Grizzly Drill G0720R User Manual
MODEL G0720R  
HEAVY-DUTY BENCHTOP  
MILLING MACHINE  
OWNER'S MANUAL  
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
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Table of Contents  
INTRODUCTION............................................... 2  
SECTION 5: ACCESSORIES......................... 28  
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8dciVXiꢀ>c[d#################################################### '  
BVX]^cZꢀ9ZhXg^ei^dcꢀ###################################### '  
>YZci^[^XVi^dcꢀ################################################### (  
SECTION 6: MAINTENANCE......................... 30  
HX]ZYjaZꢀ###################################################### (%  
Dc\d^c\ꢀ##################################################### (%  
9V^an!ꢀ7Z[dgZꢀDeZgVi^dchꢀ########################### (%  
9V^an!ꢀ6[iZgꢀDeZgVi^dchꢀ############################## (%  
Bdci]anꢀ###################################################### (%  
6ccjVaanꢀ##################################################### (%  
AjWg^XVi^dcꢀ################################################### (%  
7VaaꢀD^aZghꢀ################################################## (&  
AZVYhXgZlhꢀ############################################### ('  
7ViiZgnꢀGZeaVXZbZciꢀ################################### ((  
9^\^iVaꢀHe^cYaZꢀ=Z^\]iꢀ<Vj\Zꢀ#################### ((  
B^c^ꢀ9^\^iVaꢀEgdigVXidgꢀ################################ ((  
SECTION 1: SAFETY....................................... 6  
HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBVX]^cZgnꢀ################## +  
6YY^i^dcVaꢀHV[Zinꢀ[dgꢀB^aahꢀ############################## -  
SECTION 2: POWER SUPPLY........................ 9  
6kV^aVW^a^inꢀ#################################################### .  
;jaa"AdVYꢀ8jggZciꢀGVi^c\ꢀ############################# .  
8^gXj^iꢀGZfj^gZbZcihꢀ################################### .  
<gdjcY^c\ꢀꢄꢀEaj\ꢀGZfj^gZbZcihꢀ############### &%  
:miZch^dcꢀ8dgYhꢀ######################################## &%  
SECTION 7: SERVICE ................................... 34  
IgdjWaZh]ddi^c\ꢀ########################################### ()  
<^Wꢀ6Y_jhibZciꢀ############################################ (*  
IVWaZꢀ<^Wꢀ6Y_jhibZciꢀ################################ (*  
=ZVYhidX`ꢀ<^Wꢀ6Y_jhibZciꢀ######################## (+  
BVX]^cZꢀHidgV\Zꢀ########################################## (+  
SECTION 3: SETUP ....................................... 11  
CZZYZYꢀ[dgꢀHZijeꢀ######################################### &&  
JceVX`^c\ꢀ#################################################### &&  
>ckZcidgnꢀ###################################################### &'  
8aZVcjeꢀ######################################################## &(  
H^iZꢀ8dch^YZgVi^dchꢀ###################################### &)  
Bdjci^c\ꢀidꢀLdg`WZcX]ꢀ############################### &*  
IZhiꢀGjcꢀ###################################################### &*  
He^cYaZꢀ7gZV`">cꢀ########################################## &,  
SECTION 8: WIRING...................................... 37  
L^g^c\ꢀHV[Zinꢀ>chigjXi^dchꢀ############################ (,  
L^g^c\ꢀDkZgk^Zlꢀ########################################### (-  
L^g^c\ꢀ9^V\gVbꢀ############################################ (.  
L^g^c\ꢀ9^V\gVbꢀ############################################ )%  
:aZXig^XVaꢀ8dbedcZcihꢀ################################# )&  
SECTION 4: OPERATIONS ........................... 18  
DeZgVi^dcꢀDkZgk^Zlꢀ##################################### &-  
8dcigdahꢀ######################################################## &.  
9^\^iVaꢀHe^cYaZꢀ=Z^\]iꢀ<Vj\Zꢀꢀ################### '%  
B^c^ꢀ9^\^iVaꢀEgdigVXidgꢀꢀ############################### '%  
HZaZXi^c\ꢀHe^cYaZꢀGEBꢀ################################ '&  
HZii^c\ꢀHe^cYaZꢀ=Z^\]iꢀ################################# '&  
9g^aaꢀ8]jX`ꢀ>chiVaaVi^dcꢀꢄꢀGZbdkVaꢀ############## ''  
>chiVaaVi^dcꢀ################################################# ''  
GZbdkVaꢀ#################################################### ''  
G"-ꢀ8daaZiꢀ>chiVaaVi^dcꢀꢄꢀGZbdkVaꢀ################ '(  
>chiVaaVi^dcꢀ################################################# '(  
GZbdkVaꢀ#################################################### '(  
=ZVYhidX`ꢀIgVkZaꢀꢁO"6m^hꢀꢄꢀGdiVi^dcꢂꢀ######### ')  
GV^h^c\ꢀꢄꢀAdlZg^c\ꢀ################################### ')  
I^ai^c\ꢀ######################################################### '*  
IVWaZꢀIgVkZaꢀꢁM"6m^hꢀꢄꢀN"6m^hꢂꢀꢀ################### '+  
M"6m^hꢀ######################################################## '+  
N"6m^hꢀ######################################################## '+  
B^aa^c\$9g^aa^c\ꢀBdYZꢀ##################################### ',  
IVee^c\ꢀBdYZꢀ############################################## ',  
SECTION 9: PARTS....................................... 43  
=ZVYꢀ7gZV`Ydlcꢀ######################################### )(  
8dajbcꢀ7gZV`Ydlc###################################### )+  
IVWaZꢀ7gZV`Ydlcꢀ######################################### )-  
AVWZaꢀEaVXZbZciꢀ########################################## *%  
WARRANTY AND RETURNS ........................ 53  
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INTRODUCTION  
Manual Accuracy  
Contact Info  
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Machine Description  
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Identification  
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H68CDI@ 96U6  
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
HP9@G Bꢀ&!ꢀS C@6W`ꢁ9VU` 7@I8C UPQ HDGGDIB  
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Weight.............................................................................................................................................................. 596 lbs.  
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 14-1/2 x 30-1/2 x 43 in.  
Footprint (Length x Width)............................................................................................................... 28-1/2 x 14-1/2 in.  
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Type.................................................................................................................................................................... Wood  
Content........................................................................................................................................................... Machine  
Weight.............................................................................................................................................................. 641 lbs.  
Length x Width x Height....................................................................................................................... 46 x 37 x 44 in.  
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Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz  
Full-Load Current Rating........................................................................................................................................ 16A  
Minimum Circuit Size.............................................................................................................................................. 20A  
Switch................................................................................................................ On Button & Emergency Stop Switch  
Switch Voltage..................................................................................................................................................... 110V  
Cord Length............................................................................................................................................................ 8 ft.  
Cord Gauge.................................................................................................................................................... 14 AWG  
Plug Included.......................................................................................................................................................... Yes  
Included Plug Type.................................................................................................................................... NEMA 5-15  
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Type.............................................................................................................................................. Brushless DC  
Horsepower................................................................................................................................................ 2 HP  
Voltage....................................................................................................................................................... 230V  
Amps............................................................................................................................................................ 10A  
Speed................................................................................................................................................... 0 – 3600  
Power Transfer .................................................................................................................................. Belt Drive  
Bearings....................................................................................................... Shielded and Permanently Sealed  
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Type............................................................................................................................................... AC Induction  
Horsepower........................................................................................................................................... 1/12 HP  
Voltage....................................................................................................................................................... 110V  
Phase............................................................................................................................................ Single-Phase  
Amps......................................................................................................................................................... 1.12A  
Speed....................................................................................................................................... 1400/1700 RPM  
Cycle............................................................................................................................................. 50 Hz / 60 Hz  
Power Transfer ............................................................................................................................... Direct Drive  
Bearings....................................................................................................... Shielded and Permanently Sealed  
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Spindle Travel...................................................................................................................................... 3-5/16 in.  
Swing................................................................................................................................................... 22-3/4 in.  
Longitudinal Table Travel.................................................................................................................... 17-5/8 in.  
Cross Table Travel................................................................................................................................ 9-5/8 in.  
Head Travel......................................................................................................................................... 13-1/8 in.  
Head Tilt (Left-to-Right).................................................................................................... Left 45, Right 45 deg.  
Distance Spindle to Column................................................................................................................ 11-3/8 in.  
Distance Spindle to Table.................................................................................................................... 15-3/4 in.  
Drilling Capacity for Cast Iron................................................................................................................ 1-1/8 in.  
Drilling Capacity for Steel...................................................................................................................... 1-1/8 in.  
Number of Vertical Spindle Speeds...................................................................................................... Variable  
Range of Vertical Spindle Speeds........................................................................................... 100 – 1600 RPM  
Quill Diameter......................................................................................................................................... 2.56 in.  
Tapping Speed............................................................................................................................ 50 – 800 RPM  
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Table Length........................................................................................................................................ 32-1/4 in.  
Table Width........................................................................................................................................... 9-1/2 in.  
Table Thickness.................................................................................................................................... 2-5/8 in.  
Table Pocket Size............................................................................................................................ 25 x 11 mm  
Number of T-Slots............................................................................................................................................ 4  
T-Slots Width............................................................................................................................................ 1/2 in.  
T-Slots Height....................................................................................................................................... 15/16 in.  
T-Slots Centers...................................................................................................................................... 2-1/8 in.  
Stud Size.................................................................................................................................................. 3/8 in.  
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Spindle Taper................................................................................................................................................. R8  
Spindle Sleeve Diameter........................................................................................................................ 1.97 in.  
End Milling Capacity.............................................................................................................................. 1-1/2 in.  
Face Milling Capacity............................................................................................................................ 2-1/8 in.  
Drawbar Diameter................................................................................................................................... 7/16 in.  
Drawbar TPI........................................................................................................................................... 7/16-20  
Drawbar Length................................................................................................................................... 13-1/2 in.  
Spindle Bearings.................................................................................................... Thrust/Deep Groove, Taper  
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Leadscrew Diameter......................................................................................................... 20mm (X, Y, Z axes)  
Leadscrew TPI....................................................................................................................... 8 TPI (X, Y axes)  
Leadscrew Length....................................................................................... 36 in. (X), 18-3/4 in. (Y), 21-1/2 (Z)  
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Spindle Housing/Quill........................................................................................................................... Cast Iron  
Table.................................................................................................................................................... Cast Iron  
Head.................................................................................................................................................... Cast Iron  
Column................................................................................................................................................. Cast Iron  
Base..................................................................................................................................................... Cast Iron  
Paint........................................................................................................................................... Powder Coated  
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Country Of Origin ............................................................................................................................................... China  
Warranty ........................................................................................................................................................... 1 Year  
Serial Number Location ........................................................................................................... ID Label on Headstock  
Customer Assembly & Setup Time ............................................................................................................ 30 Minutes  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions.  
This manual uses a series of symbols and signal words intended to convey the level of impor-  
tance of the safety messages. The progression of symbols is described below. Remember that  
safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
OWNER’S MANUAL.ꢀ GZVYꢀ VcYꢀ jcYZghiVcYꢀ WEARING PROPER APPAREL.ꢀ 9dꢀ cdiꢀ lZVgꢀ  
Xadi]^c\!ꢀ VeeVgZa!ꢀ dgꢀ _ZlZagnꢀ i]Viꢀ XVcꢀ WZXdbZꢀ  
ZciVc\aZYꢀ ^cꢀ bdk^c\ꢀ eVgih#ꢀ 6alVnhꢀ i^Zꢀ WVX`ꢀ dgꢀ  
XdkZgꢀadc\ꢀ]V^g#ꢀLZVgꢀcdc"ha^eꢀ[ddilZVgꢀidꢀVkd^Yꢀ  
VXX^YZciVaꢀha^ehꢀl]^X]ꢀXdjaYꢀXVjhZꢀVꢀadhhꢀd[ꢀldg`"  
e^ZXZꢀXdcigda#  
i]^hꢀ dlcZg»hꢀ bVcjVaꢀ 7:;DG:ꢀ jh^c\ꢀ bVX]^cZ#ꢀ  
JcigV^cZYꢀjhZghꢀXVcꢀWZꢀhZg^djhanꢀ]jgi#  
EYE PROTECTION.ꢀ6alVnhꢀlZVgꢀ6CH>"VeegdkZYꢀ  
hV[Zinꢀ\aVhhZhꢀdgꢀVꢀ[VXZꢀh]^ZaYꢀl]ZcꢀdeZgVi^c\ꢀdgꢀ  
dWhZgk^c\ꢀ bVX]^cZgnꢀ idꢀ gZYjXZꢀ i]Zꢀ g^h`ꢀ d[ꢀ ZnZꢀ  
^c_jgnꢀdgꢀWa^cYcZhhꢀ[gdbꢀ[an^c\ꢀeVgi^XaZh#ꢀ:kZgnYVnꢀ  
ZnZ\aVhhZhꢀVgZꢀcdiꢀVeegdkZYꢀhV[Zinꢀ\aVhhZh#  
HEARING PROTECTION.ꢀ 6alVnhꢀ lZVgꢀ ]ZVg"  
^c\ꢀegdiZXi^dcꢀl]ZcꢀdeZgVi^c\ꢀdgꢀdWhZgk^^c\ꢀadjYꢀ  
bVX]^cZgn#ꢀ :miZcYZYꢀ ZmedhjgZꢀ idꢀ i]^hꢀ cd^hZꢀ  
l^i]djiꢀ]ZVg^c\ꢀegdiZXi^dcꢀXVcꢀXVjhZꢀeZgbVcZciꢀ  
]ZVg^c\ꢀadhh#  
HAZARDOUS DUST. 9jhiꢀ XgZViZYꢀ l]^aZꢀ jh^c\ꢀ  
bVX]^cZgnꢀ bVnꢀ XVjhZꢀ XVcXZg!ꢀ W^gi]ꢀ YZ[ZXih!ꢀ dgꢀ  
adc\"iZgbꢀgZhe^gVidgnꢀYVbV\Z#ꢀ7ZꢀVlVgZꢀd[ꢀYjhiꢀ  
]VoVgYhꢀVhhdX^ViZYꢀl^i]ꢀZVX]ꢀldg`e^ZXZꢀbViZg^Va!ꢀ  
VcYꢀValVnhꢀlZVgꢀVꢀC>DH="VeegdkZYꢀgZhe^gVidgꢀidꢀ  
gZYjXZꢀndjgꢀg^h`#  
MENTAL ALERTNESS. 7Zꢀ bZciVaanꢀ VaZgiꢀ l]Zcꢀ  
gjcc^c\ꢀ bVX]^cZgn#ꢀ CZkZgꢀ deZgViZꢀ jcYZgꢀ i]Zꢀ  
^c[ajZcXZꢀd[ꢀYgj\hꢀdgꢀVaXd]da!ꢀl]Zcꢀi^gZY!ꢀdgꢀl]Zcꢀ  
Y^higVXiZY#  
"+"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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ꢀ
DISCONNECTING POWER SUPPLY.ꢀ6alVnhꢀY^h" GUARDS & COVERS.ꢀ <jVgYhꢀ VcYꢀ XdkZghꢀ XVcꢀ  
XdccZXiꢀ bVX]^cZꢀ [gdbꢀ edlZgꢀ hjeeanꢀ WZ[dgZꢀ hZg"  
k^X^c\!ꢀ VY_jhi^c\!ꢀ dgꢀ X]Vc\^c\ꢀ Xjii^c\ꢀ iddahꢀ ꢁW^ih!ꢀ  
WaVYZh!ꢀXjiiZgh!ꢀZiX#ꢂ#ꢀBV`ZꢀhjgZꢀhl^iX]ꢀ^hꢀ^cꢀD;;ꢀ  
edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\ꢀidꢀVkd^YꢀVcꢀjcZmeZXi"  
ZYꢀdgꢀjc^ciZci^dcVaꢀhiVgi#  
egdiZXiꢀndjꢀ[gdbꢀVXX^YZciVaꢀXdciVXiꢀl^i]ꢀbdk^c\ꢀ  
eVgihꢀdgꢀ[an^c\ꢀYZWg^h#ꢀBV`ZꢀhjgZꢀi]ZnꢀVgZꢀ egde"  
Zganꢀ^chiVaaZY!ꢀjcYVbV\ZY!ꢀVcYꢀldg`^c\ꢀXdggZXianꢀ  
WZ[dgZꢀjh^c\ꢀbVX]^cZ#  
NEVER STAND ON MACHINE.ꢀHZg^djhꢀ^c_jgnꢀdgꢀ  
VXX^YZciVaꢀXdciVXiꢀl^i]ꢀXjii^c\ꢀiddaꢀbVnꢀdXXjgꢀ^[ꢀ  
bVX]^cZꢀ^hꢀi^eeZY#ꢀBVX]^cZꢀbVnꢀWZꢀYVbV\ZY#  
APPROVED OPERATION.ꢀ JcigV^cZYꢀ deZgVidghꢀ  
XVcꢀ WZꢀ hZg^djhanꢀ ]jgiꢀ Wnꢀ bVX]^cZgn#ꢀ Dcanꢀ Vaadlꢀ  
igV^cZYꢀ dgꢀ egdeZganꢀ hjeZgk^hZYꢀ eZdeaZꢀ idꢀ jhZꢀ  
bVX]^cZ#ꢀL]ZcꢀbVX]^cZꢀ^hꢀcdiꢀWZ^c\ꢀjhZY!ꢀY^h"  
XdccZXiꢀ edlZg!ꢀ gZbdkZꢀ hl^iX]ꢀ `Znh!ꢀ dgꢀ adX`"djiꢀ  
bVX]^cZꢀidꢀegZkZciꢀjcVji]dg^oZYꢀjhZ·ZheZX^Vaanꢀ  
VgdjcYꢀX]^aYgZc#ꢀBV`Zꢀldg`h]deꢀ`^Yꢀegdd[ꢅ  
STABLE MACHINE. JcZmeZXiZYꢀbdkZbZciꢀYjg"  
^c\ꢀdeZgVi^dchꢀ\gZVianꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ^c_jgnꢀdgꢀ  
adhhꢀ d[ꢀ Xdcigda#ꢀ 7Z[dgZꢀ hiVgi^c\!ꢀ kZg^[nꢀ bVX]^cZhꢀ  
VgZꢀhiVWaZꢀVcYꢀbdW^aZꢀWVhZꢀꢁ^[ꢀjhZYꢂꢀ^hꢀadX`ZY#  
DANGEROUS ENVIRONMENTS. 9dꢀ cdiꢀ jhZꢀ  
bVX]^cZgnꢀ ^cꢀ lZiꢀ dgꢀ gV^cnꢀ adXVi^dch!ꢀ XajiiZgZYꢀ  
VgZVh!ꢀVgdjcYꢀ[aVbbVWaZh!ꢀdgꢀ^cꢀYVg`ꢀVgZVh#ꢀ@ZZeꢀ  
ldg`ꢀVgZVꢀXaZVc!ꢀYgn!ꢀVcYꢀlZaa"a^\]iZY#  
AWKWARD POSITIONS.ꢀ @ZZeꢀ egdeZgꢀ [ddi^c\ꢀ  
VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZhꢀl]ZcꢀdeZgVi^c\ꢀbVX]^cZ#ꢀ  
9dꢀcdiꢀdkZggZVX]ꢅꢀ6kd^YꢀVl`lVgYꢀ]VcYꢀedh^i^dchꢀ  
i]ViꢀbV`Zꢀldg`e^ZXZꢀXdcigdaꢀY^[[^Xjaiꢀdgꢀ^cXgZVhZꢀ  
i]Zꢀg^h`ꢀd[ꢀVXX^YZciVaꢀ^c_jgn#  
ONLY USE AS INTENDED.ꢀ Dcanꢀ jhZꢀ bVX]^cZꢀ  
[dgꢀ^ihꢀ^ciZcYZYꢀejgedhZ#ꢀCZkZgꢀbdY^[nꢀbVX]^cZꢀ  
[dgꢀVꢀejgedhZꢀcdiꢀ^ciZcYZYꢀWnꢀi]ZꢀbVcj[VXijgZgꢅ  
UNATTENDED OPERATION. CZkZgꢀ aZVkZꢀ  
bVX]^cZꢀgjcc^c\ꢀl]^aZꢀjcViiZcYZY#ꢀIjgcꢀbVX]^cZꢀ  
OFFꢀVcYꢀZchjgZꢀVaaꢀbdk^c\ꢀeVgihꢀXdbeaZiZanꢀhideꢀ  
WZ[dgZꢀlVa`^c\ꢀVlVn#  
USE RECOMMENDED ACCESSORIES.ꢀ8dchjaiꢀ  
i]^hꢀdlcZg»hꢀbVcjVaꢀdgꢀi]ZꢀbVcj[VXijgZgꢀ[dgꢀgZX"  
dbbZcYZYꢀ VXXZhhdg^Zh#ꢀ Jh^c\ꢀ ^begdeZgꢀ VXXZh"  
hdg^Zhꢀl^aaꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^djhꢀ^c_jgn#  
MAINTAIN WITH CARE.ꢀ;daadlꢀVaaꢀbV^ciZcVcXZꢀ  
^chigjXi^dchꢀ VcYꢀ ajWg^XVi^dcꢀ hX]ZYjaZhꢀ idꢀ `ZZeꢀ  
bVX]^cZꢀ^cꢀ\ddYꢀldg`^c\ꢀXdcY^i^dc#ꢀ6cꢀ^begdeZganꢀ  
bV^ciV^cZYꢀbVX]^cZꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ^c_jgn#ꢀ  
CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ  
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ  
VgZV#ꢀHideꢀjh^c\ꢀbVX]^cZꢀ^[ꢀX]^aYgZcꢀdgꢀWnhiVcY"  
ZghꢀWZXdbZꢀVꢀY^higVXi^dc#  
CHECK DAMAGED PARTS.ꢀ GZ\jaVganꢀ ^cheZXiꢀ  
bVX]^cZꢀ [dgꢀ YVbV\ZYꢀ eVgih!ꢀ addhZꢀ Wdaih!ꢀ b^h"  
VY_jhiZYꢀ dgꢀ b^h"Va^\cZYꢀ eVgih!ꢀ W^cY^c\!ꢀ dgꢀ Vcnꢀ  
REMOVE ADJUSTING TOOLS.ꢀ CZkZgꢀ aZVkZꢀ di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ V[[ZXiꢀ hV[Zꢀ deZgVi^dc#ꢀ  
VY_jhibZciꢀiddah!ꢀX]jX`ꢀ`Znh!ꢀlgZcX]Zh!ꢀZiX#ꢀ^cꢀdgꢀ 6alVnhꢀgZeV^gꢀdgꢀgZeaVXZꢀYVbV\ZYꢀdgꢀb^h"VY_jhi"  
dcꢀbVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#  
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢅ  
MAINTAIN POWER CORDS. L]ZcꢀY^hXdccZXi"  
SECURING WORKPIECE.ꢀ L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ  
XaVbehꢀdgꢀk^hZhꢀidꢀhZXjgZꢀldg`e^ZXZ#ꢀ6ꢀhZXjgZYꢀ  
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ  
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#  
^c\ꢀ XdgY"XdccZXiZYꢀ bVX]^cZhꢀ [gdbꢀ edlZg!ꢀ \gVWꢀ  
VcYꢀejaaꢀi]Zꢀeaj\·CDIꢀi]ZꢀXdgY#ꢀEjaa^c\ꢀi]ZꢀXdgYꢀ  
bVnꢀ YVbV\Zꢀ i]Zꢀ l^gZhꢀ ^ch^YZ#ꢀ 9dꢀ cdiꢀ ]VcYaZꢀ  
XdgY$eaj\ꢀl^i]ꢀlZiꢀ]VcYh#ꢀ6kd^YꢀXdgYꢀYVbV\ZꢀWnꢀ  
`ZZe^c\ꢀ^iꢀVlVnꢀ[gdbꢀ]ZViZYꢀhjg[VXZh!ꢀ]^\]ꢀigV[[^Xꢀ  
VgZVh!ꢀ]Vgh]ꢀX]Zb^XVah!ꢀVcYꢀlZi$YVbeꢀadXVi^dch#  
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ  
ldg`ꢀ V\V^chiꢀ i]Zꢀ gdiVi^dcꢀ d[ꢀ WaVYZhꢀ dgꢀ XjiiZgh#ꢀ  
;ZZY^c\ꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀd[ꢀgdiVi^dcꢀbVnꢀejaaꢀ  
ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#  
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ  
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ  
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢅꢀ  
8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ 9ZeVgibZciꢀ Viꢀ  
ꢁ*,%ꢂꢀ*)+".++(#  
FORCING MACHINERY.ꢀ9dꢀcdiꢀ[dgXZꢀbVX]^cZ#ꢀ  
>iꢀl^aaꢀYdꢀi]Zꢀ_dWꢀhV[ZgꢀVcYꢀWZiiZgꢀViꢀi]ZꢀgViZꢀ[dgꢀ  
l]^X]ꢀ^iꢀlVhꢀYZh^\cZY#  
","  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Additional Safety for Mills  
UNDERSTANDING CONTROLS.ꢀBV`ZꢀhjgZꢀndjꢀ  
MACHINE CARE AND MAINTENANCE.  
