Graco Flat Panel Television 244561 User Manual

Instructions-Parts  
309301G  
ENG  
ProDispense™  
Used to meter and dispense paints, coatings, solvents, water, and lubrication fluids.  
For Professional Use Only.  
Not for use in explosive atmospheres.  
Part No. 244561 Electronic Preset Dispense System  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
See page 4 for maximum working fluid pressure  
and system component information.  
Conforms to ANSI/UL  
standard 3121-1  
CAN/CSA C22.2 No 1010-1-92  
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Part No. 246839, Fluid Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69  
Graco Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74  
3
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ProDispense System Components  
ProDispense System Components  
Follow the instructions in this manual (309301) and refer to the component manuals for addi-  
tional warning, operation, service, and parts information. See the table below for:  
maximum working pressure of the fluid panels  
component part numbers and manual numbers  
parts list page numbers  
Fluid Panels Part No.  
244599  
Oil/Lubricant  
1500 psi (10 MPa, 103 bar)  
244600  
Water/Antifreeze  
250 psi (1.7 MPa, 17 bar)  
244601  
Grease/Paint  
3000 psi (21 MPa, 207 bar)  
239716  
Maximum Working Pressure  
Fluid Meter Part No.  
Manual No.  
238618  
308245  
513891  
308778  
Dispense Valve Part No.  
Manual No.  
205612  
306715  
Parts List Page No.  
Fluid Panels Part No.  
246837  
Grease/Paint  
3000 psi (21 MPa, 207 bar)  
244292  
246838  
Meterless  
3000 psi (21 MPa, 207 bar)  
246839  
Sealants  
3000 psi (21 MPa, 207 bar)  
Maximum Working Pressure  
Fluid Meter Part No.  
Manual No.  
246190  
309834  
205612  
306715  
71  
308778  
Dispense Valve Part No.  
Manual No.  
205612  
205612  
306715  
70  
306715  
Parts List Page No.  
69  
ProDispense Controller Part No.  
Parts List Page No.  
244561  
Remote Operator Station Part No. 116669  
4
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Conventions  
Conventions  
The following conventions are used in this manual to help guide you through the information.  
Warning Symbols  
The warning symbol alerts you to the possibility of serious injury or death if you do not follow  
the instructions.  
Symbols, such as fire, explosion, or electric shock hazard (shown at left), alert you to the spe-  
cific hazard. Read the main Warnings on pages 6-7 for detailed information about the hazard  
indicated.  
Caution Symbol  
The caution symbol alerts you to the possibility of equipment or property damage or to opera-  
tion errors if you do not follow the instructions.  
Note Symbol  
The note symbol is used to call your attention to additional helpful information.  
Amount 20 qts  
Italicized text in a screen diagram indicates the text may vary according to how the sys-  
tem parameters have been configured. For example, the units of measure shown in the  
manual may be qts (quarts). The units you see on your screen may be pounds, kilograms,  
quarts, gallons, or liters.  
Recipe#  
A shaded box  
screen.  
is used to indicate a value/field that can be edited on the controller  
in a screen diagram relates a field on the screen to a step in a proce-  
1
A circled number  
dure.  
ID#  
1. Enter the ID  
1
number.  
Numbers and letters in parentheses in the text, such as (A) or (7), refer to reference num-  
bers and letters in the figures.  
When you need to press a key during a procedure, the key is indicated by an icon as  
shown in the following example: Press Start  
to begin the dispense.  
5
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WARNING  
WARNING  
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD  
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result  
in fire, explosion or electric shock.  
Installation and service of electrical components must be completed by a qualified electrician.  
Do not install the ProDispense controller, fluid panels, or remote operator station in a hazardous  
location.  
Ground the equipment. See Ground the System, page 20.  
If there is any static sparking while using equipment, stop dispensing immediately. Identify and  
correct the problem.  
Provide fresh air ventilation to avoid buildup of flammable fumes.  
Eliminate all ignition sources, such as cigarettes.  
Avoid spilling fluids onto electrical components.  
Turn off the ProDispense controller power switch before servicing equipment.  
TOXIC FLUID HAZARD  
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,  
inhaled, or swallowed.  
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and  
solvent manufacturer.  
Know the specific hazards of the fluid you are using.  
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,  
state and national guidelines.  
EQUIPMENT MISUSE HAZARD  
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.  
This equipment is for professional use only.  
Read all instruction manuals, tags, and labels before operating the equipment.  
Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.  
Do not alter or modify this equipment.  
Check equipment daily. Repair or replace worn or damaged parts immediately.  
Do not exceed the maximum working pressure stated on the equipment or in the Technical Data,  
page 71.  
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Techni-  
cal Data in all equipment manuals and the fluid manufacturer warnings.  
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose  
Graco hoses to temperatures above 180° F (82° C) or below -40° F (-40° C).  
Comply with all applicable local, state, and national fire, electrical, and safety regulations.  
6
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WARNING  
WARNING  
HIGH PRESSURE FLUID HAZARD/SKIN INJECTION HAZARD  
Fluid Panels 244599 and 244601 can be operated at very high fluid pressure (see page 4). High pres-  
sure spray from dispense valves, hoses, or ruptured components can inject fluid into your body and  
cause an extremely serious injury, including the need for amputation. Splashing fluid in the eyes or on  
the skin can also cause a serious injury.  
The following precautions should be taken for high pressure fluid dispensing:  
Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgi-  
cal treatment.  
Do not place a rag over the end of the nozzle and “blow back” fluid to clear the nozzle.  
Follow the additional precautions under LOW PRESSURE FLUID HAZARD.  
LOW PRESSURE FLUID HAZARD  
Fluid Panel 244600 is for low pressure use only (see page 4). Fluid coming from the dispense valves,  
leaks or ruptured components can splash in the eyes or on the skin and cause serious injury.  
The following precautions should be taken for either high or low pressure fluid dispensing:  
Wear protective eyewear.  
Do not put your hand or fingers over the valve nozzle or hose.  
Do not point the dispense valve or hose at anyone or at any part of the body.  
Do not stop or deflect leaks with your hand, body, glove or rag.  
Follow the Pressure Relief Procedure on page 24 before cleaning, checking, or servicing the  
equipment or installing or cleaning the dispense valve nozzle.  
Tighten all fluid connections before operating the equipment.  
Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.  
7
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Overview  
Overview  
How the ProDispense System Works  
Usage  
The ProDispense system enables you to accurately dispense preset amounts of up to three  
different fluids or to manually dispense fluid as desired. The fluid meters provide accurate fluid  
flow readings to the controller. Controller totalizers use the meter flow readings to calculate  
fluid volume and usage and display the information on the screen. The controller can store the  
parameters for up to 250 recipe dispenses.  
Fluid Supply  
The ProDispense system can dispense fluids supplied from pressure tanks or feed pumps.  
Each fluid is supplied separately to the ProDispense fluid panels.  
Choice of Recipe Dispense or Fluid Dispense  
You can choose Fluid Dispense mode to individually enter a fluid preset volume and dispense  
the fluid. Or you can choose Recipe Dispense mode to dispense a preset recipe. A recipe  
allows you to select or set up to three preset fluid volumes simultaneously.  
Regardless of which dispense mode you choose, a dispense tolerance must be entered for  
each fluid. The controller monitors the Target and Actual dispense values and reports an error  
if the tolerance is not maintained.  
8
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Overview  
Main Components  
ProDispense Controller  
with display and  
EasyKey™ pad  
Remote  
Operator Station  
10’ (3.05 m) station  
cable standard*  
50’ (15.24 m) meter &  
solenoid cables  
Fluid Panel  
Oil/Lubricant  
Grease/Paint  
Water/Antifreeze  
*20’ (6.1 m) station cable extension 198456 is available.  
FIG. 1  
ProDispense Controller  
The controller is used to setup the ProDispense system, fluids, and recipes, calibrate the  
meters, and select a recipe or preset a dispense. The controller totalizers enable you to view  
fluid dispense information and print the following reports:  
Alarm history report  
Totals report  
Configuration Setup report  
Fluid Setup report  
Recipe Setup report  
Run report  
Display and EasyKey™ Pad  
The EasyKey™ pad is the operator interface for the ProDispense system. The keypad con-  
sists of number keys, enter key, scrolling (arrow) keys, and operation (start, stop, clear, and  
print) keys.  
The graphic LCD screen displays system status, setup information, and operation options that  
can be selected using the keypad.  
9
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Overview  
Number Keys  
Previous Field  
Next Field  
Display  
Scrolling  
Keys  
Previous Screen  
Next Screen  
Enter  
Key  
Start  
Stop Clear  
Print  
Operation Keys  
FIG. 2  
Number Keys — type in setup or operation data.  
Enter Key — press to accept and enter data.  
If you press a scrolling key without pressing Enter, the cursor will move to the next field and  
the information you typed will reset back to the previous data.  
Scrolling Keys — press the up or down arrows to move between fields on the screen. Use the  
left or right arrows to move between screens.  
Operation Keys — use to operate the ProDispense system functions.  
Start — press to start the current recipe dispense.  
Stop — press to stop the current process.  
Clear — press to clear an entry in an input field.  
Print — press to print a report.  
10  
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Overview  
Power Switch (A)  
On =  
Off =  
.
(On side of controller)  
Operation Mode Switch (B) and Key (C)  
The position of the switch (B) determines which mode of operation you are in:  
Dispense Mode  
or Setup Mode  
. A key (C) supplied with the ProDispense system is  
inserted into the switch and turned to change operation modes. The key cannot be removed  
while the system is in Setup Mode.  
B
A
Dispense Mode  
alarms log.  
is used to dispense a recipe, fluid, check fluid totals, and to view the  
C
Setup Mode  
is used to configure the system, fluid, and recipe parameters, and to cali-  
brate the meters.  
Remote Operator Stations  
STOP  
Stop  
button  
DISPENSE  
A cable connects the operator station to the fluid panel junction box. A separate operator sta-  
tion is needed for each fluid panel installed on the system. The dispense switch can be set to  
dispense automatically (AUTO) or manually (ON).  
