Instructions-Parts
Color Change
Module Kits
312787G
EN
Includes color change valve stack and control module to add or expand color change
®
function on ProMix 2KS and ProMix 3KS Electronic Proportioners.
For professional use only.
Approved for use in explosive atmospheres only when used in conjunction with ProMix
2KS or ProMix 3KS Electronic Proportioners.
Important Safety Instructions
Read all warnings and instructions in this manual. For complete
warnings and instructions see your proportioning system manual.
Hazard symbols refer to specific procedure risks. Save all instruc-
tions.
Color Change Kit shown installed in a
ProMix 2KS Proportioning System
TI12828b
Download from Www.Somanuals.com. All Manuals Search And Download.
Models
Models
Low Pressure Kits
High Pressure Kits
100 psi (0.7 MPa, 7.0 bar) Maximum Air Inlet Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum Air Inlet Pressure
300 psi (2.1 MPa, 21 bar) Maximum Fluid Working
Pressure
3000 psi (21 MPa, 210 bar) Maximum Fluid Working
Pressure
Kit Part No.
256581
256582
256583
256584
256585
256586
256587
256588
256589
256590
256591
256592
256593
256594
256595
Series
Description
2 color
Kit Part No.
256596
256597
256598
256599
256600
256601
256602
256603
256604
256605
256606
256607
256608
256609
256610
Series
Description
2 color
4 color
4 color
7 color
7 color
12 color
12 color
2 color/2 catalyst
4 color/2 catalyst
4 color/4 catalyst
7 color/2 catalyst
7 color/4 catalyst
12 color/2 catalyst
12 color/4 catalyst
13-18 color
2 color/2 catalyst
4 color/2 catalyst
4 color/4 catalyst
7 color/2 catalyst
7 color/4 catalyst
12 color/2 catalyst
12 color/4 catalyst
13-18 color
A
A
13-24 color
13-24 color
13-30 color
13-30 color
1 catalyst/1 flush (0 color)
1 catalyst/1 flush (0 color)
312787G
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Installation
Install Color Change Control
Module
Location
• To avoid electric shock, turn off equipment power
and shut off power at main circuit breaker before
installing.
Install the color change control module (101) near the
fluid station. The module is approved for use in a haz-
ardous location. Also see your system installation man-
• All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
• Do not substitute system components as this
may impair intrinsic safety.
Mounting
2. Ensure that the wall and mounting hardware are
strong enough to support the weight of the equip-
ment, fluid, hoses, and stress caused during opera-
tion.
3. Using the equipment as a template, mark the
mounting holes on the wall at a convenient height
for the operator and so equipment is easily accessi-
ble for maintenance.
To reduce the risk of serious injury, including fluid
injection, relieve pressure before installing the kit.
Follow the Pressure Relief Procedure in the
ProMix 2KS Operation or Service manual.
4. Drill mounting holes in the wall. Install anchors as
needed.
5. Bolt equipment securely.
101
FSL
FSL
EC
11
13
SV
11
SV
TI12828b
FIG. 1: Control Module Installation
4
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Connect Module to Fluid Station Board
NOTICE
To avoid damaging circuit board when servicing, wear
grounding strap on wrist and ground appropriately.
1. Remove the Fluid Station cover.
from the labeled connection port
(J11) on the
J11
(Color
Change
Module)
fluid station control board to the color change board.
Also see FIG. 2 and FIG. 5.
NOTE: See Table 1 for a list of available cables to con-
nect the color change control module and fluid station.
Recommended length is 3 ft (1.0 m) or 6 ft (2.0 m).
Table 1: Intrinsically Safe CAN Cables
Part No.
Length in ft (m)
15U531
15U532
15V205
15V206
15V207
15V208
15U533
15V213
2 (0.6)
3 (1.0)
FIG. 2: Fluid Station Control Board Connection
6 (2.0)
10 (3.0)
15 (5.0)
25 (8.0)
50 (16.0)
100 (32.0)
Connect Air Supply to Control Module
Connect a 1/4 in. (6 mm) OD tube (13) between the sys-
tem’s air manifold (at the bottom rear of the fluid station)
and the module air inlet fitting (29). See FIG. 3.
The air supply must be clean and dry. Use a 5 micron fil-
ter. Regulate the air pressure to 75-100 psi (0.52-0.70
MPa, 5.25-7.0 bar).
To Install a Second Control Module
If you are using two color change modules to add colors,
connect a 5-pin electrical cable from the first color
change board to the second color change board. See
FIG. 5.
