Gravely Lawn Mower 992220 User Manual

Pro-Ride  
Parts Manual  
Model  
992220 - Pro-Ride 254  
992221 - Pro-Ride 260  
992222 - Pro-Ride 266  
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine.  
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.  
Il est possible d’utiliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) sur cette machine.  
L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.  
En esta máquina puede utilizarse gasolina con hasta un 10% de etanol (E10) o hasta un 10% de MTBE (éter de metil butil terciario).  
El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE invalidará la garantía del producto.  
04283000 2/11  
Printed in USA  
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MODELS  
TABLE OF CONTENTS  
Domestic  
DECALS  
Model 992220 (Pro-Ride 254)  
27hp Kawasaki with 54” Mower  
Serial No. 000101 and up  
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
MAIN FRAME AND TRANSAXLES  
Model 992221 (Pro-Ride 260)  
31hp Kawasaki with 60” Mower  
Serial No. 000101 and up  
Seat, Foot Plate and Bumper. . . . . . . . . . . . . . . . . . . 6  
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Model 992222 (Pro-Ride 266)  
31hp Kawasaki with 66” Mower  
Serial No. 000101 and up  
OPERATOR CONTROLS  
Wheels and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Lift Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Front Axle, Casters and Wheels . . . . . . . . . . . . . . . 16  
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
FUEL TANKS AND ENGINE  
Engine and Exhaust. . . . . . . . . . . . . . . . . . . . . . . . . 20  
Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Clutch and Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
ELECTRICAL SYSTEM  
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . 28  
MOWER DECKS  
Deck Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . . . . 34  
Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
© Copyright 2011 Ariens Company  
3
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DECALS – SAFETY  
Model 992220, 221, 222  
ON  
OFF  
OFF  
RUN  
START  
2
CHOKE  
PTO  
5
4
DANGER !  
+
ATTENTION  
+
- Hydraulic Oil -  
SAE 20W50 SJ/CD  
POUR EVITER LES BLESSURES GRAVES OU LA MORT  
PARA EVITAR DANOS SERIOS O LA MUERTE  
Antes durante retroceso mirar hacia abajo detras. Nunca  
monten ninos. Suba baje pendientes, no transversalmente.  
Si la maquina se detiene subiendo cuesta, desactive le cuchilla  
beje lentamente. Evite viradas subitas. Mantenga artefactos de  
seguridad (defensas, protectores, interruptores, etc.) en su lugar  
trabajando. Verifique en el manual el sistema de engranar antes de  
usar. Tenga conocimiento de funciones localizaciones de todos los  
controles. No permitir que personal sin la necesaria formacion use  
Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais  
d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes.  
Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement.  
Evitez les virages brusques. Maintenez toujours en place tous les elements de  
securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du  
systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation.  
Comprenez bien la fonction et la situation de chacun des leviers et boutons de  
commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu  
la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur,  
serrer le frein de stationnement et enlever la cle de contact avant de commencer  
toute verification, reparation, etc.  
y
y
y
Fill Until Oil Covers  
Top Of Baffle  
y
+
+
+
=
BELT ROUTING - PUMPS  
y
180996  
y
PUMP  
PUMP  
Use Of Non-Recommended  
Oils Could Cause Damage  
la maquina. Desactivar la TDF, detener unidad, apagar el motor,  
a
accionar el freno de estacionamiento  
y
quitar la llave antes de realizer  
IDLER  
cualquier inspeccion, reparacion, etc.  
07800040  
181014  
ENGINE  
3
180779  
7
TO AVOID SERIOUS INJURY OR DEATH  
Read the operator’s manual.  
Avoid sudden turns.  
Keep children and others away from unit while operating.  
Never direct discharge toward other people.  
Thrown objects can cause injury.  
Keep safety devices (guards, shields, switches, ect.  
in place and working.  
)
RIGHT  
TANK  
LEFT  
TANK  
Check interlock system per manual before use.  
Understand location and function of all controls.  
Never allow operation by untrained persons.  
Disengage PTO, stop unit and engine, set parking brake  
and remove key before making any inspections, repairs,  
15  
Look down and behind before and while backing.  
Never carry children.  
P
07735400B  
Go up and Down slopes, not across.  
If machine stops going uphill, stop blade and  
back down slowly.  
PARK BRAKE  
U.S. PAT. NO. 6,434,917 B1  
181003  
etc.  
07800039  
OFF  
6
5
1
4
LUBRICATION INTERVALS  
10  
8
REF DESCRIPTION  
FREQUENCY  
9
1
2
BLADE SPINDLES (3)  
DECK PIVOT IDLER (1)  
25 HOURS  
25 HOURS  
3
PUMP DRIVE TENSION (1) 25 HOURS  
4
5
6
7
FRONT WHEEL AXLES (2)  
LIFT LINK PIVOTS (2)  
FRONT AXLE PIVOT (1)  
DRAG LINK PIVOTS (2)  
40 HOURS  
40 HOURS  
40 HOURS  
40 HOURS  
DECK RELEASE LEVER  
DEPRESS FOOT BEFORE RELEASING  
7
8
9
10  
HYDRAULIC FLUID LEVEL DAILY  
ENGINE OIL LEVEL  
DAILY  
3
WHEEL FORK PIVOTS (2)  
YEARLY  
10  
5
1
2
4
181253  
8
BELT ROUTING  
DECK BELT  
DECK DRIVE BELT  
SPRING TENSION LENGTH  
5
9/16" END TO END  
180776  
10  
9
3
ProZoom_safety_decal_G  
C
07731400E  
Item Part No.  
