Instructions - Parts
Xtreme® PFP
3A2798D
EN
For use with bulk supply of medium to high viscosity sealants and adhesive materials. For
professional use only.
6500 psi (45 MPa, 448 bar) Maximum Fluid Working Pressure
90 psi (620 kPa, 6.2 bar) Maximum Air Working Pressure
100 psi (0.7 kPa, 7 bar) Maximum Air Inlet Pressure
Model 16T311
5 gallon (20 liter), with cart
Model 16P957
5 gallon (20 liter), no cart
Important Safety Instructions
Read all warnings and instructions in this man-
ual. Save these instructions.
WLꢀꢁꢀꢀꢂE
Model 16T311 shown
II 2 G c T2
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
•
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
•
•
Tighten all fluid connections before operating the equipment.
Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•
•
•
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are antistatic or conductive.
•
•
Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
3A2798D
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Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
•
•
•
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
•
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
•
•
•
•
•
•
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
•
Use minimum air pressure when removing platen from drum.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
Read MSDSs to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
•
•
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer
4
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Component Identification
Component Identification
Model 16T311 shown
G (see FIG. 2 on
page 6)
H
B
A
V
U
T
W
R
E
C
M
D
F
ti20228b
S
FIG. 1
Key:
A
B
C
D
E
F
Ram Assembly
Air Motor
Displacement Pump
Cart
U
V
W
Air Filter and Water Separator
Bleed Type Air Shutoff Valve
Air Line Drain Valve
Cart Brake
G
H
M
R
S
T
Integrated Air Controls (see FIG. 2 on page 6)
Spray Gun
Blowoff Air Supply Line
Wet Cup
Fluid Outlet
Main Air Inlet
3A2798D
5
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Component Identification
Integrated Air Controls
Air Line Accessories
The integrated air controls include:
See FIG. 1 on page 5.
•
•
Main air slider valve (BA): turns air on and off to
the system. When closed, the valve relieves pres-
sure downstream.
•
•
Air line drain valve (W)
Air line 40 micron filter (U): removes harmful dirt
and moisture from compressed air supply.
Ram air regulator (BB): controls ram up and down
pressure and blowoff pressure.
•
Air relief valve (attached to ram air regulator, not
visible): automatically relieves excessive pressure.
•
•
•
Ram director valve (BC): controls ram direction.
Exhaust port with muffler (BD)
Air motor regulator (BE): Controls air pressure to
motor.
•
•
Air motor ball valve (BF): turns air on and off to
the air motor. When closed, the valve relieves air
trapped between it and the air motor.
Blowoff button (BG): turns air on and off to push
the platen out of an empty drum.
BF
BE
BD
BC
BG
BB
BA
ti20246a
FIG. 2. Integrated Air Controls
6
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Component Identification
Platen Component Identification
Model 16U676, 20 liter (5 gallon)
EK
EP
EA
EH
EM
EG
EB
ti20247b
FIG. 3
Key:
EA Retainer Clamp
EB Wiper
EG Spacer
EH Thumb Screws
EK Bleed Stick
EM Air Assist Body Check Valve
EP O-ring Seal (assembles to platen adapter, not shown)
3A2798D
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Installation
Installation
General Information
Grounding
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures.
Accessories are available from Graco. Make certain all
accessories are adequately sized and pressure-rated to
meet the system’s requirements.
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes
to ignite or explode. Grounding provides an escape
wire for the electric current.
Location
Lift location
Pump: use the supplied ground wire and clamp. Con-
nect other end of wire to a true earth ground. See FIG. 5.
Lift location
ti8250a
FIG. 5
Air and fluid hoses: use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check elec-
trical resistance of hoses. If total resistance to ground
exceeds 25 megohms, replace hose immediately.
Floor
mounting
location
Floor
mounting
location
ti20230b
Air compressor: follow manufacturer’s recommenda-
tions.
FIG. 4
Spray gun/dispense valve: ground through connection
to a properly grounded fluid hose and pump.
Attach a lifting sling at the proper lift spots. Lift off the
pallet using a crane or a forklift.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Position the ram so the air controls are easily accessi-
ble. Ensure that there is enough space overhead for the
Solvent pails used when flushing: follow local code.
Use only conductive metal pails that are properly
grounded.
