Graco Inc Paint Sprayer 224 833 User Manual

INSTRUCTIONS-PARTS LIST  
308–230  
Rev. J  
Supersedes Rev H  
and PCN J  
This manual contains important  
warnings and information.  
READ AND KEEP FOR REFERENCE.  
First choice when  
quality counts.t  
INSTRUCTIONS  
Huskyt 307  
Air Spray/HVLP Systems  
STAINLESS STEEL FLUID FITTINGS,  
ACETAL PUMP WITH  
0.7 MPa, 7 bar (100 psi) Maximum Fluid Working Pressure  
R
DIAPHRAGM  
PTFE  
0.7 MPa, 7 bar (100 psi) Maximum Air Input Pressure  
Model 236–870, Series A  
Pail Mount Unit with Fluid Regulator  
Model 224–833, Series B  
Pail Mount Unit with Fluid Regulator and Hose Kit  
Model 236–412, Series A  
Pail Mount Unit with Surge Tank and Hose Kit  
Model 236–869, Series A  
Wall Mount Unit with Surge Tank and Suction Kit  
Model 236–628, Series A  
Wall Mount Unit with Surge Tank and Hose Kit  
Model 236–414, Series A  
Wall Mount Unit with Surge Tank, Suction Kit, and Hose Kit  
Model 236–868, Series A  
Wall Mount Unit with Surge Tank  
Model 224–833 Shown  
(Pail is not included)  
04971  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
ECOPYRIGHT 1992, GRACO INC.  
Graco Inc. is registered to I.S. EN ISO 9001  
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WARNING  
TOXIC FLUID HAZARD  
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the  
skin, inhaled, or swallowed.  
D
D
Know the specific hazards of the fluid you are using.  
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,  
state and national guidelines.  
D
D
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid  
and solvent manufacturer  
.
Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas.  
If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation in  
the separate pump manual 308–553.  
FIRE AND EXPLOSION HAZARD  
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and  
result in a fire or explosion and serious injury  
.
D
D
Ground the equipment. Refer to Grounding on page 9.  
If there is any static sparking or you feel an electric shock while using this equipment, stop  
pumping immediately Do not use the equipment until you identify and correct the problem.  
.
D
D
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid  
being pumped.  
Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm  
fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation in the separate pump  
manual 308–553.  
D
D
D
D
D
D
Keep the work area free of debris, including solvent, rags, and gasoline.  
Electrically disconnect all equipment in the work area.  
Extinguish all open flames or pilot lights in the work area.  
Do not smoke in the work area.  
Do not turn on or off any light switch in the work area while operating or if fumes are present.  
Do not operate a gasoline engine in the work area.  
308-230  
3
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Installation  
3. On Models 236–870 and 224–833, assemble the  
Assembling Pail Mount Units  
Fluid Regulator Kit (items 17, 21, 24 and 32) as  
shown in Fig. 1.  
1. Insert the suction tube (27) into the elbow (15) to  
its full depth. Tighten the nut securely. See Fig. 1.  
2. Insert the recirculation tube (28) into the connector  
4. Attach the pail cover (2) to a pail of fluid, using the  
(16) to its full depth. Tighten the nut securely  
.
thumbscrews (3). Tighten securely.  
17  
24  
Model 236–412  
Models 236–870  
and 224–833  
1
2
Tighten nut securely with wrench.  
22  
2
Apply thread sealant to male threads.  
22  
32  
21  
2
2
16  
1
16  
1
15  
28  
1
15  
28  
1
3
2
27  
3
2
27  
04964  
04965  
Fig. 1  
4
308-230  
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Installation  
Assembling the Wall Mount Unit  
22  
Install the wall bracket (2) 5 ft (1.52 m) above the floor  
Use the mounting hole layout shown on page 18. Be  
sure the wall is strong enough to support the weight of  
the pump and hoses, any accessories, the fluid, and  
stress caused by pump operation.  
.
2
The following steps apply to Model 236–414 only:  
Apply thread sealant and screw the connector (28) into  
the pump’s fluid inlet. See Fig. 2.  
29  
1
Slide the bung plug (31) onto the suction tube (33).  
Push the 0.625 in. (16 mm) OD suction tube into the  
30  
elbow (30) to its full depth, then tighten the nut secure  
-
ly with a wrench.  
28  
3
33  
2
31  
Push the 0.5 in. (13 mm) OD flexible tube (29) into the  
32  
elbow (30) to its full depth, then tighten the nut secure  
-
ly with a wrench. Push the other end of the flexible  
tube into the connector (28) to its full depth, then tight  
en the nut securely with a wrench.  
Insert tube (29) into connector (28)  
to full depth and tighten nut  
securely with wrench.  
1
-
Insert tube (33) into elbow (30) to  
full depth and tighten nut  
securely with wrench.  
2
3
Screw the bung plug (31) into the drum bung opening.  
