6" JOINTER
MODEL G0526
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5503 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table Of Contents
SECTION 1: SAFETY........................................................................................................................3
Safety Instructions For Power Tools ..........................................................................................3
Additional Safety Instructions For Jointers ................................................................................5
SECTION 2: INTRODUCTION ..........................................................................................................6
Commentary................................................................................................................................6
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................7
Circuit Breaker ............................................................................................................................7
Amperage Draw ..........................................................................................................................7
Plug-Type....................................................................................................................................7
Rewiring To 220V ......................................................................................................................8
Grounding ..................................................................................................................................8
Circuit Capacity ..........................................................................................................................8
Extension Cords..........................................................................................................................8
SECTION 4: MACHINE FEATURES ................................................................................................9
External Features........................................................................................................................9
Common Terms & Definitions ..................................................................................................10
SECTION 5: SET UP ......................................................................................................................11
About This Section....................................................................................................................11
Parts Inventory..........................................................................................................................11
Unpacking ................................................................................................................................11
Hardware Recognition Chart ....................................................................................................14
Clean Up ..................................................................................................................................15
Site Considerations ..................................................................................................................15
Beginning Assembly..................................................................................................................16
Jointer To Stand........................................................................................................................16
V-Belt ........................................................................................................................................17
Dust Port ..................................................................................................................................18
Fence ........................................................................................................................................18
Cutterhead Guard ....................................................................................................................19
V-Belt Guard ............................................................................................................................19
Handwheels ..............................................................................................................................20
Pedestal Switch ........................................................................................................................20
Start Up ....................................................................................................................................21
Recommended Adjustments ....................................................................................................21
SECTION 6: OPERATIONS ............................................................................................................22
General ....................................................................................................................................22
Stock Inspection ......................................................................................................................22
Squaring Stock..........................................................................................................................23
Surface Planing ........................................................................................................................24
Edge Jointing ............................................................................................................................25
Bevel Cutting ............................................................................................................................26
Rabbet Cutting ..........................................................................................................................27
SECTION 7: MAINTENANCE ........................................................................................................28
Maintenance Safety ..................................................................................................................28
General ....................................................................................................................................28
Table ........................................................................................................................................28
V-Belts ......................................................................................................................................29
Lubrication ................................................................................................................................29
Carbide Cutters ........................................................................................................................29
Maintenance Log ......................................................................................................................30
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SECTION 8: SERVICE ADJUSTMENTS........................................................................................31
About Service............................................................................................................................31
Outfeed Table Height................................................................................................................31
Depth-Of-Cut Scale ..................................................................................................................32
Fence Stops..............................................................................................................................32
Carbide Cutters ........................................................................................................................34
Adjusting Gibs ..........................................................................................................................34
SECTION 9: REFERENCE INFO....................................................................................................35
General ....................................................................................................................................35
Aftermarket Accessories ..........................................................................................................35
G0526 Machine Data Sheet......................................................................................................36
G0526 Parts Breakdown ..........................................................................................................37
Troubleshooting Guide..............................................................................................................43
G0526 Wiring Diagram ............................................................................................................45
Warranty & Returns ..................................................................................................................46
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRON-
MENT. DO NOT use power tools in damp
or wet locations, or where any flammable
or noxious fumes may exist. Keep work
area well lighted.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
-3-
G0526 6" Jointer
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
Minimum Gauge for Extension Cords
17. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
LENGTH
AMP RATING
0-6
25ft
16
16
16
14
12
10
50ft
16
16
16
12
12
10
100ft
16
14
14
12
7-10
11-12
13-16
17-20
10
No
21-30
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may
get caught in moving parts. Non-slip
footwear is recommended. Wear protective
hair covering to contain long hair.
18. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER-
ATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
21. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
be performed.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
-4-
G0526 6" Jointer
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Additional Safety Instructions For Jointers
1. JOINTING SAFETY BEGINS with your
lumber. Inspect your stock carefully before
you feed it over the cutterhead. If you have
any doubts about the stability or structural
integrity of your stock, DO NOT JOINT IT!
9. JOINT WITH THE GRAIN. Jointing against
the grain is dangerous and could produce
chatter or excessive chip out, which could
lead to loss of control over the workpiece.
10. WITH THE EXCEPTION OF RABBETING,
all operations must be performed with the
guard in place. After rabbeting, be sure to
replace the guard.
2. MAINTAIN PROPER RELATIONSHIPS of
infeed and outfeed table surfaces and cut-
terhead knife path.
3. ALWAYS USE A PUSH PADDLE when
jointing. Never place your hands directly
over the cutterhead.
11. NEVER BACK THE WORK toward the
infeed table. If a cut must be interrupted, lift
the workpiece clear of the cutterhead.
4. SUPPORT THE WORKPIECE adequately
at all times during operation, and maintain
control over the work at all times.
12. HABITS — GOOD AND BAD — are hard
to break. Develop good habits in your shop
and safety will become second-nature to
you.
5. WHEN JOINTING, DO NOT stand directly
at the end of either table. Position yourself
just to the side of the infeed table to protect
yourself from possible kickbacks.
13. “KICKBACK” is when the workpiece is
thrown off the jointer table by the force of
the cutterhead. Always use push paddles
and safety glasses to reduce the likelihood
of injury from “kickback.” If you do not
understand what kickback is, or how it
occurs, DO NOT operate this machine.
6. NEVER MAKE JOINTING CUTS deeper
than 1⁄8".
7. NEVER JOINT A BOARD that has loose
knots. All defects should be cut out of the
board before it is planed or jointed.
14. PROLONGED EXPOSURE TO WOOD
DUST IS KNOWN TO CAUSE CANCER IN
HUMANS. Always wear an OSHA-
approved respirator when working in an
environment that could contain wood dust.
8. NEVER JOINT end grain.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with the Model G0526. Accidents are fre-
quently caused by lack of familiarity or fail-
ure to pay attention. Use this machine with
respect and caution to lessen the possibility
of operator injury. If normal safety precau-
tions are overlooked or ignored, serious
personal injury may occur.
G0526 6" Jointer
-5-
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SECTION 2: INTRODUCTION
Most importantly, we stand behind our machines.
Commentary
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
Lack of familiarity with
this manual could
cause serious person-
al injury. Become
familiar with the con-
tents of this manual,
including all the safety
warnings.
E-Mail: [email protected]
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0526 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
will be reflected in these manuals as soon as they
are complete. Visit our site often to check for the
latest updates to this manual!
We are proud to offer the Model G0526 6"
Jointer. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com-
mitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0526. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation pos-
sible. If you have any comments regarding this
manual, please write to us at the address below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
-6-
G0526 6" Jointer
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SECTION 3: CIRCUIT REQUIREMENTS
Amperage Draw
Plug-Type
The Model G0526 features a 110V/220V motor
that is prewired at 110V.
The cord set enclosed is equipped with a NEMA
5-15 plug (Figure 1a).