Qty. Description  
1
07800042  
03971800  
00180996  
05236900  
00181254  
07800040  
07800039  
00181003  
00180776  
07731400  
1
1
2
1
1
1
1
2
1
2
1
1
1
1
1
1
Decal, Control Panel - 03971800 (Serial Number 101 – 2499)  
Decal, Control Panel - 03971800 (Serial Number 2500 and up)  
Decal, Danger - Battery  
Decal, Danger Belt Rotation  
Attention, Hydraulic Reservoir  
Decal, Safety French/Spanish  
Decal, Safety English  
Decal, Park Brake  
Decal, Belt Routing  
Decal, Mower Pan Danger  
Decal, Warning  
Decal, HOC Index  
2
3
4
5
6
7
8
9
10 07742300  
11 00180693  
12 00180779  
13 00181253  
14 00180946  
15 07735400  
Decal, Pump Belts  
Decal, Lubrication Intervals  
Decal, Deck Release Lever  
Decal, Fuel  
4
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DECALS – STYLE  
Model 992220, 221, 222  
05239900  
ProZoom_style_decal_G  
Item Part No.  
Qty. Description  
1
07800311  
1
1
1
1
1
1
1
1
Decal, Pro-Ride 254 (992220)  
Decal, Pro-Ride 260 (992221)  
07800312  
07800313  
08000526  
05239900  
04058900  
03818400  
07800038  
Decal, Pro-Ride 266 (992222)  
Decal, Gravely Heritage, Large  
Decal, 9.5” Gravely (Serials 101 – 2499)  
Decal, Deck Size 54” (992220)  
Decal, Deck Size 60” (992221)  
Decal, Deck Size 66” (992222)  
2
3
4
5
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SEAT, FOOT PLATE AND BUMPER  
Model 992220, 221, 222  
31  
29  
25  
9
13  
10  
20  
9
9
13  
28  
9
30  
23  
25  
22  
13  
19  
9
37  
5
32  
9
12  
16  
15  
21  
26  
14  
14  
16  
17  
18  
27  
2
18  
11  
7
13  
3
15  
6
9
15  
8
Seat and Engine Guard Plate_G  
6
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SEAT, FOOT PLATE AND BUMPER  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
1
56496000  
56496008  
56496001  
56496009  
56496002  
56496011  
AA968100  
00180390  
00180391  
03817453  
00962903  
00180658  
00180659  
06508000  
1
1
1
1
1
1
4
4
1
1
2
3
1
Assembly, Frame with Decals (992220) (Serials 101 – 2499)  
Assembly, Frame with Decals (992220) (Serials 2500 and up)  
Assembly, Frame with Decals (992221) (Serials 101 – 2499)  
Assembly, Frame with Decals (992221) (Serials 2500 and up)  
Assembly, Frame with Decals (992222) (Serials 101 – 2499)  
Assembly, Frame with Decals (992222) (Serials 2500 and up)  
Rivet, 3/16 x .500 Pop  
Bumper, Rubber .625 x 1.50 DIA  
Bar, Seat Lock  
Plate, Seat  
Set Screw, 3/8-16 x 3/4 ALHD CUP  
2
3
4
5
6
7
8
9
Traction Tape, 4 x 18  
Traction Tape, 2.5 x 21.5  
18 Nut, Locking, Flange .375-16  
10 03947200  
11 03817353  
12 02754100  
13 05948700  
14 05958000  
15 06529400  
16 06435700  
17 06530800  
18 06435900  
19 59208000  
20 59210400  
21 06814800  
22 03817253  
23 03771853  
24 03792253  
04307553  
25 06309300  
26 07070119  
27 00967353  
28 59210500  
29 59208800  
30 59208900  
31 59208100  
32 59207900  
33 59207800  
34 05918400  
35 00181572  
36 03841451  
37 00160176  
1
1
1
4
1
4
6
4
2
1
2
1
1
2
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
Seat, Full Suspension (Includes items 12, 19, 20 and 28 - 33)  
Foot Plate  
Seat Switch S/O  
Bolt, 3/8-16 x 1.00 Hex 5  
Bolt, 3/8-16 x 1.25 Hex 5  
Nut, 3/8-16 STD Hex  
Washer, Flat, Steel .38 x .875 x .083  
Nut, Crown .312-18  
Washer, Flat, Steel .438 x 1.00 x .083  
Kit, Seat Knob  
Kit, RH Armrest Assembly  
Pin, Clevis .38 x .75  
Plate, Hitch  
Arm, Hitch Support  
Plate, Rear Bumper (Serials 101 – 2499)  
Plate, Gravely Bumper (Serials 2500 and up)  
Washer, Locking .44 x .109 Regular  
Bolt, Shoulder .5 x .106 x .38-16  
Ring, Rue  
Kit, LH Armrest Assembly  
Kit, Back Cushion - Light Grey  
Kit, Seat Cushion - Light Grey  
Kit, Seat Back  
Kit, Seat Slide  
Kit, Seat Spring and Saddle  
Bolt, Hex .44-20 x .75  
Assembly, Seat Belt  
Seat Latch  
Spring, Com .600 x .056 x .875  
7
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HYDRAULICS  
Model 992220, 221, 222  
hyd. EXPLODED schematic_G  
8