Adjust the suction tube (33) so the end of the tube is  
about 1/2 in. (13 mm) off the bottom of the drum, and  
secure using the thumbscrew (32).  
Apply thread sealant to male threads.  
02773  
Fig. 2  
308-230  
5
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Installation  
General Information  
Accessories  
1. The Typical Installations shown on pages 7 and  
8 are only a guide for selecting and installing sys  
WARNING  
-
tem components. Contact your Graco distributor or  
Graco Technical Assistance (see back page) for  
assistance in planning a system to suit your needs.  
A bleed-type master air valve (B) is required in  
your system to relieve air trapped between this  
valve and the pump. Trapped air can cause the  
pump to cycle unexpectedly, which could result in  
serious injury, including splashing in the eyes or on  
the skin, injury from moving parts, or contamination  
from hazardous fluids.  
2. Always use Genuine Graco Parts and Accesso  
-
ries, available from your Graco distributor. Refer to  
the Product Data Sheet for the pump, Form No.  
305–528. If you supply your own accessories, be  
sure they are adequately sized and pressure rated  
for your system.  
A fluid drain valve (J) is required in your system to  
relieve pressure in the hose if it is plugged. (The  
fluid recirculation valve supplied with Models  
236–870, 224–833, and 236–412 will serve this  
3. Use a compatible, liquid thread sealant or  
r
PTFE  
tape on all male threads. Tighten all connections  
firmly to avoid air or fluid leaks. Do not over-  
tighten plastic threads.  
purpose.) The drain valve reduces the risk of seri  
-
ous injury, including splashing in the eyes or on the  
skin, or contamination from hazardous fluids when  
relieving pressure. Install the valve close to the  
pump’s fluid outlet.  
4. Reference numbers and letters in parentheses re  
-
fer to the callouts in the Figures and the parts lists  
on pages 12–17.  
1. Install the air line accessories as shown in Figs. 3  
and 4. Mount these accessories on the wall or on a  
WARNING  
OXIC FLUID HAZARD  
bracket. Be sure the air line supplying the acces  
sories is grounded.  
-
T
Hazardous fluid or toxic fumes can  
cause serious injury or death if splashed  
in the eyes or on the skin, inhaled, or  
a. Locate one bleed-type master air valve (B)  
close to the pump and use it to relieve trapped  
air. See the WARNING above. Locate the oth  
-
swallowed.  
er master air valve (E) upstream from all air  
line accessories and use it to isolate them dur  
ing cleaning and repair  
-
1. Read TOXIC FLUID HAZARD on page 3.  
.
b. The air line filter (F) removes harmful dirt and  
moisture from the compressed air supply  
2. Use fluids and solvents which are compatible  
with the equipment wetted parts. Refer to the  
.
Technical Data section of all equipment manu-  
2. Install an electrically conductive, flexible air hose  
als. Read the fluid and solvent manufacturer’s  
warnings.  
(C) between the accessories and the pump. Use a  
minimum 1/4” (6.3 mm) ID air hose. Screw an air  
line quick disconnect coupler (D) onto the end of  
the air hose (C) Do not connect the coupler (D) to  
.
the air inlet fitting (22, see Figs. 1 and 2) yet.  
Hose Connections  
1. Read the entire spray gun manual before connect  
-
ing the hoses and operating the sprayer  
.
2. Connect a fluid hose (N) between the pump fluid  
outlet fitting and the fluid inlet of the spray gun (R).  
See Figs. 3 and 4.  
3. Connect an electrically conductive air hose (P) be  
tween the outlet fitting of the gun air regulator (G)  
and the air inlet of the spray gun (R).  
-
6
308-230  
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Installation  
Air Spray Typical Installation –  
Pail Mount Models with Surge Tank  
KEY  
A
B
Husky 307 Pump  
Bleed-Type Master Air Valve  
(required for pump)  
E
F
B
C
C
D
E
F
G
H
J
Air Supply Line  
Air Line Quick Disconnect  
Master Air Valve (for accessories)  
Air Line Filter  
Gun Air Regulator  
Pump Air Regulator  
Fluid Drain Valve (required)  
Fluid Recirculation Line  
Fluid Suction Line  
Surge Tank and Filter  
Gun Fluid Supply Hose  
Gun Air Supply Hose  
Air Spray Gun  
Pail Cover  
Ground Wire (included)  
See page 9 for grounding instructions.  
M
H
D
G
P
N
K
L
R
Y
A
J
M
N
P
R
S
Y
K
S
L
NOTE: Some components shown are  
included with the sprayer, depending on the  
model. Refer to the parts lists on pages  
12–17 for parts included in your sprayer  
.