Set the brake on the cart before using the system.
Model 16P957 only: Using the holes in the ram base as
a guide, drill holes for 1/2 in. (13 mm) anchors.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
Model 16P957 only: Ensure that the ram base is level in
all directions. If necessary, level the base using metal
shims. Secure the base to the floor using 1/2 in. (13
mm) anchors that are long enough to prevent the ram
from tipping.
8
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Installation
NOTE: Quick disconnects restrict flow for large air
motors.
Connect Mix Line and Gun
Attach Drum Stops
1. If installing mix line and gun kit 24P832, install
nipple (5), check valve (6), and second nipple (5)
This unit is shipped with drum stops in place to help
position the drum on the ram. For replacement parts,
order Kit 255477. The kit includes 2 each of capscrews
(FA), lock washers (not shown), and drum stops (FB).
2. Connect the supplied 3/4 in. hose (11) to the
3. Use reducing nipple (12) to connect the supplied
1/2 in. whip hose (13) to the 3/4 in. hose (11).
4. Use nipple (14) to connect gun swivel (15) to whip
hose (13).
5. Connect gun (16) to gun swivel (15).
FA
16
ti20248b
FB
15
14
FIG. 7
13
12
1. Locate the correct set of mounting holes on the ram
base.
2. Using the capscrews (FA) and lock washers (not
shown), attach the drum stops (FB) to the ram base.
11
NOTE: Only use the 5 gallon drum stop position shown
5
6
ti20229b
5
FIG. 6
Mechanical Setup
1. Fill displacement pump wet cup 2/3 full with Graco
Throat Seal Liquid (TSL™).
5 gal (20 L)
2. Back-off air regulators to their full counterclockwise
position and close all shutoff valves.
3. Connect air line from an air source to the system air
inlet. See FIG. 1. Use a supply hose capable of
meeting the required flow.
FIG. 8: Ram Base
3A2798D
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Supply System Operation
Supply System Operation
5. Lock the gun/valve trigger.
Before Operating
NOTICE
To prevent mixed material from fully curing in the
system requiring replacement of all parts containing
cured material, always be prepared to immediately
begin flushing at the first sign of material curing in the
system and immediately after spraying stops. See
If you suspect that the spray tip/nozzle or hose is com-
pletely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the tip guard retaining nut or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the tip/nozzle or hose.
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
Flush Before Using Equipment
The pump was tested with lightweight oil, which is left in
the fluid passages to protect parts. To avoid contaminat-
ing fluid with oil, flush the pump with a compatible sol-
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury
from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the Pressure
Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
NOTICE
Prolonged exposure to solvent will reduce the life of
the wiper. For maximum performance, do NOT soak
platen soft parts in solvent. Instead, gently wipe down
soft parts with solvent.
1. Lock the gun/valve trigger.
2. See FIG. 2, page 6.
a. Close the air motor ball valve (BF) and the main
air slider valve (BA).
b. If the RAM is in a raised position, set the ram
director valve (BC) to DOWN. The ram will
slowly drop.
c. Jog the director valve up and down to bleed air
from ram cylinders.
3. Unlock the gun/valve trigger.
4. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.
10
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Supply System Operation
7. Set the director valve (BC) to DOWN and lower the
ram until fluid appears at the top of the platen bleed
port (J). Adjust ram air regulator (BB) as needed.
Set the director valve (BC) to neutral and close the
platen bleed port (J).
Start and Adjust Ram
Moving parts can pinch or amputate fingers. When
the pump is operating and when raising or lowering
the ram, keep fingers and hands away from the
pump intake, platen, and lip of the drum.
Start and Adjust Pump
1. Set platen configuration based on pail type (see
To prevent equipment rupture, be sure all
components are adequately sized and pressure rated
to meet the system’s requirements.
2. Refer to FIG. 1 and FIG. 2. Close all air regulators
and air valves.
3. Open main air slider valve (BA) and set ram air reg-
ulator (BB) to 45 psi (0.31 MPa, 3.1 bar). Set direc-
tor valve handle (BC) to UP and let the ram rise to
its full height.
valve (BC) set to DOWN while pump is operating.
2. Be sure the main air slider valve (BA) is closed.
Then set the ram air regulator (BB) to about
40-45 psi (0.28-3.1 MPa, 2.8-3.1 bar). Set the direc-
tor valve (BC) to DOWN.
