Grizzly Saw G5959Z User Manual

HEAVY-DUTY LEFT-TILTING

12" TABLE SAW

MODEL G5959Z

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#6025 PRINTED IN TAIWAN

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Table Of Contents

SECTION 1: SAFETY ................................................................................................................................2

Safety Instructions For Power Tools....................................................................................................2

Additional Safety Instructions For Table Saws ....................................................................................4

Safety Accessories ..............................................................................................................................5

Common Definitions, Terms and Phrases ..........................................................................................7

SECTION 2: CIRCUIT REQUIREMENTS ..................................................................................................8

220V Single-Phase ..............................................................................................................................8

Grounding ............................................................................................................................................9

Extension Cords ..................................................................................................................................9

Wiring Diagram ....................................................................................................................................9

SECTION 3: INTRODUCTION..................................................................................................................10

Commentary ......................................................................................................................................10

Unpacking ..........................................................................................................................................11

Piece Inventory ..................................................................................................................................11

Clean Up ............................................................................................................................................12

Site Considerations............................................................................................................................12

SECTION 4: ASSEMBLY ........................................................................................................................13

Beginning Assembly ..........................................................................................................................13

Extension Wings ................................................................................................................................13

Guard Support Shaft ..........................................................................................................................14

Fence Rails ........................................................................................................................................15

Motor Bracket ....................................................................................................................................15

Installing Saw Blade ..........................................................................................................................16

Table Insert ........................................................................................................................................16

Blade Guard/Splitter ..........................................................................................................................17

SECTION 5: ADJUSTMENTS ..................................................................................................................19

Blade Height ......................................................................................................................................19

Blade Tilt ............................................................................................................................................19

Miter Slot to Blade..............................................................................................................................20

Miter Gauge ......................................................................................................................................22

Rip Fence ..........................................................................................................................................22

Blade Alignment ................................................................................................................................24

SECTION 6: OPERATIONS......................................................................................................................25

Pre-Run Check ..................................................................................................................................25

Test Run ............................................................................................................................................25

Blade Selection ..................................................................................................................................26

Crosscutting ......................................................................................................................................27

Dado Operations................................................................................................................................28

Ripping ..............................................................................................................................................28

Rabbet Operations ............................................................................................................................30

SECTION 7: MAINTENANCE ..................................................................................................................32

General ..............................................................................................................................................32

Table ..................................................................................................................................................32

V-Belt..................................................................................................................................................32

Lubrication..........................................................................................................................................33

SECTION 8: CLOSURE............................................................................................................................34

Machine Data Sheet ..........................................................................................................................35

Wiring Diagram ..................................................................................................................................36

Parts Breakdown................................................................................................................................37

Parts List ............................................................................................................................................42

Troubleshooting Guide ......................................................................................................................44

Push Stick Template ..........................................................................................................................45

Warranty and Returns........................................................................................................................46

Warranty Card....................................................................................................................................47

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept a safe distance from work area.

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

3. KEEP WORK AREA CLEAN. Cluttered

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-

RONMENT. Do not use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not

designed.

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G5959Z 12" Left-Tilting Table Saw

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause a

drop in line voltage resulting in loss of power

and overheating. Your extension cord must

also contain a ground wire and plug pin.

Always repair or replace extension cords if

they become damaged.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. On machines with mag-

netic contact starting switches there is a

risk of starting if the machine is bumped or

jarred. Always disconnect from power

source before adjusting or servicing. Make

sure switch is in OFF position before recon-

necting.

17. MANY WOODWORKING TOOLS CAN

“KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know

what conditions can create “kickback” and

know how to avoid them.

Minimum Gauge for Extension Cords

LENGTH

AMP RATING

0-6

25ft

50ft 100ft

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

7-10

11-12

13-16

17-20

21-30

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear is

recommended. Wear protective hair cover-

ing to contain long hair.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

11. ALWAYS USE SAFETY GLASSES. Also use

face or dust mask if cutting operation is dusty.

Everyday eyeglasses only have impact resis-

tant lenses, they are NOT safety glasses.

20. NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running

a machine.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It’s safer than using your

hand and frees both hands to operate tool.

21. NEVER ALLOW UNSUPERVISED OR

INEXPERIENCED PERSONNEL TO

OPERATE THE MACHINE. Make sure

any instructions you give in regards to

machine operation are approved, correct,

safe, and clearly understood.

13. DO NOT OVER-REACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

22. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES performing the intend-

ed operation, stop using the machine!

Then contact our service department or

ask a qualified expert how the operation

should be performed.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

G5959Z 12" Left-Tilting Table Saw

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Additional Safety Instructions For Table Saws

1. ALWAYS use blade guard, splitter and

anti-kickback fingers on all ''through-saw-

ing'' operations. Through-sawing opera-

tions are those when the blade cuts com-

pletely through the workpiece as in ripping

or crosscutting.

8. MOVE the rip fence out of the way when

crosscutting.

9. NEVER use the miter gauge and rip fence

at the same time.

10. ALWAYS keep the work firmly against the

miter gauge or fence while holding the

work down against the table.

2. AVOID KICKBACKS. Kickback is a condi-

tion in which a piece of wood is thrown

back towards an operator at a high rate of

speed. If you do not have a complete

understanding of how kickback occurs, or

how to prevent it, DO NOT operate this

table saw.

11. NEVER attempt to free a stalled saw blade

without first turning the saw OFF.

12. PROVIDE adequate support to the rear

and sides of the saw table for wide or long

workpieces.

3. NEVER reach behind or over the blade

with either hand for any reason.

13. AVOID awkward operations and hand

positions where a sudden slip could cause

your hand to move into the blade.

4. ALWAYS use a push-stick for ripping nar-

row stock.

5. NEVER perform any operation using only

your hands to support or guide the work-

piece. Always use either the fence or the

miter gauge to position and guide the work.

14. ALWAYS LOWER OR REMOVE SAW

BLADE WHEN NOT IN USE.

15. NEVER USE A DAMAGED SAW BLADE

OR ONE THAT HAS BEEN DROPPED.

6. NEVER stand or have any part of your

body in line with the path of the saw blade.

16. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES performing the intend-

ed operation, stop using the machine!

Then contact our service department or

ask a qualified expert how the operation

should be performed.

7. USE GREAT CARE WHEN CUTTING

WITH A DADO BLADE. There is a high

degree of risk involved with any dado oper-

ation. Slight movement of the stock away

from the fence will cause kickback. Never

make a through cut using a dado blade.

No list of safety guidelines can be com-

plete. Every shop environment is different.

Always consider safety first, as it applies to

your individual working conditions. Use

this and other machinery with caution and

respect. Failure to follow guidelines could

result in serious personal injury, damage to

equipment or poor work results.

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G5959Z 12" Left-Tilting Table Saw

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Statistics prove that most common accidents among table saw users can be linked to kickback.

Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its

operator. In addition to the danger of the operator or others in the area being struck by the fly-

ing stock, the operator’s hands may be forced into the blade during the kickback. The following

can help minimize kickbacks.

1. Use your blade guard and splitter.

2. Never for any reason place your hand behind the blade. Should kickback occur, your hand will

be pulled into the blade.

3. Make sure the splitter and the blade are aligned.

4. Never use the fence as a guide for crosscutting.

5. Always use either the fence or the miter gauge to position and guide the work.

6. Use a pushstick or featherboard to maintain control of your workpiece.

7. Feed cuts through to completion.

8. Stand to the side when ripping.

9. Ensure your fence and miter slot are parallel to the blade.

If you do not clearly understand kickback and how it occurs, do not operate this table saw.

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making

bevel cuts, these prevent tearout and jammed

blades by supporting material close to the blade.

Safety Accessories

Push Sticks

Use the standard table insert as a template when

creating additional inserts from wood or plywood.

Blade slot inserts can be custom cut for specific

blade angles by raising the running blade into an

uncut insert at the angle you desire. Be sure to

make an additional slot for the blade splitter. We

also carry a wide selection of table inserts (shown

in Figure 2) in the Grizzly catalog. Be sure to hold

the insert firmly in place with a piece of wood

when creating slots. Never hold the table insert

with your hand while cutting new slots.

The use of push sticks (shown in Figure 1), par-

ticularly when cutting small or narrow workpieces,

provides a double benefit for saw operators. The

push stick provides added leverage, enabling the

operator to keep the workpiece firmly supported

against the fence and table. At the same time, the

push stick keeps the operator’s hand safely away

from the rotation of the saw blade. See the tem-

plate at the end of the manual for construction

details, or purchase one from the Grizzly catalog.

Figure 1. Push Stick.

Figure 2. Zero Clearance Table Inserts.

G5959Z 12" Left-Tilting Table Saw

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Push Paddles

Featherboard

Push paddles provide added leverage and sup-

port when ripping or crosscutting wide work-

pieces. See Figure 3. We offer a number of push

paddles in the Grizzly catalog.

Easily made from scrap stock, featherboards

provide an added degree of protection against

kickback. To make a featherboard, cut a 30-

40° angle at one end of the board and make a

number of end cuts at approximately ⁄4" apart

and 2" to 3" deep. We also offer a number of

featherboards in the Grizzly catalog. See

Figure 4.

Figure 3. Push paddles being used to feed a

work piece into the blade.

Figure 4. Featherboards in use during a ripping

operation.

