Grizzly Saw G0659 User Manual

MODEL G0659  
9" x 14" VERTICAL  
METAL-CUTTING BANDSAW  
OWNER'S MANUAL  
Copyright © April, 2008 By grizzly industriAl, inC.  
WARNING: NO pORTION Of ThIS MANUAL MAy BE REpRODUCED IN ANy ShApE  
OR fORM WIThOUT ThE WRITTEN AppROVAL Of GRIzzLy INDUSTRIAL, INC.  
#JB10244 printed in tAiWAn  
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Table of Contents  
INTRODUCTION............................................... 2  
SECTION 5: ACCESSORIES......................... 34  
Foreword........................................................ 2  
Contact info.................................................... 2  
Functional overview ...................................... 2  
identification................................................... 3  
Machine data sheet ...................................... 4  
SECTION 6: MAINTENANCE......................... 35  
schedule...................................................... 35  
Cleaning....................................................... 35  
redressing rubber tires............................. 35  
lubrication ................................................... 36  
Chip tray ..................................................... 36  
SECTION 1: SAfETy....................................... 6  
safety instructions for Machinery .................. 6  
safety instructions for  
SECTION 7: SERVICE ................................... 37  
troubleshooting ........................................... 37  
V-Belt pulley Alignment ............................... 39  
tensioning/replacing V-Belt........................ 39  
Wheel Alignment.......................................... 40  
Blade scraper & Wheel Brush..................... 42  
g0659 Wiring diagram ................................ 43  
g0659 electrical Components..................... 44  
g0659 hydraulic system schematic........... 45  
upper saw Frame Breakdown..................... 46  
upper saw Frame parts list ....................... 47  
lower saw Frame Breakdown  
Metal Cutting Bandsaws................................ 8  
SECTION 2: CIRCUIT REQUIREMENTS ........ 9  
220V single-phase ........................................ 9  
SECTION 3: SETUp ....................................... 10  
setup safety ................................................ 10  
unpacking.................................................... 10  
inventory ...................................................... 10  
Clean up...................................................... 11  
site Considerations...................................... 11  
Moving & placing......................................... 12  
leveling Machine......................................... 12  
Mounting to shop Floor ............................... 13  
removing shipping Bracket ........................ 13  
Assembly ..................................................... 14  
test run ...................................................... 15  
recommended Adjustments........................ 15  
and parts list............................................... 48  
gearbox Breakdown and parts list............. 49  
drive unit Breakdown and parts list .......... 50  
table Base parts Breakdown ...................... 51  
table Base parts list................................... 52  
Cabinet Base Breakdown and parts list..... 53  
safety labels Breakdown and parts list..... 54  
SECTION 4: OpERATIONS ........................... 16  
operation safety.......................................... 16  
Basic Controls.............................................. 16  
Clamp Vise................................................... 18  
Cutting depth............................................... 19  
Feed rate .................................................... 19  
Feed pressure ............................................. 20  
guide post ................................................... 20  
Adjusting saw Frame stop .......................... 21  
locking Blade .............................................. 21  
Blade selection............................................ 22  
Blade Breakage ........................................... 25  
Blade Care & Break-in................................. 25  
Blade tensioning ......................................... 26  
Blade Changes ............................................ 26  
Adjusting Blade guides ............................... 27  
Blade tracking............................................. 29  
Changing speeds ........................................ 30  
Workpiece inspection................................... 31  
Cutting tips.................................................. 31  
straight Cuts ................................................ 32  
Freehand Cuts ............................................. 32  
Chip inspection Chart .................................. 33  
WARRANTy AND RETURNS ........................ 57  
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INTRODUCTION  
functional Overview  
foreword  
the vertical metal-cutting bandsaw has a flexible  
continuous blade that cuts in one direction. the  
type of bandsaw blade to be used and the speed  
of the blade depends on the workpiece type, feed  
rate, and the form of the cut.  
We are proud to offer the Model g0659 9"h x 14"W  
Vertical Metal-Cutting Bandsaw. this machine is  
part of a growing grizzly family of fine metalwork-  
ing machinery. When used according to the guide-  
lines set forth in this manual, you can expect years  
of trouble-free, enjoyable operation and proof of  
grizzlys commitment to customer satisfaction.  
this type of bandsaw can be used for straight  
cuts, angular cuts, and curved or contour cuts.  
the specifications, drawings, and photographs  
illustrated in this manual represent the Model  
g0659 when the manual was prepared. however,  
owing to grizzlys policy of continuous improve-  
ment, changes may be made at any time with no  
obligation on the part of grizzly. For your conve-  
nience, we always keep current grizzly manuals  
available on our website at www.grizzly.com.  
Any updates to your machine will be reflected  
in these manuals as soon as they are complete.  
Visit our site often to check for the latest updates  
to this manual!  
straight cuts are made by clamping the workpiece  
in a stationary position and using the gravity  
feed to move the blade through the workpiece.  
Adjustments can be made to fine tune the blade  
feed speed and pressure.  
Angular cuts are made in a similar fashion with  
the workpiece clamped to the miter, which is  
rotated shown by the miter scale.  
Contour cuts are made by removing the vise and  
locking the blade in the forward position. this  
locates the blade in the center of the table and  
allows the workpiece to be fed into and around  
the blade while remaining well supported by the  
table.  
Contact Info  
We stand behind our machines. if you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
the blade is supported by upper and lower bear-  
ing blade guides that keep the blade from wander-  
ing during the cut.  
the efficiency of the cutting operation can be eas-  
ily checked by examining the shape and color of  
the metal chips produced during cutting.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pA 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
e-Mail: techsupport@grizzly.com  
if you have any comments regarding this manual,  
please write to us at the address below:  
grizzly industrial, inc.  
technical documentation Manager  
p.o. Box 2069  
C
/
o
Bellingham, WA 98227-2069  
email: manuals@grizzly.com  
-2-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Identification  
B
A
C
p
d
o
n
M
e
l
F
K
J
i
g
h
A. Work light (110V)  
B. Blade tension handle  
C. upper Wheel door  
D. saw Frame  
E. saw Frame stop Clamp  
f. saw Base  
G. right side Access Cover  
h. Adjustable Mounting Foot  
I. saw release lever  
J. power switch  
K. Feed rate Adjust Knob  
L. saw release Knob  
M. table  
N. C-Clamp Vise  
O. Blade guide  
p. Blade guard  
-3-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
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MODEL G0659  
9" X 14" VERTICAL METAL CUTTING BANDSAW  
Product Dimensions:  
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Main Specifications:  
Operation Information  
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-4-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Main Specifications (continued):  
Cutting Capacity  
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Table Information  
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-5-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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3%#4)/. ꢄꢈ 3!&%49  
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION  
-ANUAL "EFORE /PERATING THIS -ACHINE  
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS  
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AGAINST UNSAFE PRACTICESꢁ  
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Safety Instructions for Machinery  
3AFETY )NSTRUCTIONS FOR -ACHINERY  
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-6-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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-7-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Safety Instructions for Metal Cutting  
Bandsaws  
1. BLADE CONDITION. do not operate with  
a dull, cracked or badly worn blade that can  
break during operation or decrease the per-  
formance of the bandsaw. inspect blades  
for cracks and missing teeth before each  
use.  
5. fIRE hAzARD. pure magnesium burns  
easily. Cutting magnesium with a dull blade  
can create enough friction to ignite the small  
magnesium chips. Avoid cutting magnesium  
if possible.  
6. ENTANGLEMENT hAzARDS. Always  
keep the blade guard correctly positioned  
and wheel doors closed and secured when  
bandsaw is in operation. loose clothing,  
jewelry, long hair and work gloves can be  
drawn into working parts.  
2. BLADE REpLACEMENT. Wear gloves to  
protect hands and safety glasses to pro-  
tect eyes when replacing the blade. When  
installing the new blade, make sure teeth  
face forward and down toward the table in  
the direction of blade travel.  
7. MAINTENANCE/SERVICE. All inspections,  
adjustments, and maintenance are to be  
done with the power OFF and the power  
disconnected. Wait for all moving parts to  
come to a complete stop.  
3. WORKpIECE hANDLING. your hands can  
be drawn into the blade during operation if  
the workpiece moves unexpectedly. Always  
keep your hands a safe distance away from  
the moving blade.  
8. hOT SURfACES. Be aware that contact  
with hot surfaces from machine compo-  
nents, ejections of hot chips, swarf and  
workpiece can cause burns.  
4. CUTTING fLUID SAfETy. Cutting fluids  
are poisonous. Always follow manufactur-  
ers cutting-fluid safety instructions. pay  
particular attention to contact, contamina-  
tion, inhalation, storage and disposal warn-  
ings. spilled cutting fluid invites slipping  
hazards.  
9. EXpERIENCING DIffICULTy. if at any  
time you are experiencing difficulties per-  
forming the intended operation, stop using  
the machine! Contact our technical support  
department at (570) 546-9663.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. If normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
-8-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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SECTION 2: CIRCUIT REQUIREMENTS  
Grounding  
220V Single-phase  
in the event of an electrical short, grounding  
reduces the risk of electric shock. the grounding  
wire in the power cord must be properly connected  
to the grounding prong on the plug; likewise, the  
outlet must be properly installed and grounded.  
All electrical connections must be made in accor-  
dance with local codes and ordinances.  
Serious personal injury could occur if you  
connect the machine to the power source  
before you have completed the set up pro-  
cess. DO NOT connect the machine to the  
power source until instructed to do so.  
Electrocution or fire could  
result if this machine is  
not grounded correctly or  
if your electrical config-  
uration does not comply  
with all applicable codes.  
Ensure compliance by  
checking with a qualified  
electrician!  
Amperage Draw  
the Model g0659 motor draws the following  
amps under maximum load:  
Motor draw..............................................8 Amps  
power Supply Circuit Requirements  
We recommend connecting your machine to a  
dedicated and grounded circuit that is rated for  
the amperage given below. never replace a circuit  
breaker on an existing circuit with one of higher  
amperage without consulting a qualied electri-  
cian to ensure compliance with wiring codes. If  
you are unsure about the wiring codes in your  
area or you plan to connect your machine to a  
shared circuit, consult a qualified electrician.  
Extension Cords  
We do not recommend the use of extension cords.  
instead, arrange the placement of your equipment  
and the installed wiring to eliminate the need for  
extension cords.  
if you find it absolutely necessary to use an exten-  
sion cord at 220V with your machine:  
Minimum Circuit size............................. 15 Amps  
use at least a 14 gauge cord that does not  
exceed 50 feet in length!  
plug/Receptacle Type  
recommended plug/receptacle...... neMA 6-15  
the extension cord must also contain a  
ground wire and plug pin.  
A qualified electrician Must size cords over  
50 feet long to prevent motor damage.  
figure 1. neMA 6-15 plug and receptacle.  
-9-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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SECTION 3: SETUp  
Setup Safety  
Inventory  
After all parts have been removed from the pack-  
aging, you should have the following items:  
This machine presents  
Main Components: (figure 2)  
Qty  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
A. Bandsaw unit (not shown).......................... 1  
B. C-Clamp Vise............................................. 1  
C. round handle ............................................ 1  
D. roller Brackets ........................................... 2  
E. roller .......................................................... 1  
f. Counterweight ............................................ 1  
G. Knob 38-18 x 2"........................................... 1  
5
h. lock Washers 16" (roller)........................... 4  
5
I. hex Bolts 16-18 x 58" (roller)...................... 4  
J. Vise support rod....................................... 1  
K. hex Wrench Kit 1-10mm (not shown)...1 ea.  
Wear safety glasses dur-  
ing the entire set up pro-  
cess!  
if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them, or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
The Model G0659 is a  
heavy machine. DO NOT  
over-exert yourself while  
unpacking or moving  
your machine—get assis-  
tance.  
