Grizzly Planer G1033X User Manual

MODEL G1033X  
20" 5HP SPIRAL CUTTERHEAD  
PLANER  
OWNER'S MANUAL  
Copyright © FEBrUAry, 2006 By grizzly indUstriAl, inC., rEvisEd April, 2010 (tr)  
WARNING: NO PORTION Of THIS MANUAL MAy bE REPRODUCED IN ANy SHAPE  
OR fORM WITHOUT THE WRITTEN APPROvAL Of GRIzzLy INDUSTRIAL, INC.  
For modEls mAnUFACtUrEd sinCE 4/10 #Bl7969 printEd in ChinA  
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Table of Contents  
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INTRODUCTION  
Manual Accuracy  
Contact Info  
We are proud to offer this manual with your new  
machine! We've made every effort to be exact  
with the instructions, specifications, drawings,  
and photographs of the machine we used when  
writing this manual. However, sometimes we still  
make an occasional mistake.  
We stand behind our machines. If you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Also, owing to our policy of continuous improve-  
ment, your machine may not exactly match the  
manual. If you find this to be the case, and the dif-  
ference between the manual and machine leaves  
you in doubt, check our website for the latest  
manual update or call technical support for help.  
Phone: (570) 546-9663  
We want your feedback on this manual. If you can  
take the time, please email or write to us at the  
address below and tell us how we did:  
Before calling, find the manufacture date of your  
machine by looking at the date stamped into the  
machine ID label (see below). This will help us  
determine if the manual version you received  
matches the manufacture date of your machine.  
Grizzly Industrial, Inc.  
Technical Documentation Manager  
P.O. Box 2069  
Bellingham, WA 98227-2069  
C
/
O
Manufacture Date  
of Your Machine  
For your convenience, we post all available man-  
uals and manual updates for free on our website  
at www.grizzly.com. Any updates to your model  
of machine will be reflected in these documents  
as soon as they are complete.  
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model g1033X (mfg. since 4/10)  
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Identification  
A
B
C
J
d
E
F
g
i
i
h
K
l
figure 1. g1033X identification.  
A. Control Box and panel  
b. return rollers  
C. table height handwheel  
D. gearbox  
E. table height scale  
f. speed Control Knob  
G. table locks  
H. lifting Bar  
I. Extension Wing  
J. dust hood  
K. v-Belt Cover  
L. motor and magnetic switch Access panel  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL G1033X 20" 5 HP SPIRAL CUTTERHEAD PLANER  
Product Dimensions:  
Weight.............................................................................................................................................................. 875 lbs.  
Length/Width/Height............................................................................................................................. 56 x 39 x 41 in.  
Foot Print (Length/Width)............................................................................................................................. 28 x 22 in.  
Shipping Dimensions:  
Type........................................................................................................................................................... Wood Crate  
Content............................................................................................................................................................ Machine  
Weight.............................................................................................................................................................. 909 lbs.  
Length/Width/Height............................................................................................................................. 45 x 30 x 46 in.  
Electrical:  
Switch.......................................................................................................Magnetic with Thermal Overload Protection  
Switch Voltage...................................................................................................................................................... 220V  
Cord Length.......................................................................................................................................................... 10 ft.  
Cord Gauge....................................................................................................................................................10 gauge  
Minimum Circuit Size........................................................................................................................................ 30 amp  
Plug Included............................................................................................................................................................No  
Motors:  
Main  
Type.................................................................................................................. TEFC Capacitor Start Induction  
Horsepower.................................................................................................................................................5 HP  
Voltage........................................................................................................................................................220V  
Prewired......................................................................................................................................................220V  
Phase........................................................................................................................................................Single  
23A  
Amps.............................................................................................................................................................30A  
Speed.................................................................................................................................................3450 RPM  
Cycle..........................................................................................................................................................60 Hz  
Number Of Speeds........................................................................................................................................... 1  
Power Transfer ..................................................................................................................... Triple V-Belt Drive  
Bearings....................................................................................................................... Shielded and Lubricated  
Main Specifications:  
Operation Info  
Max. Cut Width...........................................................................................................................................20 in.  
Min. Stock Length........................................................................................................................................7 in.  
Min. Stock Thickness................................................................................................................................ 1/4 in.  
Max. Stock Thickness............................................................................................................................ 8-5/8 in.  
No. Of Cuts Per Inch...............................................................................................................................83, 104  
No. Of Cuts Per Minute.............................................................................................................................20000  
Cutterhead Speed..............................................................................................................................5000 RPM  
Planing Feed Rate............................................................................................................................16, 20 FPM  
Max. Cut Depth Planing Full Width......................................................................................................... 5/64 in.  
Max. Cut Depth Planing 6 Inch Wide Board...................................................................................................1/8  
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Cutterhead Info  
Cutterhead Type........................................................................................................................................ Spiral  
Cutterhead Dia.......................................................................................................................................3-1/4 in.  
No. Of Cutter Spirals.........................................................................................................................................4  
No. Of Indexable Cutters.................................................................................................................................96  
Cutter Insert Type..................................................................................................... 30 deg. Indexable Carbide  
Cutter Insert Size Length......................................................................................................................... 15 mm  
Cutter Insert Size Width........................................................................................................................... 15 mm  
Cutter Insert Size Thickness................................................................................................................... 2.5 mm  
Table Info  
Table Movement.................................................................................................................................... 8-1/2 in.  
Table Bed Size Length...............................................................................................................................56 in.  
Table Bed Size Width.................................................................................................................................20 in.  
Table Bed Size Thickness......................................................................................................................2-1/4 in.  
No. Of Bed Rollers............................................................................................................................................ 2  
Floor To Table Height......................................................................................................................... 26 - 34 in.  
Construction  
Table Construction...................................................................................................Precision Ground Cast Iron  
Body Construction................................................................................................................................ Cast Iron  
Cutterhead Assembly Construction............................................................................................................ Steel  
Infeed Roller Construction................................................................................................. Spiral Serrated Steel  
Outfeed Roller Construction.......................................................................................................Machined Steel  
Paint........................................................................................................................................... Powder Coated  
Other  
Table Locks.................................................................................................................................... Two Positive  
Measurement Scale....................................................................................................................Inch and Metric  
No. Of Dust Ports..............................................................................................................................................1  
Dust Port Size.............................................................................................................................................. 5 in.  
Mobile Base........................................................................................................................................... G7315Z  
Other Specifications:  
ISO Factory ...................................................................................................................................................ISO 9001  
Country Of Origin ................................................................................................................................................China  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location .................................................................................................................................. ID Label  
Assembly Time .................................................................................................................................................2 hours  
Features:  
Cast Iron Extension Tables  
Inch and Metric Measurement Scale  
Two Adjustable Bed Rollers  
Two Speed Automatic Feed  
Anti-Kickback Fingers Prevent Board From Backing Up  
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SECTION 1: SAfETy  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words intended to convey the level of importance  
of the safety messages. The progression of symbols is described below. Remember that safety  
messages by themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
1. READ ENTIRE MANUAL BEFORE  
STARTING. Operating machine before  
reading the manual greatly increases the  
risk of injury.  
4. ALWAYS USE HEARING PROTECTION  
WHEN OPERATING MACHINERY.  
Machinery noise can cause permanent  
hearing loss.  
5. WEAR PROPER APPAREL. DO NOT  
wear loose clothing, gloves, neckties, rings,  
or jewelry that can catch in moving parts.  
Wear protective hair covering to contain  
long hair and wear non-slip footwear.  
2. ALWAYS USE ANSI APPROVED  
SAFETY GLASSES WHEN OPERATING  
MACHINERY. Everyday eyeglasses only  
have impact resistant lenses—they are  
NOT safety glasses.  
6. NEVER OPERATE MACHINERY WHEN  
TIRED OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Be mentally alert  
at all times when running machinery.  
3. ALWAYS WEAR A NIOSH APPROVED  
RESPIRATOR WHEN OPERATING  
MACHINERY THAT PRODUCES DUST.  
Most types of dust (wood, metal, etc.) can  
cause severe respiratory illnesses.  
-6-  
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-
safety instructions for machinery  
7. Only allOw trained and prOp-  
16. remOve chucK Keys Or adJustinG  
tOOls.- Make- a- habit- of- never- leaving-  
chuck-keys-or-other-adjustment-tools-in/on-  
the-machine—especially-near-spindles!  
erly supervised persOnnel tO  
Operate machinery.- Make- sure-  
operation-instructions-are-safe-and-clearly-  
understood.  
17. damaGed machinery.-Check-for-bind-  
ing- or- misaligned- parts,- broken- parts,-  
loose- bolts,- other- conditions- that- may-  
impair-machine-operation.-Always-repair-or-  
replace-damaged-parts-before-operation.  
8. Keep children/visitOrs away.  
Keep- all- children- and- visitors- away- from-  
machinery.- When- machine- is- not- in- use,-  
disconnect- it- from- power,- lock- it- out,- or-  
disable- the- switch- to- make- it- difficult- for-  
unauthorized-people-to-start-the-machine.  
18. dO nOt FOrce machinery.- Work- at-  
the-speed-for-which-the-machine-or-acces-  
sory-was-designed.  
9. unattended OperatiOn. Leaving-  
machine- unattended- while- its- running-  
greatly-increases-the-risk-of-an-accident-or-  
property-damage.-Turn-machine-off-and-  
allow-all-moving-parts-to-come-to-a-com-  
plete-stop-before-walking-away.  
19. secure wOrKpiece.- Use- clamps- or-  
a-vise-to-hold-the-workpiece-when-practi-  
cal.- A- secured- workpiece- protects- your-  
hands-and-frees-both-hands-to-operate-the-  
machine.  
10. dO nOt use in danGerOus  
envirOnments. DO- NOT- use- machin-  
ery-in-damp,-wet-locations,-or-where-any-  
flammable-or-noxious-fumes-may-exist.-  
20. dO nOt Overreach.-Maintain-stability-  
and- balance- at- all- times- when- operating-  
machine.  
21. many  
machines  
can  
eJect  
11. Keep wOrK area clean and well  
liGhted. Clutter-and-dark-shadows-may-  
cause-accidents.  
wOrKpieces tOward OperatOr.  
Know-and-avoid-conditions-that-cause-the-  
workpiece-to-"kickback."  
12. use a GrOunded pOwer supply  
ratedFOrthemachineamperaGe.  
Grounded-cords-minimize-shock-hazards.-  
Operating-machine-on-an-incorrect-size-of-  
circuit-increases-risk-of-fire.  