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G5959Z 12" Left-Tilting Table Saw

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Common Definitions, Terms and Phrases

The following is a list of common definitions, terms and phrases used throughout this manual as they relate

to this table saw and woodworking in general. It is important that you read and become familiar with them

before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive

mechanism. The cutting blade attaches to the

arbor.

Parallel: Being an equal distance apart at every

point. i.e. the rip fence face is parallel to the

side face of the saw blade.

Bevel Edge Cut: Tilting the saw arbor and blade

to an angle between 0° and 45° to perform an

angled cutting operation.

Perpendicular: Intersecting and forming right

angles; at right angles to the vertical and hori-

zontal planes. i.e. the blade is perpendicular to

the table surface.

Blade Guard: Metal or plastic mechanism that

mounts over the saw blade to prevent acci-

dental contact with the cutting edge.

Push Paddle: Safety aid used to push a piece of

wood stock through a cutting operation.

Push Stick: Safety aid used to push a piece of

wood stock through a cutting operation.

Usually used when rip cutting.

Crosscut: Table saw operation in which a piece

of wood is cut across the grain.

Crosscut Sled: A jig that supports the work-

Rabbet: Cutting operation that creates an L-

piece during crosscutting operations.

shaped channel along the edge of wood stock.

Dado Blade: Blade or set of blades that attach

to the arbor and are used for cutting grooves

and rabbets.

Rip Cut: A cut made along grain of the wood.

Sacrificial Fence: A piece of wood attached to

the face of the rip fence that is designed to

extend the fence face away from the metal por-

tion of the fence. Used primarily when making

rabbet cuts with a dado blade.

Featherboard: Safety device used to keep a

board against the rip fence or table. Allows

operator to keep hands away from the saw

blade.

Splitter: Metal plate attached to the back of the

blade guard that maintains the kerf opening in

the wood when performing a cutting operation.

Kerf: The resulting cut or gap made by a saw

blade.

Kickback: A condition in which the wood is

thrown back towards an operator at a high

rate of speed.

Standard Kerf: ⁄8" gap made with a standard

blade.

Straightedge: A tool used to check the flatness,

Miter Gauge: A component that controls the

wood stock movement while performing a

crosscut. Allows for variation of angle cuts

such as miter cuts used on a picture frame.

parallelism, or consistency of a surface(s).

Thin Kerf: ³⁄32" gap made with a thin kerf blade.

Thru-Sawing: A sawing operation where the

Non-Thru Cut: A sawing operation that requires

the removal of the blade guard and splitter.

Dado and rabbet cuts are considered Non-

Thru Cuts because the blade does not pro-

trude above the top face of the wood stock.

Always remember to reinstall the blade guard

and splitter after performing a non-thru cut.

wood stock thickness is completely sawn

through. Proper blade height usually allows ¹⁄4

of the top of the blade to extend above the

wood stock.

G5959Z 12" Left-Tilting Table Saw

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SECTION 2: CIRCUIT REQUIREMENTS

220V Single-Phase

The Model G5959Z has a 5 HP, 3450 RPM motor

which requires a 220V single-phase circuit. The

cord set included does not have a plug, as the

style of plug you require will depend upon the type

of service you currently have or plan to install. The

motor will safely draw about 30 amps at 220V

under load. If you operate the Model G5959Z on

any circuit that is already close to its capacity, it

might blow a fuse or trip a circuit breaker.

However, if an unusual load does not exist, and

Figure 5. 220V Single-Phase.

power failure still occurs, have the circuit inspect-

ed by a qualified electrician.

In preparing to connect the Model G5959Z to your

existing or new circuit, it will be necessary to con-

nect a plug that matches your 220V receptacle. If

you will be installing a new receptacle and plug,

we recommend using a NEMA-style 6L-30 plug

The Model G5959Z should be fused at 30 amps.

Fusing at amperage ratings higher than 30 amps

will not adequately protect the circuit. Make sure

that existing electrical wires are capable of han-

dling a 30 amp current. If unsure, seek the assis-

tance of a qualified electrician.

and outlet shown in Figure 5.

-8-

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Grounding

Extension Cords

In the event of a malfunction or breakdown,

grounding provides a path of least resistance for

electric current to reduce the risk of electric shock.

This tool is equipped with an electric cord having

an equipment-grounding conductor which must

be properly connected to a grounding plug. The

plug must be plugged into a matching outlet that

is properly installed and grounded in accordance

with all local codes and ordinances.

We do not recommend the use of extension cords

on 220V equipment. It is much better to arrange

the placement of your equipment and the installed

wiring to eliminate the need for extension cords.

Should it be necessary to use an extension, make

sure the cord is rated Hard Service (grade S) or

better. Refer to the chart in Section 1: Safety to

determine the minimum gauge for the extension

cord. The extension cord must also contain a

ground wire and plug pin. Always repair or replace

extension cords when they become worn or dam-

aged.

Improper connections of the electrical-grounding

conductor can result in risk of electric shock. The

conductor with green or green and yellow striped

insulation is the electrical-grounding conductor. If

repair or replacement of the electric cord or plug

is necessary, do not connect the equipment

grounding conductor to a live terminal.

Wiring Diagram

This equipment must be

grounded. Verify that any

existing electrical outlet

and circuit you intend to

plug into is actually

grounded. Under no cir-

cumstances should the

grounding pin from any

three-pronged plug be

removed. Serious injury

may occur.

A wiring diagram is provided at the back of this

manual should it be necessary to repair or revise

the wiring. Always utilize a qualified electrician

when doing any electrical work on this equipment.

We have covered some basic electrical

requirements for the safe operation of your

machine. These requirements are not nec-

essarily comprehensive. You must be sure

that your particular electrical configuration

complies with local and state codes.

Ensure compliance by checking with your

local municipality or a licensed electrician.

G5959Z 12" Left-Tilting Table Saw

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SECTION 3: INTRODUCTION

Most importantly, we stand behind our machines.

If you have any service questions or parts

requests, please call or write us at the location

listed below:

Commentary

We are proud to offer the Grizzly Model G5959Z

Left-Tilt 12" Table Saw. The Model G5959Z is

part of a growing Grizzly family of fine woodwork-

ing machinery. When used according to the

guidelines set forth in this manual, you can expect

years of trouble-free, enjoyable operation and

Grizzly Industrial, Inc.

1203 Lycoming Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

proof of Grizzly’s commitment to customer satis-

Web Site: http://www.grizzly.com

faction.

The specifications, drawings, and photographs

The Model G5959Z is an industrial grade table

illustrated in this manual represent the Model

saw intended for professional use. Features

G5959Z as supplied when the manual was pre-

include cast iron trunnions, 4" dust port, triple V-

pared. However, owing to Grizzly’s policy of con-

belt drive, dual arbor (⁵⁄8" and 1"), cam lever fence,

tinuous improvement, changes may be made at

magnetic switch, and a 5 HP, 220V, single-phase

any time with no obligation on the part of Grizzly.

motor.

Whenever possible, though, we send manual

updates to all owners of a particular tool or

All running parts operate on shielded ball bear-

machine. Should you receive one, we urge you to

ings and require no maintenance for the life of the

insert the new information with the old and keep it

bearings. We also offer many accessories for the

for reference.

table saws including blades, outfeed rollers, a

sliding table and a mobile base. Please refer to

our current catalog for prices and ordering infor-

mation.

Read the manual before

assembly and opera-

tion. Become familiar

with the machine and

it’s operation before

beginning any work.

Serious personal injury

may result if safety or

operational information

We are also pleased to provide this manual with

the Model G5959Z. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our effort to produce the best documenta-

tion possible. If you have any comments regard-

ing this manual, please write to us at the address

below:

is not understood or fol-

lowed.

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

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Unpacking

Piece Inventory

The Model G5959Z is shipped from the manufac-

turer in a carefully packed carton. If you discover

the machine is damaged after you have signed

for delivery, please call Customer Service imme-

diately at (570) 546-9663.

After all the parts have been removed from their

containers, you should have:

1. Table Saw Cabinet (Not Shown)

2. Miter Gauge

3. Extension Wings (2)

4. Fence

5. Splitter/Guard Assembly

6. Splitter/Guard Support Shaft

7. Hardware Bag

When you are completely satisfied with the con-

dition of your shipment, you should inventory its

parts.

8. Arbor Spanner Wrench

9. Open End Wrench (2)

10. Hex Wrench Set

11. Arbor Extension Assembly

12. Motor Cover

13. Dado Table Insert

14. Standard Table Insert (Not Shown)

15. Fence Angle Irons (2)

16. Fence Rail

The G5959Z is a heavy

machine, 635 lbs. ship-

ping weight. DO NOT

over-exert

yourself

while unpacking or

moving your machine –

you will need assis-

tance and power equip-

ment. Serious personal

injury may occur if safe

moving methods are

not followed.

17. Tool Box

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them; or for the sake of expedien-

cy, replacements can be obtained at your local

hardware store.

Make sure floor structure

is capable of supporting

the combined weight of

the machine, acces-

sories and people.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

Figure 6. G5959Z component layout.

G5959Z 12" Left-Tilting Table Saw

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Clean Up

Site Considerations

The table and other unpainted parts of the Model

G5959Z are coated with a waxy grease that pro-

tects them from corrosion during shipment. Clean

this grease off with a solvent cleaner or citrus-

based degreaser such as Grizzly’s G7895

Degreaser. Do not use chlorine-based solvents –

if you happen to splash some onto a painted sur-

face, you will ruin the finish.

