MODEL G0492
12" X 36" COMBO LATHE/MILL
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................... 2
SECTION 6: MAINTENANCE......................... 36
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SECTION 1: SAFETY....................................... 7
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SECTION 7: SERVICE ................................... 38
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SECTION 2: CIRCUIT REQUIREMENTS ...... 11
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SECTION 3: SET UP...................................... 12
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SECTION 8: ACCESSORIES......................... 46
SECTION 9: PARTS....................................... 47
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SECTION 4: LATHE OPERATIONS .............. 15
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WARRANTY AND RETURNS ........................ 70
SECTION 5: MILL OPERATIONS.................. 32
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INTRODUCTION
Foreword
Contact Info
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0492 12" X 36" METAL LATHE W/ MILLING HEAD
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Weight............................................................................................................................................................ 1200 lbs.
Length/Width/Height.................................................................................................................67-3/4 x 26-3/4 x 72 in.
Foot Print (Length/Width)................................................................................................................. 59-1/4 x 16-1/2 in.
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Type.................................................................................................................................................Wood Crate
Content..................................................................................................................................................Machine
Weight.................................................................................................................................................. 1066 lbs.
Length/Width/Height................................................................................................................... 69 x 30 x 46 in.
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Type................................................................................................................................................... Cardboard
Content............................................................................................................................................... Left Stand
Weight...................................................................................................................................................... 70 lbs.
Length/Width/Height................................................................................................................... 30 x 16 x 18 in.
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Type................................................................................................................................................... Cardboard
Content.............................................................................................................................................Right Stand
Weight...................................................................................................................................................... 64 lbs.
Length/Width/Height................................................................................................................... 30 x 16 x 18 in.
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Switch..........................................................................................Mill: Toggle On/Off, Lathe: Emergency Push Button
Switch Voltage................................................................................................................................................... 24VAC
Cord Length............................................................................................................................................................ 4 ft.
Cord Gauge....................................................................................................................................................14 gauge
Minimum Circuit Size........................................................................................................................................ 20 amp
Plug Included............................................................................................................................................................No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................3/4 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................Single
Amps............................................................................................................................................................5.9A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................. Gear Drive
Bearings....................................................................................................................... Shielded and Lubricated
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower...........................................................................................................................................1-1/2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................Single
Amps............................................................................................................................................................7.5A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer .........................................................................................................................................V-Belt
Bearings....................................................................................................................... Shielded and Lubricated
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Chuck Type....................................................................................................................................3-Jaw, 4-Jaw
Chuck Size............................................................................................................................................... 6, 8 in.
Faceplate Size..............................................................................................................................................8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Travel............................................................................................................................................ 3 in.
Tailstock Offset..........................................................................................................................................1/2 in.
Cross Slide Travel..................................................................................................................................6-1/4 in.
Carriage Travel...........................................................................................................................................27 in.
Compound Travel...................................................................................................................................2-1/4 in.
No. Of Spindle Speeds....................................................................................................................................12
Spindle Speed Range................................................. 75, 110, 140, 200, 240, 350, 420, 600, 720, 1050, RPM
No. Of Longitudinal Feeds.............................................................................................................................. 34
Feed Rate............................................................................................................................... 0.004 - 0.0412 in.
No. Of Inch Threads........................................................................................................................................28
Thread Range Inch..............................................................................................................................5 - 48 TPI
No. Of Metric Threads.....................................................................................................................................21
Thread Range Metric.................................................................................................................... 0.45 - 6.0 mm
No. Of Change Gears..................................................................................................................................... 16
Swing Over Bed................................................................................................................................... 12-1/2 in.
Swing Over Saddle................................................................................................................................ 7-1/4 in.
Dist. Between Centers................................................................................................................................36 in.
Spindle Bore...........................................................................................................................................1-1/2 in.
Lathe Spindle Taper...................................................................................................................................MT#5
Spindle Type...........................................................................................................................................Intrinsic
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Drill Press Taper............................................................................................................................................R-8
Mill Drill Spindle Travel...........................................................................................................................2-1/4 in.
Mill Drill Swing......................................................................................................................................14-1/2 in.
Dist. Spindle To Work Table.........................................................................................................................9 in.
Dist. Spindle To Bed............................................................................................................................ 11-1/2 in.
Dist. Spindle To Center Line.................................................................................................................. 5-1/2 in.
Mill Head Vertical Travel.............................................................................................................................. 8 in.
Drilling Cap For Steel................................................................................................................................... 1 in.
Drilling Cap For Cast Iron.............................................................................................................................1 in.
Table Size Length...................................................................................................................................... 11 in.
Table Size Width.......................................................................................................................................... 5 in.
Table Size Thickness.............................................................................................................................1-3/8 in.
Draw Bar Diameter..................................................................................................................................7/16 in.
Draw Bar Length.................................................................................................................................... 9-1/2 in.
Draw Bar TPI...................................................................................................................................................20
No. Of Mill Drill Speeds.....................................................................................................................................4
Mill Drill Speed Range..............................................................................................240, 600, 1100, 2700 RPM
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Bed Const........................................................................................................Hardened and Ground Cast Iron
Headstock Const.................................................................................................................................. Cast Iron
Body Const...........................................................................................................................................Cast Iron
Frame Const.........................................................................................................................................Cast Iron
Headstock Gears Const..............................................................................................................................Steel
Stand Const...................................................................................................................................Formed Steel
Paint..........................................................................................................................................................Epoxy
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Bed Width...............................................................................................................................................6-1/2 in.
Floor To Center Height.........................................................................................................................43-1/2 in.
Lead Screw Diameter...................................................................................................................................1 in.
Lead Screw TPI.................................................................................................................................................5
Lead Screw Length.................................................................................................................................... 42 in.
Coolant System.............................................................................................................................................. No
Stand.............................................................................................................................................................Yes
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Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ....................................................................................................... Data Label on Headstock
Assembly Time .................................................................................................................................................. 1 hour
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All Cast Iron Construction
Hardened and Ground V-Ways
Extended Bed Length
Headstock Tilts 90 deg. Left and Right
Geared Milling Head
Heavy Duty Stand
All Cast Iron Construction
Hardened and Ground V-Ways
Extended Bed Length
Headstock Tilts 90 deg. Left and Right
Geared Milling Head
Heavy Duty Stand
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4-Way Turret Tool Post
6" 3-Jaw Chuck
8" 4-Jaw Chuck
8" Face Plate
Drill Chuck with Arbor
Follow Rest
MT#3 Dead Center
MT#4 Dead Center
Quick Change Tool Post
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3%#4)/. ꢈꢄ 3!&%49
&OR 9OUR /WN 3AFETYꢀ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢂ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS WHICH ARE INTENDED TO CONVEY THE LEVEL OF
IMPORTANCE OF THE SAFETY MESSAGESꢂ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢂ 2EMEMBER
THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER
ACCIDENT PREVENTION MEASURESꢂ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢀ IF NOT AVOIDEDꢀ
7),, RESULT IN DEATH OR SERIOUS INJURYꢂ
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#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢂ
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-!9 RESULT IN MINOR OR MODERATE INJURYꢂ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢂ
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT
PROPER OPERATION OF THE MACHINEꢂ
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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7(%. /0%2!4).' -!#().%29ꢂꢀ
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]ZVg^c\ꢀYVbV\Z#ꢀ
ꢆꢂ 7%!2 02/0%2 !00!2%,ꢂꢀ 9Dꢀ CDIꢀ
lZVgꢀaddhZꢀXadi]^c\!ꢀ\adkZh!ꢀcZX`i^Zh!ꢀg^c\h!ꢀ
dgꢀ_ZlZagnꢀl]^X]ꢀbVnꢀ\ZiꢀXVj\]iꢀ^cꢀbdk^c\ꢀ
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iV^cꢀadc\ꢀ]V^gꢀVcYꢀlZVgꢀcdc"ha^eꢀ[ddilZVg#
ꢉꢂ !,7!93 53% !.3) !002/6%$
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CDIꢀhV[Zinꢀ\aVhhZh#
ꢇꢂ .%6%2 /0%2!4% -!#().%29 7(%.
4)2%$ꢀ /2 5.$%2 4(% ).&,5%.#% /&
$25'3 /2 !,#/(/,ꢂ 7ZꢀbZciVaanꢀVaZgiꢀ
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ꢊꢂ !,7!93 7%!2 ! .)/3( !002/6%$
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LddYꢀYjhiꢀ^hꢀVꢀXVgX^cd\ZcꢀVcYꢀXVcꢀXVjhZꢀ
XVcXZgꢀVcYꢀhZkZgZꢀgZhe^gVidgnꢀ^aacZhhZh#
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3AFETY )NSTRUCTIONS FOR -ACHINERY
ꢋꢂ /.,9 !,,/7 42!).%$ !.$ 02/0ꢃ
ꢈꢋꢂ 2%-/6% !$*534).' +%93 !.$
%2,9 350%26)3%$ 0%23/..%, 4/
/0%2!4% -!#().%29ꢂꢀ BV`Zꢀ hjgZꢀ
deZgVi^dcꢀ^chigjXi^dchꢀVgZꢀhV[ZꢀVcYꢀXaZVganꢀ
jcYZghiddY#
72%.#(%3ꢂꢀBV`ZꢀVꢀ]VW^iꢀd[ꢀX]ZX`^c\ꢀ[dgꢀ
`ZnhꢀVcYꢀVY_jhi^c\ꢀlgZcX]ZhꢀWZ[dgZꢀijgc"
^c\ꢀbVX]^cZgnꢀ/.#
ꢈꢌꢂ #(%#+ &/2 $!-!'%$ 0!243
"%&/2% 53).' -!#().%29ꢂꢀ 8]ZX`ꢀ
[dgꢀW^cY^c\ꢀVcYꢀVa^\cbZciꢀd[ꢀeVgih!ꢀWgd`Zcꢀ
eVgih!ꢀeVgiꢀbdjci^c\!ꢀaddhZꢀWdaih!ꢀVcYꢀVcnꢀ
di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ V[[ZXiꢀ bVX]^cZꢀ
deZgVi^dc#ꢀ GZeV^gꢀ dgꢀ gZeaVXZꢀ YVbV\ZYꢀ
eVgih#
ꢌꢂ +%%0 #(),$2%. !.$ 6)3)4/23 !7!9ꢂ
@ZZeꢀ Vaaꢀ X]^aYgZcꢀ VcYꢀ k^h^idghꢀ Vꢀ hV[Zꢀ Y^h"
iVcXZꢀ[gdbꢀi]Zꢀldg`ꢀVgZV#
ꢍꢂ -!+% 7/2+3(/0 #(),$ 02//&ꢂꢀJhZꢀ
eVYadX`h!ꢀ bVhiZgꢀ hl^iX]Zh!ꢀ VcYꢀ gZbdkZꢀ
hiVgiꢀhl^iX]ꢀ`Znh#
ꢈꢍꢂ 53% 2%#/--%.$%$ !##%33/2)%3ꢂꢀ
GZ[Zgꢀidꢀi]Zꢀ^chigjXi^dcꢀbVcjVaꢀ[dgꢀgZXdb"
bZcYZYꢀVXXZhhdg^Zh#ꢀI]ZꢀjhZꢀd[ꢀ^begdeZgꢀ
VXXZhhdg^ZhꢀbVnꢀXVjhZꢀg^h`ꢀd[ꢀ^c_jgn#
ꢈꢎꢂ .%6%2 ,%!6% 7(%. -!#().% )3
25..).'ꢂ IjgcꢀedlZgꢀ/&&ꢀVcYꢀVaadlꢀVaaꢀ
bdk^c\ꢀeVgihꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhideꢀ
WZ[dgZꢀaZVk^c\ꢀbVX]^cZꢀjcViiZcYZY#
ꢉꢎꢂ $/ ./4 &/2#% -!#().%29ꢂꢀ Ldg`ꢀ Viꢀ
i]ZꢀheZZYꢀ[dgꢀl]^X]ꢀi]ZꢀbVX]^cZꢀdgꢀVXXZh"
hdgnꢀlVhꢀYZh^\cZY#
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%.6)2/.-%.43ꢂ 9Dꢀ CDIꢀ jhZꢀ bVX]^c"
Zgnꢀ^cꢀYVbe!ꢀlZiꢀadXVi^dch!ꢀdgꢀl]ZgZꢀVcnꢀ
[aVbbVWaZꢀdgꢀcdm^djhꢀ[jbZhꢀbVnꢀZm^hi#ꢀ
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Vꢀk^hZꢀidꢀ]daYꢀi]Zꢀldg`e^ZXZꢀl]ZcꢀegVXi^"
XVa#ꢀ 6ꢀ hZXjgZYꢀ ldg`e^ZXZꢀ egdiZXihꢀ ndjgꢀ
]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀ]VcYhꢀidꢀdeZgViZꢀi]Zꢀ
bVX]^cZ#
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,)4ꢂ 8ajiiZgꢀVcYꢀYVg`ꢀh]VYdlhꢀbVnꢀXVjhZꢀ
VXX^YZcih#
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2!4%$&/24(%-!#().%!-0%2!'%ꢂ
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7/2+0)%#%4/7!2$4(%/0%2!4/2ꢂ
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-!#().%29#
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ꢉꢆꢂ "% !7!2% 4(!4 #%24!). $534 -!9
"% (!:!2$/53ꢀ idꢀ i]Zꢀ gZhe^gVidgnꢀ hnh"
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VeegdkZYꢀ[dgꢀi]ViꢀineZꢀd[ꢀYjhi#ꢀꢀ
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ajWg^XVi^c\ꢀVcYꢀX]Vc\^c\ꢀVXXZhhdg^Zh#
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Additional Safety for Lathe/Mills
8#ꢀꢀ PREVENTING
AN
APRON-CHUCK
1. UNDERSTANDING THE MACHINE: GZVYꢀ
VcYꢀjcYZghiVcYꢀi]^hꢀbVcjVaꢀWZ[dgZꢀdeZgVi"
^c\ꢀbVX]^cZ#
CRASH:ꢀ 6alVnhꢀ gZaZVhZꢀ VjidbVi^Xꢀ [ZZYhꢀ
V[iZgꢀXdbeaZi^c\ꢀVꢀ_dW#
9. AVOIDING STARTUP INJURIES:ꢀ BV`Zꢀ
hjgZꢀ ldg`e^ZXZ!ꢀ Xjii^c\ꢀ idda!ꢀ VcYꢀ iddaꢀ edhiꢀ
]VkZꢀ VYZfjViZꢀ XaZVgVcXZꢀ WZ[dgZꢀ hiVgi^c\ꢀ
aVi]Z#ꢀ 8]ZX`ꢀ X]jX`ꢀ XaZVgVcXZꢀ VcYꢀ hVYYaZꢀ
XaZVgVcXZꢀ WZ[dgZꢀ hiVgi^c\ꢀ i]Zꢀ aVi]Z#ꢀ BV`Zꢀ
hjgZꢀ he^cYaZꢀ GEBꢀ ^hꢀ hZiꢀ XdggZXianꢀ [dgꢀ eVgiꢀ
Y^VbZiZgꢀ WZ[dgZꢀ hiVgi^c\ꢀ i]Zꢀ aVi]Z#ꢀ AVg\Zꢀ
eVgihꢀXVcꢀWZꢀZ_ZXiZYꢀ[gdbꢀi]ZꢀX]jX`ꢀ^[ꢀi]Zꢀ
X]jX`ꢀheZZYꢀ^hꢀhZiꢀiddꢀ]^\]#
2. CLEANING MACHINE:ꢀIdꢀVkd^YꢀZciVc\aZ"
bZciꢀVcYꢀaVXZgVi^dch!ꢀYdꢀcdiꢀXaZVgꢀX]^ehꢀWnꢀ
]VcY#ꢀ JhZꢀ Vꢀ Wgjh]!ꢀ VcYꢀ cZkZgꢀ XaZVgꢀ X]^ehꢀ
l]^aZꢀi]ZꢀaVi]Zꢀ^hꢀijgc^c\#
3. USINGCORRECT TOOLING: 6alVnhꢀhZaZXiꢀ
i]Zꢀg^\]iꢀXjiiZgꢀ[dgꢀi]Zꢀ_dW!ꢀVcYꢀbV`ZꢀhjgZꢀ
XjiiZghꢀVgZꢀh]Vge#ꢀI]Zꢀg^\]iꢀiddaꢀYZXgZVhZhꢀ
higV^cꢀdcꢀi]ZꢀaVi]ZꢀXdbedcZcihꢀVcYꢀVkd^Yhꢀ
jchV[ZꢀXjii^c\#
10. CHUCK SAFETY:ꢀ 8]jX`hꢀ VgZꢀ hjgeg^h^c\anꢀ
]ZVknꢀVcYꢀVl`lVgYꢀidꢀ]daY!ꢀhdꢀegdiZXiꢀndjgꢀ
]VcYhꢀ VcYꢀ i]Zꢀ aVi]Zꢀ lVnh#ꢀ 6alVnhꢀ jhZꢀ Vꢀ
X]jX`ꢀXgVYaZꢀdgꢀe^ZXZꢀd[ꢀeanlddYꢀ dkZgꢀ i]Zꢀ
aVi]ZꢀlVnh#
4. ELIMINATING A PROJECTILE HAZARD:
6alVnhꢀ gZbdkZꢀ i]Zꢀ X]jX`ꢀ `Zn!ꢀ VcYꢀ cZkZgꢀ
lVa`ꢀVlVnꢀ[gdbꢀi]ZꢀaVi]Zꢀl^i]ꢀi]ZꢀX]jX`ꢀ`Znꢀ
^chiVaaZY#
11. WORKPIECE SUPPORT: Hjeedgiꢀ Vꢀ adc\ꢀ
ldg`e^ZXZꢀ^[ꢀ^iꢀZmiZcYhꢀ[gdbꢀi]Zꢀ]ZVYhidX`ꢀ
hdꢀ^iꢀl^aaꢀcdiꢀldWWaZꢀk^daZcianꢀl]Zcꢀi]ZꢀaVi]Zꢀ
^hꢀijgcZYꢀdc#ꢀ>[ꢀldg`e^ZXZꢀZmiZcYhꢀbdgZꢀi]Vcꢀ
'#*ꢀi^bZhꢀ^ihꢀY^VbZiZgꢀ[gdbꢀi]ZꢀX]jX`!ꢀhje"
edgiꢀ^iꢀWnꢀVꢀXZciZgꢀdgꢀhiZVYnꢀgZhiꢀdgꢀ^iꢀbVnꢀ
YZ[aZXiꢀVcYꢀ[Vaaꢀdjiꢀd[ꢀi]ZꢀX]jX`ꢀYjg^c\ꢀXji"
i^c\#X]jX`ꢀheZZYꢀ^hꢀhZiꢀiddꢀ]^\]#
5. SECURING A WORKPIECE: BV`Zꢀ hjgZꢀ
ldg`e^ZXZꢀ^hꢀegdeZganꢀ]ZaYꢀ^cꢀX]jX`ꢀWZ[dgZꢀ
hiVgi^c\ꢀaVi]Z#ꢀ6ꢀldg`e^ZXZꢀi]gdlcꢀ[gdbꢀi]Zꢀ
X]jX`ꢀl^aaꢀXVjhZꢀhZkZgZꢀ^c_jgn#
6. AVOIDING OVERLOADS:ꢀ6alVnhꢀjhZꢀi]Zꢀ
Veegdeg^ViZꢀ[ZZYꢀVcYꢀheZZYꢀgViZh#ꢀꢀ
7. MAINTAINING A SAFE WORKPLACE:ꢀ
CZkZgꢀaZVkZꢀaVi]ZꢀjcViiZcYZYꢀl]^aZꢀ^iꢀ^hꢀgjc"
c^c\#
12. AVOIDING ENTANGLEMENT INJURIES:ꢀ
CZkZgꢀ ViiZbeiꢀ idꢀ hadlꢀ dgꢀ hideꢀ i]Zꢀ aVi]Zꢀ
X]jX`ꢀdgꢀb^aaꢀhe^cYaZꢀWnꢀ]VcY0ꢀVcYꢀi^ZꢀWVX`ꢀ
adc\ꢀ ]V^g!ꢀ edcniV^ah!ꢀ addhZꢀ Xadi]^c\!ꢀ VcYꢀ
haZZkZhꢀhdꢀi]ZnꢀYdꢀcdiꢀYVc\aZ#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
"."