22. staBle machine. Machines-that-move-  
during- operations- greatly- increase- the-  
risk- of- injury- and- loss- of- control.- Verify-  
machines- are- stable/secure- and- mobile-  
bases-(if-used)-are-locked-before-starting.  
13. always discOnnect FrOm pOwer  
23. certain dust may Be hazardOus-  
to- the- respiratory- systems- of- people- and-  
animals,-especially-fine-dust.-Be-aware-of-  
the- type- of- dust- you- are- exposed- to- and-  
always-wear-a-respirator-designed-to-filter-  
that-type-of-dust.  
sOurce  
BeFOre  
servicinG  
machinery.-Make-sure-switch-is-in-OFF  
-
position-before-reconnecting.  
14. maintain machinery with care.-  
Keep-blades-sharp-and-clean-for-best-and-  
safest-performance.-Follow-instructions-for-  
lubricating-and-changing-accessories.  
24. eXperiencinG diFFiculties. If- at-  
any- time- you- are- experiencing- difficulties-  
performing- the- intended- operation,- stop-  
using-the-machine!-Contact-our-Technical-  
Support-Department-at-(570)-546-9663.  
15. maKe sure Guards are in place  
and wOrK cOrrectly BeFOre  
usinG machinery.  
-7-  
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Additional Safety for Planers  
1. INSTRUCTION MANUAL: this machine  
7. CUTTING LIMITATIONS: the planer may  
kick out a workpiece at the operator or be  
damaged if pushed beyond these limits:  
presents significant safety hazards to  
untrained users. read/understand this entire  
manual before starting the planer.  
maximum depth of Cut.................... 564"  
minimum Board length....................712  
minimum Board thickness ................14  
maximum # of Boards at one time..... 1  
"
"
2. INfEED CLEARANCE SAfETy: the infeed  
roller is designed to pull material into the  
cutterhead. Always keep hands, clothing,  
and long hair away from the infeed roller dur-  
ing operation to prevent serious injury.  
8. LOOKING INSIDE PLANER: Wood chips  
fly around inside the planer at a high rate  
of speed. do not look inside the planer or  
remove guards/covers during operation.  
3. bODy POSITION WHILE OPERATING: the  
workpiece may kick out during operation. to  
avoid getting hit, stand to the side of the  
planer during the entire operation.  
9. REMOvING JAMMED WORKPIECES:  
Attempting to remove jammed workpieces  
while the planer is running may cause seri-  
ous injury to the operator. Always stop the  
planer and disconnect power before remov-  
ing jams.  
4. PLANING CORRECT MATERIAL: planing  
materials not designed for this planer creates  
a hazard for yourself and the machine. only  
plane natural wood stock with this planer.  
do not plane mdF, plywood, laminates, or  
other synthetic or man-made products.  
10. DULL/DAMAGED CUTTERS: the planer  
may kick out a workpiece at the operator or  
give poor finish results if it is operated with  
dull or damaged cutters.  
5. GRAIN DIRECTION: planing across the  
grain is hard on the planer and may cause  
the workpiece to kick out. Always plane in  
the same direction or at a slight angle with  
the wood grain.  
11. UNPLUGGING DURING ADJUSTMENTS:  
When connected to power, the planer can  
be accidentally turned ON. Always discon-  
nect power when servicing or adjusting the  
components of the planer.  
6. CLEAN STOCK: planing stock with nails,  
staples, or loose knots mAy cause debris  
to kick out at the operator and Will dam-  
age your cutters when they contact the  
cutterhead. Always thoroughly inspect and  
prepare stock to avoid these hazards.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. If normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
-8-  
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SECTION 2: CIRCUIT REQUIREMENTS  
Power Connection Device  
220v Single-Phase  
the type of plug required to connect your machine  
to power depends on the type of service you cur-  
rently have or plan to install. We recommend  
using the plug shown in figure 2.  
Serious personal injury could occur if you  
connect the machine to the power source  
before you have completed the set up pro-  
cess. DO NOT connect the machine to the  
power source until instructed to do so.  
L6-30 LOCKING  
RECEPTACLE  
Before placing the machine, consider the avail-  
ability and proximity of an adequate power supply  
circuit. if an existing circuit does not meet the  
requirements for this machine, a new circuit must  
be installed. to minimize the risk of electrocution,  
L6-30 LOCKING  
PLUG  
fire, or equipment damage, we strongly recom-  
mend that you use a qualified electrician to install  
a new power supply circuit.  
figure 2. nEmA l6-30 plug and receptacle.  
Extension Cords  
Extension cords cause voltage drop, which may  
damage electrical components and shorten motor  
life. therefore, to minimize machine damage, only  
use an extension cord if absolutely necessary,  
always use the shortest cord available, and make  
sure to follow the requirements below:  
full Load Amperage Draw  
this machine draws the following amps under  
maximum load:  
Amp draw..............................................23 Amps  
minimum gauge.....................................10 AWg  
maximum length.........................................50 ft.  
Power Supply Circuit Requirements  
the power supply circuit for your machine mUst  
be grounded and rated for the amperage given  
below. never replace a circuit breaker on an exist-  
ing circuit with one of higher amperage without  
consulting a qualified electrician to ensure compli-  
ance with wiring codes. If you are unsure about  
the wiring codes in your area or you plan to  
connect your machine to a shared circuit, con-  
sult a qualified electrician.  
minimum Circuit size...............................30 Amp  
-9-  
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SECTION 3: SET UP  
Items Needed for  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Set Up  
the following items are needed to complete the  
set up process, but are not included with your  
machine:  
Description  
Qty  
straightedge 4' (or longer).......................... 1  
rotacator (see Page 21) ............................ 1  
phillips screwdriver .................................... 1  
Flat head screwdriver................................ 1  
Forklift......................................................... 1  
Assistant for lifting help ............................ 1  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
Unpacking  
This machine and its com-  
ponents are very heavy.  
Get lifting help and use  
power lifting equipment  
such as a forklift to move  
the machine.  
your machine was carefully packaged for safe  
transportation. remove the packaging materials  
from around your machine and inspect it. if you  
discover the machine is damaged, please imme-  
diately call Customer Service at (570) 546-9663  
for advice.  
save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the condi-  
tion of your shipment, inventory the contents.  
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Inventory  
A
After all the parts have been removed from the  
crate, you should have the following items:  
box Inventory (figure 3)  
Qty  
B
d
A. planer Unit.................................................. 1  
b. dust hood .................................................. 1  
C. table Extension Wings............................... 2  
D. handwheel ................................................. 1  
E. hardware and tools (not shown)  
C
figure 3. planer box inventory.  
t-handle Wrench t-25......................... 1  
torx drivers t-25 ............................... 10  
indexable Carbide inserts.................... 5  
Flat hd torx screws #10-32 x 12"...... 20  
hex Wrenches 3, 4, 5, 6mm ................ 4  
Wrenches 8/10, 12/14, 17/19 ................ 3  
set screws m8-1.25 x 20 (Wings) ....... 6  
hex Bolts m8-1.25 x 25 (Wings) .......... 6  
handwheel Bushing (handwheel) ....... 1  
handwheel handle (handwheel)......... 1  
hex nut m12-1.75 (handwheel) .......... 1  
Flat Washer 12mm (handwheel) ......... 1  
Key 4 x 4 x 10 (handwheel)................. 1  
Flange Bolts m6-1 x 12 (dust hood) ... 6  
in the event that any nonproprietary parts are  
missing (e.g. a nut or a washer), we would be  
glad to replace them, or for the sake of expedi-  
ency, replacements can be obtained at your local  
hardware store.  
NOTICE  
Some hardware/fasteners on the inventory  
list may arrive pre-installed on the machine.  
Check these locations before assuming that  
any items from the inventory list are miss-  
ing.  
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Hardware Recognition Chart  
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Cleanup  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. Avoid  
using these products  
to clean machinery.  
The unpainted surfaces of your machine are  
coated with a heavy-duty rust preventative that  
prevents corrosion during shipment and storage.  
This rust preventative has been your machine's  
close ally and guardian since it left the factory.  
If your machine arrived to you free of rust, then  
be thankful that the rust preventative protected  
it during its journey...and try to stay thankful as  
you clean it off, because it can be challenging to  
remove if you are unprepared and impatient.  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
Plan on spending some time cleaning your  
machine. The time you spend doing this will  
reward you with smooth sliding parts and a better  
appreciation for the proper care of your machine's  
unpainted surfaces.  
NOTICE  
Avoid chlorine-based solvents, such as  
acetone or brake parts cleaner that may  
damage painted surfaces. Always follow  
the manufacturer’s instructions when using  
any type of cleaning product.  
Although there are many ways to successfully  
remove the rust preventative, these instructions  
walk you through what works well for us.  
Before cleaning, gather the following:  
Disposable Rags  
Cleaner/degreaser (see below)  
Safety glasses & disposable gloves  
Basic steps for removing rust preventative:  
1. Put on safety glasses and disposable  
gloves.  
H9692—Orange Power Cleaner & Degreaser  
one of the best cleaners we've found for quickly  
and easily removing rust preventative.  
2. Coat all surfaces that have rust preventative  
with a liberal amount of your cleaner/degreas-  
er and let them soak for few minutes.  
3. Wipe off the surfaces. If your cleaner/degreas-  
er is effective, the rust preventative will wipe  
off easily.  
Note: To clean off thick coats of rust preven-  
tative on flat surfaces, such as tables, use  
a PLASTIC paint scraper to scrape off the  
majority of the coating before wiping it off with  
your rag. (Do not use a metal scraper or you  
may scratch your machine.)  
figure 4. model h9692 industrial orange power  
Cleaner/degreaser (99.9% biodegradable).  
4. Repeat Steps 2–3 as necessary until clean,  
then coat all unpainted surfaces with a quality  
metal protectant to prevent rust.  
Note: In a pinch, automotive degreasers, mineral  
spirits or WD•40 can be used to remove rust pre-  
ventative. Before using these products, though,  
test them on an inconspicuous area of your paint  
to make sure they will not damage it.  
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Site Considerations  
Weight Load  
Physical Environment  
Refer to the Machine Data Sheet for the weight  
of your machine. Make sure that the surface upon  
which the machine is placed will bear the weight  
of the machine, additional equipment that may be  
installed on the machine, and the heaviest work-  
piece that will be used. Additionally, consider the  
weight of the operator and any dynamic loading  
that may occur when operating the machine.  
The physical environment where your machine  
is operated is important for safe operation and  
the longevity of its components. For best results,  
operate this machine in a dry environment that is  
free from excessive moisture, hazardous chemi-  
cals, airborne abrasives, or extreme conditions.  
