MODEL G0763
6" X 18" SURFACE GRINDER
w/2-AXIS POWER FEED
OWNER'S MANUAL
(For models manufactured since 8/13)
COPYRIGHT © FEBRUARY, 2014 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TSDM15971 PRINTED IN CHINA
V1.02.14
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Table of Contents
INTRODUCTION............................................... 2
SECTION 5: ACCESSORIES......................... 33
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification................................................... 3
Basic Controls................................................ 4
Grinding Wheel & Coolant Controls............................4
Power Feed Controls ..................................................5
Handwheels.................................................................5
Machine Data Sheet ...................................... 6
SECTION 6: MAINTENANCE......................... 34
Schedule...................................................... 34
Cleaning & Protecting.................................. 34
Lubrication ................................................... 35
One-Shot Oiler ..........................................................35
Oil Sump ...................................................................35
Table Ball Bearing Strips ..........................................36
Coolant System............................................ 36
Hazards.....................................................................36
Check/Adding Coolant ..............................................37
Changing Coolant .....................................................37
Wheel Storage............................................. 37
SECTION 1: SAFETY....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Surface Grinders ........ 10
SECTION 2: POWER SUPPLY...................... 11
Availability .................................................................11
Full-Load Current Rating...........................................11
Circuit Requirements for 220V..................................11
Grounding Instructions..............................................12
Extension Cords........................................................12
SECTION 7: SERVICE ................................... 38
Troubleshooting ........................................... 38
SECTION 8: WIRING...................................... 39
Wiring Safety Instructions............................ 39
Wiring Overview........................................... 40
Electrical Cabinet Wiring.............................. 41
SECTION 3: SETUP ....................................... 13
Unpacking.................................................... 13
Needed for Setup......................................... 13
Inventory ...................................................... 14
Cleanup........................................................ 15
Site Considerations...................................... 16
Lifting & Placing........................................... 17
Assembly ..................................................... 18
Power Connection........................................ 21
Test Run ...................................................... 22
Electrical Panel & Control Panel
............ 42
Control Panel Wiring.................................... 43
Power Feed Control Panel Wiring ............... 44
Power Feed Control Panel........................... 45
Motor Wiring Diagrams................................ 46
SECTION 9: PARTS....................................... 47
Base............................................................. 47
Column......................................................... 48
Motor & Downfeed System.......................... 50
Saddle.......................................................... 51
Table............................................................ 52
Coolant System............................................ 53
Accessories.................................................. 54
Electrical Cabinet......................................... 55
Main Control Panel ...................................... 56
Power Feed Control Box.............................. 57
Labels & Cosmetics..................................... 58
SECTION 4: OPERATIONS ........................... 24
Operation Overview..................................... 24
Wheel Selection........................................... 25
Abrasive Type ...........................................................25
Grit Size ....................................................................25
Grade ........................................................................25
Bond Type.................................................................25
Wheel Inspection ......................................... 26
Ring Test...................................................... 26
Wheel Balancing.......................................... 27
Mounting/Removing Wheel.......................... 28
Mounting Wheel ........................................................28
Removing Wheel.......................................................30
Wheel Dressing............................................ 30
Power Feeds................................................ 31
WARRANTY & RETURNS ............................. 61
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INTRODUCTION
Machine Description
Manual Accuracy
This 6 x 18" Surface Grinder allows you to resur-
face metal workpieces to create high-tolerance
flat surfaces. It utilizes a table that moves horizon-
tally and a grinding wheel that moves vertically. By
mounting a workpiece to the table, then moving
the table and the grinding wheel during the grind-
ing process, extremely small amounts of material
can be removed with each pass.
We are proud to provide a high-quality owner’s
manual with your new machine!
We made every effort to be exact with the instruc-
tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but our policy of continuous improvement also
means that sometimes the machine you receive
will be slightly different than what is shown in
the manual.
The G0763 is equipped with X- and Y-axis power
feeds that provide automated operation. In addi-
tion to the convenient front-mounted controls
and handwheels, the G0763 includes a magnetic
chuck, recycling flood coolant system, halogen
work light, and one-shot oiler for lubrication of
sliding parts.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure, check our website
for an updated version. We post current manuals
and manual updates for free on our website at
For grinding wheel maintenance, the G0763
includes a wheel-balancing tool and a diamond
dresser.
Alternatively, you can call our Technical Support
for help. Before calling, please write down the
Manufacture Date and Serial Number stamped
into the machine ID label (see below). This infor-
mation helps us determine if updated documenta-
tion is available for your machine.
Contact Info
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Manufacture Date
Serial Number
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
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Identification
Z-Axis
Handwheel
Grinding Wheel
& Wheel Guard
Halogen
Work Light
Splash Guard
Coolant
Nozzle
Work Table
w/Magnetic Chuck
X-Axis Handwheel
w/Power Feed
Power Feed
Controls
Y-Axis Handwheel
w/Power Feed
Electrical
Cabinet
Coolant
Tank
Grinding Wheel
& Coolant Controls
Saddle
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
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Grinding Wheel & Coolant Controls
Basic Controls
Refer to Figures 1–4 and the following descrip-
tions to develop an understanding of the basic
controls used to operate the surface grinder. This
knowledge will be necessary to safely complete
the Test Run later in this manual.
F
A
Additional details for certain controls are also
located in the Operations section.
Master Power Switch
E
B
Master
Power Switch
D
C
Figure 1. Location of master power switch.
Master Power Switch: Enables power to flow to
the machine when the “l” is visible through the
switch.
Figure 2. Grinding wheel and coolant controls.
A. Power Lamp: Lights when power is flowing
to the machine.
B. Coolant Pump ON Button
C. Coolant Pump OFF Button
D. Grinding Motor OFF Button
E. Grinding Motor ON Button
F. Emergency STOP Button: Disables power
to grinding wheel motor and coolant pump.
To reset, twist the button clockwise until it
pops out.
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Power Feed Controls
Handwheels
P
H
I
G
O
J
M
L
K
N
Figure 3. Power feed controls.
Figure 4. Handwheel controls.
Refer to Power Feeds on Page 31 for detailed
instructions on operating the power feeds.
M. X-Axis Handwheel: Manually controls X-axis
table movement.
G. ON/OFF Switch: Enables power to the power
feed unit.
N. Y-Axis Handwheel: Manually controls Y-axis
table movement. The graduated dial has
0.0005" increments with one full revolution
equaling 0.1000" of table travel.
H. X-Axis Speed Control Knob: Controls the
speed of table movement along the X-axis.
I. Y-Axis Speed Control Knob: Controls the
O. Coolant Valve: Controls the flow of coolant
when coolant pump is turned ON.
speed of table movement along the Y-axis.
J. Y-Axis Mode Selector Switch: Selects the
mode of operation for the Y-axis—jog (the
“T”), manual (the “hand”), or automatic (the
“table” symbol).
P. Z-Axis Handwheel: Manually controls Z-axis
grinding wheel movement. The graduated
dial has 0.0002" increments with one full
revolution equaling 0.0500" of table travel.
K. Y-Axis Reverse Button: Reverses the direc-
tion of Y-axis table movement.
L. X-Axis Mode Selector Switch: Selects the
mode of operation for the X-axis—manual
(the “hand”) or automatic (the “table” symbol).
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0763 6" X 18" SURFACE GRINDER WITH 2-AXIS
TABLE POWER FEED
Product Dimensions:
Weight............................................................................................................................................................ 1323 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 54-3/4 x 42 x 73-1/2 in.
Footprint (Length x Width)............................................................................................................................ 27 x 24 in.
Shipping Dimensions:
Type.................................................................................................................................................................... Wood
Content........................................................................................................................................................... Machine
Weight............................................................................................................................................................ 1544 lbs.
Length x Width x Height....................................................................................................................... 46 x 39 x 77 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 6.6A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included............................................................................................................................................... No
Recommended Power Cord............................................................................... “S”-Type, 3-Wire, 14 AWG, 300 VAC
Plug Included........................................................................................................................................................... No
Recommended Plug Type..................................................................................................................................... 6-15
Motors:
Coolant Pump
Type........................................................................................................................................... TEFC Induction
Horsepower............................................................................................................................................. 1/8 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 0.6A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings........................................................................................................... Shielded & Permanently Sealed
Main
Type........................................................................................................................................... TEFC Induction
Horsepower.......................................................................................................................................... 1-1/2 HP
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 6A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings........................................................................................................... Shielded & Permanently Sealed
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Main Specifications:
Operation Info
Max. Dist Wheel To Table................................................................................................................... 10-3/4 in.
Max. Distance Table To Spindle Center.............................................................................................. 14-1/4 in.
Longitudinal Travel.................................................................................................................................... 19 in.
Cross Travel.......................................................................................................................................... 7-1/8 in.
Spindle Dia.................................................................................................................................................. 1 in.
Spindle Speed................................................................................................................................... 3450 RPM
Max. Grinding Length.......................................................................................................................... 17-3/4 in.
Max. Grinding Width.................................................................................................................................... 6 in.
Grinding Wheel Bore............................................................................................................................. 1-1/4 in.
Grinding Wheel Diameter............................................................................................................................ 7 in.
Grinding Wheel Width............................................................................................................................... 1/2 in.
Vertical Handwheel Graduation.......................................................................................................... 0.0002 in.
Vertical Handwheel Revolution............................................................................................................... 0.05 in.
Crossfeed Handwheel Graduation...................................................................................................... 0.0005 in.
Crossfeed Handwheel Revolution............................................................................................................ 0.1 in.
Table Info
Table Size Length................................................................................................................................ 17-3/4 in.
Table Size Width.......................................................................................................................................... 6 in.
Floor To Table Height.......................................................................................................................... 39-3/8 in.
T Slot Size Width...................................................................................................................................... 1/2 in.
T Slot Size Height........................................................................................................................................ 1 in.
Stud Size.................................................................................................................................................. 3/8 in.
Head Size................................................................................................................................................. 7/8 in.
Magnetic Chuck Info
Magnetic Chuck Size Length............................................................................................................... 17-3/4 in.
Magnetic Chuck Size Width......................................................................................................................... 6 in.
