MODEL G0605X/G0606X
EXTREME SERIES
12" TABLE SAW
OWNER'S MANUAL
COPYRIGHT © OCTOBER, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL8591 PRINTED IN TAIWAN
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Table of Contents
INTRODUCTION............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info................................................................................................................................ 3
G0605X Data Sheet................................................................................................................... 4
G0606X Data Sheet................................................................................................................... 5
Identification ............................................................................................................................... 6
SECTION 1: SAFETY....................................................................................................................... 7
Safety Instructions for Machinery............................................................................................... 7
Safety Instructions for Machinery............................................................................................... 7
Safety Instructions for Table Saws ............................................................................................ 9
Preventing Kickback................................................................................................................. 10
Protecting Yourself From Kickback.......................................................................................... 10
Glossary of Terms.................................................................................................................... 11
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 12
Operation.................................................................................................................................. 12
Grounding................................................................................................................................. 13
Extension Cords....................................................................................................................... 13
SECTION 3: SET UP...................................................................................................................... 14
Set Up Safety........................................................................................................................... 14
Items Needed for Set Up ......................................................................................................... 14
Unpacking ................................................................................................................................ 14
Machine Inventory.................................................................................................................... 15
Fence Inventory ....................................................................................................................... 15
Fence Rail Inventory ................................................................................................................ 15
Extension Table Inventory........................................................................................................ 16
Outfeed Table Inventory........................................................................................................... 16
Hardware Recognition Chart.................................................................................................... 17
Clean Up .................................................................................................................................. 18
Site Considerations.................................................................................................................. 18
Extension Table ....................................................................................................................... 19
Outfeed Table .......................................................................................................................... 21
Saw Blade................................................................................................................................ 22
Table Insert .............................................................................................................................. 23
Blade Guard and Splitter ......................................................................................................... 23
Riving Knife.............................................................................................................................. 24
On/Off Switch........................................................................................................................... 24
Miter Gauge ............................................................................................................................. 25
Fence Components.................................................................................................................. 25
Dust Collection......................................................................................................................... 26
Recommended Adjustments.................................................................................................... 26
Test Run................................................................................................................................... 26
SECTION 4: OPERATIONS ........................................................................................................... 28
Operation Safety ...................................................................................................................... 28
Basic Controls.......................................................................................................................... 28
Disabling On/Off Switch ........................................................................................................... 29
Blade Selection ........................................................................................................................ 29
Non-Through and Through Cuts.............................................................................................. 31
Ripping ..................................................................................................................................... 31
Crosscutting ............................................................................................................................. 32
Miter Cuts................................................................................................................................. 33
Blade Tilt/Bevel Cuts................................................................................................................ 33
Dado Cutting ............................................................................................................................ 34
Rabbet Cutting ......................................................................................................................... 36
Resawing.................................................................................................................................. 38
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SECTION 5: ACCESSORIES......................................................................................................... 41
SECTION 6: MAINTENANCE ........................................................................................................ 44
Schedule .................................................................................................................................. 44
Cleaning ................................................................................................................................... 44
Lubrication................................................................................................................................ 44
SECTION 7: SERVICE ................................................................................................................... 45
Troubleshooting........................................................................................................................ 45
Replacing Flat Belt................................................................................................................... 47
Blade Tilt Stops........................................................................................................................ 49
Digital Readout......................................................................................................................... 50
Miter Slot to Blade.................................................................................................................... 51
Parallelism................................................................................................................................ 51
Blade Alignment....................................................................................................................... 53
Adjusting Fence ....................................................................................................................... 53
Miter Gauge ............................................................................................................................. 54
Service Log .............................................................................................................................. 55
G0605X/G0606X Electrical Components................................................................................. 56
G0605X Wiring Diagram .......................................................................................................... 57
G0606X Electrical Components............................................................................................... 58
G0606X Wiring Diagram 220V................................................................................................. 59
G0606X Wiring Diagram 440V................................................................................................. 60
Cabinet, Motor & Main Table Breakdown ................................................................................ 61
Cabinet, Motor & Main Table Parts List................................................................................... 62
Blade Guard Assembly Breakdown ......................................................................................... 64
Blade Guard Parts List............................................................................................................. 64
Fence Assembly Breakdown.................................................................................................... 65
Fence Parts List ....................................................................................................................... 65
Miter Gauge Assembly Breakdown.......................................................................................... 66
Miter Gauge Parts List ............................................................................................................. 66
Extension Table Assembly Breakdown.................................................................................... 67
Extension Table Parts List ....................................................................................................... 67
Outfeed Table Assembly Breakdown....................................................................................... 68
Outfeed Table Parts List .......................................................................................................... 68
Warning Label Parts List.......................................................................................................... 69
WARRANTY AND RETURNS........................................................................................................ 70
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INTRODUCTION
Foreword
Contact Info
We are proud to offer the Model G0605X/G0606X
Extreme Series 12" Table Saw. This machine
is part of a growing Grizzly family of fine wood-
working machinery. When used according to
the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
Email: [email protected]
We are pleased to provide this manual with the
Model G0605X/G0606X. It was written to guide
you through assembly, review safety consider-
ations, and cover general operating procedures.
It represents our effort to produce the best docu-
mentation possible.
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0605X/G0606X as supplied when the manual
was prepared. However, owing to Grizzly’s policy
of continuous improvement, changes may be
made at any time with no obligation on the part
of Grizzly. For your convenience, we always
keep current Grizzly manuals available on our
your machine will be reflected in these manuals
as soon as they are complete. Visit our site often
to check for the latest updates to this manual!
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0605X 12" EXTREME SERIES TABLE SAW
Overall Dimensions:
Table Height..........................................................................................................353⁄4
"
Table Size ........................................................................................ 303⁄4" D x 241⁄2" W
Table Size w/Extension.................................................................... 303⁄4" D x 783⁄4" W
Overall Size when Fully Assembled......................................... 91" W x 93" L x 421⁄2"H
Miter Gauge T-Slot................................................................................... 3⁄4" W x 3⁄8" D
Blade Tilt ....................................................................................................... Left 0-45°
Shipping Weight (5 Boxes) .............................................................................. 967 lbs.
Machine Weight ............................................................................................... 715 lbs.
Footprint ............................................................................................ 581⁄2" W x 661⁄2" L
Cutting Capacities:
Blade Size................................................................................................................12"
Maximum Depth Of Cut @ 90° ..................................................................................4"
Maximum Depth Of Cut @ 45° ...............................................................................23⁄4
"
Maximum Rip Capacity To Right Of Blade ..............................................................52"
Distance From Front Of Table To Center Of Blade..............................................171⁄4
"
"
Distance From Front Of Table To Front Of Blade ................................................131⁄2
Maximum Width Of Dado Cut ....................................................................................1"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower...........................................................................................................5 HP
Phase/Cycle .................................................................................. Single-Phase/60 Hz
Voltage ..................................................................................................................220V
Amps .......................................................................................................................23A
RPM ...................................................................................................................... 3450
Power Transfer.............................................................................................. Belt Drive
Power Switch ................................................................On/Off Push Button, Magnetic
Construction:
Main Table ....................................................................... Precision-Ground Cast Iron
Cabinet..............................................................................................Pre-Formed Steel
Miter Gauge ................................................................Aluminum Body/Steel Miter Bar
Trunnions ....................................................................................................... Cast Iron
Bearings .................................................................. Sealed & Permanently Lubricated
Fence ........................................... T-Shape, Front Locking, Aluminum Extruded Body
Arbor Shaft:
Dimensions................................................................................................. 1" Diameter
Speed...........................................................................................................3600 RPM
Features:
........................................... Included Outfeed & Extension Tables w/Storage Shelves
.......................................................................................................... Digital Tilt Gauge
.......................................................................................... Quick Release Riving Knife
......................................................................................... Quick Release Blade Guard
......................................................................................................Hinged Motor Cover
...................................................................................................................4" Dust Port
........................................................................................................Included 12" Blade
Specifications, while deemed accurate, are not guaranteed.
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0606X 12" EXTREME SERIES TABLE SAW
Overall Dimensions:
Table Height..........................................................................................................353⁄4
"
Table Size ........................................................................................ 303⁄4" D x 241⁄2" W
Table Size w/Extension.................................................................... 303⁄4" D x 783⁄4" W
Overall Size when Fully Assembled......................................... 91" W x 93" L x 421⁄2"H
Miter Gauge T-Slot................................................................................... 3⁄4" W x 3⁄8" D
Blade Tilt ....................................................................................................... Left 0-45°
Shipping Weight (5 Boxes) .............................................................................. 967 lbs.
Machine Weight ............................................................................................... 715 lbs.
Footprint ............................................................................................ 581⁄2" W x 661⁄2" L
Cutting Capacities:
Blade Size................................................................................................................12"
Maximum Depth Of Cut @ 90° ..................................................................................4"
Maximum Depth Of Cut @ 45° ...............................................................................23⁄4
"
Maximum Rip Capacity To Right Of Blade ..............................................................52"
Distance From Front Of Table To Center Of Blade..............................................171⁄4
"
"
Distance From Front Of Table To Front Of Blade ................................................131⁄2
Maximum Width Of Dado Cut ....................................................................................1"
Motor:
Type .....................................................................................................TEFC Induction
Horsepower........................................................................................................ 71⁄2 HP
Phase/Cycle .......................................................................................... 3-Phase/60 Hz
Voltage ........................................................................................................ 220V/440V
Prewired Voltage...................................................................................................220V
Amps ..................................................................................................................19/10A
RPM ...................................................................................................................... 3450
Power Transfer.............................................................................................. Belt Drive
Power Switch ................................................................On/Off Push Button, Magnetic
Construction:
Main Table ....................................................................... Precision-Ground Cast Iron
Cabinet..............................................................................................Pre-Formed Steel
Miter Gauge ................................................................Aluminum Body/Steel Miter Bar
Trunnions ....................................................................................................... Cast Iron
Bearings .................................................................. Sealed & Permanently Lubricated
Fence ........................................... T-Shape, Front Locking, Aluminum Extruded Body
Arbor Shaft:
Dimensions................................................................................................. 1" Diameter
Speed...........................................................................................................3600 RPM
Features:
........................................... Included Outfeed & Extension Tables w/Storage Shelves
.......................................................................................................... Digital Tilt Gauge
.......................................................................................... Quick Release Riving Knife
......................................................................................... Quick Release Blade Guard
......................................................................................................Hinged Motor Cover
...................................................................................................................4" Dust Port
........................................................................................................Included 12" Blade
Specifications, while deemed accurate, are not guaranteed.
-5-
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Identification
D
B
F
C
E
G
A
H
Q
I
P
K
L
M
O
J
N
Figure 1. G0606X identification.
J. Tool Chest (Optional)
A. Front Rail
B. Outfeed Table
C. Blade Guard and Splitter
D. Miter Gauge
K. Blade Tilt Handwheel & Lock
L. Blade Angle Digital Readout
M. Blade Tilt Scale
E. Fence
N. Blade Height Handwheel
O. Dust Port
P. STOP, ON/OFF Switch
Q. Motor Cover
F. Fence Scale Indicator
G. Front (Main) Extension Table
H. Fence Lock Handle
I. Support Leg
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
1. READ THE ENTIRE MANUAL BEFORE
STARTING MACHINERY. Machinery pres-
ents serious injury hazards to untrained
users.
4. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust can cause severe respiratory
illnesses.
2. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
5. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing loss.
3. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses—they are
NOT safety glasses.
6. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry that can catch in moving parts.
Wear protective hair covering to contain
long hair and wear non-slip footwear.
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Safety Instructions for Machinery
7. NEVER OPERATE MACHINERY WHEN
17. REMOVE ADJUSTING KEYS AND
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
8. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check for
binding or misaligned parts, broken parts,
loose bolts, and any other conditions that
may impair machine operation. Repair or
replace damaged parts before operation.
9. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. Improper accesso-
ries increase risk of injury.
10. MAKE WORKSHOP CHILDPROOF. Use
padlocks, master switches, and remove
start switch keys.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
11. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
12. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
22. DO NOT OVERREACH. Maintain stability
and balance at all times.
13. KEEP WORK AREA CLEAN AND WELL
LIGHTED. Clutter and dark shadows may
cause accidents.
23. MANY
MACHINES
CAN
EJECT
WORKPIECES TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
14. USE A GROUNDED EXTENSION CORD
RATEDFORTHEMACHINEAMPERAGE.
Grounded cords minimize shock hazards.
Undersized cords create excessive heat.
Always replace damaged extension cords.
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
25. CERTAIN DUST MAY BE HAZARDOUS
to the respiratory systems of people and
animals, especially fine dust. Be aware of
the type of dust you are exposed to and
always wear a respirator designed to filter
that type of dust.
15. ALWAYS DISCONNECT FROM POWER
SOURCE
BEFORE
SERVICING
MACHINERY. Make sure switch is in OFF
position before reconnecting.
16. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
-8-
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Safety Instructions for Table Saws
1. SAFETY GUARDS. Always use the blade
8. CROSSCUTTING OPERATIONS.Remove
guard, splitter, and anti-kickback fingers
on ''through-sawing'' operations. The blade
cuts completely through the top of the
workpiece on through-sawing operations.
the rip fence whenever using the miter
gauge to crosscut a workpiece.
9. CUT-OFF PIECES. Stop the blade before
removing cut-off pieces.
2. KICKBACK. Be familiar with kickback.
Kickback happens when the workpiece is
thrown towards the operator at a high rate
of speed. Until you have a clear under-
standing of kickback and how it occurs, DO
NOT operate this table saw!
10. BLADE HEIGHT. Always adjust the blade
to the proper height above the workpiece.
11. WORKPIECE SUPPORT. Provide ade-
quate support to the rear and sides of the
saw table for wide or long workpieces.
3. REACHING OVER SAW BLADE. Never
reach behind or over the blade while the saw
is running. Hands or arms could be pulled
into the saw blade if kickback occurs.
12. DAMAGED SAW BLADES. Never use
blades that have been dropped or other-
wise damaged.
4. WORKPIECE CONTROL. Make sure the
workpiece is stable on the table and is sup-
ported by the rip fence or the miter gauge
during cutting operations. DO NOT perform
any cutting operations free-hand.
13. DADO AND RABBET OPERATIONS
Dado and rabbeting operations require
special attention because those operations
must be performed with the blade guard
removed. Be especially aware of your per-
sonal safety whenever operating saw with
the guard removed, and always immedi-
ately replace the blade guard after these
operations are complete.
5. SAFETY ACCESSORIES. Use push sticks,
hold-downs, featherboards, and other
devices to increase cutting safety.
6. OPERATOR POSITION. Never stand or
have any part of your body directly in-line
with the cutting path of the saw blade.
14. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Service
Department at (570) 546-9663.
7. COMFORTABLE POSITION. Avoid opera-
tions and hand positions where a slip could
cause your hand to move into the blade.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with the Model G0605X/G0606X. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
-9-
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•
•
Keep the blade guard installed and in good
working order. Only remove it when perform-
ing non-through cuts and immediately re-
install the blade guard when finished with the
non-through cut.
Statistics show that most common acci-
dents among table saw users can be
linked to kickback. Kickback is typically
defined as the high-speed expulsion of
stock from the table saw toward its opera-
tor. In addition to the danger of the opera-
tor or others in the area being struck by
the flying stock, it is often the case that
the operator’s hands are pulled into the
blade during the kickback.
Make multiple, shallow passes when per-
forming a non-through cut. Making a deep
non-through cut will greatly increase the
chance of kickback.
Protecting Yourself
From Kickback
Preventing Kickback
Even if you know how to prevent kickback, it
may still happen. Here are some tips to pro-
tect yourself if kickback DOES occur:
Below are tips to avoid the most common
causes of kickback:
•
•
Only cut workpieces with at least one smooth
and straight edge. DO NOT cut warped,
cupped or twisted wood.
•
Stand to the side of the blade during every
cut. If a kickback does occur, the thrown
workpiece usually travels directly in front of
the blade.
Never attempt freehand cuts. If the workpiece
is not fed parallel with the blade, a kickback
will likely occur. Always use the rip fence or
crosscut fence to support the workpiece.
•
•
•
Wear safety glasses or a face shield. In the
event of a kickback, your eyes and face are
the most vulnerable part of your body.
•
Make sure the splitter or riving knife is
aligned with the blade. A misaligned splitter
can cause the workpiece to catch or bind,
increasing the chance of kickback. If you
think that your splitter is not aligned with the
blade, check it immediately!
Never, for any reason, place your hand
behind the blade. Should kickback occur,
your hand will be pulled into the blade.
Use a push stick to keep your hands farther
away from the moving blade. If a kickback
occurs, the push stick will most likely take
the damage that your hand would have
received.
•
•
Take the time to check and adjust the rip
fence parallel with the blade; otherwise, the
chances of kickback are extreme.
•
Use featherboards or anti-kickback devices
to prevent or slow down kickback.
Use the splitter or riving knife for all "through
cuts." The splitter or riving knife maintains the
kerf in the workpiece, reducing the chance of
kickback.
•
Feed cuts through to completion. Anytime
you stop feeding a workpiece in the middle
of a cut, the chance of kickback is greatly
increased.
-10-
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Glossary of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: A metal shaft extending from the drive
mechanism that is the mounting location for
the saw blade.
Non-Through Cut: A sawing operation that
requires the removal of the blade guard and
splitter or the riving knife. Dado and rabbet cuts
are considered Non-Through Cuts because the
blade does not protrude above the top face of
the wood stock. Deep Non-Through Cuts must
be made with multiple, light passes to reduce
chance of kickback. Always remember to re-
install the blade guard and riving knife after
performing a non-through cut.
Bevel Edge Cut: Tilting the arbor and saw blade
to an angle between 0˚ and 45˚ to cut a bev-
eled edge onto a workpiece.
Blade Guard: Metal or plastic safety device that
mounts over the saw blade. Its function is to
prevent the operator from coming into contact
with the saw blade.
Perpendicular: Lines or planes that intersect
and form right angles (i.e. the blade is perpen-
dicular to the table surface).
Crosscut: Cutting operation in which the cross-
cut fence is used to cut across the shortest
width of the workpiece.
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used
most often when rip cutting thin workpieces.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets.
Rabbet: Cutting operation that creates an L-
shaped channel along the edge of the
workpiece.
Dado Cut: Cutting operation that uses a dado
blade to cut a flat bottomed groove into the
face of the workpiece.
Riving Knife or Splitter: Metal plate located
behind the blade. It maintains the kerf opening
in the wood when performing a cutting opera-
tion.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against the
table surface.
Kerf: The resulting cut or gap in the workpiece
after the saw blade passes through during a
cutting operation.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Through Cut: A sawing operation in which the
Kickback: An event in which the workpiece is
propelled back towards the operator at a high
rate of speed.
workpiece is completely sawn through.
Rip Cut: Cutting operation in which the rip fence
is used to cut across the widest width of the
workpiece.
Parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the
rip fence face is parallel to the face of the saw
blade).
-11-
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SECTION 2: CIRCUIT REQUIREMENTS
Plug Type
Operation
The cord set enclosed does not have a plug as
the style of plug you will require depends upon
the type of service you currently have or plan to
install. We recommend using the following plugs
for your machine on a dedicated circuit only (see
Serious personal injury could occur if you
connect the machine to the power source
Figures 2–4 for examples):
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
G0605X @220V Single-Phase.................. L6-30
G0606X @220V 3-Phase.........................L15-30
G0606X @440V 3-Phs...Power Shut-Off Switch
Amperage Draw
The motor for your machine may draw the follow-
ing amps at maximum load.
G0605X @ 220V.................................. 23 Amps
G0606X @ 220V.................................. 19 Amps
G0606X @ 440V*................................. 10 Amps
Circuit Requirements
You MUST connect your machine to a grounded
circuit that is rated for the amperage given below.
Never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
Figure 2. NEMA L6-30 plug and receptacle.
ing a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
G0605X @ 220V..................................30 Amps
G0605X @ 220V..................................30 Amps
G0606X @ 440V*................................. 15 Amps
* To run on 440V, you must rewire the motor,
switch the transformer fuse from 220V to
440V, and change the thermal overload relay
from 22 to 11 Amps. Refer to the wiring dia-
gram on Page 59 for wiring details.
Figure 3. NEMA L15-30 plug and receptacle.
-12-
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Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock. The ground-
ing wire in the power cord must be properly
connected to the grounding prong on the plug;
likewise, the outlet must be properly installed and
grounded. All electrical connections must comply
with local codes and ordinances.
Extension Cords
Figure 4. Power shut-off switch.
We do not recommend the use of extension
cords. Instead, arrange the placement of your
equipment and the installed wiring to eliminate
the need for extension cords.
If you find it absolutely necessary to use an exten-
sion cord with your machine, the extension cord
must also contain a ground wire and plug pin.
220V Operation
Use at least a 10 gauge cord that does not exceed
50 feet in length!
440V Operation
Do not use an extension cord with 440V!
-13-
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SECTION 3: SET UP
Set Up Safety
Items Needed for
Set Up
The following items are needed to complete the
set up process, but are not included with your
machine:
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
•
•
•
•
•
•
•
•
•
•
•
Straightedge 36" (or longer)....................... 1
Straightedge 12" (or longer)....................... 1
Level........................................................... 1
Open-End Wrench 12mm .......................... 1
Hex Wrench 3mm ...................................... 1
Safety Glasses (for each person) .............. 1
Dust Collection System.............................. 1
Dust Hose 4" (length as needed)............... 1
Hose Clamp 4" .......................................... 1
Assistant for Lifting Help ............................ 1
Piece of Scrap Wood ................................. 1
Wear safety glasses dur-
ing the entire set up pro-
cess!
The
G0606X is
machine. DO NOT over-
exert yourself while
unpacking or moving
your machine—get assis-
tance.
Model
G0605X/
heavy
Unpacking
a
The Model G0605X/G0606X was carefully
packed when it left our warehouse. If you discov-
er the machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
-14-
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Hardware and Tools (Not Shown):
Qty
Machine Inventory
•
•
•
•
Flat Washer 8mm (Miter Gauge) ............... 1
Flange Bolts M8-1.25 x 12" (Switch).......... 2
Hex Wrenches 4, 5, 6mm .................1 Each
Open-End Wrenches
The following components are included with each
G0605X/G0606X. After all the parts have been
removed from their packaging, you should have:
8 x 10, 11 x 13, 17 x 19 ....................1 Each
Screwdriver, Phillips/Flat............................ 1
Safety Pin (Switch)..................................... 1
Flat Head Screw M5-8 x 20 ....................... 1
•
•
•
Box Contents (Figures 5 & 6):
Qty
A. Table Saw Unit........................................... 1
B. Splitter/Guard Assembly............................. 1
C. Riving Knife ................................................ 1
D. Miter Gauge Handle................................... 1
E. Miter Gauge................................................ 1
F. Handwheel Handles ................................... 2
G. Fence Resting Brackets............................. 2
H. Arbor Wrenches ........................................ 2
Fence Inventory
Box Contents: (Figure 7)
A. Fence ......................................................... 1
B. Fence Handle............................................. 1
Qty
A
A
B
Figure 7. Fence components.
Figure 5. G0606X table saw unit.
Fence Rail Inventory
C
B
Box Contents: (Figure 8)
Qty
A. Fence Tube (913/8" Long) ........................... 1
B. Front Rail (913/8" Long)............................... 1
C. Rear Rail (79" Long)................................... 1
H
G
D
F
A
E
Figure 6. Main components.
B
C
Figure 8. Fence rail components.
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Extension Table
Inventory
Outfeed Table
Inventory
Box Contents: (Figure 10)
Qty
Box Contents: (Figure 9)
Qty
A. Outfeed Table............................................. 1
B. Lower Shelf ................................................ 1
C. Shelf End Plate........................................... 1
D. Support Legs.............................................. 2
E. Lower Shelf Brackets ................................. 2
A. Extension Table.......................................... 1
B. Lower Shelf ................................................ 1
C. Shelf End Plate........................................... 1
D. Support Legs.............................................. 2
E. Lower Shelf Brackets ................................. 2
Hardware and Tools (Not Shown):
Qty
Hardware and Tools (Not Shown):
Qty
•
Flange Bolts M8-1.25 x 16
•
•
•
•
•
•
•
Cap Screws M8-1.25 x 25
(Rear Rail/Cabinet/Ext. Table) ................... 8
Flat Head Screws M8-1.25 x 25
(Front Rail/Cabinet/Ext. Table)................... 8
Flat Washers 8mm
(Front Rail/Ext. Table/Rear Rail)................ 6
Hex Nuts M8-1.25
(Front Rail/Ext. Table/ Rear Rail)............... 6
Lock Washers 8mm
(Rear Rail/Ext. Table)................................. 8
Hex Bolts M6-1 x 12
(Brackets/Cabinet/Legs)............................. 4
Hex Nuts M6-1
(Rear Rail/Ext. Table)................................. 2
Hex Nuts M8-1.25 (Rear Rail/Ext. Table) .. 2
Hex Bolts M6-1 x 12
•
•
(Brackets/Legs/ Cabinet)............................ 4
Hex Nuts M6-1 (Bracket/Legs/Cabinet) ..... 2
Hex Nuts 3⁄8-16 (Brackets/Legs/Cabinet).... 2
Flat Washers 6mm
•
•
•
(Brackets/Legs/Cabinet)........................... 16
Phillips Head Screws M6-1 x 12
•
(Legs/Ext. Table/End Plate) ..................... 12
Feet 3⁄8-16 x 2 (Legs).................................. 2
Flange Bolts M8-1.25 x 12
•
•
(Tube/ Front Rail)....................................... 9
(Brackets/Cabinet)...................................... 2
Feet 3⁄8"-16 x 2 (Legs) ................................ 2
Phillip Head Screws M6-1 x 12
•
•
(Ext. Table/Legs/End Plate) ..................... 12
Flat Washers 6mm
(Ext Table/Legs/End Plate) ...................... 16
Hex Nuts 3⁄8-16 (Feet)................................. 2
Flat Washers 10mm (Cabinet) ................... 2
Hex Bolts M10-1.5 x 25 (Cabinet).............. 2
A
•
D
E
•
•
•
B
C
A
Figure 10. Outfeed table components.
