Graco Inc Paint Sprayer 234180 User Manual

Parts  
Ultrar 395/495/595  
Ultra Max II 490/495/595  
309707N  
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure  
Related manuals  
Vac  
230  
Make  
Model  
*
*
*
395  
234180  
249589  
B
A
Ultra  
Ultra  
495  
595  
495  
490  
495  
595  
495  
234183  
234181  
248660  
233974  
A
A
A
234182  
234439  
A
A
Ultra  
100  
230  
Ultra  
234186  
249932  
249933  
A
B
B
Ultra Max II  
Ultra Max II  
Ultra Max II  
253104  
253107  
253106  
B
B
B
253105  
249934  
B
B
100 Ultra Max II  
249938  
B
* Series  
Important Safety Instructions  
Read all warnings and instructions in  
Operation manual 309725. Save the  
instructions.  
234180  
ti3254a  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
234180, 234183, 234186, 249589  
Ref  
No.  
Ref  
No.  
Part No.  
Description  
Qty  
Part No.  
Description  
Qty  
1
2
3
4
5
8
9
107434  
117828  
111457  
111600  
111699  
116073  
116074  
116079  
117501  
117559  
15B067  
246384†  
287167  
15B120  
287058  
287056  
162453  
180131  
187615  
187625  
195150  
196750  
196762  
206994  
235014  
BEARING, thrust  
PACKING, o–ring  
PACKING, o–ring  
PIN, grooved  
GASKET, seat, valve  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
O–RING  
MANIFOLD, ST Pro  
FILTER, fluid, 60 mesh  
CAP, manifold  
GROMMET, transducer  
COVER, front, Graco, paint  
SHIELD, motor, painted  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
SEAT, valve  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
1
1
1
1
1
1
1
2
6
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
46  
47  
52  
240794  
117493  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, front, Graco  
Ultra 395  
1
11  
15B372  
15B255  
15G330  
1
1
1
1
1
1
1
Ultra 495  
Ultra 395 (249589)  
LABEL, side, Graco  
Ultra 395  
Ultra 495  
Ultra 395 (249589)  
53  
54  
55  
10  
12  
14  
15  
16  
17  
20  
22  
23  
24  
25  
26  
27  
29  
31  
32  
33  
35  
15B847  
15B495  
15G343  
MOTOR  
287060*‡ 240V, Ultra 395; includes 77  
1
1
1
1
287061*  
287015*  
246381  
240V, Ultra 495; includes 77  
100V, Ultra 495; includes 77  
HOSE, drain, ST stand  
includes 39, 62  
STRAINER, 7/8–14 unf  
FRAME, standmount  
HOSE, s hose suction  
includes 14, 57, 62  
GUN, includes Manual 309639  
240V Ultra 395/495  
100V Ultra 495  
57  
59  
60  
246385  
15E823  
246386  
1
1
1
61  
1
1
1
1
1
1
1
4
1
1
246540  
246233  
276888  
62  
63  
65  
66  
67  
68  
69  
CLIP, drain line  
LABEL, danger  
LABEL, warning  
GRIP, handle  
15B517  
Y
Y
195792  
116139  
15G857  
287903  
287072  
36  
38  
224807  
243222  
1
1
CAP, leg  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
CUP, suction/drain  
HANDLE, sprayer  
includes 47, 66  
39  
40  
241920  
287057  
1
1
includes 8, 10  
PUMP, displacement, ST  
includes 32  
HOUSING, drive  
includes 12, 70  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
HOSE, cpld  
70  
71  
76  
77  
15B589  
115723  
115099  
239912  
COVER, pump rod  
SCREW, drill, hex washer head  
WASHER, garden hose  
FAN, motor  
1
1
1
1
41  
42  
43  
44  
45  
246428  
287055  
287053  
287054  
287003  
1
1
1
1
1
Y Extra Danger and Warning tags and labels available free.  
* Motor Brush Kit 287016 is available for Series A  
‡ Motor Brush Kit 287735 is available for Series B  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
309707  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts Drawing - Sprayer  
12  
46  
63  
65  
53  
23  
54  
61  
9
17  
1
44  
77  
9539C  
25  
85  
42  
2
16  
18  
22  
52  
20  
8
38  
40  
12  
3
PARTS,  
PAGE 8  
12  
10  
Ref  
45  
47  
43  
76  
47  
Ref 56  
24  
47  
55  
15  
29  
31  
59  
39  
32  
5
26  
35  
36  
Ref 55  
83 82  
27  
45  
24  
4
41  
86  
14  
72  
62  
70  
60  
73  
67  
69  
75  
d
ti2397  
57  
47  
68  
66  
74  
71  
33  
4
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
234181, 233974, 248660  
Ref  
No.  