CZkZgꢀ deZgViZꢀ i]Zꢀ b^aaꢀ l^i]ꢀ YVbV\ZYꢀ dgꢀ ldgcꢀ  
eVgih#ꢀBV^ciV^cꢀndjgꢀb^aaꢀ^cꢀegdeZgꢀldg`^c\ꢀXdc"  
Y^i^dc#ꢀEZg[dgbꢀgdji^cZꢀ^cheZXi^dchꢀVcYꢀbV^ciZ"  
cVcXZꢀegdbeian#ꢀEjiꢀVlVnꢀVY_jhibZciꢀiddahꢀV[iZgꢀ  
jhZ#  
jcYZghiVcYꢀi]ZꢀjhZꢀVcYꢀdeZgVi^dcꢀd[ꢀVaaꢀXdcigdah#  
SAFETY ACCESSORIES.ꢀ 6alVnhꢀ jhZꢀ Vꢀ ꢀ ꢀ X]^eꢀ  
\jVgYꢀ ^cꢀ VYY^i^dcꢀ idꢀ ndjgꢀ hV[Zinꢀ \d\\aZhꢀ l]Zcꢀ  
b^aa^c\ꢀidꢀegZkZciꢀWdY^anꢀ^c_jgn#  
WORK HOLDING. 7Z[dgZꢀhiVgi^c\ꢀi]ZꢀbVX]^cZ!ꢀ  
WZꢀ XZgiV^cꢀ i]Zꢀ ldg`e^ZXZꢀ ]Vhꢀ WZZcꢀ egdeZganꢀ  
XaVbeZYꢀidꢀi]ZꢀiVWaZ#ꢀC:K:Gꢀ]daYꢀi]Zꢀldg`e^ZXZꢀ  
Wnꢀ]VcYꢀl]Zcꢀjh^c\ꢀi]Zꢀb^aa#  
DISCONNECT POWER.ꢀBV`ZꢀhjgZꢀi]Zꢀb^aaꢀ^hꢀ  
ijgcZYꢀOFF!ꢀY^hXdccZXiZYꢀ[gdbꢀ^ihꢀedlZgꢀhdjgXZꢀ  
VcYꢀVaaꢀbdk^c\ꢀeVgihꢀ]VkZꢀXdbZꢀidꢀVꢀXdbeaZiZꢀ  
hideꢀWZ[dgZꢀhiVgi^c\ꢀVcnꢀ^cheZXi^dc!ꢀVY_jhibZci!ꢀ  
dgꢀbV^ciZcVcXZꢀegdXZYjgZ#  
CHUCK KEY SAFETY%ꢀ 6alVnhꢀ gZbdkZꢀ ndjgꢀ  
X]jX`ꢀ`Zn!ꢀYgVlWVgꢀlgZcX]!ꢀVcYꢀVcnꢀhZgk^XZꢀiddahꢀ  
^bbZY^ViZanꢀV[iZgꢀjhZ#  
AVOIDING ENTANGLEMENT#ꢀ @ZZeꢀ addhZꢀ  
Xadi]^c\ꢀVgi^XaZhꢀhjX]ꢀVhꢀhaZZkZh!ꢀWZaihꢀdgꢀ_ZlZagnꢀ  
^iZbhꢀ VlVnꢀ [gdbꢀ i]Zꢀ b^aaꢀ he^cYaZ#ꢀ CZkZgꢀ lZVgꢀ  
\adkZhꢀl]ZcꢀdeZgVi^c\ꢀi]Zꢀb^aa#  
SPINDLE SPEEDS.ꢀ HZaZXiꢀ i]Zꢀ he^cYaZꢀ heZZY  
i]Viꢀ^hꢀVeegdeg^ViZꢀ[dgꢀi]ZꢀineZꢀd[ꢀldg`ꢀVcYꢀbViZ"  
g^Va#ꢀ6aadlꢀi]Zꢀb^aaꢀidꢀ\V^cꢀ[jaaꢀheZZYꢀWZ[dgZꢀWZ\^c"  
c^c\ꢀVꢀXji#ꢀ  
BE ATTENTIVE.ꢀ 9Dꢀ CDIꢀ aZVkZꢀ b^aaꢀ gjcc^c\ꢀ  
jcViiZcYZYꢀ[dgꢀVcnꢀgZVhdc#  
POWER DISRUPTION. >cꢀ i]Zꢀ ZkZciꢀ d[ꢀ Vꢀ adXVaꢀ  
edlZgꢀdjiV\ZꢀYjg^c\ꢀjhZꢀd[ꢀi]Zꢀb^aa!ꢀijgcꢀOFF Vaaꢀ  
hl^iX]ZhꢀidꢀVkd^Yꢀedhh^WaZꢀhjYYZcꢀhiVgiꢀjeꢀdcXZꢀ  
edlZgꢀ^hꢀgZhidgZY#  
TOOL HOLDING. 6alVnhꢀjhZꢀi]ZꢀegdeZgꢀiddah  
[dgꢀi]ZꢀbViZg^VaꢀndjꢀVgZꢀb^aa^c\#ꢀBV`ZꢀhjgZꢀi]Znꢀ  
VgZꢀ]ZaYꢀ[^gbanꢀ^cꢀi]ZꢀegdeZgꢀiddaꢀ]daYZgꢀ[dgꢀi]Zꢀ  
_dW#  
STOPPING SPINDLE. 9Dꢀ CDIꢀ hideꢀ i]Zꢀ b^aaꢀ  
jh^c\ꢀndjgꢀ]VcYꢀV\V^chiꢀi]ZꢀX]jX`#  
CLEAN-UP.ꢀ9DꢀCDIꢀXaZVgꢀX]^ehꢀWnꢀ]VcY#ꢀJhZꢀ  
VꢀWgjh]!ꢀVcYꢀcZkZgꢀXaZVgꢀX]^ehꢀl]^aZꢀi]Zꢀb^aaꢀ^hꢀ  
ijgc^c\#  
CUTTING TOOL INSPECTION.ꢀ>cheZXiꢀYg^aahꢀVcYꢀ  
ZcYꢀb^aahꢀ[dgꢀh]VgecZhh!ꢀX]^eh!ꢀdgꢀXgVX`hꢀWZ[dgZꢀ  
ZVX]ꢀjhZ#ꢀGZeaVXZꢀYjaa!ꢀX]^eeZY!ꢀdgꢀXgVX`ZYꢀXji"  
i^c\ꢀiddahꢀ^bbZY^ViZan#ꢀ=VcYaZꢀcZlꢀXjii^c\ꢀiddahꢀ  
l^i]ꢀXVgZ#ꢀAZVY^c\ꢀZY\ZhꢀVgZꢀkZgnꢀh]VgeꢀVcYꢀXVcꢀ  
XVjhZꢀaVXZgVi^dch#  
EXPERIENCING DIFFICULTIES. >[ꢀViꢀVcnꢀi^bZꢀ  
ndjꢀVgZꢀZmeZg^ZcX^c\ꢀY^[[^Xjai^ZhꢀeZg[dgb^c\ꢀi]Zꢀ  
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢅꢀ  
8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ Viꢀ ꢁ*,%ꢂꢀ *)+"  
.++(#  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to decrease the  
risk of operator injury. If normal safety pre-  
cautions are overlooked or ignored, serious  
personal injury may occur.  
"-"  
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SECTION 2: POWER SUPPLY  
Availability  
Circuit Requirements  
I]^hꢀ bVX]^cZꢀ ^hꢀ egZl^gZYꢀ idꢀ deZgViZꢀ dcꢀ Vꢀ &&%Kꢀ  
edlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ]VhꢀVꢀkZg^[^ZYꢀ\gdjcYꢀVcYꢀ  
bZZihꢀi]Zꢀ[daadl^c\ꢀgZfj^gZbZcih/  
7Z[dgZꢀ^chiVaa^c\ꢀi]ZꢀbVX]^cZ!ꢀXdch^YZgꢀi]ZꢀVkV^a"  
VW^a^inꢀVcYꢀegdm^b^inꢀd[ꢀi]ZꢀgZfj^gZYꢀedlZgꢀhjeeanꢀ  
X^gXj^i#ꢀ >[ꢀ Vcꢀ Zm^hi^c\ꢀ X^gXj^iꢀ YdZhꢀ cdiꢀ bZZiꢀ i]Zꢀ  
gZfj^gZbZcihꢀ[dgꢀi]^hꢀbVX]^cZ!ꢀVꢀcZlꢀX^gXj^iꢀbjhiꢀ  
WZꢀ ^chiVaaZY#ꢀ Idꢀ b^c^b^oZꢀ i]Zꢀ g^h`ꢀ d[ꢀ ZaZXigdXj"  
i^dc!ꢀ[^gZ!ꢀdgꢀZfj^ebZciꢀYVbV\Z!ꢀ^chiVaaVi^dcꢀldg`  
VcYꢀZaZXig^XVaꢀl^g^c\ꢀbjhiꢀWZꢀYdcZꢀWnꢀVꢀfjVa^[^ZYꢀ  
ZaZXig^X^Vcꢀ^cꢀVXXdgYVcXZꢀl^i]ꢀVaaꢀVeea^XVWaZꢀXdYZhꢀ  
VcYꢀhiVcYVgYh#  
Nominal Voltage ...............................110V/120V  
Cycle..........................................................60 Hz  
Phase........................................... Single-Phase  
Minimum Circuit Size......................... 20 Amps  
6ꢀ edlZgꢀ hjeeanꢀ X^gXj^iꢀ ^cXajYZhꢀ Vaaꢀ ZaZXig^XVaꢀ  
Zfj^ebZciꢀWZilZZcꢀi]ZꢀWgZV`ZgꢀWdmꢀdgꢀ[jhZꢀeVcZa  
^cꢀi]ZꢀWj^aY^c\ꢀVcYꢀi]ZꢀbVX]^cZ#ꢀI]ZꢀedlZgꢀhje"  
eanꢀX^gXj^iꢀjhZYꢀ[dgꢀi]^hꢀbVX]^cZꢀbjhiꢀWZꢀh^oZYꢀidꢀ  
hV[Zanꢀ]VcYaZꢀi]Zꢀ[jaa"adVYꢀXjggZciꢀYgVlcꢀ[gdbꢀi]Zꢀ  
bVX]^cZꢀ [dgꢀ Vcꢀ ZmiZcYZYꢀ eZg^dYꢀ d[ꢀ i^bZ#ꢀ ꢁ>[ꢀ i]^hꢀ  
bVX]^cZꢀ ^hꢀ XdccZXiZYꢀ idꢀ Vꢀ X^gXj^iꢀ egdiZXiZYꢀ Wnꢀ  
[jhZh!ꢀjhZꢀVꢀi^bZꢀYZaVnꢀ[jhZꢀbVg`ZYꢀ9#ꢂ  
Electrocution, fire, or  
equipment damage may  
occur if machine is not  
correctly grounded and  
connected to the power  
supply.  
Full-Load Current Rating  
For your own safety and protection of  
property, consult an electrician if you are  
unsure about wiring practices or electrical  
codes in your area.  
I]Zꢀ [jaa"adVYꢀ XjggZciꢀ gVi^c\ꢀ ^hꢀ i]Zꢀ VbeZgV\Zꢀ Vꢀ  
bVX]^cZꢀYgVlhꢀViꢀ&%%ꢇꢀd[ꢀi]ZꢀgViZYꢀdjiejiꢀedlZg#ꢀ  
Dcꢀ bVX]^cZhꢀ l^i]ꢀ bjai^eaZꢀ bdidgh!ꢀ i]^hꢀ ^hꢀ i]Zꢀ  
VbeZgV\ZꢀYgVlcꢀWnꢀi]ZꢀaVg\Zhiꢀbdidgꢀdgꢀhjbꢀd[ꢀVaaꢀ  
bdidghꢀVcYꢀZaZXig^XVaꢀYZk^XZhꢀi]Viꢀb^\]iꢀdeZgViZꢀ  
ViꢀdcZꢀi^bZꢀYjg^c\ꢀcdgbVaꢀdeZgVi^dch#  
Note: The circuit requirements listed in this man-  
ual apply to a dedicated circuit—where only one  
machine will be running at a time. If this machine  
will be connected to a shared circuit where mul-  
tiple machines will be running at the same time,  
consult a qualified electrician to ensure that the  
circuit is properly sized for safe operation.  
Full-Load Current Rating at 110V...... 16 Amps  
I]Zꢀ[jaa"adVYꢀXjggZciꢀ^hꢀcdiꢀi]ZꢀbVm^bjbꢀVbdjciꢀ  
d[ꢀVbehꢀi]Viꢀi]ZꢀbVX]^cZꢀl^aaꢀYgVl#ꢀ>[ꢀi]ZꢀbVX]^cZꢀ  
^hꢀdkZgadVYZY!ꢀ^iꢀl^aaꢀYgVlꢀVYY^i^dcVaꢀVbehꢀWZndcYꢀ  
i]Zꢀ[jaa"adVYꢀgVi^c\#  
>[ꢀi]ZꢀbVX]^cZꢀ^hꢀdkZgadVYZYꢀ[dgꢀVꢀhj[[^X^ZciꢀaZc\i]ꢀ  
d[ꢀi^bZ!ꢀYVbV\Z!ꢀdkZg]ZVi^c\!ꢀdgꢀ[^gZꢀbVnꢀgZhjai·  
ZheZX^Vaanꢀ ^[ꢀ XdccZXiZYꢀ idꢀ Vcꢀ jcYZgh^oZYꢀ X^gXj^i#ꢀ  
IdꢀgZYjXZꢀi]Zꢀg^h`ꢀd[ꢀi]ZhZꢀ]VoVgYh!ꢀVkd^YꢀdkZg"  
adVY^c\ꢀi]ZꢀbVX]^cZꢀYjg^c\ꢀdeZgVi^dcꢀVcYꢀbV`Zꢀ  
hjgZꢀ^iꢀ^hꢀXdccZXiZYꢀidꢀVꢀedlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ  
bZZihꢀi]ZꢀgZfj^gZbZcihꢀ^cꢀi]Zꢀ[daadl^c\ꢀhZXi^dc#  
"."  
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>begdeZgꢀXdccZXi^dcꢀd[ꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀ  
l^gZꢀ XVcꢀ gZhjaiꢀ ^cꢀ Vꢀ g^h`ꢀ d[ꢀ ZaZXig^Xꢀ h]dX`#ꢀ I]Zꢀ  
l^gZꢀl^i]ꢀ\gZZcꢀ^chjaVi^dcꢀꢁl^i]ꢀdgꢀl^i]djiꢀnZaadlꢀ  
hig^eZhꢂꢀ^hꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀl^gZ#ꢀ>[ꢀgZeV^gꢀ  
dgꢀgZeaVXZbZciꢀd[ꢀi]ZꢀedlZgꢀXdgYꢀdgꢀeaj\ꢀ^hꢀcZX"  
ZhhVgn!ꢀYdꢀcdiꢀXdccZXiꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀ  
l^gZꢀidꢀVꢀa^kZꢀꢁXjggZciꢀXVggn^c\ꢂꢀiZgb^cVa#  
ꢀ
8]ZX`ꢀl^i]ꢀVꢀfjVa^[^ZYꢀZaZXig^X^VcꢀdgꢀhZgk^XZꢀeZg"  
hdccZaꢀ^[ꢀndjꢀYdꢀcdiꢀjcYZghiVcYꢀi]ZhZꢀ\gdjcY^c\ꢀ  
gZfj^gZbZcih!ꢀdgꢀ^[ꢀndjꢀVgZꢀ^cꢀYdjWiꢀVWdjiꢀl]Zi]Zgꢀ  
i]Zꢀiddaꢀ^hꢀegdeZganꢀ\gdjcYZY#ꢀ>[ꢀndjꢀZkZgꢀcdi^XZꢀ  
i]ViꢀVꢀXdgYꢀdgꢀeaj\ꢀ^hꢀYVbV\ZYꢀdgꢀldgc!ꢀY^hXdc"  
cZXiꢀ^iꢀ[gdbꢀedlZg!ꢀVcYꢀ^bbZY^ViZanꢀgZeaVXZꢀ^iꢀl^i]ꢀ  
VꢀcZlꢀdcZ#  
Grounding & Plug Requirements  
I]Zꢀ[jaa"adVYꢀXjggZciꢀ^hꢀcdiꢀi]ZꢀbVm^bjbꢀVbdjciꢀ  
d[ꢀVbehꢀi]Viꢀi]ZꢀbVX]^cZꢀl^aaꢀYgVl#ꢀ>[ꢀi]ZꢀbVX]^cZꢀ  
^hꢀdkZgadVYZY!ꢀ^iꢀl^aaꢀYgVlꢀVYY^i^dcVaꢀVbehꢀWZndcYꢀ  
i]Zꢀ[jaa"adVYꢀgVi^c\#  
I]^hꢀbVX]^cZꢀ^hꢀZfj^eeZYꢀl^i]ꢀVꢀedlZgꢀXdgYꢀi]Viꢀ  
]VhꢀVcꢀZfj^ebZci"\gdjcY^c\ꢀl^gZꢀVcYꢀVꢀ\gdjcY"  
^c\ꢀ eaj\ꢀ ꢁh^b^aVgꢀ idꢀ i]Zꢀ [^\jgZꢀ WZadlꢂ#ꢀ I]Zꢀ eaj\ꢀ  
bjhiꢀdcanꢀWZꢀ^chZgiZYꢀ^cidꢀVꢀbViX]^c\ꢀgZXZeiVXaZꢀ  
ꢁdjiaZiꢂꢀi]Viꢀ^hꢀegdeZganꢀ^chiVaaZYꢀVcYꢀ\gdjcYZYꢀ^cꢀ  
VXXdgYVcXZꢀl^i]ꢀVaaꢀadXVaꢀXdYZhꢀVcYꢀdgY^cVcXZh#  
Serious injury could occur if you connect  
the machine to power before completing the  
setup process. DO NOT connect to power  
until instructed later in this manual.  
Extension Cords  
LZꢀYdꢀcdiꢀgZXdbbZcYꢀjh^c\ꢀVcꢀZmiZch^dcꢀXdgYꢀ  
l^i]ꢀi]^hꢀbVX]^cZ#ꢀ>[ꢀndjꢀbjhiꢀjhZꢀVcꢀZmiZch^dcꢀ  
XdgY!ꢀdcanꢀjhZꢀ^iꢀ^[ꢀVWhdajiZanꢀcZXZhhVgnꢀVcYꢀdcanꢀ  
dcꢀVꢀiZbedgVgnꢀWVh^h#  
GROUNDED  
:miZch^dcꢀXdgYhꢀXVjhZꢀkdaiV\ZꢀYgde!ꢀl]^X]ꢀbVnꢀ  
YVbV\ZꢀZaZXig^XVaꢀXdbedcZcihꢀVcYꢀh]dgiZcꢀbdidgꢀ  
a^[Z#ꢀKdaiV\ZꢀYgdeꢀ^cXgZVhZhꢀVhꢀi]ZꢀZmiZch^dcꢀXdgYꢀ  
h^oZꢀ\Zihꢀadc\ZgꢀVcYꢀi]Zꢀ\Vj\Zꢀh^oZꢀ\ZihꢀhbVaaZgꢀ  
ꢁ]^\]Zgꢀ\Vj\ZꢀcjbWZghꢀ^cY^XViZꢀhbVaaZgꢀh^oZhꢂ#  
5-15 RECEPTACLE  
<gdjcY^c\ꢀEgdc\  
6cnꢀZmiZch^dcꢀXdgYꢀjhZYꢀl^i]ꢀi]^hꢀbVX]^cZꢀbjhiꢀ  
XdciV^cꢀ Vꢀ \gdjcYꢀ l^gZ!ꢀ bViX]ꢀ i]Zꢀ gZfj^gZYꢀ eaj\ꢀ  
VcYꢀ gZXZeiVXaZ!ꢀ VcYꢀ bZZiꢀ i]Zꢀ [daadl^c\ꢀ gZfj^gZ"  
bZcih/  
5-15 PLUG  
CZjigVa =di  
Figure 2. Ine^XVaꢀ*"&*ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#  
Minimum Gauge Size...........................12 AWG  
Maximum Length (Shorter is Better).......50 ft.  
SHOCK HAZARD!  
Two-prong outlets do not meet the grounding  
requirements for this machine. Do not modify  
or use an adapter on the plug provided—if  
it will not fit the outlet, have a qualified  
electrician install the proper outlet with a  
verified ground.  
"&%"  
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SECTION 3: SETUP  
Needed for Setup  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
I]Zꢀ[daadl^c\ꢀVgZꢀcZZYZYꢀidꢀXdbeaZiZꢀi]ZꢀhZijeꢀ  
egdXZhh!ꢀWjiꢀVgZꢀcdiꢀ^cXajYZYꢀl^i]ꢀndjgꢀbVX]^cZ#  
Description  
Qty  
s
s
s
s
s
s
s
6cꢀ6hh^hiVciꢀ############################################### &  
EgZX^h^dcꢀAZkZaꢀ########################################### &  
HV[Zinꢀ<aVhhZhꢀ####################################'"EV^g  
B^cZgVaꢀHe^g^ihꢀ###################################&"FjVgi  
H]deꢀGV\hꢀ################################################## *  
A^[i^c\ꢀHigVehꢀꢁ&*%%aWꢀB^c#ꢀ8VeVX^inꢂꢀ######### '  
;dg`a^[iꢀdgꢀ=d^hi^c\ꢀ6eeVgVijhꢀꢁ&*%%aWꢀ  
Wear safety goggles dur-  
ing the entire setup pro-  
cess!  
B^c^bjbꢀ8VeVX^inꢂꢀ##################################### &  
Unpacking  
This machine and its com-  
ponents are very heavy.  
Get lifting help or use  
power lifting equipment  
such as a forklift to move  
heavy items.  
Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ  
igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ  
[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ  
Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-  
diately call Customer Service at (570) 546-9663ꢀ  
for advice.  
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ  
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ  
Otherwise, filing a freight claim can be difficult.  
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"  
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#  
SUFFOCATION HAZARD!  
Keep children and pets away  
from plastic bags or packing  
materials shipped with this  
machine. Discard immediately.  
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Inventory  
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I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"  
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"  
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#  
8
9
=
:
;
>
>[ꢀ Vcnꢀ cdc"egdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢁZ#\#ꢀ Vꢀ  
cjiꢀdgꢀVꢀlVh]Zgꢂ!ꢀlZꢀl^aaꢀ\aVYanꢀgZeaVXZꢀi]Zb0ꢀdgꢀ  
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ  
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#  
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Box 1: (Figures 3 & 4)  
Qty  
A.ꢀ 6hhZbWaZYꢀB^aaꢀ########################################### &  
B.ꢀ 9g^aaꢀ8]jX`ꢀ################################################## &  
C.ꢀ DeZcꢀ:cYꢀLgZcX]ꢀ-$&%bbꢀ######################## &  
D.ꢀ DeZcꢀ:cYꢀLgZcX]ꢀ&)$&,bbꢀ###################### &  
E.ꢀ DeZcꢀ:cYꢀLgZcX]ꢀ&.$''bbꢀ###################### &  
F. He^cYaZꢀAdX`ꢀE^cꢀ######################################## &  
G.ꢀ 8]jX`ꢀ@Znꢀ################################################## &  
H.ꢀ ;jhZꢀ&ꢀ6be!ꢀ;Vhi"7adlꢀ*ꢀmꢀ'%bbꢀ############# &  
I.ꢀ ;jhZꢀ'ꢀ6be!ꢀ;Vhi"7adlꢀ*ꢀmꢀ'%bbꢀ############# &  
J.ꢀ =ZmꢀLgZcX]ꢀHZiꢀ)!ꢀ*!ꢀ+!ꢀꢄꢀ&'bbꢀ##########&ꢀ:V  
K.ꢀ 7diiaZꢀ[dgꢀD^aꢀ############################################### &  
Figure 4. >ckZcidgn#  
NOTICE  
If you cannot find an item on this list, care-  
fully check the machine and the packaging  
materials. Some of these items may be pre-  
installed for shipping or become misplaced  
during unpacking.  
6
7
Figure 3. <%,'%Gꢀdjiꢀd[ꢀi]ZꢀXgViZ#  
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Cleanup  
Gasoline or products  
with low flash points can  
explode or cause fire if  
used to clean machin-  
ery. Avoid cleaning with  
these products.  
I]Zꢀ jceV^ciZYꢀ hjg[VXZhꢀ d[ꢀ ndjgꢀ bVX]^cZꢀ VgZꢀ  
XdViZYꢀ l^i]ꢀ Vꢀ ]ZVkn"Yjinꢀ gjhiꢀ egZkZciVi^kZꢀ i]Viꢀ  
egZkZcihꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZciꢀVcYꢀhidgV\Z#ꢀ  
I]^hꢀgjhiꢀegZkZciVi^kZꢀldg`hꢀZmigZbZanꢀlZaa!ꢀWjiꢀ^iꢀ  
l^aaꢀiV`ZꢀVꢀa^iiaZꢀi^bZꢀidꢀXaZVc#  
7Zꢀ eVi^Zciꢀ VcYꢀ Ydꢀ Vꢀ i]dgdj\]ꢀ _dWꢀ XaZVc^c\ꢀ ndjgꢀ  
bVX]^cZ#ꢀI]Zꢀi^bZꢀndjꢀheZcYꢀYd^c\ꢀi]^hꢀcdlꢀl^aaꢀ  
\^kZꢀndjꢀVꢀWZiiZgꢀVeegZX^Vi^dcꢀ[dgꢀi]ZꢀegdeZgꢀXVgZꢀ  
d[ꢀndjgꢀbVX]^cZꢆhꢀjceV^ciZYꢀhjg[VXZh#  
Many cleaning solvents  
are toxic if concentrat-  
ed amounts are inhaled.  
Only work in a well-venti-  
lated area.  
