JUMP STARTER/COMPRESSOR
MODEL H6310
INSTRUCTION MANUAL
COPYRIGHT © SEPTEMBER, 2004 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR6648 PRINTED IN CHINA
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Hazard
Lights
Black
Terminal
Clamp
Red
Terminal
Clamp
Voltage
Meter
Flashlight
Main Power
Switch
Flashlight
Switch
Voltage Meter
Switch
Hazard
Light
Switch
Charging
Socket
DC
Output
Sockets
Securing
Strap
Storage
Compartment
Air
Pump
Switch
12V DC
Output
Socket
Air Pressure
Gauge
12V DC Cord
Air Hose
Charging
Adapter
Model H6310 Jump Starter/Compressor
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-1-
SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazard-
ous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful infor-
NOTICE
mation about proper operation of the equipment.
Safety Instructions for Machinery
4.
5.
WEAR PROPER APPAREL. DO
NOT wear loose clothing, gloves,
neckties, rings, or jewelry which may
get caught in moving parts. Wear
protective hair covering to contain
long hair and wear non-slip foot-
wear.
1.
2.
READ THROUGH THE ENTIRE
MANUAL BEFORE STARTING
MACHINERY. Machinery presents
serious injury hazards to untrained
users.
MAKE SURE ALL GUARDS ARE
IN THEIR CORRECT PLACE AND
WORK CORRECTLY BEFORE
USING MACHINERY. NEVER
OPERATE MACHINE WITHOUT
GUARDS.
NEVER OPERATE MACHINERY
WHEN TIRED, OR UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL. Be mentally alert at all
times when running machinery.
3.
ALWAYS USE ANSI APPROVED
SAFETY
GLASSES
WHEN
OPERATING MACHINERY.
-2-
Model H6310 Jump Starter/Compressor
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6.
ONLY ALLOW TRAINED AND
PROPERLY SUPERVISED
PERSONNEL TO OPERATE
MACHINERY. Make sure opera-
tion instructions are safe and
clearly understood.
13. ALWAYS DISCONNECT FROM
POWER SOURCE BEFORE
SERVICING MACHINERY. Make
sure switch is in OFF position
before reconnecting.
14. MAINTAIN MACHINERY WITH
CARE. Keep blades sharp and
clean for best and safest perfor-
mance. Follow instructions for
lubricating and changing acces-
sories.
7.
8.
9.
KEEPCHILDRENANDVISITORS
AWAY. Keep all children and visi-
tors a safe distance from the work
area.
MAKE WORKSHOP CHILD
PROOF. Use padlocks, master
switches, and remove start switch
keys.
15. REMOVE ADJUSTING KEYS
AND WRENCHES. Make a habit
of checking for keys and adjust-
ing wrenches before turning ON
machinery.
NEVER LEAVE WHEN MACHINE
IS RUNNING. Turn power OFF
and allow all moving parts to come
to a complete stop before leaving
machine unattended.
16. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY.
Check for binding and alignment
of parts, broken parts, part mount-
ing, loose bolts, and any other
conditions that may affect machine
operation. Repair or replace dam-
aged parts.
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use
machinery in damp, wet locations,
or where any flammable or nox-
ious fumes may exist.
17. USE
RECOMMENDED
11. KEEP WORK AREA CLEAN AND
WELL LIT. Clutter and dark shad-
ows may cause accidents.
ACCESSORIES. Refer to the
instruction manual for recom-
mended accessories. The use of
improper accessories may cause
risk of injury.
12. USE A GROUNDED EXTENSION
CORD
MACHINE
RATED FOR THE
AMPERAGE.
18. DO NOT FORCE MACHINERY.
Work at the speed for which
the machine or accessory was
designed.
Undersized cords overheat and
reduce voltage. Replace exten-
sion cords if they become dam-
aged. DO NOT use extension
cords for 220V machinery.