Ref  
No.  
Part No.  
Description  
Qty  
Part No.  
Description  
Qty  
1
2
3
4
5
8
9
107434  
117828  
111457  
111600  
111699  
116073  
116074  
116079  
117501  
117559  
15B067  
246384†  
287167  
287167  
15B120  
287058  
287056  
162453  
180131  
187615  
187625  
195150  
196750  
196762  
206994  
235014  
BEARING, thrust  
PACKING, o–ring  
PACKING, o–ring  
PIN, grooved  
GASKET, seat, valve  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
O–RING  
1
1
1
1
1
1
1
2
6
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
15B255  
15D161  
Ultra 495  
Ultra 595  
LABEL, side, Graco  
Ultra 395  
Ultra 495  
Ultra 595  
240V  
Ultra 495; includes 77  
Ultra 595; includes 77  
100V  
Ultra 495; includes 77  
HOSE, drain, ST stand  
includes 39, 62  
STRAINER, 7/8–14 unf  
FRAME, cart, LO  
HOSE, s hose suction  
includes 14, 57, 62  
GUN, includes Manual 309639  
240V Ultra 395/495  
100V Ultra 495  
CLIP, drain line  
LABEL, danger  
LABEL, warning  
CLIP, retaining  
RING, retaining  
CAP, hub  
SCREW, pan hd  
BUTTON, snap  
PLUG, button  
SLEEVE, cart  
WASHER  
WHEEL, semi pneumatic  
HANDLE, assembly  
COVER, pump rod  
FAN, motor  
SCREW, drill  
CUP, suction/drain  
PLUG, hole  
1
1
1
1
1
1
53  
54  
15B847  
15B495  
15D165  
10  
12  
14  
15  
16  
17  
18  
20  
22  
23  
24  
25  
26  
27  
29  
31  
32  
33  
35  
287061*  
248185‡  
1
1
MANIFOLD, ST Pro  
FILTER, fluid, 60 mesh  
CAP, manifold  
287015*  
246381  
1
1
55  
INSERT, filter  
57  
59  
60  
246385  
246250  
246386  
1
1
1
GROMMET, transducer  
COVER, front, Graco, paint  
SHIELD, motor, painted  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
SEAT, valve  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
includes 8, 10  
PUMP, displacement, ST  
includes 32  
HOUSING, drive  
includes 12, 70  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, front, Graco  
Ultra 395  
61  
1
1
1
1
1
1
2
2
2
4
2
1
2
2
2
1
1
1
2
1
1
1
246540  
246233  
276888  
62  
63  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
82  
83  
85  
86  
15B517  
Y
195972  
15B999  
103117  
104811  
109032  
178565  
180656  
195501  
195673  
195766  
243205  
15B589  
239912  
115723  
15B870  
115979  
115099  
Y
36  
38  
224807  
243222  
1
1
39  
40  
241920  
287057  
1
1
41  
42  
43  
44  
246428  
287055  
287053  
287054  
1
1
1
1
WASHER, garden hose  
Y Extra Danger and Warning tags and labels available free.  
* Motor Brush Kit 287016 is available  
Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
‡ Motor Brush Kit 248186 is available  
45  
46  
47  
52  
287003  
240794  
117493  
1
1
10  
15B372  
1
309707  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts Drawing - Sprayer  
12  
61  
53  
63  
65  
23  
46  
54  
9
77  
17  
1
44  
25  
9539C  
71  
42  
2
47  
22  
16  
52  
20  
38  
12  
8
40  
3
12  
PARTS,  
PAGE 8  
10  
74  
Ref  
45  
Ref 47  
43  
31  
70  
24  
15  
47  
27  
55  
39  
47  
29  
5
26  
35  
36  
Ref 55  
45  
32  
67  
4
24  
41  
14  
76  
73  
84  
69  
62  
68  
72  
81  
60  
57  
66  
ti2396b  
59  
75  
47  
83  
82  
33  
ti2396  
6
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
234182, 234439  
Ref  
No.  
Ref  
No.  
Part No.  
Description  
Qty  
Part No.  
