MODEL G0681
9" COLD CUT SAW
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
SECTION 5: ACCESSORIES......................... 24
INTRODUCTION............................................... 2
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>YZci^[^XVi^dcꢀ################################################### (
BVX]^cZꢀ9ViVꢀH]ZZiꢀ###################################### )
SECTION 6: MAINTENANCE......................... 26
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8aZVc^c\ꢀ####################################################### '+
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AjWg^XVi^dcꢀ################################################### '+
SECTION 1: SAFETY....................................... 6
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HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBZiVaꢀ8jii^c\ꢀHVlhꢀ#### -
SECTION 7: SERVICE ................................... 28
IgdjWaZh]ddi^c\ꢀ########################################### '-
SECTION 8: WIRING...................................... 31
L^g^c\ꢀHV[Zinꢀ>chigjXi^dchꢀ############################ (&
L^g^c\ꢀ9^V\gVbꢀ############################################ ('
:aZXig^XVaꢀ8dbedcZcihꢀ################################# ((
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
&&%KꢀDeZgVi^dcꢀ############################################## .
SECTION 3: SETUP ....................................... 10
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6hhZbWanꢀ##################################################### &'
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SECTION 9: PARTS....................................... 34
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WARRANTY AND RETURNS ........................ 41
SECTION 4: OPERATIONS ........................... 14
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INTRODUCTION
Manual Accuracy
Functional Overview
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Contact Info
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
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MODEL G0681
9" COLD CUT SAW
Product Dimensions:
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Main Specifications:
Operation Information
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&OR 9OUR /WN 3AFETYꢀ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢂ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢂ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢂ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢂ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢀ IF NOT AVOIDEDꢀ
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#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢂ
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-!9 RESULT IN MINOR OR MODERATE INJURYꢂ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢂ
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PROPER OPERATION OF THE MACHINEꢂ
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Safety Instructions for Machinery
3AFETY )NSTRUCTIONS FOR -ACHINERY
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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hdgnꢀlVhꢀYZh^\cZY#
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VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZh#
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i]ViꢀineZꢀd[ꢀYjhi#
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hV[ZhiꢀeZg[dgbVcXZ#ꢀ;daadlꢀ^chigjXi^dchꢀ[dgꢀ
ajWg^XVi^c\ꢀVcYꢀX]Vc\^c\ꢀVXXZhhdg^Zh#
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Safety Instructions for Metal Cutting Saws
1. BLADE CONDITION. 9dꢀcdiꢀdeZgViZꢀl^i]ꢀ
VꢀYjaa!ꢀXgVX`ZYꢀdgꢀWVYanꢀldgcꢀWaVYZ# >cheZXiꢀ
WaVYZhꢀ[dgꢀXgVX`hꢀVcYꢀb^hh^c\ꢀiZZi]ꢀWZ[dgZꢀ
ZVX]ꢀjhZ#
7. LOSS OF STABILITY. JchjeedgiZYꢀ
ldg`e^ZXZhꢀ bVnꢀ _ZdeVgY^oZꢀ bVX]^cZꢀ hiV"
W^a^inꢀVcYꢀXVjhZꢀi]ZꢀbVX]^cZꢀidꢀi^eꢀVcYꢀ[Vaaꢀ
l]^X]ꢀXdjaYꢀXVjhZꢀhZg^djhꢀ^c_jgn#
8. FIRE
HAZARD.
JhZꢀ :MIG:B:ꢀ
2. HAND PLACEMENT.ꢀ CZkZgꢀ edh^i^dcꢀ [^c"
\Zghꢀdgꢀi]jbWhꢀ^cꢀa^cZꢀl^i]ꢀi]ZꢀXji# ꢀ=VcYhꢀ
XdjaYꢀ WZꢀ Xgjh]ZYꢀ ^cꢀ k^hZꢀ dgꢀ [gdbꢀ [Vaa^c\ꢀ
bVX]^cZꢀXdbedcZcih#
86JI>DCꢀ ^[ꢀ Xjii^c\ꢀ bV\cZh^jb#ꢀ
Jh^c\ꢀ i]Zꢀ lgdc\ꢀ Xjii^c\ꢀ [aj^Yꢀ l^aaꢀ aZVYꢀ
idꢀ X]^eꢀ [^gZꢀ VcYꢀ edhh^WaZꢀ Zmeadh^dc#ꢀ
9. ATTENTION TO WORK AREA. CZkZgꢀ
aZVkZꢀVꢀbVX]^cZꢀgjcc^c\ꢀVcYꢀjcViiZcYZY#ꢀ
EVnꢀViiZci^dcꢀidꢀi]ZꢀVXi^dchꢀd[ꢀdi]Zghꢀ^cꢀi]Zꢀ
VgZVꢀidꢀVkd^Yꢀjc^ciZcYZYꢀVXX^YZcih#
3. ENTANGLEMENT HAZARDS. 9dꢀ cdiꢀ
deZgViZꢀ i]^hꢀ hVlꢀ l^i]djiꢀ WaVYZꢀ \jVgYꢀ ^cꢀ
eaVXZ#ꢀ AddhZꢀ Xadi]^c\!ꢀ _ZlZagn!ꢀ adc\ꢀ ]V^gꢀ
VcYꢀldg`ꢀ\adkZhꢀXVcꢀWZꢀYgVlcꢀ^cidꢀldg`^c\ꢀ
eVgih#
10. MAINTENANCE/SERVICE. 6aaꢀ ^cheZX"
i^dch!ꢀ VY_jhibZcih!ꢀ VcYꢀ bV^ciZcVcXZꢀ VgZꢀ
idꢀ WZꢀ YdcZꢀ l^i]ꢀ i]Zꢀ edlZgꢀ OFFꢀ VcYꢀ i]Zꢀ
eaj\ꢀ ejaaZYꢀ [gdbꢀ i]Zꢀ djiaZi#ꢀ LV^iꢀ [dgꢀ Vaaꢀ
bdk^c\ꢀeVgihꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhide#ꢀ
4. BLADE REPLACEMENT. L]Zcꢀ gZeaVX"
^c\ꢀ WaVYZh!ꢀ Y^hXdccZXiꢀ i]Zꢀ bVX]^cZꢀ [gdbꢀ
edlZg!ꢀ lZVgꢀ \adkZhꢀ idꢀ egdiZXiꢀ ]VcYhꢀ VcYꢀ
hV[Zinꢀ\aVhhZhꢀidꢀegdiZXiꢀZnZh#
11. HEARING PROTECTION & HAZARDS.
Cd^hZꢀ\ZcZgViZYꢀWnꢀWaVYZꢀVcYꢀldg`e^ZXZꢀ
k^WgVi^dc!ꢀ bViZg^Vaꢀ ]VcYa^c\!ꢀ VcYꢀ edlZgꢀ
igVchb^hh^dcꢀ XVcꢀ XVjhZꢀ eZgbVcZciꢀ ]ZVg"
^c\ꢀadhhꢀdkZgꢀi^bZꢀVcYꢀ^ciZg[ZgZꢀl^i]ꢀXdb"
bjc^XVi^dcꢀVcYꢀVjY^WaZꢀh^\cVah#
5. WORKPIECE HANDLING. 6alVnhꢀhjeedgiꢀ
i]Zꢀ ldg`e^ZXZꢀ l^i]ꢀ iVWaZ!ꢀ k^hZ!ꢀ dgꢀ hdbZꢀ
ineZꢀ d[ꢀ hjeedgiꢀ [^mijgZ#ꢀ ;aV\ꢀ adc\ꢀ e^ZXZhꢀ
idꢀVkd^YꢀVꢀig^ee^c\ꢀ]VoVgY#ꢀCZkZgꢀ]daYꢀi]Zꢀ
ldg`e^ZXZꢀl^i]ꢀndjgꢀ]VcYhꢀYjg^c\ꢀVꢀXji#
6. CUTTING FLUID SAFETY. 6alVnhꢀ[daadlꢀ
bVcj[VXijgZg»hꢀ Xjii^c\"[aj^Yꢀ hV[Zinꢀ ^chigjX"
i^dch#ꢀ EVnꢀ eVgi^XjaVgꢀ ViiZci^dcꢀ idꢀ XdciVXi!ꢀ
XdciVb^cVi^dc!ꢀ^c]VaVi^dc!ꢀhidgV\ZꢀVcYꢀY^h"
edhVaꢀlVgc^c\h#ꢀHe^aaZYꢀXjii^c\ꢀ[aj^Yꢀ^ck^iZhꢀ
ha^ee^c\ꢀ]VoVgYh#
12. HOT SURFACES. 8dciVXiꢀl^i]ꢀ]diꢀhjg[VX"
Zhꢀ[gdbꢀbVX]^cZꢀXdbedcZcih!ꢀZ_ZXi^dchꢀd[ꢀ
]diꢀX]^eh!ꢀhlVg[!ꢀVcYꢀi]Zꢀldg`e^ZXZꢀ^ihZa[ꢀ
XVcꢀXVjhZꢀWjgch#
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0681. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
"-"
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SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
110V Operation
I]ZꢀBdYZaꢀ<%+-&ꢀXdbZhꢀl^i]ꢀVꢀ*"&*ꢀeaj\!ꢀh^b^aVgꢀ
idꢀFigure 2!ꢀidꢀXdccZXiꢀi]ZꢀbVX]^cZꢀidꢀedlZg#
<gdjcY^c\ꢀEgdc\ꢀ^hꢀ
Serious personal injury could occur if you
Adc\Zhiꢀd[ꢀi]ZꢀI]gZZ
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Egdc\h
8jggZci
8Vggn^c\ꢀEgdc\h
<gdjcYZY
DjiaZi
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2. Ine^XVaꢀ*"&*ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#
Full Load Amperage Draw
I]^hꢀ bVX]^cZꢀ YgVlhꢀ i]Zꢀ [daadl^c\ꢀ Vbehꢀ jcYZgꢀ
bVm^bjbꢀadVY/
6beꢀ9gVlꢀ############################################# ,#'ꢀ6beh
Power Supply Circuit Requirements
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
NdjꢀBJHIꢀXdccZXiꢀndjgꢀbVX]^cZꢀidꢀVꢀ\gdjcYZYꢀ
X^gXj^iꢀi]Viꢀ^hꢀgViZYꢀ[dgꢀi]ZꢀVbeZgV\Zꢀ\^kZcꢀWZadl#ꢀ
CZkZgꢀgZeaVXZꢀVꢀX^gXj^iꢀWgZV`ZgꢀdcꢀVcꢀZm^hi^c\ꢀX^g"
Xj^iꢀl^i]ꢀdcZꢀd[ꢀ]^\]ZgꢀVbeZgV\Zꢀl^i]djiꢀXdchjai"
^c\ꢀ Vꢀ fjVa^ÃZYꢀ ZaZXig^X^Vcꢀ idꢀ ZchjgZꢀ Xdbea^VcXZꢀ
l^i]ꢀl^g^c\ꢀXdYZh#ꢀIf you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Extension Cords
LZꢀYdꢀcdiꢀgZXdbbZcYꢀjh^c\ꢀZmiZch^dcꢀXdgYh!ꢀWjiꢀ
^[ꢀndjꢀ[^cYꢀ^iꢀVWhdajiZanꢀcZXZhhVgn/
B^c^bjbꢀ8^gXj^iꢀH^oZꢀ############################# &*ꢀ6beh
™ꢀ JhZꢀViꢀaZVhiꢀVꢀ&)ꢀ\Vj\ZꢀXdgYꢀi]ViꢀYdZhꢀcdiꢀ
ZmXZZYꢀ*%ꢀ[ZZiꢀ^cꢀaZc\i]ꢅ
™ꢀ I]ZꢀZmiZch^dcꢀXdgYꢀbjhiꢀ]VkZꢀVꢀ\gdjcYꢀl^gZꢀ
VcYꢀeaj\ꢀe^c#
™ꢀ 6ꢀfjVa^[^ZYꢀZaZXig^X^VcꢀBJHIꢀh^oZꢀXdgYhꢀdkZgꢀ
*%ꢀ[ZZiꢀadc\ꢀidꢀegZkZciꢀbdidgꢀYVbV\Z#
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SECTION 3: SETUP
Items Needed for
Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
™ꢀ 6hh^hiVciꢀ##################################################### &
™ꢀ HV[Zinꢀ<aVhhZhꢀꢃ;dgꢀ:VX]ꢀEZghdcꢄꢀ########&ꢀEg#
™ꢀ LgZcX]Zhꢀ&'!ꢀ'*bbꢀ############################&ꢀ:V#
™ꢀ =ZmꢀLgZcX]ꢀ*bbꢀ####################################### &
™ꢀ H]deꢀGV\hꢀꢊꢀHdakZciꢀ8aZVcZgꢀ####6hꢀcZZYZY
Wear safety glasses dur-
ing the entire setup pro-
cess!
