?^\#################################################### &+  
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INTRODUCTION  
Manual Accuracy  
Contact Info  
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Machine Description  
BVcj[VXijgZꢀ9ViZꢀ  
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Identification  
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IZbeaViZ  
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Figure 1.ꢀ>YZci^[^XVi^dcꢀꢂI&%)+'ꢀh]dlcꢃ#  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before beginning  
any operations.  
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Machine Data Sheet  
MODEL T10460, T10462, T10464  
PANEL SHAPING JIG  
Model Number  
Product Dimensions  
LZ^\]i  
T10460  
T10462  
T10464  
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Shipping Dimensions  
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Pneumatic  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions.  
This manual uses a series of symbols and signal words intended to convey the level of impor-  
tance of the safety messages. The progression of symbols is described below. Remember that  
safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
OWNER’S MANUAL. GZVYꢀ VcYꢀ jcYZghiVcYꢀ WEARING PROPER APPAREL. 9dꢀ cdiꢀ lZVgꢀ  
Xadi]^c\!ꢀ VeeVgZa!ꢀ dgꢀ _ZlZagnꢀ i]Viꢀ XVcꢀ WZXdbZꢀ  
ZciVc\aZYꢀ ^cꢀ bdk^c\ꢀ eVgih#ꢀ 6alVnhꢀ i^Zꢀ WVX`ꢀ dgꢀ  
XdkZgadc\]V^g#LZVgcdc"ha^e[ddilZVgidVkd^Yꢀ  
VXX^YZciVaꢀha^ehꢀl]^X]ꢀXdjaYꢀXVjhZꢀVꢀadhhꢀd[ꢀldg`"  
e^ZXZꢀXdcigda#  
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JcigV^cZYꢀjhZghꢀXVcꢀWZꢀhZg^djhanꢀ]jgi#  
EYE PROTECTION.ꢀ6alVnhꢀlZVgꢀ6CH>"VeegdkZYꢀ  
hV[Zinꢀ\aVhhZhꢀdgꢀVꢀ[VXZꢀh]^ZaYꢀl]ZcꢀdeZgVi^c\ꢀdgꢀ  
dWhZgk^c\ꢀ bVX]^cZgnꢀ idꢀ gZYjXZꢀ i]Zꢀ g^h`ꢀ d[ꢀ ZnZꢀ  
^c_jgnꢀdgꢀWa^cYcZhhꢀ[gdbꢀ[an^c\ꢀeVgi^XaZh#ꢀ:kZgnYVnꢀ  
ZnZ\aVhhZhꢀVgZꢀcdiꢀVeegdkZYꢀhV[Zinꢀ\aVhhZh#  
HEARING PROTECTION. 6alVnhꢀ lZVgꢀ ]ZVg"  
^c\egdiZXi^dcl]ZcdeZgVi^c\dgdWhZgk^c\adjYꢀ  
bVX]^cZgn#ꢀ :miZcYZYꢀ ZmedhjgZꢀ idꢀ i]^hꢀ cd^hZꢀ  
l^i]dji]ZVg^c\egdiZXi^dcXVcXVjhZeZgbVcZciꢀ  
]ZVg^c\ꢀadhh#  
HAZARDOUS DUST. 9jhiꢀ XgZViZYꢀ l]^aZꢀ jh^c\ꢀ  
bVX]^cZgnꢀ bVnꢀ XVjhZꢀ XVcXZg!ꢀ W^gi]ꢀ YZ[ZXih!ꢀ dgꢀ  
adc\"iZgbgZhe^gVidgnYVbV\Z#7ZVlVgZd[Yjhiꢀ  
]VoVgYhꢀVhhdX^ViZYꢀl^i]ꢀZVX]ꢀldg`e^ZXZꢀbViZg^Va!ꢀ  
VcYꢀValVnhꢀlZVgꢀVꢀC>DH="VeegdkZYꢀgZhe^gVidgꢀidꢀ  
gZYjXZꢀndjgꢀg^h`#  
MENTAL ALERTNESS. 7Zꢀ bZciVaanꢀ VaZgiꢀ l]Zcꢀ  
gjcc^c\ꢀ bVX]^cZgn#ꢀ CZkZgꢀ deZgViZꢀ jcYZgꢀ i]Zꢀ  
^c[ajZcXZꢀd[ꢀYgj\hꢀdgꢀVaXd]da!ꢀl]Zcꢀi^gZY!ꢀdgꢀl]Zcꢀ  
Y^higVXiZY#  
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DISCONNECTING POWER SUPPLY.ꢀ6alVnhꢀY^h" GUARDS & COVERS. <jVgYhꢀ VcYꢀ XdkZghꢀ XVcꢀ  
XdccZXiꢀ bVX]^cZꢀ [gdbꢀ edlZgꢀ hjeeanꢀ WZ[dgZꢀ hZg"  
k^X^c\!ꢀ VY_jhi^c\!ꢀ dgꢀ X]Vc\^c\ꢀ Xjii^c\ꢀ iddahꢀ ꢂW^ih!ꢀ  
WaVYZh!XjiiZgh!ZiX#ꢃ#BV`ZhjgZhl^iX]^h^cD;;ꢀ  
edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\ꢀidꢀVkd^YꢀVcꢀjcZmeZXi"  
ZYꢀdgꢀjc^ciZci^dcVaꢀhiVgi#  
egdiZXindj[gdbVXX^YZciVaXdciVXil^i]bdk^c\ꢀ  
eVgihdg[an^c\YZWg^h#BV`ZhjgZi]ZnVgZꢀ egde"  
Zgan^chiVaaZY!jcYVbV\ZY!VcYldg`^c\XdggZXianꢀ  
WZ[dgZꢀjh^c\ꢀbVX]^cZ#  
NEVER STAND ON MACHINE.ꢀHZg^djhꢀ^c_jgnꢀdgꢀ  
VXX^YZciVaXdciVXil^i]Xjii^c\iddabVndXXjg^[ꢀ  
bVX]^cZꢀ^hꢀi^eeZY#ꢀBVX]^cZꢀbVnꢀWZꢀYVbV\ZY#  
APPROVED OPERATION. JcigV^cZYꢀ deZgVidghꢀ  
XVcꢀ WZꢀ hZg^djhanꢀ ]jgiꢀ Wnꢀ bVX]^cZgn#ꢀ Dcanꢀ Vaadlꢀ  
igV^cZYꢀ dgꢀ egdeZganꢀ hjeZgk^hZYꢀ eZdeaZꢀ idꢀ jhZꢀ  
bVX]^cZ#L]ZcbVX]^cZ^hcdiWZ^c\jhZY!Y^h"  
XdccZXiꢀ edlZg!ꢀ gZbdkZꢀ hl^iX]ꢀ `Znh!ꢀ dgꢀ adX`"djiꢀ  
bVX]^cZꢀidꢀegZkZciꢀjcVji]dg^oZYꢀjhZ·ZheZX^Vaanꢀ  
VgdjcYꢀX]^aYgZc#ꢀBV`Zꢀldg`h]deꢀ`^Yꢀegdd[ꢅ  
STABLE MACHINE. JcZmeZXiZYꢀbdkZbZciꢀYjg"  
^c\deZgVi^dch\gZVian^cXgZVhZhg^h`d[^c_jgndgꢀ  
adhhꢀ d[ꢀ Xdcigda#ꢀ 7Z[dgZꢀ hiVgi^c\!ꢀ kZg^[nꢀ bVX]^cZhꢀ  
VgZꢀhiVWaZꢀVcYꢀbdW^aZꢀWVhZꢀꢂ^[ꢀjhZYꢃꢀ^hꢀadX`ZY#  
DANGEROUS ENVIRONMENTS. 9dꢀ cdiꢀ jhZꢀ  
bVX]^cZgnꢀ ^cꢀ lZiꢀ dgꢀ gV^cnꢀ adXVi^dch!ꢀ XajiiZgZYꢀ  
VgZVh!ꢀVgdjcYꢀ[aVbbVWaZh!ꢀdgꢀ^cꢀYVg`ꢀVgZVh#ꢀ@ZZeꢀ  
ldg`ꢀVgZVꢀXaZVc!ꢀYgn!ꢀVcYꢀlZaa"a^\]iZY#  
AWKWARD POSITIONS. @ZZeꢀ egdeZgꢀ [ddi^c\ꢀ  
VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZhꢀl]ZcꢀdeZgVi^c\ꢀbVX]^cZ#ꢀ  
9dꢀcdiꢀdkZggZVX]ꢅꢀ6kd^YꢀVl`lVgYꢀ]VcYꢀedh^i^dchꢀ  
i]VibV`Zldg`e^ZXZXdcigdaY^[[^Xjaidg^cXgZVhZꢀ  
i]Zꢀg^h`ꢀd[ꢀVXX^YZciVaꢀ^c_jgn#  
ONLY USE AS INTENDED. Dcanꢀ jhZꢀ bVX]^cZꢀ  
[dg^ih^ciZcYZYejgedhZ#CZkZgbdY^[nbVX]^cZꢀ  
[dgꢀVꢀejgedhZꢀcdiꢀ^ciZcYZYꢀWnꢀi]ZꢀbVcj[VXijgZgꢅ  
UNATTENDED OPERATION. CZkZgꢀ aZVkZꢀ  
bVX]^cZꢀgjcc^c\ꢀl]^aZꢀjcViiZcYZY#ꢀIjgcꢀbVX]^cZꢀ  
OFFꢀVcYꢀZchjgZꢀVaaꢀbdk^c\ꢀeVgihꢀXdbeaZiZanꢀhideꢀ  
WZ[dgZꢀlVa`^c\ꢀVlVn#  
USE RECOMMENDED ACCESSORIES.ꢀ8dchjaiꢀ  
i]^hꢀdlcZg»hꢀbVcjVaꢀdgꢀi]ZꢀbVcj[VXijgZgꢀ[dgꢀgZX"  
dbbZcYZYꢀ VXXZhhdg^Zh#ꢀ Jh^c\ꢀ ^begdeZgꢀ VXXZh"  
hdg^Zhꢀl^aaꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^djhꢀ^c_jgn#  
MAINTAIN WITH CARE.ꢀ;daadlꢀVaaꢀbV^ciZcVcXZꢀ  
^chigjXi^dchꢀ VcYꢀ ajWg^XVi^dcꢀ hX]ZYjaZhꢀ idꢀ `ZZeꢀ  
bVX]^cZꢀ^cꢀ\ddYꢀldg`^c\ꢀXdcY^i^dc#ꢀ6cꢀ^begdeZganꢀ  
