model t23092
high-pressure spray gun
oWner's manual
Copyright © ApriL, 2011 By grizzLy industriAL, inC.
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#ts14062 printed in ChinA
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6. use correct air pressure.
exceeding the maximum psi rating
of this spray gun may cause unpre-
dictable operation or bursting.
7. disconnect air pressure
before servicing, changing accesso-
ries, or moving to another location.
never leave this spray gun unat-
tended when connected to air.
8. avoid ignition sources.
spraying around ignition sources
may cause fire or an explosion.
do not spray around any ignition
sources or potential ignition sources.
Be aware of appliances that have
pilot lights or machinery that cre-
ates sparks during operation. do not
smoke in the spraying area or when
spraying.
13. untrained & unsupervised
use. untrained operators are not
aware of the safe use of this spray
gun and may injure themselves or
cause fire. All untrained operators
must be directly supervised at all
times if using this spray gun.
14. read
material
labels
and material safety data
sheets (msds). read and know
all the instructions on the packaging
label and the Msds before opening
the package. this information could
save your life.
15. protective clothing. protect
exposed skin from overspray by
wearing a protective suit or other
approved garment.
16. inappropriate use. do not
point or shoot spray gun directly
at yourself or another person or
animals. do not attempt to use the
spray gun for any other use than it
was intended.
9. fire eXtinguishers. Always
have a fully charged multi-class
or class B fire extinguisher in the
immediate area.
10. avoid
unintentional
operation. Always disconnect air
when not in use, and do not carry
tool with hand on trigger.
17. storage. thoroughly clean and
dry spray gun before storage. store
in an approved cabinet.
11. Keep children aWay. prevent
children from injury by keeping
them away from this spray gun.
disconnect and lock the spray gun
away when not in use.
12. avoid use When tired or on
drugs or alcohol. Avoid using
this spray gun if you are overly tired
or intoxicated. using this spray gun
during these times may increase the
risk of injury or fire.
18. be aWare of hose location.
hoses can easily become a tripping
hazard when laid across the floor in
a disorganized fashion.
19. solvents. Always store solvents
and shop towels soaked in solvent in
approved containers.
20. local laWs. Consult local
authorities regarding exhaust and
waste disposal requirements.
-2-
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section 2: introduction
foreword
specifications
the specifications, details, and photographs
in this manual represent the Model h8222
as supplied when the manual was prepared.
however, owing to grizzly’s policy of
continuous improvement, changes may be
made at any time with no obligation on the
part of grizzly.
type of Feed ...................................siphon
Viscosity range.................Medium to high
Waterborne Material Compatible........... no
nozzle size .....................................2.0mm
Maximum pattern Width..........................9"
Air inlet size .................................1⁄4" npt
Fluid Cup Capacity...........................1 Liter
Average Air Consumption ........6–8.8 CFM
operating Air pressure..............44–58 psi
Cup Construction........................Aluminum
gun Body Construction ........painted Metal
Country of origin .............................. China
if you have any comments regarding this
manual, please write to us at the following
address:
grizzly industrial, inc.
C/o technical documentation
p.o. Box 2069
Bellingham, WA 98227-2069
email: manuals@grizzly.com
Most importantly, we stand behind our
tools. if you have any service questions or
parts requests, please call or write us at
the location listed below.
this spray gun presents serious
injury hazards to untrained users.
read through this entire manual to
become familiar with the controls
and operations before using the
equipment!
grizzly industrial, inc.
1203 Lycoming Mall Circle
Muncy, pA 17756
phone: (570) 546-9663
Fax: (800) 438-5901
e-Mail: techsupport@grizzly.com
Web site: http://www.grizzly.com
Model t23092 high-pressure spray gun
-3-
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section 3: set up
inventory
assembly
your spray gun was carefully packaged for
safe transportation. remove the packaging
materials from around the tool and inspect
it. if you discover the spray gun is dam-
aged, please immediately call Customer
Service at (570) 546-9663 for advice.
prior to assembly and use of the spray
gun, it is essential that all parts be thor-
oughly cleaned and dried. please refer to
cleaning on page 10 for more detailed
instructions.