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Glossary of Terms
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀa^hiꢀd[ꢀXdbbdcꢀYZ[^c^i^dch!ꢀiZgbhꢀVcYꢀe]gVhZhꢀjhZYꢀi]gdj\]djiꢀi]^hꢀbVcjVaꢀVhꢀi]ZnꢀgZaViZꢀ
idꢀi]^hꢀaVi]Z$b^aaꢀVcYꢀbZiValdg`^c\ꢀ^cꢀ\ZcZgVa#ꢀ7ZXdbZꢀ[Vb^a^Vgꢀl^i]ꢀi]ZhZꢀiZgbhꢀ[dgꢀVhhZbWa^c\!ꢀVY_jhi^c\ꢀ
dgꢀdeZgVi^c\ꢀi]^hꢀbVX]^cZ#ꢀNdjgꢀhV[Zinꢀ^hꢀVERY ^bedgiVciꢀidꢀjhꢀViꢀ<g^ooanꢆꢀ
Arbor:ꢀ6ꢀbVX]^cZꢀh]V[iꢀi]ViꢀhjeedgihꢀVꢀXjii^c\ꢀ
Gib: 6ꢀ iVeZgZYꢀ lZY\Zꢀ adXViZYꢀ Vadc\ꢀ Vꢀ ha^Y^c\ꢀ
idda#
bZbWZgꢀidꢀiV`ZꢀjeꢀlZVgꢀdgꢀidꢀZchjgZꢀVꢀegdeZgꢀ
[^i#
Backlash:ꢀLZVgꢀ^cꢀVꢀhXgZlꢀdgꢀ\ZVgꢀbZX]Vc^hbꢀ
i]ViꢀbVnꢀgZhjaiꢀ^cꢀha^eeV\Z!ꢀk^WgVi^dc!ꢀVcYꢀadhhꢀ
d[ꢀidaZgVcXZ#
Headstock:ꢀ I]Zꢀ bV_dgꢀ aVi]Zꢀ XdbedcZciꢀ i]Viꢀ
]djhZhꢀi]Zꢀhe^cYaZꢀVcYꢀbdidgꢀYg^kZꢀhnhiZbꢀidꢀ
ijgcꢀi]Zꢀldg`e^ZXZ#
Collet:ꢀ 6ꢀ Xdc^XVaꢀ h]VeZYꢀ hea^i"haZZkZꢀ Wjh]^c\ꢀ
l]^X]ꢀ ]daYhꢀ gdjcYꢀ dgꢀ gZXiVc\jaVgꢀ iddaꢀ VcY$dgꢀ
ldg`e^ZXZhꢀWnꢀi]Z^gꢀdjih^YZꢀY^VbZiZg#
Lathe Center:ꢀ 6ꢀ aVi]Zꢀ VXXZhhdgnꢀ l^i]ꢀ Vꢀ +%•ꢀ
ed^ciꢀ l]^X]ꢀ ^hꢀ ^chZgiZYꢀ ^cidꢀ i]Zꢀ ]ZVYhidX`ꢀ dgꢀ
iV^ahidX`ꢀd[ꢀi]ZꢀaVi]ZꢀVcYꢀ^hꢀjhZYꢀidꢀhjeedgiꢀi]Zꢀ
ldg`e^ZXZ#
Cross Slide: 6ꢀ[^mijgZꢀViiVX]ZYꢀidꢀi]ZꢀaVi]ZꢀXVg"
g^V\Zꢀi]Viꢀ]daYhꢀi]ZꢀXdbedjcYꢀgZhiꢀVcYꢀXVcꢀWZꢀ
bdkZYꢀ^cꢀVcYꢀdji#
Leadscrew:ꢀAVi]Z·I]Zꢀadc\ꢀhXgZlꢀi]Viꢀ^hꢀYg^k"
ZcꢀWnꢀi]ZꢀZcYꢀ\ZVghꢀVcYꢀhjeea^ZhꢀedlZgꢀidꢀi]Zꢀ
XVgg^V\Z#ꢀB^aa·I]ZꢀhXgZlhꢀi]ViꢀbdkZꢀi]ZꢀiVWaZꢀ
^cꢀ adc\^ijY^cVa!ꢀ igVchkZghZ!ꢀ dgꢀ kZgi^XVaꢀ Y^gZX"
i^dch#
Cutting Speed: I]ZꢀY^hiVcXZꢀVꢀed^ciꢀdcꢀVꢀXjiiZgꢀ
bdkZhꢀ^cꢀdcZꢀb^cjiZ!ꢀZmegZhhZYꢀ^cꢀbZiZghꢀdgꢀ
[ZZiꢀeZgꢀb^cjiZ#
Dial Indicator: 6cꢀ ^chigjbZciꢀ jhZYꢀ ^cꢀ hZijeꢀ
VcYꢀ^cheZXi^dcꢀldg`ꢀi]Viꢀh]dlhꢀdcꢀVꢀY^Vaꢀi]Zꢀ
Vbdjciꢀd[ꢀZggdgꢀ^cꢀh^oZꢀdgꢀVa^\cbZciꢀd[ꢀVꢀeVgi#
Spindle:ꢀ I]Zꢀ gZkdak^c\ꢀ h]V[iꢀ i]Viꢀ ]daYhꢀ VcYꢀ
Yg^kZhꢀi]Zꢀldg`e^ZXZꢀdgꢀXjii^c\ꢀidda#
Tailstock:ꢀ 6ꢀ bdkZVWaZꢀ [^mijgZꢀ deedh^iZꢀ d[ꢀ i]Zꢀ
]ZVYhidX`ꢀdcꢀVꢀaVi]Zꢀi]Viꢀ]VhꢀVꢀhe^cYaZꢀjhZYꢀ
idꢀhjeedgiꢀdcZꢀZcYꢀd[ꢀVꢀldg`e^ZXZꢀVcYꢀ[dgꢀ]daY"
^c\ꢀiddah#
Dividing Head: 6ꢀ b^aa^c\ꢀ bVX]^cZꢀ VXXZhhdgnꢀ
jhZYꢀidꢀY^k^YZꢀVꢀX^gXjaVgꢀdW_ZXiꢀ^cidꢀVꢀcjbWZgꢀ
d[ꢀZfjVaꢀeVgih#
Down Milling or Climb Milling: ;ZZY^c\ꢀ i]Zꢀ
ldg`e^ZXZꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀVhꢀi]ZꢀXjiiZgꢀ
gdiVi^dc#
Tool Post:ꢀ I]Zꢀ eVgiꢀ d[ꢀ i]Zꢀ XdbedjcYꢀ gZhiꢀ i]Viꢀ
]daYhꢀi]Zꢀiddaꢀ]daYZg#
Turret: AVi]Z·6ꢀbVX]^cZꢀ[^mijgZꢀi]Viꢀ]daYhꢀbja"
i^eaZꢀiddahꢀVcYꢀXVcꢀWZꢀgZkdakZYꢀVcYꢀ^cYZmZYꢀidꢀ
edh^i^dc#ꢀB^aa·I]ZꢀeVgiꢀd[ꢀVꢀb^aaꢀl]^X]ꢀgdiViZhꢀ
dcꢀ i]Zꢀ Xdajbcꢀ VcYꢀ XVcꢀ WZꢀ hZiꢀ idꢀ Vꢀ heZX^[^Xꢀ
YZ\gZZ#
End Mill: 6ꢀXjiiZgꢀl^i]ꢀXjii^c\ꢀhjg[VXZhꢀdcꢀWdi]ꢀ
^ihꢀX^gXjb[ZgZcXZꢀVcYꢀZcY#
Facing:ꢀꢀ>cꢀaVi]Zꢀldg`!ꢀXjii^c\ꢀVXgdhhꢀi]ZꢀZcYꢀd[ꢀVꢀ
ldg`e^ZXZ!ꢀjhjVaanꢀidꢀbVX]^cZꢀVꢀ[aViꢀhjg[VXZ#
Ways:ꢀI]ZꢀegZX^h^dcꢀbVX]^cZYꢀVcYꢀ[aViꢀigVX`hꢀdcꢀ
VꢀaVi]Zꢀdgꢀb^aaꢀdcꢀl]^X]ꢀi]ZꢀXVgg^V\Z!ꢀiV^ahidX`!ꢀ
VcYꢀi]Zꢀb^aaꢀiVWaZꢀVcYꢀ`cZZꢀha^YZ#
Feed: I]Zꢀ bdkZbZciꢀ d[ꢀ Vꢀ Xjii^c\ꢀ iddaꢀ ^cidꢀ Vꢀ
ldg`e^ZXZ#
Fixture:ꢀ 6ꢀ YZk^XZꢀ i]Viꢀ hZXjgZanꢀ ]daYhꢀ i]Zꢀ
ldg`e^ZXZꢀ^cꢀeaVXZꢀYjg^c\ꢀXjii^c\ꢀdeZgVi^dcꢀVhꢀ
deedhZYꢀ idꢀ Vꢀ Jigꢀ l]^X]ꢀ ^hꢀ jhZYꢀ idꢀ ]daYꢀ VcYꢀ
\j^YZꢀVꢀldg`e^ZXZꢀi]gdj\]ꢀVcꢀdeZgVi^dc#
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SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
220V Singe-Phase
I]ZꢀineZꢀd[ꢀeaj\ꢀgZfj^gZYꢀidꢀXdccZXiꢀndjgꢀbVX]^cZꢀ
idꢀedlZgꢀYZeZcYhꢀdcꢀi]ZꢀineZꢀd[ꢀhZgk^XZꢀndjꢀXjg"
gZcianꢀ ]VkZꢀ dgꢀ eaVcꢀ idꢀ ^chiVaa#ꢀ LZꢀ gZXdbbZcYꢀ
jh^c\ꢀi]Zꢀeaj\ꢀh]dlcꢀ^cꢀFigure 1#
Operation
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 1.ꢀC:B6ꢀ+"&*ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#
Extension Cords
Jh^c\ꢀZmiZch^dcꢀXdgYhꢀbVnꢀgZYjXZꢀi]Zꢀa^[Zꢀd[ꢀi]Zꢀ
bdidg#ꢀ>chiZVY!ꢀeaVXZꢀi]ZꢀbVX]^cZꢀcZVgꢀVꢀedlZgꢀ
hdjgXZ#ꢀ>[ꢀndjꢀbjhiꢀjhZꢀVcꢀZmiZch^dcꢀXdgY/
Full Load Amperage Draw
I]^hꢀ bVX]^cZꢀ YgVlhꢀ i]Zꢀ [daadl^c\ꢀ Vbehꢀ jcYZgꢀ
™ꢀ JhZꢀViꢀaZVhiꢀVꢀ&'ꢀ\Vj\ZꢀXdgYꢀi]ViꢀYdZhꢀcdiꢀ
ZmXZZYꢀ*%ꢀ[ZZiꢀ^cꢀaZc\i]ꢆ
bVm^bjbꢀadVY/
™ꢀ I]ZꢀZmiZch^dcꢀXdgYꢀbjhiꢀVahdꢀ]VkZꢀVꢀ\gdjcYꢀ
l^gZꢀVcYꢀeaj\ꢀe^c#
6beꢀ9gVlꢀ############################################# ,#*ꢀ6beh
™ꢀ 6ꢀfjVa^[^ZYꢀZaZXig^X^VcꢀBJHIꢀh^oZꢀXdgYhꢀdkZgꢀ
*%ꢀ[ZZiꢀadc\ꢀidꢀegZkZciꢀbdidgꢀYVbV\Z#
Power Supply Circuit Requirements
I]ZꢀedlZgꢀhjeeanꢀX^gXj^iꢀ[dgꢀndjgꢀbVX]^cZꢀBJHIꢀ
WZꢀ \gdjcYZYꢀ VcYꢀ gViZYꢀ [dgꢀ i]Zꢀ VbeZgV\Zꢀ \^kZcꢀ
WZadl#ꢀCZkZgꢀgZeaVXZꢀVꢀX^gXj^iꢀWgZV`ZgꢀdcꢀVcꢀZm^hi"
^c\ꢀ X^gXj^iꢀ l^i]ꢀ dcZꢀ d[ꢀ ]^\]Zgꢀ VbeZgV\Zꢀ l^i]djiꢀ
Xdchjai^c\ꢀVꢀfjVa^ÃZYꢀZaZXig^X^VcꢀidꢀZchjgZꢀXdbea^"
VcXZꢀl^i]ꢀl^g^c\ꢀXdYZh#ꢀIf you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
B^c^bjbꢀ8^gXj^iꢀH^oZꢀ############################# &*ꢀ6beh
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SECTION 3: SET UP
2.ꢀꢀꢀ<Vi]Zgꢀi]Zꢀ[daadl^c\ꢀ^iZbh/
ꢀ
·ꢀ;dg`ꢀ A^[iꢀ dgꢀ '"idcꢀ ]d^hi!ꢀ VcYꢀ Yg^kZgꢀ dgꢀ
deZgVidg#
·ꢀ&ꢀIdcꢀa^[i^c\ꢀhigVehꢀVcYꢀ]dd`h
Set Up Safety
ꢀ
ꢀ
3.ꢀ JcWdaiꢀ i]Zꢀ XgViZꢀ h^YZhꢀ VcYꢀ gZbdkZꢀ i]Zꢀ ideꢀ
VcYꢀh^YZh#
ꢀ
4.ꢀ >chZgiꢀ ildꢀ a^[i^c\ꢀ higVehꢀ jcYZgꢀ i]Zꢀ WZYlVnhꢀ
VcYꢀWZ]^cYꢀi]Zꢀ[ZZYꢀgdYꢀVcYꢀi]ZꢀaZVYꢀhXgZlꢀ
Vhꢀh]dlcꢀ^cꢀFigureꢀ2 VcYꢀhjeedgiꢀi]ZꢀaVi]Zꢀ
l^i]ꢀi]Zꢀa^[i^c\ꢀhigVehꢀVcYꢀa^[i^c\ꢀYZk^XZ#
5.ꢀ BdkZꢀi]ZꢀVegdcꢀWZilZZcꢀi]Zꢀ]ZVYhidX`ꢀVcYꢀ
i]Zꢀb^aaꢀXdajbcꢀVhꢀh]dlcꢀ^cꢀFigureꢀ2 idꢀWVa"
VcXZꢀi]ZꢀadVY#
The Model G0492 weighs approximately
1200 lbs. You will need power lifting equip-
ment and assistance to remove this machine
from the pallet and position it. Inspect all
lifting equipment and make sure that all is
in perfect working order and is rated for the
load before attempting to lift and move this
lathe/mill. Ignoring this warning may lead
to serious personal injury or death.
Unpacking & Lifting
I]ZꢀBdYZaꢀ<%).'ꢀlVhꢀXVgZ[jaanꢀeVX`ZYꢀl]Zcꢀ^iꢀ
aZ[iꢀdjgꢀlVgZ]djhZ#ꢀ>[ꢀndjꢀY^hXdkZgꢀi]ZꢀbVX]^cZꢀ
^hꢀ YVbV\ZYꢀ V[iZgꢀ ndjꢀ ]VkZꢀ h^\cZYꢀ [dgꢀ YZa^kZgn!ꢀ
please immediately call Customer Service at
(570) 546-9663ꢀfor advice.
Figure 2.ꢀA^[i^c\ꢀhigVeꢀadXVi^dch#
6.ꢀ JcWdaiꢀi]ZꢀaVi]Z$b^aaꢀ[gdbꢀi]ZꢀeVaaZi.
7.ꢀ HadlanꢀgV^hZꢀi]ZꢀaVi]Z$b^aaꢀd[[ꢀd[ꢀi]ZꢀeVaaZiꢀVcYꢀ
XVgZ[jaanꢀbdkZꢀi]ZꢀaVi]Z$b^aaꢀidꢀndjgꢀegZeVgZYꢀ
adXVi^dc#
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
8.ꢀ L^i]ꢀ i]Zꢀ aVi]Z$b^aaꢀ hZXjgZanꢀ gZhi^c\ꢀ dcꢀ i]Zꢀ
[addg!ꢀ h]^bꢀ WZilZZcꢀ i]Zꢀ [addgꢀ VcYꢀ XVW^cZiꢀ
WVhZꢀVhꢀgZfj^gZYꢀidꢀbV`Zꢀi]ZꢀlVnhꢀaZkZaꢀViꢀ
Vaaꢀ[djgꢀXdgcZgꢀadXVi^dchꢀVhꢀ^cY^XViZYꢀl^i]ꢀVꢀ
bVX]^c^hiꢇhꢀaZkZa#ꢀ
To unpack and lift the lathe/mill:
1.ꢀ GZVYꢀPage 14ꢀidꢀegZeVgZꢀi]ZꢀaVi]Z$b^aaꢀadXV"
i^dc!ꢀVcYꢀ^chiVaaꢀdgꢀegZeVgZꢀ]daZhꢀ[dgꢀVcnꢀ[addgꢀ
bdjci^c\ꢀ[VhiZcZgh#
9.ꢀ HZXjgZꢀ i]Zꢀ aVi]Z$b^aaꢀ idꢀ i]Zꢀ [addg!ꢀ Wjiꢀ 9Dꢀ
CDIꢀdkZgi^\]iZcꢀi]Zꢀ[VhiZcZgh#
10.ꢀ GZX]ZX`ꢀ i]Zꢀ lVnhꢀ idꢀ bV`Zꢀ hjgZꢀ i]Zꢀ lVnhꢀ
VgZꢀhi^aaꢀaZkZa!ꢀVcYꢀgZ"h]^bꢀVhꢀgZfj^gZY#
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Inventory
6
8
7
9
6[iZgꢀVaaꢀi]ZꢀeVgihꢀ]VkZꢀWZZcꢀgZbdkZYꢀ[gdbꢀi]Zꢀildꢀ
WdmZh!ꢀndjꢀh]djaYꢀ]VkZꢀi]Zꢀ[daadl^c\ꢀ^iZbh/
Installed Accessories (Figure 3).................... Qty.
A. +ꢅꢀI]gZZ"?Vlꢀ8]jX`ꢀ#####################################&
B.ꢀ )"LVnꢀIddaꢀEdhiꢀVcYꢀ8dbedjcYꢀGZhiꢀ########&
C.ꢀ ;daadlꢀGZhiꢀ###################################################&
D.ꢀ HiZVYnꢀGZhiꢀ##################################################&
Packaged Accessories (Figure 4)
E.ꢀ -ꢅꢀ;djg"?VlꢀJc^kZghVaꢀ8]jX`ꢀ#######################&
F.ꢀ -ꢅꢀ;VXZeaViZꢀ#################################################&
G.ꢀ ;djg"?Vlꢀ8]jX`ꢀ@Znꢀ####################################&
H.ꢀ 9g^aaꢀ8]jX`ꢀꢁ&"&(bb!ꢀ?I"((ꢂꢀ########################&
I.ꢀ LgZcX]ꢀHZiꢀꢁ-$&%!ꢀ&%$&'!ꢀ&)$&,!ꢀVcYꢀ
ꢀ
&,$&.ꢀbbꢂꢀ############################################## &ꢀ:6
J.ꢀ =ZmꢀLgZcX]ꢀHZiꢀꢁ)!ꢀ*!ꢀ+!ꢀ-ꢀbbꢂꢀ############ &ꢀ:6
K.ꢀ I]gZZ"?Vlꢀ8]jX`ꢀ@Znꢀ##################################&
L.ꢀ D^aꢀ8Vcꢀ#########################################################&ꢀ
M.ꢀ 9ZVYꢀ8ZciZgꢀBIꢃ*ꢀ#######################################&
N.ꢀ ꢃ'ꢀHiVcYVgYꢀHXgZlYg^kZgꢀ##############################&ꢀ
O.ꢀ LZY\Zꢀ##########################################################&
P. IddaꢀEdhiꢀI"=VcYaZꢀLgZcX]ꢀ#########################&
Q. 9ZVYꢀ8ZciZgꢀBIꢃ(ꢀl$6gWdgꢀ#########################&
R. I]gZZ"?Vlꢀ8]jX`ꢀ>ciZgcVaꢀ?Vlhꢀ###################(
S.ꢀ 6gWdgꢀ?I"((ꢀidꢀG-ꢀ#########################################&
T.ꢀ HediꢀEV^ciꢀ#####################################################&
U.ꢀ 9g^aaꢀ8]jX`ꢀ@Znꢀ#############################################&
V.ꢀ 8]Vc\Zꢀ<ZVgꢀHZiꢀ#########################################&
·ꢀ<ZVgꢀꢁ')"[^cZꢀIddi]ꢂ!ꢀꢁ>chiVaaZYꢂꢀ###############&
Figure 3.ꢀ>chiVaaZYꢀVXXZhhdg^Zh#
A
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·ꢀ<ZVgꢀHZiꢀꢁ'-ꢀꢄꢀ(*"8dVghZꢀIddi]ꢂꢀ############&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ')"iddi]!ꢀ&ꢀ>chiVaaZYꢂꢀ########'
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ'*"iddi]!ꢀ&ꢀ>chiVaaZYꢂꢀ########'
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ',"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ'-"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ(%"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ('"iddi]ꢂꢀ###########################'
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ()"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ(*"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ(+"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)%"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)'"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ))"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)+"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)-"iddi]!ꢀ>chiVaaZYꢂꢀ###########&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ*%"iddi]!ꢀ>chiVaaZYꢂꢀ###########&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ*'"iddi]ꢂꢀ###########################&
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ+%"iddi]!ꢀ>chiVaaZYꢂꢀ###########&
F
C
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Figure 4.ꢀEVX`V\ZYꢀVXXZhhdg^Zh#
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b^hh^c\ꢀ ꢁZ#\#ꢀ Vꢀ cjiꢀ dgꢀ Vꢀ lVh]Zgꢂ!ꢀ lZꢀ ldjaYꢀ WZꢀ
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ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀdWiV^cZYꢀViꢀndjgꢀadXVaꢀ
]VgYlVgZꢀhidgZ#
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
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Site Considerations
Clean Up
I]ZꢀlVnhꢀVcYꢀdi]ZgꢀjceV^ciZYꢀeVgihꢀd[ꢀndjgꢀaVi]Z$
b^aaꢀVgZꢀXdViZYꢀl^i]ꢀVꢀlVmnꢀ\gZVhZꢀi]ViꢀegdiZXihꢀ
i]Zbꢀ[gdbꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZci#ꢀ8aZVcꢀi]^hꢀ
\gZVhZꢀd[[ꢀl^i]ꢀVꢀhdakZciꢀXaZVcZgꢀdgꢀX^igjh"WVhZYꢀ
YZ\gZVhZg#ꢀ 9Dꢀ CDIꢀ jhZꢀ X]adg^cZ"WVhZYꢀ hda"
kZcihꢀhjX]ꢀVhꢀ WgV`ZꢀeVgihꢀXaZVcZg!ꢀaVXfjZgꢀ i]^c"
cZg!ꢀ dgꢀ VXZidcZ·^[ꢀ ndjꢀ ]VeeZcꢀ idꢀ heaVh]ꢀ hdbZꢀ
dcidꢀ Vꢀ eV^ciZYꢀ hjg[VXZ!ꢀ ndjꢀ l^aaꢀ gj^cꢀ i]Zꢀ [^c^h]#
Floor Load
NdjgꢀaVi]Z$b^aaꢀ^hꢀVꢀ]ZVknꢀadVYꢀꢁ&'%%ꢀaWh#ꢂꢀY^hig^Wji"
ZYꢀ^cꢀVꢀhbVaaꢀ[ddieg^ci#ꢀEaVXZꢀi]^hꢀbVX]^cZꢀdcꢀXdc"
XgZiZꢀ[addghꢀdcan#ꢀI]Zꢀ[addgꢀBJHIꢀWZꢀaZkZa!ꢀdgꢀi]Zꢀ
aVi]Z$b^aaꢀ[gVbZꢀVcYꢀlVnhꢀbVnꢀY^hidgiꢀdkZgꢀi^bZ#
Placement Location
8dch^YZgꢀ Zm^hi^c\ꢀ VcYꢀ Vci^X^eViZYꢀ cZZYh!ꢀ hZg"
k^XZꢀ eVcZaꢀ VXXZhh!ꢀ aZc\i]ꢀ d[ꢀ gdYhꢀ idꢀ WZꢀ adVY"
ZYꢀ ^cidꢀ i]Zꢀ aVi]Z$b^aa!ꢀ VcYꢀ heVXZꢀ [dgꢀ Vjm^a"
^Vgnꢀ hiVcYh!ꢀ ldg`ꢀ iVWaZhꢀ dgꢀ di]Zgꢀ bVX]^cZgnꢀ
l]Zcꢀ ZhiVWa^h]^c\ꢀ Vꢀ adXVi^dcꢀ [dgꢀ ndjgꢀ aVi]Z$b^aaꢀ
ꢁhZZꢀ Figure 5ꢀ [dgꢀ b^c^bjbꢀ lVaaꢀ XaZVgVcXZhꢂ#
Gasoline and petroleum
products ignite easily.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
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SECTION 4: LATHE OPERATIONS
The Power Supply
Operation Safety
L]Zcꢀ ^aajb^cViZY!ꢀ i]Zꢀ edlZgꢀ aVbeꢀ ꢁFigure 6ꢂꢀ
^cY^XViZhꢀi]ViꢀedlZgꢀ^hꢀWZ^c\ꢀhjeea^ZYꢀidꢀi]ZꢀaVi]Z$
b^aa#ꢀEgZhh^c\ꢀi]ZꢀgZYꢀZbZg\ZcXnꢀhideꢀWjiidcꢀl^aaꢀ
Xjiꢀ edlZgꢀ [dgꢀ bVX]^cZꢀ deZgVi^dch#ꢀ Il^hi^c\ꢀ i]Zꢀ
ZbZg\ZcXnꢀ hideꢀ Wjiidcꢀ XadX`l^hZꢀ VcYꢀ aZii^c\ꢀ ^iꢀ
edeꢀdjiꢀl^aaꢀgZhidgZꢀedlZgꢀ[dgꢀbVX]^cZꢀdeZgVi^dchꢀ
VcYꢀgZhZiꢀi]ZꢀZbZg\ZcXnꢀhideꢀWjiidc#ꢀ
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Note:ꢀ The Spindle Rotation ON/OFF Lever
(Figureꢀ8) on the apron starts the spindle motor
in a particular direction.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
TURN OFF and LOCK your master power
switch so no power is available to the lathe/
mill, and make sure the spindle is stopped
before proceeding with any adjustments or
maintenance. Failure to comply may result
in serious personal injury or death.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
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NOTICE
Complete the Test Run & Break-In proce-
dure on Page 16 before using this lathe/mill
for any cutting or threading operations; oth-
erwise, gear box damage will occur.