bV^ciV^cZYꢀbVX]^cZꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ^c_jgn#ꢀ  
CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ  
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ  
VgZV#ꢀHideꢀjh^c\ꢀbVX]^cZꢀ^[ꢀX]^aYgZcꢀdgꢀWnhiVcY"  
ZghꢀWZXdbZꢀVꢀY^higVXi^dc#  
CHECK DAMAGED PARTS. GZ\jaVganꢀ ^cheZXiꢀ  
bVX]^cZꢀ [dgꢀ YVbV\ZYꢀ eVgih!ꢀ addhZꢀ Wdaih!ꢀ b^h"  
VY_jhiZYꢀ dgꢀ b^h"Va^\cZYꢀ eVgih!ꢀ W^cY^c\!ꢀ dgꢀ Vcnꢀ  
REMOVE ADJUSTING TOOLS. CZkZgꢀ aZVkZꢀ di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ V[[ZXiꢀ hV[Zꢀ deZgVi^dc#ꢀ  
VY_jhibZciꢀiddah!ꢀX]jX`ꢀ`Znh!ꢀlgZcX]Zh!ꢀZiX#ꢀ^cꢀdgꢀ 6alVnhꢀgZeV^gꢀdgꢀgZeaVXZꢀYVbV\ZYꢀdgꢀb^h"VY_jhi"  
dcꢀbVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#  
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢅ  
MAINTAIN POWER CORDS. L]ZcY^hXdccZXi"  
SECURING WORKPIECE. L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ  
XaVbehdgk^hZhidhZXjgZldg`e^ZXZ#6hZXjgZYꢀ  
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ  
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#  
^c\ꢀ XdgY"XdccZXiZYꢀ bVX]^cZhꢀ [gdbꢀ edlZg!ꢀ \gVWꢀ  
VcYꢀejaaꢀi]Zꢀeaj\·CDIꢀi]ZꢀXdgY#ꢀEjaa^c\ꢀi]ZꢀXdgYꢀ  
bVnꢀ YVbV\Zꢀ i]Zꢀ l^gZhꢀ ^ch^YZ#ꢀ 9dꢀ cdiꢀ ]VcYaZꢀ  
XdgY$eaj\ꢀl^i]ꢀlZiꢀ]VcYh#ꢀ6kd^YꢀXdgYꢀYVbV\ZꢀWnꢀ  
`ZZe^c\ꢀ^iꢀVlVnꢀ[gdbꢀ]ZViZYꢀhjg[VXZh!ꢀ]^\]ꢀigV[[^Xꢀ  
VgZVh!ꢀ]Vgh]ꢀX]Zb^XVah!ꢀVcYꢀlZi$YVbeꢀadXVi^dch#  
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ  
ldg`ꢀ V\V^chiꢀ i]Zꢀ gdiVi^dcꢀ d[ꢀ WaVYZhꢀ dgꢀ XjiiZgh#ꢀ  
;ZZY^c\ꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀd[ꢀgdiVi^dcꢀbVnꢀejaaꢀ  
ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#  
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ  
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ  
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢅꢀ  
8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ 9ZeVgibZciꢀ Viꢀ  
ꢂ*,%ꢃꢀ*)+".++(#  
FORCING MACHINERY.ꢀ9dꢀcdiꢀ[dgXZꢀbVX]^cZ#ꢀ  
>il^aaYdi]Z_dWhV[ZgVcYWZiiZgVii]ZgViZ[dgꢀ  
l]^X]ꢀ^iꢀlVhꢀYZh^\cZY#  
"+"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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Additional Safety Instructions for Jig  
OPERATING MACHINERY. A^`ZVaabVX]^cZgn!ꢀ  
i]ZgZꢀ^hꢀYVc\ZgꢀVhhdX^ViZYꢀl^i]ꢀdeZgVi^c\ꢀi]Zꢀ_^\#ꢀ  
6XX^YZcihꢀVgZꢀ[gZfjZcianꢀXVjhZYꢀWnꢀaVX`ꢀd[ꢀ[Vb^a"  
^Vg^inꢀdgꢀ[V^ajgZꢀidꢀeVnꢀViiZci^dc#ꢀJhZꢀi]^hꢀ_^\ꢀl^i]ꢀ  
XVji^dcVcYgZheZXiidgZYjXZi]Zedhh^W^a^ind[ꢀ  
deZgVidgꢀ^c_jgn#ꢀ>[ꢀhV[ZinꢀegZXVji^dchꢀVgZꢀ^\cdgZY!ꢀ  
hZg^djhꢀ^c_jgnꢀXdjaYꢀdXXjg#  
FEEDING WORKPIECE. ;ZZY^c\ꢀ l^i]ꢀ ZmXZh"  
h^kZꢀ[dgXZꢀ^hꢀa^`ZanꢀidꢀgZhjaiꢀ^cꢀeddgꢀXjii^c\ꢀgZhjaihꢀ  
VcYꢀ ^cXgZVhZꢀ i]Zꢀ g^h`ꢀ d[ꢀ YVc\Zgdjhꢀ `^X`WVX`#ꢀ  
6alVnh[ZZYi]Zldg`e^ZXZV\V^chii]ZgdiVi^dcꢀ  
d[i]ZXjiiZg#CZkZg[dgXZbViZg^Vahi]gdj\]i]Zꢀ  
h]VeZg#ꢀAZiꢀi]ZꢀXjiiZghꢀYdꢀi]Zꢀldg`#  
STARTINGMACHINE.C:K:GhiVgii]ZbVX]^cZꢀ  
l^i]i]ZbViZg^VaV\V^chii]ZXjiiZg!Vhi]^hl^aaꢀ  
\gZVianꢀ ^cXgZVhZꢀ i]Zꢀ g^h`ꢀ d[ꢀ `^X`WVX`#ꢀ AZiꢀ i]Zꢀ  
bVX]^cZꢀ gZVX]ꢀ [jaaꢀ heZZYꢀ WZ[dgZꢀ [ZZY^c\ꢀ hidX`ꢀ  
^cidꢀi]ZꢀXjiiZg#  
SHOP SAFETY. :kZgnꢀh]deꢀZck^gdcbZciꢀ^hꢀY^["  
[ZgZci#ꢀ6alVnhꢀXdch^YZgꢀhV[Zinꢀ[^ghi!ꢀVhꢀ^iꢀVeea^Zhꢀ  
idꢀ ndjgꢀ ldg`^c\ꢀ XdcY^i^dch#ꢀ ;V^ajgZꢀ idꢀ Ydꢀ hdꢀ  
XdjaYgZhjai^chZg^djheZghdcVa^c_jgn!YVbV\Zꢀ  
idꢀZfj^ebZci!ꢀdgꢀeddgꢀldg`ꢀgZhjaih#ꢀ  
DEPTH OF CUT. C:K:Gꢀ gZbdkZꢀ iddꢀ bjX]ꢀ  
bViZg^Vaꢀ ^cꢀ dcZꢀ eVhh#ꢀ =ZVknꢀ Xjihꢀ ^cXgZVhZꢀ i]Zꢀ  
g^h`d[`^X`WVX`#HZkZgVaa^\]ieVhhZhVgZhV[Zgꢀ  
VcYꢀegdYjXZꢀVꢀXaZVcZgꢀ[^c^h]#  
KICKBACK. 7Zꢀ[Vb^a^Vgꢀl^i]ꢀ`^X`WVX`#ꢀ@^X`WVX`ꢀ  
]VeeZchꢀ l]Zcꢀ i]Zꢀ ldg`e^ZXZꢀ dgꢀ _^\ꢀ ^hꢀ i]gdlcꢀ  
idlVgYhꢀi]ZꢀdeZgVidgꢀViꢀVꢀ]^\]ꢀgViZꢀd[ꢀheZZY#ꢀ9dꢀ  
CDIꢀjhZꢀi]Zꢀ_^\ꢀl^i]ꢀi]Zꢀh]VeZgꢀjci^aꢀndjꢀjcYZg"  
hiVcYꢀl]Viꢀ`^X`WVX`ꢀ^hꢀVcYꢀ]dlꢀidꢀegZkZciꢀ^i#  
SHAPING CONTOURED WORK. 6alVnhꢀ jhZꢀ  
VꢀgjWꢀXdaaVgꢀVcYꢀVꢀiZbeaViZꢀl]ZcꢀYd^c\ꢀXdcidjgꢀ  
h]Ve^c\#ꢀ9DꢀCDIꢀhiVgiꢀi]ZꢀXjiꢀViꢀVꢀXdgcZg·i]^hꢀ  
XVcꢀaZVYꢀidꢀiZVgꢀdjiꢀdgꢀeddgꢀ[^c^h]ꢀgZhjaih#ꢀ7Z\^cꢀ  
idlVgYhꢀ i]Zꢀ b^YYaZꢀ d[ꢀ i]Zꢀ Xjiꢀ VcYꢀ h]VeZꢀ dji"  
lVgYh#  
HAND POSITIONING. 6AL6NHꢀ Xdcigdaꢀ i]Zꢀ _^\ꢀ  
l^i]ꢀWdi]ꢀ]VcYhꢀdcꢀi]Zꢀ]VcYaZh#ꢀI]^hꢀ`ZZehꢀWdi]ꢀ  
]VcYhꢀWZ]^cYꢀi]Zꢀ\jVgYhꢀVcYꢀVlVnꢀ[gdbꢀi]ZꢀXji"  
iZgidegdk^YZbVm^bjbXdcigdaVcYgZYjXZi]Zꢀ  
g^h`ꢀd[ꢀ^c_jgn#  
BLIND CUT WHEN POSSIBLE.ꢀ7a^cYꢀXjihꢀ`ZZeꢀ  
i]Zꢀ XjiiZghꢀ dcꢀ i]Zꢀ jcYZgh^YZꢀ d[ꢀ i]Zꢀ ldg`e^ZXZꢀ  
VcYegdk^YZVc^cXgZVhZYhV[Zin[dgi]ZdeZgV"  
idg#ꢀ  
SAFETY GUARDS.9DCDIgZbdkZi]Z]VcYꢀ  
\jVgYh#ꢀ <jVgYhꢀ ]Zaeꢀ egdiZXiꢀ ndjgꢀ ]VcYhꢀ Yjg"  
^c\ꢀ deZgVi^dc·Vhꢀ adc\ꢀ Vhꢀ ndjꢀ VgZꢀ ]daY^c\ꢀ i]Zꢀ  
]VcYaZh#  
STACKED CUTS. C:K:GhiVX`Xjih#I]ZXaVbe"  
^c\ꢀegZhhjgZꢀd[ꢀi]Zꢀ_^\ꢀ^hꢀcdiꢀhj[[^X^ZciꢀidꢀegZkZciꢀ  
bdkZbZciWZilZZci]Zldg`e^ZXZh!l]^X]XVcꢀ  
aZVYꢀ idꢀ `^X`WVX`#ꢀ BViZg^Vaꢀ bjhiꢀ WZꢀ hZXjgZYꢀ  
WZcZVi]ꢀi]ZꢀXaVbeꢀYjg^c\ꢀVꢀXjii^c\ꢀdeZgVi^dc#ꢀ  
TABLE SIZE. 9Dꢀ CDIꢀ jhZꢀ i]Zꢀ _^\ꢀ dcꢀ h]VeZgꢀ  
iVWaZhi]ViVgZiddhbVaadgXVccdihjeedgii]Zꢀ  
h]VeZg#ꢀI]Zꢀ_^\ꢀ^hꢀ]ZVknꢀVcYꢀbVnꢀXVjhZꢀXgjh]^c\ꢀ  
^c_jg^Zhꢀ^[ꢀ^iꢀ[Vaahꢀd[[ꢀi]ZꢀiVWaZ#  
