Graco Welding System 313258C User Manual

Instructions - Parts  
Electric Heated  
Hose Power Supply  
Kit 256876  
313258C  
EN  
Monitor and control fluid temperature in a low voltage heated hose for XM  
plural-component sprayers feeding a remote XM mix manifold.  
Not for use in explosive atmospheres.  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
See page 2 for a list of components included in  
the kit and maximum working pressures.  
ti20972a  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back  
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where  
applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent  
fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop  
cloths (potential static arc).  
Keep work area free of debris, including solvent, rags and gasoline.  
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes  
are present.  
Ground all equipment in the work area. See Grounding instructions.  
Use only grounded hoses.  
Hold gun firmly to side of grounded pail when triggering into pail.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information  
about your material, request MSDS forms from distributor or retailer.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
ELECTRIC SHOCK HAZARD  
Improper grounding, setup, or usage of the system can cause electric shock.  
Turn off and disconnect power at main switch before disconnecting any cables and before servicing  
equipment.  
Connect only to grounded power source.  
All electrical wiring must be done by a qualified electrician and comply with all local codes and  
regulations.  
313258C  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Warnings  
WARNING  
SKIN INJECTION HAZARD  
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just  
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.  
Do not point gun at anyone or at any part of the body.  
Do not put your hand over the spray tip.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Do not spray without tip guard and trigger guard installed.  
Engage trigger lock when not spraying.  
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,  
checking, or servicing equipment.  
4
313258C  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Installation  
Installation  
Setup  
1. Insert rubber feet of control box through holes in  
plate (4). Mount control box (2) on the XM frame  
using plate (4), bolts (7), and nuts (6).  
Installing this equipment requires access to parts that  
may cause electric shock or other serious injury if  
work is not performed properly. Have a qualified elec-  
trician connect power and ground to power switch ter-  
minals; see manual 3A2980 and FIG. 4 on page 6. Be  
sure your installation complies with all national, state,  
and local safety and fire codes.  
2
7
7
Connect Power Cable Wires  
1. Turn off power to junction box (J).  
2. Replace the supplied liquid-tight conduit connector  
(C) with cord restraint fitting (8). Thread the three  
wires of the power cord to the opposite side of the  
cabinet for connection to the power inlet at the main  
disconnect (D). See FIG. 3.  
4
6
ti20973a  
3. Secure the service wires to 1L1 and 3L2 using a #2  
Phillips or Pozidriv M3,5 Form 2 screwdriver.  
Tighten to 7 in-lb (0.8 N•m).  
FIG. 1: Mount Control Box  
2. Place bracket (5) on top of the control box (2) and  
mount to the XM frame using screws (7) and nuts  
(6).  
4. Connect the external ground bond wire (Green or  
Green/Yellow) to the protective earth lug (PE).  
Secure with a 3/8 or 7/16 flat-bladed screwdriver.  
Tighten to 35 in-lb (4 N•m).  
6
C
1L1  
D
2
5
7
3L2  
3L2  
PE  
ti19942a  
FIG. 3: Main Disconnect Electrical Connections  
ti20974a  
NOTICE  
FIG. 2: Mount Plate  
Route power cable (3) to avoid interference with  
moving parts. See FIG. 4.  
313258C  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
Setup  
5. Route power cable (3) up through cord grip (JC).  
7. Connect power wiring from 1L1 and 3L2 to terminal  
blocks 1 and 3 in TB1.  
6. Connect other end of grounding wire to grounding  
lug nut (X) inside junction box (J).  
TB1  
J
X
C
JC  
3
D
3L2  
3L2  
1L1  
C
2
PE  
ti20975a  
FIG. 4: Heat Control Box Cable Connections  
6
313258C  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Setup  
8. Set transformer wire taps in hose heat control box  
(2). See manual 3A2980 to verify tap wire connec-  
tion.  
Connect 24M943 FTS and Power  
Wires  
9. Install adapters (16) in dosing valve blocks and use  
fittings (14, 15, 17, or 18) to connect heated hose  
(1) fluid inlets.  
NOTICE  
Do not coil hose tighter than the minimum bend  
radius of 3 ft (0.9 m). Do not subject hose to exces-  
sive weight, impact, or other abuse.  
1. Carefully extend FTS probe (H) into the hose sec-  
tion from the hose heat control. Do not bend or kink  
probe. Insert probe in major volume resin side  
on systems which are not 1:1 mix ratio.  
2. Connect FTS (9) to fittings (12) on remote XM mix  
manifold. See FIG. 6.  
3. Connect fitting (23) to FTS coupler (9a) and fitting  
(19 or 20). Connect fittings (21 or 22) to FTS sensor  
(9c). Connect fluid hoses to FTS (9).  
16  
16  
14,  
15,  
17,  
14,  
15,  
17,  
4. Install one connector (D) between wires. Refer to  
Connect Heated Hoses in manual 309572 for  
instructions.  
or 18  
or 18  
WLꢀꢁꢂꢃꢄD  
5. Connect hose assembly cable (F) to FTS cable (R).  
Slide insulator sleeves (S) over connection. Leave  
slack (G) in cables as stress relief, to prevent cable  
failure.  