Figure 6.ꢀEdlZgꢀaVbeꢀVcYꢀZbZg\ZcXnꢀhideꢀ
adXVi^dc#
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5.ꢀ BdkZꢀi]Zꢀ]Va["cjiꢀaZkZgꢀjelVgYꢀidꢀY^hZc\V\Zꢀ
i]Zꢀ Vegdc!ꢀ VcYꢀ bdkZꢀ i]Zꢀ [ZZYꢀ aZkZgꢀ idꢀ i]Zꢀ
cZjigVaꢀdgꢀXZcigVaꢀedh^i^dcꢀꢁhZZꢀFigure 8)#ꢀ
Test Run & Break-In
6.ꢀ BdkZꢀi]Zꢀhe^cYaZꢀgdiVi^dcꢀDC$D;;ꢀaZkZgꢀidꢀ
^ihꢀXZcigVaꢀedh^i^dcꢀꢁOFFꢂꢀVhꢀh]dlcꢀ^cꢀFigure
8,ꢀ VcYꢀ XdccZXiꢀ i]Zꢀ aVi]Zꢀ idꢀ edlZgꢀ hdꢀ i]Zꢀ
\gZZcꢀaVbeꢀ^hꢀa^i#
NOTICE
Make sure all power feed levers and dials
are disengaged before starting the lathe/
mill! Thoroughly familiarize yourself with all
the controls and their functions before using
any power feed! NEVER SHIFT LATHE/MILL
GEARS WHEN MACHINE IS OPERATING.
;ZZYꢀAZkZg
=Va["Cji
AZkZg
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aVi]Z$b^aaꢀ VcYꢀ hV[Zinꢀ [ZVijgZhꢀ deZgViZꢀ XdggZXianꢀ
WZ[dgZꢀegdXZZY^c\ꢀl^i]ꢀVYY^i^dcVaꢀhZije#ꢀ
To begin the test run & break-in procedure:
1.ꢀ BV`ZꢀhjgZꢀi]ZꢀaVi]Z$b^aaꢀ^hꢀajWg^XViZYꢀVcYꢀi]Zꢀ
]ZVYhidX`ꢀd^aꢀaZkZaꢀ^hꢀ[jaa#ꢀGZ[ZgꢀidꢀPage 36
ꢀ^[ꢀgZfj^gZY#
ꢀHe^cYaZꢀGdiVi^dc
DC$D;;ꢀaZkZg#
Figure 8.ꢀ6egdcꢀXdcigdaꢀaZkZgh#
2.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ X]jX`ꢀ ^hꢀWdaiZYꢀidꢀ i]Zꢀhe^c"
7.ꢀ BdkZꢀi]Zꢀhe^cYaZꢀgdiVi^dcꢀDC$D;;ꢀaZkZgꢀjeꢀ
dgꢀYdlcꢀhdꢀi]ZꢀX]jX`ꢀijgch!ꢀi]Zcꢀejh]ꢀi]Zꢀ
ZbZg\ZcXnꢀ hideꢀ Wjiidcꢀ idꢀ bV`Zꢀ hjgZꢀ i]Zꢀ
aVi]Zꢀhideh#ꢀ
YaZ#
3.ꢀ BdkZꢀi]Zꢀhe^cYaZꢀheZZYꢀaZkZgꢀidꢀi]Zꢀ,*ꢀGEBꢀ
edh^i^dc!ꢀi]ZꢀgVc\ZꢀaZkZgꢀidꢀi]ZꢀgZY"Ydiꢀedh^"
i^dc!ꢀVcYꢀi]ZꢀaZVYꢀhXgZlꢀaZkZgꢀidꢀi]ZꢀcZjigVaꢀ
edh^i^dcꢀVhꢀh]dlcꢀ^c Figure 7#
8.ꢀ BdkZꢀi]Zꢀhe^cYaZꢀgdiVi^dcꢀDC$D;;ꢀaZkZgꢀidꢀ
cZjigVa!ꢀ gZhZiꢀ i]Zꢀ gZYꢀ ZbZg\ZcXnꢀ hideꢀ Wji"
idc!ꢀ VcYꢀ jhZꢀ i]Zꢀ he^cYaZꢀ aZkZgꢀ idꢀ hiVgiꢀ i]Zꢀ
aVi]ZꢀV\V^c#ꢀ
4.ꢀ GdiViZꢀ i]Zꢀ gZYꢀ ZbZg\ZcXnꢀ hideꢀ Wjiidcꢀ
ꢁFigure 7ꢂ XadX`l^hZꢀ hdꢀ ^iꢀ edehꢀ idꢀ i]Zꢀ dji"
lVgYꢀedh^i^dc#
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i^dc#
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gZ[ZgꢀidꢀTroubleshootingꢀdcꢀPage 43#
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10.ꢀ Ijgcꢀi]ZꢀaVi]Z$b^aaꢀD;;!ꢀbdkZꢀaZkZghꢀidꢀi]Zꢀ
cZmiꢀ ]^\]Zhiꢀ GEBꢀ VcYꢀ gZeZViꢀ i]^hꢀ hiZeꢀ [dgꢀ
ZVX]ꢀ GEBꢀ hZii^c\ꢀ ^cꢀ Adlꢀ VcYꢀ =^\]ꢀ gVc\Z#ꢀ
C:K:GꢀH=>;IꢀA6I=:$B>AAꢀ<:6GHꢀL=:Cꢀ
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3#ꢀ JhZꢀ Vꢀ &)bbꢀ lgZcX]ꢀ VcYꢀ addhZcꢀ i]Zꢀ i]gZZꢀ
]ZmꢀWdaihꢀi]ViꢀhZXjgZꢀi]ZꢀX]jX`ꢀidꢀi]Zꢀhe^cYaZꢀ
Figure 10.ꢀ
Mounting the Chuck
and the Faceplate
I]Zꢀ i]gZZ"_Vlꢀ hXgdaaꢀ X]jX`ꢀ ]Vhꢀ ]VgYZcZYꢀ hiZZaꢀ
_Vlhꢀi]ViꢀhZa["XZciZgꢀi]Zꢀldg`e^ZXZꢀl^i]^cꢀ%#%%'ꢅ"
%#%%(ꢅ#ꢀ6cꢀZmigVꢀhZiꢀd[ꢀ_Vlhꢀ^hꢀ^cXajYZYꢀ[dgꢀbVX]^c"
^c\ꢀaVg\Zgꢀldg`e^ZXZh#ꢀ
I]Zꢀ[djg"_VlꢀX]jX`ꢀVahdꢀ]Vhꢀ]VgYZcZYꢀhiZZaꢀ_Vlhꢀ
Wjiꢀ VgZꢀ VY_jhiZYꢀ ^cYZeZcYZcianꢀ idꢀ ]daYꢀ Vcꢀ d[["
XZciZgꢀldg`e^ZXZ#ꢀ:VX]ꢀ_VlꢀXVcꢀWZꢀgZbdkZYꢀ[gdbꢀ
i]ZꢀX]jX`ꢀWdYnꢀVcYꢀgZkZghZYꢀ[dgꢀheZX^VaꢀXaVbe^c\ꢀ
Veea^XVi^dch#
I]ZꢀXVhi"^gdcꢀ[VXZeaViZꢀ]Vhꢀhadihꢀ[dgꢀI"Wdaihꢀi]Viꢀ
]daYꢀXaVbe^c\ꢀ[^mijgZh#ꢀI]^hꢀ[VXZꢀeaViZꢀVcYꢀV[iZg"
bVg`ZiꢀXaVbe^c\ꢀ]VgYlVgZꢀl^aaꢀ]daYꢀcdc"Xna^cYg^"
XVaꢀeVgihꢀhjX]ꢀVhꢀXVhi^c\hꢀ[dgꢀbVcnꢀineZhꢀd[ꢀijgc"
^c\ꢀdeZgVi^dch#
Figure 10. 8]jX`ꢀbdjci^c\ꢀXdbedcZcih#
4#ꢀ Hjeedgiꢀi]ZꢀX]jX`!ꢀVcYꢀl]^aZꢀVci^X^eVi^c\ꢀi]Zꢀ
]ZVknꢀlZ^\]iꢀd[ꢀi]ZꢀX]jX`!ꢀgZbdkZꢀi]Zꢀi]gZZꢀ
]ZmꢀWdaihꢀVcYꢀi]Zcꢀi]ZꢀX]jX`#
7di]ꢀX]jX`hꢀVcYꢀi]Zꢀ[VXZeaViZꢀVgZꢀgZbdkZYꢀVcYꢀ
^chiVaaZYꢀi]ZꢀhVbZꢀlVn#
5#ꢀ 8aZVcꢀi]ZꢀbVi^c\ꢀhjg[VXZhꢀd[ꢀi]Zꢀhe^cYaZꢀVcYꢀ
i]ZꢀcZlꢀX]jX`ꢀdgꢀ[VXZeaViZꢀl^i]ꢀVꢀXaZVcꢀd^aZYꢀ
gV\#ꢀ
To remove and install the chuck or face plate:
6#ꢀ Edh^i^dcꢀi]Zꢀdi]ZgꢀX]jX`ꢀdgꢀ[VXZeaViZꢀdcꢀi]Zꢀ
he^cYaZꢀ[aVc\Z!ꢀbV`^c\ꢀhjgZꢀ^iꢀ^hꢀ[jaanꢀhZViZY!ꢀ
VcYꢀi^\]iZcꢀi]Zꢀ]ZmꢀWdaihꢀ^cꢀhZkZgVaꢀVaiZgcVi"
^c\ꢀhZfjZcXZh#
1. 9>H8DCC:8Iꢀ EDL:Gꢀ IDꢀ I=:ꢀ A6I=:$
B>AAꢆ
2. AVnꢀ Vꢀ X]jX`ꢀ XgVYaZꢀ dgꢀ egdiZXi^kZꢀ aVnZgꢀ d[ꢀ
eanlddYꢀ dkZgꢀ i]Zꢀ WZYlVnhꢀ idꢀ egZkZciꢀ ndjgꢀ
[^c\Zghꢀ[gdbꢀWZ^c\ꢀe^cX]ZYꢀVcYꢀidꢀegdiZXiꢀi]Zꢀ
egZX^h^dc"\gdjcYꢀhjg[VXZhꢀꢀꢁhZZꢀFigure 9ꢂ#
Securely clamp your workpiece
and remove the chuck key!
Thrown objects from a lathe/
mill can cause serious injury
or death to the operator and to
bystanders many feet away.
7ZY
Figure 9. H^beaZꢀX]jX`ꢀXgVYaZꢀbVYZꢀd[ꢀhXgVeꢀ
ajbWZg#
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To remove a set of jaws:
Replacing the Jaws
1. 9>H8DCC:8Iꢀ EDL:Gꢀ IDꢀ I=:ꢀ A6I=:$
B>AAꢆ
I]Zꢀ i]gZZ"_Vlꢀ hXgdaaꢀ X]jX`ꢀ ]Vhꢀ gZbdkVWaZꢀ ]VgY"
ZcZYꢀ hiZZaꢀ _Vlhꢀ ꢁFigure 11ꢂ#ꢀ I]Zꢀ djih^YZꢀ d[ꢀ i]Zꢀ
_VlhꢀVgZꢀjhZYꢀidꢀ]daYꢀi]Zꢀldg`e^ZXZꢀ[gdbꢀi]ZꢀdjiZgꢀ
Y^VbZiZg#ꢀ
2#ꢀ EaVXZꢀVꢀe^ZXZꢀd[ꢀlddYꢀdkZgꢀi]ZꢀlVnhꢀidꢀegd"
iZXiꢀi]Zbꢀ[gdbꢀediZci^VaꢀYVbV\Z#
3#ꢀ Ijgcꢀ i]Zꢀ X]jX`ꢀ `Znꢀ XdjciZgXadX`l^hZꢀ VcYꢀ
WVX`ꢀi]Zꢀ_Vlhꢀdji#
4#ꢀ 8aZVcꢀ i]Zꢀ _Vlꢀ bVi^c\ꢀ hjg[VXZhꢀ VcYꢀ Veeanꢀ Vꢀ
[^abꢀd[ꢀl]^iZꢀa^i]^jbꢀ\gZVhZꢀidꢀi]ZꢀbVi^c\ꢀhjg"
[VXZh#
5#ꢀ HZiꢀi]ZꢀdaYꢀ_VlhꢀVh^YZꢀ^cꢀVꢀhV[ZꢀeaVXZꢀ[gZZꢀd[ꢀ
bd^hijgZꢀVcYꢀVWgVh^kZh#
6.ꢀ GdiViZꢀi]ZꢀX]jX`ꢀ`ZnꢀXadX`l^hZꢀjci^aꢀndjꢀhZZꢀ
i]Zꢀi^eꢀd[ꢀi]ZꢀhXgdaa"\ZVgꢀaZVYꢀi]gZVYꢀ_jhiꢀWZ\^cꢀ
idꢀZciZgꢀ_Vlꢀ\j^YZꢀꢃ&ꢀꢁhZZꢀFigure 13ꢂ#
Figure 11.ꢀ8]jX`ꢀVcYꢀ_VlꢀhZaZXi^dc#
CjbWZgZYꢀ[gdbꢀ&¶(!ꢀi]Zꢀ_VlhꢀbjhiꢀWZꢀjhZYꢀ^cꢀi]Zꢀ
bViX]^c\ꢀcjbWZgZYꢀ_Vlꢀ\j^YZh!ꢀhZZꢀFigureꢀ12#ꢀ
?Vlꢀ<j^YZꢀꢃ&
?VlꢀCjbWZghꢀ
AZVYꢀI]gZVY
Figure 13.ꢀAZVYꢀi]gZVYꢀdcꢀhXgdaaꢀ\ZVg#
7.ꢀ >chZgiꢀ_Vlꢀꢃ&ꢀ^cidꢀ_Vlꢀ\j^YZꢀꢃ&ꢀVcYꢀ]daYꢀi]Zꢀ
_VlꢀV\V^chiꢀi]ZꢀhXgdaaꢀ\ZVg#
Figure 12.ꢀ?Vlꢀ\j^YZꢀcjbWZg#
8.ꢀ GdiViZꢀ i]Zꢀ X]jX`ꢀ `Znꢀ XadX`l^hZꢀ dcZꢀ ijgcꢀ idꢀ
Zc\V\Zꢀi]Zꢀi^eꢀd[ꢀi]ZꢀhXgdaa"\ZVgꢀaZVYꢀi]gZVYꢀ
^cidꢀi]Zꢀ_Vl#ꢀEjaaꢀdcꢀi]Zꢀ_VlꢀcdlꢀVcYꢀ^iꢀh]djaYꢀ
WZꢀadX`ZYꢀ^cidꢀi]Zꢀ_Vlꢀ\j^YZ#
Note:ꢀThe chuck need not be removed from the
spindle to swap the jaws.
9#ꢀ GZeZViꢀi]ZꢀhiZehꢀdcꢀi]ZꢀgZbV^c^c\ꢀ_Vlh#ꢀ
·ꢀ>[ꢀ^chiVaaZYꢀXdggZXian!ꢀi]Zꢀi]gZZꢀ_Vlhꢀl^aaꢀꢀ
ꢀ
ꢀ
XdckZg\Zꢀ id\Zi]Zgꢀ Viꢀ i]Zꢀ XZciZgꢀ d[ꢀ i]Zꢀ
X]jX`#
·ꢀ>[ꢀi]Zꢀ_VlhꢀYdꢀcdiꢀXdbZꢀid\Zi]Zg!ꢀgZeZViꢀꢀ
ꢀ
i]^hꢀegdXZYjgZꢀjci^aꢀi]ZnꢀYd#
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5.ꢀ IjgcꢀZVX]ꢀ_Vlꢀjci^aꢀ^iꢀ_jhiꢀbV`ZhꢀXdciVXiꢀl^i]ꢀ
Using the Four-Jaw
Chuck
i]Zꢀldg`e^ZXZ#
6. ꢀꢀ >cꢀVcꢀdeedh^c\ꢀeViiZgc!ꢀi^\]iZcꢀZVX]ꢀ_Vlꢀ^cꢀ
hbVaaꢀ ^cXgZbZcih#ꢀ 6[iZgꢀ ndjꢀ ]VkZꢀ VY_jhiZYꢀ
i]Zꢀ[^ghiꢀ_Vl!ꢀXdci^cjZꢀi^\]iZc^c\ꢀi]Zꢀdeedh^c\ꢀ
_Vl#ꢀ 8]ZX`ꢀ i]Zꢀ YZVYꢀ XZciZgꢀ Va^\cbZciꢀ [gZ"
fjZcianꢀidꢀbV`ZꢀhjgZꢀndjꢀ]VkZꢀcdiꢀlVcYZgZYꢀ
d[[ꢀndjgꢀ^cYZmꢀed^ciꢀYjZꢀidꢀVeean^c\ꢀiddꢀbjX]ꢀ
egZhhjgZꢀidꢀVꢀh^c\aZꢀ_Vl#
To install the four-jaw chuck:
GZ[Zgꢀidꢀi]ZꢀMounting the Chuck and Faceplateꢀ
egdXZYjgZhꢀ dcꢀ Page 17ꢀ idꢀ bdjciꢀ i]Zꢀ [djg"_Vlꢀ
X]jX`#
7.ꢀ 6[iZgꢀi]Zꢀldg`e^ZXZꢀ^hꢀ]ZaYꢀ^cꢀeaVXZ!ꢀWVX`ꢀi]Zꢀ
iV^ahidX`ꢀVlVnꢀVcYꢀgdiViZꢀi]ZꢀX]jX`ꢀWnꢀ]VcY#ꢀ
I]ZꢀXZciZgꢀed^ciꢀl^aaꢀbdkZꢀ^[ꢀi]Zꢀldg`e^ZXZꢀ^hꢀ
djiꢀd[ꢀXZciZg#
To load a workpiece in the four-jaw chuck:
1. 9>H8DCC:8Iꢀ EDL:Gꢀ IDꢀ I=:ꢀ A6I=:$
B>AAꢆ
8.ꢀ BV`Zꢀ[^cZꢀVY_jhibZcihꢀWnꢀha^\]ianꢀaddhZc^c\ꢀ
dcZꢀ_VlꢀVcYꢀi^\]iZc^c\ꢀi]Zꢀdeedh^c\ꢀ_Vlꢀjci^aꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀegZX^hZanꢀVa^\cZY#ꢀJhZꢀVꢀY^Vaꢀ
^cY^XVidgꢀ[dgꢀ[^cZꢀijc^c\ꢀVY_jhibZcihꢀ^cꢀVa^\c"
bZciꢀꢁhZZ Figure 15ꢂ#
2.ꢀ Jh^c\ꢀi]ZꢀX]jX`ꢀ`Zn!ꢀdeZcꢀZVX]ꢀ_Vlꢀhdꢀi]Zꢀ
ldg`e^ZXZꢀ l^aaꢀ aVnꢀ [aViꢀ V\V^chiꢀ i]Zꢀ X]jX`ꢀ
[VXZ#
3.ꢀ Hjeedgiꢀi]Zꢀldg`e^ZXZ#
4.ꢀ AdX`ꢀi]ZꢀiV^ahidX`ꢀVcYꢀi]Zcꢀijgcꢀi]ZꢀiV^ahidX`ꢀ
fj^aaꢀhdꢀi]ZꢀYZVYꢀXZciZgꢀbV`ZhꢀXdciVXiꢀdgꢀ^hꢀ
XadhZꢀ idꢀ i]Zꢀ XZciZgꢀ ed^ciꢀ d[ꢀ ndjgꢀldg`e^ZXZꢀ
ꢁhZZ Figure 14ꢂ#
Figure 15.ꢀ8ZciZg^c\ꢀldg`e^ZXZ#
9.ꢀ JhZꢀ Vꢀ adlZgꢀ GEBꢀ l]Zcꢀ bVX]^c^c\ꢀ ]ZVknꢀ
ZXXZcig^Xꢀldg`e^ZXZh#ꢀ
Figure 14.ꢀ8aVbe^c\ꢀldg`e^ZXZ#
Securely clamp your workpiece
and remove the chuck key!
Thrown objects from a lathe/
mill can cause serious injury
or death to the operator and to
bystanders many feet away.
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Using the Faceplate
I]Zꢀ [VXZeaViZꢀ XVcꢀ WZꢀ jhZYꢀ idꢀ ijgcꢀ cdc"Xna^cYg^"
XVaꢀeVgihꢀdgꢀ[dgꢀd[["XZciZgꢀijgc^c\ꢀWnꢀXaVbe^c\ꢀi]Zꢀ
ldg`e^ZXZꢀidꢀi]Zꢀ[VXZeaViZ#
To install the faceplate:
GZ[Zgꢀidꢀi]ZꢀMounting the Chuck and Faceplateꢀ
egdXZYjgZhꢀdcꢀPage 17ꢀidꢀbdjciꢀi]Zꢀ[VXZeaViZ#ꢀ
To load a workpiece:
1#ꢀ Hjeedgiꢀi]Zꢀldg`e^ZXZ#
2.ꢀ Ha^YZꢀi]ZꢀiV^ahidX`ꢀidꢀi]Zꢀldg`e^ZXZ#
Figure 16.ꢀ;VXZeaViZꢀ^chiVaaZY#
3.ꢀ AdX`ꢀi]ZꢀiV^ahidX`ꢀVcYꢀi]Zcꢀijgcꢀi]ZꢀiV^ahidX`ꢀ
fj^aaꢀhdꢀi]ZꢀYZVYꢀXZciZgꢀbV`ZhꢀXdciVXiꢀl^i]ꢀ
i]ZꢀXZciZgꢀed^ciꢀd[ꢀndjgꢀldg`e^ZXZ#ꢀꢀ
Use a minimum of three independent
clamping devices when turning eccentric
workpieces. Failure to provide adequate
clamping will cause workpiece to eject.
