| model t23084   5" pneumatic angle grinder   instruction manual   Copyright © DECEMBEr, 2010 By grizzly inDustrial, inC.   Warning: no portion of this manual may be reproduced in any shape   or form Without the Written approval of grizzly industrial, inc.   #ts13540 printED in China   Download from Www.Somanuals.com. All Manuals Search And Download.   safety   for your own safety read instruction manual   before operating this equipment   the purpose of safety symbols is to attract your attention to possible hazardous   conditions. this manual uses a series of symbols and signal words which   are intended to convey the level of importance of the safety messages. the   progression of symbols is described below. remember that safety messages by   themselves do not eliminate danger and are not a substitute for proper accident   prevention measures.   indicates an imminently hazardous situation which,   if not avoided, Will result in death or serious injury.   indicates a potentially hazardous situation which, if   not avoided, could result in death or serious injury.   indicates a potentially hazardous situation which, if   not avoided, may result in minor or moderate injury.   it may also be used to alert against unsafe practices.   this symbol is used to alert the user to useful   NOTICE   information about proper operation of the equipment.   safety instructions for pneumatic tools   1. read this manual. this tool may   cause personal injury if used incor-   rectly. this manual contains proper   safety and operating instructions that   must be followed to reduce this risk.   2. Wear eye protection. this   tool may throw small fragments dur-   ing operation, which may cause seri-   ous eye injury. always wear ansi   approved safety glasses or face shield   to reduce your risk from this hazard.   3. Wear a respirator. this tool   may produce fine dust during oper-   ation, which can cause respiratory   injury if inhaled. always wear a respi-   rator niosh approved for the type of   material being processed.   4. Wear hearing protection.   operating this tool for prolonged time   periods may damage your hearing.   your risk depends on length and fre-   quency of use. to reduce your risk of   this hazard, wear hearing protection.   5. maintain safety guards. your   tool may be equipped with safety   guards or other structural compo-   nents designed to reduce the risk of   injury during operation. never modify   or operate this tool with any guards or   components removed or damaged.   6. Keep children aWay. prevent   children from injury by keeping them   away from this tool. Disconnect and   lock the tool away when not in use.   t23084 (Mfg since 11/10)   -1-   Download from Www.Somanuals.com. All Manuals Search And Download.   7. avoid entanglements. Do not   wear loose clothing, gloves, neck-   ties, rings, bracelets, or other jewel-   ry, which may get caught in moving   parts, when operating this tool. Wear   a protective hair covering to contain   long hair.   8. use correct air pressure.   Exceeding the maximum psi rating   of this tool may cause unpredictable   operation or bursting.   9. disconnect air pressure   before servicing, changing accesso-   ries, or moving to another location.   never leave this tool unattended   when connected to air.   10. secure tooling. always verify   tooling is secure before operation.   11. sharp surfaces. Do not   place hands near the tooling sur-   faces when in operation.   12. remove adJusting Keys and   Wrenches after use. these   tools become dangerous projectiles   if left on the tool when it is started.   13. avoid flammables. Do not use   this tool around any flammables that   may be ignited by sparks.   14. secure WorK. use clamps or a   vise to hold work when practical. it is   safer than using your hand and frees   both hands to operate tool.   15. maintain tools With care.   Keep tools lubricated and clean   for best and safest performance.   Follow instructions for lubricating   and changing accessories.   16. do not force tool. it will do   the job better and safer at the rate   for which it was designed.   17. checK for damaged parts   before using. Check for bind-   ing and alignment of parts, broken   parts, part mounting, loose bolts,   and any other conditions that may   affect operation. repair or replace   damaged parts before operating.   18. use good lighting. Keep work   area well lighted. Dark work areas   increase risk of accidental injury.   