Unpacking
Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ
igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ
[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-
diately call Customer Service at (570) 546-9663ꢀ
for advice.
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
"&%"
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Inventory
Clean Up
I]ZꢀjceV^ciZYꢀhjg[VXZhꢀVgZꢀXdViZYꢀl^i]ꢀVꢀlVmnꢀ
d^aꢀidꢀegZkZciꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZci#ꢀGZbdkZꢀ
i]^hꢀ egdiZXi^kZꢀ XdVi^c\ꢀ l^i]ꢀ Vꢀ hdakZciꢀ XaZVcZgꢀ dgꢀ
YZ\gZVhZg!ꢀhjX]ꢀVhꢀh]dlcꢀ^cꢀFigure 4#ꢀ;dgꢀi]dg"
dj\]ꢀ XaZVc^c\!ꢀ hdbZꢀ eVgihꢀ bjhiꢀ WZꢀ gZbdkZY#ꢀ
For optimum performance, clean all moving
parts or sliding contact surfaces.ꢀ 6kd^Yꢀ X]ad"
g^cZ"WVhZYꢀ hdakZcih!ꢀ hjX]ꢀ Vhꢀ VXZidcZꢀ dgꢀ WgV`Zꢀ
eVgihꢀ XaZVcZgꢀ i]Viꢀ bVnꢀ YVbV\Zꢀ eV^ciZYꢀ hjg[VX"
Zh#ꢀ6alVnhꢀ[daadlꢀi]ZꢀbVcj[VXijgZg»hꢀ^chigjXi^dchꢀ
l]Zcꢀjh^c\ꢀVcnꢀineZꢀd[ꢀXaZVc^c\ꢀegdYjXi#
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#ꢀ
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Container 1: (Figure 3)
Qty
A. HVlꢀJc^iꢀ##################################################### &
B. Ldg`ꢀHideꢀGdYꢀ########################################### &
C. Ldg`ꢀHideꢀ################################################### &
D.ꢀ =VcYaZꢀ######################################################## &
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
>[ꢀ Vcnꢀ cdcegdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢃZ#\#ꢀ Vꢀ
cjiꢀdgꢀVꢀlVh]Zgꢄ!ꢀlZꢀl^aaꢀ\aVYanꢀgZeaVXZꢀi]Zb0ꢀdgꢀ
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#
6
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
7
8
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
9
<gZViꢀegdYjXihꢀ[dgꢀgZbdk^c\ꢀh]^ee^c\ꢀ\gZVhZ#
Figure 3. BVX]^cZꢀ^ckZcidgn#
Figure 4. 8aZVcZg$YZ\gZVhZghꢀVkV^aVWaZꢀ[gdbꢀ
<g^ooan#
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Site Considerations
Assembly
To assemble the machine:
Workbench Load
GZ[Zgꢀidꢀi]ZꢀMachine Data Sheetꢀ[dgꢀi]ZꢀlZ^\]iꢀ
VcYꢀ [ddieg^ciꢀ heZX^[^XVi^dchꢀ d[ꢀ ndjgꢀ bVX]^cZ#ꢀ
HdbZꢀ ldg`WZcX]Zhꢀ bVnꢀ gZfj^gZꢀ VYY^i^dcVaꢀ gZ^c"
[dgXZbZciꢀ idꢀ hjeedgiꢀ Wdi]ꢀ i]Zꢀ bVX]^cZꢀ VcYꢀ
ldg`e^ZXZ#
1.ꢀ GZbdkZꢀi]ZꢀiVeZꢀi]ViꢀXdkZghꢀi]Zꢀ]daZꢀdcꢀi]Zꢀ
\ZVgWdmꢀ]ZVY!ꢀi]ZcꢀViiVX]ꢀi]ZꢀhVlꢀ]VcYaZꢀWnꢀ
i]gZVY^c\ꢀ^iꢀ^cidꢀi]Zꢀ\ZVgWdmꢀ]ZVYꢀVcYꢀi^\]i"
Zc^c\ꢀi]Zꢀ_Vbꢀcji!ꢀVhꢀh]dlcꢀ^cꢀFigure 1#
Placement Location
8dch^YZgꢀZm^hi^c\ꢀVcYꢀVci^X^eViZYꢀcZZYh!ꢀh^oZꢀd[ꢀ
bViZg^VaꢀidꢀWZꢀegdXZhhZYꢀi]gdj\]ꢀZVX]ꢀbVX]^cZ!ꢀ
VcYꢀ heVXZꢀ [dgꢀ Vjm^a^Vgnꢀ hiVcYh!ꢀ ldg`ꢀ iVWaZhꢀ dgꢀ
di]ZgꢀbVX]^cZgnꢀl]ZcꢀZhiVWa^h]^c\ꢀVꢀadXVi^dcꢀ[dgꢀ
ndjgꢀcZlꢀbVX]^cZ#ꢀHZZꢀFigure 5ꢀ[dgꢀi]Zꢀb^c^bjbꢀ
ldg`^c\ꢀXaZVgVcXZh#
HVlꢀ=VcYaZ
?VbꢀCji
<ZVgWdmꢀ=ZVY
Figure 1. Attaching the handle.
(%ꢂ
2.ꢀ 8dccZXiꢀi]Zꢀ]VcYaZꢀhl^iX]ꢀeaj\ꢀidꢀi]ZꢀXdcigdaꢀ
WdmꢀWnꢀVa^\c^c\ꢀi]Zꢀeaj\ꢀl^i]ꢀi]ZꢀhdX`Zi!ꢀi]Zcꢀ
i]gZVY^c\ꢀi]ZꢀadX`ꢀXdaaVgꢀꢃFigure 2ꢄ#
(&ꢈꢂ
HdX`Zi
Figure 5.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#
AdX`ꢀ8daaVg
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Hl^iX]ꢀEaj\
Figure 2. Switch plug connection.
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3.ꢀ 6iiVX]ꢀi]Zꢀldg`ꢀhideꢀgdYꢀWnꢀi]gZVY^c\ꢀ^iꢀ^cidꢀ
i]Zꢀ ]daZꢀ ^cꢀ i]Zꢀ h^YZꢀ d[ꢀ i]Zꢀ WVhZꢀ WadX`!ꢀ Vhꢀ
h]dlcꢀ^cꢀFigure 6#
Test Run
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ
bVX]^cZꢀidꢀbV`ZꢀhjgZꢀ^iꢀgjchꢀegdeZgan#ꢀ
Ldg`ꢀHide
Ldg`ꢀHideꢀGdY
>[!ꢀ Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjc!ꢀ ndjꢀ XVccdiꢀ ZVh^anꢀ adXViZꢀ
i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ
jh^c\ꢀi]ZꢀbVX]^cZꢀ^bbZY^ViZan!ꢀi]ZcꢀgZk^Zlꢀi]Zꢀ
TroubleshootingꢀdcꢀPage 27#ꢀ
>[ꢀndjꢀhi^aaꢀXVccdiꢀgZbZYnꢀVꢀegdWaZb!ꢀXdciVXiꢀdjgꢀ
IZX]ꢀHjeedgiꢀViꢀꢃ*,%ꢄꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#
7VhZꢀ7adX`
To test run the machine:
8VeꢀHXgZl
1.ꢀ BV`ZꢀhjgZꢀndjꢀ]VkZꢀgZVYꢀi]ZꢀhV[Zinꢀ^chigjX"
i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ
i]ZꢀbVX]^cZꢀ^hꢀhZiꢀjeꢀegdeZgan#
Figure 6.ꢀLdg`ꢀhideꢀgdY#
4.ꢀ Ha^YZꢀ i]Zꢀ ldg`ꢀ hideꢀ dcidꢀ i]Zꢀ ldg`ꢀ hideꢀ gdYꢀ
2.ꢀ KZg^[nꢀ i]Viꢀ i]ZgZꢀ ^hꢀ d^aꢀ ^cꢀ i]Zꢀ \ZVgWdmꢀ Wnꢀ
VcYꢀhZXjgZꢀ^iꢀWnꢀi^\]iZc^c\ꢀi]ZꢀXVeꢀhXgZl#
X]ZX`^c\ꢀi]Zꢀh^\]i\aVhh#
·>[ꢀcdꢀd^aꢀ^hꢀhZZcꢀ^cꢀi]Zꢀh^\]i\aVhh!ꢀgZ[Zgꢀidꢀ
Gearbox Oil dc Page 26#
·>[ꢀ d^aꢀ ^hꢀ hZZcꢀ ^cꢀ i]Zꢀ h^\]i\aVhh!ꢀ cdꢀ [jgi]Zgꢀ
VXi^dcꢀ^hꢀgZfj^gZY#ꢀ8dci^cjZꢀidꢀStep 3#ꢀ
3.ꢀ BV`ZꢀhjgZꢀVaaꢀiddahꢀVcYꢀdW_ZXihꢀjhZYꢀYjg^c\ꢀ
hZijeꢀVgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]ZꢀbVX]^cZ#
4. 8dccZXiꢀi]ZꢀbVX]^cZꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
5.ꢀ A^[iꢀi]ZꢀgZYꢀhideꢀhl^iX]ꢀVcYꢀegZhhꢀi]Zꢀ\gZZcꢀ
WjiidcꢀidꢀZcVWaZꢀedlZg!ꢀi]Zcꢀejaaꢀi]Zꢀig^\\Zgꢀ
hl^iX]ꢀidꢀhiVgiꢀi]Zꢀbdidg#
6.ꢀ A^hiZcꢀ VcYꢀ lViX]ꢀ [dgꢀ VWcdgbVaꢀ cd^hZhꢀ dgꢀ
VXi^dch#ꢀ I]Zꢀ bVX]^cZꢀ h]djaYꢀ gjcꢀ hbddi]anꢀ
l^i]ꢀa^iiaZꢀdgꢀcdꢀk^WgVi^dcꢀdgꢀgjWW^c\ꢀcd^hZh#ꢀ
·ꢀHigVc\ZꢀdgꢀjcjhjVaꢀcd^hZhꢀbjhiꢀWZꢀ^ckZh"
i^\ViZYꢀVcYꢀXdggZXiZYꢀWZ[dgZꢀdeZgVi^c\ꢀi]Zꢀ
bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ
bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ
XdggZXi^c\ꢀegdWaZbh#
7.ꢀ GZaZVhZꢀ i]Zꢀ ig^\\Zgꢀ hl^iX]!ꢀ i]Zcꢀ ijgcꢀ i]Zꢀ
bVX]^cZꢀOFF#
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SECTION 4: OPERATIONS