B
F
d
e
C
h
Unpacking  
i
J
g
the Model g0659 was carefully packed when it  
left our warehouse. if you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
figure 2. inventory.  
NOTICE  
save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
Some components on the inventory list may  
arrive pre-installed on the machine. Check  
these locations before assuming that any  
items from the inventory list are missing.  
When you are completely satisfied with the condi-  
tion of your shipment, you should inventory the  
contents.  
-10-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Clean Up  
Site Considerations  
the unpainted surfaces are coated with a waxy  
oil to prevent corrosion during shipment. remove  
this protective coating with a solvent cleaner or  
degreaser, such as shown in figure 3. For thor-  
ough cleaning, some parts must be removed. for  
optimum performance from your machine,  
clean all moving parts or sliding contact sur-  
faces. Avoid chlorine-based solvents, such as  
acetone or brake parts cleaner that may damage  
painted surfaces. Always follow the manufactur-  
ers instructions when using any type of cleaning  
product.  
floor Load  
refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
some residential floors may require additional  
reinforcement to support both the machine and  
operator.  
placement Location  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. see figure 4 for the minimum  
working clearances.  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. DO  
NOT use these products  
to clean the machinery.  
50"  
34"  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
figure 4. Minimum working clearances.  
G2544—Solvent Cleaner & Degreaser  
A great product for removing the waxy shipping  
grease from your machine during clean up.  
Children and visitors may be  
seriously injured if unsuper-  
vised. Lock all entrances to  
the shop when you are away.  
DO NOT allow unsupervised  
children or visitors in your  
shop at any time!  
figure 3. Cleaner/degreaser available from  
grizzly.  
-11-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Moving & placing  
Leveling Machine  
Tools Needed:  
Qty  
Wrench 19mm ................................................... 1  
level .................................................................. 1  
This bandsaw is a heavy  
machine. Serious per-  
sonal injury may occur if  
safe moving methods are  
not used. To be safe, get  
assistance and use power  
equipment rated for over  
750 lbs. to move the ship-  
ping crate and remove the  
machine from the crate.  
once your new machine is in place, it must be lev-  
eled. the four corners of the machine base have  
leveling bolts for this purpose.  
To level the machine:  
1. loosen the lock nuts on all four corners, then  
adjust the leveling bolts until all four touch the  
floor (figure 6).  
To lift and move the bandsaw:  
leveling Bolt  
1. remove the chip tray from the bandsaw  
base.  
2. position the forklift forks under the bandsaw  
base, as shown in figure 5.  
lock nut  
figure 6. leveling feet.  
2. using a level as a guide, level the machine  
by adjusting one side up or down, as needed.  
turn the leveling bolt clockwise to lift the foot  
and counterclockwise to lower the foot. Be  
sure to adjust each side in small, equal incre-  
ments.  
3. once the machine is level in one direction,  
rotate the level 90˚ and check again for  
level.  
figure 5. lifting bandsaw on forklift forks.  
4. Again adjust the feet as needed. Be sure to  
use small, equal increments on each side.  
5. re-check for level in both the left-to-right and  
front-to-rear directions. re-adjust if neces-  
sary.  
6. once the machine is level, tighten the level-  
ing lock nuts, taking care to not turn the lev-  
ling bolts.  
-12-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Mounting to Shop  
Removing Shipping  
floor  
Bracket  
Although not required, we strongly recommend  
that you mount your new machine to the floor to  
prevent tipping. Because this is an optional step  
and floor materials may vary, floor mounting hard-  
ware is not included.  
Tools Needed:  
hex Wrench 16"................................................ 1  
level .................................................................. 1  
Qty  
5
to protect your new machine from damage during  
shipping, a metal bracket secures the saw frame  
to the machine base. Before use, this bracket  
must be removed.  
Bolting to Concrete floors  
Anchor studs and lag bolts (figure 7) are two  
popular methods for anchoring an object to a con-  
crete floor. We suggest you research the many  
options and methods for mounting your machine  
and choose the best that fits your specific applica-  
tion.  
To remove the shipping bracket:  
1. remove the four cap screws and washers  
indicated in figure 8.  
NOTICE  
Anchor studs are stronger and more perma-  
nent alternatives to lag bolts; however, they  
will stick out of the floor, which may cause  
a tripping hazard if you decide to move your  
machine.  
Anchor stud  
figure 8. removing shipping bracket.  
2. remove the shipping bracket and store it  
for later use. if the bandsaw is moved in the  
future, the shipping bracket must be rein-  
stalled to prevent damage to the machine  
and potential hazards during moving.  
lag Anchor & Bolt  
figure 7. typical fasteners for mounting to  
concrete floors.  
NOTICE  
We strongly recommend securing your  
machine to the floor if it is hardwired to the  
power source. Consult with your electrician  
to ensure compliance with local codes.  
-13-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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3. slide the counterweight onto the counter-  
weight rail and secure in position with the lock  
knob (figure 11).  
Assembly  
To assemble the bandsaw:  
Counterweight rail  
1. Attach one of the roller brackets with two hex  
bolts and lock washers, as shown in figure  
9.  
lock Washer  
lock Knob  
Counterweight  
figure 11. Counterweight installation.  
4. twist the knob onto the saw frame release  
lever until it is snug (figure 12).  
hex Bolt  
roller Bracket  
figure 9. roller bracket.  
saw Frame  
release lever  
2. slide one end of the roller into the attached  
bracket, slide the other bracket over the other  
end of the roller, then attach the bracket to  
the table with the remaining hex bolts and  
lock washers (figure 10).  
Knob  
Mounting Bracket  
figure 12. saw frame release lever knob.  
roller  
figure 10. Mounting roller.  
-14-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Test Run  
Recommended  
Adjustments  
once the setup is complete, test run your machine  
to make sure it runs properly and is ready for  
regular operation.  
For your convenience, the adjustments listed  
below have been performed at the factory.  
the test run consists of verifying the following: 1)  
the motor powers up and runs correctly, and 2)  
the machine is in working order.  
Because of the many variables involved with ship-  
ping, however, we recommend that you at least  
verify the following adjustments to ensure the best  
possible results from your new machine before  
putting it into use.  
if, during the test run, you cannot easily locate  
the source of an unusual noise or vibration, stop  
using the machine immediately, then review  
Troubleshooting on page 37.  
step-by-step instructions for these adjustments  
can be found in the OpERATIONS section start-  
ing on page 16.  
if you still cannot remedy a problem, contact our  
tech support at (570) 546-9663 for assistance.  
factory adjustments that should be verified:  
1. saw Frame stop (refer to page 21).  
2. Blade guides (refer to page 27).  
To test run the machine:  
1. Make sure you have read the safety instruc-  
tions at the beginning of the manual and that  
the machine is setup properly.  
3. V-Belt pulley Alignment (refer to page 39).  
4. Wheel alignment (refer to page 40).  
2. Make sure all tools and objects used during  
setup are cleared away from the machine.  
3. Connect the machine to the power source.  
4. Verify that the machine is operating correctly  
by turning the machine on. to operate the  
switch, slide the red button up to open the  
stop latch, then press the green start button  
under the latch.  
—When operating correctly, the machine  
runs smoothly with little or no vibration or  
rubbing noises.  
—investigate and correct strange or unusual  
noises or vibrations before operating the  
machine further. Always disconnect the  
machine from power when investigating or  
correcting potential problems.  
5. turn the machine OFF.  
6. Continue to Recommended Adjustments  
before using machine further.  
-15-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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SECTION 4: OpERATIONS  
Operation Safety  
Basic Controls  
use the descriptions and figures below to become  
familiar with the basic controls of your bandsaw.  
Damage to your eyes and lungs could result  
from using this machine without proper pro-  
tective gear. Always wear safety glasses and  
a respirator when operating this machine.  
Saw Release Knob: starts and stops the move-  
ment of the saw frame. Allows the feed rate to  
remain unchanged when performing repetitive  
cutting tasks.  
feed Rate Adjust Knob: Adjusts the feed rate of  
the blade through the workpiece.  
Bandsaw Start/Stop Switch: turns power ON/  
OFF to the bandsaw motor.  
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
saw release Knob  
Feed rate  
Adjust Knob  
start/stop switch  
ELECTROCUTION hAzARD  
This bandsaw is not designed to be used  
with water soluble cutting fluid or coolant.  
If needed, use a small amount of oil-based  
lubricant.  
figure 13. Model g0659 controls.  
The bandsaw blade is  
sharp and can easily cut  
your hand or fingers.  
Always disconnect the  
power and wear heavy  
leather gloves when  
making adjustments to  
or near the blade.  
NOTICE  
If you have never used this type of machine  
or equipment before, WE STRONGLy REC-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly Industrial will  
not be held liable for accidents caused by  
lack of training.  
-16-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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C-Clamp Vise: holds workpiece in position dur-  
ing cutting. graduated for setting angled cuts.  
feed pressure Counterweight: Adjusts the  
pressure that the blade exerts on the workpiece.  
Stop Clamp: used to set the depth-of-cut. Also  
can be placed behind the saw frame to lock the  
saw in the forward position for contour cutting.  
Counterweight Lock Knob: locks the counter-  
weight in the desired position.  
Saw Release Lever: releases the saw for cut-  
ting and returns it to the starting position.  
Counterweight  
lock Knob  
C-Clamp Vise  
Feed pressure  
Counterweight  
figure 16. Counterweight controls.  
stop Clamp  
Upper Wheel Tracking Adjustment: Adjusts  
blade tracking (page 29).  
saw release lever  
figure 14. Model g0659 controls.  
Blade post Lock Knob: locks the blade guides  
in position.  
Blade Tension handle: sets and releases the  
blade tension when changing blades.  
Work Lamp: lights the cutting area.  
Blade Guide: supports the blade during cutting  
operations. should be adjusted to approximately  
½" above the workpiece for maximum support.  
upper Wheel tracking  
Adjustment  
Blade tension handle  
Blade post  
lock Knob  
Work  
lamp  
Blade guide  
figure 17. Model g0659 blade controls.  
figure 15. Model g0659 electrical controls.  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
-17-  
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2. turn the leadscrew to tighten the clamp and  
secure the workpiece. Be sure the clamp is  
not in the path of the saw blade.  
Clamp Vise  
Angle Adjustments  
Note: When clamping workpieces at angles,  
it may be necessary to position the clamp on  
the other side of the vise to avoid interfering  
with the blade travel.  
1. the lock pins secure the vise angle at 90º.  
For angles other than 90º, remove the lock  
pins from the vise. if they do not pull out by  
hand, turn the lock nuts clockwise to release  
the pins from their holes (figure 18).  
C-Clamp Vise Removal  
1. remove the lock pins from the vise by turning  
the lock nuts clockwise to release the pins  
from the holes (figure 20).  
Clamp lock  
Bolt  
Clamp lock  
screw  
lock pin  
lock nut  
lock pin  
Vise pin  
figure 18. Clamp vise angle.  
lock nut  
2. loosen the clamp lock bolt, rotate the clamp  
to the desired angle, then tighten the clamp  
lock bolt.  
figure 20. C-clamp vise removal.  
2. remove the clamp lock bolt and the entire  
clamp vise assembly. use pliers to carefully  
remove the vise pin from the table.  
C-Clamp Vise installation  
1. place the C-clamp vise over the vise base,  
then insert the vise rod into the clamp base,  
as shown in figure 19.  
Vise rod  
leadscrew  
Clamp Base  
figure 19. C-clamp vise.  