Description  
Qty  
1
2
3
4
5
8
9
10  
12  
14  
15  
16  
17  
20  
22  
107434  
117828  
111457  
111600  
111699  
116073  
116074  
116079  
117501  
103413  
15B067  
246384†  
287167  
15B120  
287058  
BEARING, thrust  
PACKING, o–ring  
PACKING, o–ring  
PIN, grooved  
GASKET, seat, valve  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
O–RING  
MANIFOLD, ST Pro  
FILTER, fluid, 60 mesh  
CAP, manifold  
GROMMET, transducer  
COVER, front, Graco, paint;  
includes 12  
SHIELD, motor, painted;  
includes 12, 63, 65  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
SEAT, valve  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
1
1
1
1
1
1
1
2
6
2
1
1
1
1
1
52  
LABEL, front, Graco  
395  
495  
15B372  
15B255  
15D161  
1
1
1
595  
53  
54  
LABEL, side, Graco  
395  
495  
15B847  
15B495  
15D165  
1
1
1
595  
MOTOR, 240V; includes 77  
495  
595  
287061*  
248185‡  
244240  
246385  
245984  
246387  
1
1
1
1
1
1
55  
57  
59  
60  
HOSE, drain; includes 39  
STRAINER, 7/8–14 unf  
FRAME, cart, HI  
TUBE, suction  
includes 14, 57, 69, 84  
GUN, includes Manual 309639  
CLIP, drain line  
LABEL, danger  
LABEL, warning  
PIN  
SCREW, pan hd  
BUTTON, snap  
NUT, jam  
HOOK, pail  
PLUG, hole  
WASHER  
SLEEVE, cart  
HANDLE  
PLUG, tubing  
WASHER  
FAN, motor  
495  
595  
WHEEL  
CLIP, retaining  
CAP, hub  
23  
287056  
1
61  
62  
63  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
246540  
276888  
1
1
1
1
2
4
2
1
1
1
1
2
1
2
1
24  
25  
26  
27  
29  
31  
32  
33  
35  
162453  
180131  
187615  
187625  
195150  
196750  
196762  
206994  
235014  
2
1
1
1
1
1
1
1
1
15B517  
Y
195792  
108068  
109032  
111590  
15B434  
15C146  
115979  
183350  
192027  
245245  
108691  
115099  
Y
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
36  
38  
224807  
243222  
1
1
39  
40  
241920  
287057  
1
1
239912  
248189  
106062  
15B999  
104811  
15B652  
1
1
2
2
2
1
includes 8, 10  
41  
42  
246428  
287055  
PUMP, displacement, ST  
HOUSING, drive  
includes 12, 47  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft; includes 1, 9, 25  
495  
595  
HOSE, cpld  
1
1
81  
82  
83  
84  
43  
44  
287053  
1
WASHER, suction  
Y Extra Danger and Warning tags and labels available free.  
* Motor Brush Kit 287016 is available  
‡ Motor Brush Kit 248186 is available  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
287054  
248231  
287003  
240794  
117493  
1
1
1
1
10  
45  
46  
47  
HOSE, cpld, 1/4 in. x 50 ft, unpkg  
SCREW, mach, hex washer hd  
309707  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts Drawing - Sprayer  
11  
30  
37a  
37  
48  
19  
7
49  
6
50  
58  
12  
ti3345B  
56  
47  
90  
51  
91  
92  
8
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
REF  
REF  
NO. PART NO.  
DESCRIPTION  
QTY  
NO. PART NO.  