AUTO  
ON  
Dispense  
switch  
DISPENSE  
START  
Start  
button  
If set to AUTO, the fluid panel will dispense when a recipe or fluid dispense is selected with  
the controller and the start button is pressed either on the controller or the operator station.  
The dispense will stop when the preset amount is reached or when the stop button is pressed  
on either the controller or the operator station.  
ti1359a  
If set to ON, the fluid panel will begin dispensing immediately or when the dispense valve is  
triggered. The dispense is stopped by releasing the trigger or turning the dispense switch to  
AUTO or pressing the STOP button on the operator station.  
11  
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Overview  
Fluid Panels  
There are six types of fluid panels available:  
244599 — Oil and Lubricant Fluid Panel  
244600 — Water and Antifreeze Fluid Panel  
244601 — Grease and Paint Fluid Panel  
246837 — Grease and Paint Fluid Panel  
246838 — Meterless Fluid Panel (meter supplied by user)  
246839 — Grease and Paint Fluid Panel  
There are three cable connections on the fluid panel junction box for connecting:  
operator station to the solenoid connection  
controller to solenoid connection  
controller to meter connection  
Signals from the controller and operator station communicate to the fluid panel(s) when to  
start and stop dispensing. Signals from the fluid panel’s fluid meter communicate to the con-  
troller how much fluid has been dispensed.  
244599  
244601  
244600  
A
A
A
B
B
C
B
C
C
D
E
D
E
D
E
J
F
ti1435a  
ti1433a  
F
ti1434a  
G
F
H
G
H
H
I
G
Key  
A
Controller Solenoid Connection  
B
C
D
E
Controller Meter Connection  
Operator Station Connection  
Junction Box  
Fluid Inlet  
F
Meter  
G
H
I
Solenoid  
Fluid Outlet  
Air Inlet  
J
Fluid Valve  
FIG. 3  
12  
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Overview  
246837  
246838  
246839  
A
A
A
B
B
B
C
C
D
C
D
D
E
F
J
J
J
E
H
F
H
G
H
I
G
I
I
G
Key  
A
B
C
D
E
F
G
H
I
Controller Solenoid Connection  
Controller Meter Connection  
Operator Station Connection  
Junction Box  
Fluid Inlet  
Meter  
Solenoid  
Fluid Outlet  
Air Inlet  
J
Fluid Valve  
FIG. 4  
13  
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Installation  
Installation  
Do not install or service this equipment unless you are trained and qualified.  
Do not install the ProDispense controller, fluid panels, or remote operator station in a  
hazardous location.  
FIG. 5 is not an actual system design. Contact your Graco distributor for assistance in  
designing your system.  
See detailed installation instructions, beginning on page 18.  
Be sure all accessories are adequately sized and pressure rated to meet the system  
requirements.  
Be sure mounted surfaces and fasteners can support the weight of the equipment; hose,  
tubing and cable attachments; and fluid.  
Key for FIG. 5  
1
2
3
4
5
6
7
8
9
ProDispense Controller with EasyKey™ Pad  
Remote Operator Station  
Oil/Lubricant Fluid Panel (244599)  
Water/Antifreeze Fluid Panel (244600)  
Grease/Paint Fluid Panel (244601)  
Fluid Supply Pump  
Fluid Supply  
Air Supply Line  
Dispense Valve  
10 Ground Wire to true earth ground  
11 Fluid Supply Line  
12 Fluid Dispense Line  
13 Fluid Shutoff Valve  
14 Bleed-type Air Shutoff Valve  
15 Optional Printer  
14  
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Installation  
1
EasyKeyTM  
1
4
7
.
2
5
8
0
3
6
9
10  
15  
2
2
2
8
5
10  
10  
3
4
10  
13  
11  
14  
13  
11  
13  
11  
9
12  
6
12  
9
14  
12  
6
14  
6
9
7
7
7
ti1361a  
FIG. 5: ProDispense System - Typical Installation  
Install the Fluid Supplies  
For maintenance and safety, you must install:  
a fluid shutoff valve between each fluid supply line and the ProDispense fluid panel.  
a bleed-type air shutoff valve on the air supply line to the fluid supplies.  
The ProDispense fluid panels can be supplied by pressure tanks, pail or drum pumps, or cen-  
tral recirculating lines.  
The fluid supply must be free of pressure spikes, commonly caused by a pump stroke  
changeover. If necessary, install pressure regulators or a surge tank on the fluid supply out-  
lets. Note that this will also reduce the fluid supply pressure.  
15  
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Installation  
Mount the Fluid Panel(s)  
Mount the fluid panel(s) on a flat, sturdy surface. Install 1/4” or M6 fasteners in the four 0.28”  
mounting holes (C1) and secure the fluid panel (C) to the mounting surface. Connect a  
ground wire (G) as instructed on page 20.  
13.4”  
(315 mm)  
12.4”  
(340 mm)  
C1  
G
8”  
(203 mm)  
9”  
(229 mm)  
C
ti1357a  
FIG. 6  
Connect the Air and Fluid Lines  
Fluid Panel 244599 and 244600  
Connect the fluid supply line (11) to the 1/2” npt(f) meter inlet. See FIG. 5. Connect a fluid dis-  
pense line (12) to the 1/2” npt(f) solenoid outlet. Connect the other end to the dispense valve  
(9).  
Fluid Panel 244601 and 246837  
Connect an air supply line (8) to the 1/4” npt(f) solenoid valve port. The air supply must be fil-  
tered to 10 micron to lengthen solenoid valve life.  
Connect the fluid supply line (11) to the 1/4” npt(f) meter inlet. Connect a fluid dispense line  
(12) to the 3/8” npt(m) outlet of the dispense valve on the fluid panel. Connect the other end to  
the dispense valve (9).  
16  
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Installation  
Fluid Panel 246838  
Connect an air supply line (8) to the 1/4” npt(f) solenoid valve port. The air supply must be fil-  
tered to 10 micron to lengthen solenoid valve life.  
Connect the fluid supply line (11) to the meter inlet. Connect a fluid dispense line (12) to the  
3/8” npt(m) outlet of the dispense valve on the fluid panel. Connect the other end to the dis-  
pense valve (9).  
Fluid Panel 246839  
Connect an air supply line (8) to the 1/4” npt(f) solenoid valve port. The air supply must be fil-  
tered to 10 micron to lengthen solenoid valve life.  
Connect the fluid supply line (11) to the 3/4” npt(f) meter inlet. Connect a fluid dispense line  
(12) to the 3/8” npt(m) outlet of the dispense valve on the fluid panel. Connect the other end to  
the dispense valve (9).  
Install the Remote Operator Station  
Mount the operator station (D) in a convenient location for the operator. Secure it with No. 10  
or M5 fasteners through the four 0.22” mounting holes (D1). Connect the cable (D2) to the  
fluid panel junction box connector marked C.  
20 ft. (6.1 m) station cable extension 198456 is available.  
D1  
D
D2  
C
ti1451a  
FIG. 7  
17  
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Installation  
Mount the Controller  
Mount the controller on a flat, sturdy surface as instructed below.  
1. Loosen the four screws (A1), disconnect the two cables (A2, A3) and remove the control-  
ler cover (A).  
2. Install 0.44” or M11 fasteners in the four 0.51” mounting knockouts (B1) and secure the  
controller (B) to the mounting surface.  
3. Reconnect the cables (A2, A3).  
4. Install the controller cover (A) and secure it with the screws (A1).  
A3  
A
B
A1  
A2  
B1  
TI1436a  
FIG. 8  
17.38”  
(441 mm)  
14.5”  
(368 mm)  
B1  
8.5”  
(216 mm)  
11.3”  
(287 mm)  
TI1453A  
FIG. 9  
18  
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Installation  
Connect the Cables and Power Cord  
On the bottom of the controller, there are meter and solenoid cable connectors for three Fluid  
panels. The row of connectors marked 1A, 2A, and 3A are for solenoid cable connections. The  
row of connectors marked 1B, 2B, and 3B are for meter cable connections. Connect the  
cables as instructed below.  
1. Connect the solenoid cable (E) between controller connector 1A and connector A on the  
first fluid panel.  
2. Connect the meter cable (F) between controller connector 1B and connector B on the first  
fluid panel.  
3. Repeat the cable connection for each of the fluid panels installed in the system (2A to A,  
2B to B, etc.).  
A knockout, marked  
, is provided for a customer supplied power input (P) cable with strain  
relief or for wire conduit.  
F
TI1438a  
P
E
FIG. 10  
19  
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Installation  
Ground the System  
The system must be properly grounded. Follow the instructions here and on page 6.  
ProDispense Controller: Connect a ground wire (G1) to the grounding lug (H1) on the bottom  
of the controller. Connect the other end of the ground wire to a true earth ground.  
Fluid Panels: Connect a ground wire (G) to the grounding lug (H) on the junction box bracket.  
Connect the other end of the ground wire to a true earth ground.  
EasyKeyTM  
1
4
7
.
2
5
8
0
3
6
9
H1  
G1  
H
G
TI1439a  
FIG. 11  
Feed Pumps or Pressure Pots: See your separate pump or pressure pot manual.  
Air and Fluid Hoses: Use only grounded hose.  
Fluid Supply Container: Ground the container according to your local code.  
Solvent Pails Used when Purging: Ground pails according to your local code. Use conductive,  
metal pails, placed on a grounded surface. Do not place pails on nonconductive surfaces,  
such as paper or cardboard.  
Check the Resistance  
To reduce the risk of fire, explosion, or electric shock, the resistance between the ProBatch  
components and true earth ground must be less than 1 ohm.  
Have a qualified electrician check the resistance between each ProDispense component and  
true earth ground. If the resistance is 1 ohm or greater, a different ground site may be  
required. Do not operate the system until the problem has been corrected.  