TI12824a
29
FIG. 3: Solenoid Air Connection
312787G
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
6
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Install Color Valve Stacks
Connect Valve Air Lines
1. Install the bracket (17) on the fluid station (FS) with
from the valve solenoids to the air inlets of each valve.
and the label inside the color control module.
2. Install the color or catalyst valve stack (VS) to the
bracket (17) with two screws (20).
NOTE: The high pressure color change valves use a
spring-operated exhaust which does not require a sec-
ond air line.
FS
17
20
Connect Valve Fluid Lines
1/4 npt(f) inlet of each valve adapter. Supply solvent
to one valve (SV) at the top of the stack,
VS
NOTICE
Verify that all unused fluid ports on the color change
valve stack are plugged before operation. An open
port will leak fluid.
20
2. Connect the hose (19) from the manifold stack fluid
TI12829a
NOTICE
A check valve is recommended on all dead head
valves to prevent color crossover if two valves are
open at the same time.
M
F
FIG. 4: Install Valve Stacks
Color Change Board Switch
Settings
Set switches S3-S6 on the color change board(s) as
of color change boards and color change modules being
used in your system.
Accessory Dump Valve Kit
15V821 Dump Valve Kit, for Wall Panel Systems
15V822 Dump Valve Kit, for RoboMix Systems
Accessory Dump Valve Kits are available. The kits
include one dump valve, one solenoid, all necessary
parts for installation, and instruction manual 312786.
Order one kit for each dump valve desired.
312787G
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Table 2: Color Change Board Switch Settings for ProMix 2KS Systems
Two Color Change Boards
Color Change Board 1
Color Change Board 2
S3
S6
S5
S4
S3
S6
S5
S4
Termination
Resistor
Catalyst
On/Off
Color
On/Off
Termination
Resistor
Catalyst
On/Off
Color
On/Off
Effect on System
Board ID
ON
Board ID
OFF
OFF
OFF
ON
ON
ON
ON
ON
4 catalyst/30 color valves
0 catalyst/30 color valves
NOT USED
ON
OFF
OFF
One Color Change Board
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
4 catalyst/12 color valves
4 catalyst/0 color valves
0 catalyst/12 color valves
NOT PRESENT
OFF
Table 3: Color Change Board Switch Settings for ProMix 3KS Systems
Two Color Change Boards
Color Change Board 1
Color Change Board 2
S3
S6
S5
S4
S3
S6
S5
S4
Termination
Resistor
Catalyst
On/Off
Color
On/Off
Termination
Resistor
Component
C On/Off
Color
On/Off
Effect on System
Board ID
Board ID
OFF
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
ON
ON
ON
4 catalyst valves, 25
color valves
ON
ON
OFF
OFF
0 catalyst valves, 25
color valves
4 catalyst valves, 4 com-
ponent C valves, 25 color
valves
OFF
ON
OFF
ON
ON
OFF
ON
ON
4 component C valves,
25 color valves
One Color Change Board
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
4 catalyst valves, 12
color valves
4 catalyst valves, 0 color
valves
NOT PRESENT
OFF
0 catalyst valves, 12
color valves
8
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Switch S3-S6
Positions
ON
ON
OFF
TI13661a
OFF
S6
S5
S4
J7
J11
S3
FIG. 5. 256172 Color Change Board Switch Settings
312787G
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Troubleshooting
Color Change Solenoid Valves
NOTE: Refer to the Schematic Diagrams, page 14. If the color change valves are not turning on or off correctly, it
could be caused by one of the following.
Cause
Solution
1. Air regulator pressure set too
high or too low.
Check air pressure. 80-90 psi (550-630 kPa, 5.5-6.3 bar) is commonly used.
Do not go below 75 psi (0.52 MPa, 5.2 bar) or above 100 psi (0.7 MPa, 7 bar).
2. Air or electrical lines dam-
aged or connections loose.
Visually inspect air and electrical lines for kinks, damage, or loose connec-
tions. Service or replace as needed.
3. Solenoid failure.
with the following checks. If not lit, go to Cause 4.
Remove the connector for the applicable solenoid and measure voltage across
the pins on the board. If voltage is between 9-15 Vdc, replace the solenoid.
Manually operate the valves by removing the color change module cover and
pressing and releasing solenoid valve override buttons. FIG. 6.
Valves should snap open and shut quickly. If the valves actuate slowly, it could
be caused by:
•
•
•
Air pressure to the valve actuators is too low. See Cause 1.
Solenoid is clogged. Make sure air supply has 10 micron filter installed.