04967  
HVLP Typical Installation –  
Pail Mount Models with Fluid Regulator  
KEY  
E
B
F
C
A
B
Husky 307 Pump  
Bleed-Type Master Air Valve  
(required for pump)  
C
D
E
F
G
H
J
Air Supply Line  
M
G
Air Line Quick Disconnect  
Master Air Valve (for accessories)  
Air Line Filter  
Gun Air Regulator  
Pump Air Regulator  
Fluid Drain Valve (required)  
Fluid Recirculation Line  
Fluid Suction Line  
Fluid Regulator and Gauge  
Gun Fluid Supply Hose  
Gun Air Supply Hose  
Optimiser HVLP Spray Gun  
Pail Cover  
D
H
A
R
K
L
Y
J
M
N
P
R
S
Y
K
Ground Wire (included)  
See page 9 for grounding instructions.  
L
S
NOTE: Some components shown are  
included with the sprayer, depending on the  
model. Refer to the parts lists on pages  
12–17 for parts included in your sprayer  
.
P
N
04966  
Fig. 3  
308-230  
7
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Installation  
Air Spray Typical Installation –  
Wall Mount Models with Surge Tank  
KEY  
E
F
B
C
A
B
Husky 307 Pump  
Bleed-Type Master Air Valve  
(required for pump)  
Air Supply Line  
Air Line Quick Disconnect  
Master Air Valve (for accessories)  
Air Line Filter  
C
D
E
F
G
H
J
M
H
D
G
Gun Air Regulator  
R
Y
J
Pump Air Regulator  
Fluid Drain Valve (required)  
Fluid Suction Line  
A
L
N
M
N
P
R
S
Y
Surge Tank and Filter  
Gun Fluid Supply Hose  
Gun Air Supply Hose  
Air Spray Gun  
Wall Bracket  
Ground Wire (included)  
See page 9 for grounding instructions.  
S
L
P
NOTE: Some components shown are  
included with the sprayer, depending on the  
model. Refer to the parts lists on pages  
12–17 for parts included in your sprayer  
.
04973  
Fig.  
4
8
308-230  
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Installation  
2. Air and fluid hoses: Use only electrically conduc  
-
Grounding  
tive hoses.  
WARNING  
FIRE AND EXPLOSION HAZARD  
This pump must be grounded. Before  
operating the pump, ground the system  
3. Spray gun: The spray gun and the gun air hose  
are grounded with a ground wire (34) connected  
between the gun air regulator and the pump  
grounding strap (Z).  
as explained below. Also read the sec  
tion FIRE OR EXPLOSION HAZARD on  
page 3.  
-
4. Object being sprayed: Follow your local code.  
5. Fluid supply container: Follow your local code.  
T
o reduce the risk of static sparking, ground the pump  
and all other equipment used or located in the pumping  
area. Check your local electrical code for detailed  
6. Air compressor: Follow the manufacturer  
mendations.  
s recom-  
7. Solvent pails used when flushing: Follow your lo  
cal code. Use only metal pails, which are conduc  
tive. Do not place the pail on a non-conductive sur  
face, such as paper or cardboard, which interrupts  
the grounding continuity  
-
-
grounding instructions for your area and type of equip  
ment. Ground all of this equipment.  
-
-
1. Pump: One end of the ground wire (Y) is con  
-
nected to the pump grounding strip (Z). Connect  
the clamp end of the ground wire to a true earth  
ground.  
.
Y
34  
Z
04963  
Fig. 5  
308-230  
9
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Operation  
1. Be sure the pump is properly grounded. Read  
Pressure Relief Procedure  
FIRE OR EXPLOSION HAZARD on page 3.  
WARNING  
2. Check all fittings to be sure they are tight. Be sure  
to use a compatible liquid thread sealant or  
r
PTFE  
PRESSURIZED EQUIPMENT HAZARD  
tape on all male threads. Tighten the fluid inlet and  
outlet fittings snugly. Do not overtighten the fittings  
into the pump.  
The system pressure must be manually relieved to  
prevent the system from starting or spraying acci  
dentally. To reduce the risk of an injury from acci  
-
-
dental spray from the gun, splashing fluid, or mov  
ing parts, follow the Pressure Relief Procedure  
whenever you:  
-
3. On pail mount units, place the suction tube in a  
pail of fluid and attach the pail cover using the  
thumbscrews. Tighten securely  
.
D
D
D
D
are instructed to relieve the pressure,  
stop spraying,  
On wall mount units, install the suction tube and  
bung plug in the fluid supply drum as explained on  
page 5.  
check or service any of the system equipment,  
or install or clean the spray tips.  
4. Make sure the air regulators (G and H) and bleed  
valves (B and E) are closed. Open the fluid drain  
valve (J).  
1. Shut off the air to the pump.  
2. Trigger the spray gun.  
5. Connect the air line coupler (D) to the air inlet fit  
-
3. Open the fluid drain valve to relieve all fluid pres  
-
-
ting.  
sure, having a container ready to catch the drain  
age.  
