Grizzly Saw G0504 User Manual

MODEL G0504

16" HORIZONTAL

RESAW BANDSAW

Owner's Manual

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR5063 PRINTED IN TAIWAN

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Table of Contents

SECTION 1: GENERAL INFORMATION......................................................................................... 3

Commentary............................................................................................................................... 3

Machine Data Sheet ................................................................................................................. 4

SECTION 2: SAFETY....................................................................................................................... 5

Additional Safety Instructions for Bandsaws.............................................................................. 7

Additional Safety Instructions for Hydraulics.............................................................................. 8

SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................ 9

3-Phase Power........................................................................................................................... 9

Grounding................................................................................................................................. 10

Converting to 440V .................................................................................................................. 10

SECTION 4: MACHINE FEATURES.............................................................................................. 12

Main Features .......................................................................................................................... 12

Control Panel ........................................................................................................................... 14

SECTION 5: SET UP...................................................................................................................... 15

About this Section .................................................................................................................... 15

Unpacking ................................................................................................................................ 15

Piece Inventory ........................................................................................................................ 15

Hardware Recognition Chart.................................................................................................... 16

Clean Up .................................................................................................................................. 17

Site Considerations.................................................................................................................. 17

Removing Resaw from Crate Pallet......................................................................................... 18

Mounting Resaw to the Floor................................................................................................... 18

Installing & Tensioning Blade................................................................................................... 19

Adjusting Blade Guides............................................................................................................ 20

Connecting to Dust Collector ................................................................................................... 22

Connecting to Power Source ................................................................................................... 22

Test Run................................................................................................................................... 23

SECTION 6: OPERATIONS ........................................................................................................... 24

Operation Safety ...................................................................................................................... 24

Conveyor Controls ................................................................................................................... 24

Setting Blade Height ................................................................................................................ 25

Calibrating Digital Display ........................................................................................................ 25

Setting Memory Button............................................................................................................. 26

Using Memory Preset Keys ..................................................................................................... 26

Resawing.................................................................................................................................. 27

Blade Information..................................................................................................................... 28

Accessories.............................................................................................................................. 29

SECTION 7: MAINTENANCE ........................................................................................................ 30

Cleaning ................................................................................................................................... 30

Miscellaneous........................................................................................................................... 30

V-Belts...................................................................................................................................... 30

Bearings ................................................................................................................................... 30

Grease Fittings......................................................................................................................... 31

Hydraulic Fluid Schedule ......................................................................................................... 32

Hydraulic System Minor Service .............................................................................................. 32

Hydraulic System Major Service .............................................................................................. 33

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SECTION 8: SERVICE ADJUSTMENTS ....................................................................................... 35

About Service........................................................................................................................... 35

Adjusting Lower Blade Guides................................................................................................. 35

Adjusting V-Belt Tension.......................................................................................................... 36

Replacing V-Belts..................................................................................................................... 37

Adjusting Main Conveyor Table............................................................................................... 37

Tracking Conveyors ................................................................................................................. 38

Replacing Conveyors............................................................................................................... 39

Blade Tracking and Wheel Alignment...................................................................................... 41

Troubleshooting........................................................................................................................ 44

SECTION 9: Parts.......................................................................................................................... 46

Housing Parts........................................................................................................................... 46

Frame Parts ............................................................................................................................. 48

Elevation Parts......................................................................................................................... 50

Blade Guide Parts.................................................................................................................... 52

Tensioning Wheel Parts........................................................................................................... 54

Drive Wheel Parts .................................................................................................................... 56

Hydraulic Pump Parts .............................................................................................................. 57

Main Conveyor Table Parts ..................................................................................................... 58

Return Conveyor Table Parts .................................................................................................. 60

Rear Hold Down Parts ............................................................................................................. 61

Front Hold Down Parts............................................................................................................. 62

Hydraulic System Parts............................................................................................................ 64

Electrical System Parts 1......................................................................................................... 66

Electrical System Parts 2......................................................................................................... 67

WARRANTY AND RETURNS........................................................................................................ 69

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SECTION 1: GENERAL INFORMATION

If you have any comments or criticisms that

you feel we should address in our next printing,

please contact us at:

Read this entire manu-

al before operating the

machine, or you will

greatly increase your

chances of serious per-

sonal injury!

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

⁄O

Bellingham, WA 98227

Email: [email protected]

Most important, we stand behind our machines.

We have excellent regional service departments

at your disposal should the need arise.

Commentary

Grizzly Industrial, Inc. is proud to offer the Model

G0504 16" Horizontal Resaw Bandsaw. This

resaw bandsaw is part of Grizzly’s growing fam-

ily of fine woodworking machinery. When used

according to the guidelines stated in this manual,

you can expect years of trouble-free, enjoyable

operation, and proof of Grizzly’s commitment to

customer satisfaction.

If you have any service questions or parts

requests, please call or write to us at the location

listed below.

Grizzly Industrial, Inc

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Fax:(800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

We are also pleased to provide this manual for

the Model G0504. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our latest effort to produce the best docu-

mentation possible.

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0504 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

For your convenience, we always keep current

Grizzly manuals available on our website at

www.grizzly.com. Any updates to your machine

will be reflected in these manuals as soon as

they are complete.

G0504 16" Horizontal Resaw Bandsaw

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0504 16" HORIZONTAL RESAW BANDSAW

Overall Dimensions:

Conveyor Table.................................................................................... 16" W x 102" D

Height From Floor To Table.....................................................................................40"

Height From Floor To Return Table.........................................................................30"

Overall Height (With Door Open)..........................................................................83¹⁄2

Overall Width............................................................................................................85"

Overall Depth .........................................................................................................108"

Shipping Weight............................................................................................. 4080 lbs.

Net Machine Weight....................................................................................... 3300 lbs.

Crate Size ............................................................................................. 73" x 48" x 61"

Footprint ............................................................................................ 32¹⁄4" W x 45¹⁄4" L

Capacities:

Maximum Workpiece Width and Height................................................. 16" W x 10" H

Minimum Workpiece Length..................................................................................16" L

Distance From Blade to Conveyor Table........................................................... ¹⁄4"-10"

Saw Wheel Diameter .............................................................................. Ø28" x ¹⁵⁄16"W

Saw Blade Size......................................................180" L x 1" W x .035" T (.063 kerf)

Saw Blade Speed......................................................................................... 7300 FPM

Feed Conveyor Belt Size ..............................................................15¹⁄4" x 215³⁄4" x 1pc

Return Conveyor Belt Size..............................................................7¹⁄4" x 215³⁄4" x 1pc

Feed Speed................................................................................................... 0-61 FPM

Construction:

Frame ...................................................................................................................Steel

Conveyor Table.....................................................................................................Steel

Conveyor Belt.................................................................................................... Rubber

Wheels ..................................................................................................................Steel

Wheel Cover .....................................................................................Pre-Formed Steel

Blade Guides....................................................................................................Ceramic

Pressure Roller .........................................................4" Cast Iron w/Polyurethane Tire

Main Motor:

Type ..................................................................................................... TEFC Induction

Horsepower.........................................................................................................25 HP

Phase / Voltage...........................................................................3-Phase / 220V/440V

Amps ..................................................................................................................60/30A

Cycle / RPM ................................................................................ 60 Hertz / 1725 RPM

Switch...................................................220V Magnetic w/Thermal Overload Protector

Bearings .............................................................. Shielded & Lubricated Ball Bearings

Hydraulic Pressure.......................................................................775 PSI (55KG/CM²)

Elevation Motor:

Type ..................................................................................................... TEFC Induction

Horsepower.......................................................................................................... ¹⁄2 HP

Phase ⁄ Voltage ...........................................................................3-Phase / 220V/440V

Amps ................................................................................................................2.2/1.1A

Cycle ⁄ RPM................................................................................. 60 Hertz / 1725 RPM

Features:

.............................................................................................................4" Dust Port x 2

...........................................................................................................Return Conveyor

................................................................Hydraulic Blade Tension Control & Indicator

.....................................................................................Powered Saw Wheel Elevation

...................................Digital Position Controller for Accurate Saw Wheel Positioning

Specifications, while deemed accurate, are not guaranteed.

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Additional Safety Instructions for Bandsaws

1. DO NOT OPERATE WITH DULL OR

BADLY WORN BLADES. Dull blades

require more demand on the motor and are

less likely to cut precisely. Inspect blades

before each use.

9. THIS MACHINE IS NOT DESIGNED TO

CUT METAL or other material except

wood.

10. DO NOT MANUALLY STOP OR SLOW

BLADE after turning the saw off. Allow

it to come to a complete stop before you

leave it unattended.

2. NEVERPOSITIONFINGERSORTHUMBS

IN LINE WITH THE CUT. Serious personal

injury could occur.

11. ALL INSPECTIONS, ADJUSTMENTS,

AND MAINTENANCE MUST BE DONE

WITH THE POWER OFF and the circuit

breaker shut off. Wait for all moving parts

to come to a complete stop.

3. DO NOT OPERATE THIS BANDSAW

WITHOUT WHEEL GUARDS, PULLEY

GUARDS, AND BLADE GUARDS IN

PLACE.

12. HABITS – GOOD AND BAD – ARE

HARD TO BREAK. Develop good habits

in your shop and safety will become sec-

ond-nature to you.

4. WHEN REPLACING BLADES, make sure

the teeth face toward the front of the saw.

5. CUTS SHOULD ALWAYS BE FULLY

SUPPORTED against the side of the con-

veyor table and by the pressure rollers.

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE

INTENDED OPERATION, STOP USING

THE BANDSAW! Then contact our ser-

vice department or ask a qualified expert

how the operation should be performed.

6. DO NOT BACK WORKPIECE AWAY

from the blade while the saw is running.

If you need to back the work out, stop the

bandsaw and wait for the blade to stop. DO

NOT twist or put excessive stress on blade

while backing work away.

14. MAKE SURE BLADE IS PROPERLY

TENSIONED BEFORE OPERATING

MACHINE.

7. BLADE SHOULD BE RUNNING AT FULL

SPEED before beginning a cut.

15. KEEP LOOSE CLOTHING AND LONG

HAIR AWAY FROM MOVING CONVEY-

ORS!

8. ALWAYS FEED STOCK EVENLY AND

SMOOTHLY. DO NOT change conveyor

speeds during a cut.

No list of safety guidelines can be com-

plete. Every shop environment is different.

Always consider safety first, as it applies

to your individual working conditions. Use

this and other machinery with caution and

respect. Failure to do so could result in

serious personal injury, damage to equip-

ment, or poor work results.

Like all machines there is danger associ-

ated with the Model G0504. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

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Additional Safety Instructions for Hydraulics

1. BE FAMILIAR WITH THE HAZARDS OF

HYDRAULIC INJECTION INJURIES.

4. STOP THE MACHINE IF YOU NOTICE

A HYDRAULIC LEAK. Allowing the

machine to continue running with a leak

may increase the hazard of the situation.

— Leaking hydraulic fluid may have

enough pressure to penetrate skin.

Never use your hands to check for

suspected hydraulic leaks.

5. DEPRESSURIZE THE HYDRAULIC

SYSTEM BEFORE ATTEMPTING TO

ADJUST ANY HYDRAULIC LINES OR

FITTINGS. Stop the resaw, open the con-

veyor speed valves, and make sure the

pressure gauge reads 0 PSI.

