Grizzly Saw G0697X User Manual

MODEL G0605X1/G0606X1/

G0696X/G0697X

12" LEFT TILTING TABLE SAW

OWNER'S MANUAL

Model G0697X

&,*(,%

Model G0606X1

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Table of Contents

INTRODUCTION............................................... 2

BVcjVaꢀ6XXjgVXnꢀ########################################### '

8dciVXiꢀ>c[d#################################################### '

BVX]^cZꢀ9ZhXg^ei^dcꢀ###################################### '

>YZci^[^XVi^dcꢀ################################################### (

BVX]^cZꢀ9ViVꢀH]ZZihꢀ#################################### )

SECTION

SHOP

MADE

SAFETY

ACCESSORIES .............................................. 50

;ZVi]ZgWdVgYhꢀ############################################## *%

Ejh]ꢀHi^X`hꢀ################################################## *(

Ejh]ꢀ7adX`hꢀ################################################# *)

CVggdl"G^eꢀ6jm^a^Vgnꢀ;ZcXZꢀꢄꢀEjh]ꢀ7adX`ꢀ## **

Dji[ZZYꢀꢄꢀHjeedgiꢀIVWaZhꢀ########################### *,

8gdhhXjiꢀHaZY############################################### *,

SECTION 1: SAFETY....................................... 5

HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBVX]^cZgnꢀ################## *

6YY^i^dcVaꢀHV[Zinꢀ[dgꢀIVWaZꢀHVlhꢀ################### ,

EgZkZci^c\ꢀ@^X`WVX`ꢀ###################################### -

EgdiZXi^c\ꢀNdjghZa[ꢀ;gdbꢀ@^X`WVX`################ -

<adhhVgnꢀd[ꢀIZgbhꢀ######################################### .

SECTION 6: AFTERMARKET ACCESSORIES

FROM GRIZZLY ............................................. 58

SECTION 7: MAINTENANCE......................... 60

HX]ZYjaZꢀ###################################################### +%

8aZVc^c\ꢀ####################################################### +%

JceV^ciZYꢀ8Vhiꢀ>gdcꢀ##################################### +%

AjWg^XVi^dcꢀ################################################### +&

SECTION 2: POWER SUPPLY...................... 10

8dggZXi^c\ꢀE]VhZꢀEdaVg^inꢀꢀ########################### &'

KdaiV\Zꢀ8dckZgh^dc###################################### &(

SECTION 3: SETUP ....................................... 14

CZZYZYꢀ[dgꢀHZijeꢀ######################################### &)

JceVX`^c\ꢀ#################################################### &)

=VgYlVgZꢀGZXd\c^i^dcꢀ8]Vgiꢀ####################### &*

<%+%*M&$<%+%+M&ꢀ>ckZcidgnꢀ###################### &+

<%+.+M$<%+.,Mꢀ>ckZcidgnꢀ########################## &,

8aZVcjeꢀ######################################################## &.

H^iZꢀ8dch^YZgVi^dchꢀ###################################### '%

6hhZbWanꢀ##################################################### '&

9jhiꢀ8daaZXi^dcꢀ############################################# '+

EdlZgꢀ8dccZXi^dc######################################## ',

IZhiꢀGjcꢀ###################################################### '-

;^cVaꢀHZijeꢀ################################################### '.

GZXdbbZcYZYꢀ6Y_jhibZcihꢀ######################## '.

SECTION 8: SERVICE ................................... 62

IgdjWaZh]ddi^c\ꢀ########################################### +'

7aVYZꢀI^aiꢀHidehꢀ############################################ +)

B^iZgꢀHadiꢀidꢀ7aVYZꢀEVgVaaZa^hbꢀ##################### ++

7aVYZꢀ6a^\cbZciꢀ########################################### +,

HegZVYZgꢀdgꢀG^k^c\ꢀ@c^[Zꢀ6a^\cbZciꢀ############ +-

;ZcXZꢀ6Y_jhibZcihꢀ###################################### ,%

;ZcXZꢀHXVaZꢀ8Va^WgVi^dcꢀ############################### ,'

B^iZgꢀ<Vj\Zꢀ6Y_jhibZcihꢀ############################ ,(

IVWaZꢀI^aiꢀ=VcYl]ZZaꢀ7VX`aVh]ꢀ################### ,)

9^\^iVaꢀGZVYdjiꢀ8Va^WgVi^dcꢀ########################## ,)

7ZaiꢀIZch^dcꢀꢄꢀGZeaVXZbZciꢀ####################### ,*

SECTION 9: WIRING...................................... 77

L^g^c\ꢀHV[Zinꢀ>chigjXi^dchꢀ############################ ,,

8dbbdcꢀ:aZXig^XVaꢀ8dbedcZcihꢀ################# ,-

<%+%*M&$<%+.+MꢀL^g^c\ꢀ''%K!ꢀ&"E]ꢀ######### ,.

<%+%+M&$<%+.,Mꢀ:aZXig^XVaꢀ8dbedcZcihꢀ## -%

<%+%+M&$<%+.,MꢀL^g^c\ꢀ''%K!ꢀ("E]ꢀ######### -&

<%+%+M&$<%+.,MꢀL^g^c\ꢀ))%K!ꢀ("E]ꢀ######### -'

SECTION 4: OPERATIONS ........................... 30

7Vh^Xꢀ8dcigdahꢀ############################################## (%

DeZgVi^dcꢀDkZgk^Zlꢀ##################################### (&

9^hVWa^c\ꢀꢄꢀAdX`^c\ꢀHl^iX]########################## (&

Cdc"I]gdj\]ꢀꢄꢀI]gdj\]ꢀ8jihꢀ##################### ('

HidX`ꢀ>cheZXi^dc########################################### ('

7aVYZꢀGZfj^gZbZcihꢀ#################################### ((

7aVYZꢀHZaZXi^dcꢀ############################################ ((

7aVYZꢀ>chiVaaVi^dc########################################## ()

7aVYZꢀ<jVgYꢀ6hhZbWanꢀ################################ (*

G^k^c\ꢀ@c^[Zꢀ################################################## (-

8jii^c\ꢀVꢀOZgdꢀ8aZVgVcXZꢀ>chZgiꢀ################## (.

G^ee^c\ꢀ######################################################### )%

8gdhhXjii^c\ꢀ################################################# )&

B^iZgꢀ8jih##################################################### )&

7aVYZꢀI^ai$7ZkZaꢀ8jihꢀ################################### )'

9VYdꢀ8jii^c\ꢀ################################################ )'

GVWWZiꢀ8jii^c\ꢀ############################################# )*

GZhVl^c\ꢀ##################################################### ),

SECTION 10: PARTS..................................... 83

BdidgꢀVcYꢀ6gWdgꢀ########################################### -(

8VW^cZiꢀ######################################################### -+

7aVYZꢀ<jVgYꢀ################################################# --

;ZcXZꢀ########################################################### -.

B^iZgꢀ<Vj\Zꢀ################################################# .%

:miZch^dcꢀIVWaZꢀꢁ<%+%*M&$<%+%+M&ꢂꢀ######## .&

GV^ahꢀꢁBdYZaꢀ<%+.+M$<%+.,Mꢂꢀ################### .'

Dji[ZZYꢀIVWaZꢀꢁ<%+%*M&$<%+%+M&ꢂꢀ########### .(

AVWZahꢀꢄꢀ8dhbZi^XꢀEVgihꢀ############################# .)

WARRANTY AND RETURNS ........................ 97

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INTRODUCTION

Manual Accuracy

Contact Info

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Machine Description

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Identification

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To reduce the risk of

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection.

b) Use saw-blade guard and spreader for

every operation for which it can be used,

including all through sawing.

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

c) Keep hands out of the line of saw blade.

d) Use a push-stick when required.

e) Pay particular attention to instructions

on reducing risk of kickback.

f) Do not perform any operation freehand.

g) Never reach around or over saw blade.

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MODEL G0605X1/G0606X1/G0696X/G0697X

12" LEFT-TILTING TABLE SAWS

G0605X1

G0606X1

G0696X

G0697X

Model Number

Motor

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Required Power Supply Circuit

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Speed

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Power Requirement

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Full Load Current Rating

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Plug/Outlet Type (Recommended)

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Table Size (full assembly)

Table Height Above Floor

Overall Machine Size

Footprint Size

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Weight

Fence Type

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Extension & Outfeed Tables

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Maximum Rip Right of Blade

Maximum Rip Left of Blade

Maximum Depth of Cut at 90°

Maximum Depth of Cut at 45°

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Maximum Blade Diameter

Arbor Size

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Arbor Speed

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Rim Speed

Blade Tilt (Left)

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Maximum Dado Width

Spreader/Riving Knife Thickness

Required Blade Body Thickness

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Required Blade Kerf Thickness

Warranty

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

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HEARING PROTECTION.ꢀ 6alVnhꢀ lZVgꢀ ]ZVg"

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Additional Safety for Table Saws

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Preventing Kickback

Take the precautions below to avoid the most

common causes of kickback:

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Statistics show that most common acci-

dents among table saw users can be

linked to kickback. Kickback is typically

defined as the high-speed expulsion of

stock from the table saw toward its opera-

tor. In addition to the danger of the opera-

tor or others in the area being struck by

the flying stock, it is often the case that

the operator’s hands are pulled into the

blade during the kickback.

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Protecting Yourself

From Kickback

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Even if you know how to prevent kickback, it

may still happen. Take these precautions to

protect yourself if kickback DOES occur:

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Glossary of Terms

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KERF:ꢀI]ZꢀgZhjai^c\ꢀXjiꢀdgꢀ\Veꢀ^cꢀi]Zꢀldg`e^ZXZꢀ

V[iZgꢀi]ZꢀhVlꢀWaVYZꢀeVhhZhꢀi]gdj\]ꢀYjg^c\ꢀVꢀXji"

i^c\ꢀdeZgVi^dc#

THIN KERF BLADE: 6ꢀWaVYZꢀl^i]ꢀVꢀ`Zg[ꢀdgꢀi]^X`"

cZhhꢀi]Viꢀ^hꢀi]^ccZgꢀi]VcꢀVꢀhiVcYVgYꢀWaVYZꢀXVccdiꢀ

WZꢀjhZYꢀdcꢀi]^hꢀhVl#ꢀ

KICKBACK:ꢀ6cꢀZkZciꢀ^cꢀl]^X]ꢀi]Zꢀldg`e^ZXZꢀ^hꢀ

egdeZaaZYꢀWVX`ꢀidlVgYhꢀi]ZꢀdeZgVidgꢀViꢀVꢀ]^\]ꢀgViZꢀ

d[ꢀheZZY#

THROUGH CUT:ꢀ 6ꢀ Xjiꢀ ^cꢀ l]^X]ꢀ i]Zꢀ WaVYZꢀ Xjihꢀ

XdbeaZiZanꢀi]gdj\]ꢀi]Zꢀldg`e^ZXZ#ꢀGZ[ZgꢀidꢀPage

32ꢀ[dgꢀbdgZꢀYZiV^ah#

NON-THROUGH CUT:ꢀ6ꢀXjiꢀ^cꢀl]^X]ꢀi]ZꢀWaVYZꢀ

YdZhꢀ cdiꢀ Xjiꢀ i]gdj\]ꢀ i]Zꢀ ideꢀ d[ꢀ i]Zꢀ ldg`e^ZXZ#ꢀ

GZ[ZgꢀidꢀPage 32ꢀ[dgꢀbdgZꢀYZiV^ah#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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SECTION 2: POWER SUPPLY

Availability

Circuit Information

7Z[dgZꢀ^chiVaa^c\ꢀi]ZꢀbVX]^cZ!ꢀXdch^YZgꢀi]ZꢀVkV^a"

VW^a^inꢀVcYꢀegdm^b^inꢀd[ꢀi]ZꢀgZfj^gZYꢀedlZgꢀhjeeanꢀ

X^gXj^i#ꢀ >[ꢀ Vcꢀ Zm^hi^c\ꢀ X^gXj^iꢀ YdZhꢀ cdiꢀ bZZiꢀ i]Zꢀ

gZfj^gZbZcihꢀ[dgꢀi]^hꢀbVX]^cZ!ꢀVꢀcZlꢀX^gXj^iꢀbjhiꢀ

WZꢀ ^chiVaaZY#ꢀ Idꢀ b^c^b^oZꢀ i]Zꢀ g^h`ꢀ d[ꢀ ZaZXigdXj"

i^dc!ꢀ[^gZ!ꢀdgꢀZfj^ebZciꢀYVbV\Z!ꢀ^chiVaaVi^dcꢀldg`

VcYꢀZaZXig^XVaꢀl^g^c\ꢀbjhiꢀWZꢀYdcZꢀWnꢀVꢀfjVa^[^ZYꢀ

ZaZXig^X^Vcꢀ^cꢀVXXdgYVcXZꢀl^i]ꢀVaaꢀVeea^XVWaZꢀXdYZhꢀ

VcYꢀhiVcYVgYh#

6ꢀ edlZgꢀ hjeeanꢀ X^gXj^iꢀ ^cXajYZhꢀ Vaaꢀ ZaZXig^XVaꢀ

Zfj^ebZciꢀWZilZZcꢀi]ZꢀWgZV`ZgꢀWdmꢀdgꢀ[jhZꢀeVcZa

^cꢀi]ZꢀWj^aY^c\ꢀVcYꢀi]ZꢀbVX]^cZ#ꢀI]ZꢀedlZgꢀhje"

eanꢀX^gXj^iꢀjhZYꢀ[dgꢀi]^hꢀbVX]^cZꢀbjhiꢀWZꢀh^oZYꢀidꢀ

hV[Zanꢀ]VcYaZꢀi]Zꢀ[jaa"adVYꢀXjggZciꢀYgVlcꢀ[gdbꢀi]Zꢀ

bVX]^cZꢀ [dgꢀ Vcꢀ ZmiZcYZYꢀ eZg^dYꢀ d[ꢀ i^bZ#ꢀ ꢁ>[ꢀ i]^hꢀ

bVX]^cZꢀ ^hꢀ XdccZXiZYꢀ idꢀ Vꢀ X^gXj^iꢀ egdiZXiZYꢀ Wnꢀ

[jhZh!ꢀjhZꢀVꢀi^bZꢀYZaVnꢀ[jhZꢀbVg`ZYꢀ9#ꢂ

For your own safety and protection of

property, consult a qualified electrician if

you are unsure about wiring practices or

electrical codes in your area.

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one

machine will be running at a time. If this machine

will be connected to a shared circuit where mul-

tiple machines will be running at the same time,

consult a qualified electrician to ensure that the

circuit is properly sized for safe operation.

Full-Load Current Rating

I]Zꢀ [jaa"adVYꢀ XjggZciꢀ gVi^c\ꢀ ^hꢀ i]Zꢀ VbeZgV\Zꢀ Vꢀ

bVX]^cZꢀYgVlhꢀViꢀ&%%ꢈꢀd[ꢀi]ZꢀgViZYꢀdjiejiꢀedlZg#ꢀ

Dcꢀ bVX]^cZhꢀ l^i]ꢀ bjai^eaZꢀ bdidgh!ꢀ i]^hꢀ ^hꢀ i]Zꢀ

VbeZgV\ZꢀYgVlcꢀWnꢀi]ZꢀaVg\Zhiꢀbdidgꢀdgꢀhjbꢀd[ꢀVaaꢀ

bdidghꢀVcYꢀZaZXig^XVaꢀYZk^XZhꢀi]Viꢀb^\]iꢀdeZgViZꢀ

ViꢀdcZꢀi^bZꢀYjg^c\ꢀcdgbVaꢀdeZgVi^dch#

Model G0605X1/G0696X

Circuit Requirements for 220V

I]^hꢀ bVX]^cZꢀ ^hꢀ egZl^gZYꢀ idꢀ deZgViZꢀ dcꢀ Vꢀ ''%Kꢀ

edlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ]VhꢀVꢀkZg^[^ZYꢀ\gdjcYꢀVcYꢀ

bZZihꢀi]Zꢀ[daadl^c\ꢀgZfj^gZbZcih/

G0605X1/G0696X

Full-Load Current at 220V ................. 18 Amps

Nominal Voltage .............................. 220V/240V

Phase.................................................... 1-Phase

Circuit Rating......................................30 Amps

Plug/Receptacle ...........................NEMA L6-30

Cord.........3-Wire, 12 AWG, 300VAC, “S”-Type

G0606X1/G0697X

Full-Load Current at 220V .............. 19.5 Amps

Full-Load Current at 440V ................. 10 Amps

I]Zꢀ[jaa"adVYꢀXjggZciꢀ^hꢀcdiꢀi]ZꢀbVm^bjbꢀVbdjciꢀ

d[ꢀVbehꢀi]Viꢀi]ZꢀbVX]^cZꢀl^aaꢀYgVl#ꢀ>[ꢀi]ZꢀbVX]^cZꢀ

^hꢀdkZgadVYZY!ꢀ^iꢀl^aaꢀYgVlꢀVYY^i^dcVaꢀVbehꢀWZndcYꢀ

i]Zꢀ[jaa"adVYꢀgVi^c\#

Model G0606X1/G0697X

Circuit Requirements for 220V

I]^hꢀ bVX]^cZꢀ ^hꢀ egZl^gZYꢀ idꢀ deZgViZꢀ dcꢀ Vꢀ ''%Kꢀ

edlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ]VhꢀVꢀkZg^[^ZYꢀ\gdjcYꢀVcYꢀ

bZZihꢀi]Zꢀ[daadl^c\ꢀgZfj^gZbZcih/

>[ꢀi]ZꢀbVX]^cZꢀ^hꢀdkZgadVYZYꢀ[dgꢀVꢀhj[[^X^ZciꢀaZc\i]ꢀ

d[ꢀi^bZ!ꢀYVbV\Z!ꢀdkZg]ZVi^c\!ꢀdgꢀ[^gZꢀbVnꢀgZhjai·

ZheZX^Vaanꢀ ^[ꢀ XdccZXiZYꢀ idꢀ Vcꢀ jcYZgh^oZYꢀ X^gXj^i#ꢀ

IdꢀgZYjXZꢀi]Zꢀg^h`ꢀd[ꢀi]ZhZꢀ]VoVgYh!ꢀVkd^YꢀdkZg"

adVY^c\ꢀi]ZꢀbVX]^cZꢀYjg^c\ꢀdeZgVi^dcꢀVcYꢀbV`Zꢀ

hjgZꢀ^iꢀ^hꢀXdccZXiZYꢀidꢀVꢀedlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ

bZZihꢀi]ZꢀgZfj^gZbZcihꢀ^cꢀi]Zꢀ[daadl^c\ꢀhZXi^dc#

Nominal Voltage .............................. 220V/240V

Phase.................................................... 3-Phase

Circuit Rating......................................30 Amps

Plug/Receptacle ......................... NEMA L15-30

Cord.........4-Wire, 10 AWG, 300VAC, “S”-Type

"&%"

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Model G0606X1/G0697X

Circuit Requirements for 440V

Model G0606X1/G0697X

Connection Device

I]^hꢀbVX]^cZꢀXVcꢀWZꢀXdckZgiZYꢀidꢀdeZgViZꢀdcꢀVꢀ

))%KꢀedlZgꢀhjeeanꢀꢁgZ[ZgꢀidꢀVoltage Conversionꢀ

^chigjXi^dchꢂꢀi]Viꢀ]VhꢀVꢀkZg^[^ZYꢀ\gdjcYꢀVcYꢀbZZihꢀ

i]Zꢀ[daadl^c\ꢀgZfj^gZbZcih/

For 220V operation:ꢀ I]Zꢀ edlZgꢀ XdgYꢀ VcYꢀ eaj\ꢀ

heZX^[^ZYꢀ jcYZgꢀ ¸8^gXj^iꢀ GZfj^gZbZcihꢀ [dgꢀ ''%K¹ꢀ

dcꢀi]ZꢀegZk^djhꢀeV\Zꢀ]VkZꢀVcꢀZfj^ebZci"\gdjcY"

^c\ꢀ l^gZꢀ VcYꢀ Vꢀ \gdjcY^c\ꢀ egdc\#ꢀ I]Zꢀ eaj\ꢀ bjhiꢀ

dcanꢀ WZꢀ ^chZgiZYꢀ ^cidꢀ Vꢀ bViX]^c\ꢀ gZXZeiVXaZ

ꢁdjiaZiꢂꢀi]Viꢀ^hꢀegdeZganꢀ^chiVaaZYꢀVcYꢀ\gdjcYZYꢀ^cꢀ

VXXdgYVcXZꢀ l^i]ꢀ Vaaꢀ adXVaꢀ XdYZhꢀ VcYꢀ dgY^cVcXZhꢀ

ꢁhZZꢀ[^\jgZꢀWZadlꢂ#

Nominal Voltage .............................. 440V/480V

Cycle..........................................................60 Hz

Phase.................................................... 3-Phase

Circuit Rating...................................... 15 Amps

Connection......Hardwire with Locking Switch

GROUNDED

L15-30 RECEPTACLE

<gdjcY^c\ꢀEgdc\

^hꢀ=dd`ZY

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power

until instructed later in this manual.

L15-30

PLUG

Model G0605X1/G0696X

Connection Device

8jggZciꢀ8Vggn^c\ꢀEgdc\h

Figure 3. Ine^XVaꢀA&*"(%ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#

I]ZꢀedlZgꢀXdgYꢀVcYꢀeaj\ꢀheZX^[^ZYꢀjcYZgꢀ¸8^gXj^iꢀ

GZfj^gZbZcihꢀ [dgꢀ ''%K¹ꢀ dcꢀ i]Zꢀ egZk^djhꢀ eV\Zꢀ

]VhꢀVcꢀZfj^ebZci"\gdjcY^c\ꢀl^gZꢀVcYꢀVꢀ\gdjcY"

^c\ꢀ egdc\#ꢀ I]Zꢀ eaj\ꢀ bjhiꢀ dcanꢀ WZꢀ ^chZgiZYꢀ ^cidꢀ

Vꢀ bViX]^c\ꢀ gZXZeiVXaZꢀ ꢁdjiaZiꢂꢀ i]Viꢀ ^hꢀ egdeZganꢀ

^chiVaaZYꢀ VcYꢀ \gdjcYZYꢀ ^cꢀ VXXdgYVcXZꢀ l^i]ꢀ Vaaꢀ

adXVaꢀXdYZhꢀVcYꢀdgY^cVcXZhꢀꢁhZZꢀ[^\jgZꢀWZadlꢂ#

For 440V operation:ꢀ 6hꢀ heZX^[^ZYꢀ ^cꢀ ¸8^gXj^iꢀ

GZfj^gZbZcihꢀ[dgꢀ))%K¹ꢀdcꢀi]ZꢀegZk^djhꢀeV\Z!ꢀi]Zꢀ

bVX]^cZꢀbjhiꢀWZꢀ]VgYl^gZYꢀidꢀi]ZꢀedlZgꢀhdjgXZ!ꢀ

jh^c\ꢀVꢀadX`^c\ꢀhl^iX]ꢀVhꢀVꢀY^hXdccZXi^c\ꢀbZVchꢀ

ꢁhZZꢀWZadlꢂ#ꢀI]ZꢀbVX]^cZꢀbjhiꢀVahdꢀWZꢀXdccZXi"

ZYꢀidꢀVꢀ\gdjcYZYꢀbZiVaꢀeZgbVcZciꢀl^g^c\ꢀhnhiZb0ꢀ

dgꢀ idꢀ Vꢀ hnhiZbꢀ ]Vk^c\ꢀ Vcꢀ Zfj^ebZci"\gdjcY^c\ꢀ

XdcYjXidg#ꢀ9jZꢀidꢀi]ZꢀXdbeaZm^inꢀVcYꢀ]^\]ꢀkdaiV\Zꢀ

^ckdakZY!ꢀi]^hꢀineZꢀd[ꢀ^chiVaaVi^dcꢀBJHIꢀWZꢀYdcZꢀ

WnꢀVꢀfjVa^[^ZYꢀZaZXig^X^Vc#

L6-30 GROUNDED

LOCKING

RECEPTACLE

<gdjcY^c\ꢀEgdc\

^hꢀ=dd`ZY

AdX`^c\

9^hXdccZXiꢀHl^iX]

L6-30

LOCKING

PLUG

EdlZg

HdjgXZ

BVX]^cZ

8jggZciꢀ8Vggn^c\ꢀEgdc\h

Figure 2. Ine^XVaꢀA+"(%ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#

8dcYj^i

<gdjcY

Figure 4.ꢀIne^XVaꢀ]VgYl^gZꢀhZijeꢀl^i]ꢀVꢀadX`^c\ꢀ

Y^hXdccZXiꢀhl^iX]#

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"&&"

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Grounding Instructions

Correcting Phase

Polarity

I]^hꢀ bVX]^cZꢀ BJHIꢀ WZꢀ \gdjcYZY#ꢀ >cꢀ i]Zꢀ ZkZci

d[ꢀXZgiV^cꢀbVa[jcXi^dchꢀdgꢀWgZV`Ydlch!ꢀ\gdjcY^c\

gZYjXZhꢀi]Zꢀg^h`ꢀd[ꢀZaZXig^Xꢀh]dX`ꢀWnꢀegdk^Y^c\ꢀV

eVi]ꢀd[ꢀaZVhiꢀgZh^hiVcXZꢀ[dgꢀZaZXig^XꢀXjggZci#

I]^hꢀhjW"hZXi^dcꢀ^hꢀdcanꢀegdk^YZYꢀ[dgꢀigdjWaZh]ddi"

^c\ꢀi]ZꢀBdYZaꢀ<%+%+M&$<%+.,M#ꢀ>[ꢀndjꢀY^hXdkZgꢀ

Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjcꢀ i]Viꢀ i]Zꢀ iVWaZꢀ hVlꢀ l^aaꢀ cdiꢀ

deZgViZ!ꢀ dgꢀ i]Viꢀ i]Zꢀ WaVYZꢀ gjchꢀ WVX`lVgYh!ꢀ i]Zꢀ

iVWaZꢀ hVlꢀ bVnꢀ WZꢀ l^gZYꢀ djiꢀ d[ꢀ e]VhZ#ꢀ L^i]djiꢀ

i]ZꢀegdeZgꢀiZhiꢀZfj^ebZciꢀidꢀYZiZgb^cZꢀi]Zꢀe]VhZꢀ

edaVg^inꢀ d[ꢀ edlZgꢀ hdjgXZꢀ aZ\h!ꢀ l^g^c\ꢀ bVX]^cZgnꢀ

idꢀ ("e]VhZꢀ edlZgꢀ bVnꢀ gZfj^gZꢀ ig^Va"VcY"Zggdg#ꢀ

8dggZXi^c\ꢀi]^hꢀ^hꢀh^beanꢀVꢀbViiZgꢀd[ꢀgZkZgh^c\ꢀi]Zꢀ

edh^i^dchꢀl]ZgZꢀildꢀd[ꢀi]Zꢀ^cXdb^c\ꢀedlZgꢀhdjgXZꢀ

l^gZhꢀVgZꢀXdccZXiZY#

>begdeZgꢀXdccZXi^dcꢀd[ꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀ

l^gZꢀ XVcꢀ gZhjaiꢀ ^cꢀ Vꢀ g^h`ꢀ d[ꢀ ZaZXig^Xꢀ h]dX`#ꢀ I]Zꢀ

l^gZꢀl^i]ꢀ\gZZcꢀ^chjaVi^dcꢀꢁl^i]ꢀdgꢀl^i]djiꢀnZaadlꢀ

hig^eZhꢂꢀ^hꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀl^gZ#ꢀ>[ꢀgZeV^gꢀ

dgꢀgZeaVXZbZciꢀd[ꢀi]ZꢀedlZgꢀXdgYꢀdgꢀeaj\ꢀ^hꢀcZX"

ZhhVgn!ꢀYdꢀcdiꢀXdccZXiꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀ

l^gZꢀidꢀVꢀa^kZꢀꢁXjggZciꢀXVggn^c\ꢂꢀiZgb^cVa#

ꢀ

8]ZX`ꢀl^i]ꢀVꢀfjVa^[^ZYꢀZaZXig^X^VcꢀdgꢀhZgk^XZꢀeZg"

hdccZaꢀ^[ꢀndjꢀYdꢀcdiꢀjcYZghiVcYꢀi]ZhZꢀ\gdjcY^c\ꢀ

gZfj^gZbZcih!ꢀdgꢀ^[ꢀndjꢀVgZꢀ^cꢀYdjWiꢀVWdjiꢀl]Zi]Zgꢀ

i]Zꢀiddaꢀ^hꢀegdeZganꢀ\gdjcYZY#ꢀ>[ꢀndjꢀZkZgꢀcdi^XZꢀ

i]ViꢀVꢀXdgYꢀdgꢀeaj\ꢀ^hꢀYVbV\ZYꢀdgꢀldgc!ꢀY^hXdc"

cZXiꢀ^iꢀ[gdbꢀedlZg!ꢀVcYꢀ^bbZY^ViZanꢀgZeaVXZꢀ^iꢀl^i]ꢀ

VꢀcZlꢀdcZ#

To correct wiring that is out of phase:

1.ꢀ Ejh]ꢀ i]Zꢀ hideꢀ Wjiidcꢀ VcYꢀ Y^hXdccZXiꢀ i]Zꢀ

bVX]^cZ!ꢀdgꢀh]jiꢀD;;ꢀVcYꢀadX`ꢀdjiꢀi]ZꢀedlZgꢀ

hdjgXZꢀ^[ꢀ]VgYl^gZY#

Extension Cords (220V Only)

2.ꢀ GZbdkZꢀ i]Zꢀ bV\cZi^Xꢀ hl^iX]ꢀ XdkZgꢀ VcYꢀ

Y^hXdccZXiꢀ i]Zꢀ A&ꢀ VcYꢀ A'ꢀ l^gZh!ꢀ h]dlcꢀ ^cꢀ

Figure 5.

LZꢀYdꢀcdiꢀgZXdbbZcYꢀjh^c\ꢀVcꢀZmiZch^dcꢀXdgYꢀ

l^i]ꢀi]^hꢀbVX]^cZ#ꢀ>[ꢀndjꢀbjhiꢀjhZꢀVcꢀZmiZch^dcꢀ

XdgY!ꢀdcanꢀjhZꢀ^iꢀ^[ꢀVWhdajiZanꢀcZXZhhVgnꢀVcYꢀdcanꢀ

dcꢀVꢀiZbedgVgnꢀWVh^h#

>cXdb^c\ꢀ

EdlZgꢀL^gZh

:miZch^dcꢀXdgYhꢀXVjhZꢀkdaiV\ZꢀYgde!ꢀl]^X]ꢀbVnꢀ

YVbV\ZꢀZaZXig^XVaꢀXdbedcZcihꢀVcYꢀh]dgiZcꢀbdidgꢀ

a^[Z#ꢀKdaiV\ZꢀYgdeꢀ^cXgZVhZhꢀVhꢀi]ZꢀZmiZch^dcꢀXdgYꢀ

h^oZꢀ\Zihꢀadc\ZgꢀVcYꢀi]Zꢀ\Vj\Zꢀh^oZꢀ\ZihꢀhbVaaZgꢀ

ꢁ]^\]Zgꢀ\Vj\ZꢀcjbWZghꢀ^cY^XViZꢀhbVaaZgꢀh^oZhꢂ#

8dciVXidg

6cnꢀZmiZch^dcꢀXdgYꢀjhZYꢀl^i]ꢀi]^hꢀbVX]^cZꢀbjhiꢀ

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bZcih/

G$&$A&

H$($A'

I$*$A(

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C8&*

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Minimum Gauge Size...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

Figure 5#ꢀ:mVbeaZꢀd[ꢀhl^iX]^c\ꢀ^cXdb^c\ꢀedlZgꢀ

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Phase Converter Precaution

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4.ꢀ GZl^gZꢀ i]Zꢀ bdidg!ꢀ Vhꢀ h]dlcꢀ ^cꢀ Figure 7!ꢀ

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i^dcꢀWdmꢀXdkZg#

Voltage Conversion

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[dgꢀ))%KꢀdeZgVi^dc#ꢀ

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idꢀ&&ꢀ6beh#

L& L'

Figure 7.ꢀBdidgꢀgZl^gZYꢀidꢀ))%K#

NOTICE

Refer to the motor junction box cover dia-

gram for motor connection locations and

voltage conversion. If not present, use the

instructions below, or call our Tech Support

Department at (570) 546-9663.

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YZiV^ah#

Converting Model G0606X1/G0697X

to 440V

))%Kꢀ;jhZꢀ

AdXVi^dc

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

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Cjih

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H9:ꢀG6"(%

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GZaVnꢀ9^Vaꢀ

($)

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SECTION 3: SETUP

Needed for Setup

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

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Description

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™ꢀ 9Z\gZVhZgꢀdgꢀHdakZciꢀ[dgꢀ8aZVc^c\ꢀ##### KVg^Zh

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™ꢀ ;dg`a^[iꢀ######################################################### &

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™ꢀ HigV^\]iZY\Zꢀ&'ꢅꢀꢁdgꢀadc\Zgꢂꢀ####################### &

™ꢀ HigV^\]iZY\Zꢀ(+ꢅꢀꢁdgꢀadc\Zgꢂꢀ####################### &

™ꢀ AZkZaꢀ########################################################### &

™ꢀ DeZc":cYꢀLgZcX]ꢀ&'bbꢀ########################### &

™ꢀ 9jhiꢀ8daaZXi^dcꢀHnhiZbꢀ############################## &

™ꢀ 9jhiꢀ=dhZꢀ)ꢅꢀꢀ############################################# &

™ꢀ =dhZꢀ8aVbeꢀ)ꢅꢀꢀ########################################## &

™ꢀ E^ZXZꢀd[ꢀHXgVeꢀLddYꢀꢁ'ꢅꢀB^c^bjbꢀI]^X`cZhh!ꢀ

:fjVaꢀidꢀIVWaZꢀAZc\i]ꢂꢀ################################&

™ꢀ 8"8aVbehꢀ####################################################'

Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

Unpacking

Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ

igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ

[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ

Y^hXdkZgꢀVcnꢀYVbV\Z! please call us immediately

at (570) 546-9663ꢀfor advice.

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Otherwise, filing a freight claim can be difficult.

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i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials unpacked with this

machine. Discard immediately.

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Hardware Recognition Chart

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G0605X1/G0606X1

Inventory

NOTICE

If you cannot find an item on this list, check

the mounting location on the machine or the

packaging materials. Sometimes parts are

pre-installed for shipping, or they become

hidden by packaging materials.

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Fence Inventory

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Qty

Table Saw Unit

Box Contents (Figure 10 & 11)/

Qty

A.ꢀ IVWaZꢀHVlꢀJc^iꢀꢁCdiꢀH]dlcꢂꢀ###################### &

B.ꢀ ꢀHegZVYZg$<jVgYꢀ########################################## &

C. Ejh]ꢀHi^X`ꢀ################################################## &

D.ꢀ B^iZgꢀ<Vj\Zꢀ################################################ &

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Fence Rail Inventory

Box Contents/ꢀ (Figure 13)

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C.ꢀ GZVgꢀGV^aꢀꢁ,.ꢅꢀAdc\ꢂꢀ################################### &

;

Figure 13. ;ZcXZꢀgV^aꢀXdbedcZcih#

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Hardware and Tools (Not Shown):ꢀ

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Extension Table Inventory

Box Contents/ꢀ (Figure 14)

Outfeed Table Inventory

Box Contents/ꢀ (Figure 15)

Qty

A.ꢀ :miZch^dcꢀIVWaZꢀ########################################## &

B.ꢀ AdlZgꢀH]Za[ꢀ################################################ &

C.ꢀ H]Za[ꢀ:cYꢀEaViZꢀ########################################### &

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E. AdlZgꢀH]Za[ꢀ7gVX`Zihꢀ################################# '

A.ꢀ Dji[ZZYꢀIVWaZꢀ############################################# &

B.ꢀ AdlZgꢀH]Za[ꢀ################################################ &

C.ꢀ H]Za[ꢀ:cYꢀEaViZꢀ########################################### &

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Hardware and Tools (Not Shown):ꢀ

™ꢀ 8VeꢀHXgZlhꢀB-"&#'*ꢀmꢀ'*

Qty

Hardware and Tools (Not Shown):

™ꢀ ;aVc\Zꢀ7daihꢀB-"&#'*ꢀmꢀ&+ꢀ

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G0696X/G0697X

Inventory

Table Saw Unit

Box Contents (Figures 16, 17, 18)/

Qty

A.ꢀ IVWaZꢀHVlꢀJc^iꢀ########################################### &

B.ꢀ 8Vhiꢀ>gdcꢀ:miZch^dcꢀL^c\ꢀ########################### &

C.ꢀ ꢀHegZVYZg$<jVgYꢀ;dgꢀ&'ꢅꢀ7aVYZꢀ################### &

D. Ejh]ꢀHi^X`ꢀ################################################## &

E.ꢀ B^iZgꢀ<Vj\Zꢀ################################################ &

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Figure 14. :miZch^dcꢀiVWaZꢀXdbedcZcih#

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Fence

Box Contents/ (Figure 19)

Qty

A.ꢀ ;ZcXZꢀ######################################################### &

B.ꢀ ;ZcXZꢀ=VcYaZꢀ############################################# &

Figure 16. <%+.+MꢀiVWaZꢀhVlꢀjc^i#

Figure 19. ;ZcXZꢀXdbedcZcih#

Fence Rail Inventory

Box Contents/ (Figure 20)

Qty

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Cleanup

Gasoline or products

with low flash points can

explode or cause fire if

used to clean machin-

ery. Avoid cleaning with

these products.

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Many cleaning solvents

are toxic if concentrat-

ed amounts are inhaled.

Only work in a well-venti-

lated area.

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NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces. Test all cleaners

in an inconspicuous area before using to

make sure they will not damage paint.

Before cleaning, gather the following:

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Basic steps for removing rust preventative:

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Site Considerations

Weight Load

Physical Environment

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Wjbeh#

Space Allocation

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See below for required space allocation.

Electrical Installation

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Lighting

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

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To assemble the table saw:

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;^c\Zgꢀi^\]iZcꢀ[dgꢀcdl#

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ꢀ

4.ꢀ 6iiVX]ꢀ i]Zꢀ XVhiꢀ ^gdcꢀ l^c\ꢀ idꢀ i]Zꢀ bV^cꢀ iVWaZꢀ

l^i]ꢀ ꢁ(ꢂꢀ B&%"&#*ꢀ mꢀ (*ꢀ ]Zmꢀ Wdaihꢀ VcYꢀ &%bbꢀ

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i^\]iZcꢀ[dgꢀcdl#

ꢀ Note: After re-installing wings, remove all

excess masking tape with a razor blade.

