MODEL G7149
24" SLIP ROLL
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................................................................................................... 2
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>YZci^[^XVi^dcꢀ############################################################################################################################### (
BVX]^cZꢀ9ViVꢀH]ZZiꢀ################################################################################################################### )
SECTION 1: SAFETY....................................................................................................................... 5
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6YY^i^dcVaꢀHV[Zinꢀ[dgꢀHa^eꢀGdaahꢀ################################################################################################### ,
SECTION 2: SETUP......................................................................................................................... 8
HZijeꢀHV[Zinꢀ############################################################################################################################### -
>iZbhꢀCZZYZYꢀ[dgꢀHZijeꢀ############################################################################################################# -
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8aZVcꢀJeꢀ################################################################################################################################## &&
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6hhZbWanꢀ################################################################################################################################## &'
Bdjci^c\ꢀ################################################################################################################################### &'
SECTION 3: OPERATIONS ........................................................................................................... 13
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7ZcY^c\ꢀL^gZꢀ############################################################################################################################ &.
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SECTION 4: ACCESSORIES......................................................................................................... 21
SECTION 5: MAINTENANCE......................................................................................................... 23
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8aZVc^c\ꢀ################################################################################################################################### '(
JceV^ciZYꢀ8Vhiꢀ>gdcꢀ################################################################################################################# '(
AjWg^XVi^dcꢀ################################################################################################################################ '(
SECTION 6: SERVICE ................................................................................................................... 24
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WARRANTY AND RETURNS........................................................................................................ 29
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INTRODUCTION
Functional Overview
Foreword
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Contact Info
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Identification
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Identification List (Figures 1 and 2)
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Sample Illustration (Figure 2)
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Machine Data Sheet
MACHINE DATA
SHEET
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MODEL G7149
24" SLIP ROLL
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3%#4)/. ꢈꢄ 3!&%49
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-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢂ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢂ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢂ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢂ
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7),, RESULT IN DEATH OR SERIOUS INJURYꢂ
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#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢂ
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-!9 RESULT IN MINOR OR MODERATE INJURYꢂ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢂ
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Safety Instructions for Machinery
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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addhZꢀWdaih!ꢀVcYꢀVcnꢀdi]ZgꢀXdcY^i^dchꢀi]Viꢀ
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iVcXZꢀ[gdbꢀi]Zꢀldg`ꢀVgZV#
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eVYadX`h!ꢀ bVhiZgꢀ hl^iX]Zh!ꢀ VcYꢀ gZbdkZꢀ
hiVgiꢀhl^iX]ꢀ`Znh#
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bZcYZYꢀ VXXZhhdg^Zh#ꢀ >begdeZgꢀ VXXZhhd"
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ꢈꢎꢂ .%6%2 ,%!6% 7(%. -!#().% )3
25..).'ꢂ IjgcꢀedlZgꢀ/&&ꢀVcYꢀVaadlꢀVaaꢀ
bdk^c\ꢀeVgihꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhideꢀ
WZ[dgZꢀaZVk^c\ꢀbVX]^cZꢀjcViiZcYZY#
ꢉꢎꢂ $/ ./4 &/2#% -!#().%29ꢂꢀ Ldg`ꢀ Viꢀ
i]ZꢀheZZYꢀ[dgꢀl]^X]ꢀi]ZꢀbVX]^cZꢀdgꢀVXXZh"
hdgnꢀlVhꢀYZh^\cZY#
ꢈꢈꢂ $/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43ꢂ 9Dꢀ CDIꢀ jhZꢀ bVX]^c"
Zgnꢀ^cꢀYVbe!ꢀlZiꢀadXVi^dch!ꢀdgꢀl]ZgZꢀVcnꢀ
[aVbbVWaZꢀdgꢀcdm^djhꢀ[jbZhꢀbVnꢀZm^hi#ꢀ
ꢉꢈꢂ 3%#52% 7/2+0)%#%ꢂꢀ JhZꢀ XaVbehꢀ dgꢀ
Vꢀk^hZꢀidꢀ]daYꢀi]Zꢀldg`e^ZXZꢀl]ZcꢀegVXi^"
XVa#ꢀ 6ꢀ hZXjgZYꢀ ldg`e^ZXZꢀ egdiZXihꢀ ndjgꢀ
]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀ]VcYhꢀidꢀdeZgViZꢀi]Zꢀ
bVX]^cZ#
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,)'(4%$ꢂ 8ajiiZgꢀVcYꢀYVg`ꢀh]VYdlhꢀbVnꢀ
XVjhZꢀVXX^YZcih#
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VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZh#
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2!4%$&/24(%-!#().%!-0%2!'%ꢂ
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JcYZgh^oZYꢀ XdgYhꢀ XgZViZꢀ ZmXZhh^kZꢀ ]ZVi#ꢀ
6alVnhꢀgZeaVXZꢀYVbV\ZYꢀZmiZch^dcꢀXdgYh#
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-!#().%3
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ldg`e^ZXZꢀidꢀꢂ`^X`WVX`#ꢂ
ꢈꢅꢂ !,7!93 $)3#/..%#4 &2/- 0/7%2
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-!#().%29#
edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\#
ꢉꢆꢂ #%24!). $534 -!9 "% (!:!2$/53ꢀ
idꢀ i]Zꢀ gZhe^gVidgnꢀ hnhiZbhꢀ d[ꢀ eZdeaZꢀ VcYꢀ
Vc^bVah!ꢀZheZX^Vaanꢀ[^cZꢀYjhi#ꢀ7ZꢀVlVgZꢀd[ꢀ
i]Zꢀ ineZꢀ d[ꢀ Yjhiꢀ ndjꢀ VgZꢀ ZmedhZYꢀ idꢀ VcYꢀ
ValVnhꢀlZVgꢀVꢀgZhe^gVidgꢀYZh^\cZYꢀidꢀ[^aiZgꢀ
i]ViꢀineZꢀd[ꢀYjhi#
ꢈꢆꢂ -!).4!). -!#().%29 7)4( #!2%ꢂꢀ
@ZZeꢀWaVYZhꢀh]VgeꢀVcYꢀXaZVcꢀ[dgꢀWZhiꢀVcYꢀ
hV[ZhiꢀeZg[dgbVcXZ#ꢀ;daadlꢀ^chigjXi^dchꢀ[dgꢀ
ajWg^XVi^c\ꢀVcYꢀX]Vc\^c\ꢀVXXZhhdg^Zh#
ꢈꢇꢂ -!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).' -!#().%29ꢂ
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Additional Safety for Slip Rolls
1.ꢀ METAL EDGES#ꢀ 6alVnhꢀ YZ"Wjggꢀ h]Vgeꢀ
4. CRUSHING HAZARD#ꢀ BV`Zꢀ hjgZꢀ gdaaZghꢀ
VcYꢀldg`e^ZXZhꢀVgZꢀ[jaanꢀhjeedgiZYꢀYjg^c\ꢀ
^chiVaaVi^dcꢀ VcYꢀ gZbdkVa#ꢀ LZVgꢀ hiZZaꢀ idZYꢀ
[ddilZVgꢀ Yjg^c\ꢀ deZgVi^dcꢀ idꢀ egdiZXiꢀ ndjgꢀ
[ZZiꢀ^[ꢀndjꢀYgdeꢀVꢀgdaaZgꢀdgꢀldg`e^ZXZ#ꢀ
bZiVaꢀZY\ZhꢀWZ[dgZꢀ^chZgi^c\ꢀi]Zbꢀ^cidꢀi]Zꢀ
ha^eꢀgdaa#ꢀH]VgeꢀZY\Zhꢀdcꢀh]ZZiꢀbZiVaꢀXVcꢀ
XVjhZꢀhZkZgZꢀXjih#
2. HAND PROTECTION#ꢀ6alVnhꢀlZVgꢀaZVi]Zgꢀ
\adkZhꢀl]Zcꢀjh^c\ꢀi]^hꢀidda#
5. EXPERIENCING DIFFICULTIES. >[ꢀViꢀVcnꢀ
i^bZꢀndjꢀVgZꢀZmeZg^ZcX^c\ꢀY^[[^Xjai^ZhꢀeZg"
[dgb^c\ꢀi]Zꢀ^ciZcYZYꢀdeZgVi^dc!ꢀhideꢀjh^c\ꢀ
i]Zꢀ bVX]^cZꢃꢀ 8dciVXiꢀ IZX]ꢀ Hjeedgiꢀ Viꢀ
ꢄ*,%ꢅꢀ*)+".++(#
3.ꢀ PINCHING HAZARD#ꢀ@ZZeꢀ[^c\Zghꢀdjiꢀd[ꢀ
gdaaZgꢀeVi]ꢀYjg^c\ꢀdeZgVi^dc#ꢀ
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
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SECTION 2: SETUP
Setup Safety
Items Needed for
Setup
I]Zꢀ[daadl^c\ꢀ^iZbhꢀVgZꢀcZZYZYꢀidꢀXdbeaZiZꢀi]Zꢀ
hZijeꢀ egdXZhh!ꢀ Wjiꢀ VgZꢀ cdiꢀ ^cXajYZYꢀ l^i]ꢀ ndjgꢀ
bVX]^cZ/
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
6hh^hiVciꢀ############################################################ &
HV[Zinꢀ<aVhhZhꢀꢄ[dgꢀZVX]ꢀeZghdcꢅꢀ###############&ꢀEV^g
Unpacking
Wear safety glasses dur-
ing the entire setup pro-
cess!
Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ
igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ
[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-
diately call Customer Service at (570) 546-9663ꢀ
for advice.
This machine and its
components are heavy.
Get lifting help to reduce
the risk of injury.
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
"-"
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Inventory
6
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#ꢀ
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
7
8
9
Box 1: (Figure 3)
Qty
Figure 3. >ckZcidgn#
A. Ha^eꢀGdaaꢀ###################################################### &
B. 8gVc`ꢀ=VcYaZꢀ############################################# &
C. 8gVc`ꢀ########################################################## &
D.ꢀ HZiꢀHXgZlꢀB+"&ꢀmꢀ&%ꢀ################################## &
>[ꢀ Vcnꢀ cdcegdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢄZ#\#ꢀ Vꢀ
cjiꢀdgꢀVꢀlVh]Zgꢅ!ꢀlZꢀl^aaꢀ\aVYanꢀgZeaVXZꢀi]Zb0ꢀdgꢀ
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#
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Hardware Recognition Chart
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Clean Up
Site Considerations
I]ZꢀjceV^ciZYꢀhjg[VXZhꢀVgZꢀXdViZYꢀl^i]ꢀVꢀlVmnꢀ
d^aꢀidꢀegZkZciꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZci#ꢀGZbdkZꢀ
i]^hꢀ egdiZXi^kZꢀ XdVi^c\ꢀ l^i]ꢀ Vꢀ hdakZciꢀ XaZVcZgꢀ
dgꢀ YZ\gZVhZgꢀ h]dlcꢀ ^cꢀ Figure 4#ꢀ ;dgꢀ i]dgdj\]ꢀ
XaZVc^c\!ꢀhdbZꢀeVgihꢀbjhiꢀWZꢀgZbdkZY#ꢀFor opti-
mum performance from your machine, clean
all moving parts or sliding contact surfaces.ꢀ
6kd^Yꢀ X]adg^cZ"WVhZYꢀ hdakZcih!ꢀ hjX]ꢀ Vhꢀ VXZidcZꢀ
dgꢀWgV`ZꢀeVgihꢀXaZVcZgꢀi]ViꢀbVnꢀYVbV\ZꢀeV^ciZYꢀ
hjg[VXZh#ꢀ6alVnhꢀ[daadlꢀi]ZꢀbVcj[VXijgZg»hꢀ^chigjX"
i^dchꢀl]Zcꢀjh^c\ꢀVcnꢀineZꢀd[ꢀXaZVc^c\ꢀegdYjXi#
Workbench Load
GZ[Zgꢀidꢀi]ZꢀMachine Data Sheetꢀ[dgꢀi]ZꢀlZ^\]iꢀ
VcYꢀ [ddieg^ciꢀ heZX^[^XVi^dchꢀ d[ꢀ ndjgꢀ bVX]^cZ#ꢀ
HdbZꢀ ldg`WZcX]Zhꢀ bVnꢀ gZfj^gZꢀ VYY^i^dcVaꢀ gZ^c"
[dgXZbZciꢀ idꢀ hjeedgiꢀ Wdi]ꢀ i]Zꢀ bVX]^cZꢀ VcYꢀ
ldg`e^ZXZ#
Placement Location
8dch^YZgꢀZm^hi^c\ꢀVcYꢀVci^X^eViZYꢀcZZYh!ꢀh^oZꢀd[ꢀ
bViZg^VaꢀidꢀWZꢀegdXZhhZYꢀi]gdj\]ꢀZVX]ꢀbVX]^cZ!ꢀ
VcYꢀ heVXZꢀ [dgꢀ Vjm^a^Vgnꢀ hiVcYh!ꢀ ldg`ꢀ iVWaZhꢀ dgꢀ
di]ZgꢀbVX]^cZgnꢀl]ZcꢀZhiVWa^h]^c\ꢀVꢀadXVi^dcꢀ[dgꢀ
ndjgꢀcZlꢀbVX]^cZ#ꢀHZZꢀFigure 5ꢀ[dgꢀi]Zꢀb^c^bjbꢀ
ldg`^c\ꢀXaZVgVcXZh#
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
&*ꢂ
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
(.ꢂ
Figure 5.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#
G2544—Solvent Cleaner & Degreaser
6ꢀ\gZViꢀegdYjXiꢀ[dgꢀgZbdk^c\ꢀi]ZꢀlVmnꢀh]^ee^c\ꢀ
\gZVhZꢀ[gdbꢀndjgꢀbVX]^cZꢀYjg^c\ꢀXaZVcꢀje#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Figure 4. 8aZVcZg$YZ\gZVhZgꢀVkV^aVWaZꢀ[gdbꢀ
<g^ooan#
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Assembly
Mounting
I]ZꢀBdYZaꢀ<,&).ꢀXdbZhꢀ[gdbꢀi]Zꢀ[VXidgnꢀVabdhiꢀ
[jaanꢀVhhZbWaZY#ꢀ6aaꢀi]Viꢀ^hꢀgZfj^gZYꢀidꢀVhhZbWaZꢀ
VgZꢀi]ZꢀXgVc`ꢀVcYꢀ]VcYaZ#
DcXZꢀ ndjꢀ ]VkZꢀ Xdc[^gbZYꢀ i]Viꢀ ndjgꢀ bVX]^cZꢀ ^hꢀ
VhhZbWaZYꢀVcYꢀ[jcXi^dc^c\ꢀegdeZgan!ꢀbdjciꢀ^iꢀidꢀVꢀ
ldg`WZcX]ꢀi]gdj\]ꢀi]Zꢀ]daZhꢀ^cꢀi]ZꢀWVhZ#
To assemble your machine:
I]Zꢀ higdc\Zhiꢀ bdjci^c\ꢀ dei^dcꢀ ^hꢀ Vꢀ ꢂI]gdj\]ꢀ
Bdjciꢂꢀl]ZgZꢀ]daZhꢀVgZꢀYg^aaZYꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀ
i]Zꢀ ldg`WZcX]!ꢀ VcYꢀ ]Zmꢀ Wdaih!ꢀ lVh]Zgh!ꢀ VcYꢀ
]Zmꢀ cjihꢀ VgZꢀ jhZYꢀ idꢀ hZXjgZꢀ i]Zꢀ ha^eꢀ gdaaꢀ idꢀ i]Zꢀ
ldg`WZcX]#