I]ZgZꢀVgZꢀbVcnꢀlVnhꢀidꢀgZbdkZꢀi]^hꢀgjhiꢀegZkZc"  
iVi^kZ!ꢀWjiꢀi]Zꢀ[daadl^c\ꢀhiZehꢀldg`ꢀlZaaꢀ^cꢀVꢀl^YZꢀ  
kVg^Zinꢀd[ꢀh^ijVi^dch#ꢀ6alVnhꢀ[daadlꢀi]ZꢀbVcj[VX"  
ijgZg»hꢀ^chigjXi^dchꢀl^i]ꢀVcnꢀXaZVc^c\ꢀegdYjXiꢀndjꢀ  
jhZꢀVcYꢀbV`ZꢀhjgZꢀndjꢀldg`ꢀ^cꢀVꢀlZaa"kZci^aViZYꢀ  
VgZVꢀidꢀb^c^b^oZꢀZmedhjgZꢀidꢀidm^Xꢀ[jbZh#  
NOTICE  
Avoid chlorine-based solvents, such as  
acetone or brake parts cleaner, that may  
damage painted surfaces. Test all cleaners  
in an inconspicuous area before using to  
make sure they will not damage paint.  
Before cleaning, gather the following:  
™ꢀ 9^hedhVWaZꢀGV\h  
™ꢀ 8aZVcZg$YZ\gZVhZgꢀꢁL9™)%ꢀldg`hꢀlZaaꢂ  
™ꢀ HV[Zinꢀ\aVhhZhꢀꢄꢀY^hedhVWaZꢀ\adkZh  
™ꢀ EaVhi^XꢀeV^ciꢀhXgVeZgꢀꢁdei^dcVaꢂ  
Basic steps for removing rust preventative:  
1.ꢀ EjiꢀdcꢀhV[Zinꢀ\aVhhZh#  
2.ꢀ 8dViꢀ i]Zꢀ gjhiꢀ egZkZciVi^kZꢀ l^i]ꢀ Vꢀ a^WZgVaꢀ  
Vbdjciꢀd[ꢀXaZVcZg$YZ\gZVhZg!ꢀi]ZcꢀaZiꢀ^iꢀhdV`ꢀ  
[dgꢀ*¶&%ꢀb^cjiZh#  
3.ꢀ L^eZꢀd[[ꢀi]Zꢀhjg[VXZh#ꢀ>[ꢀndjgꢀXaZVcZg$YZ\gZVh"  
Zgꢀ^hꢀZ[[ZXi^kZ!ꢀi]ZꢀgjhiꢀegZkZciVi^kZꢀl^aaꢀl^eZꢀ  
d[[ꢀZVh^an#ꢀ>[ꢀndjꢀ]VkZꢀVꢀeaVhi^XꢀeV^ciꢀhXgVeZg!ꢀ  
hXgVeZꢀd[[ꢀVhꢀbjX]ꢀVhꢀndjꢀXVcꢀ[^ghi!ꢀi]Zcꢀl^eZꢀ  
d[[ꢀi]ZꢀgZhiꢀl^i]ꢀi]ZꢀgV\#  
4.ꢀ GZeZViꢀSteps 2–3ꢀVhꢀcZXZhhVgnꢀjci^aꢀXaZVc!ꢀ  
i]ZcꢀXdViꢀVaaꢀjceV^ciZYꢀhjg[VXZhꢀl^i]ꢀVꢀfjVa^inꢀ  
bZiVaꢀegdiZXiVciꢀidꢀegZkZciꢀgjhi#  
"&("  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Site Considerations  
Weight Load  
Physical Environment  
GZ[Zgꢀidꢀi]ZꢀMachine Data Sheetꢀ[dgꢀi]ZꢀlZ^\]iꢀ  
d[ꢀndjgꢀbVX]^cZ#ꢀBV`ZꢀhjgZꢀi]Viꢀi]Zꢀhjg[VXZꢀjedcꢀ  
l]^X]ꢀi]ZꢀbVX]^cZꢀ^hꢀeaVXZYꢀl^aaꢀWZVgꢀi]ZꢀlZ^\]iꢀ  
d[ꢀi]ZꢀbVX]^cZ!ꢀVYY^i^dcVaꢀZfj^ebZciꢀi]ViꢀbVnꢀWZꢀ  
^chiVaaZYꢀdcꢀi]ZꢀbVX]^cZ!ꢀVcYꢀi]Zꢀ]ZVk^Zhiꢀldg`"  
e^ZXZꢀi]Viꢀl^aaꢀWZꢀjhZY#ꢀ6YY^i^dcVaan!ꢀXdch^YZgꢀi]Zꢀ  
lZ^\]iꢀd[ꢀi]ZꢀdeZgVidgꢀVcYꢀVcnꢀYncVb^XꢀadVY^c\ꢀ  
i]ViꢀbVnꢀdXXjgꢀl]ZcꢀdeZgVi^c\ꢀi]ZꢀbVX]^cZ#  
I]Zꢀe]nh^XVaꢀZck^gdcbZciꢀl]ZgZꢀi]ZꢀbVX]^cZꢀ^hꢀ  
deZgViZYꢀ^hꢀ^bedgiVciꢀ[dgꢀhV[ZꢀdeZgVi^dcꢀVcYꢀadc"  
\Zk^inꢀd[ꢀbVX]^cZꢀXdbedcZcih#ꢀ;dgꢀWZhiꢀgZhjaih!ꢀ  
deZgViZꢀi]^hꢀbVX]^cZꢀ^cꢀVꢀYgnꢀZck^gdcbZciꢀi]Viꢀ^hꢀ  
[gZZꢀ[gdbꢀZmXZhh^kZꢀbd^hijgZ!ꢀ]VoVgYdjhꢀX]Zb^"  
XVah!ꢀ V^gWdgcZꢀ VWgVh^kZh!ꢀ dgꢀ ZmigZbZꢀ XdcY^i^dch#ꢀ  
:migZbZꢀXdcY^i^dchꢀ[dgꢀi]^hꢀineZꢀd[ꢀbVX]^cZgnꢀVgZꢀ  
\ZcZgVaanꢀ i]dhZꢀ l]ZgZꢀ i]Zꢀ VbW^Zciꢀ iZbeZgVijgZꢀ  
gVc\Zꢀ ZmXZZYhꢀ )&•¶&%)•;0ꢀ i]Zꢀ gZaVi^kZꢀ ]jb^Y^inꢀ  
gVc\ZꢀZmXZZYhꢀ'%¶.*ꢇꢀꢁcdc"XdcYZch^c\ꢂ0ꢀdgꢀi]Zꢀ  
Zck^gdcbZciꢀ ^hꢀ hjW_ZXiꢀ idꢀ k^WgVi^dc!ꢀ h]dX`h!ꢀ dgꢀ  
Wjbeh#  
Space Allocation  
8dch^YZgꢀ i]Zꢀ aVg\Zhiꢀ h^oZꢀ d[ꢀ ldg`e^ZXZꢀ i]Viꢀ l^aaꢀ  
WZꢀegdXZhhZYꢀi]gdj\]ꢀi]^hꢀbVX]^cZꢀVcYꢀegdk^YZꢀ  
Zcdj\]ꢀheVXZꢀVgdjcYꢀi]ZꢀbVX]^cZꢀ[dgꢀVYZfjViZꢀ  
deZgVidgꢀ bViZg^Vaꢀ ]VcYa^c\ꢀ dgꢀ i]Zꢀ ^chiVaaVi^dcꢀ d[ꢀ  
Vjm^a^VgnꢀZfj^ebZci#ꢀL^i]ꢀeZgbVcZciꢀ^chiVaaVi^dch!ꢀ  
aZVkZꢀZcdj\]ꢀheVXZꢀVgdjcYꢀi]ZꢀbVX]^cZꢀidꢀdeZcꢀ  
dgꢀgZbdkZꢀYddgh$XdkZghꢀVhꢀgZfj^gZYꢀWnꢀi]ZꢀbV^c"  
iZcVcXZꢀ VcYꢀ hZgk^XZꢀ YZhXg^WZYꢀ ^cꢀ i]^hꢀ bVcjVa#ꢀ  
See below for required space allocation.  
Electrical Installation  
EaVXZꢀi]^hꢀbVX]^cZꢀcZVgꢀVcꢀZm^hi^c\ꢀedlZgꢀhdjgXZ#ꢀ  
BV`Zꢀ hjgZꢀ Vaaꢀ edlZgꢀ XdgYhꢀ VgZꢀ egdiZXiZYꢀ [gdbꢀ  
igV[[^X!ꢀ bViZg^Vaꢀ ]VcYa^c\!ꢀ bd^hijgZ!ꢀ X]Zb^XVah!ꢀ  
dgꢀ di]Zgꢀ ]VoVgYh#ꢀ BV`Zꢀ hjgZꢀ idꢀ aZVkZꢀ VXXZhhꢀ idꢀ  
Vꢀ bZVchꢀ d[ꢀ Y^hXdccZXi^c\ꢀ i]Zꢀ edlZgꢀ hdjgXZꢀ dgꢀ  
Zc\V\^c\ꢀVꢀadX`dji$iV\djiꢀYZk^XZ!ꢀ^[ꢀgZfj^gZY#  
Lighting  
Children or untrained people  
may be seriously injured by  
this machine. Only install in an  
access restricted location.  
A^\]i^c\ꢀ VgdjcYꢀ i]Zꢀ bVX]^cZꢀ bjhiꢀ WZꢀ VYZfjViZꢀ  
Zcdj\]ꢀi]ViꢀdeZgVi^dchꢀXVcꢀWZꢀeZg[dgbZYꢀhV[Zan#ꢀ  
H]VYdlh!ꢀ\aVgZ!ꢀdgꢀhigdWZꢀZ[[ZXihꢀi]ViꢀbVnꢀY^higVXiꢀ  
dgꢀ^beZYZꢀi]ZꢀdeZgVidgꢀbjhiꢀWZꢀZa^b^cViZY#  
((ꢈ  
(
**ꢀ¿)  
ꢈ
Figure 6.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
"&)"  
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Mounting to  
Workbench  
Test Run  
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ  
bVX]^cZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ gjchꢀ egdeZganꢀ VcYꢀ ^hꢀ  
gZVYnꢀ[dgꢀgZ\jaVgꢀdeZgVi^dc#ꢀI]ZꢀiZhiꢀgjcꢀXdch^hihꢀ  
d[ꢀkZg^[n^c\ꢀi]Zꢀ[daadl^c\/ꢀ&ꢂꢀI]ZꢀbdidghꢀedlZgꢀjeꢀ  
VcYꢀgjcꢀXdggZXianꢀVcYꢀ'ꢂꢀi]ZꢀhideꢀWjiidcꢀVcYꢀX]^eꢀ  
\jVgYꢀhV[Zinꢀ[ZVijgZꢀldg`hꢀXdggZXian#ꢀ  
Ndjgꢀb^aaꢀh]djaYꢀWZꢀWdaiZYꢀidꢀVꢀldg`WZcX]ꢀidꢀegd"  
k^YZꢀbVm^bjbꢀg^\^Y^inꢀVcYꢀhV[Zin#  
Components and Hardware Needed:  
Qty  
=Zmꢀ7daihꢀ&¿'ꢈ"&(ꢀmꢀꢁaZc\i]ꢀVhꢀcZZYZYꢂ################)  
;aViꢀLVh]Zghꢀ&¿'ꢈꢀ#################################################-  
AdX`ꢀLVh]Zghꢀ&¿'ꢈꢀ###############################################)  
=ZmꢀCjihꢀ&¿'ꢈ"&(ꢀ##################################################)  
>[!ꢀ Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjc!ꢀ ndjꢀ XVccdiꢀ ZVh^anꢀ adXViZꢀ  
i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ  
jh^c\ꢀ i]Zꢀ bVX]^cZꢀ ^bbZY^ViZan!ꢀ i]Zcꢀ gZk^Zlꢀ  
TroubleshootingꢀdcꢀPage 34#ꢀ>[ꢀndjꢀXVccdiꢀ[^cYꢀ  
VꢀgZbZYn!ꢀXdciVXiꢀdjgꢀIZX]ꢀHjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+"  
.++(ꢀ[dgꢀVhh^hiVcXZ#  
To mount the mill to the workbench:  
1.ꢀ 9ZiZgb^cZꢀi]ZꢀWZhiꢀedh^i^dcꢀ[dgꢀi]Zꢀb^aaꢀdcꢀi]Zꢀ  
ldg`WZcX]#  
ꢀ
ꢀ
Note:ꢀ For the best performance, make  
sure the cross feed and the longitudinal  
handwheels extend out beyond the edge of  
the table surface. This will allow unrestricted  
handwheel operation.  
Before starting the machine, make sure you  
have performed the preceding assembly  
and adjustment instructions. You must read  
through the rest of the manual and under-  
stand the various functions and safety fea-  
tures. Failure to follow this warning could  
result in serious personal injury or even  
death!  
2. BVg`ꢀndjgꢀ]daZꢀadXVi^dchꢀjh^c\ꢀi]Zꢀbdjci^c\ꢀ  
]daZhꢀ^cꢀi]ZꢀWVhZꢀVhꢀVꢀ\j^YZ#  
3. 9g^aaꢀi]Zꢀ]daZhꢀcZZYZYꢀ^cꢀi]Zꢀldg`WZcX]#  
To test run the machine:  
4. EaVXZꢀVꢀegZX^h^dcꢀaZkZaꢀdcꢀi]Zꢀb^aaꢀiVWaZꢀVcYꢀ  
h]^bꢀi]Zꢀb^aaꢀjci^aꢀ^iꢀ^hꢀaZkZaꢀh^YZ"id"h^YZꢀVcYꢀ  
[gdci"id"WVX`#  
1.ꢀ Ejh]ꢀ i]Zꢀ :B:G<:C8Nꢀ HIDEꢀ Wjiidcꢀ ^c!ꢀ  
VcYꢀijgcꢀi]ZꢀbV^cꢀedlZgꢀhl^iX]ꢀidꢀOFF ꢁhZZ  
Figure 8ꢂ#  
5. 7daiꢀi]Zꢀb^aaꢀidꢀi]Zꢀideꢀd[ꢀi]Zꢀldg`WZcX]ꢀꢁhZZ  
Figure 7ꢂ#  
EdlZgꢀDC  
A^\]i  
GEB  
9^heaVn  
BV^cꢀ  
EdlZg  
Hl^iX]  
B^aaꢀ  
HiVgiꢀ  
7jiidc  
Mill Base  
=ZVYhidX`ꢀ  
JE$9DLCꢀ  
7jiidchꢀ  
7dai  
;aViꢀLVh]Zg  
HeZZY  
9^Va  
Workbench  
;aViꢀLVh]Zg  
AdX`ꢀLVh]Zg  
:bZg\ZcXn  
Hideꢀ7jiidc  
=ZmꢀCji  
8]^eꢀ<jVgY  
Figure 7.ꢀ:mVbeaZꢀd[ꢀVꢀi]gdj\]ꢀbdjciꢀhZije#  
Figure 8. BVX]^cZꢀXdcigdah#  
"&*"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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2#ꢀ 9dꢀ Vaaꢀ ajWg^XVi^dcꢀ egdXZYjgZhꢀ ]^\]a^\]ied ^c  
Lubricationꢀ^cꢀSECTION 6:ꢀMAINTENANCEꢀ  
dc Page 30.  
12.ꢀ L>I=DJIꢀgZhZii^c\ꢀi]Zꢀ:B:G<:C8NꢀHIDEꢀ  
hl^iX]!ꢀegZhhꢀi]ZꢀHI6GIꢀWjiidc#ꢀI]ZꢀbVX]^cZꢀ  
h]djaYꢀnotꢀhiVgi#  
3#ꢀ >[ꢀi]ZgZꢀ^hꢀcdꢀVgWdgꢀdgꢀX]jX`ꢀ^chiVaaZYꢀ^cꢀi]Zꢀ  
he^cYaZ!ꢀ gZbdkZꢀ i]Zꢀ YgVlWVgꢀ XVeꢀ VcYꢀ i]Zꢀ  
YgVlWVgꢀidꢀegZkZciꢀk^WgVi^dc#ꢀ  
13.ꢀ GZhZiꢀi]Zꢀ:B:G<:C8NꢀHIDEꢀhl^iX]!ꢀdeZcꢀ  
i]ZꢀX]^eꢀ\jVgY!ꢀVcYꢀegZhhꢀi]ZꢀHI6GIꢀWjiidcꢀ  
V\V^c#ꢀI]ZꢀbVX]^cZꢀh]djaYꢀnotꢀhiVgi#  
·>[ꢀ i]Zꢀ bVX]^cZꢀ hiVgih!ꢀ h]jiꢀ ^iꢀ OFFꢀ VcY!ꢀ  
Y^hXdccZXiꢀ ^iꢀ [gdbꢀ edlZg#ꢀ 9dꢀ cdiꢀ deZgViZꢀ  
i]Zꢀ bVX]^cZꢀ Vcnꢀ [jgi]Zgꢀ jci^aꢀ i]Zꢀ hV[Zinꢀ  
[ZVijgZhꢀVgZꢀ[^mZY#  
ꢀ
Note:ꢀThe drawbar cap has left-hand threads  
and loosens when turned clockwise.  
4.ꢀ EjiꢀdcꢀhV[Zinꢀ\d\\aZh!ꢀbV`ZꢀhjgZꢀi]ZꢀVgZVꢀ^hꢀ  
XaZVc!ꢀVaaꢀiddahꢀVgZꢀejiꢀVlVn!ꢀVcYꢀcdꢀZciVc"  
\aZbZciꢀ]VoVgYhꢀZm^hi#  
14.ꢀ IZhiꢀgjcꢀ^hꢀXdbeaZiZ#ꢀCZmi!ꢀXdbeaZiZꢀSpindle  
Break-In WZ[dgZꢀejii^c\ꢀi]Zꢀb^aaꢀ^cidꢀ[jaaꢀhZg"  
k^XZ#  
5#ꢀ GdiViZꢀi]Zꢀhe^cYaZꢀheZZYꢀY^VaꢀꢁhZZ Figure 8ꢂꢀ  
XdjciZgXadX`l^hZꢀidꢀi]ZꢀhadlZhiꢀhZii^c\#  
6#ꢀ 8adhZꢀi]ZꢀX]^eꢀ\jVgYꢀꢁhZZ Figure 8ꢂꢀVcYꢀXdc"  
NOTICE  
cZXiꢀi]ZꢀbVX]^cZꢀidꢀedlZg#  
Failure to follow start up and spindle break-  
in procedures will likely cause rapid dete-  
rioration of spindle and other related parts.  
7.ꢀ Il^hiꢀi]Zꢀ:B:G<:C8NꢀHIDEꢀWjiidcꢀXadX`"  
l^hZꢀhdꢀ^iꢀedehꢀdjiꢀVcYꢀ^hꢀgZhZi#  
ꢀ
Note:ꢀThe power ON light shown in Figure 8  
illuminates to indicate that all machine con-  
trols are now LIVE and ready for use.  
8.ꢀ AddhZcꢀi]Zꢀ]ZVYhidX`ꢀadX`ꢀaZkZgh!ꢀVcYꢀejh]ꢀ  
i]ZꢀJEꢀVcYꢀ9DLCꢀWjiidchꢀidꢀiZhiꢀi]Zꢀ]ZVY"  
hidX`ꢀZaZkVi^dcꢀbdidg#  
9.ꢀ Ejh]ꢀi]ZꢀHI6GIꢀWjiidcꢀidꢀhiVgiꢀi]Zꢀhe^cYaZ#  
·L]Zcꢀ deZgVi^c\ꢀ XdggZXian!ꢀ i]Zꢀ bVX]^cZꢀ  
gjchꢀhbddi]anꢀl^i]ꢀa^iiaZꢀdgꢀcdꢀk^WgVi^dcꢀdgꢀ  
gjWW^c\ꢀcd^hZh#  
·ꢀ>ckZhi^\ViZꢀVcYꢀXdggZXiꢀhigVc\ZꢀdgꢀjcjhjVaꢀ  
cd^hZhꢀ dgꢀ k^WgVi^dchꢀ WZ[dgZꢀ deZgVi^c\ꢀ i]Zꢀ  
bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ  
bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ  
XdggZXi^c\ꢀediZci^VaꢀegdWaZbh#  
10.ꢀ IZhiꢀi]ZꢀkVg^VWaZꢀheZZYꢀWnꢀijgc^c\ꢀi]Zꢀhe^cYaZꢀ  
heZZYꢀY^Vaꢀjeꢀi]ZcꢀYdlc#  
ꢀ
11.ꢀ EgZhhꢀ i]Zꢀ :B:G<:C8Nꢀ HIDEꢀ Wjiidcꢀ idꢀ  
hideꢀi]Zꢀhe^cYaZ#  
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BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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2.ꢀ Ejh]ꢀi]ZꢀHI6GIꢀWjiidc#  
Spindle Break-In  
ꢀ
Note: When in tapping mode, the spin-  
dle speed is reduced by half automatically,  
and the speed range will be 50–800 RPM.  
Tapping requires lower speeds than other  
milling operations.  
7Z[dgZꢀejii^c\ꢀi]^hꢀbVX]^cZꢀ^cidꢀ[jaaꢀhZgk^XZ!ꢀi]Zꢀ  
Test Runꢀ bjhiꢀ WZꢀ XdbeaZiZYꢀ VcYꢀ i]Zꢀ he^cYaZꢀ  
WZVg^c\hꢀbjhiꢀWZꢀWgd`Zcꢀ^c#  
3#ꢀ GdiViZꢀi]Zꢀhe^cYaZꢀheZZYꢀY^Vaꢀhdꢀi]Zꢀhe^cYaZꢀ  
gjchꢀViꢀ*%%ꢀGEB!ꢀVcYꢀaZiꢀ^iꢀgjcꢀ[dgꢀiZcꢀb^c"  
jiZh#  
DO NOT leave the area while break-in pro-  
cedure is under way. You must be ready to  
stop the machine if any problem occurs.  
4. >cXgZVhZꢀi]ZꢀheZZYꢀidꢀ-%%ꢀGEB!ꢀVcYꢀaZiꢀ^iꢀgjcꢀ  
[dgꢀVcdi]ZgꢀiZcꢀb^cjiZh#  
ꢀ
To break in the machine:  
5% Ejh]ꢀ i]Zꢀ :B:G<:C8Nꢀ HIDEꢀ Wjiidc!ꢀ VcYꢀ  
gdiViZꢀ i]Zꢀ he^cYaZꢀ heZZYꢀ Y^Vaꢀ XdjciZgXadX`"  
l^hZꢀidꢀ^ihꢀb^c^bjbꢀedh^i^dc#ꢀ  
1% BdkZꢀi]ZꢀB>AA>C<ꢀꢄꢀI6EE>C<ꢀbdYZꢀhl^iX]ꢀ  
ꢁhZZꢀFigure 9ꢂꢀidꢀi]ZꢀI6EE>C<ꢀedh^i^dc#  
6. HiVgiꢀi]Zꢀb^aa!ꢀVcYꢀejh]ꢀdcZꢀd[ꢀi]Zꢀi]gZZꢀWji"  
idchꢀdcꢀi]ZꢀZcYꢀd[ꢀi]ZꢀYdlc[ZZYꢀ]VcYaZhꢀidꢀ  
gZkZghZꢀhe^cYaZꢀgdiVi^dc#  
7. Gjcꢀ i]Zꢀ b^aaꢀ V\V^cꢀ Viꢀ Wdi]ꢀ heZZYhꢀ ꢁVhꢀ  
YZhXg^WZYꢀVWdkZꢂꢀidꢀ[^c^h]ꢀi]ZꢀWgZV`"^cꢀegdXZ"  
YjgZ#  
8.ꢀ BdkZꢀi]ZꢀB>AA>C<ꢀꢄꢀI6EE>C<ꢀbdYZꢀhl^iX]ꢀ  
idꢀi]ZꢀB>AA>C<ꢀedh^i^dc!ꢀi]ZcꢀgjcꢀbVX]^cZꢀViꢀ  
VꢀheZZYꢀd[ꢀ&+%%ꢀGEBꢀ[dgꢀiZcꢀb^cjiZh#  
B^aa^c\ꢀꢄ  
IVee^c\ꢀ  
BdYZꢀ  
Hl^iX]  
9.ꢀ Gjcꢀi]ZꢀbVX]^cZꢀViꢀ-%%ꢀGEBꢀ[dgꢀVcdi]Zgꢀ&*ꢀ  
b^cjiZhꢀidꢀVaadlꢀ^iꢀXddaꢀYdlc#  
He^cYaZꢀGdiVi^dcꢀ9^gZXi^dcꢀ7jiidch  
Figure 9. IVee^c\ꢀXdcigdah#  
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SECTION 4: OPERATIONS  
To complete a typical operation, the  
operator does the following:  
Operation Overview  
1.ꢀ :mVb^cZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ ^hꢀ  
I]ZꢀejgedhZꢀd[ꢀi]^hꢀdkZgk^Zlꢀ^hꢀidꢀegdk^YZꢀi]Zꢀcdk"  
^XZꢀbVX]^cZꢀdeZgVidgꢀl^i]ꢀVꢀWVh^XꢀjcYZghiVcY^c\ꢀ  
d[ꢀ]dlꢀi]ZꢀbVX]^cZꢀ^hꢀjhZYꢀYjg^c\ꢀdeZgVi^dc!ꢀhdꢀ  
i]ZꢀbVX]^cZꢀXdcigdah$XdbedcZcihꢀY^hXjhhZYꢀaViZgꢀ  
^cꢀi]^hꢀbVcjVaꢀVgZꢀZVh^ZgꢀidꢀjcYZghiVcY#  
hj^iVWaZꢀ[dgꢀb^aa^c\#  
2.ꢀ Ejihꢀdcꢀi]ZꢀgZfj^gZYꢀhV[Zinꢀ\ZVg#  
3.ꢀ ;^gbanꢀXaVbehꢀi]Zꢀldg`e^ZXZꢀidꢀi]ZꢀiVWaZ#  
9jZꢀ idꢀ i]Zꢀ \ZcZg^Xꢀ cVijgZꢀ d[ꢀ i]^hꢀ dkZgk^Zl!ꢀ ^iꢀ ^hꢀ  
notꢀ^ciZcYZYꢀidꢀWZꢀVcꢀ^chigjXi^dcVaꢀ\j^YZ#ꢀIdꢀaZVgcꢀ  
bdgZꢀ VWdjiꢀ heZX^[^Xꢀ deZgVi^dch!ꢀ gZVYꢀ i]^hꢀ Zci^gZꢀ  
bVcjVaꢀ VcYꢀ hZZ`ꢀ VYY^i^dcVaꢀ igV^c^c\ꢀ [gdbꢀ ZmeZ"  
g^ZcXZYꢀ bVX]^cZꢀ deZgVidgh!ꢀ VcYꢀ Ydꢀ VYY^i^dcVaꢀ  
gZhZVgX]ꢀdjih^YZꢀd[ꢀi]^hꢀbVcjVaꢀWnꢀgZVY^c\ꢀꢈ]dl"  
idꢈꢀWdd`h!ꢀigVYZꢀbV\Vo^cZh!ꢀdgꢀlZWh^iZh#  
4.ꢀ >chiVaahꢀi]ZꢀXdggZXiꢀXjii^c\ꢀiddaꢀ[dgꢀi]ZꢀdeZgV"  
i^dc#  
5.ꢀ JhZhꢀ i]Zꢀ bVcjVaꢀ Ydlc[ZZYꢀ VcYꢀ iVWaZꢀ Xdc"  
igdahꢀidꢀXdc[^gbꢀi]ZꢀXdggZXiꢀedh^i^dc^c\ꢀd[ꢀi]Zꢀ  
Xjii^c\ꢀiddaꢀVcYꢀldg`e^ZXZꢀ[dgꢀi]ZꢀdeZgVi^dc#ꢀ  
6.ꢀ HZihꢀ i]Zꢀ Y^\^iVaꢀ YZei]ꢀ hideꢀ VcYꢀ b^c^ꢀ Y^\^iVaꢀ  
egdigVXidgꢀ idꢀ i]Zꢀ gZfj^gZYꢀ jc^ihꢀ d[ꢀ bZVhjgZ"  
bZci#  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before operating.  