STOCK LENGTH/SHAPE. 9Dꢀ CDIꢀ Xjiꢀ hidX`ꢀ  
i]Viꢀ^hꢀiddꢀhbVaaꢀidꢀ[^iꢀ[jaanꢀjcYZgꢀi]ZꢀXaVbehꢀdgꢀ^hꢀ  
h]VeZYꢀ^cꢀVꢀlVnꢀi]Viꢀ^iꢀXVccdiꢀWZꢀ[^gbanꢀXaVbeZY#ꢀ  
HidX`ꢀ i]Viꢀ ^hꢀ cdiꢀ [^gbanꢀ XaVbeZYꢀ ^cXgZVhZhꢀ i]Zꢀ  
g^h`ꢀd[ꢀ`^X`WVX`!ꢀl]^X]ꢀXVcꢀgZhjaiꢀ^cꢀhZg^djhꢀeZg"  
hdcVaꢀ^c_jgnꢀdgꢀegdeZginꢀYVbV\Z#  
DISCONNECT AIR. 6AL6NHꢀ Y^hXdccZXiꢀ V^gꢀ  
WZ[dgZꢀ VY_jhi^c\ꢀ dgꢀ hZgk^X^c\ꢀ i]Zꢀ _^\#ꢀ ;V^ajgZꢀ idꢀ  
Ydꢀi]^hꢀXVcꢀgZhjaiꢀ^cꢀZmeadh^dchꢀdgꢀe^cX]ꢀ]VoVgYhꢀ  
aZVY^c\idhZg^djheZghdcVa^c_jgnVcYegdeZginꢀ  
YVbV\Z#ꢀ  
AIR PRESSURE. :mXZZY^c\ꢀi]ZꢀVeegdeg^ViZꢀV^gꢀ  
egZhhjgZꢀXVcꢀXVjhZꢀZmeadh^dc!ꢀaZVY^c\ꢀidꢀ^beVXiꢀ  
^c_jgndg_^\YVbV\Z#Dci]Zdi]Zg]VcY!^chj["  
[^X^ZciꢀV^gꢀegZhhjgZꢀl^aaꢀcdiꢀegdk^YZꢀi]ZꢀXaVbe^c\ꢀ  
egZhhjgZꢀ cZZYZYꢀ [dgꢀ hV[Zꢀ deZgVi^dc#ꢀ 6AL6NHꢀ  
jhZꢀi]ZꢀXdggZXiꢀV^gꢀegZhhjgZꢀ[dgꢀi]Zꢀ_^\#  
STOCK CONDITION. 6AL6NHꢀjhZꢀ\ddYꢀhidX`#ꢀ  
I]Zꢀ YVc\Zgꢀ d[ꢀ `^X`WVX`ꢀ ^cXgZVhZhꢀ l]Zcꢀ i]Zꢀ  
hidX`ꢀ ]Vhꢀ `cdih!ꢀ ]daZh!ꢀ dgꢀ [dgZ^\cꢀ dW_ZXihꢀ ^cꢀ ^i#ꢀ  
LVgeZYꢀ hidX`ꢀ XaVbehꢀ jcZkZcanꢀ VcYꢀ h]djaYꢀ WZꢀ  
_d^ciZYꢀ[aViꢀWZ[dgZꢀh]Ve^c\#  
","  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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SECTION 2: SETUP  
Unpacking  
This jig presents seri-  
ous injury hazards to  
untrained users. Read  
through this entire man-  
ual to become familiar  
with the controls and  
operations before using  
the jig!  
Ndjgꢀ _^\ꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ igVch"  
edgiVi^dc#GZbdkZi]ZeVX`V\^c\bViZg^Vah[gdbꢀ  
VgdjcYꢀ ndjgꢀ _^\ꢀ VcYꢀ ^cheZXiꢀ ^i#ꢀ >[ꢀ ndjꢀ Y^hXdk"  
Zgꢀ Vcnꢀ YVbV\Z!ꢀ please call us immediately at  
(570)546-9663.  
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ  
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ  
Otherwise, filing a freight claim can be difficult.  
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"  
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
SUFFOCATION HAZARD!  
Keep children and pets away  
from plastic bags or packing  
materials shipped with this  
machine. Discard immediately.  
This jig and its compo-  
nents are heavy. Get lift-  
ing help to move heavy  
items.  
Inventory  
Needed for Setup  
I]Z[daadl^c\^hVc^ckZcidgnd[i]Z_^\VcYbV^cꢀ  
XdbedcZcih#ꢀAVnꢀi]ZꢀXdbedcZcihꢀdjiꢀidꢀ^ckZcidgnꢀ  
i]Zb#  
I]Z[daadl^c\VgZcZZYZYidXdbeaZiZi]ZhZijeꢀ  
egdXZhh!ꢀWjiꢀVgZꢀcdiꢀ^cXajYZYꢀl^i]ꢀndjgꢀbVX]^cZ#  
Description  
Qty  
>[ꢀ Vcnꢀ cdc"egdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢂZ#\#ꢀ Vꢀ  
cjidgVlVh]Zgꢃ!lZl^aa\aVYangZeaVXZi]Zb0dgꢀ  
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ  
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#  
™ꢀ HV[Zinꢀ<aVhhZh########################################### &  
™ꢀ IZ[adcꢀIVeZ################################# 6hꢀCZZYZY  
™ꢀ 9^hedhVWaZꢀH]deꢀGV\h############### 6hꢀCZZYZY  
"-"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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Box 1: (Figures 2)  
Qty  
Site Considerations  
A. ?^\ꢀ7dYnꢀꢂCdiꢀH]dlcꢃ################################# &  
B. 7Vaaꢀ7ZVg^c\ꢀGjWꢀ8daaVgꢀ+'%-GH################ &  
C. GjWꢀ8daaVgꢀ7jh]^c\ꢀHZiꢀ&¿)" ####################### &  
D. BVaZꢀ8djea^c\ꢀ&¿)" ###################################### &  
E. G^\]iꢀ<jVgY################################################ &  
F. AZ[iꢀ<jVgYꢀ################################################## &  
G. HfjVgZꢀIZbeaViZꢀ######################################## &  
H. IZbeaViZꢀBdjci^c\ꢀ7gVX`Zi######################## &  
I. IZbeaViZꢀ7gVX`Ziꢀ=daYZg############################ &  
J. =ZmꢀLgZcX]ꢀHZiꢀ&#*!ꢀ'!ꢀ(!ꢀ  
Shaper Table Size  
HdbZh]VeZghbVngZfj^gZViVWaZZmiZch^dcidꢀ  
VYZfjViZanꢀ hjeedgiꢀ i]Zꢀ _^\#ꢀ 9Dꢀ CDIꢀ ViiZbeiꢀ idꢀ  
jhZꢀi]Zꢀ_^\ꢀdcꢀgdjiZgꢀiVWaZh!ꢀVhꢀi]ZꢀiVWaZꢀh^oZꢀl^aaꢀ  
cdiꢀWZꢀVYZfjViZꢀ[dgꢀi]Zꢀ_^\#  
Placement Location  
)!ꢀ*!ꢀ+!ꢀ-!ꢀ&%bbꢀ###################################&ꢀ:V#  
K. 8dbWdꢀLgZcX]ꢀ&,$&.bb########################### &  
L. 8dbWdꢀLgZcX]ꢀ&%$&'bb########################### &ꢀ  
M. B^iZgꢀ7Vg##################################################### &  
N. GZVgꢀ;ZcXZ################################################# &  
O. =VgYlVgZꢀꢂCdiꢀH]dlcꢃ  
8dch^YZgZm^hi^c\VcYVci^X^eViZYcZZYh!h^oZd[ꢀ  
bViZg^VaꢀidꢀWZꢀegdXZhhZYꢀjh^c\ꢀi]Zꢀ_^\!ꢀVcYꢀheVXZꢀ  
[dgꢀVjm^a^VgnꢀhiVcYh!ꢀldg`ꢀiVWaZhꢀdgꢀdi]ZgꢀbVX]^c"  
Zgn#ꢀ 6ꢀ bdW^aZꢀ XVgiꢀ dgꢀ YZY^XViZYꢀ ldg`ꢀ hiVcYꢀ ^hꢀ Vꢀ  
\ddYꢀ^YZVꢀ[dgꢀhidg^c\ꢀi]Zꢀ_^\ꢀVlVnꢀ[gdbꢀi]Zꢀh]VeZgꢀ  
iVWaZ#ꢀHZZꢀFigure 3ꢀ[dgꢀi]Zꢀ[ddieg^ciꢀh^oZh#  
·;aViꢀLVh]Zghꢀ+bbꢀ################################# )  
·8VeꢀHXgZlhꢀB+"&ꢀMꢀ&+########################### )  
·7jiidcꢀ=ZVYꢀ8VeꢀHXgZlhꢀB*"#-ꢀMꢀ&+ꢀ#### (  
ꢂ7diidbꢀK^Zlꢃ  
7
6
8
9
7
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9Zei]ꢀꢂ6ꢃ  
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Figure 3.ꢀ;ddieg^ciꢀh^oZh#  
A
Figure 2.ꢀ?^\ꢀXdbedcZciꢀ^ckZcidgn#  
Children and visitors may  
be seriously injured if unsu-  
pervised around machinery.  