1.ꢀ I]gZVYꢀi]ZꢀXgVc`ꢀ]VcYaZꢀ^cidꢀi]ZꢀhbVaaꢀZcYꢀd[ꢀ
i]ZꢀXgVc`ꢀVcYꢀi^\]iZc!ꢀVhꢀh]dlcꢀ^cꢀFigure 6#
8gVc`ꢀ=VcYaZ
7dai
;aViꢀLVh]Zg
-ACHINE "ASE
7ORKBENCH
;aViꢀLVh]Zg
AdX`ꢀLVh]Zg
=ZmꢀCji
8gVc`
Figure 6. 8gVc`ꢀVhhZbWan#
Figure 8.ꢀ:mVbeaZꢀd[ꢀVꢀi]gdj\]ꢀbdjciꢀhZije#
2. Ha^YZꢀi]ZꢀXgVc`ꢀdcidꢀi]ZꢀXgVc`ꢀh]V[iꢀjci^aꢀi]Zꢀ
XgVc`ꢀhidehꢀV\V^chiꢀi]ZꢀWZkZaZYꢀh]djaYZghꢀd[ꢀ
i]Zꢀh]V[i#ꢀ I^\]iZcꢀi]ZꢀhZiꢀhXgZlꢀidꢀhZXjgZꢀi]Zꢀ
XgVc`ꢀ^cꢀeaVXZꢀꢄFigure 7ꢅ#
6cdi]Zgꢀ dei^dcꢀ [dgꢀ bdjci^c\ꢀ ^hꢀ Vꢀ ꢂ9^gZXiꢀ Bdjciꢂꢀ
l]ZgZꢀi]ZꢀbVX]^cZꢀ^hꢀh^beanꢀhZXjgZYꢀidꢀi]Zꢀldg`"
WZcX]ꢀl^i]ꢀVꢀaV\ꢀhXgZl#
HZiꢀHXgZl
AV\ꢀHXgZl
;aViꢀLVh]Zg
8gVc`
-ACHINE "ASE
7ORKBENCH
8gVc`ꢀH]V[i
Figure 9.ꢀ:mVbeaZꢀd[ꢀVꢀY^gZXiꢀbdjciꢀhZije#
Figure 7. 8gVc`ꢀbdjci^c\#
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SECTION 3: OPERATIONS
Operation Safety
Basic Controls
JhZꢀi]ZꢀYZhXg^ei^dchꢀVcYꢀ[^\jgZhꢀWZadlꢀidꢀWZXdbZꢀ
[Vb^a^Vgꢀl^i]ꢀi]ZꢀWVh^XꢀXdcigdahꢀd[ꢀndjgꢀha^eꢀgdaa#
Damage to your eyes, hands and feet could
result from using this machine without prop-
er protective gear. Always wear safety glass-
es, leather gloves, and steel toe footwear
when operating this machine.
Thickness Adjust Knob: GV^hZhꢀVcYꢀadlZghꢀi]Zꢀ
WdiidbꢀgdaaZgꢀidꢀVY_jhiꢀ[dgꢀi]^X`cZhhZhꢀd[ꢀY^[[ZgZciꢀ
ldg`e^ZXZh#
Radius Adjust Knob: GV^hZhꢀVcYꢀadlZghꢀi]ZꢀgZVgꢀ
gdaaZgꢀidꢀXgZViZꢀhbVaaZgꢀVcYꢀaVg\ZgꢀgVY^jhꢀWZcYh#
I]^X`cZhhꢀ6Y_jhiꢀ@cdW
8gVc`
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
GVY^jhꢀ6Y_jhiꢀ@cdW
Figure 10.ꢀ6Y_jhibZciꢀ`cdWh#
Removable Bushing: Ha^YZhꢀdjiꢀidꢀVaadlꢀgZbdkVaꢀ
d[ꢀi]ZꢀideꢀgdaaZgꢀidꢀ[VX^a^iViZꢀi]ZꢀjcadVY^c\ꢀd[ꢀXna^c"
Yg^XVaꢀldg`e^ZXZh#
Crank: Ijgchꢀ i]Zꢀ gdaaZgh!ꢀ [ZZY^c\ꢀ i]Zꢀ ldg`e^ZXZꢀ
i]gdj\]ꢀi]ZꢀbVX]^cZ#
GZbdkVWaZꢀ7jh]^c\
Figure 11.ꢀ8dcigdah#
"&("
<,&).ꢀ')ꢂꢀHa^eꢀGdaa
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Preparation
Flat Rolling
7Z[dgZꢀZkZgnꢀjhZ!ꢀ[daadlꢀi]ZhZꢀegdXZYjgZhꢀidꢀhZiꢀ
jeꢀ ndjgꢀ ha^eꢀ gdaaꢀ [dgꢀ hV[Z!ꢀ VXXjgViZ!ꢀ VcYꢀ Z[[^X^Zciꢀ
jhZ#
I]ZꢀBdYZaꢀ<,&).ꢀXVcꢀWZꢀjhZYꢀidꢀ[aViꢀgdaaꢀh]ZZiꢀ
bZiVaꢀ jeꢀ idꢀ ''ꢀ \Vj\Z#ꢀ I]^hꢀ XVcꢀ WZꢀ YdcZꢀ idꢀ
higV^\]iZcꢀVcYꢀ[aViiZcꢀldg`e^ZXZh#
To prepare the slip roll for use:
1. Ijgcꢀi]Zꢀi]^X`cZhhꢀVY_jhiꢀ`cdWꢀidꢀadlZgꢀi]Zꢀ
WdiidbꢀgdaaZgꢀidꢀVeegdm^bViZanꢀ&$)ꢂꢀWZadlꢀi]Zꢀ
ideꢀgdaaZg#ꢀJhZꢀXVa^eZghꢀdgꢀVꢀheVXZgꢀidꢀhZiꢀi]Zꢀ
Y^hiVcXZꢀWZilZZcꢀi]ZꢀgdaaZghꢀZkZcanꢀViꢀZVX]ꢀ
ZcYꢀꢄFigure 12ꢅ#
The main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. Failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
88L
To flat roll a workpiece:
1. EaVXZꢀi]Zꢀldg`e^ZXZꢀWZilZZcꢀi]ZꢀideꢀVcYꢀWdi"
idbꢀgdaaZgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 14#ꢀIjgcꢀi]Zꢀ
i]^X`cZhhꢀVY_jhiꢀ`cdWhꢀidꢀa^[iꢀi]ZꢀWdiidbꢀgdaaZgꢀ
jci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀ]ZaYꢀhcj\ꢀWZilZZcꢀi]Zꢀ
ideꢀ VcYꢀ Wdiidbꢀ gdaaZgh#ꢀ 7Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ
i]^X`cZhhꢀVY_jhiꢀ`cdWhꢀZfjVaꢀVbdjcih#
88L
Figure 12.ꢀHa^eꢀgdaaꢀegZeVgVi^dc#
2.ꢀ AdlZgꢀi]ZꢀgZVgꢀgdaaZgꢀjci^aꢀ^iꢀ^hꢀVeegdm^bViZanꢀ
ZkZcꢀ l^i]ꢀ i]Zꢀ Wdiidbꢀ gdaaZgꢀ ꢄFigure 12ꢅ#ꢀ
JhZꢀXVa^eZghꢀdgꢀVꢀheVXZgꢀidꢀhZiꢀi]ZꢀY^hiVcXZꢀ
WZilZZcꢀi]ZꢀgZVgꢀgdaaZgꢀVcYꢀideꢀgdaaZgꢀZkZcanꢀ
ViꢀꢀZVX]ꢀZcY#
3.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ ideꢀ gdaaZgꢀ Wjh]^c\ꢀ Wdaiꢀ ^hꢀ
i]gZVYZYꢀ^cidꢀi]ZꢀideꢀgdaaZgꢀWjh]^c\ꢀVcYꢀi]Zꢀ
_Vbꢀ cjiꢀ ^hꢀ i^\]iZcZYꢀ V\V^chiꢀ i]Zꢀ XVhi"^gdcꢀ
WVhZꢀꢄFigure 13ꢅ#
8L
IdeꢀGdaaZgꢀ
?VbꢀCji
7jh]^c\ꢀ7dai
Figure 14.ꢀGV^h^c\ꢀWdiidbꢀgdaaZgꢀ[dgꢀ[aViꢀgdaa^c\#
Figure 13. Top roller bushing.