7.ꢀ AdX`hꢀi]Zꢀ]ZVYhidX`ꢀVcYꢀi]ZꢀgZfj^gZYꢀiVWaZꢀ  
adX`hꢀ^cꢀeaVXZ#  
8.ꢀ 9ZiZgb^cZhꢀi]Zꢀ[ZZYꢀgViZꢀVcYꢀXjii^c\ꢀheZZY#  
9.ꢀ 8dccZXihꢀ i]Zꢀ bVX]^cZꢀ idꢀ edlZg!ꢀ VcYꢀ ijgchꢀ  
i]ZꢀbV^cꢀedlZgꢀhl^iX]ꢀON#  
Damage to your eyes and lungs could result  
from using this machine without proper pro-  
tective gear. Always wear safety glasses and  
a respirator when operating this machine.  
10.ꢀ EgZhhZhꢀ i]Zꢀ hiVgiꢀ Wjiidcꢀ VcYꢀ VY_jhihꢀ i]Zꢀ  
he^cYaZꢀGEBꢀl^i]ꢀi]Zꢀhe^cYaZꢀheZZYꢀY^Va#  
11.ꢀ 7Z\^chꢀb^aa^c\!ꢀYg^aa^c\!ꢀdgꢀiVee^c\#  
12.ꢀ L]Zcꢀ [^c^h]ZY!ꢀ ijgchꢀ i]Zꢀ b^aaꢀ OFFꢀ VcYꢀ Y^h"  
XdccZXihꢀ^iꢀ[gdbꢀedlZg#  
NOTICE  
If you have never used this type of machine  
or equipment before, WE STRONGLY REC-  
OMMEND that you read books, review  
industry trade magazines, or get formal  
training before beginning any projects.  
Regardless of the content in this section,  
Grizzly Industrial will not be held liable for  
accidents caused by lack of training.  
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C. Main Power Switch:ꢀId\\aZhꢀedlZgꢀONꢀVcYꢀ  
OFFꢀidꢀi]ZꢀXdcigdaꢀeVcZa#  
Controls  
D. Downfeed Handle: GV^hZhꢀ VcYꢀ adlZghꢀ i]Zꢀ  
GZk^Zlꢀi]^hꢀhZXi^dcꢀidꢀadXViZꢀVcYꢀjcYZghiVcYꢀ]dlꢀ  
idꢀ jhZꢀ i]Zꢀ b^aaꢀ Xdcigdahꢀ VcYꢀ [VXidghꢀ [dgꢀ bVX]^cZꢀ  
deZgVi^dc#  
he^cYaZꢀ^cꢀXdVghZꢀ^cXgZbZcih#  
E. Handwheels:ꢀBdkZꢀi]ZꢀiVWaZꢀ^cꢀi]ZꢀM"ꢀVcYꢀ  
N"Vm^h#  
General Controls  
I]Zꢀ Xdcigdahꢀ h]dlcꢀ ^cꢀ Figure 10 ijgcꢀ i]Zꢀ bV^cꢀ  
bVX]^cZꢀedlZgꢀONꢀVcYꢀOFF!ꢀVcYꢀgZkZghZꢀhe^cYaZꢀ  
Y^gZXi^dc#ꢀ 6ahdꢀ h]dlcꢀ VgZꢀ i]Zꢀ adXVi^dchꢀ d[ꢀ i]Zꢀ  
XdcigdaꢀeVcZa!ꢀhe^cYaZꢀ]Z^\]iꢀ\Vj\Z!ꢀVcYꢀi]ZꢀY^\^"  
iVaꢀegdigVXidg!ꢀl]^X]ꢀl^aaꢀWZꢀYZiV^aZYꢀ^cꢀi]Z^gꢀdlcꢀ  
hjW"hZXi^dch  
Control Panel  
I]ZꢀXdcigdahꢀh]dlcꢀ^cꢀFigure 11 hiVgiꢀVcYꢀhideꢀ  
i]Zꢀ he^cYaZ!ꢀ hZiꢀ he^cYaZꢀ heZZY!ꢀ VcYꢀ VY_jhiꢀ i]Zꢀ  
]ZVYhidX`ꢀ]Z^\]i#  
;
>
9^\^iVaꢀHe^cYaZ  
6
=Z^\]iꢀ<Vj\Z  
7
?
<
8dcigdaꢀ  
EVcZa  
@
8
9
=
A
Figure 11. 8dcigdaꢀeVcZaꢀdkZgk^Zl#  
B^c^ꢀ9^\^iVaꢀ  
EgdigVXidg  
F. POWER Lamp:ꢀ<adlhꢀl]Zcꢀi]ZꢀbV^cꢀedlZgꢀ  
hl^iX]ꢀ ^hꢀ ONꢀ idꢀ ^cY^XViZꢀ i]Viꢀ Vaaꢀ bVX]^cZꢀ  
XdcigdahꢀVgZꢀA>K:ꢀVcYꢀgZVYnꢀ[dgꢀjhZ#  
:
G. UP/DOWN Buttons:ꢀGV^hZhꢀVcYꢀadlZghꢀi]Zꢀ  
]ZVYhidX`#  
H. RPM Dial:ꢀ 6Y_jhihꢀ he^cYaZꢀ heZZYꢀ WZilZZcꢀ  
&%%¶&+%%ꢀ GEBꢀ dgꢀ iVee^c\ꢀ heZZYꢀ WZilZZcꢀ  
*%¶-%%ꢀGEB#  
I. Spindle Speed Readout:ꢀ 9^heaVnhꢀ i]Zꢀ  
he^cYaZꢀheZZYꢀGEB!ꢀY^gZXi^dc!ꢀVcYꢀbdYZ#  
Figure 10. <ZcZgVaꢀXdcigdah#  
J. MILLING & TAPPING Switch:ꢀHZaZXihꢀl]^X]ꢀ  
A. Fine Feed knob: GV^hZhꢀ VcYꢀ adlZghꢀ i]Zꢀ  
bdYZꢀi]ZꢀbVX]^cZꢀ^hꢀ^c#ꢀ  
he^cYaZꢀ^cꢀ[^cZꢀ^cXgZbZcih#  
K. START Button:ꢀHiVgihꢀi]Zꢀhe^cYaZꢀbdidgꢀ[dgꢀ  
B. Spindle Rotation Buttons: L]Zcꢀ ^cꢀ i]Zꢀ  
iVee^c\ꢀbdYZ!ꢀi]ZhZꢀWjiidchꢀX]Vc\Zꢀhe^cYaZꢀ  
gdiVi^dcꢀ Y^gZXi^dc#ꢀ >cꢀ i]^hꢀ bdYZ!ꢀ he^cYaZꢀ  
Y^gZXi^dcꢀXVcꢀWZꢀgZkZghZYꢀViꢀVcnꢀGEBꢀl^i]djiꢀ  
]Vk^c\ꢀidꢀhideꢀi]Zꢀhe^cYaZꢀ[^ghi#  
b^aa^c\ꢀdgꢀiVee^c\ꢀdeZgVi^dch#  
L. EMERGENCY STOP Button:ꢀ Hidehꢀ i]Zꢀ  
b^aaꢀ VcYꢀ egZkZcihꢀ gZhiVgi^c\ꢀ l]^aZꢀ ^iꢀ ^hꢀ ^cꢀ  
i]Zꢀ YZegZhhZYꢀ edh^i^dc#ꢀ GdiViZꢀ i]Zꢀ Wjiidcꢀ  
XadX`l^hZꢀidꢀgZhZiꢀ^i#  
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Digital Spindle Height Gauge  
Mini Digital Protractor  
I]ZꢀY^\^iVaꢀhe^cYaZꢀ]Z^\]iꢀhXVaZꢀh]dlcꢀ^cꢀFigure  
12 Y^heaVnhꢀ he^cYaZꢀ edh^i^dcꢀ VcYꢀ bdkZbZci#ꢀ 6cꢀ  
Vjidꢀ h]ji"d[[ꢀ [ZVijgZꢀ l^aaꢀ ijgcꢀ i]Zꢀ jc^iꢀ OFF V[iZgꢀ  
hZkZgVaꢀ b^cjiZhꢀ d[ꢀ ^YaZꢀ i^bZ#ꢀ L]Zcꢀ ijgcZYꢀ WVX`ꢀ  
ON!ꢀi]ZꢀaVhiꢀbZVhjgZbZciꢀ^hꢀgZXVaaZYꢀhdꢀldg`ꢀXVcꢀ  
WZꢀgZhjbZY#ꢀ=dlZkZg!ꢀ^[ꢀi]ZꢀWViiZgnꢀ^hꢀX]Vc\ZYꢀdgꢀ  
WZXdbZhꢀY^hX]Vg\ZY!ꢀi]ZꢀhidgZYꢀkVajZꢀ^hꢀadhi#  
I]Zꢀ b^c^ꢀ Y^\^iVaꢀ egdigVXidgꢀ h]dlcꢀ ^cꢀ Figure 13  
Y^heaVnhꢀ i]Zꢀ ]ZVYhidX`ꢀ he^cYaZꢀ Vc\aZꢀ VcYꢀ hadeZꢀ  
^cꢀ gZaVi^dch]^eꢀ l^i]ꢀ i]Zꢀ iVWaZꢀ hjg[VXZ#ꢀ 6cꢀ Vjidꢀ  
h]ji"d[[ꢀ [ZVijgZꢀ l^aaꢀ ijgcꢀ OFFꢀ i]Zꢀ jc^iꢀ V[iZgꢀ hZk"  
ZgVaꢀb^cjiZhꢀd[ꢀ^YaZꢀi^bZ#ꢀL]ZcꢀijgcZYꢀWVX`ꢀON!ꢀ  
i]ZꢀaVhiꢀbZVhjgZbZciꢀ^hꢀgZXVaaZYꢀhdꢀldg`ꢀXVcꢀWZꢀ  
gZhjbZY#ꢀ =dlZkZg!ꢀ ^[ꢀ i]Zꢀ WViiZgnꢀ ^hꢀ X]Vc\ZYꢀ dgꢀ  
WZXdbZhꢀY^hX]Vg\ZY!ꢀi]ZꢀhidgZYꢀkVajZꢀ^hꢀadhi#  
B
C
G
F
D
E
H
I
J
K
Figure 12. 9^\^iVaꢀhe^cYaZꢀ]Z^\]iꢀhXVaZ#  
Figure 13. B^c^ꢀY^\^iVaꢀegdigVXidg#  
M. Digital Spindle Height Display:ꢀ 9^heaVnhꢀ  
he^cYaZꢀ edh^i^dcꢀ VcYꢀ bdkZbZciꢀ l^i]ꢀ Vꢀ  
gZhdaji^dcꢀd[ꢀ%#%%%*ꢈꢀꢁ%#%&bbꢂ#ꢀ  
Q. Tilt Arrows: >cY^XViZꢀi]ZꢀY^gZXi^dcꢀd[ꢀi^ai#  
R. Battery Life:ꢀ>XdcꢀWZXdbZhꢀk^ZlVWaZꢀl]Zcꢀ  
N. ZERO Button:ꢀOZgdhꢀi]ZꢀY^\^iVaꢀhe^cYaZꢀhXVaZꢀ  
WViiZg^ZhꢀcZZYꢀgZeaVXZbZci#  
ViꢀVcnꢀed^ciꢀVadc\ꢀ^ihꢀhigd`Z#  
S. ON/OFF Button:ꢀIjgchꢀi]ZꢀegdigVXidgꢀONꢀdgꢀ  
OFF#ꢀ;dgꢀOFF!ꢀegZhhꢀVcYꢀ]daYꢀi]ZꢀWjiidc#  
O. mm/inch Button:ꢀId\\aZhꢀjc^ihꢀd[ꢀbZVhjgZꢀ  
WZilZZcꢀbZig^XꢀVcYꢀ^cX]ꢀXdckZci^dch#  
T. O%:ꢀ Id\\aZhꢀ jc^ihꢀ d[ꢀ bZVhjgZꢀ WZilZZcꢀ  
P. OFF/ON Button:ꢀ Ijgchꢀ i]Zꢀ Y^\^iVaꢀ ]Z^\]iꢀ  
\Vj\ZꢀONꢀdgꢀOFF#  
YZ\gZZhꢀVcYꢀeZgXZciꢀd[ꢀ\gVYZꢀXdckZci^dch#  
U. Calibrate:ꢀOZgdhꢀi]ZꢀegdigVXidgꢀViꢀVcnꢀedh^i^dcꢀ  
l^i]^cꢀi]ZꢀgVc\Zꢀd[ꢀ]ZVYhidX`ꢀi^ai#  
V. HOLD:ꢀ AdX`hꢀ i]Zꢀ egdigVXidgꢀ Viꢀ ^ihꢀ XjggZciꢀ  
Y^heaVnZYꢀkVajZ#  
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BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Selecting Spindle  
RPM  
Setting Spindle  
Height  
He^cYaZꢀ]Z^\]iꢀ^hꢀX]Vc\ZYꢀWnꢀjcadX`^c\ꢀi]Zꢀfj^aaꢀ  
adX`ꢀVcYꢀjh^c\ꢀi]ZꢀYdlc[ZZYꢀ]VcYaZhꢀdgꢀi]Zꢀ[^cZꢀ  
[ZZYꢀ `cdWꢀ ꢁhZZ Figure 15ꢂ#ꢀ I]Zꢀ Y^\^iVaꢀ ]Z^\]iꢀ  
\Vj\Zꢀ^cY^XViZhꢀi]Zꢀhe^cYaZꢀ]Z^\]i#  
8adhZanꢀ[daadlꢀi]ZꢀegdeZgꢀXjii^c\ꢀheZZYꢀVcYꢀegde"  
Zgꢀ[ZZYꢀidꢀgZYjXZꢀjcYjZꢀhigV^cꢀdcꢀVaaꢀbdk^c\ꢀeVgihꢀ  
VcYꢀ^cXgZVhZꢀdeZgVidgꢀhV[Zin#  
Eg^dgꢀ idꢀ b^aa^c\!ꢀ YZiZgb^cZꢀ i]Zꢀ GEBꢀ cZZYZYꢀ idꢀ  
Xjiꢀ ndjgꢀ ldg`e^ZXZ!ꢀ i]Zcꢀ hZiꢀ i]Zꢀ GEBꢀ dcꢀ i]Zꢀ  
bVX]^cZ#  
To change the spindle position:  
1. JcadX`ꢀi]Zꢀfj^aaꢀadX`ꢀaZkZgꢀVcYꢀaddhZcꢀi]Zꢀ[^cZꢀ  
[ZZYꢀadX`ꢀ`cdW#ꢀ  
To determine the needed RPM:  
ꢀ
Tip:ꢀUse the fold-out lever (hZZ Figure 15)  
for additional leverage to unlock the fine feed  
lock knob if the knob is too tight. Do not use  
the fold-out lever to tighten the knob.  
1.ꢀ JhZꢀi]ZꢀiVWaZꢀ^cꢀFigure 14ꢀidꢀYZiZgb^cZꢀi]Zꢀ  
Xjii^c\ꢀ heZZYꢀ gZfj^gZYꢀ [dgꢀ ndjgꢀ ldg`e^ZXZꢀ  
bViZg^Va#  
2.ꢀ BZVhjgZꢀi]ZꢀY^VbZiZgꢀd[ꢀndjgꢀXjii^c\ꢀiddaꢀ^cꢀ  
2. EjaaꢀYdlcꢀdcꢀi]ZꢀYdlc[ZZYꢀ]VcYaZhꢀidꢀadlZgꢀ  
dgꢀgV^hZꢀi]Zꢀhe^cYaZ#ꢀI^\]iZcꢀi]Zꢀfj^aaꢀadX`ꢀidꢀ  
hZXjgZꢀi]Zꢀhe^cYaZꢀ^cꢀVꢀeVgi^XjaVgꢀedh^i^dcꢀꢁ^[ꢀ  
YZh^gZYꢂ#  
^cX]Zh#  
3.ꢀ JhZꢀ i]Zꢀ [daadl^c\ꢀ [dgbjaVꢀ idꢀ YZiZgb^cZꢀ i]Zꢀ  
cZZYZYꢀGEBꢀ[dgꢀi]Zꢀb^aa^c\ꢀdeZgVi^dc/  
ꢀ
Tip:ꢀMilling with the quill fully extended can  
cause tool chatter. For maximum spindle  
rigidity, it is better to keep the spindle retract-  
ed into the headstock as far as possible with  
the quill lock lever and fine feed lock knob  
tightened.  
(Cutting Speed x 4) / Tool Diameter = RPM  
Cutting Speeds for High Speed Steel (HSS)  
Cutting Tools  
Ldg`e^ZXZꢀBViZg^Va  
6ajb^cjbꢀꢄꢀVaadnh  
7gVhhꢀꢄꢀ7gdcoZ  
8deeZg  
8jii^c\ꢀHeZZYꢀꢁh[bꢂ  
(%%  
&*%  
&%%  
-%  
9dlc[ZZYꢀ=VcYaZ  
8Vhiꢀ>gdc!ꢀhd[i  
8Vhiꢀ>gdc!ꢀ]VgY  
B^aYꢀHiZZa  
*%  
.%  
8VhiꢀHiZZa  
-%  
Fj^aaꢀAdX`ꢀAZkZg  
6aadnꢀHiZZa!ꢀ]VgY  
IddaꢀHiZZa  
)%  
*%  
HiV^caZhhꢀHiZZa  
I^iVc^jb  
+%  
*%  
EaVhi^Xh  
(%%"-%%  
(%%"*%%  
LddY  
Note: For carbide cutting tools, double the  
ꢀ
cutting speed. These values are a guideline  
only. Refer to the MACHINERY'S HAND-  
BOOK for more detailed information.  
;^cZꢀ;ZZYꢀAdX`ꢀ@cdW  
;daY"DjiꢀAZkZg  
Figure 14% 8jii^c\ꢀheZZYꢀiVWaZꢀ[dgꢀ=HHꢀXjii^c\ꢀ  
iddah#  
Figure 15. He^cYaZꢀXdcigdah#  
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BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Drill Chuck  
Installation &  
Removal  
I]ZꢀX]jX`ꢀ^hꢀViiVX]ZYꢀidꢀVcꢀG"-ꢀVgWdgꢀjh^c\ꢀVꢀ7&-ꢀ  
iVeZg#ꢀI]^hꢀViiVX]bZciꢀ^hꢀXdch^YZgZYꢀidꢀWZꢀhZb^"  
eZgbVcZci#ꢀI]ZgZꢀh]djaYꢀWZꢀcdꢀcZZYꢀidꢀhZeVgViZꢀ  
i]ZꢀX]jX`ꢀ[gdbꢀi]ZꢀVgWdg#  
He^cYaZ  
AdX`  
E^c  
Installation  
1.ꢀ 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
Figure 16. He^cYaZꢀadX`ꢀe^cꢀ]daY^c\ꢀhe^cYaZ#  
2.ꢀ >chZgiꢀ i]Zꢀ X]jX`ꢀ VgWdgꢀ ^cidꢀ i]Zꢀ he^cYaZꢀ hdꢀ  
^iꢀ Zc\V\Zhꢀ i]Zꢀ Va^\cbZciꢀ e^cꢀ ^ch^YZꢀ d[ꢀ i]Zꢀ  
he^cYaZꢀVcYꢀbV`ZhꢀXdciVXiꢀl^i]ꢀi]ZꢀYgVlWVgꢀ  
i]gZVYh#  
4. Jh^c\ꢀ i]Zꢀ YgVlWVgꢀ ]Zmꢀ lgZcX]!ꢀ addhZcꢀ i]Zꢀ  
YgVlWVgꢀ ildꢀ ijgch#ꢀ 9Dꢀ CDIꢀ gZbdkZꢀ i]Zꢀ  
YgVlWVg#  
3.ꢀ I]gZVYꢀ i]Zꢀ YgVlWVgꢀ ^cidꢀ i]Zꢀ VgWdgꢀ jci^aꢀ i]Zꢀ  
NOTICE  
VgWdgꢀ^hꢀhZViZYꢀjeꢀ^cidꢀi]Zꢀhe^cYaZꢀiVeZg#  
DO NOT completely unscrew the drawbar  
before tapping it with the hammer in the  
next Step. You will damage the threads on  
the drawbar and the arbor.  
4.ꢀ L]^aZꢀ hjeedgi^c\ꢀ i]Zꢀ X]jX`ꢀ VcYꢀ VgWdgꢀ l^i]ꢀ  
dcZꢀ]VcY!ꢀhcj\ꢀi]ZꢀYgVlWVgꢀl^i]ꢀi]ZꢀYgVlWVgꢀ  
]ZmꢀlgZcX]#ꢀ  
5.ꢀ EjiꢀdcꢀhV[Zinꢀ\d\\aZhꢀVcYꢀiVeꢀi]Zꢀideꢀd[ꢀi]Zꢀ  
YgVlWVgꢀ lgZcX]ꢀ l^i]ꢀ i]Zꢀ ]VbbZg#ꢀ I]^hꢀ l^aaꢀ  
jchZViꢀi]ZꢀiVeZgꢀd[ꢀi]ZꢀVgWdgꢀ[gdbꢀi]Zꢀhe^cYaZꢀ  
ꢁhZZꢀFigure 17ꢂ#  
ꢀ
Note:ꢀ Do not overtighten the drawbar.  
Overtightening makes arbor removal difficult  
and will damage the arbor and threads.  
Removal  
1.ꢀ 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
IVeꢀdcꢀ9gVlWVgꢀ  
LgZcX]ꢀ=ZgZ  
2. AdX`ꢀi]Zꢀfj^aaꢀ^cꢀeaVXZꢀl^i]ꢀi]Zꢀfj^aaꢀadX`#  
3. >chZgiꢀi]Zꢀhe^cYaZꢀadX`ꢀe^cꢀ^cidꢀi]Zꢀ]daZꢀ^cꢀi]Zꢀ  
h^YZꢀd[ꢀi]Zꢀhe^cYaZꢀꢁhZZꢀFigure 16ꢂ#  
Figure 17. 9gVlWVgꢀlgZcX]#  
6. =daYꢀ dcZꢀ ]VcYꢀ jcYZgꢀ i]Zꢀ X]jX`ꢀ VcYꢀ [^c^h]ꢀ  
addhZc^c\ꢀi]ZꢀYgVlWVgꢀWnꢀ]VcYꢀjci^aꢀ^iꢀ[Vaahꢀdjiꢀ  
d[ꢀi]Zꢀhe^cYaZ#  
"''"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Removal  
1. 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
R-8 Collet  
Installation &  
Removal  
2.ꢀ I^\]iZcꢀi]Zꢀ]ZVYhidX`ꢀadX`#  
>[ꢀndjꢀYdꢀ cdiꢀ jhZꢀi]ZꢀYg^aaꢀ X]jX`ꢀVcYꢀVgWdg!ꢀ ndjꢀ  
cZZYꢀidꢀjhZꢀVꢀXdaaZiꢀidꢀ^chZgiꢀi]ZꢀXjii^c\ꢀiddaꢀ^cidꢀ  
i]Zꢀhe^cYaZ#ꢀNdjgꢀBdYZaꢀ<%,'%Gꢀ[ZVijgZhꢀVcꢀG"-ꢀ  
he^cYaZꢀ iVeZg!ꢀ l]^X]ꢀ \^kZhꢀ i]Zꢀ [gZZYdbꢀ idꢀ jhZꢀ  
XdbbdcꢀG"-ꢀXdaaZih#ꢀI]ZhZꢀdei^dcVaꢀXdaaZihꢀXdbZꢀ  
^cꢀ bVcnꢀ h^oZh!ꢀ ine^XVaanꢀ gVc\^c\ꢀ [gdbꢀ &¿&+ꢈꢀ idꢀ ,¿-ꢈꢀ  
VcYꢀ (bbꢀ idꢀ '%bb!ꢀ VcYꢀ h]djaYꢀ WZꢀ bViX]ZYꢀ idꢀ  
ndjgꢀXjii^c\ꢀiddaꢀh]Vc`ꢀh^oZ#ꢀ  
LACERATION  
HAZARD!  