Something is restricting the solenoid or tubing. Check for air output from air
line for corresponding solenoid when valve is actuated. Clear restriction.
4. Fluid station control board or
cable failure.
If there is no voltage across the pins on the board or it is less than 9 Vdc,
ing properly, or other solenoids in the module are working properly, replace the
color change board.
If D9 and D10 are not lit:
•
•
Check if the cable is disconnected or damaged.
Check the fluid station control board (see the ProMix 2KS Repair-Parts
Manual).
Color Change Board Fuse
Problem
Cause
Solution
No power to board. Communication Color change board fuse (F1) is
Verify condition of fuse. Replace if
between color change module and
fluid station is interrupted.
blown.
10
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Replace a Solenoid
1. Remove air supply pressure from the system.
Remove the color change module cover (30).
Replace the Color Change
Board Fuse
2. Disconnect the 2 solenoid wires from the color
NOTE: Replacing the fuse with a non-Graco fuse voids
the IS system safety approval.
3. Unscrew 2 screws (P) and remove the solenoid (4).
See FIG. 6.
Fuse
Part No. Description
123690 Fuse; 125 mA, intrinsically safe
4. Install the new solenoid (4).
F1
5. Connect the 2 solenoid wires to the color change
board (15). Solenoid wires are polarized (red
+12Vdc, black –). Refer to the Color Change Mod-
1. Remove electrical power from the system. Remove
the color change module cover (30).
2. Locate fuse (F1) on the color change board. See
FIG. 7. Remove the screw and metal strap.
6. Reinstall the cover (30).
3. Pull the fuse away from the board.
4. Install new fuse (F1). Reinstall the strap over the
fuse.
5. Reinstall the cover (30). Restore electrical power to
the system.
Solenoid
Identification
Label
Solenoid
Identification
Label
TI12826a
Manual Solenoid Overrides
P
FIG. 6: Color Change Solenoids
312787G
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Color Change Board Diagnostics
See FIG. 7 and Table 4 to troubleshoot the color change board. Also see the System Electrical Schematic on pages
16
J8, Pin 1
D33
16
D34
D43
D31
D29
D44
J9, Pin 1
J15, Pin 1
D41
D39
D32
D38
D35
D27
J16, Pin 1
D37
D45
J14, Pin 1
D46
D30
D28
J10, Pin 1
D36
16
16
D9
16
D10
F1
D8
16
J7
J11
FIG. 7: 256172 Color Change Board
12
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Table 4: Color Change Board Diagnostics
Connector
and Pin Nos. Description
Board 1 Signal
Board 2 Signal
Description
LED
Diagnosis
D8
n/a
n/a
J7
Board OK
Board OK
Blinks (heartbeat) during nor-
mal operation.
D9
Communication (yellow)
Power
Communication (yellow)
Power
Turns on when board is com-
municating with ProMix 2KS.
D10
Turns on when power is sup-
plied to the board.
D27
D28
D29
D30
D31
D32
D33
D34
D35
D36
D37
D38
D39
D41
D43
D44
D45
D46
J15, 5 & 6
J14, 3 & 4
J8, 5 & 6
J14, 1 & 2
J8, 3 & 4
J16, 3 & 4
J8, 1 & 2
J9, 5 & 6
J15, 3 & 4
J14, 5 & 6
J10, 5 & 6
J16, 1 & 2
J16, 5 & 6
J15, 1 & 2
J9, 3 & 4
J9, 1 & 2
J10, 3 & 4
J10, 1 & 2
Color 3
Color 16
Color 14
Color 19
Color 15
Color 20
Color 26
Color 21
Color 22
Color 17
Color 13
Color 28
Color 27
Color 25
Color 18
Color 23
Color 24
Color 29
Color 30
Color 1
Color 6
Color 2
Color 7
Catalyst 4
Color 8
Color 9
D27 through D46 turn on when
ProMix 2KS sends a signal to
actuate the related solenoid
valve.
Color 4
Solvent (Color)
Catalyst 2
Catalyst 3
Color 12
Color 5
Color 10
Color 11
Catalyst 1
Solvent (Catalyst)
Replace the Color Change Board
3. Remove the six mounting screws (16) and the board
(15).
4. Install the new board (15). Reinstall the screws (16).
5. Reconnect the cables to the proper connectors, as
noted in step 2.
1. Remove electrical power from the system. Remove
the color change module cover (30).
6. Reinstall the cover (30). Restore electrical power to
the system.