— Hydraulic fluid that is injected into

skin is a medical emergency that

may cause infection, disability,

amputation or death.

6. DEPRESSURIZE THE HYDRAULIC

SYSTEM BEFORE ATTEMPTING ANY

MAINTENANCE OR SERVICE. Stop the

resaw, open the conveyor speed valves,

and make sure the pressure gauge reads

0 PSI.

— The average injection injury may

be a small wound that has barely

broken the skin. DO NOT be fooled

by this type of injury. Immediately

get to an emergency medical facil-

ity!

7. REGULARLY INSPECT AND PER-

FORM THE PROPER MAINTENANCE

ON THE HYDRAULIC SYSTEM. A well-

maintained hydraulic system will have

much fewer problems and hazards than

a neglected system.

— Minimizing the time between the

injury and when the injected mate-

rial is removed is critical to mini-

mizing the seriousness of the inju-

ry.

8. MAKE SURE ANY HYDRAULIC SYS-

TEM MAINTENANCE IS PERFORMED

IN A CLEAN AND DUST-FREE WORK

AREA. Remove any sawdust, grime or

water from hydraulic system openings or

components before maintenance. Always

use lint-free rags when wiping compo-

nents.

2. USE A PIECE OF CARDBOARD TO

CHECK FOR SUSPECTED HYDRAU-

LIC LEAKS. Pressurized hydraulic fluid

may cause injection injuries and can be

extremely hot. Never use your hands to

check for suspected hydraulic leaks.

3. PROTECT YOUR EYES AROUND

HYDRAULIC SYSTEMS. Safety glasses

may not always protect your eyes from

hot, pressurized fluid. The best way to

protect yourself is to stay away from leaks

until you can depressurize the system.

9. ONLY USE HIGH PRESSURE HYDRAU-

LIC HOSE AND STEEL HYDRAULIC

FITTINGS WHEN REPLACING COM-

PONENTS IN THE HYDRAULIC SYS-

TEM. DO NOT use brass or aluminum.

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SECTION 3: CIRCUIT REQUIREMENTS

Connection Type

3-Phase Power

This machine is intended to be installed in a

semi-permanent location and hardwired to the

power source by a qualified electrician, using a

supply circuit disconnect device with the capa-

bility of being locked in the OFF (open) position

Serious personal injury could occur if you

(see Figure 1).

allow power to the machine before complet-

ing the setup process. DO NOT allow power

to the machine until instructed to do so.

Amperage Draw

The Model G0504 features a 220/440V motor

that is prewired for 220V and draws the following

amps under maximum load:

Motor Draw at 220V ..........................62.2 Amps

Motor Draw at 440V ...........................31.1 Amps

Circuit Requirements

We recommend connecting your machine to

a dedicated and grounded circuit that is rated

for the amperage given below. Never replace

a circuit breaker on an existing circuit with one

of higher amperage without consulting a quali-

ﬁed electrician to ensure compliance with wir-

ing codes. If you are unsure about the wiring

codes in your area or you plan to connect

your machine to a shared circuit, consult a

qualified electrician.

Figure 1. A power disconnect is preferable to

high current plugs and receptacles.

220V Circuit...........................................80 Amps

440V Circuit...........................................40 Amps

A fire may occur if your particular electrical

configuration does not comply with local and

state codes. The best way to ensure compli-

ance is to check with your local municipality

or a qualified electrician.

Figure 2. Power connection points inside the

electrical box.

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Grounding

Converting to 440V

Converting the Model G0504 to 440V operation

consists of 1) wiring the voltage transformer, 2)

replacing the overload relays with those provided

in the G0504 440V conversion kit, and 3) rewiring

the main motor and the elevation motor. A quali-

fied electrician must inspect all electrical modifi-

cations before connecting to power.

Electrocution or fire could

result if this machine is

not grounded correctly.

Make sure all electrical cir-

cuits are grounded before

you connect them to the

machine. DO NOT use the

Model G0504 if it is not

grounded.

Voltage Transformer

In the event of an electrical malfunction or break-

down, grounding provides a path of least resis-

tance for electric current to reduce the risk of

electric shock. This machine must be equipped

with an electric cord that has an equipment

grounding conductor. This conductor must be

grounded in accordance with all local codes and

ordinances.

Main Motor Relay

Improper connections of the electrical-grounding

conductor can result in the risk of electric shock.

Check with a qualified electrician or one of our

service personnel if the grounding instructions

are not completely understood, or if you are in

doubt as to whether the machine is properly

grounded.

Figure 3. Inside of electrical box.

To convert the Model G0504 to 440V:

1. Disconnect the resaw from the power

source!

2. At the voltage transformer, move the T1 wire

from the 220V terminal to the 440V terminal.

Figure 4. Location on voltage transformer to

move the T1 wire for 440V operation.

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3. Remove the wiring box covers on the main

5. Replace the main motor relay (LR3D-3359

48/65A) with the relay from kit (LR3D-3355

30/40A) and set the dial to “33.”

motor and elevation motor.

4. Wire the main motor and elevation motor as

shown on the diagrams on the inside of each

motor wiring box cover. (The circled refer-

ences on the diagrams represent labels on

the wires.)

6. Replace any wire duct covers and motor wir-

ing box covers you might have removed dur-

ing this procedure, and close the electrical

box door.

Note: Figures 5 & 6 below have been pro-

vided for your reference and are current

at the time that this manual was written.

However, always use the diagram on the

wire cover that comes with your motor! Also,

the electrical system on this machine is setup

for the "RUN" diagrams shown on the wire

cover. Ignore the "START" diagrams for this

machine.

To avoid electrocution or

fire, ensure all wiring mod-

ifications are inspected

and approved by a quali-

fied electrician before con-

necting the machine to the

power source.

��

Figure 5. Main motor 440V wiring.

��

Figure 6. Elevation motor 440V wiring.

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SECTION 4: MACHINE FEATURES

Figure 7. Main view of machine features and controls.

4. Infeed Conveyor—Moves the board through

Main Features

the bandsaw blade during cutting.

5. Infeed Conveyor Engagement Lever—

Allows the operator to stop and start the

infeed conveyor while the blade is moving.

1. Infeed Pressure Rollers—Maintain down-

ward pressure on the board to keep it sturdy

during cutting.

6. Control Panel—The part of the resaw where

the operator can control the starting and

2. Head Elevation Motor—Responsible for

stopping of the motor, the various height

moving the head (the part of the saw that

changes, and the calibration of the blade

contains the wheels and blade) up or down

height to the conveyor. The control panel

as needed.

also houses a load meter that allows the

operator to monitor the load being placed on

3. Electrical Control Box—Main area for wir-

the resaw during operation. For more details,

ing, rewiring, and changing the fuses. Should

never be opened when the machine is con-

see Page 14.

nected to the power source!

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Figure 8. Rear view of machine features and controls.

11. Return Conveyor—Allows the person

receiving the newly cut board to return it

to the operator without walking around the

saw.

7. Main Motor—Powers the saw wheels for

blade movement and drives the hydraulic

pump for conveyor movement.

8. Dust Ports—Allows the resaw to be con-

12. Blade Tension Gauge—Shows the current

nected to a dust collection system.

blade tension.

9. Hydraulic Pump—Creates hydraulic oil flow

13. Blade Tensioner—Provides hydraulic blade

which drives the conveyor motors.

tension and easy tension release.

10. Hydraulic Tank—Holds and cools the

hydraulic fluid for the hydraulic system.

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F. MOTOR STOP Button—Stops the main

Control Panel

motor, blade, and conveyors.

G. DOWN Button—Moves the head (blade)

down toward the infeed conveyor.

H. UP Button—Moves the head (blade) up

toward the infeed conveyor.

I. Memory Button—Moves blade to a preset

height change. For example, if you want to

produce multiple ¹⁄4" boards from a 5" board,

you can set the memory to X inches (X=¹⁄4

+ your blade kerf). After every cut, the head

will automatically move down X inches when

you press the memory button. You can then

repeat this procedure until the 5" board is

reduced to the last ⁄4" that can be cut from

that board.

J. STOP Key—Stops the elevation motor from

its current movement.

K. SET Key—Calibrates the height of the blade

from the table, or can be used in combina-

tion with the FUNC key to set the memory.

L. FUNC Key—Prepares the control panel for

special functions. Can be used in combina-

tion with the START key to manually type in

a numeric height on the keypad, or can be

used in combination with the SET key to set

the memory.

Figure 9. Control panel close-up.

A. EMERGENCY STOP Button—Cuts power

to the main motor to stop the blade and

hydraulic pump. (Caution—It takes approxi-

mately 30 seconds for the blade to come to

a complete stop.)

M. START Key—Moves the blade to the height

that is entered in the keypad. Must be used

in conjunction with the FUNC key.

N. Load Meter—Displays the current load

placed on the machine. The load meter is

used to determine the appropriate conveyor

feed rate for each species of wood and each

blade being used.

B. Display—Shows the distance from the con-

veyor belt to the blade. Also used to enter

and change settings, move blade height, and

program the memory function.

O. Memory Preset Keys (A, B, C, D)—Allows

multiple dimension sizes to be saved and

recalled. For example, if you have 500 piec-

es to resaw and the starting size is 2" thick

on all of them, then you can save 2" in the A

memory key. After cutting down each piece,

press A to return to the starting height.

C. Keypad—Inputs height values. The + and

- keys manually jog the height up or down.

D. POWER ON Switch—Engages power to the

control panel.

E. MOTOR START Button—Starts the main

motor, which is responsible for the blade and

conveyor movement.

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SECTION 5: SET UP

About this Section

Piece Inventory

After all the parts have been removed from

the shipping crate, you should have:

The purpose of this section is to guide you

through the required steps to get your machine

out of its crate and into operating condition.

•

Resaw Bandsaw Machine

Bandsaw Blade 180" x 1" x 0.035"

Tool Box

T-Handle Wrench 19mm

7 pc. Combination Wrench Set

—10, 12, 13, 14, 17, 19, 21 mm

7 pc. Hex Wrench Set

—2.5, 3, 4, 5, 6, 8, 10 mm

Phillips Head Screwdriver

Flat Head Screwdriver

This machine presents

serious injury hazards

to untrained users. Read

through this entire man-

ual to become familiar

with the controls and

operations before start-

ing the machine!

•

Adjustment Wrench 30 x 32 mm

In the event that any non-proprietary parts are

missing (e.g. nuts or washers), we would be glad

to replace them, or for the sake of expediency,

replacements can be obtained at your local hard-

ware store.

Wear safety glasses

during the entire set up

process!

Unpacking

The Model G0504 is shipped from the manu-

facturer in a carefully built crate. If you discover

the machine is damaged after you have signed

for delivery, please immediately call Customer

Service at (570) 546-9663 for advice.

Figure 10. Piece inventory from packing crate.

Save the containers and all packing materials

for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

equipment from the shipping crate.

G0504 16" Horizontal Resaw Bandsaw

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Hardware Recognition Chart

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. To clean thoroughly,

some parts may need to be removed. For opti-

mum performance from your machine, make

sure you clean all moving parts or sliding

contact surfaces that are coated. Avoid chlo-

rine-based solvents as they may damage painted

surfaces should they come in contact. Always

follow the manufacturer’s instructions when using

any type of cleaning product.

1. Floor Load: The Model G0504 represents

a large weight load. Most commercial floors

are suitable for your machine. Some resi-

dential floors may require additional build up

to support both the machine and operator.