Make sure all connections are tight enough
to prevent air leaks but not so tight as to
damage the tool.
save the containers and all packing mate-
rials for possible inspection by the car-
rier or its agent. otherwise, filing a freight
claim can be difficult.
Attach the gun body to the fluid cup assem-
bly, as shown in figure 2. Make sure the
connection is tight to prevent leaks.
When you are completely satisfied with
the condition of your shipment, inventory
the contents.
model t23092 inventory (figure 1)
a. Fluid Cup............................................1
b. spray gun Body ................................1
A
figure 2. Attaching the spray gun body to
the fluid cup.
B
for the best results, use a hose that
will be dedicated for spray use only.
do not use a hose that has been
used with an in-line oiler or other
possible contaminant. always install
an air pressure regulator between
the air hose and the gun.
figure 1. Model t23092 inventory.
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identification & controls
C
B
d
A
e
F
J
g
K
i
h
figure 3. Model t23092 identification and controls.
refer to figure
3
and the following
f. vacuum relief hose. Allows air to
flow into the fluid cup as needed to
prevent a vacuum build-up.
g. fluid cup lock lever. releases/
engages pressure between the cup
hooks and pins.
descriptions to gain an understanding of
the features and controls of this spray gun.
Be sure to read the entire manual before
beginning spraying operation to ensure a
safe and efficient experience.
h. fluid cup. holds the finish material to
be sprayed.
i. cup hook & pin. When pressure is
applied by the lock lever, secures the
lid assembly to the cup.
a. fluid control. Controls the volume of
material that travels through the fluid
nozzle and past the atomizer cap.
b. pattern control. Adjusts the spray
output between a round pattern and a
wide fan.
c. storage hook. Allows the spray gun to
be temporarily stored in a vertical posi-
tion to avoid material spills.
d. atomizing cap. Atomizes the mate-
rial as it is sprayed from the nozzle.
Adjusts for horizontal or vertical spray
stroke patterns.
J. two-stage trigger. stage one only
releases compressed air for blowing
off the work piece. stage two sprays
material. Lightly squeeze the trigger for
stage one or squeeze the trigger all the
way to spray material.
1
K. air inlet. provides a ⁄4" npt connec-
tion for the compressed air hose.
e. fluid nozzle. sprays the material past
the atomizer cap.
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section 4: operations
to reduce the risk of injuries from
compressed air explosion, always
disconnect the air line before remov-
ing/installing the fluid cup.
eXplosion hazard! do not
smoke or have any source of flame
or spark near spraying. vapors will
explode if ignited.
spraying
the Model t23092 high-pressure spray
gun is designed to spray a wide variety
of materials such as lacquers, stains,
primers, multi-component paints, clear
coats, acrylics, epoxies, etc. it is ideal for
auto body and woodworking projects. this
spray gun is not designed to be used with
waterborne materials.
eye/lung hazard! always use a
niosh approved respirator and eye
goggles when using spray equip-
ment. failure to protect your lungs
and eyes can lead to respiratory
illness, nervous system damage, or
blindness.
note: Use Figure 3 to identify the location
of controls referenced in these instruc-
tions.
to use your spray gun:
1. disConneCt gun FroM Air!
2. read and follow the material manufac-
turer's instructions for spraying, mixing,
safety, disposal, and any other instruc-
tion on the label or Material safety data
sheet (Msds).
toXic fumes! always use an
approved spray booth or well ven-
tilated area when spraying. never
spray in a confined space where
toxic fumes and flammable vapors
can accumulate to deadly levels.
-6-
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3. Move the cup lock lever against the
vacuum hose connection to release the
pressure between the cup hooks and
pin—this will disengage the cup lid from
the cup.
10. Adjust the fluid control knob to start
with a low volume of material and keep
the atomization as low as possible.
you will need to use a combination of
fluid control, inlet air pressure, air flow
control and stroke speed to achieve the
results you want. spray so the material
wets out nicely without running or sag-
ging.
