MODEL G0659
9" x 14" VERTICAL
METAL-CUTTING BANDSAW
OWNER'S MANUAL
Copyright © April, 2008 By grizzly industriAl, inC.
WARNING: NO pORTION Of ThIS MANUAL MAy BE REpRODUCED IN ANy ShApE
OR fORM WIThOUT ThE WRITTEN AppROVAL Of GRIzzLy INDUSTRIAL, INC.
#JB10244 printed in tAiWAn
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Table of Contents
INTRODUCTION............................................... 2
SECTION 5: ACCESSORIES......................... 34
Foreword........................................................ 2
Contact info.................................................... 2
Functional overview ...................................... 2
identification................................................... 3
Machine data sheet ...................................... 4
SECTION 6: MAINTENANCE......................... 35
schedule...................................................... 35
Cleaning....................................................... 35
redressing rubber tires............................. 35
lubrication ................................................... 36
Chip tray ..................................................... 36
SECTION 1: SAfETy....................................... 6
safety instructions for Machinery .................. 6
safety instructions for
SECTION 7: SERVICE ................................... 37
troubleshooting ........................................... 37
V-Belt pulley Alignment ............................... 39
tensioning/replacing V-Belt........................ 39
Wheel Alignment.......................................... 40
Blade scraper & Wheel Brush..................... 42
g0659 Wiring diagram ................................ 43
g0659 electrical Components..................... 44
g0659 hydraulic system schematic........... 45
upper saw Frame Breakdown..................... 46
upper saw Frame parts list ....................... 47
lower saw Frame Breakdown
Metal Cutting Bandsaws................................ 8
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
220V single-phase ........................................ 9
SECTION 3: SETUp ....................................... 10
setup safety ................................................ 10
unpacking.................................................... 10
inventory ...................................................... 10
Clean up...................................................... 11
site Considerations...................................... 11
Moving & placing......................................... 12
leveling Machine......................................... 12
Mounting to shop Floor ............................... 13
removing shipping Bracket ........................ 13
Assembly ..................................................... 14
test run ...................................................... 15
recommended Adjustments........................ 15
and parts list............................................... 48
gearbox Breakdown and parts list............. 49
drive unit Breakdown and parts list .......... 50
table Base parts Breakdown ...................... 51
table Base parts list................................... 52
Cabinet Base Breakdown and parts list..... 53
safety labels Breakdown and parts list..... 54
SECTION 4: OpERATIONS ........................... 16
operation safety.......................................... 16
Basic Controls.............................................. 16
Clamp Vise................................................... 18
Cutting depth............................................... 19
Feed rate .................................................... 19
Feed pressure ............................................. 20
guide post ................................................... 20
Adjusting saw Frame stop .......................... 21
locking Blade .............................................. 21
Blade selection............................................ 22
Blade Breakage ........................................... 25
Blade Care & Break-in................................. 25
Blade tensioning ......................................... 26
Blade Changes ............................................ 26
Adjusting Blade guides ............................... 27
Blade tracking............................................. 29
Changing speeds ........................................ 30
Workpiece inspection................................... 31
Cutting tips.................................................. 31
straight Cuts ................................................ 32
Freehand Cuts ............................................. 32
Chip inspection Chart .................................. 33
WARRANTy AND RETURNS ........................ 57
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INTRODUCTION
functional Overview
foreword
the vertical metal-cutting bandsaw has a flexible
continuous blade that cuts in one direction. the
type of bandsaw blade to be used and the speed
of the blade depends on the workpiece type, feed
rate, and the form of the cut.
We are proud to offer the Model g0659 9"h x 14"W
Vertical Metal-Cutting Bandsaw. this machine is
part of a growing grizzly family of fine metalwork-
ing machinery. When used according to the guide-
lines set forth in this manual, you can expect years
of trouble-free, enjoyable operation and proof of
grizzly’s commitment to customer satisfaction.
this type of bandsaw can be used for straight
cuts, angular cuts, and curved or contour cuts.
the specifications, drawings, and photographs
illustrated in this manual represent the Model
g0659 when the manual was prepared. however,
owing to grizzly’s policy of continuous improve-
ment, changes may be made at any time with no
obligation on the part of grizzly. For your conve-
nience, we always keep current grizzly manuals
Any updates to your machine will be reflected
in these manuals as soon as they are complete.
Visit our site often to check for the latest updates
to this manual!
straight cuts are made by clamping the workpiece
in a stationary position and using the gravity
feed to move the blade through the workpiece.
Adjustments can be made to fine tune the blade
feed speed and pressure.
Angular cuts are made in a similar fashion with
the workpiece clamped to the miter, which is
rotated shown by the miter scale.
Contour cuts are made by removing the vise and
locking the blade in the forward position. this
locates the blade in the center of the table and
allows the workpiece to be fed into and around
the blade while remaining well supported by the
table.
Contact Info
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
the blade is supported by upper and lower bear-
ing blade guides that keep the blade from wander-
ing during the cut.
the efficiency of the cutting operation can be eas-
ily checked by examining the shape and color of
the metal chips produced during cutting.
grizzly industrial, inc.
1203 lycoming Mall Circle
Muncy, pA 17756
phone: (570) 546-9663
Fax: (800) 438-5901
e-Mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
grizzly industrial, inc.
technical documentation Manager
p.o. Box 2069
C
/
o
Bellingham, WA 98227-2069
email: manuals@grizzly.com
-2-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Identification
B
A
C
p
d
o
n
M
e
l
F
K
J
i
g
h
A. Work light (110V)
B. Blade tension handle
C. upper Wheel door
D. saw Frame
E. saw Frame stop Clamp
f. saw Base
G. right side Access Cover
h. Adjustable Mounting Foot
I. saw release lever
J. power switch
K. Feed rate Adjust Knob
L. saw release Knob
M. table
N. C-Clamp Vise
O. Blade guide
p. Blade guard
-3-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Machine Data Sheet
MACHINE DATA
SHEET
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MODEL G0659
9" X 14" VERTICAL METAL CUTTING BANDSAW
Product Dimensions:
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Main Specifications:
Operation Information
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-4-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Main Specifications (continued):
Cutting Capacity
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-5-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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3%#4)/. ꢄꢈ 3!&%49
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-6-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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-7-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Safety Instructions for Metal Cutting
Bandsaws
1. BLADE CONDITION. do not operate with
a dull, cracked or badly worn blade that can
break during operation or decrease the per-
formance of the bandsaw. inspect blades
for cracks and missing teeth before each
use.
5. fIRE hAzARD. pure magnesium burns
easily. Cutting magnesium with a dull blade
can create enough friction to ignite the small
magnesium chips. Avoid cutting magnesium
if possible.
6. ENTANGLEMENT hAzARDS. Always
keep the blade guard correctly positioned
and wheel doors closed and secured when
bandsaw is in operation. loose clothing,
jewelry, long hair and work gloves can be
drawn into working parts.
2. BLADE REpLACEMENT. Wear gloves to
protect hands and safety glasses to pro-
tect eyes when replacing the blade. When
installing the new blade, make sure teeth
face forward and down toward the table in
the direction of blade travel.
7. MAINTENANCE/SERVICE. All inspections,
adjustments, and maintenance are to be
done with the power OFF and the power
disconnected. Wait for all moving parts to
come to a complete stop.
3. WORKpIECE hANDLING. your hands can
be drawn into the blade during operation if
the workpiece moves unexpectedly. Always
keep your hands a safe distance away from
the moving blade.
8. hOT SURfACES. Be aware that contact
with hot surfaces from machine compo-
nents, ejections of hot chips, swarf and
workpiece can cause burns.
4. CUTTING fLUID SAfETy. Cutting fluids
are poisonous. Always follow manufactur-
er’s cutting-fluid safety instructions. pay
particular attention to contact, contamina-
tion, inhalation, storage and disposal warn-
ings. spilled cutting fluid invites slipping
hazards.
9. EXpERIENCING DIffICULTy. if at any
time you are experiencing difficulties per-
forming the intended operation, stop using
the machine! Contact our technical support
department at (570) 546-9663.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
-8-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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SECTION 2: CIRCUIT REQUIREMENTS
Grounding
220V Single-phase
in the event of an electrical short, grounding
reduces the risk of electric shock. the grounding
wire in the power cord must be properly connected
to the grounding prong on the plug; likewise, the
outlet must be properly installed and grounded.
All electrical connections must be made in accor-
dance with local codes and ordinances.
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical config-
uration does not comply
with all applicable codes.
Ensure compliance by
checking with a qualified
electrician!
Amperage Draw
the Model g0659 motor draws the following
amps under maximum load:
Motor draw..............................................8 Amps
power Supply Circuit Requirements
We recommend connecting your machine to a
dedicated and grounded circuit that is rated for
the amperage given below. never replace a circuit
breaker on an existing circuit with one of higher
amperage without consulting a qualified electri-
cian to ensure compliance with wiring codes. If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
Extension Cords
We do not recommend the use of extension cords.
instead, arrange the placement of your equipment
and the installed wiring to eliminate the need for
extension cords.
if you find it absolutely necessary to use an exten-
sion cord at 220V with your machine:
Minimum Circuit size............................. 15 Amps
•
•
•
use at least a 14 gauge cord that does not
exceed 50 feet in length!
plug/Receptacle Type
recommended plug/receptacle...... neMA 6-15
the extension cord must also contain a
ground wire and plug pin.
A qualified electrician Must size cords over
50 feet long to prevent motor damage.
figure 1. neMA 6-15 plug and receptacle.
-9-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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SECTION 3: SETUp
Setup Safety
Inventory
After all parts have been removed from the pack-
aging, you should have the following items:
This machine presents
Main Components: (figure 2)
Qty
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
A. Bandsaw unit (not shown).......................... 1
B. C-Clamp Vise............................................. 1
C. round handle ............................................ 1
D. roller Brackets ........................................... 2
E. roller .......................................................... 1
f. Counterweight ............................................ 1
G. Knob 3⁄8-18 x 2"........................................... 1
5
h. lock Washers ⁄16" (roller)........................... 4
5
I. hex Bolts ⁄16-18 x 5⁄8" (roller)...................... 4
J. Vise support rod....................................... 1
K. hex Wrench Kit 1-10mm (not shown)...1 ea.
Wear safety glasses dur-
ing the entire set up pro-
cess!
