Grizzly Biscuit Joiner g0609X User Manual

model g0609X  
12" Jointer  
w/spiral cutterhead  
manual insert  
the Model g0609X is the same as the Model g0609, except it has a spiral cutterhead. Besides the  
data sheet and parts in this insert, the content in the Model g0609 owner's manual is the same for both  
machines. Before operating your new machine, you MuSt read and understand this insert and the entire  
Model g0609 manual to reduce the risk of injury from improper use or setup.  
If you have any further questions about this manual insert or the differences between the Model g0609X  
and the Model g0609, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.  
com.  
Copyright © SEptEMBEr, 2007 By grizzly induStrial, inC. rEviSEd July, 2008. (tr)  
Warning: no portion of this manual may be reproduced in any shape  
or form Without the Written approval of grizzly industrial, inc.  
#tr10028 printEd in China  
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Cutterhead Information  
Cutterhead Type........................................................................................................................................ Spiral  
Cutterhead Diameter..............................................................................................................................3-7/8 in.  
Number of Cutter Spirals...................................................................................................................................4  
Number of Indexable Cutters.......................................................................................................................... 60  
Cutter Insert Type................................................................................................................................Indexable  
Cutter Insert Length................................................................................................................................. 14 mm  
Cutter Insert Width................................................................................................................................... 14 mm  
Cutter Insert Thickness.............................................................................................................................. 2 mm  
Cutterhead Speed..............................................................................................................................4950 RPM  
Table Information  
Table Length........................................................................................................................................ 83-1/2 in.  
Table Width..........................................................................................................................................12-3/4 in.  
Table Thickness..........................................................................................................................1-7/8 - 3-1/4 in.  
Floor to Table Height........................................................................................................................31-11/16 in.  
Table Adjustment Type..................................................................................................................... Handwheel  
Table Movement Type.................................................................................................................. Parallelogram  
Construction  
Base Construction................................................................................................................................ Cast Iron  
Body Assembly Construction................................................................................................................Cast Iron  
Cabinet Construction............................................................................................................................Cast Iron  
Fence Assembly Construction..............................................................................................................Cast Iron  
Guard Construction.............................................................................................................. Moulded Aluminum  
Table Construction...................................................................................................Precision Ground Cast Iron  
Parallelogram................................................................................................................................................Yes  
Paint........................................................................................................................................... Powder Coated  
Other Information  
Number of Dust Ports........................................................................................................................................1  
Dust Port Size.............................................................................................................................................. 5 in.  
Other Specifications:  
Country Of Origin ................................................................................................................................................China  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location .............................................................................................. Data Label on Front of Cabinet  
Assembly Time ........................................................................................................................................... 45 minutes  
Features:  
Parallelogram Beds  
Top Mount Switch Controls  
5 3/8" Tall Fence  
Included Push Blocks  
5" Dust Port  
Spiral Cutterhead with German-Made Indexable Carbide Inserts  
-2-  
Model g0609X  
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g0609X 220v Wiring diagram  
GYꢁ  
GYꢁ  
7aꢁ  
GYꢁ  
7`ꢁ  
CONTROL PANEL  
ꢀk^ZlZYꢁ[gdbꢁWZ]^cYꢂ  
GYꢁ  
GYꢁ  
GYꢁ  
GYꢁ GYꢁ  
GYꢁ  
Liꢁ  
WARNING!  
SHOCK HAZARD!  
Disconnect power  
before working on  
wiring.  
<c  
<c  
GY 7` 7a Li  
7`  
GY  
7a  
Li  
6&  
6'  
GY  
7`  
GY  
Li  
7`  
GY  
&A&  
'I&  
(A'  
*A(  
&(cd  
8dciVXidg  
<c <c  
6'  
)I'  
+I(  
&)cd  
GY  
Li  
MAGNETIC  
SWITCH  
ASSEMBLY  
COLOR KEY  
7`  
7A68@  
GY  
GY  
<c  
Li  
<c  
L=>I:  
<G::C  
G:9  
.-  
.,  
.+  
.*  
I]ZgbVaꢁGZaVn  
GY  
7a  
7`  
Li  
7AJ:  
'I&  
)I'  
+I(  
=di  
=di  
<gdjcY  
<gdjcY  
<c  
7`  
Li  
7` Li <c  
7` Li <c  
=di  
<c  
220 VAC  
Li  
7`  
7`  
7`  
HiVgi  
8VeVX^idg  
'*%B;9  
'*%K68  
L6-20 PLUG  
(as recommended)  
=di  
7`  
GY  
Li  
Li  
<gdjcY  
GY  
GY  
7`  
Gjc  
8VeVX^idg  
)%B;9  
)*%K68  
MOTOR  
7`  
Model g0609X  
-3-  
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Jointer breakdown  
&
'*  
''  
&*  
,,  
,-  
,.  