D
E
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them; or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
B
C
NOTICE: Some hardware/fasteners on the inven-
tory list may arrive pre-installed on the machine
or related components. Check these locations
before assuming that any items from the inventory
list are missing.
Figure 9. Extension table components.
-16-
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Hardware Recognition Chart
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner, as they may damage painted sur-
faces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 11 for the mini-
mum working clearances.
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
���
���
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
Figure 11. Minimum working clearances.
Children and visitors inside
your shop can be serious-
ly injured if unsupervised.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
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2. Fasten the rear rail to the table with five cap
screws and lock washers as shown in Figure
13.
Extension Table
Components and Hardware Needed:
Qty
Table Saw Unit.................................................. 1
Front Rail........................................................... 1
Rear Rail ........................................................... 1
Front (Main) Extension Table............................ 1
Lower Shelf........................................................ 1
Shelf End Plate.................................................. 1
Support Legs..................................................... 2
Lower Shelf Brackets ........................................ 2
Cap Screws M8-1.25 x 25 ................................ 8
Flat Head Screws M8-1.25 x 25 ....................... 8
Flat Washers 8mm ........................................... 6
Hex Nuts M8-1.25 ............................................ 6
Lock Washers 8mm ......................................... 8
Hex Bolts M6-1 x 12 ......................................... 4
Hex Bolts M10-1.5 x 25 .................................... 2
Feet 3⁄8-16 x 2 ................................................... 2
Phillip Head Screws M6-1 x 12 ...................... 12
Hex Nuts M6-1 ................................................. 2
Hex Nuts 3⁄8-16 ................................................. 2
Flat Washers 6mm ......................................... 16
Flat Washers 10mm .......................................... 2
Figure 13. Rear rail installed.
3. Thread two M10-1.5 x 25 hex bolts with flat
washers onto the right side of the table saw
cabinet as shown in Figure 14. Do not fully
tighten the bolts.
To install the front and rear rails:
1. Fasten the front rail (larger of the two) onto
the table saw with five flat head screws as
shown in Figure 12.
Hex Bolts
Figure 14. Hex bolts installed.
4. Place the extension table between the rails
and slide the table slots over the bolts
installed in Step 3.
Figure 12. Front rail installed.
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5. While an assistant holds the extension table,
fasten the front rail to the extension table with
three flat head screws, flat washers and hex
nuts (Figure 15). Finger tighten for now.
Figure 17. Leveling main extension table.
8. Repeat the leveling procedure and tighten
the fasteners in Figure 16 with a 6mm hex
wrench and 12mm wrench.
9. Using a 17mm wrench, tighten the hex bolts
shown in Figure 14.
Figure 15. Front rail/table fastener locations.
3
10. Thread a ⁄8-16 hex nut on each foot and
6. Fasten the rear rail to the extension table with
three cap screws, lock washers (outside), flat
washers, and hex nuts (inside), as shown in
Figure 16. Finger tighten for now.
thread the feet into the bottom of the support
legs as shown in Figure 18.
Support Leg
Hex Nut
Foot
Figure 18. Foot installed on support leg.
Figure 16. Rear rail/table fastener locations.
7. Level the table and extension table with a
straightedge (Figure 17), then tighten the
fasteners in Figure 15 with a 5mm hex
wrench and 12mm wrench.
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11. Fasten each support leg to the main exten-
sion table with four Phillips head screws and
flat washers as shown in Figure 19.
Shelf Bracket
Flange
Figure 21. Shelf brackets installed.
Outfeed Table
Figure 19. Support leg fastened to main
extension table.
Components and Hardware Needed:
Qty
12. Rotate both feet until they touch the ground,
Outfeed Table.................................................... 1
Lower Shelf........................................................ 1
Shelf End Plate.................................................. 1
Support Legs..................................................... 2
Lower Shelf Brackets ........................................ 2
Fence Tube........................................................ 1
Flange Bolts M8-1.25 x 16 ................................ 2
Hex Bolts M6-1 x 12.......................................... 4
Phillips Head Screws M6-1 x 12 ..................... 12
Feet 3⁄8-16 x 2.................................................... 2
Hex Nuts M6-1 .................................................. 2
Hex Nuts M8-1.25 ............................................. 2
Hex Nuts 3⁄8-16 .................................................. 2
Flat Washers 6mm .......................................... 16
Flange Bolts M8-1.25 x 12 ................................ 9
and tighten the hex nuts to secure the feet.
13. Fasten the shelf end plate to the legs with
four Phillips head screws and flat washers as
shown in Figure 20.
To install the outfeed table:
1. Turn the outfeed table upside down and
place it on a level surface.
Figure 20. Installing shelf end plate on extension
2. Install the feet, support legs, and shelf end
plate in the same manner as described in
Extension Table instructions.
table legs.
14. Place the shelf brackets between the cabinet
and support legs, and fasten with four M6-1
x 12 hex bolts, four flat washers and two hex
nuts (on the outside) as shown in Figure 21.
Note: The flange on the shelf bracket must point
up to ensure proper installation.
15. Place the lower shelf on the brackets.
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3. Place the extension table assembly upright
with the feet on the ground, align the slots in
the extension table bracket with the rear rail
mounting holes, then fasten the table to the
rail with two M8-1.25 x 16 flange bolts and
hex nuts shown in Figure 22.
Saw Blade
The saw blade is extremely sharp. Use extra
care when handling the blade or working
near it. Serious injury is possible.
Flange Bolts
Bracket
Review this section, even if your saw blade came
pre-installed.
To install the blade:
1. DISCONNECT THE SAW FROM POWER!
2. Push a piece of scrap wood against the blade
to prevent the blade from rotating, then use
the arbor wrench to loosen the arbor nut.
Figure 22. Outfeed table fastened to rear rail.
4. Secure the lower shelf brackets to the sup-
port legs and cabinet with four M6-1 x 12 hex
bolts, four flat washers and two hex nuts.
Note: The arbor nut has right hand threads;
turn it counterclockwise to loosen.
3. Remove the arbor nut and the outer arbor
5. Install the lower shelf on the brackets.
flange.
6. Place the fence tube over the front rail and
secure with nine M8-1.25 x 12 flange bolts as
shown in Figure 23.
4. Slide the blade over the arbor with the teeth
facing the front of the saw as shown in Figure
24.
Flange Bolt
Teeth Direction
& Blade Rotation
Front Of Saw
Figure 23. Fence tube mounted to front fence
rail.
Figure 24. Correct blade direction.
5. Re-install the arbor flange and the arbor nut,
and tighten them against the blade with the
wrench included with the saw. DO NOT over-
tighten.
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Table Insert
Blade Guard and
Splitter
You MUST install the table insert before operating
the table saw.
You MUST install the blade guard and splitter
before operating the table saw.
Components and Hardware Needed:
Table Insert ........................................................1
Qty
Flat Head Screw M5-.8 x 20 ............................. 1
Components and Hardware Needed:
Qty
Splitter ............................................................... 1
Blade Guard ...................................................... 1
To install and adjust the table insert:
1. DISCONNECT THE SAW FROM POWER!
To install the blade guard:
2. Place the table insert into the table and tight-
en the screw shown in Figure 25.
1. DISCONNECT THE SAW FROM POWER!
2. Raise the blade up all the way, unscrew the
screw on the table insert, and remove the
insert.
3. Lift the lever shown in Figure 27, insert the
splitter into the bracket slot, and turn the lever
down to lock the splitter.
Table Insert
Screw
Figure 25. Table insert screw.
Splitter
Bracket
3. Place a straightedge across the table and the
table insert.
Lever
4. Use a 3mm hex wrench and straightedge to
adjust the table insert flush with the table as
shown in Figure 26.
NOTICE: The table insert must be flush with the
table top or the workpiece will hit the edge of the
table insert at the beginning of the cut.
Figure 27. Splitter installed.
4. Reinstall the table insert and secure it with
the screw removed in Step 2.
Figure 26. Adjusting the table insert.
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5. Slide the bracket screws shown in Figure
28 into the notches on the splitter, push the
guard forward, and tighten the lock knob
(Figure 29).
Riving Knife
You MUST install the riving knife or the splitter
and blade guard before operating the table saw.
Note: Make sure the clear plastic flap is
pushed toward the inside of the guard.
Components and Hardware Needed:
Qty
Riving Knife ....................................................... 1
Screws
To install the riving knife:
1. Remove the table insert, blade guard, and
splitter—if previously installed.
2. Lift the lever (Figure 30), insert the riving
knife into the bracket slot, and turn the lever
down to secure the knife.
3. Reinstall and secure the table insert.
Notches
Riving Knife
Figure 28. Installing blade guard on splitter.
Bracket
Lock knob
Lever
Figure 30. Riving knife installed.
Cover
Flap
Figure 29. Blade guard installed.
On/Off Switch
6. Swing the covers down to guard the blade.
Components and Hardware Needed:
Qty
Safety Pin.......................................................... 1
Flange Bolts M8-1.25 x 25 ................................ 2
To install the switch:
1. Fasten the switch to the left end of the front
rail with two flange bolts, and install the anti-
start safety pin as shown in Figure 31.
-24-
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Fence Components
Components and Hardware Needed:
Qty
Fence Knob....................................................... 1
Fence Resting Brackets .................................... 2
Flange Bolts M8-1.25 x 12................................. 2
Stop Paddle
Flange Bolt
To install the fence knobs, fence, and fence
resting brackets:
Anti-Start
Safety Pin
1. Install the fence knob as shown in Figure
33.
Figure 31. Switch installed.
Miter Gauge
Components and Hardware Needed:
Qty
Miter Gauge....................................................... 1
Miter Gauge Handle .......................................... 1
Flat Washer 8mm.............................................. 1
To install the miter gauge:
1. Install the miter gauge handle and 8mm flat
washer onto the miter gauge as shown in
Figure 32.
Figure 33. Fence knob installed.
2. Install the fence onto the table to the right of
the blade.
3. Install the fence resting brackets (Figure 34)
onto the cabinet under the Outfeed Table
with two flange bolts.
Handle
Washer
Brackets
Figure 32. Miter gauge installed.
2. Slide the miter gauge into the miter gauge
slot to the left of the blade; or store it tempo-
rarily on the brackets near the blade angle
handwheel.
Figure 34. Fence resting brackets installed.
-25-
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Dust Collection
Recommended
Adjustments
The adjustments listed below have been per-
formed at the factory and no further setup is
required to operate the machine.
DO NOT operate the Model G0605X/G0606X
without an adequate dust collection system.
This saw creates substantial amounts of
wood dust while operating. Failure to use a
dust collection system can result in short
and long-term respiratory illness.
However, because of the many variables involved
with shipping, we recommend checking the fol-
lowing adjustments to ensure the best possible
results from your new machine:
Components and Hardware Needed:
Qty
4" Dust Hose (not included) ...............................1
4" Hose Clamp (not included) ............................2
Dust Collection System (not included) ...............1
Recommended adjustment checklist:
• Blade Tilt Stops on Page 49
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must take into account
many variables, including the CFM rating of the
dust collector, the length of hose between the
dust collector and the machine, the amount of
branches or wyes, and the amount of other open
lines throughout the system. Explaining this cal-
culation is beyond the scope of this manual. If you
are unsure of your system, consult an expert or
purchase a good dust collection "how-to" book.
• Miter Slot to Blade Parallelism on Page 51
Test Run
Once the assembly is complete, test run your
machine to make sure it runs properly.
The Model G0605X/G0606X is operated by an
ON/OFF push button switch equipped with a
STOP paddle and a safety pin for disabling the
switch, as shown in Figure 31.
To connect a dust collection hose:
1. Fit the 4" dust hose over the dust port, as
shown in Figure 35, and secure in place with
a hose clamp.
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on Page 45.
2. Tug the hose to make sure it does not come
off. Note: A tight fit is necessary for proper
performance.
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
To test run the machine:
1. Read this manual and make sure you under-
stand SECTION 1: SAFETY on Page 7.
2. Review CIRCUIT REQUIREMENTS on Page
12, and make any necessary changes.
3. Make sure the blade guard and splitter (or
riving knife) are installed and correctly adjust-
ed.
Figure 35. Dust hose attached to dust port.
-26-
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—If you cannot easily locate the source of
an unusual noise or vibration by yourself,
please contact Technical Support at (570)
546-9663.
4. Remove all tools and foreign objects from
the machine.
5. Connect the tablesaw to the power source.
—If the saw is operating normally, press the
6. Put on safety glasses and hearing protec-
tion, and make sure any bystanders are
wearing safety glasses, hearing protection,
and are out of the way.
STOP paddle. This should stop the saw.
10. Lift the paddle switch and insert the safety pin
through the ON button.