Amperage Draw
110V (prewired) .................................... 18 Amps
220V ...................................................... 9 Amps
Circuit Breaker
Use the following guidelines when choosing a cir-
cuit breaker (circuit breakers rated any higher are
not adequate to protect the circuit):
Figure 1a. NEMA 5-15 plug and receptacle.
Circuit Breaker
110V (prewired) ..........................20 Amp, 1 Pole
220V ..........................................10 Amp, 2 Pole
If the jointer is rewired to operate on a 220V
power source, the plug must be replaced with a
NEMA 6-15 plug (Figure 1b).
Figure 1b. NEMA 6-15 plug and receptacle.
G0526 6" Jointer
-7-
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Circuit Capacity
Extension Cords
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Because of the high amperage draw from this
machine, we do not recommend the use of exten-
sion cords. Instead, position your equipment near
installed wiring to eliminate the need for exten-
sion cords.
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician.
Rewiring To 220V
The Model G0526 can be rewired to operate on a
220V power source; however, the MA-15
Magnetic Overload Switch (18-26A) must be
replaced with an MA-9 Magnetic Overload Switch
(8-12A). To order the MA-9, call our customer
service number at (800) 523-4777 and purchase
part # P0526349.
Grounding
The motor must also be rewired to handle the
220V power source. The correct wiring configura-
tion can be found on the inside of the motor wire
cover, as well as on page 48.
Electrocution or a fire
can result if the machine
is not grounded correct-
ly. Make sure all electri-
cal circuits are ground-
ed. DO NOT use the
machine if it is not
grounded.
This procedure takes moderate electrical skill and
the rewiring job should be inspected by a licensed
electrician before turning the machine ON.
NOTICE
The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric cur-
rent. This tool is equipped with a power cord that
has an equipment-grounding prong. The outlet
must be properly installed and grounded in accor-
dance with all local codes and ordinances.
-8-
G0526 6" Jointer
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SECTION 4: MACHINE FEATURES
External Features
Fence Tilt
Lever
Pedestal
Switch
Fence Lock Handle
Fence
Cutterhead
Guard
Infeed Table
Outfeed Table
Infeed Table
Height Handwheel
Outfeed Table
Height Handwheel
Outfeed Table
Lock Handle
Infeed Table
Lock Handle
Dust Port
Figure 2. External features.
G0526 6" Jointer
-9-
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Common Terms & Definitions
Infeed Table: The infeed table is where the cut-
Table Lock Handles: The threaded handles that
must be loosened before the height of the
tables can be adjusted. They are then tight-
ened after the height is properly set.
ting operation begins. When facing the front of
the jointer, it is on the right-hand side. The
wood travels right to left; from the infeed table,
across the cutterhead, and onto the outfeed
table.
Rabbet Cut: A rabbet cut is a groove cut along
the long edge of the wood stock, usually used
for making simple joints. The cutterhead guard
must be removed for this operation, so great
care is needed for safe operation.
Outfeed Table: The outfeed table is where the
cutting operation ends. When facing the front
of the jointer, it is on the left-hand side.
Cutterhead: The cutterhead is the cylindrical
assembly that holds each of the carbide cut-
ters. It spins on a horizontal axis between the
infeed and outfeed table, and is covered by the
cutterhead guard.
Surface Planing: Surface planing is running the
face of the wood stock over the jointer. This
provides one flat side that is ready to be run
through a dedicated planing machine.
Edge Jointing: Edge jointing is running the long
edge of the wood stock over the jointer. This
provides one flat edge that is ready to be run
against the table saw rip fence or edge glued.
Fence: The jointer fence is the adjustable cast
iron surface that the wood stock runs along
when jointing and surface planing. The fence is
adjustable from 45°-90° to the infeed and out-
feed tables.
Cutterhead Guard: The metal guard that covers
the cutterhead and automatically moves out of
the way during operation, then automatically
moves back into place after the operation.
Adjustment Handwheels: Controls the height of
the infeed and outfeed tables.
-10-
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SECTION 5: SET UP
About This Section
Parts Inventory
The purpose of this section is to guide you
through the required steps to get your machine
out of its packaging and into operating condition.
B
C
This machine presents
serious injury hazards
to untrained users. Read
through this entire man-
ual to become familiar
with the controls and
operations before start-
ing the machine!
D
A
Figure 3. Loose components.
A. Push Paddles ............................................2
B. Jointer Stand..............................................1
C. Jointer ........................................................1
D. Fence (Ship Attached To Jointer)..............1
Wear safety glasses dur-
ing the entire set up
process!
G
Unpacking
The Model G0526 is shipped from the manufac-
turer in carefully packed boxes. If you discover
the machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
F
E
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
Figure 4. Spiral cutterhead bag contents.
E. Indexable Cutters ......................................5
F. Flat Hd Torx Screws M6-1.0 x 15..............10
G. Torx Bits ....................................................5
H. Torx T-Handle Driver 6mm (Not Shown) ..1
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
parts.
G0526 6" Jointer
-11-
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J
Z
P
O
Y
Q
X
S
T
U
V
W
R
K
Jointer mounting hardware
bag contents.
Figure 5.
Figure 7. Large hardware bag contents.
O. V-Belt Belt Guard ......................................1
P. Hex Bolt 5⁄16"-18 x 21⁄2"................................1
Q. Flat Washer 5⁄16" ........................................1
R. V-Belt A-54 ................................................1
S. Fence Support Key W/Pin..........................1
T. Tilt Lever W/Knob ......................................1
U. Lock Handle 1⁄2"-12 x 11⁄4" ..........................1
V. Flat Washer 1⁄2" ..........................................1
W. Special Nut 1⁄2"-12 ......................................1
X. 3mm Allen Wrench ....................................1
Y. 8 X 10mm Wrench ....................................1
Z. 12 X 14mm Wrench ..................................1
J. Hex Bolts 3⁄8"-16 x 3⁄4" ................................3
K. Lock Washers 3⁄8" ......................................3
L
M
N
AA
Pedestal switch hardware
bag contents.
Figure 6.
L. Hex Bolts 5⁄16"-18 x 1" ................................4
M. Flat Washers 5⁄16" ......................................8
N. Hex Nuts 5⁄16"-18 ........................................4
BB
Figure 8. Handwheel bag contents.
AA. Handwheels..............................................2
BB. Handwheel Handles..................................2
-12-
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FF
EE
CC
DD
Figure 9. Cutterhead guard bag contents.
Figure 10. Dust port bag contents.
DD. Phillips Head Screws 1⁄4"-20 x 1⁄2" ............4
EE. Flat Washers 1⁄4" ......................................4
FF. Dust Port ..................................................1
CC. Cutterhead Guard ....................................1
G0526 6" Jointer
-13-
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Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!