Construction
Table.................................................................................................................................................... Cast Iron
Body..................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Paint.......................................................................................................................................... Powder-Coated
Other
Column Diameter................................................................................................................................. 13-3/4 in.
Column Size Width.............................................................................................................................. 11-3/4 in.
Column Size Length............................................................................................................................ 34-1/4 in.
Coolant Tank Width................................................................................................................................... 11 in.
Coolant Tank Length........................................................................................................................... 19-3/4 in.
Coolant Tank Height............................................................................................................................ 11-3/4 in.
Coolant Tank Capacity.................................................................................................................. 9-1/4 Gallons
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ................................................................................................................... Machine ID Label
Sound Rating ..................................................................................................................................................... 65 dB
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified .......................................................................................................................................................... No
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS. You
owner’s manual BEFORE using machine.
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DISCONNECT POWER FIRST. Always discon-
nect machine from power supply BEFORE making
adjustments, changingtooling, orservicingmachine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
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WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine.
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of work-
piece control.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
STABLE MACHINE. Unexpected movement dur-
ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec-
ommended accessories. Using improper acces-
sories will increase the risk of serious injury.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica-
tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
MAINTAIN POWER CORDS. When disconnect-
ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.
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Additional Safety for Surface Grinders
WHEEL SPEED RATING. Wheels operated at a WORKPIECE CONTACT. A heavy impact
faster speed than rated for may break or fly apart. against the grinding wheel can cause it to break
Before mounting a new wheel, be sure the wheel or fly apart, causing serious personal injuries.
RPM rating is equal or higher than the speed of Avoid jamming the workpiece into the wheel to
the grinder.
reduce this risk.
WHEEL FLANGES. Only use the flanges included LUNG PROTECTION. Grinding produces haz-
with the grinder when mounting wheels. Other ardous dust, which may cause long-term respira-
flanges may not properly secure the wheel and tory problems if breathed. Always wear a NIOSH
could cause the wheel to fly off or break apart.
approved dust mask or respirator when grinding,
and use coolant when possible to minimize this
RING TEST. Perform a "ring test" on grinding risk.
wheels before installation to ensure that they are
safe to use. A wheel that does not pass the ring HAND/WHEEL CONTACT. Grinding wheels
test may break or fly apart during operation.
have the capability of removing a lot of skin fast.
Make sure the workpiece is securely clamped to
STARTING GRINDER. If a wheel IS damaged, it the table, then position your hands a safe dis-
will usually fly apart shortly after start-up. To pro- tance away when grinding. Avoid wearing gloves
tect yourself, always stand away from the grinding as they may get caught in the grinding wheel and
wheel when turning the machine ON and allow the cause even more serious entanglement injuries.
wheel to gain full speed before standing in front of
it.
DUST COLLECTION. DO NOT connect a sur-
face grinder to a dust collection system that is
CRACKED WHEEL. Cracked wheels may break used with woodworking machines. Sparks emit-
and fly apart during operation. Replace cracked ted from the grinding process may ignite wood
wheels immediately!
particles, resulting in fire or explosion. Only use
a metal-specific dust collection system with this
PROTECTIVE CLOTHING. Protect skin from fly- machine.
ing sparks by wearing close-fitting long sleeves
and buttoned-up shirt. In case of falling heavy COOLANT USAGE. Use the correct personal
objects, wear leather, non-skid boots with added protection equipment when handling coolant.
toe protection.
Follow federal, state, and fluid manufacturer
requirements for proper disposal.
GRINDING MAGNESIUM. Grinding material with
magnesium content may increase the risk of fire EYE PROTECTION. Grinding causes small par-
or explosion. Before grinding material with magne- ticles to become airborne at a high rate of speed.
sium content, review all available safety informa- ALWAYS wear ANSI-approved eye and face pro-
tion that pertains to grinding magnesium, including tection when using this machine.
the National Fire Protection Association standard
NFPA 480, “Storage, Handling and Processing
Magnesium.”
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SECTION 2: POWER SUPPLY
Availability
Circuit Requirements for 220V
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrican or
qualified service personnel in accordance with all
applicable codes and standards.
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle..........................................................60 Hz
Phase.................................................... 1-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Cord........“S”-Type, 3-Wire, 14 AWG, 300 VAC
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
Full-Load Current Rating at 220V .... 6.6 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
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Grounding Instructions
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
The power cord and plug specified under “Circuit
Requirements for 220V” on the previous page
has an equipment-grounding wire and a ground-
ing prong. The plug must only be inserted into
a matching receptacle (outlet) that is properly
installed and grounded in accordance with all
local codes and ordinances (see figure below).
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
GROUNDED
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Extension Cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Figure 5. Typical 6-15 plug and receptacle.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following require-
ments:
Minimum Gauge Size...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
No adapter should be used with the
required plug. If the plug does not fit the
available receptacle, or the machine must
be reconnected for use on a different type
of circuit, the reconnection must be made
by a qualified electrician and comply with all
local codes and ordinances.
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SECTION 3: SETUP
Unpacking
Needed for Setup
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663 for advice.
The following are needed to complete the setup
process, but are not included with your machine.
Description
Qty
•
•
•
•
•
•
Additional People ....................................... 1
Safety Glasses .................1 Pair Per Person
Cleaner/Degreaser (Page 15) .... As Needed
Disposable Shop Rags............... As Needed
Forklift (rated for at least 2500 lbs.)............ 1
Safety Hooks & Chains
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
(rated for at least 2500 lbs. each)............... 4
Precision Level ........................................... 1
NLGI#2 Grease*......................... As Needed
Coolant........................Approximately 8 Gal.
ISO 32 Oil* .................. Approximately 1 Pint
•
•
•
•
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
* See Page 34 for offerings from Grizzly.
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X. Wheel Flange Wrench................................ 1
Y. Wheel Puller............................................... 1
Z. Diamond Dresser ....................................... 1
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
B
C
A
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
D
L
F
E
J
H
I
G
NOTICE
M
If you cannot find an item on this list, care-
fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack-
ing or they are pre-installed at the factory.
N
K
Figure 6. Small parts inventory.
Inventory (Figures 6–8)
Qty
O
A. Toolbox....................................................... 1
B. Wheel Balancing Base............................... 1
C. Magnetic Chuck w/Key............................... 1
D. Magnetic Chuck Clamp Assemblies
—Rubber Pads........................................... 2
—Cap Screws M10-1.5 x 55....................... 2
—T-nuts M-10-1.5 ....................................... 2
E. Table Cable Bracket................................... 1
F. Leveling Pads............................................. 3
G. Leveling Pad Bolts M20-2.5 x 80
P
Q
R
w/Hex Nuts & Flat Washers ....................... 3
H. Table Cable Assembly................................ 1
I. Fasteners for Table
Figure 7. Small parts inventory.
—Cap Screw M10-1.5 x 50......................... 1
—Cap Screws M10-1.5 x 25....................... 2
—Cap Screws M8-1.25 x 12....................... 4
—Cap Screws M6-1 x 12 ........................... 4
J. Wrenches 19 x 22mm, 14 x 17mm....1 Each
K. Hex Wrenches 8, 6, 5, 4, 3mm .........1 Each
L. Screwdrivers, Flat & Phillips..............1 Each
M. Diamond Dresser Base.............................. 1
N. Wheel Balancing Arbor .............................. 1
O. Splash Guard Base.................................... 1
P. Splash Guard Sides ................................... 2
Q. Table Ends ................................................. 2
R. Table Ball Bearing Segments..................... 8
S. Grinding Wheel 7"D x 1⁄2"T x 11⁄4" 80-Grit.. 1
T. Handwheel Handles................................... 3
U. Arbor Nut.................................................... 1
V. Wheel Sleeve ............................................. 1
W. Wheel Flange ............................................. 1
S
T
V
W
U
X
Z
Y
Figure 8. Small parts inventory.
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Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
Many cleaning solvents
are toxic if inhaled. Only
work in a well-ventilated
area.
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide
variety of situations. Always follow the manufac-
turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
Before cleaning, gather the following:
•
•
•
•
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Basic steps for removing rust preventative:
1. Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
Figure 9. T23692 Orange Power Degreaser.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
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Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and lon-
gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device, if required.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Wall
30" Minimum
Clearance
46"
79"
Figure 10. Minimum working clearances.
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5. Disconnect coolant hose from stand pipe
shown in Figure 12.
Lifting & Placing
Coolant Hose
Connection
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a fork lift (or other
lifting equipment) rated for
weight of this machine.
Stand
Pipe
Lifting and placing the G0763 will require help
from at least one other person, a fork lift with
four safety hooks and chains (rated for 2500 lbs.
each), and a precision level.
Figure 12. Coolant hose connection to stand
pipe.
6. Set coolant tank assembly aside.
To lift and place the machine:
7. Attach a handle to Y-axis handwheel, then
move saddle as close to column as possible.
1. Remove top crate from shipping pallet.
8. Unbolt machine from shipping pallet.
2. Remove loosely packed items from shipping
pallet.
9. Secure a safety hook and chain to each of
four lifting studs (see Figure 13 for identifica-
tion).
3. Move pallet and machine to selected posi-
tion.
Note: Place padding between chains and
machine to prevent scratching machine.
4. Disconnect coolant power cable from electri-
cal cabinet (see Figure 11) by twisting the
knurled ring counterclockwise (the ring clos-
est to the electrical cabinet).
Coolant Pump
Electrical Connection
Lifting Studs
(2 of 4)
Figure 13. Lifting studs (2 of 4 shown).
Figure 11. Location of coolant pump electrical
connection to electrical cabinet.
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10. With help from another person to steady the
Assembly
load, lift machine enough to remove pallet.
11. With machine still suspended above floor,
thread leveling pad bolts, as illustrated in
Figure 14, into holes used to bolt machine to
pallet.
To assemble the surface grinder:
1. Install handles on X- and Z-axis handwheels.
2. Remove table restraints.
Note: Make sure flat washer and hex nut
are above machine base and bottom of bolt
3
extends approximately ⁄4" below machine
base.
Take care not to damage table or saddle
ways. Any damage to these surfaces will be
permanent and result in poor finishes.