Figure 27.ꢀBVh`^c\ꢀiVeZꢀadXVi^dcꢀ[dgꢀVY_jhi^c\ꢀ

i]ZꢀZmiZch^dcꢀl^c\ꢀYdlc#

Figure 25.ꢀ:miZch^dcꢀl^c\ꢀ^chiVaaZY#

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Page 25#

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4.ꢀ ;VhiZcꢀ i]Zꢀ gZVgꢀ gV^aꢀ idꢀ i]Zꢀ ZmiZch^dcꢀ iVWaZꢀ

l^i]ꢀꢁ(ꢂꢀB-"&#'*ꢀmꢀ'*ꢀXVeꢀhXgZlh!ꢀꢁ(ꢂꢀ-bbꢀ

adX`ꢀlVh]Zgh!ꢀꢁ+ꢂꢀ-bbꢀ[aViꢀlVh]Zgh!ꢀVcYꢀꢁ(ꢂꢀ

B-"&#'*ꢀ ]Zmꢀ cjih!ꢀ Vhꢀ h]dlcꢀ ^cꢀ Figure 30#ꢀ

;^c\Zgꢀi^\]iZcꢀi]Zꢀ]Zmꢀcjihꢀ[dgꢀcdl#

G0605X1/G0606X1 Extension Table

1.ꢀ I]gZVYꢀꢁ'ꢂꢀB&%"&#*ꢀmꢀ'*ꢀ]ZmꢀWdaihꢀl^i]ꢀ&%bbꢀ

[aViꢀlVh]Zghꢀdcidꢀi]Zꢀg^\]iꢀh^YZꢀd[ꢀi]ZꢀbV^cꢀ

iVWaZ!ꢀ Vhꢀ h]dlcꢀ ^cꢀ Figure 28#ꢀ 9dꢀ cdiꢀ [jaanꢀ

i^\]iZcꢀi]ZꢀWdaih#

Figure 30#ꢀGZVgꢀgV^a$iVWaZꢀ[VhiZcZgꢀadXVi^dch#

5.ꢀ 6a^\cꢀi]ZꢀbV^cꢀiVWaZꢀVcYꢀZmiZch^dcꢀiVWaZꢀl^i]ꢀ

VꢀhigV^\]iZY\Z!ꢀVhꢀh]dlcꢀ^cꢀFigure 31!ꢀi]Zcꢀ

i^\]iZcꢀVaaꢀd[ꢀi]Zꢀbdjci^c\ꢀ[VhiZcZgh#

Figure 28#ꢀ=ZmꢀWdaihꢀ^chiVaaZY#

2.ꢀ L^i]ꢀi]Zꢀ]Zaeꢀd[ꢀVcꢀVhh^hiVci!ꢀeaVXZꢀi]ZꢀZmiZc"

h^dcꢀ iVWaZꢀ WZilZZcꢀ i]Zꢀ gV^ahꢀ VcYꢀ ha^YZꢀ i]Zꢀ

iVWaZꢀhadihꢀdkZgꢀi]ZꢀWdaihꢀ^chiVaaZYꢀ^cꢀStep 1#

3.ꢀ L]^aZꢀVcꢀVhh^hiVciꢀ]daYhꢀi]ZꢀZmiZch^dcꢀiVWaZ!ꢀ

[VhiZcꢀi]Zꢀ[gdciꢀgV^aꢀidꢀi]ZꢀZmiZch^dcꢀiVWaZꢀl^i]ꢀ

ꢁ(ꢂꢀB-"&#'*ꢀmꢀ'*ꢀ[aViꢀ]ZVYꢀhXgZlh!ꢀ-bbꢀ[aViꢀ

lVh]ZghꢀVcYꢀB-"&#'*ꢀ]ZmꢀcjihꢀꢁhZZꢀFigure

29ꢂ#ꢀ;^c\Zgꢀi^\]iZcꢀi]Zꢀ]Zmꢀcjihꢀ[dgꢀcdl#

Figure 31#ꢀ6a^\c^c\ꢀbV^cꢀZmiZch^dcꢀiVWaZ#

6. I]gZVYꢀVꢀ⁽¿-^ꢅ"&+ꢀ]ZmꢀcjiꢀdcidꢀZVX]ꢀ[ddi!ꢀi]Zcꢀ

i]gZVYꢀi]Zꢀ[ZZiꢀ^cidꢀi]ZꢀWdiidbꢀd[ꢀi]Zꢀhjeedgiꢀ

aZ\h!ꢀVhꢀh]dlcꢀ^cꢀFigure 32#

HjeedgiꢀAZ\

;ddi

=ZmꢀCji

Figure 29#ꢀ;gdciꢀgV^a$iVWaZꢀ[VhiZcZgꢀadXVi^dch#

Figure 32#ꢀ;ddiꢀ^chiVaaZYꢀdcꢀhjeedgiꢀaZ\#

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7.ꢀ ;VhiZcꢀi]ZꢀhjeedgiꢀaZ\hꢀidꢀi]ZꢀbV^cꢀZmiZch^dcꢀ

iVWaZꢀl^i]ꢀꢁ-ꢂꢀB+"&ꢀmꢀ&'ꢀE]^aa^ehꢀ]ZVYꢀhXgZlhꢀ

VcYꢀ+bbꢀ[aViꢀlVh]ZghꢀꢁhZZꢀFigure 33ꢂ#

H]Za[ꢀ7gVX`Zi

;aVc\Z

Figure 35.ꢀH]Za[ꢀWgVX`Zihꢀ^chiVaaZY#

Figureꢀ33#ꢀHjeedgiꢀaZ\ꢀ[VhiZcZYꢀidꢀbV^cꢀ

G0605X1/G0606X1 Outfeed Table

ZmiZch^dcꢀiVWaZ#

1.ꢀ Ijgcꢀ i]Zꢀ dji[ZZYꢀ iVWaZꢀ jeh^YZꢀ Ydlcꢀ VcYꢀ

8.ꢀ GdiViZꢀWdi]ꢀ[ZZiꢀjci^aꢀi]ZnꢀidjX]ꢀi]Zꢀ\gdjcY!ꢀ

VcYꢀi^\]iZcꢀi]Zꢀ]ZmꢀcjihꢀV\V^chiꢀi]ZꢀaZ\hꢀidꢀ

hZXjgZꢀi]Zꢀ[ZZi#

eaVXZꢀ^iꢀdcꢀVꢀaZkZaꢀhjg[VXZ#

2.ꢀ >chiVaaꢀ i]Zꢀ [ZZi!ꢀ hjeedgiꢀ aZ\h!ꢀ VcYꢀ h]Za[ꢀ ZcYꢀ

eaViZꢀ ^cꢀ i]Zꢀ hVbZꢀ bVccZgꢀ Vhꢀ YZhXg^WZYꢀ ^cꢀ

Extension Tableꢀ^chigjXi^dchꢀdcꢀPage 23#

9.ꢀ ;VhiZcꢀi]Zꢀh]Za[ꢀZcYꢀeaViZꢀidꢀi]ZꢀaZ\hꢀl^i]ꢀꢁ)ꢂꢀ

B+"&ꢀmꢀ&'ꢀE]^aa^ehꢀ]ZVYꢀhXgZlhꢀVcYꢀ+bbꢀ[aViꢀ

lVh]Zgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 34#

3.ꢀ EaVXZꢀ i]Zꢀ ZmiZch^dcꢀ iVWaZꢀ VhhZbWanꢀ jeg^\]iꢀ

l^i]ꢀi]Zꢀ[ZZiꢀdcꢀi]Zꢀ\gdjcY!ꢀVa^\cꢀi]Zꢀhadihꢀ^cꢀ

i]ZꢀZmiZch^dcꢀiVWaZꢀWgVX`Ziꢀl^i]ꢀi]ZꢀgZVgꢀgV^aꢀ

bdjci^c\ꢀ]daZh!ꢀi]Zcꢀ[VhiZcꢀi]ZꢀiVWaZꢀidꢀi]Zꢀ

gV^aꢀ l^i]ꢀ ꢁ'ꢂꢀ B-"&#'*ꢀ mꢀ &+ꢀ [aVc\Zꢀ Wdaihꢀ VcYꢀ

B-"&#'*ꢀ]Zmꢀcjih!ꢀVhꢀh]dlcꢀ^cꢀFigure 36#

7gVX`Zi

Figure 34#ꢀ>chiVaa^c\ꢀh]Za[ꢀZcYꢀeaViZꢀdcꢀZmiZch^dcꢀ

iVWaZꢀaZ\h#

10.ꢀ EaVXZꢀi]Zꢀh]Za[ꢀWgVX`ZihꢀWZilZZcꢀi]ZꢀXVW^cZiꢀ

VcYꢀhjeedgiꢀaZ\h!ꢀVcYꢀ[VhiZcꢀl^i]ꢀꢁ)ꢂꢀB+"&ꢀmꢀ

&'ꢀ ]Zmꢀ Wdaih!ꢀ ꢁ)ꢂꢀ +bbꢀ [aViꢀ lVh]Zghꢀ VcYꢀ ꢁ'ꢂꢀ

B+"&ꢀ]Zmꢀcjih!ꢀVhꢀh]dlcꢀ^cꢀFigure 35#ꢀ

Figure 36#ꢀDji[ZZYꢀiVWaZꢀ[VhiZcZYꢀidꢀgZVgꢀgV^a#

4.ꢀ HZXjgZꢀi]ZꢀadlZgꢀh]Za[ꢀWgVX`Zihꢀidꢀi]Zꢀhje"

edgiꢀaZ\hꢀVcYꢀXVW^cZiꢀl^i]ꢀꢁ)ꢂꢀB+"&ꢀmꢀ&'ꢀ]Zmꢀ

Wdaih!ꢀꢁ)ꢂꢀ+bbꢀ[aViꢀlVh]Zgh!ꢀVcYꢀꢁ'ꢂꢀB+"&ꢀ]Zmꢀ

cjih#

Note:ꢀThe flange on the shelf bracket must

point up to ensure proper installation.

11.ꢀ EaVXZꢀi]ZꢀadlZgꢀh]Za[ꢀdcꢀi]ZꢀWgVX`Zih#

5.ꢀ >chiVaaꢀi]ZꢀadlZgꢀh]Za[ꢀdcꢀi]ZꢀWgVX`Zih#

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6.ꢀ EaVXZꢀ i]Zꢀ .&⁽$-ꢅꢀ [ZcXZꢀ ijWZꢀ dkZgꢀ i]Zꢀ .&^&$)ꢅꢀ

[gdciꢀgV^a!ꢀhZXjgZꢀl^i]ꢀꢁ.ꢂꢀB-"&#'*ꢀmꢀ&'ꢀ[aVc\Zꢀ

Wdaih!ꢀVhꢀh]dlcꢀ^cꢀFigure 37! i]Zcꢀ^chiVaaꢀi]Zꢀ

]VcYl]ZZaꢀ]VcYaZh#

2. Ijgcꢀ i]Zꢀ adX`ꢀ `cdWꢀ i]Viꢀ hZXjgZhꢀ i]Zꢀ iVWaZꢀ

^chZgiꢀ hdꢀ ^iꢀ ^hꢀ eVgVaaZaꢀ idꢀ i]Zꢀ ^ccZgꢀ hadi!ꢀ Vhꢀ

h]dlcꢀ^cꢀFigure 39! i]ZcꢀgZbdkZꢀi]Zꢀ^chZgiꢀ

VcYꢀhZiꢀ^iꢀVh^YZ#

=VcYl]ZZaꢀ

=VcYaZh

AdX`ꢀ@cdW

Figure 37#ꢀ;ZcXZꢀijWZꢀbdjciZYꢀidꢀ[gdciꢀ[ZcXZꢀ

gV^a#

Figure 39.ꢀ>chZgiꢀadX`ꢀ`cdWꢀjcadX`ZY#

On/Off Switch and Blade

3. GV^hZꢀ i]Zꢀ VgWdgꢀ Vaaꢀ i]Zꢀ lVnꢀ jeꢀ VcYꢀ hZiꢀ i]Zꢀ

1.ꢀ ;VhiZcꢀi]Zꢀhl^iX]ꢀidꢀi]ZꢀaZ[iꢀZcYꢀd[ꢀi]Zꢀ[gdciꢀ

gV^aꢀl^i]ꢀꢁ'ꢂꢀB-"&#'*ꢀmꢀ&'ꢀ[aVc\ZꢀWdaih!ꢀi]Zcꢀ

^chZgiꢀi]Zꢀhl^iX]ꢀY^hVWa^c\ꢀadX`!ꢀVhꢀh]dlcꢀ^cꢀ

Figure 38#

VgWdgꢀVc\aZꢀidꢀ%•#

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WaVYZꢀ\jVgYꢀbdjci^c\ꢀWadX`ꢀꢁFigure 40ꢂꢀhZk"

ZgVaꢀijgch#ꢀEjh]ꢀi]Zꢀg^k^c\ꢀ`c^[ZꢀVlVnꢀ[gdbꢀi]Zꢀ

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^i#

Hl^iX]

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G^k^c\ꢀ@c^[Z

mꢀ'

Bdjci^c\ꢀ7adX`

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HideꢀEVYYaZ

Figure 38#ꢀHl^iX]ꢀ^chiVaaZY#

Figure 40.ꢀG^k^c\ꢀ`c^[Zꢀ^chiVaaZY#

Note:ꢀThe riving knife is installed for shipping

purposes. Two pins in the mounting block

insert into matching slots on the riving knife,

keeping it secured.

5. >chiVaaꢀ i]Zꢀ hVlꢀ WaVYZꢀ Vhꢀ djia^cZYꢀ ^cꢀ Blade

InstallationꢀdcꢀPage 34.

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6.ꢀ >chiVaaꢀi]Zꢀ[ZcXZꢀ`cdWꢀVhꢀh]dlcꢀ^cꢀFigure 41!ꢀ

VcYꢀbdjciꢀi]Zꢀ[ZcXZꢀdcꢀi]Zꢀ[gdciꢀgV^a!ꢀidꢀi]Zꢀ

g^\]iꢀd[ꢀi]ZꢀWaVYZ#

Dust Collection

DO NOT operate the Model G0605X1/

G0606X1/G0696X/G0697X without an ade-

quate dust collection system. This saw cre-

ates substantial amounts of wood dust while

operating. Failure to use a dust collection

system can result in short and long-term

respiratory injury.

;ZcXZꢀ

@cdW

Components and Hardware Needed:

Qty

9jhiꢀ=dhZꢀ)ꢀꢅꢀꢁcdiꢀ^cXajYZYꢂꢀ###############################&

=dhZꢀ8aVbehꢀ)ꢅꢀꢁcdiꢀ^cXajYZYꢂꢀ##########################'

9jhiꢀ8daaZXi^dcꢀHnhiZbꢀꢁcdiꢀ^cXajYZYꢂꢀ###############&

Figure 41#ꢀ;ZcXZꢀ`cdWꢀ^chiVaaZY#

7.ꢀ >chiVaaꢀ i]Zꢀ [ZcXZꢀ gZhi^c\ꢀ WgVX`Zihꢀ ꢁFigure

42ꢂꢀdcidꢀi]ZꢀWVX`ꢀd[ꢀi]ZꢀXVW^cZiꢀl^i]ꢀi]Zꢀildꢀ

B-"&#'*ꢀmꢀ&'ꢀ[aVc\ZꢀWdaih#

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine the

CFM at the dust port, you must consider these

variables: (1) CFM rating of the dust collector,

(2) hose type and length between the dust col-

lector and the machine, (3) number of branches

or wyes, and (4) amount of other open lines

throughout the system. Explaining how to cal-

culate these variables is beyond the scope of

this manual. Consult an expert or purchase a

good dust collection "how-to" book.

7gVX`Zih

Figure 42#ꢀ;ZcXZꢀgZhi^c\ꢀWgVX`Zihꢀ^chiVaaZY#

8.ꢀ >chiVaaꢀi]Zꢀ]VcYaZꢀli]ꢀ-bbꢀ[aViꢀlVh]Zgꢀdcidꢀ

i]Zꢀb^iZgꢀ\Vj\Z!ꢀVhꢀh]dlcꢀ^cꢀFigure 43#

To connect a dust collection hose:

1.ꢀ ;^iꢀ Vꢀ )ꢅꢀ Yjhiꢀ ]dhZꢀ dkZgꢀ i]Zꢀ Yjhiꢀ edgi!ꢀ Vhꢀ

h]dlcꢀ^cꢀFigure 44!ꢀVcYꢀi^\]ianꢀhZXjgZꢀ^iꢀ^cꢀ

eaVXZꢀl^i]ꢀVꢀ]dhZꢀXaVbe#

=VcYaZ

LVh]Zg

2.ꢀ Ij\ꢀi]Zꢀ]dhZꢀidꢀbV`ZꢀhjgZꢀ^iꢀYdZhꢀcdiꢀXdbZꢀ

d[[#ꢀNote: A tight fit is necessary for proper

performance.

Figure 43#ꢀB^iZgꢀ\Vj\Zꢀ^chiVaaZY#

9.ꢀ Ha^YZꢀi]Zꢀb^iZgꢀ\Vj\Zꢀ^cidꢀi]ZꢀI"hadiꢀdcꢀi]Zꢀ

aZ[iꢀh^YZꢀd[ꢀi]ZꢀWaVYZ0ꢀdgꢀhidgZꢀ^iꢀdcꢀi]ZꢀWgVX`"

ZihꢀcZVgꢀi]ZꢀWaVYZꢀVc\aZꢀ]VcYl]ZZa#

10.ꢀ ;daadlꢀ i]Zꢀ ^chigjXi^dchꢀ ^cꢀ Dust Collection!

Power Connection VcYꢀTest Run!ꢀi]Zcꢀegd"

XZZYꢀidꢀFinal SetupꢀidꢀXdbeaZiZꢀi]ZꢀgZbV^c"

^c\ꢀVhhZbWanꢀhiZeh#

Figure 44.ꢀ9jhiꢀ]dhZꢀViiVX]ZYꢀidꢀYjhiꢀedgi#

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8dccZXiꢀ

L^gZh

ꢀl^i]ꢀ

Power Connection

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>cXdb^c\

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l^gZhꢀXdccZXiZYꢀViꢀ_jcXi^dcꢀWdm#

G0605X1/G0606X1/G0696X/G0697X

220V Power Connection

4.ꢀ I^\]iZcꢀi]ZꢀhigV^cꢀgZa^Z[ꢀdcꢀi]ZꢀWdiidbꢀd[ꢀi]Zꢀ

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_jcXi^dcꢀWdm#

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i]ZꢀXVW^cZi#ꢀ

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i]Zꢀ ^cXdb^c\ꢀ edlZgꢀ l^gZhꢀ ^cidꢀ i]Zꢀ _jcXi^dcꢀ

Wdm#

G0606X1/G0697X

Connection

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ZcXadhZYꢀ^ch^YZꢀXdcYj^i!ꢀl]^X]ꢀ^hꢀhZXjgZanꢀbdjci"

ZYꢀ VcYꢀ XdchigjXiZYꢀ ^cꢀ VY]ZgVcXZꢀ idꢀ Veea^XVWaZꢀ

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440

Power

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bZVchꢀ idꢀ Y^hXdccZXiꢀ i]Zꢀ edlZgꢀ Yjg^c\ꢀ VY_jhi"

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bZciꢀ [dgꢀ adX`"dji$iV\"djiꢀ hV[Zinꢀ egd\gVbhꢀ ꢁXdb"

bdcanꢀgZfj^gZYꢀWnꢀDH=6ꢂ#

HigV^cꢀGZa^Z[

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cjih!ꢀꢁhZZꢀFigures 46–47ꢂ!ꢀi]ZcꢀlgVeꢀZVX]ꢀd[ꢀ

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8dccZXiꢀ

L^gZh

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L^gZꢀ

Cjih

Phase Converter Precaution

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V\Zꢀ ZaZXig^XVaꢀ XdbedcZcihꢀ ^[ꢀ XdccZXiZYꢀ idꢀ i]Zꢀ

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GZ[Zgꢀidꢀi]Zꢀe]VhZꢀXdckZgiZgꢀcdi^XZꢀdcꢀi]Zꢀl^g^c\ꢀ

Y^V\gVbꢀdcꢀPage 81ꢀ[dgꢀbdgZꢀYZiV^a#

>cXdb^c\

EdlZgꢀA^cZ

Figure 46.ꢀ<%+%*M&$<%+.+Mꢀ^cXdb^c\ꢀedlZgꢀ

l^gZhꢀXdccZXiZYꢀViꢀ_jcXi^dcꢀWdm#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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8.ꢀ >chZgiꢀ i]Zꢀ hl^iX]ꢀ Y^hVWa^c\ꢀ adX`ꢀ i]gdj\]ꢀ i]Zꢀ

\gZZcꢀDCꢀWjiidc!ꢀVhꢀh]dlcꢀ^cꢀFigure 48#

Test Run

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ZganꢀVcYꢀ^hꢀgZVYnꢀ[dgꢀgZ\jaVgꢀdeZgVi^dc#ꢀ

AdX`

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i]Zꢀ hV[Zinꢀ Y^hVWa^c\ꢀ bZX]Vc^hbꢀ dcꢀ i]Zꢀ hl^iX]ꢀ

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Wjiidc#

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VWa^c\ꢀ[ZVijgZꢀdcꢀi]Zꢀhl^iX]#

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·>[ꢀ i]Zꢀ bVX]^cZꢀ YdZhꢀ cdiꢀ hiVgi!ꢀ i]Zꢀ hl^iX]ꢀ

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8dci^cjZꢀidꢀi]ZꢀcZmiꢀhiZe#

To test run the machine:

1.ꢀ BV`ZꢀhjgZꢀndjꢀ]VkZꢀgZVYꢀi]ZꢀhV[Zinꢀ^chigjX"

i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ

i]ZꢀbVX]^cZꢀ^hꢀhZiꢀjeꢀegdeZgan#

·>[ꢀi]ZꢀbVX]^cZꢀhiVgih!ꢀ^bbZY^ViZanꢀhideꢀ^i#ꢀ

I]Zꢀhl^iX]ꢀY^hVWa^c\ꢀ[ZVijgZꢀ^hꢀcdiꢀldg`^c\ꢀ

XdggZXian#ꢀ I]^hꢀ hV[Zinꢀ [ZVijgZꢀ bjhiꢀ ldg`ꢀ

egdeZganꢀ WZ[dgZꢀ egdXZZY^c\ꢀ l^i]ꢀ gZ\jaVgꢀ

deZgVi^dch#ꢀ8VaaꢀIZX]ꢀHjeedgiꢀ[dgꢀ]Zae#

2.ꢀ BV`ZꢀhjgZꢀVaaꢀiddahꢀVcYꢀdW_ZXihꢀjhZYꢀYjg^c\ꢀ

hZijeꢀVgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]ZꢀbVX]^cZ#

10.ꢀ Model G0606X1/G0697X Only: KZg^[nꢀ i]Viꢀ

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hiVgi^c\$hidee^c\ꢀi]ZꢀiVWaZꢀhVlꢀVcYꢀYZiZgb^c"

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jh^c\ꢀi]ZꢀXg^iZg^VꢀWZadl/

3. AdlZgꢀi]ZꢀWaVYZꢀVaaꢀi]ZꢀlVnꢀYdlc#ꢀ

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ZYꢀidꢀi]ZꢀedlZgꢀhdjgXZ#ꢀ>[ꢀ^iꢀ^hꢀcdiꢀXdccZXiZY!ꢀ

Ydꢀhdꢀcdl#ꢀGZ[ZgꢀidꢀPower Connectionꢀdcꢀ

Page 27 [dgꢀ^chigjXi^dch#ꢀ

·ꢀ>[ꢀi]ZꢀWaVYZꢀijgchꢀXadX`l^hZꢀꢁhiVcY^c\ꢀViꢀi]Zꢀ

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ꢀ

6.ꢀ KZg^[nꢀi]Viꢀi]ZꢀbVX]^cZꢀ^hꢀdeZgVi^c\ꢀXdggZXianꢀ

WnꢀegZhh^c\ꢀi]ZꢀDCꢀWjiidc#

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^cꢀi]Zꢀlgdc\ꢀY^gZXi^dc#

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gjWW^c\ꢀcd^hZh#

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hdjgXZ!ꢀ VcYꢀ gZ[Zgꢀ idꢀ Correcting Phase

Polarityꢀ dcꢀ Page 12ꢀ [dgꢀ YZiV^aZYꢀ ^chigjX"

i^dchꢀdcꢀgZkZgh^c\ꢀi]Zꢀe]VhZꢀedaVg^in#

·ꢀ>ckZhi^\ViZꢀVcYꢀXdggZXiꢀhigVc\ZꢀdgꢀjcjhjVaꢀ

cd^hZhꢀ dgꢀ k^WgVi^dchꢀ WZ[dgZꢀ deZgVi^c\ꢀ i]Zꢀ

bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ

bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ

XdggZXi^c\ꢀediZci^VaꢀegdWaZbh#

11.ꢀ I]ZꢀhVlꢀ^hꢀcdlꢀgZVYnꢀidꢀdeZgViZ#

7.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀOFF#

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Final Setup

Recommended

Adjustments

I]ZꢀgZbV^c^c\ꢀiVh`hꢀgZfj^gZYꢀ[dgꢀVhhZbWa^c\ꢀi]Zꢀ

hVlꢀ ^cXajYZꢀ i]Zꢀ [daadl^c\ꢀ hiZeh/ꢀ ^chiVaa^c\ꢀ i]Zꢀ

iVWaZꢀ^chZgiꢀVcYꢀXjii^c\ꢀVꢀhadiꢀ[dgꢀi]ZꢀWaVYZ!ꢀX]ZX`"

^c\ꢀ[ZcXZꢀeVgVaaZa^hb!ꢀ^chiVaa^c\ꢀi]ZꢀWaVYZꢀ\jVgY!ꢀ

VcYꢀXVa^WgVi^c\ꢀi]ZꢀWaVYZꢀVc\aZꢀY^\^iVaꢀgZVYdji#

;dgꢀ ndjgꢀ XdckZc^ZcXZ!ꢀ i]Zꢀ VY_jhibZcihꢀ a^hiZYꢀ

WZadlꢀ]VkZꢀWZZcꢀeZg[dgbZYꢀViꢀi]Zꢀ[VXidgnꢀVcYꢀcdꢀ

[jgi]ZgꢀhZijeꢀ^hꢀgZfj^gZYꢀidꢀdeZgViZꢀi]^hꢀbVX]^cZ#ꢀ

=dlZkZg!ꢀWZXVjhZꢀd[ꢀi]ZꢀbVcnꢀkVg^VWaZhꢀ^ckdakZYꢀ

l^i]ꢀh]^ee^c\!ꢀlZꢀgZXdbbZcYꢀi]ViꢀndjꢀkZg^[nꢀi]Zꢀ

[daadl^c\ꢀ VY_jhibZcihꢀ idꢀ ZchjgZꢀ i]Viꢀ ndjgꢀ cZlꢀ

hVlꢀXjihꢀhV[ZanꢀVcYꢀVXXjgViZan#

To complete the remaining assembly steps:

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

HiZe"Wn"hiZeꢀ ^chigjXi^dchꢀ [dgꢀ i]ZhZꢀ VY_jhibZcihꢀ

XVcꢀWZꢀ[djcYꢀ^cꢀSECTION 8: SERVICE#

2. >chiVaaꢀVcYꢀXjiꢀi]ZꢀiVWaZꢀ^chZgi!ꢀVhꢀ^chigjXiZYꢀ

^cꢀCutting a Zero Clearance InsertꢀdcꢀPage

39!ꢀi]ZcꢀegdXZZYꢀidꢀi]ZꢀcZmiꢀhiZe#

Adjustments that should be verified:

1.ꢀ 7aVYZꢀI^aiꢀHideꢀ6XXjgVXnꢀꢁPage 64ꢂ#ꢀ

2. B^iZgꢀHadiꢀEVgVaaZaꢀidꢀ7aVYZꢀꢁPage 66ꢂ#

3.ꢀ KZg^[nꢀi]Viꢀi]Zꢀ[ZcXZꢀ^hꢀeVgVaaZaꢀidꢀi]ZꢀWaVYZ$

b^iZgꢀhadiꢀVcYꢀi]Viꢀi]^hꢀhZii^c\ꢀY^YꢀcdiꢀX]Vc\Zꢀ

Yjg^c\ꢀh]^ee^c\ꢀꢁgZ[Zgꢀidꢀꢅ8aVbe^c\ꢀEgZhhjgZꢀ

VcYꢀEVgVaaZa^hbꢅꢀdcꢀPage 71ꢂ#ꢀI]ZꢀWaVYZꢀlVhꢀ

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i]^hꢀV[[ZXihꢀl]Zi]Zgꢀi]Zꢀ[ZcXZꢀ^hꢀeVgVaaZaꢀl]Zcꢀ

bdjciZYꢀidꢀi]ZꢀiVWaZ#

4. >chiVaaꢀ i]Zꢀ WaVYZꢀ \jVgYꢀ Vhꢀ ^chigjXiZYꢀ ^cꢀ

ꢅ>chiVaa^c\ꢀ7aVYZꢀ<jVgYꢀꢄꢀHegZVYZgꢅꢀdcꢀPage

35#

5. 8Va^WgViZꢀi]ZꢀY^\^iVaꢀgZVYdjiꢀWZ[dgZꢀdeZgVi^c\ꢀ

i]Zꢀ hVlꢀ ꢁgZ[Zgꢀ idꢀ Page 74 [dgꢀ ^chigjXi^dch#ꢂꢀ

:VX]ꢀi^bZꢀedlZgꢀ^hꢀY^hXdccZXiZYꢀi]ZꢀY^\^iVaꢀ

gZVYdjiꢀl^aaꢀVahdꢀcZZYꢀidꢀWZꢀgZXVa^WgViZY#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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SECTION 4: OPERATIONS

Basic Controls

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

ON/OFF Switch: HiVgihꢀVcYꢀhidehꢀbdidg#

Switch Disabling Lock:ꢀI]^hꢀY^hVWaZhꢀi]Zꢀhl^iX]ꢀ

idꢀegZkZciꢀVXX^YZciVaꢀhiVgijeꢀVcYꢀgZhig^XiꢀjhV\Z#

EVYadX`

H]V[i

ꢀ

$HI6GI

ꢀ

7jiidc

D;;$HIDE

ꢀ

EVYYaZ

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

Figure 49#ꢀHl^iX]ꢀY^hVWaZYꢀWnꢀeVYadX`#ꢀ

Blade Height Lock/ꢀAdX`hꢀi]ZꢀWaVYZꢀ]Z^\]i#ꢀ

Blade Height Handwheel: 6Y_jhihꢀWaVYZꢀ]Z^\]i#ꢀ

Digital Readout:ꢀ 9^heaVnhꢀ WaVYZꢀ i^ai#ꢀ Note:ꢀ The

readout must be recalibrated (see Page 74) if the

power is disconnected.

Keep the blade guard in

the down position at all

times. Failure to do this

could result in serious

personal injury or death.

9^\^iVaꢀ

GZVYdji

7aVYZꢀ=Z^\]iꢀ

AdX`

7aVYZꢀI^aiꢀ

AdX`

;ZcXZꢀ

AdX`

NOTICE

DC$D;;ꢀ

Hl^iX]

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, review

industry trade magazines, or get formal

training before beginning any projects.

Regardless of the content in this section,

Grizzly Industrial will not be held liable for

accidents caused by lack of training.

7aVYZꢀI^aiꢀ

=VcYl]ZZa

7aVYZꢀ=Z^\]iꢀ

=VcYl]ZZa

Figure 50. 7Vh^XꢀiVWaZꢀhVlꢀXdcigdah#

Blade Tilt Lock: AdX`hꢀWaVYZꢀi^aiꢀVc\aZ#

Blade Tilt Handwheel:ꢀ6Y_jhihꢀi]ZꢀWaVYZꢀVc\aZ#ꢀ

Fence Lock: AdX`hꢀVcYꢀjcadX`hꢀ[ZcXZꢀedh^i^dc#

"(%"

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

Download from Www.Somanuals.com. All Manuals Search And Download.

Operation Overview Disabling & Locking

Switch

I]Zꢀ ejgedhZꢀ d[ꢀ i]^hꢀ dkZgk^Zlꢀ ^hꢀ idꢀ egdk^YZꢀ i]Zꢀ

cdk^XZꢀbVX]^cZꢀdeZgVidgꢀl^i]ꢀVꢀWVh^XꢀjcYZghiVcY"

I]Zꢀhl^iX]ꢀXVcꢀWZꢀY^hVWaZYꢀVcYꢀadX`ZYꢀWnꢀ^chZgi"

^c\ꢀVꢀeVYadX`ꢀi]gdj\]ꢀi]ZꢀDC$HI6GIꢀWjiidc!ꢀVhꢀ

h]dlc#ꢀ AdX`^c\ꢀ i]Zꢀ hl^iX]ꢀ ^cꢀ i]^hꢀ bVccZgꢀ XVc

egZkZciꢀ jcVji]dg^oZYꢀ deZgVi^dcꢀ d[ꢀ i]Zꢀ bVX]^cZ!ꢀ

l]^X]ꢀ^hꢀZheZX^Vaanꢀ^bedgiVciꢀ^[ꢀi]ZꢀbVX]^cZꢀ^hꢀcdiꢀ

hidgZYꢀ^ch^YZꢀVcꢀVXXZhh"gZhig^XiZYꢀWj^aY^c\#

^c\ꢀd[ꢀ]dlꢀi]ZꢀbVX]^cZꢀ^hꢀjhZYꢀYjg^c\ꢀVꢀine^XVaꢀ

deZgVi^dc!ꢀhdꢀi]ZꢀXdcigdah$XdbedcZcihꢀY^hXjhhZYꢀ

aViZgꢀ^cꢀi]^hꢀbVcjVaꢀVgZꢀZVh^ZgꢀidꢀjcYZghiVcY#

9jZꢀ idꢀ i]Zꢀ \ZcZg^Xꢀ cVijgZꢀ d[ꢀ i]^hꢀ dkZgk^Zl!ꢀ ^iꢀ ^hꢀ

cdiꢀ^ciZcYZYꢀidꢀWZꢀVcꢀ^chigjXi^dcVaꢀ\j^YZ#ꢀIdꢀaZVgcꢀ

bdgZꢀ VWdjiꢀ heZX^[^Xꢀ deZgVi^dch!ꢀ gZVYꢀ i]^hꢀ Zci^gZꢀ

bVcjVa!ꢀgZVYꢀꢅ]dlꢀidꢅꢀWdd`h!ꢀVcYꢀhZZ`ꢀVYY^i^dcVaꢀ

igV^c^c\ꢀ[gdbꢀZmeZg^ZcXZYꢀbVX]^cZꢀdeZgVidgh#

IMPORTANT:ꢀAdX`^c\ꢀi]Zꢀhl^iX]ꢀl^i]ꢀVꢀeVYadX`ꢀ

dcanꢀ gZhig^Xihꢀ ^ihꢀ [jcXi^dc#ꢀ >iꢀ ^hꢀ cdiꢀ Vꢀ hjWhi^ijiZꢀ

[dgꢀY^hXdccZXi^c\ꢀedlZgꢀ[gdbꢀi]ZꢀbVX]^cZꢀl]Zcꢀ

VY_jhi^c\ꢀdgꢀhZgk^X^c\#

To complete a typical operation, the operator

does the following:

1.ꢀ :mVb^cZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ ^hꢀ

hj^iVWaZꢀ[dgꢀXjii^c\#

EVYadX`

H]V[i

2.ꢀ 6Y_jhihꢀi]ZꢀWaVYZꢀi^ai!ꢀ^[ꢀcZXZhhVgn!ꢀidꢀi]ZꢀXdg"

ꢀ

$HI6GI

ꢀ

gZXiꢀVc\aZꢀd[ꢀi]ZꢀYZh^gZYꢀXji#

7jiidc

3.ꢀ 6Y_jhihꢀ i]Zꢀ WaVYZꢀ ]Z^\]iꢀ cdꢀ bdgZꢀ i]Vcꢀ ^&¿)ꢅꢀ

D;;$HIDE

ꢀ

EVYYaZ

]^\]Zgꢀi]Vcꢀi]Zꢀi]^X`cZhhꢀd[ꢀi]Zꢀldg`e^ZXZ#

4.ꢀ 6Y_jhihꢀi]Zꢀ[ZcXZꢀidꢀi]ZꢀYZh^gZYꢀl^Yi]ꢀd[ꢀXjiꢀ

Figure 34.ꢀHl^iX]ꢀY^hVWaZYꢀWnꢀVꢀeVYadX`#

i]ZcꢀadX`hꢀ^iꢀ^cꢀeaVXZ#

5.ꢀ 8]ZX`hꢀ i]Zꢀ dji[ZZYꢀ h^YZꢀ d[ꢀ i]Zꢀ bVX]^cZꢀ

[dgꢀ egdeZgꢀ hjeedgiꢀ VcYꢀ idꢀ bV`Zꢀ hjgZꢀ i]Zꢀ

ldg`e^ZXZꢀXVcꢀhV[ZanꢀeVhhꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀ

i]ZꢀWaVYZꢀl^i]djiꢀ^ciZg[ZgZcXZ#

Children or untrained people can be

seriously injured by this machine. This

risk increases with unsupervised operation.

To help prevent unsupervised operation,

disable and lock the switch before leaving

machine unattended! Place key in a well-

hidden or secure location.

6.ꢀ Ejihꢀ dcꢀ hV[Zinꢀ \aVhhZhꢀ VcYꢀ Vꢀ gZhe^gVidg#

AdXViZhꢀejh]ꢀhi^X`h$WadX`hꢀ^[ꢀcZZYZY#

7.ꢀ HiVgihꢀi]ZꢀhVl#

8.ꢀ ;ZZYhꢀi]Zꢀldg`e^ZXZꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀi]Zꢀ

WaVYZꢀl]^aZꢀbV^ciV^c^c\ꢀ[^gbꢀegZhhjgZꢀdcꢀi]Zꢀ

ldg`e^ZXZꢀ V\V^chiꢀ i]Zꢀ iVWaZꢀ VcYꢀ [ZcXZ!ꢀ VcYꢀ

`ZZe^c\ꢀ ]VcYhꢀ VcYꢀ [^c\Zghꢀ djiꢀ d[ꢀ i]Zꢀ WaVYZꢀ

eVi]ꢀVcYꢀVlVnꢀ[gdbꢀi]ZꢀWaVYZ#

NOTICE

The padlock shaft diameter is important to

the disabling function of the switch. With

any padlock used to lock the switch, test

the switch after installation to ensure that it

is properly disabled.