Basic Controls
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
JhZꢀi]ZꢀYZhXg^ei^dchꢀVcYꢀ[^\jgZhꢀWZadlꢀidꢀWZXdbZꢀ
[Vb^a^Vgꢀl^i]ꢀi]ZꢀWVh^XꢀXdcigdahꢀd[ꢀndjgꢀbVX]^cZ#
ON/OFF Switch: Ijgchꢀ bV^cꢀ edlZgꢀ idꢀ i]Zꢀ
bVX]^cZꢀON$OFF#
Power Indicator Light: <adlhꢀ \gZZcꢀ l]Zcꢀ
bVX]^cZꢀ^hꢀijgcZYꢀON#
Trigger Switch:ꢀ Ijgchꢀ i]Zꢀ bdidgꢀ ON!ꢀ he^cc^c\ꢀ
i]ZꢀWaVYZꢀVcYꢀVXi^kVi^c\ꢀi]ZꢀXjii^c\ꢀ[aj^Yꢀejbe#
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
Saw Handle: AdlZghꢀi]ZꢀhVlꢀ^cidꢀi]Zꢀldg`e^ZXZ#
Ig^\\ZgꢀHl^iX]
EdlZgꢀ>cY^XVidgꢀA^\]i
HVlꢀ=VcYaZ
DC$D;;
Hl^iX]
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Figure 7.ꢀ8dcigdaꢀWdm#
Vise Handwheel: DeZchꢀ VcYꢀ XadhZhꢀ i]Zꢀ k^hZꢀ
_VlhꢀidꢀXaVbeꢀi]Zꢀldg`e^ZXZ#
K^hZꢀ=VcYl]ZZa
Figure 8.ꢀK^hZꢀXdcigdah#
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Work Stop:ꢀꢀ8VcꢀWZꢀhZiꢀViꢀVꢀeVgi^XjaVgꢀY^hiVcXZꢀ
[gdbꢀ i]Zꢀ WaVYZꢀ idꢀ egdYjXZꢀ bjai^eaZꢀ hVbZ"aZc\i]ꢀ
Xjih#
Cutting Angles
To set the cutting angle:
1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ AddhZcꢀi]ZꢀildꢀXVeꢀhXgZlhꢀi]ViꢀadX`ꢀi]ZꢀhVlꢀ
^cꢀedh^i^dcꢀꢃFigure 11ꢄ#
Ldg`ꢀHide
Figure 9.ꢀHVlꢀXdcigdah#
Cutting Fluid Reservoir: =daYhꢀXjii^c\ꢀ[aj^YꢀVcYꢀ
XVcꢀWZꢀgZbdkZYꢀ[dgꢀY^hedhVaꢀVcYꢀXaZVc^c\#
8VeꢀHXgZlh
Figure 11. B^iZgꢀadX`ꢀaZkZg#ꢀ
3.ꢀ GdiViZꢀi]ZꢀhVlꢀidꢀi]ZꢀYZh^gZYꢀVc\aZꢀjh^c\ꢀi]Zꢀ
hXVaZꢀVhꢀVꢀ\j^YZ#ꢀL]Zcꢀi]ZꢀYZh^gZYꢀVc\aZꢀ^hꢀ
gZVX]ZY!ꢀadX`ꢀi]ZꢀhVlꢀ^cꢀedh^i^dcꢀWnꢀi^\]iZc"
^c\ꢀWdi]ꢀXVeꢀhXgZlh#
8jii^c\ꢀ;aj^YꢀGZhZgkd^g
Figure 10.ꢀ8jii^c\ꢀ[aj^YꢀgZhZgkd^g#
Tip: Place a magnet in the cutting fluid reservoir
to collect metal chips and prevent them from being
drawn into the pump. Periodically remove and
clean the magnet.
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3.ꢀ AdlZgꢀi]ZꢀWaVYZꢀVhꢀ[VgꢀVhꢀ^iꢀl^aaꢀ\d#
Work Stop
4.ꢀ BZVhjgZꢀ [gdbꢀ i]Zꢀ h^YZꢀ d[ꢀ i]Zꢀ WaVYZꢀ idꢀ i]Zꢀ
ldg`ꢀhide#ꢀHa^YZꢀi]Zꢀldg`ꢀhideꢀjci^aꢀi]ZꢀY^h"
iVcXZꢀWZilZZcꢀi]ZꢀWaVYZꢀVcYꢀi]Zꢀldg`ꢀhideꢀ^hꢀ
ZfjVaꢀidꢀi]ZꢀYZh^gZYꢀaZc\i]ꢀd[ꢀi]Zꢀe^ZXZꢀWZ^c\ꢀ
Xji!ꢀi]Zcꢀi^\]iZcꢀi]ZꢀXVeꢀhXgZlꢀꢃFigure 13ꢄ#
JhZꢀ i]Zꢀ ldg`ꢀ hideꢀ idꢀ eZg[dgbꢀ Xdch^hiZciꢀ aZc\i]ꢀ
Xjih#
Tools Needed:
Qty
=ZmꢀLgZcX]ꢀ*bbꢀ############################################## &
To use the work stop:
7aVYZ
1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ AddhZcꢀi]Zꢀldg`ꢀhideꢀXVeꢀhXgZlꢀꢃFigure 12ꢄ#
Ldg`ꢀHide
IVeZꢀBZVhjgZ
Ldg`ꢀHide
Figure 13.ꢀBZVhjg^c\ꢀaZc\i]ꢀd[ꢀXji#
5.ꢀ 7Z[dgZꢀbV`^c\ꢀVꢀXji!ꢀha^YZꢀi]ZꢀhidX`ꢀjci^aꢀ^iꢀ^hꢀ
V\V^chiꢀi]Zꢀldg`ꢀhide#ꢀ8aVbeꢀi]Zꢀldg`e^ZXZꢀ
^cꢀi]Zꢀk^hZ!ꢀi]ZcꢀegdXZZYꢀl^i]ꢀi]ZꢀXji#ꢀGZeZViꢀ
i]^hꢀegdXZhhꢀWZ[dgZꢀZVX]ꢀcZlꢀXjiꢀ[dgꢀXdch^h"
iZciꢀaZc\i]ꢀXjih#
8VeꢀHXgZl
Figure 12.ꢀLdg`ꢀhideꢀVY_jhibZci#
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Cutting Fluid
Used cutting fluid is a
poison hazard. Use per-
sonal protection when
handling this material.
Failure to do so may
result in illness or death.
Tools Needed:
=ZmꢀLgZcX]ꢀ*bbꢀ############################################## &
8jii^c\ꢀ;aj^Yꢀ############################################### 'ꢀFih
Qty
Filling Cutting Fluid Reservoir
1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
Draining/Cleaning Cutting Fluid
Reservoir
1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ GZbdkZꢀ i]Zꢀ XVeꢀ hXgZlhꢀ VcYꢀ lVh]Zghꢀ [gdbꢀ
i]ZꢀXjii^c\ꢀ[aj^YꢀgZhZgkd^gꢀꢃFigure 14ꢄ#
2.ꢀ LZVg^c\ꢀegdiZXi^kZꢀZfj^ebZci!ꢀYgV^cꢀVcYꢀY^h"
edhZꢀi]ZꢀXjii^c\ꢀ[aj^Yꢀ[daadl^c\ꢀ\dkZgcbZci"
VeegdkZYꢀY^hedhVaꢀgZ\jaVi^dchꢀ[dgꢀndjgꢀVgZV#
8VeꢀHXgZlh
3.ꢀ JhZꢀ Vꢀ gV\ꢀ idꢀ l^eZꢀ djiꢀ gZh^YjVaꢀ [aj^Yꢀ VcYꢀ
hajY\Z#
4.ꢀ 8aZVcꢀi]ZꢀXjii^c\ꢀ[aj^YꢀhXgZZchꢀ^cꢀi]ZꢀbVX]^cZꢀ
WVhZꢀVcYꢀi]ZꢀiVc`ꢀꢃFigureꢀ15ꢄ#
8jii^c\ꢀ;aj^YꢀHXgZZch
8jii^c\ꢀ;aj^YꢀGZhZgkd^g
Figure 14.ꢀDeZc^c\ꢀXjii^c\ꢀ[aj^YꢀgZhZgkd^g#
3.ꢀ Ha^YZꢀi]ZꢀigVnꢀdjiꢀ[gdbꢀi]ZꢀbVX]^cZꢀWVhZ#
4.ꢀ LZVg^c\ꢀegdiZXi^kZꢀZfj^ebZci!ꢀ[^aaꢀi]ZꢀgZhZg"
kd^gꢀl^i]ꢀVꢀhj^iVWaZ!ꢀlViZg"WVhZYꢀXjii^c\ꢀ[aj^Y#ꢀ
GZ[Zgꢀidꢀi]ZꢀbVcj[VXijgZgꢆhꢀheZX^[^XVi^dchꢀ[dgꢀ
i]ZꢀegdeZgꢀlViZg$d^aꢀb^m#
5.ꢀ Ha^YZꢀi]ZꢀigVnꢀWVX`ꢀ^cidꢀi]ZꢀWVhZꢀVcYꢀgZeaVXZꢀ
Figure 15.ꢀ8jii^c\ꢀ[aj^YꢀhXgZZch#
i]ZꢀXVeꢀhXgZlhꢀVcYꢀlVh]Zgh#
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Blade Terminology
Blade Pitch
I]Zꢀbdhiꢀ^bedgiVciꢀXdch^YZgVi^dcꢀl]ZcꢀhZaZXi^c\ꢀ
VꢀWaVYZꢀ[dgꢀi]ZꢀBdYZaꢀ<%+-&ꢀ^hꢀWaVYZꢀe^iX]!ꢀl]^X]ꢀ
^hꢀ ine^XVaanꢀ bZVhjgZYꢀ ^cꢀ ꢂiZZi]ꢀ eZgꢀ ^cX]ꢂꢀ ꢃIE>ꢄ#ꢀ
EgdeZgꢀ IE>ꢀ [dgꢀ Vcnꢀ Xjiꢀ YZeZcYhꢀ dcꢀ i]Zꢀ Xgdhh"
hZXi^dcꢀh^oZꢀVcYꢀlVaaꢀi]^X`cZhhꢀd[ꢀi]Zꢀldg`e^ZXZ#
HZaZXi^c\ꢀi]Zꢀg^\]iꢀWaVYZꢀ[dgꢀi]ZꢀXjiꢀgZfj^gZhꢀVcꢀ
jcYZghiVcY^c\ꢀd[ꢀkVg^djhꢀWaVYZꢀX]VgVXiZg^hi^Xh#
Blade Terminology
>[ꢀi]ZꢀWaVYZꢀe^iX]ꢀ^hꢀiddꢀXdVghZꢀ[dgꢀi]ZꢀXji!ꢀi]ZgZꢀ
l^aaꢀWZꢀiddꢀ[ZlꢀiZZi]ꢀbV`^c\ꢀi]ZꢀXjiꢀViꢀVcnꢀ\^kZcꢀ
i^bZ#ꢀI]^hꢀgZhjaihꢀ^cꢀWgd`ZcꢀWaVYZꢀiZZi]ꢀVcYꢀgdj\]ꢀ
XjihꢀYjZꢀidꢀZmXZhh^kZꢀhigV^cꢀVeea^ZYꢀidꢀWdi]ꢀi]Zꢀ
WaVYZꢀ VcYꢀ i]Zꢀ ldg`e^ZXZꢀ ꢃFigure 17ꢄ#ꢀ JhZꢀ Vꢀ
WaVYZꢀe^iX]ꢀi]Viꢀ`ZZehꢀViꢀaZVhiꢀi]gZZꢀiZZi]ꢀ^cꢀi]Zꢀ
ldg`e^ZXZꢀViꢀVcnꢀi^bZ#
B
F
D
E
A
C
G
7aVYZ
ꢃIE>ꢀIddꢀ8dVghZꢄ
Figure 16.ꢀ7aVYZꢀiZgb^cdad\n#
7gd`Zcꢀ
A. Blade Size (Diameter): I]Zꢀ dkZgVaaꢀ Y^Vb"
ZiZgꢀd[ꢀi]ZꢀWaVYZ#ꢀI]ZꢀBdYZaꢀ<%+-&ꢀjhZhꢀ.ꢂꢀ
WaVYZh#
Iddi]ꢀI^e
Ldg`e^ZXZ
B.ꢀ Pitch:ꢀI]ZꢀY^hiVcXZꢀ[gdbꢀi]Zꢀi^eꢀd[ꢀdcZꢀiddi]ꢀ
idꢀi]Zꢀi^eꢀd[ꢀi]ZꢀcZmi#ꢀIne^XVaanꢀ\^kZcꢀ^cꢀIZZi]ꢀ
EZgꢀ>cX]ꢀꢃIE>ꢄ
Figure 17. TPI too coarse for workpiece.