Model H6310 Jump Starter/Compressor
-3-
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Additional Safety Instructions for the Jump
Starter/Compressor
1. READ THIS MANUAL: This manu-
al contains proper operating instruc-
tions for this jump starter/compres-
sor.
5. SECURING STRAP: The securing
strap is provided to help you keep
the jump starter/compressor away
from fans and drive belts. Con-
tact with these items may cause
personal injury or damage to the
equipment.
2. AVOID SHORTING TERMINAL
CLAMPS: Touching red and black
terminal clamps together will cause
a short and may cause an explosion
or fire. Never touch red and black
terminal clamps together!
6. ATTACHING TO BATTERY TER-
MINALS: Connecting the terminal
clamps to the wrong battery termi-
nals can lead to fire or explosion.
Always connect the red terminal
clamp to the positive battery termi-
nal and the black terminal clamp to
the negative battery terminal.
3. MAIN POWER SWITCH: The main
power switch allows you to cut
power to the terminal clamps to
avoid shorting them during removal
from a battery or during trunk stor-
age. Always turn the main power
OFF after using and for storage.
7. AVOID CONTACT WITH WATER:
Besides damaging the jump start-
er/compressor, contact with water
may cause a short or may cause
you to get shocked by the current in
the terminal clamps.
4. DC CHARGER: This jump start-
er/compressor uses a DC char-
ger. Using an AC charger with this
model may cause fire or explosion.
No list of safety guidelines can be
complete. Every environment is
different. Always consider safety
first, as it applies to your individual
working conditions. Use this jump
starter/compressor with caution and
respect. Failure to do so could result
in serious personal injury, damage
to equipment or poor results.
-4-
Model H6310 Jump Starter/Compressor
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INTRODUCTION
Foreword
Contact Info
If you have any comments regarding this
manual, please write to us at the following
address:
We are proud to offer the Grizzly Model
H6310 Jump Starter/Compressor. This
model is part of a growing Grizzly family of
fine power tools. When used according to
the guidelines set forth in this manual, you
can expect years of trouble-free, enjoyable
operation and proof of Grizzly’s commit-
ment to customer satisfaction.
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
The Model H6310 is designed to be
charged from a 110V outlet, then stowed
away in an automobile for later use. The
Model H6310 features a flashlight, hazard
lights, a jump starter, a tire inflater, and
four DC outlets for powering various DC
operated accessories.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
It is our pleasure to provide this manual
with the Model H6310. It was written
to encourage safety considerations and
guide you through general operating pro-
cedures and maintenance.
The specifications, details, and photo-
graphs in this manual represent the Model
H6310 as supplied when the manual was
prepared. However, owing to Grizzly’s pol-
icy of continuous improvement, changes
may be made at any time with no obliga-
tion on the part of Grizzly.
Machine Data
Charging Source.................................110V
DC Output....................... 3V, 6V, 9V & 12V
Max. Air Compressor Run Time .......15 Min
Rated Air Exhaust Volume ..........0.35 CFM
Jump Start Current ............................600 A
Charging Current............................500 mA
Hazard Blink Frequency ..... 120 per minute
Illumination Power .......................... 6 Watts
Read the manual before operation.
Become familiar with this jump start-
er/compressor, its safety instructions,
and its operation before beginning
any work. Serious personal injury may
result if safety or operational informa-
tion is not understood or followed.
Model H6310 Jump Starter/Compressor
-5-
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SET UP
Unpacking
Charging
Your jump starter/compressor left our
warehouse in a carefully packed crate or
box. If you discover damage after you have
signed for delivery, please immediately
call Customer Service at (570) 546-9663
for advice.
The Model H6310 is shipped with a charg-
ing adapter that fits neatly into the storage
compartment.
To charge the Model H6310:
1. Remove the charging adapter from the
storage compartment, and plug it into a
110V electrical outlet.
Save the containers and all packing materi-
als for possible inspection by the carrier or
its agent. Otherwise, filing a freight claim
can be difficult.
2. Turn the main power switch ON, and
press the "Test" button so the voltage
meter shows the charge.