1. Floor Load: Your Model G5959Z weighs

635 lbs. with a 26" x 23¹⁄2" footprint. Most

commercial floors are suitable for the saw.

Some residential floors may require addition-

al bracing to support both machine and oper-

ator.

2. Working Clearances: Consider existing and

anticipated needs, size of material to be

processed through each machine, and

space for auxiliary stands, work table or

other machinery when establishing a loca-

tion for your table saw.

Do not use gasoline or

other petroleum-based

solvents. They have low

flash points which make

them extremely flamma-

ble. A risk of explosion

and burning exists if

these products are

used. Serious personal

injury may occur if this

warning is ignored.

3. Lighting and Outlets: Lighting should be

bright enough to eliminate shadows and pre-

vent eye strain. Electrical circuits should be

dedicated or large enough to handle amper-

age requirements. Outlets should be located

near each machine so power or extension

cords are clear of high-traffic areas. Observe

local electrical codes for proper installation

of new lighting, outlets, or circuits.

Do not smoke while using

solvents. A risk of explo-

sion or fire exists and may

result in serious personal

injury.

Make your shop “child

safe.” Ensure that your

workplace is inaccessible

to youngsters by closing

and locking all entrances

when you are away. Never

allow visitors in your shop

when assembling, adjust-

ing or operating equip-

ment.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Always work in well-

ventilated areas far from

potential ignition sources

when dealing with sol-

vents. Use care when dis-

posing of waste rags and

towels to be sure they do

not create fire or environ-

mental hazards.

-12-

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SECTION 4: ASSEMBLY

Beginning Assembly

Extension Wings

Inspect the extension wings for burrs or foreign

material that may inhibit assembly. The mating

edges of the wings and table must be clean,

smooth, and flat. Use a wire brush or file if nec-

essary to clean up the edges.

Disconnect power to the

machine when perform-

ing any maintenance,

assembly or adjust-

ments. Failure to do this

may result in serious

personal injury.

The wings represent a

very

heavy

load.

Improper lifting tech-

niques or inadequate lift-

ing assistance could

result in serious injuries.

Wear safety glasses dur-

ing the entire assembly

process. Failure to com-

ply may result in serious

personal injury.

NOTICE

The right and left wings are not the same.

The left wing has two tapped holes on the

outside edge, the right has a tapped hole on

the front and back edge. If the wings are not

installed in their correct location, the fence

cannot be attached.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

1. Disconnect the table saw from the power

source.

2. Attach the left wing to the table using three

hex head bolts and flat washers. Adjust the

wing reasonably flush with the table. Do not

tighten the bolts.

Most of your Model G5959Z has been assembled

at the factory, but some parts must be assembled

or installed after delivery. We have organized the

assembly process into steps. Please follow along

in the order presented here.

3. Attach the right wing to the table using three

hex head bolts and flat washers. Adjust the

wing reasonably flush with the table. Do not

tighten the bolts.

TOOLS REQUIRED: You will need a high quality

square, a long straightedge, 10mm, 12mm, 14mm

open end wrenches and a 3mm hex wrench.

4. Align the top of the wing flush with the table

top directly above the front bolt, and tighten

the front bolt. The front edge of the extension

wing should also be flush with the front edge

of the table.

5. Raise or lower the rear of the extension wing

until the middle of the wing is flush with the

table top. Tighten the middle bolt.

-13-

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6. Raise or lower the rear of the wing until the

wing and table are flush. Tighten the bolt.

Further adjustments should be minimal.

Guard Support Shaft

7. Check flushness at the front bolt and adjust

1. Disconnect the table saw from the power

source.

if necessary.

8. Repeat Steps 3-7 for the other extension

2. Push the threaded end of the shaft through

the hole in the back of the sawand into the

rear trunnion bracket (Figure 8).

wing.

9. Now, check the alignment of the table and

both wings with a straightedge. The straight-

edge should run flat across both wings and

the table top. If the straightedge contacts

both wings and the table evenly, you are fin-

ished with this section. If it does not, contin-

ue to Step 10.

3. Reach into the table opening and secure the

guard support shaft with the hex nut and

washer.

4. Slide the guard support over the shaft and

tighten the hex bolt.

10. If the extension wings tilt up or down at the

outside edges, remove the wings and shim

them with masking tape as shown in Figure 7.

a. If the wings tilt down, stick layers of mask-

ing tape under each bolt near the bottom

edge of the wing and retighten.

b. If the wing tilts up, apply layers of masking

tape above each bolt near the top edge of

the wing and retighten. Allow tape to

extend above the table surface and trim

with a sharp knife after final assembly.

FIGURE 8. Attaching guard support shaft.

11. Replace the wings and check again.

Masking Tape

Figure 7. Using tape to shim for wing alignment.

-14-

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4. Attach the square fence tube to the front rail

using the hex bolts and lock washers as

shown in Figure 11.

Fence Rails

5. Attach the fence and slide it across the

length of the rails to ensure smooth, accu-

rate fence movement.

1. Disconnect the table saw from the power

source.

2. Attach the rear rail (the shorter of the two

rails) to the table top using the spacers, hex

bolts and lock washers supplied, as shown

in Figure 9. Use an adjustable square set to

¹⁵⁄32" to measure the rail so it is consistently

¹⁵⁄32" below the top of the table.

Figure 11. Attaching fence tube to front rail.

Motor Bracket

Figure 9. Rear rail attachment procedure.

1. Disconnect the table saw from the power

source.

3. Attach the front rail to the table top using the

hex socket flathead screws as shown in

Figure 10. Place an adjustable square on

the edge of the table, and adjust the rail so

it is consistently ²⁵⁄³²" below the top of the

table.

2. Remove the red motor bracket shown in

Figure 12. This bracket is designed to pro-

tect the motor assembly during shipping.

Motor

Bracket

Figure 12. Remove motor bracket.

Figure 10. Front rail attachment procedure.

G5959Z 12" Left-Tilting Table Saw

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Installing Saw Blade

Table Insert

Disconnect power to the

The saw blade is extremely sharp. Use extra

care when handling the blade or working

near it. Serious injury is possible.

table saw when perform-

ing any maintenance,

assembly or adjust-

ments. Failure to do this

may result in serious

personal injury.

Please review this section even if your saw blade

came pre-installed. To install the blade:

1. Disconnect the table saw from the power

source.

The table insert provides support for materials

being cut and access to the blade and arbor when

removed.

2. Remove the table insert to gain access to the

arbor.

1. Disconnect the table saw from the power

source.

3. Rotate the arbor nut counter-clockwise to

remove.

2. Using a 6mm hex wrench, adjust the

setscrews (

contact with the table casting and the insert

is flush with the table top.

until they are firmly in

Figure 13)

4. Remove outer arbor flange from the arbor.

5. Place the blade on the arbor, making sure

that it seats firmly against the inner arbor

flange. Ensure that the top blade teeth are

facing the front of the saw.

3. Now make sure the blade will not come into

contact with table insert. Position the blade at

90°, then raise and lower the blade through its

full range of motion. Also, rotate the blade

while doing this, making sure that the blade

never contacts any part of the table insert. Do

the same with the blade in the 45° position.

Wear leather gloves while rotating the blade

to prevent being cut.

6. Replace the outer arbor flange and thread

the arbor nut clockwise to tighten.

7. Hand tighten the nut and snug with the arbor

wrench included with the saw. DO NOT over

tighten.

IMPORTANT: Make sure the blade is installed

with the teeth facing the front of the saw.

Figure 13. Setscrew on each corner of insert.

-16-

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Blade Guard/Splitter

1. Disconnect the table saw from the power

source.

The saw blade is extremely sharp. Use extra

care when handling the blade or working

near it. Serious injury is possible.

2. Slip the blade guard/splitter over the mount-

ing bolt as shown in Figure 14. The washer

should be between the bolt head and the

slot. Tighten the bolt to secure the blade

guard/splitter.

3. Place a straightedge against the face of the

saw blade and the blade guard/splitter as

shown in Figure 16. If the blade guard/split-

ter is properly aligned, please skip ahead to

Section 5: Adjustments; otherwise, contin-

ue with the next step.

Mounting Bolt

Blade

Guard/Splitter

Washer

Figure 14. Blade guard and splitter in place.

2. Set a machinist’s square against the face of

the blade guard/splitter. Slightly rotate the

rear bracket to adjust the face of the blade

guard perpendicular to the table top as

shown in Figure 15.

Figure 16. Guard aligned with blade.

4. If the blade guard/splitter is to the left of the

blade as shown in Figure 17, simply add

washers between the splitter and front

mounting bracket, and adjust the rear splitter

support as shown in Figure 18.

Adjust here to

move back of

splitter left or

right.

Table Surface

Splitter

Add washers here

to move front of

splitter to the left.

Blade

Figure 15. Guard assembly square to table.

Figure 17. Improper splitter/blade alignment.

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Setscrew and Cap Screw

Adjusted Rear

Splitter

Front Support Bracket

Adjustment Screws

Added washers

Arbor Bracket

Proper

Alignment

Figure 19.

Figure 18. Proper splitter/blade alignment.

5. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tight-

en all the bolts before use. If the blade guard

is properly aligned, please skip ahead to

Section 5: Adjustments; otherwise, contin-

ue with the next step.

9. Moving the arbor bracket moves the V-belts

and pulleys out of alignment, so adjustment

of the motor pulley is required. Simply loosen

the setscrew and slowly slide the pulley

toward the end of the motor shaft. Once the

V-belts are back into alignment, tighten the

setscrew securely.

6. If the splitter is positioned to the right of the

blade, alignment cannot be achieved by

washer placement. The front support bracket

indicated in Figure 18 must be moved to the

left. Loosen the (2) cap screws and adjust.

10. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tight-

en down all the bolts before use. If the blade

guard is properly aligned, re-attach the table,

making sure there is adequate blade clear-

ance through all blade adjustments.

7. If this adjustment does not allow enough

movement of the splitter, remove the table

and wings, and set them to one side.

11. Adjust the blade to 45° and raise and lower it

through the full range. Re-adjust the blade to

90° and raise and lower it through the full

range. There should be no contact between

the base and the table insert or any other

part of the saw. If there is, repeat Steps 7-9.

The table and wings

represent a very heavy

load. DO NOT over-

exert yourself while lift-

ing or moving the table

and wings – get assis-

tance.

8. To adjust the arbor bracket and motor pulley

loosen the cap screw and the setscrew

shown in Figure 19 and slowly slide the

arbor bracket towards the end of the shaft.

Only move the arbor bracket a distance

equal to the amount of misalignment

between the blade and splitter, or a little

more. You can always adjust the splitter back

to the left with washers. Tighten the cap

screw and setscrew securely.

-18-

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SECTION 5: ADJUSTMENTS

Blade Tilt

Disconnect power to the

machine when perform-

1. Disconnect the table saw from the power

ing any maintenance,

source.

assembly or adjust-

ments. Failure to do this

2. Set your blade angle at zero, as shown on

may result in serious

the angle indicator on the front of the saw,

personal injury.

and raise the blade several inches above the

table.

3. Place a machinist’s square flat on the table

and against the side the blade. The square

should contact the blade evenly from bottom

to top. Make sure that a blade tooth does not

obstruct the movement of the square.

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

4. Adjust the handwheel until the square is

flush with the blade. Loosen the tilt indicator

arrow, set to zero, and retighten. Loosen and

adjust the stop bolt on the left side of the

front trunnion (Figure 20) to allow a 90° stop

point.

Wear safety glasses dur-

ing the entire adjustment

process. Failure to com-

ply may result in serious

personal injury.

5. Repeat Steps 2-4 for setting the blade to 45°

and adjust the 45° stop bolt on the right side

of the front trunnion as shown in Figure 20.

Use the 45° side of a combo square or a

bevel gauge set at 45°.

Blade Height

When preparing to operate your table saw, you

should adjust the blade height to approximately

⁄4" above the surface of the workpiece. To adjust

blade height:

1. Disconnect the table saw from the power

source.

90° Stop Bolt

2. Loosen the locking knob at the center of the

blade height handwheel.

45° Stop Bolt

3. Turn the handwheel until the blade reaches

⁄

4" above the workpiece.

4. Retighten the locking knob.

Figure 20. 90° and 45° stop bolts.

5. Recheck your blade height with the work-

piece and re-adjust, if necessary.

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Miter Slot to Blade

Adjusting your table saw so that the miter slot is

parallel to the blade reduces the risk of kickback

and increases cutting accuracy.

The saw blade is dangerously sharp. Use

extra care when handling the blade or work-

ing near it. Serious injury is possible.

Figure 22. Measuring for parallelism.

To adjust the miter slot to the blade:

5. If the gap between the blade and the

adjustable square is greater than .004",

loosen the table mounting bolts shown in

Figure 23 and adjust the table. Note—If you

dont have a .004" feeler gauge to measure

the gap, a dollar bill is approximately .004".

1. Disconnect the table saw from the power

source.

2. Mark the blade in the gullet between the two

teeth closest to the table.

3. Use an adjustable square to measure the

distance from the mark on the blade to the

edge of the miter slot as shown in Figure 21.

Table Mount Holes

Figure 23. Table mounting bolt holes.

6. Repeat steps 2-6 until the miter slot is paral-

lel to the blade.

Figure 21. Measuring for parallelism.

7. Tilt the blade to 45° and repeat steps 1-5. If

the blade is still parallel to the miter slot, con-

tinue on to the “Miter Gauge” instructions.

Otherwise, continue with the next step.

4. Rotate the blade 180° and measure the dis-

tance between the mark on the blade to the

edge of the miter slot as shown in Figure 22.

8. If the blade was parallel to the miter slot at

90° but not at 45°, the table will need to be

shimmed with metal shim stock. The shims

are placed under the table over each of the

four table mount holes shown in Figure 23.

-20-

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10. Refer to Figures 24 and 25, for shim place-

ment. If the distance of A is shorter than B,

shim(s) will need to be placed under corners

#1 and #2. If the distance of B is shorter than

A, shim(s) will need to be placed under cor-

ners #3 and #4. Very thin shim stock works

well, just make sure they are all the same

thickness, and you put an equal number

under each of the two corners.

Blade tilted to 45˚

Front

11. Rotate through the bolts, tightening them a

little each time until they are all secure.

12. Now recheck the blade to the miter slot at

90° and 45° by repeating steps 1-5. If the

distance of A and B are equal or less than

.004" at both 90° and 45°, continue to the

“Miter Gauge” instructions. If the distances

are still more than .004", repeat steps 9-12.

Figure 24. 45° blade parallelism.

Blade tilted to 45˚

13. Once you feel you have the miter slot adjust-

ed to the blade, recheck all measurements

and be sure the table mounting bolts are

secure. Repeat step 10 in Section 4:

Assembly, “Blade Guard/Splitter.” Note—

when removing the table in the future, take

note of shim placements for ease of re-

assembly.

Front

Figure 25. 45° blade parallelism.

G5959Z 12" Left-Tilting Table Saw

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Miter Gauge

Rip Fence

To adjust the miter gauge so it is perpendicular to

the saw blade:

The rip fence included with your Model G5959Z

12" Table Saw is designed to provide excellent

ripping accuracy when properly adjusted. There

are three main adjustments to concern yourself

with: square, parallelism and clamping pressure.

1. Loosen the lock knob on the miter gauge and

place a square against the face of the miter

body and the miter blade.

SQUARE

Place a machinist’s square against the side of the

2. Adjust the miter body until there is no space

between the square and the miter blade.

Tighten the lock knob.

fence. If the square does not remain flush against

both the fence and the table, adjust the nylon

screws (Figure 27) on top of the bracket at the

front of the fence until square.

3. With the stop link in the up position, loosen

the jam nut (Figure 26) and adjust the stop

screw until it is seated against the stop link.

Nylon Screws

Miter Body

Jam Nut

Stop Screw

Pointer

Setscrew

Miter Blade

Stop Link

Figure 27. Nylon adjustment screws.

Figure 26. Miter gauge assembly.

4. Now loosen the setscrew on the left front side

of the miter bar, adjust the pointer to 90° and

tighten the setscrew.

5. To adjust to 45°, follow Steps 1-4 using an

adjustable square set to 45°.

6. After rotating the miter body from 45° to 90°

and back a few times, double-check your

adjustments at both angles to assure that

you have accurately set your miter gauge.

-22-

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CLAMPING PRESSURE

PARALLELISM

The fence-clamping mechanism has been adjust-

ed at the factory to provide the right amount of

clamping pressure to hold your fence securely.

Should it eventually need adjustment:

Align the fence alongside the miter slot as shown

in Figure 29, and lock it down. If the fence is not

perfectly parallel to the miter slot:

1. Release the clamping mechanism.

1. Loosen the clamping arm.

2. Remove the fence from the saw and adjust

the setscrews on the rear side of the front

bracket as shown in Figure 28. Make very

minor adjustments and recheck by reclamp-

ing the fence along the miter slot after each

adjustment. Keep in mind that a small turn of

the setscrew can make a large difference

over the length of the fence. Be sure clamp-

ing pressure is still adequate.

2. Remove the fence from the saw and adjust

the setscrews equally on the rear side of the

front bracket as shown in Figure 28.

3. Replace the fence and check the clamping

strength. Re-adjust until proper pressure is

ensured.

Setscrews

Nylon Pads

Figure 28. Setscrew adjustments.

Figure 28. Fence aligned parallel to miter slot.

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5. Tighten all the table mounting bolts. Recheck

splitter alignment and parallelism of the

blade to the miter slot. Adjust as necessary.

Blade Alignment

To adjust the blade by moving the arbor bracket:

If the blade contacts the table insert when raised

or tilted, the blade must be aligned. The easiest

way is to move the table. If moving the table does

not work, adjust the trunnion assembly. If that

does not work, move the arbor bracket.

1. Disconnect the table saw from the power

source.

2. Get assistance to remove the table and

wings and set them to one side.

To adjust the blade by moving the table:

1. Disconnect the table saw from the power

source.

Blade Adjustment Cap Screw

2. Loosen the four table mounting bolts and

adjust the table until the blade does not con-

tact the insert. Tighten all the mounting bolts.

3. Make sure the blade does not contact the

table insert when raised or tilted. Recheck

splitter alignment and parallelism of the

blade to the miter slot. Adjust as necessary.

