Graco Marine Instruments 395 User Manual

Parts  
Ultra 395/495/595t  
Ultra Max II 490/495/595t  
309675V  
EN  
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure  
120 VAC  
Related manuals  
Type  
Stand Series Lo-boy Series Hi-boy Series  
Ultra 395t 233960  
Ultra 495t 233966  
Ultra 595t  
B
A
233961  
233967  
234490  
249913  
B
A
A
C
233962  
233968  
234435  
249914  
B
A
A
C
. . . . . . . 309365  
. . . . . . . 309665  
Ultra Max II 249911  
490t  
C
C
Ultra Max II 249915  
495t  
249916  
249918  
C
B
249917  
249919  
C
B
. . . . . . . 309250  
. . . . . . . 311861  
. . . . . . . 309640  
Ultra Max II  
595t  
. . . . . . . 309674  
. . . . . . . 309709  
ti2399  
233960  
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Parts List - Ultra Stand Sprayers  
Ultra 395: 233960, A, B  
Ultra 495: 233966, A  
Ref.  
Part  
Description  
Qty.  
Ref.  
Part  
Description  
Qty.  
1
2
3
4
5
8
9
10  
12  
14  
15  
16  
17  
107434  
117828  
111457  
111600  
111699  
116073  
116074  
116079  
117501  
117559  
15G455  
246384†  
287167  
287902  
15B120  
287058  
287056  
162453  
180131  
15E022  
187625  
195150  
196750  
196762  
206994  
235014  
BEARING, thrust  
PACKING, o--ring  
PACKING, o--ring  
PIN, grooved  
GASKET, seat, valve  
WASHER, thrust  
1
1
1
1
1
1
1
2
6
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
44  
287054  
GEAR, crankshaft  
includes 1, 9, 25  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, front, Graco  
Ultra 395  
Ultra 495  
LABEL, side, Graco  
Ultra 395  
Ultra 495  
MOTOR, 110V  
Ultra 395/495  
includes 77  
HOSE, drain, stand  
includes 39, 62  
1
45  
46  
47  
52  
287003  
240794  
117493  
1
1
11  
WASHER, thrust  
15K395  
15B255  
1
1
1
1
1
BEARING, thrust  
SCREW, mach, hex washer hd  
O--RING  
53  
54  
55  
15K392  
15B495  
MANIFOLD, fluid  
FILTER, fluid, 60 mesh  
CAP, manifold (Model 233966)  
CAP, manifold (Model 233960)  
GROMMET, transducer  
COVER, front, Graco, paint  
SHIELD, motor, painted  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
SEAT, valve  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
287015*  
246381  
1
1
20  
22  
23  
24  
25  
26  
27  
29  
31  
32  
33  
35  
57  
59  
60  
246385  
15E823  
246386  
STRAINER, 7/8--14 unf  
FRAME, standmount  
KIT, hose suction  
includes 14, 57, 62, 76  
GUN, Contractor includes manual  
311861  
1
1
1
61  
288420  
276888  
15B516Y LABEL, danger  
195833Y LABEL, warning  
116139  
15G857  
287903  
276864  
15B589  
122667  
115099  
248189  
1
62  
63  
65  
66  
67  
68  
69  
70  
71  
76  
77  
CLIP, drain line  
1
1
1
1
4
1
1
1
1
1
1
GRIP, handle  
CAP, leg  
36  
38  
224807  
243222  
1
1
CUP, suction/drain  
HANDLE, sprayer  
COVER, pump rod  
SCREW, drill, hex washer head  
WASHER, hose  
FAN, motor  
39  
40  
241920  
244242  
1
1
includes 8, 10  
41  
42  
43  
246428  
287055  
287053  
PUMP, displacement  
includes 32  
HOUSING, drive  
includes 12, 70  
ROD, connecting  
includes 31, 32  
1
1
1
YExtra Danger and Warning tags and labels available free.  