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HYDRAULICS  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
Motor, Left Hand Wheel  
1
2
3
4
5
6
7
8
9
00180236  
00180237  
00181210  
03819851  
00180652  
00180831  
00180832  
00180908  
00180909  
1
1
1
1
4
1
1
1
1
2
4
2
1
2
2
2
4
4
2
2
2
2
2
Motor, Right Hand Wheel  
Cap, Oil Reservoir Breather  
Weldment, Oil Tank  
Hose, Hydraulic 5/8 x 18.75  
Pump, LH BDP16A  
Pump, RH BDP16A  
Head, Filter  
Filter, 25 MICRON  
10 00180935  
11 00180947  
12 00181031  
13 00181032  
14 00181035  
15 D24028  
Hose, Hydraulic 3/8 x 12.5 Long  
Clamp, .690 OD Hose PINCH  
Fitting, #6 Male OR x #8 Female 37° JIC  
Fitting, Bulk Head #8 JIC Tee  
Hose, #8 TOC W/ # 8 SWL 37°JIC  
Fitting, 9/16 MOR x 3/8 Hose 90º  
Fitting, HYD Elbow 3/4 O-RING, 3/4JIC  
Adapter, 3/4-16MOR x 7/8-14JIC  
Adapter, 7/8-14MOR x 7/8-14JIC  
Bolt, 1/4-20 x .500 WSH 5  
16 D14196  
17 00313290  
18 00313392  
19 AA963000  
20 00180993  
21 00180994  
22 00180995  
23 00964066  
Fan, BDP16 Plastic Cooler  
Hub, BDP16 Fan  
Washer, .375 x 1.25 x .072 Bellville  
Locknut, .38-24 Crown  
Not Shown:  
24 00181371 AR Lever, S/O  
25 00181066 AR Kit, Motor Seal - DF280 S/O  
9
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PUMP  
Model 992220, 221, 222  
Pump Components_G  
10  
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PUMP  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00181228  
03799751  
00181341  
00180956  
00180957  
00180967  
06531000  
00967393  
05961400  
1
2
2
2
2
2
4
2
4
4
1
1
2
4
2
2
8
4
6
6
Band, 18”  
Weldment, Fan Shield Mounting  
Grill, 7” Fan  
Yoke, 1/4-20 RH Adjustable  
Spring, Compression .784 x .092 x 1.50  
Pump Control Rod  
Nut, Locking, Nylon .250-20  
Bolt, 1/4-20 x 2.75 SOC 8  
Bolt, 3/8-16 x 2.75 Hex 5  
Bolt, 7/16-14 x 1.50 Hex  
Nut, 5/16-24 STD Hex  
10 05962800  
11 06529500  
12 06547200  
13 06435800  
14 06435900  
15 00967350  
16 06818500  
17 06508000  
18 06508200  
19 05959400  
20 06435700  
Nut, 5/16-24 Hex LH  
Washer, Flat, Steel .312 x .734 x .065  
Washer, Flat Steel .438 x 1.00 x .083  
Ring, Rue .250 x .041 x .844  
Pin, CVS .250 x 1.00 x .859  
Nut, Locking, Flange .375-16  
Nut, Locking, Crown .437-14  
Bolt, .38-16 x .750 Hex  
Washer, Flat, Steel .38 x .875 x .083  
11  
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WHEELS AND BRAKE  
Model 992220, 221, 222  
Brake and Hub Components_G  
12  
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WHEELS AND BRAKE  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
Nut, Hub Retaining Hydro-Gear Wheel Motor  
Unibody Weldment w/Decals  
1
2
3
4
00191625  
03850400  
NA  
2
1
1
1
1
4
1
1
2
2
2
2
2
2
4
2
4
8
2
4
2
2
2
2
Motor, LH Wheel  
Motor, RH Wheel  
00180236  
00180237  
00180354  
03833951  
03833751  
03819751  
00180968  
00180981  
5
6
Bearing Shield 1/2"  
Park Brake Control Arm LH  
Park Brake Control Arm RH  
Weldment, Wheel Motor Plate  
Yoke, 3/8-24 LH Adjustable  
Rod, Straight Park Brake Control  
Weldment, Brake Arm EXT - Parker-Gear Wheel Motor  
Yoke, 3/8-24 RH Adjustable  
Bolt, 1/4-20 x 1.00 Hex 5  
7
8
9
10 03976951  
11 00251907  
12 05947700  
13 05948700  
14 05965500  
15 00967353  
16 06537300  
17 06531000  
18 06820300  
19 06522900  
20 00180235  
07100208  
Bolt, 3/8-16 x 1.00 Hex 5  
Bolt, 1/2-13 x 2.75  
Ring, Rue .375 x .054 x 1.254  
Nut, 1/2-13 STD HEX  
Nut, Locking, Nylon .250-20  
Pin, CVS .375 x 1.38 x 1.14  
Nut, Hex .375-24  
Assembly, Tire & Rim - 24 x 11.50-12  
TIRE W/O RIM, 24 x 12 x 12 S/O - TURF  
Rim 12 x 8.5 S/O  
00181342  
21 06553000  
10 Nut, 1/2-20 Lug  
13  
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LIFT ROD  
Model 992220, 221, 222  
Lift_Rod_G  
14  
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LIFT ROD  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
03845600  
03814751  
03814851  
03815051  
03815151  
00251060  
00251061  
05962900  
05982100  
2
2
1
1
2
2
4
2
2
1
4
6
2
6
4
1
Chain, 4 Links 1/4”  