Arbor Bracket

To adjust the blade by moving the trunnion:

Figure 31. Adjusting arbor bracket.

1. Disconnect the table saw from the power

source.

2. Loosen the blade adjustment cap screw

shown in Figure 31.

2. Get assistance to remove the table and

wings and set them to one side.

3. To adjust the arbor bracket, loosen the cap

screw and the setscrew. Slowly slide the

arbor bracket towards the end of the shaft.

3. Loosen the four trunnion mounting bolts as

shown in Figure 30, and adjust the trunnion.

4. Moving the arbor bracket moves the V-belts

and pulleys out of alignment, so adjustment

of the motor pulley is required. Loosen the

setscrew and slowly slide the pulley towards

the end of the motor shaft. Once the V-belts

are back into alignment, tighten the setscrew

securely.

5. Reattach the table and tighten all the mount-

ing bolts.

6. Make sure the blade does not contact the

table insert when raised or tilted. Recheck

splitter alignment and parallelism of the blade

to the miter slot. Adjust as necessary.

Figure 30. Trunnion mounting bolts.

4. Reattach the table and make sure the blade

does not contact the table insert when raised

or tilted.

-24-

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SECTION 6: OPERATIONS

Pre-Run Check

Test Run

Before you begin to use your Model G5959Z 12"

Left-Tilt Table Saw, you should give it a thorough

inspection and ask yourself the following ques-

tions:

Always wear a dust

mask when operating

the G5959Z. Using this

machine produces saw-

dust which may cause

allergic reactions or res-

piratory problems.

1. Are all the fasteners tight?

2. Is the blade mounted correctly?

3. Is the saw stable?

4. Is it wired properly?

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

5. Is your electrical system properly config-

ured?

6. Are the V-belts correctly tensioned and the

pulleys properly aligned?

7. Is the guard assembly installed and func-

tional?

Wear safety glasses dur-

ing the entire operations

process. Failure to com-

ply may result in serious

personal injury.

8. Have you checked the saw blade clearance

when it is adjusted to varying angles and

depths?

9. Have you read all warnings and directions

1. Face the table saw and stand to the right of

regarding the operation of this machine?

the blade path.

2. With one finger on the START button and

one finger on the STOP button, turn the saw

on. Be ready to turn it off in case of mishap.

3. Watch and listen to the saw. Note whether

there are any unusual sounds or excessive

vibrations.

Disconnect power to the

machine when perform-

ing any maintenance,

assembly or adjust-

ments. Failure to do this

may result in serious

personal injury.

4. Turn off the saw. If anything is abnormal,

stop and fix the problem. If a problem exists

that is beyond the scope of this manual, call

our service department. If the saw is behav-

ing normally, prepare to make a cut accord-

ing to the instructions outlined in the follow-

ing sections.

G5959Z 12" Left-Tilting Table Saw

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3. Combination Blade: Used for cutting with

and across the grain. A compromise

between a rip blade and a cross-cut blade, a

combination blade will typically have 50-60

teeth, an alternate top bevel and flat or alter-

nate top bevel and raker tooth profile. The

teeth are arranged in groups of five. The gul-

lets are small and shallow within the groups

of five teeth, similar to a cross-cut blade;

then large and deep between the groups,

like a ripping blade. See Figure 34.

Blade Selection

Choosing the correct blade for the job is essential

for the safe and efficient use of your table saw.

Ignoring this important step could result in dam-

age to the saw and serious injury to the operator.

Documented below are the most common saw

blades and their uses.

1. Rip Blade: Used for cutting with the grain.

Rip blades have 30-40 teeth, flat-top ground

tooth profile and large gullets to allow for

large chip removal. See Figure 32.

Figure 34. Combination blade.

4. Plywood Blade: Used for cutting plywood or

veneers. Plywood blades have 60-80 teeth,

a steep alternate top bevel tooth profile and

very shallow gullet. See Figure 35.

Figure 32. Ripping blade.

2. Cross-cut Blade: Used for cutting across

the grain. Cross-cut blades have 60-80

teeth, alternate top bevel or steep alternate

top bevel tooth profiles, small hook angle

and a shallow gullet. See Figure 33.

Figure 35. Plywood blade.

Figure 33. Cross-cutting blade.

-26-

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5. Thin-kerf: Most types of saw blades are

available in a thin-kerf style. Used primarily

to minimize stock wastage. It is recommend-

ed thin-kerf blades be used in conjunction

with a blade stabilizer to reduce blade wob-

ble. Note: Most blade guards/splitters are

thicker than most thin-kerf blades. Make

sure the stock will pass by the guard/splitter

before beginning a cut.

Crosscutting

Crosscutting means cutting across the grain of

the wood. In wood products without grain (i.e.

MDF, particleboard) it simply means cutting

across the width of the stock.

Crosscuts can be made with the miter gauge or a

crosscutting sled. The miter gauge that is includ-

ed with the table saw can make safe and accu-

rate cuts with small and medium sized work-

pieces. A crosscutting sled is a shop built jig that

can also provide safe and accurate crosscuts,

especially with large workpieces.

6. Dado Blades: There are two types of dado

blades: stack and wobble. Stack dadoes are

expensive and time consuming to set up but

leave a clean and smooth finish. Stack

dadoes are used for fine furniture and cabi-

net making. Wobble dadoes are inexpensive

and easy to set up, but leave a rough finish.

To make a crosscut using the miter gauge:

7. Moulding Heads: A moulding head is a cut-

terhead that attaches to the arbor and holds

individual moulding knives. We do not rec-

ommend their use. They are very danger-

ous and require training beyond the scope of

this manual.

1. Inspect the board for soundness.

2. Inspect the miter gauge. Is it properly set and

tight? (See Section 5: Adjustments for

miter gauge set up.) Move the rip fence com-

pletely out of the way.

This section on blade selection is by no means

comprehensive. Always follow the saw blade

manufacturer's recommendations to assure safe

and efficient operation of your table saw.

3. Turn on the saw and allow it to come to full

speed.

4. Hold the workpiece firmly against the face of

the miter gauge and ease it through the

blade as shown in Figure 37.

Triple

Chip

Blade

Flat

Top

Blade

5. Turn the table saw off and allow the blade to

come to a complete stop before removing

the cut-off section of the workpiece.

Alternate

Top Bevel

And

Alternate

Top

Bevel

Raker

Figure 36. Various saw tooth cutting profiles.

Figure 37. Crosscut operation.

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Ripping

Dado Operations

The table saw is also an invaluable tool for creat-

ing a variety of dadoes. These non-through cuts

can be created with a specially-designed dado

blade or a regular blade. One type of dado blade

is shown in Figure 38.

Ripping means to cut with the grain of the wood.

In other materials such as MDF or plywood, rip-

ping simply means to cut lengthwise. To rip a

board:

1. Inspect the board for soundness. If your

workpiece is bowed it will need to be jointed

flat before attempting to rip on the table saw.

Never attempt to rip a board that does not

have one straight edge on it. Always run the

straight edge of the board against the rip

fence. Failure to do this could result in kick-

back and serious personal injury.

2. Set the rip fence to the desired distance from

the blade.

Figure 38. Optional dado blade system.

It is unsafe to put your hands close to the

blade. If you are making narrow cuts, use a

push stick. A push-stick pattern has been

included in this manual on Page 45, or you

can purchase a push stick from the Grizzly

catalog. Use the pushstick to hold the work-

piece against the fence, and push the work-

piece fully past the blade.

The chance of kickback is always greater

with dado blades, so extra precautions

must be used. Any movement of the stock

away from the fence will cause kickback. Be

certain that stock is flat and straight. Failure

to follow these warnings could result in

serious personal injury.

3. Turn on the saw and allow it to reach full

speed. Place the trued edge of the board

against the fence. Feed the workpiece slow-

ly and evenly into the blade.

Always use push sticks, featherboards,

push paddles and other safety accessories

whenever possible to increase safety and

control during operations which require the

blade guard and splitter to be removed from

the saw. ALWAYS replace the blade guard

after dadoing is complete.

Never allow hands or arms to be above or

behind the saw blade. Should kickback

occur, your hands and arms can be pulled

into the saw blade. Serious injury will

result.

-28-

G5959Z 12" Left-Tilting Table Saw

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Proper dado operations will differ depending on

the blade system you choose. Consult the

instructions included with your dado blades for

directions regarding attachment and adjustment.

To use a dado blade:

Dadoing operations can also be accomplished

using a conventional saw blade. To create a sin-

gle-blade dado:

1. Clearly mark the width of the dado cut on

your workpiece. Include marks on the edge

of your workpiece so you can clearly identify

your intended cut while the material is laying

flat on the saw table.

1. Disconnect the table saw from the power

source.

2. Remove the table insert, splitter guard, regu-

lar saw blade, and 1" arbor. Install the long

2. Set the blade height to the depth of cut you

⁄8" dado arbor.

wish to create.

3. Attach and adjust the dado blade system as

recommended in the dado blade instruc-

tions.

3. If the dado runs the length of the material,

adjust the fence so the blade is aligned with

the inside of your dado channel as shown in

Figure 39. When cutting across the wood

grain, use the miter gauge as a guide while

dadoing. Remember: never use the fence as

a stop in conjunction with your miter gauge.