* Motor Brush Kit 287735 is available.  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
309675  
3
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Parts Drawing - Ultra Lo--Boy Sprayers  
12  
Ultra 395 233961, A, B  
Ultra 495 233967, A  
Ultra 595 234490, A  
46  
53  
61  
63  
65  
23  
54  
9
1
17  
44  
77  
25  
42  
2
16  
22  
52  
20  
38  
8
40  
12  
3
PARTS,  
PAGE 8  
12  
10  
Ref  
45  
47 Ref  
43  
Ref 56  
76  
47  
24  
15  
47  
55  
29  
31  
59  
39  
32  
5
26  
35  
36  
Ref 55  
82  
27  
45  
83  
4
41  
13  
14  
24  
72  
62  
70  
60  
73  
67  
69  
75  
57  
ti2397d  
47  
60  
68  
66  
74 33  
71  
4
309675  
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Parts List - Ultra Lo-Boy Sprayers  
Ultra 395: 233961, A, B  
Ultra 495: 233967, A  
Ultra 595: 234490, A  
Ref.  
Part  
Description  
Qty.  
Ref.  
Part  
Description  
Qty.  
1
2
3
4
5
8
9
10  
12  
13  
14  
15  
16  
17  
20  
22  
107434  
117828  
111457  
111600  
111699  
116073  
116074  
116079  
117501  
115099  
117559  
15G455  
246384†  
287167  
15B120  
287058  
BEARING, thrust  
PACKING, o--ring  
PACKING, o--ring  
PIN, grooved  
GASKET, seat, valve  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
WASHER, hose  
1
1
1
1
1
1
1
2
6
1
2
1
1
1
1
1
52  
LABEL, front, Graco  
Ultra 395  
Ultra 495  
Ultra 595  
LABEL, side, Graco  
Ultra 395  
Ultra 495  
Ultra 595  
MOTOR, 110V  
includes 77  
15K395  
15B255  
15D161  
1
1
1
53  
54  
55  
15K392  
15B495  
15D165  
1
1
1
O--RING  
287015*  
248184*  
246381  
Ultra 395/495  
Ultra 595  
1
1
1
MANIFOLD, fluid  
FILTER, fluid, 60 mesh  
CAP, manifold  
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12  
SHIELD, motor, painted  
includes 12, 63, 65  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
SEAT, valve  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
includes 8, 10  
PUMP, displacement  
HOUSING, drive  
includes 12, 47, 76  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
Ultra 395/495  
Ultra 595  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
HOSE, drain, stand  
includes 39, 62  
STRAINER, 7/8--14 unf  
FRAME, cart, LO  
KIT, hose suction  
includes 13, 14, 57, 62  
GUN, Contractor includes manual  
311861  
CLIP, drain line  
LABEL, danger  
LABEL, warning  
CLIP, retaining  
RING, retaining  
CAP, hub  
SCREW, pan hd  
BUTTON, snap  
PLUG, tubing  
SLEEVE, cart  
WASHER  
WHEEL, semi pneumatic  
HANDLE, assembly  
COVER, pump rod  
FAN, motor  
57  
59  
60  
246385  
246250  
246386  
1
1
1
23  
287056  
1
61  
288420  
1
24  
25  
26  
27  
29  
31  
32  
33  
35  
162453  
180131  
15E022  
187625  
195150  
196750  
196762  
206994  
235014  
2
1
1
1
1
1
1
1
1
62  
276888  
15B516  
195833  
15B999  
103117  
104811  
109032  
178565  
107310  
195501  
195673  
195766  
243205  
15B589  
248189  
122667  
15B870  
1
1
1
2
2
2
4
2
2
2
2
2
1
1
1
2
1
63Y  
65Y  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
82  
83  
36  
38  
224807  
243222  
1
1
39  
40  
241920  
244242  
1
1
41  
42  
246428  
287055  
1
1
SCREW, drill  
CUP, suction/drain  
43  
44  
287053  
1
YExtra Danger and Warning tags and labels available free.  