4.ꢀ AdX`ꢀi]ZꢀiV^ahidX`ꢀfj^aaꢀl]Zcꢀhj[[^X^ZciꢀegZh"
hjgZꢀ ^hꢀ Veea^ZYꢀ idꢀ ]daYꢀ i]Zꢀ ldg`e^ZXZꢀ ^cꢀ
eaVXZ#ꢀ
ꢀ
Note:ꢀ Depending on the workpiece, some
additional support may be needed.
5.ꢀ HZXjgZꢀ i]Zꢀ ldg`e^ZXZꢀ l^i]ꢀ Vꢀ b^c^bjbꢀ d[ꢀ
i]gZZꢀ^cYZeZcYZciꢀXaVbe^c\ꢀYZk^XZh#ꢀ;V^ajgZꢀ
idꢀ[daadlꢀi]^hꢀhiZeꢀbVnꢀaZVYꢀidꢀYZVYanꢀ^c_jgnꢀ
idꢀndjghZa[ꢀdgꢀWnhiVcYZgh#ꢀIV`Zꢀ^cidꢀVXXdjciꢀ
gdiVi^dcꢀVcYꢀi]ZꢀXjii^c\ꢀ[dgXZhꢀVeea^ZYꢀidꢀi]Zꢀ
ldg`e^ZXZꢀ l]Zcꢀ XaVbe^c\ꢀ idꢀ i]Zꢀ [VXZeaViZ#ꢀ
Make sure your clamping application will
not fail!
6.ꢀ JhZꢀ Vꢀ adlZgꢀ GEBꢀ l]Zcꢀ bVX]^c^c\ꢀ ]ZVknꢀ
ZXXZcig^Xꢀldg`e^ZXZh#ꢀ
Securely clamp your workpiece
and remove the chuck key!
Thrown objects from a lathe/
mill can cause serious injury
or death to the operator and to
bystanders many feet away.
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Using the Tailstock
Drilling with the
Tailstock
I]ZꢀiV^ahidX`ꢀꢁFigure 17ꢂꢀXVcꢀWZꢀjhZYꢀidꢀhjeedgiꢀ
ldg`e^ZXZhꢀl^i]ꢀi]ZꢀjhZꢀd[ꢀVꢀa^kZꢀdgꢀYZVYꢀXZciZg#ꢀ
Jh^c\ꢀVcꢀBIꢃ(ꢀYg^aaꢀX]jX`ꢀVcYꢀVꢀYg^aaꢀW^i!ꢀi]ZꢀaVi]Zꢀ
XVcꢀYg^aaꢀdgꢀWdgZꢀ]daZhꢀ^cꢀi]ZꢀXZciZgꢀd[ꢀVꢀeVgi#ꢀI]Zꢀ
iV^ahidX`ꢀ XVcꢀ Vahdꢀ WZꢀ d[[hZiꢀ [dgꢀ Xjii^c\ꢀ h]Vaadlꢀ
iVeZgh#
To install the MT#3 drill chuck:
1.ꢀ L^i]ꢀi]ZꢀiV^ahidX`ꢀadX`ZY!ꢀjcadX`ꢀi]Zꢀfj^aaꢀadX`ꢀ
aZkZg#
2.ꢀ Ijgcꢀi]Zꢀfj^aaꢀ[ZZYꢀ]VcYaZꢀXadX`l^hZꢀidꢀZmiZcYꢀ
To use the tailstock:
i]Zꢀfj^aaꢀVWdjiꢀdcZꢀ^cX]#
1.ꢀ Ha^YZꢀi]ZꢀiV^ahidX`ꢀidꢀi]ZꢀYZh^gZYꢀedh^i^dc#
3.ꢀ >chZgiꢀ i]Zꢀ BIꢃ(ꢀ X]jX`ꢀ ꢁFigure 18ꢂꢀ dgꢀ Vcꢀ
BIꢃ(ꢀ iVeZgZYꢀ Yg^aaꢀ h]Vc`ꢀ ^cidꢀ i]Zꢀ fj^aaꢀ jci^aꢀ
i]ZꢀiVeZgꢀ^hꢀ[^gbanꢀhZViZY#
2.ꢀ Ejaaꢀjeꢀdcꢀi]ZꢀiV^ahidX`ꢀadX`ꢀaZkZgꢀidꢀadX`ꢀi]Zꢀ
iV^ahidX`ꢀ^cꢀeaVXZꢀdcꢀi]ZꢀlVnh#
4.ꢀ Ijgcꢀi]Zꢀfj^aaꢀ[ZZYꢀ]VcYaZꢀXadX`l^hZꢀidꢀ[ZZYꢀ
3.ꢀ L^i]ꢀi]ZꢀiV^ahidX`ꢀadX`ZY!ꢀejh]ꢀYdlcꢀi]Zꢀfj^aaꢀ
i]ZꢀYg^aaꢀW^iꢀ^cidꢀVꢀgdiVi^c\ꢀldg`e^ZXZ#
adX`ꢀaZkZgꢀidꢀjcadX`#
5.ꢀ IdꢀgZbdkZꢀi]ZꢀX]jX`ꢀiVeZg!ꢀijgcꢀi]Zꢀfj^aaꢀ[ZZYꢀ
]VcYaZꢀ XdjciZgXadX`l^hZꢀ jci^aꢀ i]Zꢀ X]jX`ꢀ ^hꢀ
ejh]ZYꢀdjiꢀd[ꢀi]ZꢀiV^ahidX`ꢀiVeZg#
4.ꢀ Ijgcꢀi]Zꢀfj^aaꢀ[ZZYꢀ]VcYaZꢀXadX`l^hZꢀidꢀ[ZZY$
bdkZꢀi]Zꢀfj^aaꢀidlVgYhꢀi]Zꢀhe^cYaZ!ꢀdgꢀXdjc"
iZgXadX`l^hZꢀidꢀbdkZꢀVlVnꢀ[gdbꢀi]Zꢀhe^cYaZ#
5.ꢀ Ijgcꢀ i]Zꢀ fj^aaꢀ adX`ꢀ aZkZgꢀ idꢀ adX`ꢀ i]Zꢀ fj^aaꢀ ^cꢀ
eaVXZ#
Fj^aaꢀ;ZZY
Fj^aaꢀAdX`ꢀAZkZg
IV^ahidX`ꢀ
AdX`ꢀ
AZkZg
D[[hZi
6Y_jhibZci
Figure 18.ꢀHZii^c\ꢀjeꢀiV^ahidX`ꢀ[dgꢀYg^aa^c\#
D[[hZi
HXVaZ
Figure 17.ꢀIV^ahidX`ꢀVcYꢀfj^aaꢀadX`ꢀ]VcYaZhꢀ^cꢀ
adX`ZYꢀedh^i^dc#
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Cutting Shallow
Tapers with
Tailstock
Aligning Tailstock
I]ZꢀiV^ahidX`ꢀ^hꢀVa^\cZYꢀViꢀi]Zꢀ[VXidgnꢀl^i]ꢀi]Zꢀ
]ZVYhidX`#ꢀLZꢀgZXdbbZcYꢀi]ViꢀndjꢀiV`Zꢀi]Zꢀ
i^bZꢀidꢀZchjgZꢀi]Viꢀi]ZꢀiV^ahidX`ꢀ^hꢀVa^\cZYꢀidꢀ
ndjgꢀdlcꢀYZh^gZYꢀidaZgVcXZh#ꢀ
To setup the tailstock to cut tapers:
To align the tailstock:
1.ꢀ AdX`ꢀi]ZꢀiV^ahidX`ꢀ^cꢀedh^i^dc#ꢀ
1.ꢀ Jh^c\ꢀ Vꢀ egZX^h^dcꢀ aZkZaꢀ dcꢀ i]Zꢀ WZYlVnh!ꢀ
bV`ZꢀhjgZꢀi]ZꢀaVi]Z$b^aaꢀ^hꢀaZkZaꢀh^YZ"id"h^YZꢀ
VcYꢀ[gdci"id"WVX`#ꢀ>[ꢀi]ZꢀaVi]Z$b^aaꢀ^hꢀcdiꢀaZkZa!ꢀ
XdggZXiꢀi]^hꢀXdcY^i^dcꢀWZ[dgZꢀegdXZZY^c\#
2.ꢀꢀ 6aiZgcViZanꢀaddhZcꢀVcYꢀi^\]iZcꢀi]ZꢀaZ[iꢀVcYꢀg^\]iꢀ
d[[hZiꢀVY_jhibZciꢀhXgZlhꢀjci^aꢀi]ZꢀYZh^gZYꢀd[["
hZiꢀ^hꢀ^cY^XViZYꢀdcꢀi]ZꢀhXVaZꢀꢁhZZꢀFigures 19
ꢄ 20ꢂ#
2.ꢀ <Ziꢀ ildꢀ e^ZXZhꢀ d[ꢀ hiZZaꢀ gdjcYꢀ hidX`!ꢀ ildꢀ
3.ꢀ GZi^\]iZcꢀi]ZꢀadX`ꢀhXgZl#
^cX]Zhꢀ^cꢀY^VbZiZgꢀVcYꢀh^mꢀ^cX]Zhꢀadc\#
Note:ꢀ To return the tailstock back to the
original position, repeat the process until the
centered position is indicated on the scale.
3.ꢀ 8ZciZgꢀ Yg^aaꢀ Wdi]ꢀ ZcYhꢀ d[ꢀ dcZꢀ e^ZXZꢀ d[ꢀ i]Zꢀ
gdjcYꢀhidX`#ꢀHZiꢀ^iꢀVh^YZꢀ[dgꢀjhZꢀ^cꢀStep 6.
4.ꢀ Jh^c\ꢀi]Zꢀdi]Zgꢀe^ZXZꢀd[ꢀhidX`!ꢀbV`ZꢀVꢀYZVYꢀ
XZciZgꢀ Wnꢀ ijgc^c\ꢀ Vꢀ h]djaYZgꢀ idꢀ bV`Zꢀ Vꢀ
h]Vc`#ꢀ;a^eꢀi]Zꢀe^ZXZꢀdkZgꢀ^cꢀi]ZꢀX]jX`ꢀVcYꢀ
ijgcꢀVꢀ+%§ꢀed^ciꢀꢁhZZꢀFigure 21ꢂ.ꢀ
Note:ꢀAs long as the dead center remains in
the chuck, the point of your center will remain
true to the spindle axis. Keep in mind that the
point will have to be refinished whenever it is
removed and returned to the chuck.
G^\]iꢀD[[hZi
6Y_jhibZci
HXVaZ
Figure 19.ꢀG^\]iꢀd[[hZiꢀVY_jhibZci#
AZ[iꢀD[[hZi
6Y_jhibZcih
Figure 21.ꢀIV^ahidX`ꢀXZciZg^c\ꢀYZVYꢀXZciZg#
Figure 20.ꢀAZ[iꢀd[[hZiꢀVY_jhibZci#
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5.ꢀ EaVXZꢀi]Zꢀa^kZꢀXZciZgꢀ^cꢀi]ZꢀiV^ahidX`#
ꢀ ·>[ꢀ i]Zꢀ hidX`ꢀ Y^VbZiZgꢀ ^hꢀ i]^ccZgꢀ Viꢀ i]Zꢀ
iV^ahidX`ꢀ ZcY!ꢀ i]Zꢀ iV^ahidX`ꢀ cZZYhꢀ idꢀ WZꢀ
bdkZYꢀVlVnꢀ[gdbꢀndjꢀ]Va[ꢀi]ZꢀY^hiVcXZꢀd[ꢀ
i]ZꢀVbdjciꢀd[ꢀi]ZꢀiVeZgꢀꢁhZZꢀFigure 23ꢂ#
6.ꢀ 6iiVX]ꢀVꢀaVi]Z$b^aaꢀYd\ꢀidꢀi]ZꢀWVgꢀhidX`ꢀVcYꢀ
bdjciꢀ^iꢀWZilZZcꢀXZciZgh.
7.ꢀ IjgcꢀVeegdm^bViZanꢀ%#%&%ꢅꢀd[[ꢀi]ZꢀY^VbZiZg#
8.ꢀ BZVhjgZꢀi]ZꢀhidX`ꢀl^i]ꢀVꢀb^XgdbZiZg#ꢀ
·>[ꢀ i]Zꢀ hidX`ꢀ Y^VbZiZgꢀ ^hꢀ i]^X`Zgꢀ Viꢀ i]Zꢀ
iV^ahidX`ꢀ ZcY!ꢀ i]Zꢀ iV^ahidX`ꢀ cZZYhꢀ idꢀ WZꢀ
bdkZYꢀidlVgYꢀndjꢀ]Va[ꢀi]ZꢀY^hiVcXZꢀd[ꢀi]Zꢀ
Vbdjciꢀd[ꢀi]ZꢀiVeZgꢀꢁhZZꢀFigure 22ꢂ#
ꢀ
Figure 23.ꢀIV^ahidX`ꢀVY_jhibZciꢀdei^dcꢀꢃ'#
9.ꢀ BdjciꢀVꢀY^Vaꢀ^cY^XVidgꢀhdꢀi]ZꢀY^Vaꢀeajc\Zgꢀ^hꢀ
dcꢀi]ZꢀiV^ahidX`ꢀWVggZaꢀWZ[dgZꢀbV`^c\ꢀVY_jhi"
bZcihꢀidꢀi]ZꢀiV^ahidX`#
10.ꢀ IjgcꢀVcdi]Zgꢀ%#%&%ꢅꢀd[[ꢀd[ꢀi]ZꢀY^VbZiZgꢀVcYꢀ
X]ZX`ꢀ [dgꢀ Vꢀ iVeZg#ꢀ GZeZViꢀ i]^hꢀ egdXZhhꢀ Vhꢀ
cZXZhhVgnꢀjci^aꢀi]ZꢀYZh^gZYꢀVbdjciꢀd[ꢀVXXj"
gVXnꢀ^hꢀVX]^ZkZY#
Figure 22.ꢀIV^ahidX`ꢀVY_jhibZciꢀdei^dcꢀꢃ&#
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To install the MT#5 dead center in the spin-
dle:
Using the Centers
1. 9>H8DCC:8Iꢀ EDL:Gꢀ IDꢀ I=:ꢀ A6I=:$
I]ZꢀYZVYꢀXZciZgꢀ^hꢀjhZYꢀ^cꢀi]ZꢀiV^ahidX`ꢀVcYꢀaVi]Zꢀ
he^cYaZꢀ idꢀ hjeedgiꢀ ldg`e^ZXZh#ꢀ L]Zcꢀ jhZYꢀ ^cꢀ
i]ZꢀiV^ahidX`!ꢀbV`ZꢀhjgZꢀidꢀ`ZZeꢀi]ZꢀBIꢃ(ꢀYZVYꢀ
XZciZgꢀi^eꢀVcYꢀldg`e^ZXZꢀajWg^XViZYꢀidꢀegZkZciꢀi^eꢀ
\Vaa^c\#ꢀ
B>AAꢆ
2.ꢀ GZbdkZꢀi]ZꢀX]jX`ꢀ[gdbꢀi]Zꢀhe^cYaZ#
3.ꢀ >chiVaaꢀi]ZꢀBIꢃ*ꢀYZVYꢀXZciZgꢀ^cꢀi]Zꢀhe^cYaZ#
I]^hꢀaVi]Z$b^aaꢀ^hꢀVahdꢀhjeea^ZYꢀl^i]ꢀVcꢀBIꢃ*ꢀYZVYꢀ
XZciZgꢀi]Viꢀ[^ihꢀ^cidꢀi]ZꢀaVi]Zꢀhe^cYaZꢀiVeZg#
4.ꢀ 6iiVX]ꢀ i]Zꢀ [VXZeaViZꢀ idꢀ i]Zꢀ he^cYaZ!ꢀ hZZꢀ
Figureꢀ25#
To install a dead or live center:
ꢀ
Note:ꢀ When using the dead center in the
spindle, use a lathe dog so that your part will
rotate with the spindle and not spin on the
dead center tip.
1.ꢀ ;ZZYꢀ i]Zꢀ fj^aaꢀ djiꢀ VWdjiꢀ &ꢅꢀ VcYꢀ ^chZgiꢀ i]Zꢀ
BIꢃ(ꢀ YZVYꢀ XZciZgꢀ ꢁFigure 24ꢂ#ꢀ I]Zꢀ bVi^c\ꢀ
iVeZghꢀegdk^YZꢀi]ZꢀadX`^c\ꢀVXi^dc#
Figure 25.ꢀ;VXZeaViZꢀVcYꢀYZVYꢀXZciZgꢀhZije#
Figure 24.ꢀ>chZgi^c\ꢀYZVYꢀXZciZg#
2.ꢀ BdkZꢀ i]Zꢀ iV^ahidX`ꢀ ^cidꢀ edh^i^dcꢀ VcYꢀ adX`ꢀ ^cꢀ
NOTICE
eaVXZ#
Failure to keep dead center point well
lubricated will gall the dead center and
workpiece.
3.ꢀ ;ZZYꢀi]Zꢀfj^aaꢀ^cidꢀi]Zꢀldg`e^ZXZ#ꢀ
Note: Make sure there is a center drilled hole
in the end of the workpiece for the dead cen-
ter.