-18-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Cutting Depth  
feed Rate  
To adjust the depth of cut:  
the feed rate is the rate at which the saw frame  
travels. on the Model g0659, the feed rate is  
controlled hydraulically by a knob on the control  
panel. the optimal feed rate depends on the type  
and dimensions of stock being cut as well as the  
blade being used. the optimal feed rate is deter-  
mined by observing the chips produced by the  
cut, as described on page 33.  
1. use the saw release lever to move the saw to  
the desired depth-of-cut, then adjust the stop  
clamp so that it is snug against the saw frame  
stop. this will prevent the saw from moving  
beyond that point (figure 21).  
To adjust the feed rate:  
1. Be sure the saw is at the start position by  
pushing the saw release lever all the way  
down (figure 22).  
stop Clamp  
saw release  
Knob  
saw release  
saw release lever  
lever  
figure 21. depth of cut adjust.  
NOTICE  
This bandsaw will damage the vise and  
table if the depth of cut and saw frame stop  
are not properly adjusted. Before making  
any cuts, check that the blade will not con-  
tact the table or vise when it is positioned  
all the way forward.  
Feed rate  
Control Knob  
figure 22. Adjusting feed rate.  
2. rotate the feed rate control knob to "0". this  
will prevent the saw frame from moving.  
3. turn the saw release knob to the left, then  
lift the saw release lever to release the saw  
frame.  
4. slowly turn the feed rate control knob coun-  
terclockwise to increase the feed rate.  
-19-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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feed pressure  
Guide post  
the force with which the saw moves through the  
workpiece is the feed pressure. on the Model  
g0659, the feed pressure is controlled by a coun-  
terweight mechanism located on the base of the  
machine. the optimal feed pressure depends on  
the type and dimensions of the stock being cut as  
well as the blade being used. the optimal feed  
pressure is best determined by observing the  
chips produced by the cut, as described on page  
33.  
the guide post assembly is used for two purpos-  
es: 1) to properly position the blade guard to pro-  
tect the operator from the exposed blade between  
the workpiece and the upper wheel housing, and  
2) to position the upper blade guides close to the  
workpiece for blade support.  
in order to cut accurately and safely, position the  
bottom of the upper blade guides approximately  
½" above the workpiece when the saw frame is  
at its lowest point. this positioning provides the  
greatest blade support and minimizes the amount  
of blade exposed to the operator during opera-  
tion.  
To adjust the feed pressure:  
1. loosen the counterweight lock knob, then  
slide the counterweight. Moving the coun-  
terweight toward the front of the machine  
increases feed pressure while moving the  
counterweight towards the back of the  
machine decreases feed pressure (figure  
23).  
To properly position the guide post:  
1. disConneCt BAndsAW FroM poWer!  
2. support the guide post with one hand and  
loosen the lock knob with the other until the  
guide post slides freely (figure 24).  
lock Knob  
Counterweight  
lock Knob  
increase  
decrease  
figure 23. Adjusting feed pressure.  
figure 24. guide post.  
2. once the counterweight is positioned, tighten  
the lock knob.  
3. position the bottom of the upper blade guides  
approximately ½" above the workpiece when  
the saw frame is at is lowest point, then re-  
tighten the lock knob to secure the setting.  
-20-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Adjusting Saw  
Locking Blade  
frame Stop  
To lock the blade in the forward position:  
1. remove the stop clamp, then release the saw  
frame by lifting the saw release lever. Allow  
the saw frame to move all the way forward,  
as shown in figure 26.  
the saw frame stop controls the overall forward  
movement of the saw frame. the proper setting  
will ensure that the blade cuts completely through  
the workpiece without cutting into the table or the  
vise. Adjust the frame saw stop whenever the  
blade is changed, fails to cut completely through  
the workpiece, or contacts the vise.  
To adjust the saw frame stop:  
saw release lever  
stop Clamp  
1. Make sure the blade tracks properly and is  
correctly tensioned.  
2. disConneCt BAndsAW FroM poWer!  
3. remove the stop clamp, turn both hydraulic  
knobs on the control panel counterclockwise  
to release the saw frame, then lift the saw  
release lever to bring the saw frame all the  
way forward. the saw frame will come to rest  
on the saw frame stop (figure 25).  
figure 26. saw frame moved forward.  
2. place the stop clamp behind the saw frame  
rest, as shown in figure 27.  
stop Clamp  
saw Frame rest  
lock nut  
saw Frame stop  
figure 27. saw frame locked forward.  
3. slide the stop clamp forward against the saw  
frame rest. Apply pressure to secure the saw  
frame in the forward position, then tighten the  
stop clamp knob.  
figure 25. saw frame stop.  
4. loosen the lock nut on the saw frame stop,  
then turn the saw frame stop as needed to  
position the blade as close to the vise as pos-  
sible without touching it. this is the ideal saw  
frame stop position.  
5. Without turning the saw frame stop, tighten  
the lock nut.  
-21-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Blade Length  
Blade Selection  
Measured by the blade circumference, blade  
lengths are usually unique to the brand of your  
bandsaw and the distance between the wheels.  
the Model g0659 uses a 120" blade.  
selecting the right blade for the cut requires a  
knowledge of various blade characteristics.  
Blade Width  
Blade Terminology  
Measured from the back of the blade to the tip of  
the blade tooth (the widest point), blade width is  
often the first consideration given to blade selec-  
tion. Blade width dictates the largest and smallest  
curve that can be cut, as well as how accurately  
it can cut a straight linegenerally the wider the  
blade, the straighter it will cut. the Model g0659  
uses a 14"–1" wide blade.  
A
B
C
Always pick the blade width that best suits your  
operation.  
d
e
F
h
Curve Cutting: use the chart in figure 29  
to choose the correct blade for curve cutting.  
determine the smallest radius curve that will be  
cut on your workpiece and use the corresponding  
blade width.  
g
i
figure 28. Bandsaw blade terminology.  
A. Kerf: the amount of material removed by the  
blade during cutting.  
The list below serves as a general guide-  
line for the minimum radius curve that  
can be cut by common blade widths. The  
actual radius will vary depending on the  
materal being cut and its thickness, of the  
workpiece.  
B. Tooth Set: the amount each tooth is bent  
left or right from the blade.  
C. Gauge: the thickness of the blade.  
D. Blade Width: the widest point of the blade  
measured from the tip of the tooth to the back  
edge of the blade.  
Width  
Radius  
316"...................................38  
"
1
4''....................................58''  
8''....................................114''  
2''....................................212''  
8''....................................334''  
4''....................................512''  
3
1
5
3
E. Tooth Rake: the angle of the tooth face  
from a line perpendicular to the length of the  
blade.  
1''.....................................712''  
f. Gullet Depth: the distance from the tooth tip  
to the bottom of the curved area (gullet).  
figure 29. Blade width radii.  
G. Tooth pitch: the distance between tooth  
tips.  
h. Blade Back: the distance between the bot-  
tom of the gullet and the back edge of the  
blade.  
I. TpI: the number of teeth per inch measured  
from gullet to gullet.  
-22-  
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Tooth Set  
Tooth Type  
the most common tooth types are described  
below and illustrated in figure 31.  
three common tooth sets are standard, wavy,  
and raker (see figure 30), each removing mate-  
rial in a different manner to make the kerf in the  
workpiece.  
Standard or Raker: equally spaced teeth set  
a "0" rake angle. recommended for all purpose  
use.  
HiVcYVgYꢀꢁdgꢀGV`Zgꢂ  
KVg^VWaZꢀE^iX]ꢀꢁKEꢂ  
Alternate  
Wavy  
raker  
KVg^VWaZꢀE^iX]ꢀEdh^i^kZꢀGV`Z  
=dd`ꢀꢁdgꢀ8aVlꢂ  
figure 30. Bandsaw tooth sets.  
Alternate: An all-purpose arrangement of bend-  
ing the teeth evenly left and right of the blade.  
generally used for milder metals.  
Wavy: generally three or more teeth in a group  
that are bent one way, followed by a non-set  
tooth, then another group bent the other way.  
recommended for straight cuts in thin metals or  
thin-wall tubing.  
H`^eꢀꢁdgꢀH`^eꢀIddi]ꢂ  
Raker: three teeth in a recurring groupone  
bent left, next one bent right, and then a non-set  
tooth. the raker is ideal for most contour cuts.  
figure 31. Bandsaw blade tooth types.  
Variable pitch (Vp): Varying gullet depth and  
tooth spacing, a "0" rake angle, excellent chip  
removing capacity, and smooth cutting.  
Variable pitch with positive Rake: Varying gul-  
let depth and tooth spacing, a positive rake angle,  
better chip formation, and aggressive cutting.  
hook or Claw: Wide gullets (round or flat), equal-  
ly spaced teeth, positive rake angle, and fast cut  
with good surface finish.  
Skip or Skip Tooth: Wide, flat gullets, a "0" rake  
angle, equally spaced teeth, and recommended  
for non-ferrous materials.  
-23-  
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3. in the applicable row, read across to the right  
and find the column of the material you are  
cutting. listed in the box is the minimum tpi  
recommended for the variable tooth pitch  
blades.  
Blade pitch (TpI)  
the chart below is a basic starting point when  
choosing blade type based on teeth per inch  
(tpi) for variable tooth pitch blades and standard  
raker set bi-metal blades/hss blades. however,  
for exact specifications of bandsaw blades that  
are correct for your operation, contact the blade  
manufacturer.  
4. read towards the bottom of the column to the  
"F.p.M." row. this figure is the recommended  
feet per minute blade speed for the material  
you are cutting. refer to the speed chart on  
the machine or Changing Speeds, page  
30, to adjust the Model g0659 to the closest  
appropriate speed.  
To select the correct blade pitch:  
1. Measure the material thickness. this mea-  
surement is the length of cut taken from  
where the tooth enters the workpiece, sweeps  
through, and exits the workpiece.  
2. refer to the left-most column of the cutting  
speed recommendation chart in figure 32,  
and read down to find the workpiece thick-  
ness you need to cut.  
figure 32. general guidelines for blade selection and speed chart.  
-24-  
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Blade Breakage  
Blade Care &  
Break-In  
Many conditions may cause a bandsaw blade to  
break. Blade breakage is unavoidable, in some  
cases, since it is the natural result of the peculiar  
stresses that bandsaw blades must endure. Blade  
breakage is also due to avoidable circumstances.  
Avoidable blade breakage is most often the result  
of poor care or judgement on the part of the  
operator when mounting or adjusting the blade or  
support guides.  
Blade Care  
A bandsaw blade is a delicate piece of steel that  
is subjected to tremendous strain. you can obtain  
longer use from a bandsaw blade if you give it fair  
treatment and always use the appropriate feed  
rate for your operation.  
Be sure to select blades with the proper width, set,  
type, and pitch for each application. the wrong  
choice of blades will often produce unnecessary  
heat and will shorten the life of your blade.  
The most common causes of blade breakage  
are:  
Faulty alignment or adjustment of the blade  
guides.  
A clean blade will perform much better than a dirty  
blade. dirty or gummed up blades pass through  
the cutting material with much more resistance  
than clean blades. this extra resistance also  
causes unnecessary heat.  
Forcing or twisting a wide blade around a  
short radius.  
Feeding the workpiece too fast.  
dull or damaged teeth.  
Blade Break-In  
the sharp teeth tips and edges of a new blade are  
extremely sharp, and cutting at full feed rate may  
cause fracturing of the beveled edges of the teeth  
and premature blade wear.  
over-tensioned blade.  
top blade guide assembly set too high above  
the workpiece. Adjust the top blade guide  
assembly so that there is approximately ½"  
between the bottom of the assembly and the  
workpiece.  
To properly break-in a new blade:  
1. Choose the correct speed for the blade and  
material of the operation.  
using a blade with a lumpy or improperly fin-  
ished braze or weld.  