"&)"
<,&).ꢀ')ꢂꢀHa^eꢀGdaa
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2.ꢀ GZbdkZꢀ i]Zꢀ ldg`e^ZXZꢀ [gdbꢀ WZilZZcꢀ i]Zꢀ
gdaaZgh!ꢀi]ZcꢀgV^hZꢀi]ZꢀWdiidbꢀgdaaZgꢀha^\]ianꢀWnꢀ
gdiVi^c\ꢀZVX]ꢀi]^X`cZhhꢀVY_jhiꢀ`cdWꢀVeegdm^"
bViZanꢀ&¿)ꢀijgc#ꢀ6ahd!ꢀbV`ZꢀhjgZꢀi]ZꢀgZVgꢀgdaaZgꢀ
^hꢀ adlZgZYꢀ XdbeaZiZanꢀ VcYꢀ l^aaꢀ cdiꢀ ^ciZg[ZgZꢀ
l^i]ꢀ i]Zꢀ ldg`e^ZXZꢀ Vhꢀ ^iꢀ Zm^ihꢀ i]Zꢀ bVX]^cZꢀ
ꢄFigure 15ꢅ#
Creating Bends
I]Zꢀ BdYZaꢀ <,&).ꢀ XVcꢀ ZVh^anꢀ XgZViZꢀ XdchiVci"ꢀ
gVY^jhꢀWZcYhꢀ^cꢀh]ZZiꢀbZiVaꢀjeꢀidꢀ''ꢀ\Vj\Z#
Note:ꢀThe method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
8L
The main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. Failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
6eegdm^bViZanꢀ
&
¿)ꢀIjgc#
Figure 15.ꢀGV^h^c\ꢀWdiidbꢀgdaaZgꢀ&¿)ꢀijgc#
3.ꢀ L^i]ꢀ i]Zꢀ ]Zaeꢀ d[ꢀ Vcꢀ Vhh^hiVci!ꢀ [ZZYꢀ i]Zꢀ
ldg`e^ZXZꢀ ^cidꢀ i]Zꢀ gdaaZghꢀ l]^aZꢀ ijgc^c\ꢀ i]Zꢀ
XgVc`ꢀꢄFigure 16ꢅ#
To create a bend in a workpiece:
1. EaVXZꢀ i]Zꢀ ldg`e^ZXZꢀ WZilZZcꢀ i]Zꢀ ideꢀ VcYꢀ
WdiidbꢀgdaaZgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 17#ꢀIjgcꢀ
i]Zꢀi]^X`cZhhꢀVY_jhiꢀ`cdWhꢀidꢀgV^hZꢀi]ZꢀWdi"
idbꢀ gdaaZgꢀ jci^aꢀ i]Zꢀ ldg`e^ZXZꢀ ^hꢀ ]ZaYꢀ hcj\ꢀ
WZilZZcꢀi]ZꢀideꢀVcYꢀWdiidbꢀgdaaZgh#ꢀ7ZꢀhjgZꢀ
idꢀ ijgcꢀ i]Zꢀ i]^X`cZhhꢀ VY_jhiꢀ `cdWhꢀ ZfjVaꢀ
Vbdjcih#
Figure 16.ꢀ;aViꢀgdaa^c\ꢀi]Zꢀldg`e^ZXZ#
4.ꢀ 8dci^cjZꢀegdXZhh^c\ꢀi]Zꢀldg`e^ZXZꢀWnꢀgZeZVi"
^c\ꢀSteps 2ꢀVcYꢀ3ꢀjci^aꢀi]ZꢀYZh^gZYꢀgZhjaihꢀVgZꢀ
egdYjXZY#
8L
Figure 17.ꢀGV^h^c\ꢀWdiidbꢀgdaaZg#
"&*"
<,&).ꢀ')ꢂꢀHa^eꢀGdaa
Download from Www.Somanuals.com. All Manuals Search And Download.
2. Ijgcꢀi]ZꢀXgVc`ꢀXadX`l^hZꢀidꢀ[ZZYꢀi]Zꢀldg`e^ZXZꢀ
jci^aꢀ^ihꢀZY\Zꢀ^hꢀY^gZXianꢀVWdkZꢀi]ZꢀgZVgꢀgdaaZg!ꢀ
Vhꢀh]dlcꢀ^cꢀFigure 18#
This machine poses a crushing hazard if
workpieces are not properly supported
when exiting the rollers. If necessary, get
assistance to support the workpiece. Make
sure all helpers are wearing safety glasses,
leather gloves, and steel toed footwear
when assisting in the use of this machine.
4.ꢀ Ijgcꢀ i]Zꢀ XgVc`ꢀ idꢀ egdXZhhꢀ i]Zꢀ bViZg^Vaꢀ
i]gdj\]ꢀ i]Zꢀ ha^eꢀ gdaa#ꢀ 8dci^cjZꢀ ijgc^c\ꢀ jci^aꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀXdbeaZiZanꢀi]gdj\]ꢀi]Zꢀideꢀ
VcYꢀWdiidbꢀgdaaZghꢀꢄFigure 20ꢅ#
Figure 18.ꢀ;ZZY^c\ꢀi]Zꢀldg`e^ZXZ#
3.ꢀ Ijgcꢀ i]Zꢀ gVY^jhꢀ VY_jhiꢀ `cdWhꢀ idꢀ a^[iꢀ i]Zꢀ gZVgꢀ
gdaaZgꢀjci^aꢀi]ZꢀYZh^gZYꢀgVY^jhꢀWZcYꢀ^hꢀgZVX]ZYꢀ
ꢄFigure 19ꢅ#ꢀ BV`Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ `cdWhꢀ
ZfjVaꢀ Vbdjcihꢀ hdꢀ i]Zꢀ gZVgꢀ gdaaZgꢀ ^hꢀ ValVnhꢀ
eVgVaaZaꢀl^i]ꢀi]Zꢀdi]ZgꢀgdaaZgh#ꢀ;V^ajgZꢀidꢀYdꢀhdꢀ
l^aaꢀXgZViZꢀVꢀaVg\ZgꢀgVY^jhꢀdcꢀdcZꢀZcYꢀi]Vcꢀi]Zꢀ
di]Zg!ꢀgZhjai^c\ꢀ^cꢀVꢀXdcZꢀdgꢀhe^gVaꢀh]VeZ#
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
Failure to adequately support the workpiece
may result in the workpiece falling, causing
injuries.