6. With the gun air regulator (G) closed, open the  
bleed-type master air valves (B, E) and the pump  
air regulator (H).  
Flush the Pump Before First Use  
The pump was tested in water. If the test solution  
could contaminate the fluid you are pumping, flush the  
pump thoroughly with a compatible solvent. Follow the  
procedure in Starting and Adjusting the Pump.  
7. Allow the pump to cycle slowly until all air is  
pushed out of the recirculation line and the pump  
is primed.  
Starting and Adjusting the Pump  
8. Point the spray gun (R) into a grounded metal pail,  
holding a metal part of the gun firmly to the side of  
the pail.  
WARNING  
TOXIC FLUID HAZARD  
9. Trigger the air spray gun. Open the gun air regula  
-
tor (G) and close the fluid drain valve (J). Allow the  
pump to cycle slowly until all air is pushed out of  
the fluid hose and gun.  
Hazardous fluid or toxic fumes can  
cause serious injury or death if splashed  
in the eyes or on the skin, inhaled, or  
swallowed. Do not lift a pump under pressure. If  
If you are flushing, run the pump long enough to  
thoroughly clean the pump and hoses. Close the  
air regulator. Remove the suction tube from the  
solvent and place it in the fluid to be pumped.  
dropped, the fluid section may rupture. Always fol  
low the Pressure Relief Procedure above before  
lifting the pump.  
-
10 308-230  
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Operation  
Pump Shutdown  
Recirculation Line  
The recirculation tube (K, supplied with Models  
236–870, 224–833, and 236–412) drains unused fluid  
back into the fluid container, ensuring an even flow at  
WARNING  
To reduce the risk of serious injury whenever you  
are instructed to relieve pressure, always follow the  
Pressure Relief Procedure on page 10.  
the gun. Recirculation also provides gentle fluid agita-  
tion. To recirculate fluid, open the drain valve (J) while  
you are spraying. To stop recirculation, close the valve.  
Surge Tank (Models 236–628, 236–869,  
236–412, 236–868, and 236–414)  
At the end of the work shift, relieve the pressure.  
Flushing and Storage  
WARNING  
To reduce the risk of serious injury whenever you  
are instructed to relieve pressure, always follow the  
Pressure Relief Procedure on page 10.  
WARNING  
To reduce the risk of serious injury whenever you  
are instructed to relieve pressure, always follow the  
Pressure Relief Procedure on page 10.  
The surge tank filter screen may require periodic  
cleaning. First, relieve the pressure. Unscrew the  
surge tank cover from its base and remove the filter  
screen. Clean the screen with a compatible solvent  
and reinstall it in the surge tank.  
Flush the pump when necessary to prevent the fluid  
you are pumping from drying or freezing in the pump  
and damaging it. Use a compatible solvent.  
An optional Vitonr gasket is supplied for the surge  
tank, for use in applications where the standard EPDM  
gasket is unsuitable.  
Before storing the pump, always flush the pump and  
relieve the pressure.  
308-230  
11  
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Parts  
Model 236–412, Series A  
Includes items 1–42  
Ref  
No.  
Part  
No.  
Ref  
No.  
Part  
No.  
Description  
Qty  
Description  
Qty  
1
D31–331  
PUMP, Husky 307; SST/  
See 308–553 for parts  
COVER, pail; stainless steel  
THUMBSCREW; 5/16–18 unc;  
1” (25.4 mm) long; sst  
SCREW, cap, hex hd; 1/4–20 unc–2a;  
0.875” (22 mm) long; sst  
LOCKWASHER; 1/4” size; sst  
NUT, hex; 1/4–20; sst  
PLUG, pipe; 3/8 npt  
TIE, recirculation tube  
PLUG, button  
GAUGE, air pressure;  