When you are completely satisfied with
the condition of the shipment, you should
inventory the equipment.
3. Plug the adapter cord into the
"Recharge" socket.
Inventory
— The red light will light up if the Model
H6310 is charging.
After you have unpacked the carton you
should find the following.
— If the red light will not light up, the
Model H6310 is fully charged.
Model H6310 Inventory (Figure 1)
4. Allow the Model H6310 to charge until
the red light turns off or until the volt-
age meter reaches 13V.
A. Main Unit............................................ 1
B. Charging Adapter Cord...................... 1
C. 12V Output Cord................................ 1
D. Securing Strap ................................... 1
5. Disconnect the Model H6310 from the
charger.
NOTICE
DO NOT charge the Model H6310 for
longer than 24 hours or internal dam-
age may result.
-6-
Model H6310 Jump Starter/Compressor
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OPERATIONS
Jump Starter
Tire Inflater
When jump starting any automobile,
always check the actual symbols on the
battery to ensure which terminals are posi-
tive "+" or negative "-". (DO NOT rely on
red or black colors of the cables already
connected to the battery, as these are not
always consistent.) Also, never touch the
red and black terminal clamps together
as this will short out the jump starter and
may cause fire, explosion, or damage to
equipment.
The air nozzle is tucked inside the stor-
age compartment that is located near the
black terminal clamp. If you are filling a
tire at night, and you are on the side of the
road near oncoming traffic, use the hazard
lights to increase your personal safety.
To use the tire inflater:
1. Remove the cover to the storage com-
partment, and pull out the air hose.
To use the jump starter:
2. Clamp the air hose to the tire valve
stem.
1. Remove the black and red terminal
clamps from the holders.
3. Turn the main power switch ON.
2. Clip the black terminal clamp on the
4. Push the air pump button to "–" to start
negative "-" battery terminal.
the air pump.
3. Clip the red terminal clamp on the posi-
5. Fill the tire while monitoring the PSI
gauge, and stop the air pump (push
button to "O") when the tire is filled to
the correct PSI listed on the tire.
tive "+" battery terminal.
4. Turn the main power switch ON.
5. Start the car.
— If car starts, remove the red terminal
clamp first, then the black.
— If car won't start, refer to
Troubleshooting on page 9.
Touching red and black terminal
clamps together will cause a short
and may cause an explosion or fire.
Never touch red and black terminal
clamps together!
Model H6310 Jump Starter/Compressor
-7-
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Hazard Lights
Securing Strap
In the event of an emergency, the hazard
lights help notify oncoming vehicles of
your presence. This is especially important
at night when you are working on the side
of a road with busy traffic.
The securing strap is included to hang
the Model H6310 from the hood of a car.
Hanging the Model H6310 will keep it out
of the way of moving parts like drive belts
and fans.
To use the hazard lights:
To use the securing strap:
1. Turn the main power switch ON.
2. Press the green "Showing" button.
1. Make sure the strap is fed through the
slide buckle and the slide buckle is
halfway up the strap.
2. Wrap the end of the strap (the end
WITHOUT the hook on it) around the
handle of the Model H6310.
Flashlight
A built-in flashlight is included on the
Model H6310 to help you see when you
are jump starting a battery or filling a tire.
3. Feed the strap end through the slide
buckle in the opposite direction.
4. Make sure the slide buckle will hold by
lifting the Model H6310 approximately
1" off the ground. If it doesn't hold, you
have the strap buckled wrong.
To use the built-in flashlight:
1. Turn the main power switch ON.
2. Press the red "Lighting" button.
5. Hang the Model H6310 from the car
hood and adjust the strap as neces-
sary.
DC Output Sockets
Storage
Four sockets have been included to power
DC appliances that use 3V, 6V, 9V, or 12V
power.
The Model H6310 should be stored with
the main power switch turned OFF.
For 3V, 6V, and 9V appliances:
Use the power adapter that came with the
appliance or purchase a universal adapter
and plug into the corresponding socket.