20  
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Installation  
Connect a Printer (optional)  
Connect the 5 ft. (1.52 m) printer cable (provided with printer kit 239873) between the printer  
and controller printer connector marked . See FIG. 5, page 15.  
Accessory Printer Cable 198669, 50 ft. (15.24 m) long, is available. Do not use longer cables.  
Connect to a PC or Alarm (optional)  
The ProDispense system can be connected to a PC via Modbus RTU network protocol (6)  
and/or audible alarms (7) as shown in FIG. 12. Refer to field wiring chart, page 60. Follow  
instructions on page 26 to setup modbus station number and recipe selection. Contact your  
Graco distributor for Modbus address mapping list.  
5
4
1
7
3
1
4
6
2
3
5
TI1454A  
2
FIG. 12  
21  
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Installation  
Before Beginning Operation  
Check all fluid and air connections for correctness and tightness.  
Follow the Startup procedure on page 23.  
22  
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Startup  
Startup  
Follow this procedure to start the ProDispense system for the first time (initial startup) or after  
the system has been shut down.  
1. Turn on the power. The ProDispense system startup screen will display while the system  
is starting, then the Run screen (page 30) or System Setup screen (page 26) will appear,  
depending on the mode of operation the system is in. For an explanation of operation  
modes, see page 11.  
FloSync  
Startup screen  
ProDispense: Rev. X.XX  
Software revision  
2. If this is the initial startup, change to Setup Mode (page 25) and complete the setup pro-  
cedures.  
3. Change to the Dispense Mode Run screen if you are not there already (page 29).  
4. Make sure the dispense lines run into the proper reservoir.  
5. Load the fluids (page 34).  
23  
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Pressure Relief Procedure  
Pressure Relief Procedure  
Follow this procedure to relieve pressure in the fluid panel and dispense line before cleaning,  
checking, or servicing the equipment or installing or cleaning a dispense valve nozzle.  
Follow the additional instructions in brackets if a dispense valve is installed on the  
dispense line.  
1. Shut off the fluid supply to the ProDispense fluid panel. Follow the Pressure Relief Proce-  
dure for the fluid supply system.  
STOP  
DISPENSE  
AUTO  
ON  
Dispense  
Switch ON  
2. Place the dispense line [or direct the dispense valve] into a waste container.  
DISPENSE  
START  
3. To begin dispensing, turn the Operator Station dispense switch to ON [and trigger the  
dispense valve].  
ti1360a  
4. When fluid stops flowing and pressure is relieved, [release the dispense valve trigger and]  
turn the dispense switch to AUTO to stop dispensing.  
STOP  
DISPENSE  
Dispense  
Switch AUTO  
AUTO  
ON  
5. Repeat the process for each fluid panel as needed.  
DISPENSE  
START  
ti1359a  
Shutdown  
Follow this procedure before servicing the equipment and to avoid having fluid dry in the  
equipment and fluid lines when the equipment is not being operated.  
1. Purge the system until it is clean (page 35).  
2. Relieve the pressure as instructed above.  
3. Turn off the ProDispense controller power switch.  
24  
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Setup Mode  
Setup Mode  
Screen Navigation  
To enter Setup Mode:  
Setup  
Mode  
You must have the key supplied with the system. Insert the key into the switch and turn it to  
Setup Mode . The System Setup screen appears.  
Do not turn the key to Setup Mode while the ProDispense is dispensing or the system will  
abort the dispense.  
SYSTEM SETUP  
System Setup Screen  
Day/Month/Year:  
Hour:Minute  
Dispense Mode:  
1=Fluid Station  
2=Recipe  
Recipe Selection:  
1=User Interface  
2=Network  
Language:  
1=English 2=Spanish  
3=German 4=French  
5=Japanese  
Station Number:  
Recipes  
4 screen selections  
System  
Fluids  
Meters  
current screen  
The name of the screen that is currently displayed is highlighted.  
Press the left or right arrow keys on the keypad to move through the screens.  
Press the up or down arrow keys to move through data fields on the screen.  
To exit Setup Mode:  
Turn the key to Dispense Mode. The Run screen appears. Refer to page 30.  
25  
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Setup Mode  
System  
System Setup Screen  
Use system setup to enter the date, time, language to display, dispense mode, means of rec-  
ipe selection and station number.  
To setup the system:  
SYSTEM SETUP  
1. Type the current date: day (1-31)  
month (1-12) , year (2000-2099)  
,
Day/Month/Year:  
Hour:Minute  
Dispense Mode:  
1=Fluid Station  
2=Recipe  
.
2. Type the current time: hour (0-23)  
minute (0-59)  
,
.
Recipe Selection:  
1=User Interface  
2=Network  
Language:  
The ProDispense clock is a 24 hour clock. The date  
and time are used for date/time stamps on alarms  
and reports.  
1=English 2=Spanish  
3=German 4=French  
5=Japanese  
Station Number:  
Recipes  
3. Type the desired language number (1-5).  
System  
Fluids  
Meters  
Power must be cycled before the language change  
will take affect.  
4. Type the number for the desired dispense mode  
(1-2).  
Fluid Station: use this mode to select individual  
fluid stations when dispensing.  
Recipe: use this mode to select a recipe when dis-  
pensing. Dispensing by recipe will signal all fluid sta-  
tions included in the recipe to dispense  
simultaneously.  
5. Type the number for the desired recipe selection  
(1-2).  
User Interface: use to select recipes from the  
EasyKey pad.  
Network: use to select recipes from a networked  
source.  
6. Type the station number (1-99).  
This number is used for network communications to  
identify the station. Each station must have a  
unique number.  
7. Press the right arrow key  
screen.  
to go to the Fluid Setup  
26  
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Setup Mode  
Fluids  
Fluid Setup Screen  
Use fluid setup to designate the parameters for each fluid you will dispense.  
Fluid parameters must be set before the fluid can be used in a recipe.  
To set up the fluids:  
FLUID SETUP  
Fluid 1  
Fluid 2  
Fluid 3  
You can have 1-3 fluid panels connected to the ProDis-  
pense controller. Setup the fluids for each of your fluid  
panels as follows:  
Units of Measure  
1=cc 2=oz 3=Qt  
4=Ltr 5=Gal  
Tolerance %  
Timeout Value (min)  
K-factor (cc/pulse)  
1. Type the number for the desired units of measure  
(1-5).  
2. Type the dispense tolerance percentage (1-99).  
3. Type the timeout value in minutes (1-99).  
System  
Fluids  
Recipes  
Meters  
If a dispense does not complete by the end of the  
entered value, a Dispense Timeout alarm occurs.  
See page 33.  
4. Type the fluid meter’s K-factor (cc/pulse).  
Fluid Panel  
part no.  
Meter Type  
K-factor  
(cc/pulse)  
244599  
244600  
244601  
246837  
246838  
246839  
oil/lubricant  
4.73  
25  
water/antifreeze  
grease/coating  
grease/coating  
grease/coating  
grease/coating  
0.119  
.061  
n/a  
0.286  
The K-factors in the table are a starting point. You  
can calibrate the meter as instructed on page 28.  
5. Repeat steps 1-4 for each additional fluid panel.  
6. Press the right arrow key  
Setup screen.  
to go to the Recipe  
27  
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Setup Mode  
Recipes  
Recipe Setup Screen  
Use recipe setup to configure your recipes by assigning a recipe number and designating Tar-  
get Amounts for each fluid in the recipe.  
To setup the recipes:  
RECIPE  
SETUP  
Fluid 2  
Fluid 1  
Fluid 3  
1. Type a recipe number (1-250).  
Target Amount  
2. Type the Target Amount for each fluid used in the  
recipe (0-999.99).  
ltr  
ltr  
ltr  
Type in 0 for Target Amount if Fluid  
is not used in this Recipe.  
Type in 0 if a fluid is not used in the recipe. The  
units of measure are set in Fluid Setup (page 27).  
3. Press the right arrow key  
Meter screen.  
to go to the Calibrate  
System  
Meters  
Fluids  
*
Recipes  
Meters  
Calibrate Meter Screen  
Use this screen to calibrate your fluid panel meters. All values are in cubic centimeters (cc).  
Follow the additional instructions in brackets if a dispense valve is installed on the  
dispense line.  
To calibrate a meter:  
CALIBRATE METER  
K-factor  
(cc/pulse)  
04.730  
00.119  
25.000  
Dispensed  
Actual  
(cc)  
1. Dispense fluid into a calibrated container (minimum  
300 cc) by turning the Operator Station dispense  
switch to ON [and triggering the dispense valve].  
(cc)  
0
0
Fluid 1  
Fluid 2  
Fluid 3  
0
2. Stop dispensing by [releasing the dispense valve  
trigger and] turning the dispense switch to AUTO.  
1) Manually dispense fluid into a calibrated container  
(minimum of 300 cc).  
3. The amount the controller detected was dispensed  
appears on the screen in the Dispensed column. If  
the value in the column differs from the measured  
amount in the container, enter the measured value  
(in cc) in the Actual column.  
2) Type in Actual Value and Press ENTER.  
System  
Fluids  
Recipes  
Meters  
If nothing is entered in the Actual column, the K-fac-  
tor remains unchanged.  
4. The controller will calculate the meter K-factor and  
display the new value in the K-factor column.  
5. Repeat the process for each of your fluid panels.  
28  
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Dispense Mode  
Dispense Mode  
Screen Navigation  
Dispense Mode  
is used to dispense a fluid or recipe, check fluid dispense totals, and view  
the alarms log.  
Dispense  
Mode  
RECIPE  
DISPENSE  
ID#  
Recipe Dispense screen  
Fluid 1  
Idle  
Fluid 2  
Idle  
Fluid 3  
Idle  
Target  
Actual  
005.00 ltr  
5.00 ltr  
050.00 ltr  
51.00 ltr  
010.10 ltr  
10.00 ltr  
Tolerance %  
Difference %  
5
0
5
+2  
5
-1  
Run  
Totals  
Alarms  
3 screen selections  
current screen  
The name of the screen that is currently displayed is highlighted.  