DESCRIPTION  
QTY  
6
7
115494  
115498  
116167  
117501  
15B118  
195428  
256219  
117493  
276868  
SCREW, mach, phillps, pan hd  
SCREW, mch, slot/hex, wash hd  
KNOB, potentiometer  
SCREW, mach, hex washer hd  
BUSHING, motor wire  
BOOT, toggle  
POTENTIOMETER, assembly  
SCREW, mach, hex washer hd  
BOX, control, ST  
6
1
1
4
1
1
1
2
1
51  
56  
15C019  
LABEL, control  
1
1
15G344 (249589)  
CORD, power  
100V  
11  
12  
19  
30  
37  
47  
48  
49  
15B119  
15B471  
1
1
240V  
SWITCH, toggle  
100V  
240V  
RETAINER, 240V  
CORD  
58  
195429  
117492  
195551  
1
1
1
90  
91  
CONTROL BOARD  
246379  
246380  
248180  
287098  
495; 100/120V  
395/495; 240V  
595; 240V  
DIGITAL DISPLAY  
1
1
1
1
242001  
242005  
244285  
CEE 7/7  
AUSTRALIA  
ADAPTER  
1
1
1
92  
50  
100V Wiring Diagram  
Black  
ON/OFF  
Switch  
Black  
Ref 37 Potentiometer  
Ref 58  
Black  
White  
Pressure  
Transducer  
Ref 38  
Power  
Plug  
Green  
Ref 56  
Red (+)  
Black (–)  
ti3346a  
ti2471  
from Motor  
2 x White  
Digital Display  
Ref 50  
309707  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
230V Wiring Diagram  
ON/OFF  
Switch  
Black  
Ref 58  
Blue  
Potentiometer  
Ref 37  
Brown  
Blue  
Inductor Coil  
To Power Plug  
Ref 56  
Black  
Pressure  
Transducer  
Green/Yellow  
Brown  
Filter Board  
Ref 38  
Red (+)  
Black / white (–)  
ti2472B  
From Motor  
L1  
L2  
2 x White  
Digital Display  
Ref 50  
10  
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts Drawing - Ultra Max II Sprayers  
12  
249932, 249933, 249938  
53  
23  
66  
1
73  
54  
125  
9
44  
25  
56  
42  
63  
126  
51  
47  
17  
18  
22  
52  
12  
8
PARTS,  
PAGE 17  
40  
70  
12  
10  
2
47  
71  
Ref 45  
68  
20  
38  
16  
65  
47  
43  
3
59  
31  
29  
15  
55  
32  
47  
24  
45  
24  
41  
14  
39  
47  
36  
13  
57  
72  
35  
55  
27  
4
61  
46  
62  
33  
60  
ti7375a  
309707  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
249932, 249933, 249938  
Ref  
Ref  
No.  
Part No.  
Description  
Qty  
No.  
Part No.  
Description  
Qty  
1
2
3
4
8
9
10  
12  
13  
14  
15  
16  
17  
18  
20  
22  
107434  
117828  
111457  
111600  
116073  
116074  
116079  
117501  
115099  
117559  
15G455  
246384†  
15G456  
287167  
15B120  
287901  
BEARING, thrust  
PACKING, o–ring  
PACKING, o–ring  
PIN, grooved  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
WASHER, garden hose  
O–RING  
MANIFOLD, ST Pro  
FILTER, fluid, 60 mesh  
CAP, manifold  
1
1
1
1
1
1
2
8
1
2
1
1
1
1
1
1
45  
46  
47  
51  
52  
287003  
240794  
117493  
15G866  
HOSE, cpld  
1
1
13  
1
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, Ultra Max II Smart Control  
LABEL, front, Graco  
490  
15G821  
15G824  
1
1
1
1
1
1
1
495  
53  
LABEL, side, Graco  
490  
495  
MOTOR, 120V, includes 125, 126  
HOSE, drain, ST stand  
includes 39, 62  
STRAINER, 7/8–14 unf  
FRAME, standmount  
KIT, hose suction  
includes 13, 14, 57, 62  
15G822  
15G823  
287805  
246381  
54  
55  
INSERT, filter  
57  
59  
60  
246385  
15E823  
246386  
1
1
1
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12, 65  
23  
24  
25  
27  
29  
31  
32  
33  
287900  
162453  
180131  
187625  
195150  
196750  
196762  
206994  
222385  
235014  
SHIELD, motor, painted, includes 12  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING, retaining  
PIN, straight  
FLUID, TSL  
TAG Warning (not shown)  
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
1
2
1
1
1
1
1
1
1
1
61  
246540  
246233  
276888  
GUN, RAC 5, includes manual 309639 1  
GUN, RAC X, includes manual 309639 1  
62  
63  
CLIP, drain line  
1
15H087  
Y
LABEL, danger (models 249932,  
249933)  
LABEL, danger (model 249938)  
LABEL, warning  
1
1
1
1
1
1
1
4
1
15H086  
Y
Y
65  
66  
68  
70  
71  
72  
73  
195792  
116139  
287903  
15B589  
115723  