4.ꢀ AdX`ꢀi]Zꢀfj^aaꢀ^cidꢀeaVXZꢀdcXZꢀi]Zꢀa^kZꢀXZciZgꢀ
VcYꢀ i]Zꢀ eVgiꢀ gdiViZꢀ id\Zi]Zg#ꢀ I]Zꢀ fj^aaꢀ bVnꢀ
cZZYꢀidꢀWZꢀVY_jhiZYꢀYjg^c\ꢀdeZgVi^dc#ꢀ
5.ꢀ IdꢀgZbdkZꢀi]ZꢀYZVYꢀXZciZg!ꢀgZigVXiꢀi]Zꢀfj^aaꢀ
jci^aꢀi]ZꢀYZVYꢀXZciZgꢀedehꢀ[gZZ#
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Using the Steady
Rest
Using the Follow
Rest
I]Zꢀ hiZVYnꢀ gZhiꢀ hZgkZhꢀ Vhꢀ Vꢀ hjeedgiꢀ [dgꢀ adc\ꢀ
h]V[ih#ꢀI]ZꢀhiZVYnꢀgZhiꢀXVcꢀWZꢀeaVXZYꢀVcnl]ZgZꢀ
Vadc\ꢀi]ZꢀaZc\i]ꢀd[ꢀi]ZꢀlVnh#ꢀ
I]Zꢀ[daadlꢀgZhiꢀ^cꢀFigure 27ꢀ^hꢀbdjciZYꢀdcꢀi]Zꢀ
hVYYaZꢀVcYꢀ[daadlhꢀi]ZꢀbdkZbZciꢀd[ꢀi]Zꢀidda#ꢀI]Zꢀ
[daadlꢀgZhiꢀgZfj^gZhꢀdcanꢀildꢀ[^c\Zgh!ꢀVhꢀi]ZꢀXji"
i^c\ꢀiddaꢀVXihꢀVhꢀi]Zꢀi]^gY#ꢀI]Zꢀ[daadlꢀgZhiꢀ^hꢀjhZYꢀ
dcꢀ adc\!ꢀ haZcYZgꢀ eVgihꢀ idꢀ egZkZciꢀ [aZm^c\ꢀ d[ꢀ i]Zꢀ
ldg`e^ZXZꢀ[gdbꢀi]ZꢀegZhhjgZꢀd[ꢀi]ZꢀXjii^c\ꢀidda#
To use the steady rest:
1. 8VgZ[jaanꢀeaVXZꢀi]ZꢀhiZVYnꢀgZhiꢀdcꢀi]ZꢀaVi]Zꢀ
WZYlVnh#
I]Zꢀ ha^Y^c\ꢀ [^c\Zghꢀ VgZꢀ hZiꢀ h^b^aVgꢀ idꢀ i]dhZꢀ
d[ꢀ i]Zꢀ hiZVYnꢀ gZhiꢀ·[gZZꢀ d[ꢀ eaVnꢀ Wjiꢀ cdiꢀ W^cY"
^c\#ꢀ 6alVnhꢀ ajWg^XViZꢀ Yjg^c\ꢀ deZgVi^dc#ꢀ 6[iZgꢀ
egdadc\ZYꢀ jhZ!ꢀ i]Zꢀ [^c\Zghꢀ l^aaꢀ cZZYꢀ idꢀ WZꢀ
b^aaZYꢀ dgꢀ [^aZYꢀ idꢀ XaZVcꢀ jeꢀ i]Zꢀ XdciVXiꢀ hjg[VXZ#
2.ꢀ AddhZcꢀi]ZꢀadX`ꢀ`cdWhꢀhdꢀi]Zꢀ[^c\Zgꢀedh^i^dcꢀ
XVcꢀWZꢀVY_jhiZYꢀꢁhZZꢀFigure 26ꢂ#
8aVbeꢀ
@cdW
AdX`ꢀ@cdW
AdX`ꢀCji
6Y_jhibZciꢀ@cdW
Figure 26.ꢀHiZVYnꢀgZhiꢀVY_jhibZcih#
Figure 27.ꢀ;daadlꢀgZhiꢀViiVX]bZci#
3.ꢀ AddhZcꢀi]ZꢀXaVbeꢀ`cdWꢀꢁhZZꢀFigure 26ꢂꢀVcYꢀ
deZcꢀi]ZꢀhiZVYnꢀgZhiꢀhdꢀVꢀldg`e^ZXZꢀXVcꢀ[^iꢀ
^ch^YZꢀd[ꢀi]Zꢀ[^c\Zgh#
4.ꢀ Edh^i^dcꢀ i]Zꢀ hiZVYnꢀ gZhiꢀ l]ZgZꢀ YZh^gZY#ꢀ
I^\]iZcꢀi]ZꢀadX`ꢀcjiꢀꢁhZZꢀFigure 26ꢂꢀViꢀi]Zꢀ
WVhZꢀd[ꢀi]ZꢀhiZVYnꢀgZhiꢀidꢀhZXjgZꢀ^cꢀeaVXZ#
5.ꢀ 8adhZꢀi]ZꢀhiZVYnꢀgZhiꢀhdꢀi]Viꢀi]Zꢀldg`e^ZXZꢀ
^hꢀ ^ch^YZꢀ i]Zꢀ [^c\Zghꢀ VcYꢀ i^\]iZcꢀ i]Zꢀ XaVbeꢀ
`cdW#
6.ꢀ Ijgcꢀi]ZꢀVY_jhibZciꢀ`cdWhꢀhdꢀi]Zꢀ[^c\ZghꢀVgZꢀ
hcj\ꢀV\V^chiꢀi]Zꢀldg`e^ZXZꢀVcYꢀi]Zcꢀi^\]iZcꢀ
i]ZꢀadX`ꢀ`cdWh#ꢀAjWg^XViZꢀi]Zꢀ[^c\Zgꢀi^ehꢀl^i]ꢀ
VcꢀVci^"hZ^oZꢀajWg^XVciꢀYjg^c\ꢀdeZgVi^dc#
7.ꢀ 6[iZgꢀ egdadc\ZYꢀ jhZ!ꢀ i]Zꢀ [^c\Zghꢀ l^aaꢀ h]dlꢀ
lZVg#ꢀ:^i]Zgꢀb^aaꢀdgꢀ[^aZꢀi]Zꢀi^ehꢀ[dgꢀVꢀcZlꢀXdc"
iVXiꢀhjg[VXZ#
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Using the
Using the Tool Post
Compound Rest
I]Zꢀ[djg"lVnꢀiddaꢀedhiꢀꢁFigure 29ꢂꢀ^hꢀbdjciZYꢀdcꢀ
ideꢀd[ꢀi]ZꢀXdbedjcYꢀgZhi!ꢀVcYꢀVaadlhꢀVꢀbVm^bjbꢀ
d[ꢀ[djgꢀiddahꢀidꢀWZꢀadVYZYꢀh^bjaiVcZdjhan#
I]ZꢀXdbedjcYꢀgZhiꢀ^hꢀjhZYꢀidꢀXjiꢀiVeZghꢀdcꢀeVgihꢀ
dgꢀidꢀhZiꢀi]ZꢀegdeZgꢀ^c[ZZYꢀVc\aZꢀl]Zcꢀi]gZVY^c\#ꢀ
>iꢀbVnꢀVahdꢀWZꢀjhZYꢀidꢀXjiꢀheZX^[^XꢀaZc\i]hꢀadc\^ij"
Y^cVaan!ꢀl]ZcꢀhZiꢀeVgVaaZaꢀidꢀi]Zꢀhe^cYaZꢀVm^h#ꢀ
I]Zꢀ [djg"lVnꢀ iddaꢀ edhiꢀ Vaadlhꢀ [dgꢀ fj^X`ꢀ ^cYZm^c\ꢀ
idꢀcZlꢀiddah#ꢀI]^hꢀ^hꢀVXXdbea^h]ZYꢀWnꢀgdiVi^c\ꢀi]Zꢀ
ideꢀ]VcYaZꢀXdjciZgXadX`l^hZꢀVcYꢀi]ZcꢀgdiVi^c\ꢀi]Zꢀ
iddaꢀ edhiꢀ idꢀ i]Zꢀ YZh^gZYꢀ edh^i^dc#ꢀ GdiViZꢀ i]Zꢀ ideꢀ
]VcYaZꢀXadX`l^hZꢀidꢀadX`ꢀi]Zꢀiddaꢀ^cidꢀedh^i^dc#
To set the angular position:
1.ꢀ AddhZcꢀi]Zꢀ]Zmꢀcjih!ꢀdcZꢀdcꢀZVX]ꢀh^YZꢀd[ꢀi]Zꢀ
XdbedjcYꢀgZhiꢀꢁhZZꢀFigure 28ꢂ#
2.ꢀ GdiViZꢀ i]Zꢀ XdbedjcYꢀ gZhiꢀ idꢀ i]Zꢀ YZh^gZYꢀ
Vc\jaVgꢀedh^i^dcꢀjh^c\ꢀi]ZꢀhXVaZ#
3.ꢀ I^\]iZcꢀi]Zꢀildꢀ]Zmꢀcjih#ꢀ7ZꢀhjgZꢀidꢀcdiꢀdkZg"
i^\]iZc!ꢀVhꢀndjꢀbVnꢀhig^eꢀi]gZVYhꢀdgꢀXgVX`ꢀdgꢀ
Y^hidgiꢀi]ZꢀWVhZꢀXVhi^c\#ꢀ
=ZmꢀCji
HXVaZ
Figure 29.ꢀ;djg"lVnꢀiddaꢀedhi#
Figure 28.ꢀ8dbedjcYꢀgZhi!ꢀhXVaZ!ꢀVcYꢀ
]VcYl]ZZa#
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Using the Manual
Feed Handwheels
Setting the Spindle
RPM
NdjꢀXVcꢀbVcjVaanꢀbdkZꢀi]ZꢀXjii^c\ꢀiddaꢀVgdjcYꢀ
i]Zꢀ aVi]Z$b^aaꢀ l^i]ꢀ i]Zꢀ i]gZZꢀ ]VcYl]ZZahꢀ h]dlcꢀ
^cꢀFigure 30#
To determine and set the needed spindle
RPM for cutting:
1.ꢀ JhZꢀi]ZꢀiVWaZꢀ^cꢀFigure 31ꢀidꢀYZiZgb^cZꢀi]Zꢀ
Xjii^c\ꢀ heZZYꢀ gZfj^gZYꢀ [dgꢀ i]Zꢀ ldg`e^ZXZꢀ
bViZg^Va#
8dbedjcYꢀ
GZhi
=VcYl]ZZa
Cutting Speeds for High Speed Steel
(HSS) Cutting Tools
8gdhhꢀHa^YZꢀ
=VcYl]ZZa
Ldg`e^ZXZꢀBViZg^Va
8jii^c\ꢀHeZZYꢀ
ꢁh[bꢂ
6ajb^cjbꢀꢄꢀVaadnh
7gVhhꢀꢄꢀ7gdcoZ
8deeZg
(%%
&*%
&%%
-%
Adc\^ijY^cVa
=VcYl]ZZa
8Vhiꢀ>gdc!ꢀhd[i
8Vhiꢀ>gdc!ꢀ]VgY
B^aYꢀHiZZa
*%
Figure 30.ꢀ8Vgg^V\ZꢀXdcigdah#
.%
8VhiꢀHiZZa
-%
Longitudinal Handwheel
6aadnꢀHiZZa!ꢀ]VgY
IddaꢀHiZZa
)%
*%
I]Zꢀadc\^ijY^cVaꢀ]VcYl]ZZaꢀbdkZhꢀi]ZꢀXVgg^V\Zꢀ
aZ[iꢀdgꢀg^\]iꢀVadc\ꢀi]ZꢀWZY#ꢀI]^hꢀXdcigdaꢀ^hꢀ]Zae"
[jaꢀ l]Zcꢀ hZii^c\ꢀ jeꢀ i]Zꢀ bVX]^cZꢀ [dgꢀ ijgc^c\ꢀ dgꢀ
l]ZcꢀbVcjVaꢀbdkZbZciꢀ^hꢀYZh^gZYꢀYjg^c\ꢀijgc^c\ꢀ
deZgVi^dch#ꢀ
HiV^caZhhꢀHiZZa
I^iVc^jb
+%
*%
EaVhi^Xh
(%%"-%%
(%%"*%%
LddY
Note:ꢀFor carbide cutting tools, double the
cutting speed. These values are a guide-
line only.ꢀ GZ[Zgꢀ idꢀ i]Zꢀ MACHINERY'S
HANDBOOKꢀ [dgꢀ bdgZꢀ YZiV^aZYꢀ ^c[dgbV"
i^dc#
Cross Slide Handwheel
I]ZꢀXgdhhꢀha^YZꢀ]VcYl]ZZaꢀbdkZhꢀi]Zꢀideꢀha^YZꢀ
idlVgYꢀVcYꢀVlVnꢀ[gdbꢀi]Zꢀldg`#ꢀIjgc^c\ꢀi]ZꢀY^Vaꢀ
XadX`l^hZꢀbdkZhꢀi]Zꢀha^YZꢀidlVgYꢀi]Zꢀldg`e^ZXZ#ꢀ
Compound Rest Handwheel
Figure 31.ꢀ8jii^c\ꢀheZZYꢀiVWaZꢀ[dgꢀ=HHꢀXjii^c\ꢀ
iddah#
I]Zꢀ XdbedjcYꢀ gZhiꢀ ]VcYl]ZZaꢀ Xdcigdahꢀ i]Zꢀ
edh^i^dcꢀ d[ꢀ i]Zꢀ Xjii^c\ꢀ iddaꢀ gZaVi^kZꢀ idꢀ i]Zꢀ
ldg`e^ZXZ#ꢀ I]Zꢀ \gVYjViZYꢀ Y^Vaꢀ ^hꢀ VY_jhiVWaZꢀ
jh^c\ꢀ i]Zꢀ hVbZꢀ bZi]dYꢀ Vhꢀ i]Zꢀ Y^Vaꢀ dcꢀ i]Zꢀ
Xgdhhꢀ ha^YZ#ꢀ 6c\aZꢀ VY_jhibZciꢀ ^hꢀ ]ZaYꢀ Wnꢀ ildꢀ
]Zmꢀ cjihꢀ dcꢀ i]Zꢀ WVhZꢀ d[ꢀ i]Zꢀ XdbedjcYꢀ gZhi#ꢀ
Failure to follow RPM and feed rate guide-
lines may threaten operator safety from
ejected parts or broken tools.
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Note:ꢀYou may need to rotate the chuck by hand
to get the gears to engage.
2.ꢀ 9ZiZgb^cZꢀi]ZꢀVkZgV\Zꢀ[^cVaꢀY^VbZiZgꢀd[ꢀi]Zꢀ
ldg`e^ZXZꢀ^cꢀ^cX]Zh!ꢀ[dgꢀi]ZꢀXjiꢀidꢀWZꢀbVYZ#
3.ꢀ CdlꢀjhZꢀi]Zꢀ[daadl^c\ꢀ[dgbjaVꢀidꢀYZiZgb^cZꢀ
GEBꢀAZkZg
i]ZꢀXadhZhiꢀGEBꢀ[dgꢀi]ZꢀXjii^c\ꢀdeZgVi^dc/
ꢀ
(Cutting Speed x 4)
Diameter of Cut
= RPM
GVc\Zꢀ
AZkZg
4.ꢀ L^i]ꢀi]ZꢀXVaXjaViZYꢀGEB!ꢀYZX^YZꢀdcꢀi]ZꢀXadh"
ZhiꢀXjii^c\ꢀGEBꢀidꢀl]ViꢀndjꢀcZZY#
5.ꢀ BV`ZꢀhjgZꢀi]Zꢀhe^cYaZꢀ^hꢀXdbeaZiZanꢀhideeZYꢀ
GEB$GVc\Zꢀ8]Vgi
ꢀ
WZ[dgZꢀegdXZZY^c\#
6.ꢀ BdkZꢀi]ZꢀaZkZghꢀꢁFigure 32ꢂꢀidꢀ\Ziꢀi]ZꢀGEBꢀ
gVc\Zꢀ i]Viꢀ ^hꢀ XadhZhiꢀ idꢀ ndjgꢀ XVaXjaViZYꢀ
GEB/ꢀ
Figure 32.ꢀHe^cYaZꢀheZZYꢀhZaZXidgꢀaZkZgh#
ꢀꢀ ·ꢀI]Zꢀ gVc\Zꢀ aZkZgꢀ hZaZXihꢀ 7A68@ꢀ 9DIꢀ 2ꢀ
ꢀ
=^\]ꢀdgꢀG:9ꢀ9DIꢀ2ꢀAdl#ꢀ
ꢀꢀ ·ꢀI]Zꢀ GEBꢀ AZkZgꢀ hZaZXihꢀ i]Zꢀ GEBꢀ l^i]^cꢀ
i]ViꢀgVc\Z#
ꢀ
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4.ꢀ AddhZcꢀ i]Zꢀ aVh]ꢀ VY_jhiZgꢀ ꢁFigure 33ꢂꢀ VcYꢀ
Setting Power Feed
Rate
hl^c\ꢀi]ZꢀVhhZbWanꢀdjiꢀd[ꢀi]ZꢀlVn#ꢀ
5.ꢀ GZbdkZꢀ i]Zꢀ gZfj^gZYꢀ :"Xa^eh!ꢀ ajWg^XViZ!ꢀ VcYꢀ
hlVeꢀdjiꢀi]ZꢀVeegdeg^ViZꢀX]Vc\Zꢀ\ZVgh#
I]Zꢀ XVgg^V\Zꢀ ]Vhꢀ adc\^ijY^cVaꢀ VcYꢀ Xgdhhꢀ ha^YZꢀ
edlZgꢀ [ZZYꢀ XVeVW^a^i^Zh#ꢀ 6aaꢀ Y^gZXi^dchꢀ gZkZghZꢀ
l]Zcꢀhe^cYaZꢀgdiVi^dcꢀ^hꢀgZkZghZY#ꢀ
6.ꢀ BdkZꢀi]ZꢀaVh]ꢀVY_jhiZgꢀhdꢀi]Zꢀ\ZVgꢀWVX`aVh]ꢀ
^hꢀ Viꢀ %#%%(ꢅꢀ idꢀ %#%%-ꢅ!ꢀ VcYꢀ i^\]iZcꢀ i]Zꢀ adX`ꢀ
cji#ꢀ
7.ꢀ JhZꢀi]ZꢀaZVYhXgZlꢀaZkZgꢀidꢀhZaZXiꢀaZVYhXgZlꢀ
gdiVi^dcꢀY^gZXi^dcꢀꢁFigure 35ꢂ#
NOTICE
Feed rate is based on spindle RPM. Pay
close attention to the feed rate you have
chosen and be ready to disengage the
apron. Failure to do this may cause the
carriage to crash into the chuck.
8.ꢀ AddhZcꢀi]ZꢀVegdcꢀadX`ꢀWdai!ꢀVcYꢀjhZꢀi]Zꢀ[ZZYꢀ
aZkZgꢀꢁFigure 35ꢂꢀidꢀZc\V\Zꢀi]ZꢀXgdhhꢀha^YZꢀdgꢀ
adc\^ijY^cVaꢀ[ZZY#ꢀ
To set and engage the power feed:
>cX]
I]gZVY^c\
Adc\^ijY^cVaꢀ 8gdhh
;ZZY ;ZZYꢀ
1.ꢀ 9>H8DCC:8Iꢀ I=:ꢀ A6I=:$B>AAꢀ ;GDBꢀ
EDL:Gꢆ
2.ꢀ GZ[Zgꢀ idꢀ i]Zꢀ Change Gear Chartꢀ dcꢀ Page
31ꢀ idꢀ YZiZgb^cZꢀ i]Zꢀ cZZYZYꢀ XdbW^cVi^dcꢀ d[ꢀ
\ZVghꢀ VcYꢀ l]^X]ꢀ he^cYaZꢀ adXVi^dcꢀ idꢀ ^chiVaaꢀ
ZVX]ꢀ \ZVgꢀ dc#ꢀ HZZꢀ Figure 33 [dgꢀ i]Zꢀ \ZVgꢀ
^chiVaaVi^dcꢀ adXVi^dchꢀ i]Viꢀ VgZꢀ gZ[ZgZcXZYꢀ Wnꢀ
i]ZꢀX]Vgi#ꢀ
B
6
C
Figure 34.ꢀJh^c\ꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀX]Vgi#
8
AVh]ꢀ
7
9
6Y_jhiZgꢀ
AZVYhXgZlꢀAZkZg
VcYꢀ
AdX`ꢀ
Cji
Figure 33.ꢀ8]Vc\Zꢀ\ZVgꢀadXVi^dch#
3.ꢀ HZZꢀFigure 34 [dgꢀVcꢀZmVbeaZꢀd[ꢀꢀ\ZVgꢀXdb"
W^cVi^dchꢀi]Viꢀ\^kZꢀi]Zꢀadc\^ijY^cVaꢀVcYꢀXgdhhꢀ
ha^YZꢀ gViZh#ꢀ ;dgꢀ ZmVbeaZ/ꢀ I]Zꢀ X]Vgiꢀ h]dlhꢀ
i]Viꢀ%#%%-.ꢅꢀd[ꢀadc\^ijY^cVaꢀigVkZaꢀeZgꢀgZkdaj"
i^dcꢀ d[ꢀ aZVYꢀ hXgZlꢀ ^hꢀ cZZYZY!ꢀ dgꢀ %#%%&.ꢅꢀ d[ꢀ
Xgdhhꢀ igVkZaꢀ eZgꢀ gZkdaji^dcꢀ d[ꢀ aZVYꢀ hXgZlꢀ ^hꢀ
cZZYZY#
6egdcꢀ
AdX`
7dai
;ZZYꢀ
AZkZg
Figure 35.ꢀAZVYhXgZlꢀVcYꢀ[ZZYꢀaZkZgh#
ꢀ
Note:ꢀAll change gears are stamped with the
number of teeth they have.
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6.ꢀ JhZꢀi]ZꢀaZVYhXgZlꢀaZkZgꢀidꢀhZaZXiꢀaZVYhXgZlꢀ
Y^gZXi^dcꢀꢁFigure 37ꢂ#
Setup for Threading
7.ꢀ HZijeꢀ i]Zꢀ Xjii^c\ꢀ idda!ꢀ XdbedjcYꢀ gZhi!ꢀ VcYꢀ
Xgdhhꢀha^YZꢀidꢀXjiꢀndjgꢀi]gZVYh0ꢀVcYꢀaddhZcꢀi]Zꢀ
VegdcꢀadX`ꢀꢁFigure 35ꢂ#
Ndjgꢀ aVi]Zꢀ ^hꢀ XVeVWaZꢀ d[ꢀ Xjii^c\ꢀ ^cX]ꢀ VcYꢀ bZig^Xꢀ
i]gZVYh#ꢀ
To setup for threading:
1.ꢀ 9>H8DCC:8Iꢀ I=:ꢀ A6I=:$B>AAꢀ ;GDBꢀ
I]gZVYꢀ9^Va
EDL:Gꢆ
AZVYhXgZlꢀAZkZg
2.ꢀ GZ[Zgꢀidꢀi]ZꢀChange Gear ChartꢀdcꢀPage 31ꢀ
dgꢀi]ZꢀX]Vgiꢀdcꢀi]Zꢀ^ch^YZꢀd[ꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀ
Yddgꢀ idꢀ YZiZgb^cZꢀ i]Zꢀ cZZYZYꢀ XdbW^cVi^dcꢀ
d[ꢀ\ZVghꢀVcYꢀl]^X]ꢀhe^cYaZꢀadXVi^dcꢀidꢀ^chiVaaꢀ
ZVX]ꢀ\ZVgꢀdc#ꢀ
ꢀ
HZZꢀFigure 36 [dgꢀZmVbeaZhꢀd[ꢀ]dlꢀ\ZVgꢀXdb"
W^cVi^dchꢀXVcꢀVX]^ZkZꢀndjgꢀcZZYZYꢀi]gZVY^c\ꢀ
gViZ#ꢀ;dgꢀZmVbeaZ/ꢀI]ZꢀX]Vgiꢀh]dlhꢀi]Viꢀ')ꢀ
IE>ꢀ^hꢀcZZYZY#
Figure 37.ꢀI]gZVY^c\ꢀXdcigdah#
·ꢀ>[ꢀXjii^c\ꢀ^cX]ꢀi]gZVYh!ꢀgZ[Zgꢀidꢀi]ZꢀThread
Dial Tableꢀ^cꢀFigureꢀ38 idꢀjhZꢀi]Zꢀi]gZVYꢀ
Y^Va#
ꢀ
Note:ꢀAll change gears are stamped with the
number of teeth they have.
>cX]
I]gZVY^c\
Adc\^ijY^cVaꢀ 8gdhh
;ZZY ;ZZYꢀ
ꢀ·ꢀ>[ꢀ Xjii^c\ꢀ bZig^Xꢀ i]gZVYh!ꢀ Ydꢀ cdiꢀ jhZꢀ i]Zꢀ
i]gZVYꢀ Y^Va#ꢀ >chiZVY!ꢀ ndjꢀ bjhiꢀ aZVkZꢀ i]Zꢀ
]Va[ꢀcjiꢀZc\V\ZYꢀjci^aꢀi]Zꢀi]gZVY^c\ꢀdeZgV"
i^dcꢀ^hꢀidiVaanꢀXdbeaZiZ#
THREAD DIAL TABLE
LEAD SCREW PITCH 5 T.P.I.
T.P.I. DIAL T.P.I. DIAL
1-6
1 or 2
1
1
1
1-6
1
5
6
18 1 or 2
20
7
22 1 or 2
23
8
9
10
11
11.5
1
24 1 or 2
1-6
1 or 2
25
26
28 1 or 2
1-6
12 1 or 2 30
12.5
13
32
34
1 or 2
1
1 or 2
14
1 or 2
1-6
36 1 or 2
40
1-6
48 1 or 2
15
1 or 2
1
16
Figure 36.ꢀJh^c\ꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀX]Vgi#
17
3.ꢀ AddhZcꢀ i]Zꢀ aVh]ꢀ VY_jhiZgꢀ ꢁFigure 33ꢂꢀ VcYꢀ
Figure 38.ꢀI]gZVYꢀY^VaꢀiVWaZ#
hl^c\ꢀi]ZꢀVhhZbWanꢀdjiꢀd[ꢀi]ZꢀlVn#ꢀ
8.ꢀ AddhZcꢀi]ZꢀVegdcꢀadX`ꢀWdaiꢀVcYꢀjhZꢀi]Zꢀ[ZZYꢀ
aZkZgꢀꢁFigure 35ꢂ#
4.ꢀ GZbdkZꢀ i]Zꢀ gZfj^gZYꢀ :"Xa^eh!ꢀ ajWg^XViZ!ꢀ VcYꢀ
hlVeꢀdjiꢀi]ZꢀVeegdeg^ViZꢀX]Vc\Zꢀ\ZVgh#
9.ꢀ L]^aZꢀ i]gZVY^c\!ꢀ `ZZeꢀ ndjgꢀ ]VcYꢀ dcꢀ i]Zꢀ
]Va["cjiꢀaZkZg!ꢀgZVYnꢀidꢀY^hZc\V\Zꢀi]ZꢀVegdcꢀ
idꢀ Vkd^Yꢀ Vcnꢀ ediZci^Vaꢀ [dgꢀ Vcꢀ Vegdc$X]jX`ꢀ
XgVh]#
5.ꢀ BdkZꢀi]ZꢀaVh]ꢀVY_jhiZgꢀhdꢀi]Zꢀ\ZVgꢀWVX`aVh]ꢀ
^hꢀ Viꢀ %#%%(ꢅꢀ idꢀ %#%%-ꢅ!ꢀ VcYꢀ i^\]iZcꢀ i]Zꢀ adX`ꢀ
cji#
"(%"
<%).'ꢀ&'ꢅꢀMꢀ(+ꢅꢀ8dbWdꢀAVi]Z$B^aa
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Change Gear Chart
Change Gear Chart
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SECTION 5: MILL OPERATIONS
5. Ijgcꢀ i]Zꢀ he^cYaZꢀ ON VcYꢀ gjcꢀ ^iꢀ Vꢀ b^c^bjbꢀ
d[ꢀ&%ꢀb^cjiZh#ꢀGZeZViꢀi]^hꢀhiZeꢀdcꢀi]Zꢀdi]Zgꢀ
i]gZZꢀGEBꢀgVc\Zh#
Test Run & Break-In
B^aa^c\ꢀHeZZYꢀ
NOTICE
AZkZgh
Failure to follow start up and spindle break-
in procedures will cause rapid deterioration
of spindle and other related parts, and never
shift gears while lathe or mill is running.