0–100 psi (0–0.7 MPa, 0–7 bar)  
NUT, regulator  
REGULATOR, air;  
0–125 psi (0–0.85 MPa, 0–8.5 bar)  
pressure range  
BLOCK, diverter  
Includes item 13a  
. O-RING; buna-N  
ELBOW, tube fitting, 90_; acetal;  
1/4 npt(m) x ferrule nut for  
0.25” (6.3 mm) OD tube  
ELBOW, tube fitting, 90_; acetal;  
3/8 npt(m) x ferrule nut for  
0.625” (16 mm) OD tube  
CONNECTOR, tube fitting; acetal;  
3/8 npt(m) x ferrule nut for  
0.25” (6.3 mm) OD tube  
r;  
20  
21  
22  
23  
24  
25  
26  
112–026  
112–027  
169–971  
188–077  
188–380  
188–093  
188–107  
ELBOW, street; 3/8 npt (m x f); sst  
NIPPLE; 1/2 npt x 3/8 npt; sst  
FITTING, air line; 3/8 npt(m)  
NIPPLE; 1/4–18 npt x 1/4–18.6 sf; cst  
NIPPLE; 1/2 npt x 3/8–18.6 sf; sst  
BRACKET, air regulator  
TUBE, inlet, air; nylon;  
0.25” (6.3 mm) OD; 0.170” (4.3 mm) ID;  
7.5” (191 mm) long  
TUBE, suction; nylon;  
0.625” (16 mm) OD x 0.5” (13 mm) ID;  
12.13” (308 mm) long  
TUBE, recirculation, fluid; nylon;  
0.25” (6.3 mm) OD;  
0.170” (4.3 mm) ID; 19” (483 mm) long  
HOUSING, filter, inlet; nylon  
FILTER, inlet; nylon  
1
1
1
1
1
1
PTFE  
1
1
2
3
235–505  
111–276  
3
4
104–119  
4
4
4
1
3
1
5
6
7
8
9
10  
104–123  
102–025  
101–754  
103–473  
111–813  
108–190  
1
27  
28  
188–108  
188–115  
1
2
2
11  
12  
110–209  
111–804  
1
1
1
1
29  
30  
181–163  
181–164  
189–220  
223–324  
2
31Y  
LABEL, warning  
13  
111–805  
34  
GROUND WIRE; 12” (300 mm);  
from gun air regulator to pump  
SCREW, machine;  
8–32 x 1/4” (6.3 mm)  
HOSE KIT  
1
3
1
1
1
13a  
14  
108–284  
111–807  
35  
38  
39  
108–290  
236–410  
235–339  
2
1
1
Includes items 39–41  
15  
16  
17  
111–808  
111–811  
111–793  
.
.
.
HOSE, fluid; nylon; sst fittings;  
3/8 npsm (fbe); 1/4” (6.3 mm) ID;  
26 ft (7.9 m) long  
HOSE, air; buna-N; cst fittings  
1/4 npsm (fbe); 5/16” (7.9 mm) ID;  
25 ft (7.6 m) long  
1
40  
210–867  
1
13  
TANK, surge; 1/2 npt(f); nylon  
41  
42  
102–478  
222–011  
TIE, hose  
2
Includes items 17a and 17b  
. SCREEN, 20 mesh; sst  
. GASKET; EPDM (standard part)  
. GASKET; Vitonr;  
1
1
1
GROUND WIRE; 12 gauge (1.5 mm ),  
25 ft (7.6 m); with clamp  
17a  
17b  
111–884  
112–035  
111–885  
1
Use only GENUINE GRACO PARTS AND ACCESSORIES.  
(alternative to EPDM; shipped loose)  
VALVE, ball; 3/8 npt (m x f); sst  
TEE; 3/8 npt(f) run x  
1
1
18  
19  
237–534  
111–928  
Y
Replacement Danger and Warning labels, tags and cards  
are available at no cost.  
3/8 npt(m) branch; sst  
1
12 308-230  
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Parts  
Part of item 17  
17a  
Model 236–412, Series A  
Includes items 1–42  
1
Torque to 35–55 in–lb (4.0–6.2 N.m). Do not over-torque.  
Insert tube into connector (16) to full depth and  
tighten nut securely with wrench.  
24  
6
17b  
2
Part of item 1  
17  
1
Insert tube into elbow (14) to full depth and  
tighten nut securely with wrench.  
3
31Y  
Insert tube into elbow (15) to full depth and  
tighten nut securely with wrench.  
25  
4
5
Torque to contact plus 1/2 turn.  
21 6  
6
7
Apply thread sealant to male threads.  
Pail is not included.  
20  
19  
6
34 (Ref)  
1
5
11  
12  
34  
22  
6
14  
6
6
23  
6
26  
A
3
13a  
42  
18  
35  
15 6  
6 10  
6
13  
3
6
7
2
16  
28  
6
2
6 14  
A
4
5
6
9
27 4  
3 26  
7
8
Ref. No. 38, Hose Kit,  
Includes Items 39–41.  
41  
29  
30  
40  
39  
04974A  
308-230  
13  
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Parts  
Model 236–870, Series A  
Includes items 1–35 and 42  
Model 224–833, Series B  
Includes items 1–42  
Ref  
No.  
Part  
No.  
Ref  
No.  
Part  
No.  