4. Fill the fluid cup with the desired mate-
rial, then place it on a flat, stable sur-
face.
5. Move the lock lever against the vacuum
relief hose connection, then place the
cup lid and gun body assembly on the
cup
11. use the pattern control knob to adjust
the spray fan to your desired pattern.
12. Keep the gun tip perpendicular, parallel
and 6-12" from the work at all times
when spraying, as shown in figure 4.
do not allow your wrist to bend. this will
cause the gun to arc across the surface
and distribute the material unevenly,
possibly creating sags and dry spots.
6. engage the cup pins with the hooks,
then rotate the lock lever clockwise
until the lid is firmly secured.
to ensure the fluid cup does not leak
or spill material during the spraying
operation, always make sure the cup
is securely sealed to the lid with
both pins fully engaged with the
hooks.
6"
12"
7. set the inlet air pressure (the air com-
ing to the spray gun) to the lowest
operating air pressure recommended
in the tool data sheet on page 3 or
to the material manufacturer's recom-
mendations.
figure 4. spraying technique.
tipping the spray gun may cause
material to spill out of the cup.
always hold the spray gun parallel to
the ground to avoid potential spills
and feed problems.
8. Connect the spray gun to the com-
pressed air.
9. Adjust the atomizing cap to vertical
or horizontal. see atomizing cap
adjustment on page 8 for a further
explanation.
13. Begin spraying 2-3 inches before the
work and continue the motion for a
few inches past the work until you are
ready for the return stroke.
note: Trial and error are necessary to
achieve the results you want along with
a fair amount of practice. Test your
material flow and spray pattern on a
piece of cardboard or some scrap of
material similar to your project.
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14. Maintain an even speed when spraying
and overlap each stroke by 50%. this
will ensure even coverage, as shown
in on the left of figure 5. overlapping
less than 50%, as shown on the right,
may lead to missed spots or streaky
results.
atomizing cap
adjustment
to ensure good spraying results, the atom-
izing cap must be correctly orientated for
the direction of the stroke pattern—either
horizontal or vertical.
Correct
Incorrect
spraying in the wrong direction may lead
to material build-up on the atomizing cap
horn. Many performance problems are
caused by clogged atomizing holes. in this
case, clean the spray gun (see ceaning
on page 10)
figure 5. overlapping technique.
if the stroke pattern is side-to-side,
the horns of the atomizing cap must
be arranged horizontally, as shown in
figure 7.
15. the spray stroke should have even
consistency and parallel edges. if it
does not, refer to troubleshooting on
page 12.
pattern control
the pattern control knob on the rear of
the gun body controls the spray output
between a round pattern and a wide fan,
as illustrated in figure 6.
figure 7. Atomizing cap set up for side-to-
side stroke pattern (front view).
Conversely, if the stroke pattern is up-and-
down, the atomizing cap horns should be
vertical, as shown in figure 8.
figure 6. range of spray patterns.
figure 8. Atomizing cap set up for up-and-
down stroke pattern (front view).
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section 5: accessories
g6261—campbell hausfeld™ Water
filter
h7274—campbell hausfeld™ pressure
regulator
remove damaging water vapor before
it reaches your spray gun. this highly
effective, five micron filter features a see-
through bowl and easy in-line connections.
150 psi maximum air pressure. 1⁄4" npt.
Mini series. provides regulated output
pressure of 0 to 125 psi for proper tool
operation. Locking pressure knob prevents
accidental adjustments. 15 sCFM flow
capacity @ 90 psi. 1⁄4" npt.
figure 9. g6261 Campbell hausfeld™
water filter.
figure 11. h7274 Campbell hausfeld™
pressure regulator.
h5683—1⁄4" npt x 33 ft. retractable
hose reel
h3174—air blow gun with 2 tips
this air blow gun includes a safety tip and
this hand hose reel can be mounted on
the wall or ceiling. the shell is made of
impact-resistant polyethylene, which com-
plete covers the hose when not in use. this
rubber tip for all normal air cleaning jobs.