2. See FIG. 7 on page 12. Note where each cable is
connected, then disconnect all cables from the color
change board connectors (J7, J8, J9, J10, J11, J14,
J15, J16).
312787G
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Schematic Diagrams
Schematic Diagrams
System Pneumatic Diagram
COLOR
VALVE
STACKS
COLOR
CHANGE
CONTROL
AIR EXHAUST MUFFLER
MANIFOLD
COLOR 1
COLOR 2
COLOR 3
12 VDC
COLOR 4
COLOR 5
COLOR 6
COLOR 7
DOSE A
VALVE
OSE
CL
5/32 TUBE
4-WAY SOLENOID
A
A
B
B
OPEN
COLOR 8
12 VDC
COLOR SOLVENT
COLOR 9
DOSE B
VALVE
OSE
CL
4-WAY SOLENOID
COLOR 10
COLOR 11
COLOR 12
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
CATALYST SOLVENT
5/32 TUBE
OPEN
12 VDC
PURGE A
VALVE
OSE
05
CL
4-WAY SOLENOID
A
B
5/32 TUBE
OPEN
3/8 AIR FILTER
MANUAL DRAIN
5 MICRON
12 VDC
WALL MOUNT ONLY
PURGE B
VALVE
COLOR 13
COLOR 14
COLOR 15
COLOR 16
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
COLOR 22
COLOR 23
COLOR 24
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
OSE
CL
5/32 TUBE
OPEN
4-WAY SOLENOID
A
A
B
B
AIR INPUT
12 VDC
PURGE C
VALVE
OSE
CL
5/32 TUBE
(OPTIONAL)
4-WAY SOLENOID
AIR EXHAUST MUFFLER
12 VDC
OPEN
DUMP A
VALVE
(OPTIONAL)
3-WAY SOLENOID
5/32 TUBE
OPEN
A
A
AIR INPUT
12 VDC
DUMP B
VALVE
(OPTIONAL)
3-WAY SOLENOID
5/32 TUBE
OPEN
MAC
36 SERIES SOLENOID VALVES
12 VDC
GFB 1
VALVE
3-WAY SOLENOID
(OPTIONAL)
5/32 TUBE
OPEN
A
A
12 VDC
GFB 2
VALVE
(OPTIONAL)
3-WAY SOLENOID
5/32 TUBE
OPEN
MANIFOLD
14
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Schematic Diagrams
Color Change Module Electrical Schematic
WIRING DIAGRAM
+12VDC
COM
COLOR 8 (21)
COLOR 9 (22)
COLOR 10 (23)
COM
+12VDC
+12VDC
COM
COM
+12VDC
COLOR 7 (20)
J8
J9
+12VDC
COM
COM
+12VDC
COLOR 11 (24)
COLOR 6 (19)
+12VDC
COM
COM
COLOR 5 (18)
COLOR 4 (17)
COLOR 3 (16)
COLOR 12 (25)
+12VDC
+12VDC
COM
COM
+12VDC
CATALYST 4 (26)
J15
J14
J16
J10
+12VDC
COM
COM
+12VDC
CATALYST 3 (27)
+12VDC
COM
+12VDC
COM
COM
+12VDC
COM
+12VDC
CATALYST 2 (28)
COLOR 2 (15)
COLOR 1 (14)
CATALYST 1 (29)
+12VDC
COM
COM
+12VDC
CATALYST FLUSH (30)
COLOR FLUSH (13)
312787G
15
Download from Www.Somanuals.com. All Manuals Search And Download.
Schematic Diagrams
System Electrical Schematic
Non-Hazardous Area
NON-HAZARDOUS AREA
LINE
FILTER
OPERATOR INTERFACE
L1
N
L1
N
DC OK
+
+
-
1
2
L1 85-250 VAC
N
GND
POWER
SUPPLY
L1
+24 VDC
TERMINAL
BLOCK
L1
N
N
COMMON
GND
GND
COMMON
-
1
2
3
GND LUG
GND N L1
85-250
VAC
1
POWER
ROCKER
SWITCH
2
1A
1B
2A
2B
POWER HARNESS
1
2
3
4
5
UNUSED
OPEN
OPEN
UNUSED
UNUSED
UNUSED
UNUSED
J1
HARNESS
1
+12VDC I/S (RED)
COM (BLACK)
SHIELD
J5
2
3
BARRIER
BOARD
CABLE
1
2
3
+24VDC
OPEN
(50' STD.)/
(100' OPTION)
J4
COMMON
ALARM
J4
DISPLAY
BOARD
1
2
3
4
MEMBRANE
SWITCH
WITH
RIBBON
CABLE
+
-
1
2
J9
3
+
-
4
1
2
3
4
5
6
MIX INPUT
PURGE INPUT
5
RJ45
RJ45
JOB COMPLETE INPUT
EXTERNAL CLR CHG READY
RESET ALARM INPUT
DIGITAL INPUT COMMON
6
3'
J6
J2
7
8
RJ45
RJ45
POWER DIST.