15G857  
276864  
GRIP, handle  
34  
35  
Y
CUP, suction/drain  
COVER, pump rod  
SCREW, drill, hex washer head  
CAP, leg  
36  
38  
224807  
243222  
1
1
HANDLE, sprayer  
includes 3  
includes 47, 66  
39  
40  
241920  
287057  
DEFLECTOR, threaded  
GEAR, reducer  
includes 8, 10  
PUMP, displacement, ST  
includes 32  
HOUSING, drive  
includes 12, 70  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
1
1
105  
106  
125  
126  
287904  
15G861  
15D088  
115477  
BOARD, control  
LABEL, smart control  
FAN, motor  
1
1
1
1
Y
41  
42  
43  
44  
246428  
287899  
287053  
287054  
1
1
1
1
SCREW  
Y
Extra Danger and Warning tags and labels available free.  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
12  
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts Drawing - Sprayer  
12  
253104, 253106, 253107  
53  
23  
117  
54  
125  
56  
9
1
17  
18  
51  
44  
25  
126  
42  
2
65  
47  
16  
38  
20  
22  
8
3
40  
52  
70  
Ref  
45  
63  
24  
PARTS,  
PAGE 17  
47  
10  
47  
43  
47  
12  
15  
12  
31  
29  
Ref 55  
35  
36  
59  
32  
55  
27  
4
71  
45  
24  
41  
39  
68  
74a  
13  
57  
74b  
14  
74c  
74d  
74  
62  
67  
ti7377a  
47  
60  
82  
83  
81  
61  
46  
33  
309707  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
253104, 253106, 253107  
Ref  
Ref  
No.  
Part No.  
Description  
Qty  
No.  
Part No.  
Description  
Qty  
1
2
3
4
8
9
10  
12  
13  
14  
15  
16  
17  
18  
20  
22  
107434  
117828  
111457  
111600  
116073  
116074  
116079  
117501  
115099  
117559  
15G455  
246384†  
15G456  
287167  
15B120  
287901  
BEARING, thrust  
PACKING, o–ring  
PACKING, o–ring  
PIN, grooved  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
WASHER, garden hose  
O–RING  
1
1
1
1
1
1
2
8
1
2
1
1
1
1
1
1
52  
LABEL, front, Graco  
495  
595  
LABEL, side, Graco  
495  
15G824  
15G825  
1
1
53  
54  
55  
15G823  
15G826  
1
1
595  
MOTOR,includes 125, 126  
495  
595  
HOSE, drain, ST stand  
includes 39, 62  
STRAINER, 7/8–14 unf  
FRAME, cart, LO  
KIT, hose suction  
includes 14, 57, 62, 13  
287805  
287807  
246381  
1
1
1
MANIFOLD, ST Pro  
FILTER, fluid, 60 mesh  
CAP, manifold  
57  
59  
60  
246385  
246250  
246386  
1
1
1
INSERT, filter  
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12, 65  
SHIELD, motor, painted  
includes 12  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING  
PIN, straight  
FLUID, TSL  
TAG, warning (not shown)  
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
61  
62  
246540  
246233  
276888  
15H086  
15H087  
GUN, RAC 5, includes manual 309639 1  
GUN, RAC X, includes manual 309639 1  
23  
287900  
1
CLIP, drain line  
LABEL, danger (model 253106)  
LABEL, danger (models 253104,  
243107)  
LABEL, warning  
SCREW, pan hd  
CUP, suction/drain  
COVER, pump rod  
SCREW, drill  
HANDLE, assembly  
SLEEVE, cart  
BUTTON, snap  
WASHER  
1
1
63  
Y
24  
25  
27  
29  
31  
32  
33  
162453  
180131  
187625  
195150  
196750  
196762  
206994  
222385  
235014  
2
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
2
2
2
2
2
2
2
1
1
1
1
1
65  
67  
68  
70  
71  
74  
74a  
74b  
74c  
74d  
81  
Y
195793  
109032  
15B870  
15B589  
115723  
287488  
195501  
178565  
195673  
103117  
195766  
15B999  
104811  
287904  
34  
35  
Y
36  
38  
224807  
243222  
1
1
RING, retaining  
WHEEL, semi pneumatic  
CLIP, retaining  
39  
40  
241920  
287057  
1
1
82  
83  
CAP, hub  
includes 8, 10  
105  
106  
117  
125  
126  
BOARD, control  
LABEL, smart control  
PLUG, hole  
FAN, motor  
SCREW  
41  
42  
246428  
287899  
PUMP, displacement, ST  
HOUSING, drive  
includes 12, 47, 76  
ROD, connecting  
includes 31, 32  
1
1
15G861  
15G447  
15D088  
115477  
Y
43  
44  
287053  
1
GEAR, crankshaft  
includes 1, 9, 25  
Y
Extra Danger and Warning tags and labels available free.  