8dckZghZan!ꢀ ^[ꢀ i]Zꢀ WaVYZꢀ e^iX]ꢀ ^hꢀ iddꢀ [^cZꢀ [dgꢀ i]Zꢀ
Xji!ꢀiZZi]ꢀl^aaꢀgZbV^cꢀ^cꢀi]Zꢀldg`e^ZXZꢀVcYꢀgZbdkZꢀ
bdgZꢀbViZg^Vaꢀi]Vcꢀi]ZꢀWaVYZꢀ\jaaZiꢀXVcꢀ]daY#ꢀI]^hꢀ
Wj^aYjeꢀ d[ꢀ X]^ehꢀ egZkZcihꢀ i]Zꢀ iZZi]ꢀ [gdbꢀ Xjii^c\ꢀ
Z[[ZXi^kZanꢀ VcYꢀ gZhjaihꢀ ^cꢀ eddgꢀ Xjii^c\ꢀ Z[[^X^ZcXn!ꢀ
dkZg]ZVi^c\!ꢀVcYꢀgVe^YanꢀgdjcYZY"d[[ꢀiZZi]ꢀꢃFIgure
18ꢄ#
C. Gullet: I]Zꢀh]VaadlꢀVgZVꢀWZilZZcꢀi]Zꢀi^ehꢀd[ꢀ
i]ZꢀiZZi]#
D. Front Rake Angle: I]ZꢀbZVhjgZbZciꢀd[ꢀi]Zꢀ
Vc\aZꢀ [dgbZYꢀ WZilZZcꢀ i]Zꢀ i^eꢀ d[ꢀ i]Zꢀ WaVYZꢀ
iddi]ꢀVcYꢀVꢀa^cZꢀiVc\Zciꢀidꢀi]ZꢀeZg^bZiZgꢀd[ꢀ
i]ZꢀWaVYZ#ꢀ
E. Rear Rake Angle:ꢀI]ZꢀbZVhjgZbZciꢀd[ꢀi]Zꢀ
Vc\aZꢀ[dgbZYꢀWZilZZcꢀi]Zꢀ[VXZꢀd[ꢀi]Zꢀiddi]ꢀ
VcYꢀi]ZꢀY^VbZiZg#
7aVYZ
ꢃIE>ꢀIddꢀ;^cZꢄ
F. Tooth Depth: I]Zꢀ Y^hiVcXZꢀ [gdbꢀ i]Zꢀ i^eꢀ d[ꢀ
i]Zꢀiddi]ꢀidꢀi]ZꢀWdiidbꢀd[ꢀi]ZꢀXdggZhedcY^c\ꢀ
\jaaZi#
<jaaZi
:mXZhh^kZ
8]^eꢀ7j^aYje
G.ꢀ Kerf: I]Zꢀ l^Yi]ꢀ d[ꢀ i]Zꢀ Xjiꢀ XgZViZYꢀ Wnꢀ i]Zꢀ
WaVYZ#
Ldg`e^ZXZ
Figure 18. TPI too fine for workpiece.
"&-"
<%+-&ꢀ.ꢂꢀ8daYꢀ8jiꢀHVl
Download from Www.Somanuals.com. All Manuals Search And Download.
H^b^aVgan!ꢀ^[ꢀi]Zꢀldg`e^ZXZꢀ^hꢀVꢀhd[iꢀbZiVaꢀhjX]ꢀVhꢀ
Vajb^cjb!ꢀZVX]ꢀiddi]ꢀl^aaꢀgZbdkZꢀbdgZꢀbViZg^Vaꢀ
VcYꢀ gVe^Yanꢀ [^aaꢀ i]Zꢀ WaVYZꢀ \jaaZi#ꢀ ;dgꢀ i]^hꢀ gZVhdc!ꢀ
jhZꢀVꢀWaVYZꢀl^i]ꢀ[ZlZgꢀIE>ꢀdcꢀhd[iꢀbZiVah#
2.ꢀ GZ[Zgꢀ idꢀ i]Zꢀ ꢂ9ꢀ dgꢀ I]ꢂꢀ Xdajbcꢀ d[ꢀ i]Zꢀ WaVYZꢀ
hZaZXi^dcꢀX]Vgiꢀ^cꢀFigure 20!ꢀVcYꢀgZVYꢀYdlcꢀ
idꢀ[^cYꢀi]Zꢀldg`e^ZXZꢀi]^X`cZhhꢀndjꢀcZZYꢀidꢀ
Xji#ꢀGZVYꢀVXgdhhꢀidꢀ[^cYꢀi]ZꢀVeegdeg^ViZꢀE^iX]ꢀ
ꢃIE>ꢄꢀ[dgꢀi]ZꢀXji#ꢀ;dgꢀWaVYZꢀVaiZgcVi^kZh!ꢀhZZꢀ
Replacement BladesꢀdcꢀPage 24#
6cꢀVYY^i^dcVaꢀegdWaZbꢀl^i]ꢀVcꢀdkZganꢀ[^cZ"e^iX]ZYꢀ
WaVYZꢀ^hꢀi]Viꢀi]ZꢀegZhhjgZꢀZVX]ꢀiddi]ꢀZmZgihꢀdcꢀi]Zꢀ
ldg`e^ZXZꢀ^hꢀgZYjXZY#ꢀI]^hꢀa^b^ihꢀi]ZꢀXjii^c\ꢀVW^a^inꢀ
d[ꢀi]ZꢀiZZi]ꢀVcYꢀVahdꢀgZhjaihꢀ^cꢀVꢀWj^aYjeꢀd[ꢀ]ZViꢀ
VcYꢀ^cZ[[^X^ZciꢀXjih#
9ꢀdgꢀI]ꢀ>cX]Zh ꢃbbꢄ
E^iX]ꢃIE>ꢄ
3,
1&$&+ ꢃ1'ꢄ
&$&+ ꢃ'ꢄ
&$- ꢃ(ꢄ
Ldg`e^ZXZ
,
+
BZVhjgZbZcih
I]Zꢀ^YZVaꢀWaVYZꢀe^iX]ꢀ^hꢀdcZꢀi]ViꢀYdZhcꢆiꢀdkZgadVYꢀ
^cY^k^YjVaꢀiZZi]ꢀꢃiddꢀXdVghZꢄꢀVcYꢀVkd^YhꢀZmXZhh^kZꢀ
X]^eꢀWj^aYjeꢀ^cꢀi]Zꢀ\jaaZiꢀꢃiddꢀ[^cZꢄꢀꢃFigure 19ꢄ#
&$) ꢃ+ꢄ
*
I]
&$'ꢃ&'ꢄ
)
I]
& ꢃ'*ꢄ
' ꢃ*%ꢄ
9
(
7aVYZ
ꢃ8dggZXiꢀIE>
;dgꢀLdg`e^ZXZꢄ
I]
( ꢃ,*ꢄ
'#*
1'#*
3(ꢃ3,*ꢄ
Figure 20. Blade selection chart.
<jaaZi
8]^eh
Blade Feed Rate
Ldg`e^ZXZ
7aVYZꢀ[ZZYꢀgViZꢀgZ[Zghꢀidꢀi]ZꢀeZg^dYꢀd[ꢀi^bZꢀ^iꢀiV`Zhꢀ
idꢀXjiꢀi]gdj\]ꢀVꢀldg`e^ZXZ#ꢀDcꢀi]ZꢀBdYZaꢀ<%+-&!ꢀ
[ZZYꢀgViZꢀ^hꢀXdcigdaaZYꢀWnꢀi]ZꢀVbdjciꢀd[ꢀegZhhjgZꢀ
ZmZgiZYꢀdcꢀi]Zꢀ]VcYaZꢀWnꢀi]ZꢀjhZg#ꢀEjaa^c\ꢀ]VgYꢀdcꢀ
i]ZꢀaZkZgꢀl^aaꢀgZhjaiꢀ^cꢀVꢀ\gZViZgꢀ[ZZYꢀgViZ!ꢀl]ZgZVhꢀ
dcanꢀejaa^c\ꢀa^\]ianꢀl^aaꢀgZhjaiꢀ^cꢀVꢀkZgnꢀhadlꢀ[ZZYꢀ
gViZ#
Figure 19. Correct TPI.