9
TERMINAL
BLOCKS
1
2
3
4
5
6
7
8
DIGITAL INPUT COMMON
RECIPE BIT 0 INPUT
RECIPE BIT 1 INPUT
RECIPE BIT 2 INPUT
RECIPE BIT 3 INPUT
RECIPE BIT 4 INPUT
RECIPE BIT 5 INPUT
RECIPE CHANGE INPUT
10
11
+
+
-
-
J3
J2
REMOTE
I/O
INTEGRATION
BOARD
1
+
+
-
-
DISPLAY
2
1
2
3
4
5
6
7
8
3
DIGITAL OUTPUT COMMON/POWER
PURGE/RECIPE CHG ACTIVE OUTPUT
MIX ACTIVE OUTPUT
4
5
MIX READY OUTPUT
6
J4
J5
FILL ACTIVE
7
FLOW CAL. ACTIVE
8
FLOW RATE ALARM OUTPUT
DIGITAL OUTPUT COMMON/POWER
9
FLOW CONTROL CAL. (BLK)
GUN TRIGGER (WHT)
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
DIGITAL OUTPUT COMMON/POWER
SPECIAL OUTPUT #1
DIGITAL IN COMMON (RED)
REMOTE STOP (GRN)
SPECIAL OUTPUT #2
SPECIAL OUTPUT #3
ALARM RESET (BRN)
J5
SPECIAL OUTPUT #4
ALARM OUTPUT (BLU)
DIGITAL OUTPUT COMMON (ORG)
POT LIFE (YEL)
DIGITAL OUTPUT COMMON/POWER
FLOW RATE ANALOG IN (PUR)
FLOW RATE ANALOG COMMON (GRAY)
10
I/O HARNESSES
(+24) YEL
(COM) GRAY
BEACON
ORG
BRN
RED
TERMINAL
BLOCKS
RS485 INTEGRATION A (WHT/BLU)
RS485 INTEGRATION B (BLU/WHT)
RS485 INTEGRATION GROUND (SHIELD)
RS485 NETWORK A (WHT/ORG)
RS485 NETWORK B (ORG/WHT)
1
2
3
4
5
6
1
2
3
4
5
6
J10
RS485 NETWORK GROUND (SHIELD)
CABLE
J7
J8
FO IN (BLK)
FO OUT (BLU)
RJ45
RJ45
3'
P1
RJ45
BULKHEAD
3'
(25'-200' OPTIONS)
WEB SERVER
MODULE
16
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Schematic Diagrams
System Electrical Schematic
Hazardous Area
HAZARDOUS AREA
3X CABLE
FLUID PANEL CONTROL BOX
FLUID
1
2
3
4
5
6
PWR (RED)
FLOW METER A
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
PWR (RED)
PANEL
J3
CONTROL
BOARD
I.S. METERS
FLOW METER B
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
PWR (RED)
1
2
3
4
5
6
FLOW METER SOLVENT
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
J2
J4
J12
TECNO
SIG (RED)
1
2
J1
V/P
COM (BLK)
1
2
3
4
5
FLOW
CONTROL
BOARD
V/P ANALOG OUT (WHT)
GROUND
TERMINAL
PRESS. (GRN)
+12 V (RED)
GND (BLK)
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
2
3
4
5
6
+ PRESSURE (GRN)
COM (RED)
EX+ (WHT)
- PRESSURE (BLK)
SHIELD (BARE)
FLUID
PRESS.
SENS.
CHASSIS (BARE)
1
2
3
4
5
J10
J13
(10')/
(40')
1
2
3
+12VDC I/S
COM
SHIELD
1
2
3
4
5
6
J5
MH2
J7/J11
1
4
5
2
3
COLOR
BOARD 1
(COLORS
1 THRU 12,
CATALYST
1 THRU 4)
6' STD.
(3'-100' OPTIONS)
3
2
5
4
1
GRD (BLK)
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
J11
J7
MANIFOLD
MANIFOLD
6
5
4
3
2
1
COM
+12VDC
COM
1
2
3
4
5
6
CLR 9
+12VDC
CLR 8
COM
+12VDC
COM
CLR 10
CLR 11
CLR 7
CLR 6
+12VDC
COM
J8
J9
50' STD.