Extreme conditions for this type of machinery are  
generally those where the ambient temperature  
range exceeds 41°–104°F; the relative humidity  
range exceeds 20–95% (non-condensing); or the  
environment is subject to vibration, shocks, or  
bumps.  
Space Allocation  
Consider the largest size of workpiece that will  
be processed through this machine and provide  
enough space around the machine for adequate  
operator material handling or the installation of  
auxiliary equipment. With permanent installations,  
leave enough space around the machine to open  
or remove doors/covers as required by the main-  
tenance and service described in this manual.  
See below for required space allocation.  
Electrical Installation  
Place this machine near an existing power source.  
Make sure all power cords are protected from  
traffic, material handling, moisture, chemicals,  
or other hazards. Make sure to leave access to  
a means of disconnecting the power source or  
engaging a lockout/tagout device.  
Lighting  
Children or untrained people  
may be seriously injured by  
this machine. Only install in an  
access restricted location.  
Lighting around the machine must be adequate  
enough that operations can be performed safely.  
Shadows, glare, or strobe effects that may distract  
or impede the operator must be eliminated.  
58"  
39"  
figure 5. minimum working clearances.  
-14-  
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Moving & Placing  
Extension Wings  
Planer  
Components and Hardware Needed:  
Qty  
table Extension Wings...................................... 2  
hex Bolts m8-1.25 x 25 ..................................... 6  
set screws m8-1.25 x 20 .................................. 6  
The Model G1033X is a  
heavy machine. Serious  
personal injury may occur  
if safe moving methods  
are not used. To be safe,  
get assistance and use  
power equipment to move  
the shipping crate and  
remove the machine from  
the crate.  
To attach the table extension wings:  
1. With the help of an assistant, attach the table  
extension wings to the planer table (figure 7)  
with the m8-1.25 x 25 hex bolts. hand tighten  
the bolts for now.  
2. install the m8-1.25 x 20 set screws (figure 7)  
in the holes in the bottom of the wings.  
the cabinet stand on the model g1033X is  
equipped with lifting bars (see Page 5) to lift and  
place the planer.  
hex Bolts  
When lifting the planer with a forklift, we recom-  
mend placing shop rags or cardboard between  
the forks and cabinet base so you do not scratch  
the paint.  
figure 6 shows an example of a typical planer  
with lifting bars being lifted correctly with a fork-  
lift.  
set screws  
figure 7. Extension wing fasteners and leveling  
controls.  
3. Using a straightedge as a guide (figure 8)  
and the set screws for leveling control, posi-  
tion the extension wings even with the table,  
then fully tighten the hex bolts.  
figure 6. Example of planer being lifted using  
forklift.  
figure 8. leveling extension wings and table.  
-15-  
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Handwheel  
Dust Hood  
Components and Hardware Needed:  
Qty  
Components and Hardware Needed:  
dust hood ......................................................... 1  
Flange Bolts m6-1 x 12 ..................................... 6  
Qty  
handwheel......................................................... 1  
handwheel Bushing .......................................... 1  
handwheel handle............................................ 1  
hex nut m12-1.75 .............................................. 1  
Flat Washer 12mm ............................................ 1  
Key 4 x 4 x 10.................................................... 1  
DO NOT attach the dust hood if you do not  
intend to connect your planer to a dust col-  
lection system. Accumulated wood chips  
could cause a malfunction, resulting in per-  
sonal injury or damage to the planer.  
To install the handwheel:  
1. place the bushing on the handwheel shaft.  
2. insert the key into the shaft keyway.  
3. thread the handle into the handwheel.  
To install the dust hood:  
1. Attach the dust hood to the planer with six  
flange bolts as shown in figure 10.  
4. place the handwheel on the shaft and secure  
it with the m12-1.75 hex nut and flat washer,  
as shown in figure 9.  
figure 10. dust hood attached.  
2. if you have a dust collector, attach it to the  
dust hood now.  
figure 9. installing handwheel on shaft.  
Note: To maximize work results and mini-  
mize clogging, chipout, etc., use a dust col-  
lector with your planer!  
-16-  
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Gearbox Oil Level  
Connecting to Power  
now is the time to connect your planer to the  
power source. make sure you have read CIRCUIT  
REQUIREMENTS on Page 9, before doing so.  
Before starting your machine for the first time,  
make sure the gearbox has oil. the proper oil  
level is just even with the bottom of the fill plug  
hole. the gearbox uses 80W-90W gear oil.  
To check the gearbox oil level:  
Test Run  
1. Using a 14mm wrench or socket, remove the  
gearbox fill plug (figure 11).  
Loose hair and cloth-  
ing could get caught in  
machinery and cause  
serious personal inju-  
ry. Keep loose clothing  
rolled up and long hair  
tied up and away from  
machinery.  
To perform a test run:  
1. read the entire instruction manual, and  
make sure oil is in the gearbox.  
figure 11. gearbox fill plug location.  
2. make sure all tools and foreign objects have  
been removed from the machine.  
2. Using the short end of a clean 6mm hex  
wrench, dip it inside the fill hole and remove  
it.  
3. put on safety glasses, and secure loose  
clothes or long hair.  
—if the end of the hex wrench is coated  
with oil, then the gearbox oil level is okay.  
replace the fill plug and continue with set  
up.  
4. press the green button to turn the machine  
ON. the planer should run smoothly with  
little or no vibration. After verifying this, turn  
the planer OFF.  
—if the end of the hex wrench is not coated  
with oil, then you need to add more oil.  
refer to Page 24, "gearbox" for instruc-  
tions on how to do this.  
—if you suspect any problems, immediately  
stop the planer by pushing the red but-  
ton. troubleshoot/fix any problems before  
starting the planer again.  
Note: Replace the gearbox oil after the first 20  
hours of operation. This is a normal break-in pro-  
cedure.  
—if you need any help with your planer call  
our tech support at (570) 546-9663.  
-17-  
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Tighten v-belts  
Recommended  
Adjustments  
the final step in the set up process must be done  
after approximately 16 hours of operation. during  
this first 16 hours, the v-belts will stretch and seat  
into the pulley grooves. After this 16 hours, the v-  
belts must be tensioned or your belts will slip and  
burn out. refer to Page 23 when you are ready  
to perform this important adjustment.  
For your convenience, the adjustments listed  
below have been performed at the factory and  
no further setup is required to operate your  
machine.  
however, because of the many variables involved  
with shipping, some of these adjustments may  
need to be repeated to ensure optimum cutting  
results. Keep this in mind as you start to use your  
new planer.  
Note: Pulleys and belts run very hot. This is a  
normal condition. Allow them to cool before mak-  
ing adjustments.  
Note: A collection of black belt dust at the bottom  
of the belt housing is a normal during the life of  
the machine.  
Step-by-step instructions for these adjust-  
ments can be found in SECTION 7: SERvICE  
ADJUSTMENTS.  
1. table parallelism (Page 28).  
2. Chain drive tension (Page 28).  
3. infeed/outfeed roller height (Page 30).  
4. spring tension (Page 33).  
5. Chip Breaker height (Page 30).  
6. pressure Bar height (Page 30).  
7. Chip deflector positioning (Page 33).  
-18-  
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SECTION 4: OPERATIONS  
Operation Safety  
basic Operation  
the g1033X table moves approximately 116" with  
one turn of the handwheel.  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear safety  
glasses, a respirator, and hearing protection  
when operating this machine.  
The basic steps of operating the planer are as  
follows:  
1. put on safety glasses.  
2. Unless your workpiece is very flat, surface  
plane the workpiece on a jointer until it is  
flathaving the face flat will ensure that it  
sits flat on the planer table during operation.  
3. Adjust the table height to slightly lower than  
your workpiece height to ensure the first  
cut is as light as possible (approximately  
132"–116") .  
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
4. start the planer.  
5. place the flat side of the board down on the  
table, and feed the workpiece through the  
planer, making sure not to stand directly in  
front or behind the workpiece to avoid kick-  
back injury.  
NOTICE  
—if the cut is too heavy and bogs down the  
planer, turn the planer OFF immediately,  
allow it to come to a complete stop, remove  
the workpiece, and repeat Steps 3–5.  
If you have never used this type of machine  
or equipment before, WE STRONGLy REC-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly Industrial will  
not be held liable for accidents caused by  
lack of training.  
6. measure your workpiece thickness and  
adjust the table height as necessary to take  
a lighter or heavier pass, depending on your  
needs. For most wood types, 116" per pass is  
a good cutting depth.  
Note: Any time you switch directions with the  
handwheel, there will be a small amount of  
backlash—so the first crank of the handwheel  
after switching directions will be slightly less  
1
than ⁄16". However, as long as you move  
the handwheel in the same direction during  
operation, backlash will not be a factor.  
-19-  
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Operation Tips  
feed Speed  
inspect lumber for defects, warping, cup-  
ping, twisting, and for foreign objects (nails,  
staples, imbedded gravel, etc,). if you have  
any question about the quality of your lum-  
ber, do not use it. remember, wood stacked  
on a concrete floor can have small pieces of  
stone or concrete pressed into the surface.  
the infeed and outfeed rollers power the stock  
through the planer while keeping boards flat and  
providing a consistent rate of movement.  
the power feed features high/low feed rates. Use  
the different feed rates as stated below:  
low Feed rate ..................... dimensioning pass  
high Feed rate ............................Finishing pass  
Use the full width of the planer. Alternate  
between the left, the right, and the middle  
when feeding lumber into the planer. your  
cutters will remain sharp much longer.  
figure 12 illustrates the three different posi-  
tions of the feed control knob. moving the knob  
toward the machine (position B) produces the  
high feed speed (20 Fpm) moving away from the  
machine (position d) produces the low speed (16  
Fpm) and moving the knob to the center position  
(position C) places the gearbox in neutral.  
scrape all glue off of joined boards before  
planing.  
plane only natural wood fiber. no wood  
composites (osB, mdF, particle board,  
etc.).  
the speed should only be changed when the  
machine is running.  
plane wood with the grain. never feed  
end-cut or end-grained lumber into your  
planer.  
NOTICE  
Only change the speeds when the planer  
is running, but DO NOT attempt to change  
speeds during any cutting operations or  
damage to the gearbox will result.  
do not use boards with loose or large knots,  
splits, crossgrain or other obvious blemishes  
or defects. they can damage the machine  
and pose the possibility of operator injury.  
Keep your work area clear.  