For 12V appliances:
Use the included adapter and plug into
the large socket on the back of the Model
H6310. This socket and plug are also
universal with common cigarette lighter
sockets or adapters that are found in most
automobiles.
-8-
Model H6310 Jump Starter/Compressor
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TROUBLESHOOTING
Symptom
Possible Cause
Possible Solution
1. Bad connection at car battery 1. Clean battery posts, or rotate
Car will not jump
start.
posts.
terminal clamps on post with firm
pressure to establish contact.
2. Car battery has lost too much 2. Recharge car battery.
charge.
3. Car battery is dead.
3. Replace car battery.
Flashlight does 1. Bulb burned out or damaged. 1. Replace the bulb.
not work when 2. Switch is damaged.
unit is charged.
2. Replace switch.
Unit will not 1. Charger or cord is damaged. 1. Replace the charger.
charge. 2. Indicator light burned out, giv- 2. Monitor charging progress with
ing the appearance that unit
is not charging.
the voltage meter.
3. Unit damaged from charging 3. Replace.
beyond maximum time of 24
hours (current overload).
No output from 1. Unit damaged from charging 1. Replace unit.
3V, 6V, 9V sock-
ets.
beyond maximum time of 24
hours (current overload).
2. Distributor damaged.
2. Replace distributor.
Air pump does 1. Switch damaged.
not work. 2. Air pump damaged.
12V Socket has 1. Cord or plug damaged.
no output. 2. Socket damaged.
1. Replace switch.
2. Replace air pump.
1. Replace cord.
2. Replace socket.
Voltage meter 1. Meter damaged.
1. Replace the meter.
stops or does 2. Needle stuck on the face 2. Remove cover and free up the
not work.
plate.
needle.
3. Switch damaged.
3. Replace switch.
Model H6310 Jump Starter/Compressor
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-9-
Parts Breakdown
-10-
Model H6310 Jump Starter/Compressor
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DESCRIPTION
REF
PART #
1
PH6310001
VOLTMETER
2
3
PW07M
PN07M
FLAT WASHER 3MM
HEX NUT M3-.5
4
5
6
7
8
9
PH6310004
PH6310005
PH6310006
PH6310007
PH6310008
PHTEK21M
PH6310010
PH6310011
PH6310012
PH6310013
PH6310014
PHTEK21M
PH6310016
PHTEK22M
PH6310018
PLW01M
LAMPSHADE
ON/OFF DIAL
TRANSPARENT PLATE
ILLUMINATING LAMP 12V/6W
REFLECTOR
TAP SCREW M2.9 X 10
RED BUTTON, FLASHLIGHT
GREED BUTTON, HAZARD LIGHTS
RED BUTTON, VOLTMETER
FRONT SHELL
FLASH CONTROL PANEL
TAP SCREW M2.9 X 10
VOLT/CHARGE CONTROL PANEL
TAP SCREW M3.5 X 13
BRASS BOLT M5-.8 X 16
LOCK WASHER 5MM
HEX NUT M5-.8
STORAGE BATTERY DC12V, 17AH
GASKET
CURRENT PROTECTOR
TAP SCREW M3.5 X 19
BRASS HEX NUT M6-1
POWER SWITCH
RED TERMINAL CLAMP W/CABLE
WIRE CLAMP
TAP SCREW M3.5 X 19
HOLD-DOWN CLAMP
AIR PUMP MOTOR
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
PN06M
PH6310021
PH6310022
PH6310023
PHTEK23M
PH6310025
PH6310026
PH6310027
PH6310028
PHTEK23M
PH6310030
PH6310031
PH6310032
PH6310033
PHTEK2M
PH6310035
PH6310036
PHTEK21M
PH6310038
PHTEK23M
PHTEK23M
PH6310041
PH6310042
PH6310043
PH6310044
PH6310045
PH6310046
PH6310047
PH6310048
PH6310049
PH6310050
PH6310051
PH6310052
FILLING VALVE W/AIR HOSE
PUMP BODY
TAP SCREW M3.5 X 16
PRESSURE METER 20KG/CM2
PRESSURE METER WASHER
TAP SCREW M2.9 X 10
GUARD BOARD
TAP SCREW M3.5 X 19
TAP SCREW M3.5 X 19
BLACK TERMINAL CLAMP W/CABLE
SPECIAL WASHER
SEMICIRCULAR PAD
BACK SHELL
CIGARETTE LIGHTER SOCKET
SOCKET CAP
AIR PUMP SWITCH
JACKET
DC CHARGING ADAPTER
12V DC CIGARETTE LIGHTER CORD
SECURING STRAP
MACHINE ID LABEL
Model H6310 Jump Starter/Compressor
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-11-
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of
maintenance. This is Grizzly’s sole written warranty and any and all warranties that may
be implied by law, including any merchantability or fitness, for any particular purpose, are
hereby limited to the duration of this written warranty. We do not warrant or represent that
the merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price
paid for the product and any legal actions brought against Grizzly shall be tried in the State
of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental,
contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Authorization Number,” which must be clearly posted on