4. Install the dado table insert.

5. Clearly mark the width of the dado cut on

your workpiece. Include marks on the edge

of your workpiece so you can clearly identify

your intended cut while the material is laying

flat on the saw table.

Rip Fence

6. Raise the blade system up to the desired

depth of the dado. Make sure the dado blade

will not cut through the work piece.

Workpiece

7. If dadoing along the length of your work-

piece, adjust the distance between the fence

and the inside edge of the blade to suit your

needs. When cutting across the wood grain,

use the miter gauge as a guide while dado-

ing. Remember: never use the fence as a

stop in conjunction with your miter gauge.

Saw Blade

Figure 39. Single-blade dado cut.

4. Turn on your saw and make the first cut.

8. Reconnect the saw to the power source.

5. Turn off the saw and re-adjust the fence so

the blade is aligned with the other edge of

the intended dado channel. Be sure to keep

the cuts within your marks; otherwise, your

dado will be too large.

9. Using a scrap as a test piece, switch on the

saw and take a pass over the dado blade.

10. If the cut is satisfactory, repeat with your fin-

ish stock.

11. Reinstall the blade guard.

6. Turn on the saw and make a second cut.

7. Move toward the center of the dado with your

subsequent cuts until the dado is complete.

8. Reinstall the blade guard.

G5959Z 12" Left-Tilting Table Saw

-29-

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Rabbet Operations

Always use push sticks, featherboards,

push paddles and other safety accessories

whenever possible to increase safety and

control during operations which require

that the blade guard and splitter must be

removed from the saw. ALWAYS replace the

blade guard after dadoing is complete.

This table saw can also be used to cut L-shaped

rabbets. These cuts can be created with a regu-

lar saw blade or with dado blades.

Proper rabbet operations will differ depending on

the blade system you choose. Consult the

instructions included with your dado blades for

directions regarding attachment and adjustment.

5. If rabbeting along the length of your work-

piece, adjust the distance between the fence

and the outside edge of the blade to suit your

needs as shown in Figure 41. When cutting

across the wood grain, use the miter gauge

as a guide while rabbeting. Remember:

Never use the fence as a stop in conjunction

with your miter gauge.

To use a dado blade for rabbeting operations:

1. Disconnect the table saw from the power

source.

Rabbet cutting on the edge of a piece of

stock requires the use of a wooden sacrifi-

cial fence that is as long as the metal fence

and ³⁄4" thick as shown in Figure 40. Attach

the sacrificial fence to the metal fence with

screws or clamps, making sure they are all

secure and tight.

6. Using a scrap as a test piece, switch on the

saw and take a pass over the dado blade.

7. If the cut is satisfactory, repeat with your fin-

ish stock.

8. Re-install the blade guard.

Rip Fence

Sacrificial Fence

Workpiece

Sacrificial Fence

Dado Insert

Blade

Cut-Out

Dado Blade

Figure 40. Sacrificial fence.

Figure 41. Rabbet cutting.

3. Remove the table insert, splitter guard and

the regular saw blade from the arbor.

4. Attach and adjust the dado blade system as

recommended in the dado blade instructions.

Raise the blade system according to your

needs. Make sure it will not cut through the

workpiece.

-30-

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Rabbeting operations can also be accomplished

using a conventional saw blade. To create a sin-

gle-blade rabbet:

6. Turn on the saw and make a second cut.

7. Continue to re-adjust the blade and cut until

the entire rabbet is made.

1. Clearly mark the width of the rabbet cut on

your workpiece. Include marks on the edge

of your workpiece so you can clearly identify

your intended cut while the material is laying

flat on the saw table.

8. Re-install the blade guard.

2. Set the blade height to the depth of cut you

wish to create.

Instructions on using moulding heads have

been intentionally left out. They are very

dangerous when not used properly.

Considerable skill and training beyond the

scope of this manual are required to safely

operate a moulding head. Serious personal

injury could result if this warning is not fol-

lowed.

3. If the rabbet runs the length of the material,

adjust the fence so the blade is aligned with

the inside of your rabbet channel.

4. Turn on your saw and make the first cut.

5. Turn off the saw and re-adjust the fence so

that the next cut will remove another portion

of the wood stock between the inside edge of

the rabbet and the edge of the wood.

G5959Z 12" Left-Tilting Table Saw

-31-

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SECTION 7: MAINTENANCE

General

Table

Regular periodic maintenance on your Model

G5959Z will ensure its optimum performance.

Check for the following conditions each time you

use your table saw.

Table can be kept rust-free with regular applica-

tions of products like Boeshield^®T-9. For long

term storage you may want to consider products

like Kleen Bore's Rust Guardit™.

1. Loose mounting bolts.

2. Worn switch.

V-Belt

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

V-belts must be in good condition and correctly

tensioned to ensure optimum power transmission

from the motor to the blade. When replacing V-

belts, it is important to replace all four at the same

time - even if they do not appear worn.

5. Inspect blade for damage.

6. Guard alignment and operation.

Belt tension should be checked at least every 3

months; more often if using the table saw inten-

sively. The V-belts are accessed through the cav-

ity on the left side of the saw.

7. Any other condition that could hamper the

safe operation of this machine.

To check V-belt tension:

1. Disconnect the table saw from the power

source.

Disconnect power to the

machine when perform-

ing any maintenance or

repairs. Failure to do this

may result in serious

personal injury.

2. Squeeze the center of each V-belt.

3. Note the amount of deflection. Deflection

should be approximately ⁄4" as shown in

Figure 42.

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

⁄4"

Wear safety glasses dur-

ing the entire mainte-

nance process. Failure

to comply may result in

serious personal injury.

Figure 42. Proper amount of V-belt deflection.

G5959Z 12" Left-Tilting Table Saw

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To adjust V-belt tension:

Lubrication

1. Loosen the motor mount bolt.

2. Shift the motor up or down to increase or

decrease the V-belt tension. Tighten the

motor mount bolt.

The shielded ball bearings in the motor and

throughout the Model G5959Z require no further

lubrication during their lifetime. When they do

wear out, replacements can be obtained through

the Grizzly Parts Department.

3. Check the V-belt tension again. Ensure that

the motor pulley and arbor pulley are lined

up.

Lubricate the areas indicated below every 12

months.

To replace the V-belts:

1. Blade angling trunnions. These should be

lubricated with 6 or 7 drops of light machine

oil.

1. Remove the blade.

2. Adjust the arbor so it is up all the way and in

the 90° position.

2. Blade height trunnion. This should also be

lubricated with 6 or 7 drops of light machine

oil.

3. Place a board under the motor and loosen

the motor mount bolt. Slowly lower the arbor

until the motor rests on the board, allowing

the belts to be loose on the pulleys.

3. The two worm gears should be lubricated

with an automotive wheel bearing grease.

The blade angle worm gear is not shown in

Figure 43.

4. Pull off the old V-belts and replace them with

new ones. Have the number from the belt

ready when calling the service department

for replacements.

These points can be reached by removing the

table. Check all adjustments when finished lubri-

cating.

5. Raise the arbor and remove the board to

adjust the V-belt tension.

6. Tighten the motor mount bolt.

Figure 43. Lubricate these areas.

G5959Z 12" Left-Tilting Table Saw

-33-

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SECTION 8: CLOSURE

General

Aftermarket

Accessories

The following pages contain aftermarket acces-

sories, general machine data, troubleshooting

guide, parts diagrams, a parts list and

Warranty/Return information for your Model

G5959Z Left-Tilt Table Saw.

Replacement Blades

Model

40T Carbide Tipped Ripping ....................G4808

60T General Purpose................................G5468

80T Fine Finishing/Cabinet Work..............G5469

100T Super Fine Work/Trimming..............G5470

If you need parts, help in assembling your

machine, or operational information, we encour-

age you to call the Customer Service Department.

Our trained service technicians will be glad to help

you.

See the current Grizzly catalog for the full selec-

tion of 12" table saw blades.

Super Heavy-Duty Shop Fox^®Mobile Base -

Model G7315

If you have comments dealing specifically with this

manual, please write to our Bellingham,

Washington location using the address in the

Introduction. The specifications, drawings, and

photographs illustrated in this manual represent

the Model G5959Z as supplied when the manual

was prepared. However, due to Grizzly’s policy of

continuous improvement, changes may be made

at any time with no obligation on the part of

Grizzly. Whenever possible, we send manual

updates to all owners of a particular tool or

machine. Should you receive one, add the new

information to this manual and keep it for refer-

ence.

Made for machines that weigh between 500 lbs.

to 1200 lbs., this patented base is extremely sta-

ble with outrigger type supports. Adjusts from 18"

x 24¹⁄2" to 28" x 33¹⁄2

We have included some important safety mea-

sures that are essential to the operation of this

machine. While most safety measures are gener-

ally universal, each workshop is different and

safety rules should be considered as they apply to

your specific situation.

We recommend you keep a copy of our current

catalog for complete information regarding war-

ranty and return policy. If you need additional

technical information relating to this machine, or if

you need general assistance or replacement

parts, please contact the Customer Service

Department listed in the introduction.

Figure 44. Model G7315 Heavy-Duty Mobile Base

Additional information sources are necessary to

realize the full potential of this machine. Trade

journals, woodworking magazines, and your local

library are good places to start.