2. Working Clearances: Consider existing

and anticipated needs, size of material to

be processed through each machine, and

space for auxiliary stands, work tables or

other machinery when establishing a loca-

tion for your bandsaw.

3. Lighting and Outlets: Lighting should be

bright enough to eliminate shadow and pre-

vent eye strain. Electrical circuits should be

dedicated or large enough to handle amper-

age requirements. Outlets should be located

near each machine so power or extension

cords are clear of high-traffic areas. Observe

local electrical codes for proper installation

of new lighting, outlets, or circuits.

Gasoline and petroleum

products have low flash

points and could cause

an explosion or fire if

used to clean machinery.

DO NOT use gasoline or

petroleum products to

clean the machinery.

Unsupervised children and

visitors inside your shop

could cause serious per-

sonal injury to themselves.

Lock all entrances to the

shop when you are away

and DO NOT allow unsuper-

vised children or visitors in

your shop at any time!

Smoking near solvents

could ignite an explosion

or fire and cause serious

injury. DO NOT smoke

while using solvents.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Lack of ventilation

while using these sol-

vents could cause seri-

ous personal health risks

or fire. Take precautions

from this hazard by only

using cleaning solvents

in a well ventilated area.

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Removing Resaw

from Crate Pallet

Mounting Resaw to

the Floor

Although not required, we recommend that you

mount your new machine to the floor. Because

this is an optional step and floor materials may

vary, floor mounting hardware is not included.

The Model G0504 is a

heavy machine that

weighs approximately

3300 lbs. Serious per-

sonal injury may occur if

safe moving methods are

not followed. To be safe,

you will need assistance

and power equipment

when moving the ship-

ping crate and remov-

ing the machine from the

crate.

Bolting to Concrete Floors

Lag shield anchors with lag bolts and anchor

studs (Figure 12) are two popular methods for

anchoring an object to a concrete floor. We sug-

gest you research the many options and methods

for mounting your machine and choose the best

that fits your specific application.

NOTICE

Anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

To remove the resaw from the crate pallet:

1. Remove the lag bolts from the stand feet that

secure the resaw to the crate pallet.

2. Using a forklift, lift the resaw from the frame

location shown in Figure 11, and move it to

your predetermined location.

Figure 12. Typical fasteners for mounting to

concrete floors.

Figure 11. Lifting points for moving the resaw

with a forklift.

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5. Position the blade on the wheels so that the

Installing &

Tensioning Blade

tooth gullet is approximately ⁄16" over the

edge of the wheel, as shown in Figure 14.

Also, see the blade illustration in Figure 15

for more details.

These instructions are

hazardous if done while

the machine is connect-

ed to power. Disconnect

power during this entire

procedure!

Blade installation can be done by one person but

is easiest if done with two people.

To install and tension the blade:

Figure 14. Blade positioned on wheel.

1. Put on safety glasses and heavy leather

gloves.

2. Open the wheel cover to gain access to the

wheels.

3. Hold the blade from each side, and position

it in front of the wheels so the blade teeth are

facing the front of the machine.

4. Carefully fit the blade over each wheel,

and position it between the blade guides

as shown in Figure 13. Make sure the

teeth point toward the right-hand side of the

machine, as you are facing the front.

Figure 15. Illustration of proper blade position.

Figure 13. Blade positioned between

blade guides.

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6. Loosen the stop valve (Figure 16) and tight-

Adjusting Blade

Guides

en the pump valve.

7. Tighten the blade with the blade tensioner

shown in Figure 16. Use the colored area on

the tension gauge as a proper tension guide

for your specific blade material.

Each blade guide assembly consists of Guide

Blocks and a Support Bearing.

Carbon Steel ......................................Yellow

Bi-metal ............................................ Orange

The blade guides keep the blade stable dur-

ing operation, so make sure they are properly

adjusted before starting the bandsaw.

Note—Always adjust the pressure to the

lowest rating of each colored area and then

increase tension as needed (blades stretch

as they warm up).

These instructions are

hazardous if done while

the machine is connect-

ed to power. Disconnect

power during this entire

procedure!

8. Tighten the stop valve and loosen the pump

valve.

Note—To loosen the blade tension, loosen

the stop valve.

Guide Blocks

Stop Valve

Each guide block consists of an upper and lower

ceramic block that stabilizes the blade from up/

down movement during operation.

Blade Tensioner

The lower block is designed to remain in a fixed

position, and the upper block is designed to be

adjusted during each blade change. When the

machine is new, the lower block is set at the

factory and should not need to be adjusted (see

Section 8: Service Adjustments for more infor-

mation about the lower guide). The upper block,

however, should be adjusted every time you

install a new blade or re-install an old blade.

Pump Valve

Figure 16. Blade tensioner controls.

NOTICE

Always de-tension blade after use.

-20-

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To adjust the upper guide block:

Support Bearing

The support bearing is positioned behind the

blade to brace it from pushing backwards during

a cut. Figure 19 shows the support bearing com-

ponents to clarify the adjustment instructions.

1. Loosen the guide block adjustment bolt

shown in Figure 17.

Adjustment Shaft

Support

Bearing

Lock Bolt

Figure 17. Guide block adjustment bolt.

Figure 19. Support bearing components.

2. Slide the upper guide block up, place a dollar

bill (as a quick gauge for 0.004" clearance)

underneath the upper guide block, then let

the upper guide block slide down to sand-

wich the dollar between the blade and the

upper guide block as shown in Figure 18.

To adjust the support bearings:

1. Loosen the lock bolt approximately ⁄4 turn.

Note—If you loosen the lock bolt too much,

the support bearing will fall out of place.

2. Turn the adjustment shaft until the support

bearing is positioned approximately 0.016"

behind the back of the blade. Use a feeler

gauge or four thicknesses of a dollar bill to

check this.

3. Tighten the lock bolt, and repeat with the

other support bearing.

4. Test the adjustment of the support bearings

by spinning the wheels by hand, at full blade

tension, in the same direction of operation.

While you are spinning the wheels, the sup-

port bearings should not turn. (The support

bearings should only turn during cutting

operations.)

Figure 18. Dollar bill between upper guide block

and blade.

3. Keep the dollar bill in place and tighten the

upper guide block.

4. Remove the dollar bill.

5. Repeat Steps 1-4 with the blade guide on

the other side of the conveyor.

G0504 16" Horizontal Resaw Bandsaw

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Connecting to Dust

Collector

Connecting to

Power Source

If you have performed all of the previous set up

instructions, the resaw can now be connected to

the power source by a qualified electrician.

To be effective, the dust collection system that

you connect to the resaw must be able draw a

combined total of at least 1000 CFM at the dust

ports. Note—This number is an approximation

and has been provided for estimation purposes

only.

To connect the resaw to a dust collector:

1. Attach two 4" dust hoses to the dust ports as

shown in Figure 20, and be sure to tighten

the hose clamp to ensure a snug fit.

Figure 20. Dust hose connected to dust port.

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6. Press the UP and DOWN buttons to make

sure the resaw head moves in the proper

direction.

Test Run

— If the resaw head moves in the opposite

direction as indicated, then the machine

has been wired out of phase. To cor-

rect this, disconnect the power to the

machine, open the electrical box, and

switch any two current carrying wires (R,

S, or T) that connect the machine to the

power source.

Before starting the resaw, make sure you

have performed the preceding assembly

and adjustment instructions, and you have

read through the rest of the manual and

are familiar with the various functions and

safety issues associated with this machine.

Failure to follow this warning could result

in serious personal injury or even death!

7. Push the emergency stop button in, then

twist it clockwise until it pops out.

To test run the resaw:

8. Once you have performed Steps 1-4 and

everything is okay with the machine and

set up, press the MOTOR START button.

As you are standing in front of the machine,

make sure that the blade is moving from left

to right.

1. Make sure the wheel cover and electrical

box is closed and all tools or other objects

are cleared away from the machine.

2. Put on safety glasses and make sure any

bystanders are out of the way and also wear-

ing safety glasses.

9. Press the conveyor lever forward to test the

conveyor belt.

3. Tension the blade.

— If any problems occur, press the

EMG STOP button. Investigate and cor-

rect the problem before operating the

machine further. If you need help, refer to

the troubleshooting section in the back of

this manual.

4. Turn ON the master switch that is located on

the outside of the electrical box.

5. Turn the POWER ON switch (shown in

Figure 21) clockwise.

— If you cannot easily locate the source of

an unusual noise or vibration by yourself,

please contact our service department at

(570) 546-9663.

Figure 21. POWER ON switch.

G0504 16" Horizontal Resaw Bandsaw

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SECTION 6: OPERATIONS

Operation Safety

Conveyor Controls

All operators of this machine must be familiar

with the Section 2: Safety before operating

this machine. However, no safety list can cover

every hazard for every working environment, so

common sense must be used at all times in all

situations.

The Model G0504 features an infeed conveyor

and a return conveyor. The speed and engage-

ment controls of the conveyors are controlled by

the conveyor control lever. The farther the control

lever is pushed forward, the faster the conveyors

will move.

To operate the infeed conveyor:

1. Read the subsection titled “Control Panel”

on Page 14 to become familiar with the con-

trol panel functions.

Damage to your eyes, lungs, and ears could

result from failure to wear safety glasses,

a dust mask, and hearing protection while

using this machine.

2. With the saw running, push the infeed con-

veyor engagement lever (Figure 22) foward

to engage the conveyor belts. Push the lever

farther foward to make the conveyors run

faster, or pull the lever backwards to make

the conveyors run slower. Pull the lever all

the way back to stop the conveyors.

Loose hair and cloth-

ing could get caught in

machinery and cause

serious personal inju-

ry. Keep loose clothing

rolled up and long hair

tied up and away from

moving machinery.

Conveyor Control Lever

NOTICE

Figure 22. Conveyor controls.

The following section was designed to give

instructions on the basic operations of this

machine. However, it is in no way compre-

hensive of all of the machine’s applica-

tions. WE STRONGLY RECOMMEND that

you read books, trade magazines, or get

formal training to maximize the potential of

your machine.

-24-

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Setting Blade Height

Calibrating Digital

Display

The blade height is defined as the distance

between the conveyor table and the bottom face

of the bandsaw blade. There is an internal limit

switch that will not allow the blade to be adjusted

closer than ¹⁄4" to the conveyor table. Note—Use

the “Blade Memory Function” described in the

next subsection when you want to make resaw

cuts thinner than ¹⁄4", and be sure to cut from the

top of the workpiece.

The digital display indicates the distance between

the conveyor table and the bottom face of the

bandsaw blade. The digital display needs to be

calibrated to ensure that the displayed blade

height and the actual blade height are the same.

To calibrate the digital display:

1. Resawapieceofscrapwood.See“Resawing”

on Page 27 for more information.

The blade height can be adjusted by using the

keypad, or by pressing the UP and DOWN con-

trol panel buttons. After using either method of

adjustment, the digital display will indicate the

current blade height.

2. Measure the thickness of the workpiece that

was cut off between the conveyor table and

the blade. Note—Use a precise measuring

tool such as calipers or a micrometer.

To set the blade height with the UP and DOWN

control panel buttons:

3. Press the SET key.

1. Turn the control panel POWER ON switch

clockwise to supply power to the control

panel.

4. Enter the thickness value of the cut-off

piece measured in Step 2. For example, if

the thickness is 1", press 1, 0, 0 on the key

pad.