Ball Bearing Plate  
Center Lift Weldment  
Weldment, HOC Rotation Adjustment  
Front Pivot Clamp Weldment  
Bearing  
Flange, Bearing 52MM-3T  
Bolt, 3/8-16 x 2.25 Hex  
Bolt, 7/16-14 x 1-3/4  
Nut, 1/2-13 STD Hex  
10 06537300  
11 06435900  
12 06530800  
13 06508000  
14 06215700  
15 06530004  
16 00967341  
Washer, Flat, Steel .438 x 1.00 x .083  
Locknut, 5/16-18 Crown  
Nut, Locking, Flange .375-16  
Bolt, 5/16-18 x 3/4 CARR PLT  
Locknut, 7/16-14 WHIZ  
Bolt, 1/2-13 x 2.25 SPEC 5  
15  
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FRONT AXLE, CASTERS AND WHEELS  
Model 992220, 221, 222  
Front axle to Frame_G  
16  
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FRONT AXLE, CASTERS AND WHEELS  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
1
1
1
1
2
4
5
4
4
4
4
4
3
2
4
2
4
2
2
1
2
2
Front Axle Frame Assembly (see view at bottom of p. 16 or see p. 14 for individual components)  
Rear Lift Rod Assembly  
Front Axle Bracket  
Pin, MFG .625 x 5.00 x 4.38  
Connector Link  
Fitting, 1/4-28 Straight Grease Zerk  
Bolt, 1/2-13 x 1.25 Hex 5  
Ring, Rue .500 x .062 x 1.42  
Nut, Locking, Cone  
Ring, Wire - .080 x 1.25  
Pin, CVS .500 x 1.50 x 1.27  
Bearing, Sleeve 1.00 x 1.13 x 1.25  
Cap  
Bearing, Flange 1.00 x 1.25 x .944  
Bolt, 3/8-16 x 2.25 HEX 5  
2
3
4
5
6
7
8
9
00180085  
03819153  
00180830  
03814451  
00959995  
00960113  
00967354  
06528200  
10 00967057  
11 06821700  
12 00105591  
13 00105596  
14 00130885  
15 00967396  
16 00145555  
17 03872700  
18 TCA12790  
19 03815753  
20 03821353  
21 00180256  
07100242  
Bearing Assembly, 1 in. Diameter Spindle  
Kit, Bearings and Caps 1.00" (does not include tire and rim)  
Chain - 3 Links  
Front Axle Weldment  
Weldment, Z Front Wheel Fork  
Assembly, Tire & Rim - 13/6.50 x 6 Smooth (includes item 17)  
Assembly, Tire & Rim - 13/6.50 x 6 Ribbed  
Tube, Front Tire Axle  
Weldment, LH Front Pivot  
Weldment, RH Front Pivot  
Weldment, Front Pivot Clamp  
Assembly, Front Pivot (Includes items 15, 27, 32 and 37)  
Washer, .750 x 1.50 x .072 BLVL  
Link, U-Bracket  
Bolt, 3/8-16 x 2.25 Hex 5  
Bolt, Hex 7/16-14 x 2.00 Hex SPC  
Bolt, 5/8-11 x 8.50 Hex 5  
Washer, Flat, Steel .438 x 1.00 x .083  
Locknut, 3/8-16 Whiz  
Nut, Locking, Flange .375-16  
Locknut, 3/4-16 Crown  
Nut, Locking, Center .50-13  
Locknut, 7/16-14 Whiz  
Nut, 3/8-16 Square  
22 00180257  
23 03815851  
03815951  
2
1
1
2
2
6
2
2
2
2
4
2
2
2
2
4
2
2
24 03815151  
25 00181566  
26 00180992  
27 03816051  
28 05962900  
29 05901337  
30 05984700  
31 06435900  
32 06534900  
33 06508000  
34 06500031  
35 06536300  
36 06530004  
37 00967395  
38 00145552  
Seal, 1.00 Roller Bearing  
17  
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STEERING CONTROLS  
Model 992220, 221, 222  
Steering_Controls_G  
18  
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STEERING CONTROLS  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
Dampner, Steering Control  
Bearing Shield 1/2"  
1
2
3
4
00180231  
00180354  
03814551  
03833751  
03833951  
03818951  
03819051  
03816151  
03816351  
03818251  
00180543  
03818051  
03818151  
2
6
1
1
1
1
1
1
1
2
2
1
1
2
2
2
2
1
8
4
4
6
2
2
2
6
8
2
2
2
8
Spring Pivot Weldment  
Park Brake Control Arm RH  
Park Brake Control Arm LH  
Ear, RH Brake Pivot  
Ear, LH Brake Pivot  
Handle Assembly RH  
5
6
Handle Assembly LH  
Handle Height Plate  
7
8
9
Tube, Round .750 x .179 x 4.69  
Weldment, RH Steering Handle  
Weldment, LH Steering Handle  
Plate, Bent  
Grip, Foam (Serials 101 – 2499)  
Grip, Foam (Serials 2500 and up)  
Plug, 7/8" End (Serials 101 – 2499)  
Eyebolt, .5 x 6.9  
Bolt, 3/8-16 x 1.00 FGH 8  
Bolt, 3/8-16 x .750 Hex 5  
Bolt, 3/8-16 x 1.25 Hex  
Bolt, 3/8-16 x 1.75 Hex 5  
Bolt, 3/8-16 x 5.50 Hex 5  
Bolt 1/2-13 x 2.75  
10 03819251  
11 00180617  
04311900  
12 00180639  
13 00250356  
14 00960044  
15 05959400  
16 05958000  
17 05958500  
18 05982000  
19 05965500  
20 06537300  