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them, or
for the sake of expediency, replacements can be
obtained at your local hardware store.
The Model G0659 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
B
F
d
e
C
h
Unpacking
i
J
g
the Model g0659 was carefully packed when it
left our warehouse. if you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
figure 2. inventory.
NOTICE
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
Some components on the inventory list may
arrive pre-installed on the machine. Check
these locations before assuming that any
items from the inventory list are missing.
When you are completely satisfied with the condi-
tion of your shipment, you should inventory the
contents.
-10-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Clean Up
Site Considerations
the unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. remove
this protective coating with a solvent cleaner or
degreaser, such as shown in figure 3. For thor-
ough cleaning, some parts must be removed. for
optimum performance from your machine,
clean all moving parts or sliding contact sur-
faces. Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may damage
painted surfaces. Always follow the manufactur-
er’s instructions when using any type of cleaning
product.
floor Load
refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
some residential floors may require additional
reinforcement to support both the machine and
operator.
placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. see figure 4 for the minimum
working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
50"
34"
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
figure 4. Minimum working clearances.
G2544—Solvent Cleaner & Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
figure 3. Cleaner/degreaser available from
grizzly.
-11-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Moving & placing
Leveling Machine
Tools Needed:
Qty
Wrench 19mm ................................................... 1
level .................................................................. 1
This bandsaw is a heavy
machine. Serious per-
sonal injury may occur if
safe moving methods are
not used. To be safe, get
assistance and use power
equipment rated for over
750 lbs. to move the ship-
ping crate and remove the
machine from the crate.
once your new machine is in place, it must be lev-
eled. the four corners of the machine base have
leveling bolts for this purpose.
To level the machine:
1. loosen the lock nuts on all four corners, then
adjust the leveling bolts until all four touch the
floor (figure 6).
To lift and move the bandsaw:
leveling Bolt
1. remove the chip tray from the bandsaw
base.
2. position the forklift forks under the bandsaw
base, as shown in figure 5.
lock nut
figure 6. leveling feet.
2. using a level as a guide, level the machine
by adjusting one side up or down, as needed.
turn the leveling bolt clockwise to lift the foot
and counterclockwise to lower the foot. Be
sure to adjust each side in small, equal incre-
ments.
3. once the machine is level in one direction,
rotate the level 90˚ and check again for
level.
figure 5. lifting bandsaw on forklift forks.
4. Again adjust the feet as needed. Be sure to
use small, equal increments on each side.
5. re-check for level in both the left-to-right and
front-to-rear directions. re-adjust if neces-
sary.
6. once the machine is level, tighten the level-
ing lock nuts, taking care to not turn the lev-
ling bolts.
-12-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Mounting to Shop
Removing Shipping
floor
Bracket
Although not required, we strongly recommend
that you mount your new machine to the floor to
prevent tipping. Because this is an optional step
and floor materials may vary, floor mounting hard-
ware is not included.
Tools Needed:
hex Wrench ⁄16"................................................ 1
level .................................................................. 1
Qty
5
to protect your new machine from damage during
shipping, a metal bracket secures the saw frame
to the machine base. Before use, this bracket
must be removed.
Bolting to Concrete floors
Anchor studs and lag bolts (figure 7) are two
popular methods for anchoring an object to a con-
crete floor. We suggest you research the many
options and methods for mounting your machine
and choose the best that fits your specific applica-
tion.
To remove the shipping bracket:
1. remove the four cap screws and washers
indicated in figure 8.
NOTICE
Anchor studs are stronger and more perma-
nent alternatives to lag bolts; however, they
will stick out of the floor, which may cause
a tripping hazard if you decide to move your
machine.
Anchor stud
figure 8. removing shipping bracket.
2. remove the shipping bracket and store it
for later use. if the bandsaw is moved in the
future, the shipping bracket must be rein-
stalled to prevent damage to the machine
and potential hazards during moving.
lag Anchor & Bolt
figure 7. typical fasteners for mounting to
concrete floors.
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
-13-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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3. slide the counterweight onto the counter-
weight rail and secure in position with the lock
knob (figure 11).
Assembly
To assemble the bandsaw:
Counterweight rail
1. Attach one of the roller brackets with two hex
bolts and lock washers, as shown in figure
9.
lock Washer
lock Knob
Counterweight
figure 11. Counterweight installation.
4. twist the knob onto the saw frame release
lever until it is snug (figure 12).
hex Bolt
roller Bracket
figure 9. roller bracket.
saw Frame
release lever
2. slide one end of the roller into the attached
bracket, slide the other bracket over the other
end of the roller, then attach the bracket to
the table with the remaining hex bolts and
lock washers (figure 10).
Knob
Mounting Bracket
figure 12. saw frame release lever knob.
roller
figure 10. Mounting roller.
-14-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Test Run
Recommended
Adjustments
once the setup is complete, test run your machine
to make sure it runs properly and is ready for
regular operation.
For your convenience, the adjustments listed
below have been performed at the factory.
the test run consists of verifying the following: 1)
the motor powers up and runs correctly, and 2)
the machine is in working order.
Because of the many variables involved with ship-
ping, however, we recommend that you at least
verify the following adjustments to ensure the best
possible results from your new machine before
putting it into use.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
Troubleshooting on page 37.
step-by-step instructions for these adjustments
can be found in the OpERATIONS section start-
ing on page 16.
if you still cannot remedy a problem, contact our
tech support at (570) 546-9663 for assistance.
factory adjustments that should be verified:
1. saw Frame stop (refer to page 21).
2. Blade guides (refer to page 27).
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
3. V-Belt pulley Alignment (refer to page 39).
4. Wheel alignment (refer to page 40).
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. Connect the machine to the power source.
4. Verify that the machine is operating correctly
by turning the machine on. to operate the
switch, slide the red button up to open the
stop latch, then press the green start button
under the latch.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
—investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
5. turn the machine OFF.
6. Continue to Recommended Adjustments
before using machine further.
-15-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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SECTION 4: OpERATIONS
Operation Safety
Basic Controls
use the descriptions and figures below to become
familiar with the basic controls of your bandsaw.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
Saw Release Knob: starts and stops the move-
ment of the saw frame. Allows the feed rate to
remain unchanged when performing repetitive
cutting tasks.
feed Rate Adjust Knob: Adjusts the feed rate of
the blade through the workpiece.
Bandsaw Start/Stop Switch: turns power ON/
OFF to the bandsaw motor.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
saw release Knob
Feed rate
Adjust Knob
start/stop switch
ELECTROCUTION hAzARD
This bandsaw is not designed to be used
with water soluble cutting fluid or coolant.
If needed, use a small amount of oil-based
lubricant.
figure 13. Model g0659 controls.
The bandsaw blade is
sharp and can easily cut
your hand or fingers.
Always disconnect the
power and wear heavy
leather gloves when
making adjustments to
or near the blade.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLy REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
-16-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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C-Clamp Vise: holds workpiece in position dur-
ing cutting. graduated for setting angled cuts.
feed pressure Counterweight: Adjusts the
pressure that the blade exerts on the workpiece.
Stop Clamp: used to set the depth-of-cut. Also
can be placed behind the saw frame to lock the
saw in the forward position for contour cutting.
Counterweight Lock Knob: locks the counter-
weight in the desired position.
Saw Release Lever: releases the saw for cut-
ting and returns it to the starting position.
Counterweight
lock Knob
C-Clamp Vise
Feed pressure
Counterweight
figure 16. Counterweight controls.
stop Clamp
Upper Wheel Tracking Adjustment: Adjusts
blade tracking (page 29).
saw release lever
figure 14. Model g0659 controls.
Blade post Lock Knob: locks the blade guides
in position.
Blade Tension handle: sets and releases the
blade tension when changing blades.
Work Lamp: lights the cutting area.
Blade Guide: supports the blade during cutting
operations. should be adjusted to approximately
½" above the workpiece for maximum support.
upper Wheel tracking
Adjustment
Blade tension handle
Blade post
lock Knob
Work
lamp
Blade guide
figure 17. Model g0659 blade controls.
figure 15. Model g0659 electrical controls.
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
-17-
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2. turn the leadscrew to tighten the clamp and
secure the workpiece. Be sure the clamp is
not in the path of the saw blade.
Clamp Vise
Angle Adjustments
Note: When clamping workpieces at angles,
it may be necessary to position the clamp on
the other side of the vise to avoid interfering
with the blade travel.
1. the lock pins secure the vise angle at 90º.
For angles other than 90º, remove the lock
pins from the vise. if they do not pull out by
hand, turn the lock nuts clockwise to release
the pins from their holes (figure 18).
C-Clamp Vise Removal
1. remove the lock pins from the vise by turning
the lock nuts clockwise to release the pins
from the holes (figure 20).
Clamp lock
Bolt
Clamp lock
screw
lock pin
lock nut
lock pin
Vise pin
figure 18. Clamp vise angle.
lock nut
2. loosen the clamp lock bolt, rotate the clamp
to the desired angle, then tighten the clamp
lock bolt.
figure 20. C-clamp vise removal.
2. remove the clamp lock bolt and the entire
clamp vise assembly. use pliers to carefully
remove the vise pin from the table.
C-Clamp Vise installation
1. place the C-clamp vise over the vise base,
then insert the vise rod into the clamp base,
as shown in figure 19.
Vise rod
leadscrew
Clamp Base
figure 19. C-clamp vise.
-18-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Cutting Depth
feed Rate
To adjust the depth of cut:
the feed rate is the rate at which the saw frame
travels. on the Model g0659, the feed rate is
controlled hydraulically by a knob on the control
panel. the optimal feed rate depends on the type
and dimensions of stock being cut as well as the
blade being used. the optimal feed rate is deter-
mined by observing the chips produced by the
cut, as described on page 33.
1. use the saw release lever to move the saw to
the desired depth-of-cut, then adjust the stop
clamp so that it is snug against the saw frame
stop. this will prevent the saw from moving
beyond that point (figure 21).
To adjust the feed rate:
1. Be sure the saw is at the start position by
pushing the saw release lever all the way
down (figure 22).
stop Clamp
saw release
Knob
saw release
saw release lever
lever
figure 21. depth of cut adjust.