9.ꢀ Hidehꢀi]ZꢀbVX]^cZꢀ^bbZY^ViZanꢀV[iZgꢀi]ZꢀXjiꢀ

^hꢀXdbeaZiZ#

Figure 33.ꢀB^c^bjbꢀadX`ꢀh]V[iꢀgZfj^gZbZcih#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

"(&"

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Non-Through &

Through Cuts

Stock Inspection

HdbZꢀ ldg`e^ZXZhꢀ VgZꢀ cdiꢀ hV[Zꢀ idꢀ Xjiꢀ dgꢀ bVnꢀ

gZfj^gZꢀ bdY^[^XVi^dcꢀ WZ[dgZꢀ i]Znꢀ VgZꢀ hV[Zꢀ idꢀ Xji#ꢀ

Before cutting, inspect all workpieces for the

following:

Non-Through Cuts

6ꢀ cdc"i]gdj\]ꢀ Xjiꢀ ^hꢀ Vꢀ hVl^c\ꢀ deZgVi^dcꢀ l]ZgZꢀ

i]ZꢀWaVYZꢀYdZhꢀcdiꢀegdigjYZꢀVWdkZꢀi]Zꢀideꢀ[VXZꢀd[ꢀ

i]ZꢀlddYꢀhidX`!ꢀVhꢀh]dlcꢀ^cꢀi]ZꢀFigureꢀWZadl#

™ꢀ Material Type:ꢀI]^hꢀbVX]^cZꢀ^hꢀ^ciZcYZYꢀ[dgꢀ

Xjii^c\ꢀ cVijgVaꢀ VcYꢀ bVc"bVYZꢀ lddYꢀ egdY"

jXih!ꢀ aVb^cViZꢀ XdkZgZYꢀ lddYꢀ egdYjXih!ꢀ VcYꢀ

hdbZꢀeaVhi^Xh#ꢀ8jii^c\ꢀYgnlVaaꢀdgꢀXZbZci^i^djhꢀ

WVX`ZgꢀWdVgYꢀXgZViZhꢀZmigZbZanꢀ[^cZꢀYjhiꢀVcYꢀ

bVnꢀ gZYjXZꢀ i]Zꢀ a^[Zꢀ d[ꢀ i]Zꢀ bdidgꢀ WZVg^c\h#ꢀ

I]^hꢀbVX]^cZꢀ^hꢀCDIꢀYZh^\cZYꢀidꢀXjiꢀbZiVa!ꢀ

\aVhh!ꢀhidcZ!ꢀi^aZ!ꢀZiX#0ꢀXjii^c\ꢀi]ZhZꢀbViZg^Vahꢀ

l^i]ꢀVꢀiVWaZꢀhVlꢀ\gZVianꢀ^cXgZVhZhꢀi]Zꢀg^h`ꢀd[ꢀ

^c_jgnꢀVcYꢀYVbV\Zꢀidꢀi]ZꢀhVlꢀdgꢀWaVYZ#

™ꢀ Foreign Objects:ꢀ CV^ah!ꢀ hiVeaZh!ꢀ Y^gi!ꢀ gdX`hꢀ

VcYꢀ di]Zgꢀ [dgZ^\cꢀ dW_ZXihꢀ VgZꢀ d[iZcꢀ ZbWZY"

YZYꢀ ^cꢀ lddY#ꢀ L]^aZꢀ Xjii^c\!ꢀ i]ZhZꢀ dW_ZXihꢀ

XVcꢀWZXdbZꢀY^hadY\ZYꢀVcYꢀ]^iꢀi]ZꢀdeZgVidg!ꢀ

XVjhZꢀ `^X`WVX`!ꢀ dgꢀ WgZV`ꢀ i]Zꢀ WaVYZ!ꢀ l]^X]ꢀ

b^\]iꢀi]Zcꢀ[anꢀVeVgi#ꢀ6alVnhꢀk^hjVaanꢀ^cheZXiꢀ

ndjgꢀldg`e^ZXZꢀ[dgꢀi]ZhZꢀ^iZbh#ꢀ>[ꢀi]ZnꢀXVc»iꢀ

WZꢀgZbdkZY!ꢀ9DꢀCDIꢀXjiꢀi]Zꢀldg`e^ZXZ#

Figure 53.ꢀ:mVbeaZꢀd[ꢀVꢀcdc"i]gdj\]ꢀXji#

:mVbeaZhꢀ d[ꢀ cdc"i]gdj\]ꢀ Xjihꢀ ^cXajYZꢀ YVYdZhꢀ

VcYꢀgVWWZih#ꢀCdc"i]gdj\]ꢀXjihꢀ]VkZꢀVꢀ]^\]Zgꢀg^h`ꢀ

d[ꢀ^c_jgnꢀ[gdbꢀ`^X`WVX`ꢀWZXVjhZꢀi]ZꢀWaVYZꢀ\jVgYꢀ

bjhiꢀWZꢀgZbdkZY#ꢀ=dlZkZg!ꢀi]Zꢀg^k^c\ꢀ`c^[ZꢀBJHIꢀ

WZꢀ^chiVaaZYꢀWZXVjhZꢀ^iꢀhi^aaꢀegdk^YZhꢀhdbZꢀegdiZX"

i^dc#ꢀL]ZcꢀbV`^c\ꢀcdc"i]gdj\]ꢀXjihꢀl^i]ꢀVꢀYVYdꢀ

WaVYZ!ꢀYdꢀcdiꢀViiZbeiꢀidꢀXjiꢀi]Zꢀ[jaaꢀYZei]ꢀ^cꢀdcZꢀ

eVhh#ꢀ>chiZVY!ꢀiV`Zꢀbjai^eaZꢀa^\]iꢀeVhhZhꢀidꢀgZYjXZꢀ

i]ZꢀadVYꢀdcꢀi]ZꢀWaVYZ#ꢀ6ꢀYVYdꢀWaVYZꢀhbVaaZgꢀi]Vcꢀ

&%"ꢀl^aaꢀgZfj^gZꢀgZbdkVaꢀd[ꢀi]Zꢀg^k^c\ꢀ`c^[Z!ꢀWZXVjhZꢀ

Large/Loose Knots: AddhZꢀ `cdihꢀ XVcꢀ

WZXdbZꢀY^hadY\ZYꢀYjg^c\ꢀi]ZꢀXjii^c\ꢀdeZgV"

i^dc#ꢀ AVg\Zꢀ `cdihꢀ XVcꢀ XVjhZꢀ `^X`WVX`ꢀ VcYꢀ

bVX]^cZꢀ YVbV\Z#ꢀ 8]ddhZꢀ ldg`e^ZXZhꢀ i]Viꢀ

Ydꢀcdiꢀ]VkZꢀaVg\Z$addhZꢀ`cdihꢀdgꢀeaVcꢀV]ZVYꢀ

idꢀVkd^YꢀXjii^c\ꢀi]gdj\]ꢀi]Zb#

Through Cuts

6ꢀi]gdj\]ꢀXjiꢀ^hꢀVꢀhVl^c\ꢀdeZgVi^dcꢀ^cꢀl]^X]ꢀi]Zꢀ

ldg`e^ZXZꢀ^hꢀXdbeaZiZanꢀhVlcꢀi]gdj\]!ꢀVhꢀh]dlcꢀ

^cꢀi]ZꢀFigureꢀWZadl#ꢀ:mVbeaZhꢀd[ꢀi]gdj\]ꢀXjihꢀVgZꢀ

g^eꢀXjih!ꢀXgdhhꢀXjih!ꢀb^iZgꢀXjih!ꢀVcYꢀWZkZaZYꢀXjih#ꢀ

I]ZꢀWaVYZꢀ\jVgYꢀVhhZbWanꢀBJHIꢀWZꢀjhZYꢀl]Zcꢀ

eZg[dgb^c\ꢀi]gdj\]ꢀXjih#

Wet or “Green” Stock:ꢀ8jii^c\ꢀlddYꢀl^i]ꢀVꢀ

bd^hijgZꢀXdciZciꢀdkZgꢀ'%ꢈꢀXVjhZhꢀjccZXZh"

hVgnꢀlZVgꢀdcꢀi]ZꢀWaVYZh!ꢀ^cXgZVhZhꢀi]Zꢀg^h`ꢀd[ꢀ

`^X`WVX`!ꢀVcYꢀn^ZaYhꢀeddgꢀgZhjaih#

™ꢀ Excessive Warping:ꢀLdg`e^ZXZhꢀl^i]ꢀZmXZh"

h^kZꢀXjee^c\!ꢀWdl^c\!ꢀdgꢀil^hi^c\ꢀVgZꢀYVc\Zg"

djhꢀ idꢀ Xjiꢀ WZXVjhZꢀ i]Znꢀ VgZꢀ jchiVWaZꢀ VcYꢀ

bVnꢀbdkZꢀjcegZY^XiVWanꢀl]ZcꢀWZ^c\ꢀXji#

™ꢀ Minor Warping:ꢀHa^\]ianꢀXjeeZYꢀldg`e^ZXZhꢀ

XVcꢀ WZꢀ hV[Zanꢀ hjeedgiZYꢀ l^i]ꢀ XjeeZYꢀ h^YZꢀ

[VX^c\ꢀ i]Zꢀ iVWaZꢀ dgꢀ [ZcXZ0ꢀ ]dlZkZg!ꢀ ldg`"

e^ZXZhꢀhjeedgiZYꢀdcꢀi]ZꢀWdlZYꢀh^YZꢀl^aaꢀgdX`ꢀ

Yjg^c\ꢀi]ZꢀXji!ꢀl]^X]ꢀXdjaYꢀXVjhZꢀ`^X`WVX`#

Figure 54.ꢀ:mVbeaZꢀd[ꢀVꢀi]gdj\]ꢀXjiꢀꢁWaVYZꢀ

\jVgYꢀcdiꢀh]dlcꢀ[dgꢀ^aajhigVi^kZꢀXaVg^inꢂ#

"('"

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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Crosscut blade features:ꢀ

™ꢀ 7Zhiꢀ[dgꢀXjii^c\ꢀVXgdhhꢀi]Zꢀ\gV^c

™ꢀ +%"-%ꢀiZZi]

Blade Requirements

™ꢀ 6aiZgcViZꢀideꢀWZkZaꢀiddi]ꢀegd[^aZ

™ꢀ HbVaaꢀ]dd`ꢀVc\aZꢀVcYꢀVꢀh]Vaadlꢀ\jaaZi

I]Zꢀ hegZVYZg$g^k^c\ꢀ `c^[Zꢀ ^cXajYZYꢀ l^i]ꢀ i]^hꢀ

bVX]^cZꢀ ^hꢀ %#%.ꢅꢀ ꢁ'#(bbꢂꢀ i]^X`ꢀ VcYꢀ ^hꢀ dcanꢀ

YZh^\cZYꢀ[dgꢀ&'ꢅꢀY^VbZiZgꢀWaVYZh#

L]Zcꢀ X]ddh^c\ꢀ Vꢀ bV^cꢀ WaVYZ!ꢀ bV`Zꢀ hjgZꢀ i]Zꢀ

WaVYZꢀ h^oZꢀ bZZihꢀ i]Zꢀ gZfj^gZbZcihꢀ a^hiZYꢀ WZadl#ꢀ

I]Zꢀi]^X`cZhhꢀd[ꢀi]ZꢀWaVYZꢀWdYnꢀVcYꢀiZZi]ꢀXVcꢀWZꢀ

bZVhjgZYꢀl^i]ꢀXVa^eZghꢀdgꢀVcnꢀegZX^h^dcꢀbZVhjg"

^c\ꢀYZk^XZ#

6aiZgcViZ

Ide

7ZkZa

Blade Size Requirements:

™ꢀ 7dYnꢀI]^X`cZhh/ꢀ%#%,)ꢅ¶%#%-'ꢅ

ꢀ

ꢁ&#.bb¶'#&bbꢂ

™ꢀ @Zg[ꢀ ꢁIddi]ꢂꢀ I]^X`cZhh/ꢀ %#&&)ꢅ¶%#&''ꢅꢀ

ꢁ'#.bb¶(#&bbꢂ

Figure 56. 8gdhhXjii^c\ꢀWaVYZ#

Blade Selection

Combination blade features:ꢀ

™ꢀ 9Zh^\cZYꢀidꢀXjiꢀWdi]ꢀl^i]ꢀVcYꢀVXgdhhꢀ\gV^c

™ꢀ )%"*%ꢀiZZi]

™ꢀ 6aiZgcViZꢀideꢀWZkZaꢀVcYꢀ[aVi!ꢀdgꢀVaiZgcViZꢀideꢀ

WZkZaꢀVcYꢀgV`Zgꢀiddi]ꢀegd[^aZ

™ꢀ IZZi]ꢀVgZꢀVggVc\ZYꢀ^cꢀ\gdjeh

™ꢀ <jaaZihꢀ VgZꢀ hbVaaꢀ VcYꢀ h]Vaadlꢀ ꢁh^b^aVgꢀ idꢀ Vꢀ

Xgdhh"XjiꢀWaVYZꢂ!ꢀi]ZcꢀaVg\ZꢀVcYꢀYZZeꢀꢁh^b^aVgꢀ

idꢀVꢀg^ee^c\ꢀWaVYZ

I]^hꢀ hZXi^dcꢀ dcꢀ WaVYZꢀ hZaZXi^dcꢀ ^hꢀ Wnꢀ cdꢀ bZVchꢀ

XdbegZ]Zch^kZ#ꢀ 6alVnhꢀ [daadlꢀ i]Zꢀ hVlꢀ WaVYZꢀ

bVcj[VXijgZgꢇhꢀgZXdbbZcYVi^dchꢀidꢀZchjgZꢀhV[Zꢀ

VcYꢀZ[[^X^ZciꢀdeZgVi^dcꢀd[ꢀndjgꢀiVWaZꢀhVl#ꢀ

Ripping Blade Features:

™ꢀ 7Zhiꢀ[dgꢀXjii^c\ꢀl^i]ꢀi]Zꢀ\gV^c

™ꢀ '%")%ꢀiZZi]

™ꢀ ;aVi"ideꢀ\gdjcYꢀiddi]ꢀegd[^aZ

™ꢀ AVg\Zꢀ\jaaZihꢀ[dgꢀaVg\ZꢀX]^eꢀgZbdkVa

6aiZgcViZ

Ide

7ZkZa

VcY

;aVi

Ide

7aVYZ

Figure 57. 8dbW^cVi^dcꢀWaVYZ#

Figure 55. G^ee^c\ꢀWaVYZ#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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Laminate blade features:ꢀ

™ꢀ 7Zhiꢀ[dgꢀXjii^c\ꢀeanlddYꢀdgꢀkZcZZg

™ꢀ )%"-%ꢀiZZi]

Blade Installation

™ꢀ Ig^eaZꢀX]^eꢀiddi]ꢀegd[^aZ

™ꢀ KZgnꢀh]Vaadlꢀ\jaaZi

To install a new blade:

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ GZbdkZꢀi]ZꢀiVWaZꢀ^chZgiꢀVcYꢀWaVYZꢀ\jVgY$g^k"

^c\ꢀ`c^[Z!ꢀYZeZcY^c\ꢀdcꢀl]Viꢀ^hꢀ^chiVaaZY#

3.ꢀ JhZꢀi]ZꢀVgWdgꢀlgZcX]ZhꢀidꢀaddhZcꢀVcYꢀgZbdkZꢀ

i]ZꢀVgWdgꢀcji!ꢀ[aVc\Z!ꢀVcYꢀWaVYZ#ꢀNote:ꢀThe

arbor nut has right hand threads; turn it coun-

terclockwise to loosen.

Ig^eaZ

8]^e

7aVYZ

Figure 58. AVb^cViZꢀWaVYZ#

Thin Kerf Blade:ꢀ6ꢀWaVYZꢀl^i]ꢀi]^ccZgꢀ`Zg[ꢀi]Vcꢀ

VꢀhiVcYVgYꢀWaVYZ#ꢀH^cXZꢀi]ZꢀhegZVYZg$g^k^c\ꢀ`c^[Zꢀ

^cXajYZYꢀl^i]ꢀi]^hꢀiVWaZꢀhVlꢀ^hꢀh^oZYꢀ[dgꢀhiVcYVgYꢀ

WaVYZh!ꢀ i]^cꢀ `Zg[ꢀ WaVYZhꢀ XVccdiꢀ WZꢀ jhZYꢀ dcꢀ i]^hꢀ

hVlꢀjcaZhhꢀi]ZnꢀbZZiꢀi]ZꢀBlade Requirementsꢀ

heZX^[^ZYꢀ ^cꢀ i]^hꢀ bVcjVa0ꢀ di]Zgl^hZ!ꢀ i]Znꢀ l^aaꢀ

^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀ`^X`WVX`#

Figure 60.ꢀAddhZc^c\ꢀVgWdgꢀcji#

4. Ha^YZꢀi]ZꢀWaVYZꢀdkZgꢀi]ZꢀVgWdg l^i]ꢀi]ZꢀiZZi]ꢀ

[VX^c\ꢀ i]Zꢀ [gdciꢀ d[ꢀ i]Zꢀ hVl!ꢀ Vhꢀ h]dlcꢀ ^cꢀ

Figure 61.

Dado Blades

Stacked Dado Blade (see below):ꢀ Bjai^eaZꢀ

WaVYZhꢀVgZꢀhiVX`ZYꢀid\Zi]ZgꢀidꢀXdcigdaꢀi]ZꢀXjii^c\ꢀ

l^Yi]#ꢀHiVX`ZYꢀYVYdꢀWaVYZhꢀVgZꢀbdgZꢀZmeZch^kZꢀ

i]VcꢀldWWaZꢀWaVYZh!ꢀWjiꢀine^XVaanꢀegdYjXZꢀ]^\]Zgꢀ

fjVa^inꢀgZhjaih#

Wobble Dado Blade:ꢀ6ꢀh^c\aZꢀWaVYZꢀbdjciZYꢀViꢀ

Vꢀha^\]iꢀVc\aZꢀdcꢀVcꢀVgWdgꢀ]jW#ꢀI]ZꢀWaVYZꢀVc\aZꢀ^hꢀ

VY_jhiVWaZꢀdcꢀi]Zꢀ]jW!ꢀVcYꢀi]Zꢀl^Yi]ꢀd[ꢀi]ZꢀYVYdꢀ

Xjiꢀ^hꢀXdcigdaaZYꢀWnꢀi]ZꢀVc\aZꢀhZii^c\ꢀd[ꢀi]ZꢀWaVYZ#

Figure 61.ꢀ:mVbeaZꢀd[ꢀXdggZXiꢀWaVYZꢀY^gZXi^dcꢀ

VcYꢀWaVYZꢀXdbedcZcihꢀ^chiVaaVi^dcꢀdgYZg#

5. GZ"^chiVaaꢀi]ZꢀVgWdgꢀ[aVc\ZꢀVcYꢀi]ZꢀVgWdgꢀcji!ꢀ

i]Zcꢀi^\]iZcꢀi]ZbꢀV\V^chiꢀi]ZꢀWaVYZꢀl^i]ꢀi]Zꢀ

lgZcX]Zhꢀ^cXajYZYꢀl^i]ꢀi]ZꢀhVl!ꢀVhꢀh]dlcꢀ^cꢀ

Figure 60#ꢀ9DꢀCDIꢀdkZgi^\]iZc#

Figure 59. HiVX`ZYꢀYVYdꢀWaVYZ#

6.ꢀ GZ^chiVaaꢀi]ZꢀWaVYZꢀ\jVgY$g^k^c\ꢀ`c^[ZꢀVcYꢀi]Zꢀ

iVWaZꢀ^chZgi#

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Blade Guard

Assembly

In order to work properly, the spreader

cannot be bent or misaligned with the blade.

If the spreader gets accidentally bent, take

the time to straighten it or just replace it.

Using a bent or misaligned spreader will

increase the risk of kickback! Refer to

Page 68 to check or adjust alignment if

necessary.

I]Zꢀ iZgbꢀ ꢅWaVYZꢀ \jVgYꢅꢀ gZ[Zghꢀ idꢀ i]Zꢀ VhhZbWanꢀ

i]ViꢀXdch^hihꢀd[ꢀi]ZꢀXaZVgꢀedanXVgWdcViZꢀh]^ZaY!ꢀi]Zꢀ

hegZVYZg!ꢀ VcYꢀ i]Zꢀ Vci^"`^X`WVX`ꢀ eVlahꢀ dcꢀ ZVX]ꢀ

h^YZꢀd[ꢀi]ZꢀhegZVYZgꢀꢁFigure 62ꢂ#ꢀ:VX]ꢀd[ꢀi]ZhZꢀ

XdbedcZcihꢀ]Vhꢀ^bedgiVciꢀhV[Zinꢀ[jcXi^dch#

Installing Blade Guard & Spreader

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

8aZVgꢀH]^ZaY

HegZVYZg

2.ꢀ GZbdkZꢀi]ZꢀiVWaZꢀ^chZgi#

3.ꢀ >chZgiꢀi]ZꢀhegZVYZgꢀ^cidꢀi]ZꢀWgVX`ZiꢀhadiꢀVcYꢀ

i^\]iZcꢀi]ZꢀadX`ꢀ`cdWꢀh]dlcꢀ^cꢀFigureꢀ63 idꢀ

hZXjgZꢀi]ZꢀhegZVYZg#

6ci^"@^X`WVX`ꢀEVla

Figure 62.ꢀ7aVYZꢀ\jVgYꢀVhhZbWanꢀXdbedcZcih#

Guard

I]ZꢀXaZVgꢀedanXVgWdcViZꢀ\jVgYꢀVaadlhꢀi]ZꢀdeZgV"

idgꢀ idꢀ hZZꢀ i]Zꢀ WaVYZꢀ Xjiꢀ i]Zꢀ ldg`e^ZXZꢀ Yjg^c\ꢀ

deZgVi^dc#ꢀ I]^hꢀ \jVgYꢀ ^hꢀ YZh^\cZYꢀ idꢀ a^[iꢀ Vhꢀ i]Zꢀ

ldg`e^ZXZꢀ^hꢀejh]ZYꢀ^cidꢀi]ZꢀWaVYZꢀVcYꢀgZbV^cꢀ^cꢀ

XdciVXiꢀl^i]ꢀi]Zꢀldg`e^ZXZꢀi]gdj\]djiꢀi]ZꢀZci^gZꢀ

Xji#

AdX`ꢀ@cdW

I]Zꢀ\jVgYꢀgZYjXZhꢀ^c_jgnꢀg^h`ꢀWnꢀegdk^Y^c\ꢀVꢀWVg"

g^Zgꢀ VgdjcYꢀ i]Zꢀ WaVYZꢀ i]Viꢀ egZkZcihꢀ VXX^YZciVaꢀ

XdciVXiꢀVcYꢀXdciV^chꢀ[an^c\ꢀlddYꢀX]^eh#

Figure 63#ꢀAdXVi^dcꢀidꢀhZXjgZꢀWaVYZꢀ\jVgY#

4. Ij\ꢀi]ZꢀhegZVYZgꢀjeꢀidꢀkZg^[nꢀ^iꢀ^hꢀadX`ZY#

IdꢀZchjgZꢀi]Viꢀi]Zꢀ\jVgYꢀYdZhꢀ^ihꢀ_dWꢀZ[[ZXi^kZan!ꢀ

^iꢀ bjhiꢀ ValVnhꢀ WZꢀ ^cꢀ i]Zꢀ YdlclVgYꢀ edh^i^dcꢀ

V\V^chiꢀ i]Zꢀ iVWaZꢀ Yjg^c\ꢀ ^YaZꢀ deZgVi^dc!ꢀ VcYꢀ i]Zꢀ

]^c\Zꢀ bZX]Vc^hbꢀ bjhiꢀ WZꢀ bV^ciV^cZYꢀ ^cꢀ \ddYꢀ

ldg`^c\ꢀ XdcY^i^dcꢀ hdꢀ i]Zꢀ \jVgYꢀ XVcꢀ [gZZanꢀ e^kdiꢀ

jeꢀVcYꢀYdlcꢀidꢀVXXdbbdYViZꢀi]Zꢀ]Z^\]iꢀd[ꢀi]Zꢀ

ldg`e^ZXZꢀVcYꢀgZijgcꢀidꢀi]ZꢀiVWaZꢀhjg[VXZ#

5.ꢀ A^[iꢀi]ZꢀWaVYZꢀ\jVgYꢀXdkZgꢀ_jhiꢀZcdj\]ꢀidꢀha^YZꢀ

i]Zꢀ iVWaZꢀ ^chZgiꢀ ^cidꢀ i]Zꢀ iVWaZꢀ hadiꢀ dkZgꢀ i]Zꢀ

WaVYZ!ꢀi]ZcꢀhZXjgZꢀi]Zꢀ^chZgiꢀl^i]ꢀi]Zꢀ`cdWꢀdcꢀ

i]Zꢀ[gdciꢀd[ꢀi]Zꢀ^chZgi#

Spreader

I]Zꢀ hegZVYZgꢀ ^hꢀ Vꢀ bZiVaꢀ eaViZꢀ i]Viꢀ egZkZcihꢀ i]Zꢀ

cZlanꢀXjiꢀ`Zg[ꢀd[ꢀi]Zꢀldg`e^ZXZꢀ[gdbꢀe^cX]^c\ꢀi]Zꢀ

WVX`h^YZꢀd[ꢀi]ZꢀWaVYZ!ꢀXVjh^c\ꢀ`^X`WVX`#

I]Zꢀ hegZVYZgꢀ Vahdꢀ VXihꢀ Vhꢀ Vꢀ WVgg^Zgꢀ WZ]^cYꢀ i]Zꢀ

WaVYZꢀidꢀh]^ZaYꢀ]VcYhꢀ[gdbꢀWZ^c\ꢀejaaZYꢀ^cidꢀi]Zꢀ

WaVYZꢀ^[ꢀ`^X`WVX`ꢀdXXjgh#

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ꢀ

I]Zꢀ WaVYZꢀ \jVgY!ꢀ l]Zcꢀ egdeZganꢀ ^chiVaaZY!ꢀ

h]djaYꢀadd`ꢀa^`ZꢀFigure 64ꢀVcYꢀh]djaYꢀe^kdiꢀ

[gZZanꢀ hdꢀ ^iꢀ idjX]Zhꢀ i]Zꢀ iVWaZꢀ hjg[VXZꢀ ^cꢀ i]Zꢀ

Ydlcꢀedh^i^dc#ꢀ>iꢀh]djaYꢀVahdꢀhl^c\ꢀjeꢀ]^\]ꢀ

Zcdj\]ꢀidꢀVXXdbbdYViZꢀi]Zꢀldg`e^ZXZ#

·ꢀ>[ꢀ i]Zꢀ hegZVYZg$g^k^c\ꢀ `c^[Zꢀ ^hꢀ cdiꢀ ^ch^YZꢀ

i]Zꢀ Va^\cbZciꢀ odcZꢀ VcYꢀ cdiꢀ eVgVaaZaꢀ l^i]ꢀ

i]Zꢀ WaVYZ!ꢀ i]Zcꢀ ^iꢀ cZZYhꢀ idꢀ WZꢀ VY_jhiZY#ꢀ

EgdXZZYꢀidꢀꢅ6Y_jhi^c\ꢀ6a^\cbZci"ꢀdcꢀPage

68#

·ꢀ>[ꢀ i]Zꢀ hegZVYZg$g^k^c\ꢀ `c^[Zꢀ ^hꢀ cdiꢀ eVgVaaZaꢀ

l^i]ꢀi]ZꢀWaVYZ!ꢀ^iꢀbVnꢀWZꢀWZci#ꢀEgdXZZYꢀidꢀ

ꢅ8]ZX`^c\ꢀ6a^\cbZci"ꢀdcꢀPage 68ꢀidꢀYZiZg"

b^cZꢀ^[ꢀi]ZꢀhegZVYZg$g^k^c\ꢀ`c^[Zꢀ^hꢀWZci#

Anti-Kickback Pawls

6ci^"`^X`WVX`ꢀeVlahꢀVaadlꢀi]Zꢀldg`e^ZXZꢀidꢀigVkZaꢀ

^cꢀ dcanꢀ dcZꢀ Y^gZXi^dc#ꢀ >[ꢀ i]Zꢀ ldg`e^ZXZꢀ bdkZhꢀ

WVX`lVgYh!ꢀhjX]ꢀVhꢀ[gdbꢀ`^X`WVX`!ꢀi]ZꢀeVlahꢀl^aaꢀ

Y^\ꢀ^cidꢀi]Zꢀldg`e^ZXZꢀidꢀhadlꢀdgꢀhideꢀ^i#

@cdW

Figure 64.ꢀ7aVYZꢀ\jVgYꢀVcYꢀ^chZgiꢀ^chiVaaZY#

Idꢀ ldg`ꢀ egdeZgan!ꢀ i]Zꢀ eVlahꢀ bjhiꢀ gZijgcꢀ idꢀ i]Z^gꢀ

Wdiidb"bdhiꢀedh^i^dcꢀV[iZgꢀe^kdi^c\!ꢀVhꢀh]dlcꢀ^cꢀ

Figure 66#ꢀ

6.ꢀ 8]ZX`ꢀidꢀbV`ZꢀhjgZꢀi]ZꢀWaVYZꢀ^hꢀ.%•ꢀidꢀi]Zꢀ

iVWaZ#ꢀ;daadlꢀꢅHZii^c\ꢀ.%•ꢀHideꢀ7daiꢅꢀ^chigjX"

i^dchꢀdc Page 64#

Note: The right pawl is designed to tilt slightly

away from the blade guard assembly to prevent

the pawl from catching in the table insert.

7. Hl^c\ꢀdcZꢀh^YZꢀd[ꢀi]ZꢀWaVYZꢀ\jVgYꢀjeꢀVcYꢀdjiꢀ

d[ꢀi]ZꢀlVn#ꢀ

8. L]^aZꢀ a^[i^c\ꢀ jeꢀ dcꢀ i]Zꢀ g^\]iꢀ hegZVYZgꢀ eVla!ꢀ

eaVXZꢀ Vꢀ higV^\]iZY\Zꢀ V\V^chiꢀ i]Zꢀ WaVYZꢀ VcYꢀ

i]ZꢀhegZVYZg#

@cdW

ꢀ

L]Zcꢀ egdeZganꢀ Va^\cZY!ꢀ i]Zꢀ hegZVYZg$g^k^c\ꢀ

`c^[Zꢀl^aaꢀWZꢀ^cꢀi]Zꢀꢅ6a^\cbZciꢀOdcZ!ꢅꢀh]dlcꢀ

^cꢀ Figure 65!ꢀ VcYꢀ l^aaꢀ WZꢀ eVgVaaZaꢀ l^i]ꢀ i]Zꢀ

WaVYZ#

EVla

6a^\cbZci

OdcZ

Figureꢀ66#ꢀEVlahꢀ^cꢀgZijgcꢀedh^i^dc#

>[ꢀi]ZꢀeVlahꢀ[V^aꢀidꢀgZijgcꢀidꢀi]ZꢀWdiidbꢀedh^i^dc!ꢀ

i]Zꢀe^kdiꢀheg^c\ꢀbVnꢀ]VkZꢀWZZcꢀY^hadY\ZYꢀdgꢀWgd"

`ZcꢀVcYꢀl^aaꢀcZZYꢀidꢀWZꢀ[^mZY$gZeaVXZY#

HegZVYZgꢀdg

G^k^c\ꢀ@c^[Z

Removing Pawls

HigV^\]iZY\Z

7aVYZ

Ndjꢀb^\]iꢀgZbdkZꢀi]ZꢀeVlahꢀ^[ꢀndjꢀVgZꢀXdcXZgcZYꢀ

VWdjiꢀ i]Zbꢀ hXgViX]^c\ꢀ Vꢀ YZa^XViZꢀ ldg`e^ZXZ!ꢀ dgꢀ

^[ꢀ ndjꢀ WZa^ZkZꢀ i]Viꢀ i]Znꢀ l^aaꢀ dWhigjXiꢀ Vꢀ cVggdlꢀ

ldg`e^ZXZꢀVcYꢀXVjhZꢀ[ZZY^c\ꢀY^[[^Xjainꢀdgꢀadhhꢀd[ꢀ

Xdcigda# JhZꢀndjgꢀWZhiꢀ_jY\bZciꢀWZ[dgZꢀgZbdk^c\ꢀ

i]ZꢀeVlah!ꢀVhꢀi]ZnꢀVgZꢀegdk^YZYꢀ[dgꢀndjgꢀhV[Zin#

Figure 65.ꢀHegZVYZg$g^k^c\ꢀ`c^[ZꢀVa^\cbZciꢀodcZ#

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Re-installing Pawls

1. AddhZcꢀi]Zꢀ`cdWꢀdcꢀideꢀd[ꢀi]ZꢀhegZVYZg!ꢀi]Zcꢀ

gZbdkZꢀi]ZꢀWaVYZꢀ\jVgY#

We do not recommend removing the pawls

during normal operations unless absolutely

necessary. In most situations, removing the

pawls will increase your risk of serious per-

sonal injury in the event of kickback.

2.ꢀ Ha^YZꢀi]Zꢀe^cꢀ^cꢀi]ZꢀeVlaꢀWadX`ꢀ^cidꢀi]ZꢀhZX"

dcYꢀ\gddkZꢀ[gdbꢀi]Zꢀ[gdciꢀd[ꢀi]ZꢀhegZVYZg!ꢀVhꢀ

h]dlcꢀ^cꢀFigure 68#

<gddkZ

To remove the pawls:

1.ꢀ AddhZcꢀ i]Zꢀ `cdWꢀ dcꢀ ideꢀ d[ꢀ i]Zꢀ hegZVYZgꢀ

hZkZgVaꢀ ijgch!ꢀi]ZcꢀgZbdkZꢀ i]Zꢀ WaVYZꢀ\jVgYꢀ

VhhZbWan#

2.ꢀ EgZhhꢀi]ZꢀWjiidcꢀꢁFigure 67ꢂꢀdcꢀi]ZꢀWadX`ꢀi]Viꢀ

]daYhꢀi]ZꢀeVlah!ꢀi]ZcꢀgZbdkZꢀi]ZꢀeVlahꢀ[gdbꢀ

i]ZꢀhegZVYZg#

E^c

Figure 68.ꢀGZ"^chiVaa^c\ꢀeVlah#

7jiidc

3.ꢀ EgZhhꢀi]ZꢀWjiidcꢀdcꢀi]ZꢀeVlaꢀWadX`ꢀh]dlcꢀ^cꢀ

Figure 67!ꢀ i]Zcꢀ e^kdiꢀ i]Zꢀ eVlahꢀ Ydlcꢀ jci^aꢀ

i]ZnꢀadX`ꢀ^cidꢀeaVXZ#ꢀ

4.ꢀ GZ"^chiVaaꢀi]ZꢀWaVYZꢀ\jVgYꢀdcidꢀi]ZꢀhegZVYZgꢀ

VcYꢀhZXjgZꢀl^i]ꢀi]Zꢀideꢀ`cdW#

EVla

When to Use the Blade Guard

I]Zꢀ WaVYZꢀ \jVgYꢀ VhhZbWanꢀ BJHIꢀ ValVnhꢀ WZꢀ

^chiVaaZYꢀ dcꢀ i]Zꢀ hVlꢀ [dgꢀ Vaaꢀ cdgbVaꢀ i]gdj\]ꢀ Xjihꢀ

ꢁi]dhZꢀl]ZgZꢀi]ZꢀWaVYZꢀXjihꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀ

i]Zꢀi]^X`cZhhꢀd[ꢀi]Zꢀldg`e^ZXZꢂ#ꢀ

Figure 67.ꢀ7jiidcꢀ[dgꢀgZbdk^c\ꢀeVlah#

3.ꢀ GZ"^chiVaaꢀi]ZꢀWaVYZꢀ\jVgYꢀdcidꢀi]ZꢀhegZVYZg!ꢀ

bV`^c\ꢀhjgZꢀi]Zꢀ[gdciꢀVcYꢀWVX`ꢀe^chꢀdcꢀi]Zꢀ

WaVYZꢀ\jVgYꢀha^YZꢀVaaꢀi]ZꢀlVnꢀ^cidꢀi]ZꢀhegZVY"

Zgꢀhadih!ꢀi]Zcꢀi^\]iZcꢀi]Zꢀideꢀ`cdWꢀidꢀhZXjgZꢀ

i]Zꢀ\jVgY#

When Not to Use the Blade Guard

I]Zꢀ WaVYZꢀ \jVgYꢀ XVccdiꢀ WZꢀ jhZYꢀ [dgꢀ Vcnꢀ cdc"

i]gdj\]ꢀ Xjihꢀ ꢁi]dhZꢀ ^cꢀ l]^X]ꢀ i]Zꢀ WaVYZꢀ YdZhꢀ

cdiꢀ Xjiꢀ Vaaꢀ i]Zꢀ lVnꢀ i]gdj\]ꢀ i]Zꢀ i]^X`cZhhꢀ d[ꢀ i]Zꢀ

ldg`e^ZXZꢂ#

HdbZi^bZhꢀ i]Zꢀ WaVYZꢀ \jVgYꢀ dgꢀ ^ihꢀ XdbedcZcihꢀ

XVcꢀ \Ziꢀ ^cꢀ i]Zꢀ lVnꢀ l]Zcꢀ Xjii^c\ꢀ kZgnꢀ cVggdlꢀ

ldg`e^ZXZhꢀ dgꢀ di]Zgꢀ heZX^Va^oZYꢀ Xjih#ꢀ 7ZXVjhZꢀ

i]ZꢀWaVYZꢀ\jVgYꢀ^hꢀegdk^YZYꢀidꢀYZXgZVhZꢀndjgꢀg^h`ꢀ

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Riving Knife

To ensure that the riving knife works safe-

ly, it MUST be aligned with and correctly

adjusted to the blade. Refer to Page 68 to

check or adjust the riving knife alignment.