Lock
Nut
Wing
Nut
5
⁄8''
#10
Countersunk
Phillips
Head
Thumb
Screw
1
⁄
4''
Phillips
Head
Screw
Slotted
Screw
Screw
5⁄16''
9⁄16''
3
⁄8''
Carriage
Bolt
Button
Head
Screw
Cap
Screw
Flange
Bolt
7⁄16''
1
⁄
2''
Phillips
Head
Sheet
Metal
Screw
Phillips
Head
Hex
Hex
Head
Bolt
1
⁄2''
Setscrew
Washer
Bolt
7⁄16''
5
⁄
8''
Hex
Nut
Lock
Washer
12mm
4mm
6mm
3
⁄
8''
5mm
1
3
1
5
⁄
⁄
⁄
⁄
''
4''
8''
2''
5
7
9
3
7
⁄
⁄
⁄
⁄
⁄
''
16''
16''
16''
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
8
4mm
8mm
4''
18''
5⁄16''
10mm
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
10mm
1
⁄
4''
12mm
6mm
8mm
16mm
#10
-14-
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact.
Floor Load
The Model G0526 weighs 247 lbs and has a base
footprint of 20" x 60". Most commercial floors are
suitable for the machine. Some residential floors
may require additional reinforcement to support
both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
the machine. See Figure 12 for the overall
dimensions of the Model G0526.
To access the sliding surfaces, remove the fence
lock nut (Figure 11) and handle, and remove the
fence from the jointer unit.
60"
20"
Fence Lock Nut
Figure 11. Removing the fence lock nut so the
sliding surfaces can be cleaned.
Figure 12. Overall machine dimensions.
Once the sliding surfaces are clean, reassemble
the fence to the jointer with the lock handle on the
top and the fence lock nut below the fence sup-
port assembly.
Unsupervised
children
and visitors inside your
shop could receive seri-
ous
personal
injury.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machin-
ery. DO NOT use gaso-
line or petroleum prod-
ucts to clean the machin-
ery.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
G0526 6" Jointer
-15-
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Beginning Assembly
Jointer To Stand
This section covers the basic assembly and
adjustment instructions needed to begin opera-
tion. Complete the assembly in the order provid-
ed in this manual and then read the remaining
portion of the manual before attempting any type
of operation.
Components and Hardware Needed: Qty
Jointer ..........................................................1
Jointer Stand................................................1
Hex Bolts 3⁄8"-16 x 3⁄4" ..................................3
Lock Washers 3⁄8" ........................................3
Tools Needed:
14mm Wrench or Socket ............................1
Your safety is important! Please follow the
warnings below during this entire section:
The jointer assembly is a
heavy part. Seek assis-
tance when lifting it onto
the jointer stand.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
To mount the jointer to the stand:
1. With the help of an assistant, lift the jointer
onto the stand.
2. Align the three bolt holes on the jointer with
the three holes on the stand (Figure 13).
Disconnect power to
the machine during the
!
entire
assembly
process. Failure to do
this may result in seri-
ous personal injury.
Mounting Holes
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
Figure 13. Mounting holes.
3. Using a 14mm wrench, secure the jointer to
the stand with the hex bolts and lock washers.
-16-
G0526 6" Jointer
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V-Belt
Components and Hardware Needed: Qty
V-Belt A-54 ..................................................1
Tools Needed:
12mm Wrench or Socket ............................1
Straightedge ................................................1
To install the V-belt:
1. Remove the back access panel from the join-
Figure 14. The V-belt should be in alignment
ter stand.
with the two pulleys.
2. Using a 12mm wrench, loosen the motor
mount bolts. Note—DO NOT completely
remove the motor mount bolts.
— If the V-belt is aligned between the pul-
leys, continue on to step 7.
3. Slide the motor upward far enough to allow
the V-belt to be placed around the cutterhead
pulley and the motor pulley.
— If the V-belt is NOT aligned between the
pulleys, continue with the next step.
6. Adjust the motor until the V-belt is aligned
between the pulleys. Note—The pulleys can
also be adjusted in and out along the motor
shaft and cutterhead shaft by loosening the
pulley setscrews.
4. Carefully allow the motor to slide downward,
tensioning the V-belt with the weight of the
motor.
5. Using a straightedge, check the alignment of
the V-belt and the two pulleys (Figure 14).
7. Tighten the motor mount bolts loosened in
step 1
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Dust Port
Fence
Components and Hardware Needed: Qty
Dust Port......................................................1
Phillips Screws 1⁄4"-20 x 1⁄2"..........................4
Flat Washers 1⁄4" ..........................................4
Components and Hardware Needed: Qty
Fence Assembly ..........................................1
Lock Handle 1⁄2"-12 x 11⁄4" ............................1
Special Nut 1⁄2"-12 ........................................1
Flat Washer 1⁄2" ............................................1
Tilt Lever W/Knob ........................................1
Tools Needed:
Phillips Head Screwdriver............................1
To attach the fence assembly:
To install the dust port:
1. Place the fence assembly on the jointer as it
was before removing it for cleaning (see
page 15), making sure the key and keyways
align with one another.
Using a Phillips head screwdriver, secure the
dust port to the dust chute opening with the
Phillips screws and flat washers (Figure 15).
Note—Make sure the dust port hose hook-up is
positioned over the lower portion of the dust
chute opening.
2. Secure the fence assembly to the jointer with
the lock handle, the flat washer, and the spe-
cial nut (Figure 16). Note—Make sure the
flanges on the special nut protrude upward
and into the slot on the underside of the
fence support.
Tilt Lever
Threading
Location
Figure 15. Correctly installed dust port.
Figure 16. Correctly installed fence assembly.
3. Thread the tilt lever into the fence casting.
-18-
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Cutterhead Guard
V-Belt Guard
Components and Hardware Needed: Qty
Cutterhead Guard ........................................1
Components and Hardware Needed: Qty
V-Belt Guard ................................................1
Hex Bolt 5⁄16"-18 x 21⁄2"..................................1
Flat Washer 5⁄16" ..........................................1
Tools Needed:
2.5mm Allen Wrench....................................1
Tools Needed:
12mm Wrench or Socket ............................1
To install the cutterhead guard:
1. Slide the cutterhead guard shaft down
through the mounting hole on the table.
Note—The guard may not fully seat in the
hole initially; however, rotating the guard will
allow the shaft to fully seat in the hole.
To install the V-belt guard:
Using a 12mm wrench, secure the V-belt guard
over the cutterhead pulley and V-belt with the hex
bolt and flat washer (Figure 18).
2. Using a 2.5mm Allen wrench, thread the
setscrew through the hole in the forked end
of the cutterhead guard shaft (Figure 17).
Note—Thread the setscrew far enough to
prevent the guard from being pulled out.
V-Belt Guard
Figure 18. Correctly installed V-belt guard.
Figure 17. Cutterhead guard setscrew.
3. Raise the fence and rotate the guard one
revolution counter-clockwise as it appears
from the top. Hold the guard in position.
4. Lower the fence and allow the guard to swing
back against the fence.
NOTICE
The cutterhead guard must always return to
the closed position whenever it is moved.
Repeat steps 1-3 until this occurs.