7. Make sure the safety pin is not installed.
11. Press the ON button.
8. Keep a finger on the STOP paddle (Figure
31) at all times during the test run.
—If the saw starts, immediately press the
OFF button and DISCONNECT THE SAW
FROM THE POWER SOURCE. The safety
disabling feature is not working correctly.
Please contact our Technical Support at
(570) 546-9663 immediately.
9. Press the ON button.
—If any problems occur, immediately press
the STOP paddle and DISCONNECT THE
SAW FROM THE POWER SOURCE.
Turn to Troubleshooting on Page 45 and
correct the problem before operating the
machine further.
—If the saw does not start, the safety dis-
abling feature is working correctly.
-27-
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SECTION 4: OPERATIONS
Basic Controls
Operation Safety
The basic controls for the table saw are shown in
Figure 36. Setting up for a typical operation con-
sists of the following three steps:
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
1. Make sure the blade tilt is correct. If it needs
to be adjusted, loosen the blade tilt lock,
turn the blade tilt handwheel, and tighten the
lock.
2. Set the blade height approximately 1⁄4" higher
than the workpiece thickness by turning the
blade height handwheel, then lock the blade
height in place by tightening the blade height
lock.
3. Adjust the fence to the desired width of cut,
then lock it in place by firmly pushing the
fence lock down until it stops.
Loose hair and clothing
can get caught in machin-
ery and cause serious per-
sonal injury. Keep loose
clothing and long hair
away from machinery.
Digital
Blade Tilt
Lock
Blade Height
Lock
Readout
Keep the blade guard in
the down position at all
times. Failure to do this
could result in serious
personal injury or death.
Fence
Lock
ON/OFF
Switch
Blade Height
Handwheel
Blade Tilt
Handwheel
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Figure 36. Basic table saw controls.
4. The digital readout displays the current blade
angle when the handwheel is moved and
power is connected to the table saw. See
Page 50 for setting the digital readout.
-28-
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Crosscut blade features:
Disabling On/Off
Switch
•
Best for cutting across the grain of the
workpiece.
•
•
•
60-80 teeth.
Alternate top bevel tooth profile.
Small hook angle and a shallow gullet.
To disable the switch and prevent accidental
startup, insert the safety pin through the holes in
the ON button, and insert the end of the chain into
the pin as shown in Figure 37.
���������
���
�����
Figure 39. Crosscutting blade.
Safety Pin
Combination blade features:
•
Adequate for cutting both with and across the
grain.
Figure 37. Disabling switch.
•
•
40-50 teeth.
Alternate top bevel and flat, or alternate top
bevel and raker tooth profile.
Teeth are arranged in groups of five.
Gullets are small and shallow within the
groups of five teeth, similar to a cross-cut
blade; then large and deep between each
group of five, like a ripping blade.
Blade Selection
•
•
Ripping blade features:
•
Best for cutting with the grain of the
workpiece.
20-40 teeth.
Flat-top ground tooth profile.
Large gullets for large chip removal.
•
•
•
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Figure 40. Combination blade.
Figure 38. Ripping blade.
-29-
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Laminate blade features:
•
•
•
•
Best for cutting plywood or veneer.
40-80 teeth.
Triple chip tooth profile.
Very shallow gullet.
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Figure 42. Stacked dado blade.
•
Wobble Dado Blade: Also a dedicated dado
blade, a wobble blade usually consists of a
single blade that is tilted on the arbor shaft
while it is spinning. The channel is cut in the
face of the workpiece as the blade pass-
es through its pre-adjusted width of travel.
Wobble blades are an inexpensive option
when visibly pleasing channels are not a
concern.
Figure 41. Laminate blade.
Dado Blades:
There are two types of dado blades: stacked and
wobble.
•
Stacked Dado Blade: These dedicated dado
cutting blade sets consist of up to 8 indi-
vidual blades. Multiple cutters are "stacked"
between two outside blades. The width of
the dado is determined by the combination of
cutters that are “stacked” together. The dado
is cut in a single pass leaving a smooth and
square channel in the face of the workpiece.
Stacked dado blades are the most expen-
sive option, but are worth considering if your
projects require a lot of visible dado cuts. A
stacked dado blade is shown in Figure 42.
Note: This section on blade selection is by no
means comprehensive. Always follow the saw
blade manufacturer's recommendations to ensure
safe and efficient operation of your table saw.
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Non-Through and
Through Cuts
Ripping
"Ripping" means cutting with the grain of the
workpiece. In other materials such as MDF or ply-
wood, ripping simply means cutting lengthwise.
Non-Through Cuts
A non-through cut is a sawing operation where
the blade does not protrude above the top face of
the wood stock. Since non-through cuts require
the removal of the blade guard and splitter, the
riving knife must be installed. Dado cuts, rabbet
cuts, and resawing operations are non-through
cuts that can be performed with this table saw.
Serious injury can be caused by kickback.
Kickback is a high-speed expulsion of stock
from the tablesaw toward an operator. The
operator or bystanders may be struck by
flying stock, or the operator’s hands can be
pulled into the blade during the kickback.
Non-through cuts have a higher risk of injury from
kickback because the splitter and blade guard
must be removed. Kickback is an event in which
the workpiece is propelled back towards the
operator at a high rate of speed. Always remem-
ber to re-install the blade guard and splitter after
performing a non-through cut.
To make a rip cut:
1. Review Preventing Kickback on Page 10
and take the necessary precautions to pre-
vent kickback.
Through Cuts
2. Joint one long edge of the workpiece on a
A through cut is a sawing operation in which the
workpiece is completely sawn through. Ripping,
crosscutting, miter cuts, and angled cuts are all
through cutting operations. The blade guard and
splitter or riving knife must be installed during
through cuts.
jointer.
3. DISCONNECT THE SAW FROM POWER!
4. Ensure that the blade guard and splitter or
riving knife is installed.
Through cuts have a risk of kickback. Read,
understand, and follow instructions and safety
precautions for each type of cut to reduce the risk
of injury.
5. Set the fence to the desired width of cut on
the scale.
6. Adjust the blade height so the highest saw
1
tooth protrudes approximately ⁄4" above the
Safety precautions and instructions for each
type of cut are located on the following
pages:
workpiece.
7. Set up safety devices such as featherboards
or other anti-kickback devices.
1. Ripping: On this page.
2. Crosscutting: Page 32
3. Miter Cuts: Page 33
8. Rotate the blade to make sure it does not
come into contact with any of the safety
devices.
9. Plug the saw into the power source, turn it
ON, and allow it to reach full speed.
4. Blade Tilt/Bevel Cuts: Page 33
5. Dado Cutting: Page 34
6. Rabbet Cutting: Page 36
7. Resawing: Page 38
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9. The jointed edge of the workpiece must slide
against the fence during the cutting opera-
tion.
Crosscutting
"Crosscutting" means cutting across the grain of
the workpiece. In MDF or particleboard, cross-
cutting means cutting across the width of the
workpiece.
10. Use a push stick to feed the workpiece
through the saw blade, as shown in Figure
43, until the workpiece is completely past the
saw blade.
To make a crosscut using the miter gauge:
1. DISCONNECT THE SAW FROM POWER!
2. Ensure that the blade guard and splitter or
riving knife is installed.
3. Move the rip fence aside and position the
miter gauge, adjusted to 90°, in a miter slot.
4. Adjust the blade height so the teeth protrude
approximately 1⁄4" above the workpiece.
5. Slide the miter gauge near the blade and
adjust the workpiece so the blade will cut on
the waste side of the line.
Figure 43. Typical ripping operation.
6. Plug in the tablesaw, turn it ON, and allow it
to reach full speed.
Turn OFF the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warn-
ing could result in serious personal injury.
7. Hold the workpiece firmly against the face of
the miter gauge and ease it into the blade as
shown in Figure 44.
Figure 44. Typical crosscutting operation.
Turn OFF the saw and allow the blade to
come to a complete stop before removing
the cut-off piece. Failure to follow this warn-
ing could result in serious personal injury
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Miter Cuts
Blade Tilt/Bevel Cuts
A miter is an angled crosscut. Miters are usually
cut in the same manner as crosscuts, using the
miter gauge and a predetermined mark on the
workpiece.
When the blade tilt stop bolts are properly adjust-
ed (Page 49), the blade tilt handwheel allows
the operator to tilt the blade to the left, anywhere
between 0° and 45°. This is used most often when
cutting bevels, compound miters or chamfers.
Figure 46 shows an example of the blade when
tilted to 45°.
To perform a miter cut:
1. DISCONNECT THE SAW FROM POWER!
2. Ensure that the blade guard and splitter or
riving knife is installed.
3. Determine the angle of your cut. If the angle
needs to be very precise, use a protractor to
set the miter gauge to the blade.
4. Place the face of the miter gauge against
the edge of the workpiece and place the bar
across the face of the workpiece. Use the
bar as a guide to mark your cut as shown in
Figure 45.
Figure 46. Blade tilted to 45° for bevel cutting on
a typical table saw.
Figure 45. Example of marking miter line.
5. Place the miter gauge back into the slot and
hold the workpiece firm against the miter
gauge body. Slide the miter gauge near the
blade and adjust the workpiece so the blade
will cut on the waste side of the line.
6. Proceed to make the cut in the same manner
as described in the Crosscutting instruc-
tions.
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5. Raise the dado blade up to the desired
depth of cut (depth of dado channel desired).
When cutting deep dadoes, take more than
one pass to reduce the risk of kickback.
Dado Cutting
Commonly used in furniture joinery, a dado is a
straight channel cut in the face of the workpiece.
Dadoes can be cut using either a dedicated dado
blade or a standard saw blade.
The danger of kickback increases relative
to the depth and width of a cut. Reduce the
risk of kickback by making multiple passes
to achieve the desired depth of cut. Failure
to follow these warnings could result in seri-
ous personal injury.
The table saw motor is pushed to its limits when
making a dado cut. If the motor starts to bog
down, slow down your feed rate and make mul-
tiple shallow passes.
6. Adjust the distance between the fence and the
inside edge of the blade as shown in Figure
47 to dado the length of a workpiece.
Dado operations require proper procedures
to avoid serious injury. Extra care must be
taken to prevent kickback when using dado
blades. Any movement of the workpiece
away from the fence will cause kickback. Be
certain that stock is flat and straight. Failure
to follow these warnings could result in
serious personal injury.
DO NOT make a through-cut with a dado
blade. Dado blades are not designed for
through cuts. Failure to follow this warning
could result in serious personal injury.
Figure 47. Stacked or wobble dado cut.
To use a stacked or wobble dado blade:
7. If dadoing across the workpiece, use the
miter gauge and carefully line up the desired
cut with the dado blade. DO NOT use the
fence in combination with the miter gauge.
1. DISCONNECT THE SAW FROM POWER!
2. Remove the table insert, the blade guard and
splitter, and the saw blade.
8. Reconnect the saw to the power source.
3. Install the riving knife.
4. Attach and adjust the dado blade system
according to the dado blade manufacturer’s
instructions, then install the dado insert.
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9. Turn the saw ON and keep one finger ready
to push the STOP paddle. The blade should
run smooth, with no vibrations.
6. If dadoing the length of a workpiece, align the
blade to cut one of the dado sides as shown
in Figure 48.
10. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
11. If the cut is satisfactory, repeat the cut with
the actual workpiece.
To use a standard saw blade to cut dadoes:
Note: Reduce motor overloading and blade wear
by using a ripping blade. Ripping blades are
designed to clear the sawdust quickly. See Page
29 for more details.
1. DISCONNECT THE SAW FROM POWER!
2. Ensure that the riving knife is installed.
Figure 48. Single-blade dado first cut.
7. Reconnect the saw to the power source and
turn the saw ON. Allow the blade to reach full
speed.
3. Mark the width of the dado cut on the
workpiece. Include marks on the edge of the
workpiece so the cut path can be aligned
when the workpiece is lying on the table.
8. Perform the cutting operation.
9. Re-adjust the fence so the blade is aligned
with the other edge of the intended dado
channel (Figure 49).
4. Raise the blade up to the desired depth of cut
(depth of dado channel desired). When cut-
ting deep dadoes, take more than one pass
to reduce the risk of kickback.
Note: Be sure to keep the cuts within your
marks; otherwise, the dado will be too big.
The danger of kickback increases relative
to the depth and width of a cut. Reduce the
risk of kickback by making multiple passes
to achieve the desired depth of cut. Failure
to follow these warnings could result in seri-
ous personal injury.
5. If dadoing across the workpiece, use the
miter gauge to support the workpiece, and
align the blade to cut one of the dado sides.
DO NOT use the fence in combination with
the miter gauge.
Figure 49. Single-blade dado second cut.
10. Continue making cuts toward the center of
the dado until the dado is complete.
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Rabbet Cutting
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that the blade guard and splitter must be
removed from the saw. ALWAYS replace the
blade guard after dadoing is complete.
You may experience kickback during this
procedure. Stand to the side of the blade
and wear safety glasses or a face shield to
prevent injury when cutting rabbets.