21 06308600  
22 06435700  
23 06435900  
24 00967353  
25 06528200  
26 06529500  
27 06508000  
28 06549300  
29 06820300  
30 06823200  
31 00180249  
32 03816151  
03816351  
Nut, 1/2-13 STD Hex  
Washer, Locking .31 x .078 Regular  
Washer, Flat, Steel .38 x .875 x .083  
Washer, Flat, Steel .438 x 1.00 x .083  
Ring, Rue .375 x .054 x 1.254  
Nut, Locking, Cone  
Nut, 5/16-24 STD Hex  
18 Nut, Locking, Flange .375-16  
4
2
1
2
1
1
1
1
4
4
4
2
1
Nut, Locking Top M8-1.25 Crown  
Pin, CVS .375 x 1.38 x 1.14  
Pin, CVS .625 x 3.00 x 2.77  
Ball Joint RH 5/16 Male W/ STD  
Bar Weldment, RH Steering  
Bar Weldment, LH Steering  
Handle, Control Weldment, RH  
Handle, Control Weldment, LH  
Ball Joint, RH 5/16 Female W/STD  
Nylon Washer, 1.27 OD x .400 ID  
Bushing, .750 x 1.00 x .750  
Bolt, 3/8-16 x 2.25 Hex 5  
33 03816251  
03816451  
34 00180606  
35 00180961  
36 00252126  
37 05962900  
38 00967356  
Ring, Rue .625 x .072 x 1.690  
19  
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ENGINE AND EXHAUST  
Model 992220, 221, 222  
Engine Components_G  
20  
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ENGINE AND EXHAUST  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
1
2
3
4
00180273  
03286700  
21535800  
08200327  
08200328  
01057000  
03798600  
21549901  
06318200  
00961553  
1
1
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
Cable, Choke 48" (Serials 101 – 2499; see page 26 for Serials 2500 and up)  
Lead, Starter Solenoid  
Oil Filter  
Engine, Kawasaki 27 HP  
Engine, Kawasaki 31 HP  
Muffler, Kawasaki Horizontal  
Wire Harness, Kawasaki (see page 26-27)  
Nut, Exhaust Man. Subaru EH  
Washer, M8 Spring Lock  
Nut, M8 x 1.25 Hex Grade 8.8  
Spark Plug  
5
6
7
8
9
10 21536100  
11 21545400  
12 21545300  
13 05900125  
14 00961281  
15 03821000  
16 07533200  
17 00525800  
18 06900339  
06900426  
Filter, Outer Air  
Filter, Inner Air  
Bolt, Hex .38-16 x 1.25 FTHG5  
Bolt, M8 x 1.25 x 14 Hex 8.8  
Cable, Battery- 42" Positive  
Boot, Eyelet Terminal  
Battery Terminal Boot, Red  
Clamp, Hose 2.75 Diameter Worm (992222, 209)  
Clamp, Hose 2.75 Diameter Worm (992220, 210)  
Rain Cap, Air Cleaner (992222)  
Rain Cap, Air Cleaner (992220, 221)  
Gasket, Muffler S/O  
19 03820900  
04088900  
20 00191627  
21  
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FUEL TANKS  
Model 992220, 221, 222 Serials 101 – 2499  
Fuel_Tank_G  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00130924  
3
1
1
1
4
4
4
1
2
2
1
2
4
4
4
4
Clamp, 1/2 Spring Hose  
Frame w/Decals (See pages 6-7)  
Tank, LH Midmount Blank w/Cap  
Tank, RH Midmount Blank w/Cap  
Foam, .125 x .750 x 4.00  
Spacer, Gas Tank Attachment  
Spring, Commpression .660 x .067 x .625  
Fuel Filter  
Grommet, Tank Fitting Rubber  
Fuel Cap  
Assembly, Fuel Line w/Checkvalves  
Fitting, 90 Degree  
Bolt, 3/8-16 x .750 Hex  
Bolt, 3/8-16 x 1.25 Hex  
Washer, Flat, Steel .38 x .875 x .083  
Washer, .375 REG Flat  
03793800  
03793900  
00180897  
00181023  
00181027  
21538400  
00181208  
10 00181251  
11 00191282  
12 00191605  
13 00960045  
14 05958000  
15 06435700  
16 00960702  
22  
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ROPS  
Model 992220, 221, 222  
Rops_G  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00181591  
00181592  
05960000  
05965800  
06537300  
06307300  
06536300  
NA  
2
2
2
4
4
4
4
1
1
1
ROPS Lock Pin Assembly  
5/16 x 3/4" Round Knob  
1/2 x 3-1/4" Hex Bolt  
1/2 x 3-1/2" Hex Bolt  
1/2" Hex Nut  
1/2" Spring Lock Washer  
1/2" Center Lock Nut  
Right Side Base Weldment  
Left Side Base Weldment  
Center Tube Weldment  
NA  
10 NA  
23  
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CLUTCH AND BELT  
Model 992220, 221, 222  
Clutch_Belt_G  
24  
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CLUTCH AND BELT  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
Rod, Threaded Adjustment  
Tube, RD .625 x .120 x 4.50  
1
2
3
4
5
6
7
8