Fj^aaꢀ
;ZZYꢀ
AZkZg
>iꢀ^hꢀZhhZci^VaꢀidꢀXadhZanꢀ[daadlꢀi]ZꢀegdeZgꢀWgZV`"^cꢀ
egdXZYjgZhꢀ idꢀ ZchjgZꢀ igdjWaZꢀ [gZZꢀ eZg[dgbVcXZ#ꢀ
8dbeaZiZꢀi]^hꢀegdXZhhꢀdcXZꢀndjꢀ]VkZꢀ[Vb^a^Vg^oZYꢀ
ndjghZa[ꢀl^i]ꢀVaaꢀ^chigjXi^dchꢀ^cꢀi]^hꢀbVcjVa#
To begin the start up procedure:
1.ꢀ BV`ZꢀhjgZꢀi]Zꢀb^aaꢀ]VhꢀWZZcꢀegdeZganꢀajWg^"
Figure 40.ꢀ<ZVgWdmꢀVcYꢀXdcigdah#
XViZY#
2.ꢀ BV`ZꢀhjgZꢀi]ZgZꢀVgZꢀcdꢀdWhigjXi^dchꢀVgdjcYꢀ
dgꢀjcYZgcZVi]ꢀi]Zꢀhe^cYaZ#
3.ꢀ HZiꢀi]Zꢀhe^cYaZꢀheZZYꢀidꢀ')%ꢀGEB#
4#ꢀ Ijgcꢀi]Zꢀb^aaꢀONꢀꢁFigureꢀ39ꢂ#
B^aaꢀHe^cYaZꢀDC$
D;;ꢀHl^iX]
Figure 39.ꢀHiVgiꢀhl^iX]ꢀadXVi^dc#
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<%).'ꢀ&'ꢅꢀMꢀ(+ꢅꢀ8dbWdꢀAVi]Z$B^aa
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Positioning the
Headstock
I]Zꢀb^aaꢀ]ZVYhidX`ꢀ]ZVYꢀXVcꢀWZꢀgV^hZYꢀVcYꢀadl"
ZgZYꢀ kZgi^XVaan!ꢀ dgꢀ gdiViZYꢀ aZ[iꢀ dgꢀ g^\]iꢀ jeꢀ idꢀ .%§ꢀ
YZ\gZZhꢀ idꢀ edh^i^dcꢀ i]Zꢀ Xjii^c\ꢀ iddaꢀ cZmiꢀ idꢀ i]Zꢀ
ldg`e^ZXZ#
I^aiꢀ
HXVaZ
=ZVYhidX`ꢀI^aiꢀ
AdX`ꢀCji
To position the spindle head vertically:
1.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ he^cYaZꢀ ^hꢀ hideeZYꢀ VcYꢀ i]Zꢀ
ldg`ꢀ VgZVꢀ ^hꢀ [gZZꢀ [gdbꢀ dWhigjXi^dchꢀ WZ[dgZꢀ
egdXZZY^c\#
Figure 42.ꢀ=ZVYhidX`ꢀadX`ꢀcji#
2.ꢀ AddhZcꢀ Wdi]ꢀ Xdajbcꢀ adX`ꢀ aZkZghꢀ hdꢀ i]Viꢀ i]Zꢀ
]ZVYhidX`ꢀ XVcꢀ [gZZanꢀ ha^YZꢀ dcꢀ i]Zꢀ Xdajbcꢀ
ꢁFigure 41ꢂ#
Using the Mill Table
I]Zꢀb^aaꢀiVWaZꢀd[ꢀi]ZꢀBdYZaꢀ<%).'ꢀXVcꢀWZꢀbdkZYꢀ
^cꢀ ildꢀ VmZhꢀ·Xgdhhꢀ ha^YZꢀ VcYꢀ adc\^ijY^cVaꢀ [ZZY#ꢀ
:VX]ꢀd[ꢀi]ZhZꢀVmZhꢀVgZꢀXdcigdaaZYꢀWnꢀ\gVYjViZYꢀ
]VcYl]ZZahꢀidꢀVXXjgViZanꢀedh^i^dcꢀi]Zꢀldg`e^ZXZꢀ
^cꢀgZaVi^dcꢀidꢀi]Zꢀidda#ꢀIdꢀhZiꢀi]ZꢀedlZgꢀ[ZZYꢀ[dgꢀ
b^aa^c\!ꢀ gZ[Zgꢀ idꢀ Setting Power Feed Rateꢀ dcꢀ
Page 29.
3.ꢀ GdiViZꢀi]Zꢀb^aaꢀ]Z^\]iꢀ]VcYl]ZZaꢀꢁFigure 41ꢂꢀ
idꢀgV^hZꢀdgꢀadlZgꢀi]Zꢀ]ZVYhidX`ꢀidꢀi]ZꢀYZh^gZYꢀ
edh^i^dcꢀi]ZcꢀadX`ꢀi]ZꢀaZkZgh#
Cross Slide
I]Zꢀ Xgdhhꢀ ha^YZꢀ ^hꢀ XdcigdaaZYꢀ Wnꢀ i]Zꢀ Xgdhhꢀ ha^YZꢀ
]VcYXgVc`ꢀd[ꢀi]ZꢀaVi]Zꢀh]dlcꢀ^cꢀFigure 43#
=ZVYhidX`ꢀ
AdX`ꢀ
AZkZgh
Longitudinal Feed Control
I]Zꢀadc\^ijY^cVaꢀ[ZZYꢀ^hꢀXdcigdaaZYꢀWnꢀi]Zꢀadc\^ij"
Y^cVaꢀ]VcYl]ZZaꢀd[ꢀi]ZꢀaVi]Z!ꢀVcYꢀi]ZꢀadX`ꢀViꢀi]Zꢀ
WVX`ꢀd[ꢀi]ZꢀhVYYaZꢀꢁhZZꢀFigure 43ꢂ#
8gdhhꢀHa^YZꢀ=VcYXgVc`
Figure 41.ꢀ=ZVYhidX`ꢀadX`ꢀaZkZgh#
The headstock is heavy. Make sure that
you support the headstock before you
loosen the lock nuts. Ignoring this warning
may allow the headstock to uncontrolla-
bly swing over to the right or left causing
injury or severe lathe/mill damage.
Adc\^ijY^cVaꢀ
=VcYl]ZZa
4.ꢀ L]^aZꢀhjeedgi^c\ꢀi]Zꢀ]ZVYhidX`!ꢀjhZꢀVꢀ&,bbꢀ
lgZcX]ꢀVcYꢀaddhZcꢀWdi]ꢀaZ[iꢀVcYꢀg^\]iꢀ]ZVY"
hidX`ꢀ i^aiꢀ adX`ꢀ cjihꢀ ꢁFigure 42ꢂ!ꢀ i]Zcꢀ i^aiꢀ i]Zꢀ
]ZVYhidX`ꢀ idꢀ ndjgꢀ YZh^gZYꢀ Vc\aZ#ꢀ GZi^\]iZcꢀ
i]ZꢀadX`ꢀcjih#ꢀ
Figure 43.ꢀ=ZVYhidX`ꢀVcYꢀVegdcꢀXdcigdah#
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<%).'ꢀ&'ꢅꢀMꢀ(+ꢅꢀ8dbWdꢀAVi]Z$B^aa
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Installing Cutters
To install a cutter in the spindle:
1. 9>H8DCC:8Iꢀ I=:ꢀ A6I=:$B>AAꢀ ;GDBꢀ
EDL:Gꢆ
2.ꢀ 8VgZ[jaanꢀXaZVcꢀi]Zꢀhjg[VXZꢀd[ꢀi]ZꢀVgWdgꢀVcYꢀ
he^cYaZꢀ iVeZg#ꢀ :chjgZꢀ i]Viꢀ i]Znꢀ VgZꢀ [gZZꢀ d[ꢀ
YZWg^hꢀVcYꢀWjggh#
3.ꢀ >chZgiꢀ i]Zꢀ VgWdgꢀ ^cidꢀ i]Zꢀ he^cYaZ!ꢀ VcYꢀ gdiViZꢀ
i]ZꢀVgWdgꢀhdꢀi]Zꢀhadiꢀ^cꢀi]ZꢀVgWdgꢀa^cZhꢀjeꢀl^i]ꢀ
i]Zꢀe^cꢀ^ch^YZꢀd[ꢀi]Zꢀhe^cYaZ#
9gVlWVgꢀ
Cji
Figure 45.ꢀI]ZꢀYgVlWVg#
4.ꢀ EgZhhꢀ i]Zꢀ VgWdgꢀ jeꢀ [^gbanꢀ idꢀ hZViꢀ ^iꢀ l^i]ꢀ i]Zꢀ
he^cYaZ#
6.ꢀ 8aZVgꢀ VlVnꢀ Vaaꢀ ^iZbhꢀ [gdbꢀ i]Zꢀ Xjii^c\ꢀ iddaꢀ
WZ[dgZꢀijgc^c\ꢀi]Zꢀb^aaꢀON#
5.ꢀ ;^c\Zgꢀi^\]iZcꢀi]ZꢀYgVlWVgꢀ^cidꢀeaVXZꢀꢁFigure
44ꢂ!ꢀi]ZcꢀjhZꢀVꢀ&'bbꢀlgZcX]ꢀidꢀi^\]iZcꢀi]Zꢀ
YgVlWVgꢀꢁFigure 45ꢂ#
Removing Cutters
ꢀ
ꢀ
Note:ꢀ Overtightening the drawbar makes
removal difficult and stretches the threads of
the arbor and the drawbar.
To remove a cutter from the spindle:
1. 9>H8DCC:8Iꢀ I=:ꢀ A6I=:$B>AAꢀ ;GDBꢀ
EDL:Gꢆ
2.ꢀ GZijgcꢀi]Zꢀ]ZVYhidX`ꢀidꢀi]Zꢀ]^\]Zhiꢀedh^i^dcꢀ
VcYꢀaddhZcꢀi]ZꢀYgVlWVg#
9DꢀCDI
DK:GI><=I:C
9G6L76GꢀCJI
3.ꢀ EjiꢀdcꢀaZVi]Zgꢀ\adkZhꢀVcYꢀhjeedgiꢀi]ZꢀX]jX`ꢀ
dgꢀXdaaZiꢀVcYꢀjci]gZVYꢀi]ZꢀYgVlWVgꢀVeegdm^"
bViZanꢀ[djgꢀijgch#
NOTICE
DO NOT completely unscrew the drawbar
prior to striking the drawbar or the initial
threads of the drawbar and tool will be
crushed.
Figure 44.ꢀ6a^\c^c\ꢀYgVlWVgꢀl^i]ꢀX]jX`ꢀVgWdg#ꢀ
4.ꢀ A^\]ianꢀhig^`Zꢀi]ZꢀYgVlWVgꢀl^i]ꢀVꢀYZVYꢀWadlꢀ
]VbbZgꢀ dgꢀ Vꢀ e^ZXZꢀ d[ꢀ lddYꢀ idꢀ gZaZVhZꢀ i]Zꢀ
VgWdgꢀ[gdbꢀi]Zꢀhe^cYaZ#
5. EgZeVgZꢀ idꢀ XViX]ꢀ i]Zꢀ VgWdg!ꢀ VcYꢀ jchXgZlꢀ
i]Zꢀ YgVlWVgꢀ jci^aꢀ i]Zꢀ VgWdgꢀ Ygdehꢀ ^cidꢀ ndjgꢀ
]VcY#ꢀ
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ꢀ
Note:ꢀYou will only be able to get an approxi-
mate RPM value with the variable speed
knob.
Setting the Spindle
RPM
4.ꢀ BdkZꢀi]Zꢀb^aaꢀ\ZVgWdmꢀaZkZghꢀidꢀi]ZꢀcZVgZhiꢀ
b^aa^c\ꢀheZZYꢀGEB#
NOTICE
Never shift gears while lathe or mill is
running; otherwise, the gear teeth will be
chipped or broken.
NOTICE
Failure to follow RPM and Feed Rate
Guidelines will shorten cutter life and give
poor workpiece results and may threaten
operator safety from ejected parts or broken
tools.
To determine and set the mill to the needed
cutting RPM:
1.ꢀ HZaZXiꢀ i]Zꢀ Xjii^c\ꢀ heZZYꢀ gZfj^gZYꢀ [dgꢀ i]Zꢀ
bViZg^Vaꢀd[ꢀndjgꢀldg`e^ZXZꢀjh^c\ꢀi]ZꢀiVWaZꢀ^cꢀ
Figure 46#
Using the Mill
Cutting Speeds for High Speed Steel
(HSS) cutting tools:
I]Zꢀfj^aaꢀ[ZZYꢀ^hꢀXdcigdaaZYꢀWnꢀi]Zꢀ]VcYaZꢀdcꢀi]Zꢀ
g^\]iꢀd[ꢀi]Zꢀ]ZVYhidX`!ꢀVcYꢀVꢀadX`ꢀWdaiꢀdcꢀi]ZꢀaZ[iꢀ
h^YZꢀd[ꢀi]Zꢀ]ZVYhidX`ꢀꢁFigure 47ꢂ#ꢀ
Ldg`e^ZXZꢀBViZg^Va 8jii^c\ꢀHeZZYꢀꢁh[bꢂ
6ajb^cjbꢀꢄꢀVaadnh
7gVhhꢀꢄꢀ7gdcoZ
8deeZg
(%%
&*%
&%%
-%
To use the quill:
1.ꢀ =daYꢀVꢀ[ZZYꢀ]VcYaZ!ꢀVcYꢀaddhZcꢀi]Zꢀfj^aaꢀ[ZZYꢀ
adX`ꢀWdaiꢀidꢀgZaZVhZꢀi]Zꢀfj^aa#
8Vhiꢀ>gdc!ꢀhd[i
8Vhiꢀ>gdc!ꢀ]VgY
B^aYꢀHiZZa
*%
2.ꢀ ;dgꢀYg^aa^c\!ꢀejaaꢀi]Zꢀ]VcYaZꢀidlVgYꢀndjꢀVcYꢀi]Zꢀ
.%
fj^aaꢀl^aaꢀ[ZZYꢀYdlcꢀidlVgYꢀi]Zꢀldg`e^ZXZ#
8VhiꢀHiZZa
-%
ꢀ
Note: The quill feed handle is spring loaded.
DO NOT let go of the handle at the end of
a drilling operation or the quill will quickly
retract and slam into the headstock.
6aadnꢀHiZZa!ꢀ]VgY
IddaꢀHiZZa
)%
*%
HiV^caZhhꢀHiZZa
I^iVc^jb
+%
*%
3.ꢀ ;dgꢀb^aa^c\!ꢀ]daYꢀi]Zꢀfj^aaꢀViꢀVꢀeVgi^XjaVgꢀYZei]ꢀ
EaVhi^Xh
(%%"-%%
(%%"*%%
VcYꢀi^\]iZcꢀi]Zꢀfj^aaꢀadX`ꢀWdai#
LddY
Figure 46.ꢀ=^\]ꢀheZZYꢀhiZZaꢀXjii^c\ꢀX]Vgi#
Note:ꢀ Double the cutting speed for car-
bide cutting tools. These values are a
guideline only. Refer to the MACHINERY'S
HANDBOOK for more detailed information.
Fj^aaꢀ
AdX`ꢀ
7dai
2.ꢀ BZVhjgZꢀi]ZꢀY^VbZiZgꢀd[ꢀndjgꢀXjii^c\ꢀiddaꢀ^cꢀ
^cX]Zh#
3.ꢀ JhZꢀ i]Zꢀ [daadl^c\ꢀ [dgbjaVꢀ idꢀ YZiZgb^cZꢀ i]Zꢀ
cZZYZYꢀGEBꢀ[dgꢀndjgꢀdeZgVi^dc/
ꢀ
(Cutting Speed x 4) / Tool Diameter = RPM
Figure 47.ꢀFj^aaꢀadX`#
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<%).'ꢀ&'ꢅꢀMꢀ(+ꢅꢀ8dbWdꢀAVi]Z$B^aa
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SECTION 6: MAINTENANCE
Basic Maintenance
GZ\jaVgꢀ eZg^dY^Xꢀ bV^ciZcVcXZꢀ d[ꢀ ndjgꢀ aVi]Z$b^aaꢀ
l^aaꢀZchjgZꢀdei^bjbꢀeZg[dgbVcXZ#ꢀBV`ZꢀVꢀ]VW^iꢀd[ꢀ
^cheZXi^c\ꢀndjgꢀbVX]^cZꢀZVX]ꢀi^bZꢀndjꢀjhZꢀ^i#ꢀ
=ZVYhidX`ꢀ
D^aꢀ;^aa
Eaj\
Check for the following conditions and repair
or replace when necessary:
sꢀ AddhZꢀbdjci^c\ꢀWdaihꢀVcYꢀX]jX`#
sꢀ Ldgcꢀhl^iX]ꢀdgꢀhV[Zinꢀ[ZVijgZh#
sꢀ LdgcꢀdgꢀYVbV\ZYꢀXdgYhꢀVcYꢀeaj\h#
sꢀ 6cnꢀ di]Zgꢀ XdcY^i^dcꢀ i]Viꢀ XdjaYꢀ ]VbeZgꢀ i]Zꢀ
hV[ZꢀdeZgVi^dcꢀd[ꢀi]^hꢀbVX]^cZ#
Figure 49.ꢀ=ZVYhidX`ꢀ[^aaꢀeaj\#
=ZVYhidX`ꢀ
D^aꢀAZkZaꢀ
H^\]iꢀ<aVhh
General Lubrication
EV^ciꢀVaaꢀ\ZVghꢀ^cꢀFigure 48ꢀl^i]ꢀVꢀ\ddYꢀfjVa^inꢀ
Vjidbdi^kZꢀl]ZZaꢀWZVg^c\ꢀ\gZVhZꢀVhꢀgZfj^gZYꢀidꢀ
`ZZeꢀajWg^XViZY#
Figure 50.ꢀ=ZVYhidX`ꢀd^aꢀaZkZaꢀh^\]iꢀ\aVhh#
<ZVgꢀHe^cYaZꢀ7VaaꢀD^aZg
General Cleaning
8aZVcꢀ ndjgꢀ bVX]^cZꢀ ZkZgnꢀ YVnꢀ dgꢀ bdgZꢀ d[iZcꢀ
Vhꢀ cZZYZY#ꢀ BV`Zꢀ hjgZꢀ idꢀ jceaj\ꢀ i]Zꢀ aVi]Z$b^aaꢀ
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adXVi^dch#
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;dgꢀYV^anꢀajWg^XVi^dc!ꢀjhZꢀVꢀbVcjVaꢀd^aꢀ\jcꢀl^i]ꢀVꢀ
\ZcZgVaꢀ&%LꢀbVX]^cZꢀd^aꢀidꢀajWg^XViZꢀi]Zꢀ[daadl^c\ꢀ
&*ꢀWVaaꢀd^aZgꢀ[^ii^c\h#ꢀHZZꢀFigure 51 [dgꢀhdbZꢀine^"
XVaꢀadXVi^dch#ꢀ
Belt Adjustment or
Replacement
L^eZꢀd[[ꢀVaaꢀd^aꢀWVaaꢀ[^ii^c\hꢀl^i]ꢀVꢀgV\!ꢀVcYꢀi]Zcꢀd^aꢀ
i]Zꢀ[daadl^c\ꢀadXVi^dch/
To replace or adjust the V-belts:
1.ꢀ 9>H8DCC:8Iꢀ EDL:Gꢀ IDꢀ I=:ꢀ A6I=:$
sꢀ 8gdhhꢀha^YZꢀIVWaZꢀꢁ&ꢀWVaaꢀd^aZgꢀdcꢀideꢂꢀ
sꢀ 8gdhhꢀha^YZꢀ=VcYl]ZZaꢀꢁ&ꢀWVaaꢀd^aZgꢀdcꢀideꢂ
sꢀ HVYYaZꢀLVnhꢀꢁ'ꢀWVaaꢀd^aZghꢀdcꢀideꢂ
sꢀ 6egdcꢀ=VcYl]ZZaꢀ<ZVgꢀ6maZꢀꢁ&ꢀWVaaꢀd^aZgꢀdc
ꢀꢀꢀ Vegdcꢀ[VXZꢂ
B>AAꢆ
2.ꢀ DeZcꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀVXXZhhꢀYddgꢀꢁFigure
53ꢂ#ꢀ
sꢀ 8dbedjcYꢀGZhiꢀꢁ&ꢀWVaaꢀd^aZgꢀdcꢀideꢂ
sꢀ IV^ahidX`ꢀ7VggZaꢀꢁ&ꢀWVaaꢀd^aZgꢀdcꢀideꢂ
sꢀ IV^ahidX`ꢀ =VcYl]ZZaꢀ ꢁ&ꢀ WVaaꢀ d^aZgꢀ dcꢀ g^\]iꢀ
h^YZꢂ
3.ꢀ AddhZcꢀi]Zꢀ[djgꢀbdidgꢀVXXZhhꢀXdkZgꢀhXgZlh!ꢀ
VcYꢀa^[iꢀi]ZꢀXdkZgꢀd[[ꢀꢁFigure 53ꢂ#
4.ꢀ Jh^c\ꢀVꢀ&,bbꢀlgZcX]!ꢀaddhZcꢀi]Zꢀildꢀbdidgꢀ
bdjciꢀWdaihꢀh]dlcꢀ^cꢀFigure 53#
sꢀ AZVYꢀ HXgZlꢀ :cYXVeꢀ 7jh]^c\ꢀ ꢁ&ꢀ WVaaꢀ d^aZg!ꢀ
hZZꢀFigure 52ꢂ
sꢀ 8]Vc\Zꢀ<ZVgꢀHe^cYaZꢀꢁ&ꢀWVaaꢀd^aZgꢀdcꢀZcYꢀd[
ꢀꢀꢀ h]V[iꢂ
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ꢀꢀ Figure 48ꢂ
sꢀ <ZVgWdmꢀꢁ)ꢀWVaaꢀd^aZghꢀdcꢀideꢂ
Bdidgꢀ
Bdjciꢀ
7daih
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^chiVaaꢀi]ZꢀcZlꢀWZai#
Figure 51. Ine^XVaꢀWVaaꢀ[^ii^c\ꢀadXVi^dch#
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i^\]iZcꢀi]ZꢀildꢀbdidgꢀbdjciꢀWdaih#
8.ꢀ 8adhZꢀi]ZꢀVXXZhhꢀYddgꢀVcYꢀaViX]ꢀ^iꢀh]ji#
Figure 52. AZVYꢀhXgZlꢀZcYꢀXVeꢀWjh]^c\#
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SECTION 7: SERVICE
Cross Slide
Gib Adjustments
Backlash Adjustment
L]ZcꢀVY_jhi^c\ꢀ\^WhꢀꢁFigures 55 and 56ꢂ!ꢀ`ZZeꢀ
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W^cY#ꢀ AddhZꢀ \^Whꢀ l^aaꢀ XVjhZꢀ Vꢀ eddgꢀ [^c^h]ꢀ dcꢀ i]Zꢀ
ldg`e^ZXZꢀVcYꢀlZVgꢀi]Zꢀha^YZ#ꢀDkZg"i^\]iZc^c\ꢀl^aaꢀ
YVbV\Zꢀ i]Zꢀ ha^YZ!ꢀ aZVYꢀ hXgZl!ꢀ VcYꢀ ]Va["cji#ꢀ I]Zꢀ
Xgdhhꢀha^YZꢀ\^Wꢀ^hꢀVꢀiVeZgZYꢀe^ZXZꢀd[ꢀ^gdc#ꢀL]Zcꢀ
i]Zꢀdeedh^c\ꢀ[gdciꢀVcYꢀgZVgꢀ\^WꢀVY_jhibZciꢀhXgZlhꢀ
VgZꢀijgcZYꢀ^cꢀdeedh^c\ꢀY^gZXi^dch!ꢀi]ZꢀhXgZlhꢀ[dgXZꢀ
i]Zꢀ iVeZgZYꢀ \^Whꢀ idꢀ [^aaꢀ i]Zꢀ kd^Yꢀ ^cꢀ i]Zꢀ lVn!ꢀ i]jhꢀ
i^\]iZc^c\ꢀi]ZꢀeaVnꢀ^cꢀi]ZꢀXgdhhꢀha^YZ#ꢀ>[ꢀbdgZꢀeaVnꢀ
^hꢀcZZYZYꢀijgcꢀi]ZꢀhXgZlhꢀi]Zꢀdi]ZgꢀY^gZXi^dc#
7VX`aVh]ꢀ ^hꢀ i]Zꢀ Vbdjciꢀ d[ꢀ eaVnꢀ [djcYꢀ ^cꢀ Vꢀ aZVYꢀ
hXgZl#ꢀ>iꢀXVcꢀWZꢀ[djcYꢀWnꢀijgc^c\ꢀi]ZꢀXgdhhꢀha^YZꢀ
]VcYl]ZZaꢀ^cꢀdcZꢀY^gZXi^dc!ꢀVcYꢀi]Zcꢀijgc^c\ꢀi]Zꢀ
]VcYl]ZZaꢀ i]Zꢀ di]Zgꢀ Y^gZXi^dc#ꢀ L]Zcꢀ i]Zꢀ Xgdhhꢀ
ha^YZꢀ WZ\^chꢀ idꢀ bdkZ!ꢀ i]Zꢀ WVX`aVh]ꢀ ]Vhꢀ WZZcꢀ
iV`Zcꢀje#ꢀ
Note: Avoid the temptation to overtighten the
cross slide backlash screw. Overtightening will
cause excessive wear to the sliding block and
lead screw.
