Instructions - Parts List
APEX
Oil Transfer Pump
311305E
EN
For pumping non-flammable fluids, including motor oils, hydraulic
fluid, and antifreeze only. Do not use to pump water.
Model 260100, 5.8 gpm (22.0 lpm), 65 psi (.45 MPa, 4.5 bar) 12 VDC
Model 260101, 4.25 gpm (16.1 lpm), 65 psi (.45 MPa, 4.5 bar) 115 VAC
Model 260102, 8.0 gpm (30.3 lpm), 30 psi (.21 MPa, 2.1 bar) 115 VAC
Model 260104, 4.25 gpm (16.1 lpm), 65 psi (.45 MPa, 4.5 bar) 230 VAC
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the
eyes or on skin and cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop dispensing and
before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-
ately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest
rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-
ings. For complete information about your material, request MSDS forms from
distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with
genuine Graco replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for informa-
tion.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To
avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has
cooled completely.
311305E
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Installation
3. Apply pipe sealant (not the supplied PVC
cement) to the threaded end of the suction
tube and then screw the tube into the pump
inlet port. Make sure tube is tight.
The oil transfer pumps are positive displace-
ment pumps. The motors are drip proof rated
at 3/4 hp. The motors have sealed bearings
and require minimal maintenance. All models
come with hose, nozzle, 34 in. (864 mm) suc-
tion tube assembly, and bung adapter.
4. Insert suction tube already attached to the
pump through bung adapter and lower the
pump onto the bung adapter. Position the
pump as desired and tighten swivel nut to
the bung adapter (14).
When unpacking check for shipping damage.
Report any shipping damage to delivering car-
Mounting Hose and Nozzle
1. Before connecting hose to the pump, pour
8 oz (0.24 l) of oil in the pump outlet port so
that the pump does not run dry during initial
start-up.
Mounting Pump on Barrel or
Tank
1. Install bung adapter (14) in barrel bung and
tighten.
2. Apply pipe sealant to male threads of the
elbow (12) and screw the elbow into the
outlet port.
2. Assemble suction tube sections (18) by
applying PVC cement (21) to the inside
diameter of the PVC couplers (19, 20).
Make sure PVC cement is applied to the
complete inside diameter and slide the pipe
sections into the coupler with a twisting
motion.
3. Apply pipe sealant to one end of hose
assembly (17) and screw hose end into the
elbow (12).
4. Apply pipe sealant to other end of hose
assembly and screw the nozzle (15, 16)
onto the hose.
For tanks deeper than 36 in. (914 mm) you
will need a standard 1 in. (25 mm) pipe
with 1 in. npt threads on one end. If pump-
ing used oil, install suction screen assem-
bly, Part No. 260306, to filter large
contaminants.
For tanks less than 36 in. (914 mm) deep,
cut the suction tube to leave about 2 in. (21
mm) of clearance between the bottom of
the suction tube and the bottom of the
tank.
4
311305E
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Electrical Installation
115 VAC and 230 VAC
Operation
CAUTION
Do not operate pump dry. Do not run pump for
more than 5 minutes with nozzle closed.
The 115 VAC models (260101 and 260102)
come wired with a short power cord and a
grounded electrical plug. Power to the unit
must be 115 VAC single phase. If an extension
cord is required, it should be a 3-wire cord with
a ground. Use a 20 amp circuit to supply power
to the pump.
parentheses, i.e., (17).
1. On/Off switch is located on the motor (9).
Move switch to ON position.
2. Insert nozzle into container or fill tube and
open nozzle to dispense fluid.
The 230 VAC model (260104) is not shipped
with a power cord and plug. You must pur-
chase and install an appropriate power cord
and plug that meets your local electrical codes.
3. Close nozzle to stop flow. The pump has an
internal bypass valve that will bypass the
fluid internally with nozzle closed.
4. Immediately after dispensing, turn switch to
OFF position.
Electrical Installation
12 VDC
The 12 VDC model (260100) is not shipped
with a power cord since the installation will
determine the length of the power cord.
Pressure Relief Procedure
1. Verify the on/off switch is in the off position.
1. Verify pump switch is OFF.
2. Remove the wiring junction box cover by
removing the four screws.
2. Open nozzle to relieve any residual pres-
sure.
3. Use 10 AWG wire to connect the red (+)
and black (-) wires to the 12 VDC supply.
3. To prevent damage to the pump, use inlet
suction screen (260306) when pumping
used oils.
4. Reattach the wiring junction box cover with
the four screws.
311305E
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Troubleshooting
Problem
Cause
Solution
Motor runs but pump will not
prime.
Motor rotation wrong.
(260100 only)
Check wiring instructions for
possible problems.