9
00104024  
03821751  
03791600  
03791351  
00180641  
03821651  
03821851  
00180836  
00180923  
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1
2
2
2
1
1
1
2
1
2
4
1
1
Pin, Tensioner Pivot  
Plate, Spacer, Pump Tensioner  
Pulley, V-Belt 5.00 x 1.13 w/key  
Plate, Clutch Stop  
Washer, Clutch Universal  
Pulley, Pumps 4.78 PD 17MM  
Clutch, ELECT - OGURA, GT3.5  
Z Pump Belt Idler Arm Weldment  
Belt, HA 64.2 EL (Hydraulic Pump)  
Key, .25 x .25 x 4.62 SQr  
Spring, EXT 1.188 x .162 x 4.25  
Plate, Pump Tensioner Top  
Bolt, .38-16 x 1.50 Flat Socket  
Bolt, 3/8-16 x 5.50 HEX 5  
Washer, .400 x 1.27 x .062 Nylon  
Washer, .406 x 1.00 x .060 Flat  
Key, M5 x M5 x M36 RE  
Bolt, 7/16-20 x 2.25 HEX 5 EP80  
Washer, Locking .38 x .094 Regular  
Bolt, .38-16 x 2.00 Hex 5  
10 03791151  
11 00181727  
12 00180962  
13 00180999  
14 03791251  
15 05901332  
16 05982000  
17 00180961  
18 06400902  
19 00966053  
20 05900040  
21 06308800  
22 00960050  
23 05947900  
24 06308400  
25 00105546  
26 06534900  
27 00164038  
28 06508000  
29 06530400  
30 06529400  
31 00967343  
32 05901331  
33 07336200  
Bolt, 1/4-20 x .500 Hex 5  
Washer, Locking .25 x .062 Regular  
Bearing, Sleeve .753 x .878 x .750  
Nut, Spin Lock, Flange .375-16  
Washer, .390 x .750 x .080 Flat  
Nut, Locking, Flange .375-16  
Nut, Spin Lock, Flange .312-18  
Nut, .38-16 Standard Hex  
Set Screw, 5/16-18 x .625 Square Cup  
Bolt, .38 x .500 x 5/16-18  
Pulley, Flat, 4.50 x .669 w/Brg  
25  
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ELECTRICAL SYSTEM  
Model 992220, 221, 222  
Left Safety  
Connector  
Pull Switch  
Connector  
Engine  
Clutch  
Connector  
Connector  
Ignition Switch  
Accessory  
Ground  
Connector  
Relays  
Battery  
Hour Meter  
Right Safety  
Connector  
Seat Switch  
Connector  
Electrical_System_G  
26  
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ELECTRICAL SYSTEM  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
1
2
3
00102770  
00191256  
00136574  
04311800  
03858700  
06900412  
00180273  
06900411  
00464000  
00192296  
03966800  
AA201019  
03821000  
3
2
1
Relay, ISO Mini Electric  
Switch, Plunger  
Switch, Clutch (Serials 101 – 2499)  
Switch, Clutch (Serials 2500 and up)  
Cable, Pro-Control Throttle (Serials 101 – 2499)  
Cable, Pro-Control Throttle (Serials 2500 and up)  
Cable, Pro-Control Choke (Serials 101 – 2499)  
Cable, Pro-Control Choke (Serials 2500 and up)  
Switch, Ignition (Includes item 23)  
Meter, Hour-LCD ALT (Serials 101 – 2499)  
Meter, Hour-LCD ALT (Serials 2500 and up)  
Cable, Battery - 25” Ground  
4
5
1
1
6
7
1
1
8
9
1
1
1
1
1
Cable, Battery - 42” Positive  
Harness, Wiring  
Clutch, Electric - OGURA, GT3  
Bolt, M8 x 1.25 x14 Hex 8.8  
10 03798600  
11 00180923  
12 00961281  
13 00130923  
06536000  
14 06530100  
15 06006127  
16 00967340  
06100211  
14 Locknut, 10-24 KEPS (Serials 101 – 2499)  
4
2
2
Locknut, 10-24 KEPS (Serials 2500 and up)  
Nut, Locking, Flange .25-20  
Bolt, 1/4-20 x .625 WSH  
14 Screw, Hex, Flange .25-20 x .625  
3
4
2
1
1
1
1
1
1
1
Screw, Machine 10-24 x .38 HWH Stainless (Serials 2500 and up)  
Screw, Machine 10-24 x .50 HWH (Serials 2500 and up)  
Fuse, 20 AMP Blade S/O  
Seat Switch  
Lead, Starter Solenoid  
Battery, 12V  
Battery Terminal Boot, Red  
Control Panel (Serials 101 – 2499)  
Control Panel (Serials 2500 and up)  
Key, w/Shield  
06116700  
17 00191262  
18 02754100  
19 03286700  
20 00181779  
21 00525800  
22 03816551  
03961651  
23 09287000  
27  
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ELECTRICAL SCHEMATIC  
Model 992220, 221, 222  
Electrical_Schematics_G  
28  
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DECK MOUNT  
Model 992220, 221, 222  
Deck_Mount_G  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
00150079  
05965800  
03814051  
00180224  
00967357  
06534900  
06530004  
00181715  
00181485  
4
2
2
2
2
8
4
1
2
2
2
6
6
2
Bushing, 3/4 I.D.  