Description  
Qty  
Description  
Qty  
1
D31–331  
PUMP, Husky 307; SST/  
See 308–553 for parts  
COVER, pail; stainless steel  
THUMBSCREW; 5/16–18 unc;  
1” (25.4 mm) long; sst  
r;  
23  
188–077  
189–436  
188–093  
188–107  
NIPPLE; 1/4-18 npt x 1/4-–8.6 sf; cst  
NIPPLE; 1/4-18 npt x 3/8–18.6 sf; sst  
BRACKET, air regulator  
TUBE, inlet, air; nylon;  
0.25” (6.3 mm) OD; 0.170” (4.3 mm) ID;  
1
1
1
PTFE  
1
1
24{  
2
3
235–505  
111–276  
25  
26  
3
4
104–119  
SCREW, cap, hex hd; 1/4–20 unc–2a;  
0.875” (22 mm) long; sst  
LOCKWASHER; 1/4” size; sst  
NUT, hex; 1/4–20; sst  
PLUG, pipe; 3/8 npt  
TIE, recirculation tube  
PLUG, button  
GAUGE, air pressure;  
0–100 psi (0–0.7 MPa, 0–7 bar)  
NUT, regulator  
REGULATOR, air;  
0–125 psi (0–0.85 MPa, 0–8.5 bar)  
pressure range  
BLOCK, diverter  
Includes item 13a  
. O-RING; buna-N  
ELBOW, tube fitting, 90_; acetal;  
1/4 npt(m) x ferrule nut for  
0.25” (6.3 mm) OD tube  
ELBOW, tube fitting, 90_; acetal;  
3/8 npt(m) x ferrule nut for  
0.625” (16 mm) OD tube  
CONNECTOR, tube fitting; acetal;  
3/8 npt(m) x ferrule nut for  
0.25” (6.3 mm) OD tube  
REGULATOR, fluid; acetal;  
3–30 psi (21–210 kPa, 0.2–2.1 bar)  
pressure range  
7.5” (191 mm) long  
TUBE, suction; nylon;  
0.625” (16 mm) OD x 0.5” (13 mm) ID;  
12.13” (308 mm) long  
TUBE, recirculation, fluid; nylon;  
0.25” (6.3 mm) OD;  
0.170” (4.3 mm) ID; 19” (483 mm) long  
HOUSING, filter, inlet; nylon  
FILTER, inlet; nylon  
LABEL, warning  
SWIVEL, union; 1/4-18 npt x  
3/8–18.6 npsm  
GROUND WIRE; 12” (300 mm);  
from gun air regulator to pump  
SCREW, machine;  
8–32 x 1/4” (6.3 mm)  
HOSE KIT  
1
4
4
4
1
3
1
27  
28  
188–108  
188–115  
5
6
7
8
9
10  
104–123  
102–025  
101–754  
103–473  
111–813  
108–190  
1
1
1
1
1
29  
30  
181–163  
181–164  
189–220  
112–497  
2
2
11  
12  
110–209  
111–804  
31Y  
32{  
1
1
1
1
2
34  
35  
38  
39  
223–324  
108–290  
236–410  
235–339  
13  
111–805  
1
3
13a  
14  
108–284  
111–807  
Includes items 39–41  
2
1
1
.
.
.
HOSE, fluid; nylon; sst fittings;  
3/8 npsm (fbe); 1/4” (6.3 mm) ID;  
26 ft (7.9 m) long  
HOSE, air; buna-N; cst fittings;  
1/4 npsm (fbe); 5/16” (7.9 mm) ID;  
25 ft (7.6 m) long  
15  
111–808  
111–811  
236–449  
1
40  
210–867  
16  
1
13  
41  
42  
102–478  
222–011  
TIE, hose  
2
17{  
GROUND WIRE; 12 gauge (1.5 mm ),  
25 ft (7.6 m); with clamp  
1
See manual 308–325  
VALVE, ball; 3/8 npt (m x f); sst  
TEE; 3/8 npt(f) run x  
3/8 npt(m) branch; sst  
NIPPLE; 3/8 npt x 3/8–18.6 sf; sst  
FITTING, air line; 3/8 npt(m)  
1
1
Use only GENUINE GRACO PARTS AND ACCESSORIES.  
18  
19  
237–534  
111–928  
{
These parts are included in Fluid Regulator Kit 235–344.  
1
1
1
21{  
188–089  
169–971  
Y
Replacement Danger and Warning labels, tags and cards  
are available at no cost.  
22  
14 308-230  
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Parts  
Model 236–870, Series A  
Includes items 1–35 and 42  
{
These parts are included in  
Fluid Regulator Kit 235–344.  
Model 224–833, Series B  
Includes items 1–42  
Part of item 1  
1
1
Torque to 35–55 in–lb (4.0–6.2 N.m). Do not over-torque.  
Insert tube into connector (16) to full depth and  
tighten nut securely with wrench.  
2
31Y  
Insert tube into elbow (14) to full depth and  
tighten nut securely with wrench.  
3
4
17{  
25  
Insert tube into elbow (15) to full depth and  
tighten nut securely with wrench.  
24{ 6  
5
6
7
T
orque to contact plus 1/2 turn.  
Apply thread sealant to male threads.  
Pail is not included.  
32{ 6  
34 (Ref)  
6 15  
1
21{ 6  
5
11  
6
6
22  
12  
14  
6 14  
19  
6
3
26  
42  
A
13a  
A
3
26  
6
18  
6 10  
13  
7
6
16  
6
2
4
9
5
6
27 4  
28 2  
34 35 23  
3
6
7
Ref. No. 38, Hose Kit,  
Includes Items 39–41.  