+12VDC
COM
+12VDC
BOOTH
CONTROL
BOARD
3
3
2
5
4
1
GRD (BLK)
2
5
4
1
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
1
2
3
4
5
6
+12VDC
COM
6
5
4
3
2
1
COM
+12VDC
COM
CLR 5
CLR 4
CLR 3
CLR 12
CAT 4
CAT 3
+12VDC
COM
J16
J15
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
6
5
4
3
2
1
1
2
3
4
5
6
+12VDC
COM
CAT 2
CLR 2
+12VDC
COM
CAT 1
MANIFOLD
CLR 1
J14
J10
+12VDC
COM
BLACK
RED
6
+12VDC
COM
SOL CAT
DUMP B
GFB #1
GFB #2
SOL CLR
+12VDC
5
4
3
2
1
BLACK
RED
1
4
5
5
2
2
3
3
J8
J7/J11
J7/J11
BLACK
RED
6' STD.
BLACK
RED
6
5
4
3
2
1
1
4
DUMP A
NOT USED
PURGE C
COLOR
BOARD 2
(COLORS
BLACK
RED
J15
MANIFOLD
13 THRU 30)
BLACK
RED
MANIFOLD
BLACK
RED
6
5
4
3
2
1
MANIFOLD
PURGE B
PURGE A
NOT USED
1
2
3
4
5
6
+12VDC
COM
6
5
4
3
2
1
COM
+12VDC
COM
CLR 21
CLR 20
CLR 19
CLR 22
CLR 23
CLR 24
BLACK
RED
+12VDC
COM
J14
J9
J8
J9
+12VDC
COM
+12VDC
COM
BLACK
RED
+12VDC
1
2
3
4
5
6
+12VDC
COM
CLR 18
CLR 17
CLR 16
6
5
4
3
2
1
COM
+12VDC
COM
6
5
4
3
2
1
BLACK
RED
CLR 25
CLR 26
CLR 27
NOT USED
DOSE B
+12VDC
COM
J15
J14
J16
BLACK
RED
+12VDC
COM
+12VDC
COM
+12VDC
BLACK
RED
DOSE A
1
2
3
4
5
6
+12VDC
COM
COM
+12VDC
COM
6
5
4
3
2
1
CLR 15
CLR 14
CLR 13
CLR 28
CLR 29
CLR 30
+12VDC
COM
1
SIG
J10
+12VDC
COM
AIR FLOW SWITCH 1
2
COM
SIG
+12VDC
COM
+12VDC
3
AIR FLOW SWITCH 2
4
COM
SIG
5
SOLVENT FLOW SWITCH
GFB 1 PRESSURE SWITCH
GFB 2 PRESSURE SWITCH
6
COM
SIG
FO OUT
(BLU)
J1
J4
J6
7
8
COM
SIG
9
FO IN
(BLK)
10
COM
312787G
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Parts
Low Pressure Color Change Kits
Kit Part
No.
Control Module
Color Valve Stack Catalyst Valve Stack
Series
Kit Description
2 color
(101; see page 20)
277752
277753
277754
277755
277879
277880
277881
277882
277883
277884
277885
278113
278114
277885
278095
(102; see 312783)
15V812
15V813
15V814
15V815
15V812
15V813
15V813
15V814
15V814
15V815
15V815
256293
15V815
256305
none
(103; see 312783)
none
256581
256582
256583
256584
256585
256586
256587
256588
256589
256590
256591
256592
256593
256594
256595
none
4 color
none
7 color
none
12 color
15V812
15V812
15V813
15V812
15V813
15V812
15V813
none
2 color/2 catalyst
4 color/2 catalyst
4 color/4 catalyst
7 color/2 catalyst
7 color/4 catalyst
12 color/2 catalyst
12 color/4 catalyst
13-18 color
A
none
13-24 color
none
13-30 color
256994
1 catalyst/1 flush
High Pressure Color Change Kits
Kit Part
No.