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^c\ꢀ`^X`WVX`#

How to Install the Riving Knife

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idꢀi]ZꢀWaVYZꢀ\jVgYꢀVcYꢀhegZVYZg#ꢀGZ[ZgꢀidꢀBlade

Guard dcꢀPageꢀ35ꢀ[dgꢀ^chiVaaVi^dcꢀ^chigjXi^dch#

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i]ZꢀWaVYZꢇhꢀ]^\]Zhiꢀed^ciꢀd[ꢀgdiVi^dc!ꢀVhꢀh]dlcꢀ^cꢀ

Figure 69#

When to Use the Riving Knife

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VcYꢀWaVYZ#

When Not to Use the Riving Knife

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8aVbeh

Cutting a Zero

Clearance Insert

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XVWaZꢀXjii^c\ꢀdeZgVi^dc#

>chZgi

'ꢅꢀI]^X`ꢀ7dVgY

Figure 72.ꢀHZXjg^c\ꢀ^chZgiꢀl^i]ꢀWdVgYꢀVcYꢀ

To install the zero clearance insert:

XaVbeh#

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

6. HZiꢀi]ZꢀWaVYZꢀVc\aZꢀViꢀ%•#ꢀ

2. 8]ZX`ꢀ idꢀ bV`Zꢀ hjgZꢀ i]Zꢀ WaVYZꢀ ^hꢀ egdeZganꢀ

^chiVaaZYꢀ ꢁgZ[Zgꢀ idꢀ i]Zꢀ ^chigjXi^dchꢀ ^cꢀ Blade

Installation dcꢀPage 34ꢂ#

ꢀ

Suggestion/ꢀ To retain the zero clearance

ability of the insert included with this saw, we

recommend only raising the blade into the

insert at 90° during the following step.

3. >chiVaaꢀ i]Zꢀ iVWaZꢀ ^chZgi!ꢀ Vhꢀ h]dlcꢀ ^cꢀ Figure

71#

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egdXZZYꢀidꢀStep 7.

GZVgꢀ

DeZc^c\

;gdciꢀ

d[ꢀHVl

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HZiꢀHXgZlh

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7aVYZꢀ<jVgYꢀꢄꢀHegZVYZgꢅꢀdcꢀPage 35ꢂ#

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10. JhZꢀ Vꢀ ejh]ꢀ hi^X`ꢀ idꢀ [ZZYꢀ i]Zꢀ ldg`e^ZXZꢀ

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73!ꢀjci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀXdbeaZiZanꢀWZndcYꢀ

i]ZꢀhVlꢀWaVYZ#

Ripping

ꢅG^ee^c\ꢅꢀbZVchꢀXjii^c\ꢀl^i]ꢀi]Zꢀ\gV^cꢀd[ꢀVꢀcVij"

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aZc\i]l^hZ#

Serious injury can be caused by kickback.

Kickback is a high-speed expulsion of stock

from the table saw toward an operator. The

operator or bystanders may be struck by

flying stock, or the operator’s hands can be

pulled into the blade during kickback.

To make a rip cut:

Figure 73. Ine^XVaꢀg^ee^c\ꢀdeZgVi^dc#

1.ꢀ GZk^Zlꢀ Preventing Kickbackꢀ dcꢀ Page 8ꢀ

VcYꢀ iV`Zꢀ i]Zꢀ cZXZhhVgnꢀ egZXVji^dchꢀ idꢀ egZ"

kZciꢀ`^X`WVX`#ꢀ

Turn OFF the saw and allow the blade to

come to a complete stop before removing

the cut-off piece. Failure to follow this warn-

ing could result in serious personal injury.

2.ꢀ >[ꢀjh^c\ꢀcVijgVaꢀlddY!ꢀ_d^ciꢀdcZꢀadc\ꢀZY\Zꢀd[ꢀ

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3. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

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^chiVaaZY#

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i]ZꢀhXVaZ#

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ldg`e^ZXZ#

Keep the blade guard installed and in the

down position. Failure to do this could

result in serious personal injury or death.

7. HZiꢀjeꢀhV[ZinꢀYZk^XZhꢀhjX]ꢀVhꢀ[ZVi]ZgWdVgYhꢀ

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8.ꢀ GdiViZꢀ i]Zꢀ WaVYZꢀ Wnꢀ ]VcYꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ

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hV[ZinꢀYZk^XZh#

9.ꢀ 8dccZXiꢀi]ZꢀhVlꢀidꢀi]ZꢀedlZgꢀhdjgXZ!ꢀijgcꢀ^iꢀ

ON,ꢀVcYꢀVaadlꢀ^iꢀidꢀgZVX]ꢀ[jaaꢀheZZY#

ꢀ

Note: The jointed edge of the workpiece

must slide against the fence during the cut-

ting operation.

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Crosscutting

Miter Cuts

ꢅ8gdhhXjii^c\ꢅꢀbZVchꢀXjii^c\ꢀVXgdhhꢀi]Zꢀ\gV^cꢀd[ꢀVꢀ

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i^c\ꢀVXgdhhꢀi]Zꢀl^Yi]ꢀd[ꢀi]Zꢀldg`e^ZXZ#

6ꢀb^iZgꢀ^hꢀVcꢀVc\aZYꢀXgdhhXji#ꢀB^iZghꢀVgZꢀjhjVaanꢀ

Xjiꢀ^cꢀi]ZꢀhVbZꢀbVccZgꢀVhꢀXgdhhXjih!ꢀjh^c\ꢀi]Zꢀ

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ldg`e^ZXZ#

To make a crosscut using the miter gauge:

To perform a miter cut:

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2. :chjgZꢀ i]Viꢀ i]Zꢀ WaVYZꢀ \jVgY$hegZVYZgꢀ ^hꢀ

^chiVaaZY#

3.ꢀ BdkZꢀ i]Zꢀ g^eꢀ [ZcXZꢀ Vh^YZꢀ VcYꢀ edh^i^dcꢀ i]Zꢀ

3.ꢀ 9ZiZgb^cZꢀi]ZꢀVc\aZꢀd[ꢀndjgꢀXji#ꢀ>[ꢀi]ZꢀVc\aZꢀ

cZZYhꢀidꢀWZꢀkZgnꢀegZX^hZ!ꢀjhZꢀVꢀegdigVXidgꢀidꢀ

hZiꢀi]Zꢀb^iZgꢀ\Vj\Zꢀidꢀi]ZꢀWaVYZ#ꢀ

b^iZgꢀ\Vj\Z!ꢀVY_jhiZYꢀidꢀ.%•!ꢀ^cꢀVꢀb^iZgꢀhadi#

4.ꢀ 6Y_jhiꢀi]ZꢀWaVYZꢀ]Z^\]iꢀhdꢀi]ZꢀiZZi]ꢀegdigjYZꢀ

cdꢀbdgZꢀi]Vcꢀ^&¿)ꢅꢀVWdkZꢀi]Zꢀldg`e^ZXZ#

4.ꢀ EaVXZꢀ i]Zꢀ [VXZꢀ d[ꢀ i]Zꢀ b^iZgꢀ \Vj\Zꢀ V\V^chiꢀ

i]ZꢀZY\Zꢀd[ꢀi]Zꢀldg`e^ZXZꢀVcYꢀeaVXZꢀi]ZꢀWVgꢀ

VXgdhhꢀ i]Zꢀ [VXZꢀ d[ꢀ i]Zꢀ ldg`e^ZXZ#ꢀ JhZꢀ i]Zꢀ

WVgꢀVhꢀVꢀ\j^YZꢀidꢀbVg`ꢀndjgꢀXji!ꢀVhꢀh]dlcꢀ^cꢀ

Figure 75#

5.ꢀ Ha^YZꢀ i]Zꢀ b^iZgꢀ \Vj\Zꢀ cZVgꢀ i]Zꢀ WaVYZꢀ VcYꢀ

VY_jhiꢀi]Zꢀldg`e^ZXZꢀhdꢀi]ZꢀWaVYZꢀl^aaꢀXjiꢀdcꢀ

i]ZꢀlVhiZꢀh^YZꢀd[ꢀi]Zꢀa^cZ#

6.ꢀ Eaj\ꢀ^cꢀi]ZꢀiVWaZꢀhVl!ꢀijgcꢀ^iꢀON,ꢀVcYꢀVaadlꢀ^iꢀ

idꢀgZVX]ꢀ[jaaꢀheZZY#

7.ꢀ =daYꢀ i]Zꢀ ldg`e^ZXZꢀ [^gbanꢀ V\V^chiꢀ i]Zꢀ [VXZꢀ

d[ꢀi]Zꢀb^iZgꢀ\Vj\ZꢀꢁFigure 74ꢂ!ꢀVcYꢀZVhZꢀ^iꢀ

i]gdj\]ꢀi]ZꢀWaVYZꢀjci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀXdb"

eaZiZanꢀeVhiꢀi]ZꢀhVlꢀWaVYZ#

Figure 75.ꢀ:mVbeaZꢀd[ꢀbVg`^c\ꢀb^iZgꢀa^cZ#

5.ꢀ EaVXZꢀi]Zꢀb^iZgꢀ\Vj\ZꢀWVX`ꢀ^cidꢀi]ZꢀhadiꢀVcYꢀ

]daYꢀ i]Zꢀ ldg`e^ZXZꢀ [^gbanꢀ V\V^chiꢀ i]Zꢀ b^iZgꢀ

\Vj\ZꢀWdYn#ꢀHa^YZꢀi]Zꢀb^iZgꢀ\Vj\ZꢀcZVgꢀi]Zꢀ

WaVYZꢀVcYꢀVY_jhiꢀi]Zꢀldg`e^ZXZꢀhdꢀi]ZꢀWaVYZꢀ

l^aaꢀXjiꢀdcꢀi]ZꢀlVhiZꢀh^YZꢀd[ꢀi]Zꢀa^cZ#

Figure 74. Ine^XVaꢀXgdhhXjii^c\ꢀdeZgVi^dc#

6.ꢀ EgdXZZYꢀidꢀbV`Zꢀi]ZꢀXjiꢀ^cꢀi]ZꢀhVbZꢀbVccZgꢀ

Vhꢀ YZhXg^WZYꢀ ^cꢀ i]Zꢀ Crosscuttingꢀ ^chigjX"

i^dch#

Turn OFF the saw and allow the blade to

come to a complete stop before removing

the cut-off piece. Failure to follow this warn-

ing could result in serious personal injury

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

")&"

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Installing a Dado Blade

Blade Tilt/Bevel Cuts

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

L]Zcꢀi]ZꢀWaVYZꢀi^aiꢀhideꢀWdaihꢀVgZꢀegdeZganꢀVY_jhi"

ZYꢀ ꢁVhꢀ YZhXg^WZYꢀ dcꢀ Page 64ꢂ!ꢀ i]Zꢀ WaVYZꢀ i^aiꢀ

]VcYl]ZZaꢀVaadlhꢀi]ZꢀdeZgVidgꢀidꢀi^aiꢀi]ZꢀWaVYZꢀidꢀ

i]ZꢀaZ[i!ꢀWZilZZcꢀ%•ꢀVcYꢀ)*•#ꢀI]^hꢀ^hꢀjhZYꢀbdhiꢀ

d[iZcꢀ l]Zcꢀ Xjii^c\ꢀ WZkZah!ꢀ XdbedjcYꢀ b^iZghꢀ dgꢀ

X]Vb[Zgh#ꢀ Figure 76ꢀ h]dlhꢀ Vcꢀ ZmVbeaZꢀ d[ꢀ i]Zꢀ

WaVYZꢀl]Zcꢀi^aiZYꢀidꢀ)*•#

2.ꢀ GZbdkZꢀ i]Zꢀ iVWaZꢀ ^chZgi!ꢀ i]Zꢀ WaVYZꢀ \jVgYꢀ

VhhZbWanꢀdgꢀg^k^c\ꢀ`c^[Z!ꢀVcYꢀi]ZꢀhVlꢀWaVYZ#

3.ꢀ 6Y_jhiꢀ i]Zꢀ l^Yi]ꢀ d[ꢀ i]Zꢀ YVYdꢀ WaVYZꢀ hnhiZbꢀ

VXXdgY^c\ꢀidꢀi]ZꢀYVYdꢀWaVYZꢀbVcj[VXijgZg»hꢀ

^chigjXi^dch!ꢀi]Zcꢀ^chiVaaꢀ^iꢀdcꢀi]ZꢀVgWdg#

4.ꢀ >chiVaaꢀi]ZꢀYVYdꢀiVWaZꢀ^chZgi#

Dado blades have a higher risk of kickback

than normal blades because their larger size

applies stronger forces to the workpiece.

This risk increases relative to the depth and

width of the cut. To minimize your risk of

serious personal injury, ensure that stock

is flat and straight, and make multiple light

cuts (rather than one deep cut) to achieve

the desired cutting depth.

Figure 76#ꢀ7aVYZꢀi^aiZYꢀidꢀ)*•ꢀ[dgꢀWZkZaꢀXjii^c\ꢀdcꢀ

Vꢀine^XVaꢀiVWaZꢀhVl#

Dado Cutting

DO NOT make through cuts with a dado

blade. Dado blades are only intended for

non-through cuts. Failure to heed this

warning could result in serious injury.

8dbbdcanꢀjhZYꢀ^cꢀ[jgc^ijgZꢀ_d^cZgn!ꢀVꢀYVYdꢀ^hꢀVꢀ

higV^\]iꢀX]VccZaꢀXjiꢀ^cꢀi]Zꢀ[VXZꢀd[ꢀi]Zꢀldg`e^ZXZ#ꢀ

9VYdZhꢀXVcꢀWZꢀXjiꢀjh^c\ꢀZ^i]ZgꢀVꢀYZY^XViZYꢀYVYdꢀ

WaVYZꢀdgꢀVꢀhiVcYVgYꢀhVlꢀWaVYZ#ꢀFigure 77ꢀh]dlhꢀ

VꢀXjiVlVnꢀk^Zlꢀd[ꢀVꢀYVYdꢀXjiꢀWZ^c\ꢀbVYZꢀl^i]ꢀVꢀ

YVYdꢀWaVYZ#

Never try to dado a warped board by holding

it down against the table. If kickback occurs,

your hand will likely be pulled into the blade,

resulting in serious personal injury.

Dado Blade

;ZcXZ

Ldg`e^ZXZ

Figure 77. :mVbeaZꢀd[ꢀVꢀYVYdꢀXjiꢀl^i]ꢀVꢀYVYdꢀ

WaVYZ#

I]Zꢀ ^cXajYZYꢀ YVYdꢀ iVWaZꢀ ^chZgiꢀ dgꢀ dei^dcVaꢀ oZgdꢀ

XaZVgVcXZꢀ iVWaZꢀ ^chZgi!ꢀ BdYZaꢀ I'&-,-!ꢀ bjhiꢀ WZꢀ

^chiVaaZYꢀl]Zcꢀjh^c\ꢀVꢀYVYdꢀWaVYZ#ꢀI]ZꢀhiVcYVgYꢀ

^chZgiꢀꢀ^cXajYZYꢀl^i]ꢀi]ZꢀhVlꢀdgꢀi]ZꢀBdYZaꢀI'&-,-ꢀ

bjhiꢀ WZꢀ ^chiVaaZYꢀ l]Zcꢀ jh^c\ꢀ Vꢀ hiVcYVgYꢀ hVlꢀ

WaVYZ#

")'"

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To cut a dado with a dado blade:

Cutting Dadoes with a Dado Blade

I]Zꢀ Figureꢀ WZadlꢀ YZbdchigViZhꢀ i]Zꢀ hZfjZci^Vaꢀ

egdXZhhꢀ d[ꢀ bV`^c\ꢀ bjai^eaZ!ꢀ a^\]iꢀ Xjihꢀ i]Viꢀ \Ziꢀ

egd\gZhh^kZanꢀYZZeZg#ꢀI]ZꢀVXijVaꢀcjbWZgꢀd[ꢀXjihꢀ

jhZYꢀ h]djaYꢀ WZꢀ YZiZgb^cZYꢀ Wnꢀ ldg`e^ZXZꢀ ]VgY"

cZhh!ꢀidiVaꢀYVYdꢀYZei]!ꢀVcYꢀ[ZZYꢀgViZ#ꢀ>cꢀ\ZcZgVa!ꢀ^[ꢀ

ndjꢀ]ZVgꢀi]ZꢀbdidgꢀhadlꢀYdlcꢀYjg^c\ꢀi]ZꢀXji!ꢀndjꢀ

VgZꢀXjii^c\ꢀiddꢀYZZeꢀdgꢀ[ZZY^c\ꢀiddꢀ[Vhi#

1. 6Y_jhiꢀi]ZꢀYVYdꢀWaVYZꢀidꢀi]ZꢀYZh^gZYꢀYZei]ꢀd[ꢀ

Xji#

2.ꢀ 6Y_jhiꢀi]ZꢀY^hiVcXZꢀWZilZZcꢀi]Zꢀ[ZcXZꢀVcYꢀi]Zꢀ

^ch^YZꢀZY\Zꢀd[ꢀi]ZꢀWaVYZ!ꢀVhꢀh]dlcꢀ^cꢀFigure

77!ꢀidꢀYVYdꢀi]ZꢀaZc\i]ꢀd[ꢀVꢀldg`e^ZXZ#ꢀ

— >[ꢀ YVYd^c\ꢀ VXgdhhꢀ i]Zꢀ ldg`e^ZXZ!ꢀ jhZꢀ i]Zꢀ

b^iZgꢀ \Vj\Zꢀ VcYꢀ XVgZ[jaanꢀ a^cZꢀ jeꢀ i]Zꢀ

YZh^gZYꢀXjiꢀl^i]ꢀi]ZꢀYVYdꢀWaVYZ#ꢀ9DꢀCDIꢀ

jhZꢀi]Zꢀ[ZcXZꢀ^cꢀXdbW^cVi^dcꢀl^i]ꢀi]Zꢀb^iZgꢀ

\Vj\Z#

Dado Blade

Cut 1

;ZcXZ

Ldg`e^ZXZ

3.ꢀ GZXdccZXiꢀi]ZꢀhVlꢀidꢀi]ZꢀedlZgꢀhdjgXZ#

Cut 2

4.ꢀ Ijgcꢀ i]Zꢀ hVlꢀ ON#ꢀ I]Zꢀ WaVYZꢀ h]djaYꢀ gjcꢀ

;ZcXZ

hbddi]!ꢀl^i]ꢀcdꢀk^WgVi^dch#ꢀ

Ldg`e^ZXZ

5.ꢀ L]Zcꢀi]ZꢀWaVYZꢀ]VhꢀgZVX]ZYꢀ[jaaꢀheZZY!ꢀeZg"

[dgbꢀVꢀiZhiꢀXjiꢀl^i]ꢀVꢀhXgVeꢀe^ZXZꢀd[ꢀlddY#

Cut 3

6.ꢀ >[ꢀi]ZꢀXjiꢀ^hꢀhVi^h[VXidgn!ꢀgZeZViꢀi]ZꢀXjiꢀl^i]ꢀ

;ZcXZ

Ldg`e^ZXZ

i]ZꢀVXijVaꢀldg`e^ZXZ#

Finished

Dado Cut

;ZcXZ

Ldg`e^ZXZ

Figure 78.ꢀ:mVbeaZꢀd[ꢀYVYdꢀWZ^c\ꢀXjiꢀl^i]ꢀ

bjai^eaZꢀa^\]iꢀXjih!ꢀ^chiZVYꢀd[ꢀdcZꢀYZZeꢀXji#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

")("

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7.ꢀ GZXdccZXiꢀi]ZꢀhVlꢀidꢀi]ZꢀedlZgꢀhdjgXZꢀVcYꢀ

ijgcꢀi]ZꢀhVlꢀON#ꢀ6aadlꢀi]ZꢀWaVYZꢀidꢀgZVX]ꢀ[jaaꢀ

heZZY!ꢀi]ZcꢀeZg[dgbꢀi]ZꢀXjii^c\ꢀdeZgVi^dc#

Cutting Dadoes with Standard Blade

6ꢀg^ee^c\ꢀWaVYZꢀꢁYZhXg^WZYꢀdcꢀPage 33ꢂꢀ^hꢀine^XVaanꢀ

i]Zꢀ WZhiꢀ WaVYZꢀ idꢀ jhZꢀ [dgꢀ Xjii^c\ꢀ YVYdZhꢀ l]Zcꢀ

jh^c\ꢀVꢀhiVcYVgYꢀWaVYZ!ꢀWZXVjhZꢀ^iꢀgZbdkZhꢀhVl"

YjhiꢀkZgnꢀZ[[^X^Zcian#

8.ꢀ GZeZViꢀ i]Zꢀ Xjii^c\ꢀ deZgVi^dcꢀ dcꢀ i]Zꢀ di]Zgꢀ

h^YZꢀd[ꢀi]ZꢀYVYdꢀX]VccZa!ꢀVhꢀh]dlcꢀ^cꢀFigure

80.

To use a standard saw blade to cut dadoes:

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ :chjgZꢀi]Viꢀi]Zꢀg^k^c\ꢀ`c^[ZꢀVcYꢀhiVcYVgYꢀiVWaZꢀ

^chZgiꢀVgZꢀ^chiVaaZYꢀVcYꢀegdeZganꢀVY_jhiZY#ꢀ9dꢀ

cdiꢀjhZꢀi]ZꢀhiVcYVgYꢀ^chZgiꢀ^[ꢀ^iꢀ]Vhꢀadhiꢀi]Zꢀ

oZgdꢀXaZVgVcXZꢀ[ZVijgZꢀWnꢀbdY^[^XVi^dc0ꢀ^[ꢀhd!ꢀ

ndjꢀbjhiꢀ^chiVaaꢀi]Zꢀdei^dcVaꢀBdYZaꢀI'&-,.#ꢀ

Blade

Cut 2

;ZcXZ

Ldg`e^ZXZ

3.ꢀ BVg`ꢀ i]Zꢀ l^Yi]ꢀ d[ꢀ i]Zꢀ YVYdꢀ Xjiꢀ dcꢀ i]Zꢀ

ldg`e^ZXZ# >cXajYZꢀbVg`hꢀdcꢀi]ZꢀZY\Zꢀd[ꢀi]Zꢀ

ldg`e^ZXZꢀ hdꢀ i]Zꢀ Xjiꢀ eVi]ꢀ XVcꢀ WZꢀ Va^\cZYꢀ

l]Zcꢀi]Zꢀldg`e^ZXZꢀ^hꢀan^c\ꢀdcꢀi]ZꢀiVWaZ#

Figure 80. HZXdcYꢀXjiꢀ[dgꢀVꢀh^c\aZꢀWaVYZꢀYVYd#

9.ꢀ BV`ZꢀVYY^i^dcVaꢀXjihꢀꢁhZZꢀFigure 81ꢂ ^cꢀi]Zꢀ

XZciZgꢀd[ꢀi]ZꢀYVYdꢀidꢀXaZVgꢀdjiꢀi]ZꢀcZXZhhVgnꢀ

bViZg^Va#ꢀ I]Zꢀ YVYdꢀ ^hꢀ XdbeaZiZꢀ l]Zcꢀ i]Zꢀ

X]VccZaꢀ^hꢀXdbeaZiZanꢀXaZVgZYꢀdji#

4.ꢀ GV^hZꢀi]ZꢀWaVYZꢀjeꢀidꢀi]ZꢀYZh^gZYꢀYZei]ꢀd[ꢀXjiꢀ

ꢁYZei]ꢀd[ꢀYVYdꢀX]VccZaꢀYZh^gZYꢂ#

5.ꢀ HZiꢀjeꢀi]ZꢀhVlꢀ[dgꢀi]ZꢀineZꢀd[ꢀXjiꢀndjꢀcZZYꢀ

idꢀbV`Z!ꢀYZeZcY^c\ꢀdcꢀ^[ꢀ^iꢀ^hꢀVꢀg^eꢀXjiꢀꢁPage

40ꢂꢀdgꢀXgdhhXjiꢀꢁPage 41ꢂ#

Cuts 3+

;ZcXZ

6.ꢀ 6a^\cꢀi]ZꢀWaVYZꢀidꢀXjiꢀdcZꢀd[ꢀi]ZꢀYVYdꢀh^YZh!ꢀ

Vhꢀh]dlcꢀ^cꢀFigure 79#

Ldg`e^ZXZ

Figure 81. 6YY^i^dcVaꢀh^c\aZꢀWaVYZꢀYVYdꢀXjih#

Blade

Cut 1

;ZcXZ

Ldg`e^ZXZ

Figure 79. ;^ghiꢀXjiꢀ[dgꢀVꢀh^c\aZ"WaVYZꢀYVYd#

"))"

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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Rabbet Cutting

Always use push sticks, featherboards,

push paddles and other safety accessories

whenever possible to increase safety and

control during operations which require

that the blade guard be removed from the

saw. ALWAYS replace the blade guard after

dadoing is complete.

8dbbdcanꢀjhZYꢀ^cꢀ[jgc^ijgZꢀ_d^cZgn!ꢀVꢀgVWWZiꢀ^hꢀVcꢀ

A"h]VeZYꢀ\gddkZꢀXjiꢀ^cꢀi]ZꢀZY\Zꢀd[ꢀi]Zꢀldg`e^ZXZ#ꢀ

GVWWZihꢀXVcꢀWZꢀXjiꢀl^i]ꢀZ^i]ZgꢀVꢀYVYdꢀWaVYZꢀdgꢀVꢀ

hiVcYVgYꢀhVlꢀWaVYZ#

GVWWZiꢀXjii^c\ꢀdcꢀi]ZꢀZY\Zꢀd[ꢀi]Zꢀldg`e^ZXZꢀl^i]ꢀ

VꢀYVYdꢀWaVYZꢀgZfj^gZhꢀVꢀhVXg^[^X^Vaꢀ[ZcXZꢀꢁFigure

82ꢂ#ꢀBV`Zꢀi]ZꢀhVXg^[^X^Vaꢀ[ZcXZꢀi]ZꢀhVbZꢀaZc\i]ꢀVhꢀ

i]Zꢀ[ZcXZꢀVcYꢀ⁽¿)ꢅꢀi]^X`#ꢀ6iiVX]ꢀ^iꢀidꢀi]Zꢀ[ZcXZꢀl^i]ꢀ

hXgZlhꢀdgꢀXaVbeh!ꢀbV`^c\ꢀhjgZꢀi]ZnꢀVgZꢀVaaꢀhZXjgZꢀ

VcYꢀi^\]i#ꢀGV^hZꢀi]ZꢀWaVYZꢀ^cidꢀi]ZꢀhVXg^[^X^Vaꢀ[ZcXZꢀ

idꢀi]Zꢀ]Z^\]iꢀcZZYZY#

Cutting Rabbets with a Dado Blade

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2. 6Y_jhiꢀi]ZꢀYVYdꢀWaVYZꢀidꢀi]Zꢀ]Z^\]iꢀcZZYZYꢀ

[dgꢀ i]Zꢀ gVWWZi^c\ꢀ deZgVi^dc#ꢀ L]Zcꢀ Xjii^c\ꢀ

YZZeꢀ gVWWZih!ꢀ iV`Zꢀ bdgZꢀ i]Vcꢀ dcZꢀ eVhhꢀ idꢀ

gZYjXZꢀi]Zꢀg^h`ꢀd[ꢀ`^X`WVX`#

L]Zcꢀ jh^c\ꢀ Vꢀ YVYdꢀ WaVYZ!ꢀ Z^i]Zgꢀ i]Zꢀ dei^dcVaꢀ

YVYdꢀ ^chZgi!ꢀ BdYZaꢀ I'&-,-ꢀ dgꢀ i]Zꢀ dei^dcVaꢀ oZgdꢀ

XaZVgVcXZꢀiVWaZꢀ^chZgi!ꢀBdYZaꢀI'&-,.ꢀꢁhZZꢀPage

58ꢂ!ꢀbjhiꢀWZꢀ^chiVaaZYꢀVcYꢀjhZYꢀYjg^c\ꢀgVWWZi^c\ꢀ

deZgVi^dch#

3.ꢀ 6Y_jhiꢀi]Zꢀ[ZcXZꢀVcYꢀVa^\cꢀi]Zꢀldg`e^ZXZꢀidꢀ

eZg[dgbꢀ i]Zꢀ Xjii^c\ꢀ deZgVi^dc!ꢀ Vhꢀ h]dlcꢀ ^cꢀ

Figure 83#ꢀ

G^eꢀ;ZcXZ

HVXg^[^X^Vaꢀ

;ZcXZ

HVXg^[^X^Vaꢀ;ZcXZ

9VYdꢀ7aVYZ

9VYdꢀ>chZgi

7aVYZꢀ8ji"Dji

;ZcXZ

Ldg`e^ZXZ

Figure 82. HVXg^[^X^Vaꢀ[ZcXZ#

Figure 83. GVWWZiꢀXjii^c\#

Dado blades have a higher risk of kickback

than normal blades because their larger size

applies stronger forces to the workpiece.

This risk increases relative to the depth and

width of the cut. To minimize your risk of

serious personal injury, ensure that stock

is flat and straight, and make multiple light

cuts (rather than one deep cut) to achieve

the desired cutting depth.

4.ꢀ GZXdccZXiꢀ i]Zꢀ hVlꢀ idꢀ i]Zꢀ edlZgꢀ hdjgXZꢀ

VcYꢀ ijgcꢀ i]Zꢀ hVlꢀ ON#ꢀ L]Zcꢀ i]Zꢀ WaVYZꢀ ]Vhꢀ

gZVX]ZYꢀ[jaaꢀheZZY!ꢀeZg[dgbꢀVꢀiZhiꢀXjiꢀl^i]ꢀVꢀ

hXgVeꢀe^ZXZꢀd[ꢀlddY#

·>[ꢀi]ZꢀXjiꢀ^hꢀhVi^h[VXidgn!ꢀgZeZViꢀi]ZꢀXjiꢀl^i]ꢀ

i]Zꢀ[^cVaꢀldg`e^ZXZ#

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Cutting Rabbets with a Standard

Blade

6ꢀg^ee^c\ꢀWaVYZꢀ^hꢀine^XVaanꢀi]ZꢀWZhiꢀWaVYZꢀidꢀjhZꢀ

[dgꢀXjii^c\ꢀgVWWZihꢀl]Zcꢀjh^c\ꢀVꢀhiVcYVgYꢀWaVYZꢀ

WZXVjhZꢀ^iꢀgZbdkZhꢀhVlYjhiꢀkZgnꢀZ[[^X^Zcian#ꢀꢁHZZꢀ

Page 33ꢀ[dgꢀWaVYZꢀYZiV^ah#ꢂꢀ6ahd!ꢀVꢀhVXg^[^X^Vaꢀ[ZcXZꢀ

^hꢀcdiꢀgZfj^gZYꢀl]ZcꢀXjii^c\ꢀgVWWZihꢀl^i]ꢀVꢀhiVc"

YVgYꢀWaVYZ#

To cut rabbets with the standard blade:

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ :chjgZꢀ i]Viꢀ i]Zꢀ g^k^c\ꢀ `c^[Zꢀ VcYꢀ hiVcYVgYꢀ

iVWaZꢀ^chZgiꢀVgZꢀ^chiVaaZY#

3.ꢀ BVg`ꢀi]Zꢀl^Yi]ꢀd[ꢀi]ZꢀgVWWZiꢀXjiꢀdcꢀi]ZꢀZY\Zꢀ

d[ꢀi]Zꢀldg`e^ZXZ!ꢀhdꢀndjꢀXVcꢀXaZVganꢀ^YZci^[nꢀ

i]Zꢀ^ciZcYZYꢀXjiꢀl]^aZꢀ^iꢀ^hꢀaVn^c\ꢀ[aViꢀdcꢀi]Zꢀ

hVlꢀiVWaZ#

DO NOT place a tall board on edge to per-

form a rabbet cut with a standard blade.

Workpieces that are too tall to properly sup-

port with the fence can easily shift during

operation and cause kickback. Instead, place

the stock flat on the saw and perform the

rabbet cut with a dado blade, as instructed

on Page 45.

4.ꢀ GV^hZꢀi]ZꢀWaVYZꢀjeꢀidꢀi]ZꢀYZh^gZYꢀYZei]ꢀd[ꢀXjiꢀ

ꢁYZei]ꢀd[ꢀgVWWZiꢀX]VccZaꢀYZh^gZYꢂ#

5.ꢀ HiVcYꢀ i]Zꢀ ldg`e^ZXZꢀ dcꢀ ZY\Z!ꢀ Vhꢀ h]dlcꢀ ^cꢀ

Figure 84, i]ZcꢀVY_jhiꢀi]Zꢀ[ZcXZꢀhdꢀi]ZꢀWaVYZꢀ

^hꢀVa^\cZYꢀl^i]ꢀi]Zꢀ^ch^YZꢀd[ꢀndjgꢀgVWWZiꢀX]Vc"

cZa#

6.ꢀ GZXdccZXiꢀi]ZꢀhVlꢀidꢀi]ZꢀedlZgꢀhdjgXZ!ꢀi]Zcꢀ

eZg[dgbꢀi]ZꢀXji#

7.ꢀ AVnꢀi]Zꢀldg`e^ZXZꢀ[aViꢀdcꢀi]ZꢀiVWaZ!ꢀVhꢀh]dlcꢀ

^cꢀFigure 85!ꢀVY_jhiꢀi]ZꢀhVlꢀWaVYZꢀ]Z^\]iꢀidꢀ

^ciZghZXiꢀl^i]ꢀi]Zꢀ[^ghiꢀXji!ꢀi]ZcꢀeZg[dgbꢀi]Zꢀ

hZXdcYꢀXjiꢀidꢀXdbeaZiZꢀi]ZꢀgVWWZi#

Blade

;ZcXZ

Blade

;ZcXZ

Ldg`e^ZXZ

Figure 84. GVWWZiꢀXjii^c\ꢀl^i]ꢀVꢀhiVcYVgYꢀWaVYZ#

·ꢀ>[ꢀi]Zꢀldg`e^ZXZꢀ^hꢀkZgnꢀiVaa! dgꢀ^hꢀjchiVWaZꢀ

l]ZcꢀeaVXZYꢀV\V^chiꢀi]Zꢀ[ZcXZ!ꢀaVnꢀ^iꢀ[aViꢀdcꢀ

i]ZꢀiVWaZꢀVcYꢀjhZꢀVꢀYVYdꢀWaVYZꢀidꢀeZg[dgbꢀ

i]ZꢀgVWWZiꢀXji#

Figure 85. HZXdcYꢀXjiꢀidꢀXgZViZꢀVꢀgVWWZi#

")+"

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Making Resaw Barrier

Resawing

I]Zꢀ gZhVlꢀ WVgg^Zgꢀ VXihꢀ ^cꢀ iVcYZbꢀ l^i]ꢀ i]Zꢀ g^eꢀ

[ZcXZꢀ l]Zcꢀ gZhVl^c\ꢀ idꢀ egdk^YZꢀ iVaaꢀ hjeedgiꢀ [dgꢀ

i]Zꢀ ldg`e^ZXZꢀ idꢀ b^c^b^oZꢀ i]Zꢀ egdWVW^a^inꢀ d[ꢀ ^iꢀ

W^cY^c\ꢀV\V^chiꢀi]ZꢀWaVYZꢀVcYꢀXVjh^c\ꢀ`^X`WVX`#

Resawing operations require proper pro-

cedures to avoid serious injury. Extra care

must be taken to prevent kickback when

resawing. Any tilting or movement of the

workpiece away from the fence will cause

kickback. Be certain that stock is flat and

straight. Failure to follow these warnings

could result in serious personal injury.

Tools Needed:

Qty

IVWaZꢀHVlꢀ##########################################################&

?d^ciZgꢀVcYꢀEaVcZgꢀ####################### GZXdbbZcYZY

8aVbehꢀ###############################################'ꢀB^c^bjb

9g^aaꢀVcYꢀ9g^aaꢀ7^ihꢀ################################################&

Components Needed for Resaw Barrier:

LddYꢉꢀ⁽¿)ꢅꢀmꢀ,^&¿'ꢅꢀmꢀAZc\i]ꢀd[ꢀ;ZcXZꢀ###################&

LddYꢉꢀ⁽¿)ꢅꢀmꢀ(ꢅꢀmꢀAZc\i]ꢀd[ꢀ;ZcXZꢀ######################&

LddYꢀHXgZlhꢀꢃ&%ꢀmꢀ'ꢅꢀꢀ######################################)

LddYꢀ<ajZꢀ#########################################6hꢀCZZYZY

GZhVl^c\ꢀ^hꢀi]ZꢀegdXZhhꢀd[ꢀXjii^c\ꢀVꢀi]^X`ꢀe^ZXZꢀ

d[ꢀhidX`ꢀ^cidꢀdcZꢀdgꢀbdgZꢀi]^ccZgꢀe^ZXZh#ꢀ6ai]dj\]ꢀ

gZhVl^c\ꢀXVcꢀWZꢀYdcZꢀl^i]ꢀVꢀiVWaZꢀhVl!ꢀlZꢀhigdc\"

anꢀgZXdbbZcYꢀi]ViꢀndjꢀjhZꢀVꢀWVcYhVlꢀ^chiZVY#

ꢉꢀ Only use furniture grade plywood, kiln dried

hardwood, or HDPE plastic to prevent warping.