Lock entrances to the shop  
or disable start switch or  
power connection to prevent  
unsupervised use.  
If you cannot find an item on this list,  
carefully check the jig and the packaging  
materials. Some of these items may be pre-  
installed for shipping or become misplaced  
during unpacking.  
"."  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Attaching Guards  
Test Run  
6hhZbWaZꢀi]Zꢀ_^\ꢀWnꢀViiVX]^c\ꢀi]Zꢀ\jVgYhꢀl^i]ꢀꢂ)ꢃꢀ  
B+"&mꢀ&+ꢀXVeꢀhXgZlhꢀVcYꢀꢂ)ꢃꢀ+bbꢀ[aViꢀlVh]Zgh!ꢀ  
Vhꢀh]dlcꢀ^cꢀFigure 4#  
KZg^[nꢀi]Viꢀi]Zꢀ_^\ꢀdeZgViZhꢀXdggZXianꢀdcꢀVꢀh]VeZgꢀ  
iVWaZꢀ dgꢀ h^b^aVgꢀ hjg[VXZ#ꢀ JhZꢀ Vꢀ hXgVeꢀ e^ZXZꢀ d[ꢀ  
bViZg^Vaꢀ[dgꢀi]ZꢀiZhiꢀgjc#  
>[ꢀ i]Zꢀ _^\ꢀ YdZhꢀ cdiꢀ deZgViZꢀ XdggZXian!ꢀ gZ[Zgꢀ idꢀ  
TroubleshootingꢀdcꢀPage 20#ꢀ>[ꢀndjꢀhi^aaꢀXVccdiꢀ  
gZbZYnVegdWaZb!XdciVXidjgIZX]HjeedgiViꢀ  
ꢂ*,%ꢃꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#  
To verify the jig runs correctly:  
1. BV`ZꢀhjgZꢀndjꢀ]VkZꢀgZVYꢀi]ZꢀhV[Zinꢀ^chigjX"  
i^dchꢀ^cꢀi]^hꢀbVcjVa!ꢀi]Zꢀ\jVgYhꢀVgZꢀ^chiVaaZY!ꢀ  
VcYVaaiddahVcYdW_ZXihjhZYYjg^c\hZijeꢀ  
VgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]Zꢀ_^\#ꢀ  
Figure 4.ꢀ6iiVX]^c\ꢀ\jVgYꢀidꢀ_^\#  
2. 8dccZXiꢀi]Zꢀ_^\ꢀidꢀi]ZꢀV^gꢀhjeean#ꢀ  
3. Ijgcꢀi]ZꢀV^gꢀXdcigdaꢀkVakZꢀidꢀON#  
Air Connection  
4. Edh^i^dcꢀVꢀldg`e^ZXZꢀdcꢀi]Zꢀ_^\ꢀVhꢀ^[ꢀegZeVg^c\ꢀ  
^iꢀ[dgꢀh]Ve^c\#  
LZꢀgZXdbbZcYꢀjh^c\ꢀVcꢀV^gꢀhjeeanꢀhnhiZbꢀh^b^"  
aVgꢀidꢀi]Viꢀ^aajhigViZYꢀ^cꢀFigure 5 [dgꢀi]ZꢀWZhiꢀeZg"  
[dgbVcXZ#ꢀJhZꢀVcꢀV^gꢀXdbegZhhdgꢀl^i]ꢀVꢀgZ\jaVidgꢀ  
VcYꢀ\Vj\ZꢀgViZYꢀ[dgꢀViꢀaZVhiꢀ.%ꢀEH>#  
5. EgZhhꢀWdi]ꢀhl^iX]ꢀkVakZh#ꢀI]ZꢀbViZg^VaꢀXaVbeꢀ  
h]djaYadlZgVcYXaVbei]Zldg`e^ZXZ[^gb"  
an#  
6. L]^aZegZhh^c\i]Zhl^iX]kVakZh!bdkZꢀ i]Zꢀ  
_^\ꢀVXgdhhꢀi]ZꢀiVWaZ#ꢀI]Zꢀ_^\ꢀh]djaYꢀha^YZꢀZVh^anꢀ  
VXgdhhꢀi]Zꢀhjg[VXZꢀd[ꢀi]ZꢀiVWaZ#  
Quick-Disconnect  
Fittings  
Male Female  
In-Line  
Oiler  
Air Piping  
Filter  
Regulator  
(Optional)  
·>[ꢀi]ZgZꢀ^hꢀiddꢀbjX]ꢀ[g^Xi^dc!ꢀVY_jhiꢀi]ZꢀV^g"  
[adlꢀXdcigdaꢀkVakZꢀidꢀ^cXgZVhZꢀi]ZꢀV^g[adlꢀViꢀ  
i]ZꢀWVhZ#  
Your  
Tool  
Filter  
Water  
Lead-In  
Hose  
(Optional)  
·>[ꢀ i]ZgZꢀ ^hꢀ iddꢀ a^iiaZꢀ [g^Xi^dc!ꢀ VY_jhiꢀ i]Zꢀ V^gꢀ  
XdcigdaꢀkVakZꢀidꢀYZXgZVhZꢀi]ZꢀV^g[adlꢀViꢀi]Zꢀ  
WVhZ#  
Automatic  
Oiler  
Separator  
Main Air  
Supply Hose  
Air  
Regulator  
Compressor  
Figure 5.GZXdbbZcYZYꢀV^gꢀhjeeanꢀhnhiZbꢀ  
7. GZaZVhZꢀi]ZꢀYdjWaZꢀhl^iX]ꢀkVakZh#ꢀ6^gꢀh]djaYꢀ  
hZije#  
hideꢀ[adl^c\ꢀi]gdj\]ꢀi]Zꢀ_^\#  
To connect the jig to compressed air:  
·>[ꢀV^gꢀhidehꢀ[adl^c\ꢀi]gdj\]ꢀi]Zꢀ_^\!ꢀegdXZZYꢀ  
idꢀStep 9#  
1. 8]ZX`ꢀ i]Zꢀ V^gꢀ egZhhjgZꢀ gZVY^c\ꢀ dcꢀ i]Zꢀ V^gꢀ  
XdbegZhhdgꢀ\Vj\Z#ꢀI]ZꢀXdggZXiꢀhZii^c\ꢀ^hꢀ.%ꢀ  
EH>#ꢀ  
·>[ꢀV^gꢀYdZhꢀcdiꢀhideꢀ[adl^c\ꢀi]gdj\]ꢀi]Zꢀ_^\!ꢀ  
ijgcꢀi]ZꢀV^gꢀXdcigdaꢀkVakZꢀOFF VcYꢀXVaaꢀIZX]ꢀ  
Hjeedgi#  
2. 8dccZXiꢀi]ZꢀV^gꢀ]dhZꢀ[gdbꢀi]ZꢀV^gꢀhjeeanꢀjc^iꢀ  
idꢀ i]Zꢀ _^\ꢀ l^i]ꢀ Vꢀ hiVcYVgYꢀ &¿)ꢄꢀ CEIꢀ [ZbVaZꢀ  
fj^X`"gZaZVhZꢀXdjeaZg#  
8. 8dc\gVijaVi^dch·i]Zꢀ_^\ꢀ^hꢀgZVYnꢀidꢀjhZ#  
"&%"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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SECTION 3: OPERATIONS  
To complete a typical operation, the  
operator does the following:  
Operation Overview  
1. :mVb^cZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ ^hꢀ  
I]Zꢀ ejgedhZꢀ d[ꢀ i]^hꢀ dkZgk^Zlꢀ ^hꢀ idꢀ egdk^YZꢀ i]Zꢀ  
cdk^XZꢀdeZgVidgꢀl^i]ꢀVꢀWVh^XꢀjcYZghiVcY^c\ꢀd[ꢀ]dlꢀ  
i]Zꢀ_^\ꢀ^hꢀjhZYꢀYjg^c\ꢀdeZgVi^dc!ꢀhdꢀi]Zꢀ_^\ꢀXdcigdahꢀ  
VcYꢀ XdbedcZcihꢀ Y^hXjhhZYꢀ aViZgꢀ ^cꢀ i]^hꢀ bVcjVaꢀ  
VgZꢀZVh^ZgꢀidꢀjcYZghiVcY#  
hj^iVWaZꢀ[dgꢀh]Ve^c\#  
2. 6Y_jhihꢀ i]Zꢀ h]VeZgꢀ [dgꢀ i]Zꢀ ^ciZcYZYꢀ deZgV"  
i^dc#  
3. 8dccZXihꢀi]Zꢀ_^\ꢀidꢀi]ZꢀV^gꢀhjeean#ꢀ  
4. 8aVbehꢀi]Zꢀldg`e^ZXZꢀ^cꢀi]Zꢀ_^\#  
9jZꢀ idꢀ i]Zꢀ \ZcZg^Xꢀ cVijgZꢀ d[ꢀ i]^hꢀ dkZgk^Zl!ꢀ ^iꢀ ^hꢀ  
notꢀ^ciZcYZYꢀidꢀWZꢀVcꢀ^chigjXi^dcVaꢀ\j^YZ#ꢀIdꢀaZVgcꢀ  
bdgZꢀ VWdjiꢀ heZX^[^Xꢀ deZgVi^dch!ꢀ gZVYꢀ i]^hꢀ Zci^gZꢀ  
bVcjVaꢀ VcYꢀ hZZ`ꢀ VYY^i^dcVaꢀ igV^c^c\ꢀ [gdbꢀ ZmeZ"  
g^ZcXZYꢀ deZgVidgh!ꢀ VcYꢀ Ydꢀ VYY^i^dcVaꢀ gZhZVgX]ꢀ  
djih^YZꢀd[ꢀi]^hꢀbVcjVaꢀWnꢀgZVY^c\ꢀꢄ]dl"idꢄꢀWdd`h!ꢀ  
igVYZꢀbV\Vo^cZh!ꢀdgꢀlZWh^iZh#  
5. L^i]ꢀi]Zꢀh]VeZgꢀOFF!ꢀh^bjaViZhꢀh]Ve^c\ꢀi]Zꢀ  
ldg`e^ZXZꢀ l^i]ꢀ i]Zꢀ _^\#ꢀ BV`Zhꢀ Vcnꢀ cZZYZYꢀ  
VY_jhibZcih#  
6. EjihꢀdcꢀhV[Zinꢀ\aVhhZhꢀVcYꢀVꢀgZhe^gVidg#  
7. HiVgihꢀi]Zꢀh]VeZg#  
To reduce the risk of  
serious injury when  
using this jig, read and  
understand this entire  
manual before operating.  