FIG. 5: Dosing Valves  
NOTE:  
To connect additional hoses see manual 309572.  
To XM Mix Manifold  
S
10. Install fittings (12) in remote XM mix manifold.  
9a  
R
F
S
G
9c  
H
12  
23  
9a  
D
ti2684d  
To XM sprayer  
WLꢀꢁꢂꢃꢂD  
FIG. 7: 261670 FTS Kit  
12  
9c  
21 or 22  
6. Connect two black power wires from the hose heat  
control box (2) to heated hose (1). Refer to Connect  
Fluid Hose in manual 3A2980 for instructions.  
19 or 20  
FIG. 6: XM Mix Manifold  
7. Connect FTS cable from control box (2) to FTS  
cable connection of first length of heated hose from  
XM sprayer. See illustrations on page 9.  
313258C  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Troubleshooting/Repair  
Troubleshooting/Repair  
See supplied hose heat control manual 3A2980 and power-lock heated hose manual 309572 for troubleshooting and  
repair procedures.  
8
313258C  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Parts  
Parts  
6
2
8
5
16  
6
14,  
15,  
17,  
14,  
15,  
7
17,  
or 18  
or 18  
23  
12  
7
9a  
6
9
4
9c  
12  
6
21 or 22  
19 or 20  
WLꢀꢅꢆꢇꢃE  
Qty  
.
Qty  
Ref. Part  
Description  
Ref. Part  
Description  
.
12  
13  
14  
15  
158491 NIPPLE; 1/2 X 1/2 npt  
159239 NIPPLE; 1/2 x 3/8 npt  
122406 ADAPTER, (-5) 1/2-20 JIC x 3/8 npt  
117832 ADAPTER, (-6) 9/16-18 JIC x 3/8  
npt  
100081 BUSHING, pipe; 1/2 x 3/8  
117833 ADAPTER; (-8) JIC x 3/8 npt  
116765 ADAPTER, (-10) JIC x 3/8 npt  
117595 UNION, 1/4 npt x (-5) swivel  
117506 UNION, 1/4 npt x (-6) swivel  
126329 UNION, 1/2 npt x (-8) swivel  
126330 UNION, 1/2 npt x (-10) swivel  
100206 BUSHING, 1/2 x 1/4 npt  
2
1
1
1
1  
---  
HOSE SET, heated, order sepa-  
rately; see manual 309572  
1
2
24P616 KIT, heated hose control; see man-  
ual 3A2980  
15T969 CABLE, hose heat, 3 cond, 12GA;  
see manual 3A2980  
256196 PLATE, mounting to XM  
256326 BRACKET, control bo to XMx,  
heated hose  
112958 NUT, HEX, flanged  
112395 SCREW, cap, flng hd  
116171 BUSHING, strain relief  
24M943 KIT, fluid temperature sensor, cou-  
pler: see manual 309572  
1
1
3✖  
16  
17  
18  
19  
20  
21  
22  
23  
1
1
1
1
1
1
1
1
4
5
1
1
6
7
8
9
2
6
1
1
Not shown.  
9a  
9b  
9c  
16N637 COUPLER, 1/2 fbe; 3.5 in.  
24H320 HOSE, air; 3.75 in.  
--- Not available for purchase.  
---  
SENSOR 1/2 in. FTS  
313258C  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Electrical Schematic  
Electrical Schematic  
10  
313258C  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Technical Data  
Technical Data  
Hose Heat Control 24P616  
Input Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . 230 Vac, 1 phase, 50/60 Hz, 15A  
Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62 Vac, 45 A  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 lb (39 kg)  
Heated Hose 248908, 248907, 262727, 262728, 262730  
Maximum working fluid pressure . . . . . . . . . . . . . . . . . . . 5000 psi (34.5 MPa, 345 bar)  
Maximum air working pressure . . . . . . . . . . . . . . . . . . . . 130 psi (0.9 MPa, 9 bar)  
Maximum hose operating temperature. . . . . . . . . . . . . . . 180°F (82°C)  
FTS Sensor Kit 24M943  
Maximum working fluid pressure . . . . . . . . . . . . . . . . . . . 5000 psi (34.5 MPa, 345 bar)  
Fluid Connection Size . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 in npt(f) both ends  
313258C  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs  
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT  
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
This manual contains English. MM 313258  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Revision C, April 2014  
   

Grace Car Stereo System GDI IR2000 User Manual
Haan Iron GS 20 User Manual
Health O Meter Scale 500KL User Manual
Honeywell Home Security System PRO22ENC1 User Manual
Hotpoint Washer Hult 923 User Manual
Hotpoint Washer WMD 940 P G A K User Manual
HP Hewlett Packard Printer 1022 User Manual
Humminbird Fish Finder LCR120 User Manual
Impex Home Gym PHE1000 User Manual
Impex Home Gym TSA 660 User Manual