The Operator Station dispense switch must be set to AUTO to dispense using the controller.  
AUTO  
Press the left or right arrow keys on the keypad to move through the screens.  
Press the up or down arrow keys to move through data fields on the Run screen.  
29  
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Dispense Mode  
Run  
Run Screen  
Use the Run screen to dispense a recipe or individual fluids. The Run screen displays either  
Recipe Dispense or Fluid Dispense, depending on which Dispense Mode was selected in  
System setup.  
Idle, Dispense, and Alarm Status  
In each of the fluid columns, under the Fluid panel number, is a status line, which shows the  
status of the associated fluid panel. The three possible statuses are:  
Idle — fluid panel is idle (not dispensing).  
Dispense — fluid panel is dispensing.  
Alarm — controller has detected the fluid panel has an alarm condition. To view alarm  
information, press the right arrow key twice to move to Alarm screen. Refer to page 33.  
Recipe Dispense  
Status line  
Recipe Dispense displays in the Run screen if “Recipe”  
RECIPE  
DISPENSE  
ID#  
is selected as the Dispense Mode. Recipe Dispense is  
used to dispense a set amount of fluid, typically from  
more than one fluid panel simultaneously.  
Fluid 1  
Idle  
005.00 ltr  
5.00 ltr  
Fluid 2  
Idle  
050.00 ltr  
51.00 ltr  
Fluid 3  
Idle  
010.10 ltr  
10.00 ltr  
Target  
Actual  
1. Place the dispense lines into the receptacle(s) you  
want to dispense into.  
Tolerance %  
Difference %  
5
0
5
+2  
5
-1  
2. Set the Operator Station dispense switch to AUTO.  
3. Type the desired recipe number (1-250).  
Run  
Totals  
Alarms  
The Target value is set in Recipe Setup. You cannot  
change it in the Run screen.  
4. Type a 4 digit ID# if desired.  
Start  
5. Press the Start button on the Controller or on the  
Remote Operator Station to begin dispensing the  
recipe.  
STOP  
6. As the fluids dispense, their statuses on the screen  
change from Idle to Dispense and the amounts dis-  
pensed appear in the Actual row.  
DISPENSE  
AUTO  
ON  
Dispense  
Switch AUTO  
DISPENSE  
START  
7. Each fluid panel stops dispensing when its individual  
Target is reached.  
START  
ti1359a  
30  
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Dispense Mode  
Status line  
Fluid Dispense  
Fluid Dispense displays in the Run screen if “Fluid Sta-  
tion” is selected as the Dispense Mode. Fluid Dispense  
allows you to select a fluid panel and the amount to dis-  
pense on an individual basis.  
FLUID DISPENSE  
ID#  
Fluid 1  
Idle  
Fluid 2  
Idle  
Fluid 3  
Idle  
010.10 ltr  
10.00 ltr  
Target  
Actual  
005.00 ltr  
5.00 ltr  
050.00 ltr  
51.00 ltr  
1. Place the fluid panel dispense line into the recepta-  
cle.  
Tolerance %  
Difference %  
5
0
5
+2  
5
-1  
2. Type a 4 digit ID# if desired.  
Run  
Totals  
Alarms  
3. In the column for the fluid you want to dispense, type  
the desired amount of fluid in the Target field.  
4. Press the Start button on the Remote Operator Sta-  
tion to begin dispensing the fluid.  
5. As the fluid dispenses, the status on the screen  
changes from Idle to Dispense and the amount dis-  
pensed appears in the Actual row.  
STOP  
DISPENSE  
AUTO  
ON  
Dispense  
Switch AUTO  
6. The fluid panel stops dispensing when its Target is  
reached.  
DISPENSE  
START  
START  
ti1359a  
31  
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Dispense Mode  
Totals  
Fluid Totals Screen  
Press the left  
or right  
arrow key to select Totals  
.
The Fluid Totals screen shows how  
much of each of the fluids has been dispensed overall. Two totals are shown. Grand totals are  
tracked from the time the system is first started up and they are not resettable. Resettable  
totals show the total amount of each fluid dispensed since the last reset.  
FLUID TOTALS  
Press Print  
key to print Fluid Totals Report.  
Fluid#  
Resettable  
00005.1 ltr  
00005.2 ltr  
00004.8 ltr  
Grand  
1
2
3
00312.1 ltr  
00582.8 ltr  
00468.2 ltr  
Press Clear and Enter keys simultaneously to reset all  
resettable totals.  
+
Last Reset  
Date:23/04/01  
Time: 07:35  
All resettable totals are reset when Clear and  
Enter are pressed. Fluid totals cannot be reset  
individually.  
!
Press ENTER and CLEAR to reset totals  
Run Totals Alarms  
Clear  
Print  
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Dispense Mode  
Alarms  
Alarm History Screen  
Press the left  
or right  
arrow key to select Alarms. This screen summarizes the last five  
alarms that have occurred.  
ALARMS  
Press Print  
key to print an Alarms Report.  
Date  
03/09  
03/08  
03/05  
03/05  
03/02  
Time  
9:39  
14:32  
15:01  
8:12  
Description  
Invalid K-factor  
Out of Tolerance  
Timeout  
Out of Tolerance  
Invalid K-factor  
Recipe  
10  
0
Fluid  
1
1
2
2
3
6
6
0
10:59  
Run  
Totals  
Alarms  
Print  
Out of Tolerance Alarm  
This alarm occurs when the current actual dispense is either less than target – tolerance or  
greater than target + tolerance.  
Dispense Timeout Alarm  
The controller stops an active dispense and initiates this alarm when the current dispense is  
not finished by the end of the Timeout. Timeout is a value entered during Fluid Setup (page  
27).  
Invalid K-factor Alarm  
This alarm occurs if the meter K-factor is set to zero (00.000).  
Memory Failure Alarm  
This alarm occurs when the memory has been replaced but not programmed or when the  
memory has become corrupt.  
See page 36 for alarm troubleshooting information.  
33  
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Operation Procedures  
Operation Procedures  
Wear eye protection whenever you are dispensing fluid.  
Follow the additional instructions in brackets if a dispense valve is installed on the  
dispense line.  
Loading Fluid Lines  
Follow this procedure to load the fluid lines and purge out any air:  
1. Place the dispense line [or direct the dispense valve] into a waste container.  
1. To begin loading fluid, turn the Operator Station dispense switch to ON [and trigger the  
dispense valve].  
2. Continue dispensing until all air is purged from the fluid line and fluid flows steadily from  
the valve.  
3. Turn the dispense switch to AUTO to stop dispensing.  
Manual Dispense  
1. Place the dispense line [or direct the dispense valve] into the reservoir.  
STOP  
STOP  
Dispense  
Switch ON  
2. To begin dispensing, turn the Operator Station dispense switch to ON [and trigger the dis-  
pense valve].  
DISPENSE  
AUTO  
ON  
DISPENSE  
START  
START  
3. Turn the dispense switch to AUTO [or release the dispense valve trigger] to stop dispens-  
ing.  
ti1360a  
Automatic Dispense  
Refer to page 30 for instructions on dispensing a recipe or page 31 to dispense individual  
fluids.  
34  
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Operation Procedures  
Purging Fluid  
Follow this procedure to purge the fluid lines:  
1. Connect the fluid supply line to a solvent supply. Set the fluid supply pressure as low as  
possible to avoid splashing.  
2. To begin purging the lines, direct the fluid outlet into a grounded metal pail, turn the Oper-  
ator Station dispense switch to ON [and trigger the dispense valve].  
3. Continue dispensing until fluid lines are clean.  
4. Turn the dispense switch to AUTO or [release the dispense valve trigger] to stop dispens-  
ing.  
5. If you are loading a new material, connect the fluid supply line to the new fluid supply, and  
follow the procedure for Loading Fluid Lines.  
Emergency Stop  
To stop fluid flow at all the fluid panels connected to the  
controller, press the Stop button on the controller.  
RECIPE  
DISPENSE  
ID#  
Fluid 1  
Idle  
Fluid 2  
Idle  
Fluid 3  
Idle  
Target  
Actual  
005.00 ltr  
000.00 ltr  
050.00 ltr  
000.00 ltr  
010.10 ltr  
000.00 ltr  
Tolerance %  
Difference %  
5
-98  
5
-99  
5
-97  
Run  
Totals  
Alarms  
Stop  
To stop fluid flow at an individual fluid panel, press the  
STOP button on the Operator Station connected to the  
fluid panel.  
STOP  
STOP  
DISPENSE  
AUTO  
ON  
DISPENSE  
START  
ti1359a  
35  
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Troubleshooting  
Troubleshooting  
Problem  
Cause  
Solution  
Out of Tolerance Alarm  
Dispense is under or over tolerance Run screen shows tolerance difference for last  
limit set for the fluid.  
dispense. Use the value to determine whether  
you should:  
Increase the tolerance value  
Model 244601 only — increase fluid flow  
by further opening the dispense valve  
(turn the t-handle clockwise).  
Increase or decrease fluid flow rate of the  
fluid supply.  
Dispense Timeout Alarm  
The dispense did not complete within Check the following:  
set Dispense Timeout value.  
Fluid supply container is not empty.  
Fluid supply equipment is not faulty.  
Fluid flow rate is sufficient.  
Timeout value is too low and needs  
increase.  
Fluid line is not clogged.  
Solenoids are operating.  
Model 244601 only — solenoid is receiv-  
ing air and dispense valve is open.  
Cables are properly connected.  
Meters are operating and communicating  
with controller.  
Dispense valves are operating.  
Service equipment as needed.  
Invalid K-factor Alarm  
Memory Failure Alarm  
Meter K-factor is set to zero (00.000). Set valid meter K-factor (page 27).  
The system is not configured.  
The memory is corrupt.  
No power  
Enter setup values (page 25).  
Replace flash EPROM.  
Turn on or reconnect power.  
Replace cable(s).  
No display  
Faulty cable(s)  
Blown fuse(s)  
Replace fuse(s).  