9VbV\Zꢀ idꢀ i]Zꢀ WaVYZ!ꢀ gdj\]ꢀ Xjih!ꢀ eddgꢀ Xjii^c\ꢀ
eZg[dgbVcXZ!ꢀ VcYꢀ dkZg]ZVi^c\ꢀ VgZꢀ Vaaꢀ edhh^WaZꢀ
h^\chꢀd[ꢀ^begdeZgꢀWaVYZꢀe^iX]#
>[ꢀndjꢀ[ZZaꢀndjgꢀbVX]^cZꢀ^hꢀcdiꢀ[jcXi^dc^c\ꢀegdeZganꢀ
dgꢀ eZg[dgb^c\ꢀ idꢀ ndjgꢀ hiVcYVgYh!ꢀ X]ZX`ꢀ i]Viꢀ i]Zꢀ
WaVYZꢀe^iX]ꢀ^hꢀXdggZXiꢀ[dgꢀi]ZꢀXji#ꢀI]ZꢀegdXZYjgZꢀ
i]Viꢀ[daadlhꢀ^hꢀVꢀWVh^XꢀhiVgi^c\ꢀed^ciꢀ[dgꢀX]ddh^c\ꢀ
WaVYZꢀe^iX]ꢀꢃIE>ꢄꢀ[dgꢀhiVcYVgYꢀ=HHꢀWaVYZh#
8jii^c\ꢀl^i]ꢀVꢀ[ZZYꢀgViZꢀi]Viꢀ^hꢀiddꢀhadlꢀXVcꢀgZhjaiꢀ
^cꢀ aZc\i]n!ꢀ ^cZ[[^X^Zciꢀ Xjihꢀ VcYꢀ ^cꢀ hdbZꢀ XVhZh!ꢀ
iddi]ꢀYjaa^c\ꢀVcYꢀdkZg]ZVi^c\#ꢀI]ZꢀX]^ehꢀegdYjXZYꢀ
Wnꢀi]ZꢀXjiꢀl^aaꢀ\ZcZgVaanꢀWZꢀi]^cꢀdgꢀedlYZgn#ꢀ
8jii^c\ꢀl^i]ꢀVꢀ[ZZYꢀgViZꢀi]Viꢀ^hꢀiddꢀ[VhiꢀbVnꢀXVjhZꢀ
i]ZꢀWaVYZꢀidꢀlVcYZg!ꢀgZhjai^c\ꢀ^cꢀXjihꢀi]ViꢀVgZꢀcdiꢀ
higV^\]i!ꢀ VcYꢀ l^aaꢀ \ZcZgViZꢀ ZmXZhhꢀ ]ZViꢀ VcYꢀ Yjaaꢀ
i]ZꢀWaVYZ#ꢀI]ZꢀX]^ehꢀegdYjXZYꢀWnꢀi]ZꢀXjiꢀl^aaꢀ\Zc"
ZgVaanꢀ WZꢀ i]^X`ꢀ VcYꢀ ]VgY#ꢀ L]Zcꢀ Xjii^c\ꢀ hbVaaꢀ dgꢀ
i]^c"lVaaZYꢀldg`e^ZXZh!ꢀi]ZꢀZY\Zhꢀd[ꢀi]ZꢀXjiꢀbVnꢀ
WZXdbZꢀgdj\]ꢀdgꢀidgc#
To select the correct blade pitch:
1.ꢀ BZVhjgZꢀi]Zꢀi]^X`cZhhꢀd[ꢀndjgꢀldg`e^ZXZ#ꢀ
·;dgꢀhda^Yꢀldg`e^ZXZh!ꢀi]^hꢀbZVhjgZbZciꢀ^hꢀ
i]ZꢀaZc\i]ꢀd[ꢀXjiꢀiV`Zcꢀ[gdbꢀl]ZgZꢀi]Zꢀiddi]ꢀ
ZciZghꢀi]Zꢀldg`e^ZXZ!ꢀhlZZehꢀi]gdj\]!ꢀVcYꢀ
Zm^ihꢀi]Zꢀldg`e^ZXZ#ꢀHZZꢀꢃ9ꢄꢀdcꢀi]ZꢀX]Vgiꢀ^cꢀ
Figure 20#
I]ZꢀWZhiꢀbZi]dYꢀ[dgꢀZkVajVi^c\ꢀi]Zꢀ[ZZYꢀgViZꢀ^hꢀidꢀ
^cheZXiꢀi]ZꢀX]^ehꢀ[dgbZYꢀWnꢀi]ZꢀXji#ꢀGZ[Zgꢀidꢀi]Zꢀ
Chip Inspection ChartꢀdcꢀPage 22#
·;dgꢀ ]daadlꢀ dgꢀ egd[^aZYꢀ ldg`e^ZXZh!ꢀ i]^hꢀ
bZVhjgZbZciꢀ ^hꢀ i]Zꢀ lVaaꢀ i]^X`cZhhꢀ Viꢀ ^ihꢀ
i]^X`Zhiꢀed^ciꢀꢃI]ꢄ#
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<%+-&ꢀ.ꢂꢀ8daYꢀ8jiꢀHVl
Download from Www.Somanuals.com. All Manuals Search And Download.
Blade Break-in
Blade Changes
EgdeZgꢀ WgZV`"^cꢀ ^hꢀ ^bedgiVciꢀ [dgꢀ i]Zꢀ Xjii^c\ꢀ eZg"
[dgbVcXZꢀVcYꢀadc\Zk^inꢀd[ꢀi]ZꢀWaVYZ#ꢀ9jg^c\ꢀi]Zꢀ
WgZV`"^cꢀ eZg^dY!ꢀ dcanꢀ b^aYꢀ egZhhjgZꢀ h]djaYꢀ WZꢀ
ZmZgiZYꢀ dcꢀ i]Zꢀ WaVYZꢀ ꢃVWdjiꢀ ]Va[ꢀ d[ꢀ i]Zꢀ cdgbVaꢀ
[ZZYꢀ egZhhjgZꢀ [dgꢀ Vꢀ egdeZganꢀ Wgd`Zc"^cꢀ WaVYZꢄ#ꢀ
I]ZꢀYjgVi^dcꢀd[ꢀi]ZꢀWgZV`"^cꢀeZg^dYꢀ^hꢀYZiZgb^cZYꢀ
Wnꢀ i]Zꢀ ]VgYcZhhꢀ d[ꢀ i]Zꢀ bViZg^Vaꢀ Xji#ꢀ I]Zꢀ WgZV`"
^cꢀeZg^dYꢀ^hꢀYZ[^cZYꢀ^cꢀiZgbhꢀd[ꢀhfjVgZꢀ^cX]Zhꢀd[ꢀ
bViZg^VaꢀXji#
The teeth of saw blades
are sharp and can easily
cut fingers and hands.
Always wear heavy leath-
er gloves when handling
saw blades.
Tools Needed:
=ZmꢀLgZcX]Zhꢀ+!ꢀ&%bbꢀ##############################&ꢀ:V#
Qty
·;dgꢀ ]VgYꢀ bViZg^Vah!ꢀ hjX]ꢀ Vhꢀ hiZZa!ꢀ i]Zꢀ
WgZV`"^cꢀeZg^dYꢀ^hꢀi]Zꢀ[^ghiꢀ*%ꢀhfjVgZꢀ^cX]Zhꢀ
d[ꢀbViZg^VaꢀXji#
To replace the blade:
·;dgꢀ hd[iꢀ bViZg^Vah!ꢀ hjX]ꢀ Vhꢀ Vajb^cjb!ꢀ
i]ZꢀWgZV`"^cꢀeZg^dYꢀ^hꢀi]Zꢀ[^ghiꢀ&*%ꢀhfjVgZꢀ
^cX]Zhꢀd[ꢀbViZg^VaꢀXji#
1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ 9^hXdccZXiꢀi]ZꢀWaVYZꢀ\jVgYꢀa^c`V\ZꢀWnꢀgZbdk"
^c\ꢀi]ZꢀXVeꢀhXgZlꢀi]ViꢀXdccZXihꢀ^iꢀidꢀi]ZꢀhVlꢀ
\jVgYꢀꢃFigure 22ꢄ#
IdꢀYZiZgb^cZꢀi]ZꢀhfjVgZꢀ^cX]Zhꢀd[ꢀVꢀXji!ꢀXVaXjaViZꢀ
i]Zꢀ VgZVꢀ d[ꢀ i]Zꢀ Xgdhh"hZXi^dcꢀ d[ꢀ i]Zꢀ ldg`e^ZXZ#ꢀ
@ZZeꢀ^cꢀb^cYꢀl]ZcꢀXjii^c\ꢀ]daadl"hZXi^dcꢀe^ZXZhꢀ
i]Viꢀ i]Zꢀ VgZVꢀ dcanꢀ ^cXajYZhꢀ i]Zꢀ hda^Yꢀ lVaahꢀ d[ꢀ
i]Zꢀ ldg`e^ZXZ#ꢀ GZ[Zgꢀ idꢀ Figure 21ꢀ idꢀ XVaXjaViZꢀ
Veegdm^bViZꢀhfjVgZꢀ^cX]Zhꢀ[dgꢀbVcnꢀine^XVaꢀXjih#
7aVYZꢀ<jVgY
ꢀꢀꢀꢀ6ꢀ26gZV
6ꢀ2ꢀAꢀmꢀ=
=
ꢀꢀꢀꢀ=ꢀ2=Z^\]i
ꢀꢀꢀꢀAꢀ2AZc\i]
ꢀꢀꢀꢀ9ꢀ29^VbZiZg
ꢀI]ꢀ2BViZg^Va
ꢀꢀꢀꢀꢀꢀꢀꢀI]^X`cZhh
ꢀ πꢀ2(#&)
A
8VeꢀHXgZl
A^c`V\Z
9
6ꢀ2ꢀꢃ ¿ ꢄꢋꢀmꢀπ
'
9
I]
6ꢀꢀꢀꢀ9ꢀmꢀπꢀmꢀI]
Figure 22.ꢀGZbdk^c\ꢀ\jVgYꢀa^c`V\Z#
I]
6ꢀꢀꢀꢀ'=ꢀ ꢀ'AꢀmꢀI]
=
A
Figure 21. Calculating cut area for break-in.
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Download from Www.Somanuals.com. All Manuals Search And Download.