When making multiple passes through the  
planer on long stock, use the stock return  
rollers on the top of the machine to move  
the material back to the infeed side of the  
machine.  
Avoid planing wood with a high water con-  
tent. Wood with more than 20% moisture  
content or wood exposed to rain or snow, will  
plane poorly and cause excessive wear to  
the cutters and motor. Excess moisture can  
also hasten rust and corrosion.  
figure 12. Feed control knob positions.  
-20-  
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To adjust the bed rollers:  
bed Rollers  
1. lower the table to give yourself at least 4" of  
working room below the cutterhead.  
Adjustment Height Range ........ 0.002"–0.020"  
2. loosen the locking set screws (figure 14)  
above the roller adjusters (4 total).  
Tools Needed:  
Qty  
hex Wrench 3mm.............................................. 1  
open End Wrench 14mm.................................. 1  
rotacator (optional, Page 21) ........................... 1  
the height of the bed rollers will vary, depend-  
ing on the type of material you intend to plane,  
but as a general rule keep the roller height within  
0.002"–0.020" above the table. When planing  
rough stock, set the rollers high to keep the lum-  
ber from dragging along the bed. When planing  
milled lumber, set the rollers low to help minimize  
snipe.  
locking  
roller  
set screw  
Adjuster  
figure 14. Bed roller controls (only one side  
shown).  
0.002"–0.020"  
Table  
3. raise or lower the rollers by rotating the  
adjusters to reach your desired height.  
4. verify both sides of the bed roller are at the  
same height and lock them in position with  
the locking set screws.  
Roller  
5. double check the roller heights to make sure  
they did not move when you locked them (if  
they did, repeat the procedure).  
figure 13. Bed roller height range.  
to ensure accurate results and make the adjust-  
ment process quicker and easier, we recommend  
using a rotacator (see Page 21) to gauge the bed  
roller height from the table. if a rotacator is not  
available, a straightedge and feeler gauges can  
be used, but extra care must be taken to achieve  
satisfactory results.  
Note: Misaligned bed rollers can cause workpiece  
chatter, a washboard surface, uneven workpiece  
feeding, or binding.  
-21-  
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SECTION 5: ACCESSORIES  
G1738—Rotacator™ Precision Planer Tool  
H9816—Power Twist® v-belt - 3/8" x 60"  
smooth running with less vibration and noise  
than solid belts. the power twist® v-belts can  
be customized in minutes to any size—just add  
or remove sections to fit your needs. requires 3  
power twist® v-belts to replace the stock v-belts  
on your model g1033X.  
the rotacator is a dial indicator on a magnetic  
base and is designed for quickly and accurate-  
ly setting the critical tolerances needed when  
adjusting any planer, so that nasty surprises such  
as non-parallel and chattered cuts can be elimi-  
nated. helps adjust infeed/outfeed rollers, pres-  
sure bars, chip breakers, and bed rollers. Also a  
great setup tool for other machines! Accurate to  
0.001". indicator rotates 360˚.  
figure 17. h9816 power twist® v-Belt.  
G7315z—Heavy-Duty SHOP FOX® Mobile  
base  
figure 15. rotacator™ precision planer tool.  
make your machine mobile with this popular  
patented mobile base. the unique outrigger type  
supports increase stability and lower machine  
height. this super heavy duty mobile base is  
rated for up to a 1200 lb. capacity.  
G5562—SLIPIT® 1 Qt. Gel  
G5563—SLIPIT® 12 oz Spray  
G2871—boeshield® T-9 12 oz Spray  
G2870—boeshield® T-9 4 oz Spray  
H3788—G96® Gun Treatment 12 oz Spray  
H3789—G96® Gun Treatment 4.5 oz Spray  
figure 18. g7315z SHOP FOX® mobile Base.  
figure 16. recommended products for protect-  
ing unpainted cast iron/steel parts on machinery.  
-22-  
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H9893—Replacement Inserts (10 Pack)  
these indexable carbide inserts can be rotated to  
provide four factory sharp edges before replace-  
ment.  
basic Eye Protection  
T20501—face Shield Crown Protector 4"  
T20502—face Shield Crown Protector 7"  
T20503—face Shield Window  
T20452—"Kirova" Anti-Reflective S. Glasses  
T20451—"Kirova" Clear Safety Glasses  
H0736—Shop fox® Safety Glasses  
H7194—bifocal Safety Glasses 1.5  
H7195—bifocal Safety Glasses 2.0  
H7196—bifocal Safety Glasses 2.5  
T20502  
T20452  
T20503  
T20451  
H0736  
figure 21. h9893 Carbide inserts.  
G9256—6" Dial Caliper  
G9257—8" Dial Caliper  
G9258—12" Dial Caliper  
H7194  
Essential for planing, jointing, or sanding to criti-  
cal tolerances. these traditional dial calipers are  
accurate to 0.001" and can measure outside  
surfaces, inside surfaces, and heights/depths.  
Features stainless steel, shock resistant construc-  
tion and a dust proof display. An absolute treat for  
the perfectionist!  
figure 19. Assortment of basic eye protection.  
basic Hearing Protection  
H4978—Deluxe Earmuffs - 27db  
H4979—Twin Cup Hearing Protector - 29db  
T20446—Ear Plugs 200 Pair - 31db  
A must have if you or employees operate for hours  
at a time.  
H4978  
T20446  
H4979  
figure 22. grizzly® dial Calipers.  
figure 20. hearing protection assortment.  
model g1033X (mfg. since 4/10)  
-23-  
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SECTION 6: MAINTENANCE  
v-belts  
Always disconnect power  
to the machine before  
performing maintenance.  
failure to do this may  
result in serious person-  
v-belt removal and replacement is simply a mat-  
ter of loosening the v-belts, rolling them off of  
the pulleys, replacing them with new belts, then  
retensioning them.  
al injury.  
Always replace v-belts with a matched set of 3  
belts, or belt tension may not be even among the  
3 belts and may cause premature belt failure.  
Schedule  
Consider replacing stock belts with power twist  
v-belts (see Page 21) to reduce vibration and  
noise, and increase belt lifespan.  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
To adjust/replace belts the v-belts:  
Daily:  
Clean unpainted cast iron part of table  
lubricate feed rollers  
1. disConnECt thE plAnEr From thE  
poWEr soUrCE!  
Weekly Maintenance:  
2. open the motor access panel and v-belt  
cover.  
Clean cutterhead  
lubricate four columns  
3. Using a 19mm wrench, loosen the fasteners  
on the tension rods shown in figure 23.  
Monthly Check:  
inspect v-belt tension, damage, or wear  
Clean/vacuum dust buildup from inside cabi-  
net and off motor  
lubricate worm gear  
lubricate chain  
lubricate drive chain  
yearly:  
Change gear box oil (should be performed  
after the first 20 hours when planer is new).  
Cleaning  
figure 23. Fasteners needed to be loosened for  
v-belt replacement.  
vacuum excess wood chips and sawdust, and  
wipe off the remaining dust with a dry cloththis  
ensures moisture from wood dust does not remain  
on bare metal surfaces. treat all unpainted cast  
iron and steel with a non-staining lubricant after  
cleaning. We recommend products like slipit®,  
g96® gun treatment, or Boeshield® t-9 (see  
Page 21 for more details).  
4. lift the motor up and slide the v-belts off of  
the pulleys.  
5. slide the new belts onto the pulley, lower the  
motor, and tighten the fasteners loosened in  
Step 3.  
-24-  
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6. Close the v-belt cover and motor access  
panel.  
Gear box: gear box oil should be changed after  
the first 20 hours of operation (see figure 24).  
1
replace with 80W-90W gear oil. inspect levels  
periodically and change yearly. replace gear  
oil more frequently under heavy use. Fill until oil  
reaches the top of the filler plug port for correct  
oil level.  
Note: The correct tension for the V-belts is 4  
"
deflection when pushed in the center with moder-  
ate pressure. After the first 16 hours of belt life,  
retension them, as they will stretch and seat dur-  
ing this time.  
Lubrication  
the model g1033X features factory-sealed bear-  
ings. A sealed bearing requires no lubrication  
during its lifetime. should a bearing fail, your  
planer will probably develop a noticeable rumble/  
vibration, which will increase when the machine is  
put under load. Bearings are standard sizes and  
can be replaced through grizzly.  
Fill  
drain  
proper lubrication of other planer components are  
essential for long life and trouble-free operation.  
Below is a list of components that require periodic  
lubrication. schedules are based on daily use.  
Adjust accordingly for your level of use.  
figure 24. gearbox oil drain/fill locations.  
Drive Chain: the drive chain should be inspected  
and lubricated monthly. Check sprocket, chain  
and cotter pin during inspection. Use a general  
purpose grease. some chains will have master  
links instead of cotter pins.  
feed Rollers: regular lubrication of feed rollers  
is crucial to the operation of your planer. lubricate  
every 30 hours of use. Each end of each power  
feed roller has an oiling port located on the top  
of the head casting (figure 25). Apply sAE 30W  
oil, making sure that the lubricant penetrates the  
bearing.  
Always disconnect power  
to the machine before  
lubricating! failure to do  
this may result in serious  
personal injury.  
Columns/Lead Screws: the four columns should  
be lubricated weekly with sAE 30W oil. Unfasten  
dust covers to gain access. the four lead screws  
should be lubricated with general purpose grease  
once a month.  
Worm Gear: the worm gear should be inspected  
monthly and lubricated with general purpose  
grease when needed. remove the worm gear box  
to inspect. see parts diagram for location.  
Chain: the table height adjustment chain (see  
figure 27 on Page 28) should be inspected  
monthly and lubricated with general purpose  
grease when needed.  
figure 25. tension screw locations.  
-25-  
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SECTION 7: SERvICE  
review the troubleshooting and procedures in this section to fix your machine if a problem develops. if you  
need replacement parts or you are unsure of your repair skills, then feel free to call our technical support  
at (570) 546-9663.  
Troubleshooting  
Motor & Machine Operation  
symptom  
possible Cause  
possible solution  
1. thermal overload relay inside 1. press the rEsEt button on the thermal  
motor will not start.  
magnetic switch has tripped.  
2. low voltage.  
overload relay; investigate reason it tripped  
to prevent future problems.  
2. Check power line for proper voltage.  
3. open circuit in motor or loose 3. inspect all lead connections on motor for  
connections.  
loose or open connections.  
4. Emergency stop button depressed.  
4. rotate clockwise until it pops out/replace.  
Fuses or circuit breakers blow.  
1. short circuit in line cord or plug.  