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Pedestal Switch
Handwheels
Components and Hardware Needed: Qty
Pedestal Switch ..........................................1
Hex Bolts 5⁄16"-18 x 1" ..................................4
Hex Nuts 5⁄16"-18 ........................................4
Flat Washers 5⁄16" ........................................8
Components and Hardware Needed: Qty
Handwheels ................................................2
Handwheel Handles ....................................2
Tools Needed:
Phillips Head Screwdriver............................1
Tools Needed:
14mm Wrench..............................................1
12mm Wrench or Socket ............................2
To install the handwheels:
To install the pedestal switch:
1. Using a 14mm wrench, secure the hand-
wheel handles to the handwheels (Figure
20).
Using two 12mm wrenches, secure the pedestal
switch to the jointer stand with the hex bolts, the
flat washers, and the hex nuts (Figure 19).
Figure 20. Securing the handwheel handle.
Figure 19. Correctly installed pedestal switch.
2. Using a Phillips head screwdriver, remove
the two Phillips head screws and flat wash-
ers from the end of the leadscrews under
each table.
3. Secure the handwheel assemblies to the end
of the leadscrews with the Phillips head
screws and flat washers that were removed
in step 2.
-20-
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Start Up
Recommended
Adjustments
For your convenience, the adjustments listed
below have been performed at the factory and no
further setup is required to operate your machine.
Loose hair and clothing
could get caught in
machinery causing seri-
ous personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
However, because of the many variables
involved with shipping, we recommend that you
at least verify the following adjustments to ensure
the best possible results from your new machine.
Step-by-step instructions on verifying these
adjustments can be found in Section 8: Service
Adjustments.
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly and operation.
Factory adjustments that should be verified:
1. Outfeed Table Height (page 31)
2. Depth-of-Cut Scale (page 32)
3. Fence Stops (page 32)
Starting the machine:
1. Read the entire instruction manual.
2. Make sure the cutterhead guard is installed
and correctly adjusted (Page 19).
3. Make sure all tools and foreign objects have
been removed from the machine.
4. Review Section 3: Circuit Requirements
(Page 7).
5. Keep your finger on the STOP button at all
times during the test run.
Starting the machine:
Press the START button to turn the machine ON.
The machine should run smoothly with little or no
vibration.
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SECTION 6: OPERATIONS
General
Stock Inspection
& Requirements
Your safety is important! Please follow the
warnings below during this entire section:
Here are some rules to follow when choosing
and jointing stock:
•
•
•
DO NOT joint or surface plane stock that
contains knots. Injury to the operator or
damage to the workpiece can occur if the
knots become dislodged during the cutting
operation.
Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a dust mask, and hearing protec-
tion while using this machine.
DO NOT joint or surface plane “against”
the grain direction. Cutting “against” the
grain increases the likelihood of stock kick-
back (See Warning #13 on page 5), as well
as tear-out on the workpiece.
Jointing and surface planing “with” the
grain produces a better finish and is safer
for the operator. Cutting “with” the grain is
described as feeding the stock on the jointer
so the grain points down and toward you as
viewed on the edge of the stock (Figure 21).
Note—If the grain changes direction along
the edge of the board, your best bet for
improving cut quality is to decrease the cut-
ting depth and make additional passes.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Figure 21. Correct and incorrect grain align-
ment to cutterhead.
-22-
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•
Remove foreign objects from the stock.
Make sure that any stock you process with
the jointer is clean and free of any dirt, nails,
staples, tiny rocks or any other foreign
objects that may damage the jointer blades.
Squaring Stock
Squaring stock involves four steps that
should be performed in the order below. The
following pages will go into more detail.
•
•
Only process natural wood fiber through
your jointer. Never joint MDF, particle
board, plywood, laminates or other syntheti-
cally made materials.
1. Surface Plane On The Jointer—The concave
face of the workpiece is surface planed flat with
the jointer.
Make sure all stock is sufficiently dried
before jointing. Wood with a moisture con-
tent over 20% will cause unnecessary wear
on the knives and will produce undesirable
results.
End Grain
•
Make sure the stock meets the minimum
dimension requirement (Figures 22 and
23) before edge jointing or surface plan-
ing.
2. Surface Plane On A Thickness Planer—The
opposite face of the workpiece is surface planed
flat with a thickness planer.
End Grain
10" Min.
Previously
Surface
Planed Face
1" Min.
3. Edge Joint On The Jointer—The concave
edge (viewed from end-to-end) of the workpiece
is edge jointed flat with the jointer.
1
⁄2" Min.
Figure 22. Minimum dimensions
for edge jointing.
Face Grain
10" Min.
4. Rip Cut On A Table Saw—Place the jointed
edge of the workpiece against a table saw fence
and rip the opposite edge off.
1
⁄2" Min.
End Grain
1" Min.
Previously
Jointed Edge
Figure 23. Minimum dimensions
for surface planing.
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Surface Planing
3. Set the cutting depth for your operation. (We
1
suggest ⁄32" for surface planing, using a
more shallow depth for harder wood species
or for wider stock.)
The purpose of surface planing on the jointer is to
make one flat face on a piece of stock (Figure
24) to prepare it for surface planing on a thick-
ness planer.
4. Make sure your fence is set to 90˚
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. With a push paddle in each hand, press the
workpiece against the table and fence with
firm pressure.
Failure to use push paddles when surface
planing could result in the operator’s hands
coming into contact with the cutterhead,
causing serious personal injury. Always use
push paddles when surface planing on the
jointer.
Figure 24. Illustration of surface planing results.
NOTICE
8. Feed the workpiece over the cutterhead.
Note—When your leading hand (with push
paddle) gets within 4" of the cutterhead, lift it
up and over the cutterhead, and place the
push paddle on the portion of the workpiece
that is over the outfeed table. At this point,
focus your pressure on the outfeed end of
the workpiece while feeding, and repeat the
same action with your trailing hand when it
gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get clos-
er than 4" from the cutterhead when it is
moving!
If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
To surface plane on the jointer:
1. Read and understand Section 1: Safety,
beginning on page 3.
2. Make sure your stock has been inspected for
dangerous conditions as described in the
“Stock Inspection” instructions, beginning on
page 22.
9. Repeat steps 7-8 until the entire surface is
flat.
-24-
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Edge Jointing
2. Make sure your stock has been inspected for
dangerous conditions as described in the
“Stock Inspection” instructions, beginning on
page 22.
The purpose of edge jointing is to produce a fin-
ished, flat-edged surface (Figure 25) that is suit-
able for joinery or finishing. It is also a necessary
step in the squaring process of rough or warped
stock.
3. Set the cutting depth for your operation. (We
1
1
suggest between ⁄16" and ⁄8" for edge joint-
ing, using a more shallow depth for harder
wood species or for wider stock.)
4. Make sure the fence is set to 90˚.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. Press the workpiece against the table and
fence with firm pressure. Use your trailing
hand to guide the workpiece through the cut.