Flat Washer
& Nut Above
Machine Base
3. With help from another person, remove table
and place it upside down on a clean, flat sur-
face.
Threaded
Hole
4. Store plastic shipping rods (see Figure 15) for
future use when storing or moving machine to
protect ways.
Approx. 3⁄4
"
Leveling
Pad
Figure 14. Leveling pad and bolt installed.
12. Position leveling pads underneath bolts and
lower machine so the bolts rest in center of
pads.
Rods
For accurate results and to prevent warping
the cast iron ways, the table MUST be level
from side to side and from front to back.
Figure 15. Plastic rods used for shipping or
storage purposes.
Recheck the ways 24 hours after installation,
two weeks after that, and then annually to
make sure they remain level.
5. Clean the table and saddle ways, and
table ball bearing segments, as directed on
Page 15.
13. Using a precision level on unpainted table
surface without magnetic chuck, adjust level-
ing pad bolts until table is level from side to
side and front to back.
14. When table is properly leveled, tighten down
hex nuts on bolts to secure settings.
15. Reconnect coolant pump electrical cord and
coolant hose.
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6. Assemble ball bearing segments into two
Note: When cable is properly wrapped
around pulley in next step, have another
person maintain enough tension on cable so
that it stays in pulley grooves until it can be
secured in following steps.
strips of equal size (four segments each).
7. Apply medium coat of NLGI#2 grease to ball
bearing strips.
8. Position ball bearing strips in middle of sad-
dle ways, as shown in Figure 16.
12. Wrap cable around pulley twice, as shown in
Figures 18–19.
Note: Pay close attention to position and
orientation of cable on pulley, as illustrated in
Figure 18.
Ball Bearing Strips
Open End
of Pulley
To the
Right End
To the
Left End
Figure 16. Ball bearing strips positioned on
saddle ways.
9. With the help of another person, gently place
Figure 18. Cable orientation on pulley.
table right side up on ball bearing strips.
10. Feed table cable under table so that attached
cable barrel is on the right of machine, as
shown in Figure 17.
Open End
of Pulley
x 1
Figure 19. Cable on pulley, as viewed from left
end of table.
13. While maintaining cable tension, move table
back and forth several times to ensure cable
position on pulley allows full travel of table.
Cable Barrel
Figure 17. Cable barrel attached.
—If the cable position on the pulley does not
allow full travel of table, reposition cable on
pulley until it does.
11. Secure barrel to table with (1) M10-1.5 x 50
cap screw.
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14. Secure table cable bracket underneath left
end of table with (2) M10-1.5 x 25 cap
screws, as shown in Figure 20.
17. Attach table ends to table with (4) M8-1.25 x 12
cap screws (see Figure 22).
2
of 4
Cable
Bracket
Table
End
x 2
Figure 22. Table end attached.
Figure 20. Cable bracket installed.
18. Stone and clean any burrs from unpainted
table surface and bottom of magnetic chuck,
then apply a thin coat of ISO 32 oil to both
surfaces.
15. Thread hex bolt attached to end of cable into
cable bracket until cable tension is enough
to keep cable tightly wrapped around pulley
(see Figure 21).
19. With help from another person, position
magnetic chuck in center of table with chuck
control facing to front, as shown in Figure 23.
Chuck Control
Hex Bolt
Jam Nut
Figure 21. Cable attached to cable bracket.
Clamp Assemblies
16. Tighten jam nut against bracket to secure
position of hex bolt.
Figure 23. Magnetic chuck attached to table.
20. Secure magnetic chuck to table with (2)
clamp assemblies, as shown in Figure 23.
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21. Position splash guard base on table with
high end to the left of machine, as shown in
Figure 24.
Power Connection
Before the machine can be connected to the
power source, an electrical circuit must be made
available that meets the minimum specifications
given in Circuit Requirements for 220V on
Page 11. If a power circuit has not been prepared
for the machine, do that now.
Splash Guard
High End
x 4
To ensure a safe and code-compliant setup, all
electrical work must be done by an electrician or
qualified service personnel.
To connect the power supply to the machine:
1. Turn master power switch OFF (see
Figure 26), then press latch to open electri-
cal cabinet door.
Figure 24. Splash guard base attached.
22. Secure splash guard base with (4) M6-1 x 12
cap screws, as shown in Figure 24.
23. Insert splash guard sides into slots on each
side of splash guard base, as shown in
Figure 25.
Splash Guard
Sides
Master
Power Switch
Figure 26. Location of master power switch.
Figure 25. Splash guard sides installed.
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2. Install a strain relief in available hole in bot-
tom of electrical cabinet, then pull incoming
power cord through strain relief.
Test Run
Once assembly is complete, test run the machine
to ensure the following components are working
properly:
3. Connect incoming hot wires to bottom of first
two terminal bar connectors, then connect
incoming ground wire to grounding bar (refer
to the Electrical Cabinet Wiring Diagram
on Page 42 for additional details).
• Grinding motor
• Coolant pump
• Emergency STOP button
• Table power feed
4. Leave slack in wires inside cabinet, tighten
strain relief to secure cord, then tug on power
cord outside electrical cabinet to make sure
wires do not move inside cabinet.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The Troubleshooting table on
Page 39 can help.
—If wires do move when you tug on power
cord outside electrical cabinet, disconnect
wires, reposition cord, then tighten strain
relief so that cord will not move when
tugged on. Reconnect wires as instructed
in Step 3.
Serious injury or death can result from
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
5. Close electrical cabinet door, but leave mas-
ter power switch OFF.
6. Attach a NEMA 6-15 plug to other end of
power cord per manufacturer's directions
(refer to Electrical Cabinet Wiring Diagram
on Page 42 for additional details).
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly setup machine
may result in malfunction or unexpect-
ed results that can lead to serious injury,
death, or machine/property damage.
7. Connect machine to power source by insert-
ing power cord plug into a matching recep-
tacle.
You MUST understand the function of the controls
to safely complete the Test Run. If you are not
sure how a control functions or where it is, refer to
Basic Controls beginning on Page 4.
To test run the machine:
1. Push Emergency STOP button in.
2. Remove all tools used for setup from the
machine.
3. Fill and operate the one-shot oiler (refer to
Lubrication on Page 36 for detailed instruc-
tions).
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4. Fill the coolant tank with coolant (refer to
Coolant System on Page 37 for detailed
instructions).
15. WITHOUT resetting the STOP button, press
the grinding motor ON button. Machine should
not start.
5. If grinding wheel is mounted, make sure it is
properly mounted and wheel guard is prop-
erly secured (refer to Mounting/Removing
Wheel on Page 28 for detailed instructions).
—If the machine does start (with the
Emergency STOP button pushed in),
immediately disconnect power to the
machine. The Emergency STOP button
safety feature is not working correctly. This
safety feature must work properly before
proceeding with regular operations. Call
Tech Support for help.
Note: If grinding wheel is not mounted, it is
not necessary to mount it to complete Test
Run.
6. Turn master power switch ON—control panel
16. Reset Emergency STOP button.
power lamp should light.
17. Rotate X- and Y-axis speed control knobs
on power feed unit all the way counterclock-
wise—this prevents unexpected table move-
ment when power is enabled to unit.
7. Twist Emergency STOP button clockwise
until it pops out (see Figure 27)—this resets
button so machine can start.
18. Turn power feed unit ON.
19. Rotate X-axis mode selector switch to the
right (pointing at “table” symbol).
Note: In the next steps, keep your hand over
the speed control knobs so you can quickly
stop table movement if necessary.
Figure 27. Resetting the Emergency STOP
20. Slowly rotate X-axis speed control knob until
tables begins to move. Table should travel
side-to-side automatically.
button.
8. Make sure grinding wheel and guard are
safely above magnetic chuck but low enough
for coolant to flow onto chuck in a later step
without excessive splashing.
21. Rotate Y-axis mode selector switch to the
right (pointing at “table” symbol).
22. Slowly rotate Y-axis speed control knob until
tables begins to move. Table should move
when table completes one X-axis side-to-side
cycle.
9. Press grinding motor ON button. Grinding
motor should start.
10. Press grinding motor OFF button. Grinding
motor should stop.
23. Rotate X- and Y-axis speed control knobs all
the way counterclockwise to stop table move-
ment.
11. Make sure coolant nozzle is positioned close
to table and pointing to the left, then open
coolant valve.
24. Rotate X- and Y-axis mode selector switches
to point at “hand” symbol to avoid unexpected
start up in the future.
12. Press coolant pump ON button. Coolant
should flow from coolant nozzle.
25. Turn power feed unit OFF.
13. Press coolant pump OFF button and close
coolant valve. Coolant flow should stop.
Congratulations! The Test Run is complete. Press
the Emergency STOP button in and turn the mas-
ter power switch OFF.
14. Press Emergency STOP button.
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SECTION 4: OPERATIONS
To complete a typical operation, the operator
does the following:
Operation Overview
1. Examines the grinding wheel to make sure it
The purpose of this overview is to provide the nov-
ice machine operator with a basic understanding
of how the machine is used during operation, so
the machine controls/components discussed later
in this manual are easier to understand.
is suitable for use.
2. Examines the workpiece to make sure it is
properly prepared for grinding.
3. Uses the Z-axis handwheel to raise the grind-
ing wheel assembly to provide clearance for
mounting the workpiece.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and seek additional training from expe-
rienced machine operators, and do additional
research outside of this manual by reading "how-
to" books, trade magazines, or websites.
4. Uses the magnetic chuck to hold the
workpiece to the table, then turns the Z-axis
handwheel to lower the grinding wheel to just
above the top surface of the workpiece.
5. Turns the grinder ON, then waits until the
wheel reaches full speed.
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
6. Performs the grinding operation.
Note: Because the method for perform-
ing each grinding operation varies, specific
actions are not listed here.
7. When the grinding operation is complete,
turns the grinder OFF and allows the grinding
wheel to come to a complete stop.
Damage to eyes, respiratory system, or feet
could result from using this machine with-
out proper protection. Always wear eye pro-
tection, respirator, and leather boots with
extra toe protection.
8. Removes the workpiece from the table.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any proj-
ects. Regardless of the content in this sec-
tion, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
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Grit Size
Wheel Selection
The ideal grit for an operation depends on a
number of considerations. Use the table below to
choose a grit suitable for your desired results.