8. ;ZZYhꢀ i]Zꢀ _^\ꢀ VcYꢀ ldg`e^ZXZꢀ Vaaꢀ i]Zꢀ lVnꢀ  
i]gdj\]i]Zh]VeZg!`ZZe^c\Wdi]]VcYhdcꢀ  
i]Zꢀ_^\ꢀViꢀVaaꢀi^bZhꢀjci^aꢀi]ZꢀdeZgVi^dcꢀ^hꢀXdb"  
eaZiZ#  
9. Hidehꢀi]Zꢀh]VeZg#  
10. Ijgchꢀ i]Zꢀ _^\ꢀ OFF VcYꢀ gZbdkZhꢀ i]Zꢀ  
Damage to your eyes and lungs could result  
from using this jig without proper protective  
gear. Always wear safety glasses and a res-  
pirator when using this jig for shaping.  
ldg`e^ZXZ#  
NOTICE  
If you have never used this type of machine  
or equipment before, WE STRONGLY REC-  
OMMEND that you read books, review  
industry trade magazines, or get formal  
training before beginning any projects.  
Regardless of the content in this section,  
Grizzly Industrial will not be held liable for  
accidents caused by lack of training.  
"&&"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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Workpiece  
Inspection  
Basic Controls  
ON/OFF Control Valve  
I]ZꢀDC$D;;ꢀXdcigdaꢀkVakZꢀꢂhZZꢀFigure 6ꢃꢀXdcigdahꢀ  
V^g[adl[gdbi]ZV^ghjeeanidi]Z_^\#Ijgc^c\i]Zꢀ  
kVakZꢀONꢀVaadlhꢀi]ZꢀV^gꢀidꢀegZhhjg^oZꢀi]ZꢀXna^cYZgꢀ  
[dgꢀ XaVbe^c\#ꢀ Ijgc^c\ꢀ i]Zꢀ kVakZꢀ OFF Y^hX]Vg\Zhꢀ  
i]ZꢀXna^cYZgh!ꢀVaadl^c\ꢀi]ZbꢀidꢀgZijgcꢀidꢀi]ZꢀdeZcꢀ  
edh^i^dc#  
HdbZꢀldg`e^ZXZhꢀVgZꢀcdiꢀhV[ZꢀidꢀjhZꢀ^cꢀi]Zꢀ_^\ꢀdgꢀ  
bVngZfj^gZbdY^[^XVi^dcWZ[dgZi]ZnVgZhV[Zidꢀ  
jhZ#ꢀ Before shaping, inspect all workpieces  
for the following:  
™ꢀ Material Type: Dcanꢀ jhZꢀ i]Zꢀ _^\ꢀ idꢀ h]VeZꢀ  
bViZg^Vahꢀ [dgꢀ l]^X]ꢀ i]Zꢀ h]VeZgꢀ ^hꢀ ^ciZcYZY#ꢀ  
;V^ajgZꢀ idꢀ Ydꢀ hdꢀ XVcꢀ XVjhZꢀ eZghdcVaꢀ ^c_jgnꢀ  
VcYꢀegdeZginꢀYVbV\Z#  
™ꢀ Foreign Objects: CV^ah!ꢀ hiVeaZh!ꢀ Y^gi!ꢀ gdX`hꢀ  
VcYꢀ di]Zgꢀ [dgZ^\cꢀ dW_ZXihꢀ VgZꢀ d[iZcꢀ ZbWZY"  
YZYꢀ ^cꢀ lddY#ꢀ L]^aZꢀ h]Ve^c\!ꢀ i]ZhZꢀ dW_ZXihꢀ  
XVcWZXdbZY^hadY\ZYVcY]^ii]ZdeZgVidg!ꢀ  
XVjhZꢀ `^X`WVX`!ꢀ dgꢀ YVbV\Zꢀ i]Zꢀ XjiiZg]ZVY!ꢀ  
l]^X]ꢀ b^\]iꢀ i]Zcꢀ [anꢀ VeVgi#ꢀ 6alVnhꢀ k^hj"  
Vaanꢀ ^cheZXiꢀ ndjgldg`e^ZXZ[dgi]ZhZ^iZbh#ꢀ  
>[ꢀi]ZnꢀXVcꢆiꢀWZꢀgZbdkZY!ꢀ9DꢀCDIꢀh]VeZꢀi]Zꢀ  
ldg`e^ZXZ#  
Figure 6.ꢀDC$D;;ꢀXdcigdaꢀkVakZ#  
s
Large/Loose Knots: AddhZꢀ `cdihꢀ XVcꢀ  
WZXdbZꢀY^hadY\ZYꢀYjg^c\ꢀi]Zꢀh]Ve^c\ꢀdeZgV"  
i^dc#ꢀ AVg\Zꢀ `cdihꢀ XVcꢀ XVjhZꢀ `^X`WVX`ꢀ VcYꢀ  
bVX]^cZꢀ YVbV\Z#ꢀ 8]ddhZꢀ ldg`e^ZXZhꢀ i]Viꢀ  
Ydꢀcdiꢀ]VkZꢀaVg\Z$addhZꢀ`cdihꢀdgꢀeaVcꢀV]ZVYꢀ  
idꢀVkd^Yꢀh]Ve^c\ꢀi]Zb#  
Clamping Switches  
9ZegZhh^c\ꢀ both hl^iX]Zhꢀ YdZhꢀ ildꢀ i]^c\h/ꢀ  
&ꢃXaVbehꢀi]Zꢀldg`e^ZXZ!ꢀVcYꢀ'ꢃꢀVaadlhꢀV^g[adlꢀidꢀ  
i]ZWVhZidegdk^YZVadl"[g^Xi^dchjg[VXZ[dgi]Zꢀ  
_^\#ꢀ  
I]Zꢀ hl^iX]Zhꢀ bjhiꢀ gZbV^cꢀ egZhhZYꢀ [dgꢀ i]Zꢀ _^\ꢀ  
idꢀ bV^ciV^cꢀ XdchiVciꢀ XaVbe^c\ꢀ egZhhjgZꢀ dcꢀ i]Zꢀ  
ldg`e^ZXZꢀVcYꢀ]VkZꢀVꢀadl"[g^Xi^dcꢀhjg[VXZ#  
s
Wet or "Green" Stock:ꢀH]Ve^c\ꢀlddYꢀl^i]ꢀVꢀ  
bd^hijgZꢀXdciZciꢀdkZgꢀ'%ꢇꢀXVjhZhꢀjccZXZh"  
hVgnꢀlZVgꢀdcꢀi]ZꢀXjiiZg]ZVYꢀWaVYZh!ꢀ^cXgZVhZhꢀ  
i]Zꢀg^h`ꢀd[ꢀ`^X`WVX`!ꢀVcYꢀn^ZaYhꢀeddgꢀgZhjaih#  
™ꢀ Excessive Warping:ꢀLdg`e^ZXZhꢀl^i]ꢀZmXZh"  
h^kZꢀXjee^c\!ꢀWdl^c\!ꢀdgꢀil^hi^c\ꢀVgZꢀYVc\Zg"  
djhꢀ idꢀ h]VeZꢀ WZXVjhZꢀ i]Znꢀ VgZꢀ jchiVWaZ!ꢀ  
jcegZY^XiVWaZl]ZcWZ^c\h]VeZY!VcYXVc"  
cdiWZegdeZganXaVbeZY^ci]Z_^\#9DCDIꢀ  
jhZꢀldg`e^ZXZhꢀl^i]ꢀi]ZhZꢀX]VgVXiZg^hi^Xhꢅ  
8aVbe^c\ꢀ  
Hl^iX]Zh  
Figure 7.ꢀ8aVbe^c\ꢀhl^iX]ꢀadXVi^dc#  
"&'"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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Adjusting Airflow  
Adjustments  
I]Zꢀ V^g[adlꢀ Xdcigdaꢀ kVakZꢀ ꢂhZZꢀ Figure 8ꢃꢀ VY_jhihꢀ  
i]Zꢀ Vbdjciꢀ d[ꢀ V^gꢀ [adl^c\ꢀ i]gdj\]ꢀ i]Zꢀ WVhZꢀ idꢀ  
egdk^YZi]ZXjh]^dcꢄd[V^gWZilZZci]Z_^\VcYꢀ  
h]VeZgiVWaZ#I]ZadX`XdaaVghZXjgZhi]ZhZii^c\ꢀ  
dcꢀi]ZꢀkVakZ#  
I]Zꢀ _^\ꢀ bVnꢀ WZꢀ Xdc[^\jgZYꢀ [dgꢀ kVg^djhꢀ ineZhꢀ d[ꢀ  
deZgVi^dch#ꢀ Cdiꢀ Vaaꢀ d[ꢀ i]Zꢀ [daadl^c\ꢀ VY_jhibZcihꢀ  
l^aaꢀVeeanꢀidꢀZkZgnꢀhXZcVg^d#ꢀ=dlZkZg!ꢀndjꢀh]djaYꢀ  
[Vb^a^Vg^oZꢀndjghZa[ꢀl^i]ꢀi]Zꢀ[daadl^c\ꢀVY_jhibZcih#ꢀ  
I]^hꢀ l^aaꢀ XaVg^[nꢀ i]Zꢀ _^\ꢆhꢀ kZghVi^a^inꢀ VcYꢀ jhZ[ja"  
cZhh#  
6Y_jhiꢀ i]Zꢀ kVakZꢀ Wnꢀ i]gZVY^c\ꢀ i]Zꢀ adX`ꢀ XdaaVgꢀ jeꢀ  
i]Zꢀ Xdcigdaꢀ `cdWꢀ hiZb#ꢀ Ijgcꢀ i]Zꢀ kVakZꢀ XdjciZg"  
XadX`l^hZꢀidꢀ^cXgZVhZꢀ[g^Xi^dcꢀdgꢀijgcꢀ^iꢀXadX`l^hZꢀ  
idꢀYZXgZVhZꢀ[g^Xi^dc#ꢀI]gZVYꢀi]ZꢀadX`ꢀXdaaVgꢀV\V^chiꢀ  
i]ZꢀV^g[adlꢀXdcigdaꢀkVakZꢀidꢀadX`ꢀi]ZꢀXdcigdaꢀ`cdW#  
Adjusting Clamp Height  
I]Zꢀ]Z^\]iꢀd[ꢀi]ZꢀXna^cYZgꢀWgVX`ZiꢀbVnꢀWZꢀVY_jhiZYꢀ  
idꢀ^cXgZVhZꢀi]ZꢀXaVbe^c\ꢀXVeVX^inꢀd[ꢀi]Zꢀ_^\#ꢀ  
To adjust the cylinder bracket height:  
6^g[adlꢀ8dcigdaꢀ  
KVakZ  
1.ꢀꢀ GZbdkZꢀ i]Zꢀ ꢂ+ꢃꢀ B+"&ꢀ mꢀ '%ꢀ XVeꢀ hXgZlh!ꢀ Vhꢀ  
h]dlcꢀ^cꢀFigure 9#  
AdX`ꢀ8daaVg  
8dcigdaꢀ@cdW  
Figure 8.ꢀ6^g[adlꢀXdcigdaꢀkVakZ#  
Figure 9.ꢀ6Y_jhi^c\ꢀi]ZꢀXaVbeꢀ]Z^\]i#  
2. 6Y_jhiꢀi]Zꢀ]Z^\]iꢀd[ꢀi]ZꢀXna^cYZgꢀWgVX`Ziꢀidꢀi]Zꢀ  
cZlꢀ]Z^\]i#  
Important: The cylinder bracket must be fas-  
tened with the (6) M6-1 x 20 cap screws to  
operate safely.  