1
⁄4" npt.
hose reel features a cloth-reinforced hose,
1
a working pressure of 180 psi,
⁄4" npt
pipe threads, and anti-kinking springs.
figure 12. h3174 Air Blow gun with 2
tips.
t20555—campbell hausfeld™ air tool
oil, 8 oz.
figure 10. h5683 hose reel.
Model t23092 high-pressure spray gun
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section 6: maintenance
3. remove the cup and cup lid, then
disassemble the gun by unscrewing
the fluid control knob and removing the
spring and needle (see figure 13).
Atomizing
Cap
Fluid Control
Knob
needle
to reduce the risk of injuries from
compressed air explosion, always
disconnect the air line before per-
forming maintenance or service.
Fluid nozzle
cleaning
Cup Lid
Assembly
properly cleaning the spray gun helps to
ensure good spraying results and long gun
life. Always thoroughly clean the spray gun
after each use.
figure 13. spray gun disassembled for
cleaning.
4. unscrew the atomizing cap with your
fingers, then remove the fluid nozzle
with a wrench. the fully disassembled
gun should look like figure 13.
to clean the spray gun:
1. spray a small amount of cleaning sol-
vent through the gun.
note: Check with local laws regarding
this practice. If you are spraying on a
regular basis, spraying solvents into
the air may be illegal. A cabinet style
spray gun cleaner may be required.
eXplosion hazard! chlorinated
solvents like 1,1,1-tricloroethane
and methylene chloride (methyl
chloride) can chemically react with
aluminum and may explode. many
parts in spray guns are made of alu-
minum. read solvent label carefully
before using solvent.
2. disConneCt sprAy gun FroM
Air!
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5. rinse these parts thoroughly in solvent,
then dry with compressed air or let air
dry.
lubrication
Lubricate the following areas shown in
figure 14 with a non-silicon spray gun
lubricant after each cleaning.
do not soak the spray gun body in
solvent. prolonged exposure to sol-
vent will rapidly deteriorate the spray
gun washers and seals.
a. Fluid Control Knob
b. pattern Control
c. Air Valve packing
d. Atomizing Cap threads
e. trigger pin
note: If the small holes in the atom-
izing cap become blocked, soak the
cap in clean solvent. If the blockage
still exists, clear the blockage with a
small needle, taking great care to not
enlarge or damage the hole. Damage
to the hole will create a disrupted spray
pattern.
Allow the lubricant to coat threads and run
into the gun body to lubricate all moving
parts and seals.
C
d
B
6. use an old tooth brush and solvent to
clean the inner orifice and other hard to
reach areas on the outside of the gun
body.
A
e
7. Wipe the gun body dry with a lint free
shop towel.
figure 14. Lubrication locations.
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section 7: service
troubleshooting
symptom
possible cause
solution
Fluttering or spit-
ting spray.
1. dry or worn fluid nozzle seat 1. tighten fluid tip or replace
permits air to seep into fluid
passage.
seat with new one.
2. Material level too low.
3. Fluid nozzle obstructed.
4. dry needle packing.
2. Add material.
3. Clean.
4. Lubricate needle.
uneven top or bot- 1. Atomizing cap holes are 1. Clear holes.
tom pattern.
obstructed.
2. Build-up on top or bottom of 2. Clean.
fluid nozzle.
3. Build-up on atomizing cap or 3. Clean.
on needle seat.
right or left arc
pattern.
1. Left or right side horn holes are 1. Clear holes.
plugged.
2. Build-up on left or right side of 2. Clean.
fluid tip.
3. Build-up of material inside 3. Clean.
atomizing cap.
heavy deposit of
material in center.
1. the material flow exceeds the 1. Lower fluid flow.
atomizing cap capacity.
2. inlet air pressure is too low.
3. Material is too thick.
2. increase inlet air pressure.
3. thin material.
narrow center pat- 1. Fluid control turned in too far.
1. Lower fluid flow.
tern.
2. inlet air pressure too high.
3. Fluid pressure is too low.
4. Material is too thin.
2. reduce inlet air pressure.