2. Press the UP button to move the blade up

and press the DOWN button to move the

blade down. Watch the digital display to

gauge the blade height.

5. Press and hold the SET key for approxi-

mately 5 seconds or until the display stops

flashing.

To set the blade height with the keypad:

The digital display is now calibrated and all blade

height values displayed will be the same as the

actual distance between the conveyor table and

the bottom face of the bandsaw blade.

1. Turn the control panel POWER ON switch

clockwise to supply power to the control

panel.

2. Press the FUNC key.

3. Enter the desired blade height to the nearest

hundredth's place. For example, if you want

the blade height to be 2", press 2, 0, 0 on

the keypad. If you want the blade height to

be ³⁄4", press 7, 5.

4. After the blade height has been entered,

press the START key.

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Setting Memory

Button

Using Memory

Preset Keys

The blade memory button lowers the blade a pre-

determined distance each time it is pressed. This

allows you to make a series of cuts from the top

side of the workpiece, all of the same thickness.

The memory preset keys (A, B, C, D) allow four

dimension sizes to be saved and recalled.

For example, if you have 500 pieces to resaw and

the starting size is 2" thick on all of them, then

you can save 2" in one of the memory keys. After

cutting down each piece, press that memory pre-

set key to return to the starting height of 2" for the

next whole piece.

Be sure to add the blade kerf to the desired

thickness of the cut-off pieces when setting the

memory function. For example, if you want your

cut-off pieces to be 1" thick and the kerf of the

blade is 0.06", the memory function needs to be

set to 1.06".

To store a height in the A memory preset

key:

The blade memory function is also used when

you want to make resaw cuts thinner than ⁄4".

1. Press the A key. The current preset height

Because the blade cannot be adjusted closer than

⁄

flashes on the display.

4" to the table, resaw cuts thinner than ¹⁄4" need

to be cut from the top side of the workpiece.

2. Enter the height you wish to store. For exam-

ple if you want to store 2" as the height",

press 2, 0, 0 on the key pad.

To set the memory function:

1. Turn the control panel POWER ON switch

clockwise to supply power to the control

panel.

3. Press and hold the A key for 3 seconds. The

display zeros out and stops flashing.

To use the stored memory preset in the A

key:

2. Press the FUNC key.

1. Press the A key. The current preset height

3. Enter the distance, to the nearest hun-

dredth's place, that you want the blade to

lower. For example, if you want the blade to

lower 2.06", press 2, 0, 6 on the key pad. If

you want the blade to lower 0.56", press 5,

flashes on the display.

2. Press the START key on the key pad. The

blade moves to the stored height dimen-

sion.

Note—To stop a stored memory preset from

moving to its stored height, press the STOP

key on the key pad AFTER you have pressed

the memory preset key (A in this example).

4. Press and hold the SET key for approxi-

mately 5 seconds or until the display stops

flashing.

5. Press the MEMORY button and the blade

will automatically lower the distance set into

the memory function.

Note—Forbestresults,makeafewcutswhileusing

the MEMORY button, measure the workpiece,

and adjust the memory setting according to the

measurements of the cut-off workpiece.

-26-

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Resawing

Guide Rollers

To perform a resawing operation:

1. Make sure the blade is installed and ten-

sioned correctly. See “Installing Blade” on

Page 19 for more information.

Front Pressure

Roller Assembly

2. Make sure the blade is tracking correctly.

See “Adjusting Blade Guides” on Page 20

for more information.

Figure 23. Feeding the workpiece through the

3. Turn the control panel POWER ON switch

bandsaw.

clockwise to supply power to the machine.

10. Watch the load meter (Figure 24) at the top

of the control panel. The meter displays the

amperage load that is being placed on the

machine. Adjust the infeed conveyor feed

rate until the meter reads between 25-30

Amps during the cutting operation.

4. Set the blade height at the control panel.

See “Setting Blade Height” on Page 25.

Note—The accuracy of the blade height

shown on the digital display can only be

assured if the calibration process has been

performed. See Page 25 for more informa-

tion on calibrating the digital display.

5. Press the MOTOR START button to start the

bandsaw blade.

6. Push the infeed conveyor engagement lever

forward to start the infeed conveyor. Turn

the infeed conveyor speed dial counter-

clockwise to increase the speed and clock-

wise to decrease the speed. See “Conveyor

Controls” on Page 24 for more information.

7. Recheck the blade tension.

8. Make sure the workpiece has two sides

that are relatively flat and parallel with each

other.

Figure 24. Load meter.

11. Receive the workpiece on the outfeed side

of the machine. Note—If a second person

is receiving the workpieces, use the return

conveyor to send them back to the person

on the infeed side.

9. Begin feeding the workpiece under the front

pressure rollers with the jointed edge against

the guide rollers, as shown in Figure 23.

NOTICE

Always de-tension blade after use.

G0504 16" Horizontal Resaw Bandsaw

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Blade Width

The required blade width for the Model G0504

is 1".

Blade Information

Blade Breakage

Blade choices are limited due to the specialized

nature of the Model G0504. The only variables

when selecting a blade are the type of cutting

tooth and the number of teeth-per-inch (Tooth

Pitch).

Blade breakage is unavoidable, in some cases,

since it is the natural result of the peculiar stress-

es placed on the blade. Blade breakage is also

due to avoidable circumstances, which is most

often the result of poor care or judgement on the

part of the operator when mounting or adjusting

the blade or support guides.

Blade Tooth Type

Carbon Steel—The least expensive type, car-

bon steel blades are adequate for most cutting

applications; however, they dull quickly and for

economical reasons they are usually replaced

rather than resharpened.

The most common causes of blade breakage

are:

•

Not releasing blade tension after use.

Faulty alignment or adjustment of the

guides.

Carbide-Tipped—The most expensive type, car-

bide-tipped blades are designed for continuous

use in production shops. They hold a sharp

edge longer than carbon steel and they can be

resharpened many times before needing to be

replaced.

•

Using a blade with a lumpy or improperly

finished braze or weld.

•

Feeding the workpiece too fast.

Tooth dullness or absence of sufficient set.

Excessive or too little blade tension.

Running the bandsaw excessively when not

resawing.

Tooth Pitch (TPI)

Tooth pitch refers to the number of teeth-per-

inch. The more teeth-per-inch, the smoother the

resulting cut, but the feed rate must be relatively

slow. The less teeth-per-inch, the rougher the

resulting cut, but the feed rate can be set faster.

Some trial and error may be necessary to find

the right combination of cut quality, tooth pitch

and feed rate.

Blades Available from Grizzly

MODEL

TYPE

WIDTH GAUGE

TPI

1.3

2-3

3-4

H4874

H4875 Carbide Tip

H4876 Carbide Tip

Carbon

0.035"

Blade Care

The resaw blade is a delicate piece of steel that

is subjected to tremendous strain. You can obtain

longer use from the blade if you give it fair treat-

ment and always use the appropriate feed rate

for your operation.

A clean blade will perform much better than a

dirty blade. A dirty blade passes through the

cutting material with much more resistance than

a clean blade. This extra resistance will also

cause unnecessary heat. Maintain your blades

with a cutting blade lubricant like SLIPIT^®(Model

G5562/3 in the Grizzly Catalog).

Figure 25. Lenox^®bandsaw blade.

Blade Length

The required blade length for the Model G0504

is 180".

-28-

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H6175—Power Respirator

H6892—3M Pre-Filter, 10-Pack

H6893—Filter Cartridge, 10-Pack

Accessories

Say goodbye to foggy safety glasses and labored

breathing, this battery powered respirator sup-

plies a constant breeze of fresh air all day long.

Comes with its own plastic case for clean, sealed

storage. Finally, a respirator you can look forward

to wearing—at an affordable price!

H4959—Coolant Dispenser

Delivers a small amount of lubricant to the cutting

surface to improve tool life and cutting efficiency.

An absolute must for large resawing operations.

Figure 26. H4959 Coolant Dispenser.

Figure 28. H6175 Power Respirator.

G7984—Face Shield

H0580—Pneumatic Grease Gun

H1298—Dust Sealed Safety Glasses

H1300—UV Blocking, Clear Safety Glasses

H2347—Uvex^®Spitfire Safety Glasses

H0736—Shop Fox^®Safety Glasses

Safety Glasses are essential to every shop. If

you already have a pair, buy extras for visitors

or employees. You can't be too careful when it

comes to shop safety!

Greasing fittings is a breeze with this pneumatic

grease gun—and it's one of the most affordable

on the market. Requires 90 PSI and consumes 4

CFM. Kiss that old hand pump grease gun good-

bye!

H1300

H1298

G7984

Figure 29. H0580 Pneumatic Grease Gun.

H0736

H2347

Figure 27. Our most popular safety glasses.

G0504 16" Horizontal Resaw Bandsaw

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SECTION 7: MAINTENANCE

Miscellaneous

Always

disconnect

power to the machine

before performing main-

tenance. Failure to do

this may result in seri-

ous personal injury.

Always be aware of the condition of your machine.

Routinely check the condition of the following

items and repair or replace as necessary:

•

Loose mounting bolts

Worn switch

Worn or damaged blade

Worn or damaged support bearings or guide

bearings

Cleaning

Inside Wheel Cover

To keep the bandsaw working properly, regularly

open the wheel cover and vacuum sawdust.

V-Belts

Conveyor Belts

Use compressed air to clean the built-up sawdust

from the conveyor belts. Eye injuries frequently

occur when cleaning with compressed air—wear

safety glasses to protect yourself! Also wear a

dust mask or respirator to protect your lungs from

airborne dust particles.

To ensure optimum power transmission from the

motor to the blade and to the hydraulic pump,

the V-belts must be in good condition (free from

cracks, fraying and wear) and operate under

proper tension. Check the V-belts at least every 3

months; more often if the bandsaw is used daily.

Elevation Columns

Use a dry rag to remove sawdust from the eleva-

tion columns and wipe the them down with a light

coat of oil.

See Section 8: Service Adjustments for instruc-

tions on properly tensioning the belts or for

replacing the belts, if needed.

Painted Surfaces

These areas may be cleaned with a dry or damp

rag; however, make sure you DO NOT clean

bare metal surfaces with a damp rag or they may

rust.

Bearings

Motor

Vacuum dust off of the motor on a regular basis.

Built up dust acts as an insulator, making it dif-

ficult for the motor to dissipate heat.

Except for the bearings that are fitted with grease

fittings, the other bearings are sealed and pre-

lubricated and require no lubrication during their

usable life. All bearings are standard sizes, and

replacements can be purchased from our parts

department or a bearing supply store.

Hydraulic Components

Keep hydraulic components free of sawdust,

especially before working on them, to avoid con-

tamination of the hydraulic system.

-30-

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Grease Fittings

Wipe clean and lubricate the grease fittings with two pumps of high-temp bearing grease. The proper

greasing intervals are indicated by the boxes on the chart below. Note—This page was designed to be

copied and used as a check-off chart to help maintain a regular lubrication schedule.

G0504 16" Horizontal Resaw Bandsaw

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Hydraulic Fluid

Schedule

Hydraulic System

Minor Service

Check the hydraulic fluid level daily.

The hydraulic system minor service consists of

changing the fluid filter, cleaning the breather

cap and filler screen, and inspecting the hydraulic

fluid for signs of thermal breakdown, dust con-

tamination, and water contamination.