3. GZ"hZXjgZꢀ i]Zꢀ Xna^cYZgꢀ WgVX`Ziꢀ Viꢀ i]Zꢀ cZlꢀ  
]Z^\]iꢀ Wnꢀ gZeaVX^c\ꢀ i]Zꢀ ꢂ+ꢃꢀ B+"&ꢀ mꢀ '%ꢀ XVeꢀ  
hXgZlh#  
"&("  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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Positioning Workpiece  
Template Mounting Bracket  
HZXjgZꢀi]ZꢀiZbeaViZꢀbdjci^c\ꢀWgVX`Ziꢀidꢀi]ZꢀXna"  
^cYZgꢀ eaViZꢀ l^i]ꢀ ꢂ(ꢃꢀ B*"#-ꢀ mꢀ &+ꢀ Wjiidcꢀ ]ZVYꢀ XVeꢀ  
hXgZlh!ꢀVhꢀh]dlcꢀ^cꢀFigure 12#  
I]Zꢀ _^\ꢀ ]Vhꢀ ildꢀ h^YZꢀ Xde^c\ꢀ [ZcXZhꢀ VcYꢀ Vꢀ gZVgꢀ  
[ZcXZꢀ[dgꢀgZeZViVWaZꢀedh^i^dc^c\ꢀd[ꢀi]Zꢀldg`e^ZXZꢀ  
^cꢀi]Zꢀ_^\#ꢀI]ZnꢀXVccdiꢀWZꢀ^chiVaaZYꢀh^bjaiVcZdjhan#ꢀ  
6alVnhꢀ eaVXZꢀ i]Zꢀ ldg`e^ZXZꢀ V\V^chiꢀ i]Zꢀ Xde^c\ꢀ  
[ZcXZꢀi]Viꢀ^hꢀdeedh^iZꢀi]ZꢀXjiiZg]ZVYꢀViꢀi]ZꢀWZ\^c"  
c^c\ꢀd[ꢀi]ZꢀdeZgVi^dcꢀꢂhZZꢀFigure 10ꢃ#  
Bdjci^c\ꢀ  
8VeꢀHXgZlh  
Bdjci^c\ꢀ  
7gVX`Ziꢀ  
Figure 12.ꢀ>chiVaa^c\ꢀiZbeaViZꢀbdjci^c\ꢀWgVX`Zi#  
8de^c\ꢀ;ZcXZ  
6Y_jhiZYꢀidꢀ  
Ldg`e^ZXZ  
Installing Templates  
I]Zꢀ iZbeaViZꢀ bdjci^c\ꢀ WgVX`Ziꢀ aZihꢀ ndjꢀ X]Vc\Zꢀ  
iZbeaViZhꢀ [dgꢀ kVg^djhꢀ h]Ve^c\ꢀ deZgVi^dch#ꢀ Idꢀ  
bdjciꢀ Vꢀ iZbeaViZ!ꢀ ^chZgiꢀ ^iꢀ ^cidꢀ i]Zꢀ iZbeaViZꢀ  
bdjci^c\ꢀWgVX`Zi!ꢀVcYꢀhZXjgZꢀ^iꢀl^i]ꢀi]Zꢀꢂ'ꢃꢀB+"&ꢀ  
mꢀ &+ꢀ XVeꢀ hXgZlhꢀ ꢂhZZꢀ Figure 13ꢃ#ꢀ Edh^i^dcꢀ i]Zꢀ  
iZbeaViZꢀ \jVgYꢀ [ajh]ꢀ l^i]ꢀ i]Zꢀ [gdciꢀ ZY\Zꢀ d[ꢀ i]Zꢀ  
iZbeaViZꢀidꢀegdiZXiꢀi]ZꢀiZbeaViZꢀ[gdbꢀYVbV\Z#  
Figure 10.ꢀLdg`e^ZXZꢀedh^i^dcZYꢀdcꢀ_^\#  
To install the rear fence:  
1. GZbdkZꢀi]Zꢀꢂ)ꢃꢀB+"&ꢀmꢀ&+ꢀXVeꢀhXgZlhꢀhZXjg"  
^c\ꢀi]ZꢀXde^c\ꢀ[ZcXZh#  
2.ꢀꢀ Edh^i^dcꢀ i]Zꢀ gZVgꢀ [ZcXZꢀ [dgꢀ i]Zꢀ cZXZhhVgnꢀ  
deZgVi^dc#  
3. HZXjgZꢀi]ZꢀgZVgꢀ[ZcXZꢀ^cꢀeaVXZꢀjh^c\ꢀꢂ'ꢃꢀB+"&ꢀ  
mꢀ&+ꢀXVeꢀhXgZlh!ꢀVhꢀh]dlcꢀ^cꢀFigure 11#  
8Veꢀ  
HXgZlh  
IZbeaViZꢀ  
<jVgY  
Figure 13.ꢀ>chiVaa^c\ꢀi]ZꢀiZbeaViZ#  
Figure 11.ꢀHZXjg^c\ꢀi]ZꢀgZVgꢀ[ZcXZꢀjh^c\ꢀB+"&ꢀmꢀ  
&+ꢀXVeꢀhXgZlꢀꢂ&ꢀd[ꢀ'ꢃ#  
Note: To install the coping fences simply  
reverse the above steps.  
"&)"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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Miter Bar  
Rub Collar  
I]Zꢀ _^\ꢀ XVcꢀ jhZꢀ Vꢀ (¿- mꢀ (¿)ꢄꢀ b^iZgꢀ WVgꢀ [dgꢀ higV^\]iꢀ  
h]Ve^c\ꢀVcYꢀiVWaZꢀhVlꢀdeZgVi^dch#ꢀC^cZꢀedh^i^dchꢀ  
VaadlꢀndjꢀidꢀVY_jhiꢀi]Zꢀ_^\"id"XjiiZg]ZVYꢀY^hiVcXZ#ꢀ  
6iiVX]ꢀ i]Zꢀ b^iZgꢀ WVgꢀ l^i]ꢀ ꢂ'ꢃꢀ B*"#-ꢀ mꢀ &+ꢀ Wjiidcꢀ  
]ZVYꢀXVeꢀhXgZlhꢀ[dgꢀBdYZahꢀI&%)+%$I&%)+'ꢀVcYꢀ  
ꢂ(ꢃꢀB*"#-ꢀmꢀ&+ꢀWjiidcꢀ]ZVYꢀXVeꢀhXgZlhꢀ[dgꢀBdYZaꢀ  
I&%)+)!ꢀVhꢀh]dlcꢀ^cꢀFigure 14.  