1. repair or replace cord or plug for damaged  
insulation and shorted wires.  
motor fails to develop full power (output 1. power line overloaded with lights, 1. reduce load on power line.  
of motor decreases rapidly with decrease  
in voltage at motor terminals).  
appliances, and other motors.  
2. Undersized wires or circuits too long. 2. increase wire sizes or reduce length of the  
circuit.  
3. motor run capacitor at fault.  
3. replace run capacitor.  
motor overheats.  
1. motor overloaded during operation.  
1. reduce cutting load; take lighter cuts.  
2. Air circulation through the motor 2. Clean out motor to provide normal air  
restricted.  
circulation.  
motor stalls or shuts off during a cut.  
1. motor overloaded during operation.  
1. reduce cutting load; take lighter cuts.  
2. thermal overload protection tripped in 2. press the rEsEt button on the thermal  
magnetic switch.  
overload relay, located inside the magnetic  
switch.  
3. short circuit in motor or loose 3. repair or replace connections on motor  
connections.  
for loose or shorted terminals or worn  
insulation.  
4. Circuit breaker tripped.  
4. install correct circuit breaker; reduce # of  
machines running on that circuit.  
Cutterhead slows or squeals when 1. v-belt loose.  
cutting, especially on start-up.  
1. tighten v-belt (Page 23).  
2. replace v-belt (Page 23).  
2. v-belt worn out.  
loud repetitious noise coming from 1. pulley setscrews or keys are missing 1. inspect keys and setscrews. replace or  
machine.  
or loose.  
tighten if necessary.  
2. motor fan is hitting the cover.  
2. Adjust fan cover mounting position, tighten  
fan, or shim fan cover.  
3. v-belts are damaged.  
3. replace v-belts (Page 23).  
vibration when running or cutting.  
1. loose or damaged blade.  
2. damaged v-belt.  
1. tighten or replace blade.  
2. replace.  
3. Worn cutterhead bearings.  
3. Check/replace cutterhead bearings.  
-26-  
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Cutting  
symptom  
possible Cause  
possible solution  
Excessive snipe (gouge in the end of 1. one or both of the bed rollers are set 1. lower the bed rollers (Page 20).  
the board that is uneven with the rest of  
the cut).  
too high.  
2. outfeed extension slopes down or is 2. shim the outfeed extension wing level  
not level with the main table.  
3. Chipbreaker or pressure bar set too 3. raise the height of the chipbreaker or  
low. pressure bar (Page 30).  
4. Workpiece is not supported as it 4. hold the workpiece up slightly as it  
with the main table.  
Note: A small amount of snipe is  
inevitable with all types of planers. The  
key is minimizing it as much as possible.  
leaves the planer.  
leaves the outfeed end of the planer.  
Workpiece stops/slows in the middle of 1. taking too heavy of a cut.  
1. take a lighter cut.  
the cut.  
2. one or both of the bed rollers are set 2. lower/raise the bed rollers (Page  
too low or too high.  
20).  
3. Chipbreaker or pressure bar set too 3. raise the height of the chipbreaker or  
low.  
pressure bar (Page 30).  
4. Adjust the feed rollers to the correct  
height (Page 30)  
4. Feed rollers set too low or too high.  
5. table not parallel with head casting. 5. Adjust the table so it is parallel to the  
head casting.  
6. pitch and glue build up on planer 6. Clean the internal cutterhead  
components.  
components with  
dissolving solvent.  
a
pitch/resin  
Chipping (consistent pattern).  
1. Knots or conflicting grain direction in 1. inspect workpiece for knots and grain  
wood.  
direction; only use clean stock.  
2. rotate or replace the affected cutter  
(Page 27).  
2. nicked or chipped carbide cutter.  
3. Feeding workpiece too fast.  
4. taking too deep of a cut.  
3. slow down the feed rate (Page 19).  
4. take a smaller depth of cut. (Always  
reduce cutting depth when surface  
planing or working with hard woods.)  
5. Adjust both sides of the chipbreaker  
to the correct height (Page 30).  
5. misaligned chipbreaker.  
Fuzzy grain.  
1. Wood may have high moisture content 1. Check moisture content and allow to  
or surface wetness.  
2. dull cutters.  
dry if moisture is too high.  
2. rotate/replace the cutters (Page 27).  
long lines or ridges that run along the 1. nicked or chipped cutter(s).  
length of the board  
1. rotate/replace the cutters (Page 27).  
Uneven knife marks, wavy surface, or 1. Feeding workpiece too fast.  
1. slow down the feed rate.  
chatter marks across the face of the  
board.  
2. Chipbreaker or pressure bar set 2. Adjust the height of the chipbreaker or  
unevenly.  
pressure bar (Page 30).  
3. Carbide cutters not installed evenly.  
3. make sure carbide cutters do not  
have debris under them; make sure  
cutters are torqued down evenly.  
4. replace cutterhead bearings.  
4. Worn cutterhead bearings.  
glossy surface.  
1. Carbide cutters are dull.  
2. Feed rate too slow.  
1. rotate/replace the cutters (Page 27).  
2. increase the feed rate (Page 19).  
3. increase the depth of cut.  
3. Cutting depth too shallow.  
Chip marks (inconsistent pattern).  
1. Chips aren't being properly expelled 1. Use a dust collection system; adjust  
from the cutterhead.  
the chip deflector in or out depending  
on your setup (Page 33).  
-27-  
model g1033X (mfg. since 4/10)  
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To rotate or change a carbide cutter:  
Rotating/Changing  
1. disConnECt thE plAnEr From thE  
Carbide Cutters  
poWEr soUrCE!  
2. remove any sawdust from the head of the  
carbide cutter torx screw.  
Tools Needed:  
t-handle Wrench w/t-25 torx driver................ 1  
Qty  
3. remove the torx screw and carbide cutter.  
the cutterhead is equipped with 96 indexable car-  
bide cutters. Each cutter can be rotated to reveal  
any one of its four cutting edges. therefore, if one  
cutting edge becomes dull or damaged, simply  
rotate it 90˚ to reveal a fresh cutting edge (figure  
26).  
4. Clean all dust and dirt off the cutter and the  
cutterhead pocket from which the cutter was  
removed, and replace the cutter so a fresh,  
sharp edge is facing outward.  
Note: Proper cleaning is critical to achieving  
a smooth finish. Dirt or dust trapped between  
the cutter and cutterhead will slightly raise the  
cutter, and make noticeable marks on your  
workpieces the next time you plane.  
in addition, each cutter has a reference dot on  
one corner. As the cutter is rotated, the reference  
dot location can be used as an indicator of which  
edges are used and which are new. When the  
reference dot revolves back around to its starting  
position, the cutter should be replaced.  
5. lubricate the torx screw threads with a  
light machine oil, wipe the excess oil off the  
threads, and torque the torx screw to 48-50  
inch/pounds.  
reference dot  
Note: Excess oil may squeeze between the  
cutter and cutterhead, thereby lifting the cut-  
ter slightly and affecting workpiece finishes.  
figure 26. Cutter rotating sequence.  
-28-  
model g1033X (mfg. since 4/10)  
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4. re-tighten the two locking bolts.  
Chain Tension  
5. Check chain lubrication. refer to SECTION  
6: MAINTENANCE on Page 23 for further  
details.  
Tools Needed:  
phillips screwdriver #2 ...................................... 1  
Qty  
Wrench or socket 14mm................................... 1  
the chain drive transfers movement from the  
handwheel to elevate the table. the chain drive  
can be adjusted to remove slack if the chain  
stretches over time or is loosened during table  
leveling procedures.  
Table Parallelism  
Maximum Allowable Tolerances:  
Cutterhead/table side-to-side..................0.002"  
head Casting/table Front/Back ................0.020"  
To adjust the chain tension:  
Tools Needed:  
Qty  
1. disConnECt thE plAnEr From thE  
rotacator........................................................... 1  
phillips screwdriver #2 ...................................... 1  
Wrench or socket 14mm................................... 1  
hex Wrench 6mm.............................................. 1  
poWEr soUrCE!  
2. remove the motor access panel.  
table parallelism is critical to the operation of the  
machine. As such, it is essential that the table is  
parallel with the cutterhead (within 0.002") from  
side-to-side, as illustrated in figure 28.  
NOTICE  
During the next step, DO NOT let the chain  
fall off the sprockets—returning it to its  
proper location without changing the table  
adjustments can be very difficult.  
Cutterhead  
3. loosen the two lock bolts and move the  
idler sprocket against the chain to tighten it  
(figure 27).  
Parallel  
Parallel  
Table  
SIDE-TO-SIDE  
FRONT  
VIEW  
Not-Parallel  
Not-Parallel  
idler sprocket  
figure 28. side-to-side parallelism of table and  
cutterhead.  
lock Bolts  
figure 27. Underside of table.  
-29-  
model g1033X (mfg. since 4/10)  
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how the table sits in relation to the head casting  
from front-to-back is also important (see figure  
29). Because the feed rollers, pressure bar, and  
chip breaker will be adjusted off the table position,  
the tolerances on the front-to-back positioning are  
not as critical as the cutterhead/table side-to-side  
positioning. therefore, the maximum allowable  
tolerance for the front-to-back parallelism is not  
more than 0.020".  
NOTICE  
When making adjustments, tighten fasten-  
ers after each step to ensure the accuracy  
of your tests. When adjusting the chain  
sprockets, keep in mind that if the chain  
becomes too loose, it will fall off of all the  
sprockets. Returning it to its proper loca-  
tion can be frustrating.  
To adjust the table parallelism:  
Head  
Parallel  
FRONT  
Parallel  
1. disConnECt thE plAnEr From thE  
poWEr soUrCE!  
Table  
2. remove the motor access panel and locate  
the chain on the underside of the table.  
BACK  
3. loosen the lock bolts and idler sprocket (see  
Chain Tension instructions on Page 28).  
Not-Parallel  
Not-Parallel  
4. mark the location of one tooth in the sprocket  
that you are adjusting.  
figure 29. Front-to-back parallelism.  
5. move the chain away from only the sprocket  
you want to adjust so only that sprocket can  
be turned independent of the chain.  
Table Parallelism Inspection  
the easiest way to determine if your head casting  
has a parallelism problem is to plane a workpiece  
and measure the thickness in multiple locations. if  
the workpiece is tapered from left-to-right or from  
front-to-back, then parallelism may be a problem.  
Note: If the left side of the table is too high,  
the left two sprockets will need to be adjusted.  
Each tooth on the sprocket represents 0.016"  
of vertical movement as the cogs are turned.  
