Instructions/Parts
AEIRxDRpIVEaN nding Blade Mixer
313643G
EN
Expanding blade bung-mounted agitator for maintaining suspension and even mixing in
industrial paints and coatings. For professional use only.
Not approved for use in European explosive atmosphere locations.
Model 24C728, Series B
Low Viscosity, up to 1000 centipoise
Model 24C729, Series B
High Viscosity, up to 2000 centipoise
100 psi (0.7 MPa, 7 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Contents
ti14646A
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
313643G
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Installation
NOTE: Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and in the
parts drawing.
Air Line Accessories
Install the following accessories in the order shown in
Grounding
Bleed-type master air valve (A): to isolate the air line
components for servicing.
Air filter (B): removes harmful dirt and moisture from
the compressed air supply. Order part 106148 for
3/8 npt or 106149 for 1/2 npt.
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
Air regulator and gauge (C): to control air motor and
agitator speed.
one end of a 12 ga. minimum ground wire behind the
grounding screw and tighten the screw securely.
Connect ground clamp to a true earth ground. A ground
wire and clamp, Part 238909, is available from Graco.
Air line lubricator (D): Downstream from the filter,
install an air line lubricator for automatic air motor lubri-
cation. Set the lubricator feed rate at 1 drop of oil per
minute for high speed or continuous duty usage. Do not
overfeed oil or exhaust air may become contaminated.
214847, is available from Graco.
NOTICE
Not lubricating the air motor will cause air motor failure.
E
GS
ti14647a
FIG. 1. Ground Screw
C
A
B
D
Air Requirements
F
To help prevent component rupture, do not exceed
100 psi (0.7 MPa, 7 bar) maximum air working
pressure.
ti14648a
FIG. 2. Typical Installation
Key:
Typical air requirements for continuous use at 400 rpm
and 100 psi (0.7 MPa, 7 bar) inlet pressure:
A
B
C
D
E
F
Bleed-type master air valve
Air filter
Air regulator and gauge
Air line lubricator
Agitator motor
Mix tank (reference only)
3
•
•
low viscosity air motor -- 12 scfm (0.34 m /min)
3
high viscosity air motor -- 22 scfm (0.62 m /min)
4
313643G
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Install the Agitator
NOTICE
Keep the agitator tightly mounted to the drum bung
to prevent damage to the threads from vibration.
When using a modified drum, check that there is no
interference between the base of the drum and the
shaft of the agitator to prevent blade or shaft dam-
age and to avoid sparks from contact (see Warning
Always maintain a minimum of 1 in. (25.4 mm) clear-
ance between rotating agitator parts and container to
prevent sparks from contact.
1. Due to variability in drum heights the lowest set of
blades may contact the bottom of the drum. If the
bung adapter will not fully seat, or if resistance is felt
when installing the agitator, move the blades up the
shaft. To move the blades, loosen the setscrew on
the hub and slide the assembly up or down to the
desired position. The setscrew must always remain
on the top, with the blades hanging down, so the
blades will pass into and out of the bung hole.
3. Position the air motor so the air line can be attached
easily to the needle valve’s 1/8 npt inlet, without
obstructing any other system components.
4. Attach an air line quick disconnect valve or ball
valve for main air shutoff. Order Part 208536,
Coupler, and Part 169969, fitting.
5. Attach the air line between the needle valve’s
1/8 npt inlet and the 1/8 npt air supply manifold
outlet.
To avoid personal injury, never operate the agitator
outside of a drum.
Angled Adaptor
If the agitator is used on a drum with an off-center bung
and the blades would contact the side of the drum, the
angled adaptor must be used to avoid this contact.
1. Thread the locking ring onto the angled adaptor by
hand, as far as it will go.
2. Thread the angled adaptor into the bung until it bot-
toms out, then back it out until the widest portion on
of the adaptor top is pointing just to the left of the
center of the drum (Fig. 4).