4. Remove the drum cover.
5. Put a full drum of fluid on the ram base, slide it back
against the drum stops, and center it under the
3. Open main air slider valve (BA). Use air motor
regulator (BE) to slowly increase pressure until
pump operates at desired flow rate.
NOTICE
NOTE: Increase air pressure to the ram if the pump
does not prime properly with heavier fluids.
Decrease Ram air pressure if fluid is forced out
around the top seal or platen.
To avoid damage to the platen seals, do not use a
drum that is dented or damaged.
J
D
ti20247b
FIG. 9
6. Remove bleed stick from platen bleed port (J).
NOTE: Some pails may require the spacer (EG) to
be flipped upside down so the smaller diameter side
is on the bottom. If unable to get ram into the pail,
re-install the spacer upside down.
3A2798D
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Supply System Operation
Change Drums
Shutdown and Care of the Pump
1. Set the ram director valve (BC) to DOWN.
Excessive air pressure in the material drum could
cause the drum to rupture, causing serious injury.
The platen must be free to move out of the drum.
Never use drum blowoff air with a damaged drum.
3. Follow the pump shutdown instructions in Xtreme
Replace Throat Seals
1. Close the air motor ball valve (BF) to stop the pump.
2. Press and hold the blowoff air button (BG) then set
ram director valve (BC) to UP to raise the platen (D)
until the platen (D) is completely out of drum. When
the ram exits the pail, release the blowoff air button
to allow the ram to rise to its full height. Use mini-
mum amount of air pressure necessary to push the
platen out of the drum.
Remove wet cup from displacement pump while
attached to the ram to replace throat seals.
3. Remove empty drum.
3. Remove wet cup and packing cartridge according to
instructions in Xtreme lowers manual. See Related
4. Inspect platen and, if necessary, remove any
remaining material or material build-up.
5. Place full drum on ram base.
6. Lower the ram and adjust the position of the drum
Remove Quick Coupler
1. Ensure displacement pump is at bottom of stroke.
NOTICE
To prevent material from curing in the system, imme-
diately flush the system when a pressure drop is
noticed during spraying and when done spraying.
3. Remove clip (GC), and slide coupling cover (GB) up
to remove coupling (GA).
GB
GA
Flush
GC
1. Remove platen from pump, then submerge pump
into solvent. To clean platen, gently wipe with sol-
vent. NOTE: Read notice table in Flush Before
ti20249a
surize the pump with solvent.
3. Hold gun firmly against a grounded pail and trigger
gun into pail until clean solvent dispenses.
12
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Before Beginning Repair
Before Beginning Repair
Maintenance Procedures
Adjust Spacers
Use Platen with Tapered and Straight Sided
Pails
Use platen with tapered pails
To reduce the risk of serious injury whenever you are
instructed to relieve pressure, always follow the
Pressure Relief procedure.
1. Working from the bottom, use screwdriver to pry
spacer (EG) loose. Work spacer upward completely
above the flange of the platen. See FIG. 11.
Platen Maintenance
2. By hand, angle spacer (EG) and work it off the plate,
pulling it down over the flange. See FIG. 12.
See FIG. 10. If the platen does not come out of the pail
easily when the pump is being raised, the air assist
tube (EF) or air assist check valve may be plugged, or
the bleed stick (J) may not be tightened. A plugged air
assist check valve prevents air from reaching the under-
side of the plate to assist in raising it from the pail. If the
bleed stick is not tightened no pressure will build.
3. Save spacer (EG), as it is required for other applica-
tions.
assemble air assist check valve (414) as shown.
EG
2. Clear air assist tube (EF) in platen. Clean all parts of
air assist check valve (414) and reassemble.
3. Remove bleed stick (J) from platen. Push bleed
stick through bleed relieve ports to remove material
residue.
EB
ti20251b
FIG. 11
EK
EF
EG
ti20250b
FIG. 10
3A2798D
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Maintenance Procedures
Use platen with straight sided pail
c. See Reassemble 20 Liter Wiper Assembly to
change wiper styles or a complete wiper assem-
bly.
1. Ensure large diameter of spacer (EG) is facing
down. Work spacer (EG) up over the platen by
hand completely above the flange of the platen. See
FIG. 12.