Bolt, .50-13 x 3.50 Hex 5  
Weldment, Deck Pull 11.5  
Weldment, Drag Link Pin  
Ring, Rue .750 x .080 x 2.081  
Nut, Spin Lock, Flange .375-16  
Locknut, 7/16-14 Whiz  
Belt, B112 Kevlar (Clutch to Deck)  
U-Bolt Special  
Fitting, 1/4-28 Straight Grease Zerk  
Bolt, 7/16-14 x 1-3/4  
10 00959995  
11 05982100  
12 06442000  
13 06528200  
14 03856600  
Washer, Flat, Steel .563 x 1.38 x .109  
Nut, Locking, Cone  
Tube, RD .750 x .125W x 2.469  
29  
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MOWER DECK LIFT  
Model 992220, 221, 222  
Mower_Deck_Lift_G  
30  
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MOWER DECK LIFT  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
Bearing, Sleeve .753 x .878 x .750  
Grip, Rubber Lever  
1
2
3
4
5
6
7
8
9
00105546  
00105593  
06821600  
05700134  
00135292  
03814251  
03814151  
03814351  
03814451  
2
1
2
2
2
1
1
1
4
1
1
3
1
1
1
4
2
2
1
4
3
6
1
4
1
1
4
6
Pin, Clevis .500 x 1.25 x 1.02 Y  
E-Ring, .750 x .050  
Spring, EXT .375 x .055 x 2.25  
Weldment, Foot Arm  
Weldment, Foot Connector  
Weldment, Transportation Lock  
Plate, Connector Link  
Assembly, Cam Control w/Decals S/O  
Weldment, Arm  
10 00181261  
11 00181338  
12 00181389  
13 03799953  
14 03800053  
15 00191185  
16 00252126  
17 05947900  
18 05946800  
19 05947700  
20 05948700  
21 05960900  
22 06533200  
23 06449100  
24 06508000  
25 06531000  
26 06441900  
27 06821700  
28 00967354  
Tube, .625 x .120 x 2.53  
Plate, HOC Indicator  
Plate, Finger Guard  
Bearing, Ball .250 x .688 x 313  
Bushing, .750 x 1.00 x .750  
Bolt, 1/4-20 x .500 HEX 5  
Bolt, 1/4-20 x .750 HEX 5  
Bolt, 1/4-20 x 1.00 HEX 5  
Bolt, .38-16 x 1.00 HEX 5  
Bolt, 3/8-16 x 3.50 HEX 5  
Nut, 1/4-20 STD HEX  
Washer, Flat, Steel M6 7 x 13 x 1.5  
Nut, Locking, Flange .375-16  
Nut, Locking, Nylon .250-20  
Washer, Flat, Steel .531 x 1.06 x .095  
Pin, Clevis .500 x 1.50 x 1.27  
Ring, Rue .500 x .062 x 1.420  
31  
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MOWER DECK, ANTI-SCALP WHEELS AND BELT COVERS  
Model 992220, 221, 222  
Anti-Scalp Wheels_Deck_G  
Item Part No.  
Qty. Description  
1
56496004  
56496005  
56496006  
03799253  
03821953  
00180501  
00104834  
06528200  
00161573  
05962900  
06518700  
06500509  
1
1
1
1
1
2
4
1
1
1
6
6
Assembly, 54” Deck w/Decals  
Assembly, 60" Deck w/Decals  
Assembly, 66” Deck w/Decals  
Shield Deck LH Belt - 60”  
Shield Deck LH Belt - 66”  
Latch, Overcenter  
Rivet, Pop .753 x .878 x .750  
Nut, Locking, Cone  
Roller, Ø3.00 x 3.88  
2
3
4
5
6
7
8
9
Bolt, Hex .38-16 x 2.25  
Nut, Locking, Top .62-11 (ND)  
SRATD Flange Hex Nut 518-11  
10 06442800  
11 00162701  
12 05983100  
13 03799153  
03822053  
12 Washer, Flat, Steel .656 x 1.31 x .095  
6
6
1
1
Wheel, Gauge - Ø5.00 x 2.76  
Bolt, 5/8-11 x 4.25 Hex 5  
Shield, RH 54” and 60" Belt (992220, 221)  
Shield, RH 66” Belt (992222)  
32  
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NOTES  
33  
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BELTS, IDLERS AND BLADES  
Model 992220, 221, 222  
Belt_Idlers_Blades_G  
34  
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BELTS, IDLERS AND BLADES  
Model 992220, 221, 222  
Item Part No.  