* Motor Brush Kit 287735 is available.  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
287054  
248231  
287003  
240794  
117493  
1
1
1
1
10  
45  
46  
47  
309675  
5
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Parts Drawing - Ultra Hi-Boy Sprayers  
12  
Ultra 395 233962, A, B  
Ultra 495 233968, A  
Ultra 595 234435, A  
53  
46  
63  
65  
23  
61  
54  
9
77  
1
17  
44  
25  
9539C  
42  
2
47  
22  
16  
52  
20  
38  
12  
8
40  
3
12  
PARTS,  
PAGE 8  
10  
74  
Ref  
45  
Ref 47  
43  
31  
70  
24  
15  
47  
27  
55  
39  
47  
29  
5
26  
35  
36  
Ref 55  
45  
32  
41  
67  
4
24  
14  
84  
76  
62  
69  
87  
81  
60  
57  
59  
ti2396e  
75  
47  
83  
82  
33  
6
309675  
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Parts List - Ultra Hi-Boy Sprayers  
Ultra 395: 233962, A, B  
Ultra 495: 233968, A  
Ultra 595: 234435, A  
Ref.  
Part  
Description  
Qty.  
Ref.  
Part  
Description  
Qty.  
1
2
3
4
5
8
9
10  
12  
14  
15  
16  
17  
20  
22  
107434  
117828  
111457  
111600  
111699  
116073  
116074  
116079  
117501  
103413  
15G455  
246384†  
287167  
15B120  
287058  
BEARING, thrust  
PACKING, o--ring  
PACKING, o--ring  
PIN, grooved  
GASKET, seat, valve  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
O--RING  
MANIFOLD, fluid  
FILTER, fluid, 60 mesh  
CAP, manifold  
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12  
1
1
1
1
1
1
1
2
6
1
1
1
1
1
1
45  
46  
47  
52  
287003  
240794  
117493  
HOSE, cpld  
1
1
10  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, front, Graco  
Ultra 395  
Ultra 495  
Ultra 595  
LABEL, side, Graco  
Ultra 395  
Ultra 495  
Ultra 595  
MOTOR, 110V  
includes 77  
15K395  
15B255  
15D161  
1
1
1
1
1
1
1
53  
54  
55  
15K392  
15B495  
15D165  
287015*  
248184*  
244240  
Ultra 395/495  
Ultra 595  
HOSE, drain  
1
1
1
23  
287056  
SHIELD, motor, painted  
includes 12, 63, 65  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
SEAT, valve  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
VALVE, drain  
includes 5, 26  
BASE, valve  
1
includes 39  
57  
59  
60  
246385  
245984  
246387  
STRAINER, 7/8--14 unf  
FRAME, cart, HI  
KIT, stinger tube  
includes 14, 57, 69, 76, 84, 87  
GUN, Contractor II, includes manual  
311861  
CLIP, drain line  
LABEL, danger  
LABEL, warning  
SCREW, pan hd  
NUT, jam  
HOOK, pail  
HANDLE  
PLUG, tubing  
WASHER, hose  
FAN, motor  
1
1
1
24  
25  
26  
27  
29  
31  
32  
33  
35  
162453  
180131  
15E022  
187625  
195150  
196750  
196762  
206994  
235014  
2
1
1
1
1
1
1
1
1
61  
288420  
1
1
1
1
4
1
1
1
2
1
1
2
2
2
1
1
62  
276888  
15B516  
195833  
109032  
15E813  
15C146  
287489  
108691  
115099  
248189  
106062  
15B999  
104811  
15B652  
15B506  
63Y  
65Y  
67  
69  
70  
74  
75  
76  
77  
81  
82  
83  
84  
36  
38  
224807  
243222  
1
1
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
39  
40  
241920  
244242  
1
1
includes 8, 10  
WHEEL  
CLIP, retaining  
CAP, hub  
WASHER, suction  
TUBE, suction  
41  
42  
246428  
287055  
PUMP, displacement  
HOUSING, drive  
includes 12, 47  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
Ultra 395/495  
1
1
43  
44  
287053  
1
1
87  
YExtra Danger and Warning tags and labels available free.  
* Motor Brush Kit 287735 is available .  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
287054  
248231  
1
1
Ultra 595  
309675  
7
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Parts Drawing - Control Box and Board Ultra  
Ultra 395/495/595  
11  
30  
37  
48  
19  
49  
7
6
50  
58  
12  
51  
56  
47  
9537b  
Parts List - Control Box and Board Ultra  
Ultra 395/495/595  
Ref.  
Part  
Description  
Qty.  
Ref.  
Part  
Description  
Qty.  