4. Adjust the fence, turn the saw ON, raise the
blade into the sacrificial fence to the height
needed for the rabbeting operation, and turn
the saw OFF.
Commonly used in furniture joinery, a rabbet is an
L-shaped groove cut in the edge of the workpiece.
Rabbets can be cut with either a dado blade or a
standard saw blade.
5. Align the workpiece to perform the cutting
operation as shown in Figure 51.
Rabbet cutting on the edge of the workpiece
requires a sacrificial fence attachment as shown
in Figure 50.
To cut rabbets with the dado blade:
1. DISCONNECT THE SAW FROM POWER!
2. Make the sacrificial fence the same length as
the fence and 3⁄4" thick.
3. Attach it to the fence with screws or clamps
as shown in Figure 50, making sure they are
all secure and tight.
Figure 51. Rabbet cutting.
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The danger of kickback increases relative
to the depth and width of a cut. Reduce the
risk of kickback by making multiple passes
to achieve the desired depth of cut. Failure
to follow these warnings could result in seri-
ous personal injury.
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Figure 50. Sacrificial fence.
6. Reconnect the saw to the power source and
turn the saw ON.
7. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
8. If the cut is satisfactory, repeat the cut with
the final workpiece.
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To cut rabbets with the standard blade:
6. Reconnect the saw to the power source and
turn the saw ON.
Note: Cutting rabbets with a standard saw blade
DOES NOT require the use of a sacrificial fence.
7. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
Note: Reduce motor overloading and blade wear
by using a ripping blade. Ripping blades are
designed to clear the sawdust quickly.
8. If the cut is satisfactory, repeat the cut with
the final workpiece.
1. DISCONNECT THE SAW FROM POWER!
2. Ensure that the riving knife is installed.
9. Stand the workpiece on edge as shown in
Figure 53.
3. Clearly mark the width of the rabbet cut on
the workpiece.
Note: Include marks on the edge of the
workpiece to clearly identify the intended cut
while it is laying flat on the saw table.
4. Raise the blade up to the desired depth of cut
(depth of rabbet channel desired). When cut-
ting deep rabbets, take more than one pass
to reduce the risk of kickback.
Figure 53. Second cut to create a rabbet.
The danger of kickback increases relative to
the depth of a cut. Reduce the risk of kick-
back by making multiple passes to achieve
the desired depth of cut. Failure to follow
these warnings could result in serious per-
sonal injury.
10. Adjust the saw blade height to intersect with
the first cut.
11. Perform the second cut to complete the rab-
bet.
5. Adjust the fence so the blade is aligned with
the inside of your rabbet channel as shown in
Figure 52.
Figure 52. Rabbet cutting with a standard blade.
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Resaw Barrier
Resawing
The resaw barrier shown in Figure 54 holds the
workpiece vertical, keeps the workpiece aligned
with the fence, and keeps your hands away from
the blade.
Resawing on a table saw increases the
chances of kickback. Serious injury can be
caused by kickback. Kickback is a high-
speed expulsion of stock from the tablesaw
toward an operator. The operator or bystand-
ers may be struck by flying stock, or the
operator’s hands can be pulled into the
blade during the kickback.
Resawing operations require proper pro-
cedures to avoid serious injury. Extra care
must be taken to prevent kickback when
resawing. Any tilting or movement of the
workpiece away from the fence will cause
kickback. Be certain that stock is flat and
straight. Failure to follow these warnings
could result in serious personal injury.
Figure 54. Resawing barrier.
Components Needed for the Resaw Barrier:
Hardwood or Plywood 3⁄4" x 71⁄2" x 401⁄4" ............1
Hardwood or Plywood 3⁄4" x 3" x 401⁄4" ...............1
Wood Screws 1/4-20 x 2" ....................................8
Wood Glue .........................................As Needed
Resawing is the process of cutting a thick piece of
stock into one or more thinner pieces. Bandsaws
are ideal for resawing and the process is fairly
easy and safe. A table saw is not intended
for resawing and the process is difficult and
extremely dangerous. Resawing on the table
saw often binds the blade, causing kickback.
The risk of kickback increases relative to the
depth of a cut. Kickback is more dangerous when
resawing on a table saw because the anti-kick-
back devices and blade guard must be removed,
leaving no protection between your hands and the
saw blade. Kickback can pull the operator's hands
into the blade, or the operator or bystanders may
be hit by flying stock. DO NOT resaw on a table
saw without using a resaw barrier. DO NOT resaw
on a table saw without wearing a full face shield.
Tools Needed for the Resaw Barrier:
Table Saw ..........................................................1
Jointer and Planer ....................... Recommended
Clamps ...............................................2 Minimum
Drill and Drill Bits................................................1
To build the resaw barrier:
3
3
1. Cut two boards to ⁄4" x 71⁄2" x 401⁄4" and ⁄4
"
x 3" x 401⁄4". If you are using hardwood, cut
the boards oversize, then joint and plane the
boards to the correct size to make sure the
boards are square and flat.
Note: Only use furniture grade plywood or
kiln dried hardwood to prevent warping.
The following instructions describe how to build a
resaw barrier, add an auxiliary fence to your stan-
dard fence, and more safely perform resawing
operations.
2. Pre-drill and countersink 8 holes approxi-
3
mately ⁄8" from the bottom of the 71⁄2" tall
board.
Note: This table saw can only resaw wood that is
less than 8" tall.
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3. Glue the end of the 3" board, then clamp the
boards at a 90° angle with the larger board in
the vertical position as shown in Figure 55.
3. Pull an end cap off of the standard fence,
then remove four hex nuts, flat washers, hex
bolts and one side of the fence facing from
the fence body.
4. Thread the flat head screws through the
auxiliary fence and into the hex nuts in the
standard fence body, and tighten securely as
shown in Figure 56.
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Figure 55. Clamping the resawing barrier.
4. Secure the joint with the wood screws.
Auxiliary Fence
The auxiliary fence is necessary if you are
Figure 56. Auxiliary fence.
resawing a workpiece that is taller than it is wide.
1
It should be no less than ⁄2" shorter than the
Resawing Operations
board to be resawn.
The table saw motor is pushed to its limits when
resawing. If the motor starts to bog down, slow
down your feed rate. Motor overloading and blade
wear can be reduced by using a ripping blade.
Ripping blades are designed to clear the sawdust
quickly.
Components Needed for the Auxiliary Fence:
Hardwood or Plywood 3⁄4" x (Height) x 401⁄4"......1
Flat Head Screws M8-1.25 x 25 (Not included).4
Hex Nuts M8-1.25 (Included) .............................4
Tools Needed for the Resaw Barrier:
Components Needed for Resawing:
Table Saw ..........................................................1
Jointer and Planer ....................... Recommended
Clamps ...............................................2 Minimum
Drill and Drill Bits................................................1
Zero Clearance Insert.........................................1
Ripping Blade 12"...............................................1
Clamps ...............................................................2
Shop Made Auxiliary Fence ...............................1
Shop Made Resaw Barrier.................................1
To build the auxiliary fence:
3
1. Cut a ⁄4" thick board 401⁄4" long, and cut a
height no less than 1⁄2" shorter than the board
to be resawn. If you are using hardwood, cut
the board oversize, then joint and plane the
board to the correct size to make sure the
board is square and flat.
You may experience kickback during this
procedure. Stand to the side of the blade
and wear a full face shield to prevent injury
when resawing.
Note: Only use furniture grade plywood or
kiln dried hardwood to prevent warping.
2. Pre-drill and countersink four holes 11⁄4" from
the bottom of the board.
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To perform resawing operations:
1. DISCONNECT THE SAW FROM POWER!
Always use push sticks or push paddles to
increase safety and control during opera-
tions which require that the blade guard
and splitter must be removed from the
saw. ALWAYS replace the blade guard after
resawing is complete.
2. Remove the standard table insert and the
blade guard/splitter, and install the riving
knife. Install a ripping blade and a zero clear-
ance table insert. Then lower the blade below
the table surface.
3. Attach the auxiliary fence to the standard
7. Plug in the table saw, turn it ON, and use a
push stick to feed the workpiece through the
blade using a slow, steady feed rate.
fence and set it to the desired width.
Note: Account for blade kerf, the rough cut
made by the blade, and the inaccuracy of
the fence scale when the auxiliary fence is
installed when figuring out the correct width.
8. Flip the workpiece end for end, keeping the
same side against the fence, and run the
workpiece through the blade.
4. Place the workpiece against the fence and
slide the resaw barrier against the workpiece.
Now clamp the resaw barrier to the top of the
table saw (see Figure 57).
9. Repeat Steps 6–8 until the blade is close to
half of the height of the board to be resawn.
The ideal completed resaw cut will leave an
1
⁄
8" connection when the resawing is com-
plete as shown in Figure 57. Leaving an 1⁄8
"
5. Slide the workpiece over the blade to make
connection will reduce the risk of kickback.
sure it moves smoothly.
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6. Raise the blade approximately an inch, or
close to half the height of the workpiece
(Figure 57), whichever is less.
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�������
���������������
The danger of kickback increases relative to
the depth of a cut. Reduce the risk of kick-
back by making multiple passes to achieve
the desired depth of cut. Failure to follow
these warnings could result in serious per-
sonal injury.
Figure 57. Ideal completed resaw cut.
10. Turn OFF the table saw, then separate the
parts of the workpiece and hand plane the
remaining ridge.
11. When finished resawing, remove the resaw
barrier and auxiliary fence and re-install the
blade guard/splitter or riving knife and stan-
dard table insert.
-40-
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ACCESSORIES
SECTION 5: ACCESSORIES
H1234—Table Saw Bench Guide
H8084—Rear Tool Box for G0605X/G0606X
H8085—Front Tool Box for G0605X/G0606X
Made specially to fit the G0605X/G0606X saws.
These heavy-duty tool boxes feature powder
coated paint and ball bearing slides. Model
H8084, 32"L x 221/2"H x 15"D; Model H8085,
25"L x 221/2"H x 15"D.
Like having a master woodworker by your side.
Inside this book you'll find great ideas for doz-
ens of shop-made accessories and jigs, in-depth
maintenance procedures, loads of safety tips and
tricks, and picture-laden walkthroughs for nearly
every cut imaginable. Also includes a blade
section that covers selection, sharpening, care,
troubleshooting, etc. A must have! 160 pages.
Figure 60. H1234 Table Saw Bench Guide.
Figure 58. Model H8084, H8085 Tool Boxes.
G7984—Face Shield
G7895—Citrus Degreaser
H1298—Dust Sealed Safety Glasses
H1300—UV Blocking, Clear Safety Glasses
H2347—Uvex® Spitfire Safety Glasses
H0736—Shop Fox® Safety Glasses
Safety Glasses are essential to every shop. If
you already have a pair, buy extras for visitors
or employees. You can't be too careful when it
comes to shop safety!
This citrus based degreaser is perfect for clean-
ing cosmoline off of new equipment. It also works
for cleaning auto parts, tools, concrete, and
porcelain surfaces. Natural, safe for the environ-
ment, and contains no CFC’s.
H1300
H1298
G7984
Figure 59. G7895 Citrus Degreaser.
H0736
H2347
Figure 61. Our most popular safety glasses.
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H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
Carbide-Tipped Saw Blades (ATB)
G4808—12" Ripping, 40T
G4809—12"General Purpose, 60T
H3632—Large Half-Mask Respirator
G4810—12" Fine Finishing/Cabinet Work, 80T
These ATB blades are manufactured to close tol-
erances and are fully balanced before leaving the
factory. All the carbide-tipped teeth are precisely
ground to give a smooth cut every time. The pat-
tern of the teeth is alternate top bevel and the
saw kerf is approx. 1⁄8". These blades have proven
themselves in thousands of cabinet shops around
the country. Manufactured for heavy-duty use.
H3635—Disposable Cartridge Filter Pair P100
Wood dust is now considered a known carcino-
gen and has been linked to nasal cancer and
severe respiratory illnesses. If you work around
dust everyday, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
Figure 62. Half-mask respirator and disposable
cartridge filters.
G5562—SLIPIT® 1 Qt. Gel
Figure 64. Carbide-tipped saw blades.
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
G2370—SHOP FOX® Board Buddies
These unique hold downs only turn in one
direction to prevent kickback. Adjustable height,
spring loaded wheels are designed to hold your
workpiece tight against the table and rip fence
and are made of a special composition that will
not mark your work.
Figure 63. Recommended products for
protecting your cast iron table top.
Figure 65. G2370 SHOP FOX® Board Buddies.
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G7581—Superbar™
G7582—Master Plate
The miter slot mounted Superbar™ will align, tune
and calibrate your tablesaw to within ±.001 in just
minutes. Replace your tablesaw blade when cali-
brating the double disk ground Master Plate for a
precision measurement, with no runout!
H3308—SHOP FOX® Push Stick
Measuring 131⁄2" overall, this push stick allows the
operator to keep their hands at a safe distance
away from the blade or cutter.
Figure 68. H3308 SHOP FOX® Push Stick.