6ꢀWVcYhVlꢀ^hꢀi]Zꢀ^YZVaꢀbVX]^cZꢀ[dgꢀgZhVl^c\!ꢀVcYꢀ

gZhVl^c\ꢀl^i]ꢀdcZꢀ^hꢀ[V^ganꢀZVhnꢀVcYꢀhV[Z#ꢀ6ꢀiVWaZꢀ

hVlꢀ ^hꢀ cdiꢀ ^ciZcYZYꢀ [dgꢀ gZhVl^c\!ꢀ VcYꢀ gZhVl^c\ꢀ

l^i]ꢀ dcZꢀ ^hꢀ Y^[[^Xjaiꢀ VcYꢀ YVc\Zgdjhꢀ YjZꢀ idꢀ i]Zꢀ

^cXgZVhZYꢀg^h`ꢀd[ꢀ`^X`WVX`ꢀ[gdbꢀW^cY^c\ꢀVcYꢀYZZeꢀ

Xjih!ꢀVcYꢀi]Zꢀ^cXgZVhZYꢀg^h`ꢀd[ꢀ^c_jgnꢀ[gdbꢀ]Vk^c\ꢀ

idꢀgZbdkZꢀi]Zꢀ\jVgY#

To build the resaw barrier:

1.ꢀ 8jiꢀ ndjgꢀ lddYꢀ e^ZXZhꢀ idꢀ i]Zꢀ h^oZꢀ heZX^[^ZYꢀ

VWdkZ#ꢀ >[ꢀ ndjꢀ VgZꢀ jh^c\ꢀ ]VgYlddY!ꢀ Xjiꢀ i]Zꢀ

e^ZXZhꢀdkZgh^oZ!ꢀi]Zcꢀ_d^ciꢀVcYꢀeaVcZꢀi]Zbꢀidꢀ

i]ZꢀXdggZXiꢀh^oZꢀidꢀbV`ZꢀhjgZꢀi]ZnꢀVgZꢀhfjVgZꢀ

VcYꢀ[aVi#

>[ꢀndjꢀ^ch^hiꢀdcꢀgZhVl^c\ꢀl^i]ꢀVꢀiVWaZꢀhVl!ꢀ9DꢀCDIꢀ

Ydꢀhdꢀl^i]djiꢀjh^c\ꢀVꢀgZhVlꢀWVgg^ZgꢀVcYꢀlZVg^c\ꢀVꢀ

[jaaꢀ[VXZꢀh]^ZaY#ꢀI]Zꢀ[daadl^c\ꢀ^chigjXi^dchꢀYZhXg^WZꢀ

]dlꢀidꢀWj^aYꢀVꢀgZhVlꢀWVgg^ZgꢀVcYꢀVYYꢀVcꢀVjm^a^Vgnꢀ

[ZcXZꢀidꢀndjgꢀhiVcYVgYꢀ[ZcXZ!ꢀidꢀgZYjXZꢀi]Zꢀg^h`ꢀ

^c_jgnꢀ[gdbꢀgZhVl^c\ꢀdcꢀVꢀiVWaZꢀhVl#

2. EgZ"Yg^aaꢀVcYꢀXdjciZgh^c`ꢀ[djgꢀ]daZhꢀVeegdm^"

bViZanꢀ ⁽¿-ꢅꢀ [gdbꢀ i]Zꢀ Wdiidbꢀ d[ꢀ i]Zꢀ ,^&¿'ꢅꢀ iVaaꢀ

lddYꢀe^ZXZ#

3.ꢀ <ajZꢀi]ZꢀZcYꢀd[ꢀi]Zꢀ(ꢅꢀWdVgY!ꢀi]ZcꢀXaVbeꢀi]Zꢀ

WdVgYhꢀViꢀVꢀ.%•ꢀVc\aZꢀl^i]ꢀi]ZꢀaVg\ZgꢀWdVgYꢀ^cꢀ

i]ZꢀkZgi^XVaꢀedh^i^dc!ꢀVhꢀh]dlcꢀ^cꢀFigure 86!ꢀ

i]Zcꢀ[VhiZcꢀid\Zi]Zgꢀl^i]ꢀi]ZꢀlddYꢀhXgZlh#

Note:ꢀI]^hꢀiVWaZꢀhVlꢀXVcꢀdcanꢀgZhVlꢀlddYꢀi]Viꢀ^hꢀ

aZhhꢀi]Vcꢀ-ꢅꢀiVaa#

ꢃ-ꢀmꢀ'ꢅ

LddYꢀHXgZl

⁽¿₎ꢅ

6hhZbWaZY

GZhVlꢀ7Vgg^Zg

Figure 86.ꢀGZhVlꢀWVgg^Zg#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

"),"

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Auxiliary Fence

I]Zꢀ Vjm^a^Vgnꢀ [ZcXZꢀ ^hꢀ cZXZhhVgnꢀ ^[ꢀ ndjꢀ VgZꢀ

gZhVl^c\ꢀVꢀldg`e^ZXZꢀi]Viꢀ^hꢀiVaaZgꢀi]Vcꢀ^iꢀ^hꢀl^YZ#ꢀ

>iꢀ h]djaYꢀ WZꢀ cdꢀ aZhhꢀ i]Vcꢀ ^&¿'ꢅꢀ h]dgiZgꢀ i]Vcꢀ i]Zꢀ

WdVgYꢀidꢀWZꢀgZhVlc#

;ZcXZꢀ

7dYn

;ZcXZꢀ

;VX^c\

6jm^a^Vgnꢀ

;ZcXZ

Components Needed for the Auxiliary Fence:

LddYꢉꢀ⁽¿)ꢅꢀmꢀꢁ=Z^\]iꢂꢀmꢀAZc\i]ꢀd[ꢀ;ZcXZꢀ############&

;aViꢀ=ZVYꢀHXgZlhꢀB-"&#'*ꢀmꢀ'*ꢀꢁCdiꢀ^cXajYZYꢂꢀ#)

=ZmꢀCjihꢀB-"&#'*ꢀꢁ>cXajYZYꢂꢀ#############################)

;aViꢀLVh]Zghꢀ-bbꢀꢁ>cXajYZYꢂꢀ############################)

Figure 87.ꢀ6jm^a^Vgnꢀ[ZcXZ#

ꢉꢀ Only use furniture-grade plywood, kiln dried

hardwood, or HDPE plastic to prevent warping.

Resawing Operations

I]ZꢀiVWaZꢀhVlꢀbdidgꢀ^hꢀejh]ZYꢀidꢀ^ihꢀa^b^ihꢀl]Zcꢀ

gZhVl^c\#ꢀ >[ꢀ i]Zꢀ bdidgꢀ hiVgihꢀ idꢀ Wd\ꢀ Ydlc!ꢀ hadlꢀ

ndjgꢀ[ZZYꢀgViZ#ꢀBdidgꢀdkZgadVY^c\ꢀVcYꢀWaVYZꢀlZVgꢀ

XVcꢀWZꢀgZYjXZYꢀWnꢀjh^c\ꢀVꢀg^ee^c\ꢀWaVYZ!ꢀl]^X]ꢀ

VgZꢀYZh^\cZYꢀidꢀXaZVgꢀi]ZꢀhVlYjhiꢀfj^X`an#

Tools Needed for the Auxiliary Fence:

IVWaZꢀHVlꢀ##########################################################&

?d^ciZgꢀVcYꢀEaVcZgꢀ####################### GZXdbbZcYZY

8aVbehꢀ###############################################'ꢀB^c^bjb

9g^aaꢀVcYꢀ9g^aaꢀ7^ihꢀ################################################&

Components Needed for Resawing:

To build the auxiliary fence:

OZgdꢀ8aZVgVcXZꢀ>chZgiꢀ#########################################&

G^ee^c\ꢀ7aVYZꢀ&'ꢅꢀ###############################################&

8aVbehꢀ###############################################################'

H]deꢀBVYZꢀ6jm^a^Vgnꢀ;ZcXZꢀ###############################&

H]deꢀBVYZꢀGZhVlꢀ7Vgg^Zgꢀ#################################&

1.ꢀ 8jiꢀi]ZꢀVjm^a^Vgnꢀ[ZcXZꢀWdVgYꢀidꢀh^oZ# >[ꢀndjꢀ

VgZꢀjh^c\ꢀ]VgYlddY!ꢀXjiꢀi]ZꢀWdVgYꢀdkZgh^oZ!ꢀ

i]Zcꢀ_d^ciꢀVcYꢀeaVcZꢀi]ZꢀWdVgYꢀidꢀi]ZꢀXdggZXiꢀ

h^oZꢀ idꢀ bV`Zꢀ hjgZꢀ i]Zꢀ WdVgYꢀ ^hꢀ hfjVgZꢀ VcYꢀ

[aVi#

2.ꢀ Ejaaꢀ Vcꢀ ZcYꢀ XVeꢀ d[[ꢀ d[ꢀ i]Zꢀ hiVcYVgYꢀ [ZcXZ!ꢀ

i]ZcꢀgZbdkZꢀ[djgꢀ]Zmꢀcjih!ꢀ[aViꢀlVh]Zgh!ꢀ]Zmꢀ

WdaihꢀVcYꢀdcZꢀh^YZꢀd[ꢀi]Zꢀ[ZcXZꢀ[VX^c\ꢀ[gdbꢀ

i]Zꢀ[ZcXZꢀWdYn#ꢀ

You may experience kickback during this

procedure. Stand to the side of the blade

and wear a full face shield to prevent injury

when resawing.

3. BVg`ꢀi]ZꢀadXVi^dcꢀd[ꢀi]Zꢀ[djgꢀ[ZcXZꢀ]daZhꢀdcꢀ

i]Zꢀideꢀd[ꢀi]Zꢀ[ZcXZꢀWdYn#ꢀ

To perform resawing operations:

4.ꢀ EaVXZꢀ i]Zꢀ Vjm^a^Vgnꢀ [ZcXZꢀ cZmiꢀ idꢀ i]Zꢀ deZcꢀ

h^YZꢀd[ꢀi]Zꢀ[ZcXZꢀVcYꢀigVch[Zgꢀi]ZꢀbVg`hꢀ[gdbꢀ

i]Zꢀ[ZcXZꢀWdYnꢀidꢀi]ZꢀVjm^a^Vgnꢀ[ZcXZ#

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ GZbdkZꢀ i]Zꢀ hiVcYVgYꢀ iVWaZꢀ ^chZgiꢀ VcYꢀ i]Zꢀ

WaVYZꢀ\jVgYꢀVhhZbWan#

5. EgZ"Yg^aaꢀVcYꢀXdjciZgh^c`ꢀ[djgꢀ]daZhꢀ&^&¿)ꢅꢀ[gdbꢀ

i]ZꢀWdiidbꢀd[ꢀi]ZꢀWdVgY#

3.ꢀ >chiVaaꢀVꢀg^ee^c\ꢀWaVYZ!ꢀ^chiVaaꢀi]Zꢀg^k^c\ꢀ`c^[Z!ꢀ

adlZgꢀ i]Zꢀ WaVYZꢀ WZadlꢀ i]Zꢀ iVWaZ!ꢀ i]Zcꢀ gZ"

^chiVaaꢀi]ZꢀhiVcYVgYꢀ^chZgi#ꢀ

6.ꢀ I]gZVYꢀ i]Zꢀ [aViꢀ ]ZVYꢀ hXgZlhꢀ i]gdj\]ꢀ i]Zꢀ

Vjm^a^Vgnꢀ[ZcXZꢀVcYꢀ^cidꢀi]Zꢀ]ZmꢀcjihꢀVcYꢀ[aViꢀ

lVh]Zghꢀ^ch^YZꢀi]ZꢀhiVcYVgYꢀ[ZcXZꢀWdYn!ꢀVcYꢀ

i^\]iZcꢀhZXjgZan!ꢀVhꢀh]dlcꢀ^cꢀFigure 87#

ꢀ

9dꢀcdiꢀjhZꢀi]ZꢀhiVcYVgYꢀ^chZgiꢀ^[ꢀ^iꢀ]Vhꢀadhiꢀi]Zꢀ

oZgdꢀXaZVgVcXZꢀ[ZVijgZꢀWnꢀbdY^[^XVi^dc0ꢀ^[ꢀhdꢀ

ndjꢀbjhiꢀ^chiVaaꢀi]Zꢀdei^dcVaꢀBdYZaꢀI'&-,.#

")-"

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4.ꢀ 6iiVX]ꢀ i]Zꢀ Vjm^a^Vgnꢀ [ZcXZꢀ idꢀ i]Zꢀ hiVcYVgYꢀ

[ZcXZꢀVcYꢀhZiꢀ^iꢀidꢀi]ZꢀYZh^gZYꢀl^Yi]#

Always use push sticks or push paddles to

increase safety and control during opera-

tions which require that the blade guard

and spreader must be removed from the

saw. ALWAYS replace the blade guard after

resawing is complete.

ꢀ

Note: When figuring out the correct width,

don't forget to account for blade kerf and the

inaccuracy of the fence scale while the auxil-

iary fence is installed.

5.ꢀ EaVXZꢀ i]Zꢀ ldg`e^ZXZꢀ V\V^chiꢀ i]Zꢀ Vjm^a^Vgnꢀ

[ZcXZꢀ VcYꢀ ha^YZꢀ i]Zꢀ gZhVlꢀ WVgg^Zgꢀ V\V^chiꢀ

i]Zꢀldg`e^ZXZ!ꢀVhꢀh]dlcꢀ^cꢀFigure 88#ꢀCdlꢀ

XaVbeꢀi]ZꢀgZhVlꢀWVgg^Zgꢀidꢀi]ZꢀiVWaZꢀViꢀWdi]ꢀ

ZcYh#

8.ꢀ Eaj\ꢀ^cꢀi]ZꢀiVWaZꢀhVl!ꢀijgcꢀ^iꢀON!ꢀVcYꢀjhZꢀVꢀ

ejh]ꢀhi^X`ꢀdgꢀejh]ꢀWadX`ꢀidꢀ[ZZYꢀi]Zꢀldg`e^ZXZꢀ

i]gdj\]ꢀi]ZꢀWaVYZ!ꢀjh^c\ꢀVꢀhadlꢀVcYꢀhiZVYnꢀ

[ZZYꢀgViZ#

(Front View)

Ldg`e^ZXZ

6jm^a^Vgn

;ZcXZ

9.ꢀ ;a^eꢀi]Zꢀldg`e^ZXZꢀZcYꢀ[dgꢀZcY!ꢀ`ZZe^c\ꢀi]Zꢀ

hVbZꢀ h^YZꢀ V\V^chiꢀ i]Zꢀ [ZcXZ!ꢀ VcYꢀ gjcꢀ i]Zꢀ

ldg`e^ZXZꢀi]gdj\]ꢀi]ZꢀWaVYZ#

GZhVl

7Vgg^Zg

;ZcXZ

10.ꢀ GZeZViꢀSteps 7–9ꢀjci^aꢀi]ZꢀWaVYZꢀ^hꢀXadhZꢀidꢀ

]Va[ꢀd[ꢀi]Zꢀ]Z^\]iꢀd[ꢀi]ZꢀWdVgYꢀidꢀWZꢀgZhVlc#ꢀ

I]Zꢀ^YZVaꢀXdbeaZiZYꢀgZhVlꢀXjiꢀl^aaꢀaZVkZꢀVcꢀ

-ꢅꢀ XdccZXi^dcꢀ l]Zcꢀ i]Zꢀ gZhVl^c\ꢀ ^hꢀ Xdb"

eaZiZꢀVhꢀh]dlcꢀ^cꢀFigure 89#ꢀAZVk^c\ꢀVcꢀ^&¿-ꢅꢀ

XdccZXi^dcꢀl^aaꢀgZYjXZꢀi]Zꢀg^h`ꢀd[ꢀ`^X`WVX`#

Ldg`e^ZXZ

6jm^a^Vgnꢀ

Figure 88#ꢀ>YZVaꢀgZhVlꢀldg`e^ZXZꢀhZije#

;ZcXZꢀ

GZhVlꢀ

7Vgg^Zgꢀ

6.ꢀ AdlZgꢀi]ZꢀWaVYZꢀXdbeaZiZanꢀWZadlꢀi]ZꢀiVWaZꢀ

VcYꢀ ha^YZꢀ i]Zꢀ ldg`e^ZXZꢀ dkZgꢀ i]Zꢀ WaVYZꢀ

idꢀ bV`Zꢀ hjgZꢀ ^iꢀ bdkZhꢀ hbddi]anꢀ VcYꢀ [^ihꢀ

WZilZZcꢀi]ZꢀgZhVlꢀWVgg^ZgꢀVcYꢀ[ZcXZ#

;ZcXZ

^&$_-ꢅꢀ8dccZXi^dc

7.ꢀ GV^hZꢀ i]Zꢀ WaVYZꢀ Veegdm^bViZanꢀ Vcꢀ ^cX]!ꢀ dgꢀ

XadhZꢀ idꢀ ]Va[ꢀ i]Zꢀ ]Z^\]iꢀ d[ꢀ i]Zꢀ ldg`e^ZXZꢀ

ꢁFigure 89ꢂ!ꢀl]^X]ZkZgꢀ^hꢀaZhh#

Figure 89.ꢀ>YZVaꢀXdbeaZiZYꢀgZhVlꢀXji#

The danger of kickback increases relative to

the depth of a cut. Reduce the risk of kick-

back by making multiple passes to achieve

the desired depth of cut. Failure to follow

these warnings could result in serious per-

sonal injury.

11.ꢀ Ijgcꢀ OFFꢀ i]Zꢀ iVWaZꢀ hVl!ꢀ i]Zcꢀ hZeVgViZꢀ i]Zꢀ

eVgihꢀ d[ꢀ i]Zꢀ ldg`e^ZXZꢀ VcYꢀ ]VcYꢀ eaVcZꢀ i]Zꢀ

gZbV^c^c\ꢀg^Y\ZꢀidꢀgZbdkZꢀ^i#

12. L]Zcꢀ [^c^h]ZYꢀ gZhVl^c\!ꢀ gZbdkZꢀ i]Zꢀ gZhVlꢀ

WVgg^ZgꢀVcYꢀVjm^a^Vgnꢀ[ZcXZ!ꢀgZ"^chiVaaꢀi]ZꢀhiVc"

YVgYꢀ[ZcXZꢀ[VXZ!ꢀWaVYZꢀ\jVgY$hegZVYZgꢀdgꢀg^k"

^c\ꢀ`c^[Z!ꢀVcYꢀhiVcYVgYꢀiVWaZꢀ^chZgi#

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SECTION 5: SHOP MADE SAFETY

ACCESSORIES

Featherboards

We recommend using a bandsaw for making

fingers in the next step because it tends to

be safer. A table saw can be used, but it will

over-cut the underside of the ends, produce

a thicker kerf, and require you to stop the

blade half-way through the cut, which can be

dangerous.

:Vh^anꢀ bVYZꢀ [gdbꢀ hXgVeꢀ hidX`!ꢀ [ZVi]ZgWdVgYhꢀ

egdk^YZꢀ Vcꢀ VYYZYꢀ YZ\gZZꢀ d[ꢀ egdiZXi^dcꢀ V\V^chiꢀ

`^X`WVX`!ꢀ ZheZX^Vaanꢀ l]Zcꢀ jhZYꢀ id\Zi]Zgꢀ l^i]ꢀ

ejh]ꢀhi^X`h#ꢀI]ZnꢀVahdꢀbV^ciV^cꢀegZhhjgZꢀdcꢀi]Zꢀ

ldg`e^ZXZꢀ idꢀ `ZZeꢀ ^iꢀ V\V^chiꢀ i]Zꢀ [ZcXZꢀ dgꢀ iVWaZꢀ

l]^aZꢀ Xjii^c\!ꢀ l]^X]ꢀ bV`Zhꢀ i]Zꢀ deZgVi^dcꢀ ZVh^Zgꢀ

VcYꢀhV[ZgꢀWZXVjhZꢀi]ZꢀXjiꢀXVcꢀWZꢀXdbeaZiZYꢀl^i]"

djiꢀi]ZꢀdeZgVidg»hꢀ]VcYhꢀ\Zii^c\ꢀcZVgꢀi]ZꢀWaVYZ#ꢀ

I]ZꢀVc\aZYꢀZcYhꢀVcYꢀ[aZm^W^a^inꢀd[ꢀi]Zꢀ[^c\ZghꢀVaadlꢀ

i]Zꢀldg`e^ZXZꢀidꢀbdkZꢀ^cꢀdcanꢀdcZꢀY^gZXi^dc#

3.ꢀ BV`ZꢀVꢀhZg^Zhꢀd[ꢀZcYꢀXjihꢀl^i]ꢀi]Zꢀ\gV^cꢀ⁽¿-ꢅ¶

)ꢅꢀVeVgiꢀVcYꢀ'ꢅ¶(ꢅꢀadc\!ꢀVhꢀh]dlcꢀ^cꢀFigure

90 ꢁ6ꢂ#ꢀ6aiZgcVi^kZan!ꢀhiVgiꢀXjihꢀViꢀ'ꢅ"(ꢅꢀYZZe!ꢀ

i]Zcꢀ bV`Zꢀ i]Zbꢀ egd\gZhh^kZanꢀ YZZeZg!ꢀ Vhꢀ

h]dlcꢀ^cꢀFigure 90 ꢁ7ꢂ#

Making a Featherboard

&%ꢅꢀꢁB^c^bjbꢂ

(%•

I]^hꢀ hjW"hZXi^dcꢀ XdkZghꢀ i]Zꢀ ildꢀ WVh^Xꢀ ineZhꢀ d[ꢀ

[ZVi]ZgWdVgYh/ꢀ&ꢂꢀI]dhZꢀhZXjgZYꢀWnꢀXaVbehꢀidꢀi]Zꢀ

iVWaZꢀdgꢀ[ZcXZ!ꢀdgꢀ'ꢂꢀi]dhZꢀhZXjgZYꢀWnꢀVꢀlddYꢀgjc"

cZgꢀi]Viꢀbdjcihꢀ^cꢀi]ZꢀiVWaZꢀhVlꢀb^iZgꢀhadi#

@Zg[

⁽¿_-ꢅ

^&¿_&+ꢅ"^&¿_-ꢅ

'ꢅ"(ꢅ

Material Needed for Featherboard Mounted

with Clamps

>c^i^Vaꢀ8ji

=VgYlddYꢀ⁽¿)ꢅꢀmꢀ(ꢅ¶+ꢅꢀmꢀ&%ꢅꢀmꢀ'-ꢅꢀ#######################&

'ꢅ"(ꢅ

@Zg[

^&¿_&+ꢅ"^&¿_-ꢅ

⁽¿_-ꢅ

Material Needed for Featherboard Mounted in

Miter Slot

=VgYlddYꢀ⁽¿)ꢅꢀmꢀ(ꢅ¶+ꢅꢀmꢀ&%ꢅ"'-ꢅ##########################&

=VgYlddYꢀ⁽¿-ꢅꢀmꢀꢁB^iZgꢀHadiꢀL^Yi]ꢂꢀmꢀ*ꢅAꢀꢀ###########&ꢀ

L^c\ꢀCjiꢀ^&$)ꢅ"'%ꢀ##################################################&

;aViꢀ=ZVYꢀHXgZlꢀ^&¿)ꢅ"'%ꢀmꢀ'ꢅꢀ###############################&

;aViꢀLVh]Zgꢀ^&¿)ꢅ"'%##############################################&

Egd\gZhh^kZan

ꢀAdc\Zgꢀ8jih

Figure 90.ꢀEViiZgchꢀ[dgꢀ[ZVi]ZgWdVgYhꢀ

ꢁideꢀk^Zlꢀh]dlcꢂ#

IMPORTANT:ꢀ 8jihꢀ bVYZꢀ VXgdhhꢀ i]Zꢀ \gV^cꢀ l^aaꢀ

gZhjaiꢀ ^cꢀ lZV`ꢀ [^c\Zghꢀ i]Viꢀ ZVh^anꢀ WgZV`ꢀ l]Zcꢀ

[aZmZY#ꢀL]ZcꢀbVYZꢀXdggZXian!ꢀi]Zꢀ[^c\Zghꢀh]djaYꢀ

l^i]hiVcYꢀ[aZm^c\ꢀ[gdbꢀbdYZgViZꢀegZhhjgZ#ꢀIdꢀiZhiꢀ

i]Zꢀ[^c\Zgꢀ[aZm^W^a^in!ꢀejh]ꢀ[^gbanꢀdcꢀi]ZꢀZcYhꢀl^i]ꢀ

ndjgꢀ i]jbW#ꢀ >[ꢀ i]Zꢀ [^c\Zghꢀ Ydꢀ cdiꢀ [aZm!ꢀ i]Znꢀ VgZꢀ

a^`Zanꢀiddꢀi]^X`ꢀꢁi]ZꢀXjihꢀVgZꢀiddꢀ[VgꢀVeVgiꢂ#

To make a featherboard:

1.ꢀ 8jiꢀVꢀ]VgYlddYꢀWdVgYꢀVeegdm^bViZanꢀ⁽¿)ꢅꢀi]^X`ꢀ

idꢀ h^oZ#ꢀ I]Zꢀ aZc\i]ꢀ VcYꢀ l^Yi]ꢀ d[ꢀ i]Zꢀ WdVgYꢀ

XVcꢀ kVgnꢀ VXXdgY^c\ꢀ idꢀ ndjgꢀ YZh^\c#ꢀ Bdhiꢀ

[ZVi]ZgWdVgYhꢀ VgZꢀ &%ꢅ¶'-ꢅꢀ adc\ꢀ VcYꢀ (ꢅ¶+ꢅꢀ

l^YZ#ꢀBV`ZꢀhjgZꢀi]ZꢀlddYꢀ\gV^cꢀgjchꢀeVgVa"

aZaꢀl^i]ꢀi]ZꢀaZc\i]ꢀd[ꢀi]Zꢀ[ZVi]ZgWdVgY!ꢀhdꢀi]Zꢀ

[^c\Zghꢀ ndjꢀ l^aaꢀ XgZViZꢀ ^cꢀ Step 3ꢀ l^aaꢀ WZcYꢀ

l^i]djiꢀWgZV`^c\#

NOTICE

Only Steps 1–3 are required to make a

clamp-mounted featherboard. Refer to Page

52 for instructions on clamping.

2.ꢀ 8jiꢀVꢀ(%§ꢀVc\aZꢀViꢀdcZꢀZcYꢀd[ꢀi]ZꢀWdVgY#

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4.ꢀ Gdjiꢀ Vꢀ ^&¿)ꢅ¶⁽¿-ꢅꢀ l^YZꢀ hadiꢀ )ꢅ¶*ꢅꢀ adc\ꢀ ^cꢀ i]Zꢀ

ldg`e^ZXZꢀVcYꢀ&ꢅ¶'ꢅꢀ[gdbꢀi]Zꢀh]dgiꢀZcYꢀd[ꢀi]Zꢀ

[ZVi]ZgWdVgYꢀꢁhZZꢀFigure 91ꢂ#

6.ꢀ 9g^aaꢀVꢀ^&¿)ꢅꢀ]daZꢀ^cꢀi]ZꢀXZciZgꢀd[ꢀi]ZꢀWVg!ꢀi]Zcꢀ

XdjciZgh^c`ꢀi]ZꢀWdiidbꢀidꢀ[^iꢀVꢀ^&¿)ꢅ"'%ꢀ[aViꢀ]ZVYꢀ

hXgZl#ꢀ

7.ꢀ BVg`ꢀVꢀ)ꢅꢀa^cZꢀi]gdj\]ꢀi]ZꢀXZciZgꢀd[ꢀi]ZꢀXdjc"

iZghjc`ꢀ]daZ!ꢀi]ZcꢀjhZꢀVꢀ_^\ꢀhVlꢀl^i]ꢀVꢀcVggdlꢀ

WaVYZꢀidꢀXjiꢀ^iꢀdji#

^&$₎ꢅ"⁽$_-ꢅꢀHadi

&ꢅ"'ꢅ

8.ꢀ 6hhZbWaZꢀ i]Zꢀ b^iZgꢀ WVgꢀ VcYꢀ [ZVi]ZgWdVgYꢀ

l^i]ꢀVꢀ^&¿)ꢅ"'%ꢀmꢀ[aViꢀ]ZVYꢀhXgZl!ꢀ[aViꢀlVh]Zg!ꢀ

VcYꢀ Vꢀ l^c\ꢀ cjiꢀ dgꢀ Vꢀ hiVgꢀ `cdWꢀ ꢁhZZꢀ Figure

93ꢂ#ꢀ 8dc\gVijaVi^dchꢆꢀ Ndjgꢀ [ZVi]ZgWdVgYꢀ ^hꢀ

XdbeaZiZ#

)ꢅ"*ꢅ

Figure 91.ꢀHadiꢀgdjiZYꢀ^cꢀ[ZVi]ZgWdVgY#

5.ꢀ 8jiꢀVꢀb^iZgꢀWVgꢀi]Viꢀl^aaꢀ[^iꢀ^cꢀi]ZꢀiVWaZꢀb^iZgꢀ

hadiꢀ Veegdm^bViZanꢀ *ꢅꢀ adc\!ꢀ Vhꢀ h]dlcꢀ ^cꢀ

Figure 92#ꢀ

ꢁH^YZꢀK^Zlꢂ

L^c\ꢀCji

;aViꢀLVh]Zg

;ZVi]ZgWdVgY

ꢀ

Tip: Consider making the miter bar longer for

larger featherboards—approximately half the

length of the total featherboard—to support

the force applied to the featherboard during

use.

B^iZgꢀ7Vg

;aViꢀ=ZVYꢀHXgZl

Figure 93.ꢀ6hhZbWa^c\ꢀb^iZgꢀhadiꢀ[ZVi]ZgWdVgYꢀ

XdbedcZcih#

ꢁIdeꢀK^Zlꢂ

⁽$_-ꢅ

ꢁH^YZꢀK^Zlꢂ

*ꢅ

Note:ꢀThe routed slot, countersink hole, and

the flat head screw are essential for the miter

bar to clamp into the miter slot. When the

wing nut is tightened, it will draw the flat head

screw upward into the countersunk hole. This

will spread the sides of the miter bar and

force them into the walls of the miter slot,

locking the featherboard in place.

^&$₎ꢅꢀ=daZ

*ꢅ

8djciZgh^c`ꢀdcꢀ7diidb

ꢀ)ꢅꢀHadi

Figure 92.ꢀB^iZgꢀWVgꢀeViiZgc#

Tip:ꢀThe length of the flat head screw depends

on the thickness of the featherboard—though

1¹⁄2" to 2" lengths usually work.

Cdl!ꢀegdXZZYꢀidꢀMounting Featherboard in

Miter SlotꢀdcꢀPage 52#

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Mounting Featherboards w/Clamps

1.ꢀ AdlZgꢀi]ZꢀhVlꢀWaVYZ!ꢀi]ZcꢀVY_jhiꢀi]Zꢀ[ZcXZꢀidꢀ

Mounting Featherboard in Miter Slot

1.ꢀ AdlZgꢀi]ZꢀhVlꢀWaVYZ!ꢀi]ZcꢀVY_jhiꢀi]Zꢀ[ZcXZꢀidꢀ

i]ZꢀYZh^gZYꢀl^Yi]ꢀVcYꢀhZXjgZꢀ^i#

2.ꢀ EaVXZꢀi]Zꢀldg`e^ZXZꢀV\V^chiꢀi]Zꢀ[ZcXZ!ꢀbV`"

2.ꢀ EaVXZꢀi]Zꢀldg`e^ZXZꢀZkZcanꢀV\V^chiꢀi]Zꢀ[ZcXZ!ꢀ

^c\ꢀhjgZꢀ^iꢀ^hꢀ&ꢅꢀ^cꢀ[gdciꢀd[ꢀi]ZꢀWaVYZ#

bV`^c\ꢀhjgZꢀ^iꢀ^hꢀ&ꢅꢀ^cꢀ[gdciꢀd[ꢀi]ZꢀWaVYZ#

3.ꢀ EaVXZꢀVꢀ[ZVi]ZgWdVgYꢀdcꢀi]ZꢀiVWaZꢀVlVnꢀ[gdbꢀ

i]Zꢀ WaVYZꢀ hdꢀ Vaaꢀ [^c\Zghꢀ ed^ciꢀ [dglVgYꢀ VcYꢀ

XdciVXiꢀi]Zꢀldg`e^ZXZꢀꢁhZZꢀFigure 94ꢂ#

3.ꢀ Ha^YZꢀi]Zꢀ[ZVi]ZgWdVgYꢀb^iZgꢀWVgꢀ^cidꢀi]Zꢀb^iZgꢀ

hadi!ꢀbV`^c\ꢀhjgZꢀi]Zꢀ[^c\Zghꢀed^ciꢀidlVgYꢀi]Zꢀ

WaVYZ!ꢀVhꢀh]dlcꢀ^cꢀFigure 95#

;ZcXZꢀ;ZVi]ZgWdVgY

8aVbe

7aVYZ

;ZVi]ZgWdVgY

8aVbe

IVWaZꢀ

;ZVi]ZgWdVgYꢀ

Ldg`e^ZXZ

Figure 94.ꢀ:mVbeaZꢀd[ꢀ[ZVi]ZgWdVgYhꢀhZXjgZYꢀ

Figure 95.ꢀ;ZVi]ZgWdVgYꢀ^chiVaaZYꢀ^cꢀb^iZgꢀhadiꢀ

l^i]ꢀXaVbeh#

VcYꢀhjeedgi^c\ꢀldg`e^ZXZꢀ[dgꢀg^ee^c\ꢀXji#

4.ꢀ HZXjgZꢀ i]Zꢀ [ZVi]ZgWdVgYꢀ idꢀ i]Zꢀ iVWaZꢀ l^i]ꢀ Vꢀ

4.ꢀ Edh^i^dcꢀ i]Zꢀ [^c\ZgZYꢀ ZY\Zꢀ d[ꢀ i]Zꢀ [ZVi]Zg"

WdVgYꢀV\V^chiꢀi]ZꢀZY\Zꢀd[ꢀi]Zꢀldg`e^ZXZ!ꢀhdꢀ

i]ViꢀVaaꢀd[ꢀi]Zꢀ[^c\ZghꢀXdciVXiꢀi]Zꢀldg`e^ZXZ#ꢀ

Ha^YZꢀi]Zꢀ[ZVi]ZgWdVgYꢀidlVgYꢀi]ZꢀWaVYZꢀjci^aꢀ

i]Zꢀ[^ghiꢀ[^c\Zgꢀ^hꢀcZVganꢀZkZcꢀl^i]ꢀi]ZꢀZcYꢀd[ꢀ

i]Zꢀldg`e^ZXZ!ꢀl]^X]ꢀh]djaYꢀWZꢀ&ꢅꢀVlVnꢀ[gdbꢀ

i]ZꢀWaVYZ#

XaVbe#

5.ꢀ 8]ZX`ꢀ i]Zꢀ [ZVi]ZgWdVgYꢀ Wnꢀ ejh]^c\ꢀ ^iꢀ l^i]ꢀ

ndjgꢀi]jbWꢀidꢀZchjgZꢀ^iꢀ^hꢀhZXjgZ#ꢀ

·ꢀ>[ꢀ i]Zꢀ [ZVi]ZgWdVgYꢀ bdkZh!ꢀ i^\]iZcꢀ i]Zꢀ

XaVbeꢀbdgZ#

5.ꢀ 9djWaZꢀX]ZX`ꢀi]Zꢀldg`e^ZXZꢀVcYꢀi]Zꢀ[ZVi]Zg"

WdVgYꢀidꢀZchjgZꢀi]ZnꢀVgZꢀegdeZganꢀedh^i^dcZYꢀ

Vhꢀ YZhXg^WZYꢀ ^cꢀ Step 4#ꢀ I]Zcꢀ hZXjgZꢀ i]Zꢀ

[ZVi]ZgWdVgYꢀidꢀi]ZꢀiVWaZ#ꢀ8]ZX`ꢀi]Zꢀ[ZVi]Zg"

WdVgYꢀWnꢀ]VcYꢀidꢀbV`ZꢀhjgZꢀ^iꢀ^hꢀi^\]i#

6.ꢀ Bdjciꢀ Vꢀ hZXdcYꢀ [ZVi]ZgWdVgYꢀ idꢀ i]Zꢀ [ZcXZꢀ

l^i]ꢀ Vcdi]Zgꢀ XaVbeꢀ ꢁhZZꢀ Figure 94ꢂ!ꢀ i]Zcꢀ

gZeZViꢀStep 5ꢀidꢀZchjgZꢀ^iꢀ^hꢀhZXjgZ#

Note: The featherboard should be placed

firmly enough against the workpiece to keep

it against the fence but not so tight that it is

difficult to feed the workpiece.