)
*
+
,
-
&'  
&(  
&+  
&-  
&.  
.
'%  
')  
-%  
-&  
-'  
&%  
&)  
'&  
'(  
&&  
()  
',  
'-  
'.  
(&  
&,  
(+  
('  
((  
'+  
(,  
+.  
(%  
)'"&  
(-  
+,  
++  
,*  
,+  
,%  
(*  
(.  
,&  
,'  
,(  
,)  
+-  
)%  
)'"'  
+*  
)&  
+)  
)'  
)(  
*,  
+(  
*.  
**"&  
*-  
+%  
)*  
)+  
),  
-,  
--  
))  
**  
*+  
*)  
*(  
*'  
*&  
-)  
-*  
,(  
-+  
+&  
)-  
+'  
).  
*%  
-4-  
Model g0609X  
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Jointer breakdown parts list  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0609001  
PFH23M  
P0609005  
PSS04M  
P0609007  
P0609008  
P0609009  
PSS04M  
P0609011  
P0609012  
PLW06M  
PW04M  
CUTTERHEAD GUARD  
FLAT HD SCR M8-1.25 X 16  
SPECIAL FLAT WASHER  
SET SCREW M6-1 X 12  
ADAPTER  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
P0609045  
PLW06M  
PB32M  
SHAFT  
4
LOCK WASHER 10MM  
HEX BOLT M10-1.5 X 25  
BUSHING  
5
6
P0609048  
P0609049  
PK12M  
7
WORM GEAR  
8
TORSION SPRING  
KEY 5 X 5 X 30  
9
SHAFT COLLAR  
P0609051  
P0609052  
PK37M  
GEAR  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
SET SCREW M6-1 X 12  
SHAFT  
WORM  
KEY 4 X 4 X 16  
CUTTERHEAD SCREW  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
KEY 8 X 8 X 60  
P0609054  
P0609055  
SLIDE STOP BLOCK  
SLIDE STOP BLOCK  
SET SCREW M8-1.25 X 10  
SPECIAL FLAT SCREW  
POINTER  
55-1 PSS16M  
PK111  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
84  
85  
86  
87  
88  
P0609056  
P0609057  
PW02M  
P0609016  
PVA53  
CUTTERHEAD PULLEY  
V-BELT A-53 4L530  
FLAT WASHER 5MM  
PHLP HD SCR M5-.8 X 10  
HEX BOLT M10-1.5 X 50  
CLAMP BLOCK  
PSB02M  
P0609019  
P6206  
CAP SCREW M6-1 X 20  
BEARING COVER  
PS09M  
PB73M  
BALL BEARING 6206ZZ  
BEARING SUPPORT  
DRIVER BIT TORX T20  
SPIRAL CUTTERHEAD 12"  
INDEXABLE INSERT 14 x 14 x 2  
L-WRENCH TORX T20  
FLAT HD TORX SCR T20 M6-1 X 15  
BEARING SUPPORT  
BALL BEARING 62042RZ  
FLAT WASHER 8MM  
CUTTERHEAD SCREW  
HEX NUT M10-1.5  
P0609061  
PLW06M  
PW04M  
P0609021  
P0452Z001  
P0609X023  
P0452Z002  
P0452Z009  
PFH35M  
P0609027  
P62042RZ  
PW01M  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
CLAMPING BLOCK  
CLAMP PLATE  
P0609064  
P0609065  
PHTEK4M  
P0609067  
P0609068  
P0609069  
PFS14M  
P0609071  
PB32M  
TAP SCREW M4 X 8  
STOP BUTTON  
START BUTTON  
SWITCH BOX  
FLANGE SCREW M8-1.25 X 16  
SWITCH BOX BRACKET  
HEX BOLT M10-1.5 X 25  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
BUTTON PLATE  
P0609030  
PN02M  
P0609032  
PSB02M  
PB156  
BEARING COVER  
PLW06M  
PW04M  
CAP SCREW M6-1 X 20  
HEX BOLT M10-1.5 X 150  
SET SCREW M10-1.5 X 60  
BASE  
P0609075  
P0609076  
PAW10M  
PAW08M  
PAW03M  
PWR1719  
PWR1214  
PWR1012  
P0609084  
P6202  
PSS71M  
P0609036  
PSS04M  
PW04M  
BALL STRAIN RELIEF  
HEX WRENCH 10MM  
HEX WRENCH 8MM  
HEX WRENCH 3MM  
WRENCH 17 X 19  
COMBO WRENCH 12/14MM  
COMBO WRENCH 10/12MM  
BUSHING  
SET SCREW M6-1 X 12  
FLAT WASHER 10MM  
LOCK HANDLE  
P0609039  
PSS03M  
P0609041  
P0609042  
SET SCREW M6-1 X 8  
ECCENTRIC BUSHING  
SHAFT  
42-1 P0609042-1  
42-2 P0609042-2  
LEFT TORSION SPRING  
RIGHT TORSION SPRING  
STOP BLOCK  
BALL BEARING 6202ZZ  
HEX BOLT M8-1.25 X 12  
FLAT WASHER 6MM  
HEX BOLT M6-1 X 12  
PB06M  
43  
44  
P0609043  
PR21M  
PW03M  
INT RETAINING RING 35MM  
PB02M  
Model g0609X  
-5-  
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tables breakdown  
&%&  
&%'  
&%(  
&%)  
&%+  
&%,  
&%-  
&%.  