H3309—SHOP FOX® Featherboard
3
3
Designed to lock into a standard ⁄8" x ⁄4" miter
slot, this featherboard is fully adjustable to accom-
modate a wide range of workpieces. Reduce the
likelihood of kickback with this convenient acces-
sory.
Figure 66. Superbar™ and Master Plate.
G3445—Precision Saw Tool
This high impact plastic Saw Aid™ quickly mea-
sures blade height and angle and can also serve
as a solid push stick. Includes a graduated ruler
guide and center finder.
Figure 69. H3309 SHOP FOX® Featherboard.
H7583—Grizzly Tenoning Jig
Our fully adjustable tenoning jig handles stock
up to 31⁄4" thick and features an adjustable bevel
angle with a 90° to 75° range. The two large grip
handles, adjustable guide bar, multi-position con-
trol levers, and extra large clamping handwheel
will ensure accurate and repeatable results. A top
seller!
H9389—Zero Clearance Table Saw Insert for
G0605X/G0606X
Made especially for the G0605X/G0606X table
saw. Height is easily adjustable. Special phenolic
material.
Figure 67. G3445 Precision Saw Tool.
-43-
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
Cleaning the Model G0605X/G0606X is relatively
easy. Vacuum excess wood chips and sawdust,
and wipe off the remaining dust with a dry cloth.
If any resin has built up, use a resin dissolving
cleaner to remove it. Treat all unpainted cast
iron and steel with a non-staining lubricant after
al injury.
cleaning.
Schedule
Occasionally it will become necessary to clean
the internal parts with more than a vacuum. To do
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
this, remove the table top and clean the internal
parts with citrus cleaner or mineral spirits and
a stiff wire brush or steel wool. DO NOT USE
WATER—WATER WILL CAUSE CAST IRON TO
RUST. Make sure the internal workings are dry
before using the saw again, so that wood dust
will not accumulate. If any essential lubrication
is removed during cleaning, re-lubricate those
areas.
Daily
•
•
•
•
•
Check guard operation.
Inspect blades for damage or wear.
Check for loose mounting bolts/arbor nut.
Check cords, plugs, and switch for damage.
Any other condition that could hamper the
safe operation of this machine.
Vacuum dust buildup from inside the cabinet
and off of the motor after use.
Wipe the table clean after every use—this
ensures moisture from wood dust does not
remain on bare metal surfaces.
Lubrication
•
•
Lubricate the areas indicated below every 6–12
months, depending on frequency of use. These
areas can be reached through the motor cover
opening or the blade opening. Check all adjust-
ments after lubricating.
Weekly
•
Wipe down the table surface and grooves
Lubricate the following components with
multi-purpose grease:
with a lubricant and rust preventive such as
SLIPIT®.
•
Clean the pitch and resin from the saw blade
with a cleaner like OxiSolv® Blade & Bit
Cleaner.
1. Trunnion and trunnion slide (where Parts
13 and 42 slide each other, on Page 61).
2. The worm gear, bevel gears, acme screw
and shafts (Parts 99, 33, 38, 6, and 40 on
Page 61).
Monthly
•
Check the flat belt for damage or wear.
Note: Using a small brush to apply the grease
may be easier than using your fingers.
-44-
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SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you
need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support
at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
Machine does not 1. Plug/receptacle is at fault or wired incor- 1. Test for good contacts; correct the wiring.
start or a breaker
trips.
rectly.
2. Start capacitor is at fault (single-phase).
3. Motor connection wired incorrectly.
4. Thermal overload relay has tripped.
2. Test/replace if faulty.
3. Correct motor wiring connections.
4. Unplug machine, open magnetic switch cover, turn
amperage dial on Thermal Protection Circuit Breaker
to a higher amperage setting.
5. Contactor not getting energized/has burnt 5. Test for power on all legs and contactor operation.
contacts.
Replace unit if faulty.
6. Wall fuse/circuit breaker is blown/tripped.
6. Ensure correct size for machine load (refer to Page
12); replace weak breaker.
7. Power supply is at fault/switched OFF.
7. Ensure hot lines have correct voltage on all legs and
main power supply is switched ON.
8. Motor ON button or ON/OFF switch is at 8. Replace faulty ON button or ON/OFF switch.
fault.
9. Centrifugal Switch is at fault (single-phase). 9. Adjust/replace the centrifugal switch if available.
10. Wiring is open/has high resistance.
10. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
11. Test/repair/replace.
11. Motor is at fault.
12. Start delay module is at fault.
12. Adjust to correct delay; replace module.
Machine stalls or is 1. Applying too much pressure to workpiece.
1. Use sharp blade, and reduce the feed rate.
2. Test/repair/replace.
underpowered.
2. Run capacitor is at fault (single-phase).
3. Belt(s) slipping.
3. Replace bad belt(s) as a matched set, align pulleys,
and re-tension.
4. Motor connection is wired incorrectly.
5. Plug/receptacle is at fault.
4. Correct motor wiring connections.
5. Test for good contacts; correct the wiring.
6. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
6. Motor bearings are at fault.
7. Motor has overheated.
7. Clean off motor, let cool, and reduce workload.
8. Contactor not getting energized or has poor 8. Test for power on all legs and contactor operation.
contacts.
Replace if faulty.
9. Motor is at fault.
9. Test/repair/replace.
10. Centrifugal switch is at fault (single-phase). 10. Adjust/replace centrifugal switch if available.
11. Start delay module at fault (3-phase only). 11. Adjust to correct delay; replace module.
-45-
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Symptom
Possible Cause
Possible Solution
Machine has vibra- 1. Motor or component is loose.
tion or noisy opera-
1. Inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. Inspect/replace flat belt with new one (refer to Page
47).
tion.
2. Flat belt worn or loose.
3. Motor fan is rubbing on fan cover.
4. Pulley is loose.
3. Replace dented fan cover; replace loose/damaged
fan.
4. Realign/replace shaft, pulley, set screw, and key as
required.
5. Machine sits unevenly on floor.
6. Arbor bearings are at fault.
7. Arbor pulley is loose.
5. Relocate/shim machine.
6. Replace arbor housing bearings; replace arbor.
7. Retighten/replace arbor pulley with shaft and thread
locking liquid.
8. Workpiece is loose.
9. Motor bearings are at fault.
10. Blade is at fault.
8. Use the correct holding fixture and reclamp
workpiece.
9. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
10. Replace warped, bent, or twisted blade; resharpen
dull blade.
11. Loose arbor nut
11. Tighten the arbor nut.
12. Centrifugal switch (single-phase).
12. Replace centrifugal switch.
Table Saw Operations
Symptom
Possible Cause
Possible Solution
Blade is not aligned 1. Blade is warped.
1. Replace blade (Page 22).
with miter slot or
fence.
2. Table top is not parallel to blade.
3. Fence is not parallel to blade.
2. Make table parallel to blade (Page 51).
3. Make fence parallel to blade (Page 54).
Blade does not 1. 90° stop bolt is out of adjustment.
reach 90°.
1. Adjust 90° stop bolt (Page 49).
2. Sawdust loaded up on positive stop.
Blade hits insert at 1. 45° stop bolt is out of adjustment.
2. Clean sawdust off positive stop.
1. Adjust 45° stop bolt (Page 49).
2. File or mill the hole in the insert.
3. Align blade to the table (Page 51).
4. Adjust blade position.
45°.
2. Hole in insert is inadequate.
3. Table out of alignment.
4. Blade position is incorrect.
Board binds or 1. Dull blade.
1. Replace blade.
burns when feeding
through tablesaw.
2. Blade is warped.
2. Replace blade (Page 22).
3. Fence is not parallel to blade.
4. Table top is not parallel to blade.
3. Make fence parallel to blade (Page 54).
4. Make table parallel to blade (Page 51).
-46-
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Replacing Flat Belt
To ensure optimum power transmission from the
motor to the blade, the flat belt must be in good
condition. Replace the belt if it becomes cracked,
frayed, or glazed.
Tools Needed
Qty
Wood
Block
Arbor Wrenches ................................................ 2
Hex Wrench 4mm.............................................. 1
Phillips Head Screwdriver ................................. 1
Wood Block 12" Long 4x4 ............................... 1
Wrench or Socket 14mm................................... 1
Figure 71. Motor resting on wood block.
To remove the flat belt:
5. Tighten the motor mounting nuts to hold the
motor in place.
1. DISCONNECT THE SAW FROM POWER!
6. Raise the blade all the way up and remove
the wood block, table insert, blade guard and
splitter or riving knife, arbor nut, flange, and
the saw blade.
2. Raise the motor all the way up, tilt it to 0°,
and open the motor cover.
3. Loosen the three motor mounting hex nuts
shown in Figure 70 two turns and place a
4x4 block between the cabinet and bottom of
the motor.
7. Tilt the arbor to 20°.
8. Remove the upper two button head cap
screws and spacers on the belt cover plate
shown in Figure 72.
Button Head
Cap Screws
Mounting Bolts
and Nuts
Figure 70. Motor mounting bolts.
4. Lower the arbor assembly until the motor
rests on the wood block as shown in Figure
to reduce tension on the flat belt. Be careful
not to damage the motor, and do not force
the arbor down further when it becomes dif-
ficult to move the handwheel.
Belt Cover Plate
Figure 72. Belt cover plate and top button head
cap screws.
-47-
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9. Lower the arbor down all the way, remove
the button head cap screws on the lower part
of the belt cover plate, the spacers, and the
cover plate.
3. Reinstall two button head cap screws and
spacers onto the lower part of the belt cover
plate.
4. Raise the blade all the way up.
10. While pulling the belt outward, rotate it up
and down to slide it off the upper and lower
pulleys. Be careful not to pinch your fingers.
5. Perform Steps 6-8 in the previous subsection
in reverse order.
To install the new belt:
6. Loosen the motor mounting hex nuts, place
the wood block on top of the motor.
1. Place the new flat belt onto the lower pulley
so it engages one or two grooves.
7. Raise the arbor assembly to tension the belt,
ensuring that the wood block is between the
motor and cabinet as shown in Figure 74.
2. Push the belt inward and roll it onto the top
pulley. Continue pushing the belt and rotating
it up and down (FIgure 73) until it is centered
on both pulleys.
Wood
Block
Figure 74. Using wood block to tension belt.
Flat Belt
Note: The belt is tensioned correctly when
you can deflect it no more than 1/8".
Figure 73. Installing flat belt (table removed for
clarity.)
8. Tighten the motor mounting hex nuts, lower
the motor, and remove the wood block.
9. Close the motor cover.
-48-
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Blade Tilt Stops
90° Stop Bolt
& Jam Nut
The table saw features stop bolts that stop the
blade exactly at 45° and 90° during blade adjust-
ments. The stops have been set at the factory and
should require no adjustments. However, we still
recommend that you verify the settings.
Tools Needed
Qty
90° Square ........................................................ 1
Combo Square .................................................. 1
Wrench 12mm................................................... 1
Hex Wrench 4mm.............................................. 1
Hex Wrench 5mm.............................................. 1
Figure 75. 90° stop bolt and jam nut.
To set the 90° stop bolt:
90° Stop Bolt
& Jam Nut
1. DISCONNECT THE SAW FROM POWER!
2. Position the blade tilt to zero (see indicator
on the front of the saw), and raise the blade
several inches above the table.
3. Place a machinist’s square against the table
and blade so it contacts the blade evenly from
bottom to top. Make sure a blade tooth does
not obstruct the movement of the square.
—If the blade is 90° to the table when the
stop bolt contacts the underside of the
table, go to To Set the 45° Stop Bolt.
Figure 76. 90° stop bolt and jam nut (table
removed for clarity).
6. Tighten the jam nut.
—If the blade is not 90° to the table, you will
need to adjust the 90° stop bolt.
To set the 45° stop bolt:
4. Tilt the blade to 20° to access the 90° stop
1. Repeat Steps 1-3 from the previous set of
steps using a combo square set to 45°.
bolt under the table.
5. Open the motor access cover, loosen the jam
nut shown in Figures 75 & 76, adjust the
stop bolt up or down, and repeat Steps 2-3
until the stop bolt contacts the table when the
blade is at 0°.
—If the blade is 45° to the table when the
stop bolt contacts the cabinet, go to To
Adjust the Tilt Indicator Arrow.
—If the blade is not 45° to the table go to
Step 2.
2. Remove the blade height lock knob and
handwheel.
3. Move the blade angle to 30°, or remove
the panel on the right side of the cabinet to
access the 45° stop bolt.
-49-
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4. Loosen the jam nut (Figure 77) on the 45°
stop bolt, adjust the stop bolt up or down,
then check to see if the blade is 45° to the
table.
Digital Readout
The digital readout displays the current blade
angle. We recommend you set the readout after
verifying the 90° and 45° blade tilt stops.
45° Stop Bolt
To set the digital readout:
1. Move the blade angle to 0° and press the 0°
SET button (Figure 79) for several seconds
until the readout displays 0.00.
45° Set Button
0° Set Button
Jam Nut
Figure 77. 45° stop bolt and jam nut.
5. Continue adjusting the stop bolt until it con-
tacts the cabinet when the blade is at 45°.