8L
Figure 19.ꢀHZii^c\ꢀi]ZꢀgVY^jh#
Figure 20.ꢀEgdXZhh^c\ꢀi]Zꢀldg`e^ZXZ#
"&+"
<,&).ꢀ')ꢂꢀHa^eꢀGdaa
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DcXZꢀndjꢀ]VkZꢀi]ZꢀcZXZhhVgnꢀaZc\i]ꢀldg`e^ZXZ!ꢀ
[daadlꢀi]ZꢀhiZehꢀWZadlꢀidꢀXgZViZꢀi]ZꢀXna^cYZg#
Creating Cylinders
Note:ꢀThe method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
I]ZꢀBdYZaꢀ<,&).ꢀHa^eꢀGdaaꢀXVcꢀWZꢀjhZYꢀidꢀZVh^anꢀ
VcYꢀVXXjgViZanꢀXgZViZꢀXna^cYZgh#
>[ꢀndjꢀ`cdlꢀi]ZꢀY^VbZiZgꢀd[ꢀi]ZꢀXna^cYZgꢀndjꢀlVciꢀ
idꢀXgZViZ!ꢀjhZꢀi]Zꢀ[dgbjaVꢀWZadlꢀidꢀXVaXjaViZꢀi]Zꢀ
aZc\i]ꢀd[ꢀbViZg^VaꢀcZZYZY#
ꢀ
ꢀ
ꢀꢀꢀꢀꢀC=π6
To create a cylinder:
ꢀ
ꢀ
ꢀ
ꢀ
828^gXjb[ZgZcXZꢀ
1. EaVXZꢀi]Zꢀldg`e^ZXZꢀWZilZZcꢀi]ZꢀideꢀVcYꢀWdi"
idbꢀgdaaZgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 22#ꢀIjgcꢀi]Zꢀ
i]^X`cZhhꢀVY_jhiꢀ`cdWhꢀidꢀa^[iꢀi]ZꢀWdiidbꢀgdaaZgꢀ
jci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀ]ZaYꢀhcj\ꢀWZilZZcꢀi]Zꢀ
ideꢀ VcYꢀ Wdiidbꢀ gdaaZgh#ꢀ 7Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ
i]^X`cZhhꢀVY_jhiꢀ`cdWhꢀZfjVaꢀVbdjcih#
ꢀꢀꢀꢀꢄAZc\i]ꢀd[ꢀBViZg^VaꢀCZZYZYꢅ
ꢀ
ꢀ
ꢀ
ꢀ
π2E^ꢀꢄ6eegdm^bViZanꢀ(#&)'ꢅ
929^VbZiZg
Example:ꢀHjeedhZꢀndjꢀlVciꢀidꢀXgZViZꢀVꢀ+ꢂꢀY^Vb"
ZiZgꢀXna^cYZg#ꢀNdjꢀldjaYꢀjhZꢀi]ZꢀVWdkZꢀ[dgbjaVꢀVhꢀ
[daadlh/
ꢀ
ꢀ
ꢀ
82π9
82ꢄ3.142ꢅꢀmꢀ6"
8218.852"
I]ZꢀgZhjaiꢀd[ꢀ&-#-*'ꢂꢀ^cY^XViZhꢀi]ViꢀndjꢀcZZYꢀidꢀ
hiVgiꢀl^i]ꢀVꢀe^ZXZꢀd[ꢀh]ZZiꢀbZiVaꢀi]Viꢀ^hꢀVeegdm^"
bViZanꢀ &-#-*'ꢂꢀ ^cꢀ aZc\i]ꢀ ^cꢀ dgYZgꢀ idꢀ XgZViZꢀ Vꢀ +ꢂꢀ
Y^VbZiZgꢀXna^cYZg#ꢀ
8L
NdjꢀXVcꢀjhZꢀi]Zꢀha^eꢀgdaaꢀidꢀXgZViZꢀVꢀWZcYꢀl^i]ꢀi]Zꢀ
XdggZXiꢀgVY^jhꢀhdꢀi]Viꢀi]ZꢀildꢀZcYhꢀbZZi!ꢀ[dgb^c\ꢀ
Vꢀ+ꢂꢀY^VbZiZgꢀXna^cYZgꢀꢄFigure 21ꢅ#
Figure 22.ꢀGV^h^c\ꢀWdiidbꢀgdaaZg#
82ð9
82ꢄ(#&)'ꢅꢀmꢀ+ꢂ
82&-#-*'
+ꢂꢀ9^V#
Ldg`e^ZXZ
&-#-*'ꢂꢀ8^gXjb[ZgZcXZ
Figure 21. Calculating circumference example.
"&,"
<,&).ꢀ')ꢂꢀHa^eꢀGdaa
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2. Ijgcꢀi]ZꢀXgVc`ꢀXadX`l^hZꢀidꢀ[ZZYꢀi]Zꢀldg`e^ZXZꢀ
jci^aꢀ^iꢀ^hꢀVeegdm^bViZanꢀ]Va[ꢀlVnꢀi]gdj\]ꢀi]Zꢀ
gdaaZgh#
3.ꢀ Ijgcꢀ i]Zꢀ gVY^jhꢀ VY_jhiꢀ `cdWhꢀ idꢀ a^[iꢀ i]Zꢀ gZVgꢀ
gdaaZgꢀjci^aꢀi]ZꢀYZh^gZYꢀgVY^jhꢀWZcYꢀ^hꢀgZVX]ZYꢀ
ꢄFigure 23ꢅ#ꢀ BV`Zꢀ hjgZꢀ idꢀ ijgcꢀ i]Zꢀ `cdWhꢀ
ZfjVaꢀ Vbdjcihꢀ hdꢀ i]Zꢀ gZVgꢀ gdaaZgꢀ ^hꢀ ValVnhꢀ
eVgVaaZaꢀl^i]ꢀi]Zꢀdi]ZgꢀgdaaZgh#ꢀ;V^ajgZꢀidꢀYdꢀhdꢀ
l^aaꢀXgZViZꢀVꢀaVg\ZgꢀgVY^jhꢀdcꢀdcZꢀZcYꢀi]Vcꢀi]Zꢀ
di]Zg!ꢀgZhjai^c\ꢀ^cꢀVꢀXdcZꢀh]VeZ#
ꢀ
Note:ꢀ6alVnh err on the side of making the
radius too large rather than too small. It is
easy to decrease the radius but very difficult
to increase the radius later.
Figure 24.ꢀEgdXZhh^c\ꢀi]Zꢀldg`e^ZXZ#
5.ꢀ GdiViZꢀi]Zꢀldg`e^ZXZꢀ&-%ß!ꢀ^chZgiꢀi]ZꢀXjgkZYꢀ
ZcYꢀ ^cidꢀ i]Zꢀ ha^eꢀ gdaa!ꢀ i]Zcꢀ egdXZhhꢀ i]Zꢀ
ldg`e^ZXZꢀi]gdj\]ꢀi]ZꢀbVX]^cZ!ꢀVhꢀh]dlcꢀ^cꢀ
Figures 25 VcY 26#
8L
Figure 23.ꢀHZii^c\ꢀi]ZꢀgVY^jh#
4.ꢀ Ijgcꢀ i]Zꢀ XgVc`ꢀ idꢀ egdXZhhꢀ i]Zꢀ bViZg^Vaꢀ
i]gdj\]ꢀ i]Zꢀ ha^eꢀ gdaa#ꢀ 8dci^cjZꢀ ijgc^c\ꢀ jci^aꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀXdbeaZiZanꢀi]gdj\]ꢀi]Zꢀideꢀ
VcYꢀWdiidbꢀgdaaZghꢀꢄFigure 24ꢅ#ꢀ
Figure 25.ꢀGZ"^chZgi^c\ꢀi]Zꢀldg`e^ZXZ#
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
Failure to adequately support the workpiece
may result in the workpiece falling, causing
crushing injuries.
Figure 26.ꢀ8gZVi^c\ꢀi]ZꢀXna^cYZg#
"&-"
<,&).ꢀ')ꢂꢀHa^eꢀGdaa
Download from Www.Somanuals.com. All Manuals Search And Download.