Most grinding wheels from major manufactur-
ers are marked in a somewhat uniform man-
ner. Understanding these markings will help you
understand the capabilities of various wheels.
Always refer to the manufacturer’s grinding rec-
ommendations when selecting a wheel for your
project.
Results
Operation
Consideration
Coarse Grit
(10–46)
Fine Grit
(54–180)
Material
Removal
Increased
Rough
Soft
Decreased
Smooth
Hard
Surface Finish
The grinding wheel you choose will depend on
several factors related to the operation you plan to
perform. The hardness of the material you will be
grinding and the surface finish you desire are the
two primary factors to consider when selecting a
grinding wheel.
Workpiece
Hardness
Width of Cut
Wide
Narrow
Grade
The grade of a wheel is an indicator of its hard-
ness based on an alphabetical scale in which A is
the softest and Z is the hardest.
An example of the basic format for wheel number-
ing is shown below. The wheel in this example is
a “36A60LV”.
Wheel Hardness
Abrasive Grit
Bond
Type
Prefix
Grade
Type
Size
Operation
Consideration
Soft
Hard
N–Z
A–M
36
A
60
L
V
Workpiece
Hardness
Hard
Soft
The prefix is a manufacturer-specific designation
and will vary depending on the manufacturer.
Width of Cut
Feed Rate
Wide
Slow
Fast
Narrow
Fast
Use the charts below as a basic wheel selection
outline for most grinding operations.
Wheel Speed
Slow
Bond Type
Abrasive Type
This refers to the type of bonding material used to
hold the abrasive material. Most general purpose
wheels will have a V indicating vitrified clay is
used, providing high strength and good porosity.
The other most common is B where synthetic res-
ins are used. These are used to grind cemented
carbide and ceramic materials.
Abrasive
Application
Type
Aluminum Oxide. For grinding
A
common steel.
White Aluminum Oxide. For
grinding harder metals (heat
treated steel, carbon steel, alloy
WA
steel, etc.).
H
C
For grinding high speed steel.
Silicon Carbide. For grinding
cast iron and non-ferrous metals.
Ceramic Grain. For extremely
hard metals, such as tungsten
carbide.
CG
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Wheel Inspection
Ring Test
Do not assume that a wheel is in sound condition
just because it is new—damage can often occur
during shipping, with age, with prolonged expo-
sure to moisture, or because of improper storage.
This test will give you an indication of any internal
damage that may not be obvious during a visual
inspection.
To perform a ring test:
To inspect a wheel for damage:
1. Make sure wheel that you test is clean and
1. Remove wheel flange and sleeve, then look
for any cracks, chips, nicks, or dents in wheel
surface. If you see any of these, DO NOT
attempt to use wheel.
dry; otherwise, you may get false results.
Note: If wheel is wet with coolant, hang it in a
dry location until it is dry (usually overnight).
2. Do a ring test. This test will give you an indi-
cation of any internal damage that may not be
obvious during a visual inspection.
2. Remove wheel flange and sleeve.
3. Hang wheel in air with a piece of cord or
string looped through wheel bore, as shown
in Figure 29.
3. Inspect paper washers on both sides of grind-
ing wheel (see Figure 28).
These washers are cushions between wheel
sleeve and flange and grinding wheel. Without
paper washers, cracks can be spawned from
center of wheel when the arbor nut is tight-
ened. Over time, these cracks can radiate
outward and the wheel may explode during
operation, possibly causing injury.
x
x
Paper Washer
x
x
Figure 29. Ring test setup.
4. At locations shown with an X in Figure 29,
gently tap wheel with a light non-metallic
device such as handle of a screwdriver or a
wooden mallet.
Figure 28. Important wheel paper washer.
Note: If you need to replace or install new
paper washers, replacements can be cut out
of any thick construction paper or card stock.
Regular notebook paper or paper from a copy
machine is not acceptable, as it is too thin to
provide required cushion. Be sure to transfer
any RPM limitations and wheel type informa-
tion to the new paper washers.
An undamaged wheel will emit a clear metal-
lic ring or “ping” sound in each of these spots.
A damaged wheel will respond with a dull
thud that has no clear tone. If you determine
from ring test that wheel is damaged, DO
NOT use it!
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4. Attach wheel sleeve and flange to wheel, as
instructed in Mounting/Removing Wheel on
Page 28.
Wheel Balancing
An unbalanced wheel can result in a damaged
wheel and poor finishes because the edge of the
wheel does not contact the workpiece evenly.
5. Loosen balancing weight set screws, position
weights evenly around wheel sleeve groove,
then retighten set screws (see Figure 31).
Although the new wheel itself is generally balanced
by the manufacturer, the addition of the sleeve
and flange will require rebalancing. Additionally,
the wheel can become unbalanced with wear.
Wheel
Sleeve
Correctly balancing the wheel assembly will
require trial-and-error and patience.
Tools Needed
Qty
Hex Wrench 3mm.............................................. 1
Pencil or Marker ................................................ 1
Wheel Balancing Arbor ..................................... 1
Wheel Balancing Base...................................... 1
Balancing Weight
(1 of 3)
To balance the grinding wheel assembly:
Figure 31. Weights evenly distributed around
wheel sleeve groove.
1. Make sure wheel is clean and dry.
6. Using a slightly-oiled lint free cloth, wipe mat-
ing surfaces of balancing arbor and internal
sleeve taper perfectly clean, then push them
together (see Figure 32).
Note: If wheel is wet with coolant, hang it in a
dry location until it is dry (usually overnight).
2. Clean rust and debris from edges of wheel
balancing base (see Figure 30).
Balancing
Arbor
Edge
Leveling Bolt
(1 of 3)
Figure 32. Wheel assembly on balancing base.
Figure 30. Wheel balancing base.
7. Place assembly on balancing base and wait
until wheel rotation comes to a complete
stop.
3. Using a precision level and leveling bolts,
make sure the edges of the balancing base
are level from front to back and side to side.
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8. Mark a line on wheel at six o'clock position to
Mounting/Removing
Wheel
mark heaviest side of wheel assembly.
9. Center nearest weight with line from above
step and secure it in place. This weight will
remain in place during following steps.
Before mounting a grinding wheel (new or used),
perform the following procedures:
10. Position remaining two weights evenly around
sleeve groove.
•
•
•
Wheel Inspection (Page 26)
Ring Test (Page 26)
Wheel Balancing (Page 27)
11. Place wheel assembly on balancing base.
Wheel assembly should not rotate if weights
are in correct positions.
Do not use a wheel that is suspected of having
cracks, or if you can see chips, nicks, or dents in
the wheel surface. These conditions can lead to
wheel failure where the wheel flies apart at oper-
ating speed. Always be sure to use a wheel that
is rated for operating at speeds of at least 3450
RPM.
—If wheel assembly does rotate, reposition
two weights from Step 10 and repeat this
step until wheel assembly no longer rotates
when placed on balancing base.
12. When you are satisfied with wheel balancing
settings, install wheel assembly on machine
and test run for 5 minutes to verify balance.
Mounting Wheel
Items Needed
Qty
—If any wobble is detected in wheel as it
rotates on machine, repeat this procedure
until it does not.
Grinding Wheel 7" D x 1⁄2" W x 11⁄4" Bore ......... 1
Wheel Sleeve .................................................... 1
Wheel Flange .................................................... 1
Wheel Flange Wrench....................................... 1
Arbor Nut........................................................... 1
Wrench or Socket 19mm................................... 1
13. To make sure entire width of wheel edge is
parallel to table, redress wheel as instructed
in Wheel Dressing on Page 31.
To mount wheel assembly:
1. DISCONNECT MACHINE FROM POWER!
2. Insert wheel sleeve into wheel (see Figure 33
for component identification).
Wheel
Sleeve
Balancing
Weight
Wheel
Flange
Arbor
Nut
Arbor
Grinding
Wheel
Figure 33. Wheel assembly components.
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3. Thread wheel flange onto sleeve then tighten
it with wheel flange wrench until it is snug
(see Figure 34)—overtightening may crack
wheel.
5. Using a slightly-oiled lint free cloth, wipe mat-
ing surfaces of machine arbor and internal
sleeve taper perfectly clean, then slide wheel
assembly onto arbor.
Note: Flange has left-handed threads and
threads onto sleeve counterclockwise.
6. Thread arbor nut onto arbor (see Figure 36)
and tighten it until snug—overtightening may
crack wheel.
Note: Arbor nut has left-handed threads and
threads onto arbor counterclockwise.
Wheel
Flange
Flange
Wrench
Figure 34. Threading wheel flange onto wheel
Arbor
Nut
sleeve.
4. Loosen the knurled knobs shown in Figure
35, then remove wheel guard front cover.
Figure 36. Wheel assembly and arbor nut
installed.
7. Re-install wheel guard front cover before
Wheel Guard
Front Cover
reconnecting machine to power.
Knobs
Figure 35. Wheel guard components.
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Removing Wheel
Tools Needed
Wrench or Socket 19mm................................... 1
Wheel Puller...................................................... 1
Hex Wrench 5mm.............................................. 1
Wheel Dressing
Qty
Superior grinding results can only be achieved
with a properly balanced and dressed wheel.
Do not assume that a wheel will run true on the
spindle if it is new or has not been separated from
the sleeve and flange.
To remove wheel assembly:
1. DISCONNECT MACHINE FROM POWER!
2. Remove wheel guard front cover.
3. Remove arbor nut.
IMPORTANT: Balance wheel, as instructed on
Page 27, before dressing it.
Dressing the wheel correctly will save you from
wasting grinding abrasive and shattering the
dressing tool diamond. Additionally, with a prop-
erly balanced and dressed wheel you can rest
assured that if you have finish problems, the
grinding wheel is not the culprit.
Note: Arbor nut has left-handed threads so it
unthreads clockwise.
4. Thread cap screw on wheel puller out and
thread puller onto wheel sleeve, as shown in
Figure 37.