8. Feed the workpiece over the cutterhead.
Note—If your leading hand gets within 4" of
the cutterhead, lift it up and over the cutter-
head, and place it on the portion of the work-
piece that is over the outfeed table. At this
point, focus your pressure on the outfeed
end of the workpiece while feeding, and
repeat the same action with your trailing
hand when it gets within 4" of the cutterhead.
To keep your hands safe, DO NOT let them
get closer than 4" from the cutterhead when
it is moving!
Figure 25. Illustration of edge jointing results.
NOTICE
If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
To edge joint on the jointer:
9. Repeat steps 7-8 until the entire edge is flat.
1. Read and understand Section 1: Safety,
beginning on page 3.
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Bevel Cutting
2. Make sure your stock has been inspected for
dangerous conditions as described in the
“Stock Inspection” instructions, beginning on
page 22.
The purpose of bevel cutting is to cut a specific
angle into the edge of a workpiece (Figure 26).
3. Set the cutting depth for your operation. (We
1
1
suggest between ⁄16" and ⁄8" for bevel cut-
ting, using a more shallow depth for harder
wood species or for wider stock.)
The Model G0526 has preset fence stops at 45˚
inward, 90˚, and 45˚ outward (135˚). If your situa-
tion requires a different angle, the preset fence
stops can be easily adjusted for your needs.
4. Make sure your fence is set to the angle of
your desired cut.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. With a push paddle in your leading hand,
press the workpiece against the table and
fence with firm pressure.
8. Feed the workpiece over the cutterhead.
Note—If your leading hand gets within 4" of
the cutterhead, lift it up and over the cutter-
head, and place the push paddle on the por-
tion of the workpiece that is over the outfeed
table. At this point, focus your pressure on
the outfeed end of the workpiece while feed-
ing, and repeat the same action with your
trailing hand when it gets within 4" of the cut-
terhead. To keep your hands safe, DO NOT
let them get closer than 4" from the cutter-
head when it is moving!
Figure 26. Illustration of bevel cutting results.
NOTICE
If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
To bevel cut on the jointer:
9. Repeat steps 7-8 until the angled cut is sat-
isfactory to your needs.
1. Read and understand Section 1: Safety,
beginning on page 3.
-26-
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4. Make sure your fence is moved forward, so
the amount of infeed/outfeed table exposed
is the same as the size of your rabbet. Also,
make sure your fence is set to 90˚
Rabbet Cutting
The purpose of rabbet cutting is to remove a sec-
tion of the workpiece edge. When combined with
another rabbet cut edge, the rabbet joints create
a simple, yet strong method of joining stock. See
Figure 27.
5. Start the jointer.
6. With a push paddle in each hand, press the
workpiece against the table and fence with
firm pressure.
7. Feed the workpiece over the cutterhead.
Note—When your leading hand gets within
4" of the cutterhead, lift it up and over the
cutterhead, and place the push paddle on
the portion of the workpiece that is over the
outfeed table. At this point, focus your pres-
sure on the outfeed end of the workpiece
while feeding, and repeat the same action
with your trailing hand when it gets within 4"
of the cutterhead. To keep your hands safe,
DO NOT let them get closer than 4" from the
cutterhead when it is moving!
8. Repeat steps 7-8 until the your rabbet is cut
Figure 27. Illustration of rabbet cutting effects
to depth.
and a few sample joints.
NOTICE
If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
To rabbet cut on the jointer:
1. Read and understand Section 1: Safety,
beginning on page 3.
2. Make sure your stock has been inspected for
dangerous conditions as described in the
“Stock Inspection” instructions, beginning on
page 22.
3. Set the cutting depth for your operation. (We
1
1
suggest between ⁄16" and ⁄8" for rabbet cut-
ting, using a more shallow depth for harder
wood species or for wider stock.)
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SECTION 7: MAINTENANCE
Maintenance Safety
General
Your safety is important! Please follow the
warnings below during this entire section:
Regular periodic maintenance on the Model
G0526 will ensure optimum performance. Make a
habit of inspecting the machine each time you
use it.
Before each use, look for the following condi-
tions:
Always
disconnect
power to the machine
before performing main-
tenance. Failure to do
this may result in serious
personal injury.
!
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
5. Any other condition that could hamper the
safe operation of this machine.
Table
Projectiles from the
machine could cause
serious eye injury. Wear
safety glasses at all
times.
The table and other non-painted surfaces on your
machine should be protected against rust and pit-
ting. Wiping the table clean after every use
ensures that moisture from wood dust does not
remain on bare metal surfaces.
Tables can be kept rust-free with regular applica-
tions of products like SLIPIT® or Boeshield® T-9.
For long term storage you may want to consider
products like Kleen Bore's Rust Guardit™.
-28-
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V-Belts
Lubrication
To ensure optimum power transmission from the
motor to the blade, the V-belt must be in good
condition (free from cracks, fraying and wear).
Check the V-belt at least every 3 months; more
often if the jointer is used daily.
Since all bearings are sealed and permanently
lubricated, simply leave them alone until they
need to be replaced. DO NOT lubricate them.
Table ways and the fence assembly should not
be lubricated. If the tables appear to be stuck, dis-
assemble and clean any foreign materials from
the ways. Re-assemble and reset the gibs.
Carbide Cutters
The carbide cutters are typically rotated at the
same time when they become dull; however, the
cutters can also be rotated individually when one
becomes nicked or damaged. Refer to Section 8:
Service Adjustments for instructions on rotating
or replacing the carbide cutters.
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Maintenance Log
Maintenance Performed
Date
Approximate Hours Of Use
-30-
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SECTION 8: SERVICE ADJUSTMENTS
Outfeed Table
Always
disconnect
Height
power to the machine
before performing ser-
vice adjustments. Failure
to do this may result in
serious personal injury.
!
The outfeed table must be level with the carbide
cutters when they are at top-dead-center.
About Service
To set the outfeed table height:
1. Place a straightedge on the outfeed table so
it extends over the cutterhead.
This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.
2. Rotate the cutterhead pulley until one of the
carbide cutters is at top-dead-center.
3. Raise or lower the outfeed table until the car-
bide cutter just touches the straightedge
(Figure 28).
This section is provided for your convenience—it
is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
Similarly, if you are unsure of how to perform any
procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.
Figure 28. Setting the outfeed table height.
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Depth-Of-Cut Scale
Fence Stops
To set the depth-of-cut scale:
The fence stops are adjustable nuts and bolts
that simplify the task of adjusting the fence to 45˚
inward, 90˚, and 45˚ outward (135˚).
1. Set the outfeed table height as described in
the “Outfeed Table Height” sub-section.
To set the 45˚ inward fence stop :
2. Place a straightedge across the infeed and
outfeed tables
1. Using a 45˚ square, adjust the fence to the
45˚ inward position.
3. Adjust the infeed table until it is level with the
outfeed table.
2. Loosen the jam nut shown in Figure 30.
4. Adjust the depth-of-cut pointer to read “0”
(Figure 29).
Fence Stop Nut
Jam Nut
Figure 30. 45˚ inward fence stop jam nut.