2. Remove eight nuts (409) on wiper assembly.
3. Separate top plate (407), spacer (402), wiper (403),
and bottom plate (405).
2. Working from the top, use screwdriver to position
spacer (EG) between flange and wiper (EB). See
FIG. 13.
4. Clean, inspect, and replace worn components.
Reassemble 20 Liter Wiper Assembly
1. Place bottom plate (405) on flat surface. Place wiper
(403), spacer (402), and top plate (407) on bottom
plate (405).
EG
2. Install eight nuts (409) on outer ring. Torque to
40-50 in-lb (4.5-5.6 N•m).
3. Replace o-ring (406), or install new o-ring under
platen casting (401). Use lubricant to hold in place.
4. Install platen casting (401). Tighten with four
nuts (409). Torque to 40-50 in-lb (4.5-5.6 N•m).
EB
ti20251b
FIG. 12: Sliding spacer
EG
ti20252b
EB
FIG. 13: Installing Spacer
Remove and Reinstall Wiper
1. Remove wiper assembly; see FIG. 14:
a. Remove two clips (420) with needle nose pliers
and remove platen cover (419).
b. Remove four nuts (409) that hold wiper assem-
bly to platen casting (407) and remove wiper
assembly.
14
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Maintenance Procedures
420
419
6
411
409
6 4
418
401
414
5
412
415 5
406 3
409
6 4
407
402
403
405
ti20253b
3
4
5
6
Apply grease to hold ring (406) in place during assembly.
Torque to 40-50 in-lb (4.5-5.6 N•m).
Apply pipe sealant to all non-swiveling pipe threads.
Apply thread lubricant to threads.
FIG. 14: Platen Assembly
3A2798D
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Troubleshooting
Troubleshooting
Check all possible problems before disassembling the ram, pump, or platen. Refer to Xtreme Pump Packages man-
ual 311762 for pump troubleshooting.
Ram
Problem
Cause
Solution
Flush immediately.
Decreasing spraying pressure or
poor spray pattern.
Material beginning to cure in lines.
Ram will not raise or lower.
Closed air valve or clogged air line.
Not enough air pressure.
Open, clear.
Increase.
Worn or damaged piston.
Replace. See Supply Unit Repair
Hand valve closed or clogged.
Open, clear.
Decrease.
Ram raises and lowers too fast.
Air leaks around cylinder rod.
Air pressure is too high.
Worn rod seal.
Replace. See Supply Unit Repair
Fluid squeezes past ram plate wip-
ers.
Air pressure too high.
Decrease.
Worn or damaged wipers.
Replace. See Remove and Rein-
Pump will not prime properly or
pumps air.
Closed air valve or clogged air line.
Not enough air pressure.
Open, clear.
Increase.
Worn or damaged piston.
Replace. See pump manual.
Hand valve closed or clogged.
Open, clear. See Platen Mainte-
Hand valve is dirty, worn, or dam-
aged.
Clean, service.
Air assist valve will not hold drum
down or push plate up.
Closed air valve or clogged air line.
Open, clear. See Platen Mainte-
Not enough air pressure.
Valve passage clogged.
Increase.
page 13.
16
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Repair
Repair
Disconnect Pump from Platen
1. Loosen two thumb screws (412) from platen.
2. Carefully pull pump away to prevent damage to
pump inlet. Remove adapter (421) and o-ring (406)
from platen adapter (421).
421
406
412
ti20254b
FIG. 15
Connect Platen to Pump
1. Apply grease to o-ring (406) then install the o-ring
on platen adapter (421). See FIG. 15.
2. Apply pipe sealant to pump inlet thread then thread
onto adapter (421).
3. Loosen thumb screws (412) then carefully lower
pump onto platen.
4. Tighten thumb screws (412) to secure platen to
adapter.
Remove Wipers
Install Wipers
3A2798D
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Repair
Disconnect Displacement Pump Install Displacement Pump
1. Raise ram to install displacement pump to platen.
2. Remove tie rod nuts (206).
Connect Displacement Pump
1. Install tie rod nuts (206). Torque to 50-60 ft-lb
(68-81 N•m).