287054  
248231  
287003  
240794  
117493  
15G866  
490/495  
595  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
SCREW, mach, hex washer hd  
LABEL, Ultra Max II Smart Control  
1
1
1
1
12  
1
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
45  
46  
47  
51  
14  
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts Drawing - Sprayer  
Ultra Max II 495 253105, A  
Ultra Max II 595 249934, B  
12  
53  
117  
23  
17  
54  
18  
2
125  
1
9
56  
44  
25  
16  
20  
126  
51  
38  
42  
3
Ref  
45  
63  
65  
22  
70  
47  
24  
15  
8
40  
52  
12  
12  
PARTS,  
PAGE 17  
47  
10  
74  
47  
27  
35  
55  
36  
43  
31  
4
47  
29  
32  
74b  
74a  
55  
45  
74c  
74d  
67  
24  
41  
114  
13  
14  
84  
39  
81  
69  
62  
115  
60  
57  
116  
59  
61  
ti7679  
82  
46  
83  
33  
309707  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
Ultra Max II 495: 253105 A  
Ultra Max II 595: 249934, B  
Ref  
Ref  
No.  
Part No.  
Description  
Qty  
No.  
Part No.  
Description  
Qty  
1
2
3
4
8
9
10  
12  
13  
14  
15  
16  
17  
18  
20  
22  
107434  
117828  
111457  
111600  
116073  
116074  
116079  
117501  
115099  
103413  
15G455  
246384†  
15G456  
287167  
15B120  
287901  
BEARING, thrust  
PACKING, o–ring  
PACKING, o–ring  
PIN, grooved  
WASHER, thrust  
WASHER, thrust  
BEARING, thrust  
SCREW, mach, hex washer hd  
WASHER, garden hose  
O–RING  
1
1
1
1
1
1
2
8
1
1
1
1
1
1
1
1
47  
51  
52  
117493  
15G866  
SCREW, mach, hex washer hd  
LABEL, Ultra Max II Smart Control  
LABEL, front, Graco  
495  
12  
1
Y
15G824  
15G825  
1
1
1
1
1
595  
53  
54  
LABEL, side, Graco  
495  
595  
MOTOR, includes 125, 126  
495  
595  
HOSE, drain  
includes 39  
CORD, power, 490/495 (Lo/Hi Boy)  
CORD, power, 595  
STRAINER, 7/8–14 unf  
FRAME, cart, HI  
TUBE, suction  
15G823  
15G826  
287805  
287807  
243993  
1
1
1
MANIFOLD, ST Pro  
FILTER, fluid, 60 mesh  
CAP, manifold  
55  
56  
INSERT, filter  
15B258  
15D029  
246385  
287779  
15B506  
1
1
1
1
1
GROMMET, transducer  
COVER, front, Graco, paint  
includes 12, 65  
57  
59  
60  
23  
287900  
SHIELD, motor, painted  
1
includes 12  
includes 14, 57, 69, 84  
24  
25  
27  
29  
31  
32  
33  
162453  
180131  
187625  
195150  
196750  
196762  
206994  
222385  
235014  
NIPPLE, (1/4 npsm x 1/4 npt)  
BEARING, thrust  
HANDLE, valve, drain  
NUT, jam, pump  
SPRING. retaining  
PIN, straight  
FLUID, TSL  
TAG, warning (not shown)  
VALVE, drain  
includes 5, 26  
BASE, valve  
TRANSDUCER, pressure control  
includes 3  
DEFLECTOR, threaded  
GEAR, reducer  
2
1
1
1
1
1
1
1
1
61  
246540  
246233  
276888  
15H087  
195792  
109032  
15E813  
15C146  
287489  
108068  
192027  
111590  
183350  
106062  
15B999  
104811  
15B652  
15D281  
15C982  
114531  
15G447  
15D088  
115477  
GUN, RAC 5, includes manual 309639 1  
GUN, RAC X, includes manual 309639 1  
62  
63  
65  
67  
69  
70  
74  
74a  
74b  
74c  
74d  
81  
82  
83  
84  
114  
115  
116  
117  
125  
126  
CLIP, drain line  
LABEL, danger  
LABEL, warning  
SCREW, pan hd  
NUT, jam  
1
1
1
4
1
1
1
2
2
2
2
2
2
2
1
1
2
4
2
1
1
Y
Y
34  
35  
Y
HOOK, pail  
HANDLE  
PIN, spring, straight  
SLEEVE, cart  
BUTTON, snap  
WASHER  
36  
38  
224807  
243222  
1
1
39  
40  
241920  
287057  
1
1
WHEEL  
CLIP, retaining  
includes 8, 10  
CAP, hub  
41  
42  
246428  
287899  
PUMP, displacement, ST  
HOUSING, drive  
includes 12, 47  
ROD, connecting  
includes 31, 32  
GEAR, crankshaft  
includes 1, 9, 25  
490/495  
1
1
WASHER, suction  
HANGER, stand  
CAM, cart  
43  
44  
287053  
1
1
SCREW, mch, hex  
PLUG, tubing  
FAN, motor  
SCREW  
287054  
248231  
287003  
240794  
1
1
1
1
Y
Extra Danger and Warning tags and labels available free.  