Depending on the finish required, varying degrees
of roughness can be obtained. For example: A
fast dressing at a depth of 0.03mm will prepare
a wheel surface for rough cuts; or a slow dress-
ing with multiple light passes of the diamond at a
depth of 0.01mm will prepare the same wheel for
finish cuts.
Note: Wheel puller has standard right-hand-
ed threads and threads onto sleeve clock-
wise.
Positioning is critical for the dressing tool so you
will not shatter the diamond or have poor dressing
results. For best results and safe use, the dress-
ing tool must be positioned in the trailing zone of
the wheel, as shown in Figure 38. If the tool is
positioned on the leading side of the wheel, the
diamond will be shattered or even grabbed by
the wheel and drawn under the grinding wheel,
causing severe damage or injury to the operator
or bystanders.
Wheel
Puller
Figure 37. Using wheel puller.
5. To break taper mating between wheel sleeve
Grinding
Wheel
and arbor, tighten puller cap screw.
6. Remove wheel assembly, then remove puller
from wheel assembly.
—If storing wheel, follow Wheel Storage
instructions on Page 38.
Dressing
Tool
Magnetic Chuck
Figure 38. Wheel dressing setup.
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Learning to set the controls is a matter of experi-
ence, patience, and trial and error. Use the instruc-
tions below for a typical setup to understand how
to use the controls to attain the desired results.
Power Feeds
The X- and Y-axis power feeds are designed to
work together. When correctly set up, the Y-axis
power feed will move the table a specific distance
when the table completes a side-to-side cycle
along the X-axis. Eventually, the entire workpiece
surface will be ground.
Tool Needed
Qty
Hex Wrench 5mm.............................................. 1
To set up the power feeds to work together:
1. DISCONNECT MACHINE FROM POWER!
Refer to Figure 39 and following descriptions to
become familiar with the power feed controls and
their functions.
2. Position X- and Y-axis limit stops (see
Figures 40–41) so that grinding wheel will
cover desired length and width of workpiece
surface.
B
C
Note: When limit stops contact limit switch,
table travel will reverse.
A
X-Axis Limit Stops
E
F
D
Figure 39. Power feed controls.
X-Axis Limit Switch
A. ON/OFF Switch: Enables power to the power
Figure 40. X-axis limit switch and stops.
feed unit.
B. X-Axis Speed Control Knob: Controls the
Y-Axis Limit Stops
speed of table movement along the X-axis.
C. Y-Axis Speed Control Knob: Controls the
speed of table movement along the Y-axis.
D. Y-Axis Mode Selector Switch: Selects the
mode of operation for the Y-axis—jog (the
“T”), manual (the “hand”), or automatic (the
“table” symbol).
Y-Axis Limit Switch
Figure 41. Y-axis limit switch and stops.
E. Y-Axis Reverse Button: Reverses the direc-
tion of Y-axis table movement.
F. X-Axis Mode Selector Switch: Selects the
mode of operation for the X-axis—manual
(the “hand”) or automatic (the “table” symbol).
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3. Rotate both speed controls knobs all the way
counterclockwise. This will prevent power
feeds from starting table movement when
power feed unit is turned ON.
9. Stop X-axis table travel by rotating X-axis
speed control all the way counterclockwise.
10. Hold Y-axis mode selector all the way to left
(pointing at “T” symbol) to jog Y-axis table
movement, and make sure grinding wheel
travels the desired distance over workpiece
in the Y-axis.
4. Reconnect machine to power.
5. Position grinding wheel above workpiece
without making contact. This position will be
used to test run limit stop setup.
—If grinding wheel does not travel the desired
distance over workpiece, rotate Y-axis
mode selector to the center (pointing at
“hand” symbol), then reposition Y-axis limit
stops.
6. Select automatic operation by turning X-axis
mode selector switch to the right (pointing at
“table” symbol).
7. Turn X-axis speed control knob clockwise to
11. Using the Z-axis handwheel, lower grinding
wheel until it just touches the highest point of
workpiece surface.
slowly begin table travel.
8. Make sure grinding wheel travels desired dis-
tance over workpiece in X-axis.
Note: Better results are attained with multiple
light passes than a few deep passes.
—If grinding wheel does not travel desired
distance over workpiece, rotate X-axis
speed control knob all the way counter-
clockwise to stop table travel, then reposi-
tion X-axis limit stops.
12. Start coolant flow and grinding wheel rota-
tion.
13. With both mode selector switches rotated to
the right (pointing at “table” symbol), rotate
the speed control knobs to the desired table
travel speed.
To prevent damage to power feed unit,
ONLY stop table travel by rotating speed
control knobs all the way counterclockwise.
Do NOT use ON/OFF switch or mode selec-
tor switches to stop table travel.
Note: When table completes one side-to-side
cycle in X-axis path, then table will travel for
a short time along the Y-axis path and stop.
The distance the table travels along Y-axis
path depends upon setting of Y-axis speed
control knob.
You can reverse Y-axis direction any time by
pushing the Y-axis reverse button.
14. Allow the grinding wheel to surface the
desired workpiece surface until there are no
more sparks generated before lowering the
grinding wheel with Z-axis crank for addi-
tional surfacing.
Do NOT leave machine unattended when
operating in power feed mode to prevent
an unexpected occurrence from damag-
ing machine/workpiece or causing a safety
hazard.
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ACCESSORIES
SECTION 5: ACCESSORIES
T23964—Armor Plate with Moly-D Multi-
Purpose Grease, 14.5 oz. (NLGI#2 Equivalent)
Armor Plate with Moly-D is a rich green moly
grease that provides excellent stability and unsur-
passed performance under a wide range of tem-
peratures and operating conditions. Armor Plate
grease is entirely unique due to the fact that the
moly in it is solubilized, which provides supe-
rior performance to other greases containing the
black solid form of molybdenum disulfide.
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
SB1365—South Bend Lathe Way Oil, 12 oz.
T23962—ISO 68 Moly-D Machine/Way Oil 5-gal
T23963—ISO 32 Moly-D Machine Oil 5-gal
Moly-D oils are some of the best we've found for
maintaining the critical components of machinery
because they tend to resist run-off and maintain
their lubricity under a variety of conditions—as
well as reduce chatter or slip. Buy in bulk and
save with 5-gallon quantities.
Figure 43. T23964 Armor Plate with Moly-D
Multi-Purpose Grease
H5618—Parallels for Magnetic Chuck
Use these parallels on your magnetic chuck for
setups that normally require 1-2-3 blocks. They're
great for trapping parts that are difficult to hold.
Parallels measure 1" x 2" x 4". Sold in pairs.
SB1365
T23963
Figure 42. 12 oz. way oil & 5 gallon machine oil.
Friable Surface Grinding Wheels, Aluminum
Oxide
Figure 44. H5618 Parallels for Magnetic Chuck.
Model
Size
Bore
Grit
46
Type
G7433 7" x 1⁄2
G7434 7" x 1⁄2
"
"
11⁄4
11⁄4
"
"
1
1
60
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SECTION 6: MAINTENANCE
Cleaning &
Protecting
To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,
maintenance, or service.
Typically, the easiest way to clean swarf from
the table is to use a wet/dry shop vacuum that is
dedicated for this purpose only. The small chips
left over after vacuuming can be wiped up with a
slightly oiled rag. Avoid using compressed air to
blow off chips, as it may drive them deeper into
moving surfaces and could cause sharp chips to
fly into your face or hands.
Schedule
To keep this machine in the best operating condi-
tion, make sure to complete the following mainte-
nance items within the minimum intervals listed
below.
The magnetic chuck and the unpainted table sur-
face underneath the chuck should be wiped down
daily to keep them rust-free and in top condition.
Then apply a thin film of ISO 32 oil to provide pro-
tection (see Page 34 for an offering from Grizzly).
Daily:
•
•
•
•
Use/fill one-shot oiler (Page 36).
Check/fill coolant tank.
Check/correct loose mounting bolts.
Check/replace damaged or cracked grinding
wheel.
•
•
•
Check/correct worn or damaged wires.
Clean and protect machine.
Correct any other unsafe condition.
Monthly:
•
•
•
Drain oil sump (Page 36).
Lubricate table ball bearing strips (Page 36).
Check/change coolant (Page 37).
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Oil Sump
Lubrication
As the one-shot oiler sends oil to the cross feed
ways, any excess oil will exit tubes in the rear and
drain into a sump in the column. Check and drain
the sump at least once a month to avoid overflow.
Other than the lubrication points covered in this
section, all other bearings are internally lubricated
and sealed at the factory. Simply leave them
alone unless they need to be replaced.
To drain the oil sump, use a 10mm hex wrench to
remove the drain plug on the rear of the column
(see Figure 46).
One-Shot Oiler
Type ............Model T23963 or ISO 32 Equivalent
Amount ..............................................1–2 Pumps
Lubrication Frequency...... 4–8 Hrs. of Operation
The one-shot oiler provides lubrication to the
vertical leadscrew, the cross feed ways, and the
cross feed leadscrew.
To use the one-shot oiler, pull the pump handle
out (see Figure 45) and push it back in with mod-
erate force. Move the grinding head up and down
a few times through the full Z-axis path to distrib-
ute the oil on the leadscrew. Do the same with the
Y-axis handwheel.
Oil Sump
Drain Plug
Figure 46. Location of oil sump drain plug.
Wipe up any spilled oil from the machine and floor
before continuing operation.
Fill
Cap
Spilled oil left on the floor can become a
slipping hazard. Always clean up spilled oil
promptly.
Sight
Glass
Pump
Handle
Figure 45. One-shot oiler components.
Use the sight glass to check the oil level and fill
when needed.
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Table Ball Bearing Strips
Type ......................T23964 or NLGI#2 Equivalent
Amount .............................................. As Needed
Lubrication Frequency.............................Monthly
Coolant System
Hazards
As some coolant ages, dangerous microbes can
proliferate and create a biological hazard. The risk
of exposure to this hazard can be greatly reduced
by replacing the old coolant on a regular basis, as
indicated in the maintenance schedule.
To lubricate table ball bearing strips:
1. DISCONNECT MACHINE FROM POWER!
2. Remove table to expose ball bearing strips
(see Figure 47).