Leading edges of end mills  
and other cutting tools can  
be very sharp. Protect your  
hands with gloves or a shop  
towel when handling.  
3.ꢀꢀ EgdiZXiꢀi]ZꢀiVWaZꢀhjg[VXZꢀl^i]ꢀVꢀe^ZXZꢀd[ꢀXVgY"  
WdVgYꢀdgꢀ]daYꢀi]ZꢀXjiiZg$iddaꢀl^i]ꢀVꢀh]deꢀidlZaꢀ  
idꢀegZkZciꢀ^iꢀ[gdbꢀ[Vaa^c\ꢀdjiꢀd[ꢀi]ZꢀXdaaZi#  
Installation  
1. 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
2.ꢀ JchXgZlꢀi]ZꢀYgVlWVgꢀXVe#  
4.ꢀ Jh^c\ꢀ i]Zꢀ YgVlWVgꢀ ]Zmꢀ lgZcX]!ꢀ addhZcꢀ i]Zꢀ  
YgVlWVgꢀildꢀijgch!ꢀWjiꢀ9DꢀCDIꢀgZbdkZꢀ^i#  
3.ꢀ 8VgZ[jaanꢀXaZVcꢀi]Zꢀhjg[VXZꢀd[ꢀi]ZꢀXdaaZiꢀVcYꢀ  
he^cYaZꢀiVeZg#ꢀ:chjgZꢀi]Viꢀ^iꢀ^hꢀ[gZZꢀd[ꢀYZWg^hꢀ  
VcYꢀ^hꢀa^\]ianꢀd^aZY#  
NOTICE  
DO NOT completely unscrew the drawbar  
before tapping it with the hammer in the  
next Step. You will damage the threads on  
the drawbar and the arbor.  
4.ꢀ >chZgiꢀ i]Zꢀ Xjii^c\ꢀ iddaꢀ ^cidꢀ i]Zꢀ XdaaZi!ꢀ i]Zcꢀ  
^chZgiꢀi]ZꢀXdaaZiꢀ^cidꢀi]Zꢀhe^cYaZꢀiVeZg#ꢀ  
5.ꢀꢀ GdiViZꢀ i]Zꢀ XdaaZiꢀ hdꢀ ^iꢀ Zc\V\Zhꢀ i]Zꢀ Va^\c"  
bZciꢀe^cꢀ^ch^YZꢀd[ꢀi]Zꢀhe^cYaZ!ꢀi]Zcꢀha^YZꢀi]Zꢀ  
XdaaZiꢀjelVgYꢀjci^aꢀ^iꢀbV`ZhꢀXdciVXiꢀl^i]ꢀi]Zꢀ  
YgVlWVgꢀi]gZVYh#  
5.ꢀ Ejiꢀ dcꢀ hV[Zinꢀ \d\\aZh!ꢀ VcYꢀ iVeꢀ i]Zꢀ ]Zmꢀ  
lgZcX]ꢀidꢀjchZViꢀi]ZꢀXdaaZiꢀ[gdbꢀi]ZꢀiVeZg#  
6#ꢀ JchXgZlꢀ i]Zꢀ gZhiꢀ d[ꢀ i]Zꢀ YgVlWVgꢀ VcYꢀ Vaadlꢀ  
6.ꢀ I]gZVYꢀ i]Zꢀ YgVlWVgꢀ ^cidꢀ i]Zꢀ XdaaZiꢀ jci^aꢀ i]Zꢀ  
i]ZꢀXdaaZiꢀVcYꢀiddaꢀidꢀ[Vaaꢀ^cidꢀndjgꢀ]VcY#ꢀ  
XdaaZiꢀYgVlhꢀjeꢀ^cidꢀi]Zꢀhe^cYaZꢀiVeZg#  
ꢀ
Note:ꢀ When not in use, always remove  
collets and cutting tools from the spindle  
taper. Oxidation may cause the collet to seize  
and make it hard to remove later.  
7.ꢀ L]^aZꢀ hjeedgi^c\ꢀ i]Zꢀ iddaꢀ ^cꢀ i]Zꢀ XdaaZiꢀ l^i]ꢀ  
dcZꢀ]VcY!ꢀhcj\ꢀi]ZꢀYgVlWVgꢀl^i]ꢀi]ZꢀYgVlWVgꢀ  
]ZmꢀlgZcX]ꢀ^cꢀndjgꢀdeedh^iZꢀ]VcY#ꢀ  
ꢀ
Note:ꢀ Do not overtighten the drawbar.  
Overtightening makes collet removal difficult  
and will damage the drawbar threads, collet,  
and the spindle taper. Keep in mind that the  
taper keeps the collet and tool in place. The  
drawbar simply aids in seating the taper.  
"'("  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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3. DWhZgkZꢀ i]Zꢀ ]Z^\]iꢀ hXVaZꢀ dcꢀ i]Zꢀ aZ[iꢀ h^YZꢀ  
Xdajbcꢀh]dlcꢀ^cꢀFigure 20 idꢀYZiZgb^cZꢀi]Zꢀ  
]ZVYhidX`ꢀigVkZa#ꢀI]^hꢀhXVaZꢀ^hꢀWgd`ZcꢀYdlcꢀ  
^cꢀ&¿-ꢈꢀ\gVYjVi^dch#  
Headstock Travel  
(Z-Axis & Rotation)  
Note:ꢀ When the headstock reaches a point  
of travel where the leadscrew has run out of  
thread, a stop block (see Figure 20) contacts  
either the upper or lower limit switch to stop  
the elevation motor from over running the  
physical limitations of the leadscrew length,  
which would cause damage.  
Ndjgꢀb^aaꢀ]VhꢀVꢀYdkZiV^aZYꢀXdajbcꢀi]ViꢀVaadlhꢀndjꢀ  
idꢀgZedh^i^dcꢀi]Zꢀ]ZVYhidX`ꢀVadc\ꢀi]ZꢀO"Vm^hꢀVcYꢀ  
X]Vc\Zꢀidda^c\ꢀl^i]djiꢀadh^c\ꢀndjgꢀVa^\cbZciꢀl^i]ꢀ  
Vꢀ]daZꢀdgꢀb^aa^c\ꢀeVi]#ꢀ;dgꢀVc\aZYꢀb^aa^c\ꢀdeZgV"  
i^dch!ꢀi]Zꢀ]ZVYhidX`ꢀXVcꢀWZꢀgdiViZYꢀaZ[iꢀVcYꢀg^\]iꢀ  
)*•#  
Raising & Lowering  
1. JcadX`ꢀi]Zꢀ]ZVYhidX`ꢀha^YZꢀadX`ꢀaZkZgꢀh]dlcꢀ  
^cꢀFigure 18#  
JeeZgꢀA^b^iꢀHl^iX]  
:aZkVi^dcꢀHXVaZ  
VcYꢀEd^ciZg  
=ZVYhidX`ꢀ  
I^aiꢀ=ZmꢀCji  
Hideꢀ7adX`  
=ZVYhidX`ꢀ  
Ha^YZꢀAdX`ꢀ  
AZkZg  
AdlZgꢀA^b^iꢀHl^iX]  
Figure 20. 8dajbcꢀhl^iX]ZhꢀVcYꢀhXVaZ#  
ꢀ
Note:ꢀ For maximum spindle rigidity when  
milling, keep the spindle retracted into the  
headstock as far as possible with the quill  
lock lever locked and with the fine feed lock  
knob tightened.  
Figure 18. =ZVYhidX`ꢀha^YZꢀXdcigdah#  
2. Dcꢀi]ZꢀXdcigdaꢀeVcZaꢀejh]ꢀi]ZꢀJEꢀdgꢀ9DLCꢀ  
WjiidchꢀꢁhZZꢀFigure 19ꢂꢀidꢀgV^hZꢀdgꢀadlZgꢀi]Zꢀ  
]ZVYhidX`ꢀl^i]ꢀi]ZꢀZaZkVi^dcꢀbdidg#  
:aZkVi^dcꢀBdidg  
JeꢀVcYꢀ9dlcꢀ  
7jiidch  
Figure 19. O"Vm^hꢀXdcigda#  
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5. Ejaaꢀ VcYꢀ ]daYꢀ i]Zꢀ heg^c\"adVYZYꢀ ^cYZmꢀ e^cꢀ  
ꢁhZZꢀFigure 22ꢂꢀdjilVgYꢀVeegdm^bViZanꢀ&¿)ꢈꢀidꢀ  
Y^hZc\V\Zꢀ^iꢀl]^aZꢀndjꢀgdiViZꢀi]Zꢀ]ZVYhidX`ꢀ  
idꢀi]ZꢀYZh^gZYꢀVc\aZꢀVhꢀh]dlcꢀWnꢀi]ZꢀY^\^iVaꢀ  
egdigVXidg#  
Tilting  
1. 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
2. Dcꢀi]ZꢀY^\^iVaꢀegdigVXidgꢀh]dlcꢀ^c Figure 21!ꢀ  
egZhhꢀi]ZꢀDC$D;;ꢀWjiidcꢀidꢀijgcꢀ^iꢀON!ꢀVcYꢀ  
egZhhꢀCALIBRATEꢀidꢀhZiꢀ^ihꢀY^\^iVaꢀY^heaVnꢀidꢀ  
oZgd#  
ꢀ
Note:ꢀ The spring-loaded index pin serves  
only as a quick way to return or position the  
headstock close to zero, or 45• to the left or  
right. It is not intended to be an exact angle  
stop.  
6. Hcj\ꢀi]Zꢀi]gZZꢀ]Zmꢀcjihꢀ^cꢀeaVXZ#  
7. EaVXZꢀ i]Zꢀ Veegdeg^ViZꢀ Vc\aZꢀ [^cY^c\ꢀ idda^c\ꢀ  
dcꢀ i]Zꢀ ldg`e^ZXZꢀ dgꢀ b^aa^c\ꢀ iVWaZ!ꢀ VcYꢀ [^cZ"  
ijcZꢀ ndjgꢀ Vc\aZꢀ VY_jhibZciꢀ VcYꢀ Va^\cbZcihꢀ  
VXXdgY^c\ꢀ idꢀ hiVcYVgYꢀ bVX]^cZꢀ h]deꢀ egVX"  
i^XZh#  
8. L]ZcꢀhVi^h[^ZYꢀl^i]ꢀi]Zꢀedh^i^dcꢀd[ꢀi]Zꢀ]ZVY"  
hidX`!ꢀi^\]iZcꢀi]Zꢀi]gZZꢀ]Zmꢀcjih!ꢀVcYꢀgZX]ZX`ꢀ  
ndjgꢀhZii^c\h#  
Figure 21. 9^\^iVaꢀegdigVXidg#  
Note:ꢀAs described earlier in the manual, the  
digital protractor is equipped with an auto-  
shutoff feature. So if during setup or milling  
operations it shuts OFF, your angle setting  
is retained in volatile memory. When the pro-  
tractor is needed again, push the ON/OFF  
button and the digital display will retrieve and  
show the last angle or grade measured.  
3. EgZhhꢀ0%ꢀWjiidcꢀidꢀhZaZXiꢀi]ZꢀineZꢀd[ꢀVc\aZꢀ  
jc^ihꢀh]dlcꢀdcꢀi]ZꢀY^\^iVaꢀY^heaVn#ꢀ  
4.ꢀ AdXViZYꢀ dcꢀ i]Zꢀ ]ZVYhidX`ꢀ hl^kZaꢀ bdjci,  
addhZcꢀi]ZꢀaZ[i!ꢀg^\]i!ꢀVcYꢀadlZgꢀ]ZVYhidX`ꢀi^aiꢀ  
adX`ꢀcjihꢀh]dlcꢀ^cꢀFigure 22#  
AZ[iꢀ=ZmꢀCji  
G^\]iꢀ=ZmꢀCji  
>cYZmꢀE^c  
AdlZgꢀ=ZmꢀCji  
Figure 22. =ZVYhidX`ꢀi^aiꢀadX`^c\ꢀ]Zmꢀcjih#  
"'*"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Table Travel  
(X-Axis & Y-Axis)  
Jh^c\ꢀ i]Zꢀ ]VcYl]ZZah!ꢀ i]Zꢀ b^aa^c\ꢀ iVWaZꢀ XVcꢀ WZꢀ  
bdkZYꢀ ^cꢀ VcYꢀ djiꢀ ꢁN"Vm^hꢂ!ꢀ VcYꢀ aZ[iꢀ VcYꢀ g^\]iꢀ  
ꢁM"Vm^hꢂ#ꢀI]Zꢀ]VcYl]ZZahꢀVgZꢀ[^iiZYꢀl^i]ꢀVꢀ\gVYj"  
ViZYꢀY^Vaꢀh]dlcꢀ^cꢀ;^\jgZꢀ23ꢀi]ViꢀgZVYhꢀ^cꢀ^cXgZ"  
bZcihꢀ d[ꢀ %#%%&ꢈꢀ l]ZgZꢀ dcZꢀ XdbeaZiZꢀ gdiVi^dcꢀ  
ZfjVahꢀ&¿-ꢈꢀd[ꢀiVWaZꢀigVkZa#ꢀI]ZꢀN"Vm^hꢀ]VcYl]ZZaꢀ  
XVcꢀWZꢀY^hZc\V\ZYꢀ[gdbꢀi]ZꢀaZVYhXgZl!ꢀhdꢀ^iꢀXVcꢀ  
hV[Zanꢀ[gZZl]ZZaꢀ^[ꢀVꢀedlZgꢀ[ZZYꢀ^hꢀ^cꢀ^chiVaaZYꢀVcYꢀ  
^cꢀjhZ#ꢀ7di]ꢀi]ZꢀMꢀVcYꢀNꢀaZVYhXgZlhꢀVgZꢀ-ꢀIE>ꢀ  
VcYꢀ'%bbꢀ^cꢀY^VbZiZg#  
Figure 23. =VcYl]ZZaꢀhXVaZ#  
X-Axis  
;VhiZcZYꢀidꢀi]Zꢀ[gdciꢀd[ꢀi]ZꢀiVWaZꢀ^hꢀVꢀ')ꢈꢀ^cX]ꢀadc\ꢀ  
hXVaZꢀꢁhZZꢀFigure 24ꢂꢀi]Viꢀ^hꢀWgd`ZcꢀYdlcꢀ^cꢀ^cXgZ"  
bZcihꢀd[ꢀ&¿-ꢈ#ꢀI]^hꢀ^cX]ꢀhXVaZꢀ^hꢀjhZYꢀ[dgꢀ\ZcZgVaꢀ  
ldg`e^ZXZꢀedh^i^dc^c\!ꢀVcYꢀi]Zꢀ\gVYjViZYꢀY^Vaꢀdcꢀ  
i]Zꢀ]VcYl]ZZaꢀ^hꢀ[dgꢀegZX^hZꢀedh^i^dc^c\#ꢀ  
M"6m^hꢀIVWaZꢀHideh  
;dgꢀb^aa^c\ꢀdeZgVi^dchꢀl]ZgZꢀi]ZꢀiVWaZꢀ^hꢀbdkZYꢀ  
^cꢀdgꢀdjiꢀ^cꢀi]ZꢀN"Vm^h!ꢀaZ[iꢀVcYꢀg^\]iꢀM"Vm^hꢀbdkZ"  
bZciꢀ XVcꢀ WZꢀ egZkZciZYꢀ Wnꢀ jh^c\ꢀ i]Zꢀ iVWaZꢀ adX`ꢀ  
aZkZghꢀadXViZYꢀdcꢀi]Zꢀ[gdciꢀd[ꢀi]ZꢀiVWaZꢀh]dlcꢀ^cꢀ  
Figure 25#ꢀ  
M"6m^hꢀ=VcYl]ZZa  
M"6m^hꢀHXVaZ  
N"6m^hꢀ=VcYl]ZZa  
I]ZꢀiVWaZꢀVahdꢀ^hꢀZfj^eeZYꢀl^i]ꢀVY_jhiVWaZꢀiVWaZꢀ  
hidehꢀ[dgꢀl]ZcꢀM"Vm^hꢀigVkZaꢀbjhiꢀWZꢀ`Zeiꢀl^i]^cꢀ  
gVc\Z#  
Figure 24. IVWaZꢀM"ꢀVcYꢀN"Vm^hꢀXdcigdah#  
Y-Axis  
;dgꢀb^aa^c\ꢀdeZgVi^dchꢀl]ZgZꢀi]ZꢀiVWaZꢀ^hꢀbdkZYꢀ  
aZ[iꢀdgꢀg^\]iꢀ^cꢀi]ZꢀM"Vm^h!ꢀ^cꢀVcYꢀdjiꢀN"Vm^hꢀbdkZ"  
bZciꢀ XVcꢀ WZꢀ egZkZciZYꢀ Wnꢀ jh^c\ꢀ i]Zꢀ iVWaZꢀ adX`ꢀ  
aZkZghꢀ adXViZYꢀ jcYZgꢀ i]Zꢀ g^\]i"h^YZꢀ d[ꢀ i]Zꢀ iVWaZꢀ  
h]dlcꢀ^cꢀFigure 25#  
M"6m^hꢀIVWaZꢀAdX`ꢀAZkZg  
N"6m^hꢀIVWaZꢀAdX`ꢀAZkZg  
Figure 25. IVWaZꢀadX`hꢀVcYꢀhXVaZh#  
"'+"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Milling/Drilling Mode  
Tapping Mode  
I]^hꢀb^aaꢀ^hꢀYZh^\cZYꢀidꢀjhZꢀZcYꢀb^aah!ꢀiVeh!ꢀYg^aaꢀ  
W^ih!ꢀVcYꢀ[VXZꢀXjiiZghꢀjeꢀidꢀ'ꢀ¿-ꢈꢀ^cꢀY^VbZiZg#ꢀI]Zꢀ  
b^aa^c\ꢀiVWaZꢀ]VhꢀVꢀXddaVciꢀigdj\]ꢀl^i]ꢀYgV^cꢀ[dgꢀVcꢀ  
dei^dcVaꢀXjii^c\ꢀ[aj^YꢀhnhiZb#  
L]Zcꢀ^cꢀi]ZꢀiVee^c\ꢀbdYZ!ꢀi]Zꢀhe^cYaZꢀY^gZXi^dcꢀ  
XVcꢀ^bbZY^ViZanꢀVaiZgcViZYꢀWZilZZcꢀ[dglVgYꢀVcYꢀ  
gZkZghZꢀ^bbZY^ViZanꢀWnꢀegZhh^c\ꢀVcnꢀd[ꢀi]Zꢀhe^cYaZꢀ  
Y^gZXi^dcꢀWjiidchꢀViꢀi]ZꢀZcYꢀd[ꢀi]ZꢀYdlc[ZZYꢀ]Vc"  
YaZh#ꢀI]^hꢀ[ZVijgZꢀ^hꢀXg^i^XVaꢀidꢀWVX`ꢀi]ZꢀiVeꢀdjiꢀd[ꢀ  
Vꢀ]daZꢀWZ[dgZꢀ^iꢀWdiidbhꢀVcYꢀhcVehꢀd[[#ꢀ=dlZkZg!ꢀ  
jh^c\ꢀ i]^hꢀ [ZVijgZꢀ iV`Zhꢀ egVXi^XZꢀ VcYꢀ Xjii^c\ꢀ  
i]gZVYhꢀ^cidꢀWa^cYꢀ]daZhꢀh]djaYꢀWZꢀVkd^YZY#  
&
Overloading the bit, tap, or cutter or using  
excessive spindle speeds may threaten  
operator safety from ejected parts or bro-  
ken tools%ꢀ  
Overloading the bit, tap, or cutter or using  
excessive spindle speeds may threaten  
operator safety from ejected parts or bro-  
ken tools%ꢀ  
To mill a workpiece:ꢀ  
1#ꢀ GZ[ZgꢀidꢀControls dcꢀPage 19ꢀidꢀjcYZghiVcYꢀ  
i]Zꢀ[jcXi^dchꢀd[ꢀi]ZꢀbVX]^cZꢀXdcigdah#ꢀ  
To drill and thread a hole:ꢀ  
2#ꢀ OZgdꢀi]Zꢀhe^cYaZꢀ]Z^\]iꢀhXVaZꢀVcYꢀhZaZXiꢀjc^ihꢀ  
d[ꢀbZVhjgZ!ꢀi]ZcꢀXadhZꢀi]ZꢀX]^eꢀ\jVgY#  
1#ꢀ GZ[ZgꢀidꢀControlsꢀdcꢀPage 19ꢀidꢀjcYZghiVcYꢀ  
i]Zꢀ[jcXi^dchꢀd[ꢀi]ZꢀbVX]^cZꢀXdcigdah#ꢀ  
3#ꢀ 8aVbeꢀi]Zꢀldg`e^ZXZꢀidꢀi]Zꢀb^aa^c\ꢀiVWaZ!ꢀVcYꢀ  
VY_jhiꢀ i]Zꢀ ]ZVYhidX`ꢀ idꢀ i]Zꢀ cZZYZYꢀ Vc\aZ!ꢀ  
]Z^\]i!ꢀYZei]ꢀd[ꢀXji!ꢀVcYꢀb^aa^c\ꢀeVi]#ꢀ  
2#ꢀ OZgdꢀi]Zꢀhe^cYaZꢀ]Z^\]iꢀhXVaZꢀVcYꢀhZaZXiꢀjc^ihꢀ  
d[ꢀ bZVhjgZ!ꢀ VcYꢀ XVaXjaViZꢀ ndjgꢀ bVm^bjbꢀ  
iVee^c\ꢀYZei]ꢀl^i]djiꢀWdiidb^c\"djiꢀi]ZꢀiVe#  
ꢀ
Remember:ꢀB^aa^c\ꢀl^i]ꢀi]Zꢀfj^aaꢀ[jaanꢀZmiZcY"  
ZYꢀ XVcꢀ XVjhZꢀ iddaꢀ X]ViiZg#ꢀ ;dgꢀ bVm^bjbꢀ  
he^cYaZꢀ g^\^Y^in!ꢀ `ZZeꢀ i]Zꢀ he^cYaZꢀ gZigVXiZYꢀ  
^cidꢀi]Zꢀ]ZVYhidX`ꢀVhꢀ[VgꢀVhꢀedhh^WaZꢀl^i]ꢀi]Zꢀ  
fj^aaꢀadX`ꢀaZkZgꢀadX`ZYꢀVcYꢀi]Zꢀ[^cZꢀ[ZZYꢀadX`ꢀ  
`cdWꢀi^\]iZcZY#ꢀ  
3#ꢀ 8aVbeꢀi]Zꢀldg`e^ZXZꢀidꢀi]Zꢀb^aa^c\ꢀiVWaZ!ꢀVcYꢀ  
VY_jhiꢀi]Zꢀ]ZVYhidX`ꢀidꢀi]ZꢀcZZYZYꢀ]Z^\]iꢀ[dgꢀ  
Yg^aa^c\ꢀVcYꢀiVee^c\#ꢀ  
4#ꢀ EjiꢀdcꢀhV[Zinꢀ\d\\aZh!ꢀhZaZXiꢀMILLINGꢀl^i]ꢀ  
i]Zꢀid\\aZꢀhl^iX]#ꢀFORWARDꢀl^aaꢀWZꢀh]dlcꢀ  
^cꢀi]ZꢀY^\^iVaꢀY^heaVn#  
4#ꢀ GZ[ZgꢀidꢀSelecting Spindle RPMꢀdcꢀPage 21  
idꢀ[^cYꢀi]ZꢀWZhiꢀhe^cYaZꢀGEB#  
5#ꢀ 9g^aaꢀndjgꢀ]daZꢀl^i]ꢀi]ZꢀVeegdeg^ViZꢀheZZYꢀVcYꢀ  
Yg^aaꢀW^iꢀh^oZꢀ[dgꢀi]ZꢀiVe#ꢀ;dgꢀaVg\Zꢀ]daZh!ꢀYg^aaꢀVꢀ  
e^adiꢀ]daZ#  
5#ꢀ Ejiꢀ ndjgꢀ hV[Zinꢀ \d\\aZhꢀ dc!ꢀ i]Zꢀ ijgcꢀ i]Zꢀ  
edlZgꢀhl^iX]ꢀON#  
6#ꢀ HZaZXiꢀ MILLINGꢀ l^i]ꢀ i]Zꢀ id\\aZꢀ hl^iX]#ꢀ  
FORWARDꢀl^aaꢀWZꢀh]dlcꢀ^cꢀi]ZꢀY^\^iVaꢀY^h"  
eaVn#  
6#ꢀ >chiVaaꢀi]ZꢀiVe!ꢀVcYꢀVeeanꢀiVee^c\ꢀ[aj^Y#  
7#ꢀ HZaZXiꢀ TAPPINGꢀ l^i]ꢀ i]Zꢀ id\\aZꢀ hl^iX]!ꢀ  
egZhhꢀ i]Zꢀ DCꢀ Wjiidc!ꢀ VcYꢀ ijgcꢀ i]Zꢀ he^cYaZꢀ  
heZZYꢀY^Vaꢀidꢀ&%%ꢀGEB#  
7#ꢀ EgZhhꢀi]ZꢀDCꢀWjiidcꢀidꢀhiVgiꢀi]Zꢀb^aa!ꢀVcYꢀijgcꢀ  
i]Zꢀhe^cYaZꢀheZZYꢀY^Vaꢀjci^aꢀi]ZꢀgZfj^gZYꢀGEBꢀ  
^hꢀh]dlcꢀ^cꢀi]Zꢀhe^cYaZꢀheZZYꢀgZVYdji#ꢀ  
8#ꢀ 7Z\^cꢀ i]gZVY^c\!ꢀ Wjiꢀ l^i]djiꢀ Y^hZc\V\^c\ꢀ  
i]ZꢀiVeꢀ[gdbꢀi]Zꢀi]gZVYh!ꢀ[gZfjZcianꢀejh]ꢀi]Zꢀ  
he^cYaZꢀY^gZXi^dcꢀWjiidchꢀidꢀVaiZgcViZꢀhe^cYaZꢀ  
gdiVi^dcꢀWVX`ꢀVcYꢀ[dgi]ꢀidꢀZ_ZXiꢀX]^ehꢀ[gdbꢀi]Zꢀ  
iVeꢀVcYꢀ]daZꢀ^cꢀdgYZgꢀidꢀegZkZciꢀX]^eꢀadVY^c\ꢀ  
VcYꢀiVeꢀWgZV`V\Z#  
8#ꢀ AdX`ꢀ i]Zꢀ Veegdeg^ViZꢀ iVWaZꢀ adX`ꢀ aZkZghꢀ VcYꢀ  
jhZꢀVcꢀMꢀdgꢀNꢀ]VcYl]ZZaꢀidꢀhadlanꢀ[ZZYꢀi]Zꢀ  
ldg`e^ZXZꢀ^cidꢀi]ZꢀXjiiZg#  
"',"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
688:HHDG>:H  
SECTION 5: ACCESSORIES  
T10057—Tapping Attachment  
HV[ZanꢀjhZꢀndjgꢀWZcX]ideꢀb^aa^c\ꢀbVX]^cZꢀidꢀiVeꢀ  
i]gZVYhꢀ ^cidꢀ Wa^cYꢀ ]daZh#ꢀ 6cꢀ ^ciZgcVaꢀ VY_jhiVWaZꢀ  
XajiX]ꢀbZX]Vc^hbꢀVaadlhꢀndjꢀidꢀVY_jhiꢀha^e!ꢀhdꢀ^[ꢀ  
VꢀiVeꢀWdiidbhꢀ^cꢀVꢀWa^cYꢀ]daZꢀWZ[dgZꢀi]Zꢀhe^cYaZꢀ^hꢀ  
gZkZghZY!ꢀi]ZꢀXajiX]ꢀha^ehꢀl^i]djiꢀi]ZꢀiVeꢀh]ZVg^c\ꢀ  
d[[#ꢀNdjꢀXVcꢀiVeꢀ(¿&+ꢈꢀidꢀ&¿'ꢈꢀdgꢀB*ꢀidꢀB&'ꢀi]gZVYh#ꢀ  
BVm^bjbꢀheZZYꢀ^hꢀ,%%ꢀGEB#  
Some aftermarket accessories can be  
installed on this machine that could cause  
it to function improperly, increasing the risk  
of serious personal injury. To minimize this  
risk, only install accessories recommended  
for this machine by Grizzly.  