NOTICE
This bandsaw will damage the vise and
table if the depth of cut and saw frame stop
are not properly adjusted. Before making
any cuts, check that the blade will not con-
tact the table or vise when it is positioned
all the way forward.
Feed rate
Control Knob
figure 22. Adjusting feed rate.
2. rotate the feed rate control knob to "0". this
will prevent the saw frame from moving.
3. turn the saw release knob to the left, then
lift the saw release lever to release the saw
frame.
4. slowly turn the feed rate control knob coun-
terclockwise to increase the feed rate.
-19-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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feed pressure
Guide post
the force with which the saw moves through the
workpiece is the feed pressure. on the Model
g0659, the feed pressure is controlled by a coun-
terweight mechanism located on the base of the
machine. the optimal feed pressure depends on
the type and dimensions of the stock being cut as
well as the blade being used. the optimal feed
pressure is best determined by observing the
chips produced by the cut, as described on page
33.
the guide post assembly is used for two purpos-
es: 1) to properly position the blade guard to pro-
tect the operator from the exposed blade between
the workpiece and the upper wheel housing, and
2) to position the upper blade guides close to the
workpiece for blade support.
in order to cut accurately and safely, position the
bottom of the upper blade guides approximately
½" above the workpiece when the saw frame is
at its lowest point. this positioning provides the
greatest blade support and minimizes the amount
of blade exposed to the operator during opera-
tion.
To adjust the feed pressure:
1. loosen the counterweight lock knob, then
slide the counterweight. Moving the coun-
terweight toward the front of the machine
increases feed pressure while moving the
counterweight towards the back of the
machine decreases feed pressure (figure
23).
To properly position the guide post:
1. disConneCt BAndsAW FroM poWer!
2. support the guide post with one hand and
loosen the lock knob with the other until the
guide post slides freely (figure 24).
lock Knob
Counterweight
lock Knob
increase
decrease
figure 23. Adjusting feed pressure.
figure 24. guide post.
2. once the counterweight is positioned, tighten
the lock knob.
3. position the bottom of the upper blade guides
approximately ½" above the workpiece when
the saw frame is at is lowest point, then re-
tighten the lock knob to secure the setting.
-20-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Adjusting Saw
Locking Blade
frame Stop
To lock the blade in the forward position:
1. remove the stop clamp, then release the saw
frame by lifting the saw release lever. Allow
the saw frame to move all the way forward,
as shown in figure 26.
the saw frame stop controls the overall forward
movement of the saw frame. the proper setting
will ensure that the blade cuts completely through
the workpiece without cutting into the table or the
vise. Adjust the frame saw stop whenever the
blade is changed, fails to cut completely through
the workpiece, or contacts the vise.
To adjust the saw frame stop:
saw release lever
stop Clamp
1. Make sure the blade tracks properly and is
correctly tensioned.
2. disConneCt BAndsAW FroM poWer!
3. remove the stop clamp, turn both hydraulic
knobs on the control panel counterclockwise
to release the saw frame, then lift the saw
release lever to bring the saw frame all the
way forward. the saw frame will come to rest
on the saw frame stop (figure 25).
figure 26. saw frame moved forward.
2. place the stop clamp behind the saw frame
rest, as shown in figure 27.
stop Clamp
saw Frame rest
lock nut
saw Frame stop
figure 27. saw frame locked forward.
3. slide the stop clamp forward against the saw
frame rest. Apply pressure to secure the saw
frame in the forward position, then tighten the
stop clamp knob.
figure 25. saw frame stop.
4. loosen the lock nut on the saw frame stop,
then turn the saw frame stop as needed to
position the blade as close to the vise as pos-
sible without touching it. this is the ideal saw
frame stop position.
5. Without turning the saw frame stop, tighten
the lock nut.
-21-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Blade Length
Blade Selection
Measured by the blade circumference, blade
lengths are usually unique to the brand of your
bandsaw and the distance between the wheels.
the Model g0659 uses a 120" blade.
selecting the right blade for the cut requires a
knowledge of various blade characteristics.
Blade Width
Blade Terminology
Measured from the back of the blade to the tip of
the blade tooth (the widest point), blade width is
often the first consideration given to blade selec-
tion. Blade width dictates the largest and smallest
curve that can be cut, as well as how accurately
it can cut a straight line—generally the wider the
blade, the straighter it will cut. the Model g0659
uses a 1⁄4"–1" wide blade.
A
B
C
Always pick the blade width that best suits your
operation.
d
e
F
h
Curve Cutting: use the chart in figure 29
to choose the correct blade for curve cutting.
determine the smallest radius curve that will be
cut on your workpiece and use the corresponding
blade width.
g
i
figure 28. Bandsaw blade terminology.
A. Kerf: the amount of material removed by the
blade during cutting.
The list below serves as a general guide-
line for the minimum radius curve that
can be cut by common blade widths. The
actual radius will vary depending on the
materal being cut and its thickness, of the
workpiece.
B. Tooth Set: the amount each tooth is bent
left or right from the blade.
C. Gauge: the thickness of the blade.
D. Blade Width: the widest point of the blade
measured from the tip of the tooth to the back
edge of the blade.
Width
Radius
3⁄16"...................................3⁄8
"
1
⁄
⁄
⁄
⁄
⁄
4''....................................5⁄8''
8''....................................11⁄4''
2''....................................21⁄2''
8''....................................33⁄4''
4''....................................51⁄2''
3
1
5
3
E. Tooth Rake: the angle of the tooth face
from a line perpendicular to the length of the
blade.
1''.....................................71⁄2''
f. Gullet Depth: the distance from the tooth tip
to the bottom of the curved area (gullet).
figure 29. Blade width radii.
G. Tooth pitch: the distance between tooth
tips.
h. Blade Back: the distance between the bot-
tom of the gullet and the back edge of the
blade.
I. TpI: the number of teeth per inch measured
from gullet to gullet.
-22-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Tooth Set
Tooth Type
the most common tooth types are described
below and illustrated in figure 31.
three common tooth sets are standard, wavy,
and raker (see figure 30), each removing mate-
rial in a different manner to make the kerf in the
workpiece.
Standard or Raker: equally spaced teeth set
a "0" rake angle. recommended for all purpose
use.
HiVcYVgYꢀꢁdgꢀGV`Zgꢂ
KVg^VWaZꢀE^iX]ꢀꢁKEꢂ
Alternate
Wavy
raker
KVg^VWaZꢀE^iX]ꢀEdh^i^kZꢀGV`Z
=dd`ꢀꢁdgꢀ8aVlꢂ
figure 30. Bandsaw tooth sets.
Alternate: An all-purpose arrangement of bend-
ing the teeth evenly left and right of the blade.
generally used for milder metals.
Wavy: generally three or more teeth in a group
that are bent one way, followed by a non-set
tooth, then another group bent the other way.
recommended for straight cuts in thin metals or
thin-wall tubing.
H`^eꢀꢁdgꢀH`^eꢀIddi]ꢂ
Raker: three teeth in a recurring group—one
bent left, next one bent right, and then a non-set
tooth. the raker is ideal for most contour cuts.
figure 31. Bandsaw blade tooth types.
Variable pitch (Vp): Varying gullet depth and
tooth spacing, a "0" rake angle, excellent chip
removing capacity, and smooth cutting.
Variable pitch with positive Rake: Varying gul-
let depth and tooth spacing, a positive rake angle,
better chip formation, and aggressive cutting.
hook or Claw: Wide gullets (round or flat), equal-
ly spaced teeth, positive rake angle, and fast cut
with good surface finish.
Skip or Skip Tooth: Wide, flat gullets, a "0" rake
angle, equally spaced teeth, and recommended
for non-ferrous materials.
-23-
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3. in the applicable row, read across to the right
and find the column of the material you are
cutting. listed in the box is the minimum tpi
recommended for the variable tooth pitch
blades.
Blade pitch (TpI)
the chart below is a basic starting point when
choosing blade type based on teeth per inch
(tpi) for variable tooth pitch blades and standard
raker set bi-metal blades/hss blades. however,
for exact specifications of bandsaw blades that
are correct for your operation, contact the blade
manufacturer.
4. read towards the bottom of the column to the
"F.p.M." row. this figure is the recommended
feet per minute blade speed for the material
you are cutting. refer to the speed chart on
the machine or Changing Speeds, page
30, to adjust the Model g0659 to the closest
appropriate speed.
To select the correct blade pitch:
1. Measure the material thickness. this mea-
surement is the length of cut taken from
where the tooth enters the workpiece, sweeps
through, and exits the workpiece.
2. refer to the left-most column of the cutting
speed recommendation chart in figure 32,
and read down to find the workpiece thick-
ness you need to cut.
figure 32. general guidelines for blade selection and speed chart.
-24-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Blade Breakage
Blade Care &
Break-In
Many conditions may cause a bandsaw blade to
break. Blade breakage is unavoidable, in some
cases, since it is the natural result of the peculiar
stresses that bandsaw blades must endure. Blade
breakage is also due to avoidable circumstances.
Avoidable blade breakage is most often the result
of poor care or judgement on the part of the
operator when mounting or adjusting the blade or
support guides.
Blade Care
A bandsaw blade is a delicate piece of steel that
is subjected to tremendous strain. you can obtain
longer use from a bandsaw blade if you give it fair
treatment and always use the appropriate feed
rate for your operation.
Be sure to select blades with the proper width, set,
type, and pitch for each application. the wrong
choice of blades will often produce unnecessary
heat and will shorten the life of your blade.
The most common causes of blade breakage
are:
•
Faulty alignment or adjustment of the blade
guides.
A clean blade will perform much better than a dirty
blade. dirty or gummed up blades pass through
the cutting material with much more resistance
than clean blades. this extra resistance also
causes unnecessary heat.
•
Forcing or twisting a wide blade around a
short radius.
•
•
•
•
Feeding the workpiece too fast.
dull or damaged teeth.
Blade Break-In
the sharp teeth tips and edges of a new blade are
extremely sharp, and cutting at full feed rate may
cause fracturing of the beveled edges of the teeth
and premature blade wear.
over-tensioned blade.
top blade guide assembly set too high above
the workpiece. Adjust the top blade guide
assembly so that there is approximately ½"
between the bottom of the assembly and the
workpiece.