36  
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Service  
Service  
Removing and Installing Controller  
Wear a grounding strap when replacing any of the controller boards to avoid shorting them  
out.  
Check with your Graco distributor periodically to see if circuit board or software updates are  
available.  
To remove controller:  
1. Turn off controller power switch.  
2. Disconnect meter (F), solenoid (E), and power (P) cables and ground wire (G) from the  
bottom of the controller (B). See FIG. 13.  
.
F
G
B
TI1438a  
E
P
FIG. 13  
3. Loosen the four screws (A1) and carefully remove the controller cover (A). See FIG. 14.  
4. Disconnect cable connectors (A2, A3) from the display board.  
5. Remove the four bolts (B1) and remove the control box. (B).  
37  
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Service  
To install controller:  
6. Secure controller (B) to the mounting surface with four bolts (B1).  
7. Plug two connectors (A2, A3) into the display board. See FIG. 14.  
8. Install controller cover (A) and secure it with four screws (A1).  
9. Reconnect ground wire (G) and power (P), meter (F), and solenoid (E) cables to the con-  
troller. See FIG. 13.  
B
A3  
A
A1  
A2  
B1  
TI1436a  
FIG. 14  
38  
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Service  
Replacing Display Board  
1. Turn off controller power switch.  
2. Remove controller cover (A). See page 37, steps 1-4.  
3. Unplug keypad (D) ribbon cable from the display board. Note position of cable in connec-  
tor. Arrow indicates pin #1, reconnect with pin #1 engaged.  
4. Remove four nuts (C1) from the board. See FIG. 15.  
5. Disconnect ground wire.  
6. Unplug three fiber optic connectors (C3) from the diodes, then remove display board (F).  
7. Install parts in reverse order of disassembly.  
If replacing software chip, use a chip puller to remove it.  
Spacers (G) must be used in correct positions to protect the display and board.  
C
F
C1  
G
C3  
D
A
TI1056A  
FIG. 15  
39  
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Service  
Replacing Display  
1. Follow steps 1 through 6 in the procedure for replacing the display board.  
2. Remove the display (C). See FIG. 15.  
3. Install the parts in reverse order of disassembly.  
Make sure the keypad ribbon cable does not interfere with the display.  
Spacers (G) must be used in correct positions to protect the display and board.  
Replacing Membrane  
1. Follow steps 1-6 in the procedure for replacing the display board, page 39.  
2. Remove display (C). See FIG. 15.  
3. Peel the membrane (D) off the controller cover.  
4. Remove adhesive liner from the new membrane. Align the membrane with recessed area  
on the panel (A), and press it into place.  
5. Install parts in reverse order of disassembly.  
Spacers (G) must be used in correct positions to protect the display and board.  
40  
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Service  
Replacing Main Board  
1. Turn off controller power switch.  
2. Remove controller cover. See page 37, steps 1-4.  
3. Unplug all wire connectors (G) from the main board (H). See FIG. 16.  
4. Squeeze release clips and pull the main board (H) away from the din rail (J).  
5. Install parts in reverse order of disassembly.  
If replacing software chip, use a chip puller to remove it.  
5
G
4
1
3
H
1
4
J
2
3
5
TI1441A  
2
FIG. 16  
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Service  
Replacing Power Supply  
1. Turn off controller power switch.  
2. Remove controller cover. See page 37, steps 1-4.  
3. Unplug all wire connectors from the power supply.  
4. Pull the tab up with a screw driver and remove the power supply from the din rail. See FIG.  
17.  
5. Install parts in reverse order of disassembly.  
TI1455a  
FIG. 17  
42  
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Service  
Replacing Fluid Panel Junction Box  
1. Turn off controller power switch.  
2. Disconnect three cables (C) from the junction box (J). See FIG. 18.  
3. Remove four screws (K) and remove junction box cover (L).  
4. Disconnect meter and solenoid wires (M) from the terminal block.  
5. Loosen two strain relief connectors (N) to pull out the wires.  
C
J
N
K
M
L
ti1403a  
FIG. 18  
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Service  
P
M
J
ti1404a  
FIG. 19  
6. Remove the two screws (P) and remove the junction box (J). See FIG. 19.  
7. Secure the new junction box with the two screws (P).  
44  
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Service  
8. Connect meter and solenoid wires (M) to the terminal block. Connect as shown for the  
specific fluid panel in FIG. 20.  
FIG. 20  
9. Tighten two strain relief connectors (N). See FIG. 18.  
10. Secure the cover (L) with four screws (K).  
11. Reconnect three cables (C).  
45  
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Service  
Servicing Fluid Panel 244599  
Replacing Fluid Meter or Solenoid  
1. If necessary, purge ProDispense system (page 35).  
2. Relieve pressure (page 24) and turn off controller power switch.  
3. Follow steps 3–5 on page 43 to disconnect meter and solenoid cables from the terminal  
block.  
4. Disconnect fluid lines from the meter and solenoid.  
5. Remove two bolts (6) and washers (7) from the solenoid (3), and remove solenoid and  
meter assembly. See FIG. 21.  
6. Place flats of the solenoid (3) in a vice and unscrew the meter (4).  
7. Install new meter or solenoid.  
8. Secure the assembly to the fluid panel with solenoid washers (7) and bolts (6).  
9. Follow steps 8–10 on page 45 to connect meter and solenoid cables to the terminal block.  
10. Connect fluid lines to the meter and solenoid.  
11. Load fluid at low pressure and check for leaks. Tighten fittings as needed.  
46  
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Service  
ti1413a  
4
7
5
3
6
FIG. 21  
47  
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Service  
Servicing Fluid Panel 244600  
Replacing Fluid Meter or Solenoid  
1. If necessary, purge ProDispense system (page 35).  
2. Relieve pressure (page 24) and turn off controller power switch.  
3. Follow steps 3–5 on page 43 to disconnect meter cable from the terminal block. If replac-  
ing the solenoid, also disconnect solenoid cable.  
4. If replacing meter (4):  
a. Disconnect fluid line from the meter. Loosen two nuts (A) holding the meter and  
remove meter. See FIG. 22.  
b. Secure new meter (4) with the nuts (A). Continue with step 6.  
5. If replacing solenoid (3):  
a. Disconnect fluid lines from meter and solenoid.  
b. Remove two bolts (6) and washers (7) from the solenoid (3), and remove solenoid  
and meter assembly. See FIG. 22.  
c. Place flats of the solenoid (3) in a vice and unscrew the meter (4).  
d. Secure new solenoid (3) to the meter with the nut (A).  
e. Secure meter and solenoid assembly to the fluid panel with solenoid washers (7) and  
bolts (6).  
6. Follow steps 8–10 on page 45 to connect meter cable (and solenoid cable if it was discon-  
nected) to the terminal block.  
7. Connect fluid line(s).  
8. Load fluid at low pressure and check for leaks. Tighten fittings as needed.  
48  
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Service  
ti1412a  
A
4
7
A
3
6
FIG. 22  
49  
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Service  
Servicing Fluid Panel 244601 and 246837  
Replacing Fluid Meter, Solenoid, or Dispense Valve  
1. If necessary, purge ProDispense system (page 35).  
2. Relieve pressure (page 24) and turn off controller power switch.  
3. Follow steps 3–5 on page 43 to disconnect meter and solenoid cables from the terminal  
block.  
4. Disconnect fluid lines from the meter and dispense valve. Disconnect air line from the  
solenoid.  
5. Remove screw (20) and washer (21) from the meter (4). Remove meter, dispense valve  
and solenoid assembly from the fluid panel.  
Remove fittings from old components and reinstall in new components as needed.  
6. If replacing meter (4):  
a. Place flats of the solenoid (3) in a vice and unscrew the meter (4).  
b. Screw new meter into connector (A).  
7. If replacing dispense valve (19):  
a. Place flats of the solenoid (3) in a vice and unscrew the meter (4).  
b. Unscrew dispense valve (19) from the solenoid (3).  
c. Screw new dispense valve into connector (C).  
d. Screw the meter into the connector (A).  
8. If replacing solenoid (3):  
a. Place flats of the solenoid (3) in a vice and unscrew dispense valve and meter  
assembly.  
b. Screw new solenoid (3) into connector (B).  
9. Secure the assembly to the fluid panel with screw (20) and washer (21).  
10. Follow steps 8–10 on page 45 to connect meter and solenoid cables to the terminal block.  
11. Connect fluid lines to the meter and dispense valve. Connect air line to the solenoid.  
50  
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Service  
12. Load fluid at low pressure and check for leaks. Tighten fittings as needed.  
20  
21  
ti1411a  
3
4
A
19  
C
B
FIG. 23  
51  
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Service  
Servicing Fluid Panel 246838  
Replacing Solenoid or Dispense Valve  
1. If necessary, purge ProDispense system (page 35).  
2. Relieve pressure (page 24) and turn off controller power switch.  
3. Follow steps 3–5 on page 43 to disconnect meter and solenoid cables from the terminal  
block.  
4. Disconnect fluid lines from the meter and dispense valve. Disconnect air line from the  
solenoid.  
5. Remove dispense valve and solenoid assembly from the fluid panel.  
Remove fittings from old components and reinstall in new components as needed.  
6. If replacing dispense valve (19):  
a. Place flats of the solenoid (3) in a vice.  
b. Unscrew dispense valve (19) from the solenoid (3).  
c. Screw new dispense valve into connector (C).  
7. If replacing solenoid (3):  
a. Place flats of the solenoid (3) in a vice and unscrew dispense valve.  
b. Screw new solenoid (3) into connector (B).  
8. Follow steps 8–10 on page 45 to connect meter and solenoid cables to the terminal block.  
9. Connect fluid lines to the meter and dispense valve. Connect air line to the solenoid.  
10. Load fluid at low pressure and check for leaks. Tighten fittings as needed.  
52  
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Service  
3
A
19  
C
B
FIG. 24  
53  
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Service  
Servicing Fluid Panel 246839  
Replacing Fluid Meter, Solenoid, or Dispense Valve  
1. If necessary, purge ProDispense system (page 35).  
2. Relieve pressure (page 24) and turn off controller power switch.  
3. Follow steps 3–5 on page 43 to disconnect meter and solenoid cables from the terminal  
block.  