Note:ꢀ To use this tapping attachment on the  
Model G0720R mill, you must purchase the G1427  
R-8/ MT #2 Morse Taper sleeve.  
NOTICE  
Refer to the newest copy of the Grizzly  
Catalog for other accessories available for  
this machine.  
H8179—Horizontal Milling Table  
IV`ZꢀVYkVciV\Zꢀd[ꢀi]Zꢀ<%,'%Gꢀi^ai^c\ꢀ]ZVYhidX`ꢀ  
[ZVijgZ#ꢀ>chiVaaꢀi]^hꢀa^[iZYꢀXVhi"^gdcꢀb^aa^c\ꢀiVWaZꢀ[dgꢀ  
i]ZꢀXdggZXiꢀldg`e^ZXZꢀ]Z^\]iꢀl]ZcꢀbV`^c\ꢀheZX^Vaꢀ  
i^aiZYꢀ]ZVYhidX`ꢀb^aa^c\ꢀdeZgVi^dch#  
Figure 27.ꢀI&%%*,ꢀIVee^c\ꢀ6iiVX]bZci#  
G2861—Face Mill  
G4051—Carbide Insert for Face Mill  
I]^hꢀ '&$'ꢈꢀ [VXZꢀ b^aaꢀ VXXZeihꢀ [djgꢀ XVgW^YZꢀ ^chZgihꢀ  
ꢁcdiꢀ^cXajYZYꢂ#ꢀ8dbZhꢀl^i]ꢀVcꢀG"-ꢀVgWdg#  
H8179  
Figure 26. =dg^odciVaꢀb^aa^c\ꢀldg`iVWaZ#  
Note/ꢀModel G0619 Mill/Drill Shown#  
Figure 28.ꢀ<'-+&ꢀ;VXZꢀB^aa#  
"'-"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9760—20-PC. 2 & 4 Flute TiN End Mill Set.  
>cXajYZhꢀ i]ZhZꢀ h^oZhꢀ VcYꢀ hinaZhꢀ ^cꢀ ildꢀ VcYꢀ [djgꢀ  
[ajiZꢀhinaZh/ꢀ($&+ꢈ!ꢀ&$)ꢈ!ꢀ*$&+ꢈ!ꢀ($-ꢈ!ꢀ,$&+ꢈ!ꢀ&$'ꢈ!ꢀ.$&+ꢈ!ꢀ*$-ꢈ!ꢀ($-ꢈ!ꢀ  
&&$&+ꢈ!ꢀVcYꢀ($)ꢈ#  
G5641—1-2-3 Blocks  
G9815—Parallel Set  
<*+)&  
<.-&*  
Figure 29.ꢀ<.,+%ꢀ'%"E8ꢀ:cYꢀB^aaꢀHZi#  
Figure 32.ꢀ<*+)&ꢀ&"'"(ꢀ7adX`h!ꢀ<.-&*ꢀEVgVaaZaꢀ  
HZi!ꢀVcYꢀ=***+ꢀ:Y\Zꢀ;^cYZgꢀHZi#  
G9765—9-PC. Ball End Mill Set  
;ZVijgZhꢀ'ꢀ[ajiZꢀWVaaꢀcdhZꢀZcYꢀb^aah#ꢀ>cXajYZhꢀi]Zꢀ  
[daadl^c\ꢀh^oZh/ꢀ&$-ꢈ!ꢀ($&+ꢈ!ꢀ&$)ꢈ!ꢀ*$&+ꢈ!ꢀ($-ꢈ!ꢀ,$&+ꢈ!ꢀ&$'ꢈ!ꢀ*$-ꢈꢀ  
VcYꢀ($)ꢈ#  
G9324—Boring Head Combo Set  
=VgYZcZYꢀ VcYꢀ \gdjcYꢀ VY_jhi^c\ꢀ hXgZlhꢀ Vadc\ꢀ  
l^i]ꢀVꢀl^YZꢀWVhZꢀYZh^\cꢀ\jVgVciZZꢀVꢀadc\ꢀa^[ZꢀVcYꢀ  
igdjWaZ"[gZZꢀjhZ#ꢀ>cXajYZhꢀVꢀ(ꢈꢀWdg^c\ꢀ]ZVY!ꢀG"-ꢀ  
&
h]Vc`ꢀl^i]ꢀ& $'ꢈ"&-ꢀIE>!ꢀVcYꢀVꢀ&'ꢀe^ZXZꢀ($)ꢈꢀWdg^c\ꢀ  
WVgꢀhZi#  
Figure 30.ꢀ<.,+*ꢀ.ꢀE8#ꢀ7Vaaꢀ:cYꢀB^aaꢀHZi#  
H3022—Measurement Tool Set  
>cXajYZhꢀbV\cZi^XꢀWVhZ!ꢀ&ꢈꢀY^Vaꢀ^cY^XVidgꢀꢁ#%%&ꢈꢂ!ꢀ  
VcYꢀ+ꢈꢀY^VaꢀXVa^eZgꢀꢁ#%%&ꢈꢂ#ꢀI]ZꢀZmigZbZanꢀadlꢀeg^XZꢀ  
]VhꢀbVYZꢀi]^hꢀVꢀkZgnꢀedejaVgꢀhZaaZgꢅ  
Figure 33.ꢀ<.(')ꢀ7dg^c\ꢀ=ZVYꢀ8dbWdꢀHZi#  
Figure 31.ꢀ=(%''ꢀBZVhjgZbZciꢀIddaꢀHZi#  
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BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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SECTION 6: MAINTENANCE  
Monthly  
™ꢀ 8aZVc$ajWg^XViZꢀi]ZꢀaZVYhXgZl#  
™ꢀ 8]ZX`ꢀ\^WꢀVY_jhibZci#  
Always disconnect power  
to the machine before  
performing maintenance.  
Failure to do this may  
result in serious person-  
al injury.  
Annually  
™ꢀ 9^hXdccZXiꢀbVX]^cZꢀ[gdbꢀedlZg!ꢀdeZcꢀZaZX"  
ig^XVaꢀWdm!ꢀVcYꢀXaZVcꢀl^i]ꢀXdbegZhhZYꢀV^gꢀdgꢀVꢀ  
kVXjjb#  
Schedule  
Lubrication  
Ine^XVaan!ꢀZVX]ꢀdeZgVidgꢀ^hꢀgZhedch^WaZꢀ[dgꢀZchjg"  
^c\ꢀ egdeZgꢀ XVgZꢀ d[ꢀ i]Zꢀ Zfj^ebZci#ꢀ LZꢀ higdc\anꢀ  
gZXdbbZcYꢀVaaꢀdeZgVidghꢀbV`ZꢀVꢀ]VW^iꢀd[ꢀ[daadl"  
^c\ꢀi]ZꢀYV^anꢀbV^ciZcVcXZꢀegdXZYjgZh#  
GZ\jaVgꢀajWg^XVi^dcꢀl^aaꢀZchjgZꢀndjgꢀb^aaꢀeZg[dgbhꢀ  
Viꢀ^ihꢀ]^\]ZhiꢀediZci^Va#ꢀEaVXZꢀildꢀidꢀi]gZZꢀYgdehꢀd[ꢀ  
VꢀaVi]ZꢀlVnꢀd^aꢀY^gZXianꢀdcꢀi]ZꢀZmedhZYꢀiVWaZꢀlVnh!ꢀ  
i]ZꢀiVWaZ!ꢀVcYꢀVcnꢀdi]ZgꢀZmedhZYꢀjceV^ciZYꢀbZiVaꢀ  
VcYꢀldg`ꢀ^iꢀ^cidꢀi]ZꢀbZiVaꢀl^i]ꢀVꢀXaZVcꢀgV\#ꢀ  
Ongoing  
Idꢀ bV^ciV^cꢀ Vꢀ adlꢀ g^h`ꢀ d[ꢀ ^c_jgnꢀ VcYꢀ egdeZgꢀ  
bVX]^cZꢀdeZgVi^dc!ꢀ^[ꢀndjꢀZkZgꢀdWhZgkZꢀVcnꢀd[ꢀi]Zꢀ  
^iZbhꢀWZadl!ꢀh]jiꢀYdlcꢀi]ZꢀbVX]^cZꢀ^bbZY^ViZanꢀ  
VcYꢀ[^mꢀi]ZꢀegdWaZbꢀWZ[dgZꢀXdci^cj^c\ꢀdeZgVi^dch/  
Ndjꢀ bVnꢀ Vahdꢀ egdiZXiꢀ i]Zꢀ jceV^ciZYꢀ XVhiꢀ ^gdcꢀ  
hjg[VXZhꢀl^i]ꢀgZ\jaVgꢀVeea^XVi^dchꢀd[ꢀegdYjXihꢀa^`Zꢀ  
<.+ ꢀ<jcꢀIgZVibZci!ꢀHA>E>I !ꢀdgꢀ7dZh]^ZaY ꢀI".#  
AjWg^XViZꢀ i]ZhZꢀ WZ[dgZꢀ VcYꢀ V[iZgꢀ b^aaꢀ jhZꢀ l^i]ꢀ Vꢀ  
]^\]ꢀfjVa^inꢀlVnꢀd^aꢀa^`Zꢀl]Viꢀ^hꢀh]dlcꢀ^cꢀFigure  
34#  
œ
œ
œ
™ꢀ AddhZꢀbdjci^c\ꢀWdaihꢀdgꢀ[VhiZcZgh#  
™ꢀ Ldgc!ꢀ[gVnZY!ꢀXgVX`ZY!ꢀdgꢀYVbV\ZYꢀl^gZh#  
™ꢀ 8]^eꢀ\jVgYꢀgZbdkZY#  
™ꢀ :B:G<:C8NꢀHIDEꢀWjiidcꢀcdiꢀldg`^c\ꢀXdg"  
gZXianꢀdgꢀcdiꢀgZfj^g^c\ꢀndjꢀidꢀgZhZiꢀ^iꢀWZ[dgZꢀ  
hiVgi^c\ꢀi]ZꢀbVX]^cZꢀV\V^c#  
™ꢀ 6cnꢀdi]ZgꢀjchV[ZꢀXdcY^i^dc#  
Daily, Before Operations  
™ꢀ AjWg^XViZꢀi]ZꢀWVaaꢀd^aZgh#  
™ꢀ Ijgcꢀhe^cYaZꢀheZZYꢀY^VaꢀVaaꢀi]ZꢀlVnꢀYdlc#  
Daily, After Operations  
™ꢀ KVXjjb$XaZVcꢀ Vaaꢀ hlVg[ꢀ [gdbꢀ iVWaZ!ꢀ ha^YZh!ꢀ  
VcYꢀlVnꢀXdkZg#  
™ꢀ L^eZꢀ Ydlcꢀ Vaaꢀ jceV^ciZYꢀ dgꢀ bVX]^cZYꢀ hjg"  
[VXZhꢀl^i]ꢀVcꢀd^aZYꢀgV\#  
Figure 34.ꢀEg^bgdhZꢀ6gbdgꢀEaViZꢀAjWg^XVci#  
™ꢀ Ejh]ꢀ i]Zꢀ :B:G<:C8Nꢀ HIDEꢀ Wjiidcꢀ VcYꢀ  
h]jiꢀ OFFꢀ i]Zꢀ bVhiZgꢀ edlZgꢀ hl^iX]ꢀ ꢁidꢀ egZ"  
kZciꢀVXX^YZciVaꢀhiVgijeꢂ#  
™ꢀ GZbdkZꢀVcnꢀgdiVgnꢀiVWaZh!ꢀk^hZh!ꢀ[^mijgZh!ꢀdgꢀ  
ldg`e^ZXZhꢀ[gdbꢀi]ZꢀiVWaZꢀidꢀegZkZciꢀgjhi^c\ꢀ  
i]ZꢀiVWaZꢀhjg[VXZ#  
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BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Ball Oilers  
G^\]iꢀ8dajbcꢀ  
7VaaꢀD^aZg  
I]^hꢀ b^aaꢀ ]Vhꢀ c^cZꢀ WVaaꢀ d^aZghꢀ h]dlcꢀ ^cꢀ Figures  
3539#ꢀꢀBV`ZꢀhjgZꢀidꢀjhZꢀVcꢀd^aꢀ\jcꢀ[^iiZYꢀl^i]ꢀVꢀ  
gjWWZgꢀi^eꢀi]Viꢀ^hꢀl^YZꢀZcdj\]ꢀidꢀhZVaꢀi]ZꢀWVaaꢀd^aZgꢀ  
^caZi#ꢀI]^hꢀhZVaꢀVaadlhꢀi]Zꢀ\jcꢀidꢀWj^aYꢀ]nYgVja^Xꢀ  
egZhhjgZꢀ ^cꢀ dgYZgꢀ idꢀ [ajh]ꢀ djiꢀ XdciVb^cVcihꢀ VcYꢀ  
YZa^kZgꢀ[gZh]ꢀd^aꢀidꢀXdbedcZcihꢀViꢀi]ZꢀZcYꢀd[ꢀadc\ꢀ  
eVhhV\Zh#ꢀ  
9dꢀcdiꢀjhZꢀd^aꢀ\jchꢀZfj^eeZYꢀl^i]ꢀVꢀh]VgeꢀhiZZaꢀ  
aVcXZꢀi^e#ꢀI]ZhZꢀcVggdlꢀi^ehꢀd[iZcꢀhZVaꢀeddganꢀVcYꢀ  
d^aꢀ^hꢀcdiꢀejbeZYꢀYZZeꢀ^cidꢀi]ZꢀhnhiZb#ꢀHiZZaꢀi^ehꢀ  
XVcꢀ Vahdꢀ Y^hadY\Zꢀ i]Zꢀ hZVa^c\ꢀ WVaaꢀ eZgbVcZcianꢀ  
Zmedh^c\ꢀi]ZꢀhnhiZbꢀidꢀXdciVb^cVi^dc#  
Figure 37#ꢀG^\]iꢀXdajbcꢀWVaaꢀd^aZgꢀadXVi^dc#  
Items Needed:  
Qty  
GjWWZg"I^eeZYꢀD^aꢀ<jcꢀ;^aaZYꢀL^i]ꢀLVnꢀD^aꢀ###### &  
8aZVcꢀGV\hꢀ######################################################## &  
G^\]iꢀIVWaZꢀ7VaaꢀD^aZgꢀꢁAZ[iꢀIVWaZꢀ7Vaaꢀ  
D^aZgꢀHVbZꢀAdXVi^dcꢀDi]ZgꢀH^YZꢂ  
;^cZꢀ;ZZYꢀ  
7VaaꢀD^aZgh  
Figure 38#ꢀIVWaZꢀha^YZꢀWVaaꢀd^aZgꢀadXVi^dch#  
AZVYhXgZl  
7VaaꢀD^aZg  
Figure 35#ꢀ=ZVYhidX`ꢀWVaaꢀd^aZgꢀadXVi^dch#  
GZVg  
7VaaꢀD^aZg  
AZ[iꢀ8dajbcꢀ  
7VaaꢀD^aZg  
;gdci  
7VaaꢀD^aZg  
Figure 39#ꢀIVWaZꢀVcYꢀWVhZꢀWVaaꢀd^aZgꢀadXVi^dch#  
Figure 36#ꢀAZ[iꢀXdajbcꢀWVaaꢀd^aZgꢀadXVi^dc#  
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BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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6. 8dccZXiꢀi]Zꢀb^aaꢀidꢀedlZg!ꢀVcYꢀgjcꢀi]Zꢀ]ZVY"  
Leadscrews  
8aZVcꢀ VcYꢀ gZajWg^XViZꢀ i]Zꢀ aZVYhXgZlhꢀ bdci]an#ꢀ  
hidX`ꢀjeꢀVcYꢀYdlcꢀidꢀhegZVYꢀi]Zꢀ\gZVhZ#ꢀ  
GZeZViꢀ i]^hꢀ iVh`ꢀbdgZꢀ [gZfjZcianꢀ^[ꢀi]Zꢀ bVX]^cZꢀ  
^hꢀjcYZgꢀ]ZVknꢀjhZꢀdgꢀdeZgViZhꢀ^cꢀVYkZghZꢀXdcY^"  
7. L^eZ"d[[ꢀZmXZhhꢀ\gZVhZꢀl^i]ꢀVꢀXaZVcꢀgV\#  
i^dch#  
ꢀ
Items Needed:  
IjWZꢀd[ꢀL]^iZꢀA^i]^jbꢀ<gZVhZꢀ########################### &  
EV^ciꢀ7gjh]ꢀ[dgꢀ<gZVhZꢀ6eea^XVi^dcꢀ################### &  
B^cZgVaꢀHe^g^ihꢀ#############################################&ꢀ8je  
8. BdkZꢀi]ZꢀiVWaZꢀidꢀi]Zꢀ[Vgꢀg^\]iꢀVcYꢀVaaꢀi]ZꢀlVnꢀ  
[dglVgYꢀidꢀZmedhZꢀi]ZꢀaZVYhXgZl!ꢀVhꢀh]dlcꢀ^cꢀ  
Figure 40#  
Qty  
9. 8aZVcꢀVcYꢀajWg^XViZꢀi]ZꢀiVWaZꢀaZVYhXgZlhꢀ ^cꢀ  
i]ZꢀhVbZꢀbVccZgꢀVhꢀi]ZꢀXdajbcꢀaZVYhXgZl#  
To lubricate the leadscrews:  
1. BdkZꢀi]Zꢀ]ZVYhidX`ꢀidꢀi]Zꢀ]^\]Zhiꢀedh^i^dc#  
2. 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
3. GZbdkZꢀ i]Zꢀ lVnꢀ XdkZgꢀ ꢁhZZꢀ Figure 41ꢂꢀ [dgꢀ  
adlZgꢀXdajbcꢀaZVYhXgZlꢀVXXZhh#  
4. Jh^c\ꢀ b^cZgVaꢀ he^g^ih!ꢀ XaZVcꢀ i]Zꢀ jeeZgꢀ VcYꢀ  
adlZgꢀedgi^dchꢀd[ꢀi]ZꢀXdajbcꢀaZVYhXgZl#  
:medhZYꢀ  
AZVYhXgZl  
5. A^\]ianꢀXdViꢀi]ZꢀZci^gZꢀaZVYhXgZlꢀl^i]ꢀa^i]^jbꢀ  
\gZVhZ#  
Figure 40#ꢀIVWaZꢀaZVYhXgZl#  
A^i]^jbꢀ  
<gZVhZ  
A^i]^jbꢀ  
<gZVhZ  
LVnꢀ  
8dkZg  
=ZaYꢀ  
9dlc  
Figure 41. =ZVYhidX`ꢀaZVYhXgZlꢀVXXZhhꢀVcYꢀajWg^XVi^dc#  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
"('"  
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Digital Spindle Height Gauge  
Items Needed:  
7ViiZgnꢀꢁH^akZgꢀ8ZaaꢀHG))ꢂꢀ################################## &  
Battery Replacement  
Qty  
L]Zcꢀ i]Zꢀ WViiZg^Zhꢀ [dgꢀ i]Zꢀ Y^\^iVaꢀ he^cYaZꢀ hXVaZꢀ  
cZZYꢀgZeaVXZbZci!ꢀi]ZꢀY^heaVnꢀl^aaꢀWZꢀY^bꢀdgꢀcdiꢀ  
Y^heaVnꢀViꢀVaa#  
To replace the battery:  
1.ꢀ Ha^YZꢀi]ZꢀWViiZgnꢀXdkZgꢀidꢀi]Zꢀg^\]i#  
2.ꢀ GZeaVXZꢀi]ZꢀWViiZgnꢀl^i]ꢀi]Zꢀedh^i^kZꢀh^YZꢀ[VX"  
^c\ꢀdji!ꢀVhꢀh]dlcꢀ^cꢀFigure 43#  
L]Zcꢀi]ZꢀWViiZg^ZhꢀcZZYꢀgZeaVXZbZciꢀ^cꢀi]Zꢀb^c^ꢀ  
Y^\^iVaꢀegdigVXidg!ꢀi]ZꢀWViiZgnꢀ^Xdcꢀh]dlcꢀ^cꢀFigure  
42 l^aaꢀhiVnꢀdcꢀi]ZꢀY^heaVnꢀjci^aꢀi]ZꢀWViiZg^ZhꢀVgZꢀ  
gZeaVXZY#  
Dcanꢀ jhZꢀ i]Zꢀ WViiZg^Zhꢀ a^hiZYꢀ dgꢀ XdbeVgVWaZꢀ  
gZeaVXZbZcih#ꢀ H]djaYꢀ i]Zꢀ Y^\^iVaꢀ hXgZZcꢀ Wa^c`ꢀ dgꢀ  
gZbV^cꢀWaVc`ꢀV[iZgꢀgZeaVXZbZci!ꢀi]ZꢀWViiZgnꢀX]d"  
hZcꢀ^hꢀ^cXdggZXi#ꢀ  
7di]ꢀd[ꢀi]ZhZꢀY^\^iVaꢀbZVhjg^c\ꢀiddahꢀVgZꢀZfj^eeZYꢀ  
l^i]ꢀkdaVi^aZꢀbZbdgn!ꢀbZVc^c\ꢀi]Viꢀl]Zcꢀi]ZꢀWVi"  
iZgnꢀ^hꢀgZbdkZY!ꢀdgꢀXdbeaZiZanꢀY^hX]Vg\Zh!ꢀi]ZꢀaVhiꢀ  
jc^iꢀbZVhjgZYꢀ^hꢀadhiꢀ[gdbꢀbZbdgn#ꢀ  
Edh^i^kZꢀEdaZꢀd[  
7ViiZgnꢀBjhi  
;VXZꢀDjilVgY  
Figure 43. 9^\^iVaꢀ]Z^\]iꢀhXVaZꢀWViiZgnꢀ  
L]Zcꢀejii^c\ꢀi]Zꢀb^aaꢀ^hꢀ^cidꢀhidgV\Z!ꢀgZbdkZꢀi]Zꢀ  
WViiZg^ZhꢀidꢀegdiZXiꢀV\V^chiꢀYVbV\Zꢀ[gdbꢀediZci^Vaꢀ  
WViiZgnꢀaZV`V\Z#  
gZeaVXZbZci#  
Mini Digital Protractor  
Items Needed:  
Qty  
7ViiZgn  
GZeaVXZbZciꢀ>Xdc  
7ViiZgnꢀꢁA^i]^jbꢀ8G'%('ꢀ(Kꢂꢀ############################ (  
To replace the batteries:  
1.ꢀ GZbdkZꢀi]Zꢀ[djgꢀegdigVXidgꢀgZiV^c^c\ꢀhXgZlh!ꢀ  
i]ZꢀgZiV^cZg!ꢀVcYꢀi]ZꢀegdigVXidg#ꢀ  
2.ꢀ Jci]gZVYꢀ i]Zꢀ WViiZgnꢀ XdkZgꢀ VcYꢀ gZeaVXZꢀ i]Zꢀ  
i]gZZꢀ WViiZg^Zhꢀ l^i]ꢀ i]Zꢀ edh^i^kZꢀ h^YZꢀ [VX^c\ꢀ  
dji!ꢀVhꢀh]dlcꢀ^cꢀFigure 44#  
Edh^i^kZꢀEdaZ  
d[ꢀ6aaꢀI]gZZ  
7ViiZg^Zh  
Figure 42. 7ViiZgnꢀgZeaVXZbZciꢀ^Xdc#  
Bjhiꢀ;VXZ  
DjilVgY  
Figure 44. 9^\^iVaꢀegdigVXidgꢀWViiZgnꢀgZeaVXZbZci#  
3.ꢀ GZVhhZbWaZꢀ^cꢀgZkZghZꢀdgYZg#  
"(("  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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SECTION 7: SERVICE  