6
7
115494  
115498  
116167  
117501  
15B118  
195428  
256219  
117493  
SCREW, mach, phillips, pan hd  
SCREW, mch, slot/hex, wash hd  
KNOB, potentiometer  
SCREW, mach, hex washer hd  
BUSHING, motor wire  
BOOT, toggle  
POTENTIOMETER, assembly  
SCREW, mach, hex washer hd  
BOX, control  
6
1
1
4
1
1
1
2
49  
CONTROL, board, 110V  
Ultra 395/495  
Ultra 595  
COVER, control  
LABEL, control, Graco  
1
1
1
1
1
1
1
1
1
246379  
248179  
276882  
15K393  
11  
12  
19  
30  
37  
47  
48  
50  
51  
56  
CORD, power  
15J743  
15D029  
195429  
Ultra 395/495, Stand  
Ultra 595, Lo-boy and Hi-boy  
SWITCH, toggle  
58  
276868  
15D313  
Ultra 395/495  
Ultra 595  
1
1
8
309675  
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Wiring Diagram -- Ultra  
Black  
ON/OFF  
Switch  
Black  
Ref 37 Potentiometer  
Ref 58  
Black  
White  
Pressure  
Transducer  
Ref 38  
Power  
Plug  
Green  
Ref 56  
Red (+)  
Black (--)  
ti2471  
from Motor  
2 x White  
Fig. 1  
309675  
9
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Parts Drawing - Ultra Max II Stand Sprayers  
Ultra Max II 490 249911, A, B, C  
Ultra Max II 495 249915, A, B, C  
12  
53  
23  
66  
73  
54  
125  
9
56  
1
44  
25  
63  
42  
126  
47  
17  
18  
22  
PARTS,  
PAGE 16  
52  
12  
8
40  
70  
12  
51  
47  
71  
10  
2
Ref 45  
20  
68  
65  
43  
31  
32  
47  
38  
16  
15  
3
59  
29  
55  
47  
24  
45  
24  
41  
39  
47  
72  
36  
13  
35  
55  
27  
4
61  
14  
46  
60  
57  
62  
33  
60  
ti7375a  
10  
309675  
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Parts List - Ultra Max II Stand Sprayers  
Ultra Max II 490: 249911, A, B, C  
Ultra Max II 495: 249915, A, B, C  
Ref.  
Part  
Description  
Qty.  
Ref.  
Part  
Description  
Qty.  
1
2
3
4
8
9
10  
12  
13  
14  
15  
16  
17  
18  
20  
22  
107434  
117828  
111457  
111600  
116073  
116074  
116079  
117501  
115099  
117559  
15G455  
246384†  
287902  
BEARING, thrust  
PACKING, o--ring  
PACKING, o--ring  
PIN, grooved  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
WASHER, hose  
O--RING  
MANIFOLD, fluid  
FILTER, fluid, 60 mesh  
KIT, repair, filter cap, includes 18  
INSERT, filter  
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12, 65  
SHIELD, motor, painted, includes 12  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
TAG Warning (not shown)  
VALVE, drain  
1
1
1
1
1
1
2
8
1
2
1
1
1
1
1
1
45  
46  
47  
51  
52  
287003  
240794  
117493  
15K383  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, Ultra Max II Smart Control  
LABEL, front, Graco  
490  
495  
LABEL, side, Graco  
490  
495  
MOTOR KIT, 110V (includes 125, 126)  
490/495, Series A and B  
(includes and control box -- not shown)  
490/495, Series C  
HOSE, drain, stand  
includes 39, 62  
CORD, power, 490/495 Stand  
STRAINER, 7/8--14 unf  
FRAME, standmount  
KIT, hose suction  
includes 13, 14, 57, 62  
GUN, includes manual 311861  
CLIP, drain line  
1
1
13  
1
15K372  
15K371  
1
1
1
1
1
53  
54  
15K376  
15K377  
24R703  
1
24S022  
246381  
1
1
15B120  
287901  
55  
56  
57  
59  
60  
253366  
246385  
15E823  
246386  
1
1
1
1
23  
24  
25  
27  
29  
31  
32  
33  
34Y  
35  
36  
38  
287900  
162453  
180131  
187625  
195150  
196750  
196762  
206994  
222385  
239914  
224807  
243222  
1
2
1
1
1
1
1
1
1
1
1
1
61  
62  
63Y  
65Y  