The hydraulic system controls the movement

of the conveyor belts. In order for this system

to function properly and operate at the correct

temperature, the hydraulic fluid level in the tank

should be ²⁄3 full between the fill lines on the fluid

sight window, which is located on the front of the

tank (see Figure 30).

Perform a “Minor Service” every 960 hours or

every 6 months of regular use.

To add hydraulic fluid, remove the breather

cap shown in Figure 30. Use an ISO VG 10—

Antiwear 10 Hydraulic Fluid or equivalent.

The hydraulic system on this machine cre-

ates very high pressure and the hydraulic

fluid gets hot. Always stop the resaw, open

the conveyor speed valves, make sure the

pressure gauge reads 0 PSI, and make sure

the fluid cools down before removing any

lines or servicing the hydraulic system.

Breather Cap

To change the filter:

Fluid Sight

Window

1. Read and understand the hydraulic safe-

ty instructions on Page 6 before continu-

ing!

2. Thoroughly clean the entire area around the

filter to remove all dust. (Getting dust into the

hydraulic system will contaminate it.)

Figure 30. Hydraulic reservoir components.

3. Remove the filter by unscrewing it from the

housing (Figure 31).

Inspect and clean the breather cap and filler

screen every 40 hours of regular use.

The breather cap is vented to allow the hydraulic

system to breathe during operation. Below the

breather cap is a plastic filler screen.

Visually inspect both the breather cap and the

plastic filler screen. If there is visual contami-

nation, clean both items with solvent and com-

pressed air. Allow them to completely dry before

installing back in the tank.

Figure 31. Removing filter.

-32-

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9. Rub clean hydraulic fluid along the O-ring on

Hydraulic System

Major Service

the bottom of the new filter.

10. Thread the new filter into the filter housing

and tighten by hand.

The hydraulic system major service consists of

performing a complete “Minor Service,” draining

the old hydraulic fluid, cleaning the tank screen,

cleaning the tank, and adding new fluid.

To inspect the hydraulic fluid:

1. Look at the color of the hydraulic fluid in the

sight window.

— If the fluid is milky in appearance, then

the hydraulic fluid is contaminated with

water. Repair leaks or fix the source of

the problem and perform a major ser-

vice.

The hydraulic system on this machine cre-

ates very high pressure and the hydraulic

fluid gets hot. Always stop the resaw, open

the conveyor speed valves, make sure the

pressure gauge reads 0 PSI, and make sure

the fluid cools down before removing any

lines or servicing the hydraulic system.

— If the fluid is dark brown or opaque, then

the hydraulic fluid is severely contaminat-

ed or thermal breakdown has occurred.

Correct the source of the contamination

or which component is causing thermal

breakdown, and perform a major service.

The hydraulic tank, when filled correctly at the

sight window, holds approximately 13.5 gallons

of hydraulic fluid. Before draining the hydraulic

fluid, make sure you have a drain pan that will

hold that much fluid or make sure that you are

prepared to drain the tank, plug the tank, empty

your drain pan, drain the tank, and so forth.

2. Smell the hydraulic fluid (remove breather

cap).

— If the fluid smells rancid or burnt, then ther-

mal breakdown has most likely occurred.

Correct the component that is causing

thermal breakdown and perform a major

service.

To drain the hydraulic fluid:

1. Read and understand the hydraulic safety

instructions on Page 8!

2. Place your drain pan under the drain plug

(Figure 32) and remove the drain plug.

Figure 32. Drain plug for hydraulic tank.

G0504 16" Horizontal Resaw Bandsaw

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To clean the bottom of the tank:

3. Replace the drain plug after the hydraulic

tank is completely drained.

1. Use a lint free rag to wipe up and remove any

sludge from the bottom of the tank.

To clean the tank screen:

2. Use clean hydraulic fluid on a clean rag to

wipe up additional contaminants from the bot-

tom and sides of the tank.

1. Remove the access plate on top of the

hydraulic tank as shown in Figure 33.

3. Replace the tank screen and access plate.

To fill the tank with new fluid:

1. Make sure that you have re-installed the tank

screen, that the drain plug is tight, and that

you have replaced the access plate on top of

the tank.

Tank Screen

Located

Inside Tank

2. Using an ISO VG 10—Antiwear 10 Hydraulic

Fluid, fill the tank until the sight window is ⁄³

full between the hi and low marks on the sight

window. Note—This will take approximately

13.5 gallons.

Figure 33. Access plate removed from tank.

2. Remove the tank screen, clean it with solvent

and compressed air, and allow it to dry. (Re-

install the tank screen AFTER you clean the

bottom of the tank.)

-34-

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SECTION 8: SERVICE ADJUSTMENTS

To adjust the lower blade guides:

1. Disconnect the resaw from the power

source!

Always

disconnect

power to the machine

before performing ser-

vice adjustments. Failure

to do this may result in

serious personal injury.

2. Open the wheel cover for easy access to the

blade guide assemblies.

3. Make sure the blade is tensioned in the same

manner that will be used for operation.

About Service

4. Loosen the lateral adjustment bolts (shown

in Figure 34).

This section is designed to help the operator with

adjustments that were made at the factory and

that might also need to be made during the life

of the machine.

Lateral

Adjustment Bolts

Vertical

Adjustment Bolts

This section is provided for your convenience—

it is not a substitute for the Grizzly Service

Department. If any adjustments arise that are not

described in this manual, then feel free to call the

Grizzly Technical Support at (570) 546-9663.

Figure 34. Lower guide block adjustment bolts.

5. Adjust the assembly so the blade guides are

Adjusting Lower

Blade Guides

approximately ⁄16" behind the gullets of the

blade teeth, and tighten the lateral bolts.

The instructions on adjusting the upper guide

blocks and support bearing are given in Section

5: Set Up. This section focuses on adjusting

the lower blade guides, which is a non-routine

adjustment that would typically be done before

the upper blade guide and support bearing would

be adjusted.

6. Loosen the vertical adjustment bolts.

7. Adjust the lower blade guide so it barely

touches the bottom of the blade, then tighten

the vertical adjustment bolts.

8. Repeat Steps 4-5 on the other blade guide.

9. Adjust the upper guide blocks and the sup-

port bearings.

10. Close the wheel cover.

G0504 16" Horizontal Resaw Bandsaw

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Adjusting V-Belt

Tension

Properly tensioned V-belts help the Model G0504

operate at its best. However, adjusting the V-

belts is not an exact science and does require

personal judgement. Adjusting the belts too loose

will decrease the performance of the machine

and adjusting the belts too tight may cause pre-

mature wear of the bearings and other compo-

nents attached to the belts.

Figure 36. Large pulley cover attachment bolts.

To adjust the tension for the hydraulic pump

V-belt:

On the Model G0504 there is a triple-drive V-belt

system that connects the motor to the wheel

pulley and a single-drive V-belt system that con-

nects the wheel pulley to the hydraulic pump

(Figure 35).

1. Remove the small pulley cover from the

pump seat.

2. Adjust the belt tension by loosening the cap

screws shown in Figure 37.

Figure 35. G0504 V-belts.

To adjust the V-belt tension for the saw

wheels:

Figure 37. Pump seat cap screws.

3. Slide the pump left/right as needed until the

1. Disconnect the resaw from the power

source!

belt has the proper tension.

4. Tighten the cap screws to lock the pump

2. Adjust the belt tension by using the motor

mount hex bolts shown in Figure 36.

seat in place.

3. When the belts are properly tightened, lock

the bolts in place with the jam nuts.

-36-

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Replacing V-Belts

Adjusting Main

Conveyor Table

If the belts deteriorate or break, they will need

to be replaced. When replacing one belt, you

should replace all of them at the same time to

ensure uniform belt tension and save time.

The main conveyor table height can be adjusted

left-to-right and front-to-back to make the table

parallel to the blade in both directions. This is an

involved procedure that requires you to cut up a

piece of test stock and make many repeat adjust-

ments. Because of the complexity of this proce-

dure, we will first give instructions on checking

the table, so that you can be sure you need to

perform the adjustment.

To replace the V-belts:

1. Disconnect the resaw from the power

source!

2. Read the previous subsection titled “Adjusting

V-Belt Tension” to become familiar with the

V-belt tension controls.

Before attempting these procedures, you need

to have a perfectly squared up piece of stock

that is as wide as possible and is at least two

feet long. The wider the stock, the more accurate

your procedure will be (we recommend using the

maximum width that the resaw will allow). Also,

you need to make sure that your blade is in good

condition, the blade is tracked/tensioned properly

and the blade guides are properly adjusted.

3. Adjust the motor mount nuts down as far as

they will go.

4. Remove all three V-belts that connect the

motor to the wheel pulley. (The easiest way

to take the belts on/off is to roll them on/off

the pulley one at a time. The belts can then

be fit over the wheel.)

To check the main conveyor table alignment:

5. Remove and replace the hydraulic pump

V-belt. (Refer to Page 35 for information on

how to loosen/tension this V-belt.)

1. Cut a ⁄4" slice off of your squared-up test

stock.

2. Using a dial caliper, measure the thickness

of the cut piece at all four corners and in

even locations along the edges of the stock.

As you take these measurements, write them

directly on the stock, near the location where

you took the measurement (see Figure 38).

6. Replace the three V-belts as a matching set.

Matching sets can be identified by the batch

number on the belt—NOT to be confused

with the size markings of the belt.

7. Tension the newly installed V-belts.

Figure 38. Test board with measurements.

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3. Study the written measurements on your

test piece. Note—DO NOT place too much

importance on the first and last six inches of

the board, because the board will only have

been under one pressure roller during that

part of the cut.

Tracking Conveyors

“Tracking” the conveyor belts means balancing

the way they ride on the end rollers. The convey-

ors are tracking correctly when they are centered

between the roller brackets on each side of the

conveyor. If the conveyor belts start rubbing

against the roller brackets, then you need to track

them as described.

— If the measurements are more than 0.030"

different from one side to the other, you

should adjust the conveyor table.

To adjust the conveyor table:

To set the conveyor tracking:

1. Disconnect the resaw from the power

source!

1. Loosen the two roller bracket cap screws

(shown in Figure 40) about ⁄4 of a turn. Do

this on the both sides of the conveyor.

2. Use your test board to determine which

direction the conveyor table needs to be

moved. For example, if the right side of the

board was thicker than the left side—you

will need to move either the right side of the

conveyor up or move the left side of the con-

veyor down.

Roller Bracket

Roller Bracket Cap Screws

3. Adjust the four adjustment bolts that control

the conveyor table height as determined

from Step 2. Note—For adjustment bolt

locations see the adjustment bolt shown in

Figure 39.

Front Adjustment Nut

Rear Adjustment Nut

Figure 40. Roller bracket cap screws and

adjustment nuts.

2. Loosen the rear adjustment nuts away from

the bracket plates on both sides of the con-

veyor.

3. Start the conveyor belt.

4. On the side that the belt tracks toward, turn

the front adjustment nut counter-clockwise

half of a turn, and watch the belt tracking.

Note—The effect of the adjustment can

sometimes take two minutes before the

results are fully apparent.

Figure 39. Conveyor table adjustment bolts

(1 of 4 shown).

4. Tighten the lock nuts on the adjustment

bolts, connect the resaw to the power, and

repeat the checking and adjusting Steps

until the measurements on your cut piece

are within 0.030".

— If the tracking was not corrected by this

adjustment, proceed to Step 5. If the

tracking was corrected, skip to Step 6.