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Supporting:ꢀ6ꢀhZXdcYꢀejh]ꢀhi^X`ꢀXVcꢀWZꢀjhZYꢀidꢀ

`ZZeꢀi]Zꢀldg`e^ZXZꢀ[^gbanꢀV\V^chiꢀi]Zꢀ[ZcXZꢀl]^aZꢀ

Xjii^c\#ꢀL]Zcꢀjh^c\ꢀVꢀejh]ꢀhi^X`ꢀ^cꢀi]^hꢀbVccZg!ꢀ

dcanꢀVeeanꢀegZhhjgZꢀWZ[dgZꢀi]ZꢀWaVYZ0ꢀdi]Zgl^hZ!ꢀ

ejh]^c\ꢀ i]Zꢀ ldg`e^ZXZꢀ V\V^chiꢀ dgꢀ WZ]^cYꢀ i]Zꢀ

WaVYZꢀl^aaꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀ`^X`WVX`ꢀꢁhZZꢀꢅEjh]ꢀ

Hi^X`ꢀEgd]^W^i^dcꢀOdcZꢅꢀ^cꢀi]ZꢀFigure WZadlꢂ#

Push Sticks

L]ZcꢀjhZYꢀXdggZXian!ꢀejh]ꢀhi^X`hꢀgZYjXZꢀi]Zꢀg^h`ꢀ

d[ꢀ^c_jgnꢀWnꢀ`ZZe^c\ꢀ]VcYhꢀVlVnꢀ[gdbꢀi]ZꢀWaVYZꢀ

l]^aZꢀXjii^c\#ꢀ>cꢀi]ZꢀZkZciꢀd[ꢀVcꢀVXX^YZci!ꢀVꢀejh]ꢀ

hi^X`ꢀ XVcꢀ Vahdꢀ VWhdgWꢀ YVbV\Zꢀ i]Viꢀ ldjaYꢀ ]VkZꢀ

di]Zgl^hZꢀ]VeeZcZYꢀidꢀ]VcYhꢀdgꢀ[^c\Zgh#

Push Stick

Prohibition

Using a Push Stick

Zone

HidgZꢀEjh]ꢀ

JhZꢀ ejh]ꢀ hi^X`hꢀ l]ZcZkZgꢀ ndjgꢀ ]VcYhꢀ l^aaꢀ \Ziꢀ

l^i]^cꢀ&'ꢅꢀd[ꢀi]ZꢀWaVYZ#ꢀIdꢀbV^ciV^cꢀXdcigdaꢀl]Zcꢀ

Xjii^c\ꢀaVg\Zꢀldg`e^ZXZh!ꢀhiVgiꢀi]ZꢀXjiꢀWnꢀ[ZZY^c\ꢀ

l^i]ꢀ ndjgꢀ ]VcYhꢀ i]Zcꢀ jhZꢀ ejh]ꢀ hi^X`hꢀ idꢀ [^c^h]ꢀ

i]ZꢀXji!ꢀhdꢀndjgꢀ]VcYhꢀVgZꢀcdiꢀdcꢀi]ZꢀZcYꢀd[ꢀi]Zꢀ

ldg`e^ZXZꢀVhꢀ^iꢀeVhhZhꢀi]gdj\]ꢀi]ZꢀWaVYZ#

Hi^X`ꢀ=ZgZꢀ

[dgꢀ:Vhnꢀ

6XXZhhꢀ

Ejh]ꢀHi^X`

Supporting

7aVYZ

EVi]

Ejh]ꢀHi^X`

Feeding: EaVXZꢀ i]Zꢀ cdiX]ZYꢀ ZcYꢀ d[ꢀ i]Zꢀ ejh]ꢀ

hi^X`ꢀV\V^chiꢀi]ZꢀZcYꢀd[ꢀi]Zꢀldg`e^ZXZꢀꢁhZZꢀ^chZiꢀ

FigureꢀWZadlꢂ!ꢀVcYꢀbdkZꢀi]Zꢀldg`e^ZXZꢀ^cidꢀi]Zꢀ

WaVYZꢀ l^i]ꢀ hiZVYnꢀ YdlclVgYꢀ VcYꢀ [dglVgYꢀ egZh"

hjgZ#

Feeding

Figure 96.ꢀJh^c\ꢀejh]ꢀhi^X`hꢀidꢀg^eꢀcVggdlꢀhidX`#

Making a Push Stick

JhZꢀi]^hꢀiZbeaViZꢀidꢀbV`Zꢀ

ndjgꢀdlcꢀejh]ꢀhi^X`#

Figure 97.ꢀH^YZꢀk^Zlꢀd[ꢀVꢀejh]ꢀhi^X`ꢀ^c"jhZ#

SIZING: Ejh]ꢀhi^X`ꢀ

(

bjhiꢀWZꢀViꢀaZVhiꢀ&*

ꢀ

¿)ꢅꢀ

8jiꢀ]ZgZꢀid

(

adc\#ꢀJhZꢀ ¿'ꢅ¶ ¿)ꢅꢀi]^X`ꢀ

bViZg^Va#

ejh]ꢀ ¿)ꢅꢀhidX`

8jiꢀ]ZgZꢀidꢀejh]ꢀ ¿'ꢅꢀhidX`

CdiX]ꢀidꢀ]Zaeꢀ

CdiX]ꢀ[dgꢀeaVX^c\ꢀdcꢀ

XdgcZghꢀd[ꢀldg`e^ZXZh

egZkZciꢀ]VcYꢀ

[gdbꢀha^ee^c\

MATERIAL: DcanꢀjhZꢀ

]VgYlddY!ꢀhijgYnꢀeanlddY!ꢀ

dgꢀ]^\]"YZch^inꢀeaVhi^X#ꢀ9dꢀ

cdiꢀjhZꢀhd[ilddYꢀi]ViꢀbVnꢀ

WgZV`ꢀjcYZgꢀegZhhjgZꢀdgꢀ

SANDING: HVcYꢀ

ZY\ZhꢀidꢀgZbdkZꢀ

gdj\]ꢀZY\ZhꢀVcYꢀ

^cXgZVhZꢀXdb[dgi#

bZiVaꢀi]ViꢀXVcꢀWgZV`ꢀiZZi]ꢀ

⁄2" Grid

[gdbꢀi]ZꢀWaVYZꢆ

Figureꢀ98#ꢀIZbeaViZꢀ[dgꢀVꢀWVh^Xꢀh]de"bVYZꢀejh]ꢀhi^X`ꢀꢁcdiꢀh]dlcꢀViꢀVXijVaꢀh^oZꢂ#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

"*("

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I]ZꢀcdiX]ZYꢀZcYꢀd[ꢀi]Zꢀejh]ꢀWadX`ꢀ^hꢀi]ZcꢀjhZYꢀ

idꢀejh]ꢀi]Zꢀldg`e^ZXZꢀi]ZꢀgZhiꢀd[ꢀi]ZꢀlVnꢀi]gdj\]ꢀ

i]Zꢀ Xji!ꢀ `ZZe^c\ꢀ i]Zꢀ deZgVidgꢇhꢀ ]VcYhꢀ Viꢀ Vꢀ hV[Zꢀ

Y^hiVcXZꢀ [gdbꢀ i]Zꢀ WaVYZ#ꢀ 6ꢀ ejh]ꢀ hi^X`ꢀ ^hꢀ d[iZcꢀ

jhZYꢀViꢀi]ZꢀhVbZꢀi^bZꢀ^cꢀi]Zꢀdi]Zgꢀ]VcYꢀidꢀhje"

edgiꢀi]Zꢀldg`e^ZXZꢀYjg^c\ꢀi]ZꢀXjiꢀꢁhZZꢀꢅJh^c\ꢀVꢀ

Ejh]ꢀHi^X`ꢅꢀdcꢀegZk^djhꢀeV\Zꢂ#

Push Blocks

L]Zcꢀ jhZYꢀ XdggZXian!ꢀ Vꢀ ejh]ꢀ WadX`ꢀ gZYjXZhꢀ i]Zꢀ

g^h`ꢀ d[ꢀ ^c_jgnꢀ Wnꢀ `ZZe^c\ꢀ ]VcYhꢀ VlVnꢀ [gdbꢀ i]Zꢀ

WaVYZꢀl]^aZꢀXjii^c\#ꢀ>cꢀi]ZꢀZkZciꢀd[ꢀVcꢀVXX^YZci!ꢀ

Vꢀejh]ꢀWadX`ꢀd[iZcꢀiV`Zhꢀi]ZꢀYVbV\Zꢀi]ViꢀldjaYꢀ

]VkZꢀdi]Zgl^hZꢀ]VeeZcZYꢀidꢀ]VcYhꢀdgꢀ[^c\Zgh#

Push Stick

Prohibition

Zone

Using a Push Block

6ꢀejh]ꢀWadX`ꢀXVcꢀWZꢀjhZYꢀ^cꢀeaVXZꢀd[ꢀdgꢀ^cꢀVYY^"

i^dcꢀidꢀVꢀejh]ꢀhi^X`ꢀ[dgꢀ[ZZY^c\ꢀldg`e^ZXZhꢀ^cidꢀi]Zꢀ

WaVYZ#ꢀ9jZꢀidꢀi]Z^gꢀYZh^\c!ꢀejh]ꢀWadX`hꢀVaadlꢀi]Zꢀ

deZgVidgꢀidꢀVeeanꢀ[^gbꢀYdlclVgYꢀegZhhjgZꢀdcꢀi]Zꢀ

ldg`e^ZXZꢀ i]Viꢀ XdjaYꢀ cdiꢀ di]Zgl^hZꢀ WZꢀ VX]^ZkZYꢀ

l^i]ꢀVꢀejh]ꢀhi^X`#

Ejh]ꢀHi^X`

Supporting

7aVYZ

Ejh]

EVi]

I]Zꢀejh]ꢀWadX`ꢀYZh^\cꢀdcꢀi]^hꢀeV\ZꢀXVcꢀWZꢀjhZYꢀ

^cꢀ ildꢀ Y^[[ZgZciꢀ lVnhꢀ ꢁhZZꢀ ^chZiꢀ Figureꢀ WZadlꢂ#ꢀ

Ine^XVaan!ꢀ i]Zꢀ Wdiidbꢀ d[ꢀ i]Zꢀ ejh]ꢀ WadX`ꢀ ^hꢀ jhZYꢀ

jci^aꢀi]ZꢀZcYꢀd[ꢀi]Zꢀldg`e^ZXZꢀgZVX]Zhꢀi]ZꢀWaVYZ#

7adX`

Feeding

Figure 100.ꢀJh^c\ꢀVꢀejh]ꢀWadX`ꢀVcYꢀejh]ꢀhi^X`ꢀ

idꢀbV`ZꢀVꢀg^eꢀXji#ꢀ

CAUTION: 7diidbꢀ

d[ꢀ]VcYaZꢀbjhiꢀWZꢀ

ViꢀaZVhiꢀ)ꢅꢀVWdkZꢀ

Wdiidbꢀd[ꢀejh]ꢀ

WadX`ꢀidꢀ`ZZeꢀ

Making a Push Block

JhZꢀi]^hꢀiZbeaViZꢀidꢀbV`Zꢀndjgꢀdlcꢀejh]ꢀWadX`#

]VcYꢀVlVnꢀ

[gdbꢀWaVYZ#

=VcYaZꢀ[dgꢀ

[^gbꢀ\g^e

Figure 99#ꢀH^YZꢀk^Zlꢀd[ꢀVꢀejh]ꢀWadX`ꢀ^cꢀjhZ#

BV`Zꢀejh]ꢀWadX`ꢀl^i]

(

'ꢅ¶ ¿)ꢅꢀi]^X`ꢀbViZg^Va

CdiX]ꢀ[dgꢀjhZ

VhꢀVꢀejh]ꢀhi^X`

)ꢅꢀ

CAUTION: DcanꢀjhZꢀ]VgYlddY!ꢀhijgYnꢀeanlddY!ꢀ

dgꢀ]^\]"YZch^inꢀeaVhi^X#ꢀ9dꢀcdiꢀjhZꢀhd[ilddYꢀi]Viꢀ

bVnꢀWgZV`ꢀjcYZgꢀegZhhjgZꢀdgꢀbZiVaꢀi]ViꢀXVcꢀWgZV`ꢀ

iZZi]ꢀ[gdbꢀi]ZꢀWaVYZꢆ

^&$₎ꢅ¶^&$_'ꢅ

A^eꢀ[dgꢀejh]^c\ꢀldg`e^ZXZ

⁄2" Grid

.ꢅꢊ&%ꢅꢀB^c^bjbꢀAZc\i]

Figure 101#ꢀIZbeaViZꢀ[dgꢀVꢀh]de"bVYZꢀejh]ꢀWadX`ꢀꢁh]dlcꢀViꢀ*%ꢈꢀd[ꢀ[jaaꢀh^oZꢂ#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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Note:ꢀWe recommend cutting the hardwood

board oversize, then jointing and planing it

to the correct size to make sure the board

is square and flat. Only use furniture grade

plywood or kiln dried hardwood to prevent

warping.

Narrow-Rip Auxiliary

Fence & Push Block

I]ZgZꢀVgZꢀYZh^\chꢀ[dgꢀ]jcYgZYhꢀd[ꢀheZX^Vainꢀ_^\hꢀ

i]ViꢀXVcꢀWZꢀ[djcYꢀ^cꢀWdd`h!ꢀigVYZꢀbV\Vo^cZh!ꢀVcYꢀ

dcꢀ i]Zꢀ ^ciZgcZi#ꢀ I]ZhZꢀ ineZhꢀ d[ꢀ _^\hꢀ XVcꢀ \gZVianꢀ

^begdkZꢀi]ZꢀhV[ZinꢀVcYꢀXdch^hiZciXnꢀd[ꢀXjih#ꢀI]Znꢀ

VgZꢀ eVgi^XjaVganꢀ jhZ[jaꢀ Yjg^c\ꢀ egdYjXi^dcꢀ gjchꢀ

l]ZcꢀYdoZchꢀdgꢀ]jcYgZYhꢀd[ꢀi]ZꢀhVbZꢀineZꢀd[ꢀXjiꢀ

cZZYꢀidꢀWZꢀbVYZ#

2.ꢀ EgZ"Yg^aaꢀVcYꢀXdjciZgh^c`ꢀZ^\]iꢀe^adiꢀ]daZhꢀ⁽¿-ꢅꢀ

[gdbꢀ i]Zꢀ Wdiidbꢀ d[ꢀ i]Zꢀ (ꢅꢀ l^YZꢀ WdVgY!ꢀ i]Zcꢀ

hZXjgZꢀ i]Zꢀ WdVgYhꢀ id\Zi]Zgꢀ l^i]ꢀ Z^\]iꢀ ꢃ-ꢀ mꢀ

&^&¿)ꢅꢀlddYꢀhXgZlh!ꢀVhꢀh]dlcꢀ^cꢀFigure 103#

⁽¿)ꢅꢀ=VgYlddY

⁽¿)ꢅꢀEanlddY

ꢃ-ꢀmꢀ& ¿'ꢅ

LddYꢀHXgZl

I]Zꢀ cVggdl"g^eꢀ Vjm^a^Vganꢀ [ZcXZꢀ VcYꢀ ejh]ꢀ WadX`ꢀ

hnhiZbꢀ h]dlcꢀ ^cꢀ i]^hꢀ hZXi^dcꢀ ^hꢀ Vcꢀ ZmVbeaZꢀ d[ꢀ

VꢀheZX^Vainꢀ_^\ꢀi]ViꢀXVcꢀWZꢀbVYZꢀidꢀ^cXgZVhZꢀi]Zꢀ

hV[Zinꢀd[ꢀkZgnꢀcVggdlꢀg^eꢀXjih#

Material Needed for Narrow Rip Auxiliary

Fence & Push Block

=VgYlddYꢀ⁽¿)ꢅꢀmꢀ(ꢅꢀmꢀAZc\i]ꢀd[ꢀ;ZcXZꢀ################&

EanlddYꢀ⁽¿)ꢅꢀmꢀ*^&¿)ꢅꢀmꢀAZc\i]ꢀd[ꢀ;ZcXZꢀ################&

LddYꢀHXgZlhꢀꢃ-ꢀmꢀ&^&¿'ꢅꢀ######################################-

8dbeaZiZY

;ZcXZ

Figure 103.ꢀAdXVi^dcꢀd[ꢀe^adiꢀ]daZh#

Material Needed for Push Block

3.ꢀ Jh^c\ꢀi]Zꢀ⁽¿)ꢅꢀbViZg^VaꢀndjꢀjhZYꢀ^cꢀi]ZꢀegZk^"

djhꢀhiZeh!ꢀXjiꢀdjiꢀe^ZXZhꢀ[dgꢀi]Zꢀejh]ꢀWadX`ꢀ

eZgꢀi]ZꢀY^bZch^dchꢀh]dlcꢀ^cꢀFigure 1040ꢀ[dgꢀ

i]Zꢀ]VcYaZ!ꢀXjiꢀVꢀe^ZXZꢀ&%ꢅꢀadc\ꢀWnꢀ*ꢅ¶.ꢅꢀ]^\]ꢀ

VcYꢀh]VeZꢀ^iꢀVhꢀYZh^gZYꢀidꢀ[^iꢀndjgꢀ]VcY#

=VgYlddYꢀdgꢀEanlddYꢀ⁽¿)ꢅꢀmꢀ&*ꢅꢀmꢀ*^*¿-ꢅꢀ###############&

=VgYlddYꢀdgꢀEanlddYꢀ⁽¿)ꢅꢀmꢀ&%ꢅꢀmꢀ*ꢅ¶.ꢅꢀꢀ############&ꢀ

8nVcdVXgnaViZꢀLddYꢀ<ajZꢀ#########################KVg^Zh

LddYꢀHXgZlhꢀꢃ-ꢀmꢀ&^&¿'ꢅꢀ######################6hꢀCZZYZY

Making a Narrow-Rip Push Block for

an Auxiliary Fence

* ꢅ

^*¿-

ꢀ

1. 8jiꢀVꢀe^ZXZꢀd[ꢀ⁽¿)ꢅꢀi]^X`ꢀeanlddYꢀ*ꢀ¿)ꢅꢀl^YZꢀVcYꢀ

&*ꢅ

Vhꢀadc\ꢀVhꢀndjgꢀiVWaZꢀhVlꢀ[ZcXZ0ꢀXjiꢀVꢀe^ZXZꢀ

d[ꢀ⁽¿)ꢅꢀi]^X`ꢀ]VgYlddYꢀ(ꢅꢀl^YZꢀVcYꢀVhꢀadc\ꢀVhꢀ

ndjgꢀ iVWaZꢀ hVlꢀ [ZcXZ!ꢀ Vhꢀ h]dlcꢀ ^cꢀ Figure

102.

=VcYaZ

A^e

ꢀ

^&¿'

ꢅ

ꢀ

⁽¿-

ꢅ

* ꢅ

^&¿)

ꢀ

^*¿-

ꢅ

&' ꢅ

^&¿'

ꢀ

' ꢅ

^&¿'

ꢀ

⁽¿)ꢅꢀ=VgYlddY

ꢀ

⁽¿-

ꢅ

AZc\i]ꢀd[ꢀIVWaZ

⁽¿)ꢅꢀEanlddY

HVlꢀ;ZcXZ

Figure 104.ꢀEjh]ꢀWadX`ꢀY^bZch^dchꢀVcYꢀ

XdchigjXi^dc#

(ꢅ

4.ꢀ 6iiVX]ꢀi]Zꢀ]VcYaZꢀidꢀi]ZꢀWVhZꢀl^i]ꢀꢃ-ꢀmꢀ&^&¿)ꢅꢀ

lddYꢀhXgZlh!ꢀVcYꢀViiVX]ꢀi]Zꢀa^eꢀidꢀi]ZꢀWVhZꢀ

l^i]ꢀXnVcdVXgnaViZꢀineZꢀlddYꢀ\ajZ#

AZc\i]ꢀd[ꢀIVWaZ

HVlꢀ;ZcXZ

*^&¿)ꢅ

Figure 102.ꢀ6jm^a^Vgnꢀ[ZcXZꢀY^bZch^dch#

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

"**"

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3.ꢀ EaVXZꢀi]Zꢀldg`e^ZXZꢀ&ꢅꢀWZ]^cYꢀi]ZꢀWaVYZꢀVcYꢀ

ZkZcanꢀ V\V^chiꢀ i]Zꢀ iVWaZꢀ VcYꢀ i]Zꢀ Vjm^a^Vgnꢀ

[ZcXZ#

Using the Auxiliary Fence and Push

Block

1.ꢀ EaVXZꢀ i]Zꢀ Vjm^a^Vgnꢀ [ZcXZꢀ dcꢀ i]Zꢀ iVWaZꢀ VcYꢀ

XaVbeꢀ^iꢀidꢀi]Zꢀ[ZcXZꢀViꢀWdi]ꢀZcYh!ꢀi]ZcꢀVY_jhiꢀ

i]ZꢀY^hiVcXZꢀWZilZZcꢀi]ZꢀVjm^a^Vgnꢀ[ZcXZꢀVcYꢀ

i]Zꢀ WaVYZ·i]^hꢀ YZiZgb^cZhꢀ ]dlꢀ l^YZꢀ i]Zꢀ

ldg`e^ZXZꢀl^aaꢀWZꢀg^eeZYꢀꢁhZZꢀFigure 105ꢂ#

6jm^aa^Vgnꢀ;ZcXZ

7aVYZ

Ldg`e^ZXZ

Ejh]ꢀHi^X`

[dgꢀH^YZꢀ

Hjeedgi

6jm^aa^Vgnꢀ;ZcXZ

7aVYZ

Ejh]ꢀ

7adX`

7aVYZꢀEVi]

Figure 106.ꢀEjh]ꢀWadX`ꢀ^cꢀedh^i^dcꢀidꢀejh]ꢀ

Ldg`e^ZXZꢀ

8jii^c\ꢀL^Yi]

ldg`e^ZXZꢀi]gdj\]ꢀWaVYZ#

4. Ijgcꢀ i]Zꢀ hVlꢀ ON!ꢀ i]Zcꢀ WZ\^cꢀ g^ee^c\ꢀ i]Zꢀ

ldg`e^ZXZꢀ jh^c\ꢀ Vꢀ ejh]ꢀ hi^X`ꢀ [dgꢀ h^YZꢀ hje"

edgi#ꢀ

Figure 105.ꢀ6Y_jhi^c\ꢀg^ee^c\ꢀY^hiVcXZꢀWZilZZcꢀ

ꢀ

6hꢀ i]Zꢀ ldg`e^ZXZꢀ cZVghꢀ i]Zꢀ ZcYꢀ d[ꢀ i]Zꢀ Xji!ꢀ

eaVXZꢀ i]Zꢀ ejh]ꢀ WadX`ꢀ dcꢀ i]Zꢀ Vjm^a^Vgnꢀ [ZcXZꢀ

l^i]ꢀ i]Zꢀ a^eꢀ Y^gZXianꢀ WZ]^cYꢀ i]Zꢀ ldg`e^ZXZ!ꢀ

i]Zcꢀ gZaZVhZꢀ i]Zꢀ ejh]ꢀ hi^X`ꢀ _jhiꢀ WZ[dgZꢀ ^iꢀ ^hꢀ

ZkZcꢀl^i]ꢀi]ZꢀWaVYZꢀꢁhZZꢀFigure 107ꢂ#

WaVYZꢀVcYꢀVjm^a^Vgnꢀ[ZcXZ#

2.ꢀ >chiVaaꢀ i]Zꢀ WaVYZꢀ \jVgY!ꢀ i]Zcꢀ gZbdkZꢀ i]Zꢀ

hegZVYZgꢀeVlah!ꢀVhꢀZmeaV^cZYꢀdcꢀPage 36!ꢀhdꢀ

i]ZnꢀYdꢀcdiꢀ^ciZg[ZgZꢀl^i]ꢀi]Zꢀejh]ꢀWadX`ꢀa^e#

ꢀ

<j^YZꢀ i]Zꢀ ldg`e^ZXZꢀ i]Zꢀ gZhiꢀ d[ꢀ i]Zꢀ lVnꢀ

i]gdj\]ꢀi]ZꢀXjiꢀl^i]ꢀi]Zꢀejh]ꢀWadX`!ꢀi]ZcꢀgZ"

^chiVaaꢀi]ZꢀeVlahꢀdcꢀi]ZꢀhegZVYZgꢀl]ZcꢀXjii^c\ꢀ

deZgVi^dchꢀVgZꢀ[^c^h]ZY#

Ejh]ꢀ

7adX`

GZaZVhZ

Ejh]ꢀHi^X`

7Z[dgZꢀ7aVYZ

Keep the blade guard installed and in the

down position. Failure to do this could

result in serious personal injury or death.

A^e

7aVYZꢀEVi]

Figureꢀ107#ꢀG^ee^c\ꢀl^i]ꢀejh]ꢀWadX`#

Turn the saw OFF and allow the blade to

come to a complete stop before removing

the cut-off piece. Failure to follow this warn-

ing could result in serious personal injury.

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Outfeed & Support

Tables

Crosscut Sled

6ꢀ XgdhhXjiꢀ haZYꢀ ꢁhZZꢀ Figure 109ꢂꢀ ^hꢀ Vꢀ [VciVhi^Xꢀ

lVnꢀidꢀ^begdkZꢀi]ZꢀhV[ZinꢀVcYꢀVXXjgVXnꢀd[ꢀXgdhh"

Xjii^c\ꢀdcꢀi]ZꢀiVWaZꢀhVl#ꢀBdhiꢀZmeZgiꢀiVWaZꢀhVlꢀ

deZgVidghꢀ jhZꢀ Vꢀ XgdhhXjiꢀ haZYꢀ l]Zcꢀ i]Znꢀ ]VkZꢀ

idꢀXgdhhXjiꢀVꢀaVg\ZꢀkdajbZꢀd[ꢀldg`!ꢀWZXVjhZꢀi]Zꢀ

haZYꢀd[[ZghꢀhjWhiVci^VaꢀegdiZXi^dcꢀV\V^chiꢀ`^X`WVX`ꢀ

l]ZcꢀXgdhhXjii^c\#

DcZꢀ d[ꢀ i]Zꢀ WZhiꢀ VXXZhhdg^Zhꢀ [dgꢀ ^begdk^c\ꢀ i]Zꢀ

hV[Zinꢀ VcYꢀ ZVhZꢀ d[ꢀ jh^c\ꢀ Vꢀ iVWaZꢀ hVlꢀ ^hꢀ h^beanꢀ

eaVX^c\ꢀ Vꢀ aVg\Zꢀ iVWaZꢀ ꢁdji[ZZYꢀ iVWaZꢂꢀ WZ]^cYꢀ i]Zꢀ

hVlꢀ idꢀ XViX]ꢀ i]Zꢀ ldg`e^ZXZꢀ ꢁhZZꢀ Figure 108ꢂ#ꢀ

6YY^i^dcVaan!ꢀ Vcdi]Zgꢀ iVWaZꢀ idꢀ i]Zꢀ aZ[iꢀ d[ꢀ i]Zꢀ

hVlꢀ ꢁhjeedgiꢀ iVWaZꢂꢀ XVcꢀ Vahdꢀ ]Zaeꢀ hjeedgiꢀ aVg\Zꢀ

ldg`e^ZXZhꢀhdꢀi]ZnꢀXVcꢀWZꢀXjiꢀhV[ZanꢀVcYꢀVXXj"

gViZan#

8gdhhXjiꢀ

HaZY

Hjeedgiꢀ

IVWaZ

Dji[ZZYꢀ

IVWaZ

Figure 109. :mVbeaZꢀd[ꢀXgdhhXjiꢀhaZY#

Figure 108.ꢀ:mVbeaZꢀd[ꢀdji[ZZYꢀꢄꢀhjeedgiꢀ

iVWaZh#

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688:HHDG>:H

SECTION 6: AFTERMARKET

ACCESSORIES FROM GRIZZLY

G4173—Baby Power Feeder 110V

G4176—¹⁄4 HP Power Feeder 110V

G4179—¹⁄2 HP Power Feeder 220V

G4181—1 HP Power Feeder 220V

>chiVaa^c\ꢀ Vꢀ edlZgꢀ [ZZYZgꢀ dcꢀ ndjgꢀ iVWaZꢀ hVlꢀ l^aaꢀ

bV`Zꢀ gZeZi^i^kZꢀ Xjihꢀ bjX]ꢀ ZVh^Zgꢀ VcYꢀ hV[Zg#ꢀ

8VcꢀWZꢀ^chiVaaZYꢀdcꢀcZVganꢀVcnꢀiVWaZꢀhVl#ꢀ:Vhnꢀ

idꢀꢀVY_jhiꢀl]ZgZkZgꢀcZZYZY!ꢀ^cXajY^c\ꢀdjiꢀd[ꢀi]Zꢀ

lVnꢀl]ZcꢀcdiꢀcZZYZYꢆꢀ6ꢀbjhiꢀ[dgꢀVcnꢀegdYjXi^dcꢀ

h]de#

Some aftermarket accessories can be

installed on this machine that could cause

it to function improperly, increasing the risk

of serious personal injury. To minimize this

risk, only install accessories recommended

for this machine by Grizzly.

NOTICE

Refer to the newest copy of the Grizzly

Catalog for other accessories available for

this machine.

H8084—Rear Tool Box for G0605X1/G0606X1

H8085—Front Tool Box for G0605X1/G0606X1

BVYZꢀheZX^Vaanꢀidꢀ[^iꢀi]Zꢀ<%+%*M&$<%+%+M&ꢀꢀ

hVlh#ꢀI]ZhZꢀ]ZVkn"YjinꢀiddaꢀWdmZhꢀ[ZVijgZꢀedl"

Figure 111. <)&,.ꢀEdlZgꢀ;ZZYZg#

YZgꢀXdViZYꢀeV^ciꢀVcYꢀWVaaꢀWZVg^c\ꢀha^YZh#ꢀBdYZaꢀ

=-%-)!ꢀ('"Aꢀmꢀ''^&$'"=ꢀmꢀ&*"90ꢀBdYZaꢀ=-%-*!ꢀ

™

G7314Z—Heavy-Duty E:ABꢀ 8AJ Mobile

'*"Aꢀmꢀ''^&$'"=ꢀmꢀ&*"9#

Base

I]^hꢀeViZciZYꢀWVhZꢀ^hꢀi]ZꢀbdhiꢀhiVWaZꢀdcꢀi]ZꢀbVg"

`Ziꢀl^i]ꢀdjig^\\ZgꢀineZꢀhjeedgih#ꢀ6Y_jhihꢀ[gdbꢀ&.ꢅꢀ

mꢀ'%^&¿'ꢅꢀidꢀ'.^&¿'ꢅꢀmꢀ'.^&¿'ꢅ#ꢀ,%%ꢀaW#ꢀXVeVX^in#ꢀLZ^\]hꢀ

),ꢀaWh#

Figure 110. BdYZaꢀ=-%-)!ꢀ=-%-*ꢀIddaꢀ7dmZh#

T21878—Phenolic Dado Insert for G0605X1/

G0606X1/G0696X/G0697X

™

Figure 112. <,(&)OꢀE:ABꢀ8AJ BdW^aZꢀ7VhZ#

T21879—Zero Clearance Insert for G0605X1/

G0606X1/G0696X/G0697X

BVYZꢀ ZheZX^Vaanꢀ [dgꢀ i]Zꢀ <%+%*M&$<%+%+M&$

<%+.+M$<%+.,Mꢀ iVWaZꢀ hVl#ꢀ =Z^\]iꢀ ^hꢀ ZVh^anꢀ

VY_jhiVWaZ#ꢀHeZX^Vaꢀe]Zcda^XꢀbViZg^Va#

"*-"

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H8875—26" Wide Outfeed Roller System

G1317—37" Wide Outfeed Roller System

I]ZhZꢀ jc^fjZꢀ gdaaZgꢀ hnhiZbhꢀ [daYꢀ Ydlcꢀ ZVh^anꢀ

l^i]djiꢀiddahꢀVcYꢀhcVeꢀjeꢀ^cꢀeaVXZꢀfj^X`anꢀl]Zcꢀ

cZZYZY#ꢀ 7di]ꢀ jc^ihꢀ ]VkZꢀ Vꢀ YdjWaZꢀ aZkZaꢀ hnhiZbꢀ

l]^X]ꢀaZihꢀndjꢀhZiꢀi]ZꢀgdaaZghꢀZ^i]Zgꢀ^cꢀa^cZꢀl^i]ꢀi]Zꢀ

iVWaZꢀdgꢀha^\]ianꢀWZadlꢀ^i#

H7583—Grizzly Tenoning Jig

Djgꢀ [jaanꢀ VY_jhiVWaZꢀ iZcdc^c\ꢀ _^\ꢀ ]VcYaZhꢀ hidX`ꢀ

jeꢀidꢀ(^&¿)ꢅꢀi]^X`ꢀVcYꢀ[ZVijgZhꢀVcꢀVY_jhiVWaZꢀWZkZaꢀ

Vc\aZꢀl^i]ꢀVꢀ.%•ꢀidꢀ,*•ꢀgVc\Z#ꢀI]ZꢀildꢀaVg\Zꢀ\g^eꢀ

]VcYaZh!ꢀVY_jhiVWaZꢀ\j^YZꢀWVg!ꢀbjai^"edh^i^dcꢀXdc"

igdaꢀ aZkZgh!ꢀ VcYꢀ ZmigVꢀ aVg\Zꢀ XaVbe^c\ꢀ ]VcYl]ZZaꢀ

l^aaꢀZchjgZꢀVXXjgViZꢀVcYꢀgZeZViVWaZꢀgZhjaih#ꢀ6ꢀideꢀ

hZaaZgꢆ

Figure 113. Dji[ZZYꢀgdaaZgꢀhnhiZb#

Figure 115#ꢀBdYZaꢀ=,*-(ꢀIZcdc^c\ꢀ?^\#

G5562—SLIPIT^®1 Qt. Gel

T10113—Universal Overarm Blade Guard

G5563—SLIPIT^®12 oz Spray

8VeijgZꢀi]ZꢀYjhiꢀi]Vi»hꢀi]gdlcꢀVWdkZꢀi]ZꢀhVlꢀWnꢀ

i]Zꢀ]^\]ZgꢀZhXVeZꢀkZadX^inꢀd[ꢀi]Zꢀhe^cc^c\ꢀWaVYZ#ꢀ

I]^hꢀJc^kZghVaꢀDkZgVgbꢀ7aVYZꢀ<jVgYꢀ^hꢀidiVaanꢀhZa[ꢀ

hjeedgi^c\!ꢀhdꢀi]ZgZ»hꢀcdꢀXdbea^XViZYꢀ^chiVaaVi^dcꢀ

egdXZhh#ꢀ ?jhiꢀ Wdaiꢀ ^iꢀ idꢀ ndjgꢀ hVlꢀ WVhZꢀ [dgꢀ idiVaꢀ

hiVW^a^in#ꢀ >iꢀ Vahdꢀ ZmiZcYhꢀ [dgꢀ hVlhꢀ l^i]ꢀ l^YZꢀ g^eꢀ

XVeVX^i^ZhꢀVcYꢀe^kdihꢀdjiꢀd[ꢀi]ZꢀlVnꢀ[dgꢀXdbeaZiZꢀ

kZghVi^a^in#ꢀ6eegdm^bViZꢀh]^ee^c\ꢀlZ^\]i/ꢀ,*ꢀaWh#

G2871—Boeshield^®T-9 12 oz Spray

G2870—Boeshield^®T-9 4 oz Spray

H3788—G96^®Gun Treatment 12 oz Spray

H3789—G96^®Gun Treatment 4.5 oz Spray

Figure 114. GZXdbbZcYZYꢀegdYjXihꢀ[dgꢀegdiZXi"

^c\ꢀjceV^ciZYꢀXVhiꢀ^gdc$hiZZaꢀeVgiꢀdcꢀbVX]^cZgn#

Figure 116. I&%&&(ꢀjc^kZghVaꢀdkZgVbꢀWaVYZꢀ

\jVgY#

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SECTION 7: MAINTENANCE

Cleaning

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in serious person-

al injury.

8aZVc^c\ꢀ i]Zꢀ BdYZaꢀ <%+%*M&$<%+%+M&<%+.+M$

<%+.,Mꢀ^hꢀgZaVi^kZanꢀZVhn#ꢀKVXjjbꢀZmXZhhꢀlddYꢀ

X]^ehꢀ VcYꢀ hVlYjhi!ꢀ VcYꢀ l^eZꢀ d[[ꢀ i]Zꢀ gZbV^c^c\ꢀ

Yjhiꢀl^i]ꢀVꢀYgnꢀXadi]#ꢀ>[ꢀVcnꢀgZh^cꢀ]VhꢀWj^aiꢀje!ꢀjhZꢀ

VꢀgZh^cꢀY^hhdak^c\ꢀXaZVcZgꢀidꢀgZbdkZꢀ^i#

6[iZgꢀ XaZVc^c\!ꢀ igZViꢀ Vaaꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ VcYꢀ

hiZZaꢀl^i]ꢀVꢀcdc"hiV^c^c\ꢀajWg^XVci#ꢀ

Schedule

DXXVh^dcVaanꢀ ^iꢀ l^aaꢀ WZXdbZꢀ cZXZhhVgnꢀ idꢀ XaZVcꢀ

i]Zꢀ^ciZgcVaꢀeVgihꢀl^i]ꢀbdgZꢀi]VcꢀVꢀkVXjjb#ꢀIdꢀYdꢀ

i]^h!ꢀgZbdkZꢀi]ZꢀiVWaZꢀideꢀVcYꢀXaZVcꢀi]Zꢀ^ciZgcVaꢀ

eVgihꢀ l^i]ꢀ gZh^c$e^iX]ꢀ Y^hhdakZgꢀ dgꢀ b^cZgVaꢀ he^g^ihꢀ

VcYꢀVꢀhi^[[ꢀl^gZꢀWgjh]ꢀdgꢀhiZZaꢀldda#ꢀ9DꢀCDIꢀJH:ꢀ

L6I:G·L6I:GꢀL>AAꢀ86JH:ꢀ86HIꢀ>GDCꢀIDꢀ

GJHI#

;dgꢀ dei^bjbꢀ eZg[dgbVcXZꢀ [gdbꢀ ndjgꢀ bVX]^cZ!ꢀ

[daadlꢀi]^hꢀbV^ciZcVcXZꢀhX]ZYjaZꢀVcYꢀgZ[ZgꢀidꢀVcnꢀ

heZX^[^Xꢀ^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#

Daily Check:

™ꢀ >cheZXiꢀWaVYZhꢀ[dgꢀYVbV\ZꢀdgꢀlZVg#

™ꢀ 8]ZX`ꢀ[dgꢀaddhZꢀbdjci^c\ꢀWdaih$VgWdgꢀcji#

™ꢀ 8]ZX`ꢀXdgYh!ꢀeaj\h!ꢀVcYꢀhl^iX]ꢀ[dgꢀYVbV\Z#

™ꢀ 6cnꢀ di]Zgꢀ XdcY^i^dcꢀ i]Viꢀ XdjaYꢀ ]VbeZgꢀ i]Zꢀ

hV[ZꢀdeZgVi^dcꢀd[ꢀi]^hꢀbVX]^cZ#

™ꢀ L^eZꢀ i]Zꢀ iVWaZꢀ XaZVcꢀ V[iZgꢀ ZkZgnꢀ jhZ·i]^hꢀ

ZchjgZhꢀ bd^hijgZꢀ [gdbꢀ lddYꢀ Yjhiꢀ YdZhꢀ cdiꢀ

gZbV^cꢀdcꢀWVgZꢀbZiVaꢀhjg[VXZh#

BV`Zꢀ hjgZꢀ i]Zꢀ ^ciZgcVaꢀ ldg`^c\hꢀ VgZꢀ Ygnꢀ WZ[dgZꢀ

jh^c\ꢀ i]Zꢀ hVlꢀ V\V^c!ꢀ hdꢀ i]Viꢀ lddYꢀ Yjhiꢀ l^aaꢀ cdiꢀ

VXXjbjaViZ#ꢀ>[ꢀVcnꢀZhhZci^VaꢀajWg^XVi^dcꢀ^hꢀgZbdkZYꢀ

Yjg^c\ꢀXaZVc^c\!ꢀgZ"ajWg^XViZꢀi]dhZꢀVgZVh#

™ꢀ KZg^[nꢀ i]Viꢀ i]Zꢀ Vci^"`^X`WVX`ꢀ eVlahꢀ gZijgcꢀidꢀ

i]Z^gꢀWdiidb"bdhiꢀedh^i^dcꢀV[iZgꢀe^kdi^c\#ꢀ

™ꢀ KZg^[nꢀ i]Viꢀ i]Zꢀ hegZVYZg$g^k^c\ꢀ `c^[Zꢀ VgZꢀ

Va^\cZYꢀ l^i]ꢀ i]Zꢀ WaVYZꢀ ꢁgZ[Zgꢀ idꢀ Page 68ꢀ idꢀ

eZg[dgbꢀVꢀfj^X`ꢀX]ZX`#ꢂ

Unpainted Cast Iron

EgdiZXiꢀ i]Zꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ hjg[VXZhꢀ dcꢀ i]Zꢀ

iVWaZꢀWnꢀl^e^c\ꢀi]ZꢀiVWaZꢀXaZVcꢀV[iZgꢀZkZgnꢀjhZ·

i]^hꢀ ZchjgZhꢀ bd^hijgZꢀ [gdbꢀ lddYꢀ Yjhiꢀ YdZhꢀ cdiꢀ

gZbV^cꢀdcꢀWVgZꢀbZiVaꢀhjg[VXZh#

Weekly Maintenance:

™ꢀ L^eZꢀ Ydlcꢀ i]Zꢀ iVWaZꢀ hjg[VXZꢀ VcYꢀ \gddkZhꢀ

l^i]ꢀVꢀajWg^XVciꢀVcYꢀgjhiꢀegZkZci^kZꢀhjX]ꢀVhꢀ

HA>E>I #

™ꢀ KVXjjbꢀYjhiꢀWj^aYjeꢀ[gdbꢀi]Zꢀbdidgꢀ]djh^c\ꢀ

VcYꢀigjcc^dch#

œꢀ

@ZZeꢀiVWaZhꢀgjhi"[gZZꢀl^i]ꢀgZ\jaVgꢀVeea^XVi^dchꢀd[ꢀ

egdYjXihꢀ a^`Zꢀ <.+ ꢀ <jcꢀ IgZVibZci!ꢀ HA>E>I !ꢀ dgꢀ

7dZh]^ZaY ꢀI".ꢀꢁhZZꢀSection 5: Accessoriesꢀdcꢀ

Page 58ꢀ[dgꢀbdgZꢀYZiV^ahꢂ#

™ꢀ 8aZVcꢀi]Zꢀe^iX]ꢀVcYꢀgZh^cꢀ[gdbꢀi]ZꢀhVlꢀWaVYZꢀ

l^i]ꢀ Vꢀ XaZVcZgꢀ a^`Zꢀ Dm^Hdak ꢀ 7aVYZꢀ ꢄꢀ 7^iꢀ

8aZVcZg#

Monthly Maintenance:

8]ZX`$i^\]iZcꢀi]ZꢀWZaiꢀiZch^dcꢀꢁPage 75ꢂ#

8]ZX`ꢀ ajWg^XVi^dcꢀ d[ꢀ igjcc^dcꢀ ha^YZh!ꢀ ldgbꢀ

\ZVg!ꢀWZkZaꢀ\ZVgh!ꢀVcYꢀbdjci^c\ꢀeaViZꢀiZZi]!ꢀ

ZaZkVi^dcꢀaZVYhXgZlꢀVcYꢀgV^ahꢀꢁPage 61ꢂ#

"+%"

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Worm Gear, Bevel Gears,

Mounting Plate Teeth

8]ZX`ꢀZkZgnꢀbdci]#ꢀJhZꢀVꢀl^gZꢀWgjh]ꢀVcYꢀb^cZgVaꢀ

he^g^ihꢀidꢀXaZVcꢀVlVnꢀVcnꢀWj^aiꢀjeꢀ\g^bZꢀVcYꢀYZWg^hꢀ

[gdbꢀ i]Zꢀ ldgbꢀ \ZVg!ꢀ WZkZaꢀ \ZVg!ꢀ VcYꢀ bdjci^c\ꢀ

eaViZꢀiZZi]ꢀꢁhZZꢀFigure 118ꢂ#

and

Lubrication

>iꢀ^hꢀZhhZci^VaꢀidꢀXaZVcꢀXdbedcZcihꢀWZ[dgZꢀajWg^"

XVi^c\ꢀi]ZbꢀWZXVjhZꢀYjhiꢀVcYꢀX]^ehꢀWj^aYꢀjeꢀdcꢀ

ajWg^XViZYꢀ XdbedcZcihꢀ VcYꢀ bV`Zꢀ i]Zbꢀ ]VgYꢀ idꢀ

bdkZ#ꢀH^beanꢀVYY^c\ꢀbdgZꢀ\gZVhZꢀidꢀi]Zbꢀl^aaꢀcdiꢀ

n^ZaYꢀhbddi]ꢀbdk^c\ꢀXdbedcZcih#

IZZi]

8aZVcꢀi]ZꢀXdbedcZcihꢀ^cꢀi]^hꢀhZXi^dcꢀl^i]ꢀVcꢀd^a$

\gZVhZꢀhdakZciꢀXaZVcZg!ꢀhjX]ꢀVhꢀh]dlcꢀdcꢀPage

19ꢀd[ꢀi]^hꢀbVcjVa!ꢀVcYꢀh]deꢀgV\h#

7ZkZaꢀ

<ZVgh

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^c\ꢀi]Zꢀ]VcYl]ZZa#ꢀEgdXZZYꢀidꢀSetting 45º

Stop Bolt dc Page 65#

Blade Tilt Stops

I]ZꢀiVWaZꢀhVlꢀ[ZVijgZhꢀWdaihꢀi]Viꢀhideꢀi]ZꢀWaVYZꢀi^aiꢀ

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i]ViꢀndjgꢀXjihꢀVgZꢀcdiꢀVXXjgViZ#

Note:ꢀThe tilt scale reads "0" when the blade is

90° to the table.