To properly break-in a new blade:
1. Choose the correct speed for the blade and
material of the operation.
•
•
•
•
using a blade with a lumpy or improperly fin-
ished braze or weld.
2. reduce the feed pressure by half for the first
50–100 in2 of material cut.
Continuously running the bandsaw when not
in use.
3. to avoid twisting the blade when cutting,
adjust the feed pressure when the total width
of the blade is in the cut.
leaving the blade tensioned when not in
use.
4. use the Chip Inspection Chart on page 33
to check the blade efficiency.
using the wrong pitch (tpi) for the workpiece
thickness. the general rule of thumb is to
have not less than two teeth in contact with
the workpiece at all times during cutting.
-25-
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Note: Make sure the blade tracks next to, but
not touching, the upper wheel flange as you
rotate the upper wheel by hand.
Blade Tensioning
5. Close the upper wheel door and reposition
the guide post.
NOTICE
To prolong blade life, release the tension on
the blade if the machine will be idle for an
extended period of time.
Blade Changes
proper blade tension reduces the risk of blade
breakage and improves cutting performance.
Alwaysdisconnectpower
to the machine when
changing blades. failure
to do this may result in
serious personal injury.
To correctly tension the blade:
1. disConneCt BAndsAW FroM poWer!
2. open the upper wheel door, and raise the
blade post and upper blade guide assembly
to the highest position.
3. Check the side-to-side deflection of the blade
midway between the upper blade guide and
the table. the proper amount of deflection
All saw blades are dan-
gerous and may cause
personal
injury.
To
3
should be approximately ⁄8" when moderate
pressure is applied (see figure 33).
reduce the risk of inju-
ry, wear heavy leather
gloves when handling
saw blades.
Note: The quickest and easiest way to check
blade tension is to use the Model H5408
Blade Tensioning Gauge (refer to Page 34)
To replace the blade:
1. disConneCt BAndsAW FroM poWer!
2. open the upper wheel doors.
6eegdm^bViZanꢀ(
$-
ꢁ
7aVYZꢀ9Z[aZXi^dc
3. release tension on the blade by rotating the
tensioning handwheel.
4. put on heavy gloves, then slide the blade off
the upper and lower wheels.
5. install a new blade in reverse order. Before
returning the saw to use, be sure to properly
tension the blade, check the tracking, and
break it in.
figure 33. Blade deflection when correctly
tensioned.
4. Make small adjustments to the blade tension-
ing handwheel, then rotate the top wheel
by turning the gearbox pulley several times
before checking the blade deflection again.
repeat this step until you are satisfied.
Note: Make sure the teeth are pointing down
toward the table. If the teeth will not point
downward in any orientation, the blade is
inside out. Remove the blade and twist it right
side-out.
-26-
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Note: In most cases, the only adjustment
necessary is to adjust the guide bearing
eccentric spindles. This adjustment is out-
lined in Steps 4–6 below. If the proper posi-
tioning cannot be accomplished by turning
the eccentric spindles, you must re-position
the lower and upper blade guide assemblies,
as outlined later in this section.
Adjusting Blade
Guides
Tools Needed:
hex Wrench 4mm.............................................. 1
slotted screwdriver ........................................... 1
Qty
4. loosen set screws C (figure 35).
set screws C
the blade guides provide side-to-side support
to help keep the blade straight while cutting.
properly adjusted blade guides are essential to
making accurate cuts.
the ideal blade guide position on the Model
g0659 accomplishes the following:
•
the blade guides exert enough force on the
blade to hold it parallel to the path of the cut.
square
•
•
the blade is held square to the table.
the blade is supported during operation by
the flanges on the blade guides, but does not
ride directly upon them.
figure 35. Blade squared.
•
the blade is not forced to bend excessively
as it passes through the blade guides.
5. Adjust the blade guides by turning the slotted
eccentric spindles as necessary so the blade
is held flat between the blade guide wheels
but not so tight that the blade must bend
between them (figure 36). Make sure the
blade remains square to the table.
Upper and Lower Guide Bearing
Adjustment
1. Make sure the blade tracks properly and is
correctly tensioned.
;GDCIꢀK>:L
IDEꢀK>:L
2. disConneCt BAndsAW FroM poWer!
3. Familiarize yourself with the blade guide con-
trols shown in figure 34.
8DGG:8I
set screw B
set screws C
>C8DGG:8I
IDDꢀI><=I
IDDꢀADDH:
figure 36. Blade guide wheel position.
6. tighten the set screws.
set screw A
guide Bearing
eccentric spindles
7. repeat Steps 4–6 for the lower blade guide
assembly.
Blade guard Cap screw
figure 34. upper blade guide controls.
-27-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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5. Wearing gloves, hold the blade in-line with
the path of the saw and centered over the slot
in the table. rotate the eccentric shaft so the
blade guide assembly is centered over the
blade, as shown in figure 39, then tighten
set screw A.
Lower Blade Guide Assembly
Adjustment
When it is not possible to accomplish the neces-
sary blade guide positioning with the eccentric
spindles alone, the entire blade guide assembly
must be re-adjusted. First position the lower
blade guide assembly, then the upper blade guide
assembly.
Hadi
IVWaZ
To position the lower blade guide assembly:
1. disConneCt BAndsAW FroM poWer!
7aVYZ
>c"a^cZꢀL^i]ꢀEVi]ꢀ
D[ꢀHVl
8ZciZgZY
2. Move the saw frame forward until it is up to,
but not yet entering the slot in the table, as
shown in figure 37, then lock the frame in
place using the saw frame stop clamp.
7aVYZꢀ<j^YZ
:XXZcig^XꢀH]V[i
6hhZbWan
HZiꢀHXgZlꢀ6
saw Frame stop Clamp
Blade guard Cap screw
figure 39. lower blade guide.
6. rotate the blade guide assembly and apply
just enough pressure to hold the blade flat
against both guide rollers. rotate the eccen-
tric spindles so their slots are oriented verti-
cally, as shown in figure 40. this positions
the blade guides in the center of their range
of motion to facilitate later adjustments.
Blade guard
table
Blade
slot
7. tighten set screws C.
figure 37. Blade guide setup.
7aVYZꢀ<j^YZ
;aVc\Z
3. open the upper wheel door, loosen the blade
guard cap screw and remove the blade guard.
HZiꢀHXgZlꢀ7
4. loosen set screws A, B, and C on the lower
blade guide assembly (figure 38).
set screw B
:XXZcig^X
He^cYaZh
HZiꢀHXgZlhꢀ8
figure 40. Blade guide positioning.
set screws C
set screw A
figure 38. lower blade guide assembly.
-28-
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8. While still holding the blade guide assembly
in position as described in Step 6, slide the
blade guide assembly in or out as necessary
so the roller guide flange is directly behind,
but not touching the back of the blade, then
tighten set screw B (figure 40).
Blade Tracking
"Blade tracking" refers to how the blade rides on
the wheels. When tracking correctly, the blade
rides just next to, but not touching the wheel
flange. Blade tracking is primarily controlled by
adjusting the upper wheel tilt.
Upper Blade Guide Assembly
Adjustment
Another way to track the blade is known as
"Coplanar tracking." Coplanar tracking involves
aligning the wheels so they are parallel and
aligned (see Wheel Alignment on page 40).
When wheels are coplanar, vibration and heat are
reduced during operation.
Adjusting the upper blade guide assembly follows
the same procedure as adjusting the lower blade
guide assembly. the additional consideration is
that the upper blade guide assembly must also
hold the blade square to the table.
To position the upper blade guide assembly:
1. disConneCt BAndsAW FroM poWer.
Blade tracking on the Model G0659 must be
adjusted with the saw running. To reduce the
risk of serious injury, keep hands clear from
all moving parts and touch only the parts
indicated in the following instructions. In
addition, wear eye protection whenever the
machine is running.
2. loosen set screws A, B, and C on the upper
blade guide assembly.
3. Wearing gloves, hold the blade square to
the table. rotate the eccentric shaft (figure
39) so the blade guide assembly is centered
over the blade, as shown in figure 41, then
tighten the cap screw located in the bottom of
the guide post.
To adjust the blade tracking:
1. open the upper wheel cover and familiarize
yourself with the wheel, the wheel flange, the
blade, and the relationship between the blade
and wheel flange (figure 42).
Blade
Centered
7aVYZ
Blade guide
Assembly
square
L]ZZa
7A69:ꢀIG68@>C<
;aVc\Z
figure 41. Centered blade guide assembly.
figure 42. Center tracking profiles.
4. repeat Lower Blade Guide Assembly
Adjustment, Steps 6–8 to complete adjust-
ment of the upper blade guides.
5. replace the blade guard and close the upper
door.
-29-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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2. locate the cap screws indicated in figure
43. loosen the upper screws one half turn
and the lower screws 2 full turns. do not
remove these screws.
Changing Speeds
the Model g0659 has four blade speeds. these
speeds are determined by the position of the
V-belt in one of the four available pulley grooves.
refer to the chart below or on the saw frame base
for blade speeds and their respective belt posi-
tions (figure 44).
loosen slightly
loosen
<:6G7DMꢀ
EJAA:N
7:AI
7A69:ꢀ
EDH>I>DC
HE::9ꢀꢁ;EBꢂ
6
set screw
*-%
'-%
&)%
-%
6
7
8
9
7
figure 43. Blade tracking adjustments.
8
9
3. turn the bandsaw ON. Keep the saw frame
locked in the starting position.
BDIDGꢀ
EJAA:N
4. While watching the space between the blade
and wheel flange, turn the set screw coun-
terclockwise. this will move the blade away
from the flange. As soon as the blade begins
to move away from the flange, turn the set
screw as necessary to stabilize the blade
figure 44. Belt positions.
To change the blade speed:
1
approximately ⁄8" from the flange.
1. disConneCt BAndsAW FroM poWer!
5. slowly turn the set screw clockwise to move
the blade back towards the flange. When the
blade is running up against, but not touching
the flange, turn the set screw as necessary to
stabilize the blade tracking.
2. release the saw frame and allow it to come
to rest in the forward position.