-38-

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5. On the side that the belt tracks away from,

turn the front adjustment nut clockwise half

of a turn, and watch the belt tracking.

Replacing Conveyors

— If the tracking was not corrected by this

Although the conveyor belts have slight differenc-

es in size and access, the replacement instruc-

tions are the same.

adjustment, repeat Step 4.

6. When the conveyor belt is tracking in the

center of the roller brackets, run the con-

veyor for at least two minutes to ensure that

it will remain tracking correctly.

To replace the conveyor belts:

1. Start the conveyor belt that you want to

replace.

7. Tighten the rear adjustment nuts against the

bracket plates, then tighten the front adjust-

ment nuts against the bracket plates to make

sure that the tracking adjustment will not

slowly change during normal operation.

2. Stop the conveyor belt when the conveyor

belt seam (see Figure 41) is accessible.

Figure 41. Conveyor belt seam.

G0504 16" Horizontal Resaw Bandsaw

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3. Disconnect the resaw from the power

source!

7. Slide the roller brackets toward the body of

the resaw to loosen the belt.

4. Loosen the roller bracket (see Figure 42) by

8. Remove the stiff cable from the center of the

turning the roller bracket cap screws ⁄4 of a

seam to separate it.

turn.

9. Remove the old conveyor belt from the con-

veyor table, and replace the new conveyor

belt in its place.

Roller Bracket

Roller Bracket Cap Screws

10. Mesh the seam “teeth” together on the new

belt, and insert the stiff cable into the center

of the seam to lock it together.

11. Slide the roller brackets away from the body

of the resaw to tighten the belt.

12. Turn the front adjustment bolts the exact

number of rotations that you turned them

when you loosened them.

Front Adjustment Nut

Rear Adjustment Nut

Note—The new belt may be tighter than the

old one because it has not been broken-in. If

this is the case, deduct one or two turns from

your original number of turns.

Figure 42. Roller bracket cap screws and

adjustment nuts.

5. Loosen the rear adjustment nuts away from

the bracket plate.

13. Run the conveyor belt to check the tracking.

If the belt starts tracking to one side, stop the

resaw and perform the “Tracking Conveyors”

instructions that are located on Pages 38.

6. Mark the front adjustment nut with a felt-

tipped pen or a piece of tape, and thread

the front adjustment nut all the way up, while

keeping track of the number of full turns that

you moved the nut.

Note—Write the number of turns down, so

you do not forget. Remembering this number

is an important part of the re-assembly pro-

cess.

-40-

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5. Clamp the gauge blocks to the wheels as

shown in Figure 44.

Blade Tracking and

Wheel Alignment

Blade tracking on the Model G0504 consists

of adjusting the wheels to be nearly coplanar

(coplanar=both wheels even and parallel), but

having the outside edge of the wheel approxi-

mately 0.020"-0.040" behind the inside edge of

the wheel to compensate for wheel toe-in when

the blade is fully tensioned.

Because of the large size of this machine and

the wheel toe-in factor, this procedure is time

consuming and requires a great deal of trial and

error. Make sure you really need to perform this

procedure before attempting it.

Figure 44. Precision gauge blocks clamped in

position on wheels.

Also, to complete this procedure you will need to

make four precision gauge blocks and have a 6'

long straightedge.

6. Place the straightedge across the top of the

gauge blocks, as shown in Figure 45, and

examine how the wheels line up with each

other.

To adjust the wheels to be coplanar:

1. Disconnect the resaw from the power

source!

2. Open the wheel cover.

3. Remove the blade.

4. Using 2x4’s, make four precision gauge

blocks to the specifications shown in Figure

43.

Figure 45. Straightedge placement when check-

ing the upper portion of the wheels.

Figure 43. Precision gauge block dimensions.

G0504 16" Horizontal Resaw Bandsaw

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— If the wheels are properly aligned, the

straightedge will touch both inside gauge

blocks and there will be a 0.020"–0.040"

gap between the straightedge and the

outside gauge blocks, as shown in Figure

46. If this is the case, skip to Step 9.

Drive Wheel

Adjustment

Bolts

Figure 48. Drive wheel adjustment controls

(fourth bolt hidden in this picture).

Movement Direction—The bolt position

around the wheel shaft determines the part

of the wheel that will move when that bolt is

turned.

Figure 46. Overhead view of straightedge on

blade wheel gauge blocks.

Moving Forward—To move part of the

wheel forward, loosen the appropriate lock

bolts the same amount that you will tight-

en their neighboring adjustment bolts. (By

“appropriate” we mean the bolts that control

the direction that your wheel needs to be

moved.) In the case of the main drive wheel

adjustments, always loosen the jam nuts

before moving the adjustment bolts, and

always tighten the jam nuts after moving the

adjustment bolts.

— If the wheels are not positioned as shown

above, determine which direction they

need to move in order to be correct, then

proceed to Step 7 to begin the adjustment

process.

7. Look at the backside of the wheel guard and

learn the controls shown in Figures 47 & 48

by reading the text that follows.

Moving Backward—To move part of the

wheel backward, loosen the appropriate

adjustment bolt, then tighten the neighboring

lock bolt.

Lock Bolts

8. Adjust the wheels as necessary until the

wheel position is correct when checked with

the straightedge and continue to Step 9.

Adjustment

Screws

Adjustment

Screws

Lock Bolts

Figure 47. Tension wheel adjustment bolts.

-42-

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9. Place the straightedge across the bottom of

the gauge blocks, as shown in Figure 49.

The wheels should line up in the same man-

ner as described in Step 6.

— If the gauge blocks are aligned within

0.040" of each other, continue to Step

12.

— If the gauge blocks are positioned more

than 0.040" from each other, repeat Steps

6 & 9, and make the new adjustments

according to the change you noticed after

tensioning the blade.

— If they do not, follow Steps 7–8 to correct

them.

12. Remove the gauge blocks and clamps, and

spin the wheels by hand in the direction of

normal operation to check the blade track-

ing. You can fine tune the blade tracking by

adjusting the blade tension up or down—just

make sure to stay in the color range on the

tension scale for your particular blade.

13. After the blade is tracking correctly, prepare

the saw for a test run by adjusting the guide

bearings, closing the wheel cover, and con-

necting the machine to the power source.

Figure 49. Straightedge placement when

checking the lower portion of the wheels.

14. Test run the resaw and repeat this entire

section if the blade does not track correctly.

10. After the wheels are positioned correctly,

install and tension the blade, and adjust the

guide bearings out of the way of the blade.

11. Check the new position of the wheels. Ideally

the gauge blocks will all be perfectly aligned

with each other, as illustrated in Figure 50.

Figure 50. Overhead view of wheel position

when checking with a straightedge and the

blade is installed and tensioned.

G0504 16" Horizontal Resaw Bandsaw

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Troubleshooting

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you

need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support

at (570) 546-9663.

Symptom

Possible Cause

Possible Solution

1. Emergency stop button is engaged.

1. Disengage emergency stop button.

2. Turn electrical box door switch ON with the door closed.

Machine does not

start or a breaker 2. Electrical box door switch is OFF.

trips.

3. Machine is wired to power source out of 3. Switch any two current carrying wires at the power source

phase.

connection.

4. Electrical box door is open/door safety 4. Close door/replace faulty safety switch.

switch is at fault.

5. Motor connection wired incorrectly.

5. Correct motor wiring connections; check power source wire

connections to ensure hot lines are "in phase" by reversing

any two hot lines.

6. Fuse has blown.

6. Correct short/replace fuse.

7. Phase reversal relay is at fault.

8. Computer board is at fault.

9. Thermal overload relay has tripped.

7. Replace phase reversal relay.

8. Inspect computer board; replace if faulty.

9. Turn cut-out dial to increase working amps and push the

reset pin. Replace if tripped multiple times.

10. Contactor not getting energized/has 10. Test for power on all legs and contactor operation. Replace

burnt contacts. unit if faulty.

11. Blown/tripped wall fuse/circuit breaker. 11. Replace weak breaker; ensure correct size circuit.

12. Power supply is at fault/switched OFF. 12. Ensure hot lines have correct voltage on all legs and main

power supply is switched ON.

13. Motor ON switch is at fault.

13. Replace switch.

14. Head elevation limit switch depressed; 14. Adjust head height to correct working range; replace faulty

faulty.

limit switch.

15. Wiring is open/has high resistance.

15. Check for broken wires or disconnected/corroded connec-

tions, and repair/replace as necessary.

16. Test/repair/replace.

16. Motor is at fault.

1. Wrong workpiece material (wood).

2. Belt(s) slipping.

1. Use wood with correct moisture content and low resins.

2. Replace bad belt(s), align pulleys, and re-tension.

3. Correct motor wiring connections.

Machine

stalls or is

underpowered.

3. Motor connection is wired incorrectly.

4. Blade is slipping on wheels.

5. Motor bearings are at fault.

4. Adjust blade tracking and tension to factory specs.

5. Test by rotating shaft; rotational grinding/loose shaft requires

bearing replacement.

6. Machine is undersized for the task.

7. Machine is undersized for the task.

6. Use sharp blade w/lower TPI; reduce the feed rate.

7. Use sharp blade with lower TPI; reduce the feed rate/depth

of cut; use cutting fluid if possible.

8. Motor has overheated.

8. Clean off motor, let cool, and reduce workload.

9. Contactor not getting energized or has 9. Fix contacts or replace contactor.

poor contacts.

10. Motor is at fault.

10. Test/repair/replace.

11. Start delay module is at fault.

11. Adjust to correct delay; replace module.

-44-

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Symptom

Possible Cause

Possible Solution

Machine

has 1. Motor or component is loose.

1. Retighten/replace stripped or damaged bolts/nuts.

excessive vibra-

tion or noisy oper-

ation.

2. Blade weld at fault or teeth are broken. 2. Replace blade.

3. V-belt(s) worn or loose.

4. Motor fan is rubbing on fan cover.

5. Pulley is loose.

3. Inspect/replace belts (refer to Page 37).

4. Replace dented fan cover; replace loose/damaged fan.

5. Realign/replace shaft, pulley, setscrew, or key.

6. Tighten/replace floor mounts; relocate/shim machine.

7. Replace bearings.

6. Machine incorrectly mounted.

7. Motor bearings are at fault.

8. Blade is at fault.

8. Replace warped, bent, or twisted blade; resharpen dull

blade.

1. Feed rate is too fast.

1. Slow down the feed rate.

Machine slows

when cutting.

2. Wood has a high moisture content.

2. Only cut properly dried wood.

3. V-belt does not have enough tension 3. Tighten the V-belt (Page 36).

and is slipping on the pulleys.

4. V-belt is worn out.

4. Replace V-belt (Page 37).

1. Blade support bearings set incorrectly. 1. Adjust blade support bearings (Page 21).

Blade does not

run evenly on

the wheels.

2. Wheels have built up pitch or dust.

3. Wheels are not coplanar.

2. Clean wheels of all pitch and dust.

3. Call the Grizzly Service Department at (570) 546-9663 for

help determining if your wheels really are NOT coplanar;

adjust wheels to be coplanar as described on Page 41.

4. Shape of wheels has changed from 4. Replace wheels.

long term use and wear.

Blade does not 1. Blade is not properly tensioned.

1. Adjust blade tension (Page 19).

cut evenly.

2. Wheels are not coplanar.

2. Call the Grizzly Service Department at (570) 546-9663 for

help determining if your wheels really are NOT coplanar;

adjust wheels to be coplanar as described on Page 41.