19. avoid   unintentional   operation. always disconnect air   when not in use, and do not carry   tool with hand on trigger.   20. use   the   recommended   accessories. Consult owner’s   manual for recommended acces-   sories. using improper accessories   may increase the risk of injury.   21. never alloW untrained   users to use this tool While   unsupervised.   22. if you are unsure of the   intended operation, stop   using tool. seek formal training   or research books or magazines that   specialize in pneumatic tools.   23. be aWare of hose location.   hoses can easily become a tripping   hazard when laid across the floor in   a disorganized fashion.   24. do not use under the   influence of drugs or   alcohol, or When tired.   like all machinery there is potential danger when operating   this machine. accidents are frequently caused by lack of   familiarity or failure to pay attention. use this machine with   respect and caution to lessen the possibility of operator   injury. if normal safety precautions are overlooked or ignored,   serious personal injury may occur.   -2-   t23084 (Mfg since 11/10)   Download from Www.Somanuals.com. All Manuals Search And Download.   INTRODUCTION   Specifications   Foreword   The   specifications,   details,   and   Arbor Speed .........Variable 0–11,000 RPM   Arbor Size..........................................5⁄8"-11   Grinding Wheel Diameter........................5"   photographs in this manual represent   the Model T23084 as supplied when the   manual was prepared. However, owing to   Grizzly’s policy of continuous improvement,   changes may be made at any time with no   obligation on the part of Grizzly.   Grinding Wheel Bore.............................. 7⁄8   " Grinding Wheel Type.............................. 27   Air Inlet ...........................................1⁄4" NPT   Average Air Consumption ............... 6 CFM   Maximum Air Pressure.................... 90 PSI   Weight ................................................4 lbs.   If you have any comments regarding this   manual, please write to us at the following   address:   Inventory   Grizzly Industrial, Inc.   C/O Technical Documentation   P.O. Box 2069   Bellingham, WA 98227-2069   E-Mail: [email protected]   B A Most importantly, we stand behind our   tools. If you have any service questions or   parts requests, please call or write us at   the location listed below.   D C E Grizzly Industrial, Inc.   1203 Lycoming Mall Circle   Muncy, PA 17756   Figure 1. Model T23084 Inventory.   Phone: (570) 546-9663   Fax: (800) 438-5901   E-Mail: [email protected]   Description   Qty   A. Handle................................................ 1   B. Angle Grinder Assembly w/Wheel ..... 1   C. Quick Disconnect Coupler ................. 1   D. Arbor Wrench..................................... 1   E. Flange Spanner Wrench.................... 1   Nolistofsafetyguidelinesiscomplete,   because every work environment is   different. Always consider safety first   and use common sense. Failure to   use this tool with caution and respect   could result in serious personal   injury.   Assembly   Thread the handle into the housing, as   shown in Figure 1 above.   T23084 (Mfg Since 11/10)   -3-   Download from Www.Somanuals.com. All Manuals Search And Download.   operations   to change the grinding wheel:   1. DisConnECt grinDEr FroM air!   2. position the arbor wrench on the arbor   flats behind the inner arbor flange (see   figure 2).   arbor Wrench   read the manual before operation.   become familiar with this tool, its   safety instructions, and its operation   before beginning any work. serious   personal injury may result if safety   or operational information is not   understood or followed.   Flange spanner   Wrench   figure 2. loosening the outer arbor   flange.   changing grinding Wheels   the Model t23084 uses type 27, 5"   7 grinding wheels with a ⁄8" bore. see the   3. insert the prongs of the flange span-   ner wrench into the holes on the outer   arbor flange, then rotate the flange   counterclockwise to unthread it from   the arbor.   a complete listing of available grinding   wheels.   4. remove the grinding wheel.   an incorrect size or type of grinding   wheel will not work properly with   this grinder and could fly apart   and cause operator injury. always   5. use the wrenches to make sure the   inner arbor flange is tight, then slide the   replacement grinding wheel onto the   arbor.   