3. remove the right side access cover to expose
the motor, gearbox, belt and pulleys.
6. turn the bandsaw OFF.
4. lift up on the motor to release tension from
the belt. While still lifting the motor, reposition
the belt in the desired position, then carefully
lower the motor.
7. tighten the cap screws, then recheck the
blade tracking. if the tracking needs further
adjustment, repeat Steps 4-7 until the track-
ing is correct.
5. turn the belt by hand to make sure it is prop-
erly seated in the pulley grooves.
9. Close the upper wheel cover.
6. replace the right side access cover.
Note: For the best performance from your saw,
regularly maintain proper blade tracking.
NOTICE
Changes in the blade tension may change
the blade tracking.
-30-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Workpiece
Inspection
Cutting Tips
•
Keep the upper blade guides adjusted to
approximately ½" above the workpiece when
the saw frame is at its lowest point to provide
proper support for the blade during cutting
operations.
some metal workpieces are not safe to cut with a
vertical metal cutting bandsaw; instead, a differ-
ent tool or machine should be used.
Before cutting, inspect the material for any of
the following conditions and take the neces-
sary precautions:
•
•
•
replace, sharpen, and clean blades as nec-
essary. Make adjustments periodically to
keep the saw running in top condition.
•
Small or Thin Workpieces: small or thin
workpieces are dangerous to cut if held
by hand—avoid cutting these workpieces
if possible. if you must cut a small or thin
workpiece, attach it to or clamp it between
larger scrap pieces that will both support the
workpiece through the cut and keep your fin-
gers away from the blade. some thin sheet
metals will not withstand the forces from this
bandsaw during cutting; instead, use a shear,
nibblers, or sheet metal nippers to cut these
pieces.
use light and even pressure while cutting.
light contact with the blade makes it easier
to follow lines and prevents extra friction.
Avoid twisting the blade when cutting around
tight corners. use the proper width of blade
for the radius of the corner and make relief
cuts.
•
Misusing the bandsaw or using incorrect
techniques is unsafe and results in poor cuts.
remember—the blade does the cutting with
the operator's guidance.
•
Round/Unstable Workpieces: Workpieces
that cannot be properly supported or stabi-
lized without a vise or jig should not be cut on
a vertical metal-cutting bandsaw. examples
are chains, cables, round or oblong-shaped
workpieces, workpieces with internal or built-
in moving or rotating parts, etc.
•
•
never start a cut with the blade in contact
with the workpiece, and do not start a cut on
a sharp edge of the workpiece.
pay attention to the characteristics of the
chips when cutting—they are good indica-
tors of proper blade speed and feed rate.
figure 45 on page 33 shows the basic chip
characteristics and what they mean.
•
•
Material hardness: Always factor in the hard-
ness of the metal before cutting it. hardened
metals will take longer to cut, may require
lubrication, and may require a different type
of blade in order to efficiently cut them.
Tanks, Cylinders, Containers, Valves, Etc:
Cutting into containers that are pressur-
ized or contain gasses or liquids can cause
explosions, fires, caustic burns, or machine
damage. Avoid cutting any of these types of
containers unless you have verified that the
container is empty and it can be properly sup-
ported during a cut.
•
Magnesium: pure magnesium burns eas-
ily. Cutting magnesium with a dull blade can
create enough friction to ignite the small
magnesium chips. Avoid cutting magnesium
if possible.
-31-
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Straight Cuts
freehand Cuts
once you have familiarized yourself with all of the
adjustments necessary for making safe and accu-
rate straight cuts, proceed through the following
instructions to perform the cut:
to create freehand cuts with the Model g0659,
the saw frame must be locked in the forward posi-
tion and the table must be cleared to allow the
workpiece to move freely around the blade.
To prepare the G0659 for freehand cuts:
1. Verify that the blade tension (page 26) and
blade tracking (page 29) are correct.
1. disConneCt BAndsAW FroM poWer!
2. Adjust the vise clamp to the desired angle.
3. Adjust the depth of cut.
2. remove the vise and clamp from the table
(page 18).
3. lock the blade in the forward position (page
21).
4. Clamp the workpiece into the C-clamp vise.
if possible, first use a scrap piece similar to
your final workpiece. this will allow you to
make the needed adjustments before cutting
your actual workpiece.
4. Make sure the blade you are using is the
proper width for any curves you are planning
to cut. refer to the minimum radii table on
page 22.
5. Be sure that the saw frame is at the start
position by pushing the saw release lever all
the way down.
5. Connect the bandsaw to power.
When cutting curves, simultaneously feed and
turn the stock carefully so the blade follows the
layout line without twisting. if a curve is so abrupt
that it is necessary to repeatedly back up and cut
a new kerf, use a narrower blade, a blade with
more tpi (teeth per inch), or make more relief
cuts.
6. turn the frame release knob to the right
(Off).
7. turn feed rate knob to "0".
8. turn the motor ON.
9. turn the frame release knob to the left (ON).
10. lift the release lever.
relief cuts are made through the waste portion of
the workpiece and stop at the layout line. relief
cuts reduce the chance that the blade will be
pinched or twisted during the cut.
11. slowly increase the feed rate to feed the saw
into the workpiece. do not apply pressure
by pulling up on the saw release lever.
12. When the cut is complete, turn OFF the motor
and allow the blade to come to a stop.
ELECTROCUTION hAzARD
This bandsaw is not designed to be used
with water soluble cutting fluid or coolant.
If needed, use a small amount of oil-based
lubricant.
13. lower the saw release lever to return the
blade to the starting position and turn the
frame release knob to the right (Off).
14. inspect the cut as described in the Chip
Inspection Chart on page 33, and make
any necessary adjustments. Make additional
test cuts if necessary.
-32-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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chip inspection chart
Chip Inspection Chart
the best method of evaluating the performance of your cutting operation is to inspect the chips that are
formed. refer to the chart below for chip inspection guidelines.
Chip
Appearance
Chip
Description
Chip
Color
Blade
Speed
feed
Rate
feed
pressure
Additional
Actions
thin & Curled
silver
Good
Good
Good
hard, thick &
short
Brown or Blue decrease
Brown or Blue decrease
decrease decrease
decrease decrease
hard, strong &
thick
hard, strong & silver or light
decrease decrease Check Blade
Good
increase
Good
thick
Brown
slightly
slightly
pitch
Check Blade
pitch
hard & thin
silver
decrease decrease
straight & thin
powdery
silver
silver
silver
increase
increase
increase
increase
decrease
Good
Curled tight &
thin
Check Blade
pitch
decrease decrease
figure 45. Chip inspection chart.
-33-
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ACCessories
SECTION 5: ACCESSORIES
G7315—Super heavy-Duty Mobile Base
Mobilize your machine with this popular patented
mobile base. the unique outrigger-type supports
increase stability and lower machine height. this
heavy duty mobile base is rated for up to a 1300
lb. capacity.
Grizzly Bandsaw Blades
Model length Width
tpi
gAuge
0.035
0.035
0.035
0.035
0.035
t20517
t20518
t20519
t20520
t20521
t20522
120"
120"
120"
120"
120"
120"
1"
1"
1"
1"
1"
1"
3-4 Vp
4-6 Vp
5-8 Vp
6-10 Vp
8-12 Vp
10-14 Vp 0.035
h5408—Blade Tensioning Gauge
the Blade tensioning gauge ensures long blade
life, reduced blade breakage, and straight cutting
by indicating correct tension. A precision dial indi-
cator provides you with a direct readout in psi.
the Blade tensioning gauge is made of light-
weight, cast aluminum for optimum accuracy.
Bright color coding makes it easy to use and easy
to read. the Blade tensioning gauge comes in a
handy metal box with instructions on the lid.
figure 46. g7315 SHOP FOX® Mobile Base.
G1928—Bandsaw handbook
this is the bandsaw bible. Covers step-by-step
instructions for basic/advanced cutting tech-
niques. Also includes advanced maintenance,
service and troubleshooting procedures, as well
as information on bandsaw history/design and
blade metallurgy. 320 pages.
figure 48. h5408 Blade tensioning gauge.
figure 47. Bandsaw handbook.
-34-
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
failure to do this may
result in serious person-
al injury.
use a brush and a shop vacuum to remove chips
and other debris from the machine. Keep the table
rust-free with regular applications of products like
g96® gun treatment, slipit®, or Boeshield® t-9.
once a month, remove the blade and thoroughly
clean all metal chips or built-up grease from the
wheel surfaces. redress the rubber tires if neces-
sary.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Redressing Rubber
Tires
Daily:
•
•
•
•
•
Check/correct loose mounting bolts.
Check/correct damaged or dull saw blade.
Check/correct worn or damaged wires.
Clean/protect table.
Clean metal chips from upper and lower
wheel areas, and empty bottom chip tray.
Correct any other unsafe condition.
As the bandsaw ages, the rubber tires on the
wheel may need to be redressed if they become
hardened or glazed over. redressing the rubber
tires improves blade tracking and reduces vibra-
tion/blade lead.
•
if the rubber tires become too worn, then blade
tracking will become extremely difficult. At that
point, redressing will no longer be effective, and
the rubber tires must be replaced.
Monthly:
•
Check for V-belt tension, damage, or wear.
•
lubricate the tension leadscrew and guide
post.
•
•
remove the blade and clean the wheels.
Clean and grease the rails on which the saw
frame moves.
lubricate the pivot points of all levers.
Check gearbox oil level.
To redress the rubber tires:
1. disConneCt BAndsAW FroM poWer!
2. put on heavy gloves and remove the blade.
•
•
yearly:
drain & refill gearbox.
3. use a brush and shop vacuum to clean any
chips from the rubber tires.
•
4. lightly sand the circumerence of both the
upper and lower wheel with 100 grit sand-
paper. only redress the rubber enough to
expose a fresh rubber surface.
-35-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Gearbox (figure 51)
Lubrication
Use a mirror to inspect the oil level through the
sight glass. If the level is low, inspect for leaks and
replace seals if necessary, then refill to the level
indicated on the sight glass.
Bearings
the bearings on your bandsaw are factory lubri-
cated and sealed. leave them alone unless they
need to be replaced.
Change gear box oil by removing the drain plug
on the lower edge of the gear box (out of view).