8
41  
29  
30  
40  
39  
04975A  
308-230  
15  
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Parts  
Model 236–628, Series A  
Includes items 1–26 and 34–42  
Model 236–868, Series A  
Includes items 1–26, 34–37, and 42  
Model 236–869, Series A  
Includes items 1–37 and 42  
Model 236–414, Series A  
Includes items 1–42  
Ref  
No.  
Part  
No.  
Ref  
No.  
Part  
No.  
Description  
Qty  
Description  
Qty  
1
2
D31–331  
224–835  
PUMP, Husky 307; SST/  
r;  
26  
188–107  
TUBE, inlet, air; nylon;  
0.25” (6.3 mm) OD; 0.170” (4.3 mm) ID;  
7.5” (191 mm) long  
SUCTION KIT  
Includes items 28–33  
. CONNECTOR; acetal; 3/8 npt(m) x  
0.5 in. (13 mm) tube  
PTFE  
See 308–553 for parts  
WALL BRACKET KIT  
Includes items 3–6  
. BRACKET, wall  
. SCREW, cap, hex hd; 1/4–20 unc–2a;  
0.875” (22 mm) long; sst  
. LOCKWASHER; 1/4” size; sst  
. NUT, hex; 1/4–20; sst  
PLUG, pipe; 3/8 npt  
GAUGE, air pressure;  
0–100 psi (0–0.7 MPa, 0–7 bar)  
NUT, regulator  
REGULATOR, air;  
0–125 psi (0–0.85 MPa, 0–8.5 bar)  
pressure range  
1
1
1
1
27  
28  
29  
235–500  
111–864  
188–173  
3
4
188–285  
104–119  
1
1
4
4
4
1
5
6
7
10  
104–123  
102–025  
101–754  
108–190  
.
TUBE, flexible; nylon;  
0.5 in. (13 mm) OD;  
72 in. (1.83 m) long  
1
30  
111–863  
. ELBOW, connector, reducing; acetal;  
0.625 in. (16 mm) OD tube x  
0.5 in. (13 mm) OD tube  
2
2
11  
12  
110–209  
111–804  
1
1
31  
32  
188–181  
111–276  
.
PLUG, bung; acetal  
. THUMBSCREW; 5/16–18 unc;  
1” (25.4 mm) long; sst  
2
1
13  
111–805  
BLOCK, diverter  
Includes item 13a  
. O-RING; buna-N  
ELBOW, tube fitting, 90_; acetal;  
1/4 npt(m) x ferrule nut for  
0.25” (6.3 mm) OD tube  
33  
188–171  
.
TUBE, suction; acetal;  
0.625 in. (16 mm) OD;  
38 in. (965 mm) long  
1
3
13a  
14  
108–284  
111–807  
1
1
34  
35  
223–324  
108–290  
GROUND WIRE; 12” (300 mm);  
from gun air regulator to pump  
SCREW, machine;  
2
17  
111–793  
T
ANK, surge; 1/2 npt(f); nylon  
8–32 x 1/4” (6.3 mm)  
LABEL, warning  
HOSE KIT  
1
1
Includes items 17a and 17b  
. SCREEN, 20 mesh; sst  
1
1
1
37Y  
189–220  
236–410  
17a  
17b  
111–884  
112–035  
111–885  
38  
. GASKET; EPDM (standard part)  
. GASKET; Vitonr;  
Includes items 39–41  
1
1
39  
40  
235–339  
210–867  
.
.
.
HOSE, fluid; nylon; sst fittings;  
3/8 npsm (fbe); 1/4” (6.3 mm) ID;  
26 ft (7.9 m) long  
HOSE, air; buna-N; cst fittings  
1/4 npsm (fbe); 5/16” (7.9 mm) ID;  
25 ft (7.6 m) long  
(alternative to EPDM; shipped loose)  
ELBOW, street; 3/8 npt (m x f); sst  
NIPPLE, reducing;  
1
2
20  
21  
112–026  
112–027  
1/2 npt x 3/8 npt; sst  
1
1
1
22  
23  
24  
169–971  
188–077  
188–091  
FITTING, air line; 3/8 npt(m)  
NIPPLE; 1/4–18 npt x 1/4–18.6 sf; cst  
NIPPLE; 1/2 npt x 3/8–18.6 sf; cst  
(Models 236–628 and 236–414 only)  
NIPPLE; 1/2 npt x 3/8–18.6 sf; sst  
(Model 236–869 only)  
1
13  
41  
42  
102–478  
222–011  
TIE, hose  
2
GROUND WIRE; 12 gauge (1.5 mm ),  
25 ft (7.6 m); with clamp  
1
1
188–380  
188–093  
Use only GENUINE GRACO PARTS AND ACCESSORIES.  