3. Adjust the 45˚ inward fence stop nut until it
makes contact with the back of the fence
bracket.
Figure 29. Depth-of-cut pointer
adjusted to “0” position.
4. Retighten the jam nut loosened in step 2.
-32-
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To set the 90˚ fence stop:
To set the 45˚ outward fence stop:
1. Using a 90˚ square, adjust the fence to the
90˚ position.
1. Using a sliding bevel adjusted to 135˚, adjust
the fence to the 135˚ (45˚ outward) position.
2. Flip the 90˚ swing stop into the position
shown in Figure 31.
2. Loosen the jam nut on the 45˚ outward fence
stop bolt (Figure 32).
Fence Stop Bolt
Swing Stop
Jam Nut
Fence Stop Bolt
Jam Nut
Figure 31. 90˚ swing stop engaged.
Figure 32. 45˚ outward fence stop jam nut.
3. Loosen the jam nut on the 90˚ fence stop bolt
(Figure 31).
3. Adjust the 45˚ outward fence stop bolt until it
makes contact with the back of the fence.
4. Adjust the 90˚ fence stop bolt until it makes
4. Retighten the jam nut loosened in step 2.
contact with the 90˚ swing stop.
5. Retighten the jam nut loosened in step 3.
G0526 6" Jointer
-33-
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Adjusting Gibs
Carbide Cutters
The function of the table gibs is to eliminate
excessive play in the table movement. The gibs
also control how easy it will be to move the tables
up and down.
The cutterhead is equipped with 24 indexable
carbide cutters. Each cutter can be rotated to
reveal any one of its four cutting edges.
Therefore, if one cutting edge becomes dull or
damaged, simply rotate it 90˚ to reveal a fresh
cutting edge (Figure 34).
To set the table gibs:
1. Using a 12mm wrench, loosen the two out-
feed table gib nuts on the side of the jointer
base (Figure 33).
Reference Dot
Gib Setscrew
Figure 34. Always rotate carbide cutters clock-
wise to keep track of the dull
Gib Nut
or damaged edges.
In addition, each cutter has a reference dot on its
corner. As the cutter is rotated, the reference dot
location can be used as an indicator of which
edges are used and which are new. When the ref-
erence dot revolves back around to its starting
position, the cutter must be replaced.
Figure 33. Outfeed table gib nuts.
2. Using a 4mm Allen wrench, evenly tighten
both gib setscrews a small amount, then
check the table by moving it up and down.
Adjust the setscrews as needed until the fric-
tion of the table movement is balanced
between minimal play and ease of move-
ment. Note—Tighter gibs reduce play but
make it harder to adjust the tables.
Installing or adjusting a carbide cutter:
1. Remove any sawdust from the head of the
carbide cutter Torx screw.
2. Remove the Torx screw, rotate or replace the
carbide cutter, lubricate the Torx screw
threads with a light machine oil, and torque
the Torx screw to 48-50 inch/pounds.
3. Repeat steps 1-2 with the other table.
4. Set the outfeed table height as described in
the “Outfeed Table Height” sub-section.
-34-
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SECTION 9: REFERENCE INFO
General
Aftermarket
Accessories
This section contains the following subsections
for the Model G0526: aftermarket accessories,
data sheets, wiring diagrams, parts diagrams and
list, troubleshooting, and warranty/return informa-
tion.
To order any of the aftermarket accessories
below, find the model number in bold and call our
customer service line 24 hours a day at 1-800-
523-4777.
If you need parts or help in assembling your
machine, or if you need operational information,
call the service department at (570) 546-9663.
Trained service technicians will be glad to help
you.
Push Paddles
Small Push Paddle....................................G2405
Large Push Paddle ..................................G2406
Replacement Carbide
Inserts - H2334
These indexable carbide
inserts can be rotated to
provide four factory
sharp edges before they
need to be replaced.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
Heavy-Duty
SHOP
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
FOX® Mobile Base -
G8683
Make your jointer mobile
with this popular patent-
ed mobile base.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
G0526 6" Jointer
-35-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0526 6" SPIRAL CUTTERHEAD JOINTER
Design Type ......................................................................................................Floor Model
Capacities:
Maximum Depth of Cut..............................................................................................1⁄8
"
Maximum Width of Cut ..............................................................................................6"
Maximum Rabbet Depth............................................................................................1⁄2
"
Cutterhead Speed ........................................................................................4800 RPM
Cuts Per Minute (Effective) ................................................................................19,200
Overall Dimensions:
Table Size ..............................................................................................71⁄4" W x 60" L
Height From Floor To Table ..................................................................................317⁄8
"
Overall Length ..........................................................................................................60"
Overall Width............................................................................................................20"
Footprint..................................................................................................18" W x 14" D
Box 1 of 2 ..........................................................................607⁄8" L x 207⁄8" W x 117⁄8" H
Box 2 of 2 ............................................................................271⁄2" L x 22" W x 205⁄8" H
Net Weight ........................................................................................................247 lbs.
Shipping Weight................................................................................................280 lbs.
Construction:
Table................................................................................................................Cast Iron
Fence Assembly..............................................................................................Cast Iron
Body Assembly................................................................................................Cast Iron
Base ......................................One-Piece Heavy-Duty Metal Cabinet - Powder Coated
Cutterhead................................................4 Spiral, Sealed & Lubricated Ball Bearings
Guard ....................................................................................................Die Cast Metal
Carbide Inserts ....................................................................14 x 14 x 2mm, 30˚ Bevel
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................11⁄2 HP
Phase Type ⁄ Voltage ..........................................................Single Phase; 110V/220V
Pre-Wired ..............................................................................................................110V
Amps ......................................................................................................................18/9
Cycle/RPM ....................................................................................60 Hertz/3450 RPM
Switch ........................................................................Magnetic Contactor - 110V Only
Power Transfer.......................................................................................... V-Belt Drive
Bearings............................................................Sealed & Permanently Lubricated Ball
Features:
........................................................................Positive Fence Stops at 45° and 90°
............................................................................Precision Table Height Handwheels
........................................................................................Built-In Rabbeting Capability
............................................................................Extra-Long Infeed & Outfeed Tables
........................................................................................Post-Mounted Power Switch
..............................................................................Built-In Chip Chute and Dust Hood
Specifications, while deemed accurate, are not guaranteed.
9/2003
-36-
G0526 6" Jointer
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33
32
29
30
3
30
31
34
55
8
9A
42
41
18
19
speed
-
high
9
A
DO NOT remove this
guard!
cutterhead is below.
Failure to comply will
result in serious per
sonal injury.