6. Tighten the jam nut.
To adjust the tilt indicator arrow:
Figure 79. Digital readout.
1. Set the 90° stop bolt (see instructions on
Page 49).
2. Move the blade angle to 45° and press the
SET button for several seconds until the
readout displays 45.0.
2. Loosen the blade height handwheel set screw
and remove the handwheel.
Note: If you move the blade angle handwheel
when the power is disconnected, the digital
readout will be incorrect when the saw is
reconnected.
3. Loosen the button head cap screw shown in
Figure 78 and move the tip of the indicator to
0°.
Indicator
Button Head
Cap Screw
Figure 78. Tilt indicator arrow.
4. Tighten the cap screw and reinstall the
handwheel.
-50-
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3. With the end of the adjustable square just
touching the tip, lock the square in place.
Now, mark the carbide tip with a marker
where you made this measurement.
Miter Slot to Blade
Parallelism
Tools Needed
Qty
Adjustable Square............................................. 1
Metal Shim Stock .............................. As Needed
Marker .................................................................
The saw blade is dangerously sharp. Use
extra care when handling the blade or
working near it. Serious injury is possible.
Your table saw will give the best results if the
miter slot and the rip fence are adjusted paral-
lel to the blade. If either of these are not exactly
parallel, your cuts and your finished work will be
lower in quality, but more importantly, this condi-
tion increases the risk of kickback. Take the time
to adjust your table saw properly. A few minutes
now will be time well spent.
4. Rotate that tip to the other end of the table
insert.
5. Slide the adjustable square down to the other
end of the table insert, and compare the dis-
tance from the marked blade tip to the end of
the adjustable square.
Note: For safest and most accurate adjustments,
use a Superbar and Master plate (see Figure 66
on Page 43).
—If the blade tip does not touch the end of
the adjustable square similar to the first
measurement, the table will need to be
adjusted.
To adjust the blade parallel to the miter slot:
—If the blade tip measurement is the same
1. DISCONNECT SAW FROM POWER!
on both sides, go to Step 8.
2. Use an adjustable square to measure the
distance from the miter slot to a carbide tip on
the blade as shown in Figure 80. Make sure
that the face of the adjustable square is even
along the miter slot.
6. To adjust the table, loosen the three bolts in
the table mounting locations (see Figure 81)
and slightly tap the table. Repeat Steps 2-6
until satisfactory. Do not forget to tighten the
table mounting bolts when finished.
Table Mounting Locations
Figure 80. Example of adjusting blade to miter
Figure 81. Table mounting bolt holes.
slot.
7. Now check to see if the blade remains paral-
lel to the miter slot when tilted to 45°.
-51-
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8. Tilt the blade to 45° and repeat Steps 2-6. If
the blade is still parallel to the miter slot, con-
tinue on to the Blade Alignment procedure.
Otherwise, continue with the next step.
9. If the blade was parallel to the miter slot at
90° but not at 45°, the table will need to be
shimmed with metal shim stock. The shims
are placed under the table over each of the
three table mounting bolts.
10. Refer to Figures 82 and 83 for shim place-
ment. If the distance of A is shorter than B,
shim(s) will need to be placed under corners
#1 and #2. If the distance of B is shorter than
A, shim(s) will need to be placed under cor-
ner #3. Very thin shim stock works well.
Figure 82. Shim procedure diagram A.
11. Tighten down one bolt a small amount and
then move on to each of the others, tighten-
ing each down the same amount. Continue
to rotate through the bolts, tightening them a
little each time until they are all secure.
12. Now recheck the blade to miter slot at 90°
and 45° by repeating Steps 2-6. If the dis-
tance of A and B are equal, continue to the
Blade Alignment procedure. If the distances
are still off, repeat Steps 10-13.
13. Once you feel you have the miter slot adjust-
ed to the blade, recheck all measurements
and be sure the table mounting bolts are
secure. Also, if you ever remove the table
in the future, be sure to make note of shim
placements and reassemble exactly how it
came apart.
Figure 83. Shim procedure diagram B.
-52-
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Blade Alignment
Nylon
Screws
If the blade contacts the table insert when raised
or tilted, the blade must be aligned by moving the
table.
Fence
Bracket
Tools Needed
Qty
Wrench 14mm................................................... 1
To adjust the blade by moving the table:
1. DISCONNECT THE SAW FROM POWER!
Figure 84. Nylon adjustment screws.
2. Loosen the three table mounting bolts (Page
51) and adjust the table until the blade does
not contact the insert. Tighten all the mount-
ing bolts.
Clamping Pressure
The fence clamping mechanism has been adjust-
ed at the factory to provide the right amount of
clamping pressure to hold your fence securely.
3. Make sure the blade does not contact the
table insert when raised or tilted. Recheck
parallelism of the blade to the miter slot (see
Page 51). Adjust as necessary until the blade
does not touch the insert.
To adjust the fence clamping pressure:
1. Loosen the fence lock handle.
2. Remove the fence from the saw and adjust
the sets screws shown in Figure 85 equally
on the rear side of the front bracket.
Adjusting Fence
3. Replace the fence and check the clamping
strength. Re-adjust until proper pressure is
ensured.
The rip fence included with your Model G0605X/
G0606X Table Saw is designed to provide excel-
lent ripping accuracy when properly adjusted.
There are three main adjustments to concern
yourself with: square, parallelism and clamping
pressure.
Set
Fence
Screws
Bracket
Tools Needed
Qty
Hex Wrench 4mm.............................................. 1
Hex Wrench 6mm.............................................. 1
Machinist Square............................................... 1
Square
1. Place a machinist’s square on the table
against the side of the fence.
—If the square does not remain flush against
both the fence and the table, adjust the
nylon screws (Figure 84) on top of the
fence bracket until the fence and table are
square.
Figure 85. Set screw adjustments.
-53-
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2. Push in the shaft (Figure 87).
Parallelism
Align the fence alongside the miter slot as shown
in Figure 86, and lock it down.
3. Loosen the lock knob on the miter gauge and
place a square against the face of the miter
body and the blade.
If the fence is not parallel to the miter slot:
4. Adjust the miter body until the pointer is at
0° and there is no space between the square
and the blade, then tighten the lock knob.
1. Loosen the fence lock handle.
2. Remove the fence from the saw and adjust
the set screws on the rear side of the front
bracket shown in Figure 85.
Lock Knob
Stop Screw
3. Make very minor adjustments and recheck
by reclamping the fence along the miter slot
after each adjustment. Keep in mind that a
small turn of the set screw can make a large
difference over the length of the fence. Be
sure clamping pressure is still adequate.
Jam Nut
Pointer
Miter Body
Shaft
Set
Screws
Figure 87. Miter gauge diagram.
5. Loosen the jam nut and adjust the stop screw
until it is seated against the shaft (see Figure
87 for part locations), then tighten the jam
nut.
6
Loosen the screw on the front of the miter
bar, adjust the pointer to 0°, then tighten the
screw.
Figure 86. Example of fence aligned parallel to
miter slot.
7. To adjust to 45°, follow Steps 1-5 using an
adjustable square set to 45°.
8. Double-check your adjustments at 45° and
90° to assure that you have accurately set
your miter gauge.
Miter Gauge
Tools Needed
Qty
Hex Wrench 2.5mm........................................... 1
Phillips Head Screwdriver ................................. 1
Machinist Square............................................... 1
Adjustable Square............................................. 1
9. To fit the miter bar tighter in the miter slot,
turn the adjustment set screws shown in
Figure 87 clockwise in small increments, and
test fit between adjustments until the miter
gauge fits your expectations.
To adjust the miter gauge so it is perpendicu-
lar to the saw blade:
1. Slide the miter gauge into the miter gauge
slot to the left of the blade.
-54-
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Service Log
Service Performed
Date
Approximate Hours Of Use
-55-
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G0605X/G0606X Electrical Components
Figure 88. G0605X motor junction box.
Figure 91. G0605X/G0606X digital readout and
angle sensor.
Figure 89. G0605X/G0606X switch.
Figure 90. G0606X motor junction box.
Figure 92. G0605X magnetic switch.
-56-
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G0605X Wiring Diagram
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-57-
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G0606X Electrical Components
Figure 93. G0606X magnetic switch prewired to 220V,
Figure 94. G0606X magnetic switch converted to
3-phase.
440V, 3-phase.
Note: Thee thermal relay in Figure 93 is set for 22 amp,
220V, 3-phase operation.
Note: The therrmal relay in Figure 94 is adjusted for 11
amp, 440V, 3-phase operation.
-58-
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440V WIRING
G0606X Wiring Diagram 220V
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-59-
G0605X/G0606X Extreme Series 12" Table Saw
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G0606X Wiring Diagram 440V
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-60-
G0605X/G0606X Extreme Series 12" Table Saw
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Cabinet, Motor & Main Table Breakdown
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-61-
G0605X/G0606X Extreme Series 12" Table Saw
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Cabinet, Motor & Main Table Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
6
P0605X006
P0605X007
PW03M
SHAFT
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
75
P0605X048
P0605X049
P0605X050
PLW03M
SPLITTER MOUNTING BRACKET
SPECIAL BOLT
7
BUSHING
8
FLAT WASHER 6MM
HEX BOLT M10-1.5 X 35
HEX NUT M10-1.5
BELT COVER PLATE
LOCK WASHER 6MM
DEFLECTOR PLATE
EXT RETAINING RING 17MM
BALL BEARING 6203ZZ
SET SCREW M6-1 X 14
PULLEY
9
PB14M
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
PN02M
P0605X052
PR18M
P0605X011
PSB26M
MOTOR MOUNTING BRACKET
CAP SCREW M6-1 X 12
TRUNNION SLIDE