3. Replace blade.

3. Tooth set is uneven.

4. Teeth are sharper on one side than the 4. Replace blade.

other.

Blade makes

squealing noise,

especially

startup.

1. V-belt is loose.

1. Tighten the V-belt (Page 36).

2. Replace V-belt (Page 37).

2. V-belt is worn out.

Ticking

sound 1. Blade weld is contacting the guide 1. Use the Model G2516 stone to smooth the blade weld.

when the saw is

running.

blocks or support bearing.

Hydraulic pump is 1. Pump is restricted.

1. Inspect and clean breather cap, filter, and tank screen.

2. Perform minor service (Page 32).

noisy or hydraulic

system operates

erratically.

2. Filter is clogged.

3. Tank screen is clogged.

4. Damaged hydraulic pump or motor.

3. Perform major service (Page 33).

4. Replace pump or motor. See hydraulic specialist.

G0504 16" Horizontal Resaw Bandsaw

-45-

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SECTION 9: Parts

��

Housing Parts

��

�

��

�

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-46-

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Housing Parts List

REF PART #

DESCRIPTION

1101

1102

1103

1104

1105

1107

1108

1109

1110

1113

1114

1115

1116

1117

1118

1119

1120

1121

1122

1123

1124

1125

1126

1127

1128

1129

1130

1131

1132

1133

1134

1135

1136

1137

1138

PB27M

HEX BOLT M12-1.75 X 30

LOCK WASHER 12MM

FLAT WASHER 12MM

MOTOR 25HP

PLW05M

PW06M

P05041104

PB24M

HEX BOLT M12-1.75 X 45

ADJUSTMENT BLOCK

HEX NUT M20-2.5

P05041107

PN28M

PB125M

HEX BOLT M12-1.75 X 65

HEX BOLT M12-1.75 X 25

SAW WHEEL FRAME

SAW WHEEL GUARD

MOTOR PULLEY

PB25M

P05041113

P05041114

P05041115

P05041116

PW01M

LOCKING SLEEVE

FLAT WASHER 8MM

LOCK WASHER 8MM

HEX BOLT M8-1.25 X 15

HEX NUT M6-1

PLW04M

PB87M

PN01M

PLW03M

P05041122

PB02M

LOCK WASHER 6MM

DUST PORT B

HEX BOLT M6-1 X 12

BUTTON BRACKET

BUTTON DH-75

P05041124

P05041125

PB08M

HEX BOLT M6-1 X 20

DUST PORT A

P05041127

PB95M

HEX BOLT M5-.8 X 16

BUTTON DK-50

P05041129

P05041130

P05041131

PB08M

BUTTON BRACKET

KNOB BRACKET

HEX BOLT M6-1 X 20

KNOB SEAT

P05041133

P05041134

P05041135

P05041136

P05041137

P05041138

DOOR PLATE

HEX BOLT M20-2.5 X 150

MOTOR BRACKET

WHEEL COVER HANDLE

G0504 16" Horizontal Resaw Bandsaw

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Frame Parts

��

-48-

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Frame Parts List

REF PART #

DESCRIPTION

1201

1202

1203

1204

1205

1206

1207

1208

1209

1210

1211

1212

1213

1214

1215

P05041201

P05041202

P05041203

PW01M

FRAME

ELECTRIC BOX

DOOR HINGE

FLAT WASHER 8MM

LOCK WASHER 8MM

HEX BOLT M8-1.25 X 20

PHLP HD SCR M4-.7 X 8

CONTROL PANEL

CONTROL BOX

PLW04M

PB09M

PS07M

P05041208

P05041209

PB07M

HEX BOLT M8-1.25 X 25

CONTROL BOX SUPPORT

FLAT WASHER 10MM

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 40

HEX NUT M10-1.5

P05041211

PW04M

PLW06M

PB31M

PN02M

G0504 16" Horizontal Resaw Bandsaw

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Elevation Parts

��

-50-

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Elevation Parts List

REF PART #

DESCRIPTION

1301

1302

1303

1304

1305

1306

1307

1308

1309

1310

1311

1312

1313

1314

1315

1316

1317

1318

1319

1320

1321

1322

1323

1324

1325

1326

1327

1328

1329

1330

1331

1332

1333

1334

1335

1336

1337

1338

1339

1340

1341

1342

1343

1344

1345

1346

PB110M

PLW10M

PW08M

HEX BOLT M16-2 X 25

LOCK WASHER 16MM

FLAT WASHER 16MM

COLUMN

P0504204

P0504205

PR50M

CHIP COVER

INT RETAINING RING 80MM

OIL SEAL 60 X 80 X 10

BRASS SLEEVE

P0504207

P0504208

PSB73M

PLW05M

P0504211

PZERK2

PSS30M

P0504214

PB15M

CAP SCREW M12-1.75 X 50

LOCK WASHER 12MM

ELEVATION HOUSING

GREASE FITTING PT 1/8

SET SCREW M10-1.5 X 10

LIMIT DOG

HEX BOLT M8-1.25 X 40

LOCK RING

P0504213

P0504216

P0504217

PS65M

TIGHTEN RING

DUST GUARD BELLOW

PHLP HD SCR M4-.7 X 40

LIMIT SWITCH AV8104

SWITCH BRACKET

CAP SCREW M6-1 X 20

LOCK WASHER 6MM

FLAT WASHER 6MM

COVER

P0504219

P0504220

PSB02M

PLW03M

PW03M

P0504224

P0504225

PSS01M

P0504245

PK74M

INDEX RING

SET SCREW M6-1 X 10

GEAR BOX 40# 1/30 VTW

KEY 6 X 6 X 35

P0504244

PK11M

CONNECT ROD

KEY 6 X 6 X 40

P0504243

PSS64M

PLW04M

PW01M

UNIVERSAL JOINT

SET SCREW M6-1 X 15

LOCK WASHER 8MM

FLAT WASHER 8MM

GEAR BOX A 40# 1/30 VTWM

SHAFT COUPLINGS

GEAR BOX & MOTOR

KEY 5 X 5 X 30

P0504242

P0504241

P0504235

PK12M

PSB14M

PSB99M

P0504250

P0504251

PW07M

CAP SCREW M8-1.25 X 20

CAP SCREW M3-.5 X 30

SENSOR QL-1805NB

SENSOR BRACKET

FLAT WASHER 3MM

LOCK WASHER 3MM

HEX NUT M3-.5

PLW09M

PN07M

G0504 16" Horizontal Resaw Bandsaw

-51-

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Blade Guide Parts

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-52-

G0504 16" Horizontal Resaw Bandsaw

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Blade Guide Parts

REF PART #

DESCRIPTION

1401

1402

1403

1404

1405

1406

1407

1408

1409

1410

1411

1412

1413

1414

1415

1416

1417

1418

1419

1420

1421

1422

1423

1424

P0504309

PW04M

ADJUSTMENT ROD BRACKET

FLAT WASHER 10MM

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 20

ADJUSTMENT SCREW

GUIDE POST

PLW06M

PB74M

P0504310

P0504305

P0504304

PW01M

ADJUSTMENT BRACKET

FLAT WASHER 8MM

LOCK WASHER 8MM

HEX BOLT M8-1.25 X 40

HEX BOLT M8-1.25 X 30

GUIDE POST BASE

PLW04M

PB15M

PB26M

P0504314

P0504315

PR35M

ECCENTRIC SHAFT

INT RETAINING RING 30MM

BALL BEARING 6200LLB

SUPPORT ROLLER

P6200LLB

P0504318

PB09M

HEX BOLT M8-1.25 X 20

UPPER GUIDE (CERAMIC)

GUIDE POST BASE (R)

LOWER GUIDE (CERAMIC)

CAP SCREW M6-1 X 20

HEX BOLT M10-1.5 X 15

GUIDE POST

P0504355

P0504321

P0504336

PSB02M

PB40M

P0504319

P0504320

POST BRACKET

G0504 16" Horizontal Resaw Bandsaw

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Tensioning Wheel Parts

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-54-

G0504 16" Horizontal Resaw Bandsaw

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Tensioning Wheel Parts List

REF PART #

DESCRIPTION

1501

1502

1503

1504

1505

1506

1507

1508

1509

1510

1511

1512

1513

1514

1515

1516

1517

1518

1519

1520

1521

1522

1523

1524

1525

1526

1527

1528

1529

1530

1531

1532

P0504428A

PTLW08M

P0504429A

P0504455

P0504456

P32011

LOCK NUT AN11

EXT TOOTH WASHER 10MM

LOCK RING

INT RETAINING RING 90MM

OIL SEAL TC-70 X 90 X 8

BEARING 32011

P0504461

PB35M

LEFT BEARING HOUSING

HEX BOLT M12-1.75 X 40

LOCK WASHER 12MM

LEFT BLADE WHEEL

SAW BLADE 1" X 180"

GREASE FITTING PT 1/8

CAP SCREW M8-1.25 X 15

LEFT WHEEL SHAFT

CAP SCREW M8-1.25 X 30

SLIDER

PLW05M

P0504433

P0504434

PZERK2

PSB100M

P0504442A

PSB13M

P0504437

P0504438

PW01M

LINER GUIDE

LINER WAY BRACKET

FLAT WASHER 8MM

LOCK WASHER 8MM

HEX BOLT M8-1.25 X 30

SPRING

PLW04M

PB26M

P0504443

P0504444

P0504445

PW04M

SPRING ROD

SPRING SEAT

FLAT WASHER 10MM

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 50

CAP SCREW M8-1.25 X 10

WHEEL SCRAPE

PLW06M

PB73M

PSB52M

P0504415

PS66M

PHLP HD SCR M10-1.5 X 150

CLEANER BASE

P0504417

PN02M

HEX NUT M10-1.5

G0504 16" Horizontal Resaw Bandsaw

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Drive Wheel Parts

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1601

1602

1603

1604

1605

1606

1607

1608

1609

1610

P0504428A

PTLW08M

P0504429A

PSB73M

LOCK NUT AN11

1611

1612

1613

1614

1615

1616

1617

1618

1619

P05041611

P32012

BELT 5V X 740

EXT TOOTH WASHER 10MM

LOCK RING

TAPER ROLLER BEARING 32012

OIL SEAL TC-75 X 95 X 10

INT RETAINING RING 95MM

GREASE FITTING PT 1/8

RIGHT WHEEL SHAFT

P05041613

P05041614

PZERK2

CAP SCREW M12-1.75 X 50

LOCK WASHER 12MM

RIGHT BLADE WHEEL

INT RETAINING RING 90MM

OIL SEAL TC-70 X 90 X 8

BEARING 32011

PLW05M

P0504403

P0504455

P0504456

P32011

P05041616

PB25M

HEX BOLT M12-1.75 X 25

HEX NUT M12-1.75

PN09M

P05041619

WHEEL ADJUSTMENT PLATE

P05041610

BEARING SEAT-LEFT

-56-

G0504 16" Horizontal Resaw Bandsaw

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Hydraulic Pump Parts

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REF PART #

DESCRIPTION

HEX BOLT M8-1.25 X 20

REF PART #

DESCRIPTION

MOTOR BRACKET

1701

1702

1703

1704

1705

PB09M

1706

1707

1708

1709

1710

P05041706

PLW06M

PB74M

PLW04M

LOCK WASHER 8MM

PULLEY SLEEVE

PULLEY

LOCK WASHER 10MM

P05041703

P05041704

P05041705

HEX BOLT M10-1.5 X 20

KEY 4 X 4 X 15

PK47M

V-BELT B X 53

P05041710

HYDRAULIC PUMP

G0504 16" Horizontal Resaw Bandsaw

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Main Conveyor Table Parts

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-58-

G0504 16" Horizontal Resaw Bandsaw

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Main Conveyor Table Parts List