66  
68  
70  
71  
72  
288420  
276888  
15H085  
195793  
116139  
287903  
15B589  
122667  
15G857  
287072  
15D088  
115477  
1
1
1
1
1
1
1
1
4
1
1
1
LABEL, danger  
LABEL, warning  
GRIP, handle  
CUP, suction/drain  
COVER, pump rod  
SCREW, drill, hex washer head  
CAP, leg  
HANDLE, sprayer  
FAN, motor  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
39  
40  
241920  
244242  
1
1
73  
125  
126  
includes 8, 10  
SCREW  
41  
42  
43  
44  
246428  
287899  
287053  
287054  
PUMP, displacement  
includes 32  
HOUSING, drive  
includes 12, 70  
ROD, connecting  
includes 31, 32  
1
1
1
1
Y
Extra Danger and Warning tags and labels available free.  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
GEAR, crankshaft  
includes 1, 9, 25  
309675  
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Parts Drawing - Ultra Max II Lo-Boy Sprayers  
12  
Ultra Max II 490 249913, A, B, C  
53  
Ultra Max II 495 249916, A, B, C  
Ultra Max II 595 249918, A, B  
23  
117  
54  
125  
56  
9
17  
18  
1
51  
44  
25  
126  
42  
2
65  
47  
16  
38  
20  
22  
8
3
40  
52  
55  
70  
Ref  
45  
63  
24  
PARTS,  
PAGE 16  
12  
47  
10  
47  
47  
43  
15  
12  
31  
Ref 55  
29  
35  
36  
27  
59  
32  
4
71  
45  
24  
41  
39  
68  
74a  
13  
57  
74b  
14  
74c  
74d  
74  
60  
62  
67  
ti7377a  
47  
60  
82  
83  
81  
61  
75  
46  
33  
12  
309675  
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Parts List - Ultra Max II Lo-Boy Sprayers  
Ultra Max II 490: 249913, A, B, C  
Ultra Max II 495: 249916, A, B, C  
Ultra Max II 595: 249918, A, B  
Ref.  
Part  
Description  
Qty.  
Ref.  
Part  
Description  
Qty.  
1
2
3
4
8
9
10  
12  
13  
14  
15  
16  
17  
18  
20  
22  
107434  
117828  
111457  
111600  
116073  
116074  
116079  
117501  
115099  
117559  
15G455  
246384†  
287902  
BEARING, thrust  
PACKING, o--ring  
PACKING, o--ring  
PIN, grooved  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
WASHER, hose  
1
1
1
1
1
1
2
8
1
2
1
1
1
1
1
1
52  
LABEL, front, Graco  
490  
495  
595  
15K372  
15K371  
15K370  
1
1
1
53  
54  
LABEL, side, Graco  
15K372  
15K377  
15K378  
490  
495  
595  
1
1
1
MOTOR KIT, 110V (includes 125, 126)  
490/495 Series A and B  
(includes control box--not shown)  
490/495 Series C  
595  
HOSE, drain, stand  
includes 39, 62  
CORD, power, 490/495 (Lo/Hi Boy)  
CORD, power, 595  
STRAINER, 7/8--14 unf  
FRAME, cart, LO  
KIT, hose suction  
includes 13, 14, 57, 62  
GUN, includes, manual 311861  
CLIP, drain line  
LABEL, danger  
LABEL, warning  
SCREW, pan hd  
CUP, suction/drain  
COVER, pump rod  
SCREW, drill  
HANDLE, assembly  
SLEEVE, cart  
BUTTON, snap  
WASHER  
O--RING  
24R703  
1
MANIFOLD, fluid  
FILTER, fluid, 60 mesh  
KIT, repair, filter cap, includes 18  
INSERT, filter  
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12, 65  
SHIELD, motor, painted  
includes 12  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING  
PIN, straight  
FLUID, TSL  
TAG, warning (not shown)  
VALVE, drain  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
includes 8, 10  
24S022  
287807  
246381  
1
1
1
55  
56  
15B120  
287901  
253367  
253371  
246385  
246250  
246386  
1
1
1
1
1
23  
287900  
1
57  
59  
60  
24  
25  
27  
29  
31  
32  
33  
34Y  
35  
36  
38  
162453  
180131  
187625  
195150  
196750  
196762  