The important thing to keep in mind when working
with the coolant is to minimize exposure to your
skin, eyes, and respiratory system by wearing
the proper PPE (personal protective equipment),
such as splash-resistant safety glasses, long-
sleeve gloves, protective clothing, and a NIOSH
approved respirator.
Ball Bearing Strips
BIOLOGICAL & POISON
HAZARD!
Use the correct personal
protection equipment when
handling coolant. Follow
federal, state, and fluid
manufacturer requirements
for proper disposal.
Figure 47. Table ball bearing strips exposed.
3. Use mineral spirits, stiff brush, and shop rags
to clean old grease and grim from strips,
saddle ways, and table ways.
A small amount of coolant is lost during normal
operation. Check the coolant tank regularly and fill
it if necessary. We recommend changing the cool-
ant every three months or sooner if it develops an
unpleasant odor. However, be sure to follow the
coolant manufacturer's instructions when check-
ing, adding, or changing coolant.
4. When dry, apply a medium coat of NLGI#2
grease to strips.
5. Re-install table.
6. Move table back and forth several times to
distribute lubrication.
Running the coolant pump without ade-
quate coolant in the tank may permanently
damage the coolant pump, which will not be
covered by the warranty.
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Check/Adding Coolant
Wheel Storage
Lift the coolant tank lid shown in Figure 48 to
check the coolant level. If necessary, add coolant
until the level is a couple of inches from the top
of the tank.
Store grinding wheels in a dry area that is not sub-
ject to extreme temperature changes or freezing.
Some abrasive bonds may be adversely affected
by excessive humidity, dampness, or extreme
temperature changes.
The coolant tank holds approximately 8 gallons
of fluid.
Store the wheels on edge (vertically) in racks that
provide a cushioned two-point cradle support to
prevent rolling. Also, provide partitions that pre-
vent the wheels from tipping over.
Return
Hose
Coolant
Pump
Tank Lid
Figure 48. Coolant tank components.
Use a high-quality, water-soluble oil coolant
that is non-flammable. Generally, synthetics
last longer.
Changing Coolant
Items Needed
Qty
5 Gallon Buckets w/Lids.................................... 2
Hex Wrench 5mm.............................................. 1
Standard Screwdriver #2................................... 1
To change coolant:
1. DISCONNECT MACHINE FROM POWER!
2. Remove return hose and both lids from tank.
3. Empty tank contents into buckets and dis-
pose of fluid following federal, state, and fluid
manufacturer requirements.
4. Thoroughly clean tank and pump with hot
soapy water.
5. When dry, refill tank with coolant (approxi-
mately 8 gallons).
6. Replace lids and return hose.
-37-
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SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Symptom
Possible Cause
Possible Solution
Motor will not start.
1. Power supply switched OFF or has
incorrect voltage.
1. Switch power supply ON or verify voltage.
2. Blown fuse/tripped circuit breaker at main
panel.
2. Correct the cause of overload, then reset/replace
fuse or breaker.
3. Break or short in wiring; or loose
connections.
3. Trace/replace broken or corroded wires; fix loose
connections.
4. ON/OFF switch at fault.
5. Motor connection wired incorrectly.
6. Motor at fault.
4. Replace switch.
5. Wire motor correctly (Page 44).
6. Test for shorted windings, bad bearings, and repair
or replace.
Machine has
excessive vibration
or noise.
1. Motor fan rubbing on fan cover.
1. Fix/replace fan cover; replace loose or damaged
fan.
2. Motor is loose.
2. Tighten any loose fasteners.
3. Inspect, ring test, balance, and dress grinding
wheel.
3. Grinding wheel out of balance.
4. Motor bearings worn or damaged.
4. Replace motor bearings or replace motor.
Machine stalls
or slows when
operating.
1. Motor is being overloaded.
2. Motor at fault.
1. Reduce depth of cut.
2. Test for shorted windings, bad bearings, and repair
or replace.
Handwheel binds or 1. Ways/ball bearing strips need lubrication.
1. Relubricate ways/ball bearing strips (Page 36).
is difficult to move.
2. Gears/rack and pinion are worn.
2. Replace gears/rack and pinion.
Vibration when
grinding, poor
surface finish,
or incorrect final
dimensions.
1. Grinding wheel is out-of-round, loaded up
with material, or damaged.
1. Inspect, ring test, dress, and balance grinding
wheel.
2. Missing or torn grinding wheel paper
washers.
2. Remove and replace paper washers, then inspect,
ring test, balance, and dress grinding wheel.
3. Match wheel grade and grit rating with workpiece
hardness.
3. Incorrect grinding wheel hardness or grit
rating.
4. Improperly installed magnetic chuck.
4. Stone table and chuck surfaces, and remove all
burrs and foreign material from mating surfaces,
and reinstall the chuck.
5. Workpiece is loose.
5. Replace or repair chuck for poor holding power.
6. Inspect all machine connections, and tighten any
loose fasteners.
6. Loose machine component.
7. Ways/ball bearing strips need lubrication.
8. Grinding wheel has varying densities, or is
of poor quality.
7. Relubricate ways/ball bearing strips (Page 36).
8. Replace grinding wheel with acceptable brand.
9. Coolant is incorrect or incorrectly mixed.
9. Refer to coolant manufacturer's workpiece verses
coolant type recommendations and correct coolant.
10. Replace motor or replace bearings.
10. Motor or motor bearings at fault.
Power feed unit will 1. Power feed unit fuse is blown.
not start.
1. Replace fuse.
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machine
SECTION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections.
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this man- riencing difficulties understanding the information
ual when connecting your machine to a power included in this section, contact our Technical
source.
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-39-
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Wiring Overview
Ground
Hot
G
220
VAC
Control
Panel
Page 44
Hot
6-15 Plug
(As Recommended)
Work Lamp
Page 42
Spindle
Motor
Page 47
Electrical Cabinet
Page 42
Pump Motor
Page 47
X-Axis Limit Switch
Y-Axis Limit Switch
Power Feed
Control Panel
Page 45
Page 45
Page 45
X-Axis Power Feed
Y-Axis Power Feed
Page 45
Page 45
Work Lamp
Page 42
Spindle
Motor
Page 47
X-Axis Limit Switch
Page 45
Power Feed
Control Panel
Page 45
Y-Axis Limit
Switch
Page 45
Coolant
Pump Motor
Page 47
X- and
Y-Axis
Power
Feed
E le c t r ic a l C a b in e t
Page 42
Page 45
Control
Panel
Page 44
Figure 49. Wiring overview.
READ ELECTRICAL SAFETY
ON PAGE 40!
-40-
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Electrical Cabinet Wiring
2L1
2N1
21 22
20
Master
Power Switch
N
L
Transformer
JBK4-250VA
6
2
4
8
Input
Output
50044082
TAYEE
20-21 220V 30-31 24V
20-22 380V
250VA
WUXI NO. 5 MACHINE TOOL ELECTRICAL
TC
5
1
3
7
30 31
E
1N1
1L1
1
To
PE
00
PE
Control
Panel
Page 44
00
00
00
2N1
3L2
W21
2N1 W11
2L1
1L1
1N1
6
1
1L1
3L2
5L3
1L1
5L3
8
13N0 21NC 31NC 43N0
13N0 21NC 31NC 43N0
22E
KM2
To
Power
Feed
Control
Panel
Page 45
22E
KM1
Siemens
Siemens
3TB40
22-OX
DELIXI
DZ47-63
D16
Contactor
3TB40
DELIZXI
DZ47-63
C10
Contactor
14N0 22NC 32NC 44N0
14N0 22NC 32NC 44N0
2T1
A2
4T2
6T3
2T1
A2
4T2
6T3
7
9
Circuit Breaker
7
7
9
95
97
95
97
NC
NO
NC
NO
FR1
FR2
2
2
3
Relay
Relay
2L1
2N1
H
H
Test
Reset
Test
Reset
6
7
0.7
A
A
1
0 . 8
NC
NO
NC
NO
3UA50
2T1
96
98
6T3
3UA50
2T1
96
98
6T3
4T2
4T2
2
2
4
U1
W11
W1
U2
W2
W21
L
2
N
PE PE
Gnd
To
Pump
Motor
Page 47
Hot
Work Lamp
24V 55W
Hot
To Spindle
Motor
2
Bl
220
VAC
Page 47
KM1 = 3TB40 22-OX
FR1 = 3UA50 40-1H 5-8A
FR2 = 3UA50 40-1H .63-1A
Ground
6-15 Plug
(As Recommended)
READ ELECTRICAL SAFETY
ON PAGE 40!
-41-
Model G0763 (Mfg. Since 8/13)
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Electrical Panel & Control Panel
Figure 50. Electrical panel and control panel wiring.
READ ELECTRICAL SAFETY
-42-
Model G0763 (Mfg. Since 8/13)
ON PAGE 40!
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Control Panel Wiring
Control Panel
(Viewed from behind)
POWER
LIGHT
EMERGENCY STOP
2
X1
TAYEE
Lay 3
XDY1-B/221
TAYEE
X2
2
1
2
00
To
00
5
4
4
7
8
5
Electrical
Cabinet
Page 42
6
9
6 6
7
2
9
1
8
8
2
1
TAYEE
Lay 3
TAYEE
Lay 3
ON BUTTON
SPINDLE MOTOR
ON BUTTON
PUMP MOTOR
6
2
8
5
2
5
1
1
TAYEE
Lay 3
TAYEE
Lay 3
OFF BUTTON
SPINDLE MOTOR
OFF BUTTON
PUMP MOTOR
Figure 51. Control panel
wiring.
READ ELECTRICAL SAFETY
ON PAGE 40!
-43-
Model G0763 (Mfg. Since 8/13)
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Power Feed Control Panel Wiring
12
13
14
15
16
17
15
16
17
12
10
11
8
8
9
10
11
31
29
29
30
32
30
31
33
32
33
READ ELECTRICAL SAFETY
ON PAGE 40!
-44-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Power Feed Control Panel
Figure 54. Power feed controls wiring.
READ ELECTRICAL SAFETY
-45-
Model G0763 (Mfg. Since 8/13)
ON PAGE 40!