Replace the drain plug and refill through the fill
cap with SAE-90 oil. Fill to the mark indicated on
the sight glass.
Blade Tension Leadscrew
When needed, brush a light coat of multi-purpose
grease on the tension leadscrew and guide post
to maintain smooth operation (see figure 49).
sight glass
location
Fill Cap (on
top of gearbox)
Mirror
sight glass
reflection
Drain Plug Location
(Hidden From View)
figure 51. Gearbox lubrication.
figure 49. tension leadscrew and guidepost.
Chip Tray
Saw Release Lever Mechanism
grease the pivot points of all of the levers associ-
ated with the saw release lever and the counter-
weight mechanism, and clean and lubricate the
saw frame rails (figure 50).
the chip tray catches most of the metal chips
produced during cutting and must be periodically
removed and cleaned to avoid a buildup of waste
material and potential corrosion.
To remove the chip tray:
1. pull the tray out of the front of the machine.
remember that the metal chips in the tray
may add significant weight to the tray and
make it difficult to slide out.
2. using help, if necessary, lift the tray and
dispose of the metal chips. use a brush to
sweep away any chips still left in the tray,
then lightly coat the tray with a spray rust-
inhibitor such as Boeshield™ t-9 or slipit™.
3. replace the tray. it may be necessary to lift
the back of the tray to get it into position.
figure 50. lubrication points example.
-36-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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SECTION 7: SERVICE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
Troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
Machine does not 1. plug/receptacle is at fault or wired incorrectly. 1. test for good contacts; correct the wiring.
start or a breaker
trips.
2. Motor connection wired incorrectly.
2. Correct motor wiring connections.
3. ensure circuit size is suitable for this machine;
replace weak breaker.
3. Wall fuse/circuit breaker is blown/tripped.
4. power supply switched oFF or is at fault.
5. Wiring is open/has high resistance.
4. ensure power supply is switch on; ensure power
supply has the correct voltage.
5. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
6. replace faulty on/oFF switch.
6. Motor on/oFF switch is at fault.
7. Motor is at fault.
7. test/repair/replace.
Machine stalls or 1. Feed rate/cutting speed too fast for task.
is overloaded.
1. decrease feed rate/cutting speed (page 19/page
30).
2. Machine is undersized for the task.
2. use sharp blade with lower tpi; reduce the feed
rate/depth of cut.
3. Blade is slipping on wheels.
3. Adjust blade tracking and tension to factory
specifications (page 29/page 26).
4. Correct motor wiring connections.
5. test for good contacts; correct the wiring.
6. replace loose pulley/shaft.
4. Motor connection is wired incorrectly.
5. plug/receptacle is at fault.
6. pulley/sprocket slipping on shaft.
7. Motor is at fault.
7. test/repair/replace.
Machine
vibration or noisy
operation.
has 1. Motor or component is loose.
1. inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. replace blade.
2. Blade weld is at fault or teeth are broken.
3. Blade is at fault.
3. replace warped, bent, or twisted blade; resharpen
dull blade.
4. V-belt worn or loose.
5. pulley is loose.
4. inspect/replace belt.
5. realign/replace shaft, pulley, setscrew, and key as
required.
6. Motor mount loose/broken.
6. tighten/replace.
7. Machine is incorrectly mounted or sits 7. tighten/replace anchor studs in floor; relocate/shim
unevenly.
machine.
8. Motor fan is rubbing on fan cover.
8. replace dented fan cover; replace loose/damaged
fan.
9. Motor bearings are at fault.
9. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
-37-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Cutting Operations
symptom
possible Cause
possible solution
Machine slows
when operating.
1. Feed rate is set too high.
2. Blade is dull.
1. reduce feed rate (page 19).
2. replace blade (page 26).
ticking sound
when the saw is
running.
1. Blade weld contacting guide/support bearings 1. use file or stone to smooth and round the back of the
(a light tick is normal).
blade.
2. Blade weld may be failing.
2. inspect and replace blade if necessary (page 26).
Vibration when
cutting.
1. loose or damaged blade.
2. Metal buildup on wheels.
1. tighten or replace blade (page 26).
2. Clean all metal chips from rubber tires on wheels.
rough or poor
quality cuts.
1. Feed rate is set too high.
1. reduce feed rate (page 19).
2. Blade guides adjusted incorrectly.
2. re-adjust all blade guides and support bearings.
Cuts are
not square
(vertically).
1. Blade is not square to the table.
1. Adjust upper blade guides so blade is square to table
(page 27)
Miscellaneous
symptom
possible Cause
possible solution
Blade tension
scale is grossly
inaccurate.
1. the spring in the blade tension mechanism 1. replace spring in the blade tension mechanism,
has lost its "spring." this is caused by not
releasing the blade tension when not in use or
frequently over-tensioning the bandsaw.
then take better care of the bandsaw by releasing
tension when not in use and not over-tensioning the
blade.
Wheel is noisy.
1. Wheel bearing is worn out.
1. replace the wheel bearing.
Blade does
not track
consistently,
correctly, or at
all.
1. Wheels are not coplanar or aligned with each 1. Adjust wheels to be coplanar/aligned with each other
other.
(page 40).
2. rubber tires on wheels are worn out.
2. redress the rubber tires on the wheels (page 35);
replace the rubber tires on the wheels.
-38-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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tensioning/replacing v-belts
Tensioning/
Replacing V-Belt
V-Belt pulley
Alignment
to ensure optimum power transfer from the motor
to the blade without slipping, the V-belt must be in
good condition and operate under proper tension.
Blade tension is maintained by the weight of the
motor and requires no adjustments. Check the
condition of the belt at least every three months
for signs of wear, slipping, or oiliness—check
more often if the bandsaw is used daily.
periodically check the V-belt for signs of wear. if
you notice one side of the belt is worn more than
the other, the belt pulleys are likely misaligned.
the correct alignment of the motor and lower
wheel pulleys help to ensure proper power trans-
mission and reduce V-belt heat and wear during
operation.
To align the V-belt pulleys:
To check/replace the V-belt:
1. disConneCt FroM poWer!
1. disConneCt BAndsAW FroM poWer!
2. remove the right side base cover.
2. remove the right side base cover and use a
straightedge across both pulleys, as shown in
figure 52, to check the pulley alignment.
3. Make sure the motor and lower wheel pulleys
are correctly aligned.
—if the pulleys are aligned, no further action
is necessary.
4. inspect the V-belt for any signs of glazing,
cracking, side wear, fraying, or any other
excessive wear.
—if they are not aligned, continue with Step
3.
—if the V-belt is in good shape, no further
action is required. replace the right side
base cover. if not, continue below.
straightedge
5. lift up on the motor to release pressure from
the belt, then roll the belt off the motor pulley.
remove the belt.
gearbox pulley
Motor pulley
6. place the new belt over the gearbox pulley.
lift the motor and roll the belt over the motor
pulley, then carefully lower the motor.
7. replace the right side base cover.
set screw
figure 52. Checking pulley alignment.
gearbox pulley
3. loosen the motor pulley set screw, align the
motor pulley with the gearbox pulley, then
tighten the set screw.
Belt
4. replace the right side base cover.
Motor pulley
figure 53. V-belt replacement.
-39-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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wheel alignment
(&$'ꢁ
Wheel Alignment
Materials Needed:
54" long 2x4 ..................................................... 1
Qty
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Tools Needed:
Qty
&+ꢁ
Wrench 14mm ................................................... 1
5
hex Wrench ⁄16"................................................ 1
hex Wrench 5mm.............................................. 1
Coplanarity gauge (see figure 54). ................. 1
if the proper blade tracking cannot be accom-
plished by adjusting the tracking as outlined
on page 29, the wheels must be checked for
coplanarity and re-aligned.
*)ꢁ
''ꢁ
To check if the wheels are parallel and copla-
nar:
&&$'ꢁ
1. Make the "Coplanarity gauge" shown in
figure 54.
+ꢁ
Note: For best results, straighten the 2x4
with a jointer before cutting.
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2. disConneCt BAndsAW FroM poWer!
3. Move the saw frame to its rearmost position.
open the upper wheel cover.
H^YZꢀK^Zl
4. place your coplanarity gauge up against
both wheels in the position shown in figure
55, making sure that the gauge fully extends
across the wheels.
figure 54. dimensions of coplanarity gauge.
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<Vj\ZꢀEdh^i^dc
<Vj\Z
—if the wheels are coplanar (in the same
plane), the gauge will evenly touch the top
and bottom of both wheels and no further
adjustments are necessary.
—if the wheels are not coplanar, continue
with the following procedures to bring both
wheels into correct alignment with one
another.
L]ZZah
figure 55. Coplanarity gauge positions.
-40-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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the adjustments on the Model g0659 allow the
upper and lower wheels to be tilted relative to
each other to reach coplanarity.
4. locate the set screws indicated in figures
56–57. Adjusting these set screws changes
the angle of the wheels.
5. properly tension the blade (page 26).
slightly loosen
6. Again use your coplanarity gauge to check
the tilt of the upper and lower wheels. if pos-
sible, have an assistant hold the gauge while
you make adjustments to the set screws.
Adjust as necessary until the gauge touches
the top and bottom of both wheels, as shown
in figure 58.
loosen
set screw
Note: The two set screws on the lower wheel
assembly must be adjusted in equal incre-
ments to ensure proper wheel alignment.
figure 56. upper wheel adjustments.
To adjust the wheel coplanarity:
1. detension the blade.
8deaVcVg
Cdiꢀ8deaVcVg
2. Behind the upper wheel, loosen the cap
screws indicated in figure 56. only slightly
loosen the upper two cap screws. this mini-
mizes lateral movement of the upper wheel
and ensures accurate adjustments.
3. through the lower wheel, loosen the three
hex nuts indicated in figure 57. only slightly
loosen the upper two hex nuts. this again
minimizes lateral movement of the lower
wheel and ensures accurate adjustments.
figure 58. Wheel coplanar example.
7. tighten the four upper cap screws and three
lower hex nuts.
slightly loosen
set screws
8. Before returning the saw to service, adjust
the tracking (page 29), and the blade guides
(page 27).
loosen
figure 57. lower wheel adjustments.