2. reduce the feed pressure by half for the first  
50–100 in2 of material cut.  
Continuously running the bandsaw when not  
in use.  
3. to avoid twisting the blade when cutting,  
adjust the feed pressure when the total width  
of the blade is in the cut.  
leaving the blade tensioned when not in  
use.  
4. use the Chip Inspection Chart on page 33  
to check the blade efficiency.  
using the wrong pitch (tpi) for the workpiece  
thickness. the general rule of thumb is to  
have not less than two teeth in contact with  
the workpiece at all times during cutting.  
-25-  
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Note: Make sure the blade tracks next to, but  
not touching, the upper wheel flange as you  
rotate the upper wheel by hand.  
Blade Tensioning  
5. Close the upper wheel door and reposition  
the guide post.  
NOTICE  
To prolong blade life, release the tension on  
the blade if the machine will be idle for an  
extended period of time.  
Blade Changes  
proper blade tension reduces the risk of blade  
breakage and improves cutting performance.  
Alwaysdisconnectpower  
to the machine when  
changing blades. failure  
to do this may result in  
serious personal injury.  
To correctly tension the blade:  
1. disConneCt BAndsAW FroM poWer!  
2. open the upper wheel door, and raise the  
blade post and upper blade guide assembly  
to the highest position.  
3. Check the side-to-side deflection of the blade  
midway between the upper blade guide and  
the table. the proper amount of deflection  
All saw blades are dan-  
gerous and may cause  
personal  
injury.  
To  
3
should be approximately 8" when moderate  
pressure is applied (see figure 33).  
reduce the risk of inju-  
ry, wear heavy leather  
gloves when handling  
saw blades.  
Note: The quickest and easiest way to check  
blade tension is to use the Model H5408  
Blade Tensioning Gauge (refer to Page 34)  
To replace the blade:  
1. disConneCt BAndsAW FroM poWer!  
2. open the upper wheel doors.  
6eegdm^bViZan(  
$-  
7aVYZꢀ9Z[aZXi^dc  
3. release tension on the blade by rotating the  
tensioning handwheel.  
4. put on heavy gloves, then slide the blade off  
the upper and lower wheels.  
5. install a new blade in reverse order. Before  
returning the saw to use, be sure to properly  
tension the blade, check the tracking, and  
break it in.  
figure 33. Blade deflection when correctly  
tensioned.  
4. Make small adjustments to the blade tension-  
ing handwheel, then rotate the top wheel  
by turning the gearbox pulley several times  
before checking the blade deflection again.  
repeat this step until you are satisfied.  
Note: Make sure the teeth are pointing down  
toward the table. If the teeth will not point  
downward in any orientation, the blade is  
inside out. Remove the blade and twist it right  
side-out.  
-26-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Note: In most cases, the only adjustment  
necessary is to adjust the guide bearing  
eccentric spindles. This adjustment is out-  
lined in Steps 46 below. If the proper posi-  
tioning cannot be accomplished by turning  
the eccentric spindles, you must re-position  
the lower and upper blade guide assemblies,  
as outlined later in this section.  
Adjusting Blade  
Guides  
Tools Needed:  
hex Wrench 4mm.............................................. 1  
slotted screwdriver ........................................... 1  
Qty  
4. loosen set screws C (figure 35).  
set screws C  
the blade guides provide side-to-side support  
to help keep the blade straight while cutting.  
properly adjusted blade guides are essential to  
making accurate cuts.  
the ideal blade guide position on the Model  
g0659 accomplishes the following:  
the blade guides exert enough force on the  
blade to hold it parallel to the path of the cut.  
square  
the blade is held square to the table.  
the blade is supported during operation by  
the flanges on the blade guides, but does not  
ride directly upon them.  
figure 35. Blade squared.  
the blade is not forced to bend excessively  
as it passes through the blade guides.  
5. Adjust the blade guides by turning the slotted  
eccentric spindles as necessary so the blade  
is held flat between the blade guide wheels  
but not so tight that the blade must bend  
between them (figure 36). Make sure the  
blade remains square to the table.  
Upper and Lower Guide Bearing  
Adjustment  
1. Make sure the blade tracks properly and is  
correctly tensioned.  
;GDCIꢀK>:L  
IDEꢀK>:L  
2. disConneCt BAndsAW FroM poWer!  
3. Familiarize yourself with the blade guide con-  
trols shown in figure 34.  
8DGG:8I  
set screw B  
set screws C  
>C8DGG:8I  
IDDꢀI><=I  
IDDꢀADDH:  
figure 36. Blade guide wheel position.  
6. tighten the set screws.  
set screw A  
guide Bearing  
eccentric spindles  
7. repeat Steps 46 for the lower blade guide  
assembly.  
Blade guard Cap screw  
figure 34. upper blade guide controls.  
-27-  
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5. Wearing gloves, hold the blade in-line with  
the path of the saw and centered over the slot  
in the table. rotate the eccentric shaft so the  
blade guide assembly is centered over the  
blade, as shown in figure 39, then tighten  
set screw A.  
Lower Blade Guide Assembly  
Adjustment  
When it is not possible to accomplish the neces-  
sary blade guide positioning with the eccentric  
spindles alone, the entire blade guide assembly  
must be re-adjusted. First position the lower  
blade guide assembly, then the upper blade guide  
assembly.  
Hadi  
IVWaZ  
To position the lower blade guide assembly:  
1. disConneCt BAndsAW FroM poWer!  
7aVYZ  
>c"a^cZꢀL^i]ꢀEVi]ꢀ  
D[ꢀHVl  
8ZciZgZY  
2. Move the saw frame forward until it is up to,  
but not yet entering the slot in the table, as  
shown in figure 37, then lock the frame in  
place using the saw frame stop clamp.  
7aVYZꢀ<j^YZ  
:XXZcig^XꢀH]V[i  
6hhZbWan  
HZiꢀHXgZlꢀ6  
saw Frame stop Clamp  
Blade guard Cap screw  
figure 39. lower blade guide.  
6. rotate the blade guide assembly and apply  
just enough pressure to hold the blade flat  
against both guide rollers. rotate the eccen-  
tric spindles so their slots are oriented verti-  
cally, as shown in figure 40. this positions  
the blade guides in the center of their range  
of motion to facilitate later adjustments.  
Blade guard  
table  
Blade  
slot  
7. tighten set screws C.  
figure 37. Blade guide setup.  
7aVYZꢀ<j^YZ  
;aVc\Z  
3. open the upper wheel door, loosen the blade  
guard cap screw and remove the blade guard.  
HZiꢀHXgZlꢀ7  
4. loosen set screws A, B, and C on the lower  
blade guide assembly (figure 38).  
set screw B  
:XXZcig^X  
He^cYaZh  
HZiꢀHXgZlhꢀ8  
figure 40. Blade guide positioning.  
set screws C  
set screw A  
figure 38. lower blade guide assembly.  
-28-  
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8. While still holding the blade guide assembly  
in position as described in Step 6, slide the  
blade guide assembly in or out as necessary  
so the roller guide flange is directly behind,  
but not touching the back of the blade, then  
tighten set screw B (figure 40).  
Blade Tracking  
"Blade tracking" refers to how the blade rides on  
the wheels. When tracking correctly, the blade  
rides just next to, but not touching the wheel  
flange. Blade tracking is primarily controlled by  
adjusting the upper wheel tilt.  
Upper Blade Guide Assembly  
Adjustment  
Another way to track the blade is known as  
"Coplanar tracking." Coplanar tracking involves  
aligning the wheels so they are parallel and  
aligned (see Wheel Alignment on page 40).  
When wheels are coplanar, vibration and heat are  
reduced during operation.  
Adjusting the upper blade guide assembly follows  
the same procedure as adjusting the lower blade  
guide assembly. the additional consideration is  
that the upper blade guide assembly must also  
hold the blade square to the table.  
To position the upper blade guide assembly:  
1. disConneCt BAndsAW FroM poWer.  
Blade tracking on the Model G0659 must be  
adjusted with the saw running. To reduce the  
risk of serious injury, keep hands clear from  
all moving parts and touch only the parts  
indicated in the following instructions. In  
addition, wear eye protection whenever the  
machine is running.  
2. loosen set screws A, B, and C on the upper  
blade guide assembly.  
3. Wearing gloves, hold the blade square to  
the table. rotate the eccentric shaft (figure  
39) so the blade guide assembly is centered  
over the blade, as shown in figure 41, then  
tighten the cap screw located in the bottom of  
the guide post.  
To adjust the blade tracking:  
1. open the upper wheel cover and familiarize  
yourself with the wheel, the wheel flange, the  
blade, and the relationship between the blade  
and wheel flange (figure 42).  
Blade  
Centered  
7aVYZ  
Blade guide  
Assembly  
square  
L]ZZa  
7A69:ꢀIG68@>C<  
;aVc\Z  
figure 41. Centered blade guide assembly.  
figure 42. Center tracking profiles.  
4. repeat Lower Blade Guide Assembly  
Adjustment, Steps 68 to complete adjust-  
ment of the upper blade guides.  
5. replace the blade guard and close the upper  
door.  
-29-  
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2. locate the cap screws indicated in figure  
43. loosen the upper screws one half turn  
and the lower screws 2 full turns. do not  
remove these screws.  
Changing Speeds  
the Model g0659 has four blade speeds. these  
speeds are determined by the position of the  
V-belt in one of the four available pulley grooves.  
refer to the chart below or on the saw frame base  
for blade speeds and their respective belt posi-  
tions (figure 44).  
loosen slightly  
loosen  
<:6G7DMꢀ  
EJAA:N  
7:AI  
7A69:ꢀ  
EDH>I>DC  
HE::9ꢀꢁ;EBꢂ  
6
set screw  
*-%  
'-%  
&)%  
-%  
6
7
8
9
7
figure 43. Blade tracking adjustments.  
8
9
3. turn the bandsaw ON. Keep the saw frame  
locked in the starting position.  
BDIDGꢀ  
EJAA:N  
4. While watching the space between the blade  
and wheel flange, turn the set screw coun-  
terclockwise. this will move the blade away  
from the flange. As soon as the blade begins  
to move away from the flange, turn the set  
screw as necessary to stabilize the blade  
figure 44. Belt positions.  
To change the blade speed:  
1
approximately 8" from the flange.  
1. disConneCt BAndsAW FroM poWer!  
5. slowly turn the set screw clockwise to move  
the blade back towards the flange. When the  
blade is running up against, but not touching  
the flange, turn the set screw as necessary to  
stabilize the blade tracking.  
2. release the saw frame and allow it to come  
to rest in the forward position.  
3. remove the right side access cover to expose  
the motor, gearbox, belt and pulleys.  
6. turn the bandsaw OFF.  
4. lift up on the motor to release tension from  
the belt. While still lifting the motor, reposition  
the belt in the desired position, then carefully  
lower the motor.  
7. tighten the cap screws, then recheck the  
blade tracking. if the tracking needs further  
adjustment, repeat Steps 4-7 until the track-  
ing is correct.  
5. turn the belt by hand to make sure it is prop-  
erly seated in the pulley grooves.  
9. Close the upper wheel cover.  
6. replace the right side access cover.  
Note: For the best performance from your saw,  
regularly maintain proper blade tracking.  
NOTICE  
Changes in the blade tension may change  
the blade tracking.  
-30-  
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Workpiece  
Inspection  
Cutting Tips  
Keep the upper blade guides adjusted to  
approximately ½" above the workpiece when  
the saw frame is at its lowest point to provide  
proper support for the blade during cutting  
operations.  
some metal workpieces are not safe to cut with a  
vertical metal cutting bandsaw; instead, a differ-  
ent tool or machine should be used.  