&&%  
&&&  
&%*  
&&(  
&&'  
&&)  
&&+  
&&.  
&&-  
&&*  
&'%  
&&,  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
P0609101  
P0609102  
PLW06M  
PSB84M  
TABLE (LEFT)  
111  
PSB72M  
PLW06M  
P0609113  
P0609114  
PW03M  
CAP SCREW M10-1.5 X 30  
LOCK WASHER 10MM  
DEPTH SCALE  
TABLE LIP (LEFT)  
LOCK WASHER 10MM  
CAP SCREW M10-1.5 X 35  
SHAFT  
112  
113  
114  
115  
116  
117  
118  
119  
120  
RIVET 2 X 4  
P0609105  
P0609106  
P0609107  
PSB84M  
FLAT WASHER 6MM  
CAP SCREW M6-1 X 10  
DUST DEFLECTOR  
CAP SCREW M5-.8 X 25  
STOP BLOCK  
TABLE (RIGHT)  
PSB04M  
P0609117  
PSB38M  
P0609119  
P0609120  
TABLE LIP (RIGHT)  
CAP SCREW M10-1.5 X 35  
LOCK WASHER 10MM  
RABBETING ARM  
PLW06M  
P0609110  
BAR  
-6-  
Model g0609X  
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fence breakdown  
''&  
''%  
'''  
'&-  
'(+  
'(,  
'(*  
'&'  
'&&  
'&(  
'&%  
'&)  
'%+  
'&.  
'('  
'(&  
''*  
''+  
'%*  
'%&  
'&+  
'&,  
'%)  
'%(  
'%'  
'(.  
')%  
'%,  
'',  
''-  
''.  
')'  
')&  
'()  
'((  
''(  
'')  
'&*  
'(-  
')(  
')*  
'(%  
REF PART #  
P0609201  
DESCRIPTION  
FENCE BRACKET  
FLAT WASHER 12MM  
REF PART #  
DESCRIPTION  
201  
202  
203  
204  
205  
206  
207  
210  
211  
212  
213  
214  
215  
216  
217  
218  
219  
220  
221  
222  
223  
224  
225  
226  
227  
228  
229  
230  
231  
232  
233  
234  
235  
236  
237  
238  
239  
240  
241  
242  
243  
245  
P0609224  
P0609225  
P0609226  
P0609227  
P0609228  
PN09M  
SPECIAL HEX NUT M12  
LEFT BRACKET  
PIN  
PW06M  
PLW05M  
PSB77M  
P0609205  
PSB20M  
P0609207  
P0609210  
PW01M  
LOCK WASHER 12MM  
CAP SCREW M12-1.75 X 30  
SLIDING RAIL  
HANDLE  
HANDLE ROD  
HEX NUT M12-1.75  
FENCE  
CAP SCREW M5-.8 X 14  
SLIDING BRACKET  
BLOCK  
P0609230  
P0609231  
PSB64M  
P0609233  
P0609234  
P0609235  
PRP03M  
P0609237  
P0609238  
PB09M  
CLAMP  
FLAT WASHER 8MM  
HEX BOLT M8-1.25 X 25  
COLLAR  
CAP SCREW M10-1.5 X 25  
LOCK LEVER ASSY  
SPECIAL FLAT WASHER  
DOUBLE END THREADED ROD  
ROLL PIN 5 X 20  
PB07M  
P0609213  
PSS14M  
PSS04M  
PB30M  
SET SCREW M8-1.25 X 12  
SET SCREW M6-1 X 12  
HEX BOLT M8-1.25 X 55  
HEX NUT M8-1.25  
COLLAR  
SPECIAL NUT M12  
PN03M  
SUPPORT BRACKET  
HEX BOLT M8-1.25 x 20  
HEX NUT M8-1.25  
P0609218  
P0609219  
P0609220  
P0609221  
P0609222  
PW06M  
ECCENTRIC SHAFT  
HANDLE ROD  
PN03M  
P0609241  
PN03M  
RIGHT BRACKET  
HANDLE  
HEX NUT M8-1.25  
SLIDING BUSHING ASSY  
FLAT WASHER 12MM  
PB20M  
HEX BOLT M8-1.25 X 35  
RIVET 2 X 5  
P0609245  
Model g0609X  
-7-  
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stand breakdown  
(&*",K'  
(&*"'K'  
(&*"+K'  
(&*"*K'  
(&*")K'  
(&*"(K'  
(%&"&  
(%&"'  
(%-  
(%.  