-41-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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4. reposition the blade scraper as close as
possible to the blade without touching it, then
re-tighten the screws.
Blade Scraper &
Wheel Brush
5. loosen the screws that hold the wheel brush
in place (figure 60).
the lower wheel compartment contains the blade
scraper and wheel brush. these are designed to
clean chips off the blade and wheel tire as the
bandsaw is operating. Always adjust the blade
scraper and wheel brush at the same time.
Wheel Brush
To adjust the blade scraper and brush:
1. disConneCt BAndsAW FroM poWer!
2. lock the saw frame in the rearmost position,
then remove the right side cover.
screws
3. loosen the screws that hold the blade scrap-
er in place (figure 59).
figure 60. Wheel brush.
Blade scraper
6. Adjust the wheel brush so that it makes good
contact with the wheel but the bristles are not
overly bent, then re-tighten the screws.
7. replace the side cover.
screws
figure 59. Blade scraper.
-42-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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REWIRE
G0659 Wiring Diagram
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110 VAC
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6-15 Plug
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(As Recommended)
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The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
220V
MOTOR
-43-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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G0659 Electrical Components
figure 63. power switch.
figure 61. Motor junction box wiring.
figure 64. lamp junction box wiring.
figure 62. lamp switch.
-44-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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G0659 hydraulic System Schematic
Before servicing the hydraulic system
always lock the saw frame using the saw
release lever and saw frame stop. This
will prevent pressurization of the hydrau-
NOTICE
This hydraulic schematic will help the you
identify hydraulic system components.
it is not intended to be a how-to repair
guide. Seek assistance from a professional
hydraulic technician whenever servicing or
repairing the hydraulic system.
lic system and keep the saw frame from
moving. Ignoring this warning can lead
to the saw frame moving unexpectedly,
resulting in crushing or pinching injuries,
or hydraulic fluid poisoning, which is a
serious and potentially fatal injury.
H]jiꢀD[[
KVakZ
KVg^VWaZꢀGZhig^Xidg
KVakZ
See figure 66.
8na^cYZg
See figure 65.
GVbꢀꢀ
figure 65. hydraulic valve block.
figure 66. hydraulic ram.
-45-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Upper Saw frame Breakdown
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-46-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Upper Saw frame parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0659001
P0659002
PW14
KNOB
34
35
36
37
38
39
40
P0659034
PSS02
GUIDE POST HEAD
SET SCREW 5/16-18 X 3/8
UPPER ECCENTRIC SHAFT
SET SCREW 5/16-18 X 1/2
GUIDE BRACKET
2
HANDLE
3
FLAT WASHER 5/8
COMPRESSION SPRING
BLADE TENSION LEADSCREW
LEADSCREW BRACKET
FLAT WASHER 3/8
CAP SCREW 3/8-16 X 1-1/2
GIB
P0659036
PSS08
4
P0659004
P0659005
P0659006
PW02
5
P0659038
P0659039
PSB01
6
GUIDE BEARING ASSEMBLY
CAP SCREW 1/4-20 X 5/8
FLAT WASHER 1/4
BLADE GUARD
7
8
PSB26
40-1 PW06
9
P0659009
PLW04
41
P0659041
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
27
LOCK WASHER 3/8
CAP SCREW 3/8-16 X 3/4
SHAFT HOLDER
42
P0659042
PB24
ROLLER WHEEL PLATE
HEX BOLT 3/8-16 X 1-1/4
HEX NUT 3/8-16
PSB16
47
P0659012
P0659013
PN04
48
PN08
SPACER
49
P0659049
P0659069
P0659079
PN41
BODY FRAME
HEX NUT 5/8-11
69
ROLLER WHEEL ASSEMBLY
ECCENTRIC BOLT
HEX NUT 1/2"-12
P0659016
PW02
SLIDE PLATE
79
FLAT WASHER 3/8
CAP SCREW 3/8-16 X 1-3/4
SET SCREW 3/8-16 X 3/4
PHLP HD SCR 1/4-20 X 5/8
FLAT WASHER 1/4
TENSION INDICATOR
RIVET
80
PSB102
PSS52
81
PW01
FLAT WASHER 1/2
BRUSH HOLDER
82
P0659082
P0659083
PS04
PS12
83
BRUSH
PW06
84
PHLP HD SCR 1/4-20 X 1/2
FLAT WASHER 1/4
CHIP GUARD
P0659022
P0659023
P0659024
P0659025
P0659027
85
PW06
98
P0659098
PW06
TENSION LABEL
99
FLAT WASHER 1/4
BANDSAW BLADE 3/4 X 120
WORK LIGHT
KNOB 3/8-16 X 1
105
109
110
111
112
113
206
214
215
P0659105
P0659109
P0659110
PW06
GUIDE POST BRACKET
EXPANSION PLATE
SET SCREW M6-1 X 10
CAP SCREW 3/8-16 x 2-1/2
LOCK WASHER 3/8
CAP SCREW 1/4-20 X 3/8
GUIDE POST
27-1 P0659027-1
27-2 PSS11M
DOOR KNOB 1/4-20 X 1/2
FLAT WASHER 1/4
HEX NUT 3/8-16
28
29
30
31
32
33
PSB29
PN08
PLW04
PSB17
PW02
FLAT WASHER 3/8
SET SCREW 5/16-18 X 1/2
BUSHING
PSS08
P0659031
PSS10
P0659214
P0659215
SET SCREW 1/4-20 X 5/8
ROLL PIN 5 X 25
GIB
PRP49M
-47-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Lower Saw frame Breakdown and parts List
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.(
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,&
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REF PART #
,(
,-
,,
,)
REF PART #
DESCRIPTION
DESCRIPTION
37
38
39
42
43
44
45
46
68
69
70
71
72
73
74
75
76
77
78
87
88
PSS08
SET SCREW 5/16-18 X 1/2
GUIDE BRACKET
89
P0659089
PSB19
HANDLE LEVER
P0659038
P0659039
P0659042
P0659043
P0659044
PW01
90
CAP SCREW 3/8-16 X 1-1/4
FLAT WASHER 3/8
GUIDE BEARING ASSEMBLY
ROLLER WHEEL PLATE
ECCENTRIC SHAFT BUSHING
LOWER ROLLER ASSEMBLY
FLAT WASHER 1/2
91
PW02
92
PRP03M
PLW04
ROLL PIN 5 X 20
93
LOCK WASHER 3/8
94
PSB102
PSS02
CAP SCREW 3/8-16 X 1-3/4
SET SCREW 5/16-18 X 3/8
95
PSB97
CAP SCREW 1/2-12 X 2-1/2
ECCENTRIC BOLT
96
P0659096
P0659097
P0659101
P0659102
PW02
LOWER BLADE GUIDE MOUNT
LOWER BLADE GUIDE SHAFT
DRIVE WHEEL
P0659068
P0659069
PW06
97
ROLLER WHEEL ASSEMBLY
101
102
103
104
106
107
108
120
122
123
124
FLAT WASHER 1/4
TIRE
P0659071
PW06
COUNTERWEIGHT LEVER
FLAT WASHER 1/4
SPECIAL WASHER
PB18
HEX BOLT 3/8-16 X 1
SPECIAL BOLT
PSB04
CAP SCREW 1/4-20 X 1/2
FLAT WASHER 3/8
P0659106
P0659107
P0659108
P0659120
PS07
PW02
IDLER WHEEL ASSEMBLY
IDLER WHEEL SPINDLE
TOOTH SELECTION LABEL
PHLP HD SCR 1/4-20 X 3/8
FLAT WASHER 1/4
PB16
HEX BOLT 3/8-16 X 1-1/2
HEX BOLT 1/2-12 X 1-3/4
LOCK WASHER 1/2
ECCENTRIC BUSHING
SHAFT BOLT
PB56
PLW07
P0659078
P0659087
PW02
PW06
P0659124
WHEEL COVER
FLAT WASHER 3/8
-48-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Gearbox Breakdown and parts List
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REF PART #
39-1 P627
DESCRIPTION
REF PART #
52-16 P0659052-16 OIL FILLER
52-17 P6205 BALL BEARING 6205ZZ
DESCRIPTION
BALL BEARING 627ZZ
BLADE GUIDE WHEEL
E-CLIP 7MM
39-2 P0659039-2
39-3 PEC07M
39-4 P0659039-4
39-5 PR57M
52-18 P0659052-18 TRANSMISSION GEAR
52-19 P0659052-19 KEY 8 X 7 X 28
52-20 P0659052-20 BUSHING
ECCENTRIC SHAFT
INT RETAINING RING 22MM
LOWER ROLLER
44-1 P0659044-1
44-2 P6204
52-21 PR15M
52-22 P6206
EXT RETAINING RING 30MM
BALL BEARING 6206ZZ
BALL BEARING 6204ZZ
GEAR BOX HOUSING
BALL BEARING 6204ZZ
TC OIL SEAL
52-1 P0659052-1
52-2 P6204