make sure to install only type 27, 5"   7 grinding wheels with a   this grinder.   ⁄8" bore on   6. Make sure the protruding lip of the outer   arbor flange is seated into the grinding   wheel bore, then use the wrenches to   fully tighten the flange and secure the   grinding wheel.   -4-   t23084 (Mfg since 11/10)   Download from Www.Somanuals.com. All Manuals Search And Download.   eye inJury   hazard!   lung/ear inJury   hazard!   Wear protective   equipment when   using this tool.   Wear protective   equipment when   using this tool.   accidental start   hazard!   disconnect before   service or tool   changes.   using grinder   always test the grinder on a scrap piece   of material similar to the workpiece to   determine the ideal setup.   air pressure   hazard!   never exceed max   psi rating for tool.   to use the grinder:   1. Make sure the workpiece is securely   held in a vise or a similar device that   will ensure the workpiece does not   unexpectedly move during operation.   daily maintenance   the angle grinder Must have 4-5 drops   of pnmtl rty oped into   the air inlet port before and after each   use. in addition, add oil after 1–2 hours   of continuous use or install an in-line   filter, lubricator, and regulator, as shown   in figure 3.   2. attach the grinder to an air supply set   at no more than 90 psi.   3. hold the grinder securely, turn the   grinder ON by depressing the trigger,   then ease the grinding wheel against   the workpiece with a light, but steady,   pressure.   these procedures should be done after   each use:   note: The pressure applied to the trig-   ger varies the grinder speed.   • Wipe the grinding housing with a dry   cloth, or blow off the dust and debris   with compressed air.   4. to turn the grinder OFF, release the   trigger.   • Check for damage to grinding wheels,   hoses, housing, or other accessories.   note: To avoid accidental start up,   disconnect the grinder from the air sup-   ply when it is not in use. Replace the   protective cap over the air inlet port to   keep dust or debris out of the internal   components.   Quick   Connector   Quick   Connector   Lubricator   Regulator   Your   Tool   Air   Compressor   Quick   Coupler   Quick   Coupler   Air Hose   Filter   figure 3. installed filter lubricator   regulator.   t23084 (Mfg since 11/10)   -5-   Download from Www.Somanuals.com. All Manuals Search And Download.   parts   44   22   28   1 49   27   26   25   35   3 23   2 24   22   21   4 6 5 7 33   8 36   9 34   20   37   10   11   12   46   45   47   48   32   13   30   43   31   14   16   38   40   39   41   15   19   29   17   18   42   REF PART #   DESCRIPTION   REF PART #   DESCRIPTION   1 2 3 4 5 6 7 8 9 PT23084001 MAIN HOUSING   26 PT23084026 ROTOR   PS79M   PHLP HD SCR M3-.5 X 8   27 PT23084027 ROTOR BLADE   PT23084003 AIR OUTLET PLATE   28 PT23084028 ROTOR CYLINDER REAR CAP   29 PT23084029 HOUSING COUPLER   30 PT23084030 COUPLER NUT   PS68M   PHLP HD SCR M6-1 X 10   PT23084005 HANDLE   PT23084006 O-RING 12.5MM   31 PT23084031 REAR HOUSING   P626ZZ   PR45M   BALL BEARING 626ZZ   INT RETAINING RING 10MM   32 PT23084032 VALVE CAP BRASS   33 PT23084033 TRIGGER   PT23084009 O-RING 10MM   34 PT23084034 TRIGGER LOCK   10 PT23084010 BEVEL GEAR   11 P6206ZZ BALL BEARING 6206ZZ   35 PT23084035 TORSION SPRING   36 PT23084036 ROLL PIN 3 X 1.8   37 PT23084037 ROLL PIN 4 X 2.8   38 PT23084038 VALVE STEM   12 PT23084012 WOODRUFF KEY 12.6 X 3 X 4.5   13 PT23084013 ARBOR 9/16-12   14 PT23084014 HOUSING GASKET   39 PT23084039 VALVE CAP RUBBER   40 PT23084040 COMPRESSION SPRING   41 PT23084041 O-RING 11MM   15 PT23084015 INNER ARBOR FLANGE   16 PT23084016 GRINDING WHEEL GUARD   17 PLW01M   18 PCAP50M   LOCK WASHER 5MM   42 PT23084042 BUSHING BRASS   43 PT23086001 AIR INLET PORT 1/4" NPT   44 PT23084044 GRIP RUBBER   CAP SCREW M5-.8 X 10   19 PT23084019 OUTER ARBOR FLANGE   20 PT23084020 BEVEL GEAR   45 PT23084045 FLANGE SPANNER WRENCH   46 PT23084046 ARBOR WRENCH   47 PT23086037 QUICK DISCONNECT 1/4" NPT   48 PT23083038 PROTECTIVE AIR INLET CAP   49 PT23084049 GRIZZLY LOGO LABEL   21 P6201ZZ   22 P608ZZ   BALL BEARING 6201ZZ   BALL BEARING 608ZZ   23 PT23084023 ROTOR CYLINDER FRONT CAP   24 PT23084024 ROTOR CYLINDER   25 PCAP80M   CAP SCREW M3-.5 X 8   -6-   t23084 (Mfg since 11/10)   Download from Www.Somanuals.com. 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