Qty. Description  
Washer, M14 x M40 x M4.5 FLAT  
Spring, EXT 1.18 x .177 x 7.50  
1
2
3
4
5
6
7
8
9
00103906  
00104657  
03856600  
00112614  
07300011  
AA160100  
00162146  
00162779  
00162801  
3
1
2
1
3
2
2
3
1
2
1
1
1
1
3
1
1
1
3
3
3
1
1
1
1
2
1
1
3
1
1
1
2
2
1
2
1
1
2
3
3
2
2
1
6
6
2
4
1
4
3
1
4
12  
6
1
3
Tube, RD .750 x .125W x 2.469  
Pulley, V-Belt 5.00 x .510  
Sheave, 5.00 Spindle (1.00 ID)  
Spacer, .516 x .750 x .853  
Pulley, Flat 5.00 x .635 W/BRG  
Spacer, Blade  
Spring, EXT .750 x .125 x 4.50  
Assembly, Spindle 1" SHORT Shaft (includes items 27 and 43) (outside spindles)  
Pulley, V-Belt 6.75 x 1.0 w/Keyway (992221)  
Pulley, V-Belt 7.21 x 1.0 w/Keyway (992222)  
Pulley, V-Belt 6.00 x 1.0 w/Keyway (992220)  
Plate, Pivot Anchor Bent  
Locknut, 1-14 Thin Pattern Nyloc  
Belt, B123 (992221)  
Belt, 131.0 EL ARAMID (992222)  
Belt, B112 (992220)  
10 00181917  
11 00181823  
00181911  
07300543  
12 03823051  
13 00181818  
14 00112616  
00181711  
00181036  
15 00181026  
00181940  
00181042  
16 03799551  
03822951  
Blade, 20.940 LO-LIFT (992221)  
Blade, 23.0 Lift (992222)  
Blade, 19.0 (992220)  
Arm, Belt Tensioner (992221, 222)  
Arm, Belt Tensioner (992220)  
Spanner  
17 00181062  
18 00181715  
19 03799351  
20 00181194  
21 03853600  
22 00181288  
23 03853500  
24 00191347  
25 00181910  
26 00181485  
27 00959995  
28 00960024  
29 05948700  
30 05958400  
31 05981900  
32 05982100  
33 05970600  
34 00960711  
35 05968700  
36 06529400  
37 06435900  
38 06442000  
39 06528200  
40 06530400  
41 06508000  
42 06439300  
43 00966045  
44 05985600  
45 06500509  
46 06530004  
47 06500434  
48 00105546  
49 00181822  
50 00960122  
Belt, HB114.9 EL  
Weldment, Tension Arm  
U-Bolt, Round .63 x 4.50 x 3/8-16  
Weldment, Offset Arm w/Bushings (includes item 48)  
Cap, Spindle  
Weldment, Deck Idler Arm w/Bushings (includes item 48)  
Tube, .750 x .156 x 3.05  
Assembly, Spindle 1" Long Shaft (includes item 27) (center spindle)  
U-Bolt, Round 1.00 x 3.00 x 3/8-16  
Fitting, 1/4-28 STRGT Grease Zerk  
Bolt, 5/16-18 x 1.25 Hex 5  
Bolt, 3/8-16 x 1.00 Hex 5  
Bolt, 3/8-16 x 2.50 Hex 5  
Bolt, 3/8-16 x 4.25 Hex 5  
Bolt, 7/16-14 x 1.75 Hex 5  
Bolt, 1/2-13 x 1.75 Hex 5  
Washer, 1.062 x 1.75 x 0.100  
Bolt, 5/8-11 x 1.50 Hex 5  
Nut, 3/8-16 STD Hex  
Washer, Flat, Steel .438 x 1.00 x .083  
Washer, Flat, Steel .563 x 1.38 x .109  
Nut, Locking, Cone  
Nut, Spin Lock, Flange .312-18  
Nut, Locking, Flange .375-16  
Washer, Flat, Steel .38 x 1.50 x .062  
Key, .250 x .250 x 1.00 SQ  
Bolt, 9/16-12 x 1.75 Hex 8  
SRATD Flange Hex Nut 5/8-11  
Nut, Flanged, 7/16-14 Whiz  
Nut, 7/16-20 Hex  
Bearing, Sleeve .753 x .878 x .750  
Spacer, 1.01 x 1.25 x .635  
Bolt .50-13 x 3.50 Hex 5  
35  
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DISCHARGE CHUTE  
Model 992220, 221, 222  
Discharge_Chute_G  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
03779053  
03791953  
03822800  
07533600  
03820400  
00964016  
00963020  
00964019  
00960704  
1
1
1
1
1
5
5
1
2
1
1
Weldment, Discharge Chute Mount  
Plate, Discharge Shield Support  
Shield, Rubber Discharge  
Bumper, Rubber  
Knob, 3/8 x 1.25 - 4 Prong  
Locknut, 3/8-16 Whiz  
Bolt, 3/8-16 x 1 CRG 5  
Locknut, 5/16-18 Whiz  
Washer, .500 Reg, Flat  
Assembly, Discharge - Rubber *(contains items 1 through 9)  
Cover, 54” Discharge (992220)  
10 56496007  
11 03849151  
36  
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FUEL TANKS  
Model 992220, 221, 222 Serial Number 2500 and Up  
Fuel Components_G  
Item Part No.  
Qty. Description  
1
2
3
4
5
6
7
8
9
03278100 27" Hose, .25 Low-Perm Bulk Gas  
03278100 40" Hose, .25 Low-Perm Bulk Gas  
03278100 25" Hose, .25 Low-Perm Bulk Gas  
03278100 12" Hose, .25 Low-Perm Bulk Gas  
03278100 28" Hose, .25 Low-Perm Bulk Gas  
03278100 12" Hose, .25 Low-Perm Bulk Gas  
03278800  
12 Clamp, Fuel Line  
03375900 1.5 Hose, .188 Low-Perm Bulk Gas  
03900200  
2
2
1
2
2
1
1
1
1
2
8
1
1
1
Assembly, Large Tank Fuel Pick-Up  
Valve, Combination  
Fitting, 3/16 x 1/4 90 Degree Vac  
Clamp, Hose, Spring .188  
Cap, Fuel, Nonvent Autoclick  
Tank, RH Large Gravely Fuel  
Tank, LH Large Gravely Fuel  
Label, EPA Non-Compliant Tank  
Tee, 1/4 HS Run x 1/4 HS Branch  
Grommet, Remote Vent Rev  
Bolt, SEMS .31-18 x .62  
10 04068910  
11 04097000  
12 04097700  
13 04237300  
14 04245500  
15 04245600  
16 NA  
17 04307000  
18 05600439  
19 07000018  
20 09233600  
21 04309151  
22 21538400  
Valve, Fuel (Nut and washer shown are included with valve)  
Bracket, Valve  
Fuel Filter  
37  
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GRAVELY  
655 West Ryan Street  
P.O. Box 157  
Brillion, WI 54110  
920-756-4688  
Fax 920-756-2407  
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