206994  
222385  
239914  
224807  
243222  
2
1
1
1
1
1
1
1
1
1
1
61  
62  
63Y  
65Y  
67  
68  
70  
71  
74  
74a  
74b  
74c  
74d  
75  
81  
82  
83  
288420  
276888  
15H085  
195793  
109032  
15B870  
15B589  
122667  
287488  
195501  
178565  
195673  
103117  
107310  
195766  
15B999  
104811  
15G447  
15D088  
115477  
1
1
1
1
4
1
1
2
1
2
2
2
2
2
2
2
2
1
1
1
39  
40  
241920  
244242  
1
1
RING, retaining  
PLUG, tubing  
WHEEL, semi pneumatic  
CLIP, retaining  
CAP, hub  
PLUG, hole  
FAN, motor  
SCREW  
41  
42  
246428  
287899  
PUMP, displacement  
HOUSING, drive  
1
1
includes 12, 47, 76  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
43  
44  
287053  
1
117  
125  
126  
287054  
248231  
287003  
240794  
117493  
15K383  
490/495  
595  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, Ultra Max II Smart Control  
1
1
1
1
12  
1
45  
46  
47  
51  
Y
Extra Danger and Warning tags and labels available free.  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
309675  
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Parts Drawing - Ultra Max II Hi-Boy Sprayers  
Ultra Max II 490 249914, A, B, C  
Ultra Max II 495 249917, A, B, C  
Ultra Max II 595 249919, A, B  
12  
53  
117  
23  
17  
54  
18  
2
125  
126  
1
9
56  
44  
25  
16  
20  
51  
38  
42  
3
Ref  
45  
63  
65  
22  
70  
47  
24  
15  
8
40  
52  
12  
PARTS,  
PAGE 16  
47  
10  
74  
47  
27  
35  
55  
36  
43  
31  
4
47  
29  
32  
67  
55  
45  
24  
41  
114  
13  
14  
84  
39  
81  
69  
62  
115  
87  
57  
116  
60  
59  
61  
ti7679  
75  
82  
46  
83  
33  
14  
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Parts List - Ultra Max II Hi--Boy Sprayers  
Ultra Max II 490: 249914, A, B, C  
Ultra Max II 495: 249917, A, B, C  
Ultra Max II 595: 249919, A, B  
Ref.  
Part  
Description  
Qty.  
Ref.  
Part  
Description  
Qty.  
1
2
3
4
8
9
10  
12  
13  
14  
15  
16  
17  
18  
20  
22  
107434  
117828  
111457  
111600  
116073  
116074  
116079  
117501  
115099  
103413  
15G455  
246384†  
287902  
BEARING, thrust  
PACKING, o--ring  
PACKING, o--ring  
PIN, grooved  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
WASHER, hose  
1
1
1
1
1
1
2
8
1
1
1
1
1
1
1
1
52  
LABEL, front, Graco  
490  
495  
595  
15K372  
15K371  
15K370  
1
1
1
1
1
1
1
53  
54  
LABEL, side, Graco  
15K376  
15K377  
15K378  
490  
495  
595  
MOTOR KIT, 110V (includes 125, 126)  
490/495 Series A and B  
(includes control box--not shown)  
490/495 Series C  
595  
HOSE, drain  
includes 39  
CORD, power, 490/495 (Lo/Hi Boy)  
CORD, power, 595  
STRAINER, 7/8--14 unf  
FRAME, cart, HI  
KIT, stinger tube  
includes 13, 14, 57, 69, 84, 87  
GUN, includes manual 311861  
CLIP, drain line  
O--RING  
24R703  
1
MANIFOLD, fluid  
FILTER, fluid, 60 mesh  
KIT, repair, filter cap, includes 18  
INSERT, filter  
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12, 65  
SHIELD, motor, painted  
includes 12  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING. retaining  
PIN, straight  
FLUID, TSL  
TAG, warning (not shown)  
VALVE, drain  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
includes 8, 10  
PUMP, displacement  
HOUSING, drive  
includes 12, 47  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
24S022  
287807  
244240  
1
1
1
55  
56  
15B120  
287901  
253367  
253371  