1
1
Y
Replacement Danger and Warning labels, tags and cards  
are available at no cost.  
25  
BRACKET, air regulator  
16 308-230  
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Parts  
Model 236–628, Series A  
Includes items 1–26 and 34–42  
Model 236–868, Series A  
Includes items 1–26, 34–37, and 42  
Model 236–869, Series A  
Includes items 1–37 and 42  
Part of item 17  
17a  
Model 236–414, Series A  
Includes items 1–42  
1
Torque to 35–55 in–lb (4.0–6.2 N.m). Do not over-torque.  
24  
6
17b  
Insert tube into connector (28) to full depth and  
tighten nut securely with wrench.  
2
Part of item 1  
17  
1
Insert tube into elbow (14) to full depth and  
tighten nut securely with wrench.  
37Y  
3
25  
Insert tube into elbow (30) to full depth and  
tighten nut securely with wrench.  
4
21 6  
5
T
orque to contact plus 1/2 turn.  
20  
6
6
Apply thread sealant to male threads.  
34 (Ref)  
5
11  
1
12  
20  
42  
6
34  
22  
6
14  
6
23  
35  
6
3
26  
13a  
A
30  
4
6 10  
28  
3
6
13  
7
29  
2
5
6
33  
31  
4
6
A
6 14  
32  
3 26  
41  
33  
(Ref  
)
Ref. No. 38, Hose Kit,  
Includes Items 39–41.  
40  
39  
04976A  
308-230  
17  
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Dimensions  
Model 236–412  
Models 236–870 and 224–833  
15.1 in.  
(383.5 mm)  
17.5 in.  
(444.5 mm)  
13.1 in.  
(332.7 mm)  
13.1 in.  
(332.7 mm)  
Pail is not included.  
Maximum pail outer diameter is 12.125 in. (308 mm).  
Pail is not included.  
Maximum pail outer diameter is 12.125 in. (308 mm).  
04970  
04971  
Wall Mounting  
Hole Layout  
9.0 in.  
(228.6 mm)  
5
in.  
(WALL VIEW  
OF  
8 in.  
(203 mm)  
(127 mm)  
MOUNTING  
BRACKET)  
6.74 in.  
(171.2 mm)  
Four 0.438 in. (11 mm) Dia. Holes  
(To Mount Bracket To Wall)  
0654  
18 308-230  
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Technical Data  
Wetted Parts  
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See 308–553  
Pail Cover (236–870, 224–833,  
236–412) . . . . . . . . . . . . . . . . . . . . . . . . . . stainless steel  
Fluid Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . nylon  
Hose Couplings . . . . . . . . . . . . . . . . . . . . . . stainless steel  
Surge ank (236–412, 236–414, 236–628, 236–868,  
236–869)  
Maximum Fluid Working Pressure . 100 psi (0.7 MPa, 7 bar)  
Air Pressure Operating Range  
.
. . . . . . . . . . . . . . 15–100 psi  
(104–700 kPa, 1–7 bar)  
.
Pump Air Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
.
Pump Fluid Inlet and Outlet Size.  
* Sound Data  
.
. . . . . . . . . . . . . . 3/8 npt(f)  
.
T
Pump sound level at 100 psi (0.7 MPa, 7 bar), full flow  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 dB(A)  
Pump sound level at 70 psi (480 kPa, 4.8 bar),  
1 gpm (3.8 lpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
.
. . . . . nylon, EPDM or Vitonr, stainless steel  
. . . . . See 308–325  
.
Fluid Regulator (236–870, 224–833)  
.
Fittings . . . . . . . . . . . . . . . . . . . . . . . . acetal, stainless steel  
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . nylon  
.
78 dB(A)  
Operating  
T
emperature Range: 40_ to 150_F (4.4_ to 65.5_C)  
Suction  
T
ube (236–414 and 236–869) . . . . . . . . . . acetal  
.
* Tested to CAGI-PNEUROP–1969  
is a registered trademark of the Du Pont Co.  
PTFE  
Manual Change Summary  
This manual was revised to include the changes from PCN J.  
308-230  
19  
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The Graco Warranty and Disclaimers  
Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of  
any special extended or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or  
replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,  
operated and maintained in accordance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by  
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or  
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of  
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,  
installation, operation or maintenance or structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for  
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The  
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect  
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and  
transportation.  
Graco’s sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other  
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any  
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the  
date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR  
A
PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT  
NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, gas engines,  
switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance  
in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment  
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,  
breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings  
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties  
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures  
judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Phone Number  
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:  
1–800–367–4023 Toll Free.  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Sales Offices: Minneapolis, Detroit, Los Angeles  
Foreign Offices: Belgium, Canada, England, Korea, France, Germany, Hong Kong, Japan  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
PRINTED IN U.S.A. 308–230 September 1992, Revised June 1997  
20 308-230  
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