3.ꢀ GdiViZꢀi]ZꢀWaVYZꢀ\jVgYꢀVcYꢀa^c`V\Zꢀdjiꢀd[ꢀi]Zꢀ
lVn!ꢀVhꢀh]dlcꢀ^cꢀFigure 23#
6.ꢀ EaVXZꢀi]ZꢀWaVYZꢀ[aVc\Zꢀdcꢀi]ZꢀcZlꢀWaVYZ!ꢀVhꢀ
h]dlcꢀ^cꢀFigure 25#
7aVYZꢀ<jVgY
7aVYZꢀ;aVc\Z
A^c`V\Z
6gWdgꢀ8VeꢀHXgZl
7aVYZ
Figure 23.ꢀ:medh^c\ꢀWaVYZ#
Figure 25.ꢀ>chiVaa^c\ꢀcZlꢀWaVYZ#
4.ꢀ GZbdkZꢀi]ZꢀVgWdgꢀXVeꢀhXgZl#ꢀ>iꢀ]VhꢀaZ[i"]VcYꢀ
i]gZVYhꢀVcYꢀaddhZchꢀl]ZcꢀijgcZYꢀXadX`l^hZꢀ
ꢃFigure 23ꢄ#
7.ꢀ EaVXZꢀ i]Zꢀ WaVYZꢀ VcYꢀ [aVc\Zꢀ dkZgꢀ i]Zꢀ VgWdg!ꢀ
i]Zcꢀi]gZVY"^cꢀVcYꢀi^\]iZcꢀi]ZꢀaZ[i"]VcYꢀi]gZVYꢀ
VgWdgꢀXVeꢀhXgZlꢀꢃFigure 26ꢄ#
5.ꢀ GZbdkZꢀi]ZꢀWaVYZꢀVcYꢀWaVYZꢀ[aVc\ZꢀꢃFigure
22ꢄ#
7aVYZꢀ<jVgYꢀA^c`V\Z
7aVYZꢀ;aVc\Z
7aVYZ
I^\]iZc
6gWdgꢀ8VeꢀHXgZl
Figure 26.ꢀI^\]iZc^c\ꢀWaVYZ#
8.ꢀ AdlZgꢀ i]Zꢀ WaVYZꢀ \j^YZꢀ VcYꢀ gZXdccZXiꢀ i]Zꢀ
Figure 24.ꢀ7aVYZꢀgZbdkZY#
WaVYZꢀ\jVgYꢀa^c`V\Zꢀl^i]ꢀi]ZꢀXVeꢀhXgZl#
"'&"
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Download from Www.Somanuals.com. All Manuals Search And Download.
X]^eꢀ^cheZXi^dcꢀX]Vgi
Chip Inspection Chart
I]ZꢀWZhiꢀbZi]dYꢀd[ꢀZkVajVi^c\ꢀi]ZꢀeZg[dgbVcXZꢀd[ꢀndjgꢀXjii^c\ꢀdeZgVi^dcꢀ^hꢀidꢀ^cheZXiꢀi]ZꢀX]^ehꢀi]ViꢀVgZꢀ
[dgbZY#ꢀGZ[Zgꢀidꢀi]ZꢀX]VgiꢀWZadlꢀ[dgꢀX]^eꢀ^cheZXi^dcꢀ\j^YZa^cZh#
Chip
Appearance
Chip
Description
Chip
Color
Feed
Rate
Additional
Actions
I]^cꢀꢊꢀ8jgaZY
H^akZg
Good
=VgY!ꢀI]^X`ꢀꢊꢀ
H]dgi
7gdlcꢀdgꢀ7ajZ
7gdlcꢀdgꢀ7ajZ
9ZXgZVhZ
9ZXgZVhZ
=VgY!ꢀHigdc\ꢀꢊꢀ
I]^X`
=VgY!ꢀHigdc\ꢀꢊꢀ
I]^X`
H^akZgꢀdgꢀA^\]iꢀ
7gdlc
9ZXgZVhZꢀ
Ha^\]ian
8]ZX`ꢀ7aVYZꢀ
E^iX]
8]ZX`ꢀ7aVYZꢀ
E^iX]
=VgYꢀꢊꢀI]^c
HigV^\]iꢀꢊꢀI]^c
EdlYZgn
H^akZg
H^akZg
H^akZg
H^akZg
9ZXgZVhZ
>cXgZVhZ
>cXgZVhZ
9ZXgZVhZ
8jgaZYꢀI^\]iꢀꢊꢀ
I]^c
8]ZX`ꢀ7aVYZꢀ
E^iX]
Figure 27.ꢀ8]^eꢀ^cheZXi^dcꢀX]Vgi#
"''"
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Download from Www.Somanuals.com. All Manuals Search And Download.
Cutting Procedures
Cutting Tips
™ꢀ GZeaVXZ!ꢀh]VgeZc!ꢀVcYꢀXaZVcꢀWaVYZhꢀVhꢀcZX"
ZhhVgnꢀ idꢀ bV^ciV^cꢀ dei^bjbꢀ Xjii^c\ꢀ eZg[dg"
bVcXZ#ꢀ
6[iZgꢀ[Vb^a^Vg^o^c\ꢀndjghZa[ꢀl^i]ꢀi]ZꢀXdcigdahꢀd[ꢀi]Zꢀ
BdYZaꢀ <%+-&!ꢀ [daadlꢀ i]Zꢀ WVh^Xꢀ djia^cZꢀ WZadlꢀ idꢀ
eZg[dgbꢀhV[ZꢀVcYꢀZ[[^X^ZciꢀXjih#
™ꢀ JhZꢀ ZkZcꢀ egZhhjgZꢀ l]^aZꢀ Xjii^c\#ꢀ =ZVknꢀ dgꢀ
^ggZ\jaVgꢀegZhhjgZꢀXVcꢀaZVYꢀidꢀeddgꢀXjihꢀVcYꢀ
YVbV\Zꢀi]ZꢀWaVYZ#
To make a cut:
1. 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ HZiꢀi]ZꢀXjii^c\ꢀVc\aZꢀꢃPage 15ꢄ#
™ꢀ B^hjh^c\ꢀ i]Zꢀ hVlꢀ dgꢀ jh^c\ꢀ ^cXdggZXiꢀ iZX]"
c^fjZhꢀ ^hꢀ jchV[Zꢀ VcYꢀ gZhjaihꢀ ^cꢀ eddgꢀ Xjih#ꢀ
GZbZbWZg·i]ZꢀWaVYZꢀYdZhꢀi]ZꢀXjii^c\ꢀl^i]ꢀ
i]ZꢀdeZgVidgꢆhꢀ\j^YVcXZ#
3.ꢀ HZiꢀ i]Zꢀ ldg`ꢀ hideꢀ ^[ꢀ gZfj^gZYꢀ [dgꢀ i]Zꢀ iVh`ꢀ
WZ^c\ꢀeZg[dgbZYꢀꢃPage 16ꢄ#
4.ꢀ 8aVbeꢀi]Zꢀldg`e^ZXZꢀ^cꢀi]Zꢀk^hZ#ꢀ
General Machine
Tips
5.ꢀ 8]ZX`ꢀi]ZꢀXjii^c\ꢀ[aj^YꢀgZhZgkd^gꢀaZkZa#
6.ꢀꢀ BV`ZꢀhjgZꢀi]ZꢀhVlꢀ^hꢀ^cꢀi]Zꢀ[jaanꢀjeg^\]iꢀedh^"
i^dc#
™ꢀ L]Zcꢀ i]Zꢀ bVX]^cZꢀ ^hꢀ cdiꢀ ^cꢀ jhZ!ꢀ gV^hZꢀ i]Zꢀ
hVlꢀidꢀgZYjXZꢀhigV^cꢀdcꢀi]ZꢀgZijgcꢀheg^c\#
7.ꢀ 8dccZXiꢀi]ZꢀhVlꢀidꢀedlZg#
8.ꢀ EgZhhꢀi]Zꢀig^\\Zgꢀhl^iX]ꢀidꢀhiVgiꢀi]ZꢀWaVYZꢀVcYꢀ
Xjii^c\ꢀ [aj^Yꢀ ejbe#ꢀ DcXZꢀ i]Zꢀ Xjii^c\ꢀ [aj^Yꢀ ^hꢀ
dWhZgkZYꢀdcꢀi]ZꢀWaVYZ!ꢀadlZgꢀi]ZꢀhVlꢀ^cidꢀi]Zꢀ
ldg`e^ZXZ#ꢀJhZꢀVꢀXdcigdaaZY!ꢀhiZVYnꢀ[dgXZꢀidꢀ
XdbeaZiZꢀi]ZꢀXji#ꢀL]Zcꢀi]ZꢀXjiꢀ^hꢀXdbeaZiZY!ꢀ
gV^hZꢀi]ZꢀhVl!ꢀgZaZVhZꢀi]Zꢀig^\\Zg!ꢀVcYꢀVaadlꢀ
i]ZꢀWaVYZꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhideꢀWZ[dgZꢀ
egdXZZY^c\#
™ꢀ >cheZXiꢀi]ZꢀbVX]^cZꢀgZ\jaVganꢀidꢀ`ZZeꢀ^iꢀgjc"
c^c\ꢀ^cꢀideꢀXdcY^i^dc#
™ꢀ 8aZVc!ꢀ ajWg^XViZ!ꢀ VcYꢀ XdkZgꢀ i]Zꢀ bVX]^cZꢀ
WZ[dgZꢀ ejii^c\ꢀ ^iꢀ ^cidꢀ hidgV\Zꢀ [dgꢀ ZmiZcYZYꢀ
eZg^dYhꢀd[ꢀi^bZ#
"'("
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688:HHDG>:H
SECTION 5: ACCESSORIES
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20897—Replacement blade for G0681
T20448—Economy Clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
I]ZhZꢀ\aVhhZhꢀbZZiꢀ6CH>ꢀO-,#&"'%%(ꢀheZX^[^XV"
i^dch#ꢀ 7jnꢀ ZmigVhꢀ [dgꢀ k^h^idghꢀ dgꢀ ZbeadnZZh#ꢀ Ndjꢀ
XVcꢆiꢀWZꢀiddꢀXVgZ[jaꢀl^i]ꢀh]deꢀhV[Zinꢅ
T20502
T20503
T20452
Figure 28. GZeaVXZbZciꢀWaVYZꢀ[dgꢀ<%+-&#
G8983—Tilting Roller Stand
6Y_jhihꢀ[gdbꢀ'+ꢂꢀidꢀ))ꢂ!ꢀ%§")*§#ꢀ&*%ꢀaW#ꢀXVeVX^in#
T20448
H0736
G8984—Single Roller Stand
6Y_jhihꢀ[gdbꢀ'+ꢀ*¿-ꢂꢀidꢀ)*ꢂ#ꢀ'*%ꢀaW#ꢀXVeVX^in#
G8985—5 Roller Stand
6Y_jhihꢀ[gdbꢀ'+ꢂꢀidꢀ))*¿-ꢂ#ꢀ'*%ꢀaW#ꢀXVeVX^in#
I]ZhZꢀhjeZgꢀ]ZVkn"YjinꢀgdaaZgꢀhiVcYhꢀ[ZVijgZꢀXdc"
kZc^Zciꢀ]VcYꢀ`cdWhꢀ[dgꢀ[Vhiꢀ]Z^\]iꢀVY_jhibZci#
T20456
Figure 30. DjgꢀbdhiꢀedejaVgꢀZnZꢀegdiZXi^dc#
T20677—Acculube Metalworking Lubricant
(for Medium to Heavy-Duty Machining)
G8983
I]^hꢀ Zck^gdcbZciVaanꢀ hV[Z!ꢀ cdc"idm^X!ꢀ Vaaꢀ cVij"
gVaꢀ Xjii^c\ꢀ [aj^Yꢀ ^hꢀ ^YZVꢀ [dgꢀ Yg^aa^c\ꢀ VcYꢀ iVee^c\!ꢀ
bVX]^c^c\!ꢀVcYꢀhVl^c\#ꢀ>iꢀ^hꢀgZXdbbZcYZYꢀ[dgꢀVaaꢀ
[ZggdjhꢀbZiVah#ꢀBVYZꢀ[gdbꢀgZcZlVWaZꢀgZhdjgXZhꢅ
G8985
G8984
Figure 29. SHOP FOX® GdaaZgꢀHiVcYh#
"')"
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Download from Www.Somanuals.com. All Manuals Search And Download.
