Graco Automobile Parts 3A1323C User Manual

Instructions/Parts  
16G353 Alternator  
Conversion Kit  
3A1323C  
EN  
Converts ProMix 2KE Electronic Proportioner from an electric power supply to an  
air-powered alternator power supply. For professional use only.  
Not approved for use in European explosive atmosphere locations.  
Important Safety Instructions  
Read all warnings and instructions in this  
manual and your separate ProMix 2KE  
manuals. Save these instructions.  
Converting the ProMix 2KE proportioner from a line  
power electric supply to an air-powered alternator  
power supply does not provide an intrinsically safe  
rating for the equipment.  
Kit Parts  
Ref. Part  
Description  
Qty.  
501 255728 MODULE, alternator  
502 15W017 VALVE, safety  
503 156971 FITTING, nipple, short  
504 115841 ELBOW  
505 115243 REGULATOR, air, 1/4 npt  
506 113915 UNION, swivel  
507 112307 ELBOW  
508 104655 GAUGE, pressure  
509 103833 SCREW, machine  
510 100284 NUT, hex  
511 15B090 WIRE, grounding  
512 112514 FERRULE, not shown  
1
1
1
1
1
1
1
1
4
1
1
1
3
513 ---  
TUBE, exhaust, black; 1/2 in. (13  
mm) OD  
514 ---  
TUBE, air; 3/8 in. (10 mm) OD  
1
1
1
1
515 123278 CABLE, CAN; 10 ft (3.05 m)  
516 16G374 CABLE, CAN, f x m; 2 ft (0.6 m)  
517 15U531 CABLE, CAN, f x f; 2 ft (0.6 m)  
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Remove the Electric Power Supply Components  
Remove the Electric Power Supply Components  
FCM  
All electrical wiring must be completed by a qualified  
electrician and comply with all local codes and  
regulations.  
P
1. Disconnect main power. Open the control box.  
2. See FIG. 1. Disconnect the three input wires from  
the terminal block (TB). Pull the wires out of the con-  
trol box and disconnect them at the main power sup-  
ply panel.  
C
S
PS  
T
S
LF  
TB  
Line  
TB  
GND  
S
ti16454b  
Neutral  
Ground  
FIG. 2. Remove Power Supply Components  
ti16391a  
FIG. 1. Terminal Block Electrical Connections  
3. See FIG. 2. Disconnect the power supply CAN cable  
(C) from the fluid control module (FCM).  
4. Disconnect all wires from the power switch (P).  
Leave the switch in place to fill the knockout in the  
side of the control box.  
5. Disconnect the power supply ground wire (GND)  
from the control box ground terminal (T).  
6. Remove the screws (S) holding the power supply  
(PS), line filter (LF), and terminal block (TB) to the  
control box. Remove these parts.  
3A1323C  
3
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Install the Alternator  
2. Assemble the air regulator gauge (508), fittings  
(503, 504, 507), and safety valve (502) to the regu-  
lator (505).  
Install the Alternator  
1. See FIG. 3. Mount the alternator module (501) to the  
control box using four screws (509).  
3. Screw the swivel union (506) onto the nipple (503)  
to secure the air regulator assembly to the solenoid  
manifold (M).  
2. Connect the alternator ground wire (511) to the con-  
trol box ground terminal (T), using ferrule (512).  
4. Connect the 3/8 in. (10 mm) OD air tube (514)  
between the elbow (504) of the air regulator assem-  
bly and the alternator air inlet fitting (F).  
Install the Air Regulator  
1. Remove the plug from the solenoid manifold (M).  
Screw the swivel union (506) into the manifold. See  
FIG. 3.  
5. Connect the 1/2 in. (13 mm) OD air exhaust tube  
(513) to the alternator air exhaust fitting (E). Extend  
the tube out the bottom of the control box through  
port (G).  
FCM  
511, 512  
F
501  
510  
T
M
G
508  
504  
505  
ti16300b  
509  
FIG. 3. Install Alternator Components  
E
506  
503  
507  
502  
4
3A1323C  
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Install the Power CAN Cables  
Install the Power CAN Cables  
1. Connect cable (517) to J1 on the alternator and to  
J7 on the Fluid Control Module (FCM).  
4. Close the Control Box. Restore power.  
5. See your ProMix 2KE Operation manual for operat-  
ing instructions.  
2. Connect cable (515) to J3 on the alternator and to  
J6 on the Display Module.  
3. If your system includes a USB Module, connect  
cable (516) to J2 on the alternator and to P3 on the  
USB.  
Fluid Control Module  
J7  
Connect cable  
(517) here  
J1  
Connect cable (517) to J8  
on Fluid Control Module  
ti16602a  
USB Module  
(if present)  
Display Module  
TI16580a  
P3  
Connect cable  
(516) here  
ti16456a  
ti16604a  
J6  
J2  
Connect cable (516) to  
P3 on USB Module  
(if present)  
J3  
Connect cable  
(515) here  
Connect cable (515) to  
J6 on Display Module  
FIG. 4. Install Power CAN Cables  
3A1323C  
5
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 3A1323  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised April 2012  
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