246385  
287779  
246387  
1
1
1
1
1
23  
287900  
1
57  
59  
60  
24  
25  
27  
29  
31  
32  
33  
34Y  
35  
36  
38  
162453  
180131  
187625  
195150  
196750  
196762  
206994  
222385  
239914  
224807  
243222  
2
1
1
1
1
1
1
1
1
1
1
61  
62  
63Y  
65Y  
67  
69  
70  
74  
75  
81  
82  
83  
84  
288420  
276888  
15H085  
195793  
109032  
15E813  
15C146  
287489  
108691  
106062  
15B999  
104811  
15B652  
15B506  
15D281  
15C982  
114531  
15G447  
15D088  
115477  
1
1
1
1
4
1
1
1
2
2
2
2
1
1
1
2
4
2
1
1
LABEL, danger  
LABEL, warning  
SCREW, pan hd  
NUT, jam  
HOOK, pail  
HANDLE  
PLUG, tubing  
WHEEL  
CLIP, retaining  
CAP, hub  
WASHER, suction  
TUBE, suction  
HANGER, stand  
CAM, cart  
SCREW, mch, hex  
PLUG, tubing  
FAN, motor  
39  
40  
241920  
244242  
1
1
41  
42  
246428  
287899  
1
1
87  
114  
115  
116  
117  
125  
126  
43  
44  
287053  
1
1
SCREW  
287054  
248231  
287003  
240794  
117493  
15K383  
490/495  
595  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, Ultra Max II Smart Control  
1
1
1
1
12  
1
Y
Extra Danger and Warning tags and labels available free.  
45  
46  
47  
51  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
309675  
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Parts Drawing - Control Box and Board Ultra Max II  
11  
Ultra Max II 490/495/595  
37  
5
58  
56  
129  
48  
49  
6
12  
50  
128  
7
127  
51  
19  
30  
ti7381a  
Parts List - Control Box and Board Ultra Max II  
Ref.  
Part  
Description  
Qty.  
Ref. Part  
Description  
Qty.  
5
6
7
11  
12  
19  
30  
37  
15G562  
115494  
15H176  
116167  
117501  
115498  
287911  
256219  
BUSHING, control box  
SCREW, mach, phillips, pan hd  
SCREW  
1
5
1
1
4
1
1
1
48  
BOX, control  
(includes 11, 30, 37, 49, 58)  
Ultra Max II 490/495, models 249911,  
239913, 249914, 249915, 249916 and  
249917  
Ultra Max II 595, model 249918 and  
249919  
KIT, control board, 110V  
COVER, control  
LABEL, Ultra Max II Smart Control  
CORD, power, 490/495, stand  
CORD, power, Lo/Hi--boy 490/495  
CORD, power, 595  
287905  
KNOB, potentiometer  
SCREW, mach, hex washer hd  
SCREW, mch, slot, hex, wash hd  
BOARD, filter, 110V GFI  
POTENTIOMETER, adjust, pressure  
1
287906  
1
1
1
1
49  
50  
51  
56  
287909  
277229  
15K383  
253366  
253367  
253371  
195428  
120165  
120406  
158674  
1
1
1
1
1
1
58  
BOOT, toggle  
127  
128  
129  
SCREW, mach, phillips, pan hd  
SCREW, hex washer, hd  
O--RING  
16  
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Wiring Diagram -- Ultra Max II  
Ref 37  
Potentiometer  
Pressure  
Transducer  
Ref 38  
ON/OFF  
Switch  
Green  
Black Wire  
Power  
Plug  
Ref 56  
Green Wire  
White Wire  
Black Wire  
309675  
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TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify the  
distributor near you:1--800--690--2894 Toll Free  
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the  
right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 309675  
Graco Headquarters: Minneapolis  
International Offices: Belgium, Korea, China, Japan  
GRACO INC. AND SUBSIDIARIES P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441 USA  
Copyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001  
Revised February 2014  
18  
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