;dgꢀi]Zꢀ[djgꢀhVYYaZꢀ\^Wh!ꢀꢁFigure 55ꢂꢀaddhZcꢀi]Zꢀ
_VbꢀcjihꢀVcYꢀijgcꢀi]Zꢀi]gZZꢀhZiꢀhXgZlhꢀjci^aꢀha^\]iꢀ
iZch^dcꢀ[ZaiꢀVcYꢀi]Zꢀ\^WꢀeaViZhꢀVgZꢀha^\]ianꢀegZ"adVY"
ZYꢀV\V^chiꢀi]ZꢀjcYZgh^YZꢀd[ꢀi]Zꢀ[aVi"lVn#ꢀI^\]iZcꢀ
i]Zꢀ_Vbꢀcjihꢀl]Zcꢀ[^c^h]ZY#
7VX`aVh]ꢀ ^hꢀ VY_jhiZYꢀ Wnꢀ i^\]iZc^c\ꢀ dgꢀ addhZc^c\ꢀ
i]ZꢀhXgZlꢀh]dlcꢀ^cꢀFigure 54#ꢀ
8gdhhꢀHa^YZꢀ
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8gdhhꢀHa^YZꢀ<^Wꢀ6Y_jhibZciꢀEd^ciꢀ
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HVYYaZꢀ<^Wꢀ6Y_jhibZciꢀEd^cih
hXgZl#
Figure 55. <^WꢀVY_jhibZciꢀed^cih#
I]^hꢀ hXgZlꢀ YgVlhꢀ Vꢀ lZY\Z"ineZꢀ cjiꢀ V\V^chiꢀ i]Zꢀ
aZVYꢀ hXgZlꢀ VcYꢀ bV^cꢀ cji#ꢀ >[ꢀ ndjꢀ \Ziꢀ ^iꢀ iddꢀ i^\]i!ꢀ
addhZcꢀ i]Zꢀ hXgZlꢀ Vꢀ [Zlꢀ ijgchꢀ VcYꢀ iVeꢀ i]Zꢀ Xgdhhꢀ
ha^YZꢀVꢀ[Zlꢀi^bZhꢀl^i]ꢀVꢀgjWWZgꢀdgꢀlddYZcꢀbVaaZi#ꢀ
I]Zcꢀijgcꢀi]Zꢀ]VcYaZꢀhadlanꢀWVX`ꢀVcYꢀ[djgi]ꢀjci^aꢀ
i]Zꢀ]VcYaZꢀijgchꢀ[gZZan#ꢀIdꢀgZVY_jhiꢀi]ZꢀWVX`aVh]!ꢀ
gdX`ꢀi]Zꢀ]VcYaZꢀWVX`ꢀVcYꢀ[djgi]ꢀVcYꢀi^\]iZcꢀi]Zꢀ
hXgZlꢀhadlanꢀjci^aꢀi]ZꢀWVX`aVh]ꢀ^hꢀViꢀVeegdm^bViZanꢀ
%#%%&ꢅꢀidꢀ%#%%'ꢅꢀVhꢀ^cY^XViZYꢀdcꢀi]Zꢀ]VcYl]ZZa#ꢀ
Note: Reducing backlash to less than 0.001"
is impractical and reduces the life of the cross
slide.
Figure 56. =Va["cjiꢀ\^WꢀVY_jhibZciꢀadXVi^dc#ꢀ
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Electrical Components
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Electrical Connections
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Electrical Connections
Figure 67. IgVch[dgbZgꢀdjiejiꢀXdccZXi^dc#
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Electrical Connections
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220V Wiring Diagram
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Troubleshooting
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Troubleshooting
Operation and Work Results
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Troubleshooting
Operation and Work Results (Continued)
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SECTION 8: ACCESSORIES
H4959—Coolant Dispenser
H2689—R8 Quick Change Collet Set
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G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
G9760—20-PC. 2 & 4 Flute TiN End Mill Set.
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SECTION 9: PARTS
Electrical Box
(0000 Series Parts)
+
,
&
'
)
(
-
&&
.
&%
0000 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
P04920001
P04920002
P04920003
P04920004
CONTACTOR
6
P04920006
P04920007
P04920008
P04920009
P04920010
P04920010-1
P04920011
FUSE 2A
(LC1-D0910, B5, 24V, 50HZ)
CONTACTOR
7
FUSE HOUSING
TERMINAL BLOCK
STRAIN RELIEF
ELECTRICAL BOX
8
(LC1-D1201, B5, 24V, 50HZ)
CONTACTOR
9
10
10-1
11
(LC1-D1201, B5, 24V, 50HZ)
TRANSFORMER (JBK5-63),
(INPUT 220V +/- 5%, OUTPUT 24V)
ELECTRICAL BOX COVER
CONTACTOR MOUNTING PLATE
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Lathe Change Gear Housing Diagram
(1000 Series Parts)
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1000 Series Parts List
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1001
1002
1003
1004
1005
PS38M
PHLP HD SCR M4-.7 X 10
LOCK WASHER 4MM
HEX NUT M4-.7
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
P04921035
P04921036
P04921037
P04921038
PW06M
LONG SPLINED WEAR BUSHING
CHANGE GEAR (60-TOOTH)
SPACER SLEEVE
PLW02M
PN04M
P04921004
P04921005
HINGE
CHANGE GEAR (24-TOOTH)
FLAT WASHER 12MM
DOOR
1005-1 P04921005-1
CHANGE GEAR CHART
V-BELT A-71 4L710
MOTOR PULLEY
PEC12M
E-CLIP 12MM
1006
1007
1008
1009
1010
1011
1012
1013
1014
PVA71
P04921041
PW03M
BALL OILER 6MM
P04921007
PSS03M
PB07M
FLAT WASHER 6MM
SET SCREW M6-1 X 8
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
FLAT WASHER 8MM
MOTOR MOUNT PLATE
COMPOUND BOX
MOTOR 3/4HP 220V
RUN CAPACITOR 20MFD/450VAC
S. CAPACITOR 150MFD/250VAC
MOTOR FAN
PLW03M
LOCK WASHER 6MM
PSB01M
CAP SCREW M6-1 X 16
SHOULDER BUSHING
LOCK WASHER 10MM
HEX BOLT M10-1.5 X 45
FLAT WASHER 10MM
PLW04M
PW01M
P04921045
PLW06M
P04921012
P04921013
P04921014
PB116M
PW04M
P04921049
PEC09M
DOOR LATCH
1014-1 P04921014-1
1014-2 P04921014-2
1014-3 P04921014-3
1014-4 P04921014-4
E-CLIP 6MM
P04921051
P04921052
P04921053
P04921054
TUMBLER SHAFT
SHOULDER SLEEVE
FAN COVER
STAR-GRIP KNOB #8-32
TAPER PINS
1015
1016
1017
1018
1019
1020
1021
P04921015
P04921016
P04921017
PW04M
SLEEVE
SHAFT
1055-1 P04921055-1
1055-2 P04921055-2
1055-3 P04921055-3
1055-4 P04921055-4
1055-5 P04921055-5
1055-6 P04921055-6
1055-7 P04921055-7
1055-8 P04921055-8
1055-9 P04921055-9
1055-10 P04921055-10
1055-11 P04921055-11
1055-12 P04921055-12
1055-13 P04921055-13
1055-14 P04921055-14
1055-15 P04921055-15
1055-16 P04921055-16
1055-17 P04921055-17
CHANGE GEAR (24-TOOTH)
CHANGE GEAR (25-TOOTH)
CHANGE GEAR (27-TOOTH)
CHANGE GEAR (28-TOOTH)
CHANGE GEAR (30-TOOTH)
CHANGE GEAR (32-TOOTH)
CHANGE GEAR (34-TOOTH)
CHANGE GEAR (35-TOOTH)
CHANGE GEAR (36-TOOTH)
CHANGE GEAR (40-TOOTH)
CHANGE GEAR (42-TOOTH)
CHANGE GEAR (44-TOOTH)
CHANGE GEAR (46-TOOTH)
CHANGE GEAR (48-TOOTH)
CHANGE GEAR (50-TOOTH)
CHANGE GEAR (52-TOOTH)
CHANGE GEAR (60-TOOTH)
EMERGENCY STOP SWITCH
GREEN POWER LAMP
JOG BUTTON
LASH ADJUSTER
FLAT WASHER 10MM
HEX NUT M10-1.5
ROLL PIN 3 X 18MM
SPLINED WEAR BUSHING
(13MM LONG)
PN02M
PRP64M
P04921021
1022
1023
1024
1025
1026
1027
1028
1029
1030
P04921022
PW06M
CHANGE GEAR (48-TOOTH)
FLAT WASHER 12MM
E-CLIP 12MM
PEC12M
P04921025
P04921026
PW06M
T-NUT
SPECIAL SCREW
FLAT WASHER 12MM
CHANGE GEAR (50-TOOTH)
CHANGE GEAR (25-TOOTH)
SPLINED WEAR BUSHING
(26MM LONG)
P04921028
P04921029
P04921030
1031
1032
1033
1034
P04921031
PW06M
IDLER SHAFT
1056
1057
1058
P04921056
P04921057
P04921058
FLAT WASHER 12MM
E-CLIP 12MM
PEC12M
P04921034
IDLER SHAFT
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Leadscrew Gearbox Diagram
(2700 Series Parts)
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2700 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
2701
2702
2703
2704
2705
2706
2707
2708
2709
2710
2711
2712
2713
2714
2715
2716
2717
2718
2719
2720
2721
2722
2723
2724
2725
2726
P04922701
PS05M
COVER PLATE
PHLP HD SCR M5-.8 X 8
BALL OILER 8MM
SPECIAL SET SCREW M5-.8 X 6
SHAFT
2727
2728
2729
2730
2731
2732
2733
2734
2735
2736
2737
2738
2739
2740
2741
2742
2743
2744
2745
2746
2747
2748
2749
2750
2751
PSB24M
CAP SCREW M5-.8 X 16
BEARING 8102
SPANNER NUT
FLANGE HUB
P8102
P04922703
P04922704
P04922705
PK08M
P04922729
P04922730
P04922731
P04922732
P04922733
P04922734
P04922735
P04922736
P04922737
PFH07M
KNOB M8-1.25 FEMALE
LEVER
KEY 5 X 5 X 16
GEAR (20-TOOTH)
SPACER
P04922707
P04922708
P04922709
P04922710
P04922711
PK127M
LEVER HUB
TAPER PIN
SLEEVE
SHIFTING YOKE
SHIFTING FORK
LOCATING PLATE
FLAT HD SCR M5-.8 X 10
STEEL BALL 6.5MM
COMPRESSION SPRING
PHLP HD SCR M3-.5 X 6
FRONT PANEL
CAP SCREW M8-1.25 X 100
HOUSING
PLUG
SHAFT
KEY 5 X 5 X 8
GEAR (20-TOOTH)
SPACER
P04922713
P04922714
P04922715
P04922716
P04922717
P04922718
P04922719
PS07M
P04923077
P04922740
PS12M
GEAR (20-TOOTH)
SPACER
P04922742
P04922743
P04922744
P04922745
P04922746
P04922747
PSB33M
SLEEVE
PLUG
COVER PLATE
PHLP HD SCR M4-.7 X 8
EXT RETAINING RING 16MM
GEAR (20-TOOTH)
KEY 5 X 5 X 32
SHAFT
BUSHING
PLUG
PR06M
FLANGE HUB
P04922722
PK126M
CAP SCREW M5-.8 X 12
BUSHING
P04922749
P04922750
P04922751
P04922724
P8102
PLUG
BEARING 8102
FLANGE HUB
BUSHING
P04922726
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Lathe Headstock Diagram
(3000 Series Parts)
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3000 Series Parts List
DESCRIPTION
REF PART #
DESCRIPTION
REF PART #
3001
3002
3003
3004
3005
3006
3007
3008
3009
3010
3011
3012
3013
3014
3015
3016
3017
3018
3019
3020
3021
3022
3023
3024
3025
3026
3027
3028
3030
3031
3032
3033
3034
3035
3036
3037
3038
3039
3040
3041
3042
3043
3044
3045
3046
3047
3048
3049
3051
3052
3053
3054
3055
P04923001
P04923002
PW08M
SPANNER NUT M16-1.5
TANG WASHER
3056
3057
3058
3059
3060
3062
3064
3065
3066
3067
3068
3069
3070
3071
3072
3073
3074
3075
3077
3078
3079
3080
3081
3082
3083
3084
3085
3087
3088
3089
3090
3091
3092
3093
3094
3096
KEY 5 X 5 X 60
PK128M
P04923057
P04923011
P04923059
P04923060
PSS03M
SPACER SLEEVE
BALL BEARING 203
SLEEVE
FLAT WASHER 16MM
KEY 5 X 5 X 16
PK08M
P04923005
P04923006
PSB33M
SPINDLE PULLEY
TAPER ROLLER BEARING 60206
CAP SCREW M5-.8 X 12
HUB
END CAP
SET SCREW M6-1 X 8
FIXED FLANGE
P04923064
P04923065
P04923066
PR03M
P04923008
P04923009
PR06M
SPANNER WASHER 45MM
SHIFT FORK SHAFT
EXT RETAINING RING 12MM
KNOB M8-1.25 FEMALE
LEVER
FELT SEAL
EXT RETAINING RING 16MM
BALL BEARING 203
HEADSTOCK CASTING
GASKET
P04923011
P04923012
P04923013
P04923014
PSB13M
P04923068
P04923069
P04923070
P04923071
P04923072
P04923073
P04923074
P04923075
P04923077
P04923078
P04923079
P04923080
P04923081
P04923082
P04923083
P04923084
P04923077
P04923087
P04923088
P04923089
P04923090
P04923011
P04923092
P04923093
P04923094
P04923096
LEVER HUB
HEADSTOCK COVER
CAP SCREW M8-1.25 X 30
O-RING 30 X 20 X 2MM
FILL PLUG
OIL DRAIN
RIGHT SHIFTING FORK
RIGHT SHIFTING FORK SHAFT
O-RING
P04923016
P04923017
P04923018
P04923019
P04923020
P04923021
P04923022
P04923023
PK13M
SIGHT GLASS
FIXED FLANGE
SPINDLE SHAFT
STEEL BALL 6.5MM
COMPRESSION SPRING
TAPER PIN
GEAR (42-TOOTH)
GEAR (20-TOOTH)
SLEEVE SPACER
KNOB M8-1.25 FEMALE
LEVER
GEAR (30-TOOTH)
KEY 5 X 5 X 70
LEVER HUB
PR07M
EXT RETAINING RING 18MM
BALL BEARING 203
BEARING SLEEVE
END CAP
TAPER PIN
P04923011
P04923027
P04923028
PSS03M
COMPRESSION SPRING
STEEL BALL 6.5MM
FLANGE
SET SCREW M6-1 X 8
EXT RETAINING RING 55MM
THIN FLAT KEY
OIL SEAL 16 X 2.4MM
LEFT SHIFTING FORK SHAFT
LEFT SHIFTING FORK
BALL BEARING 203
SPANNER WASHER
FELT RING
PR78M
P04923032
P04923033
P04923034
P04923035
P04923036
P04923037
PB42M
GEAR (56-TOOTH)
TAPER ROLLER BEARING D2007112
SPANNER WASHER 120MM
FELT RING
FLANGE
MAINSHAFT OIL SEAL
HEX BOLT M5-.8 X 20
LATHE SPINDLE
KEYED DRIVE GEAR
(24-FINE TOOTH)
P04923039
PR09M
3096-1 P04923096-1 KEYED DRIVE GEAR SET
(28 & 35-COARSE TOOTH)
EXT RETAINING RING 20MM
CLUSTER GEAR
P04923041
PK128M
3097
3098
3099
3100
3101
3102
3104
3105
3106
3107
3108
3109
3110
3111
PK05M
KEY 4 X 4 X 10
KEY 5 X 5 X 60
PLW06M
LOCK WASHER 10MM
HEX NUT M10-1.5
BALL BEARING 203
SPANNER WASHER 60MM
END CAP
PR09M
EXT RETAINING RING 20MM
COMBO GEAR (22/57-TOOTH)
KEY 5 X 5 X 40
PN02M
P04923044
PK02M
P04923011
P04923101
P04923102
P04923104
P04923105
P04923106
P04923107
P04923108
P04923109
P04923110
P04923111
P04923046
P04923011
P04923048
P04923049
PSS03M
INTERMEDIATE SHAFT
BALL BEARING 203
SLEEVE
TAPER ROLLER BEARING 2007110
SPECIAL WASHER
SPANNER WASHER 105MM
FELT RING
END CAP
SET SCREW M6-1 X 8
OUTPUT SHAFT
P04923052
P04923053
P04923054
P04923055
END CAP
PLASTIC GEAR 68-TOOTH
GEAR (33-TOOTH)
GEAR (56-TOOTH)
CAP SCREW
TANG WASHER
SPANNER NUT
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Compound Rest and Tool Post Diagram
(3500 Series Parts)
(*%)
(*%(
(*%&
(*%'
(*%*
(*&(
(*%-
(*%+
(*%,
(*%.
(*&,
(*&) (*&*
(*(&
(*&&
(*&'
(*('
(*((
(*&+
(*&.
(*'&
(*''
(*&%
(*'*
(*')
(*'+
(*&-
(*'%
(*(%
(*'.
(*'(
(*'-
(*',
(*(*
(*()
(*(.