G5618—Deburring Tool w/2 Blades
G5619—Extra Aluminum Blades
G5620—Extra Brass and Cast Iron Blade
I]Zꢀfj^X`Zhiꢀiddaꢀ[dgꢀhbddi]^c\ꢀ[gZh]anꢀbVX]^cZYꢀ
bZiVaꢀZY\Zh#ꢀ8dbZhꢀl^i]ꢀildꢀWaVYZh!ꢀdcZꢀ[dgꢀhiZZaꢀ
VcYꢀVajb^cjbꢀVcYꢀdcZꢀ[dgꢀWgVhhꢀVcYꢀXVhiꢀ^gdc#
H8003—Hydraulic Lifting Table - 450 lbs.
I]^hꢀgj\\ZYꢀVcYꢀV[[dgYVWaZꢀa^[i^c\ꢀiVWaZꢀVaadlhꢀndjꢀ
idꢀa^[iꢀhiVX`hꢀd[ꢀh]ZZiꢀ\ddYhꢀg^\]iꢀjeꢀidꢀi]ZꢀiVWaZꢀ
hVlꢀ iVWaZꢀ l^i]ꢀ b^c^bVaꢀ Z[[dgi#ꢀ ;ZVijgZhꢀ (.(¿-ꢂꢀ mꢀ
&.(¿)ꢂꢀiVWaZ!ꢀ(.&¿'ꢂꢀbVm^bjbꢀiVWaZꢀ]Z^\]i!ꢀ-ꢂꢀ[^mZYꢀ
VcYꢀhl^kZaꢀXVhiZghꢀl^i]ꢀWgV`Zh#
Figure 33.ꢀBdYZaꢀ=-%%(ꢀ=nYgVja^XꢀA^[i^c\ꢀIVWaZ#
Figure 31. <*+&-ꢀ9ZWjgg^c\ꢀidda#
G5562—SLIPIT® 1 Qt. Gel
H3153—Pigskin Palm Gloves
G5563—SLIPIT® 12 oz Spray
H3154—Lined Pigskin Palm Gloves
9jgVWaZꢀ e^\h`^cꢀ aZVi]Zgꢀ ^hꢀ XdbW^cZYꢀ l^i]ꢀ Xadi]ꢀ
WVX`hꢀ[dgꢀigjZꢀXdb[dgi#ꢀDcZꢀh^oZꢀ[^ihꢀbVcn#
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
H3154
H3153
Figure 32. Ldg`ꢀ\adkZh#
Figure 34. GZXdbbZcYZYꢀegdYjXihꢀ[dgꢀegdiZXi"
^c\ꢀjceV^ciZYꢀXVhiꢀ^gdc$hiZZaꢀeVgiꢀdcꢀbVX]^cZgn#
"'*"
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
8aZVc^c\ꢀ i]Zꢀ BdYZaꢀ <%+-&ꢀ ^hꢀ gZaVi^kZanꢀ ZVhn#ꢀ
KVXjjbꢀ ZmXZhhꢀ bZiVaꢀ X]^ehꢀ VcYꢀ l^eZꢀ d[[ꢀ i]Zꢀ
gZbV^c^c\ꢀYZWg^hꢀVcYꢀXjii^c\ꢀ[aj^YꢀgZh^YjZꢀl^i]ꢀVꢀ
YgnꢀXadi]#ꢀ
Unpainted Cast Iron
Schedule
@ZZeꢀjceV^ciZYꢀXVhiꢀ^gdcꢀhjg[VXZhꢀgjhi"[gZZꢀl^i]ꢀ
;dgꢀ dei^bjbꢀ eZg[dgbVcXZꢀ [gdbꢀ ndjgꢀ bVX]^cZ!ꢀ
[daadlꢀi]^hꢀbV^ciZcVcXZꢀhX]ZYjaZꢀVcYꢀgZ[ZgꢀidꢀVcnꢀ
heZX^[^Xꢀ^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#
œ
gZ\jaVgꢀ Veea^XVi^dchꢀ d[ꢀ egdYjXihꢀ a^`Zꢀ <.+ ꢀ <jcꢀ
œ
œ
IgZVibZci!ꢀ HA>E>I !ꢀ dgꢀ 7dZh]^ZaY ꢀ I".!ꢀ Vaaꢀ VkV^a"
VWaZꢀi]gdj\]ꢀi]Zꢀ<g^ooanꢀXViVad\ꢀdgꢀlZWh^iZ#
Daily Check:
™ꢀ AddhZꢀbdjci^c\ꢀWdaih$hXgZlh$cjih#
™
™
™
9VbV\ZYꢀdgꢀldgcꢀhVlꢀWaVYZ#
EgdeZgꢀ[jcXi^dcꢀd[ꢀWaVYZꢀ\jVgY#
6cnꢀdi]ZgꢀjchV[ZꢀXdcY^i^dc#
Lubrication
™ꢀ <ZcZgVaꢀXaZVcjeꢀidꢀegZkZciꢀWj^aYjeꢀd[ꢀbZiVaꢀ
h]Vk^c\h#
Vise Leadscrew
1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
Weekly Maintenance:
™
8aZVcꢀi]ZꢀbVX]^cZꢀi]dgdj\]an!ꢀ^cXajY^c\ꢀi]Zꢀ
Xjii^c\ꢀ[aj^YꢀiVc`ꢀidꢀgZbdkZꢀh]Vk^c\h#ꢀꢀ
2.ꢀ JhZꢀVꢀgV\ꢀidꢀXaZVcꢀVcnꢀYZWg^hꢀ[gdbꢀi]Zꢀk^hZꢀ
aZVYhXgZlꢀ ꢃadXViZYꢀ dcꢀ i]Zꢀ jcYZgh^YZꢀ d[ꢀ i]Zꢀ
k^hZꢀVhhZbWanꢄ#
™ꢀ 8aZVcꢀi]ZꢀXjii^c\ꢀ[aj^YꢀhXgZZchꢀ^cꢀi]ZꢀbVX]^cZꢀ
WVhZꢀVcYꢀi]ZꢀiVc`#
™
8]ZX`$VY_jhiꢀ\ZVgWdmꢀd^aꢀaZkZa#
3.ꢀ 6eeanꢀbjai^ejgedhZꢀ\gZVhZꢀidꢀi]ZꢀaZVYhXgZlꢀ
VcYꢀXdbeaZiZanꢀdeZcꢀVcYꢀXadhZꢀi]Zꢀk^hZꢀhZk"
ZgVaꢀi^bZhꢀidꢀY^hig^WjiZꢀi]Zꢀ\gZVhZ#
™ꢀ 8aZVc$\gZVhZꢀi]Zꢀk^hZꢀaZVYhXgZl#
™ꢀ 8jii^c\ꢀ[aj^YꢀaZkZa#
Monthly Check:
™ꢀ 8]ZX`$i^\]iZcꢀVaaꢀbVX]^cZꢀWdaih#ꢀ
™ꢀ D^aꢀi]ZꢀbV^cꢀhVlꢀ]^c\Zꢀe^c#
ꢀ
Note:ꢀPeriodically clean the leadscrew thor-
oughly with minerals spirits or other degreaser
and relubricate with multipurpose grease.
Every Six Months:
™ꢀ 8]Vc\Zꢀ\ZVgWdmꢀd^a#
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4.ꢀ I^aiꢀi]ZꢀhVlꢀ[dglVgYꢀVcYꢀVaadlꢀVaaꢀd[ꢀi]Zꢀd^aꢀidꢀ
Gearbox Oil
L^i]ꢀgZ\jaVgꢀjhZ!ꢀi]Zꢀd^aꢀ^cꢀi]Zꢀ\ZVgWdmꢀbjhiꢀWZꢀ
YgV^cꢀdji#
YgV^cZYꢀVcYꢀgZeaVXZYꢀZkZgnꢀh^mꢀbdci]h#
5.ꢀ GV^hZꢀi]ZꢀhVlꢀWVX`ꢀidꢀi]Zꢀje"bdhiꢀedh^i^dcꢀ
VcYꢀgZeaVXZꢀi]ZꢀYgV^cꢀeaj\#
Tools Needed
Qty
LgZcX]Zhꢀ''!ꢀ'*bbꢀ###################################&ꢀ:V#
9gV^cꢀEVcꢀ########################################################### &
;jccZaꢀ################################################################ &
6.ꢀ GZbdkZꢀ i]Zꢀ hVlꢀ ]VcYaZꢀ Wnꢀ jceaj\\^c\ꢀ i]Zꢀ
hl^iX]ꢀeaj\ꢀ[gdbꢀi]ZꢀgZVgꢀd[ꢀi]ZꢀXdcigdaꢀWdm!ꢀ
addhZc^c\ꢀ i]Zꢀ _Vbꢀ cji!ꢀ VcYꢀ jci]gZVY^c\ꢀ i]Zꢀ
]VcYaZꢀh]V[i#
To change the gearbox oil:
7.ꢀ GZ[^aaꢀ i]Zꢀ \ZVgWdmꢀ i]gdj\]ꢀ i]Zꢀ hVlꢀ ]VcYaZꢀ
]daZꢀl^i]ꢀhiVcYVgYꢀVjidbdi^kZꢀ-*l"&)%ꢀ\ZVgꢀ
d^aꢀjci^aꢀdcanꢀVꢀhbVaaꢀV^gꢀWjWWaZꢀgZbV^chꢀ^cꢀi]Zꢀ
h^\]i\aVhh#
1.ꢀ 9>H8DCC:8IꢀH6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ GV^hZꢀi]ZꢀhVlꢀidꢀi]Zꢀje"bdhiꢀedh^i^dc#
3.ꢀ =daYꢀi]ZꢀYgV^cꢀeVcꢀjcYZgꢀi]Zꢀd^aꢀ[^aa$YgV^cꢀeaj\!ꢀ
i]ZcꢀgZbdkZꢀi]Zꢀd^aꢀYgV^cꢀeaj\ꢀꢃFigure 35ꢄ#
8.ꢀ GZ"^chiVaaꢀ i]Zꢀ hVlꢀ ]VcYaZꢀ Vhꢀ YZhXg^WZYꢀ ^cꢀ
Steps 1–2ꢀd[ꢀAssemblyꢀdcꢀPage 12#
HVlꢀ=VcYaZ
H^\]i\aVhh
D^aꢀ9gV^cꢀEaj\
Figure 35. D^aꢀeaj\ꢀadXVi^dch#
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SECTION 7: SERVICE
GZk^Zlꢀi]ZꢀigdjWaZh]ddi^c\ꢀVcYꢀegdXZYjgZhꢀ^cꢀi]^hꢀhZXi^dcꢀidꢀ[^mꢀdgꢀVY_jhiꢀndjgꢀbVX]^cZꢀ^[ꢀVꢀegdWaZbꢀYZkZa"
deh#ꢀ>[ꢀndjꢀcZZYꢀgZeaVXZbZciꢀeVgihꢀdgꢀndjꢀVgZꢀjchjgZꢀd[ꢀndjgꢀgZeV^gꢀh`^aah!ꢀi]Zcꢀ[ZZaꢀ[gZZꢀidꢀXVaaꢀdjgꢀIZX]c^XVaꢀ
HjeedgiꢀViꢀꢃ*,%ꢄꢀ*)+".++(#ꢀ
Troubleshooting
Motor & Electrical
Hnbeidb
Edhh^WaZꢀ8VjhZ
8dggZXi^kZꢀ6Xi^dc
BVX]^cZꢀ YdZhꢀ &#ꢀ Hl^iX]ꢀXdkZgꢀcdiꢀdeZc#
&#ꢀ GZhZiꢀhl^iX]ꢀWnꢀdeZc^c\ꢀXdkZg#
cdiꢀhiVgi$^cY^XVidgꢀ
a^\]iꢀ YdZhꢀ cdiꢀ
XdbZꢀ dcꢀ dgꢀ Vꢀ
WgZV`Zgꢀig^eh#
'#ꢀ Eaj\$gZXZeiVXaZꢀ^hꢀViꢀ[Vjaiꢀdgꢀl^gZYꢀ^cXdggZXian# '#ꢀ IZhiꢀ[dgꢀ\ddYꢀXdciVXih0ꢀXdggZXiꢀi]Zꢀl^g^c\#
(#ꢀ LVaaꢀ[jhZ$X^gXj^iꢀWgZV`Zgꢀ^hꢀWadlc$ig^eeZY#
(#ꢀ :chjgZꢀ X^gXj^iꢀ h^oZꢀ ^hꢀ hj^iVWaZꢀ [dgꢀ i]^hꢀ bVX]^cZ0ꢀ
gZeaVXZꢀlZV`ꢀWgZV`Zg#
)#ꢀ >cY^XVidgꢀa^\]iꢀ]Vhꢀ[V^aZY#
*#ꢀ 8dcigdaꢀWdmꢀ[jhZ$hꢀWadlc#
)#ꢀ GZeaVXZꢀa^\]i#
*#ꢀ 8]ZX`ꢀA&ꢀꢊꢀA'ꢀ[jhZhꢀ^cꢀXdcigdaꢀWdmꢀꢃ^aajb^cViZYꢀ[jhZꢀ
aVbeꢀ^cY^XViZhꢀVꢀWadlcꢀ[jhZꢄ#
+#ꢀ EdlZgꢀhjeeanꢀhl^iX]ZYꢀOFFꢀdgꢀ^hꢀViꢀ[Vjai#
+#ꢀ :chjgZꢀedlZgꢀhjeeanꢀ^hꢀhl^iX]ZYꢀON0ꢀZchjgZꢀedlZgꢀ
hjeeanꢀ]Vhꢀi]ZꢀXdggZXiꢀkdaiV\Z#
,#ꢀ L^g^c\ꢀ^hꢀdeZc$]Vhꢀ]^\]ꢀgZh^hiVcXZ#
,#ꢀ 8]ZX`ꢀ [dgꢀ Wgd`Zcꢀ l^gZhꢀ dgꢀ Y^hXdccZXiZY$XdggdYZYꢀ
XdccZXi^dch!ꢀVcYꢀgZeV^g$gZeaVXZꢀVhꢀcZXZhhVgn#ꢀ
-#ꢀ GZeaVXZꢀ[VjainꢀDC$D;;ꢀhl^iX]#
-#ꢀ BdidgꢀDC$D;;ꢀhl^iX]ꢀ^hꢀViꢀ[Vjai#
.#ꢀ Bdidgꢀ^hꢀViꢀ[Vjai#
.#ꢀ IZhi$gZeV^g$gZeaVXZ#
BVX]^cZꢀ hiVaahꢀ dgꢀ &#ꢀ ;ZZYꢀegZhhjgZꢀiddꢀ\gZViꢀ[dgꢀiVh`#