Control Module
Color Valve Stack Catalyst Valve Stack
Series
Description
2 color
277752
277753
277754
277755
277879
277880
277881
277882
277883
277884
277885
278113
278114
277885
278095
(102; see 312783)
15V816
15V817
256343
256348
15V816
15V817
15V817
256343
256343
256348
256348
256342
256348
256354
none
(103; see 312783)
none
256596
256597
256598
256599
256600
256601
256602
256603
256604
256605
256606
256607
256608
256609
256610
none
4 color
none
7 color
none
12 color
15V816
15V816
15V817
15V816
15V817
15V816
15V817
none
2 color/2 catalyst
4 color/2 catalyst
4 color/4 catalyst
7 color/2 catalyst
7 color/4 catalyst
12 color/2 catalyst
12 color/4 catalyst
13-18 color
A
none
13-24 color
none
13-30 color
256995
1 catalyst/1 flush
18
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Color Change Control Modules
(Ref. No. 101; see page 18)
Ref.
No.
Part No. Description
MODULE, control, color change; see page 22
Qty
1
277752
278095
15T636
114669
121324
121628
112698
121487
109193
100139
15V821
598095
590332
119162
15U927
C06061
24N345
C19798
MODULE, control, 1 catalyst/1 flush change; see page 23
MANIFOLD, color change control
SCREW, machine, phillips pan hd; M5 x 10 mm (behind panel 12 and manifold 2)
VALVE, solenoid
2
3
4
5
6
7
SCREW, self-sealing; 4-40 x 1/4 in. (6 mm)
ELBOW, tube; 1/8 npt(m) x 1/4 in. (6 mm) OD tube
GROMMET
See
Table
Below
8
9
ELBOW, tube; 10-32 x 5/32 in. (4 mm) OD tube
PLUG, pipe; 1/8 -27 npt
KIT, dump valve; see 312786
10
11
13
14
17
18
19
20
TUBE; 5/32 in. (4 mm) OD; nylon; see page 19
TUBE; 1/4 in. (6 mm) OD
CONNECTOR, plug, 6 position
MUFFLER
HOSE; ptfe; 1/4 npsm(fbe); 1/4 in. (6 mm) ID; 1.5 ft (0.46 m); see page 19
SCREW, cap, socket-hd; 1/4-20 x 3/8 in. (10 mm); see page 19
Control Module Part Quantities
Ref. Nos.
Module
No.
1
2
3
4
5
6
7
8
9
10
11*
10 (3)
25 (7.6)
13*
14
17
18
19
277753
277754
277755
1
1
1
1
0
0
1
1
0
0
2
2
2
0
0
0
1
1
0
0
1
1
2
0
0
2
2
0
0
0
0
0
1
2
3
1
0
0
0
1
0
0
1
1
0
0
0
1
5
0
5
10
3
0
10
3
50 (15.2) 0.7 (0.2)
277879
277756‡
12
0
2
15 (4.6)
0.7 (0.2)
277880
277757‡
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
5
8
1
1
1
1
1
1
1
1
1
1
1
1
5
2
2
2
2
2
2
0
2
25 (7.6)
0.7 (0.2)
2
3
4
2
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
277882
277758‡
8
10
0
8
0
2
40 (12.2) 0.7 (0.2)
65 (19.8) 0.7 (0.2)
35 (10.7) 0.7 (0.2)
50 (15.2) 0.7 (0.2)
75 (22.9) 0.7 (0.2)
277884
277759‡
13
7
13
7
0
2
277881
277771‡
4
0
2
277883
277772‡
10
15
0
10
15
0
2
277885
277773‡
0
0
2
278113
278114
1
1
0
1
0
2
3
9
0
0
0
1
0
1
3
9
0
2
0
0
15 (4.6)
0
1
3
0
1
0
1
0
0
45 (13.7) 0.7 (0.2)
*
Quantities for ref. nos. 11 and 13 are in feet (meters).
‡ These modules include two dump valve kits (10).
20
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
13
6
9
2
5
14
4
9
18
7
8
TI12826a
312787G
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
277752 2-Color Control Module
Ref.
No.
Part No.