-34-

G5959Z 12" Left-Tilting Table Saw

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Machine Data

Sheet

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G5959Z 12" LEFT-TILT TABLE SAW

Design Type ........................................................................................12" Left-Tilting Arbor

Overall Dimensions:

Table Height ..........................................................................................................34¹⁄2''

Table Size ................................................................................30¹⁄8'' Deep x 28'' Wide

Table Size with Extension Wings..............................................30¹⁄8'' Deep x 48'' Wide

W x D x H ..............................................................................................48'' x 30'' x 40''

Weight (Shipping)..............................................................................................635 lbs.

Weight (in Place) ..............................................................................................542 lbs.

Miter Gauge Groove Size ⁄ Type ..........................................................³⁄8'' x ³⁄4'' ⁄ T-Slot

Crate Size ............................................................................33¹⁄2" L x 30" W x 40³⁄4" H

Footprint ......................................................................................................26" x 23¹⁄2

Construction:

Table ..................................................................Milled and Surface Ground Cast Iron

Cabinet ..............................................................................................Pre-Formed Steel

Miter Gauge ........................................................................Cast Iron Body / Steel Bar

Trunnions ........................................................................................................Cast Iron

Spindle Bearings ..............................................Shielded and Lubricated Ball Bearings

Guard ................................................................................Steel Splitter / Clear Plastic

Wings ................................................................................................Ground Cast Iron

Fence ....................................Single Lever, Front Locking, Extruded Aluminum Sides

Rails..................................................................77³⁄⁸" L x 2" Square Tubing Front Rail

Capacities:

Maximum Blade Diameter ........................................................................................12"

Maximum Depth of Cut at 90°....................................................................................4''

Blade Tilt......................................................................................................0 - 45° Left

Maximum Depth of Cut at 45° ................................................................................2⁵⁄8''

Maximum Rip to Right of Blade................................................................................50''

Maximum Front of Table to Center of Blade ........................................................18¹⁄8''

Maximum Front of Table at Maximum Cut............................................................13¹⁄⁴

Motor:

Horsepower ....................................................................................5 HP Single-Phase

Voltage ..................................................................................................................220V

Amps ......................................................................................................................30A

RPM..............................................................................................................3450 RPM

Switch ........................................................Magnetic with Thermal Overload Protector

Power Transfer ....................................................................................Triple Belt Drive

Bearings ..........................................................Shielded and Lubricated Ball Bearings

Arbor:

Dimension ........................................................................⁵⁄8" Dado & 1" Regular Blade

Speed ..........................................................................................................4140 RPM

Features:

......................................................................................................Hinged Motor Cover

............................................................................................................Two Arbor Sizes

....................................................................................................................4" Dust Port

....................................................................................Inboard and Outboard Bearings

Specifications, while deemed accurate, are not guaranteed.

G5959Z 12" Left-Tilting Table Saw

-35-

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5 HP Magnetic Switch -NHD Type

SINGLE-PHASE

220 VOLT POWER SOURCE

Disconnect power from

machine before performing

any electrical service.

Failure to do this will result

in a shock hazard leading to

injury or death.

5L3

1L1

2T1

NO 13

3L2

4T2

6T3 NO 14

MOTOR

-36-

G5959Z 12" Left-Tilting Table Saw

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329

401

A C K

A L W

A R

T I

E V I C

152

401

106

403

411

107

404

405

406

402

151

408

410

409

412

101A

138

139

144

143

108

140

142

141

102

103

101B

137

128A

133

114

131

138

118

122

123

126

130

115

116

132

110

134A

117

128A

331

333

332

Bla

rfo

RIO

-T

TIN

ING

AL RE

FICATI^-P

PIE

RIO

ECI

ICE

AIN

IZE

50"

INE

-O

˚:

TIN

10.

13/

3/4

3/8

COM

I-K

⁄

FO OME

IZE

-1/2

T-S

SIZ

15.

16.

IGH

EIG

357

AN LO

LAN

134B

ria

riz

334

125

330

335

109

111

153

80A

G5959Z 12" Left-Tilting Table Saw

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-38-

G5959Z 12" Left-Tilting Table Saw

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G5959Z 12" Left-Tilting Table Saw

-39-

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-40-

G5959Z 12" Left-Tilting Table Saw

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G5959Z 12" Left-Tilting Table Saw

-41-

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REF

PART #

DESCRIPTION

WASHER

BUSHING

REF

046 P5959046

047 PSB26M

PART #

DESCRIPTION

COVER

CAP SCREW M6-1 X 12

001 P5959001

002 P5959002

003 P5959003

048 P5959Z048 DUST DEFLECTOR

004 P5959Z004 ARBOR NUT 1"

004A P5959Z004A ARBOR NUT ⁵⁄8

005 P5959005 BLADE FLANGE 1"

005A P5959005A BLADE FLANGE ⁵⁄8

049 P5959049

050 PSB58M

051 PW01M

ROUND HD SCR M5-.8 X 8

CAP SCREW M8-1.25 X 12

FLAT WASHER 8MM

052 P5959Z052 FRONT SUPPORT BRACKET

006 P5959Z006 ARBOR ADAPTER 1"

007 P5959Z007 ARBOR

053 PSB26M

054 PLW05M

055 PN09M

CAP SCREW M6-1 X 12

LOCK WASHER 12MM

HEX NUT M12-1.75

008 P6005

BALL BEARING 6005

009 PSB31M

010 PSS20M

011 P5959Z011 ARBOR BRACKET

CAP SCREW M8-1.25 X 25

SET SCREW M8-1.25 X 8

056 P5959056

CAP SCREW M10-1.5 X 25

057A P5959057A BALL PIN 8 X 20

058 P5959Z058 REAR TRUNNION BRACKET

059A P5959059A BALL PIN 8 X 20

060 P5959Z060 ARM

061 PSS02M

062 P5959Z062 MOTOR MOUNT SUPPORT

011A P5959Z011A COMPLETE ARBOR BRACKET

012 PB02M

013 PN01M

014 PB14M

015 PLW06M

016 PSS02M

017 P5959Z017 INDICATOR BRACKET

018 P5959018 SOCKET HD BOLT M5-.80 X 75

019 P5959Z019 INDICATOR

HEX BOLT M6-1 X 12

HEX NUT M6-1.0

HEX BOLT M10-1.5 X 35

LOCK WASHER 10MM

SET SCREW M6-1 X 6

063 PB20M

064 PN03M

HEX BOLT M8-1.25 X 35

HEX NUT M8-1.25

KEY 5 X 5 X 75mm

SHAFT

WASHER

WORM GEAR

065 P5959065

066 P5959066

067 P5959067

068 P5959068

069 PLW06M

070 P5959070

020 PW02M

FLAT WASHER 5MM

ROUND HD SCREW M5-.8 X 8

COLLAR

ROLL PIN

021 P5959021

022 P5959022

023 P5959023

024 P5959024

025 P5959025

026 P5959026

LOCK WASHER 10MM

HEX NUT 10MM

071 P5959Z071 MOTOR MOUNT PLATE

072 P5959072

073 P5959073

074 P51104

HEX HEAD BOLT 10MM-1.5

BEARING DUST DEFLECTOR

THRUST BEARING 51104

LIMIT STUD

TILT ADJUSTMENT SHAFT

027 P5959Z027 FRONT TRUNNION BRACKET

075 P5959Z075 HEIGHT ADJUSTMENT SHAFT

028 PK23M

029 P5959029

030 P5959Z030 FRONT TRUNNION

031 PN03M

032 PSB40M

033 PSB40M

034 P5959034

035 P5959035

036 PW06M

037 P5959037

038 PK33M

KEY 5 X 5 X 25

WASHER

076 P5959076

077 P5959077

078 P5959070

080 P5959080

080A PK41M

081 PSS02M

082 PVA28

083 P5959Z083 ARBOR EXTENSION DADO ⁵/8

SNAP RING R28

REAR TRUNNION BRACKET

HEX NUT 10MM

MOTOR PULLEY

KEY 8 X 8 X 40

HEX NUT M8-1.25

CAP SCREW M8-1.25 X 35

PIVOT SHAFT

HEX BOLT M12-1.75 X 15

FLAT WASHER 12MM

COTTER PIN

SET SCREW M6-1 X 6

V-BELT A-28 4L280

092 P5959092

101A P5959Z101A RIGHT WING

101B P5959Z101A LEFT WING

COMPLETE MITER GAUGE

KEY 5 X 5 X 45

039 PSS02M

040 P5959040

SET SCREW M6-1 X 6

DRIVE PULLEY

102 PB14M

103 PLW06M

HEX BOLT M10-1.5 X 35

LOCK WASHER 10MM

041A P5959041A SNAP RING, R22

106 P5959Z106 BLADE INSERT

042 P5959042

043 P6204

044 P5959044

045 P5959045

BEARING WASHER

BALL BEARING 6204

WASHER

107 PSS03M

SET SCREW M6-1 X 8

108 P5959Z108 TABLE

109 P5959Z109 BASE

110 P5959Z110 INDICATOR PLATE

LOCKING NUT 20MM

045A P5959045A LOCKING NUT 25MM

111 PS34

PHLP HD SCR M3-.5 X 25

-42-

G5959Z 12" Left-Tilting Table Saw

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REF

PART #

DESCRIPTION

GROMMET

LOCK HANDLE

TEFLON PAD

FENCE LOCK

LOCK NUT ³/8"-16

REF

PART #

DESCRIPTION

114 P5959114

115 PLW06M

116 PB01M

117 P5959117

118 P5959118

122 P5959122

123 P5959Z123 DOOR

125 P5959125

126 P5959126

LINE CORD - SHORT

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 30

MAGNETIC SWITCH

RND HD SCR M5-.80 X 8

LINE CORD - LONG

218 P1021134

219 P5959219

220 P5959220

221 P5959221

222 PLN01

223 PB25

HEX BOLT ³/8"-16 X 1 3/4

LOCK NUT M6-1.0

CAP SCREW M6-1.0 X 40

HAIRLINE INDICATOR

INDICATOR BRACKET

PHLP HD SCR M5-.8 X 8

FLAT WASHER 5MM

SET SCREW M8-1.25 X 10

NYLON ADJUSTING SCREW

TOOL BOX W/O ARBOR EXT.