206
2. Install quick coupler.
ti20255a
FIG. 16
3. Lift air motor rod to bring rod to top of stroke.
Remove Displacement Pump
Refer to your Xtreme Displacement Pump 311762 man-
ual to repair the displacement pump.
If the air motor does not require servicing, leave it
attached to its mounting. If the air motor does need to
be removed, see page 19.
nect the platen from the displacement pump.
4. Raise the ram assembly to lift the air motor away
from the displacement pump.
5. Remove displacement pump and service as
needed.
18
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Repair
Remove Air Motor
Install Air Motor
1. Using a secure hoist, attach motor to mounting
plate (320) with screws (3) and washers (2). See
3. Connect air hose to air motor fitting (7). See
3. Disconnect air hose from air motor fitting (7). See
5. Remove screws (3) and washers (2) that secure air
motor to mounting plate (320).
320
2
3
ti20255b
FIG. 17
6. Using a capable hoist connected to air motor lift
ring, secure air motor to hoist and remove air motor.
3A2798D
19
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Repair
NOTE: Do not reinstall end cap assembly if the ram pis-
ton (302f) needs to be removed from the piston rod. See
the next page for ram piston repair instructions.
Supply Unit Repair
To reduce the risk of serious injury whenever you are
instructed to relieve pressure always follow the
pressurized air to remove the guide sleeve or the
piston.
303
302d
302e
302b
302c
Ram Piston Rods
302k
Always service both cylinders at the same time. When
you service the piston rod always install new o-rings in
the piston rod seal and ram piston.
302l
302m
Repair Parts:
for parts included in kit.
302a
ti10520a
Disassemble Piston Rod Seal and Bearing
FIG. 18: 3 in. Piston Rod Seal
1. Relieve pressure.
2. Access piston rod seal and bearing.
a. Ensure ram is in lowest position.
b. Remove nuts (333) and lockwashers (332) from
piston rods (302a).
c. Remove entire pump package, including the
mounting plate (331) off of the piston
rods (302a). Use a fork-truck to lift the assembly
from the mounting plate.
d. Secure pump package so pump and platen will
not fall.
3. Remove retaining ring (303).
4. Remove piston rod seal and bearing. Slide end cap
(302b), pin (302c), o-ring (302d), and spring (302m)
up off of the piston rod (302a). Remove retaining
ring (302l) and bearing (302k) from end cap (302b)
and remove o-ring (302e).
5. Inspect parts for wear or damage. Replace as nec-
essary.
20
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Repair
Assemble Piston Rod Seal and Bearing
See FIG. 18 on page 20.
302a
302f
1. Lubricate o-ring (302e) and bottom bearing (302k).
302d
302j
a. Install o-ring (302e), bottom bearing (302j), and
retaining ring (302l) into end cap (302b).
b. Install new o-ring (302d) and pin (302c) on end
cap (302b). Lubricate o-ring (302d) and end
cap (302b).
302h
302g
c. Slide spring (302m) and end cap (302b) on pis-
ton rod (302a).
TI10521A
FIG. 19: 3 in. Ram Piston
Assemble Ram Piston
2. Install retaining ring (303).
1. Install new o-rings (302d, 302j) and lubricate
piston (302f) and o-rings.
3. Remount mounting plate (331) and attach nuts
(333) and lockwashers (332). Torque to 40 ft-lb
(54 N•m).
2. Apply medium strength thread sealant. Install
piston (302f), washer (302h), and nut (302g) on pis-
ton rod (302a).
Disassemble Ram Piston
Seal and Bearing to remove the end cap (302b)
from the piston rod (302a).
3. Carefully insert piston (302f) into cylinder and push
piston rod (302a) straight down into cylinder.
4. Slide spring (302m) and end cap (302b) onto piston
rod (302a).
NOTICE
Do not tilt the piston rod to one side when removing it
from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.
5. Install retaining ring (303).
6. Remount mounting plate (331) and attach nuts
(333) and lockwashers (332). Torque to 40 ft-lb
(54 N•m).
2. Carefully lay piston (302f) and rod (302a) down so
piston rod will not be bent. Remove nut (302g),
washer (302h), piston (302f), outer o-ring (302d),
3. Inspect parts for wear or damage. Replace as nec-
essary.