(*(-
(*(,
(*(+
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3500 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
3501
3502
3503
3504
3505
3506
3507
3508
3509
3510
3511
3512
3513
3514
3515
3516
3517
3518
3519
3520
P04923501
P04923502
P04923503
P04923504
P04923505
P04923506
P04923507
P04923508
P04923509
PSS64M
FEMALE KNOB 5/16-18
LEVER 5/16-20
TOOL POST BOLT M10-1.5 X 20
LEVER HUB
3521
3522
3523
3524
3525
3526
3527
3528
3529
3530
3531
3532
3533
3534
3535
3536
3537
3538
3539
P04923521
P04923522
P04923523
P04923524
P04923525
P04923526
P04923527
P04923528
P04923529
P04923530
PN18M
SPANNER NUT
TAPERED PIN
HANDLE ASSY
LEAD SCREW
SPACER
LEAD SCREW NUT
SPECIAL KEY
FOUR-WAY TOOL POST
SLIDE
WAY BASE
DETENT PIN
GIB
COMPRESSION SPRING
SET SCREW M6-1 X 15
HEX NUT M6-1
SET SCREW M6-1 X 10
T-BOLT
SCALE PLATE
RIVET
PN01M
ACORN NUT M8-1.25
HEX NUT M8-1.25
FLAT WASHER 8MM
BASE
PSS01M
PN03M
P04923513
P04923514
P04923515
PSB01M
PW01M
DOWEL PIN
P04923534
P04923535
P04923536
PW04M
BALL OILER
T-NUT M8-1.25 X 25
T-NUT M10-1.5 X 32
FLAT WASHER 10MM
HEX NUT M10-1.5
COMPLETE COMPOUND REST
CAP SCREW M6-1 X 16
END BLOCK
P04923517
P04923518
P04923519
P04923520
SCALE HUB
PN02M
FLAT SPRING
P04923539
HUB
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4000 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
4001
4002
4003
4004
4005
4006
4007
4008
4009
4010
4011
4012
4013
4014
4015
4016
4017
4018
4019
4020
4021
4022
4023
4024
4025
4026
4027
4028
4029
4030
4031
4032
4033
4034
4035
4036
4037
4038
4039
4040
4041
4042
4043
P04924001
P04924002
P04924003
PSB11M
BED
4044
4045
4046
4047
4048
4049
4050
4051
4052
4053
4054
4055
4056
4057
4058
4059
4060
4061
4062
4063
4064
4065
4066
4067
4068
4069
4070
4071
4072
P04924044
P04924045
P04924046
P04924047
P04924028
PSB14M
CROSS NUT
RACK SET
WORKTABLE
TAPER PIN
LONGITUDINAL FEED SCREW
LEADSCREW ENDCAP
BALL OILER 6MM
CAP SCREW M8-1.25 X 20
SLEEVE
CAP SCREW M8-1.25 X 16
CHOCK
P04924005
P04924006
PS08M
SPECIAL FLAT WASHER
PHLP HD SCR M5-.8 X 12
SET SCREW SCR M6-1 X 25
HEX NUT M6-1
P04924050
P04924051
P04924052
P04924053
P04924054
PSB35M
PSS12M
PLUG
PN01M
PLUG
PSB48M
CAP SCREW M6-1 X 35
BALL OILER 8MM
TAPER PIN
BUSHING
P04924011
P04924012
PSB07M
TAPER PIN
CAP SCREW M8-1.25 X 60
SPECIAL SET SCREW M5-.8 X 10
ROLL PIN 5 X 35
CAP SCREW M6-1 X 30
CAP SCREW M6-1 X 45
HEX BOLT M6-1 X 40
WIPER
P04924056
PRP91M
PSB30M
PB47M
P04924058
P04924059
P04924060
PSB26M
LOCKING HANDLE SEAT
LEVER
P04924016
PFH07M
FLAT HD SCR M5-.8 X 10
CHOCK
KNOB M10-1.5 FEMALE
CAP SCREW M6-1 X 12
PEDESTAL
P04924018
PSS09M
SET SCREW M8-1.25 X 20
HEX NUT M8-1.25
WIPER
P04924062
P04924063
P04924064
P04924065
P04924066
P04924028
P04924068
P04924069
P04924070
P04924071
P04924072
PN03M
SLEEVE
P04924021
P04924022
P04924023
P04924024
PK08M
CONTROL ROD
BLOCK
SPECIAL SET SCREW M8-1.25 X 8
COMPRESSION SPRING
STEEL BALL 6MM
SPECIAL SET SCREW M8-1.25 X 15
COMPRESSION SPRING
TAPER PIN
GEAR (20-TOOTH)
CROSS FEED LEAD SCREW
KEY 5 X 5 X 16
PK29M
KEY 4 X 4 X 8
P8201
BALL BEARING 8201
STEEL BALL 6MM
HEX BOLT M6-1 X 16
TAPER PIN 5 X 20MM
DIAL
P04924028
PB83M
COUPLING SLEEVE
CAM LOBE
P04924030
P04924031
P04924032
P04924033
P04924034
PN41M
4072-1 P04924072-1 LIMIT SWITCH
4073
4074
4075
4076
4077
4078
4079
4080
4081
4082
4083
4084
4085
P04924073
P04924074
PW04M
SPECIAL SET SCREW M4-.7 X 6
RACK SET
FLAT SPRING
DIAL SLEEVE
FLAT WASHER 10MM
CAP SCREW M10-1.5 X 40
CAP SCREW M10-1.5 X 35
SHIELD
CRANK HANDLE
ACORN NUT M10-1.5
LEAD SCREW NUT HOUSING
CAP SCREW M8-1.25 X 40
L-BLOCK LONG
L-BLOCK SMALL
CARRIAGE
PSB47M
PSB84M
P04924036
PSB12M
P04924078
PSB50M
CAP SCREW M5-.8 X 10
TAPER PIN
P04924038
P04924039
P04924040
P04924041
P04924042
P04924028
P04924080
P04924081
PSB29M
WORM WHEEL
CAP SCREW M6-1 X 40
THREAD INDICATOR
THREAD DIAL HOUSING
HEX NUT M6-1
WIPER
P04924083
P04924084
PN01M
WIPER
BALL OILER 6MM
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Steady Rest and Follow Rest Diagram
(4500 Series Parts)
)*'(
)*''
)*%(
)*%*
)*%&
)*%'
)*%)
)*%&
)*%'
)*%+
)*%(
)*%*
)*&%
)*%,
)*%-
)*&(
)*%.
)*%+
)*%)
)*&&
)*'*
)*&)
)*&&
)*')
)*%,
)*&+
)*'&
)*&'
)*&*
)*&.
)*'%
)*&,
)*&-
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4500 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
4501
4502
4503
4504
4505
4506
4507
4508
4509
4510
4511
4512
4513
P04924501
P04924502
P04924503
P04924504
P04924505
PN01M
PINNED KNOB
4514
4515
4516
4517
4518
4519
4520
4521
4522
4523
4524
4525
P04924514
PW04M
SPECIAL EYE BOLT
ADJUSTMENT STUD
TAPERED PIN
FLAT WASHER 10MM
HEX NUT M10-1.5
PN02M
BRASS-TIPPED FINGER
SPECIAL SET SCREW M6-1
HEX NUT M6-1
P04924517
PB120M
CHOCK
HEX BOLT M10-1.5 X 65
CAP SCREW M8-1.25 X 20
CAP SCREW M8-1.25 X 25
FOLLOW REST CASTING
COMPLETE FOLLOW REST
COMPLETE STEADY REST
FLAT WASHER 6MM
CLEVIS PIN 6 X 32MM
PSB14M
P04924507
P04924508
P04924509
P04924510
PW01M
THUMB KNOB M6-1.0 X 20
CLEVIS PIN 8 X 32MM
COTTER PIN 3 X 25MM
STEADY REST HEAD
FLAT WASHER 8MM
STEADY REST BASE
FEMALE KNOB M8-1.25
PSB31M
P04924521
P04924522
P04924523
PW03M
P04924512
P04924513
P04924525
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Tailstock Diagram
(5700 Series Parts)
5729
5728
5727
5726
5725
5724
5723
5715
5716
5722
5721
5717
5720
5719
5718
5714
5730
5713
5712
5739
5731
5711
5710
5709
5732
5733
5740
5741
5734
5735
5708
5707
5706
5705
5704
5703
5702
5701
5736
5737
5738
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5700 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
5701
5702
5703
5704
5705
5706
5707
5708
5709
5710
5711
5712
5713
5714
5715
5716
5717
5718
5719
5720
5721
P04925701
P04925702
P04925703
P04925704
PR03M
SPECIAL SET SCREW M5-.8 X 8
COMPRESSION SPRING
BALL OILER
5722
5723
5724
5725
5726
5727
5728
5729
5730
5731
5732
5733
5734
5735
5736
5737
5738
5739
5740
5741
P04921028
PSB33M
BALL OILER 6MM
CAP SCREW M5-.8 X 12
DIAL
P04925724
P04925725
P04925726
P04925727
PN41M
STEEL BALL 8MM
EXT RETAINING RING 12MM
DOWEL NUT
SLEEVE
FLAT SPRING
HAND WHEEL
ACORN NUT M10-1.5
HANDLE
P04925706
PSB12M
CAP SCREW M8-1.25 X 40
SCALE LABEL
P04925708
P04925709
P04925710
P04925711
P04925712
P04925713
P04925714
P04925715
P04925716
P04925717
P04925718
P04925719
PK125M
P04925729
P04925730
P04925731
P04925732
P04925733
P04925734
P04925735
P04925736
P04925737
P04925738
P04925739
P04925740
PW06M
T-KEY
KNOB M10-1.5 FEMALE
LEVER
BARREL
COLLAR SLEEVE
SPECIAL SET SCREW M5-.8 X 10
WEDGE NUT
TAPER PINS
SHAFT
SPECIAL SET SCREW M5-.8 X 12
PULL SHAFT
WEDGE SLEEVE
KNOB M8-1.25 FEMALE
LEVER
BASE
CHOCK
LEVER HUB
SPECIAL HEX NUT M12-1.5
PIN
TAILSTOCK HOUSING
TAILSTOCK STEM
KEY 4 X 4 X 28
SPECIAL HEX NUT M12-1.75
FLAT WASHER 12MM
P04925721
FLANGE HUB
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Apron Diagram
(6000 Series Parts)
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6000 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
6001
6002
6003
6004
6005
6006
6007
6008
6009
6010
6011
6012
6013
6014
6015
6016
6017
6018
6019
6020
6021
6022
6023
6024
6025
6026
6027
6028
6029
6030
6031
6032
6033
6034
6035
6036
6037
6038
6039
6040
PK81M
KEY 6 X 6 X 12
6041
6042
6043
6044
6045
6046
6047
6048
6049
6050
6051
6052
6053
6054
6055
6056
6057
6058
6059
6060
6061
6062
6063
6064
6065
6066
6067
6068
6069
6070
6071
6072
6073
6074
6075
6076
6077
6078
6079
P04926041
P04926042
P04926043
P04926044
P04926045
P04926046
PK02M
COMPRESSION SPRING
STEEL BALL 6.5MM
SPECIAL SET SCREW M6-1.0 X 8
COMPRESSION SPRING
STEEL BALL 5MM
SHIFTING FORK
KEY 5 X 5 X 40
P04926002
P04926003
PSS04M
GEAR SHAFT
LOCK COLLAR
SET SCREW M6-1 X 12
SPECIAL SET SCREW M6-1.0 X 12
WORM GEAR
P04926005
P04926006
P04926007
P04926008
P04926009
P04926010
PR09M
GEAR (40-TOOTH)
SPECIAL SET SCREW M5-.8 X 8
SPACER
P04926048
P04926049
P04926050
P04926051
P04926052
PSB06M
SHIFTING FORK SHAFT
SLEEVE
GEAR (60-TOOTH)
EXT RETAINING RING 20MM
CLUSTER GEAR
GIB
HALF NUT SET
P04926012
P04926013
P04926014
P04926015
P04926016
PSB79M
ALIGNMENT PINS 6 X 8MM
CAP SCREW M6-1 X 25
LOCK WASHER 6MM
SPECIAL SET SCREW M4-.7 X 8
SLEEVE
SHAFT
CASE
PLW03M
SPECIAL SET SCREW M5-.8 X 16
SPECIAL SET SCREW M6-1.0 X 20
CAP SCREW M5-.8 X 35
APRON END BLOCK
EXT RETAINING RING 12MM
KEY 4 X 4 X 8
P04926055
P04926056
P04926057
P04926058
P04926059
PK125M
MIDDLE GEAR
P04926018
PR03M
STUB HUB
BEARING SLEEVE
KEY 4 X 4 X 28
PK29M
P04926021
P04926022
P04926023
P04926024
P04926025
P04926026
P04926027
PSS34M
GEAR (30-TOOTH)
SPACER
P04926061
P04926062
PN42M
FLAT SPRING
HAND WHEEL
SHAFT
ACORN NUT M12 X 1.5
SLEEVE
ANGLE BLOCK
P04926064
P04926065
PS02M
TAPER PIN
DIAL
LEVER
PHLP HD SCR M4-.7 X 12
FLANGE SLEEVE
GEAR SHAFT
KNOB M8-1.25 FEMALE
SET SCREW M5-.8 X 16
SPECIAL SET SCREW M5-.8 X 8
COVER
P04926067
P04926068
P04926069
P04926070
P8106
P04926029
P04926030
PS05M
WORM SHAFT
SADDLE KEY 4 X 28
THRUST BEARING 8106
CAP SCREW M5-.8 X 16
FIXED FLANGE HUB
THRUST BEARING 8106
TANG WASHER
PHLP HD SCR M5-.8 X 8
HEX NUT M5-.8
PN06M
PSB24M
P04926033
P04926034
P04926035
P04926036
PFH25M
SPECIAL SET SCREW M5-.8 X 25
STUB HUB
P04926073
P8106
TAPER PIN
P04926075
P04926076
P04926077
PS05M
FLANGE HUB
SPANNER NUT M30-1.5
PLATE
FLAT HD SCR M4-.7 X 12
KNOB M8-1.25 FEMALE
LEVER
P04926038
P04926039
P04926040
PHLP HD SCR M5-.8 X 8
HOUSING
P04926079
LEVER HUB
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Mill Headstock Diagram
(7500 Series Parts)
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7500 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
7501
7502
7503
7504
7505
7506
7507
7508
7509
7510
7511
7512
7513
7514
7515
7516
7517
7518
7519
7520
7521
7522
7523
7524
7525
7526
7527
7528
7529
7530
7531
7532
7533
7534
7535
7536
7537
7538
7539
7540
7541
7542
7543
PR12M
EXT RETAINING RING 35MM
ROLLER BEARING 207
SHAFT SLEEVE
7543-5 P04927543-5 POWER SWITCH BOX
P04927502
P04927503
P04927504
P04927505
P04927506
PR12M
7544
7545
7546
7547
7548
7549
7550
7551
7552
7553
7554
7555
7556
7557
7558
7559
7560
7561
7562
7563
7564
7565
7566
7567
7568
7569
7570
7571
7572
7573
7574
7575
7576
7577
7578
7579
7580
7581
7582
7583
7584
7585
7586
7587
7588
7589
PW04M
FLAT WASHER 10MM
HEX NUT M10-1.5
PN02M
CLUSTER GEAR
P04927546
P04927547
PSB14M
SHIFTING FORK SHAFT
SMALL SHIFTING FORK
CAP SCREW M8-1.25 X 20
MOTOR MOUNT PLATE
CAP SCREW M6-1 X 20
INPUT SHAFT
BALL BEARING 50207
BEARING LOOP
EXT RETAINING RING 35MM
DRAW BAR 7/16-20
SPECIAL KEY
P04927549
PSB02M
P04927508
P04927509
P04927510
PFH31M
P04927551
PK112M
SPECIAL SET SCREW M3-.5 X 8
FLAT HD SCR M4-.7 X 8
SPANNER NUT M30-1.5
TAPER ROLLER BEARING 2007106
RACK
KEY 5 X 5 X 50
P04927553
P04927554
P50207
SPECIAL SCREW
P04927512
P04927513
P04927514
P04927515
P04927516
P04927517
P04927518
P04927519
P04927520
P04927521
P04927522
P04927523
P04927524
P04927525
P04927526
PSB18M
BEARING LOOP
BALL BEARING 50207
EXT RETAINING RING 17MM
CLUSTER GEAR
PR18M
TAPER ROLLER BEARING D2007107
T-KEY
P04927557
P60201
BALL BEARING 60201
EXT RETAINING RING 12MM
EXT RETAINING RING 12MM
BEARING LOOP
SPINDLE (R8)
PR03M
FELT SEAT
PR03M
SPECIAL SET SCREW M4-.7 X 12
BEARING CAP
P04927561
P50207
BALL BEARING 50207
GEAR (21-TOOTH)
SPACER
LEVER HUB
P04927563
P04927564
P04927565
P04927566
P04927567
PK112M
COMPRESSION SPRING
PIVOT STUD
GEAR (39-TOOTH)
GEAR (45-TOOTH)
IDLER SHAFT
TAPER PIN
LEVER
KNOB M8-1.25 FEMALE
CAP SCREW M4-.7 X 8
STRAIGHT PIN
KEY 5 X 5 X 55
P60201
BALL BEARING 60201
EXT RETAINING RING 12MM
CAP SCREW M5-.8 X 16
GEARBOX COVER
KNOB M8-1.25 FEMALE
LEVER
P04927528
P04927529
PSB24M
PR03M
LOCATING PLATE
CAP SCREW M5-.8 X 16
TAPER PIN
PSB24M
P04927572
P04927573
P04927574
PFH41M
P04927531
P04927532
P04927533
P04927534
P04927535
P04927536
P04927537
P04927538
P04927539
P04927540
P04927541
PSB76M
SHIFTER COVER
SHIFTING FORK SHAFT
ROCKER ARM
FLAT HD SCR M4-.7 X 16
ACORN NUT M8-1.25
ADJUSTMENT WASHER
LEVER HUB
PN18M
TAPER PIN
P04927577
P04927578
P04927579
P04927580
PS07M
LARGE SHIFT FORK
END SLEEVE
CALIBRATED DIAL
COILED FLAT SPRING
PHLP HD SCR M4-.7 X 8
PIN
LOCK STUD
SLEEVE NUT
WEDGE NUT
P04927582
P04927583
P04927584
P04927585
PK06M
GEARBOX CASE
FLANGE HUB
CAP SCREW M8-1.25 X 18
MOTOR 220V 3/4 HP
CAP
P04927543
PINION GEAR SHAFT
KEY 5 X 5 X 10
7543-1 P04927543-1 CAPACITOR 200UF/250VAC
7543-2 P04927543-2 FAN COVER
7543-3 P04927543-3 FAN
PB96M
HEX BOLT M5-.8 X 10
SPECIAL SHOULDER SCREW
CONVERSION DATA PLATE
P04927588
P04927589
7543-4 P04927543-4 POWER SWITCH
(KJD12, 230VAC, 5E4)
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Mill Column Diagram
(8000 Series Parts)
8014
8013
8012
8017
8018
8015
8016
8011
8010
8009
8008
8030
8019
8020
8029
8028
8027
8026
8025
8021
8007
8022
8006
8005
8023
8024
8004
8003
8002
8001
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
8001
8002
8003
8004
8005
8006
8007
8008
8009
8010
8011
8012
8013
8014
8015
P04928001
P04928002
PLW05M
PSB92M
PEDESTAL
8016
8017
8018
8019
8020
8021
8022
8023
8024
8025
8026
8027
8028
8029
8030
P8103
BALL BEARING 8103
KEY 4 X 4 X 12
TAPER PIN
PK69M
LOCK WASHER 12MM
CAP SCREW M12-1.75 X 40
LOCK WASHER 12MM
CAP SCREW M12-1.75 X 55
COLUMN
P04928018
PR18M
HEADSTOCK LEAD SCREW
EXT RETAINING RING 17MM
CAP SCREW M6-1 X 25
LEADSCREW NUT
COLUMN BRACKET
T-BOLT
PLW05M
PSB119M
P04928007
P04928008
PSB02M
PSB06M
P04928021
P04928022
P04928023
P04928024
P04928025
P04928026
P04928027
P04928028
P04928029
P04928030
COLUMN FLANGE
CAP SCREW M6-1 X 20
BALL BEARING 8106
COLUMN BRACKET
TANG WASHER
SPECIAL SHOULDER SCREW
WEDGE SLEEVE
LOCK STUD
P8106
P04928011
P04928012
P04928013
PN41M
LEVER HUB
SPANNER NUT M30-1.5
ACORN NUT M10-1.5
HAND WHEEL
TAPER PIN
LEVER
P04928015
KNOB M8-1.25 FEMALE
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Stand Diagram
(8500 Series Parts)
-*&&
-*&'
-*&(
-*&)
-*%&
-*%'
-*&+
-*&*
-*&,
-*%-
-*%, -*%.
-*%+
-*%)
-*%( -*%*
-*&%
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
8501 P04928501
8502 P04928502
8503 P04928503
8504 PS08M
OIL PAN
8510 P04928510
8511 P04928511
8512 PSB26M
8513 PB116M
8514 PW04M
8515 PLW06M
8516 PW04M
8517 PN02M
RIGHT BOTTOM BOX
BACKSPLASH
LEFT BOTTOM BOX
CONNECTION BOARD
PHLP HD SCR M5-.8 X 12
FLAT WASHER 5MM
LEFT BRACKET
CAP SCREW M6-1 X 12
HEX BOLT M10-1.5 X 45
FLAT WASHER 10MM
LOCK WASHER 10MM
FLAT WASHER 10MM
HEX NUT M10-1.5
8505 PW02M
8506 P04928506
8507 PN06M
HEX NUT M5-.8
8508 PW02M
FLAT WASHER 5MM
RIGHT BRACKET
8509 P04928509
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Accessories and Labels Diagram
(9000 Series Parts)
.%%)
.%&+
.%'%
.%&(
.%%*
.%&)
.%%.
.%&,
.%&'
.%)-
.%%+
.%&*
.%%-
.%%,
.%''
.%%&
.%&%
.%((
.%),
.%)+
.%)*
.%'(
.%))
.%'&
.%(.
.%&&
.%)%
.%)&
.%(-
.%')
.%()
.%('
.%(,
.%'*
.%'+
.%(%
.%)(
.%'-
.%',
.%(&
.%(*
.%'.
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9000 Series Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
9001
9004
9005
9006
9007
9008
P04929001
P04929004
P04929005
P04929006
P04929007
P04929008
6" THREE-JAW CHUCK
8" FOUR-JAW UNIVERSAL CHUCK
8" FACEPLATE
9022
9023
9024
9025
9026
9027
9028
9029
9030
9031
9032
9033
9034
9035
9037
9038
9039
9040
9041
9043
9044
9045
9046
9047
9048
P04929022 DRILL CHUCK KEY
P04929023 BACK SPLASH
P04929024 CHIP TRAY
FOUR-JAW CHUCK KEY
DRILL CHUCK (1-13MM, JT-33)
WRENCH SET
P04929025 THREAD DIAL
P04929026 KICK PANEL
P04929027 COMPLETE RT DOOR LATCH ASSY
P04929028 COMPLETE LFT DOOR LATCH ASSY
P04929029 RT DOOR W/HINDGES AND LOCK
P04929030 LFT DOOR W/HINDGES AND LOCK
P04929031 COMPLETE RT CABINET W/DOOR
P04929032 COMPLETE LFT CABINET W/DOOR
P04929033 RUBBER MAT
(8/10, 10/12, 14/17, 17/19 MM)
9008-1 P04929008-1 COMBINATION WRENCH 8/10
9008-2 P04929008-2 COMBINATION WRENCH 10/12
9008-3 P04929008-3 COMBINATION WRENCH 14/17
9008-4 P04929008-4 COMBINATION WRENCH 17/19
9009
P04929009
HEX WRENCH SET (2, 4, 6, 8, MM)
HEX WRENCH 4MM
9009-1 PAW02M
9009-2 PAW04M
9009-3 PAW06M
9009-4 PAW08M
P04929034 GRIZZLY LOGO PLATE
HEX WRENCH 4MM
P04929035 G0492 LABEL
HEX WRENCH 6MM
P04929037 DATA LABEL
HEX WRENCH 8MM
P04929038 GENERAL WARNING LABEL
P04929039 WEAR EYEPROTECTION LABEL
P04929040 READ MANUAL FIRST LABEL
P04929041 TIE BACK LOOSE CLOTHING LABEL
P04929043 THREAD DIAL CHART LABEL
P04929044 INCH/METRIC CONVERSION CHART
P04929045 MILL GEAR BOX SPEED LABEL
P04929046 WEAR EYEPROTECTION LABEL
P04929047 ELECTRICAL HAZARD LABEL
P04929048 READ MANUAL FIRST LABEL
9010
9011
9012
9013
9014
9015
9016
9017
9020
9021
P04929010
P04929011
P04929012
P04929013
P04929014
P04929015
P04929016
P04929017
P04929020
P04929021
THREE-JAW CHUCK KEY
OIL CAN
DEAD CENTER MT#5
STANDARD SCREWDRIVER #2
WEDGE
TOOL POST T-HANDLE WRENCH
DEAD CENTER MT#3
THREE-JAW CHUCK INT. JAWS
ARBOR JT-33 TO MT#3
SPOT PAINT
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WARRANTY AND RETURNS
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