Before cutting, inspect the material for any of  
the following conditions and take the neces-  
sary precautions:  
replace, sharpen, and clean blades as nec-  
essary. Make adjustments periodically to  
keep the saw running in top condition.  
Small or Thin Workpieces: small or thin  
workpieces are dangerous to cut if held  
by hand—avoid cutting these workpieces  
if possible. if you must cut a small or thin  
workpiece, attach it to or clamp it between  
larger scrap pieces that will both support the  
workpiece through the cut and keep your fin-  
gers away from the blade. some thin sheet  
metals will not withstand the forces from this  
bandsaw during cutting; instead, use a shear,  
nibblers, or sheet metal nippers to cut these  
pieces.  
use light and even pressure while cutting.  
light contact with the blade makes it easier  
to follow lines and prevents extra friction.  
Avoid twisting the blade when cutting around  
tight corners. use the proper width of blade  
for the radius of the corner and make relief  
cuts.  
Misusing the bandsaw or using incorrect  
techniques is unsafe and results in poor cuts.  
rememberthe blade does the cutting with  
the operator's guidance.  
Round/Unstable Workpieces: Workpieces  
that cannot be properly supported or stabi-  
lized without a vise or jig should not be cut on  
a vertical metal-cutting bandsaw. examples  
are chains, cables, round or oblong-shaped  
workpieces, workpieces with internal or built-  
in moving or rotating parts, etc.  
never start a cut with the blade in contact  
with the workpiece, and do not start a cut on  
a sharp edge of the workpiece.  
pay attention to the characteristics of the  
chips when cuttingthey are good indica-  
tors of proper blade speed and feed rate.  
figure 45 on page 33 shows the basic chip  
characteristics and what they mean.  
Material hardness: Always factor in the hard-  
ness of the metal before cutting it. hardened  
metals will take longer to cut, may require  
lubrication, and may require a different type  
of blade in order to efficiently cut them.  
Tanks, Cylinders, Containers, Valves, Etc:  
Cutting into containers that are pressur-  
ized or contain gasses or liquids can cause  
explosions, fires, caustic burns, or machine  
damage. Avoid cutting any of these types of  
containers unless you have verified that the  
container is empty and it can be properly sup-  
ported during a cut.  
Magnesium: pure magnesium burns eas-  
ily. Cutting magnesium with a dull blade can  
create enough friction to ignite the small  
magnesium chips. Avoid cutting magnesium  
if possible.  
-31-  
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Straight Cuts  
freehand Cuts  
once you have familiarized yourself with all of the  
adjustments necessary for making safe and accu-  
rate straight cuts, proceed through the following  
instructions to perform the cut:  
to create freehand cuts with the Model g0659,  
the saw frame must be locked in the forward posi-  
tion and the table must be cleared to allow the  
workpiece to move freely around the blade.  
To prepare the G0659 for freehand cuts:  
1. Verify that the blade tension (page 26) and  
blade tracking (page 29) are correct.  
1. disConneCt BAndsAW FroM poWer!  
2. Adjust the vise clamp to the desired angle.  
3. Adjust the depth of cut.  
2. remove the vise and clamp from the table  
(page 18).  
3. lock the blade in the forward position (page  
21).  
4. Clamp the workpiece into the C-clamp vise.  
if possible, first use a scrap piece similar to  
your final workpiece. this will allow you to  
make the needed adjustments before cutting  
your actual workpiece.  
4. Make sure the blade you are using is the  
proper width for any curves you are planning  
to cut. refer to the minimum radii table on  
page 22.  
5. Be sure that the saw frame is at the start  
position by pushing the saw release lever all  
the way down.  
5. Connect the bandsaw to power.  
When cutting curves, simultaneously feed and  
turn the stock carefully so the blade follows the  
layout line without twisting. if a curve is so abrupt  
that it is necessary to repeatedly back up and cut  
a new kerf, use a narrower blade, a blade with  
more tpi (teeth per inch), or make more relief  
cuts.  
6. turn the frame release knob to the right  
(Off).  
7. turn feed rate knob to "0".  
8. turn the motor ON.  
9. turn the frame release knob to the left (ON).  
10. lift the release lever.  
relief cuts are made through the waste portion of  
the workpiece and stop at the layout line. relief  
cuts reduce the chance that the blade will be  
pinched or twisted during the cut.  
11. slowly increase the feed rate to feed the saw  
into the workpiece. do not apply pressure  
by pulling up on the saw release lever.  
12. When the cut is complete, turn OFF the motor  
and allow the blade to come to a stop.  
ELECTROCUTION hAzARD  
This bandsaw is not designed to be used  
with water soluble cutting fluid or coolant.  
If needed, use a small amount of oil-based  
lubricant.  
13. lower the saw release lever to return the  
blade to the starting position and turn the  
frame release knob to the right (Off).  
14. inspect the cut as described in the Chip  
Inspection Chart on page 33, and make  
any necessary adjustments. Make additional  
test cuts if necessary.  
-32-  
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chip inspection chart  
Chip Inspection Chart  
the best method of evaluating the performance of your cutting operation is to inspect the chips that are  
formed. refer to the chart below for chip inspection guidelines.  
Chip  
Appearance  
Chip  
Description  
Chip  
Color  
Blade  
Speed  
feed  
Rate  
feed  
pressure  
Additional  
Actions  
thin & Curled  
silver  
Good  
Good  
Good  
hard, thick &  
short  
Brown or Blue decrease  
Brown or Blue decrease  
decrease decrease  
decrease decrease  
hard, strong &  
thick  
hard, strong & silver or light  
decrease decrease Check Blade  
Good  
increase  
Good  
thick  
Brown  
slightly  
slightly  
pitch  
Check Blade  
pitch  
hard & thin  
silver  
decrease decrease  
straight & thin  
powdery  
silver  
silver  
silver  
increase  
increase  
increase  
increase  
decrease  
Good  
Curled tight &  
thin  
Check Blade  
pitch  
decrease decrease  
figure 45. Chip inspection chart.  
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ACCessories  
SECTION 5: ACCESSORIES  
G7315—Super heavy-Duty Mobile Base  
Mobilize your machine with this popular patented  
mobile base. the unique outrigger-type supports  
increase stability and lower machine height. this  
heavy duty mobile base is rated for up to a 1300  
lb. capacity.  
Grizzly Bandsaw Blades  
Model length Width  
tpi  
gAuge  
0.035  
0.035  
0.035  
0.035  
0.035  
t20517  
t20518  
t20519  
t20520  
t20521  
t20522  
120"  
120"  
120"  
120"  
120"  
120"  
1"  
1"  
1"  
1"  
1"  
1"  
3-4 Vp  
4-6 Vp  
5-8 Vp  
6-10 Vp  
8-12 Vp  
10-14 Vp 0.035  
h5408—Blade Tensioning Gauge  
the Blade tensioning gauge ensures long blade  
life, reduced blade breakage, and straight cutting  
by indicating correct tension. A precision dial indi-  
cator provides you with a direct readout in psi.  
the Blade tensioning gauge is made of light-  
weight, cast aluminum for optimum accuracy.  
Bright color coding makes it easy to use and easy  
to read. the Blade tensioning gauge comes in a  
handy metal box with instructions on the lid.  
figure 46. g7315 SHOP FOX® Mobile Base.  
G1928—Bandsaw handbook  
this is the bandsaw bible. Covers step-by-step  
instructions for basic/advanced cutting tech-  
niques. Also includes advanced maintenance,  
service and troubleshooting procedures, as well  
as information on bandsaw history/design and  
blade metallurgy. 320 pages.  
figure 48. h5408 Blade tensioning gauge.  
figure 47. Bandsaw handbook.  
-34-  
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SECTION 6: MAINTENANCE  
Cleaning  
Always disconnect power  
to the machine before  
performing maintenance.  
failure to do this may  
result in serious person-  
al injury.  
use a brush and a shop vacuum to remove chips  
and other debris from the machine. Keep the table  
rust-free with regular applications of products like  
g96® gun treatment, slipit®, or Boeshield® t-9.  
once a month, remove the blade and thoroughly  
clean all metal chips or built-up grease from the  
wheel surfaces. redress the rubber tires if neces-  
sary.  
Schedule  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Redressing Rubber  
Tires  
Daily:  
Check/correct loose mounting bolts.  
Check/correct damaged or dull saw blade.  
Check/correct worn or damaged wires.  
Clean/protect table.  
Clean metal chips from upper and lower  
wheel areas, and empty bottom chip tray.  
Correct any other unsafe condition.  
As the bandsaw ages, the rubber tires on the  
wheel may need to be redressed if they become  
hardened or glazed over. redressing the rubber  
tires improves blade tracking and reduces vibra-  
tion/blade lead.  
if the rubber tires become too worn, then blade  
tracking will become extremely difficult. At that  
point, redressing will no longer be effective, and  
the rubber tires must be replaced.  
Monthly:  
Check for V-belt tension, damage, or wear.  
lubricate the tension leadscrew and guide  
post.  
remove the blade and clean the wheels.  
Clean and grease the rails on which the saw  
frame moves.  
lubricate the pivot points of all levers.  
Check gearbox oil level.  
To redress the rubber tires:  
1. disConneCt BAndsAW FroM poWer!  
2. put on heavy gloves and remove the blade.  
yearly:  
drain & refill gearbox.  
3. use a brush and shop vacuum to clean any  
chips from the rubber tires.  
4. lightly sand the circumerence of both the  
upper and lower wheel with 100 grit sand-  
paper. only redress the rubber enough to  
expose a fresh rubber surface.  
-35-  
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Gearbox (figure 51)  
Lubrication  
Use a mirror to inspect the oil level through the  
sight glass. If the level is low, inspect for leaks and  
replace seals if necessary, then refill to the level  
indicated on the sight glass.  
Bearings  
the bearings on your bandsaw are factory lubri-  
cated and sealed. leave them alone unless they  
need to be replaced.  
Change gear box oil by removing the drain plug  
on the lower edge of the gear box (out of view).  
Replace the drain plug and refill through the fill  
cap with SAE-90 oil. Fill to the mark indicated on  
the sight glass.  
Blade Tension Leadscrew  
When needed, brush a light coat of multi-purpose  
grease on the tension leadscrew and guide post  
to maintain smooth operation (see figure 49).  
sight glass  
location  
Fill Cap (on  
top of gearbox)  
Mirror  
sight glass  
reflection  
Drain Plug Location  
(Hidden From View)  
figure 51. Gearbox lubrication.  
figure 49. tension leadscrew and guidepost.  
Chip Tray  
Saw Release Lever Mechanism  
grease the pivot points of all of the levers associ-  
ated with the saw release lever and the counter-  
weight mechanism, and clean and lubricate the  
saw frame rails (figure 50).  
the chip tray catches most of the metal chips  
produced during cutting and must be periodically  
removed and cleaned to avoid a buildup of waste  
material and potential corrosion.  
To remove the chip tray:  
1. pull the tray out of the front of the machine.  
remember that the metal chips in the tray  
may add significant weight to the tray and  
make it difficult to slide out.  
2. using help, if necessary, lift the tray and  
dispose of the metal chips. use a brush to  
sweep away any chips still left in the tray,  
then lightly coat the tray with a spray rust-  
inhibitor such as Boeshield™ t-9 or slipit™.  
3. replace the tray. it may be necessary to lift  
the back of the tray to get it into position.  
figure 50. lubrication points example.  
-36-  
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SECTION 7: SERVICE  
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-  
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical  
support at (570) 546-9663.  
Troubleshooting  
Motor & Electrical  
symptom  
possible Cause  
possible solution  
Machine does not 1. plug/receptacle is at fault or wired incorrectly. 1. test for good contacts; correct the wiring.  
start or a breaker  
trips.  
