GSI Outdoors Door PNEG 301 User Manual

Two-Ring Door Instructions  
Installation Manual  
PNEG-301  
Date: 01-22-08  
PNEG-301  
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1. Installation  
Two-Ring Door Installation  
Before beginning the installation, be sure the correct door has been received.  
Figure 1A  
1. Remove inner door panels and outer door cover. Apply two rows of rope caulk around all four (4)  
door flanges: On vertical flanges, one row of caulk should be applied between the two vertical rows  
of bolts and the other row of caulk should be applied between the door frame and the first row of  
vertical bolts. On the horizontal flanges, a row of caulk should be applied on each side of the row  
of bolts.  
NOTE: For the 2.66" corrugation, all caulk is applied to the outside of the door flanges and the door  
flanges are applied to the inside of the sidewall.  
NOTE: For 4.00" corrugation: the top of the door frame goes to the inside of the sidewall and the  
bottom of the door frame goes to the outside of the sidewall. Therefore, depending upon  
location and overlap, caulk will be applied on either the inside or the outside of the door  
flanges. See Figure 1A for illustration.  
With inner door panels and outer door cover removed, set door frame into opening. Insert several  
bolts at four (4) corners of door frame and sidewall, do not tighten until completing Step #2.  
2. Reinstall inner door panels at original locations. Close latch bars to lock panels in place. Be sure  
that panels are fully seated over all bearing pins. Install inner panel hinge assemblies per  
instructions in manual PNEG-301 with hinges. NOTE: Do not distort door frame with use of  
alignment or drift punches - if necessary, drill or ream holes to insert bolts in door frame. Now  
tighten frame bolts starting at center and working toward top and bottom on each side. (On  
2.66" corrugation bins, be sure bottom ring of sidewall is installed before tightening these bolts.)  
3. To make panels easier to operate, loads on pins should be uniform. To do this, loosen all bearing  
pin bolts with inner panels latched. Then, retighten all bearing pin bolts.  
4
PNEG-301 Two-Ring Door  
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1. Installation  
4. If some latch bars are loose or require excessive force to lock, loosen hex socket capscrews and  
adjust in or out until latch bars operate smoothly. Check that the panels are fully seated over all  
bearing pins.  
5. Re-install outer cover. Adjust outer door hinges and latches as required.  
6. Assemble door hold back as shown on Page 6. Open door cover until it approaches the bin wall.  
Hook retaining bracket over lower latch mount and position the door hold back against bin wall in  
a valley. Drill a 3/8" hole through the bin wall and bolt the door hold back to the bin.  
PNEG-301 Two-Ring Door  
5
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1. Installation  
Two-Ring Door Assembly  
Figure 1B  
6
PNEG-301 Two-Ring Door  
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1. Installation  
Parts List for Two-Ring Doors  
PART #  
QTY  
KEY  
12'-27' and 30'-60' BIN DIAMETER  
2.66" and 4.00" CORR.  
WD-039  
DESCRIPTION  
12'-27' and 30'-60'  
BIN DIAMETER  
1
2
OUTER DOOR COVER  
1
WD-2854  
OUTER COVER LATCH BRACKET  
OUTER COVER HINGE BRACKET  
DOOR COVER BRACE SECTION  
DOOR RETAINER  
2
3
WD-225  
2
4
WD-035  
4
5
WD-033  
3
6
WD-6124  
OUTER COVER LATCH MOUNT BASE  
OUTER COVER HINGE BASE  
BOTTOM INNER DOOR HINGE  
MIDDLE INNER DOOR HINGE  
TOP INNER DOOR HINGE  
2
7
WD-6066  
2
8
WD-6055  
1
9
WD-6056  
2
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
WD-6054  
1
S-4380  
RUBBER TRIM SEAL STRIP  
LATCH BAR  
2-1/4 FT.  
WD-6039  
3
3
WD-6037  
INNER PANEL LATCH - RIGHT HAND  
INNER PANEL LATCH - LEFT HAND  
LATCH BUSHING  
WD-6038  
3
WD-6040  
6
S-8648  
1/2" X 1-1/2" HEX SOCKET CAPSCREW  
LONG BEARING PIN  
6
WD-6079  
38  
6
WD-6125  
INNER PANEL REINFORCING ANGLE  
BOTTOM INNER DOOR PANEL  
MIDDLE INNER DOOR PANEL  
TOP INNER DOOR PANEL  
WD-6128  
1
WD-6127  
1
WD-6126  
1
WD-6028  
BOTTOM INNER DOOR PORT HOLE COVER  
INNER DOOR HINGE STRAP  
DOOR HOLD BACK BRACKET  
DOOR HOLD BACK EXTENSION  
1
WD-6053  
6
WD-1302  
1
WD-6110  
1
PNEG-301 Two-Ring Door  
7
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1. Installation  
Inner Door Auger Hood (Optional)  
12' (3.66 m) - 24' (7.32 m) Diameters Only  
Figure 1C  
Remove bolts, lock washers and nuts along each side of large square opening. Position auger shield as  
shown in Figure 1C and bolt to underside of top angle with bolt heads under shield. Replace bolts, lock  
washers and nuts along sides of opening.  
Unloading grain through door opening may cause grain bin failure if not done  
properly. Unloading directly through the door opening should be limited to grain  
bins no larger than 24' (7.32 m) diameter and grain depths no greater than  
18' (5.49 m).  
Unloading from the door opening should be done only with use of an auger  
hood with the auger inserted through the opening to the center of the grain bin.  
Bin Step (Optional)  
Figure 1D  
8
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1. Installation  
Door Hinge Installation Instructions  
Figure 1E  
Viewed from the Inside of the Bin  
During door frame and inner panel installation, install hinges in position as shown. (NOTE: Head of bolt  
with neoprene washer to be on the outside of the bin.) Attach hinge frame half using only existing frame  
to sidewall bolts. All frame to sidewall bolts must be installed.  
PNEG-301 Two-Ring Door  
9
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This equipment shall be installed in accordance with  
the current installation codes and applicable  
regulations which should be carefully followed in all  
cases. Authorities having jurisdiction should be  
consulted before installations are made.  
GSI Group  
1004 E. Illinois St.  
Assumption, IL 62510-0020  
Phone: 1-217-226-4421  
Fax: 1-217-226-4420  
Copyright © 2007 by GSI Group  
Printed in the USA  
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