I]Zꢀ_^\ꢀXdbZhꢀl^i]ꢀVꢀ+'%-GHꢀWVaaꢀWZVg^c\ꢀgjWꢀXda"  
aVgꢀVcYꢀWjh]^c\ꢀ`^iꢀꢂhZZꢀFigure 16ꢃ#ꢀI]^hꢀgjWꢀXdaaVgꢀ  
^hꢀYZh^\cZYꢀ[dgꢀ&¿)ꢄꢀh]VeZgꢀhe^cYaZh#ꢀH^cXZꢀZVX]ꢀ  
h]VeZgꢀ l^aaꢀ ]VkZꢀ Y^[[ZgZciꢀ gjWꢀ XdaaVgꢀ bdjci^c\ꢀ  
^chigjXi^dch!ꢀ gZ[Zgꢀ idꢀ i]Zꢀ h]VeZgꢀ dlcZgꢆhꢀ bVcjVaꢀ  
[dgꢀgjWꢀXdaaVgꢀ^chiVaaVi^dcꢀ^chigjXi^dch#  
&
Figure 16.ꢀ7VaaꢀWZVg^c\ꢀgjWꢀXdaaVgꢀVcYꢀWjh]^c\h#  
Figure 14.ꢀ6iiVX]^c\ꢀi]Zꢀb^iZgꢀWVgꢀidꢀi]Zꢀ_^\#  
Clamping Workpiece  
L^i]i]Zldg`e^ZXZegdeZganedh^i^dcZY!ijgci]Zꢀ  
V^gꢀXdcigdaꢀkVakZꢀON. EgZhhꢀVcYꢀ]daYꢀWdi]ꢀXaVbe"  
^c\ꢀ hl^iX]Zhꢀ h]dlcꢀ ^cꢀ Figure 17#ꢀ 9d^c\ꢀ i]^hꢀ  
XaVbehꢀi]Zꢀldg`e^ZXZꢀVcYꢀegdk^YZhꢀV^gꢀidꢀi]ZꢀWVhZꢀ  
[dgꢀ[g^Xi^dcaZhhꢀbdkZbZci#  
Always ensure that the jig base will clear the  
cutterhead or kickback could occur, caus-  
ing personal injury or property damage.  
Vertical Fence  
I]Zꢀ _^\ꢀ ]Vhꢀ Vꢀ kZgi^XVaꢀ [ZcXZꢀ [dgꢀ edh^i^dc^c\ꢀ i]Zꢀ  
ldg`e^ZXZꢀ kZgi^XVaanꢀ [dgꢀ kVg^djhꢀ h]Ve^c\ꢀ deZgV"  
i^dch#ꢀIdꢀbdjciꢀi]ZꢀkZgi^XVaꢀ[ZcXZ!ꢀhZXjgZꢀ^iꢀidꢀi]Zꢀ  
Xna^cYZgꢀWgVX`Ziꢀl^i]ꢀꢂ'ꢃꢀB+"&ꢀmꢀ&+ꢀXVeꢀhXgZlh!ꢀVhꢀ  
h]dlcꢀ^cꢀFigure 15#  
8aVbe^c\ꢀ  
Hl^iX]Zh  
Figure 17.ꢀ8aVbe^c\ꢀi]Zꢀldg`e^ZXZ#  
Figure 15.ꢀ>chiVaa^c\ꢀi]ZꢀkZgi^XVaꢀ[ZcXZ#  
"&*"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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Tip: To prevent tear-out in the workpiece  
shape end grain first. Wood is less likely  
to tear while edge-shaping, so any tearout  
from end grain shaping can be removed.  
Use a sacrificial backing block between the  
workpiece and the coping fence as needed  
to further reduce tearout (see Figure 19).  
Using Jig  
7Z[dgZꢀjh^c\ꢀi]Zꢀ_^\!ꢀiV`Zꢀi^bZꢀidꢀgZk^Zlꢀi]Zꢀdlc"  
ZgꢆhꢀbVcjVaꢀ[dgꢀndjgꢀh]VeZgꢀidꢀZchjgZꢀi]ZꢀXdggZXiꢀ  
hZijeꢀVcYꢀdeZgVi^c\ꢀegdXZYjgZh#ꢀ  
NdjVgZꢀgZVYnꢀidꢀWZ\^cꢀh]Ve^c\ꢀl]Zcꢀi]Zꢀ_^\ꢀVcYꢀ  
h]VeZgꢀVgZꢀegdeZganꢀVY_jhiZY!ꢀeZghdcVaꢀegdiZXi^kZꢀ  
Zfj^ebZciꢀ ^hꢀ dc!ꢀ VcYꢀ hV[Zinꢀ bViZg^Vaꢀ ]Vhꢀ WZZcꢀ  
gZk^ZlZY#  
Tip: Use a practice piece similar to the workpiece  
in order to test the results before shaping the  
workpiece.  
7VX`^c\ꢀ  
7adX`  
Disconnect the shaper from power before  
making any adjustments to the shaper  
cutterhead or jig. Failure to do so could  
result in serious personal injury or property  
damage.  
Figure 19.ꢀ7VX`^c\ꢀWadX`ꢀ^cꢀeaVXZ#  
4.ꢀꢀ Ijgcꢀi]Zꢀh]VeZgꢀON#  
To use the jig:  
5.ꢀꢀ L]^aZꢀ egZhh^c\ꢀ Wdi]ꢀ XaVbe^c\ꢀ hl^iX]Zh!ꢀ Vhꢀ  
h]dlcꢀ ^cꢀ Figure 20!ꢀ bdkZꢀ i]Zꢀ ldg`e^ZXZꢀ  
hadlanV\V^chii]ZgdiVi^dcd[i]ZXjiiZg]ZVYꢀ  
jci^aꢀi]ZꢀXjiꢀ^hꢀXdbeaZiZ#  
1. EaVXZꢀi]Zꢀ_^\ꢀdcꢀi]Zꢀh]VeZgꢀiVWaZꢀVcYꢀXdccZXiꢀ  
^iꢀidꢀXdbegZhhZYꢀV^g#  
2.ꢀꢀ Ijgcꢀi]ZꢀDC$D;;ꢀkVakZꢀON#  
3. Edh^i^dcꢀi]Zꢀldg`e^ZXZꢀVcYꢀXaVbeꢀ^iꢀ^cꢀi]Zꢀ_^\!ꢀ  
Vhꢀh]dlcꢀ^cꢀFigure18#  
Figure 20.ꢀH]Ve^c\ꢀ_^\ꢀ^cꢀjhZ#  
6.ꢀꢀ Ijgcꢀi]Zꢀh]VeZg OFF#  
7.ꢀꢀ Ijgcꢀi]Zꢀ_^\ꢀDC$D;;ꢀkVakZꢀOFF#  
Figure 18.ꢀH]Ve^c\ꢀ_^\ꢀegZeVgZYꢀ[dgꢀjhZꢀl^i]ꢀ  
h]VeZgꢀOFF#  
Note: When using templates, always center  
the workpiece with the template to ensure  
symmetrical results. Always adjust the cop-  
ing fence or use a spacer block to provide  
a positive stop for the workpiece.  
"&+"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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688:HHDG>:H  
SECTION 4: ACCESSORIES  
T23115—12" X 50' Hose Reel  
=ZVkn"YjinꢀgjWWZgꢀV^gꢀ]dhZꢀ^ch^YZꢀVꢀ]ZVknꢀ\Vj\Zꢀ  
Vaaꢀ hiZZaꢀ gZZaꢀ VhhZbWan#ꢀ -ꢀ edh^i^dcꢀ gViX]Ziꢀ \ZVgꢀ  
adX`hꢀ gZZaꢀ Viꢀ YZh^gZYꢀ ]dhZꢀ aZc\i]h#ꢀ 6ahdꢀ ]Vhꢀ Vꢀ  
*"edh^i^dcꢀVY_jhiVWaZꢀgdaaZgꢀdjiaZiꢀVgb#  
Some aftermarket accessories can be  
installed on this machine that could cause  
it to function improperly, increasing the risk  
of serious personal injury. To minimize this  
risk, only install accessories recommended  
for this machine by Grizzly.  
NOTICE  
Refer to the newest copy of the Grizzly  
Catalog for other accessories available for  
this machine.  
Figure 23.ꢀBdYZaꢀI'(&&*ꢀ=dhZꢀGZZa#  
H7274—Pressure Regulator  
T10461—T10460 Arched Door Templates  
T10463—T10462 Arched Door Templates  
T10465—T10464 Arched Door Templates  
Egdk^YZhꢀ gZ\jaViZYꢀ djiejiꢀ egZhhjgZꢀ d[ꢀ %ꢀ idꢀ &'*ꢀ  
EH>#ꢀ>cXajYZhꢀ%ꢀidꢀ&+%ꢀEH>ꢀ\Vj\Z!ꢀl^i]ꢀ&*ꢀH8;Bꢀ  
[adlꢀXVeVX^inꢀViꢀ.%ꢀEH>!ꢀ'ꢀ&¿)ꢄꢀCEIꢀꢂ;ꢃꢀedgih#  
Figure 21.ꢀBdYZahꢀI&%)+&!ꢀI&%)+(!ꢀI&%)+*ꢀ  
Figure 24.ꢀBdYZaꢀ=,',)ꢀa^cZꢀgZ\jaVidg#  
VgX]ZYꢀYddgꢀiZbeaViZh#  
T20881—In-Line Lubricator  
Egdk^YZhVjidbVi^XajWg^XVi^dc!ZmiZcY^c\V^giddaꢀ  
a^[Z#ꢀ>iꢀViiVX]ZhꢀY^gZXianꢀidꢀi]Zꢀidda#ꢀ&¿)ꢄꢀ;ZbVaZꢀCEIꢀ  
^caZiꢀWnꢀ&¿)ꢄꢀCEIꢀdjiaZi#ꢀ%#&*ꢀdo#ꢀWdlaꢀXVeVX^in#  
T24721—Face Clamps  
I]^hꢀfj^X`ꢀVXi^dcꢀid\\aZꢀXaVbeꢀVaadlꢀndjꢀidꢀdg^Zciꢀ  
ldg`e^ZXZhꢀkZgi^XVaanꢀdcꢀi]ZꢀeVcZaꢀh]Ve^c\ꢀ_^\#  
Figure 25.ꢀBdYZaꢀI'%--&ꢀ^c"a^cZꢀajWg^XVidg#  
Figure 22.ꢀBdYZaꢀI'),'&ꢀEVcZaꢀH]Ve^c\ꢀ?^\ꢀ  
[VXZꢀXaVbeh#  
"&,"  
BdYZaꢀI&%)+%"+)ꢀꢂB[\#ꢀH^cXZꢀ%&$&'ꢃ  
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SECTION 5: MAINTENANCE  
Cleaning  
Always disconnect air to  
the jig before performing  
maintenance. Failure to  
do this may result in seri-  
ous personal injury.  