GZk^Zlꢀi]ZꢀigdjWaZh]ddi^c\ꢀVcYꢀegdXZYjgZhꢀ^cꢀi]^hꢀhZXi^dcꢀidꢀ[^mꢀndjgꢀbVX]^cZꢀ^[ꢀVꢀegdWaZbꢀYZkZadeh#ꢀ>[ꢀndjꢀ  
cZZYꢀgZeaVXZbZciꢀeVgihꢀdgꢀndjꢀVgZꢀjchjgZꢀd[ꢀndjgꢀgZeV^gꢀh`^aah!ꢀi]Zcꢀ[ZZaꢀ[gZZꢀidꢀXVaaꢀdjgꢀIZX]c^XVaꢀHjeedgiꢀ  
Viꢀꢁ*,%ꢂꢀ*)+".++(#ꢀ  
Troubleshooting  
Hnbeidb  
Edhh^WaZꢀ8VjhZ  
Edhh^WaZꢀHdaji^dc  
&#ꢀ :bZg\ZcXnꢀhideꢀWjiidcꢀ^hꢀegZhhZY#  
'#ꢀ 8]^eꢀ\jVgYꢀhl^iX]ꢀViꢀ[Vjai#  
&#ꢀ GZhZiꢀhl^iX]ꢀdgꢀgZeaVXZꢀWVYꢀhl^iX]#  
'#ꢀ ;jaanꢀXadhZꢀX]^eꢀ\jVgY!ꢀdgꢀgZeaVXZꢀ  
WVYꢀhl^iX]#  
Bdidgꢀl^aaꢀcdiꢀhiVgi#ꢀ  
(#ꢀ BV^cꢀedlZgꢀhl^iX]ꢀViꢀ[Vjai#  
)#ꢀ 7adlcꢀZaZXig^XVaꢀWdmꢀ[jhZꢀ#  
*#ꢀ 7adlcꢀ^ckZgiZgꢀ[jhZ#ꢀ  
(#ꢀ IjgcꢀY^Vaꢀdc!ꢀdgꢀgZeaVXZꢀWVYꢀhl^iX]#  
)#ꢀ GZeV^gꢀ[dgꢀdkZgadVYꢀVcYꢀ^chiVaaꢀVꢀ  
cZlꢀ[Vhi"Wadlꢀ[jhZ#  
*#ꢀ GZeV^gꢀ[dgꢀdkZgadVYꢀVcYꢀ^chiVaaꢀVꢀ  
cZlꢀ[Vhi"Wadlꢀ[jhZ#  
+#ꢀ H]dgiZYꢀXVeVX^idg#  
,#ꢀ H]dgiZYꢀigVch[dgbZg#  
-#ꢀ DeZcꢀX^gXj^iꢀ^cꢀbdidgꢀdgꢀaddhZꢀ  
XdccZXi^dch#  
+#ꢀ GZeaVXZꢀWdi]ꢀXVeVX^idgh#  
,#ꢀ GZeaVXZꢀigVch[dgbZg#  
-#ꢀ >cheZXiꢀX^gXj^iꢀWdVgYh!ꢀl^g^c\ꢀ  
XdccZXi^dch!ꢀeaj\h!ꢀVcYꢀgZeV^g$  
gZeaVXZꢀVhꢀgZfj^gZY#ꢀ  
ꢀ
;ZZYꢀ]VcYaZꢀiVee^c\ꢀWjiidcꢀ  
YdZhꢀcdiꢀldg`#  
&#ꢀ BVX]^cZꢀ^hꢀcdiꢀ^cꢀꢈIVee^c\ꢀBdYZ#ꢈ  
&#ꢀ BdkZꢀi]ZꢀbdYZꢀhl^iX]ꢀidꢀi]Zꢀ  
iVee^c\ꢀedh^i^dc#  
'#ꢀ IVee^c\ꢀWjiidcꢀha^eꢀg^c\ꢀhl^iX]ꢀ^hꢀ  
Viꢀ[Vjai#  
'#ꢀ GZeaVXZꢀiVee^c\ꢀWjiidcꢀha^eꢀg^c\ꢀ  
hl^iX]#  
(#ꢀ <ZcZgVaꢀZaZXig^XVaꢀegdWaZb#  
(#ꢀ >cheZXiꢀX^gXj^iꢀWdVgYh!ꢀl^g^c\ꢀ  
XdccZXi^dch!ꢀeaj\h!ꢀVcYꢀgZeV^g$  
gZeaVXZꢀVhꢀgZfj^gZY#ꢀꢀ  
Eddgꢀhjg[VXZꢀ[^c^h]Zh#  
&#ꢀ ;ZZYꢀgViZꢀiddꢀ[Vhi#  
'#ꢀ 9jaaꢀXjiiZg#  
&#ꢀ Hadlꢀ[ZZYꢀgViZ#  
'#ꢀ 6alVnhꢀjhZꢀcZlanꢀh]VgeZcZYꢀXjiiZgh#  
(#ꢀ I^\]iZcꢀXdajbcꢀVcYꢀiVWaZꢀadX`hꢀ  
l]Zcꢀedhh^WaZꢀidꢀbV^ciV^cꢀg^\^Y^in#  
)#ꢀ 6Y_jhiꢀ\^W#  
(#ꢀ AdX`ꢀcdiꢀi^\]iZcZYꢀYdlc#  
)#ꢀ <^WhꢀaddhZ#  
K^WgVi^dcꢀl]Zcꢀgjcc^c\ꢀdgꢀXjii^c\#  
&#ꢀ ;ZZYꢀgViZꢀiddꢀ]^\]#  
'#ꢀ AddhZꢀiVWaZ#  
&#ꢀ Hadlꢀ[ZZYꢀgViZꢀdgꢀVY_jhiꢀGEB#  
'#ꢀ I^\]iZcꢀiVWaZꢀadX`h#  
(#ꢀ 6Y_jhiꢀ\^W#  
(#ꢀ AddhZꢀ\^Wh#  
=ZVYhidX`ꢀa^[iꢀbdidgꢀhigj\\aZhꢀ  
idꢀa^[iꢀ]ZVYhidX`#  
&#ꢀ =ZVYhidX`ꢀadX`ꢀdgꢀ\^Wꢀ^hꢀViꢀ[Vjai#  
'#ꢀ =ZVYhidX`ꢀaZVYꢀhXgZlꢀ^hꢀW^cY^c\#  
(#ꢀ BdidgꢀdgꢀWZVg^c\hꢀViꢀ[Vjai#  
&#ꢀ AddhZc$gZeaVXZꢀadX`ꢀaZkZgꢀVcYꢀ  
VY_jhiꢀ\^W#  
'#ꢀ 8aZVcꢀVcYꢀgZajWg^XViZꢀ]ZVYhidX`ꢀ  
aZVYhXgZlꢀVcYꢀ\ZVgh#  
(#ꢀ GZeaVXZꢀbdidgꢀdgꢀd[[ZcY^c\ꢀWZVg^c\h#  
"()"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Gib Adjustment  
NOTICE  
When adjusting gibs, keep in mind that the  
goal of gib adjustment is to remove unnec-  
essary sloppiness from the slide without  
causing binding and excessive leadscrew  
nut wear.  
I]Zꢀ]ZVYhidX`ꢀVcYꢀiVWaZꢀdcꢀi]^hꢀb^aaꢀZVX]ꢀjhZꢀVꢀ  
adc\ꢀ hiZZaꢀ lZY\Zꢀ XVaaZYꢀ Vꢀ \^Wꢀ i]Viꢀ ^hꢀ edh^i^dcZYꢀ  
WZilZZcꢀi]ZꢀXdbedcZciꢀVcYꢀ^ihꢀYdkZiV^aZY"lVnh#ꢀ  
6iꢀ i]Zꢀ ZcYꢀ d[ꢀ ZVX]ꢀ \^Wꢀ ^hꢀ Vꢀ hXgZl!ꢀ Vhꢀ h]dlcꢀ ^cꢀ  
Figure 45#  
Table Gib Adjustment  
1. 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
AdX`ꢀAZkZg  
2. AddhZcꢀi]ZꢀiVWaZꢀadX`ꢀaZkZghꢀꢁhZZ Figure 45ꢂꢀ  
hdꢀi]ZꢀiVWaZꢀ^hꢀ[gZZꢀidꢀha^YZ#  
3.ꢀ ;dgꢀi]ZꢀM"Vm^hꢀ\^W!ꢀVY_jhiꢀVhꢀ[daadlh/  
·Idꢀ ^cXgZVhZꢀ ha^YZꢀ iZch^dc!ꢀ addhZcꢀ i]Zꢀ aZ[iꢀ  
\^WꢀhXgZlꢀ&¿-"ijgc!ꢀVcYꢀi^\]iZcꢀi]Zꢀg^\]iꢀ\^Wꢀ  
hXgZlꢀ&¿-"ijgc#  
G^\]iꢀ<^Wꢀ  
;gdciꢀ<^Wꢀ  
HXgZlꢀꢁN"Vm^hꢂ  
HXgZlꢀꢁM"Vm^hꢂ  
·IdꢀYZXgZVhZꢀha^YZꢀiZch^dc!ꢀaddhZcꢀi]Zꢀg^\]iꢀ  
\^Wꢀ hXgZlꢀ &¿-"ijgc!ꢀ VcYꢀ i^\]iZcꢀ i]Zꢀ aZ[iꢀ \^Wꢀ  
hXgZlꢀ&¿-"ijgc#  
Figure 45. IVWaZꢀ\^WꢀhXgZlhꢀVcYꢀadX`ꢀaZkZgh#  
4.ꢀ ;dgꢀi]ZꢀN"Vm^hꢀ\^W!ꢀgZbdkZꢀi]ZꢀgZVgꢀlVnꢀXdkZgꢀ  
I]Zꢀ hXgZlhꢀ Viꢀ ZVX]ꢀ ZcYꢀ d[ꢀ i]Zꢀ \^Wꢀ deedhZꢀ dcZꢀ  
Vcdi]ZgꢀidꢀbdkZꢀVcYꢀ]daYꢀi]Zꢀ\^Wꢀ^cꢀVꢀ[dglVgYꢀdgꢀ  
V[iꢀedh^i^dc#ꢀ9ZeZcY^c\ꢀl]^X]ꢀY^gZXi^dcꢀi]Zꢀ\^Wꢀ^hꢀ  
bdkZYꢀ VcYꢀ ]ZaY!ꢀ i]Zꢀ heVXZꢀ WZilZZcꢀ i]Zꢀ ha^Y^c\ꢀ  
lVnhꢀ ^hꢀ ^cXgZVhZYꢀ dgꢀ YZXgZVhZYꢀ idꢀ Xdcigdaꢀ i]Zꢀ  
g^\^Y^inꢀd[ꢀi]Zꢀ]ZVYhidX`ꢀVcYꢀiVWaZ#  
VcYꢀVY_jhiꢀVhꢀ[daadlh/  
·Idꢀ^cXgZVhZꢀha^YZꢀiZch^dc!ꢀaddhZcꢀi]ZꢀgZVgꢀ  
\^WꢀhXgZlꢀ&¿-"ijgc!ꢀVcYꢀi^\]iZcꢀi]Zꢀ[gdciꢀ\^Wꢀ  
hXgZlꢀ&¿-"ijgc#  
·IdꢀYZXgZVhZꢀha^YZꢀiZch^dc!ꢀaddhZcꢀi]Zꢀ[gdciꢀ  
\^WꢀhXgZlꢀ&¿-"ijgc!ꢀVcYꢀi^\]iZcꢀi]ZꢀgZVgꢀ\^Wꢀ  
hXgZlꢀ&¿-"ijgc#  
I]ZꢀaZVYhXgZlꢀVcYꢀaZVYhXgZlꢀcjihꢀdcꢀi]^hꢀbVX]^cZꢀ  
VgZꢀ cdc"VY_jhiVWaZꢀ VcYꢀ VgZꢀ dcanꢀ gZeaVXZYꢀ Vhꢀ Vꢀ  
bViX]ZYꢀ hZi#ꢀ 8aZVcꢀ VcYꢀ gZajWg^XViZꢀ i]Zꢀ lVnh!ꢀ  
ha^YZh!ꢀVcYꢀaZVYhXgZlhꢀWZ[dgZꢀViiZbei^c\ꢀidꢀVY_jhiꢀ  
i]Zꢀ\^Wh#  
5.ꢀ GZeZViꢀ VY_jhibZcihꢀ Vhꢀ cZXZhhVgnꢀ jci^aꢀ i]Zꢀ  
\^Wꢀ hXgZlꢀ YgV\ꢀ ^hꢀ VXXZeiVWaZ!ꢀ VcYꢀ gZ"^chiVaaꢀ  
i]ZꢀlVnꢀXdkZg#  
6.ꢀ L]Zcꢀ egdeZganꢀ VY_jhiZY!ꢀ i]ZgZꢀ h]djaYꢀ WZꢀ  
ha^\]iꢀgZh^hiVcXZꢀ[Zaiꢀ^cꢀi]Zꢀ]VcYl]ZZahꢀl]Zcꢀ  
i]ZꢀiVWaZꢀ^hꢀbdkZY#  
"(*"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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Headstock Gib Adjustment  
1. 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
Machine Storage  
2. AddhZcꢀ i]Zꢀ ]ZVYhidX`ꢀ adX`ꢀ aZkZghꢀ h]dlcꢀ ^cꢀ  
>[ꢀi]ZꢀbVX]^cZꢀ^hꢀcdiꢀegdeZganꢀegZeVgZYꢀ[dgꢀhidg"  
V\Z!ꢀ ^iꢀ bVnꢀ YZkZadeꢀ gjhiꢀ dgꢀ Xdggdh^dc#ꢀ JhZꢀ i]Zꢀ  
gZXdbbZcYVi^dchꢀ ^cꢀ i]^hꢀ hZXi^dcꢀ idꢀ ZchjgZꢀ i]Viꢀ  
i]Zꢀb^aaꢀgZbV^chꢀ^cꢀ\ddYꢀXdcY^i^dcꢀ[dgꢀaViZgꢀjhZ#  
Figure 46.  
JeeZgꢀ<^WꢀHXgZl  
To prepare your machine for storage:  
1.ꢀ GZbdkZꢀ Vcnꢀ gZh^YjVaꢀ Xjii^c\ꢀ [aj^Yꢀ [gdbꢀ i]Zꢀ  
iVWaZꢀVcYꢀbVX]^cZꢀWdYn#  
2.ꢀ 9>H8DCC:8IꢀB>AAꢀ;GDBꢀEDL:Gꢅ  
3.ꢀ GZbdkZꢀVcnꢀidda^c\ꢀ[gdbꢀi]Zꢀhe^cYaZ#  
4.ꢀ I]dgdj\]anꢀ XaZVcꢀ Vaaꢀ jceV^ciZY!ꢀ WVgZꢀ bZiVaꢀ  
AdX`ꢀAZkZgh  
AdlZgꢀ<^WꢀHXgZl  
8dajbcꢀLVnꢀ8dkZg  
hjg[VXZh!ꢀi]ZcꢀVeeanꢀVꢀa^WZgVaꢀXdViꢀd[ꢀlVnꢀd^a#  
5.ꢀ AjWg^XViZꢀi]ZꢀbVX]^cZꢀVhꢀdjia^cZYꢀ^cꢀi]ZꢀajWg^"  
XVi^dcꢀhZXi^dc#  
6.ꢀ GZbdkZꢀWViiZg^Zhꢀ[gdbꢀi]ZꢀY^\^iVaꢀYZei]ꢀhXVaZꢀ  
VcYꢀi]Zꢀb^c^ꢀY^\^iVaꢀegdigVXidg#  
7.ꢀ EaVXZꢀ Vꢀ [Zlꢀ bd^hijgZ"VWhdgW^c\ꢀ YZh^XXVciꢀ  
Figure 46. =ZVYhidX`ꢀ\^WꢀVY_jhibZci#  
WV\hꢀ^ch^YZꢀd[ꢀi]ZꢀZaZXig^XVaꢀWdm#  
3. GZbdkZꢀi]ZꢀXdajbcꢀlVnꢀXdkZgꢀꢁhZZꢀFigure  
46ꢂꢀ[dgꢀadlZgꢀXdajbcꢀaZVYhXgZlꢀVXXZhh#  
8.ꢀ 8dkZgꢀVcYꢀeaVXZꢀi]ZꢀbVX]^cZꢀ^cꢀVꢀYgnꢀVgZVꢀ  
i]Viꢀ ^hꢀ djiꢀ d[ꢀ Y^gZXiꢀ hjca^\]iꢀ VcYꢀ VlVnꢀ [gdbꢀ  
]VoVgYdjhꢀ [jbZh!ꢀ eV^ci!ꢀ hdakZcih!ꢀ dgꢀ \Vh#ꢀ  
;jbZhꢀ VcYꢀ hjca^\]iꢀ XVcꢀ WaZVX]ꢀ dgꢀ Y^hXdadgꢀ  
eV^ciꢀVcYꢀbV`ZꢀeaVhi^Xꢀ\jVgYhꢀXadjYn#  
4.ꢀ ;dgꢀi]ZꢀO"Vm^hꢀdgꢀ]ZVYhidX`ꢀ\^W!ꢀVY_jhiꢀVhꢀ[da"  
adlh/  
·Idꢀ ^cXgZVhZꢀ i]Zꢀ ]ZVYhidX`ꢀ ha^YZꢀ iZch^dc!ꢀ  
addhZcꢀ i]Zꢀ adlZgꢀ \^Wꢀ hXgZlꢀ &¿-"ijgc!ꢀ VcYꢀ  
i^\]iZcꢀi]ZꢀjeeZgꢀ\^WꢀhXgZlꢀ&¿-"ijgc#  
9.ꢀ Il^XZꢀ Vꢀ nZVg!ꢀ YZeZcY^c\ꢀ dcꢀ i]Zꢀ VbW^Zciꢀ  
]jb^Y^inꢀ aZkZahꢀ ^cꢀ i]Zꢀ hidgV\Zꢀ Zck^gdcbZci!ꢀ  
l^eZꢀYdlcꢀi]ZꢀbVX]^cZꢀl^i]ꢀVꢀgjhiꢀegZkZci^dcꢀ  
XdbedjcY#  
·Idꢀ YZXgZVhZꢀ i]Zꢀ ]ZVYhidX`ꢀ ha^YZꢀ iZch^dc!ꢀ  
addhZcꢀ i]Zꢀ jeeZgꢀ \^Wꢀ hXgZlꢀ &¿-"ijgc!ꢀ VcYꢀ  
i^\]iZcꢀi]ZꢀadlZgꢀ\^WꢀhXgZlꢀ&¿-"ijgc#  
L]Zcꢀ egdeZganꢀ VY_jhiZY!ꢀ i]ZgZꢀ h]djaYꢀ WZꢀ Vꢀ  
ha^\]iꢀegZ"adVYZYꢀ[^iꢀWZilZZcꢀi]ZꢀXdajbcꢀVcYꢀ  
i]Zꢀ]ZVYhidX`#  
5.ꢀ GZ^chiVaaꢀi]ZꢀXdajbcꢀlVnꢀXdkZg#  
"(+"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
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SECTION 8: WIRING  
I]ZhZꢀeV\ZhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\#ꢀ=dlZkZg!ꢀ^cꢀi]Zꢀhe^g^iꢀd[ꢀ^begdkZbZci!ꢀlZꢀbVnꢀbV`ZꢀX]Vc\"  
Zhꢀidꢀi]ZꢀZaZXig^XVaꢀhnhiZbhꢀd[ꢀ[jijgZꢀbVX]^cZh#ꢀHijYnꢀi]^hꢀhZXi^dcꢀXVgZ[jaan#ꢀ>[ꢀi]ZgZꢀVgZꢀY^[[ZgZcXZhꢀWZilZZcꢀ  
ndjgꢀbVX]^cZꢀVcYꢀl]Viꢀ^hꢀh]dlcꢀ^cꢀi]^hꢀhZXi^dc!ꢀXVaaꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZꢀ  
7:;DG:ꢀbV`^c\ꢀVcnꢀX]Vc\Zhꢀidꢀi]Zꢀl^g^c\ꢀdcꢀndjgꢀbVX]^cZ#  
Wiring Safety Instructions  
SHOCK HAZARD. Ldg`^c\ꢀdcꢀl^g^c\ꢀi]Viꢀ^hꢀXdc" WIRE/COMPONENT DAMAGE.ꢀ9VbV\ZYꢀl^gZhꢀ  
cZXiZYꢀidꢀVꢀedlZgꢀhdjgXZꢀ^hꢀZmigZbZanꢀYVc\Zgdjh#ꢀ dgꢀ XdbedcZcihꢀ ^cXgZVhZꢀ i]Zꢀ g^h`ꢀ d[ꢀ hZg^djhꢀ eZg"  
IdjX]^c\ꢀ ZaZXig^[^ZYꢀ eVgihꢀ l^aaꢀ gZhjaiꢀ ^cꢀ eZghdcVaꢀ hdcVaꢀ^c_jgn!ꢀ[^gZ!ꢀdgꢀbVX]^cZꢀYVbV\Z#ꢀ>[ꢀndjꢀcdi^XZꢀ  
^c_jgnꢀ ^cXajY^c\ꢀ Wjiꢀ cdiꢀ a^b^iZYꢀ idꢀ hZkZgZꢀ Wjgch!ꢀ i]ViꢀVcnꢀl^gZhꢀdgꢀXdbedcZcihꢀVgZꢀYVbV\ZYꢀl]^aZꢀ  
ZaZXigdXji^dc!ꢀ dgꢀ YZVi]#ꢀ 9^hXdccZXiꢀ i]Zꢀ edlZgꢀ eZg[dgb^c\ꢀVꢀl^g^c\ꢀiVh`!ꢀgZeaVXZꢀi]dhZꢀl^gZhꢀdgꢀ  
[gdbꢀi]ZꢀbVX]^cZꢀWZ[dgZꢀhZgk^X^c\ꢀZaZXig^XVaꢀXdb" XdbedcZcih#  
edcZcihꢅ  
MOTOR WIRING. I]Zꢀ bdidgꢀ l^g^c\ꢀ h]dlcꢀ ^cꢀ  
MODIFICATIONS.ꢀ BdY^[n^c\ꢀ i]Zꢀ l^g^c\ꢀ WZndcYꢀ i]ZhZꢀY^V\gVbhꢀ^hꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\ꢀ  
l]Viꢀ^hꢀh]dlcꢀ^cꢀi]ZꢀY^V\gVbꢀbVnꢀaZVYꢀidꢀjcegZ" WjiꢀbVnꢀcdiꢀbViX]ꢀndjgꢀbVX]^cZ#ꢀ>[ꢀndjꢀ[^cYꢀi]^hꢀ  
Y^XiVWaZꢀ gZhjaih!ꢀ ^cXajY^c\ꢀ hZg^djhꢀ ^c_jgnꢀ dgꢀ [^gZ#ꢀ idꢀWZꢀi]ZꢀXVhZ!ꢀjhZꢀi]Zꢀl^g^c\ꢀY^V\gVbꢀ^ch^YZꢀi]Zꢀ  
I]^hꢀ^cXajYZhꢀi]Zꢀ^chiVaaVi^dcꢀd[ꢀjcVeegdkZYꢀV[iZg" bdidgꢀ_jcXi^dcꢀWdm#  
bVg`ZiꢀeVgih#  
CAPACITORS/INVERTERS.ꢀ HdbZꢀ XVeVX^idghꢀ  
WIRE CONNECTIONS.ꢀ 6aaꢀ XdccZXi^dchꢀ bjhiꢀ VcYꢀedlZgꢀ^ckZgiZghꢀhidgZꢀVcꢀZaZXig^XVaꢀX]Vg\Zꢀ[dgꢀ  
WZꢀ i^\]iꢀ idꢀ egZkZciꢀ l^gZhꢀ [gdbꢀ addhZc^c\ꢀ Yjg^c\ꢀ jeꢀ idꢀ &%ꢀ b^cjiZhꢀ V[iZgꢀ WZ^c\ꢀ Y^hXdccZXiZYꢀ [gdbꢀ  
bVX]^cZꢀ deZgVi^dc#ꢀ 9djWaZ"X]ZX`ꢀ Vaaꢀ l^gZhꢀ Y^h" i]Zꢀ edlZgꢀ hdjgXZ#ꢀ Idꢀ gZYjXZꢀ i]Zꢀ g^h`ꢀ d[ꢀ WZ^c\ꢀ  
XdccZXiZYꢀdgꢀXdccZXiZYꢀYjg^c\ꢀVcnꢀl^g^c\ꢀiVh`ꢀidꢀ h]dX`ZY!ꢀlV^iꢀViꢀaZVhiꢀi]^hꢀadc\ꢀWZ[dgZꢀldg`^c\ꢀdcꢀ  
ZchjgZꢀi^\]iꢀXdccZXi^dch#  
XVeVX^idgh#  
CIRCUIT REQUIREMENTS. Ndjꢀ BJHIꢀ [daadlꢀ EXPERIENCING DIFFICULTIES. >[ꢀndjꢀVgZꢀZmeZ"  
i]Zꢀ gZfj^gZbZcihꢀ Viꢀ i]Zꢀ WZ\^cc^c\ꢀ d[ꢀ i]^hꢀ bVc" g^ZcX^c\ꢀY^[[^Xjai^ZhꢀjcYZghiVcY^c\ꢀi]Zꢀ^c[dgbVi^dcꢀ  
jVa l]Zcꢀ XdccZXi^c\ꢀ ndjgꢀ bVX]^cZꢀ idꢀ Vꢀ edlZgꢀ ^cXajYZYꢀ ^cꢀ i]^hꢀ hZXi^dc!ꢀ XdciVXiꢀ djgꢀ IZX]c^XVaꢀ  
hdjgXZ#  
HjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(#  
The photos and diagrams  
included in this section are  
best viewed in color. You  
can view these pages in  
color at www.grizzly.com.  