Description
Qty
1
2
15T636
103833
121324
121628
121487
109193
100139
598095
15T635
590332
119162
256172
112324
15U927
C06061
24N345
C19798
116343
115671
15T752
123690
n/a
MANIFOLD, color change control
2
3
SCREW, machine, pan hd; 10-32 x 3/8 in. (10 mm) (behind panel 12 and manifold 2)
VALVE, solenoid
3
4
12
1
5
SCREW, self-sealing; 4-40 x 1/4 in. (6 mm)
GROMMET
7
3
8
ELBOW, tube; 10-32 x 5/32 in. (4 mm) OD tube
PLUG, pipe; 1/8 -27 npt
2
9
1
11
12
13
14
15
16
17
18
19
20
26
29
30
31
32
TUBE; 5/32 in. (4 mm) OD; 15 ft (4.6 m); nylon; see page 19
PANEL
1
1
TUBE; 1/4 in. (6 mm) OD; 5 ft (1.5 m); see page 19
CONNECTOR, plug, 6 position
1
1
BOARD, circuit
6
SCREW, machine, pan-hd, 4-40 x 1/4 in. (6 mm)
MUFFLER
1
1
1
HOSE; ptfe; 1/4 npsm(fbe); 1/4 in. (6 mm) ID; 1.5 ft (0.46 m); see page 19
SCREW, cap, socket-hd; 1/4-20 x 3/8 in. (10 mm); see page 19
SCREW, ground
4
1
1
FITTING, connector; 1/8 npt(m) x 1/4 in. (6 mm) OD tube
COVER, color change control; see page 19
FUSE; 125 mA
1
1
4
SCREW, machine, serrated hex-head (see page 19)
Parts labeled n/a are not available separately.
9
15
12
2
5
14
16
31
1
1
Replacing the fuse with a non-Graco fuse
voids the IS system safety approval.
8
7
18
29
4
26
TI12824a
22
312787G
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
278095 1 Catalyst/1 Flush Control Module (0 Color)
Ref.
No.
Part No.
Description
Qty
1
2
15T636
103833
121324
121628
121487
109193
100139
598095
15T635
590332
119162
256172
112324
15U927
C06061
24N345
C19798
116343
115671
15T752
123690
n/a
MANIFOLD, color change control
2
3
SCREW, machine, pan hd; 10-32 x 3/8 in. (10 mm) (behind panel 12 and manifold 2)
VALVE, solenoid
2
4
14
1
5
SCREW, self-sealing; 4-40 x 1/4 in. (6 mm)
GROMMET
7
2
8
ELBOW, tube; 10-32 x 5/32 in. (4 mm) OD tube
PLUG, pipe; 1/8 -27 npt
2
9
1
11
12
13
14
15
16
17
18
19
20
26
29
30
31
32
TUBE; 5/32 in. (4 mm) OD; 15 ft (4.6 m); nylon; see page 19
PANEL
1
1
TUBE; 1/4 in. (6 mm) OD; 5 ft (1.5 m); see page 19
CONNECTOR, plug, 6 position
1
1
BOARD, circuit
6
SCREW, machine, pan-hd, 4-40 x 1/4 in. (6 mm)
MUFFLER
1
1
1
HOSE; ptfe; 1/4 npsm(fbe); 1/4 in. (6 mm) ID; 1.5 ft (0.46 m); see page 19
SCREW, cap, socket-hd; 1/4-20 x 3/8 in. (10 mm); see page 19
SCREW, ground
4
1
1
FITTING, connector; 1/8 npt(m) x 1/4 in. (6 mm) OD tube
COVER, color change control; see page 19
FUSE; 125 mA
1
1
4
SCREW, machine, serrated hex-head (see page 19)
Parts labeled n/a are not available separately.
15
9
12
2
5
14
16
31
1
TI13546a
1
Replacing the fuse with a non-Graco fuse
voids the IS system safety approval.
26
4
29
18
7
8
312787G
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
Technical Data
Air Specifications
Maximum Air Input Pressure . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.0 bar)
Minimum Air Input Pressure. . . . . . . . . . . . . . . . . . . . 75 psi (0.52 MPa, 5.2 bar)
Fluid Specifications
Maximum Fluid Working Pressure . . . . . . . . . . . . . . . Low Pressure Valve Stacks: 300 psi (2.1 MPa, 21 bar)
High Pressure Valve Stacks: 3000 psi (21 MPa, 210 bar)
Fluid Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 SST, Tungsten Carbide, ptfe
Hose: ptfe
Color Change Valves: see manual 312782
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see table below
Control Module
Weight, lb (kg)
7.55 (3.42)
7.95 (3.61)
8.30 (3.76)
8.70 (3.95)
Control Module
Weight, lb (kg)
6.10 (2.77)
6.50 (2.95)
7.10 (3.22)
7.95 (3.61)
6.55 (2.97)
6.95 (3.15)
7.35 (3.33)
7 color/2 catalyst
7 color/4 catalyst
12 color/2 catalyst
12 color/4 catalyst
2 color
4 color
7 color
12 color
2 color/2 catalyst
4 color/2 catalyst
4 color/4 catalyst
312787G
25
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312787
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS, MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised September 2012
Download from Www.Somanuals.com. All Manuals Search And Download.
|