3A2798D
21
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Parts
Parts
Xtreme PFP, 16P957 and 16T311
20 1
21 1
16
1
27
4
8
15
14
19
18 1
13
12
26
1
11
26
7
1
1 5
ti20231b
6
1 5
2, 3
1
22 5 1
25
24
1
5
Apply sealant (8) to all non-swiveling pipe threads.
Assemble o-ring from platen to platen adapter (22) then
assemble platen to adapter.
8
Install grounding wire (27) to ground screw on motor (4).
22
3A2798D
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Parts
Ref
1
2
3
4
5◆
6◆
7
Part
---
100133
---
---
160032
16T481
160327
---
Description
RAM, dual post, motor regulator
WASHER, lock, 3/8
SCREW, cap, hex head
PUMP, Xtreme, PFP
FITTING, nipple
Qty
1
4
4
1
2
1
1
1
1
1
1
1
VALVE, check
FITTING, union adapter, 90 degree
SEALANT, pipe, stainless steel
FLUID, TSL, 8 oz bottle
HOSE, coupled, 3/4 in. ID, 6500 psi
FITTING, nipple, reducing, 3/4 x 1/2
HOSE, coupled, 7250 psi, 0.50 in. ID,
25 ft
8
10❄ 206994
11◆ H67550
12◆ 16R883
13◆ H75025
1
1
1
1
14◆ 158491
15◆ 24P834
16◆ 262854
FITTING, nipple
SWIVEL, straight
GUN, spray, XHF
COUPLING, universal, 3/4-14 npt
male
18
113429
1
1
1
1
1
1
1
19
20
21
22
24
25
26
117628
157785
295847
---
---
16P434
113430
FILTER, air, 3/4 (auto drain)
FITTING, swivel
FITTING, elbow, 90, 3/4 mpt
ADAPTER, platen
LABEL, identification
CART, ram (Model 16T311 only)
COUPLING, universal, 3/4-14 npt
female
1
27
238909
WIRE, grounding
--- Not for sale.
❄ Not shown.
3A2798D
23
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Parts
Cart, 16P434
1
2
Insert axle (8) into cart (101) then press pin (109)
into axle (108).
120
Place handle (110) on top of axle (108) then press
pin (109) into handle (110)
3
5
Apply grease to axles (102, 107, 108).
Apply anaerobic sealant to threads.
110
2
2
102
3
104
109
121
103
104
105
1 2
1
106
101
109
111
107
3
104
112
5
113
1 2 3
108
103
104
105
106
ti20233a
Ref Part
101 ---
102 ---
Description
CART
AXLE
Qty
1
1
4
8
4
4
1
1
2
1
2
8
2
1
4
8
4
4
1
2
2
103 113807 WHEEL, flat free, urethane
104 191824 WASHER, space
105 111841 WASHER, plain 5/8
106 101242 RING, retaining, external
107 15A913 AXLE
108 ---
109 124291 PIN, spring
110 258982 HANDLE, cart
111 ---
112 112788 SCREW, cap, socket head
113 102962 SCREW, cap, socket head
114 ---
115◆ 101147 SCREW, cap, hex head
116◆ 101044 WASHER, plain
117◆ 100018 WASHER, lock, spring
118◆ 100321 NUT
119 ---
120 116139 GRIP, handle
121 ---
AXLE
BRAKE
LUBRICANT, grease
SEALANT, anaerobic
LABEL, arrow
--- Not for sale.
◆ Not shown.
24
3A2798D
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Parts
Pumpline
Qty
1
Ref
201
202
203
204
205
206
207
208
212
214
215
216
229
Part
Description
201,
212
N65DN0 MOTOR, 6500
---
197340
244819
L180C7 LOWER, Xtreme
101712
244820
---
---
---
3
1
1
1
3
1
1
1
1
1
1
1
ROD, tie
COVER, coupler
COUPLING, assembly
NUT, lock
CLIP, hairpin; with lanyard
SEALANT, anaerobic
LABEL, Xtreme PFP
LUBRICANT, thread
CONTROL, de-ice
215
7
15J277
15H392 ADAPTER, rod, Xtreme
--- ROD, adapter
202
1
--- Not for sale.
229
2 3
2 3
216
4
203
204
207
1
206
205
ti20241a
1
2
3
4
5
Torque to 50-60 ft-lb (68-81 N•m).