READ ELECTRICAL SAFETY  
R
ON THIS PAGE!  
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"(,"  
BdYZaꢀ<%,'%GꢀꢁB[\#ꢀH^cXZꢀ&&$&%ꢂ  
Wiring Overview  
Component  
Locations  
a
b
f
h
g
e
d
i
c
j
a
b
c
d
e
f
g
h
i
j
:aZkVi^dcꢀBdidgꢀꢁHZZꢀPage 39ꢀVcYꢀFigure 54ꢂ  
He^cYaZꢀBdidgꢀꢁHZZꢀPage 40 VcYꢀFigure 54ꢂ  
He^cYaZꢀ9^gZXi^dcꢀHl^iX]ꢀꢁHZZꢀPage 40ꢀVcYꢀFigure 52ꢂ  
8]^eꢀ<jVgYꢀHV[ZinꢀHl^iX]ꢀꢁHZZꢀPage 40ꢀVcYꢀFigure 51ꢂ  
Ldg`ꢀAVbeꢀꢁHZZꢀPage 40ꢀVcYꢀFigure 49ꢂ  
8dcigdaꢀEVcZaꢀꢁHZZꢀPage 40ꢀVcYꢀFigure 50ꢂ  
BV^cꢀEdlZgꢀHl^iX]ꢀꢁHZZꢀPage 39ꢀVcYꢀFigure 48ꢂ  
BV^cꢀ:aZXig^XVaꢀEVcZaꢀꢁHZZꢀPage 39ꢀVcYꢀFigure 47ꢂ  
:aZkVi^dcꢀIgVkZaꢀA^b^iꢀHl^iX]ZhꢀꢁHZZꢀPage 39ꢀVcYꢀFigure 49ꢂ  
EdlZgꢀ8dgYꢀꢁHZZꢀPage 39ꢀVcYꢀFigure 49ꢂ  
System  
Overview  
He^cYaZ  
Bdidg  
:aZkVi^dc  
Bdidg  
8dcigda  
EVcZa  
a
b
f
8]^eꢀ<jVgY  
HV[ZinꢀHl^iX]  
BV^cꢀ  
d
:aZXig^XVa  
EVcZa  
He^cYaZꢀ  
9^gZXi^dc  
Hl^iX]  
EdlZg  
Hl^iX]  
c
g
e
Ldg`ꢀAVbe  
i
:aZkVi^dcꢀIgVkZa  
A^b^iꢀHl^iX]Zh  
h
i
EdlZg  
8dgY  
j
READ ELECTRICAL SAFETY  
ON PAGE 37!  
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Wiring Diagram  
MAIN POWER SWITCH  
(both sides shown)  
Elevation Motor  
;gdci  
K^Zl  
g
h
IgVch[dgbZg  
I9:ꢀ''('  
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&
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=A  
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&
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&* &)  
(
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&"'  
&(  
&'  
GZVg  
K^Zl  
&'  
,
HiVgi  
&(  
&'  
8VeVX^idg  
&)B;9  
)*%K68  
i
Elevation Travel  
Limit Switches  
;Vhi"  
7adl  
;jhZ  
(%6  
'*%K68  
OB((%(  
&&  
&%  
i
Bdidg  
&%  
EdlZgꢀHjeean  
E8ꢀ7dVgY$>ckZgiZg  
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&&  
A&  
C&  
.
&*  
)
&)  
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=A  
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'"'  
@)  
@(  
H&  
To Control Panel  
H& @( @)  *K <C9H6 H7 H8  
H& @( @)  *K H6 H7 H8  
(see Page 40)  
Ej  
A&  
110 VAC  
CZjigVa  
C&  
'"(  
=di  
'"'  
8^gXj^iꢀ7gZV`Zg  
?jX]Z  
9'),"+(ꢀ9('  
'(%¶)%%K  
<C9  
'"&  
i
<gdjcY  
5-15 Plug  
(As Recommended)  
READ ELECTRICAL SAFETY  
ON PAGE 37!  
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Wiring Diagram  
Digital Spindle  
Depth Unit  
Mini Digital  
Protractor  
Spindle  
Motor  
ꢀꢀꢀꢀ  
ꢀꢀꢀꢀ  
b
A^i]^jb  
H^akZg  
Dm^YZ  
7ViiZgn  
HG))  
&#**K  
 
7ViiZgn  
8G'%('  
(K  
 
 
 
;Vhi"  
7adl  
;jhZ  
'6  
'*%K68  
CONTROL PANEL (Viewed from behind)  
*
9^\^iVa  
EdlZg  
'"(  
'"'  
f
IVX]dbZiZgꢀ  
AVbe  
Jc^i  
;Vhi"  
7adl  
;jhZ  
&6  
'*%K68  
)
B^aa^c\$IVee^c\  
BdYZꢀ7jiidc  
=A  
ꢀꢀꢀꢀ  
JEꢀ7jiidc  
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&
'
=A  
'"'  
.
-
'"(  
*"&  
*
+
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H&  
&*  
.
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,
@)  
@(  
HI6GI  
7jiidc  
-
9DLCꢀ  
7jiidc  
,
+
To  
Electrical  
Panel  
Ej  
8dcigdaꢀEVcZaꢀ  
8^gXj^iꢀ7dVgY  
@)  
(
HIDE  
7jiidc  
&)  
(see Page 39)  
&*  
d
e
c
H&  
(
@(  
Chip Guard  
Safety Switch  
Spindle  
Direction Switch  
Halogen  
Work Lamp  
READ ELECTRICAL SAFETY  
ON PAGE 37!  
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Electrical Components  
IgVch[dgbZg  
8^gXj^iꢀ  
7dVgYꢀ  
;jhZ  
BV^cꢀEdlZgꢀ  
Hl^iX]  
Figure 48. BV^cꢀedlZgꢀhl^iX]ꢀVcYꢀigVch[dgbZg#  
:aZXig^XVa  
7dmꢀ;jhZ  
HZi  
Figure 47. BdidgꢀedlZgꢀhjeeanꢀX^gXj^iꢀ  
Ldg`ꢀ  
AVbe  
WdVgY#  
A^b^iꢀ  
Hl^iX]Zh  
Figure 49. GZVgꢀk^ZlꢀZaZXig^XVaꢀXdbedcZcih#  
READ ELECTRICAL SAFETY  
ON PAGE 37!  
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Figure 53. IVX]dbZiZgꢀZaZXig^XVa#  
Figure 50. 8dcigdaꢀeVcZaꢀZaZXig^XVa#  
=ZVYhidX`ꢀ:aZkVi^dc  
Bdidg  
He^cYaZꢀ  
Bdidgꢀ  
ꢁ>ch^YZꢂ  
BV^cꢀ  
EdlZgꢀ  
Hl^iX]  
Figure 51. 8]^eꢀ\jVgYꢀ  
hV[Zinꢀhl^iX]#  
Figure 52. IVee^c\ꢀWjiidcꢀ  
ha^eꢀg^c\ꢀXdciVXi#  
Figure 54. ;gdciꢀk^ZlꢀZaZXig^XVaꢀXdbedcZcih#  
READ ELECTRICAL SAFETY  
ON PAGE 37!  
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SECTION 9: PARTS  
Head Breakdown  
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Head Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0720001  
PCAP24M  
P0720003  
PCAP49M  
P0720005  
PCAP02M  
PLW03M  
PW03M  
DRAWBAR COVER  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
P0720046  
P0720047  
PS59M  
COMPRESSION SPRING 0.8 X 10 X 14  
FLANGE PLASTIC  
2
CAP SCREW M5-.8 X 16  
FLANGE  
3
PHLP HD SCR M3-.5 X 14  
PHLP HD SCR M4-.7 X 14  
CONTROL PANEL BOX  
HEX NUT M6-1  
4
CAP SCREW M6-1 X 60  
TOP HEAD COVER  
PS74M  
5
P0720050  
PN01M  
6
CAP SCREW M6-1 X 20  
LOCK WASHER 6MM  
FLAT WASHER 6MM  
7
P0720052  
P0720053  
PS117M  
PS79M  
SPRING COVER  
8
TORSION RETURN SPRING  
PHLP HD SCR M2-.4 X 10  
PHLP HD SCR M3-.5 X 8  
GUARD AXLE BRACKET  
PHLP HD SCR M4-.7 X 10  
PHLP HD SCR M3-.5 X 4  
GUARD AXLE  
9
P0720009  
PCAP27M  
P0720011  
P0720012  
P0720013  
PK143M  
SPINDLE MOTOR MOUNTING PLATE  
CAP SCREW M6-1 X 14  
MOTOR FLAT WASHER 6MM  
MOTOR PULLEY  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
P0720056  
PS38M  
SPINDLE MOTOR 2HP 220VDC  
KEY 6 X 6 X 25  
PS111M  
P0720059  
P0720060  
P0720061  
P0720062  
P0720063  
P0720064  
P0720065  
PN01M  
P0720015  
P0720016  
P0720017  
P0720018  
PR45M  
RIBBED BELT GATES 535-5M-25  
COARSE DOWNFEED LEVER HUB  
COARSE DOWNFEED LEVER  
COMPRESSION SPRING 0.8 X 6 X 25  
INT RETAINING RING 10MM  
SPINDLE ROTATION BUTTON  
SPINDLE PULLEY  
POWER LAMP ZD10  
START BUTTON LAY7  
EMERGENCY STOP BUTTON LAY7  
SPINDLE SPEED DIAL  
GUARD SAFETY SWITCH  
SAFETY SWITCH BRACKET  
HEX NUT M6-1  
P0720020  
P0720021  
PS57M  
PHLP HD SCR M5-.8 X 14  
BEARING FLANGE  
P0720067  
P0720068  
P0720069  
PS02M  
COMPRESSION SPRING 1.4 X 8.2 X 24  
BUSHING  
P0720023  
P6908ZZ  
P0720025  
PR38M  
BALL BEARING 6908ZZ  
BEARING SPACER  
FLANGE  
PHLP HD SCR M4-.7 X 12  
STOP DOG  
INT RETAINING RING 62MM  
SPANNER NUT  
P0720071  
PS38M  
P0720027  
P0720028  
P6907ZZ  
P8107  
PHLP HD SCR M4-.7 X 10  
MAGNET  
BEARING SPACER  
P0720073  
PS07M  
BALL BEARING 6907ZZ  
THRUST BEARING 8107  
BEARING SPACER  
PHLP HD SCR M4-.7 X 8  
HEX NUT M4-.7  
PN04M  
P0720031  
P0720032  
P32009  
PS37M  
PHLP HD SCR M6-1 X 6  
SCALE SCREW  
BEARING SEAL  
P0720077  
P0720078  
TAPERED ROLLER BEARING 32009  
BOTTOM QUILL SEAL  
DRAWBAR 7/16-20 X 13-1/2  
SPINDLE R8  
DIGITAL SCALE BRACKET  
P0720034  
P0720035  
P0720036  
P0720037  
P0720038  
P0720039  
P0720040  
P0720041  
P0720042  
P0720043  
P0720044  
PEC13M  
PLUBE001M TAP-IN BALL OILER 6MM  
P0720080  
P0720081  
P0720082  
P0720083  
P0720037  
P0720085  
P0720086  
P0720087  
P0720088  
P0720089  
P0720090  
HEAD CASTING  
CONTROL PANEL PLATE  
WORM GEAR COVER  
MODE TOGGLE SWITCH  
TAP SCREW 2.9 X 6.5  
LCD SCREEN Y-2  
TAP SCREW 2.9 X 6.5  
QUILL  
CONTROL PANEL SIDE COVER  
CHUCK ARBOR R8-B18  
WORK LIGHT ASSEMBLY  
FUSE 1A FAST-BLOW 5 X 20MM  
STRAIN RELIEF  
SPINDLE SPEED READOUT  
DIGITAL SPINDLE HEIGHT SCALE  
PIN 3 X 12 PLASTIC  
BUS BAR  
TAPER PIN  
E-CLIP 5MM  
CONTACT RACK  
READ ELECTRICAL SAFETY  
ON PAGE 37!  
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Head Parts List  
REF PART # DESCRIPTION  
91 PS79M  
REF PART # DESCRIPTION  
120 PSTB005M STEEL BALL 10MM  
121 PS74M PHLP HD SCR M4-.7 X 14  
PHLP HD SCR M3-.5 X 8  
92 P0720092 HEAD FRONT COVER  
93 PS13M  
PHLP HD SCR M3-.5 X 20  
122 P0720122 GEAR FLANGE  
94 P0720094 LOCK SCREW  
123 P0720123 WORM GEAR  
95 P0720095 COMPRESSION SPRING 0.8 X 10 X 14  
96 P0720096 LOCK HANDLE  
124 P0720124 NEEDLE ROLLER BEARING HK283520  
125 P0720125 SHAFT FLANGE  
97 PS68M  
PHLP HD SCR M6-1 X 10  
126 PK06M  
KEY 5 X 5 X 10  
98 P0720098 INT THREADED TAPER PIN 6 X 20  
99 P0720099 DIGITAL PROTRACTOR BOX  
100 P0720100 DIGITAL PROTRACTOR  
101 P0720101 DIGITAL PROTRACTOR FRAME  
102 P0720102 LOCK COLLAR  
127 P0720127 WORM SHAFT  
128 P0720128 NEEDLE ROLLER BEARING HK222816  
129 P0720129 END FLANGE  
130 P0720130 HALOGEN BULB 24V 60W W/REFLECTOR  
131 P0720131 FUSE 2A FAST-BLOW 5 X 20MM  
132 P0720132 LOCK PLUNGER  
103 P0720103 WORM SHAFT  
104 P8101  
THRUST BEARING 8101  
133 P0720133 CHIP SHIELD POLYCARBONATE  
134 P0720134 ELEVATION BUTTON  
135 PWR810 COMBO WRENCH 8/10MM  
136 PWR1417 COMBO WRENCH 14/17MM  
137 PWR1922 COMBO WRENCH 19/22  
138 P0720138 SPINDLE LOCK PIN  
105 P0720105 SHAFT FLANGE  
106 PS56M  
PHLP HD SCR M4-.7 X 16  
107 P0720107 FINE DOWNFEED HANDWHEEL  
108 PW01M  
109 PN03M  
FLAT WASHER 8MM  
HEX NUT M8-1.25  
110 P0720110 MAGNET  
139 P0720139 CHUCK KEY  
111 P0720111 HANDWHEEL HANDLE  
112 PRP37M ROLL PIN 3 X 14  
140 PAW04M HEX WRENCH 4MM  
141 PAW05M HEX WRENCH 5MM  
113 P0720113 FLAP KEY 4 X 10  
114 P0720114 COARSE DOWNFEED HANDWHEEL  
142 PAW06M HEX WRENCH 6MM  
143 PAW12M HEX WRENCH 12MM  
144 P0720144 BOTTLE FOR OIL  
115 PR11M  
EXT RETAINING RING 25MM  
116 P0720116 GEAR SHAFT WASHER  
117 P0720117 DIGITAL PROTRACTOR SENSOR  
118 P0720118 SPACER  
145 P0720145 DRILL CHUCK B18  
146 P0720146 PROTRACTOR BATTERY LITHIUM CR2032  
147 P0720147 SCALE BATTERY ALKALINE SR44  
119 P0720119 PIN 10 X 55  
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Column Breakdown  
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Column Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
201  
202  
203  
204A  
204  
205  
206  
207  
208  
209  
210  
211  
212  
213  
214  
215  
216  
217  
218  
219  
220  
221  
222  
223  
224  
226  
227  
228  
229  
230  
231  
232  
233  
234  
235  
PS76M  
PHLP HD SCR M8-1.25 X 12  
LOCK WASHER 8MM  
236  
237  
238  
239  
240  
241  
242  
243  
244  
P0720236  
PW08M  
STRAIN RELIEF LT  
FLAT WASHER 16MM  
TAPER PIN 10 X 45  
PLW04M  
PW01M  
FLAT WASHER 8MM  
P0720238  
P0720204A  
P0720204A  
P8102  
LEADSCREW W/NUT ASSEMBLY  
ELEVATION LEADSCREW  
THRUST BEARING 8102  
BUSHING  
PCAP192M CAP SCREW M16-2 X 55  
P0720240  
PS51M  
ELEVATION TRAVEL LIMIT SWITCH  
PHLP HD SCR M4-.7 X 30  
P0720206  
P0720204A  
P8102  
PRIV003M STEEL FLUTED RIVET 2 X 4MM  
LEADSCREW NUT  
P0720243  
P0720244  
STRAIN RELIEF M12  
ELEVATION SCALE  
THRUST BEARING 8102  
SPANNER NUT  
P0720209  
PS56M  
245A P0720245A MAIN POWER SWITCH ASSEMBLY  
PHLP HD SCR M4-.7 X 16  
BOTTOM COLUMN COVER  
PHLP HD SCR M4-.7 X 6  
TOP COLUMN COVER  
245  
246  
247  
248  
249  
250  
251  
252  
253  
254  
255  
256  
257  
258  
259  
260  
261  
262  
263  
264  
265  
266  
267  
268  
P0720245  
P0720246  
P0720247  
P0720248  
MAIN POWER SWITCH  
SWITCH PLATE  
P0720211  
PS17M  
TOP WAY COVER PLATE  
STOP BLOCK  
P0720213  
P0720214  
PS06M  
LEADSCREW COUPLER  
PHLP HD SCR M5-.8 X 20  
INT THREADED TAPER PIN 6 X 20  
PHLP HD SCR M5-.8 X 8  
CONTROL PANEL CIRCUIT BOARD  
PHLP HD SCR M4-.7 X 8  
CIRCUIT BOARD STAND-OFF SLEEVE  
MOTOR/INVERTER CIRCUIT BOARD  
S CAPACITOR 14M 450V  
CIRCUIT BREAKER  
PCAP02M CAP SCREW M6-1 X 20  
PS03M  
PHLP HD SCR M6-1 X 8  
POINTER  
P0720098  
PS05M  
P0720251  
PW03M  
FLAT WASHER 6MM  
TILT NUT  
P0720218  
PS07M  
P0720253  
PLUBE002M TAP-IN BALL OILER 8MM  
P0720220  
P0720221  
P0720222  
P0720223  
P0720224  
PS79M  
P0720255  
P0720256  
P0720257  
P0720258  
P0720259  
PW04M  
HEAD MOUNTING PLATE  
LOCK PLUNGER  
COLUMN GIB  
LOCK HANDLE ASSEMBLY  
T-BOLT M10-1.5 X 50  
GIB SCREW  
PHLP HD SCR M3-.5 X 8  
TRANSFORMER TDE 2232 110V/240V  
ELEVATION MOTOR JUNCTION BOX  
PHLP HD SCR M6-1 X 25  
ELEVATION MOTOR 1/12HP 110V 1PH  
ELEVATION MOTOR MOUNTING PLATE  
COLUMN CASTING  
FLAT WASHER 10MM  
HEX NUT M10-1.5  
P0720227  
P0720228  
PS47M  
PN02M  
P0720262  
P0720263  
PLW06M  
PB56M  
CLAMPING SLEEVE  
TILT FLAT WASHER 10MM  
LOCK WASHER 10MM  
CAP SCREW M10-1.5 X 20  
COLUMN WAY COVER  
BOTTOM WAY COVER PLATE  
FUSE 30A FAST-BLOW 1/4" X 1"  
P0720230  
P0720231  
P0720232  
P0720233  
P0720234  
P0720235  
P0720266  
P0720267  
P0720268  
STRAIN RELIEF M16 LT  
POWER CORD 14G 3C 8FT 5-15  
CORD CONDUIT PLASTIC LT  
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Table Breakdown  
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Table Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
301  
302  
303  
305  
306  
307  
308  
309  
310  
312  
313  
314  
315  
316  
317  
318  
319  
320  
321  
322  
323  
324  
325  
327  
328  
329  
330  
331  
332  
PS08M  
PHLP HD SCR M5-.8 X 12  
CROSS WAY COVER  
334  
335  
336  
337  
338  
339  
340  
341  
342  
PK37M  
KEY 4 X 4 X 16  
P0720302  
PW01M  
PLW04M  
PCAP58M  
P51203  
FLAT WASHER 8MM  
PLUBE002M TAP-IN BALL OILER 8MM  
LOCK WASHER 8MM  
CAP SCREW M8-1.25 X 12  
THRUST BEARING 51203  
BEARING FLANGE  
P0720305  
P0720306  
GIB SCREW  
LONGINTUDINAL TABLE GIB  
PCAP130M CAP SCREW M10-1.5 X 16  
P0720339  
PR20M  
PLW06M  
PW04M  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
LONGITUINAL LEADSCREW NUT  
SET SCREW M6-1 X 20  
LOCK PLUNGER  
INT RETAINING RING 28MM  
BALL BEARING 6902ZZ  
THRUST BEARING 51202  
P6902ZZ  
P51202  
P0720310  
PSS25M  
P0720313  
P0720314  
P0720315  
PS03M  
343A P0720343A LONGITUDINAL LEADSCREW W/NUT  
343  
344  
345  
346  
347  
348  
349  
350  
351  
352  
353  
354  
355  
356  
357  
358  
359  
360  
361  
362  
363  
P0720343  
P0720344  
P0720345  
PK48M  
LONGITUDINAL LEADSCREW 8 TPI  
SLEEVE COPPER  
LOCK HANDLE ASSEMBLY  
LOCK PLUNGER  
CLUTCH  
PHLP HD SCR M6-1 X 8  
STATIONARY LIMIT BLOCK  
CAP SCREW M6-1 X 20  
POINTER  
KEY 4 X 4 X 20  
P0720317  
PCAP02M  
P0720319  
P0720320  
P0720347  
P0720348  
P0720349  
P0720350  
P0720351  
P0720352  
PCAP14M  
P0720354  
P0720355  
PCAP40M  
PN03M  
THREADED BUSHING  
LONGITUDINAL HANDWHEEL  
COMPRESSION SPRING  
LONGITUDINAL GRADUATED DIAL  
TABLE  
SADDLE CASTING  
P0720333A CROSS LEADSCREW NUT  
PCAP24M  
P0720323  
P0720324  
P0720325  
P0720327  
PLN09M  
CAP SCREW M5-.8 X 16  
BASE CASTING  
INT THREADED TAPER PIN 6 X 26  
CAP SCREW M8-1.25 X 20  
RIGHT LONGITUDINAL BEARING SEAT  
T-NUT M8-1.25 X 30  
CROSS TABLE GIB  
CLIP  
HANDWHEEL FLAT WASHER 12MM  
LOCK NUT M12-1.75  
HANDLE SCREW  
CAP SCREW M8-1.25 X 35  
HEX NUT M8-1.25  
P0720329  
P0720330  
P0720331  
P0720332  
P0720358  
PRIV003M  
P0720360  
P0720361  
P0720362  
P0720363  
ADJUSTABLE LIMIT BLOCK  
STEEL FLUTED RIVET 2 X 4MM  
LONGITUDINAL SCALE  
END CAP  
HANDWHEEL HANDLE  
CROSS HANDWHEEL  
CROSS GRADUATED DIAL  
333A P0720333A CROSS LEADSCREW W/NUT  
333 P0720333A CROSS LEADSCREW 8 TPI  
LEFT LONGITUDINAL BEARING SEAT  
PLUG DIN910  
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Label Placement  
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
401  
402  
403  
404  
405  
PLABEL-14  
ELECTRICITY LABEL  
MACHINE ID LABEL  
406  
407  
408  
409  
PLABEL-57A EYE/LUNG HAZARD LABEL  
P0720R402  
P0720403  
P0720407  
ROTATING CUTTER WARNING LABEL  
MACHINE WARNING LABEL  
PLABEL-55A ENTANGLEMENT HAZARD LABEL  
PLABEL-53C DISCONNECT POWER WARNING  
PLABEL-12C READ MANUAL LABEL  
PPAINT-01  
GRIZZLY GREEN TOUCH-UP PAINT  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
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WARRANTY CARD  
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WARRANTY AND RETURNS  
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