10
36
25
16
40
52
15
14
11
43
12
49
51
27
6
2
7
35
5
8
20
1
28
26
21
51
40
25
22
39
23
52
12
24
43
09
41
4
43
16
9A
10
11
42
G0526 6" Jointer
-37-
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
001 P0526001 BASE
026 P0526026 SCALE
002 P0526002 INFEED TABLE
003 P0526003 OUTFEED TABLE
004 P0526004 GIB
027 P0526027 POINTER
028 P0526028 RIVET
029 P0526029 FENCE SUPPORT
005 P0526005 TABLE LOCK HANDLE
030 PB24
031 P0526031 SPACER
HEX BOLT 3⁄8-16 X 1 1⁄4
006 PSS01
007 PN02
SETSCREW 5⁄16-18 X 1
HEX NUT 5⁄16-18
032 PK16
033 PRP18M
034 PW02
035 PS23
036 PB23
KEY 3⁄8 X 3⁄8 X 9"
ROLL PIN 4 X 12
FLAT WASHER 3⁄8
008 P0526008 TABLE ADJUST ROD
009 P0526009 HANDWHEEL
09A P0526009A HANDWHEEL HANDLE
PHLP HD SCR 8-32 X 1⁄4
HEX BOLT 5⁄16-18 X 2 1⁄2
010 PSS11
SETSCREW 1⁄4-20 X 1⁄4
011 P0526011 LOCK COLLAR
012 P0526012 TABLE ADJUST LEVER
014 P0526014 BELT GUARD
039 P0526039 LOCK HANDLE 5⁄16 (MALE)
040 PW07
041 PW03
042 PS01
043 PW01
049 PSS31M
051 PB19
052 PW06
FLAT WASHER 5⁄16
FLAT WASHER #10
PHLP HD SCR 10-24 X 1⁄2
FLAT WASHER 1⁄2
SETSCREW M5-.8 X 8
HEX BOLT 1⁄4-20 X 1⁄2
FLAT WASHER 1⁄4
015 PW07
FLAT WASHER 5⁄16
016 P0526016 LEAD SCREW BRACKET
018 P0526018 CUTTERHEAD GUARD
019 P0526019 STUD
020 P0526020 SPRING PLATE
021 P0526021 SPRING
053 P0526053 DUST PORT
022 P0526022 SPRING HOUSING
023 P0526023 HOUSING MOUNT
024 PS25
055 PLABEL-29 CUTTERHEAD LABEL
PHLP HD SCR 8-32 X 5⁄8
CAP SCREW 5⁄16-18 X 1
025 PSB03
-38-
G0526 6" Jointer
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129
130
125
128
123
103
126
121
123
104
105
122
118
133
117
113
119
101
112
114
102
115
120
116
111
102
127
110
126
132
109
107
108
124
106
131
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
101 P0526101 FENCE
118 P0526118 STOP TAB
102 P0526102 PIVOT STUD
103 P0526103 FENCE HINGE
104 P0526104 STUD 3⁄8-16 X 11⁄2
119 P0526119 JAM NUT 5⁄8-18
120 P0526120 FENCE TILT SLEEVE
121 P0526121 FENCE BASE
105 PN08
106 P0526106 TILT LEVER
107 P0526107 KNOB 3⁄8-16 (FEMALE)
108 PFH30
FLAT HD ALLEN SCR 1⁄4-20 X 13⁄4
HEX NUT 3⁄8-16
122 PW01
FLAT WASHER 1⁄2
123 P0526123 LOCK HANDLE 1⁄2-12 X 11⁄4
124 P0526124 SPECIAL NUT 1⁄2-12
125 PB03
126 PN02
127 PB22
HEX BOLT 5⁄16-18 X 1
HEX NUT 5⁄16-18
HEX BOLT 5⁄16-18 X 1 3⁄4
109 P0526109 FENCE BRACKET
110 P0526110 FENCE STOP BRACKET
111 P0526111 SPECIAL HEX HD BOLT 1⁄4-20 X 1⁄2
128 P0526128 FENCE LOCK BRACKET
112 PN19
HEX NUT 7⁄16-14
129 PS04
130 PW06
PHLP HD SCR 1⁄4-20 X 1⁄2
FLAT WASHER 1⁄4
113 P0526113 FENCE ADJUSTMENT ROD
114 P0526114 FENCE TILT CLAMP
115 P0526115 90° STOP TAB
131 P0526131 POST
132 PN01
133 PW01
HEX NUT 1⁄2-20
FLAT WASHER 1⁄2
116 PRP18M
ROLL PIN 4 X 12
117 P0526117 SPECIAL HEX HD BOLT 1⁄4-20 X 3⁄8
G0526 6" Jointer
-39-
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215
213
212
211
214
217
222
208
207
206
210
201
209
202
205
208
207
206
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201 P0526201
202 P0526202
205 PFH35M
206 PN11
207 PLW06M
208 P0526208
209 P0526209
210 P6202
SPIRAL CUTTERHEAD
INDEXABLE CUTTER
FLAT HD TRX T-20 M6-1.0 X 15
HEX NUT 3⁄8-24
LOCK WASHER 10MM
STUD
BALL BEARING BLOCK
BALL BEARING 6202
211 PK15
212 P6203
213 P0526213
214 P0526214
215 PSS03
KEY 3⁄16 X 3⁄16 X 11⁄4
BALL BEARING 6203
BALL BEARING BLOCK
PULLEY
SETSCREW 1⁄4-20 X 3⁄8
TORX T-HANDLE DRIVER 6MM
217 P0526217
222 P9740Z1722 T-20 TORX BIT
-40-
G0526 6" Jointer
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G0526 6" Jointer
-41-
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
P0526301
P0526302
P0526303
P0526304
PN08
CABINET STAND
CABINET DOOR
KNOB 3⁄8-16
322
323
324
325
327
328
329
330
331
332
333
334
335
338
339
340
341
342
343
344
345
346
348
349
351
352
354
PS01
PW03
PN07
P0526325
P0526327
PHLP HD SCR 10-24 X 1⁄2
FLAT WASHER #10
HEX NUT 10-24
STRAIN RELIEF
MOTOR BRACKET
LATCH
HEX NUT 3⁄8-16
FLAT WASHER 3⁄8
TAP SCREW #8 X 1⁄2
BACK SWITCH PLATE
SWITCH BOX
PW02
P0526110S POWER CORD 110V, SHORT
P0526110L PWR CRD 110V, LONG
P0526330
PB07
PW07
PN02
PHTEK27
P0526308
P0526309
P0526310
CONTROL CORD
HEX BOLT 5⁄16-18 X 3⁄4
FLAT WASHER 5⁄16
HEX NUT 5⁄16-18
PEDESTAL
311A P0526311A “OFF” SWITCH ASSEMBLY
311B P0526311B LIGHT INDICATOR
311C P0526311C “ON” SWITCH ASSEMBLY
P0526334
G8588
ID/WARNING LABEL
GRIZZLY LOGO PLATE
8 X 10 WRENCH
12 X 14 WRENCH
ALLEN WRENCH 3MM
PUSH PADDLE
LOCK WASHER 3⁄8
HEX BOLT 3⁄8-16 X 3⁄4
FLAT WASHER 1⁄4
PHLP HD SCR 1⁄4-20 X 1⁄2
HEX BOLT 3⁄8-16 X 5⁄8
FLAT WASHER 3⁄8
312
313
314
315
316
317
318
319
320
PB02
PW06
HEX BOLT 1⁄4-20 X 5⁄8
FLAT WASHER 1⁄4
PEDESTAL MOUNT
HEX BOLT 5⁄16-18 X 1
MA-15 MAG SWITCH (110V)
MOTOR PULLEY
SETSCREW 1⁄4-20 X 3⁄8
V-BELT A-54 4L540
MOTOR 11⁄2 HP
PWR810
PWR1214
PAW03M
P0526341
PLW04
PB21
PW06
PS04
PB65
PW02
P0526314
PB03
P0526316
P0526317
PSS03
PVA54
P0526320
320-1 P0526320-1 FAN COVER
320-2 P0526320-2 FAN
320-3 P0526320-3 WIRING COVER
320-4 PC300B
320-5 P0526320-5 CAPACITOR COVER
P0526349
MA-9 MAG SWITCH (220V)
PLABEL-11 SAFETY GLASSES LABEL
PLABEL-12 READ MANUAL LABEL
PLABEL-14 ELECTRICITY LABEL
START CAP. 300MF 125V
321
PK04
KEY 3⁄16 X 3⁄16 X 13⁄4
"
-42-
G0526 6" Jointer
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Troubleshooting Guide
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start.