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Motor Wiring Diagrams
To Electrical
Cabinet Page 42
Gnd
Gnd
U1
V1
U1
V1
W2
V2
W2
V2
W1
W1
CBB60
CBB60
E348072
E348072
V2
W1
V2
W1
Start
Capacitor
108-130MF
250V
Run
Capacitor
25MF 450V
Start
Capacitor
108-130MF
250V
Run
Capacitor
25MF 450V
Spindle Motor Wiring (clockwise)
Spindle Motor Wiring (counterclockwise)
Coolant Pump Motor
220V (Prewired)
Coolant Pump Motor
(Rewired to 110V)
CBB60A
CBB60A
Run Capacitor
6MF 450V
Run Capacitor
6MF 450V
4
2
4
5
Figure 55. Spindle motor
wiring (clockwise).
2
5
6
6
Gnd
Gnd
3
1
1
3
4
2
W2
U2
W2
PE
U2
PE
Figure 56. Coolant motor
wiring (220V).
READ ELECTRICAL SAFETY
ON PAGE 40!
-46-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 9: PARTS
Base
10
11
12
6
2
3
5
13
1
4
4
7
9
8
REF PART #
DESCRIPTION
P0763001 STAND
P0763002 BASE
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
8
P0763008 LEVELING PAD
9
P0763009 HEX NUT M20-2.5
P0763010 CHIP COVER
P0763003 CAP SCREW M12-1.75 X 45
P0763004 STAND SIDE COVER
10
11
12
13
P0763011 CAP SCREW M5-.8 X 8
P0763005 BUTTON HD CAP SCR M6-1 X 8
P0763006 LIFTING STUD
P0763012 OIL DRAN PLUG 1" NPT
P0763013 ELECTRICAL CABINET W/DOOR
P0763007 LEVELING BOLT M20-2.5 X 75
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
-47-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Column
133
134
135
117
128
127
101
114
159
115
104
116
130
102
110
157
161
163
107
162
103
129
126
105
108
165
132
164
125
121
106
120
150
113
112
131
109
111
160
124
118
158
147
153
119
123
136
160-2
122
160-3
160-5
146
160-4
160-1
155
156
142
160-6
144
149
138
137
148
150
143
145
154
151
141
152
140
139
-48-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Column
REF PART # DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
P0763101 COLUMN CAP
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
P0763137
P0763138
P0763139
P0763140
P0763141
P0763142
P0763143
P0763144
P0763145
P0763146
P0763147
P0763148
P0763149
P0763150
P0763151
P0763152
P0763153
P0763154
P0763155
P0763156
P0763157
P0763158
P0763159
P0763160
Z-AXIS CHIP COVER RETAINING PLATE
Z-AXIS CHIP COVER (OUTER)
Z-AXIS CHIP COVER (MIDDLE OUTER)
Z-AXIS CHIP COVER (MIDDLE INNER)
Z-AXIS CHIP COVER (INNER)
COLUMN WAY COVER RETAINER (RIGHT)
BUTTON HD CAP SCR M5-.8 X 10
COLUMN WAY COVER RETAINER (LEFT)
WAY COVER CLAMP PLATE (LOWER)
MOTOR WAY COVER PLATE (UPPER)
WAY COVER CLAMP PLATE (UPPER)
MOTOR WAY COVER PLATE (LOWER)
WAY COVER (LOWER)
P0763102 INT RETAINING RING 42MM
P0763103 BALL BEARING 6004ZZ
P0763104 Z-AXIS SHAFT
P0763105 EXT RETAINING RING 20MM
P0763106 RETAINING PLATE
P0763107 COMPRESSION SPRING 2.5 X 25 X 85MM
P0763108 HANDWHEEL
P0763109 SET SCREW M6-1 X 8
P0763110 GRADUATED DIAL
P0763111 HANDWHEEL HANDLE M10-1.5 X 20
P0763112 SET SCREW M5-.8 X 8 DOG-PT
P0763113 ROLL PIN 5 X 26
P0763114 BEVEL GEAR 20T
BUTTON HD CAP SCR M5-.8 X 6
HEX BOLT M14-2 X 40
P0763115 SPANNER NUT M18-1.5
P0763116 SPANNER NUT LOCK WASHER 18MM
P0763117 BUTTON HD CAP SCR M6-1 X 10
P0763118 BEARING SEAT
FLAT WASHER 14MM
WAY COVER (UPPER)
CAP SCREW M5-.8 X 10
P0763119 BALL BEARING 6906ZZ
P0763120 TAPER ROLLER BEARING 32006
P0763121 Z-AXIS LEADSCREW NUT
P0763122 SPANNER NUT M30-1.5
P0763123 SPANNER NUT LOCK WASHER 30MM
P0763124 CAP SCREW M6-1 X 30
P0763125 BEVEL GEAR 40T
CAP SCREW M6-1 X 25
CAP SCREW M5-.8 X 8
OIL SIGHT GLASS 3/4" NPT
ONE-SHOT OILER ASSEMBLY
COOLANT NOZZLE ASSY W/VALVE
HALOGEN LAMP ASSEMBLY
160-1 P0763160-1 LAMP BODY
P0763126 CAP SCREW M6-1 X 16
P0763127 CAP SCREW M8-1.25 X 90
P0763128 COLUMN CHIP COVER
P0763129 FLANGE COVER
160-2 P0763160-2 HALOGEN BULB 24V
160-3 P0763160-3 LENS
160-4 P0763160-4 LENS RETAINER
160-5 P0763160-5 PHLP HD SCR M3-.5 X 10
160-6 P0763160-6 LAMP TERMINAL BLOCK 2P
P0763130 CAP SCREW M6-1 X 20
P0763131 INDICATOR
161
162
163
164
165
P0763161
P0763162
P0763163
P0763164
P0763165
OIL TUBE 4MM (NYLON)
P0763132 PHLP HD SCR M6-1 X 8
P0763133 Z-AXIS LEADSCREW TUBE CAP
P0763134 Z-AXIS LEADSCREW TUBE (INNER)
P0763135 Z-AXIS LEADSCREW TUBE (OUTER)
P0763136 COLUMN
OIL FITTING 3-WAY PJ-3/CS-4/CB-4
TUBE CASTING CONNECTOR
OIL FITTING 4-WAY PJ-4/CS-4/CB-4
TUBE FITTING CONNECTOR SA-4/CB-4/CS-4
-49-
Model G0763 (Mfg. Since 8/13)
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Motor & Downfeed System
204
229
220
241
202
205
203
230
206
243
220
248
217
245
216
216
213
211
239
211
208
207
238
227
226
240
210
207
201
219
220
217
222
236
214
212
215
245-6
245-3
245-4
245-5
245-1
228
224
234
233
209
245-2
245-7
218
225
245-8
245-9
221
223
235
232
245-10
237
220
231
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
P0763201
P0763202
P0763203
P0763204
P0763205
P0763206
P0763207
P0763208
P0763209
P0763210
P0763211
P0763212
P0763213
P0763214
P0763215
P0763216
P0763217
P0763218
P0763219
P0763220
P0763221
P0763222
P0763223
P0763224
P0763225
P0763226
P0763227
HEADSTOCK CASTING
TAPERED PIN 6 X 45
ROLL PIN 6 X 45
228
229
230
231
232
233
234
235
236
237
238
239
240
241
243
245
P0763228
P0763229
P0763230
P0763231
P0763232
P0763233
P0763234
P0763235
P0763236
P0763237
P0763238
P0763239
P0763240
P0763241
P0763243
P0763245
ARBOR NUT M14-2 LH
CLUTCH (PLASTIC)
SET SCREW M8-1.25 X 12
WHEEL HOUSING
Z-AXIS LEADSCREW
Z-AXIS LEADSCREW NUT
QUILL
HOUSING MOUNT RING
WHEEL COVER
ANGULAR CONTACT BEARING 7206C
SPINDLE
HOUSING TOP PLATE
SET SCREW M8-1.25 X 20
FLAT HD SCR M5-.8 X 10
SPACER
SPACER
KNURLED KNOB BOLT M8-1.25 X 10
HEADSTOCK MOUNT
ANGULAR CONTACT BEARING 7205C
SPACER
CAP SCREW M10-1.5 X 45
LOCK WASHER 10MM
MOTOR MOUNT
SPACER
BEARING SEAT
KEY 6 X 6 X 20
LOCK WASHER 8MM
MOTOR SHAFT COUPLING
SET SCREW M8-1.25 X 12
SPINDLE END RING
BEARING SEAT
MOTOR 1-1/2HP 220V 1-PH
245-1 P0763245-1 MOTOR FAN COVER
245-2 P0763245-2 MOTOR FAN
245-3 P0763245-3 MOTOR JUNCTION BOX
245-4 P0763245-4 CAPACITOR COVER
245-5 P0763245-5 S CAPACITOR 108-130M 250V
245-6 P0763245-6 R CAPACITOR 25M 450V 1-5/8 X 3-1/8
245-7 P0763245-7 CONTACT PLATE
CAP SCREW M8-1.25 X 25
WHEEL SLEEVE
GRINDING WHEEL 7" X 1/2" X 1-1/4" 80G
WHEEL FLANGE RING
WHEEL FLANGE
245-8 P0763245-8 CENTRIFUGAL SWITCH
245-9 P0763245-9 BALL BEARING 6204ZZ
245-10 P0763245-10 BALL BEARING 6204ZZ
BALANCE WEDGE
STEEL BALL 4MM
SET SCREW M5-.8 X 6
248
P0763248
KEY 6 X 5 X 25
-50-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Saddle
341
339
342
328
327
327A
340
321
320
307
337
355-1
331
355-2
355
357-4
357-3
319
301
330
332
326
333
357-1
353
329
357
357-2
315
317
316
312
307
311
310
334
305
314
352
351
309
325
346
338
354
306
348
302
310
313
345
347
304
303
308
345
356
350
343
347
346
344
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
319
320
321
325
326
P0763301 SADDLE
333
334
337
338
339
340
341
342
343
344
345
346
347
348
350
351
352
353
354
355
P0763333 CAP SCREW M8-1.25 X 30
P0763334 CROSS BACKLASH SCREW
P0763337 X-AXIS CABLE
P0763302 BEARING SEAT
P0763303 ANGULAR CONTACT BEARING 7003AC
P0763304 SPACER
P0763338 CABLE BARREL