Torque together to 145-155 ft-lb (196-210 N•m).
Apply sealant.
Insert lanyard from locking pin onto tie rod (2).
Apply thread lubricant to threads, o-rings, and seals. Do not
apply to rod adapter (216) or rod (229).
7
Push in de-ice control (15) fully. Symbols must be upright.
3A2798D
25
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Parts
Ram Frame
2
328
319
323
322
321
333
332
331
320, 327
302d
302e
302b
302c
318
4
326
307
308
312
324
302k
302l
305, 306
303
302a
302m
302
310
304, 310
305, 306
6 9
3
335
6 9
301
308
315
314
302f
302j
302d
302h
302g
313
334
ti20257a
ti20240b
1
2
4
Apply pipe sealant to all non-swiveling pipe threads.
Arrow on air regulator (304) must point towards elb
fitting (308).
Apply electrical tape and protective sleeve (316) to hose (315)
at motor end with blow-off assist air hose. Double-back the
sleeve over itself. Tape the air control end last.
6
9
Apply grease to all packings and cavity of RAM cy
Add oil to cylinder (301) wall before and after pisto
assembly (302) is installed.
3
Attach strap (323) and hose-tube routing over rear cross bar.
26
3A2798D
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Parts
Qty
Ram Frame Parts
Ref
331
Part
---
Description
BRACKET, shelf, D60, 3400 /
6500
1
Qty
1
Ref
Part
Description
301
---
RAM, dp, weldment
PISTON, ram, subassembly
(includes items 302a-302p)
ROD, piston, ram
2
2
1
1
332
333
334
335
101533 WASHER, spring lock
101535 NUT, full hex
198442 STRAP, retaining mix manifold
16U676 PLATE, 20 L single wiper
2
302◆ ---
1
1
1
2
1
1
1
1
1
1
1
1
1
1
302a◆ ---
302b◆ 15M295 BEARING, ram end cap
302c◆ 15U979 PIN, spring, straight
302d◆ 160258 PACKING, o-ring, buna-n
302e◆ 156698 PACKING, o-ring
302f◆ 183943 PISTON
302g◆ 101535 NUT, full hex
302h◆ 101533 WASHER, spring lock
302j◆ 156401 PACKING, o-ring
--- Not for sale.
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
◆ Included in kit 257622.
302k◆ ---
BEARING, ram end cap
302l◆ 15F453 RETAINER, retaining ring
302m◆ 160138 SPRING, compression
302n◆ ---
302p◆ ---
LUBRICANT, grease
SEALANT, thread, medium
strength
2
1
8
8
1
303◆ ---
RING, retaining
304
305
306
307
255296 BRACKET, mounted
100016 WASHER, lock
101682 SCREW, socket cap head
24C824 CONTROL, air, ram, hydraulic
driver
2
1
4
1
1
308
309
597151 FITTING, elbow
---
LUBRICANT, grease
310▲ 15J074 LABEL, safety, crush and pinch
311
312
---
---
SEALANT, pipe, sst
LABEL, valve, shutoff, air con-
trol
2
2
2
14
1
1
1
1
1
1
1
1
1
1
1
15
1
313
314
315
316
317
318
319
320
321
322
323
324
326
327
328
329
330
C32467 STOP, drum
C38185 WASHER, lock
C19853 SCREW, cap, socket head
C12509 TUBE, nylon, round
---
LUBRICANT, oil
16F014 REGULATOR, air, t-handle
157785 FITTING, swivel
100960 GAUGE, pressure, air
103347 VALVE, safety, 100 psi
---
FITTING, elbow, street, 3/4-14
113218 VALVE, ball, vented, 0.750
101689 GAUGE, press, air
C20487 FITTING, nipple, hex
100840 FITTING, elbow, street
C12034 HOSE, coupled 72 in.