3. Turn down the locking ring until it contacts the drum.
Use an appropriately sized pipe wrench or adjust-
able wrench to tighten the adaptor down until the
widest portion of the adaptor top is in line with the
drum.
ti14650a
FIG. 3. Adjust Location of Hub/Blade Assemblies
2. To install the agitator on the container cover, drop
the folding blade sections through the drum bung
hole, then screw the bung adapter into the bung
Adaptor
ti16998a
FIG. 4. Angled Adaptor
313643G
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Operation
5. To stop the agitator, close the air valve in the air
supply line (if you have one), or close the agitator
needle valve (11).
Pressure Relief Procedure
Check Fluid Viscosity
If the agitator is in a closed drum, remove the agitator to
check fluid viscosity or siphon some fluid from the
3/4 npt drum port.
1. Turn off the air regulator and close main air shutoff
valve.
Maintenance
2. Disconnect the air line from the motor air inlet.
Lubricate the Air Motor
Operate the Agitator
1. Fill the fluid supply container.
2. Start the agitator and run it slowly.
NOTICE
Not lubricating the air motor will cause air motor failure.
If an air line lubricator is not installed, the air motor must
be manually lubricated every 8 hours. Lubricate the agi-
tator air motor by placing 10 to 20 drops of SAE #10
lightweight oil in the motor’s air inlet. Run the agitator for
about 30 seconds.
3. Use the needle valve (11) to regulate the agitator
speed. Set the agitator at a speed that minimizes
vibration.
NOTE: If an air shutoff valve is installed in the supply
line and used to stop the agitator, the same agitator
speed will be set each time the agitator is used. Part
numbers for Graco air shutoff valves are listed below:
Air Shutoff Valve
Part
Description
1/4 npt(m) x 1/4 npt(m)
208390
208391
208392
208393
3/8 npt(m) x 3/8 npt (f)
3/8 npt(f) x 1/4 npt(m)
3/8 npt(m) x 3/8 npt (m)
4. Operate the agitator continuously while supplying
paints or other fluids to the system.
NOTICE
Do not operate the agitator at a high speed for a long
period of time. Excessive agitator speed can cause
foaming of fluid (making the fluid unusable), vibration,
and increased wear on parts. Always agitate the fluid
only enough to maintain even mixing.
6
313643G
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Repair
Shaft and Agitator Blades
1. Remove the shaft (2) from the drum. Clean with a
compatible solvent and inspect the shaft (2) and
blades (6, 7) for wear or damage.
Flush the Air Motor
If the motor is sluggish or inefficient, flush it with
non-flammable solvent in a well-ventilated area.
Motor to remove the air motor.
3. Use the 1/8 hex to remove the other two setscrews
(8) on the coupler.
4. Slide the shaft off (2).
2. Add several teaspoons of solvent, or spray the sol-
vent directly into the motor.
5. If needed, use a 3 mm (1/8 in.) hex to remove the
setscrew (8) on the hub assembly (6 or 7). Slide the
hub/blade assembly off of the shaft.
3. Rotate the shaft by hand in both directions for a few
minutes.
6. To install a new hub/blade assembly, slide it onto the
shaft. The setscrew must always remain on the top,
with the blades hanging down, so the blades will
pass into and out of the bung hole.
4. Reconnect the air line and slowly apply pressure
until there is no trace of solvent in the exhaust air.
5. Lubricate the motor with a squirt of lightweight oil in
the chamber.
NOTE: Air Motor Repair Kits are available. Order Part
207335 for Model 24C728 (low viscosity) or Part 224954
for Model 24C729 (high viscosity).
Service
Reassembly
Air Motor
1. Slide the shaft (2) into the coupler (3). Use a 1/8 hex
to tighten the setscrews (8). Torque to 65 in-lb
(7.3 N•m).
1. To remove the air motor for service, use a 3/16 hex
to remove the three setscrews (9) on the bung
adapter (4).
2. Raise the bung adapter (4) on the shaft (2) to recon-
nect to the air motor. Use a 3/16 hex to tighten the
three setscrews (9) on the bung adapter. Torque to
80 in-lb (9 N•m).
2. Lower the adapter (4) on the shaft (2) so coupler (3)
is accessible.
3. Use a 1/8 hex to remove the top two setscrews (8)
on the coupler (3).