2. Motor connection wired incorrectly.  
2. Correct motor wiring connections.  
3. ensure circuit size is suitable for this machine;  
replace weak breaker.  
3. Wall fuse/circuit breaker is blown/tripped.  
4. power supply switched oFF or is at fault.  
5. Wiring is open/has high resistance.  
4. ensure power supply is switch on; ensure power  
supply has the correct voltage.  
5. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
6. replace faulty on/oFF switch.  
6. Motor on/oFF switch is at fault.  
7. Motor is at fault.  
7. test/repair/replace.  
Machine stalls or 1. Feed rate/cutting speed too fast for task.  
is overloaded.  
1. decrease feed rate/cutting speed (page 19/page  
30).  
2. Machine is undersized for the task.  
2. use sharp blade with lower tpi; reduce the feed  
rate/depth of cut.  
3. Blade is slipping on wheels.  
3. Adjust blade tracking and tension to factory  
specifications (page 29/page 26).  
4. Correct motor wiring connections.  
5. test for good contacts; correct the wiring.  
6. replace loose pulley/shaft.  
4. Motor connection is wired incorrectly.  
5. plug/receptacle is at fault.  
6. pulley/sprocket slipping on shaft.  
7. Motor is at fault.  
7. test/repair/replace.  
Machine  
vibration or noisy  
operation.  
has 1. Motor or component is loose.  
1. inspect/replace stripped or damaged bolts/nuts, and  
re-tighten with thread locking fluid.  
2. replace blade.  
2. Blade weld is at fault or teeth are broken.  
3. Blade is at fault.  
3. replace warped, bent, or twisted blade; resharpen  
dull blade.  
4. V-belt worn or loose.  
5. pulley is loose.  
4. inspect/replace belt.  
5. realign/replace shaft, pulley, setscrew, and key as  
required.  
6. Motor mount loose/broken.  
6. tighten/replace.  
7. Machine is incorrectly mounted or sits 7. tighten/replace anchor studs in floor; relocate/shim  
unevenly.  
machine.  
8. Motor fan is rubbing on fan cover.  
8. replace dented fan cover; replace loose/damaged  
fan.  
9. Motor bearings are at fault.  
9. test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
-37-  
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Cutting Operations  
symptom  
possible Cause  
possible solution  
Machine slows  
when operating.  
1. Feed rate is set too high.  
2. Blade is dull.  
1. reduce feed rate (page 19).  
2. replace blade (page 26).  
ticking sound  
when the saw is  
running.  
1. Blade weld contacting guide/support bearings 1. use file or stone to smooth and round the back of the  
(a light tick is normal).  
blade.  
2. Blade weld may be failing.  
2. inspect and replace blade if necessary (page 26).  
Vibration when  
cutting.  
1. loose or damaged blade.  
2. Metal buildup on wheels.  
1. tighten or replace blade (page 26).  
2. Clean all metal chips from rubber tires on wheels.  
rough or poor  
quality cuts.  
1. Feed rate is set too high.  
1. reduce feed rate (page 19).  
2. Blade guides adjusted incorrectly.  
2. re-adjust all blade guides and support bearings.  
Cuts are  
not square  
(vertically).  
1. Blade is not square to the table.  
1. Adjust upper blade guides so blade is square to table  
(page 27)  
Miscellaneous  
symptom  
possible Cause  
possible solution  
Blade tension  
scale is grossly  
inaccurate.  
1. the spring in the blade tension mechanism 1. replace spring in the blade tension mechanism,  
has lost its "spring." this is caused by not  
releasing the blade tension when not in use or  
frequently over-tensioning the bandsaw.  
then take better care of the bandsaw by releasing  
tension when not in use and not over-tensioning the  
blade.  
Wheel is noisy.  
1. Wheel bearing is worn out.  
1. replace the wheel bearing.  
Blade does  
not track  
consistently,  
correctly, or at  
all.  
1. Wheels are not coplanar or aligned with each 1. Adjust wheels to be coplanar/aligned with each other  
other.  
(page 40).  
2. rubber tires on wheels are worn out.  
2. redress the rubber tires on the wheels (page 35);  
replace the rubber tires on the wheels.  
-38-  
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tensioning/replacing v-belts  
Tensioning/  
Replacing V-Belt  
V-Belt pulley  
Alignment  
to ensure optimum power transfer from the motor  
to the blade without slipping, the V-belt must be in  
good condition and operate under proper tension.  
Blade tension is maintained by the weight of the  
motor and requires no adjustments. Check the  
condition of the belt at least every three months  
for signs of wear, slipping, or oiliness—check  
more often if the bandsaw is used daily.  
periodically check the V-belt for signs of wear. if  
you notice one side of the belt is worn more than  
the other, the belt pulleys are likely misaligned.  
the correct alignment of the motor and lower  
wheel pulleys help to ensure proper power trans-  
mission and reduce V-belt heat and wear during  
operation.  
To align the V-belt pulleys:  
To check/replace the V-belt:  
1. disConneCt FroM poWer!  
1. disConneCt BAndsAW FroM poWer!  
2. remove the right side base cover.  
2. remove the right side base cover and use a  
straightedge across both pulleys, as shown in  
figure 52, to check the pulley alignment.  
3. Make sure the motor and lower wheel pulleys  
are correctly aligned.  
—if the pulleys are aligned, no further action  
is necessary.  
4. inspect the V-belt for any signs of glazing,  
cracking, side wear, fraying, or any other  
excessive wear.  
—if they are not aligned, continue with Step  
3.  
—if the V-belt is in good shape, no further  
action is required. replace the right side  
base cover. if not, continue below.  
straightedge  
5. lift up on the motor to release pressure from  
the belt, then roll the belt off the motor pulley.  
remove the belt.  
gearbox pulley  
Motor pulley  
6. place the new belt over the gearbox pulley.  
lift the motor and roll the belt over the motor  
pulley, then carefully lower the motor.  
7. replace the right side base cover.  
set screw  
figure 52. Checking pulley alignment.  
gearbox pulley  
3. loosen the motor pulley set screw, align the  
motor pulley with the gearbox pulley, then  
tighten the set screw.  
Belt  
4. replace the right side base cover.  
Motor pulley  
figure 53. V-belt replacement.  
-39-  
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wheel alignment  
(&$'ꢁ  
Wheel Alignment  
Materials Needed:  
54" long 2x4 ..................................................... 1  
Qty  
+ꢁ  
)ꢁ  
+ꢁ  
Tools Needed:  
Qty  
&+ꢁ  
Wrench 14mm ................................................... 1  
5
hex Wrench 16"................................................ 1  
hex Wrench 5mm.............................................. 1  
Coplanarity gauge (see figure 54). ................. 1  
if the proper blade tracking cannot be accom-  
plished by adjusting the tracking as outlined  
on page 29, the wheels must be checked for  
coplanarity and re-aligned.  
*)ꢁ  
''ꢁ  
To check if the wheels are parallel and copla-  
nar:  
&&$'ꢁ  
1. Make the "Coplanarity gauge" shown in  
figure 54.  
+ꢁ  
Note: For best results, straighten the 2x4  
with a jointer before cutting.  
&+ꢁ  
)ꢁ  
+ꢁ  
2. disConneCt BAndsAW FroM poWer!  
3. Move the saw frame to its rearmost position.  
open the upper wheel cover.  
H^YZꢀK^Zl  
4. place your coplanarity gauge up against  
both wheels in the position shown in figure  
55, making sure that the gauge fully extends  
across the wheels.  
figure 54. dimensions of coplanarity gauge.  
8deaVcVg^in  
<Vj\ZꢀEdh^i^dc  
<Vj\Z  
—if the wheels are coplanar (in the same  
plane), the gauge will evenly touch the top  
and bottom of both wheels and no further  
adjustments are necessary.  
—if the wheels are not coplanar, continue  
with the following procedures to bring both  
wheels into correct alignment with one  
another.  
L]ZZah  
figure 55. Coplanarity gauge positions.  
-40-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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the adjustments on the Model g0659 allow the  
upper and lower wheels to be tilted relative to  
each other to reach coplanarity.  
4. locate the set screws indicated in figures  
5657. Adjusting these set screws changes  
the angle of the wheels.  
5. properly tension the blade (page 26).  
slightly loosen  
6. Again use your coplanarity gauge to check  
the tilt of the upper and lower wheels. if pos-  
sible, have an assistant hold the gauge while  
you make adjustments to the set screws.  
Adjust as necessary until the gauge touches  
the top and bottom of both wheels, as shown  
in figure 58.  
loosen  
set screw  
Note: The two set screws on the lower wheel  
assembly must be adjusted in equal incre-  
ments to ensure proper wheel alignment.  
figure 56. upper wheel adjustments.  
To adjust the wheel coplanarity:  
1. detension the blade.  
8deaVcVg  
Cdiꢀ8deaVcVg  
2. Behind the upper wheel, loosen the cap  
screws indicated in figure 56. only slightly  
loosen the upper two cap screws. this mini-  
mizes lateral movement of the upper wheel  
and ensures accurate adjustments.  
3. through the lower wheel, loosen the three  
hex nuts indicated in figure 57. only slightly  
loosen the upper two hex nuts. this again  
minimizes lateral movement of the lower  
wheel and ensures accurate adjustments.  
figure 58. Wheel coplanar example.  
7. tighten the four upper cap screws and three  
lower hex nuts.  
slightly loosen  
set screws  
8. Before returning the saw to service, adjust  
the tracking (page 29), and the blade guides  
(page 27).  
loosen  
figure 57. lower wheel adjustments.  
-41-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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4. reposition the blade scraper as close as  
possible to the blade without touching it, then  
re-tighten the screws.  
Blade Scraper &  
Wheel Brush  
5. loosen the screws that hold the wheel brush  
in place (figure 60).  
the lower wheel compartment contains the blade  
scraper and wheel brush. these are designed to  
clean chips off the blade and wheel tire as the  
bandsaw is operating. Always adjust the blade  
scraper and wheel brush at the same time.  
Wheel Brush  
To adjust the blade scraper and brush:  
1. disConneCt BAndsAW FroM poWer!  
2. lock the saw frame in the rearmost position,  
then remove the right side cover.  
screws  
3. loosen the screws that hold the blade scrap-  
er in place (figure 59).  
figure 60. Wheel brush.  
Blade scraper  
6. Adjust the wheel brush so that it makes good  
contact with the wheel but the bristles are not  
overly bent, then re-tighten the screws.  
7. replace the side cover.  
screws  
figure 59. Blade scraper.  
-42-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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REWIRE  
G0659 Wiring Diagram  
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=diꢀ  
Ldg`ꢀA^\]iꢀ  
EdlZgꢀ8dgYꢀ  
CZjigVaꢀ  
=diꢀ  
=diꢀ  
220 VAC  
110 VAC  
<gdjcYꢀ  
6-15 Plug  
<gdjcYꢀ  
(As Recommended)  
Ldg`ꢀ  
A^\]iꢀ  
ꢁk^ZlZYꢀꢀ  
[gdbꢀꢀ  
WZ]^cYꢂꢀ  
DC$D;;ꢀꢀ  
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ꢁk^ZlZYꢀ[gdbꢀꢀ  
VWdkZꢂꢀ  
)
'
(
&
&%6ꢀ8^gXj^iꢀ7gZV`Zg  
ꢁk^ZlZYꢀ[gdbꢀWZ]^cYꢂ  
HiVgiꢀ  
8VeVX^idgꢀ  
&*%ꢀB;9ꢀ  
'*%ꢀK68ꢀ  
The motor wiring shown here is  
current at the time of printing, but it  
may not match your machine.  