P0763305 SPACER
P0763339 CABLE BOLT
P0763306 BEARING COVER
P0763340 HEX NUT M10-1.5
P0763341 CABLE MOUNT
P0763307 CAP SCREW M6-1 X 30
P0763308 CAP SCREW M5-.8 X 10
P0763309 Y-AXIS LEADSCREW
P0763310 INT RETAINING RING 32MM
P0763311 BALL BEARING 6002ZZ
P0763312 CABLE PULLEY SHAFT
P0763313 EXT RETAINING RING 15MM
P0763314 KEY 5 X 5 X 28
P0763342 CAP SCREW M6-1 X 40
P0763343 X-AXIS POWER FEED W/CABLE
P0763344 Y-AXIS POWER FEED W/CABLE
P0763345 HANDWHEEL HANDLE M10-1.5 X 16
P0763346 HANDWHEEL
P0763347 KNOB BOLT M12-1.75 X 50
P0763348 KEY 6 X 6 X 30
P0763315 CABLE PULLEY
P0763350 DIAL SLEEVE
P0763316 FLAT WASHER 8MM
P0763317 HEX BOLT M8-1.25 X 35
P0763319 SADDLE WAY
P0763351 GRADUATED DIAL
P0763352 DIAL KNOB BOLT M6-1 X 22
P0763353 SET SCREW M8-1.25 X 12
P0763354 KEY 6 X 5 X 20
P0763320 CAP SCREW M5-.8 X 16
P0763321 TABLE STOP
P0763355 Y-AXIS LIMIT SWITCH CHINT YBLX-JW2/11Z/3
P0763325 SPANNER NUT M16-1.5
P0763326 KNOB BOLT M8-1.25 X 40
355-1 P0763355-1 Y-AXIS LIMIT SWITCH CORD 16G 4W 48"
355-2 P0763355-2 STRAIN RELIEF 5/8" NPT TYPE-3
327A P0763327A BALL BEARING STRIP ASSEMBLY
356
357
P0763356 POWER FEED CONTROL BOX ASSEMBLY
P0763357 X-AXIS LIMIT SWITCH ASSEMBLY
327
328
329
330
331
332
P0763327 BALL BEARING STRIP
P0763328 STEEL BALL 15.875MM
357-1 P0763357-1 PROXIMITY SENSOR LM12-D04LK
357-2 P0763357-2 LIMIT SWITCH DELIXI LXW5-11Q1
357-3 P0763357-3 X-AXIS LIMIT SWITCH CORD 16G 2W 48"
357-4 P0763357-4 STRAIN RELIEF 5/8" NPT TYPE-5
P0763329 CROSS LEADSCREW NUT (FRONT)
P0763330 CROSS LEADSCREW NUT (REAR)
P0763331 CROSS LEADSCREW NUT HOUSING
P0763332 KEY 8 X 7 X 25
-51-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Table
405
406
402
407
404
419
403
417
409
418
408
401
410
412
416
411
415
413
DESCRIPTION
414
REF PART #
DESCRIPTION
REF PART #
401
402
403
404
405
406
407
408
409
410
P0763401
P0763402
P0763403
P0763404
P0763405
P0763406
P0763407
P0763408
P0763409
P0763410
TABLE
411
412
413
414
415
416
417
418
419
P0763411
P0763412
P0763413
P0763414
P0763415
P0763416
P0763417
P0763418
P0763419
T-SLOT NUT M8-1.25 1/2" SLOT
TABLE STOP
TABLE END
CAP SCREW M8-1.25 X 12
CABLE BRACKET
TABLE WAY, V-SHAPE
TABLE WAY, FLAT
SPLASH SIDE PLATE
SPLASH GUARD
CAP SCREW M5-.8 X 16
SET SCREW M6-1 X 10
MAGNETIC CHUCK
CAP SCREW M6-1 X 12
CAP SCREW M10-1.5 X 35
CAP SCREW M10-1.5 X 30
CAP SCREW M8-1.25 X 30
MAGNETIC CHUCK KEY
MAGNETIC CHUCK CLAMP ASSEMBLY
-52-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Coolant System
505
503
511
507
510
508
506
502
509
501
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
505
506
P0763501 COOLANT TANK
507
508
509
510
511
P0763507 CAP SCREW M6-1 X 10
P0763508 CAP SCREW M6-1 X 8
P0763509 RETURN HOSE
P0763502 TANK COVER (OUTLET)
P0763503 TANK COVER (RETURN)
P0763505 COOLANT PUMP ASSY 1/8HP 220V 1-PH
P0763506 HOSE CONNECTOR
P0763510 OUTLET HOSE
P0763511 PUMP POWER CORD ASSEMBLY
-53-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Accessories
616
601
604
605
602
606
607
608
609
610
603
611
613
614
615
612
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601
602
603
604
605
606
607
608
P0763601 WHEEL BALANCING BASE ASSY
P0763602 WRENCH 19 X 22MM OPEN-ENDS
P0763603 WRENCH 14 X 17MM OPEN-ENDS
P0763604 WHEEL FLANGE WRENCH
P0763605 WHEEL PULLER
609
610
611
612
613
614
615
616
P0763609 HEX WRENCH 4MM
P0763610 HEX WRENCH 3MM
P0763611 SCREWDRIVER FLAT #2
P0763612 SCREWDRIVER PHILLIPS #2
P0763613 DIAMOND DRESSER
P0763614 DRESSER BASE ASSEMBLY
P0763615 WHEEL BALANCING ARBOR
P0763616 TOOLBOX
P0763606 HEX WRENCH 8MM
P0763607 HEX WRENCH 6MM
P0763608 HEX WRENCH 5MM
-54-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Cabinet
701
702
703
704
705
705
710
706
707
708
709
REF PART #
DESCRIPTION
REF PART #
706
DESCRIPTION
701
702
703
704
705
P0763701 MASTER POWER SWITCH TAYEE 50044082
P0763702 TRANSFORMER WUXI JBK4-250VA 24-380V
P0763703 CIRCUIT BREAKER DELXI D16
P0763706 OL RELAY SIEMENS 3UA50 5-8A
P0763707 OL RELAY SIEMENS 3UA50 0.63-0.9A
P0763708 GROUND TERMINAL BAR
P0763709 TERMINAL BAR 1P
707
708
709
710
P0763704 CIRCUIT BREAKER DELXI C10
P0763705 CONTACTOR SIEMENS 3TB40 24V
P0763710 ELECTRICAL MOUNTING PLATE
-55-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Main Control Panel
717
711
712
E-Stop
Power Light
713
714
Spindle ON
Pump ON
715
716
Spindle OFF
Pump OFF
REF PART # DESCRIPTION
REF PART # DESCRIPTION
711
712
713
714
P0763711 E-STOP BUTTON LAY3 22MM
715
716
717
P0763715 SPINDLE OFF BUTTON RED LAY3 22MM
P0763712 POWER LIGHT XDY1-B/221 22MM
P0763713 SPINDLE ON BUTTON GRN LAY3 22MM
P0763714 PUMP ON BUTTON GRN LAY3 22MM
P0763716 PUMP OFF BUTTON RED LAY3 22MM
P0763717 MAIN CONTROL PANEL PLATE
-56-
Model G0763 (Mfg. Since 8/13)
Download from Www.Somanuals.com. All Manuals Search And Download.
Power Feed Control Box
Control Panel
720
719
Y-Axis
Speed Control
Knob
X-Axis
Speed Control
Knob
Power Light
718
721
724
723
722
733
Y-Axis Mode
Selector Switch Reverse Button
Y-Axis
X-Axis Mode
Selector Switch
ON/OFF
Switch
Inside Bottom of Control Box
729
730
728
726
725
734
727
Circuit Board
731
Fan
732
REF PART # DESCRIPTION
REF PART # DESCRIPTION
718 P0763718 PF CONTROL PANEL PLATE
727 P0763727 PLUG MALE 6-PRONG
719 P0763719 POTENTIOMETER WTH118-1A 150K 2W
720 P0763720 POTENTIOMETER WTH118-1A 2K2 2W
721 P0763721 POWER LIGHT
728 P0763728 FUSE HOLDER
729 P0763729 FUSE 8A 250V 0.18" FAST-ACTING, GLASS
730 P0763730 PLUG MALE 2-PRONG
722 P0763722 SWITCH SANLI LAY16-1112 22MM 3-POS
723 P0763723 BUTTON SANLI LAY16-1211 22MM RED
724 P0763724 ON/OFF TOGGLE SWITCH KCD4
725 P0763725 PLUG MALE 4-PRONG
731 P0763731 CIRCUIT BOARD CHCO CK-XY-03
732 P0763732 FAN 2-3/4" X 2-3/4" X 1/2"
733 P0763733 SWITCH SANLI LAY16-1207 22MM 2-POS
734 P0763734 PLUG MALE 5-PRONG, LARGE
726 P0763726 PLUG MALE 5-PRONG, SMALL
-57-
Model G0763 (Mfg. Since 8/13)
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Labels & Cosmetics
802
804
810
803
805
806
807
811
807
812
805
801
808
814
813
809
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
P0763808 GRIZZLY LOGO PLATE
P0763809 GRIZZLY.COM LABEL P-568C
801
802
803
804
805
806
807
P0763801 MODEL NUMBER LABEL P-568C
P0763802 FACE SHIELD/RESPIRATOR WARNING LABEL
P0763803 READ MANUAL LABEL
808
809
810
811
812
813
814
P0763810 ONE-SHOT OILER NOTICE LABEL
P0763811 MACHINE ID LABEL
P0763804 MAGNETIC CHUCK WARNING LABEL
P0763805 DISCONNECT POWER WARNING LABEL
P0763806 STOPPING TABLE NOTICE LABEL
P0763807 ELECTRICITY LABEL
P0763812 GRIZZLY PUTTY TOUCH-UP PAINT
P0763813 GRIZZLY GREEN TOUCH-UP PAINT
P0763814 BIOHAZARD WARNING LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
-58-
Model G0763 (Mfg. Since 8/13)
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WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email _________________________________________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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