1. Low voltage.
1. Check power line for proper voltage.
2. Open circuit in motor or loose connec- 2. Inspect all lead connections on motor for loose or open connec-
tions.
tions.
Motor will not start; fuses or 1. Short circuit in line cord or plug.
1. Inspect cord or plug for damaged insulation and shorted wires.
circuit breakers blow.
Motor overheats.
2. Short circuit in motor or loose connec- 2. Inspect all connections on motor for loose or shorted terminals
tions. or worn insulation.
3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.
power line.
1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.
restricted.
Motor stalls (resulting in 1. Short circuit in motor or loose connec- 1. Inspect connections on motor for loose or shorted terminals or
blown fuses or tripped cir-
cuit).
tions.
2. Low voltage.
worn insulation.
Correct the low voltage conditions.
2
3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.
power line.
4. Motor overloaded.
4. Reduce load on motor.
Machine slows when oper- 1. Applying too much pressure to work- 1. Feed workpiece slower.
ating.
piece.
2. V-belts loose.
2. Adjust V-belts.
Loud, repetitious noise com- 1. Pulley setscrews or keys are missing or 1. Inspect keys and setscrews. Replace or tighten if necessary.
ing from machine.
loose.
2. Motor fan is hitting the cover.
3. V-belts are defective.
2. Tighten fan or shim cover.
3. Replace V-belts.
Snipe (gouge in the end of 1. Outfeed table is set too low.
the board that is uneven
1. Align outfeed table with cutterhead knife at top dead center.
with the rest of the cut).
Workpiece stops in the mid- 1. Outfeed table is set too high.
dle of the cut.
1. Align outfeed table with cutterhead knife at top dead center.
Chipping.
1. Knots or conflicting grain direction in 1. Inspect stock for knots and grain.
wood.
2. Nicked or chipped carbide cutters.
3. Feeding too fast.
4. Taking too deep of a cut.
2. Inspect and replace or rotate the carbide cutters.
3. Slow down the rate that you feed the wood into the cutterhead.
4. Raise the infeed table to take a smaller depth of cut. Never
1
1
exceed ⁄8" per pass when edge jointing or ⁄32" when surface
planing. Reduce cutting depth for harder woods.
Fuzzy grain.
1. Wood may have high moisture content 1. Check moisture content and allow to dry if moisture is too high.
or surface wetness.
2. Nicked or chipped carbide cutters.
2. Inspect and replace or rotate the carbide cutters.
G0526 6" Jointer
-43-
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Troubleshooting Guide
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Lines or ridges on board.
1. Nicked or chipped carbide cutters.
1. Inspect and replace or rotate the carbide cutters.
1. Inspect and replace or rotate the carbide cutters.
Uneven cutter marks on 1. Nicked or chipped carbide cutters.
board.
Wavy surface or chatter 1. Board being fed too fast.
marks on board.
1. Slow down the feed rate and feed consistently. DO NOT stop or
hesitate during feeding.
Board edge is concave or 1. Board not held with even pressure on 1. Hold board with even pressure as it moves through the cutter-
convex after jointing.
infeed and outfeed table.
head.
2. Board was too uneven start.
2. Take partial cuts to remove the extreme high spots before doing
a full pass.
3. Board has excessive bow or twist along 3. Surface plane one face so there is a good surface to position
its length.
against the fence.
4. Insufficient number of passes.
4. It may take 3 to 5 passes to achieve a perfect edge, depending
on the starting condition of the board and the depth of cut.
Uneven cut or breakout 1. Uneven feed rate.
1. Feed the board evenly and smoothly during the cut.
2. Raise the infeed table to take a smaller depth of cut. Never
exceed 1⁄16" per pass when rabbeting.
when rabbeting.
2. Depth of cut too deep.
3. Nicked or chipped carbide cutters.
3. Inspect and replace or rotate the carbide cutters.
Tables are hard to adjust.
1. Table lock is partially engaged.
2. Table gibs are too tight.
1. Completely loosen the table lock.
2. Re-adjust the table gibs.
Excessive play in table 1. Table gibs are too loose.
movement.
1. Re-adjust the table gibs.
-44-
G0526 6" Jointer
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G0526 Wiring Diagram
NOTE: THE WIRES FROM THE
POWER SUPPLY, EXCEPT THE
GREEN GROUND WIRE, ARE
INTERCHANGABLE, THEREFORE
COLORS ARE NOT SPECIFIED.
Disconnect power from machine
before performing any electrical
service. Failure to do this will
result in a shock hazard, leading
to injury or death.
110 VOLT
MOTOR WIRES
BLACK
WHITE
YELLOW
RED
GREEN (GROUND)
TO 110 VOLT
POWER SUPPLY
220VOLT
MOTOR WIRES
YELLOW
BLACK
RED
WHITE
GREEN (GROUND)
TO 220 VOLT
POWER SUPPLY
G0526 6" Jointer
-45-
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Warranty & Returns
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-46-
G0526 6" Jointer
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
9.
How many of your woodworking machines are Grizzly? _____________
Which benchtop tools do you own? Check all that apply.
___Advertisement
___Catalog
___Friend
___Card Deck
___World Wide Web
10.
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" jointer
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
3.
___Miter Saw
___Backyard America
___Home Time
___The American Woodworker
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
13.
___Other__________________________________________________
What is your annual household income?
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
4.
5.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
6.
7.
8.
How long have you been a woodworker?
16.
17.
18.
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
How would you rank your woodworking skills?
___Simple
___Intermediate
___Advanced
___Master Craftsman
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
What stationary woodworking tools do you own? Check all that apply.
___Yes
___No
___Air Compressor
___Bandsaw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___jointer
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
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