595  
HOSE, cpld  
HOSE, cpld, 1/4 in. x 50 ft  
45  
46  
† Other filters available: 246382, 100 mesh; 246383, 200  
mesh; 246425, 30 mesh  
16  
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts Drawing - Sprayer  
121  
105  
56  
90  
113  
11  
106  
37  
5
58  
Ref 56  
91  
37a  
129  
48  
92  
49  
6
12  
50  
128  
127  
51  
19  
30  
ti7381a  
309707  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Parts List - Sprayer  
REF  
REF  
NO. PART NO.  
DESCRIPTION  
QTY  
NO. PART NO.  
DESCRIPTION  
QTY  
5
6
11  
12  
19  
30  
15G562  
115494  
116167  
117501  
115498  
287912  
287913  
256219  
287907  
287908  
287909  
287910  
287789  
15G866  
BUSHING, control box  
SCREW, mach, philips, pan hd  
KNOB, potentiometer  
SCREW, mach, hex washer hd  
SCREW, mach, slot, hex, wash hd  
BOARD, filter, 100V  
1
6
1
4
1
1
1
1
1
1
1
1
1
1
56  
56  
CORD, power  
1
1
1
1
1
1
253372  
253378  
253373  
195428  
195551  
100V, model 249938 only  
100 V, model 253106 only  
230V  
58  
90  
91  
BOOT, toggle  
RETAINER, 230V  
CORD  
CEE 7/7  
BOARD, filter, 230V  
37  
48  
POTENTIOMETER, assembly  
BOX, control 100V models  
BOX, control 230V models  
BOARD, control 100V models  
BOARD, control 230V models  
COVER, control box  
242001  
242005  
244285  
287904  
15G861  
115522  
15G588  
158674  
1
1
1
1
1
1
1
1
AUSTRALIA  
92  
ADAPTER Japan  
BOARD, control LCD  
LABEL, smart control display  
SCREW, mch, pnh  
LABEL, digital tracking  
O–RING, packing  
49  
105  
106  
113  
121  
129  
50  
51  
Y
LABEL, Ultra Max II Int’l.  
Y
Wiring Diagram  
MOTOR  
Digital Display  
ON/OFF  
Switch  
Potentiometer  
Ref 37  
Blue  
Brown  
Transducer  
Ref 38  
Power Plug  
Ref 56  
Green  
Black  
Blue  
ti7454a  
18  
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Notes  
309707  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify the  
distributor near you:1–800–690–2894 Toll Free  
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the  
right to make changes at any time without notice.  
This manual contains English mm 309707  
Graco Headquarters: Minneapolis  
International Offices: Belgium, Korea, China, Japan  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
11/2002, Rev 3/2008  
20  
309707  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Graco Baby Accessories PD236242A User Manual
Greenheck Fan Ventilation Hood WD 400 Series User Manual
Grizzly Marine Battery H7585 User Manual
Grundig DVD Player Scenos UMS 6400 DVD User Manual
Haier Microwave Oven EB 3190EG User Manual
Honeywell Electric Heater HZ 339 User Manual
Honeywell Weather Radio TS13F User Manual
Hunter Fan Thermostat 44150 User Manual
IKEA Plumbing Product AA 188632 1 User Manual
Impex Home Gym TSA 41 User Manual