(&%  
(&(  
(&)  
(&&  
(&'  
(%&  
(%*  
(&*"&  
(&+  
(&,  
(%+  
(%,  
(%'  
(&*K'  
(%'"&  
('%  
(&-  
((&  
((%  
('.  
(&.  
('&  
(*&  
(',  
('+  
('*  
(')  
('-  
(()"&  
(''  
('(  
(%)  
(((  
(('  
((-  
((.  
()%  
((,  
((+  
((*  
(*%  
().  
()'  
()(  
()&  
()-  
())  
(()"'  
()*  
()+  
(),  
(()"(  
(*'  
(()  
(()"*  
(()")  
-8-  
Model g0609X  
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stand parts list  
REF  
PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
301  
P0609301  
PSBS18M  
PW03M  
LEFT ACCESS DOOR  
BUTTON HD CAP SCR M6-1 X 18  
FLAT WASHER 6MM  
DUST HOOD  
325  
326  
327  
328  
329  
330  
331  
332  
333  
334  
PW03M  
FLAT WASHER 6MM  
ADAPTER  
301-1  
301-2  
302  
P0609326  
P0609327  
P0609328  
PSB64M  
PLW06M  
P0609331  
PSB04M  
PW03M  
LATCH  
P0609302  
PSBS11M  
PHTEK4M  
P0609305  
P0609306  
PSS80M  
SMALL STRAIN RELIEF  
CAP SCREW M10-1.5 X 25  
LOCK WASHER 10MM  
BIG STRAIN RELIEF  
CAP SCREW M6-1 X 10  
FLAT WASHER 6MM  
MAGNETIC SWITCH  
PHLP HD SCR M5-.8 x 20  
302-1  
304  
BUTTON HD CAP SCR M6-1 X 10  
TAP SCREW M4 X 8  
CABINET  
305  
306  
RUBBER WASHER 8MM  
SET SCREW M8-1.25 X 15  
PULLEY COVER  
307  
308  
P0609308  
P0609309  
PW06M  
P0609334  
309  
TENSION ROD  
334-1 PS06M  
310  
FLAT WASHER 12MM  
HEX NUT M12-1.75  
334-2 P0609334-2 CONTACTOR  
311  
PN09M  
334-3 P0609334-3 MAG SWITCH FRONT COVER  
334-4 P0609334-4 THERMAL OVERLOAD RELAY  
334-5 P0609334-5 MAG SWITCH BACK COVER  
312  
P0609312  
PB116M  
TENSION PLATE  
313  
HEX BOLT M10-1.5 X 45  
FLAT WASHER 10MM  
MOTOR 3HP 220V V2.05.08  
KEY 5 X 5 X 45  
314  
PW04M  
335  
336  
337  
338  
339  
340  
341  
342  
343  
344  
345  
346  
347  
348  
349  
350  
351  
352  
P0609335  
PW02M  
SWITCH PLATE  
315V2  
P0609X315V2  
FLAT WASHER 5MM  
HEX NUT M5-.8  
315-1V2 PK33M  
PN06M  
315-2V2 P0609X315-2V2 FAN COVER V2.05.08  
PSS03M  
P0609339  
P0609340  
PR29M  
SET SCREW M6-1 X 8  
COLLAR  
315-3V2 P0609X315-3V2 MOTOR FAN V2.05.08  
315-4V2 P0609X315-4V2 CENTRIFUGAL SWITCH V2.05.08  
315-5V2 P0609X315-5V2 S CAPACITOR 250M 250V 1-3/4 X 3-1/2  
315-6V2 P0609X315-6V2 R CAPACITOR 40M 450V 1-3/8 X 2-3/8  
315-7V2 P0609315-7V2 JUNCTION BOX V2.05.08  
SPIRAL GEAR SHAFT  
INT RETAINING RING 32MM  
BALL BEARING 6201ZZ  
BEARING SUPPORT  
FLAT HD SCR M6-1 X 8  
FLANGE SCREW M6-1 X 16  
HANDWHEEL  
P6201  
P0609343  
PFH04M  
PFS14M  
P0609346  
PRP78M  
PN09M  
316  
317  
318  
319  
320  
321  
322  
323  
324  
P0609316  
PSS75M  
P0609318  
PN09M  
MOTOR PULLEY  
SET SCREW M10-1.5 X 16  
MOTOR BRACKET  
HEX NUT M12-1.75  
ROLL PIN 4 X 10  
PN02M  
HEX NUT M10-1.5  
HEX NUT M12-1.75  
FLAT WASHER 12MM  
FOLDING HANDLE  
KEY 5 X 5 X 20  
P0609321  
PSBS18M  
P0609323  
P0609324  
PULLEY COVER LOCK KNOB  
BUTTON HD CAP SCR M6-1 X 18  