4. Disconnect fluid lines from the meter and dispense valve. Disconnect air line from the  
solenoid.  
5. Remove screw (20) and washer (21) from the meter (4). Remove meter, dispense valve  
and solenoid assembly from the fluid panel.  
Remove fittings from old components and reinstall in new components as needed.  
6. If replacing meter (4):  
a. Place flats of the solenoid (3) in a vice and unscrew the meter (4).  
b. Screw new meter into connector (A).  
7. If replacing dispense valve (19):  
a. Place flats of the solenoid (3) in a vice and unscrew the meter (4).  
b. Unscrew dispense valve (19) from the solenoid (3).  
c. Screw new dispense valve into connector (C).  
d. Screw the meter into the connector (A).  
8. If replacing solenoid (3):  
a. Place flats of the solenoid (3) in a vice and unscrew dispense valve and meter  
assembly.  
b. Screw new solenoid (3) into connector (B).  
9. Secure the assembly to the fluid panel with screw (20) and washer (21).  
10. Follow steps 8–10 on page 45 to connect meter and solenoid cables to the terminal block.  
11. Connect fluid lines to the meter and dispense valve. Connect air line to the solenoid.  
54  
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Service  
12. Load fluid at low pressure and check for leaks. Tighten fittings as needed.  
20  
21  
ti1411a  
3
4
A
19  
C
B
FIG. 25  
55  
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Service  
Wiring Charts  
Control Box Wiring Chart  
Connection  
(Connector-Pin)  
Fuse 1  
Wire / Harness  
Color  
Function  
PWR SW 1A  
PWR SW 2A  
P Supply L  
P Supply N  
P Supply G  
P Supply -  
J7-3  
black  
black  
black  
black  
green/yellow  
green/yellow  
blue  
Fuse 2  
PWR SW 1  
PWR SW 2  
GND TB  
P Supply G  
P Supply -  
P Supply +  
Fuse 3  
ground  
Internal Wiring  
Fuse 3  
J7-4  
blue  
blue  
J7-4  
J7-1  
blue  
jumper  
24 VDC power  
jumper  
J7-1  
terminal block  
J9-10  
J10-2  
J10-3  
J10-4  
P-1  
red  
J9-9  
blue  
J10-1  
blue  
jumper  
J10-2  
blue  
jumper  
J10-3  
blue  
jumper  
terminal block  
J9-5  
red  
24 VDC power  
stop PB  
P-2  
red  
P-3  
open  
black  
red  
198556  
Main PCB to 7 pin  
bulkhead (1A)  
J9-6  
J6-2  
P-4  
start PB  
solenoid  
P-5  
J6-1  
P-6  
black  
green  
red  
ground  
ring terminal  
terminal block  
J9-3  
P-7  
ground  
P-1  
24 VDC power  
stop PB  
P-2  
red  
P-3  
open  
black  
red  
198556  
Main PCB to 7 pin  
Bulkhead (2A)  
J9-4  
J6-4  
P-4  
start PB  
solenoid  
ground  
ground  
P-5  
J6-3  
P-6  
black  
green  
ring terminal  
P-7  
56  
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Service  
Control Box Wiring Chart  
Connection  
(Connector-Pin)  
terminal block  
Wire / Harness  
Color  
Function  
P-1  
P-2  
P-3  
P-4  
P-5  
P-6  
P-7  
P-1  
P-2  
P-3  
P-4  
P-1  
P-2  
P-3  
P-4  
P-1  
P-2  
P-3  
P-4  
P-1  
P-2  
P-3  
J4-1  
J4-2  
J4-5  
J4-3  
J4-4  
SW1  
red  
red  
24 VDC power  
stop PB  
J9-1  
open  
black  
red  
198556  
Main PCB to 7 pin  
bulkhead (3A)  
J9-2  
J6-6  
start PB  
solenoid  
J6-5  
black  
green  
red  
ground  
ring terminal  
J11-7  
ground  
24 VDC power  
ground  
198557  
Main PCB to 4 pin  
bulkhead (1B)  
J11-8  
black  
clear  
drain  
red  
J11-9  
meter signal  
ground  
ring terminal  
J11-4  
24 VDC power  
ground  
198557  
Main PCB to 4 pin  
bulkhead (2B)  
J11-5  
black  
clear  
drain  
red  
J11-6  
meter signal  
ground  
ring terminal  
J11-1  
24 VDC power  
ground  
198557  
Main PCB to 4 pin  
bulkhead (3B)  
J11-2  
black  
clear  
drain  
black  
clear  
shield  
brown  
white  
black  
green  
red  
J11-3  
meter signal  
ground  
ring terminal  
J2-6  
ground  
116726  
Main PCB to 3 pin  
bulkhead  
J2-7  
printer  
J3-1  
J3-2  
J3-3  
J3-5  
J3-10  
J1-1  
RS485_B  
RS485_A  
ground  
197827  
Main board to  
front panel  
DSRI  
VCC  
197835  
Front panel to  
key switch  
black  
key switch  
J1-2  
SW2  
red  
key switch  
57  
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Service  
Fluid Panel Wiring Chart  
Connection  
(Connector-Pin)  
Harness  
Color  
Function  
Pin-1  
Pin-1  
Pin-2  
orange  
white  
Pin-2  
Pin-3  
Pin-4  
Pin-5  
Pin-6  
Pin-7  
Pin-1  
Pin-2  
Pin-3  
Pin-4  
F1  
Pin-3  
green  
blue  
198426  
Control box to fluid  
panel (1A, 2A, 3A)  
Pin-4  
Pin-5  
black  
Pin-6  
red  
Pin-7  
shield  
red  
Pin-1  
198427  
Control box to fluid  
panel (1B, 2B, 3B)  
Pin-2  
black  
Pin-3  
white  
Pin-4  
shield  
orange  
orange  
orange  
brown  
brown  
brown/green  
white  
2POS SW NC 2  
2POS SW NO 3  
Start PB X1  
Start PB NO 4  
2POS SW NO 4  
Stop PB NC 1  
Start PB NO 3  
Start PB X2  
Ground Lug  
Stop PB NC 2  
Stop PB NC 1  
Ground Lug  
F2  
F3  
F4  
F5  
F6  
116669  
Remote operator  
station  
F7  
F8  
black/green  
green  
red  
F9  
F10  
F11  
F12  
blue  
shield  
blue  
stop PB NC 2 2POS SW NC 1  
jumper  
58  
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Service  
Fluid Panel Wiring Chart  
Connection  
(Connector-Pin)  
T Block 1  
Harness  
Color  
Function  
Pin-1  
Pin-2  
Pin-5  
Pin-4  
Pin-6  
Pin-7  
Pin-1  
Pin-2  
Pin-6  
Pin-4  
Pin-5  
Pin-7  
Pin-1  
Jumper  
Pin-2  
Pin-3  
Pin-4  
TB 10  
TB 11  
TB 12  
TB 6  
orange  
white  
T Block 2  
T Block 3  
T Block 4  
T Block 7  
ground  
197573  
6 pin bulkhead  
operator station  
black  
blue  
red  
244660  
Fluid panel  
junction box  
green/yellow  
orange  
white  
T Block 1  
T Block 2  
T Block 3  
T Block 4  
T Block 5  
ring terminal  
T Block 9  
T Block 10  
T Block 11  
T Block 12  
T Block 13  
Terminal block 5 & 6  
are bridged  
197574  
7 pin bulkhead (A)  
cable connection  
red  
Terminal block 7 & 8  
are bridged  
blue  
black  
Used for 244599,  
244600, 244601  
fluid panels  
green/yellow  
red  
197575  
4 pin bulkhead (B)  
cable connection  
black  
white  
G/Y & shield  
red  
black  
meter wires  
solenoid wires  
meter wires  
244599  
Fluid panel (oil)  
white  
black  
TB 8  
black  
TB 10  
TB 11  
TB 12  
TB 6  
brown  
white  
244600  
Fluid panel (water)  
green  
black  
solenoid wires  
TB 8  
black  
TB 10  
TB 11  
TB 12  
TB13  
TB 6  
red  
black  
246837  
246839  
244601  
meter wires  
white  
green/shield  
black  
Fluid panel (grease)  
solenoid wires  
TB 8  
black  
59  
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Service  
Fluid Panel Wiring Chart  
Connection  
(Connector-Pin)  
Harness  
Color  
Function  
246838  
Fluid Panel  
(Grease)  
TB 6  
TB 8  
black  
black  
solenoid wires  
Accessories Wiring Chart  
Connection  
(Connector-Pin)  
Harness  
Color  
Function  
2
3
1
1
shield  
clear  
black  
197458  
(5 ft., 1.52 m)  
3
5
4
6
198669  
(50 ft. 15.24 m)  
Printer Cable  
jumper  
Field Wiring Chart - Output  
Connection  
Color  
(Connector-Pin)  
Harness  
Function  
J5-1  
J5-2  
J5-3  
J5-4  
J5-5  
J5-6  
J5-7  
J5-8  
J3-8  
J3-9  
J2-6  
ground  
General Alarm (24 VDC)  
ground  
Fluid 1 Alarm (24 VDC)  
ground  
Fluid 2 Alarm (24 VDC)  
ground  
Fluid 3 Alarm (24 VDC)  
Modbus B  
Modbus A  
ground  
60  
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Service  
Notes:  
61  
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Parts  
Parts  
Part No. 244561, Controller  
E
D
48 46  
32  
12  
A
31  
C
13  
33  
5
A
3
24  
D
47  
B
4a  
4
19  
C
E
16  
20  
TI1462A  
B
50  
49  
Ref. # Part #  
Description  
Qty.  