Always use the wiring diagram  
inside the motor junction box.  
220V  
MOTOR  
-43-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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G0659 Electrical Components  
figure 63. power switch.  
figure 61. Motor junction box wiring.  
figure 64. lamp junction box wiring.  
figure 62. lamp switch.  
-44-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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G0659 hydraulic System Schematic  
Before servicing the hydraulic system  
always lock the saw frame using the saw  
release lever and saw frame stop. This  
will prevent pressurization of the hydrau-  
NOTICE  
This hydraulic schematic will help the you  
identify hydraulic system components.  
it is not intended to be a how-to repair  
guide. Seek assistance from a professional  
hydraulic technician whenever servicing or  
repairing the hydraulic system.  
lic system and keep the saw frame from  
moving. Ignoring this warning can lead  
to the saw frame moving unexpectedly,  
resulting in crushing or pinching injuries,  
or hydraulic fluid poisoning, which is a  
serious and potentially fatal injury.  
H]jiꢀD[[  
KVakZ  
KVg^VWaZꢀGZhig^Xidg  
KVakZ  
See figure 66.  
8na^cYZg  
See figure 65.  
GVbꢀꢀ  
figure 65. hydraulic valve block.  
figure 66. hydraulic ram.  
-45-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Upper Saw frame Breakdown  
&ꢀ  
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-46-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Upper Saw frame parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0659001  
P0659002  
PW14  
KNOB  
34  
35  
36  
37  
38  
39  
40  
P0659034  
PSS02  
GUIDE POST HEAD  
SET SCREW 5/16-18 X 3/8  
UPPER ECCENTRIC SHAFT  
SET SCREW 5/16-18 X 1/2  
GUIDE BRACKET  
2
HANDLE  
3
FLAT WASHER 5/8  
COMPRESSION SPRING  
BLADE TENSION LEADSCREW  
LEADSCREW BRACKET  
FLAT WASHER 3/8  
CAP SCREW 3/8-16 X 1-1/2  
GIB  
P0659036  
PSS08  
4
P0659004  
P0659005  
P0659006  
PW02  
5
P0659038  
P0659039  
PSB01  
6
GUIDE BEARING ASSEMBLY  
CAP SCREW 1/4-20 X 5/8  
FLAT WASHER 1/4  
BLADE GUARD  
7
8
PSB26  
40-1 PW06  
9
P0659009  
PLW04  
41  
P0659041  
10  
11  
12  
13  
14  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
27  
LOCK WASHER 3/8  
CAP SCREW 3/8-16 X 3/4  
SHAFT HOLDER  
42  
P0659042  
PB24  
ROLLER WHEEL PLATE  
HEX BOLT 3/8-16 X 1-1/4  
HEX NUT 3/8-16  
PSB16  
47  
P0659012  
P0659013  
PN04  
48  
PN08  
SPACER  
49  
P0659049  
P0659069  
P0659079  
PN41  
BODY FRAME  
HEX NUT 5/8-11  
69  
ROLLER WHEEL ASSEMBLY  
ECCENTRIC BOLT  
HEX NUT 1/2"-12  
P0659016  
PW02  
SLIDE PLATE  
79  
FLAT WASHER 3/8  
CAP SCREW 3/8-16 X 1-3/4  
SET SCREW 3/8-16 X 3/4  
PHLP HD SCR 1/4-20 X 5/8  
FLAT WASHER 1/4  
TENSION INDICATOR  
RIVET  
80  
PSB102  
PSS52  
81  
PW01  
FLAT WASHER 1/2  
BRUSH HOLDER  
82  
P0659082  
P0659083  
PS04  
PS12  
83  
BRUSH  
PW06  
84  
PHLP HD SCR 1/4-20 X 1/2  
FLAT WASHER 1/4  
CHIP GUARD  
P0659022  
P0659023  
P0659024  
P0659025  
P0659027  
85  
PW06  
98  
P0659098  
PW06  
TENSION LABEL  
99  
FLAT WASHER 1/4  
BANDSAW BLADE 3/4 X 120  
WORK LIGHT  
KNOB 3/8-16 X 1  
105  
109  
110  
111  
112  
113  
206  
214  
215  
P0659105  
P0659109  
P0659110  
PW06  
GUIDE POST BRACKET  
EXPANSION PLATE  
SET SCREW M6-1 X 10  
CAP SCREW 3/8-16 x 2-1/2  
LOCK WASHER 3/8  
CAP SCREW 1/4-20 X 3/8  
GUIDE POST  
27-1 P0659027-1  
27-2 PSS11M  
DOOR KNOB 1/4-20 X 1/2  
FLAT WASHER 1/4  
HEX NUT 3/8-16  
28  
29  
30  
31  
32  
33  
PSB29  
PN08  
PLW04  
PSB17  
PW02  
FLAT WASHER 3/8  
SET SCREW 5/16-18 X 1/2  
BUSHING  
PSS08  
P0659031  
PSS10  
P0659214  
P0659215  
SET SCREW 1/4-20 X 5/8  
ROLL PIN 5 X 25  
GIB  
PRP49M  
-47-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Lower Saw frame Breakdown and parts List  
&''  
&'%  
&'(  
&')  
&%+  
&%'  
&%-  
&%,  
-,  
(,  
--  
(-  
-.  
.)  
.(  
&%)  
.*  
(.  
+.  
&%(  
(,  
.%  
))  
.,  
.'  
.&  
.+  
)+  
&%'  
)*  
)'  
&%&  
,'  
)(  
+-  
)'  
,%  
,&  
,*  
,+  
REF PART #  
,(  
,-  
,,  
,)  
REF PART #  
DESCRIPTION  
DESCRIPTION  
37  
38  
39  
42  
43  
44  
45  
46  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
87  
88  
PSS08  
SET SCREW 5/16-18 X 1/2  
GUIDE BRACKET  
89  
P0659089  
PSB19  
HANDLE LEVER  
P0659038  
P0659039  
P0659042  
P0659043  
P0659044  
PW01  
90  
CAP SCREW 3/8-16 X 1-1/4  
FLAT WASHER 3/8  
GUIDE BEARING ASSEMBLY  
ROLLER WHEEL PLATE  
ECCENTRIC SHAFT BUSHING  
LOWER ROLLER ASSEMBLY  
FLAT WASHER 1/2  
91  
PW02  
92  
PRP03M  
PLW04  
ROLL PIN 5 X 20  
93  
LOCK WASHER 3/8  
94  
PSB102  
PSS02  
CAP SCREW 3/8-16 X 1-3/4  
SET SCREW 5/16-18 X 3/8  
95  
PSB97  
CAP SCREW 1/2-12 X 2-1/2  
ECCENTRIC BOLT  
96  
P0659096  
P0659097  
P0659101  
P0659102  
PW02  
LOWER BLADE GUIDE MOUNT  
LOWER BLADE GUIDE SHAFT  
DRIVE WHEEL  
P0659068  
P0659069  
PW06  
97  
ROLLER WHEEL ASSEMBLY  
101  
102  
103  
104  
106  
107  
108  
120  
122  
123  
124  
FLAT WASHER 1/4  
TIRE  
P0659071  
PW06  
COUNTERWEIGHT LEVER  
FLAT WASHER 1/4  
SPECIAL WASHER  
PB18  
HEX BOLT 3/8-16 X 1  
SPECIAL BOLT  
PSB04  
CAP SCREW 1/4-20 X 1/2  
FLAT WASHER 3/8  
P0659106  
P0659107  
P0659108  
P0659120  
PS07  
PW02  
IDLER WHEEL ASSEMBLY  
IDLER WHEEL SPINDLE  
TOOTH SELECTION LABEL  
PHLP HD SCR 1/4-20 X 3/8  
FLAT WASHER 1/4  
PB16  
HEX BOLT 3/8-16 X 1-1/2  
HEX BOLT 1/2-12 X 1-3/4  
LOCK WASHER 1/2  
ECCENTRIC BUSHING  
SHAFT BOLT  
PB56  
PLW07  
P0659078  
P0659087  
PW02  
PW06  
P0659124  
WHEEL COVER  
FLAT WASHER 3/8  
-48-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Gearbox Breakdown and parts List  
(."(ꢀ  
(."'ꢀ  
(."*ꢀ  
(."&  
(.")ꢀ  
*'"'+ꢀ  
))"'ꢀ  
*'"')  
*'"&'  
))"&  
*'"'(  
*'"'*  
&%,"&  
*'"',ꢀ  
*'"'-  
*'"&&  
&%,"(ꢀ  
&%,"'ꢀ  
*'"('ꢀ  
*'"(&ꢀ  
*'"(%ꢀ  
+."&ꢀ  
+."'  
*'"'.  
*'"''  
*'"'&  
*'"'%  
*'"&-  
*'"&,  
*'",ꢀ  
*'"+ꢀ  
*'"*  
*'")  
*'"(  
*'"'  
*'"&.  
*'"&  
*'"&+  
*'"&%  
*'".  