Tools Needed

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Setting 90° Stop Bolt

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

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VcnꢀbdgZ#

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i]ZꢀhideꢀWdaiꢀidꢀbdkZ#

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cjiꢀ h]dlcꢀ ^cꢀ Figures 122¶123!ꢀ VY_jhiꢀ i]Zꢀ

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i]ZꢀWaVYZꢀlVhꢀ[gdbꢀ.%•!ꢀi]ZcꢀgZeZViꢀStep 3

jci^aꢀi]ZꢀWaVYZꢀhidehꢀViꢀ.%•#

7aVYZ

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.%•ꢀHideꢀ7daiꢀ

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bZcihꢀYdꢀcdiꢀcZZYꢀidꢀWZꢀbVYZ#ꢀBV`ZꢀhjgZꢀ

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ed^cihꢀidꢀi]Zꢀ%•ꢀbVg`ꢀdcꢀi]ZꢀhXVaZ#ꢀ>[ꢀ^iꢀYdZhꢀ

cdi!ꢀ gZbdkZꢀ i]Zꢀ WaVYZꢀ ]Z^\]iꢀ adX`ꢀ `cdW!ꢀ

addhZcꢀ i]Zꢀ WaVYZꢀ ]Z^\]iꢀ ]VcYl]ZZaꢀ hZiꢀ

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hideꢀWdaiꢀidꢀbdkZ#

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6. I^\]iZcꢀ i]Zꢀ _Vbꢀ cji!ꢀ i]Zcꢀ XadhZꢀ i]Zꢀ bdidgꢀ

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Setting 45° Stop Bolt

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ GV^hZꢀi]ZꢀWaVYZꢀVhꢀ]^\]ꢀVhꢀ^iꢀl^aaꢀ\d!ꢀi]Zcꢀi^aiꢀ^iꢀ

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hjgZꢀ Vꢀ WaVYZꢀ iddi]ꢀ YdZhꢀ cdiꢀ dWhigjXiꢀ i]Zꢀ

eaVXZbZciꢀd[ꢀi]ZꢀhfjVgZ#

Figure 125#ꢀ)*•ꢀhideꢀWdaiꢀVcYꢀ_Vbꢀcji#

6.ꢀ 8dci^cjZꢀVY_jhi^c\ꢀi]ZꢀhideꢀWdaiꢀjci^aꢀ^iꢀXdc"

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7. GZXdccZXiꢀ i]Zꢀ edlZg!ꢀ i]Zcꢀ gZXVa^WgViZꢀ i]Zꢀ

Y^\^iVaꢀ gZVYdjiꢀ ꢁgZ[Zgꢀ idꢀ egdXZYjgZꢀ dcꢀ Page

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6. 8dbeVgZꢀi]ZꢀY^hiVcXZꢀ[gdbꢀi]ZꢀbVg`ZYꢀWaVYZꢀ

i^eꢀidꢀi]Zꢀb^iZgꢀhadi!ꢀVhꢀh]dlcꢀ^cꢀFigure 127#ꢀ

Miter Slot to Blade

Parallelism

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To adjust the blade parallel with the miter

slot:

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i]Zꢀb^iZgꢀhadiꢀ^hꢀcdiꢀi]ZꢀhVbZꢀdcꢀWdi]ꢀh^YZhꢀ

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VY_jhiZY#ꢀEgdXZZYꢀidꢀStep 7#

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2. I^aiꢀi]ZꢀWaVYZꢀidꢀ.%•#

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3. BZVhjgZꢀ[gdbꢀi]Zꢀb^iZgꢀhadiꢀidꢀVꢀXVgW^YZꢀi^eꢀ

dcꢀi]ZꢀWaVYZ!ꢀVhꢀh]dlcꢀ^cꢀFigure 126.

dcꢀWdi]ꢀh^YZh!ꢀ\dꢀidꢀStep 8#

7. Idꢀ VY_jhiꢀ i]Zꢀ iVWaZ!ꢀ addhZcꢀ i]Zꢀ i]gZZꢀ Wdaihꢀ

^cꢀi]ZꢀiVWaZꢀbdjci^c\ꢀadXVi^dchꢀꢁhZZꢀFigure

128ꢂꢀ VcYꢀ a^\]ianꢀ iVeꢀ i]Zꢀ iVWaZꢀ ^cꢀ i]Zꢀ Y^gZX"

i^dcꢀcZZYZYꢀidꢀhfjVgZꢀi]ZꢀiVWaZꢀidꢀi]ZꢀWaVYZ#

GZeZViꢀStepsꢀ2–6 jci^aꢀi]ZꢀWaVYZꢀVcYꢀb^iZgꢀ

hadiꢀVgZꢀeVgVaaZa#ꢀ9dꢀcdiꢀ[dg\Ziꢀidꢀi^\]iZcꢀi]Zꢀ

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Figure 126. BZVhjg^c\ꢀY^hiVcXZꢀ[gdbꢀb^iZgꢀhadiꢀ

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gZbdkZYꢀ[dgꢀXaVg^inꢂ#

5. GdiViZꢀi]ZꢀbVg`ZYꢀWaVYZꢀi^eꢀidꢀi]Zꢀdi]ZgꢀZcYꢀ

d[ꢀi]ZꢀiVWaZꢀ^chZgi#

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8. I^aiꢀi]ZꢀWaVYZꢀidꢀ)*•ꢀVcYꢀgZeZViꢀSteps 3–6#

11. I^\]iZcꢀ dcZꢀ Wdaiꢀ Vꢀ hbVaaꢀ Vbdjciꢀ VcYꢀ i]Zcꢀ

gZeZViꢀl^i]ꢀi]Zꢀdi]Zgh!ꢀi^\]iZc^c\ꢀZVX]ꢀYdlcꢀ

i]ZꢀhVbZꢀVbdjci#ꢀ8dci^cjZꢀi]^hꢀegdXZhhꢀl^i]ꢀ

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jci^aꢀi]ZnꢀVgZꢀVaaꢀhZXjgZ#

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egdXZYjgZ#ꢀ

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9–11#ꢀꢀ

13. DcXZꢀi]Zꢀb^iZgꢀhadiꢀ^hꢀVY_jhiZYꢀidꢀi]ZꢀWaVYZ!ꢀ

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14. GZXdccZXiꢀ i]Zꢀ edlZg!ꢀ i]Zcꢀ gZXVa^WgViZꢀ i]Zꢀ

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Blade Alignment

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Tools Needed

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To adjust the blade alignment by moving the

table:

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66, Figure 128ꢂꢀVcYꢀVY_jhiꢀi]ZꢀiVWaZꢀjci^aꢀi]Zꢀ

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i]Zꢀbdjci^c\ꢀWdaih#

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ꢃ(ꢀ

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ꢃ'

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Page 66ꢂ#ꢀ6Y_jhiꢀVhꢀcZXZhhVgnꢀjci^aꢀi]ZꢀWaVYZꢀ

YdZhꢀcdiꢀidjX]ꢀi]Zꢀ^chZgi#

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Spreader or Riving

Knife Alignment

6a^\cbZci

OdcZ

HegZVYZgꢀdg

G^k^c\ꢀ@c^[Z

Checking Alignment

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WZꢀ Va^\cZYꢀ l^i]ꢀ i]Zꢀ WaVYZꢀ l]Zcꢀ ^chiVaaZY#ꢀ >[ꢀ i]Zꢀ

hegZVYZg$g^k^c\ꢀ`c^[Zꢀ^hꢀcdiꢀVa^\cZYꢀl^i]ꢀi]ZꢀWaVYZ!ꢀ

i]Zcꢀ i]Zꢀ ldg`e^ZXZꢀ l^aaꢀ WZ[dgZꢀ [dgXZYꢀ h^YZlVnhꢀ

Yjg^c\ꢀi]ZꢀXji!ꢀl]^X]ꢀl^aaꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀ`^X`"

WVX`#

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7aVYZ

Figure 132.ꢀHegZVYZg$g^k^c\ꢀ`c^[ZꢀVa^\cbZciꢀ

odcZ#

Tools Needed

Qty

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l^i]ꢀ i]Zꢀ WaVYZꢀ VcYꢀ ^ch^YZꢀ i]Zꢀ Va^\cbZciꢀ

odcZ!ꢀi]Zcꢀ^iꢀcZZYhꢀidꢀWZꢀVY_jhiZY#ꢀEgdXZZYꢀ

idꢀAdjusting Alignmentꢀ^chigjXi^dch#

HigV^\]iZY\Zꢀ###################################################### &

To check the spreader/riving knife alignment:

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

·ꢀ>[ꢀ i]Zꢀ hegZVYZg$g^k^c\ꢀ `c^[Zꢀ ^hꢀ cdiꢀ eVgVaaZaꢀ

l^i]ꢀi]ZꢀWaVYZꢀViꢀZ^i]Zgꢀi]ZꢀideꢀdgꢀWdiidb!ꢀ

^iꢀbVnꢀWZꢀWZci#ꢀGZbdkZꢀi]ZꢀhegZVYZg$g^k"

^c\ꢀ`c^[ZꢀVcYꢀeaVXZꢀ^iꢀdcꢀVꢀ[aViꢀhjg[VXZꢀVcYꢀ

X]ZX`ꢀ idꢀ hZZꢀ ^[ꢀ i]Zꢀ hegZVYZg$g^k^c\ꢀ `c^[Zꢀ

aVnhꢀZkZcanꢀVadc\ꢀ^ihꢀaZc\i]#ꢀ>[ꢀi]ZꢀhegZVYZg$

g^k^c\ꢀ`c^[ZꢀYdZhꢀcdiꢀaVnꢀZkZcan!ꢀegdXZZYꢀidꢀ

Adjusting Bent Spreader/Riving Knifeꢀ

dcꢀPage 69#

2.ꢀ GV^hZꢀi]ZꢀhVlꢀWaVYZꢀidꢀi]ZꢀbVm^bjbꢀ]Z^\]iꢀ

hdꢀndjꢀ]VkZꢀZVhnꢀldg`^c\ꢀVXXZhh#

3.ꢀ 8]ZX`ꢀidꢀbV`ZꢀhjgZꢀi]ZꢀWaVYZꢀ^hꢀꢀ.%•ꢀidꢀi]Zꢀ

iVWaZ#ꢀ;daadlꢀꢅHZii^c\ꢀ.%•ꢀHideꢀ7daiꢅꢀ^chigjX"

i^dchꢀdc Page 64#

4.ꢀ EaVXZꢀ i]Zꢀ higV^\]iZY\Zꢀ V\V^chiꢀ i]Zꢀ ideꢀ VcYꢀ

Wdiidbꢀ d[ꢀ WaVYZꢀ VcYꢀ hegZVYZg$g^k^c\ꢀ `c^[Z!ꢀ

Vhꢀh]dlcꢀ^cꢀFigure 131#ꢀI]ZꢀhegZVYZg$g^k^c\ꢀ

`c^[Zꢀh]djaYꢀWZꢀeVgVaaZaꢀl^i]ꢀi]ZꢀWaVYZꢀVadc\ꢀ

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i]Zꢀ ꢅ6a^\cbZciꢀ OdcZ!ꢅꢀ Vhꢀ h]dlcꢀ ^cꢀ Figure

132#

Ideꢀ6a^\cbZci

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eVgVaaZa^hbꢀl^i]ꢀWaVYZ#

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4. I^\]iZcꢀi]ZꢀadX`ꢀ`cdWꢀꢁhZZꢀFigure 134ꢂ!ꢀi]Zcꢀ

Adjusting Alignment

gZ"^chiVaaꢀi]ZꢀiVWaZꢀ^chZgi#

I]ZꢀhegZVYZg$g^k^c\ꢀ`c^[ZꢀbdjcihꢀidꢀVꢀWadX`ꢀi]Viꢀ

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d[ꢀi]ZꢀWadX`#

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Mounting Block

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Figure 134. AdX`ꢀ`cdWꢀadXVi^dc#

5.ꢀ ;daadlꢀChecking Alignment! Steps 1–4!ꢀdcꢀ

Page 68#ꢀ

7diidbꢀ8dcigda

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g^k^c\ꢀ`c^[Zꢀedh^i^dc#

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hXgZlhꢀ dcꢀ i]Zꢀ bdjci^c\ꢀ WadX`ꢀ Vhꢀ cZXZh"

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Qty

To adjust the spreader/riving knife position:

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2. GZbdkZꢀi]ZꢀiVWaZꢀ^chZgi#

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dcꢀi]Zꢀbdjci^c\ꢀWadX`ꢀidꢀhZXjgZꢀi]ZꢀhegZVY"

Zg$g^k^c\ꢀ`c^[ZꢀVY_jhibZci#

3.ꢀ AddhZcꢀ i]Zꢀ ildꢀ Wjiidcꢀ ]ZVYꢀ XVeꢀ hXgZlhꢀ

dcꢀ i]Zꢀ bdjci^c\ꢀ WadX`!ꢀ i]Zcꢀ VY_jhiꢀ i]Zꢀ hZiꢀ

hXgZlhꢀdcꢀi]ZꢀWadX`ꢀidꢀbdkZꢀ^iꢀ^cꢀi]ZꢀcZXZh"

hVgnꢀY^gZXi^dcꢀꢁhZZꢀꢅBdjci^c\ꢀ7adX`ꢅꢀ^chZiꢀ^cꢀ

Figure 133ꢂ#

Adjusting Bent Spreader/Riving

Knife

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ 7ZcYꢀ i]Zꢀ hegZVYZgꢀ dgꢀ g^k^c\ꢀ `c^[Zꢀ Wnꢀ ]VcYꢀ

l]^aZꢀ ^chiVaaZY!ꢀ i]Zcꢀ [daadlꢀ Steps 1–4ꢀ ^cꢀ

Checking AlignmentꢀdcꢀPage 68 idꢀYZiZg"

b^cZꢀ^[ꢀ^iꢀ^hꢀeVgVaaZaꢀl^i]ꢀi]ZꢀWaVYZꢀVcYꢀ^ch^YZꢀ

i]Zꢀꢅ6a^\cbZciꢀOdcZ#ꢅꢀ

·ꢀ>[ꢀi]^hꢀYdZhꢀcdiꢀldg`!ꢀgZbdkZꢀ^iꢀidꢀhigV^\]i"

Zc#

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^i#

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3.ꢀ 6Y_jhiꢀi]ZꢀhZiꢀhXgZlhꢀꢁFigure 136ꢂꢀdcꢀideꢀd[ꢀ

i]Zꢀ[ZcXZꢀWgVX`ZiꢀidꢀZchjgZꢀi]Zꢀ[ZcXZꢀ[VXZꢀ^hꢀ

.%•ꢀidꢀi]ZꢀiVWaZ#

Fence Adjustments

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GZVgꢀGV^a

;ddi

Tools Needed

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;ZcXZ

7gVX`Zi

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Square and Height

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iVWaZꢀide#

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[gdbꢀi]Zꢀ[gdciꢀd[ꢀi]ZꢀiVWaZꢀidꢀi]ZꢀWVX`ꢀꢁhZZꢀ

Figure 137)!ꢀ i]Zcꢀ cdꢀ VYY^i^dcVaꢀ VY_jhi"

bZcihꢀVgZꢀcZXZhhVgn#ꢀEgdXZZYꢀidꢀClamping

Pressure and Parallelism#

To check/adjust the fence height and square-

ness to the table:

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ EaVXZꢀVꢀhfjVgZꢀdcꢀi]ZꢀiVWaZꢀV\V^chiꢀi]Zꢀ[VXZꢀ

d[ꢀi]Zꢀ[ZcXZꢀꢁFigure 135ꢂꢀidꢀX]ZX`ꢀ^[ꢀi]Zꢀ[ZcXZꢀ

^hꢀhfjVgZꢀidꢀi]ZꢀiVWaZ#

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iVWaZ!ꢀi]ZcꢀXdci^cjZꢀl^i]ꢀStep 5#

·ꢀ>[ꢀi]Zꢀ[ZcXZꢀ^hꢀcdiꢀhfjVgZꢀidꢀi]ZꢀiVWaZ!ꢀegd"

ꢁH^YZꢀK^Zlꢂ

;ZcXZꢀ

XZZYꢀidꢀStep 3#

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V]ZVYꢀidꢀStep 4#

IVWaZ

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;ZcXZ

Figure 137.ꢀ<VeꢀWZilZZcꢀ[ZcXZꢀVcYꢀiVWaZꢀ

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d[ꢀi]ZꢀiVWaZꢀidꢀi]ZꢀWVX`#

Figure 135.ꢀ8]ZX`^c\ꢀ^[ꢀ[ZcXZꢀ^hꢀhfjVgZꢀidꢀiVWaZ#

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ꢀ

Note:ꢀIf the front end of the fence needs to

be adjusted up or down, use the set screws

from Figure 136; however, turn them in

even increments and recheck the square-

ness afterwards.

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i]ZꢀWaVYZ!ꢀVhꢀh]dlcꢀ^cꢀFigure 138!ꢀcdꢀ[jg"

i]ZgꢀVY_jhibZcihꢀcZZYꢀidꢀWZꢀbVYZ#

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eVgVaaZaꢀl^i]ꢀi]ZꢀWaVYZ#

Clamping Pressure and Parallelism

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XaVbe^c\ꢀ egZhhjgZꢀ idꢀ ]daYꢀ ndjgꢀ [ZcXZꢀ hZXjgZanꢀ

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^cꢀ Miter Slot to Blade Parallelismꢀ dcꢀ

Page 66#

To verify fence parallelism:ꢀ

To adjust the fence clamping pressure and

parallelism to the blade:

1.ꢀ Ha^YZꢀi]Zꢀ[ZcXZꢀVadc\ꢀi]ZꢀgV^a#

·>[ꢀi]Zꢀ[ZcXZꢀYgV\hꢀVXgdhhꢀi]ZꢀiVWaZ!ꢀaddhZcꢀ

i]Zꢀ]Zmꢀcjiꢀdcꢀi]Zꢀ[ddiꢀViꢀi]ZꢀgZVgꢀd[ꢀi]Zꢀ

[ZcXZꢀVcYꢀVY_jhiꢀi]Zꢀ[ddiꢀidꢀgV^hZꢀi]Zꢀ[ZcXZꢀ

d[[ꢀd[ꢀi]ZꢀiVWaZꢀhdꢀi]Zꢀ\Veꢀ^hꢀVeegdm^bViZanꢀ

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i]Zꢀ WVX`ꢀ ꢁhZZꢀ Figure 137 dc Page 70ꢂ#ꢀ

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i]Zꢀ[ddiꢀ^cꢀedh^i^dc#

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ GZbdkZꢀ i]Zꢀ [ZcXZ!ꢀ ZfjVaanꢀ VY_jhiꢀ i]Zꢀ hZiꢀ

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i]Zꢀ[ZcXZꢀVcYꢀX]ZX`ꢀi]ZꢀXaVbe^c\ꢀegZhhjgZ#ꢀ

GZ"VY_jhiꢀVhꢀcZZYZYꢀjci^aꢀi]Zꢀ[ZcXZꢀl^aaꢀcdiꢀ

bdkZꢀVhꢀegZhhjgZꢀ^hꢀVeea^ZYꢀV\V^chiꢀ^i#

2.ꢀ Ha^YZꢀ i]Zꢀ [ZcXZꢀ jeꢀ V\V^chiꢀ i]Zꢀ g^\]iꢀ ]VcYꢀ

ZY\Zꢀd[ꢀi]Zꢀb^iZgꢀhadi!ꢀadX`ꢀ^iꢀ^cꢀeaVXZ!ꢀi]Zcꢀ

gV^hZꢀi]ZꢀWaVYZꢀVWdkZꢀi]Zꢀ^chZgi#ꢀJh^c\ꢀVꢀ[^cZꢀ

gjaZg!ꢀZmVb^cZꢀ]dlꢀi]Zꢀ[ZcXZꢀa^cZhꢀjeꢀl^i]ꢀi]Zꢀ

b^iZgꢀhadiꢀVcYꢀi]ZꢀWaVYZ!ꢀVhꢀh]dlcꢀ^cꢀFigure

138#

HZiꢀHXgZlh

;ZcXZꢀ7gVX`Zi

;ZcXZ

B^iZgꢀHadi

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VaaZaꢀꢁhZZꢀFigure 138 dcꢀPage 71ꢂ#

Fence Scale

Calibration

6.ꢀ JhZꢀ ig^Va"VcY"Zggdgꢀ idꢀ VY_jhiꢀ i]Zꢀ hZiꢀ hXgZlhꢀ

hdꢀi]Zꢀ[ZcXZꢀ^hꢀeVgVaaZaꢀidꢀi]ZꢀWaVYZꢀVcYꢀi]Zꢀ

XaVbe^c\ꢀegZhhjgZꢀ^hꢀhj[[^X^Zci#

I]Zꢀ [ZcXZꢀ hXVaZꢀ ^cY^XVidgꢀ l^cYdlh!ꢀ h]dlcꢀ ^cꢀ

Figure 141!ꢀ XVcꢀ WZꢀ XVa^WgViZYꢀ l^i]ꢀ i]Zꢀ [ZcXZꢀ

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IMPORTANT:ꢀ 9dꢀ cdiꢀ jhZꢀ i]Zꢀ [ZcXZꢀ dcꢀ i]Zꢀ aZ[iꢀ

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YZhXg^WZYꢀ^c Offsetting Fenceꢀon this page#

Offsetting Fence

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i]Zꢀ[ZcXZꢀ^&$+)ꢅꢀ[gdbꢀi]ZꢀWaVYZ!ꢀVhꢀh]dlcꢀ^cꢀFigure

140#

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Mꢅꢀ ꢀ^&$+)ꢅ

7aVYZ

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hVlꢀdeZgVi^dch!ꢀi]ZꢀediZci^Vaꢀd[ꢀldg`e^ZXZꢀWjgc"

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i]Zꢀl^YZꢀ\Ve#

Tools Needed

Qty

E]^aa^ehꢀHXgZlYg^kZgꢀ########################################### &

HXgVeꢀE^ZXZꢀd[ꢀLddY######################################### &

To calibrate the fence scale indicator win-

dows:

1.ꢀ Edh^i^dcꢀ VcYꢀ adX`ꢀ i]Zꢀ [ZcXZꢀ Viꢀ &(ꢅ!ꢀ Vhꢀ ^cY^"

XViZYꢀWnꢀi]ZꢀhXVaZ!ꢀi]ZcꢀXjiꢀndjgꢀhXgVeꢀe^ZXZꢀ

d[ꢀlddY#

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XViZYꢀWnꢀi]ZꢀhXVaZ#

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i]Zꢀh^YZꢀi]ViꢀlVhꢀXjiꢀ^cꢀStep 2ꢀV\V^chiꢀi]Zꢀ

[ZcXZ!ꢀi]ZcꢀbV`ZꢀndjgꢀXji#

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h]djaYꢀWZꢀZmVXianꢀ&'ꢅ#ꢀ>[ꢀ^iꢀ^hꢀcdi!ꢀi]ZcꢀVY_jhiꢀ

i]Zꢀ^cY^XVidgꢀl^cYdlꢀidꢀbViX]ꢀi]Zꢀl^Yi]ꢀd[ꢀi]Zꢀ

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Miter Gauge

Adjustments

·ꢀ>[ꢀ i]Zꢀ hfjVgZꢀ idjX]Zhꢀ i]Zꢀ b^iZgꢀ WdYnꢀ VcYꢀ

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idꢀi]ZꢀaZ[i!ꢀ.%•!ꢀVcYꢀ)*•ꢀidꢀi]Zꢀg^\]iꢀꢁhZZꢀFigure

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bdkZhꢀ^cꢀdgꢀdjiꢀd[ꢀi]ZꢀlVnꢀ[dgꢀVY_jhibZcih#

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Checking/Setting 45° Stops

Tools Needed

Qty

;daadlꢀi]ZꢀhVbZꢀegdXZhhꢀl^i]ꢀi]Zꢀ)*•ꢀhidehꢀi]Viꢀ

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144#

=ZmꢀLgZcX]ꢀ'#*bbꢀ########################################### &

E]^aa^ehꢀHXgZlYg^kZgꢀ########################################### &

HfjVgZꢀ.%•ꢀVcYꢀ)*•ꢀ##################################&ꢀ:VX]

LgZcX]ꢀ-bbꢀ##################################################### &

Checking/Setting 90° Stops

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

)*•ꢀHfjVgZ

7aVYZ

2.ꢀ Ha^YZꢀi]Zꢀb^iZgꢀ\Vj\Zꢀ^cidꢀi]ZꢀI"hadiꢀdcꢀi]Zꢀ

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^cidꢀi]Zꢀb^iZgꢀ\Vj\Z#

3.ꢀ 6Y_jhiꢀi]Zꢀb^iZgꢀ\Vj\Zꢀhdꢀi]Zꢀ.%•ꢀhideꢀhXgZlꢀ

gZhihꢀV\V^chiꢀi]Zꢀha^Y^c\ꢀh]V[i#

7aVYZ

HfjVgZ

B^iZgꢀ<Vj\Z

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B^iZgꢀ<Vj\Z

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Digital Readout

Calibration

Table Tilt Handwheel

Backlash

I]Zꢀ Y^\^iVaꢀ gZVYdjiꢀ Y^heaVnhꢀ i]Zꢀ XjggZciꢀ WaVYZꢀ

Vc\aZ#ꢀ Dcanꢀ hZiꢀ i]Zꢀ gZVYdjiꢀ V[iZgꢀ kZg^[n^c\ꢀ i]Viꢀ

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i^dcZY#

I]Zꢀ iVWaZꢀ i^aiꢀ ]VcYl]ZZaꢀ h]djaYꢀ bdkZꢀ l^i]ꢀ kZgnꢀ

a^iiaZꢀWVX`aVh]ꢀdgꢀhadeꢀl]Zcꢀi]ZꢀhVlꢀ^hꢀcZl#ꢀDkZgꢀ

i^bZꢀi]Zꢀi^aiꢀ\ZVghꢀbVnꢀlZVg!ꢀ^cXgZVh^c\ꢀWVX`aVh]#ꢀ

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]VcYl]ZZaꢀ\ZVgh#ꢀ

To calibrate the digital readout:

Tools Needed

Qty

1. :chjgZꢀi]ZꢀedlZgꢀ^hꢀXdccZXiZYꢀVcYꢀi]Zꢀ)*•ꢀ

VcYꢀ .%•ꢀ hideꢀ Wdaihꢀ VgZꢀ hZiꢀ ꢁhZZꢀ Blade Tilt

StopsꢀhiVgi^c\ꢀdcꢀPage 64ꢂ#

=ZmꢀLgZcX]ꢀ+bbꢀ############################################## &

LgZcX]ꢀ&'bbꢀ################################################### &

LgZcX]ꢀ&(bbꢀ################################################### &

2.ꢀ BdkZꢀi]ZꢀWaVYZꢀVc\aZꢀidꢀ.%•ꢀVcYꢀegZhhꢀi]Zꢀ%•ꢀ

H:IꢀWjiidcꢀꢁFigure 146ꢂꢀ[dgꢀhZkZgVaꢀhZXdcYhꢀ

jci^aꢀi]ZꢀgZVYdjiꢀY^heaVnhꢀ%#%%!ꢀdgꢀbdkZꢀi]Zꢀ

WaVYZꢀ Vc\aZꢀ idꢀ )*•ꢀ VcYꢀ egZhhꢀ i]Zꢀ )*•ꢀ H:Iꢀ

Wjiidcꢀjci^aꢀi]ZꢀgZVYdjiꢀY^heaVnhꢀ)*#%#

To adjust the table tilt gear backlash:

1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2.ꢀ Ijgcꢀ i]Zꢀ iVWaZꢀ i^aiꢀ ]VcYl]ZZaꢀ dcZꢀ lVnꢀ Vꢀ

XdjeaZꢀijgch!ꢀi]Zcꢀijgcꢀ^iꢀi]Zꢀdi]ZgꢀlVnꢀidꢀ[ZZaꢀ

i]ZꢀWVX`aVh]#

ꢀ

Note:ꢀ If the power is disconnected, the

digital display will automatically reset to 0.00.

Therefore, when you reconnect power, follow

Steps 1–2 above.

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ildꢀ XVeꢀ hXgZlhꢀ VcYꢀ i]Zꢀ _Vbꢀ cjiꢀ h]dlcꢀ ^cꢀ

Figure 145#

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6Y_jhibZciꢀ

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Figure 145#ꢀIVWaZꢀi^aiꢀ]VcYl]ZZaꢀVY_jhibZci#

Figure 146#ꢀ9^\^iVaꢀgZVYdji#

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dgꢀi]Znꢀl^aaꢀW^cY#

5.ꢀ I^\]iZcꢀi]Zꢀ_VbꢀcjiꢀVcYꢀXVeꢀhXgZlh!ꢀgZ"^chiVaaꢀ

i]ZꢀVc\aZꢀhZchdgꢀXdkZg!ꢀi]ZcꢀXadhZꢀi]Zꢀbdidgꢀ

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Belt Tension &

Replacement

LddYꢀ

7adX`

I]Zꢀ WZaiꢀ higZiX]Zhꢀ ha^\]ianꢀ Vhꢀ i]Zꢀ hVlꢀ ^hꢀ jhZY#ꢀ

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[^ghiꢀ&+ꢀ]djghꢀd[ꢀjhZ!ꢀWjiꢀ^iꢀbVnꢀXdci^cjZꢀidꢀ\gVYj"

VaanꢀhigZiX]ꢀl^i]ꢀXdci^cjZYꢀjhZ#

Idꢀ ZchjgZꢀ dei^bjbꢀ edlZgꢀ igVchb^hh^dcꢀ [gdbꢀ

i]Zꢀbdidgꢀidꢀi]ZꢀWaVYZ!ꢀi]ZꢀWZaiꢀbjhiꢀWZꢀ^cꢀ\ddYꢀ

XdcY^i^dc#ꢀGZeaVXZꢀi]ZꢀWZaiꢀ^[ꢀ^iꢀWZXdbZhꢀXgVX`ZY!ꢀ

[gVnZY!ꢀdgꢀ\aVoZY#

Figure 148#ꢀ:mVbeaZꢀd[ꢀjh^c\ꢀlddYꢀWadX`ꢀidꢀ

iZch^dcꢀWZai#

Tools Needed

Qty

6gWdgꢀLgZcX]Zhꢀ################################################ '

LddYꢀ7adX`ꢀ&%ꢅꢀAdc\ꢀ)m)ꢀꢀꢀ############################### &

LgZcX]ꢀdgꢀHdX`Ziꢀ&,bbꢀ################################### &

LddYꢀ7adX`ꢀ-ꢅꢀ'm+ꢀ############################################ &

5.ꢀ EgZhhꢀi]ZꢀWZaiꢀ^cꢀi]ZꢀXZciZgꢀidꢀX]ZX`ꢀWZaiꢀiZc"

h^dc# I]Zꢀ WZaiꢀ ^hꢀ XdggZXianꢀ iZch^dcZYꢀ l]Zcꢀ

i]ZgZꢀ^hꢀVeegdm^bViZanꢀ^&¿-ꢅꢀYZ[aZXi^dcꢀl]Zcꢀ^iꢀ

^hꢀejh]ZYꢀl^i]ꢀbdYZgViZꢀegZhhjgZ!ꢀVhꢀꢀh]dlcꢀ

^cꢀFigure 149#

Tensioning Belt

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

2. JhZꢀi]ZꢀWaVYZꢀ]Z^\]iꢀ]VcYl]ZZaꢀidꢀadlZgꢀi]Zꢀ

EjaaZn

bdidgꢀVaaꢀi]ZꢀlVnꢀYdlc#

9Z[aZXi^dc

3.ꢀ AddhZcꢀ i]Zꢀ [djgꢀ bdidgꢀ bdjci^c\ꢀ ]Zmꢀ cjihꢀ

h]dlcꢀ ^cꢀ Figure 147 ildꢀ ijgch!ꢀ i]Zcꢀ eaVXZꢀ

i]Zꢀ)m)ꢀlddYꢀWadX`ꢀdcꢀideꢀd[ꢀi]Zꢀbdidg!ꢀVhꢀ

h]dlcꢀ^cꢀFigure 148#

EjaaZn

Figure 149#ꢀ8]ZX`^c\ꢀWZaiꢀYZ[aZXi^dc#

·>[ꢀ i]ZgZꢀ ^hꢀ bdgZꢀ i]Vcꢀ ^&¿-ꢅꢀ YZ[aZXi^dcꢀ l]Zcꢀ

i]ZꢀWZaiꢀ^hꢀejh]ZYꢀl^i]ꢀbdYZgViZꢀegZhhjgZ!ꢀ

gV^hZꢀi]ZꢀbdidgꢀjelVgY#

NOTICE

Do not overtighten the belt. If you do, it

could decrease the lifespan of the motor

and arbor bearings.

Bdjci^c\ꢀCjihꢀ

Figure 147.ꢀBdidgꢀbdjci^c\ꢀcjih#

4.ꢀ JhZꢀi]ZꢀWaVYZꢀ]Z^\]iꢀ]VcYl]ZZaꢀidꢀXVgZ[jaanꢀ

iZch^dcꢀi]ZꢀWZaiꢀWnꢀbdk^c\ꢀi]ZꢀWaVYZꢀje#ꢀ9dꢀ

i]^hꢀ hadlanꢀ VcYꢀ iV`Zꢀ XVgZꢀ cdiꢀ idꢀ Veeanꢀ iddꢀ

bjX]ꢀegZhhjgZꢀidꢀi]ZꢀWZai#ꢀNote:ꢀBe careful

not to damage the motor, and do not force it

up farther when it becomes difficult to move

the handwheel.