Dirt under pressure relief valve. Remove pressure relief valve
and inspect, clean, or replace if
damaged.
Worn or damaged gears.
Remove cover and inspect
gears. Replace if worn or dam-
aged.
Oil level low.
Refill tank.
Cover seal (5) damaged.
Replace if worn or damaged.
Remove and clean or replace.
Inlet suction screen clogged
(used oil).
Air leak in suction tube.
Inspect all joints in suction
tube, make sure all threaded
joints have sealant applied.
Air lock in system.
This may occur if filter or meter
or automatic shut-off nozzle is
used. If this occurs, fill pump
and meter with fluid through
top of pump.
Motor does not run at proper
speed.
Check electric connections.
Ensure supply voltage is at
proper level.
Oil leaking in motor mount.
Faulty or damaged motor shaft Replace shaft seal (4).
seal.
Operating pump extended time Do not exceed 5 minutes of
with nozzle closed.
operation with nozzle closed.
Motor shaft worn.
Replace motor if shaft has
groove worn in seal area.
6
311305E
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Problem
Cause
Solution
Clean or replace.
Unit pumps but output flow is Clogged inlet suction screen
low.
(used oil).
Air leak in suction tube.
Check to make sure all joints in
suction tube are sealed.
Suction tube too close to tank Suction tube must have a 2 in.
bottom.
(51 mm) minimum clearance.
Tank empty.
Tank not vented.
Refill tank.
Tank must be vented to atmo-
sphere.
Worn or damaged gears.
Remove cover and inspect
gears. Replace if worn or dam-
aged.
Damaged motor.
Replace motor.
Clogged suction tube, hose, or Inspect and clean.
nozzle.
Motor stalls when nozzle is
closed.
Bypass relief valve is stuck.
Inspect relief valve, making
sure ball is free. Replace if
damaged.
Low supply voltage.
Check supply voltage.
Gears damaged and binding. Inspect gears. Gears should
turn freely. Replace if dam-
aged.
Faulty motor.
Replace motor.
Motor overheating.
Gears binding.
Check to make sure gears turn
freely on shaft.
Operating pump extended time Do not exceed 5 minutes of
with nozzle closed. operation with nozzle closed.
Clogged inlet suction screen. Clean or replace.
Clogged suction tube, hose, or Inspect and clean if required.
nozzle.
Operating pump more than 30 Limit operation to 30 minutes
minutes continuous duty.
per hour.
Switch will not turn pump on. Blown fuse or circuit breaker. Check electrical supply.
Electrical problem.
Defective switch.
Check that supply voltage is
proper and getting to pump.
Check and replace motor (9) if
defective.
Damaged or defective motor. Check motor, replace if dam-
aged or defective.
311305E
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Parts
Model 260100, 12 VDC
Model 260101, 115 VAC
Model 260102, 115 VAC
Model 260104, 230 VAC
9
4
12
13
1
5
8
7
10
14
11
3
2
6
21
18
20
16
15
17
19
8
311305E
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Ref.
Ref.
No. Description
Qty.
No. Description
Qty.
12 ELBOW, street, 3/4 npt
13 SCREW, cap, 5/16-18
14 ADAPTER, bung
15 NOZZLE
16 VALVE, ball
17 HOSE, petroleum
18 PIPE, PVC
19 COUPLER, PVC, female
20 ADAPTER, PVC male
21 CEMENT, PVC
22▲ LABEL, warning (not shown)
Part no. 15G901
1
4
1
1
1
1
2
1
1
1
1
1
2
3
4
5
6
7
8
PUMP BODY
ADAPTER, pump motor
GEAR, pump
SEAL, shaft
O-RING
SCREW, 3/8-16 socket head, cap
BALL, relief valve
PIN, dowel, steel, 3/8 x 3/4
1
1
2
1
1
4
1
1
1
1
1
9a MOTOR, 115 VAC
9b MOTOR, 115 VAC, 8 gpm
9c MOTOR, 12 VDC
9d MOTOR, 230 VAC (This model does
not include power cord and plug. Must be
purchased separately.)
▲ Replacement Danger and Warning labels,
tags, and cards are available at no cost.