4. Lift the air motor (1) straight up off the coupler (3).
•
•
If the air motor (1) requires more than installation of
a service kit, it is usually quickest and easiest to
send it to the Graco distributor for repair or replace-
ment.
If the air motor blades need replacing or foreign
material is present in the motor chamber, an experi-
enced mechanic may remove the end plate opposite
the drive shaft end. Do not pry with a screwdriver. It
will dent the surface of the plate and body, causing
leaks. Use a puller tool, which will remove the end
plate while maintaining the position of the shaft.
313643G
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Part No/Description
Ref.
No. Part No. Description
Qty.
1*
MOTOR, air
Low Viscosity (Model 24C728)
High Viscosity (Model 24C729)
1
1/8 npt
16A871
111310
2
3
16A867 SHAFT, drive
24D686 COUPLER, agitator; includes 4 set-
screws (Item 8)
1
1
A
4
24D687 ADAPTER, bung, double; includes
3 setscrews (Item 9) and ground
screw (Item 15)
24C861 HUB, assembly, with 3.5 in. blades;
includes setscrew (Item 8)
24C860 HUB, assembly, with 2.5 in. blades;
includes setscrew (Item 8)
102207 SETSCREW, 1/4-20, sst (included
with Items 3, 6, and 7)
1
B
2 in.
npsm
6
7
8
9
1
2
7
3
1-1/2 in.
npsm
101679 SETSCREW, 3/8-24, sst (included
with Item 4)
11
12
13
15
16
17
18
206264 VALVE, needle
169969 FITTING, air line
113779 MUFFLER
116343 GROUND SCREW
113082 O-RING
16H294 ADAPTOR, angled (not shown)
16H295 RING, locking (not shown)
1
1
1
1
1
1
1
*
Air Motor Repair Kits may be purchased separately.
Order Kit 207335 for Model 24C728 (low viscosity) or
Kit 224954 for Model 24C729 (high viscosity).
C
E
D
F
Dimensions
2 in. Bung Adapter
Model 24C728
(low viscosity)
Model 24C729
(high viscosity)
Dimension
A
4.2 in. (107 mm)
5.1 in. (130 mm)
C (Minimum)
29.8 in. (757 mm) 29.8 in. (757 mm)
D (Maximum) 32.8 in. (832 mm) 32.8 in. (832 mm)
1-1/2 in. Bung Adapter
Model 24C728
(low viscosity)
Model 24C729
(high viscosity)
Dimension
B
5.2 in. (132 mm) 6.1 in. (155 mm)
28.8 in. (730 mm) 28.8 in. (730 mm)
31.8 in. (807 mm) 31.8 in. (807 mm)
E (Minimum)
F (Maximum)
ti14646a
313643G
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
Technical Data
Maximum working pressure
100 psi (0.70 MPa, 7.0 bar)
Maximum recommended agitator speed . . . . . . . . . . . . . 500 rpm
Air consumption at 400 rpm with 100 psi (0.7 MPa, 7 bar)
air inlet pressure
3
Model 24C728 (low viscosity) . . . . . . . . . . . . . . . . . .
Model 24C729 (high viscosity). . . . . . . . . . . . . . . . . .
12 scfm (0.34 m /min)
3
22 scfm (0.62 m /min)
Noise Level at 100 psi (0.7 MPa, 7 bar), maximum load*
Model 24C728 (low viscosity)
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.32 dB
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 dB
Model 24C729 (high viscosity)
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.74 dB
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.32 dB
Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303, 18-8, and 304 stainless steel
Bung adapter thread sizes . . . . . . . . . . . . . . . . . . . . . . . . 1 1/2-11.5 npsm and 2-11.5 npsm
Weight
Model 24C728 (low viscosity) . . . . . . . . . . . . . . . . . . 9.6 lb (4.4 kg)
Model 24C729 (high viscosity). . . . . . . . . . . . . . . . . . 13.1 lb (5.9 kg)
* Tested in water to ISO 9614-2.
10
313643G
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
313643G
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313643
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised December 2012
Download from Www.Somanuals.com. All Manuals Search And Download.
|