552071 SLEEVE, protective
---
TAPE, electrical
3A2798D
27
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Parts
20L Platen, 16U676
420
419
Qty
1
Ref
401
402
403
405
406
407
409
411
412
Part
---
Description
BASE, platen, 20L
6
411
1
1
1
1
1
12
1
276049 SPACER
262936 WIPER, main
---
121829 O-RING, packing, -162
---
---
257697 HANDLE, bleed, stainless steel
---
409
6 4
PLATE, bottom, platen
CLAMP, retainer
NUT, keps, hex head, 1/4-20
418
401
2
SCREW, thumb, 5/16-18 x 1/2,
carbon steel
414
415
5
5
1
1
1
1
1
1
1
413◆ 112358 PACKING, o-ring
412
414
415
416
417
418
419
420
421
122056 VALVE, check
C20350 FITTING, elbow 90 degree
---
---
---
15W184 COVER, 20L, shroud
16U740 PIN, hairpin, cotter; pack of 10
---
406 3
LUBRICANT, grease
SEALANT, pipe, stainless steel
TAG, instruction
409
6 4
1
LUBRICANT, thread
407
402
--- Not for sale.
◆ Not shown. Item is not assembled. Items installs
onto platen adapter.
403
405
ti20253b
3
4
5
6
Apply grease to hold ring (406) in place during assembly.
Torque to 40-50 in-lb (4.5-5.6 N•m).
Apply pipe sealant to all non-swiveling pipe threads.
Apply thread lubricant to threads.
28
3A2798D
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Parts
Check Valve (16T481)
1205
1202
1206
1204
1207
1203 1201
1
1
Torque to 75-80 ft-lb (102-108 N•m).
Ref. Part
1201 ---
Description
NUT, seat
Qty.
1
1202 102595 PACKING, o-ring
1203 100279 BALL, metallic
1
1
1204 108361 SPRING, compression
1
1205 ---
HOUSING, ball check
1
1206 181492 GUIDE, ball
3
1207 181535 RETAINER, spring
1
--- Not for sale.
3A2798D
29
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Accessories
Accessories
Static Mixer Kit, 16T316
Static Mixer (16T316)
This is a 12 element, stainless steel, static mixer used to
thoroughly mix the materials. The static mixer kit is
installed between DD and EE.
1303
Static Mixer Kit Installation:
1301
BB
AA
1302
1303
ti20731b
DD
CC EE
FIG. 20
ti20224a
1
Apply pipe sealant to all non-swiveling pipe threads.
1. Remove bushings (AA) on each end of static mixer
assembly and discard.
Ref. Part
1301 ---
Description
TUBE, mixer
Qty.
2. Disconnect 3/4 in. ID hose (EE) from pump outlet
check valve then remove and discard the
nipple (BB) used to connect the check valve to the
hose.
1
1
2
1302 24P886 MIXER, 12 element, stainless steel
1303 16T315 BUSHING, reducing 3/4 nptf x
1/2 npt
3. Install static mixer (CC) onto pump outlet check
valve (DD).
1304 ---
SEALANT, pipe, stainless steel
1
---Not for sale.
4. Install 3/4 in. ID hose (EE) onto the static
mixer (CC) outlet.
30
3A2798D
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Dimensions
Dimensions
A
(ram up)
B
(ram down)
C
WLꢀꢁꢀꢀꢂE
E
F
D
C
E
A
B
in. (m);
D
in. (m);
F
Model
in. (m)
in. (m)
Mounting Holes
in. (m)
Mounting Holes
in. (m)
Xtreme PFP,
no cart
(16P957)
81.43
(2.07)
54-7/8
(1.39)
14
(0.36)
20-3/4
(0.53)
24
(0.61)
37
(0.94)
Xtreme PFP,
with cart
(16T311)
87.18
(2.21)
60-5/8
(1.54)
14
(0.36)
47-5/8
(1.21)
24.0
(0.61)
39-3/4
(1.01)
3A2798D
31
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Technical Data
Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . 6500 psi (45, 448 bar)
Max working air pressure. . . . . . . . . . . . . . . . . . . . . . . . 90 psi (620 kPa, 6.2 bar)
Max air inlet pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 npt(f)
System Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16P957: 325 lb (147 kg)
16T311: 392 lb (178 kg)
Pump Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Xtreme lowers manual 311762.
System Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . Electroless nickel, polyurethane, PTFE-coated nitrile, poly-
ethylene, PTFE, carbon steel, buna, 316 stainless steel,
17-4 stainless steel
Ambient operating temperature range (supply system) 32-120 °F (0- 49°C)
Sound data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See NXT air motor manual 311238.
32
3A2798D
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 3A2798
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised May 2014
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