8aZVc^c\ꢀ i]Zꢀ BdYZaꢀ I&%)+%$I&%)+'$I&%)+)ꢀ  
EVcZaꢀ H]Ve^c\ꢀ ?^\ꢀ ^hꢀ gZaVi^kZanꢀ ZVhn#ꢀ KVXjjbꢀ  
ZmXZhhꢀlddYꢀX]^ehꢀVcYꢀhVlYjhi!ꢀVcYꢀl^eZꢀd[[ꢀi]Zꢀ  
gZbV^c^c\Yjhil^i]VYgnXadi]#>[VcngZh^c]Vhꢀ  
Wj^aiꢀje!ꢀjhZꢀVꢀgZh^cꢀY^hhdak^c\ꢀXaZVcZgꢀidꢀgZbdkZꢀ  
^i#ꢀ6ꢀa^\]iꢀXdViꢀd[ꢀbVX]^cZꢀd^aꢀl^aaꢀ`ZZeꢀi]ZꢀV^gXgV[iꢀ  
Vajb^cjbꢀWdYnꢀVcYꢀWVhZꢀXdggdh^dcꢀ[gZZ#  
Schedule  
;dgꢀdei^bjbꢀeZg[dgbVcXZꢀ[gdbꢀi]Zꢀ_^\!ꢀ[daadlꢀi]^hꢀ  
bV^ciZcVcXZꢀ hX]ZYjaZꢀ VcYꢀ gZ[Zgꢀ idꢀ Vcnꢀ heZX^[^Xꢀ  
^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#  
Lubrication  
Daily Check  
™ꢀ AddhZꢀ[VhiZcZgh#  
LZꢀ gZXdbbZcYꢀ ndjꢀ jhZꢀ Vcꢀ ^c"a^cZꢀ ajWg^XVi^dcꢀ  
hnhiZbꢀ [dgꢀ i]Zꢀ _^\#ꢀ I]^hꢀ hdgiꢀ d[ꢀ hnhiZbꢀ gZbdkZhꢀ  
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Weekly Maintenance  
™ꢀ 8]ZX`$VY_jhiꢀajWg^XVi^dcꢀaZkZaꢀ^cꢀajWg^XVidg#  
™ꢀ 8aZVc$kVXjjbꢀYjhiꢀWj^aYje#  
SECTION 6: SERVICE  
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Note: Please gather the serial number and manufacture date of your jig before calling.  
Troubleshooting  
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SECTION 7: PARTS  
T10460/T10462/T10464 Main Breakdown  
&+  
."&  
.".  
."'  
&,  
."(  
.")  
."*  
&-  
&.  
'%  
(*  
'&  
."+  
."&%  
."&&  
''  
&*  
',  
'(  
')  
'+  
*&  
*'  
."&'  
."&(  
.",  
."-  
&-  
'*  
."&)  
."&*  
'&  
*+ꢈ  
.
)-  
),  
**ꢈ  
*)ꢈ  
(&  
*(ꢈ  
)*  
'-  
)+  
('  
'.  
((  
()  
&-  
(%  
')  
))  
)(  
)'  
).  
*%  
)&  
')  
(-  
(+  
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(.  
(,  
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T10460/T10462/T10464 Parts List  
REF PART #  
9
DESCRIPTION  
REF PART #  
PLW03M  
DESCRIPTION  
PT10460009  
CYLINDER ASSEMBLY  
HEX NUT M10-1.5  
LOCK WASHER 10MM  
WEAR RING 50 X 46 X 6  
PISTON BACKING 50 X 40 X 4  
PISTON  
29  
30  
30  
30  
31  
31  
31  
32  
33  
34  
35  
36  
37  
38  
38  
38  
39  
40  
41  
41  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
LOCK WASHER 6MM  
9-1 PN02M  
PT10460030 CLAMPING FENCE 12"  
9-2 PLW06M  
PT10462030 CLAMPING FENCE 16"  
9-3 PT10460009-3  
9-4 PT10460009-4  
9-5 PT10460009-5  
9-6 PT10460009-6  
9-7 PORP020  
9-8 PT10460009-8  
9-9 PT10460009-9  
9-10 PORG045  
PT10464030 CLAMPING FENCE 24"  
PT10460031 CYLINDER HOLDING PLATE (T10460)  
PT10462031 CYLINDER HOLDING PLATE (T10462)  
PT10464031 CYLINDER HOLDING PLATE (T10464)  
PISTON ROD  
O-RING 19.8 X 2.4 P20  
O-RING DH20  
PB08M  
HEX BOLT M6-1 X 20  
PT10460033 MATERIAL CLAMP  
PT10460034 HOLDDOWN PAD  
PT10460035 TEMPLATE GUARD  
PT10460036 GUARD  
CYLINDER BODY  
O-RING 44.4 X 3.1 G45  
9-11 PT10460009-11 CYLINDER END COVER  
9-12 PCAP07M CAP SCREW M6-1 X 30  
9-13 PT10460009-13 CLAMPING DISC  
PT10460037 RIGHT HANDLE  
PT10460038 FENCE BACK (T10460)  
PT10460038 FENCE BACK (T10462)  
PT10460038 FENCE BACK (T10464)  
9-14 PW03M  
FLAT WASHER 6MM  
9-15 PCAP115M  
BUTTON HD CAP SCR M6-1 X 16  
SQUARE TEMPLATE 11-1/2" (T10460)  
SQUARE TEMPLATE 16" (T10462)  
SQUARE TEMPLATE 24" (T10464)  
LEFT TEMPLATE HOLDER  
CAP SCREW M6-1 X 16  
16  
16  
16  
17  
18  
19  
20  
21  
22  
22  
22  
23  
24  
25  
26  
27  
28  
PT10460016  
PT10462016  
PT10464016  
PT10460017  
PCAP01M  
PCAP24M  
PT10460020  
PCAP02M  
PT10460022  
PT10462022  
PT10464022  
PCAP23M  
PW03M  
PBHS16M  
BUTTON HD CAP SCR M5-.8 X 16  
PT10460040 SLIDING TABLE SUPPORT  
PT10460041 BASE 11-1/2 X 12" (T10460)  
PT10462041 BASE 11-1/2 X 16" (T10462)  
PT10464041 BASE 11-1/2 X 24" (T10464)  
PT10460042 COPE FENCE  
CAP SCREW M5-.8 X 16  
RIGHT TEMPLATE HOLDER  
CAP SCREW M6-1 X 20  
PT10460043 LEFT HANDLE  
PT10460044 GRIP  
TEMPLATE RACK PLATE 12" (T10460)  
TEMPLATE RACK PLATE 16" (T10462)  
TEMPLATE RACK PLATE 24" (T10464)  
CAP SCREW M4-.7 X 12  
PFH02M  
PORP009  
PLN04M  
PW01M  
FLAT HD SCR M6-1 X 12  
O-RING 8.8 X 1.9 P9  
LOCK NUT M8-1.25  
FLAT WASHER 8MM  
FLAT WASHER 6MM  
PT10460049 DOWEL PIN  
PT10460025  
PT10460026  
PFH36M  
VERTICAL FENCE  
PCAP109M  
PCAP162M  
PN04M  
CAP SCREW M5-.8 X 50  
FIXED RACK  
CAP SCREW M4-.7 X 25  
HEX NUT M4-.7  
FLAT HD SCR M8-1.25 X 35  
HEX BOLT M6-1 X 10  
PB04M  
T10464 Only  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
53  
54  
PT10464053  
PT10464054  
RUBBER HEAD SCREW M6-1  
CLAMP LIMIT SET  
55  
56  
PN01M  
HEX NUT M6-1  
PFH54M  
FLAT HD SCR M5-.8 X 20  
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T10460/T10462/T10464 Pneumatic  
Idꢀ6^gꢀ  
8dbegZhhdg  
&&(  
&&&  
&%(  
&&)  
&&'  
&%(  
&%)  
&%(  
&%(  
&%(  
&&*  
&%&  
&%&  
&%(  
.6  
.6  
&%&  
&%-  
&%'  
&%(  
&%(  
Idꢀ?^\ꢀ  
7dYn  
&%+  
&&%  
&&%  
&&,  
&%(  
&%(  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
9
PT10460009  
CYLINDER ASSEMBLY  
110  
111  
112  
113  
114  
115  
117  
PT10460110  
PT10460111  
PT10460112  
PT10460113  
PT10460114  
PT10460115  
PT10460117  
DOUBLE SWITCH  
101  
102  
103  
104  
106  
108  
PT10460101  
PT10460102  
PT10460103  
PT10460104  
PT10460106  
PT10460108  
T-CONNECTOR 1/8" NPT X 6 X 6MM  
MALE CONNECTOR 1/8" NPT X 6MM  
L-CONNECTOR 1/8" NPT X 6MM  
PILOT CHECK  
L-CONNECTOR 1/4" X 6MM  
BLOCK 1/4" NPT X 1/4" X 1/4"  
MALE COUPLING 1/4" NPT  
CONNECTION 1/4" NPT X 1/8"  
CONTROL VALVE  
L-CONNECTOR 1/8" NPT X 1/8"  
AIRFLOW CONTROL VALVE 1/8" NPT  
AIR TUBING 6 X 4MM  
EXPLOSION  
Never exceed 120 PSI.  
HAZARD  
Always disconnect air  
before servicing. Failure to  
do so could lead serious  
personal injury.  
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T10460/T10462/T10464 Labels  
'%'  
'%(  
'%)  
'%&  
'%*  
'%,  
'%)  
'%+  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
201  
202  
203  
204  
205  
PT10460201  
PINCH HAZARD LABEL  
206  
207  
207  
207  
PT10460206  
GLASSES/REGULATOR LABEL  
MACHINE ID LABEL (T10460)  
MACHINE ID LABEL (T10462)  
MACHINE ID LABEL (T10464)  
PT10460202  
PT10460203  
PT10460204  
PT10460205  
ON/OFF VALVE LABEL  
PT10460207  
PT10462207  
PT10464207  
USE BOTH HANDS LABEL  
DO NOT REMOVE GUARD LABEL  
READ MANUAL LABEL  
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes  
off or becomes unreadable, the owner of this machine MUST replace it in the original location  
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WARRANTY CARD  
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The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop  
better products and services. Of course, all information is strictly confidential.  
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10. 8dbbZcih/ _____________________________________________________________________  
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WARRANTY & RETURNS  
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