Make sure, as you turn the sprockets, to keep  
an accurate tooth count to ensure that the  
table is adjusted equally.  
Use your rotacator to further inspect the table  
parallelism. if you do not have a rotacator, a  
wood block and feeler gauges may be used, but  
extra care must be taken to ensure accuracy. if  
the table is not within the maximum allowable  
tolerances, it must be adjusted.  
6. Carefully turn the sprocket (clockwise to  
raise the table; counterclockwise to lower the  
table) just enough to position the next tooth at  
the marked location, then fit the chain around  
sprocket again.  
Table Parallelism Adjustments  
the table is adjusted by turning the chain sprock-  
ets underneath the table for movements over  
0.016" or by adjusting how the table is mounted  
on the columns for movements under 0.016".  
-30-  
model g1033X (mfg. since 4/10)  
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7. repeat Steps 4–6 with each sprocket that  
needs to be adjusted until the table-to-  
cutterhead clearance is within 0.016" from  
one side to the other.  
Internal Component  
Heights  
8. make sure the chain is properly fitted on the  
sprockets, and tighten the idler sprocket and  
lock bolts.  
Distance below Cutter Edge at *bDC  
infeed roller ..............................................0.040"  
Chip Breaker..............................................0.040"  
pressure Bar..............................................0.040"  
outfeed roller ...........................................0.040"  
9. micro-adjust the table position by loosening  
the cap screws shown in figure 30 and lifting  
the table upward or downward until the table  
and cutterhead are in alignment.  
Tools Needed:  
Qty  
hex Wrench 3mm.............................................. 1  
hex Wrench 5mm.............................................. 1  
Wrench or socket 10mm................................... 1  
rotacator (optional, Page 21) ........................... 1  
Note: This process may require adjusting the  
columns on both the left and right hand sides  
until you find the correct combination.  
*BdC = Bottom dead Center (see figure 31).  
Bottom Dead  
Center  
figure 31. Carbide insert at bottom dead center  
figure 30. table micro-adjustment screws.  
to ensure accurate results and make the adjust-  
ment process quicker and easier, we recommend  
using a rotacator (see Page 21) for these adjust-  
ments.  
if a rotacator is not available, a 6' 2x4 cut into two  
even sized pieces and a 0.40" feeler gauge can  
be used, but care must be taken when jointing the  
blocks to achieve accurate results.  
To set the height of the infeed and outfeed  
rollers, chip breaker, and pressure bar using  
a Rotacator:  
1. disConnECt thE plAnEr From thE  
poWEr soUrCE!  
-31-  
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2. make sure the cutters are set correctly.  
infeed  
roller  
3. lower the table at least 4" below the head  
casting and lock the table in place.  
4. remove the dust port, top cover, and belt  
cover.  
Jam  
nuts  
5. Using your rotacator, find BdC of any carbide  
insert edge by slowly rocking the cutterhead  
pulley back and forth, and set the rotacator  
dial to zero, as shown in figure 32.  
outfeed  
roller  
set screws  
figure 33. infeed and outfeed height adjustment  
controls (one side shown).  
10. Using the same zeroed reference on the  
rotacator, adjust the height of the chip break-  
er, pressure bar, and outfeed roller (figure  
33) to their given specifications. the adjust-  
ment controls for each are shown in figures  
34 & 35.  
pressure  
Bar  
Adjustment  
location  
figure 32. Finding BdC with the rotacator.  
6. place the rotacator under the right-hand  
side of the infeed roller and find bottom  
dead center on a serrated edge by sliding  
the rotacator right to left in a zigzag pat-  
terntoward the infeed extension wing, then  
toward the outfeed extension wing, and so  
on.  
figure 34. Adjusting pressure bar height.  
7. Adjust the height of the infeed roller on the  
same side as the rotacator to the specifica-  
tion given at the beginning of this procedure,  
using the zero setting of the rotacator as a  
reference point. figure 33 shows the jam nut  
and set screw for adjusting the roller height.  
Adjustment  
location  
8. repeat Steps 6–7 on the left-hand side of the  
infeed roller.  
Chip Breaker  
9. double-check and micro-adjust both sides  
of the infeed roller, then carefully lock both  
sides in place.  
figure 35. Adjusting chip breaker height.  
model g1033X (mfg. since 4/10)  
-32-  
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To adjust the height of the infeed and outfeed  
rollers, chip breaker and pressure bar using  
wood blocks and a feeler gauge:  
5. remove the dust port, top cover, and belt  
cover.  
6. Adjust the table and use the feeler gauge until  
you have a 0.040" gap between the edge of  
a carbide insert at bottom dead center (find  
by rocking cutterhead pulley) and the wood  
blocks.  
1. Build the wood blocks by cutting a strAight  
6' long 2x4 in half.  
Note: Having the wood blocks at an even  
height is critical to the accuracy of your over-  
all adjustments. For best results, remove  
board warpage by squaring the 2x4 with a  
jointer and table saw before cutting in half.  
7. lock the table height in place, as the wood  
blocks will now be your reference points for  
the rest of the adjustments.  
2. disConnECt thE plAnEr From thE  
poWEr soUrCE!  
8. loosen the infeed roller adjustment jam nuts  
(figure 33) and turn the adjustment set  
screws on each end to raise the feed roller  
above the wood block (if necessary), then  
bring it back down so it just touches the wood  
block on both sides.  
3. lower the bed rollers below the table.  
4. place one wood block along the left side of  
the table, and place the other wood block  
along the right side of the table, as illustrated  
in figure 36.  
9. lock the infeed roller adjustment set screws  
in place with the jam nuts, making sure they  
do not move while tightening.  
10. Without moving the table, adjust the chip  
breaker (figure 35), pressure bar (figure  
34), and outfeed roller (figure 33) in the  
same manner, using the wood blocks as your  
reference point.  
36"  
20" PLANER  
11. When you are finished with the adjustments,  
replace the top cover, dust port, and belt  
cover.  
figure 36. Wood blocks on table.  
-33-  
model g1033X (mfg. since 4/10)  
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Spring Tension  
Chip Deflector  
Positioning  
Tools Needed:  
Qty  
hex Wrench 6mm.............................................. 1  
Chip Deflector Gap Setting  
if planer Used w/dust Collector ......................14''  
if planer Used w/o dust Collector ................. 116''  
roller spring tension must be adjusted so that  
feed roller pressure is uniform. roller spring ten-  
sion will vary, depending on the type of wood you  
plane. this is usually determined from trial-and-  
error.  
Tools Needed:  
Wrench or socket 10mm................................... 1  
hex Wrench 5mm.............................................. 1  
Qty  
generally speaking, less spring tension is more  
forgiving on workpieces. therefore, if you primar-  
ily plane milled lumber with relatively consistent  
surfaces, you can get away with having less  
spring tension. likewise, if you primarily plane  
rough lumber with inconsistent surface heights,  
more spring tension is a must to keep the  
workpiece feeding through the planer without  
stopping.  
the chip deflector keeps chips from falling onto  
the outfeed roller.  
To adjust the deflector position:  
1. disConnECt thE plAnEr From thE  
poWEr soUrCE!  
2. remove the dust port and top cover.  
if workpieces regularly stop feeding during opera-  
tion, it may be a sign of weak spring tension.  
3. loosen the chip deflector mounting bolts  
(see figure 38).  
To adjust feed roller spring tension:  
1. locate the four adjustment screws located  
on the top of the planer, as shown in figure  
37.  
Chip deflector  
2. Adjust tension screws #1–#3 so that they  
protrude 18" above the head casting.  
3. Adjust tension screw #4 so that it protrudes  
516" above the head casting.  
Chip deflector  
mounting Bolts  
tension screws  
1
#1 - #3 Adjust to 8  
"
figure 38. Chip deflector and mounting bolts.  
4. make sure the deflector is beveled toward the  
cutterhead. move the deflector until the edge  
is the correct distance (given above) from the  
closest carbide insert. Use the cutterhead  
pulley to rotate the cutterhead to ensure  
clearance.  
tension screw  
#4 Adjust to 16"  
5
5. re-tighten the mounting bolts and return the  
top cover to the planer.  
figure 37. tension screw locations and  
adjustments.  
-34-  
model g1033X (mfg. since 4/10)  
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Scale Calibration Anti-Kickback fingers  
the model g1033X provides an anti-kickback  
system as a safety feature. the anti-kickback  
fingers hang from a rod suspended across the  
cutterhead casting. the anti-kickback fingers  
should be inspected regularly.  
Tools Needed:  
phillips head screwdriver #2 ............................ 1  
Calipers ............................................................. 1  
Qty  
the scale can be adjusted for accuracy. the  
machine will need to be run to make proper  
adjustments.  
Check the fingers (figure 40) to ensure that they  
swing freely and easily. if the fingers do not swing  
freely and easily, clean them with a wood resin  
solvent.  
To calibrate the scale:  
1. set the table to the approximate thickness of  
your test lumber. measure the lumber with  
calipers to determine its exact thickness.  
1
2. move the table to 16'' under the thickness of  
your lumber and feed your test board through  
the planer.  
3. turn the handwheel one full rotation and run  
the board through once more. turn the board  
over and repeat.  
4. re-measure the board and compare your  
results with the scale. if there is a discrep-  
ancy, loosen the screws (see figure 39) and  
adjust as necessary.  
Anti-Kickback  
Fingers  
figure 40. Anti-kickback fingers.  
Proper operation of the anti-kickback fin-  
gers is essential for the safe operation of  
this machine. failure to ensure that they  
are working properly could result in serious  
operator injury.  
do not apply oil or other lubricants to the anti-  
kickback fingers. oil or grease will attract dust,  
restricting the free movement of the fingers.  
figure 39. depth scale adjustment screws.  
-35-  
model g1033X (mfg. since 4/10)  
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3. loosen the fasteners that hold the motor to  
the brackets shown in figure 42 just enough  
to allow the motor to be repositioned.  
Pulley Alignment  
Tools Needed:  
Qty  
straightedge .......................................................1  
Wrench 14mm ....................................................2  
phillips screwdriver #2 .......................................1  
proper pulley alignment (see figure 41) prevents  
premature belt wear. the pulleys are properly  
aligned when they are parallel and in the same  
plane as each other. Use a straightedge on the  
edge of the pulleys to judge alignment.  
figure 42. motor mounting fasteners for  
adjusting pulley alignment.  
figure 41. Checking belt alignment.  
4. slide the motor as required to align the pul-  
leys.  