RIGHT ACCESS DOOR  
SPECIAL HEX NUT M6  
PW06M  
P0609350  
PK34M  
P0609352  
PUSH BLOCK  
Model g0609X  
-9-  
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labels breakdown  
404  
402  
403  
401  
405  
414  
413  
406  
412  
411  
407  
410  
409  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
401  
402  
403  
404  
405  
406  
407  
P0609X401  
P0609402  
MACHINE ID LABEL  
408  
409  
410  
411  
412  
413  
414  
PLABEL-15  
EAR PROTECTION LABEL  
GRIZZLY NAME PLATE-LARGE  
MODEL NUMBER LABEL  
CUTTERHEAD WARNING LABEL  
CUTTERHEAD GUARD LABEL  
ELECTRICITY LABEL  
G8589  
P0609403  
P0609X410  
P0609411  
PLABEL-02B  
PPAINT-1  
PPAINT-11  
PLABEL-14  
P0609405  
RESPIRATOR-HEARING LABEL  
UNPLUG POWER 220-440 LABEL  
GRIZZLY GREEN PAINT  
CONTROL PANEL FACE  
SAFETY GLASSES LABEL  
READ MANUAL LABEL  
PLABEL-11  
PLABEL-12A  
PUTTY TOUCH UP PAINT  
safety labels warn about machine hazards and ways to prevent injury. the owner of this machine  
must maintain the original location and readability of the labels on the machine. if any label is  
removed or becomes unreadable, replace that label before using the machine again. contact  
grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
-10-  
Model g0609X  
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g0609X accessories  
g3640—power twist® v-belt - 12" x 48"  
h7319—10 pk. of carbide inserts 14x14x2mm  
Smooth running with less vibration and noise  
than solid belts. the power twist® v-belt can be  
customized in minutes to any size—just add or  
remove sections to fit your needs. Size: 12" x 48";  
replaces all "a" sized v-belts. requires two power  
twist® v-belts to replace the stock v-belt on the  
Model g0609X.  
h1411—powerhandssafety stick  
this safety push stick features interchangeable  
traction treads; one for flat stock, and one for  
pressing against table and fence. it also has a  
spring loaded push-pin for full workpiece contact.  
Made in the uSa.  
figure 2. g3640 power twist® v-Belt.  
figure 4. h1411 powerhandsSafety Stick.  
h9291—12" byrd® shelix cutterhead  
g5562—slipit® 1 Qt. gel  
g5563—slipit® 12 oz spray  
Made in the uSa by Byrd, this indexable carbide  
insert cutterhead is the best money can buy—  
period! the inserts are not only placed in a spiral  
pattern, they are also positioned at an angle so  
the shearing action leaves a glassy smooth cut on  
the toughest and most figured woods. Comes with  
5 extra replacement inserts. very nice upgrade!  
g2871—boeshield® t-9 12 oz spray  
g2870—boeshield® t-9 4 oz spray  
h3788—g96® gun treatment 12 oz spray  
h3789—g96® gun treatment 4.5 oz spray  
figure 5. recommended products for protecting  
unpainted cast iron/steel parts on machinery.  
figure 3. Byrd Shelix Cutterhead.  
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