the outside as well as the inside of the carton. We will not accept any item back without this
number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they
constantly strive to achieve better quality equipment. We make every effort to ensure that
our products meet high quality and durability standards and we hope you never need to
use this warranty.
Please feel free to write or call us if you have any questions about the machine or the
manual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
Thank you again for your business and continued support. We hope to serve you again
soon!
-12-
Model H6310 Jump Starter/Compressor
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WARRANTY CARD
Name_________________________________________________________________________
Street ________________________________________________________________________
City____________________State________Zip_________
Phone Number____________E-Mail___________________FAX ____________
Model # H6310 Jump Starter/Compressor Serial#________________Order #____________
The following information is given on a voluntary basis. It will be used for marketing purposes to help
us develop better products and services. Of course, all information is strictly confidential.
9. How many of the machines checked above are
Grizzly? __________________________________
1. How did you learn about us?
___Advertisement
___Friend
___Catalog
___World Wide Web
___Other__________________________
___Card Deck
10. Which portable/hand held power tools do you own?
Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
2. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
___Miter Saw
Other_________________________________
3. What is your age group?
11. What machines/supplies would you like Grizzly
Industrial to carry?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
________________________________________
________________________________________
________________________________________
________________________________________
4. How long have you been a woodworker?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
12. What new accessories would you like Grizzly
Industrial to carry?
5. How would you rank your woodworking skills?
________________________________________
________________________________________
________________________________________
________________________________________
___Simple
___Advanced
___Intermediate
___Master Craftsman
6. What stationary woodworking tools do you own?
Check all that apply.
13. What other companies do you purchase your tools
and supplies from?
___Air Compressor
___Band Saw
___Panel Saw
___Planer
________________________________________
________________________________________
________________________________________
________________________________________
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Jointer
___Lathe
___Drum Sander
___Dust Collector
___Spindle Sander
___Table Saw
14. Do you think your purchase represents good
value?
___Mortiser
___Wide Belt Sander
___Horiz.Boring Machine
___Vacuum Veneer Press
___Yes
___No
___Other______________________________
15. Would you recommend Grizzly to a friend?
___Yes ___No
7. How many of your woodworking machines are
Grizzly? _______________________________
16. Would you allow us to use your name as a refer-
ence for Grizzly customers in your area? Note: We
never use names more than three times.
8. Which benchtop tools do you own? Check all
that apply.
___Yes
___No
___1"x42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
17.Comments:________________________________
_________________________________________
_________________________________________
_________________________________________
___8" Table Saw
___Scroll Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Spindle/Belt Sander ___Mini Jointer
___10"-12"Thickness Planer ___
Other____________________________________
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Send a Grizzly Catalog to a friend:
Name________________________________
Street________________________________
City______________State______Zip_______
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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