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Operations
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Blade Troubleshooting
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SECTION 8: WIRING
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Wiring Safety Instructions
1. SHOCK HAZARD. Ldg`^c\ꢀ dcꢀ l^g^c\ꢀ i]Viꢀ
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5. MODIFICATIONS.ꢀJh^c\ꢀV[iZgbVg`ZiꢀeVgihꢀdgꢀ
bdY^[n^c\ꢀ i]Zꢀ l^g^c\ꢀ WZndcYꢀ l]Viꢀ ^hꢀ h]dlcꢀ
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gZhjaih!ꢀ^cXajY^c\ꢀhZg^djhꢀ^c_jgnꢀdgꢀ[^gZ#ꢀ
6. MOTOR WIRING. I]Zꢀ bdidgꢀ l^g^c\ꢀ h]dlcꢀ
^cꢀ i]ZhZꢀ Y^V\gVbhꢀ ^hꢀ XjggZciꢀ Viꢀ i]Zꢀ i^bZꢀ d[ꢀ
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2. QUALIFIED ELECTRICIAN. 9jZꢀ idꢀ i]Zꢀ
^c]ZgZciꢀ]VoVgYhꢀd[ꢀZaZXig^X^in!ꢀdcanꢀVꢀfjVa^"
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ViiZbei^c\ꢀVcnꢀ`^cYꢀd[ꢀl^g^c\ꢀ_dW#
7.ꢀ CAPACITORS.ꢀ HdbZꢀ XVeVX^idghꢀ hidgZꢀ Vcꢀ
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3. WIRE CONNECTIONS.ꢀ 6aaꢀ XdccZXi^dchꢀ
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Vcnꢀl^g^c\ꢀiVh`ꢀidꢀZchjgZꢀi^\]iꢀXdccZXi^dch#
8.ꢀ CIRCUIT REQUIREMENTS. NdjꢀBJHIꢀ[da"
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4. WIRE/COMPONENT DAMAGE.ꢀ9VbV\ZYꢀ
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cZcihꢀWZ[dgZꢀXdbeaZi^c\ꢀi]ZꢀiVh`#
9. EXPERIENCING DIFFICULTIES. >[ꢀ ndjꢀ VgZꢀ
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djgꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢃ*,%ꢄꢀ*)+".++(#
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
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Wiring Diagram
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110 VAC
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The motor wiring shown here is
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Always use the wiring diagram
inside the motor junction box.
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READ ELECTRICAL SAFETY
ON PAGE 30!
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Electrical Components
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READ ELECTRICAL SAFETY
ON PAGE 30!
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SECTION 9: PARTS
Parts Breakdown
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Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0681001
P0681002
P0681003
PSB26M
BASE
40
41
42
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
73
P0681040
PLN04M
TIE ROD SUPPORT
LOCK NUT M8-1.25
CAP SCREW M8-1.25 X 20
GUARD ROD
2
SCALE
3
WORK STOP SUPPORT
CAP SCREW M6-1 X 12
PLATE
PSB14M
P0681044
P0681045
PR71M
4
5
P0681005
P0681006
P0681006-1
P0681006-2
PSB06M
GUARD
6
WORK STOP ASSEMBLY
WORK STOP ROD
WORK STOP
EXT RETAINING RING 60MM
CAP SCREW M6-1 X 16
CAP SCREW M8-1.25 X 16
COOLANT NOZZLE
FIXED GUARD
6-1
6-2
6-3
9
PSB01M
PSB11M
P0681049
P0681050
P0681051
P0681052
P0681053
P0681054
P0681055
P0681056
P0681057
P0681058
PN13M
CAP SCREW M6-1 X 25
COOLANT TANK
HEX BOLT M8-1.25 X 30
CAP SCREW M4-.7 X 6
COOLANT TAP
P0681009
PB26M
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
CAP SCREW M12-1.5 X 25 LH
ARBOR FLANGE
PSB110M
P0681012
P0681013
P0681014
P0681015
P0681016
P0681017
PB07M
SPECIAL PIN 7 X 12
SAW BLADE
COOLANT TUBE
STATIONARY PLATE
ROTATING PLATE
PIVOT BLOCK
ARBOR
ARBOR BEARING
HEAD LEVER HANDGRIP
HEAD LEVER
PIVOT PIN
HEX BOLT M8-1.25 X 25
CAP SCREW M8-1.25 X 55
SET SCREW M8-1.25 X 16
LEADSCREW
HEX NUT M16-2
PSB60M
P0681060
P0681061
P0681062
P0681063
PSS03M
P0681065
P0681066
P6001
SAW HEAD
PSS06M
OIL PLUG
P0681021
P0681022
P0681023
PSB13M
SPRING HOOK SCREW
TENSION SPRING
SET SCREW M6-1 X 8
WORM GEAR
VISE PIN
VISE SUPPORT
CAP SCREW M8-1.25 X 30
VISE BASE PLATE
FLAT HD SCR M8-1.25 X 18
VISE COVER
P0681025
PFH48M
SIGHT GLASS
BALL BEARING 6001ZZ
SPECIAL NUT
P0681027
P0681028
P0681029
P0681030
P0681031
P0681032
P0681033
P0681034
PSB02M
P0681068
P0681069
P0681070
P0681071
P0681073
SPACER
WORK SHAFT
VISE CLAMP REAR
VISE JAW LR
HEAD GASKET
SWITCH BOX
VISE JAW RR
MOTOR 1 HP 110V 1-PH
R CAPACITOR 45M 250V 2-3/4 X 1-5/8
MOTOR FAN
VISE JAW LF
73-1 P0681073-1
73-2 P0681073-2
73-3 P0681073-3
VISE JAW RF
VISE CLAMP FRONT
CAP SCREW M6-1 X 20
HEX NUT M6-1
MOTOR FAN COVER
BALL BEARING 609ZZ
PUMP CONNECTION BOX
CAP SCREW M4-.7 X 16
COOLANT PUMP
74
76
77
78
79
P609A
PN01M
P0681076
PSB16M
P0681078
PSB02M
P0681037
P0681038
PRP49M
HANDLE BODY
HANDLE
ROLL PIN 5 X 25
CAP SCREW M6-1 X 20
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Control Panel Parts Breakdown
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
P0681101
P0681102
P0681103
P0681104
TRIGGER SWITCH
FUSE HOLDER
105
106
107
P0681105
P0681106
P0681107
OVERLOAD RELAY TEND THR12
ON/OFF SWITCH
FUSE 15A
INDICATOR LAMP
CONTACTOR TEND TC11
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Warning Labels
'%'
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
PLABEL-14
P0681202
ELECTRICITY LABEL
205
206
207
208
PLABEL-12C
H4609
READ MANUAL LABEL
GRIZZLY NAMEPLATE
BLADE DANGER LABEL
SAFETY GLASSES LABEL
MACHINE ID LABEL
PLABEL-63A
P0681204
DISCONNECT POWER LABEL
BIOLOGICAL WARNING LABEL
P0681207
PLABEL-11B
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
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WARRANTY AND RETURNS
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