REF PART #

DESCRIPTION

1801

1802

1803

1804

1805

1806

1807

1808

1809

1810

1811

1812

1813

1814

1815

1816

1817

1818

1819

1820

1821

1822

1823

1824

1825

1826

1827

1828

1829

1830

1831

1832

PLN05M

PW04M

LOCK NUT M10-1.5

FLAT WASHER 10MM

CONVEYOR LOWER PLATE

HEX NUT M24-2

P0504603

PN33M

P0504605

PB01M

ADJUSTMENT BOLT

HEX BOLT M10-1.5 X 30

LOCK WASHER 10MM

ROLLER SEAT

PLW06M

P0504609

P0504610

P0504611B

PB33M

ROLLER

ROLLER PLATE (REAR)

HEX BOLT M12-1.75 X 50

LOCK WASHER 12MM

FLAT WASHER 12MM

HYDRAULIC MOTOR OMP250

MOTOR BEARING SEAT

BALL BEARING 6008LLB

KEY 1/4 X 1/4 X 1-1/2

REAR ROLLER BRACKET R

REAR ROLLER

PLW05M

PW06M

P05041814

P0504618A

P6008LLB

PK13

P0504621

P0504622

P0504623

P0504624

P0504625

PB25M

CONVEYOR BELT 400

REAR ROLLER BRACKET L

FLANGE BEARING UCFL205

HEX BOLT M12-1.75 X 25

CONVEYOR PLATEN

CARRIAGE BOLT M10-1.5 X 25

HEX BOLT M10-1.5 X 30

ADJUSTMENT SCREW

HEX NUT M10-1.5

P0504636

PCB09M

PB01M

P0504637

PN02M

PB32M

HEX BOLT M10-1.5 X 25

FRONT ROLLER SUPPORT

FRONT ROLLER

P0504649

P0504650

P0504611A

ROLLER PLATE (FRONT)

G0504 16" Horizontal Resaw Bandsaw

-59-

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Return Conveyor Table Parts

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REF PART #

DESCRIPTION

REAR ROLLER

1901

1902

1903

1904

1905

1906

1907

1908

1909

1910

1911

1912

1913

1914

PSB72M

PLW06M

PW04M

CAP SCREW M10-1.5 X 30

LOCK WASHER 10MM

FLAT WASHER 10MM

ADJUSTMENT BOLT

1915

1916

1917

1918

1919

1920

1921

1922

1923

1924

1925

1926

1927

1928

P05041915

P05041916

P05041917

P0504649

PN02M

CONVEYOR BELT 185 X 5480

FRONT ROLLER

P0504827

P05041905

PLW06M

PW04M

FRONT ROLLER BRACKET

HEX NUT M10-1.5

HEX BOLT M20-2.5 X 230

LOCK WASHER 10MM

FLAT WASHER 10MM

HEX BOLT M10-1.5 X 30

CONVEYOR SEAT

PB32M

HEX BOLT M10-1.5 X 25

BALL BEARING 6008LLB

OIL PUMP FLANGE

P6008LLB

P05041922

P05041923

PK42M

PB01M

P05041909

PB25M

HYDRAULIC MOTOR OMP160

KEY 6 X 6 X 30

HEX BOLT M12-1.75 X 25

LOCK WASHER 12MM

FLAT WASHER 12MM

PLW05M

PW06M

PB33M

HEX BOLT M12-1.75 X 50

REAR ROLLER BRACKET R

CONVEYOR SUPPORT

HEX BOLT M12-1.75 X 120

P0504621A

P05041927

PB143M

P0504625

P0504624

FLANGE BEARING UCFL205

REAR ROLLER BRACKET L

-60-

G0504 16" Horizontal Resaw Bandsaw

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Rear Hold Down Parts

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

PB01M

HEX BOLT M10-1.5 X 30

LOCK WASHER 10MM

FLAT WASHER 10MM

2013

2014

2015

2016

2017

2018

2019

2020

2021

2022

2023

P05042013

PSB14M

PLW04M

PW01M

FIXED SEAT

PLW06M

PW04M

P0504753

PN09M

CAP SCREW M8-1.25 X 20

LOCK WASHER 8MM

FLAT WASHER 8MM

REAR ROLLER SUPPORT

HEX NUT M12-1.75

PSB77M

P05042018

P0504747

P0504763

P05042021

PB125M

CAP SCREW M12-1.75 X 30

REAR ROLLER SHAFT

PRESSURE ROLLER WHEEL

COLLAR

PLW05M

PW06M

LOCK WASHER 12MM

FLAT WASHER 12MM

REAR ROLLER SHAFT

CAP SCREW M12-1.75 X 20

REAR PRESSURE PLATE

COLLAR

P05042008

PSB129M

P0504757

P0504758

PSS30M

SHOCK ABSORBER

HEX BOLT M12-1.75 X 65

HEX BOLT M12-1.75 X 80

PB141M

SET SCREW M10-1.5 X 10

G0504 16" Horizontal Resaw Bandsaw

-61-

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Front Hold Down Parts

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-62-

G0504 16" Horizontal Resaw Bandsaw

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Front Hold Down Parts List

REF PART #

DESCRIPTION

2101

2102

2103

2104

2105

2106

2107

2108

2109

2110

2111

2112

2113

2114

2115

2116

2117

2118

2119

2120

2121

2122

PN09M

HEX NUT M12-1.75

PLW05M

PW06M

LOCK WASHER 12MM

FLAT WASHER 12MM

FLANGE BEARING UCFL205

PRESSURE ROLLER SUPPORT (L)

UPPER SHAFT

P0504625

P0504721

P0504727

PB32M

HEX BOLT M10-1.5 X 25

LOCK WASHER 10MM

FLAT WASHER 10MM

HEX BOLT M12-1.75 X 20

PRESSURE ROLLER WHEEL

COLLAR

PLW06M

PW04M

PB49M

P0504747

P0504748

P0504749

P0504742

PB01M

FRONT ROLLER SHAFT

FRONT PRESSURE PLATE

HEX BOLT M10-1.5 X 30

PRESSURE ROLLER SUPPORT (R)

HEX NUT M10-1.5

P0504731

PN02M

P0504716

P0504709

PSB101M

P0504713

PSB63M

COLLAR

SHOCK ABSORBER

CAP SCREW M12-1.75 X 90

IRON PLATE

CAP SCREW M12-1.75 X 60

G0504 16" Horizontal Resaw Bandsaw

-63-

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Hydraulic System Parts

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-64-

G0504 16" Horizontal Resaw Bandsaw

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Hydraulic System Parts List

REF PART #

DESCRIPTION

2201

2202

2203

2204

2205

2206

2207

2208

2209

2210

2211

2212

2213

2214

2215

2216

2217

2218

2219

2220

2221

2222

2223

2224

2225

2226

2227

2228

2229

2230

2231

2232

2233

2234

2235

2236

2237

2238

2239

2240

2241

2242

2243

2244

2245

P05042201

P05042202

P05042203

P05042204

P05042205

P05042206

P05042207

P05042208

P05042209

P05042210

P05042211

P05042212

P05042213

P05042204

P05041710

P05042216

P05042217

P05042218

P05042219

P05042220

P05042221

P05042222

P05042223

P05042224

P05042225

P05042221

P05042227

P05042228

P05042229

P05042230

P05042231

P05042232

P05042233

P05042234

P05042235

P05041814

P05042237

P05041923

P05042239

P05042240

P05042241

P05042242

P05042243

P05042244

P05042245

FUEL TANK

MANOMETER

OIL FILLER

CONNECTOR 3/4T X 3/4T

REVERSE VALVE 3/4"

CONNECTOR 3/4T X 3/4H X 45°

HYDRAULIC GAUGE

CONNECTOR 3/4T X 1/2T X 90¢ X

FILTER BRACKET

FILTER

CONNECTOR 1/2T

CONNECTOR 1/2T X 3/8H X 45°

OIL PIPE 3/4" X 63"

CONNECTOR 3/4T X 3/4T

HYDRAULIC PUMP

CONNECTOR 1/2T X 5/8T

CONNECTOR 1/2T X 3/8H

OIL PIPE 3/8" X 122"

CONNECTOR 3/8T X 3/8T

HEX OIL PUMPER 3/8T X 3/8T

CONNECTOR 3/8T X 3/8H

CONNECTOR 3/8H X 3/8H

OIL PIPE 3/8" X 75"

CONNECTOR 3/8T X 3/8H X 45°

CONNECTOR 3/8H X 3/8H X 45°

CONNECTOR 3/8T X 3/8H

BALL VALVE 3/8"

OIL PIPE 3/8" X 78-3/4"

HEX OIL PUMPER 3/8T X 3/8H

CONNECTOR 3/8T

CONTROL VALVE FC51-3/8

OIL PIPE 3/8" X 82-5/8"(90)

OIL PIPE 1/4" X 39-1/2"(90)

CONNECTOR 3/8T X 1/4T

HYDRAULIC GAUGE

HYDRAULIC MOTOR OMP250

OIL PIPE 3/8" X 94-1/2"

HYDRAULIC MOTOR OMP160

CONNECTOR 7/8-14UNF X 3/8T

OIL PIPE 3/8" X 39-1/2"

STOP VALVE

HYDRAULIC GAUGE

OIL PARTITION

OIL PIPE 1/4" X 240

PUMP

G0504 16" Horizontal Resaw Bandsaw

-65-

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Electrical System Parts 1

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G0504 16" Horizontal Resaw Bandsaw

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Electrical System Parts 2

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G0504 16" Horizontal Resaw Bandsaw

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Electrical System Parts List

REF PART #

DESCRIPTION

2301

2302

2303

2304

2305

2306

2307

2308

2309

2310

2311

2312

2313

2314

2315

2316

2317

2318

2319

2320

2321

2322

P05042301

P05042302

P05042303

P05042304

P05042305

P05042306

P05042307

P05042308

P05042309

P05042310

P05042311

P05042312

P05042313

P05042315

P05042316

P05042317

P05042318

P05042319

P05042320

P05042321

P05042322

DIMENSION SET METER FPC-525/INCH

MEMORY BUTTON N/S

EMERGENCY BUTTON N/S

POWER ON BUTTON N/S

UP/LIMIT SWITCH

UP BUTTON N/S

MOTOR START/GREEN N/S

DOWN/LIMIT SWITCH

DOWN BUTTON N/S

MOTOR STOP/RED N/S

NO FUSE SWITCH 3P 100AMP

MAG.CONTACTOR LCI-D065 (TE)

MAG.CONTACTOR LCI-D096 (TE)

TRANSFORMER 200VA

FUSE 5A FUSE

ELECTRIC SET 10A/1P

POWER SAFETY SWITCH

440V CONVERSION KIT (TE)

O-L RELAY 220V LR3D-3359 48/65A

UP O-L RELAY LR3D-066 1A

PHASE REVERSAL RELAY

-68-

G0504 16" Horizontal Resaw Bandsaw

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

G0504 16" Horizontal Resaw Bandsaw

-69-

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