*'"-  
*'"'  
*'")  
*'"&(  
*'"&)ꢀ  
*'"&*ꢀ  
REF PART #  
39-1 P627  
DESCRIPTION  
REF PART #  
52-16 P0659052-16 OIL FILLER  
52-17 P6205 BALL BEARING 6205ZZ  
DESCRIPTION  
BALL BEARING 627ZZ  
BLADE GUIDE WHEEL  
E-CLIP 7MM  
39-2 P0659039-2  
39-3 PEC07M  
39-4 P0659039-4  
39-5 PR57M  
52-18 P0659052-18 TRANSMISSION GEAR  
52-19 P0659052-19 KEY 8 X 7 X 28  
52-20 P0659052-20 BUSHING  
ECCENTRIC SHAFT  
INT RETAINING RING 22MM  
LOWER ROLLER  
44-1 P0659044-1  
44-2 P6204  
52-21 PR15M  
52-22 P6206  
EXT RETAINING RING 30MM  
BALL BEARING 6206ZZ  
BALL BEARING 6204ZZ  
GEAR BOX HOUSING  
BALL BEARING 6204ZZ  
TC OIL SEAL  
52-1 P0659052-1  
52-2 P6204  
52-23 P0659052-23 OIL SEAL  
52-24 P0659052-24 MAIN OIL SEAL COVER  
52-25 P0659052-25 KEY 8 X 7 X 30  
52-3 P0659052-3  
52-4 PORP046  
52-5 P0659052-5  
52-6 PLW02  
O-RING 45.7 X 3.5 P46  
COVER  
52-26 PSB41  
52-27 PSB05  
CAP SCREW 10-24 X 1/2  
CAP SCREW 1/4-20 X 3/4  
LOCK WASHER 1/4  
CAP SCREW 1/4-20 X 3/4  
OIL LEVEL GAGE  
52-28 P0659052-28 MAIN SHAFT COVER  
52-29 P0659052-29 OUTPUT SHAFT  
52-7 PSB05  
52-8 P0659052-8  
52-9 P0659052-9  
52-30 P0659052-30 SET SCREW 3/8-16 X 1-1/4  
OIL STOPPER  
52-31 PLW04  
52-32 PN08  
LOCK WASHER 3/8  
HEX NUT 3/8-16  
52-10 P0659052-10 WORM GEAR SHAFT  
52-11 P0659052-11 O-RING 113.97 X 2.62  
52-12 P0659052-12 O-RING 61.6 X 2.62  
52-13 P0659052-13 END SEAL COVER  
69-1 P0659069-1  
69-2 P6201  
ROLLER WHEEL  
BALL BEARING 6201ZZ  
IDLER WHEEL  
107-1 P0659107-1  
107-2 P6205  
52-14 PLW02  
52-15 PSB05  
LOCK WASHER 1/4  
BALL BEARING 6205ZZ  
INT RETAINING RING 52MM  
CAP SCREW 1/4-20 X 3/4  
107-3 PR26M  
-49-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Drive Unit Breakdown and parts List  
**ꢀ  
*%ꢀ  
*&ꢀ  
+*ꢀꢀ  
+(ꢀꢀ  
*'ꢀ  
*(ꢀ  
+)ꢀ  
++ꢀꢀ  
+,ꢀꢀ  
*,ꢀ  
+'ꢀꢀ  
+&ꢀꢀ  
*)ꢀꢀ  
++ꢀꢀ  
+%ꢀ  
**ꢀ  
*+ꢀ  
*+")ꢀ '%,  
*+"'ꢀ  
*.ꢀꢀ  
*+"*ꢀ  
*-ꢀꢀ  
*+"(ꢀ  
*+"&ꢀ  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
50  
51  
52  
53  
54  
55  
56  
P0659050  
PK02M  
GEAR BOX PULLEY  
KEY 5 X 5 X 40  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
207  
PK02M  
PN08  
KEY 5 X 5 X 40  
HEX NUT 3/8-16  
LOCK WASHER 3/8  
P0659052  
PVM32  
GEAR BOX ASSEMBLY  
V-BELT M-32 3L320  
PLW04  
P0659060  
PB18  
INNER MOTOR MOUNT BRACKET  
HEX BOLT 3/8-16 X 1  
P0659054  
PSS01M  
P0659056  
DRIVE PULLEY WHEEL  
SET SCREW M6-1 X 10  
MOTOR 1HP 22OV 1725 RPM  
S CAPACITOR 150M 250V 1-1/2 X 2-3/8  
PHLP HD SCR M5-.8 X 12  
MOTOR JUNCTION BOX  
MOTOR FAN COVER  
PN08  
HEX NUT 3/8-16  
PW02  
FLAT WASHER 3/8  
56-1 PC150B  
P0659064  
PSB14  
PW02  
OUTER MOTOR MOUNT BRACKET  
CAP SCREW 3/8-16 X 1  
FLAT WASHER 3/8  
56-2 PS08M  
56-3 P0659056-3  
56-4 P0659056-4  
56-5 P0659056-5  
PB21  
HEX BOLT 3/8-16 X 3/4  
OVERLOAD SWITCH 10A  
MOTOR FAN  
P0659207  
-50-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Table Base parts Breakdown  
'%-ꢀ  
&'-ꢀ  
&)%ꢀ  
&)&ꢀ  
&'.ꢀ  
&(,ꢀ  
&(+ꢀ  
&('ꢀ  
&(&ꢀ  
&)'ꢀ  
&(%ꢀ  
&'-ꢀ  
&(.ꢀ  
&(-ꢀ  
&(*ꢀ  
&((ꢀ  
&()ꢀ  
&',ꢀ  
&)(ꢀ  
'&%ꢀ  
&,*ꢀ  
&))ꢀ  
&)*ꢀꢀ  
&)+ꢀꢀ  
'&(ꢀꢀ  
')&ꢀ  
')'ꢀ  
'%.ꢀ  
&),ꢀ  
&)-ꢀ  
&,+ꢀ  
&*&ꢀ  
&*%ꢀ  
&).ꢀ  
&+,ꢀ  
&++ꢀ  
&*'ꢀꢀ  
&*(ꢀ  
&+(ꢀꢀ  
&+)ꢀꢀ  
&++ꢀ  
&+*ꢀ  
&.(ꢀꢀ  
'%&ꢀ  
'%'ꢀ  
'(*ꢀꢀ  
'%(ꢀ  
&,+ꢀꢀ  
&,,ꢀꢀ  
&,-ꢀꢀ  
'&(ꢀꢀ  
'%%ꢀ  
&,-"&ꢀ  
-51-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Table Base parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
P0659127  
P0659128  
P0659129  
P0659130  
P0659131  
P0659132  
P0659133  
P0659134  
P0659135  
P0659136  
PSB03  
C-CLAMP VISE  
152  
153  
163  
164  
165  
166  
167  
175  
176  
177  
178  
PW02  
PN08  
FLAT WASHER 3/8  
HANDLE CAP  
HEX NUT 3/8-16  
LEADSCREW HANDLE  
LEADSCREW  
PSB16  
PW02  
PB20  
CAP SCREW 3/8-16 X 3/4  
FLAT WASHER 3/8  
COMPRESSION SPRING  
STEEL BALL 1/4  
HEX BOLT 1/2-12 X 2-1/2  
FLAT WASHER 1/2  
PW01  
PN41  
C-CLAMP MOUNTING ROD  
PIVOT PIN  
HEX NUT 1/2"-12  
PRP29M  
PW02  
PLW04  
PSS36  
ROLL PIN 5 X 45  
VISE BASE  
FLAT WASHER 3/8  
BRACKET  
LOCK WASHER 3/8  
SET SCREW 3/8-16 X 2  
SET SCREW 3/8-16 X 2-1/2  
LIQUID-TITE STRAIN RELIEF  
HYDRAULIC CYLINDER ASSEMBLY  
HEX NUT 3/8-16  
CAP SCREW 5/16-18 X 1  
DEGREE LABEL  
RIVET 2 X 5  
P0659138  
P0659139  
PB25  
178-1 P0659178-1  
193  
200  
201  
202  
203  
208  
209  
210  
213  
235  
241  
242  
P0659193  
P0659200  
PN08  
HEX BOLT 3/8-16 X 1-3/4  
LOCK WASHER 3/8  
FLAT WASHER 3/8  
TABLE  
PLW04  
PW02  
P0659202  
PB35  
CYLINDER SUPPORT  
HEX BOLT 3/8-16 X 2-1/2  
TAPER PIN ASSEMBLY  
BUSHING  
P0659143  
P0659144  
PLW01  
FRONT ROLLER BRACKET  
LOCK WASHER 5/16  
HEX BOLT 5/16-18 X 5/8  
ROLLER  
P0659208  
P0659209  
P0659210  
PN08  
PB32  
TABLE SPACER  
P0659147  
P0659148  
PW01  
HEX NUT 3/8-16  
REAR ROLLER BRACKET  
FLAT WASHER 1/2  
SAW RELEASE LEVER  
BALL KNOB  
PW02  
FLAT WASHER 3/8  
P0659241  
P0659242  
THREADED ROD 3/8-16 X 2-1/2  
PLASTIC STOP  
P0659150  
P0659151  
-52-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Cabinet Base Breakdown and parts List  
&,'ꢀ  
&,&ꢀ  
&,(  
&*,  
&.)  
&,%  
&*+  
&**  
&*)  
&*-  
&*-  
&+.  
&+-  
&+%ꢀ  
&+&ꢀ  
'()ꢀ  
&,)  
'&&ꢀ  
'&'  
&+'  
'(-  
'(,  
'(+  
&.+  
&.(  
'*&  
&.*  
&-(  
&-)  
&,.  
&-%  
'*)ꢀ  
&.)ꢀ  
&-*  
&-,  
&-.  
&.-ꢀ  
&-+  
&.,  
&..ꢀ  
&-&ꢀ  
&-'ꢀ  
&.'  
'*'  
'*(  
&-%ꢀ  
&--  
&.&  
'%*  
'%)ꢀ  
&.%  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
154  
155  
156  
157  
158  
160  
161  
162  
168  
169  
170  
171  
172  
173  
174  
179  
180  
181  
182  
183  
184  
185  
186  
187  
P0659154  
P0659155  
P0659156  
P0659157  
P0659158  
PFH03  
CONTROL BOX  
188  
189  
190  
191  
192  
193  
194  
195  
196  
197  
198  
199  
204  
205  
211  
212  
234  
236  
237  
238  
251  
252  
253  
254  
PSB01  
CAP SCREW 1/4-20 X 5/8  
MOUNTING COUPLER  
KNOB 3/8-16 X 2  
CONTROL BOX COVER  
CONTROL BOX LABEL  
ON/OFF SWITCH  
P0659189  
P0659190  
P0659191  
P0659192  
P0659193  
P0659194  
P0659195  
P0659196  
P0659197  
PW06  
BALANCE WEIGHT  
CABINET  
HYDRAULIC KNOB  
FLAT HD SCR 1/4-20 X 1/2  
PHLP HD SCR 10-24 X 1/2  
CHIP TRAY  
LIQUID-TITE STRAIN RELIEF  
THREADED STRAIN RELIEF  
JUNCTION BOX  
PS01  
P0659162  
P0659168  
P0659169  
P0659170  
PW06  
INDICATOR PLATE  
STOP CLAMP  
LIGHT POWER CABLE  
LEFT SUPPORT PLATE  
FLAT WASHER 1/4  
KNOB 3/8-16 X 2  
FLAT WASHER 1/4  
PHLP HD SCR 1/4-20 X 5/8  
STAND SIDE PLATE  
PS04  
PHLP HD SCR 1/4-20 X 1/2  
FOOT BRACKET  
PS12  
P0659204  
PB21  
P0659173  
P0659174  
PN08  
HEX BOLT 3/8-16 X 3/4  
HEX BOLT 5/16-18 X 3/4  
FIXED PLATE  
SAW FRAME POSITION LABEL  
HEX NUT 3/8-16  
PB07  
P0659212  
PW03  
PW02  
FLAT WASHER 3/8  
FLAT WASHER #10  
FLAT WASHER 5MM  
EXT TOOTH WASHER 5MM  
PHLP HD SCR M5-.8 x 6  
MAIN POWER CABLE  
POWER CABLE  
PB20  
HEX BOLT 1/2-12 X 2-1/2  
HEX NUT 1/2""-12  
PW02M  
PN41  
PTLW02M  
PS19M  
PW02  
FLAT WASHER 3/8  
PN08  
HEX NUT 3/8-16  
P0659251  
P0659252  
P0659253  
P0659254  
P0659185  
PSB07  
BALANCE WEIGHT RAIL  
CAP SCREW 5/16-18 X 3/4  
PIVOT COUPLER  
CONTROL WIRE  
P0659187  
CONDUIT  
-53-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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Safety Labels Breakdown and parts List  
243  
250  
244  
249  
245  
248  
(next to power Cords)  
246  
247  
246  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
243  
244  
245  
246  
P0659243  
P0659244  
P0659245  
PLABEL-14  
MACHINE ID LABEL  
247  
248  
249  
250  
P0659247  
P0659248  
P0659249  
PLABEL-12  
GRIZZLY LABEL PLATE  
DOOR INJURY LABEL  
EYE INJURY HAZARD LABEL  
DISCONNECT FROM POWER LABEL  
ELECTRICITY LABEL  
BLADE WARNING LABEL  
READ MANUAL 2" X 3 5/16"  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REpLACE that label before using the machine again. Contact  
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
-54-  
g0659 9" x 14" Vertical Metal-Cutting Bandsaw  
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7!22!.49 #!2$  
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4HE FOLLOWING INFORMATION IS GIVEN ON A VOLUNTARY BASISꢀ )T WILL BE USED FOR MARKETING PURPOSES TO HELP US DEVELOP  
BETTER PRODUCTS AND SERVICESꢀ /F COURSEꢀ ALL INFORMATION IS STRICTLY CONFIDENTIALꢁ  
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WARRANTy AND RETURNS  
grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. this is grizzlys sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
in no event shall grizzlys liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against grizzly shall be tried in the state of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
to take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue  
you a “return number,’’ which must be clearly posted on the outside as well as the inside of the carton. We  
will not accept any item back without this number. proof of purchase must accompany the merchandise.  
the manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
please feel free to write or call us if you have any questions about the machine or the manual.  
thank you again for your business and continued support. We hope to serve you again soon.  
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