6.ꢀ I^\]iZcꢀi]Zꢀbdidgꢀbdjci^c\ꢀ]Zmꢀcjih!ꢀadlZgꢀ

i]Zꢀbdidg!ꢀVcYꢀgZbdkZꢀi]ZꢀlddYꢀWadX`#

7.ꢀ 8adhZꢀi]ZꢀbdidgꢀXdkZg#

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Replacing Belt

1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢆ

7Zai

2. GV^hZꢀi]ZꢀbdidgꢀVaaꢀi]ZꢀlVnꢀje!ꢀi^aiꢀ^iꢀidꢀ%•!ꢀ

VcYꢀdeZcꢀi]ZꢀbdidgꢀXdkZg#

3. AddhZcꢀ i]Zꢀ [djgꢀ bdidgꢀ bdjci^c\ꢀ ]Zmꢀ cjihꢀ

ꢁFigure 147ꢂꢀ ildꢀ ijgch!ꢀ VcYꢀ eaVXZꢀ i]Zꢀ 'm+ꢀ

WadX`ꢀWZilZZcꢀi]ZꢀXVW^cZiꢀVcYꢀWdiidbꢀd[ꢀi]Zꢀ

bdidg!ꢀVhꢀh]dlcꢀ^cꢀFigure 150#

BdidgꢀEjaaZn

Figureꢀ151#ꢀGZbdk^c\ꢀWZai

ꢁiVWaZꢀgZbdkZYꢀ[dgꢀXaVg^inꢂ#

8.ꢀ Ijgcꢀi]ZꢀcZlꢀWZaiꢀh^YZlVnhꢀVcYꢀha^eꢀ^iꢀdkZgꢀ

i]ZꢀbdidgꢀejaaZn!ꢀVhꢀh]dlcꢀ^cꢀFigureꢀ152!ꢀhdꢀ

^iꢀZc\V\ZhꢀdcZꢀdgꢀildꢀ\gddkZh#

LddYꢀ

7adX`

7Zai

'm+ꢀ

Figure 150#ꢀBdidgꢀgZhi^c\ꢀdcꢀlddYꢀWadX`#

BdidgꢀEjaaZn

4.ꢀ AdlZgꢀ i]Zꢀ VgWdgꢀ VhhZbWanꢀ jci^aꢀ i]Zꢀ bdidgꢀ

gZhihꢀdcꢀi]ZꢀlddYꢀWadX`!ꢀVhꢀh]dlcꢀ^cꢀFigure

150!ꢀ i]Zcꢀ ijgcꢀ i]Zꢀ ]VcYl]ZZaꢀ Vcꢀ VYY^i^dcVaꢀ

ijgcꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀidꢀgZYjXZꢀiZch^dcꢀ

dcꢀi]ZꢀWZai#

Figure 152#ꢀ>chiVaa^c\ꢀWZai#

9.ꢀ Ejh]ꢀi]ZꢀWZaiꢀ^clVgYꢀVcYꢀgdaaꢀ^iꢀdcidꢀi]Zꢀideꢀ

ejaaZn#ꢀ8dci^cjZꢀejh]^c\ꢀi]ZꢀWZaiꢀVcYꢀgdiVi^c\ꢀ

^iꢀjeꢀVcYꢀYdlcꢀjci^aꢀ^iꢀ^hꢀXZciZgZYꢀdcꢀWdi]ꢀeja"

aZnh!ꢀVhꢀh]dlcꢀ^cꢀFigure 153#

ꢀ

Note:ꢀBe careful not to lower the motor too

far or the board may damage the capacitor

covers. Also, do not force the arbor down

farther when it becomes difficult to move the

handwheel.

7Zai

5.ꢀ I^\]iZcꢀi]Zꢀbdidgꢀbdjci^c\ꢀcjihꢀidꢀ]daYꢀi]Zꢀ

bdidgꢀ^cꢀeaVXZ#

6.ꢀ GV^hZꢀi]ZꢀbdidgꢀVaaꢀi]ZꢀlVnꢀjeꢀVcYꢀgZbdkZꢀ

i]ZꢀlddYꢀWadX`#

7.ꢀ Gdaaꢀi]ZꢀWZaiꢀd[[ꢀd[ꢀi]ZꢀjeeZgꢀVcYꢀadlZgꢀeja"

aZnh!ꢀVhꢀh]dlcꢀ^cꢀFigure 151#ꢀ7ZꢀXVgZ[jaꢀcdiꢀ

idꢀe^cX]ꢀndjgꢀ[^c\Zgh#

Figure 153#ꢀ7Zaiꢀ^chiVaaZY#

ꢀ

Note:ꢀTo make belt removal easier, turn the

belt sideways and slide it down and past the

back of the motor pulley.

10. ;daadlꢀSteps 2-7ꢀ^cꢀꢅIZch^dc^c\ꢀ7Zaiꢅ idꢀiZc"

h^dcꢀi]ZꢀWZai#

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bVX]^cZ

SECTION 9: WIRING

I]ZhZꢀeV\ZhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\#ꢀ=dlZkZg!ꢀ^cꢀi]Zꢀhe^g^iꢀd[ꢀ^begdkZbZci!ꢀlZꢀbVnꢀbV`ZꢀX]Vc\"

Zhꢀidꢀi]ZꢀZaZXig^XVaꢀhnhiZbhꢀd[ꢀ[jijgZꢀbVX]^cZh#ꢀ8dbeVgZꢀi]ZꢀbVcj[VXijgZꢀYViZꢀd[ꢀndjgꢀbVX]^cZꢀidꢀi]ZꢀdcZ

hiViZYꢀ^cꢀi]^hꢀbVcjVa!ꢀVcYꢀhijYnꢀi]^hꢀhZXi^dcꢀXVgZ[jaan#

>[ꢀi]ZgZꢀVgZꢀY^[[ZgZcXZhꢀWZilZZcꢀndjgꢀbVX]^cZꢀVcYꢀl]Viꢀ^hꢀh]dlcꢀ^cꢀi]^hꢀhZXi^dc!ꢀXVaaꢀIZX]c^XVaꢀHjeedgiꢀVi

ꢁ*,%ꢂꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZꢀ7:;DG:ꢀbV`^c\ꢀVcnꢀX]Vc\Zhꢀidꢀi]Zꢀl^g^c\ꢀdcꢀndjgꢀbVX]^cZ#ꢀ6cꢀjeYViZY

l^g^c\ꢀY^V\gVbꢀbVnꢀWZꢀVkV^aVWaZ#ꢀNote:ꢀPlease gather the serial number and manufacture date of your

machine before calling. This information can be found on the main machine label.

Wiring Safety Instructions

SHOCK HAZARD. Ldg`^c\ꢀdcꢀl^g^c\ꢀi]Viꢀ^hꢀXdc" WIRE/COMPONENT DAMAGE.ꢀ9VbV\ZYꢀl^gZhꢀ

cZXiZYꢀidꢀVꢀedlZgꢀhdjgXZꢀ^hꢀZmigZbZanꢀYVc\Zgdjh#ꢀ dgꢀ XdbedcZcihꢀ ^cXgZVhZꢀ i]Zꢀ g^h`ꢀ d[ꢀ hZg^djhꢀ eZg"

IdjX]^c\ꢀ ZaZXig^[^ZYꢀ eVgihꢀ l^aaꢀ gZhjaiꢀ ^cꢀ eZghdcVaꢀ hdcVaꢀ^c_jgn!ꢀ[^gZ!ꢀdgꢀbVX]^cZꢀYVbV\Z#ꢀ>[ꢀndjꢀcdi^XZꢀ

^c_jgnꢀ ^cXajY^c\ꢀ Wjiꢀ cdiꢀ a^b^iZYꢀ idꢀ hZkZgZꢀ Wjgch!ꢀ i]ViꢀVcnꢀl^gZhꢀdgꢀXdbedcZcihꢀVgZꢀYVbV\ZYꢀl]^aZꢀ

ZaZXigdXji^dc!ꢀ dgꢀ YZVi]#ꢀ 9^hXdccZXiꢀ i]Zꢀ edlZgꢀ eZg[dgb^c\ꢀVꢀl^g^c\ꢀiVh`!ꢀgZeaVXZꢀi]dhZꢀl^gZhꢀdgꢀ

[gdbꢀi]ZꢀbVX]^cZꢀWZ[dgZꢀhZgk^X^c\ꢀZaZXig^XVaꢀXdb" XdbedcZcih#

edcZcihꢆ

MOTOR WIRING. I]Zꢀ bdidgꢀ l^g^c\ꢀ h]dlcꢀ ^cꢀ

MODIFICATIONS.ꢀ BdY^[n^c\ꢀ i]Zꢀ l^g^c\ꢀ WZndcYꢀ i]ZhZꢀY^V\gVbhꢀ^hꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\ꢀ

l]Viꢀ^hꢀh]dlcꢀ^cꢀi]ZꢀY^V\gVbꢀbVnꢀaZVYꢀidꢀjcegZ" WjiꢀbVnꢀcdiꢀbViX]ꢀndjgꢀbVX]^cZ#ꢀ>[ꢀndjꢀ[^cYꢀi]^hꢀ

Y^XiVWaZꢀ gZhjaih!ꢀ ^cXajY^c\ꢀ hZg^djhꢀ ^c_jgnꢀ dgꢀ [^gZ#ꢀ idꢀWZꢀi]ZꢀXVhZ!ꢀjhZꢀi]Zꢀl^g^c\ꢀY^V\gVbꢀ^ch^YZꢀi]Zꢀ

I]^hꢀ^cXajYZhꢀi]Zꢀ^chiVaaVi^dcꢀd[ꢀjcVeegdkZYꢀV[iZg" bdidgꢀ_jcXi^dcꢀWdm#

bVg`ZiꢀeVgih#

CAPACITORS/INVERTERS.ꢀ HdbZꢀ XVeVX^idghꢀ

WIRE CONNECTIONS.ꢀ 6aaꢀ XdccZXi^dchꢀ bjhiꢀ VcYꢀedlZgꢀ^ckZgiZghꢀhidgZꢀVcꢀZaZXig^XVaꢀX]Vg\Zꢀ[dgꢀ

WZꢀ i^\]iꢀ idꢀ egZkZciꢀ l^gZhꢀ [gdbꢀ addhZc^c\ꢀ Yjg^c\ꢀ jeꢀ idꢀ &%ꢀ b^cjiZhꢀ V[iZgꢀ WZ^c\ꢀ Y^hXdccZXiZYꢀ [gdbꢀ

bVX]^cZꢀ deZgVi^dc#ꢀ 9djWaZ"X]ZX`ꢀ Vaaꢀ l^gZhꢀ Y^h" i]Zꢀ edlZgꢀ hdjgXZ#ꢀ Idꢀ gZYjXZꢀ i]Zꢀ g^h`ꢀ d[ꢀ WZ^c\ꢀ

XdccZXiZYꢀdgꢀXdccZXiZYꢀYjg^c\ꢀVcnꢀl^g^c\ꢀiVh`ꢀidꢀ h]dX`ZY!ꢀlV^iꢀViꢀaZVhiꢀi]^hꢀadc\ꢀWZ[dgZꢀldg`^c\ꢀdcꢀ

ZchjgZꢀi^\]iꢀXdccZXi^dch#

XVeVX^idgh#

CIRCUIT REQUIREMENTS. Ndjꢀ BJHIꢀ [daadlꢀ EXPERIENCING DIFFICULTIES. >[ꢀndjꢀVgZꢀZmeZ"

i]Zꢀ gZfj^gZbZcihꢀ Viꢀ i]Zꢀ WZ\^cc^c\ꢀ d[ꢀ i]^hꢀ bVc" g^ZcX^c\ꢀY^[[^Xjai^ZhꢀjcYZghiVcY^c\ꢀi]Zꢀ^c[dgbVi^dcꢀ

jVa l]Zcꢀ XdccZXi^c\ꢀ ndjgꢀ bVX]^cZꢀ idꢀ Vꢀ edlZgꢀ ^cXajYZYꢀ ^cꢀ i]^hꢀ hZXi^dc!ꢀ XdciVXiꢀ djgꢀ IZX]c^XVaꢀ

hdjgXZ#

HjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(#

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.grizzly.com.

<%+%*M&"+M&!ꢀ<%+.+M".,MꢀꢁB[\#ꢀ-$&& ꢂ

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Common Electrical Components

Figure 154#ꢀ<%+%*M&$<%+.+Mꢀbdidgꢀ_jcXi^dcꢀ

Figure 157#ꢀ9^\^iVaꢀgZVYdjiꢀVcYꢀVc\aZꢀhZchdg#

Wdm#

Figure 155#ꢀDc$D[[ꢀhl^iX]#

Figure 156#ꢀ<%+%+M&$<%+.,Mꢀbdidgꢀ_jcXi^dcꢀ

Wdm#

Figure 158#ꢀ<%+%*M&$<%+.+MꢀbV\cZi^Xꢀhl^iX]#

READ ELECTRICAL SAFETY

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G0605X1/G0696X Wiring 220V, 1-Ph

Power Junction Box

L6-30 Plug

(As Recommended)

<gdjcY

=di

G$&$A&

H$($A'

I$*$A(

CD&(

<gdjcY

H9:ꢀ

B6"(%ꢀ

220 VAC

C8&*

C8&+

''%K

Magnetic Switch

Assembly MPE-30

HZZꢀFigure 158, Page 78

J$'$I&

K$)$I'

L$+$I(

CD&)

H9:ꢀG6"(%

&$'

($)

*$+

Digital Readout

HZZꢀFigure 157, Page 78

Installation work and

electrical wiring

must be done by

qualified electrician

in accordance with

all applicable codes

and standards.

68&

68'

G&-

Angle Sensor

HZZꢀFigure 157, Page 78

HiVgi

8VeVX^idg

'*%B;9

'*%K68

Gjc

8VeVX^idg

(*B;9

)*%K68

220V Motor

HZZꢀFigure 154,

Page 78

D;;

On/Off Switch

HZZꢀFigure 155,ꢀPage 78

READ ELECTRICAL SAFETY

ON PAGE 77!

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G0606X1/G0697X Electrical Components

Figure 159#ꢀ<%+%+M&$<%+.,MꢀbV\cZi^Xꢀhl^iX]ꢀ

Figure 160#ꢀ<%+%+M&$<%+.,MꢀbV\cZi^Xꢀhl^iX]ꢀ

egZl^gZYꢀidꢀ''%K!ꢀ("e]VhZ#

XdckZgiZYꢀidꢀ))%K!ꢀ("e]VhZ#

Note: The thermal relay in Figure 159 is set for 20

amp, 220V, 3-phase operation.

Note: The therrmal relay in Figure 160 is adjusted

for 10 amp, 440V, 3-phase operation.

READ ELECTRICAL SAFETY

"-%"

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G0606X1/G0697X Wiring 220V, 3-Ph

<gdjcY

=di

Power Junction Box

=di

220 VAC

=di

L15-30 PLUG

(as recommended)

<gdjcY

PHASE CONVERTER

If connecting machine to a phase

converter, the manufactured leg

must be connected to terminal L3.

G$&$A&

H$($A'

I$*$A(

CD&(

H9:ꢀ

B6"(%ꢀ

C8&*

C8&+

''%K

J$'$I&

K$)$I'

L$+$I(

CD&)

Installation work and electrical wiring

must be done by qualified electrician in

accordance with all applicable codes

and standards.

H9:ꢀG6"(%

&$'

($)

*$+

Digital Readout

Magnetic

Switch

HZZꢀFigure 157, Page 78

Assembly

MPE-30

ꢁFigure 159,

Page 80ꢂ

68&

68'

G&-

<gdjcY

Angle Sensor

HZZꢀFigure 157,

Page 78

O& N& M&

On/^DO^;;ff Switch

Motor@220V 3-Ph

HZZ Figure 156, Page 78

HZZꢀFigure 155,ꢀPage 78

READ ELECTRICAL SAFETY

ON PAGE 77!

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G0606X1/G0697X Wiring 440V, 3-Ph

<gdjcY

Power Junction Box

3-PHASE

440 VAC

=di

DISCONNECT

=di

SWITCH

(as recommended

)

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G$&$A&

H$($A'

I$*$A(

CD&(

H9:ꢀ

B6"(%ꢀ

C8&*

C8&+

''%K

Installation work and electrical wiring

must be done by qualified electrician in

accordance with all applicable codes

and standards.

J$'$I&

K$)$I'

L$+$I(

CD&)

H9:ꢀG6"(%

Digital Readout

HZZꢀFigure 157!ꢀ

Page 78

&$'

($)

*$+

Magnetic

Switch

Assembly

MPE-30

ꢁFigure 160,

Page 80)

68&

68'

G&-

<gdjcY

Angle Sensor

HZZꢀFigure 157!

Page 78

L& L'

D;;

Motor@440V 3-Ph

HZZ Figure 156, Page 78

On/Off Switch

HZZꢀFigure 155,ꢀPage 78

READ ELECTRICAL SAFETY

ON _DP_oA_wG_nloE_ad7_fr7_om! _{Www.Somanuals.com. All Manuals Search And Download.}

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SECTION 10: PARTS

Motor and Arbor

<%+%+M&ꢀꢄꢀ<%+.,M

+"(

+"&

,"&$'ꢀ=Eꢀ("E=ꢀ

''%$))%K

+"'

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&,K'"-

&,K'",

&,K'"+

-&"(

-&"'

&(&

-&"&

&,K'"'

&,K'"(

&,K'")

&('

&,K'"*

&()

&(*

&((

-&")K'

-&".

-&"* -&"-

((

<%+%+M&$<%+.,M

,"&$'ꢀ=Eꢀ''%$))%K

("E=ꢀHL>I8=

()

(* (+

-&"(

-&"&

-&"*

)(

))

()

-&"'

-&")

-&"-

-&"+

&*)")

&')

-&",

-&".

()

&*)"(

&*)

&*.ꢀꢀ

&*)"'

&*)"+

&*)"&

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Motor and Arbor Parts List

REF

PART #

P0605X137

PN02M

DESCRIPTION

REF

PART #

DESCRIPTION

STRAIN RELIEF

P0605X021

PS14M

TILT ARROW POINTER

PHLP HD SCR M6-1 X 12

HANDWHEEL

HEX NUT M10-1.5

PW04M

FLAT WASHER 10MM

LOCK WASHER 10MM

SPECIAL MOTOR BOLT

KEY 5 X 5 X 40

P0605X1047

P0605X014

PSS17

PLW06M

HANDWHEEL LOCK KNOB

SET SCREW 5/16-18 X 5/16

LOCK COLLAR

P0605X113

PK02M

P0605X1051

P0605X1052

P0605X1053

P0605X1054

PN03M

PSS03M

SET SCREW M6-1 X 8

MOTOR PULLEY

FLAT WASHER 19MM

BLADE HEIGHT HANDWHEEL SHAFT

ALIGNMENT PIN

P0605X1013

P0605X1014

P6005-2RS

PFB15M

FLAT BELT 220-J12

BALL BEARING 6005 2RS

FLANGE BOLT M8-1.25 X 12

MOUNTING BRACKET V2.01.10

HEX NUT M8-1.25

P0605X1056

PCAP06M

PLW03M

BEVEL GEAR (R)

17V2

17V2-1

17V2-2

17V2-3

17V2-4

17V2-5

17V2-6

17V2-7

17V2-8

17V2-9

P0605X1017V2

CAP SCREW M6-1 X 25

LOCK WASHER 6MM

PHLP HD SCR M5-.8 X 20

TRUNNION

P0605X1017V2-1 MOUNTING BRACKET BASE V2.01.10

PCAP14M

CAP SCREW M8-1.25 X 20

COMPRESSION SPRING V2.01.10

LOCKING BOLT V2.01.10

PS06M

P0661044V2-3

P0661044V2-4

P0605X1063

P0605X1064

PCAP12M

P0605X1066

FRONT COLUMN

P0605X1017V2-5 MOUNTING BRACKET PLATE V2.01.10

CAP SCREW M8-1.25 X 40

REAR COLUMN

PBHS06M

PLW01M

BUTTON HD CAP SCR M5-.8 X 12

LOCK WASHER 5MM

HANDLE V2.01.10

BUTTON HD CAP SCR M5-.8 X 16

SET SCREW M3-.5 X 12

CAP SCREW M8-1.25 X 20

MOUNTING BOLT

STRUT

67V2

ARBOR 1" V2.01.10

BLADE

P0605X1067V2

P0605X1068

P0661044V2-8

PBHS16M

P0605X1069

P0605X1070

P0605X1071

PCAP49M

P0605X1077

P0605X066

PS01

ARBOR FLANGE

17V2-10 PSS112M

ARBOR NUT 1"-10

PCAP14M

P0605X1019

P0605X1020

P0605X1021

P0605X1022

P0605X1023

P0605X1024

PW04M

ARBOR EXTENSION 1"-10

CAP SCREW M6-1 X 60

HOSE CLAMP 60-80MM

DUST CHUTE HOSE 63 X 1000

PHLP HD SCR 10-24 X 1/2

HEX BOLT M8-1.25 X 35

BUSHING

BRACKET

SPECIAL SCREW

PB20M

WAVE WASHER 10MM

FLAT WASHER 10MM

HEX BOLT M8-1.25 X 20

LOCK WASHER 8MM

FLAT WASHER 8MM

BRUSH

109V2

124

126

127

128

129

130

131

132

154

154-1

154-2

154-3

154-4

154-6

158

159

160

P0605X1109V2 RIVING KNIFE V2.01.10

P0605X1124

PWR810

HANDWHEEL HANDLE

PB09M

WRENCH 8 X 10

PLW04M

PWR1113

WRENCH 11 X 13

PW01M

PWR1417

WRENCH 14 X 17

P0605X1029

P0605X1030

P0605X1031

P0605X1032

P0605X1033

PSS07M

PAW04M

HEX WRENCH 4MM

LEADSCREW

PAW05M

HEX WRENCH 5MM

BUSHING

PAW06M

HEX WRENCH 6MM

GASKET

P0605X1132

P0605X154

P0605X154-1

P0605X154-2

P0605X154-3

P0605X154-4

T23243

PHILLIPS/STANDARD SCREWDRVR

ON/OFF SWITCH ASSEMBLY

ON/OFF PUSH BUTTON SWITCH

ON/OFF SWITCH BRACKET

ON/OFF SWITCH BOX

LEAD SCREW BRACKET

SET SCREW M5-.8 X 5

BEVEL GEAR (L)

P0605X1035

PLN10M

LOCK NUT M10-1.25

THRUST BEARING 51102

KEY 5 X 5 X 18

P51102

ON/OFF SWITCH CORD 16AWG X 4C

SWITCH PADLOCK W/KEY

HEX WRENCH 3MM

PK14M

PB14M

HEX BOLT M10-1.5 X 35

TRUNNION SLIDE

PLATE

PAW03M

P0605X1040

P0605X1041

PCAP31M

P0605X1043

PTLW05M

P0605X1159

P0606X1159

P0605X1160

P0606X1160

MTR CORD 12AWG 3C (G0605X1/96X)

MTR CORD 12G 4W ST 600V (G0606X1/97X)

PWR CORD 12AWG 3C 600V (G0605X1/96X)

PWR CORD 12G 4W ST 600V (G0606X1/97X)

CAP SCREW M8-1.25 X 25

WOODRUFF KEY 22 X 5

EXT TOOTH WASHER 6MM

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G0605X1/G0696X 5HP, 1-PH MOTOR

G0606X1/G0697X 7¹⁄2HP, 3-PH MOTOR

REF

PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0605X1006

P0605X1006-1

P0605X1006-2

P0605X1006-3

P0605X1006-4

MOTOR 5HP 220V 1-PH

MOTOR FAN COVER

MOTOR FAN

P0606X1006

MOTOR 7-1/2 HP 220V/440V 3-PH

6-1

6-2

6-3

6-4

6-1

6-2

6-3

P0606X1006-1 MOTOR FAN COVER

P0606X1006-2 MOTOR FAN

WIRING JUNCTION BOX

R CAPACITOR COVER

P0606X1006-3 WIRING JUNCTION BOX

6-5V2 P0605X1006-5V2 R CAPACITOR 35M 450V V2.08.11

6-6 P0605X1006-6 S CAPACITOR COVER

6-7V2 P0605X1006-7V2 S CAPACITOR 250M 250V V2.08.11

6-8 P0605X1006-8 CENTRIFUGAL SWITCH

G0605X1/G0696X 5HP,

1-PH MAG SWITCH

G0606X1/G0697X 7¹⁄2HP,

3-PH MAG SWITCH

REF

PART #

DESCRIPTION

REF PART #

DESCRIPTION

MAGNETIC SWITCH ASSY MPE-30

P0605X1075

P0605X075-1

P0605X075-2

P0605X075-3

MAG SWITCH ASSY MPE-30

MAG SWITCH FRONT COVER

MAG SWITCH BACK COVER

CONTACTOR SDE MA-30 220V

P0606X075

81-1

81-2

81-3

81-1 P0606X075-1

81-2 P0606X075-2

81-3 P0606X075-3

81-4 P0606X075-4

81-5 P0606X075-7

81-6 P0606X075-8

MAG SWITCH FRONT COVER

MAG SWITCH BACK COVER

CONTACTOR SDE MA-30 220V

OL RELAY SDE RA-30 11~22

TRANSFORMER

FUSE

STRAINꢀRELIEF

81-4V2 P0605X1081-4V2 OL RELAY SDE RA-30 18-26 V2.08.11

STRAINꢀRELIEF

81-5

81-8

81-9

P0605X1081-5

P0605X1081-8

P0605X1081-9

81-7

81-8

81-9

P0606X1081-7

P0605X1081-8

P0605X1081-9

STRAINꢀRELIEF

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Cabinet

&%(K'

&%(K'")

&%(K'"(

&%(K'"*

&%(K'"&

&*%

&%(K'"+

&%(K'",

&%(K'"'

&%&

&&%

&%(K'"-

G0696X & G0697X ONLY

&*'

&*'"&

&*'"'

&+*

&*,"(

&%%

&+(

&+'

&*,"'

&*,

&+&

&*,"(

&*,"&

&(.

&(-

&'(

&&&

&(+

&'(

&'&

&''

&'%

&(,

&&.

&&(

&&'

&&)

)(

--")

&&-

&&,

--"(

&&*

--"'

&&+

&')

--"&

--".

--"&%

--"+

--"*

--",

--"-

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Cabinet Parts List

REF

PART #

P0605X137

PN02M

DESCRIPTION

REF

PART #

DESCRIPTION

HEX BOLT M8-1.25 X 35

CHAIN

STRAIN RELIEF

PB20M

HEX NUT M10-1.5

100

P0605X1100

P0605X116

PFH54M

PW04M

FLAT WASHER 10MM

LOCK WASHER 10MM

FLANGE BOLT M8-1.25 X 12

LOCK WASHER 8MM

KEY 5 X 5 X 18

101

EXTENSION WING (L)

FLAT HD SCR M5-.8 X 20

TABLE INSERT ASSY V2.01.10

PLW06M

102

PFB15M

103V2

P0605X1103V2

PLW04M

103V2-1 P0605X1103V2-1 PLATE V2.01.10

PK14M

103V2-2 P0605X1103V2-2 BOLT V2.01.10

PB14M

HEX BOLT M10-1.5 X 35

CAP SCREW M8-1.25 X 25

WOODRUFF KEY 22 X 5

HANDWHEEL

103V2-3 P0605X1103V2-3 LEFT PLATE V2.01.10

103V2-4 P0605X1103V2-4 RIGHT PLATE V2.01.10

103V2-5 P0605X1103V2-5 LEFT TAPE 19MM V2.01.10

103V2-6 P0605X1103V2-6 RIGHT TAPE 35MM V2.01.10

PCAP31M

P0605X1043

P0605X1047

P0605X014

PSS17

HANDWHEEL LOCK KNOB

SET SCREW 5/16-18 X 5/16

FLAT WASHER 19MM

HEX NUT M8-1.25

103V2-7 PSS04M

SET SCREW M6-1 X 12

LOCK KNOB M5-.8 V2.01.10

TABLE

103V2-8 P0661006V2

P0605X1052

PN03M

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

136

137

138

139

150

152

152-1

152-2

157

157-1

157-2

157-3

161

162

163

165

P0605X035

PHTEK39M

P0605X1112

P0605X1113

P0605X1114

P0605X1115

P0651083-6

PSS16M

TAP SCREW M4 X 12

CABINET

P0605X1073

P0605X073

P0605X1075

P0605X1076

P0605X1079

PCAP26M

P0605X1083

PS05M

ALIGNMENT PIN

MOTOR COVER

WORM GEAR

RUBBER BUMPER

BLADE TILT SHAFT BRACKET

BLADE TILT SHAFT

SENSOR PLATE

LOCK KNOB M6-1 X 17

RIGHT COVER

CAP SCREW M6-1 X 12

COVER

SET SCREW M8-1.25 X 10

SPECIAL RING

P0605X1118

P0651112

PW02M

PHLP HD SCR M5-.8 X 8

DIGITAL SENSOR ASSEMBLY

PHLP HD SCR M5-.8 X 8

DIGITAL READOUT COVER

PHLP HD SCR M3-.5 X 8

FLAT WASHER 3MM

CIRCUIT BOARD

L-PLATE

P0651083

PS05M

FLAT WASHER 5MM

TAP SCREW M3 X 6

ROLL PIN 5 X 28

88-1

88-2

88-3

88-4

88-5

88-6

88-7

88-8

88-9

88-10

PHTEK30M

PRP27M

P0651083-2

PS79M

P0651106

P0605X1124

P0651107

P0651087

P0651108

PFH06M

MITER GAUGE MOUNTING BRKT

HANDWHEEL HANDLE

WRENCH MOUNTING BRACKET

DUST COVER

PW07M

P0651083-5

P0651083-6

P0651083-7

P0651083-8

SENSOR PLATE

DATA CORD 24 AWG X 450

DIGITAL RDT CORD 18 AWG X 2C

PHLP HD SCR M3-.5 X 12

DIGITAL SENSOR COVER

PHLP HD SCR M3-.5 X 8

HEX NUT M5-.8

ARBOR WRENCH

FLAT HD SCR M6-1 X 20

PUSH STICK

P0661141

P0696X152

PLW06M

PS50M

P0605X1088-10

PS79M

EXTENSION WING

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 35

JUNCTION BOX BASE

GROUNDING LABEL

EXT TOOTH WASHER 5MM

PHLP HD SCR M5-.8 X 10

GROUND WIRE

PN06M

PB14M

P0605X079

PS17M

PLATE

P0605X1157

P0605X1157-1

PTLW02M

PS09M

PHLP HD SCR M4-.7 X 6

FLAT WASHER 4MM

SET SCREW M8-1.25 X 50

STRAIN RELIEF PGA13.5-11B

HEX BOLT M10-1.5 X 25

FENCE RESTING BRACKET

STRAIN RELIEF

PW05M

PSS42M

P0605X1095

PB32M

P0605X1161

P0605X1162

PS18

JUNCTION BOX COVER

PHLP HD SCR 10-24 X 1/4

WIRE NUT SW-P6H

P0651097

P0605X1098

P0651161

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Blade Guard

'%%K'

',,

'*+

',-

'*,

'**

'*)

'*+

'*-

'*(

'*'

'*.

'+%

',,

'*&

'*(

'*'

'+'

'+(

'+&

'+,

'*(

',&

','

'*'

',(

',)

'+)

'+*

'++

'+-

',*

'+.

',%

',+

REF

PART #

DESCRIPTION

REF

PART #

P0661002V2-15

DESCRIPTION

200V2

251

252

253

254

255

256

257

258

259

260

261

262

263

264

P0605X1200V2

P0605X1200V2-1

PLN02M

BLADE GUARD ASSY V2.01.10

LEFT PLATE V2.01.10

LOCK NUT M5-.8

265

266

267

268

269

270

271

272

273

274

275

276

277

278

PUSH NUT 4MM V2.01.10

P0605X1200V2-16 LEFT PAWL V2.01.10

P0661002V2-17

P0661002V2-18

P0661002V2-19

P0661002V2-20

P0661002V2-21

PEC07M

RIGHT TORSION SPRING V2.01.10

PFH01M

FLAT HD SCR M5-.8 X 15

LEFT COVER V2.01.10

ROD CENTER PIN V2.01.10

PHLP HD SCR M5-.8 X 6

KNOB BOLT V2.01.10

ROD V2.01.10

PAWL MOUNTING BRKT V2.01.10

MOUNTING BRKT PIN V2.01.10

MOUNTING BRKT SHFT V2.01.10

SHAFT SPRING V2.01.10

P0605X1200V2-4

P0661002V2-5

PS19M

P0661002V2-7

P0605X1200V2-8

P0661002V2-9

P0661002V2-10

PBHS24M

E-CLIP 7MM

P0661002V2-23

LEFT TORSION SPRING V2.01.10

LEFT BRACKET V2.01.10

RIGHT BRACKET V2.01.10

P0605X1200V2-24 RIGHT PAWL V2.01.10

P0661002V2-25

RIGHT PAWL SHAFT V2.01.10

BUTTON HD CAP SCR M4-.7 X 10

MOUNTING PIN V2.01.10

P0605X1200V2-26 SPREADER V2.01.10

P0661002V2-12

PORP003

O-RING 2.8 X 1.9 P3

P0605X1200V2-13 RIGHT COVER V2.01.10

P0661002V2-14 RIGHT PLATE V2.01.10

P0661002V2-28

AMPUTATION HAZ LABEL V2.01.10

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Fence

(%%

(&%

(''

('&

(&-

(&.

(%+

(%,

(%&

(%'

(%(

('%

(%)

(%*

(&.

(&-

(&(

(')

(%.

(&,

('(

(%)

(%-

('*

(&+

(&*

(&)

(&'

('+

(&&

REF PART #

DESCRIPTION

FENCE ASSEMBLY

REF PART #

DESCRIPTION

LOCK NUT M10-1.5

PLATE

300

301

302

303

304

305

306

307

308

309

310

311

312

313

P0605X1300

314

315

316

317

318

319

320

321

322

323

324

325

326

PLN05M

PS14M

PW03M

PHLP HD SCR M6-1 X 12

FLAT WASHER 6MM

POINTER

P0605X315

P0605X316

PSS20M

CLAMPING BRACKET

P0605X303

P0605X304

PB73M

SET SCREW M8-1.25 X 8

PLATE CAP

PLASTIC SET SCREW

HEX BOLT M10-1.5 X 50

HEX NUT M6-1

P0605X318

P0605X319

P0605X320

P0605X321

PW01M

FENCE PLATE

FENCE

PN01M

P0605X307

P0605X1308

P0605X1309

PN03M

REAR RAIL WHEEL

PLATE

T-BOLT M8-1.25 X 20

FLAT WASHER 8MM

BLOCK

BRACKET

P0605X1323

PB71M

HEX NUT M8-1.25

FENCE HANDLE

CAM ASSEMBLY

FLAT HD SCR M6-1 X 8

HEX BOLT M6-1 X 45

LOCK NUT M6-1

SHAFT

P0605X1311

P0605X1312

PFH04M

PLN03M

P0605X1326

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Miter Gauge

)%%

)%*

)&%

)&&

)%&

)%'

)%+

)%,

)&'

)&(

)%(

)&)

)%.

)%)

)&+

)%.

)&*

)%-

)%&

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

400

401

402

403

404

405

406

407

408

P0605X1400

PS06

MITER GAUGE

409

410

411

412

413

414

415

416

PSS53M

SET SCREW M5-.8 X 12

MITER GAUGE HANDLE

FLAT WASHER 8MM

MITER GAUGE

PHLP HD SCR 10-24 X 3/8

POINTER

P0605X1410

PW01M

P0605X1402

P0605X403

P0605X1404

P0605X405

PS25

BLOCK

P0605X412

P0605X413

P0605X414

PFH9M

SHAFT

PLATE

MITER GAUGE LABEL

PHLP HD SCR 8-32 X 5/8

HEX NUT 8-32

GUIDE PLATE

FLAT HD SCR M6-1 X 6

O-RING 4.8 X 1.9 P5

PN14

PORP005

P0605X1408

SPECIAL SCREW 1/4-20 X 1/2

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Extension Table (G0605X1/G0606X1)

*%%

*)%

*)(

*%(ꢀ

*&&ꢀ

*%'ꢀ

*%&ꢀ

*(-ꢀ

*%+ꢀ

*(.ꢀ

*)&ꢀ

*)%ꢀ

*)'ꢀ

*%.ꢀ

*%,ꢀ

*)%

*&*ꢀ

*)(

*)(ꢀ

*)'ꢀ

*%*ꢀ

*(&ꢀ

*%-ꢀ

*%)ꢀ

*&%ꢀ

*(*ꢀ

*%)ꢀ

*)'ꢀ

*)(ꢀ

*(%ꢀ

*(+ꢀ

*&'ꢀ

*&*ꢀ

*(%ꢀ

*'.ꢀ

*(%ꢀ

*('ꢀ

*(%ꢀ

*'.ꢀ

*&(ꢀ

*(+ꢀ

*(%ꢀ

*&)ꢀ

*((ꢀ

*()ꢀ

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

500

501

502

503

504

505

506

507

508

509

510

511

512

513

514

P0605X1500

P0605X1501

EXTENSION TABLE ASSEMBLY

LEFT SCALE 18"

515

529

530

531

532

533

534

535

536

538

539

540

541

542

543

PHTEK6M

TAP SCREW M4 X 16

PHLP HD SCR M6-1 X 12

FLAT WASHER 6MM

FLAT WASHER 10MM

HEX NUT M6-1

PS14M

P0605X1502

P0605X503

P0605X504

P0605X505

P0605X506

P0605X507

P0605X508

P0605X509

P0605X510

P0605X511

P0605X512

P0605X513

P0605X514

RIGHT SCALE 52"

PW03M

PW04M

PN01M

EXTENSION TABLE PLATE

EXTENSION TABLE SUPPORT

FRONT EXTENSION BRACKET

FRONT RAIL

PN08

HEX NUT 3/8"-16

P0605X534

PB32M

FOOT 3/8"-16 X 2

FENCE TUBE

HEX BOLT M10-1.5 X 25

PHLP HD SCR M6-1 X 12

FLAT HD SCR M8-1.25 X 25

END CAP

PS14M

REAR RAIL

PFH21M

PFB15M

PLW04M

PCAP31M

PW01M

PN03M

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513

514

516

517

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620

621

622

623

624

625

626

627

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709

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MODEL # LABEL G0696X

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GRIZZLY NAMEPLATE-LARGE

GRIZZLY GREEN PAINT

PPAINT-11

PUTTY TOUCH-UP PAINT

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

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~Since 1983~

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