3. increase fluid pressure.
4. Adjust material.
gun leaks from
fluid nozzle.
1. debris will not let the needle 1. Clean or replace both.
seat with the fluid nozzle.
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symptom
possible cause
solution
no spray output.
1. no pressure at gun.
2. Fluid passages dirty.
1. Check air supply.
2. Clean gun, remove any
obstructions.
3. Fluid control closed.
4. out of paint.
3. open.
4. refill.
5. Material too thick.
5. thin to manufacturer's rec-
ommendations.
excessive over-
spray.
1. Fluid pressure too high.
2. gun is too far from surface.
1. reduce fluid pressure.
2. Keep gun at recommended
distance.
3. spraying too fast.
3. slow down and maintain
consistent, even parallel
stroke.
unable to control
spray fan.
1. pattern adjustment screw is not 1. Clean or replace.
seating properly.
2. Atomizing cap is loose.
2. tighten atomizing cap.
runs and sags.
1. damaged seal.
2. too much fluid output.
1. replace damaged seal(s).
2. use fluid control to reduce
flow.
3. Keeping gun in one place too 3. Keep gun moving at
a
long.
Material leaks from 1. Cap not secure.
cup. 2. Cup not tight on gun body.
3. Leaking from cap vent hole.
Material leaks from 1. Fluid tip loose.
steady pace.
1. tighten.
2. tighten.
3. hold gun upright do not tilt.
1. tighten.
gun.
2. dry or damaged seals.
3. excessive pressure.
2. replace seals.
3. reduce pressure.
thick dimpled fin-
ish: orange peel
appearance.
1. holding gun too close to sur- 1. spray at recommended dis-
face.
tance.
2. inlet air pressure too low.
3. Material not properly mixed.
2. Check inlet air pressure.
3. Follow
manufacturer's
instructions.
4. surface is dirty or oily.
4. More surface prep is
required.
dry spray.
1. inlet air pressure too high.
2. gun too far from surface.
1. Lower inlet air pressure.
2. Keep gun at recommended
distance.
3. gun stroke too fast.
3. slow down and maintain
consistent even parallel
stroke.
Contaminated
paint: fish eye
appearance.
1. Water or oil in the air line.
1. install an in-line air filter.
2. replace air line.
Model t23092 high-pressure spray gun
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-13-
t23092 parts breakdown
Parts breakdown provided for reference only. Not all parts shown are available for purchase.
17
33
34
35
15
19
18
39
36
16
14
5
15
13
6
12
8
20
23
25
22
21
38
11
10
37
39
24
4
9
40
41
7
32
31
29
30
26
28
27
3
42
2
1
43
44
45
REF PART # DESCRIPTION
REF PART # DESCRIPTION
WASHER
DIRECTION SCREW
1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
AIR INLET CONNECTOR 1/4" NPT
SCREW
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2
3
GUN BODY
TRIGGER COMPRESSION SPRING
TRIGGER STEM
STEM WASHER
O-RING 9 X 1.8
STEM SEAT
4
NEEDLE HOUSING
FLUID ADJUSTMENT NEEDLE
NEEDLE SLEEVE
SPRING CORE
5
6
7
8
O-RING
WASHER
9
SPRING HOUSING
STEM SEAT NUT
FLUID INLET NOZZLE
INLET HEX NUT
INLET THIN NUT
LOCK ARM
10
11
12
13
14
15
16
17
18
19
20
21
22
23
NEEDLE COMPRESSION SPRING
FLUID CONTROL KNOB
PATTERN CONTROL KNOB
PATTERN NEEDLE SEAT
O-RING 4.5 X 1.8
RETAINING RING
PATTERN NEEDLE
TRIGGER
LOCK LEVER
FLUID HOSE
HOSE CONNECTOR
CUP LID
TRIGGER PIN
LID GASKET
CONNECTOR SCREW
HEAD
SYPHON TUBE
FLUID CUP
NOZZLE
CUP SCREW
WASHER
CUP PIN
ATOMIZING CAP
-14-
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Warranty
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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