6.ꢀ 8dci^cjZꢀidꢀegdXZhhꢀi]Zꢀldg`e^ZXZꢀjci^aꢀi]Zꢀ
Xna^cYZgꢀ^hꢀ[dgbZY!ꢀVhꢀh]dlcꢀ^cꢀFigure 27#
Bending Wire
·>[ꢀi]ZꢀZcYhꢀd[ꢀi]ZꢀXna^cYZgꢀYdꢀcdiꢀbZZi!ꢀa^[iꢀ
i]Zꢀ gZVgꢀ gdaaZgꢀ ZfjVaanꢀ Viꢀ Wdi]ꢀ ZcYh!ꢀ i]Zcꢀ
egdXZhhꢀi]ZꢀZci^gZꢀXna^cYZgꢀi]gdj\]ꢀi]Zꢀha^eꢀ
gdaaꢀV\V^c#ꢀGZeZViꢀVhꢀcZXZhhVgn#
I]ZꢀBdYZaꢀ<,&).ꢀHa^eꢀGdaaꢀXVcꢀWZꢀjhZYꢀidꢀh]VeZꢀ
l^gZh!ꢀgdYh!ꢀVcYꢀhbVaa"Y^VbZiZgꢀijW^c\#ꢀI]Zꢀl^gZꢀ
\gddkZhꢀ XVcꢀ Vahdꢀ WZꢀ jhZYꢀ l]Zcꢀ gdaa^c\ꢀ h]ZZiꢀ
bZiVaꢀi]Viꢀ]VhꢀVꢀl^gZꢀWZVYꢀViꢀdcZꢀZcY#
·>[ꢀi]ZꢀZcYhꢀd[ꢀi]ZꢀXna^cYZgꢀdkZgaVe!ꢀgZbdkZꢀ
i]Zꢀ Xna^cYZgꢀ Vhꢀ YZhXg^WZYꢀ ^cꢀ Removing
Workpieceꢀ dcꢀ Page 20#ꢀ I]Zc!ꢀ Z^i]Zgꢀ
ViiZbeiꢀidꢀ^cXgZVhZꢀi]ZꢀgVY^jhꢀWnꢀbVcjVaanꢀ
WZcY^c\ꢀ^i!ꢀdgꢀhXgVeꢀi]Zꢀldg`e^ZXZ#ꢀAdlZgꢀ
i]Zꢀ gZVgꢀ gdaaZgꢀ ZfjVaanꢀ Viꢀ Wdi]ꢀ ZcYhꢀ i]Zcꢀ
egdXZhhꢀVꢀcZlꢀldg`e^ZXZꢀi]gdj\]ꢀi]Zꢀha^eꢀ
gdaa#ꢀGZeZViꢀi]^hꢀhiZeꢀVhꢀcZXZhhVgn#
To use the wire grooves:
1.ꢀ EaVXZꢀndjgꢀldg`e^ZXZꢀ^cidꢀi]ZꢀhbVaaZhiꢀedh"
h^WaZꢀ \gddkZꢀ dcꢀ i]Zꢀ l]ZZa#ꢀ I]Zꢀ i]gZZꢀ h^oZhꢀ
VgZꢀ&¿-ꢂ!ꢀ(¿&+ꢂ!ꢀVcYꢀ&¿)ꢂꢀꢄFigure 28ꢅ#
ꢀ
Example:ꢀHjeedhZꢀndjꢀlVciꢀidꢀWZcYꢀVꢀe^ZXZꢀ
d[ꢀ &¿-ꢂꢀ gdY#ꢀ I]dj\]ꢀ ^iꢀ ldjaYꢀ [^iꢀ ^cꢀ Vcnꢀ d[ꢀ i]Zꢀ
i]gZZꢀ\gddkZh!ꢀndjꢀldjaYꢀjhZꢀi]Zꢀ&¿-ꢂꢀ\gddkZꢀ
h^cXZꢀ^iꢀ^hꢀi]ZꢀhbVaaZhiꢀedhh^WaZꢀ\gddkZꢀi]Viꢀ
i]ZꢀgdYꢀl^aaꢀ[^iꢀ^cid#
&
(¿&+ꢂ
¿
-ꢂ
&
Figure 27. Finishing the cylinder.
¿)
ꢂ
7.ꢀ GZbdkZꢀ i]Zꢀ ldg`e^ZXZꢀ Vhꢀ YZhXg^WZYꢀ ^cꢀ
Removing WorkpieceꢀdcꢀPage 20#
Figure 28. Wire grooves.
2.ꢀ EgdXZhhꢀi]ZꢀbViZg^Vaꢀi]gdj\]ꢀi]ZꢀbVX]^cZꢀVhꢀ
YZhXg^WZYꢀ^cꢀCreating BendsꢀdcꢀPage 15#ꢀ
ꢀ·>[ꢀndjꢀlVciꢀidꢀbV`ZꢀVꢀaddeꢀd[ꢀl^gZ!ꢀ[daadlꢀ
i]Zꢀ^chigjXi^dchꢀ^cꢀCreating Cylindersꢀdcꢀ
Page 17#
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3.ꢀ L^i]ꢀ i]Zꢀ ]Zaeꢀ d[ꢀ Vcꢀ Vhh^hiVci!ꢀ ha^YZꢀ VcYꢀ a^[iꢀ
i]ZꢀideꢀgdaaZgꢀdjiꢀ[gdbꢀi]ZꢀWVhZ#ꢀGZbdkZꢀi]Zꢀ
ldg`e^ZXZꢀ[gdbꢀi]ZꢀideꢀgdaaZg!ꢀi]ZcꢀeaVXZꢀi]Zꢀ
ideꢀgdaaZgꢀWVX`ꢀdcidꢀi]ZꢀWVhZꢀꢄFigure 31ꢅ#
Removing Workpiece
To remove cylindrical workpieces:
1.ꢀ AddhZcꢀi]Zꢀ]ZmꢀWdaiꢀVcYꢀ_Vbꢀcjiꢀi]ViꢀhZXjgZꢀ
i]ZꢀideꢀgdaaZgꢀViꢀi]Zꢀ\ZVgWdmꢀꢄFigure 29ꢅ#
IdeꢀGdaaZgꢀ
7jh]^c\ꢀ7dai
?VbꢀCji
Figure 31. Releasing top roller.
Figure 29. Hex bolt and jam nut.
4.ꢀ BdkZꢀ i]Zꢀ ideꢀ gdaaZgꢀ WVX`ꢀ ^cidꢀ edh^i^dcꢀ VcYꢀ
ha^YZꢀi]ZꢀgZbdkVWaZꢀWjh]^c\ꢀ^cꢀidꢀhZXjgZꢀi]Zꢀ
ideꢀgdaaZgꢀꢄFigure 32ꢅ#
2.ꢀ Ha^YZꢀ i]Zꢀ gZbdkVWaZꢀ Wjh]^c\ꢀ djilVgY#ꢀ I]^hꢀ
l^aaꢀ gZaZVhZꢀ i]Zꢀ ideꢀ gdaaZgꢀ [gdbꢀ i]Zꢀ hiVcYꢀ
ꢄFigure 30ꢅ#ꢀ9dꢀcdiꢀnZiꢀViiZbeiꢀidꢀgZbdkZꢀi]Zꢀ
ideꢀgdaaZg#
GZbdkVWaZꢀ7jh]^c\
GZbdkVWaZꢀ7jh]^c\
HZXjgZY
GZaZVhZY
Figure 32. Securing top roller.
5.ꢀ 8ZciZgꢀi]ZꢀgdaaZgꢀViꢀi]Zꢀ\ZVgWdmꢀZcY!ꢀi]gZVYꢀ
i]Zꢀ]ZmꢀWdaiꢀWVX`ꢀ^cidꢀi]ZꢀideꢀgdaaZgꢀWjh]^c\!ꢀ
i]Zcꢀi^\]iZcꢀi]Zꢀ_VbꢀcjiꢀV\V^chiꢀi]ZꢀWVhZꢀidꢀ
adX`ꢀi]Zꢀ]ZmꢀWdaiꢀ^cꢀeaVXZ#
Figure 30. Removable bushing release.
The components of this machine
are very heavy and workpieces can be
cumbersome and have sharp edges. Always
wear gloves and fully support components
and workpieces. Get help if necessary.
Failure to do this may result in personal
injury.