HARDWARE BAG

COMPLETE GUARD ASSY.

HANDLE

FLAT WASHER 10MM

MITER BAR

MITER BODY

PHLP HD SCR M5-.8 X 20

INDICATOR

224 PLN03M

225 P5959225

226 P5959226

227 P595927

228 PS05M

229 PW02M

230 PSS16M

231 P5959231

254 P5959254

255 P5959255

256 p5959256

301 P5959301

302 PW04M

STRAIN RELIEF

LOCKING KNOB

128A P5959128A CRANK HANDLE

130 P5959130

131 PSB14M

132 P5959132

133 PSS02M

134 P5959125

134A P5959134A WIRING BOX

134B P7209134B STRAIN RELIEF

137 P5959137

HANDWHEEL

CAP SCREW M8-1.25 X 20

SHIELD PLATE

SET SCREW M6-1 X 6

STRAIN RELIEF

GUARD SUPPORT ROD

137A P5959137A COMPLETE GUARD SUPPORT

138 PB07M

139 PW01M

140 P5959140

141 PLW04M

142 P5959142

143 PW01M

144 PB06M

151 PSS03M

152 P5959Z152 DADO INSERT

153 P5959Z153 MOTOR

200 P5959200

201 P5959201

202 P5959202

203 P5959203

203A P5959203A TUBE END CAP

204 P5959204

205 PB03M

HEX BOLT M8-1.25 X 25

FLAT WASHER 8MM

GUARD SUPPORT (UPPER)

LOCK WASHER 8MM

GUARD SUPPORT (LOWER)

FLAT WASHER 8MM

HEX BOLT M8-1.25 X 12

SET SCREW M6-1.0 X 8

303 P5959303

304 P5959304

305 PS06M

306 P5959306

307 P5959307

308 PSS02M

309 PSS26M

310 P5959310

311 PFH04M

312 PLN02M

313 P5959313

329 P5959329

STOP

SET SCREW M6-1 X 6

SET SCREW M5-.8 X 6

SPECIAL WASHER

FLAT HD SCR M6-1 X 8

LOCK NUT M5-0.8

SCALE

COMPLETE FENCE ASSY.

FRONT RAIL

BACK RAIL

GUARD WARNING LABEL

330 P5959Z330 MACHINE ID/WARNING LABEL

SQUARE TUBE

331 P5959331

332 P5959332

333 P5959333

334 P5959334

335 P5959335

401 P5959401

402 P5959402

403 P5959403

404 P5959404

405 P5959405

406 P5959406

408 P5959408

SAFETY GLASSES LABEL

UNPLUG LABEL

READ MANUAL LABEL

ELECTRICITY LABEL

CAST LOGO

RETAINER

GUARD

SUPPORT ARM

SPRING

TAPE SCALE

HEX BOLT M8-1.25 X 16

LOCK WASHER 8MM

FLAT HD SCR M8-1.25 X 12

FENCE SIDE

206 PLW04M

207 PFH08M

208 P5959208

208A P5959208A FEND END CAP

209 P5959209

210 P5959210

211 PW04M

212 PLW06M

213 PN02M

MAIN FENCE BODY

HEX BOLT M10-1.5 x 20

FLAT WASHER 10MM

LOCK WASHER 10MM

HEX NUT M10-1.5

BLADE SPLITTER

409 P5959Z409 PAWL

214 PB26M

HEX BOLT M8-1.25 X 30

RAIL SPACER

NYLON BLOCK

410 P5959410

411 P5959411

412 PRP42M

RETAINER

ROLL PIN 3 X 20

215 P5959215

216 P5959216

217 PS20M

PHLP HD SCR M5-.8 X 15

G5959Z 12" Left-Tilting Table Saw

-43-

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Troubleshooting Guide

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Motor will not start.

Low voltage.

Open circuit in motor or loose con- 2.

nections.

Check power line for proper voltage.

Inspect all lead connections on motor for loose or open con-

nections.

Motor will not start; fuses or 1.

Short circuit in line cord or plug.

Short circuit in motor or loose con- 2.

nections.

Inspect cord or plug for damaged insulation and shorted wires.

Inspect all connections on motor for loose or shorted terminals

or worn insulation.

circuit breakers blow.

Incorrect fuses or circuit breakers in 3.

power line.

Install correct fuses or circuit breakers.

Motor overheats.

Motor overloaded.

Air circulation through the motor 2.

restricted.

Reduce load on motor.

Clean out motor to provide normal air circulation.

Motor stalls (resulting in 1.

blown fuses or tripped cir-

Short circuit in motor or loose con- 1.

nections.

Inspect connections on motor for loose or shorted terminals or

worn insulation.

cuit).

Low voltage.

Incorrect fuses or circuit breakers in 3.

power line.

Correct the low voltage conditions.

Install correct fuses or circuit breakers.

Motor overloaded.

Reduce load on motor.

Feed workpiece slower.

Machine slows when oper-

ating.

Applying too much pressure to work-

piece.

Loud, repetitious noise com- 1.

ing from machine.

Pulley setscrews or keys are missing 1.

or loose.

Inspect keys and setscrews. Replace or tighten if necessary.

Motor fan is hitting the cover.

V-belts are defective

Tighten fan or shim cover.

Replace V-belts. See Maintenance.

Blade is not square w/miter 1.

slot or fence is not square to 2.

Blade is warped.

Table top is not parallel to blade.

Fence is not parallel to blade.

Replace blade.

Make table parallel to blade. See Adjustments.

Make fence parallel to blade. See Adjustments.

blade.

Fence hits table top when 1.

sliding on to the table.

Front rail is bolted too low on the 1.

table.

Rear rail is bolted too low on the 2.

table.

Raise front rail.

Raise rear rail.

Blade does not reach 90°.

Blade hits insert at 45°.

90° stop bolt is out of adjustment.

Pointer bracket is hitting before the 2.

blade reaches 90°.

Adjust 90° stop bolt. See Adjustments.

File down the right side of the pointer bracket until the blade

can reach 90°.

Hole in insert is inadequate.

Table out of alignment.

Blade position is incorrect.

File or mill the hole in the insert.

Align table. See Adjustments.

Adjust blade position. See Adjustments.

Blade won’t go beneath

table surface.

Table top too low.

Raise table top w/washers.

Hand wheel key is inserted too far.

Bullets are wedged.

Roll pin or setscrew in worm gear is 3.

contacting geared trunnion.

Remove hand wheel and adjust key.

Remove hand wheel and adjust bullets.

Inspect roll pins and setscrews in the worm gear. Tighten if

necessary.

Hand wheels won’t turn.

Disconnect power to the

machine when perform-

ing any maintenance or

repairs. Failure to do this

may result in serious

personal injury.

-44-

G5959Z 12" Left-Tilting Table Saw

Download from Www.Somanuals.com. All Manuals Search And Download.

G5959Z 12" Left-Tilting Table Saw

-45-

Download from Www.Somanuals.com. All Manuals Search And Download.

Warranty and Returns

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-

cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-

ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-

chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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G5959Z 12" Left-Tilting Table Saw

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WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL # __________________________Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

How did you learn about us?

___Advertisement

___Catalog

___Friend

___Card Deck

10.

Which benchtop tools do you own? Check all that apply.

___World Wide Web

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc/Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle/Belt Sander

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

11.

12.

Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill/Driver

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Reciprocating Saw

___Router

___Popular Woodworking

___Other__________________________________________________

Which of the following woodworking/remodeling shows do you watch?

___Miter Saw

___Other__________________________________________________

What machines/supplies would you like Grizzly Industrial to carry?

___Backyard America

___Home Time

___The New Yankee Workshop

___This Old House

13.

___The American Woodworker

___Woodwright’s Shop

__________________________________________________________

What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

What other companies do you purchase your tools and supplies from?

__________________________________________________________

Do you think your purchase represents good value?

___Other__________________________________________________

What is your annual household income?

14.

15.

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

What is your age group?

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

16.

17.

18.

How long have you been a woodworker?

___Yes

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

___No

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

How would you rank your woodworking skills?

Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Simple

___Intermediate

___Advanced

___Master Craftsman

___Yes

___No

What stationary woodworking tools do you own? Check all that apply.

19.

Comments:_________________________________________________

__________________________________________________________

___Air Compressor

___Band Saw

___Drill Press

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Panel Saw

___Planer

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

___Lathe

___Mortiser

___Vacuum Veneer Press

___Wide Belt Sander

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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