3
197386  
116368  
116370  
116320  
196975  
244952  
197835  
245222  
197431  
116371  
197281  
198573  
LABEL, power switch  
1
1
1
1
1
1
1
1
1
4
1
1
4
SWITCH, key, 2-position, includes item 4a  
• KEY PACKAGE (2 duplicate keys)  
SWITCH, power  
4a  
5
12  
13  
16  
18  
18a  
18b  
18c  
18d  
POWER SUPPLY, 24 VDC  
BOARD, circuit, main control  
HARNESS, wire  
COVER ASSEMBLY, electrical section, includes items 18a-18h  
• COVER, enclosure  
• SPACER, 0.151” ID  
• SWITCH, membrane  
• DISPLAY, graphic  
62  
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Parts  
Ref. # Part #  
Description  
• SPACER, 0.14” ID  
Qty.  
18e  
18f  
18g  
18h  
19  
116374  
244407  
103181  
100072  
198556  
198557  
194741  
116726  
114835  
120614  
197827  
116772  
116773  
116774  
116343  
222011  
4
1
4
4
3
3
1
1
1
2
1
1
3
1
1
1
• BOARD, circuit, display  
• WASHER, lock, external, #6  
• NUT, hex, 6-32 UNC-2B  
WIRE HARNESS, solenoid  
WIRE HARNESS, meter  
LABEL, warning (not shown)  
WIRE HARNESS, printer  
FUSE, time lag, 4 A, 250 V  
FUSE, time lag, 1.6 A, 250 V  
WIRE HARNESS  
20  
22  
24  
31  
32  
33  
46  
CONNECTOR, plug, 3.81 mm, 4 position  
CONNECTOR, plug, 3.81 mm, 10 position  
CONNECTOR, plug, 3.81 mm, 13 position  
SCREW, ground  
47  
48  
49  
50  
CLAMP, grounding  
Item 18 Cover Assembly  
Part No. 245222  
18f  
18d  
18h  
18g  
18e  
18b  
18a  
TI1056A  
18c  
63  
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Parts  
Part No. 244599, Fluid Panel  
9, 10, 11, 12, 20  
21  
22  
14, 15  
23  
1
13  
3
7, 8, 16  
ti1323a  
4
5
6, 7  
2
Ref. # Part #  
Description  
PANEL, fluid dispense  
Qty.  
1
116421  
1
1
1
1
1
2
6
2
1
1
1
1
1
2
2
2
2
3
1
1
1
1
2
197576  
110025  
238618  
158491  
102313  
110755  
102040  
104029  
104582  
100718  
105332  
244660  
101577  
C38163  
100021  
112514  
112512  
237569  
116669  
198426  
198427  
BLOCK, solenoid mount  
VALVE, solenoid  
3
4
METER, electronic pulse, see Manual 308245 for parts  
FITTING, nipple, 1/2-14 npt  
SCREW, cap, 1/4-20 UNC-2A x 1.75”  
WASHER, plain, 0.281” ID  
5
6
7
8
NUT, lock, hex, 1/4-20 UNC-3B  
CLAMP, ground  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
20  
21  
22  
23  
WASHER, tab, 5.3 mm ID  
WASHER, lock, #10  
NUT, lock, hex, M5 x 0.8  
JUNCTION BOX, electrical  
SCREW, cap, hex hd., 10-24 UNC-2A x 0.375”  
WASHER, lock, star, #10  
SCREW, cap, hex hd., 1/4-20 UNC-2A x 1”  
FERRULE, wire, AWG 18 (not shown)  
FERRULE, wire, AWG 26-22 (not shown)  
WIRE ASSY., 25 ft. (7.6 m)  
OPERATOR STATION, remote  
HARNESS, wire  
HARNESS, wire  
64  
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Parts  
Part No. 244600, Fluid Panel  
9, 10, 11, 12, 20  
21  
22  
14, 15  
23  
1
13  
7, 8, 16  
3
ti1322a  
4
6, 7  
2
Ref. # Part #  
Description  
Qty.  
1
116421  
197576  
110025  
513891  
102313  
110755  
102040  
104029  
104582  
100718  
105332  
244660  
101577  
C38163  
100021  
112514  
112512  
237569  
116669  
198426  
198427  
PANEL, fluid dispense  
BLOCK, solenoid mount  
VALVE, solenoid  
1
1
1
1
2
6
2
1
1
1
1
1
2
2
2
2
3
1
1
1
1
2
3
4
METER, pulse, water  
6
SCREW, cap, 1/4-20 UNC-2A x 1.75”  
WASHER, plain, 0.281” ID  
NUT, lock, hex, 1/4-20 UNC-3B  
CLAMP, ground  
WASHER, tab, 5.3 mm ID  
WASHER, lock, #10  
NUT, lock, hex, M5 x 0.8  
JUNCTION BOX, electrical  
SCREW, cap, hex hd., 10-24 UNC-2A x 0.375”  
WASHER, lock, star, #10  
SCREW, cap, hex hd., 1/4-20 UNC-2A x 1”  
FERRULE, wire, AWG 18 (not shown)  
FERRULE, wire, AWG 26-22 (not shown)  
WIRE ASSY., 25 ft. (7.6 m)  
OPERATOR STATION, remote  
HARNESS, wire  
HARNESS, wire  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
20  
21  
22  
23  
65  
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Parts  
Part No. 244601, Fluid Panel  
9, 10, 11, 12, 25  
27  
26  
14, 15  
28  
13  
1
20, 21  
7, 19, 23, 24  
8
16  
6
ti1324b  
2
3
4
Ref. # Part #  
Description  
Qty.  
1
116421  
PANEL, fluid dispense  
NIPPLE, short, 1/4-18 npt  
VALVE, solenoid  
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
1
2
2
1
1
1
1
1
1
1
2
156971  
116463  
239716  
112173  
181256  
110249  
104029  
104582  
100718  
105332  
244660  
101577  
C38163  
156823  
112514  
112512  
205612  
105468  
110755  
244661  
164749  
164111  
237569  
116669  
198426  
198427  
3
4
METER, gear, G3000, see Manual 308778 for parts  
MUFFLER, 1/4-18 npt  
6
7
NEEDLE, fluid  
8
ADAPTER, male, 90° elbow, 1/4-18 npt  
CLAMP, ground  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
WASHER, tab, 5.3 mm ID  
WASHER, lock, #10  
NUT, lock, hex, M5 x 0.8  
JUNCTION BOX, electrical  
SCREW, cap, hex hd., 10-24 UNC-2A x 0.375”  
WASHER, lock, star, #10  
UNION, swivel, 1/4-18 npt  
FERRULE, wire, AWG 18 (not shown)  
FERRULE, wire, AWG 26-22 (not shown)  
VALVE, dispense, automatic, see Manual 306715 for parts  
SCREW, cap, hex hd., M6 x 12  
WASHER, 0.281” ID  
CABLE, G3000 meter (not shown)  
TIP, valve  
WASHER, 0.465” ID  
WIRE ASSY., 25 ft. (7.6 m)  
OPERATOR STATION, remote  
HARNESS, wire  
HARNESS, wire  
66  
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Parts  
Part No. 246837, Fluid Panel  
9, 10, 11, 12, 25  
27  
26  
14, 15  
28  
13  
1
20, 21  
7, 19, 23, 24  
8
16  
6
ti1324a  
2
3
4
Ref. # Part #  
Description  
Qty.  
1
116421  
PANEL, fluid dispense  
NIPPLE, short, 1/4-18 npt  
VALVE, solenoid  
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
1
2
2
1
1
1
1
1
1
1
2
156971  
116463  
244292  
112173  
181256  
110249  
104029  
104582  
100718  
105332  
244660  
101577  
C38163  
156823  
112514  
112512  
205612  
105468  
110755  
244661  
164749  
164111  
237569  
116669  
198426  
198427  
3
4
METER, gear, G3000 HR, see Manual 308778 for parts  
MUFFLER, 1/4-18 npt  
6
7
NEEDLE, fluid  
8
ADAPTER, male, 90° elbow, 1/4-18 npt  
CLAMP, ground  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
WASHER, tab, 5.3 mm ID  
WASHER, lock, #10  
NUT, lock, hex, M5 x 0.8  
JUNCTION BOX, electrical  
SCREW, cap, hex hd., 10-24 UNC-2A x 0.375”  
WASHER, lock, star, #10  
UNION, swivel, 1/4-18 npt  
FERRULE, wire, AWG 18 (not shown)  
FERRULE, wire, AWG 26-22 (not shown)  
VALVE, dispense, automatic, see Manual 306715 for parts  
SCREW, cap, hex hd., M6 x 12  
WASHER, 0.281” ID  
CABLE, G3000 meter (not shown)  
TIP, valve  
WASHER, 0.465” ID  
WIRE ASSY., 25 ft. (7.6 m)  
OPERATOR STATION, remote  
HARNESS, wire  
HARNESS, wire  
67  
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Parts  
Part No. 246838, Fluid Panel  
9, 10, 11, 12, 25  
27  
26  
14, 15  
28  
13  
1
7, 19, 23, 24  
8
16  
6
ti1324a  
3
Ref. # Part #  
Description  
PANEL, fluid dispense  
VALVE, solenoid  
Qty.  
1
116421  
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
1
1
1
1
1
1
1
1
3
116463  
112173  
181256  
110249  
104029  
104582  
100718  
105332  
244660  
101577  
C38163  
156823  
112514  
112512  
205612  
244661  
164749  
164111  
237569  
116669  
198426  
198427  
6
MUFFLER, 1/4-18 npt  
NEEDLE, fluid  
7
8
ADAPTER, male, 90° elbow, 1/4-18 npt  
CLAMP, ground  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
22  
23  
24  
25  
26  
27  
28  
WASHER, tab, 5.3 mm ID  
WASHER, lock, #10  
NUT, lock, hex, M5 x 0.8  
JUNCTION BOX, electrical  
SCREW, cap, hex hd., 10-24 UNC-2A x 0.375”  
WASHER, lock, star, #10  
UNION, swivel, 1/4-18 npt  
FERRULE, wire, AWG 18 (not shown)  
FERRULE, wire, AWG 26-22 (not shown)  
VALVE, dispense, automatic, see Manual 306715 for parts  
CABLE, G3000 meter (not shown)  
TIP, valve  
WASHER, 0.465” ID  
WIRE ASSY., 25 ft. (7.6 m)  
OPERATOR STATION, remote  
HARNESS, wire  
HARNESS, wire  
68  
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Parts  
Part No. 246839, Fluid Panel  
9, 10, 11, 12, 25  
27  
26  
14, 15  
28  
13  
1
20, 21  
30, 31  
32  
7, 19, 23, 24  
8
16  
6
29  
3
4
2
Ref. # Part #  
Description  
PANEL, fluid dispense  
Qty.  