Should you find that the pulleys are out of  
alignment:  
5. re-tighten the motor mount fasteners care-  
fully to assure that the tightening process  
does not move the motor.  
1. disConnECt thE plAnEr From thE  
poWEr soUrCE!  
6. re-tension the v-belts.  
2. remove the motor access panel, the v-belt  
cover, and loosen the belt tension (Page  
23).  
7. replace the belt cover and motor access  
panel.  
-36-  
model g1033X (mfg. since 4/10)  
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Electrical Components  
Control Panel  
Motor Junction box  
Magnetic Switch  
-37-  
model g1033X (mfg. since 4/10)  
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Wiring Diagram  
COLOR KEY  
CONTROL PANEL (viewed from behind)  
Control Box  
Br  
Bk  
BLACK  
Bk  
Bk  
Bl  
Bk  
Wt  
Gn  
WHITE  
GREEN  
RED  
Ground  
Gn  
START  
POWER  
STOP  
Rd  
Bl  
BLUE  
Bl  
Br  
BROWN  
Gn  
Gn  
Br  
Br  
Bl  
MAGNETIC SWITCH  
E
Bk  
T
Gn  
Gn  
A
S
R
Wt  
Bk  
Bk  
Br  
Bk  
T/5/L3  
R/1/L1  
S/3/L2  
15/13  
SDE  
MA-30  
220V  
B
N
V/4/T2  
3/4  
14/16  
U/2/T1  
W/6/T3  
Gn  
Bk  
The motor wiring shown here is  
current at the time of printing, but it  
may not match your machine.  
Always use the wiring diagram  
inside the motor junction box.  
RA-30  
1/2  
5/6  
22  
34  
28  
96  
98  
Bk  
Wt  
Bk  
95  
Bk  
Wt  
Gn  
Bk  
Gn  
Bk  
Wt  
Ground  
Hot  
Gn  
X
G
Bk Wt  
Gn  
Ground  
Wt  
Bk  
Bk  
Bk  
Start  
220V  
MOTOR  
Capacitor  
250MFD  
250VAC  
220  
VAC  
Y
L6-30 Plug  
(As Recommended)  
Rd  
Rd  
Hot  
Bk  
Bk  
Run  
Capacitor  
35MFD  
450VAC  
Bk  
Bk  
-38-  
model g1033X (mfg. since 4/10)  
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Headstock Parts breakdown  
-39-  
model g1033X (mfg. since 4/10)  
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Headstock Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P1033X001  
P1033X002  
PVM59  
ROUND KNOB 5/16-18  
V-BELT COVER  
35  
36  
38  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
P1033X035  
P1033X036  
P1033X038  
PSS13M  
EXTENSION SPRING 8.5 X 14  
HANGER  
2
3
V-BELT M59 3L590  
STUD  
LEFT BACKING PLATE  
SET SCREW M10-1.5 X 12  
SET SCREW M8-1.25 X 12  
HEAD CASTING  
4
P1033X004  
PB09M  
5
HEX BOLT M8-1.25 X 20  
FENDER WASHER 8MM  
FLANGE SCREW M6-1 X 12  
PULLEY GUARD  
PSS14M  
6
PWF08M  
PFS02M  
P1033X042  
P1033X043  
PN01M  
7
SHAFT 15.875 X 60  
8
P1033X008  
PN02  
HEX NUT M6-1  
9
HEX NUT 5/16-18  
PSS25M  
SET SCREW M6-1 X 20  
FLAT HD SCR M5-.8 X 8  
DEPTH LIMITER  
10  
11  
12  
13  
14  
15  
16  
17  
18  
P1033X010  
P1033X011  
PB02M  
CUTTERHEAD PULLEY  
DUST HOOD ASSEMBLY  
HEX BOLT M6-1 X 12  
FLAT WASHER 6MM  
CAP SCREW M6-1 X 12  
UPPER COVER  
PFH30M  
P1033X047  
PB09M  
HEX BOLT M8-1.25 X 20  
SCALE ASSEMBLY  
PW03M  
P1033X049  
PSB26M  
P1033X015  
PW03M  
49-1 PS14M  
PHLP HD SCR M6-1 X 12  
INDICATOR  
49-2 P1033X049-2  
49-3 P1033X049-3  
49-4 PSB50M  
FLAT WASHER 6MM  
CAP SCREW M6-1 X 16  
HANDWHEEL ASSEMBLY  
SCALE  
PSB01M  
P1033X018  
CAP SCREW M5-.8 X 10  
BALL BEARING 6206ZZ  
KEY 8 X 8 X 36  
50  
P6206ZZ  
PK09M  
18-1 P1033X018-1 HANDWHEEL  
51  
18-2 P1033X018-2 HANDLE M12-1.75  
52A  
P1033X052A  
SPIRAL CUTTERHEAD ASSY V2.07.07  
INSERTS 15 X 15 X 2.5-10 PK  
FLAT HEAD TORX 10-32 X 1/2  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
P1033X020  
P1033X021  
P1033X022  
PSS11M  
GASKET  
52A-1 H9893  
52A-2 PFH32  
CHIP DEFLECTOR  
SPRING PLATE  
52A-3 P1033X052A-3 SPIRAL CUTTERHEAD BODY V2.07.07  
SET SCREW M6-1 X 16  
SPRING PLATE  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
P1033X053  
P1033X054  
P1033X055  
PLW04M  
COMPRESSION SPRING 19.7 X 12  
BUSHING BLOCK  
PLATE  
P1033X024  
P1033X025  
PW01M  
OILER SCREW M22-1.5  
FLAT WASHER 8MM  
BRACKET  
LOCK WASHER 8MM  
PRESSURE BAR  
OUTFEED ROLLER  
KEY 5 X 5 X 22  
P1033X027  
P1033X028  
P1033X029  
P1033X030  
P1033X031  
PRP07M  
P1033X057  
P1033X058  
PK01M  
SHAFT M22-.5 X 20  
IDLER PULLEY  
SHAFT 19.05 X 21  
RIGHT BACKING PLATE  
ROLL PIN 6 X 20  
P1033X060  
PW03M  
SPROCKET  
FLAT WASHER 6MM  
HEX BOLT M6-1 X 16  
BRACKET  
PB83M  
P1033X033  
PSB12M  
CHAIN DRIVE COVER  
CAP SCREW M8-1.25 X 40  
P1033X063  
-40-  
model g1033X (mfg. since 4/10)  
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
P1033X064  
P1033X065  
P1033X066  
PR03M  
SHAFT 15.875 X 710  
CHIP BREAKER  
91-7 PW03M  
FLAT WASHER 6MM  
OIL PLUG  
93  
94  
95  
P1033X093  
P1033X094  
P1033X095  
SPROCKET  
OIL SEAL 28 X 40 X 8  
GEAR BOX  
EXT RETAINING RING 12MM  
E-CLIP 15MM  
PEC05M  
95A P1033X095A  
GEAR BOX ASSY  
P1033X069  
P1033X070  
P1033X071  
P1033X072  
PN09M  
SPACER  
96  
P1033X096  
P1033X097  
PFS14M  
GASKET  
ANTI-KICKBACK FINGER  
LOCK ROD  
97  
DOUBLE GEAR 96T/92T  
FLANGE SCREW M6-1 X 16  
SHAFT 20 X 106  
98  
SHAFT 19.95 X 680  
HEX NUT M12-1.75  
INFEED ROLLER  
CHAIN  
99  
P1033X099  
P4002429  
PSTB003M  
P1033X102  
P6204ZZ  
100  
101  
102  
103  
104  
105  
106  
116  
117  
133  
159  
171  
172  
173  
174  
175  
176  
177  
178  
179  
180  
200  
201  
COMPRESSION SPRING 5.9 X 9  
STEEL BALL 6MM  
OIL SEAL 25 X 47 X 6  
BALL BEARING 6204ZZ  
SHIFTER  
P1033X074  
P1033X075  
PSB05M  
CAP SCREW M8-1.25 X 50  
BALL BEARING 6204ZZ  
GEAR 16T  
P6204ZZ  
P1033X104  
P1033X105  
POR0012  
PSS04M  
P1033X078  
PSB06M  
SHIFTING SHAFT  
O-RING 12 X 2.4  
CAP SCREW M6-1 X 25  
BALL BEARING 6201ZZ  
GEAR 47T  
P6201  
SET SCREW M6-1 X 12  
BALL BEARING 6201ZZ  
FLAT WASHER 12MM  
KEY 4 X 4 X 10  
P1033X081  
P1033X082  
PK10M  
P6201ZZ  
GEAR 18T AND SHAFT  
KEY 5 X 5 X 12  
PW06M  
PK05M  
P1033X084  
P1033X085  
P1033X086  
PK11M  
GEAR CASE COVER  
PIN 8 X 20  
P1033X171  
P1033X172  
P1033X173  
P1033X174  
PSB37M  
ROLLER STAND  
ROLLER  
GEAR 18T/22T 2-SPEED  
KEY 6 X 6 X 40  
ROLLER SHAFT  
WORM GEAR BOX  
CAP SCREW M6-1 X 50  
WORM  
PK06M  
KEY 5 X 5 X 10  
P1033X089  
P1033X090  
P1033X091  
GEAR 71T  
P1033X176  
PR29M  
BALL KNOB 3/8-16  
SPROCKET & CHAIN ASSY  
INT RETAINING RING 32MM  
COLLAR  
P1033X178  
PW03M  
91-1 P1033X091-1 CHAIN  
FLAT WASHER 6MM  
CAP SCREW M6-1 X 10  
CAP SCREW M6-1 X 10  
BALL BEARING 6202ZZ  
WRENCH T-HANDLE T-25 V2.07.07  
TORX BIT T-25 V2.07.07  
91-2 P1033X091-2 SPROCKET  
91-3 P1033X091-3 OUTER CHAIN TENSIONER  
91-4 P1033X091-4 SHAFT 19.05 X 21  
91-5 P1033X091-5 BRACKET  
PSB04M  
PSB04M  
P6202ZZ  
233A P1033X233A  
234A P1033X234A  
91-6 PSB48M  
CAP SCREW M6-1 x 35  
-41-  
model g1033X (mfg. since 4/10)  
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Table Parts breakdown  
113  
117  
107  
119  
114  
115  
118  
117  
116  
119  
107  
108  
115  
109  
111  
113  
112  
183  
184  
185  
110  
108  
155  
109  
151  
111  
186  
187  
67  
161  
110  
156  
157  
158  
135  
159  
188  
189  
135  
149  
136  
137  
150  
151  
152  
134  
133  
160  
138  
153  
154  
144  
40  
145  
146  
139  
140  
141  
26  
147  
108  
148  
142  
143  
-42-  
model g1033X (mfg. since 4/10)  
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Table Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
26  
PW01M  
FLAT WASHER 8MM  
SET SCREW M10-1.5 X 12  
EXT RETAINING RING 12MM  
EXTENSION WING  
HEX BOLT M8-1.25 X 25  
SET SCREW M8-1.25 X 20  
THREADED GIB  
143  
144  
145  
146  
147  
148  
149  
150  
151  
152  
153  
154  
155  
156  
157  
158  
159  
160  
161  
183  
184  
185  
186  
187  
188  
189  
PR05M  