HANDWHEEL LOCK KNOB
FLAT BELT 250J-12
FLANGE BOLT M8-1.25 X 12
HANDWHEEL
P6203
P0605X013
P0605X014
P0605X015
PFB15M
PSS91M
P0605X056
P6005
BALL BEARING 6005ZZ
KEY 5 X 5 X 28
PK131M
P0605X017
PSS17
P0605X059
P0605X060
P0605X061
P0605X062
PSB01M
SHAFT
SET SCREW 5/16-18 X 5/16
BUTTON HD CAP SCR M6-1 X 12
EXT TOOTH WASHER 6MM
POINTER
BLADE
PSBS09M
PTLW05M
P0605X021
PSB13M
BLADE WASHER
BLADE NUT
CAP SCREW M6-1 X 16
DUST CHUTE
CAP SCREW M8-1.25 X 30
TABLE INSERT
P0605X064
P0605X065
P0605X066
P0605X067
P0605X068
PW03M
P0605X023
P0605X024
PSS07M
HOSE CLAMP
PLATE
DUST CHUTE HOSE 63MM x 1000MM
LOCK KNOB M6-1 X 17
BLOCK
SET SCREW M5-.8 X 5
KEY 5 X 5 X 18
PK14M
P0605X027
P0605X028
PRP65M
WOODRUFF KEY 22 X 5 X 6.5
SHAFT
FLAT WASHER 6MM
LEVER
P0605X070
PW02M
ROLL PIN 8 X 20
FLAT WASHER 5MM
BUTTON HD CAP SCR M5-.8 X 12
MOTOR COVER
PN03M
HEX NUT M8-1.25
PSBS06M
P0605X073
P0605X073
P0605X075
P0606X075
PB07M
HEX BOLT M8-1.25 X 25
FLAT WASHER 19MM
BEVEL GEAR
P0605X032
P0605X033
PSB143M
P0605X035
PB30M
PIN 7 X 54
MAG SWITCH 5HP-1PH, 23A (G0605X)
MAG SWITCH 220V-3PH, 22A (G0606X)
CAP SCREW M10-1.5 X 50
TABLE
75-1 P0605X075-1 MAG SWITCH FRONT COVER (G0605X)
75-1 P0606X075-1 MAG SWITCH FRONT COVER (G0606X)
75-2 P0605X075-2 MAG SWITCH BACK COVER (G0605X)
75-2 P0606X075-2 MAG SWITCH BACK COVER (G0606X)
75-3 P0605X075-3 CONTACTOR (G0605X)
HEX BOLT M8-1.25 X 55
LOCK WASHER 10MM
ACME SCREW
PLW06M
P0605X038
P0605X039
P0605X040
PB31M
EXT RET RING 18MM
SHAFT
75-3 P0606X075-3 CONTACTOR (G0606X)
HEX BOLT M10-1.5 X 40
TRUNNION
75-4 P0605X075-4 THERMAL OVERLOAD RELAY (G0605X)
75-4 P0606X075-4 THERMAL OVERLOAD RELAY (G0606X)
75-5 P0605X075-5 MOTOR CORD 12AWG X 3C
75-5 P0606X075-5 MOTOR CORD 12AWG X 4C
75-6 P0605X075-6 POWER CORD 12AWG X 3C
75-6 P0606X075-6 POWER CORD 12AWG X 4C
75-7 P0606X075-7 TRANSFORMER (G0606X)
P0605X042
PR54M
INT RETAINING RING 15MM
THRUST BEARING 51102
LOCK NUT M10-1.25
CAP SCREW M8-1.25 X 25
FLAT WASHER 8MM
P51102
PLN10M
PSB31M
PW01M
-62-
G0605X/G0606X Extreme Series 12" Table Saw
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
75-8 P0606X075-8 FUSE (G0606X)
111-1 P0606X111-1 MOTOR FAN COVER (G0606X)
111-2 P0605X111-2 MOTOR FAN (G0605X)
76
77
78
79
80
81
P0605X076
PHTEK5M
PN06M
FRONT COVER
TAP SCREW M4 X 12
HEX NUT M5-.8
111-2 P0606X111-2 MOTOR FAN (G0606X)
111-3 P0605X111-3 JUNCTION BOX (G0605X)
P0605X079
PS05M
PLATE
111-3 P0606X111-3 JUNCTION BOX (G0606X)
PHLP HD SCR M5-.8 X 8
DIGITAL READOUT ASSEMBLY
PHLP HD SCR M5-.8 X 8
111-4 P0605X111-4 RUN CAPACITOR COVER (G0605X)
111-5 P0605X111-5 R. CAPACITOR 80MFD/ 250VAC (G0605X)
111-6 P0605X111-6 START CAPACITOR COVER (G0605X)
111-7 P0605X111-7 S. CAPACITOR 600MFD/125VAC (G0605X)
111-8 P0605X111-8 CENTRIFUGAL SWITCH (G0605X)
P0605X080
81-1 PS05M
81-2 P0605X081-2 DIGITAL READOUT COVER
81-3 PS79M
81-4 PW07M
PHLP HD SCR M3-.5 X 8
FLAT WASHER 3MM
112
113
114
115
116
117
118
119
120
121
122
123
124
126
127
128
129
130
131
132
133
134
135
136
137
138
139
147
148
154
PK02M
KEY 5 X 5 X 40
81-5 P0605X081-5 CIRCUIT BOARD
P0605X113
P0605X114
PSS01M
SPECIAL MOTOR BOLT
MOTOR PULLEY
81-6 P0605X081-6 SENSOR PLATE
81-7 P0605X081-7 DATA CORD (SENSOR TO READOUT)
81-8 P0605X081-8 DIGITAL RDT. CORD 18AWG X 2C X 500MM
(MAG SWITCH TO DIGITAL READOUT)
SET SCREW M6-1 X 10
EXTENSION WING
FLAT WASHER 10MM
FLAT HD SCR M5-.8 X 20
LEFT TAPE
P0605X116
PW04M
82
PS79M
PHLP HD SCR M3-.5 X 8
FLAT WASHER 10MM
HEX BOLT M10-1.5 X 20
NYLON SCREW 3/16-24 X 1/2
STRAIN RELIEF
PFH54M
85
PW04M
P0605X119
P0605X120
PSB49M
86
PB74M
RIGHT TAPE
87
P0605X087
P0605X088
PS17M
CAP SCREW M6-1 X 60
SPINDLE 1"
88
P0605X122
P0605X123
P0605X124
PWR810
89
PHLP HD SCR M4-.7 X 6
FLAT WASHER 4MM
CHAIN
ARBOR WRENCH
HANDWHEEL HANDLE
WRENCH 8 X 10
90
PW05M
91
P0605X091
P0605X092
P0605X093
PFH40M
92
BODY
PWR1113
PWR1719
PAW04M
WRENCH 11 X 13
WRENCH 17 X 19
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
PHLP HEAD SCREWDRIVER #1
SHAFT 5/8"
NUT 5/8-18
ARBOR FLANGE
BUTTON HD CAP SCR M6-1 X 12
STRAIN RELIEF
LEFT PLATE
93
RIGHT ACCESS PANEL
FLAT HD SCR M6-1 X 15
WRENCH MOUNTING BRACKET
MITER GAUGE MOUNTING BRACKET
FENCE RESTING BRACKET
ROLL PIN 5 X 28
94
95
P0605X095
P0605X096
P0605X097
PRP27M
PAW05M
96
97
98
PAW06M
P0605X132
P0605X133
P0605X134
P0605X135
PSBS09M
P0605X137
P0605X138
P0605X139
P0605X147
P0605X148
P0605X154
99
P0605X099
PHTEK30M
P0605X101
P0605X102
P0605X103
PLW04M
SHAFT
TAP SCREW M3 X 6
"L" PLATE
BLADE TILT SHAFT BRACKET
COVER
LOCK WASHER 8MM
HANDWHEEL SHAFT
FLAT WASHER 5MM
SPECIAL RING 19MM
RIVING KNIFE
STRAIN RELIEF
MOTOR 5HP, 1 PHASE (G0605X)
MOTOR 7.5HP, 3 PHASE (G0606X)
100
101
102
103
104
105
106
108
109
110
111
111
RIGHT PLATE
RAIL "T" PLATE
RAIL "U" PLATE
ON/OFF SWITCH ASSEMBLY
P0605X105
PW02M
P0605X108
P0605X109
P0605X110
P0605X111
P0606X111
154-1 P0605X154-1 ON/OFF PUSH BUTTON SWITCH
154-2 P0605X154-2 ON/OFF SWITCH BRACKET
154-3 P0605X154-3 ON/OFF SWITCH BOX
154-4 P0605X154-4 ON/OFF SWICH CORD 14AWG X 3C
154-5 P0605X154-5 SAFETY PIN
111-1 P0605X111-1 MOTOR FAN COVER (G0605X)
-63-
G0605X/G0606X Extreme Series 12" Table Saw
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Blade Guard Assembly Breakdown
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Blade Guard Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
200 P0605X200
201 P0605X201
202 P0605X202
203 P0605X203
204 P0605X204
205 P0605X205
206 P0605X206
207 P0605X207
208 P0605X208
209 P0605X209
210 P0605X210
211 P0605X211
212 P0605X212
BLADE GUARD ASSEMBLY
SPLITTER
213 P0605X213
214 P0605X214
215 P0605X215
216 PFH43M
217 PFH54M
218 PS22M
TORSION SPRING
RING 6MM
SUPPORT
PIN 6 X 24
BLADE GUARD SWING BRACKET
BRACKET
FLAT HD SCR M6-1 X 10
FLAT HD SCR M5-.8 X 20
PHLP HD SCR M5-.8 X 25
ROLL PIN 8 X 55
BLADE GUARD COVER
RIGHT ANTI-BACK PAWL
LEFT ANTI-BACK PAWL
MITER GAUGE LOCK KNOB
FRONT COVER
219 PRP95M
220 PRP45M
221 PRP07M
222 PS07M
ROLL PIN 5 X 32
ROLL PIN 6 X 20
PHLP HD SCR M4-.7 X 8
LOCK NUT M5-.8
UPPER COVER
223 PLN02M
224 PW02M
BLOCK
FLAT WASHER 5MM
RING 6MM
SPACER
225 P0605X225
-64-
G0605X/G0606X Extreme Series 12" Table Saw
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Fence Assembly Breakdown
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Fence Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
300 P0605X300
301 PS68M
FENCE ASSEMBLY
312 P0605X312
CAM
PHLP HD SCR M6-1 X 10
FLAT WASHER 6MM
POINTER
313 PFH43M
FLAT HD SCR M6-1 X 10
LOCK NUT M10-1.5
PLATE
302 PW03M
314 PLN05M
303 P0605X303
304 P0605X304
305 PB73M
315 P0605X315
316 P0605X316
317 PSS20M
PLASTIC SET SCREW
HEX BOLT M10-1.5 X 50
HEX NUT M6-1
CLAMPING BRACKET
SET SCREW M8-1.25 X 8
PLATE CAP
306 PN01M
318 P0605X318
319 P0605X319
320 P0605X320
321 P0605X321
322 PW01M
307 P0605X307
308 PSB26M
309 P0605X309
310 PN03M
REAR RAIL WHEEL
CAP SCREW M6-1 X 12
PLATE
FENCE PLATE
FENCE
T-BOLT M8-1.25 X 20
FLAT WASHER 8MM
HEX NUT M8-1.25
FENCE HANDLE
311 P0605X311
-65-
G0605X/G0606X Extreme Series 12" Table Saw
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Miter Gauge Assembly Breakdown
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Miter Gauge Parts List
DESCRIPTION
REF PART #
DESCRIPTION
REF PART #
400 P0605X400
401 PS06
MITER GAUGE
408 PS04
PHLP HD SCR 1/4-20 X 1/2
SET SCREW M5-.8 X 12
MITER GAUGE HANDLE
FLAT WASHER 8MM
MITER GAUGE
PHLP HD SCR 10-24 X 3/8
POINTER
409 PSS53M
410 P0605X410
411 PW01M
402 P0605X402
403 P0605X403
404 P0605X404
405 P0605X405
406 P0605X406
407 P0605X407
BLOCK
SHAFT
412 P0605X412
413 P0605X413
414 P0605X414
415 PFH9M
MITER GAUGE SCALE
PHLP HD SCR 5/32-32 X 5/8
HEX NUT 5/32-32
PLATE
GUIDE PLATE
FLAT HD SCR M6-1 X 6
-66-
G0605X/G0606X Extreme Series 12" Table Saw
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Extension Table Assembly Breakdown
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Extension Table Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
500 P0605X500
501 P0605X501
502 P0605X502
503 P0605X503
504 P0605X504
505 P0605X505
506 P0605X506
507 P0605X507
508 P0605X508
509 P0605X509
510 P0605X510
511 P0605X511
512 P0605X512
513 P0605X513
514 P0605X514
515 PHTEK6M
EXTENSION TABLE ASSEMBLY
LEFT SCALE
523 P0605X523
526 P0605X526
529 PS14M
530 PW03M
531 PW04M
532 PN01M
533 PN08
FRONT RAIL PLATE 52"
RIGHT EXTENSION PLATE
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
FLAT WASHER 10MM
HEX NUT M6-1
RIGHT SCALE
EXTENSION TABLE PLATE
EXTENSION TABLE SUPPORT
FRONT EXTENSION BRACKET
FRONT RAIL (91-3/8" LONG)
FENCE TUBE (91-3/8" LONG)
END CAP
HEX NUT 3/8-16
534 P0605X534
535 PB32M
536 PS14M
538 PFH21M
539 PFB15M
540 PLW04M
541 PSB31M
542 PW01M
543 PN03M
FOOT 3/8-16 X 2
HEX BOLT M10-1.5 X 25
PHLP HD SCR M6-1 X 12
FLAT HD SCR M8-1.25 X 25
FLANGE BOLT M8-1.25 X 12
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 25
FLAT WASHER 8MM
HEX NUT M8-1.25
REAR RAIL (79" LONG)
REAR EXTENSION BRACKET
LOWER SHELF
LOWER SHELF BRACKET
SHELF END PLATE
SUPPORT LEG
TAP SCREW M4 X 16
-67-
G0605X/G0606X Extreme Series 12" Table Saw
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Outfeed Table Assembly Breakdown
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Outfeed Table Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
600
601
602
603
604
605
606
607
608
609
P0605X600
P0605X601
P0605X602
P0605X603
P0605X604
P0605X605
P0605X606
P0605X607
P0605X608
PHTEK6M
OUTFEED TABLE ASSEMBLY
OUTFEED TABLE PLATE
OUTFEED TABLE SUPPORT
REAR OUTFEED TABLE BRACKET
SUPPORT LEG
610
620
621
622
623
624
625
626
627
P0605X610
PS14M
REAR EXTENSION PLATE
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
FLANGE BOLT M8-1.25 X 16
HEX NUT M8-1.25
PW03M
PFB16M
PN03M
FRONT OUTFEED TABLE BRACKET
LOWER SHELF
PS14M
PHLP HD SCR M6-1 X 12
HEX NUT 3/8-16
PN08
LOWER SHELF BRACKET
SHELF END PLATE
P0605X626
PN01M
FOOT 3/8-16 X 2
HEX NUT M6-1
TAP SCREW M4 X 16
-68-
G0605X/G0606X Extreme Series 12" Table Saw
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Warning Label Parts List
700
701
709
708
707
706
705
704
702
703
710
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
700 P0605X700 GUARD AND ANTI-KICK BACK LABEL
701 P0605X701 DISCONNECT POWER-BLADES LABEL
702 P0605X702 SAFETY GLASSES-HEARING LABEL
706 P0605X706
706 P0606X706
MACHINE ID LABEL G0605X
MACHINE ID LABEL G0606X
707 PLABEL-12A READ MANUAL-VERTICAL NS 7/05
703 H7942
EXTREME SERIES PLATE
708 PLABEL-14
709 PPAINT-1
710 PPAINT-11
ELECTRICITY LABEL
704 P0605X704 MODEL NUMBER LABEL G0605X
704 P0606X704 MODEL NUMBER LABEL G0606X
GRIZZLY GREEN PAINT
PUTTY TOUCH-UP PAINT
705 G8589
GRIZZLY NAMEPLATE-LARGE
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
-69-
G0605X/G0606X Extreme Series 12" Table Saw
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-70-
G0605X/G0606X Extreme Series 12" Table Saw
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