1
116421  
15B556  
116463  
246190  
112173  
181256  
110249  
104029  
104582  
100718  
105332  
244660  
101577  
C38163  
156823  
112514  
112512  
205612  
117028  
115226  
198578  
164749  
164111  
237569  
116669  
198426  
198427  
193715  
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
1
2
2
1
1
1
1
1
1
1
1
2
NIPPLE, short, 1/4-18 npt  
VALVE, solenoid  
3
4
METER, heli gear, amb with sensor (see manual 309834 for parts)  
MUFFLER, 1/4-18 npt  
6
7
NEEDLE, fluid  
8
ADAPTER, male, 90° elbow, 1/4-18 npt  
CLAMP, ground  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
WASHER, tab, 5.3 mm ID  
WASHER, lock, #10  
NUT, lock, hex, M5 x 0.8  
JUNCTION BOX, electrical  
SCREW, cap, hex hd., 10-24 UNC-2A x 0.375”  
WASHER, lock, star, #10  
UNION, swivel, 1/4-18 npt  
FERRULE, wire, AWG 18 (not shown)  
FERRULE, wire, AWG 26-22 (not shown)  
VALVE, dispense, automatic, see Manual 306715 for parts  
SCREW, cap, hex hd., M6 x 16  
WASHER, M6  
CABLE, G3000 meter (not shown)  
TIP, valve  
WASHER, 0.465” ID  
WIRE ASSY., 25 ft. (7.6 m)  
OPERATOR STATION, remote  
HARNESS, wire  
HARNESS, wire  
FITTING, union, swivel  
69  
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Notes  
Notes  
70  
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Technical Data  
Technical Data  
Power Requirements  
Electrical . . . . . . . . . . . . . . . . . . . .  
115/230 VAC, 1.6 amp maximum,  
50 or 60 Hz  
Pneumatic . . . . . . . . . . . . . . . . . . .  
(Model 244601 only)  
85-120 psi (0.59-0.9 MPa, 5.9-9 bar) at 1/4 cfm  
maximum (filtered to 10 micron)  
1-3 valves  
Number of fluids . . . . . . . . . . . . . . . . . .  
Totalizers . . . . . . . . . . . . . . . . . . . . . . . .  
Last dispense  
Resettable  
Grand  
250 maximum  
No. of Recipes. . . . . . . . . . . . . . . . . . . .  
Cable Lengths  
Meter Signal. . . . . . . . . . . . . . . . . . . 50 ft. (15.24 m)  
Solenoid signal. . . . . . . . . . . . . . . . . 50 ft. (15.24 m)  
Operator Station. . . . . . . . . . . . . . . . 10 ft. (3.05 m)  
20 ft. (6.10 m) available  
Fluid Panels  
244599 Oil /Lubricant  
Flow rate . . . . . . . . . . . . . . . . . . . . . 0.25-4 gpm (0.95-15 lpm)  
Viscosity range. . . . . . . . . . . . . . . . . 10 wt. oil - #2 grease  
Accuracy . . . . . . . . . . . . . . . . . . . . . + 1/2% on dispenses over one gallon  
Resolution . . . . . . . . . . . . . . . . . . . . 4.73 cc/pulse  
Maximum Working Pressure . . . . . . 1500 psi (10 MPa, 103 bar)  
Fluid inlet . . . . . . . . . . . . . . . . . . . . . 1/2 npt(f)  
Fluid outlet . . . . . . . . . . . . . . . . . . . . 1/2 npt(f)  
244600 Water/Antifreeze  
Flow rate . . . . . . . . . . . . . . . . . . . . . 0.25-4 gpm (0.95-15 lpm)  
Viscosity range. . . . . . . . . . . . . . . . . 1-20 cps  
Accuracy . . . . . . . . . . . . . . . . . . . . . + 3% on dispenses over one gallon  
Resolution . . . . . . . . . . . . . . . . . . . . 25 cc/pulse  
Maximum Working Pressure . . . . . . 250 psi (1.7 MPa, 17 bar)  
Fluid inlet . . . . . . . . . . . . . . . . . . . . . 1/2 npt(m)  
Fluid outlet . . . . . . . . . . . . . . . . . . . . 1/2 npt(f)  
244601 Grease/Paint  
Flow rate . . . . . . . . . . . . . . . . . . . . . 0.2-1 gpm (0.76-3.8 lpm)  
Viscosity range. . . . . . . . . . . . . . . . . 20-5000 cps  
Accuracy . . . . . . . . . . . . . . . . . . . . . + 3% on dispenses over 12 cc  
Resolution . . . . . . . . . . . . . . . . . . . . 0.119 cc/pulse  
Maximum Working Pressure . . . . . . 3000 psi (21 MPa, 207 bar)  
Maximum Air Pressure. . . . . . . . . . . 120 psi (0.8 MPa, 8 bar)  
Fluid inlet . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
Fluid outlet . . . . . . . . . . . . . . . . . . . . 3/8 npt(m)  
Air inlet. . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
71  
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Technical Data  
246837 Grease/Paint  
Flow rate . . . . . . . . . . . . . . . . . . . . . .01-.5 gpm (.038-1.9 lpm)  
Viscosity range . . . . . . . . . . . . . . . . 20-3000 cps  
Accuracy . . . . . . . . . . . . . . . . . . . . . + 1.5% on dispenses over 12 cc  
Resolution. . . . . . . . . . . . . . . . . . . . .061 cc/pulse  
Maximum Working Pressure. . . . . . 3000 psi ( 21 MPa, 207 bar)  
Maximum Air Pressure . . . . . . . . . . 120 psi (0.8 MPa, 8 bar)  
Fluid inlet. . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
Fluid outlet . . . . . . . . . . . . . . . . . . . 3/8 npt(f)  
Air inlet . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
246838 Meter-less  
(flow meter supplied by user)  
Flow rate . . . . . . . . . . . . . . . . . . . . . (TBD) User supplied  
Viscosity range . . . . . . . . . . . . . . . . (TBD) User supplied  
Accuracy . . . . . . . . . . . . . . . . . . . . . (TBD) User supplied  
Resolution. . . . . . . . . . . . . . . . . . . . (TBD) User supplied  
Maximum Working Pressure. . . . . . 3000 psi (21 MPa, 207bar)  
Maximum Air Pressure . . . . . . . . . . 120 psi (0.8 MPa, 8 bar)  
Fluid inlet. . . . . . . . . . . . . . . . . . . . . (TBD) User supplied  
Fluid outlet . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
Air inlet . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
246839 Grease/Paint/Sealants  
Flow rate . . . . . . . . . . . . . . . . . . . . . .013-6 gpm (.05-22 lpm)  
Viscosity range . . . . . . . . . . . . . . . . 30-1,000,000 cps  
Accuracy . . . . . . . . . . . . . . . . . . . . . + 5% on dispenses over 12 cc  
Resolution. . . . . . . . . . . . . . . . . . . . 0.286 cc/pulse  
Maximum Working Pressure. . . . . . 3000 psi (21 MPa, 207 bar)  
Maximum Air Pressure . . . . . . . . . . 120 psi (0.8 MPa, 8 bar)  
Fluid inlet. . . . . . . . . . . . . . . . . . . . . 3/4 npt(f)  
Fluid outlet . . . . . . . . . . . . . . . . . . . 3/8 npt(m)  
Air inlet . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)  
72  
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Accessories and Kits  
Wetted Parts  
244599. . . . . . . . . . . . . . . . . . . . . . . aluminum, carbon steel, bronze, buna-N,  
stainless steel  
244600. . . . . . . . . . . . . . . . . . . . . . . brass, stainless steel, polyimide,  
polypropylene, EPDM o-ring, aluminum,  
buna-N, carbon steel  
244601. . . . . . . . . . . . . . . . . . . . . . . 303, 400 series, and 416 stainless steel,  
Tungsten carbide, PTFE, carbon steel,  
chrome, nylon, UHMWPE, leather  
ProDispense™ and EasyKey™ are trademarks of Graco Inc.  
Accessories and Kits  
Part Number Description  
239873  
514037  
198669  
Printer kit  
Printer paper roll  
Printer cable  
50 ft. (15.24 m)  
197902  
198456  
245248  
244840  
Paint Shield  
For display screen, package of 10  
Remote Station Extension Cable  
20 ft. (6.1 m)  
Software Upgrade Kit for Main PCB  
Includes main PCB chip with software upgrade, chip extractor, and grounding strap.  
Software Upgrade Kit for Display PCB  
Includes display PCB chip, chip extractor, and grounding strap.  
73  
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Graco Standard Warranty  
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship  
on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by  
Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with  
Graco's written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused  
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,  
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the  
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper  
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by  
Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor  
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective  
parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not  
disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs  
of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT  
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no  
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or  
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought  
within two (2) years of the date of sale.  
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in  
connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not  
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer.  
Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying  
equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach  
of contract, breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal  
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les  
parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et  
procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les  
procedures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor, or call to identify the nearest distributor:  
1-800-328-0211 Toll Free, 612-623-6921, 612-378-3505 Fax  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
This manual contains English. MM 309301  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441  
Copyright 2001, Graco Inc. is registered to ISO 9001  
Revised 11/2009  
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