10a SPRING, relief valve
1
1
115 VAC, 12 VDC
10b SPRING, relief valve
115 VAC, 8 gpm
11 PLUG, 1/2 npt
Kits
Kit
Number Description
Includes Items
260040 ELBOW, street, 3/4npt
260061 ADAPTER, bung
260125 KIT, valve
12
14
15, 16
17
4, 5
3, 4, 5
7, 10a, 11
260216 HOSE, 8 ft
260292 KIT, packing
260293 KIT, gear
260297 KIT, pressure relief
(models 260100, 260101, and 260104)
260298 KIT, pressure relief
7, 10b, 11
(model 260102)
260300 KIT, suction pipe
18, 19, 20, 21
260495 KIT, fluid, 115 VAC, 230 VAC, 12 VDC 1, 2, 3, 4, 5, 7, 8, 10a, 11,
(models 260100, 260101, and 260104) 13
260496 KIT, fluid, 115 VAC, 8 gpm
(model 260102)
260497 KIT, motor, 115 VAC
260498 KIT, motor, 115 VAC, 8 gpm
260500 KIT, motor, 12 VDC
260499 KIT, motor, 230 VAC
1, 2, 3, 4, 5, 7, 8, 10b, 11,
13
9a
9b
9c
9d
311305E
9
Download from Www.Somanuals.com. All Manuals Search And Download.
TechnicalData
Technical Data
Maximum Working Pressure
Automatic Relief Setting
65 psi (0.45 MPa, 4.5 bar)
Models 260100, 260101, 260104:
65 psi (0.45 MPa, 4.5 bar)
Model 260102:
30 psi (0.21 MPa, 2.1 bar)
Model 260100: 5.8 gpm (22.0 lpm)
Model 260101: 4.25 gpm (16.15 lpm)
Model 260102*: 8.0 gpm (30.3 lpm)
Model 260104: 4.25 gpm (16.15 lpm)
1 in. npt
Output Flow
Inlet Size
Outlet Size
Weight
3/4 in. npt
Model 260100: 34 lb (15.3 kg)
Models 260101, 260102, 260104:
25 lb (11.25 kg)
Dimensions
Voltage/current
Model 260100: 12 VDC, 35 amps
Models 260101, 260102:
115 VAC, 60 Hz, 9.2 amps
Model 260104: 230 VAC, 50/60 Hz, 4 amps
Model 260101, 260102 only: 30 in. (762 mm)
8 ft (2.4 m), 3/4 in. (19 mm) ID
Power Cord
Hose size
Suction tube
Wetted parts
34 in. (864 mm)
carbon steel with zinc plating, stainless steel,
galvanized steel, aluminum, nitrile, rubber, PVC,
PVC cement
*Model 260102 is intended for use with fluid viscosities of 1000 centistokes (5000 ssu) or less.
For fluids with viscosities greater than 1000 centistokes use pump model 260101.
10
311305E
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
Dimensions
A
B
C
Length (A)
Inches
Height (B)
Inches
Width (C)
Models
mm
mm
Inches
7.75
6.75
6.25
6.5
mm
260100
260101
260102
260104
13.25
12.5
336.5
317.5
323.8
349.2
8
8
8
8
203.2
203.2
203.2
203.2
196.8
171.4
158.7
165.1
12.75
13.75
311305E
11
Download from Www.Somanuals.com. All Manuals Search And Download.
TechnicalData
Performance Chart
ꢀꢁ
ꢀꢂꢃꢂꢁ ꢄꢃꢂꢂ
ꢂꢁ
ꢀꢅꢃꢆꢁ ꢄꢃꢅꢆ
ꢃꢁ
ꢀꢅꢃꢇꢁ ꢄꢃꢅꢇ
ꢄꢁ
ꢀꢈꢃꢅꢁ ꢄꢃꢈꢅ
!
ꢅꢁ
ꢀꢉꢃꢊꢁ ꢄꢃꢉꢊ
"
ꢆꢁ
ꢀꢉꢃꢄꢁ ꢄꢃꢉꢄ
#
ꢇꢁ
ꢀꢇꢃꢈꢁ ꢄꢃꢇꢈ
ꢈꢁ
ꢀꢄꢃꢋꢁ ꢄꢃꢄꢋ
ꢁ
GPM
ꢀLPM
ꢁ
ꢇ
ꢀꢊꢃꢋ
ꢅ
ꢃ
ꢀ
ꢈꢁ
ꢀꢈꢊꢃꢆ
ꢀꢇꢂꢃꢇ
ꢀꢉꢉꢃꢊ
ꢀꢈꢄꢃꢉ
&,/7 2!4%
0!24 .5-"%23 ,%'%.$
! ꢌꢉꢋꢄꢇꢄꢇꢁ ꢉꢋꢄꢇꢄꢅ
0RESSURE
RELIEF OPENS
" ꢌꢉꢋꢄꢇꢄꢄ
# ꢌ ꢉꢋꢄꢇꢄꢉ
12
311305E
Download from Www.Somanuals.com. All Manuals Search And Download.
Notes
Notes
311305E
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 311305
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2005, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised August 2012
Download from Www.Somanuals.com. All Manuals Search And Download.
|