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688:HHDG>:H
SECTION 4: ACCESSORIES
G5618—Deburring Tool with two Blades
I]Zꢀ fj^X`Zhiꢀ iddaꢀ [dgꢀ hbddi]^c\ꢀ [gZh]anꢀ h]ZVgZYꢀ
bZiVaꢀ ZY\Zh#ꢀ 8dbZhꢀ l^i]ꢀ ildꢀ WaVYZh!ꢀ dcZꢀ [dgꢀ
hiZZaꢀVcYꢀVajb^cjbꢀVcYꢀdcZꢀ[dgꢀWgVhhꢀVcYꢀXVhiꢀ
^gdc#
H6073—Deluxe Power Snip
&
A^\]ilZ^\]iꢀ Vajb^cjbꢀ XVhiꢀ ]VcYaZh#ꢀ ;jaaꢀ (ꢀ¿'ꢂꢀ
aZc\i]ꢀ d[ꢀ Xji#ꢀ GZeaVXZVWaZꢀ hiZZaꢀ WaVYZh#ꢀ ;jaanꢀ
ZcXadhZYꢀ [^c\Zgꢀ addehꢀ egdiZXiꢀ ]VcYhꢀ [gdbꢀ h]Vgeꢀ
ZY\Zh#ꢀAdc\ꢀ]VcYaZhꢀegdk^YZꢀeaZcinꢀd[ꢀaZkZgV\Z#ꢀ
Bjai^"ejgedhZꢀhc^eꢀ[dgꢀh]ZZiꢀbZiVa!ꢀk^cnaꢀVcYꢀeaVh"
i^X#
Figure 33#ꢀBdYZaꢀ<*+&-ꢀ9ZWjgg^c\ꢀidda#
G2871—Boeshield® T-9 12 oz Spray
Figure 35#ꢀBdYZaꢀ=+%,(ꢀ9ZajmZꢀEdlZgꢀHc^e#
G2870—Boeshield® T-9 4 oz Spray
G5562—SLIPIT® 1 Qt. Gel
I]^hꢀ dodcZꢀ [g^ZcYanꢀ egdiZXi^kZꢀ hegVnꢀ eZcZigViZhꢀ
YZZeꢀVcYꢀgZVaanꢀ]daYhꢀjeꢀV\V^chiꢀXdggdh^kZꢀZck^"
gdcbZcih#ꢀ AjWg^XViZhꢀ bZiVahꢀ [dgꢀ bdci]hꢀ VcYꢀ ^hꢀ
hV[Zꢀ[dgꢀjhZꢀdcꢀbdhiꢀeV^cih!ꢀeaVhi^Xh!ꢀVcYꢀk^cnah#
G5563—SLIPIT® 12 oz Spray
JhZYꢀ dcꢀ XVhiꢀ ^gdcꢀ iVWaZꢀ hjg[VXZhꢀ VcYꢀ di]Zgꢀ
jceV^ciZYꢀbZiVaꢀhjg[VXZhꢀidꢀgZYjXZꢀha^Y^c\ꢀ[g^Xi^dcꢀ
VcYꢀ]Vc\jeh#ꢀꢀI]^hꢀegdYjXiꢀVahdꢀgZYjXZhꢀgjhiꢀVcYꢀ
egZkZcihꢀgZh^cꢀWj^aY"je#
7dZh]^ZaYœꢀI".ꢀhegVn#
Figure 34.
œ
Figure 36. HA>E>I ꢀ\ZaꢀVcYꢀhegVn#
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G4956—Super Nibbler
G8781—41⁄2" Suction Cup
I]ZꢀhjeZgꢀc^WWaZgꢀ^hꢀ_jhiꢀi]Zꢀi^X`Ziꢀ[dgꢀXjii^c\ꢀh]ZZiꢀ
bZiVaꢀjeꢀidꢀ(¿+)ꢂꢀi]^X`#ꢀ:migZbZanꢀcVggdlꢀ]ZVYZYꢀ
YZh^\cꢀVaadlhꢀXjihꢀ^cꢀ]VgY"id"gZVX]ꢀVgZVh!ꢀnZiꢀhi^aaꢀ
[ZVijgZhꢀVꢀhV[Zinꢀ\jVgYꢀidꢀegZkZciꢀ[an^c\ꢀhea^ciZgh#ꢀ
=VcYaZꢀeaViZꢀ\aVhh!ꢀ\aVhhꢀb^ggdghꢀVcYꢀh]ZZiꢀbZiVaꢀ
l^i]ꢀhV[ZinꢀVcYꢀhZXjg^in#ꢀH^beaZꢀ]VYꢀaZkZgꢀVXi^dcꢀ
egdk^YZhꢀigZbZcYdjhꢀ\g^ee^c\ꢀedlZgꢀdcꢀVcnꢀ[aVi!ꢀ
hbddi]ꢀbViZg^Va#ꢀ7jnꢀildꢀHjXi^dcꢀ8jehꢀ[dgꢀild"
]VcYZYꢀXdcigdaꢃ
&
&%ꢀ ¿)ꢂꢀdkZgVaa#
Figure 37#ꢀBdYZaꢀ<).*+ꢀHjeZgꢀC^WWaZg#
Figure 39#ꢀBdYZaꢀ<-,-&ꢀ)&¿'ꢂꢀHjXi^dcꢀ8je#
H5958—Sheet Metal Pliers
H6131—Heavy-Duty Hand Riveter
;dgꢀ WZcY^c\ꢀ VcYꢀ [dgb^c\ꢀ h]ZZiꢀ bZiVa#ꢀ ?Vlhꢀ VgZꢀ
L]Zi]ZgꢀndjꢆgZꢀVꢀ[jaaꢀi^bZꢀh]ZZiꢀbZiVaꢀ[VWg^XVidg!ꢀ
dgꢀ _jhiꢀ bV`^c\ꢀ dXXVh^dcVaꢀ gZeV^gh!ꢀ ndjꢀ b^\]iꢀ Vhꢀ
lZaaꢀ ^ckZhiꢀ ^cꢀ i]Zꢀ WZhi#ꢀ I]^hꢀ =ZVkn"9jinꢀ =VcYꢀ
G^kZiZgꢀ l^i]ꢀ gZ^c[dgXZYꢀ XVhiꢀ XdchigjXi^dcꢀ l^aaꢀ WZꢀ
dcZꢀd[ꢀndjgꢀbdhiꢀYZeZcYVWaZꢀiddah#
&
(ꢀ¿'ꢂꢀh^YZ#ꢀGjWWZgꢀ\g^eh#ꢀDkZgVaaꢀaZc\i]ꢀ^hꢀ-ꢂ#ꢀ>YZVaꢀ
[dgꢀ=K68ꢀ>chiVaaZgh#
Figure 38. BdYZaꢀ=*.*-ꢀH]ZZiꢀBZiVaꢀEa^Zgh#
Figure 40#ꢀBdYZaꢀ=+&(&ꢀ=ZVkn"9jinꢀ=VcYꢀ
G^kZiZg#
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SECTION 5: MAINTENANCE
Schedule
Lubrication
;dgꢀ dei^bjbꢀ eZg[dgbVcXZꢀ [gdbꢀ ndjgꢀ bVX]^cZ!ꢀ
[daadlꢀi]^hꢀbV^ciZcVcXZꢀhX]ZYjaZꢀVcYꢀgZ[ZgꢀidꢀVcnꢀ
heZX^[^Xꢀ^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#
AjWg^XVi^c\ꢀi]ZꢀBdYZaꢀ<,&).ꢀXdch^hihꢀd[ꢀVeean^c\ꢀ
ajWg^XVciꢀidꢀi]Zꢀ\ZVgh!ꢀVY_jhibZciꢀhXgZlh!ꢀVcYꢀi]Zꢀ
gdaaZgꢀWjh]^c\h#
Daily Check:
™ꢀ AddhZꢀbdjci^c\ꢀWdaih#
Grease Locations (Figure 41)
GZbdkZꢀi]Zꢀ\ZVgꢀXdkZgꢀVcYꢀWgjh]ꢀVꢀa^\]iꢀXdViꢀd[ꢀ
bjai^"ejgedhZꢀ\gZVhZꢀdcꢀi]Zꢀ\ZVgꢀiZZi]#ꢀIjgcꢀi]Zꢀ
XgVc`ꢀidꢀY^heZghZꢀi]Zꢀ\gZVhZ#ꢀ6ahdꢀVeeanꢀ\gZVhZꢀ
idꢀi]ZꢀgdaaZgꢀVY_jhibZciꢀhXgZlh#
™
6cnꢀdi]ZgꢀjchV[ZꢀXdcY^i^dc#
Weekly Maintenance:
™ꢀ 8aZVcꢀbVX]^cZ#
™
™
AjWg^XViZꢀ\ZVgh#ꢀꢀ
AjWg^XViZꢀWjh]^c\h#ꢀ
Cleaning
8aZVc^c\ꢀ i]Zꢀ BdYZaꢀ <,&).ꢀ ^hꢀ gZaVi^kZanꢀ ZVhn#ꢀ
EZg^dY^XVaanꢀ l^eZꢀ Ydlcꢀ i]Zꢀ bVX]^cZꢀ idꢀ gZbdkZꢀ
YjhiꢀVcYꢀd^a#ꢀIgZViꢀVaaꢀjceV^ciZYꢀXVhiꢀ^gdcꢀVcYꢀhiZZaꢀ
l^i]ꢀVꢀcdc"hiV^c^c\ꢀajWg^XVciꢀV[iZgꢀXaZVc^c\#
Figure 41. Grease locations.