52-23 P0659052-23 OIL SEAL
52-24 P0659052-24 MAIN OIL SEAL COVER
52-25 P0659052-25 KEY 8 X 7 X 30
52-3 P0659052-3
52-4 PORP046
52-5 P0659052-5
52-6 PLW02
O-RING 45.7 X 3.5 P46
COVER
52-26 PSB41
52-27 PSB05
CAP SCREW 10-24 X 1/2
CAP SCREW 1/4-20 X 3/4
LOCK WASHER 1/4
CAP SCREW 1/4-20 X 3/4
OIL LEVEL GAGE
52-28 P0659052-28 MAIN SHAFT COVER
52-29 P0659052-29 OUTPUT SHAFT
52-7 PSB05
52-8 P0659052-8
52-9 P0659052-9
52-30 P0659052-30 SET SCREW 3/8-16 X 1-1/4
OIL STOPPER
52-31 PLW04
52-32 PN08
LOCK WASHER 3/8
HEX NUT 3/8-16
52-10 P0659052-10 WORM GEAR SHAFT
52-11 P0659052-11 O-RING 113.97 X 2.62
52-12 P0659052-12 O-RING 61.6 X 2.62
52-13 P0659052-13 END SEAL COVER
69-1 P0659069-1
69-2 P6201
ROLLER WHEEL
BALL BEARING 6201ZZ
IDLER WHEEL
107-1 P0659107-1
107-2 P6205
52-14 PLW02
52-15 PSB05
LOCK WASHER 1/4
BALL BEARING 6205ZZ
INT RETAINING RING 52MM
CAP SCREW 1/4-20 X 3/4
107-3 PR26M
-49-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Drive Unit Breakdown and parts List
**ꢀ
*%ꢀ
*&ꢀ
+*ꢀꢀ
+(ꢀꢀ
*'ꢀ
*(ꢀ
+)ꢀ
++ꢀꢀ
+,ꢀꢀ
*,ꢀ
+'ꢀꢀ
+&ꢀꢀ
*)ꢀꢀ
++ꢀꢀ
+%ꢀ
**ꢀ
*+ꢀ
*+")ꢀ '%,
*+"'ꢀ
*.ꢀꢀ
*+"*ꢀ
*-ꢀꢀ
*+"(ꢀ
*+"&ꢀ
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
50
51
52
53
54
55
56
P0659050
PK02M
GEAR BOX PULLEY
KEY 5 X 5 X 40
57
58
59
60
61
62
63
64
65
66
67
207
PK02M
PN08
KEY 5 X 5 X 40
HEX NUT 3/8-16
LOCK WASHER 3/8
P0659052
PVM32
GEAR BOX ASSEMBLY
V-BELT M-32 3L320
PLW04
P0659060
PB18
INNER MOTOR MOUNT BRACKET
HEX BOLT 3/8-16 X 1
P0659054
PSS01M
P0659056
DRIVE PULLEY WHEEL
SET SCREW M6-1 X 10
MOTOR 1HP 22OV 1725 RPM
S CAPACITOR 150M 250V 1-1/2 X 2-3/8
PHLP HD SCR M5-.8 X 12
MOTOR JUNCTION BOX
MOTOR FAN COVER
PN08
HEX NUT 3/8-16
PW02
FLAT WASHER 3/8
56-1 PC150B
P0659064
PSB14
PW02
OUTER MOTOR MOUNT BRACKET
CAP SCREW 3/8-16 X 1
FLAT WASHER 3/8
56-2 PS08M
56-3 P0659056-3
56-4 P0659056-4
56-5 P0659056-5
PB21
HEX BOLT 3/8-16 X 3/4
OVERLOAD SWITCH 10A
MOTOR FAN
P0659207
-50-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Table Base parts Breakdown
'%-ꢀ
&'-ꢀ
&)%ꢀ
&)&ꢀ
&'.ꢀ
&(,ꢀ
&(+ꢀ
&('ꢀ
&(&ꢀ
&)'ꢀ
&(%ꢀ
&'-ꢀ
&(.ꢀ
&(-ꢀ
&(*ꢀ
&((ꢀ
&()ꢀ
&',ꢀ
&)(ꢀ
'&%ꢀ
&,*ꢀ
&))ꢀ
&)*ꢀꢀ
&)+ꢀꢀ
'&(ꢀꢀ
')&ꢀ
')'ꢀ
'%.ꢀ
&),ꢀ
&)-ꢀ
&,+ꢀ
&*&ꢀ
&*%ꢀ
&).ꢀ
&+,ꢀ
&++ꢀ
&*'ꢀꢀ
&*(ꢀ
&+(ꢀꢀ
&+)ꢀꢀ
&++ꢀ
&+*ꢀ
&.(ꢀꢀ
'%&ꢀ
'%'ꢀ
'(*ꢀꢀ
'%(ꢀ
&,+ꢀꢀ
&,,ꢀꢀ
&,-ꢀꢀ
'&(ꢀꢀ
'%%ꢀ
&,-"&ꢀ
-51-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Table Base parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
P0659127
P0659128
P0659129
P0659130
P0659131
P0659132
P0659133
P0659134
P0659135
P0659136
PSB03
C-CLAMP VISE
152
153
163
164
165
166
167
175
176
177
178
PW02
PN08
FLAT WASHER 3/8
HANDLE CAP
HEX NUT 3/8-16
LEADSCREW HANDLE
LEADSCREW
PSB16
PW02
PB20
CAP SCREW 3/8-16 X 3/4
FLAT WASHER 3/8
COMPRESSION SPRING
STEEL BALL 1/4
HEX BOLT 1/2-12 X 2-1/2
FLAT WASHER 1/2
PW01
PN41
C-CLAMP MOUNTING ROD
PIVOT PIN
HEX NUT 1/2"-12
PRP29M
PW02
PLW04
PSS36
ROLL PIN 5 X 45
VISE BASE
FLAT WASHER 3/8
BRACKET
LOCK WASHER 3/8
SET SCREW 3/8-16 X 2
SET SCREW 3/8-16 X 2-1/2
LIQUID-TITE STRAIN RELIEF
HYDRAULIC CYLINDER ASSEMBLY
HEX NUT 3/8-16
CAP SCREW 5/16-18 X 1
DEGREE LABEL
RIVET 2 X 5
P0659138
P0659139
PB25
178-1 P0659178-1
193
200
201
202
203
208
209
210
213
235
241
242
P0659193
P0659200
PN08
HEX BOLT 3/8-16 X 1-3/4
LOCK WASHER 3/8
FLAT WASHER 3/8
TABLE
PLW04
PW02
P0659202
PB35
CYLINDER SUPPORT
HEX BOLT 3/8-16 X 2-1/2
TAPER PIN ASSEMBLY
BUSHING
P0659143
P0659144
PLW01
FRONT ROLLER BRACKET
LOCK WASHER 5/16
HEX BOLT 5/16-18 X 5/8
ROLLER
P0659208
P0659209
P0659210
PN08
PB32
TABLE SPACER
P0659147
P0659148
PW01
HEX NUT 3/8-16
REAR ROLLER BRACKET
FLAT WASHER 1/2
SAW RELEASE LEVER
BALL KNOB
PW02
FLAT WASHER 3/8
P0659241
P0659242
THREADED ROD 3/8-16 X 2-1/2
PLASTIC STOP
P0659150
P0659151
-52-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Cabinet Base Breakdown and parts List
&,'ꢀ
&,&ꢀ
&,(
&*,
&.)
&,%
&*+
&**
&*)
&*-
&*-
&+.
&+-
&+%ꢀ
&+&ꢀ
'()ꢀ
&,)
'&&ꢀ
'&'
&+'
'(-
'(,
'(+
&.+
&.(
'*&
&.*
&-(
&-)
&,.
&-%
'*)ꢀ
&.)ꢀ
&-*
&-,
&-.
&.-ꢀ
&-+
&.,
&..ꢀ
&-&ꢀ
&-'ꢀ
&.'
'*'
'*(
&-%ꢀ
&--
&.&
'%*
'%)ꢀ
&.%
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
154
155
156
157
158
160
161
162
168
169
170
171
172
173
174
179
180
181
182
183
184
185
186
187
P0659154
P0659155
P0659156
P0659157
P0659158
PFH03
CONTROL BOX
188
189
190
191
192
193
194
195
196
197
198
199
204
205
211
212
234
236
237
238
251
252
253
254
PSB01
CAP SCREW 1/4-20 X 5/8
MOUNTING COUPLER
KNOB 3/8-16 X 2
CONTROL BOX COVER
CONTROL BOX LABEL
ON/OFF SWITCH
P0659189
P0659190
P0659191
P0659192
P0659193
P0659194
P0659195
P0659196
P0659197
PW06
BALANCE WEIGHT
CABINET
HYDRAULIC KNOB
FLAT HD SCR 1/4-20 X 1/2
PHLP HD SCR 10-24 X 1/2
CHIP TRAY
LIQUID-TITE STRAIN RELIEF
THREADED STRAIN RELIEF
JUNCTION BOX
PS01
P0659162
P0659168
P0659169
P0659170
PW06
INDICATOR PLATE
STOP CLAMP
LIGHT POWER CABLE
LEFT SUPPORT PLATE
FLAT WASHER 1/4
KNOB 3/8-16 X 2
FLAT WASHER 1/4
PHLP HD SCR 1/4-20 X 5/8
STAND SIDE PLATE
PS04
PHLP HD SCR 1/4-20 X 1/2
FOOT BRACKET
PS12
P0659204
PB21
P0659173
P0659174
PN08
HEX BOLT 3/8-16 X 3/4
HEX BOLT 5/16-18 X 3/4
FIXED PLATE
SAW FRAME POSITION LABEL
HEX NUT 3/8-16
PB07
P0659212
PW03
PW02
FLAT WASHER 3/8
FLAT WASHER #10
FLAT WASHER 5MM
EXT TOOTH WASHER 5MM
PHLP HD SCR M5-.8 x 6
MAIN POWER CABLE
POWER CABLE
PB20
HEX BOLT 1/2-12 X 2-1/2
HEX NUT 1/2""-12
PW02M
PN41
PTLW02M
PS19M
PW02
FLAT WASHER 3/8
PN08
HEX NUT 3/8-16
P0659251
P0659252
P0659253
P0659254
P0659185
PSB07
BALANCE WEIGHT RAIL
CAP SCREW 5/16-18 X 3/4
PIVOT COUPLER
CONTROL WIRE
P0659187
CONDUIT
-53-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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Safety Labels Breakdown and parts List
243
250
244
249
245
248
(next to power Cords)
246
247
246
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
243
244
245
246
P0659243
P0659244
P0659245
PLABEL-14
MACHINE ID LABEL
247
248
249
250
P0659247
P0659248
P0659249
PLABEL-12
GRIZZLY LABEL PLATE
DOOR INJURY LABEL
EYE INJURY HAZARD LABEL
DISCONNECT FROM POWER LABEL
ELECTRICITY LABEL
BLADE WARNING LABEL
READ MANUAL 2" X 3 5/16"
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REpLACE that label before using the machine again. Contact
-54-
g0659 9" x 14" Vertical Metal-Cutting Bandsaw
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WARRANTy AND RETURNS
grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. this is grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
in no event shall grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against grizzly shall be tried in the state of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
to take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “return number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. proof of purchase must accompany the merchandise.
the manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
please feel free to write or call us if you have any questions about the machine or the manual.
thank you again for your business and continued support. We hope to serve you again soon.
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