EXT RETAINING RING 15MM  
BEARING 6202ZZ  
INT RETAINING RING 35MM  
SPROCKET  
40  
PSS13M  
P6202ZZ  
PR21M  
67  
PR03M  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
P1033X107  
PB07M  
P1033X146  
PW04M  
FLAT WASHER 10MM  
HEX NUT M10-1.25  
EXPANSION BAND  
PHLP HD SCR M5-.8 X 10  
PIPE BAND  
PSS09M  
PN08M  
P1033X110  
P1033X111  
PSB11M  
P1033X149  
PS09M  
LOCK ROD  
CAP SCREW M8-1.25 X 16  
TABLE ROLLER SHAFT  
MIDDLE TABLE  
P1033X151  
P1033X152  
PR18M  
P1033X113  
P1033X114  
P1033X115  
PSS04M  
COLUMN  
EXT RETAINING RING 17MM  
CRANK POST  
GIB  
P1033X154  
P1033X155  
P1033X156  
PR22M  
SET SCREW M6-1 X 12  
BALL BEARING 6201ZZ  
TABLE ROLLER  
PLATE  
P6201ZZ  
WORM GEAR  
P1033X118  
P1033X119  
PW06M  
INT RETAINING RING 38MM  
BUSHING 14 X 20  
KEY 4 X 4 X 10  
LOCK HANDLE M12-1.75  
FLAT WASHER 12MM  
HEX BOLT M12-1.75 X 50  
LEADSCREW NUT 15.5 X 41.5  
LEADSCREW M10-1.25 X 400  
COLUMN  
P1033X158  
PK05M  
PB33M  
P1033X160  
PS05M  
LEADSCREW M10-1.25 X 582  
PHLP HD SCR M5-.8 X 8  
HEX WRENCH 3MM  
HEX WRENCH 4MM  
HEX WRENCH 5MM  
HEX WRENCH 6MM  
WRENCH 8 X 10  
P1033X135  
P1033X136  
P1033X137  
P1033X138  
P1033X139  
P1033X140  
P1033X141  
P1033X142  
PAW03M  
PAW04M  
PAW05M  
PAW06M  
PWR810  
PWR1214  
PWR1719  
BASE  
CHAIN  
IDLER BRACKET  
SHAFT 15 X 34  
WRENCH 12/14MM  
WRENCH 17 X 19  
SPROCKET  
-43-  
model g1033X (mfg. since 4/10)  
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Stand/Motor Parts breakdown  
169V2-7  
169V2-2  
169V2-3  
169V2-4  
169V2-6  
169V2-5  
169V2-8  
229  
125  
230  
231  
165  
166  
232  
129  
132  
130  
169V2-1  
169V2  
41  
167  
162  
128  
133  
167  
16  
164  
127  
126  
170  
7
132  
131  
168  
120  
163  
133  
73  
182  
121  
125  
7
124  
220  
221  
222  
123  
203  
202  
39  
223  
225  
224  
39-1  
122  
39-2  
226  
92  
227  
228  
39-3  
39-4  
-44-  
model g1033X (mfg. since 4/10)  
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Stand/Motor Parts List  
REF PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
7
PFS02M  
PW03M  
FLANGE SCREW M6-1 X 12  
FLAT WASHER 6MM  
167  
PN09M  
HEX NUT M12-1.75  
16  
39  
168  
P1033X168  
P1033X169V2  
ADJUSTABLE BOLT 25.4 X 120  
MOTOR 5HP 220V 1-PH V2.04.10  
P1033X039  
MAG SWITCH SDE MPE-30  
169V2  
39-1 P1033X039-1 CONTACTOR SDE MA-30 220V  
39-2 P1033X039-2 MAG SWITCH FRONT COVER  
39-3 P1033X039-3 OL RELAY SDE RA-30 22-34  
39-4 P1033X039-4 MAG SWITCH BACK COVER  
169V2-1 P1033X169V2-1 CAPACITOR COVER  
169V2-2 P1033X169V2-2 MOTOR FAN COVER  
169V2-3 P1033X169V2-3 MOTOR FAN  
169V2-4 P1033X169V2-4 S CAPACITOR 250V 250M  
169V2-5 P1033X169V2-5 R CAPACITOR 450V 35M  
169V2-6 P1033X169V2-6 CENTRIFUGAL SWITCH  
169V2-7 P1033X169V2-7 JUNCTION BOX  
169V2-8 P1033X169V2-8 MOTOR LABEL  
41  
73  
92  
PSS14M  
PN09M  
SET SCREW M8-1.25 X 12  
HEX NUT M12-1.75  
FOOT  
P1033X092  
120 PFH06M  
FLAT HD SCR M6-1 X 20  
PANEL  
121 P1033X121  
122 P1033X122  
123 P1033X123  
124 PN06M  
170  
182  
202  
203  
220  
221  
222  
223  
224  
225  
226  
227  
228  
229  
230  
231  
232  
P1033X170  
P1033X229  
PS38M  
BAR  
CABINET STAND  
FRONT COVER  
HEX NUT M5-.8  
STRAIN RELIEF  
START SWITCH  
STOP SWITCH  
POWER LIGHT  
SWITCH PANEL  
NYLOCK HEX BOLT M8-1.25 X 20  
PHLP HD SCR M4-.7 X 10  
GRIZZLY NAMEPLATE-LARGE  
STRAIN RELIEF  
G8589  
125 P1033X125  
126 P1033X126  
127 P1033X127  
128 P1033X128  
129 P1033X129  
P1033X220  
P1033X221  
P1033X222  
PTLW02M  
PS09M  
POWER CORD 10G 3W  
STRAIN RELIEF  
EXT TOOTH WASHER 5MM  
PHLP HD SCR M5-.8 X 10  
PHLP HD SCR M5-.8 X 15  
SWITCH PANEL  
130 P1021X2145 SWITCH BOX  
PS20M  
131 P1033X131  
132 PS09M  
SWITCH ELBOW BRACKET  
P1033X226  
P1033X227  
P1033X228  
P1033X229  
PW01M  
PHLP HD SCR M5-.8 X 10  
FLAT WASHER 12MM  
MOTOR BRACKET  
COLLAR  
MOTOR CORD 10G 3W  
SWITCH CORD 18G 4W  
NYLOCK HEX BOLT M8-1.25 X 20  
FLAT WASHER 8MM  
133 PW06M  
162 P1033X162  
163 P1033X163  
164 PB15M  
HEX BOLT M8-1.25 X 40  
HEX NUT M8-1.25  
FLAT WASHER 8MM  
P1033X231  
P1033X232  
MOTOR PULLEY 28MM ID  
MOTOR SHAFT KEY 8 X 7 X 55  
165 PN03M  
166 PW01M  
-45-  
model g1033X (mfg. since 4/10)  
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Labels & Cosmetic  
217  
204  
209  
211  
208  
218  
214  
203  
219  
215  
212  
210  
207  
205  
206  
206  
206  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
203  
204  
205  
206  
207  
208  
209  
210  
G8589  
GRIZZLY NAMEPLATE-LARGE  
MODEL NUMBER LABEL  
WARNING LABEL-SHUT COVER  
LUBRICATION LABEL  
211  
212  
214  
215  
217  
218  
219  
PLABEL-37  
P1033X212  
PLABEL-15  
H7942  
RESPIRATOR/GLASSES LABEL  
MACHINE ID LABEL  
P1033X204  
P1033X205  
P1033X206  
PLABEL-42  
P1033X208  
PLABEL-14  
P1033X210  
EAR PROTECTION LABEL  
EXTREME SERIES PLATE  
CONTROL PANEL LABEL  
PAINT-GRIZZLY GREEN  
PUTTY TOUCH UP PAINT  
UNPLUG 220V LABEL-HORIZ.  
FPM LABEL  
P1033X217  
PPAINT-1  
PPAINT-11  
ELECTRICITY LABEL  
ADJUST SCREW LABEL  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
-46-  
model g1033X (mfg. since 4/10)  
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WARRANTY CARD  
Name_____________________________________________________________________________  
Street_____________________________________________________________________________  
City _______________________ State_________________________ Zip _____________________  
Phone #____________________ Email ________________________ Invoice #_________________  
Model # ____________________ Order #_______________________ Serial #__________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop  
better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
____ Advertisement  
____ Card Deck  
____ Friend  
____ Website  
____ Catalog  
____ Other:  
2. Which of the following magazines do you subscribe to?  
____ Cabinetmaker & FDM  
____ Family Handyman  
____ Hand Loader  
____ Popular Science  
____ Popular Woodworking  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Rifle  
____ Shop Notes  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Woodwork  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Model Airplane News  
____ Old House Journal  
____ Popular Mechanics  
____ Shotgun News  
____ Today’s Homeowner  
____ Wood  
3. What is your annual household income?  
____ $20,000-$29,000  
____ $30,000-$39,000  
____ $40,000-$49,000  
____ $70,000+  
____ $50,000-$59,000  
____ $60,000-$69,000  
4. What is your age group?  
____ 20-29  
____ 30-39  
____ 60-69  
____ 40-49  
____ 70+  
____ 50-59  
5. How long have you been a woodworker/metalworker?  
____ 0-2 Years ____ 2-8 Years  
____ 8-20 Years  
____20+ Years  
____10+  
6. How many of your machines or tools are Grizzly?  
____ 0-2 ____ 3-5  
____ 6-9  
7. Do you think your machine represents a good value?  
8. Would you recommend Grizzly Industrial to a friend?  
_____Yes  
_____Yes  
_____No  
_____No  
9. Would you allow us to use your name as a reference for Grizzly customers in your area?  
Note: We never use names more than 3 times. _____Yes _____No  
10. Comments:_____________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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WARRANTy AND RETURNS  
WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!  
~Since 1983~  
Visit Our Website Today For  
Current Specials!  
ORDER  
24 HOURS A DAY!  
1-800-523-4777  
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