Unpainted Cast Iron
Oiling Bushings (Figure 42)
6eeanꢀhZkZgVaꢀYgdehꢀd[ꢀH6:ꢀ(%ꢀdgꢀZfj^kVaZciꢀd^aꢀ
[gdbꢀVcꢀd^aꢀXVcꢀ^cidꢀi]Zꢀd^aꢀ]daZhꢀViꢀWdi]ꢀZcYhꢀd[ꢀ
ZVX]ꢀ gdaaZg#ꢀ Ijgcꢀ i]Zꢀ XgVc`ꢀ hZkZgVaꢀ i^bZhꢀ idꢀ Y^h"
eZghZꢀi]Zꢀd^a#ꢀL^eZꢀd[[ꢀZmXZhhꢀd^a#
EgdiZXiꢀ i]Zꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ hjg[VXZhꢀ dcꢀ i]Zꢀ
bVX]^cZꢀWnꢀl^e^c\ꢀ^iꢀXaZVcꢀV[iZgꢀZkZgnꢀjhZ·i]^hꢀ
ZchjgZhꢀgjhi"egdbdi^c\ꢀYZWg^hꢀYdZhꢀcdiꢀgZbV^cꢀdcꢀ
WVgZꢀbZiVaꢀhjg[VXZh#
@ZZeꢀi]ZꢀbVX]^cZꢀgjhi"[gZZꢀl^i]ꢀgZ\jaVgꢀVeea^XV"
œ
œ
i^dchꢀd[ꢀegdYjXihꢀa^`ZꢀHA>E>I !ꢀdgꢀ7dZh]^ZaY ꢀI".ꢀ
ꢄhZZꢀ Section 5: Accessoriesꢀ dcꢀ Page 21ꢀ [dgꢀ
bdgZꢀYZiV^ahꢅ#
Figure 42. Oil locations.
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SECTION 6: SERVICE
GZk^Zlꢀi]ZꢀigdjWaZh]ddi^c\ꢀVcYꢀegdXZYjgZhꢀ^cꢀi]^hꢀhZXi^dcꢀidꢀ[^mꢀdgꢀVY_jhiꢀndjgꢀbVX]^cZꢀ^[ꢀVꢀegdWaZbꢀYZkZa"
deh#ꢀ>[ꢀndjꢀcZZYꢀgZeaVXZbZciꢀeVgihꢀdgꢀndjꢀVgZꢀjchjgZꢀd[ꢀndjgꢀgZeV^gꢀh`^aah!ꢀi]Zcꢀ[ZZaꢀ[gZZꢀidꢀXVaaꢀdjgꢀIZX]c^XVaꢀ
HjeedgiꢀViꢀꢄ*,%ꢅꢀ*)+".++(#ꢀ
Troubleshooting
Operations
Hnbeidb
Edhh^WaZꢀ8VjhZ
Edhh^WaZꢀHdaji^dc
Ha^eꢀ gdaaꢀ XgZViZhꢀ &#ꢀꢀGdaaZghꢀVgZꢀcdiꢀeVgVaaZa#
XdcZhꢀ l]Zcꢀ ign^c\ꢀ
idꢀXgZViZꢀXna^cYZgh#
&#ꢀꢀ6Y_jhiꢀgZVgꢀgdaaZgꢀVY_jhibZciꢀ`cdWhꢀVhꢀcZXZhhVgnꢀidꢀ
WZꢀhjgZꢀi]ZꢀgZVgꢀgdaaZgꢀVcYꢀideꢀgdaaZgꢀVgZꢀeVgVaaZa#
6ꢀcdi^XZVWaZꢀXgZVhZꢀ &#ꢀꢀ:mXZhh^kZꢀegZhhjgZꢀVeea^ZYꢀ^cꢀdcZꢀhedi#
^hꢀ [dgbZYꢀ ^cꢀ i]Zꢀ
ldg`e^ZXZ#
&#ꢀꢀGZYjXZꢀi]ZꢀgVY^jhꢀVcYꢀeZg[dgbꢀi]ZꢀWZcYꢀ^cꢀhZkZgVaꢀ
eVhhZh#
8gVc`ꢀ YdZhꢀ cdiꢀ &#ꢀꢀ<ZVgWdmꢀZcYꢀd[ꢀideꢀgdaaZgꢀ^hꢀcdiꢀhZXjgZ#
ijgcꢀideꢀVcYꢀWdiidbꢀ
&#ꢀꢀGZ"XZciZgꢀi]ZꢀWjh]^c\ꢀVcYꢀhZXjgZꢀi]Zꢀ]ZmꢀWdaiꢀVcYꢀ
_VbꢀcjiꢀꢄStep 5 dc Page 20ꢅ#
gdaaZgh#
'#ꢀꢀ<ZVghꢀVgZꢀYVbV\ZY#
'#ꢀꢀ8]ZX`$GZeaVXZꢀ\ZVgh#
Ha^eꢀ gdaaꢀ YdZhꢀ cdiꢀ &#ꢀꢀBVX]^cZꢀXVeVX^i^ZhꢀZmXZZYZY#
&#ꢀꢀJhZꢀbViZg^Vahꢀl^i]^cꢀi]ZꢀXVeVX^inꢀd[ꢀi]Zꢀha^eꢀgdaa#
'#ꢀꢀ8]ZX`$6Y_jhiꢀgZVgꢀgdaaZg#
WZcYꢀbViZg^Va#
'#ꢀꢀGZVgꢀgdaaZgꢀcdiꢀZc\V\ZY#
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Parts Breakdown
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Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P7149001
PN09M
LEFT FRAME
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
P7149020
P7149021
P7149022
P7149023
PSS01M
PN02M
BOTTOM ROLLER
BASE
2
HEX NUT M12-1.75
HEX BOLT M12-1.75 X 40
SUPPORT BUSHING
BUSHING BLOCK
KEY 4 X 4 X 20
3
PB35M
RADIUS ADJUST KNOB
CRANK
4
P7149004
P7149005
PK48M
5
SET SCREW M6-1 X 10
HEX NUT M10-1.5
CRANK HANDLE
6
7
P7149007
P7149008
P7149009
P7149010
PW01M
REAR ROLLER
P7149026
PB127M
PW03M
8
TOP ROLLER
HEX BOLT M10-1.5 X 110
FLAT WASHER 6MM
LOCK WASHER 6MM
GEAR
9
RIGHT FRAME
10
11
12
13
14
15
16
17
18
19
REMOVABLE BUSHING
FLAT WASHER 8MM
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 16
GEAR COVER
PLW03M
P7149030
P7149031
PB04M
PLW04M
PSB11M
P7149014
PB03M
GEAR SHAFT
HEX BOLT M6-1 X 10
SET SCREW M8-1.25 X 30
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