Goodman Mfg Blower RT6223003 User Manual

TECHNICAL MANUAL  
MBVC Blowers  
Refer to Service Manual RS6200007 for installation, operation, and troubleshooting information.  
All safety information must be followed as provided in the Service Manual.  
Refer to the appropriate Parts Catalog for part number information.  
Models listed on page 2.  
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman  
does not assume any responsibility for property damage or personal injury due to improper  
service procedures or services performed by an unqualified person.  
RT6223003  
September2009  
Copyright © 2009 Goodman Manufacturing Company, L.P.  
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PRODUCT DESIGN  
GENERAL INFORMATION  
COMFORTNET™ SYSTEM  
The MBVC Blower Cabinets are used in combination with a  
cased evaporator coil for a two-piece blower and coil combi-  
nation. This combination of blower and coil functions as the  
indoor part of a split air-conditioning system, and may be  
matched with a remote condensing or heat pump unit and  
allows for a variety of mix-matching possibilities.  
OVERVIEW  
The ComfortNet™ system (or CT™ system) is a system that  
includes a ComfortNet™ compatible modular blower and air  
conditioner or heat pump with a CTK01AA thermostat. Any  
other system configurations are considered invalid  
ComfortNet™ systems and must be connected as a tradi-  
tional (or legacy) system. The table below compares the  
valid CT™ systems.  
The blower cabinet can also function as an electric furnace  
when used with an electric heater.  
CT™ compatible  
Modular Blower  
CT™ compatible Full CT™ system  
Air Conditioner benefits & features  
NOTE: The electric heating elements for electric furnace  
installation are not shipped with the cabinet and are field-  
installed. Electric heater kits (HKR) are available as sales  
accessories for supplemental electric heat.  
CT™ compatible  
Modular Blower  
CT™ compatible Full CT™ system  
Heat Pump  
benefits & features  
Systems should be properly sized by heat gain and loss  
calculations made according to methods of the Air Condi-  
tioning Contractors Association (ACCA) or equivalent. It is  
the contractor’s responsibility to ensure the system has ad-  
equate capacity to heat or cool the conditioned space.  
A ComfortNet™ heating/air conditioning system differs from  
a legacy/traditional system in the manner in which the indoor  
unit, outdoor unit and thermostat interact with one another.  
In a traditional system, the thermostat sends commands to  
the indoor and outdoor units via analog 24 VAC signals. It is  
a one-way communication path in that the indoor and out-  
door units typically do not return information to the thermo-  
stat.  
The MBVC blower cabinet uses a variable speed motor that  
maintains a constant airflow with a higher duct static. It is  
approved for applications with cooling coils of up to 0.8 inches  
W.C. external static pressure and includes a feature that On the other hand, the indoor unit, outdoor unit, and thermo-  
allows airflow to be changed to + 10%.  
stat comprising a ComfortNet™ system “communicate” digi-  
tally with one another. It is now a two-way communications  
path. The thermostat still sends commands to the indoor  
and outdoor units. However, the thermostat may also re-  
quest and receive information from both the indoor and out-  
door units. This information may be displayed on the CT™  
thermostat. The indoor and outdoor units also interact with  
one another. The outdoor unit may send commands to or  
request information from the indoor unit. This two-way digital  
communications between the thermostat and subsystems  
(indoor/outdoor unit) and between subsystems is the key to  
unlocking the benefits and features of the ComfortNet™ sys-  
tem.  
The MBVC blower cabinets, with proper coil matches, can  
be positioned for upflow, counterflow, horizontal right or hori-  
zontal left operation. All units are constructed with R-4.2  
insulation. In areas of extreme humidity (greater than 80%  
consistently), insulate the exterior of the blower with insula-  
tion having a vapor barrier equivalent to ductwork insulation,  
providing local codes permit.  
The CAPX/CHPX coils are equipped with a thermostatic ex-  
pansion valve that has a built-in internal check valve for refrig-  
erant metering. The CACF/CAPF/CHPF coils are equipped  
with a fixed restrictor orifice.  
Two-way digital communications is accomplished using only  
two wires. The thermostat and subsystem controls are pow-  
ered with 24 VAC Thus, a maximum of 4 wires between the  
equipment and thermostat is all that is required to operate  
the system.  
The coils are designed for upflow, counterflow, or horizontal  
application, using ECM motors on the MBVC models.  
FEATURES  
This modular blower is a part of the ComfortNet™ family of  
products. It may be installed as part of a “legacy” system  
using a standard 24 VAC thermostat. However, with the  
CTK01AA ComfortNet™ thermostat kit, this modular blower  
may be installed as part of a digitally communicating sys-  
tem. The ComfortNet™ system provides automatic airflow  
configuration, enhanced setup features, and enhanced diag-  
nostics. It also reduces the number of thermostat wires to a  
maximum of four.  
3
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MBVC BLOWER SPECIFICATIONS  
D
3 1/4  
51/8  
(3) KNOCKOUTS  
1.125  
1.375  
1.750  
.875 KNOCKOUT  
(2 PLACES)  
H
5
6 1/2  
W
MBVC1200/1600/2000  
Dimensions, inches (mm)  
Physical Information  
Shipping  
Weight  
lbs.(kg)  
MODEL  
Blower Wheel  
(D x W)  
Blower Motor  
(HP)  
MCA1 MOP1  
W
H
D
17½  
(445)  
26  
(660)  
21  
(533)  
72  
(32.6)  
MBVC1200  
MBVC1600  
MBVC2000  
10X8  
10X8  
1/2  
3/4  
3/4  
4.3  
6.3  
5.8  
15  
15  
15  
21  
(533)  
30  
(762)  
21  
(533)  
82  
(37.2)  
24½  
(622)  
30  
(762)  
21  
(533)  
94  
(42.6)  
11X10  
1
Minimum Circuit Ampacity (MCA) and Maximum Overcurrent Protection (MOP) for blower without supplemental heat  
installed. Refer to unit nameplate for MCA and MOP with approved accessory heaters installed.  
4
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MBVC BLOWER SPECIFICATIONS  
BLOWER OPENING DIMENSIONS  
(TOP VIEW)  
10-7/8”  
10-1/4”  
11”  
13-1/4”  
23-1/2”  
11-5/16”  
11-5/16”  
20-1/16”  
16-1/2”  
SM LL  
A
MEDI M  
LARGE  
U
MBVC1200/1600/2000  
HKR HEATER DATA  
HEATER KIT  
BLOWER  
NO HEAT KIT  
HKR-03*  
HKR05-(C)*  
HKR-06*  
HKR-08(C)*  
MBVC  
1200AA-1AA  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1600AA-1AA  
2000AA-1AA  
^ = Circuit 1: Single Phase for Air Handler Motor  
Circuit 2: 3-Phase for HKR3 Heater Kits  
* = Revision level that my or may not be designated  
C = Circuit Breaker option  
X = Allowable combinations  
~ = Restricted combinations  
HEATER KIT  
BLOWER  
HKR-10(C)*  
HKR-15C*  
HKR-20C*  
HKR-21C*  
MBVC  
1200AA-1AA  
X
X
X
X
X
X
~
~
X
~
~
~
1600AA-1AA  
2000AA-1AA  
^ = Circuit 1: Single Phase for Air Handler Motor  
Circuit 2: 3-Phase for HKR3 Heater Kits  
* = Revision level that my or may not be desig  
C = Circuit Breaker option  
X = Allowable combinations  
~ = Restricted combinations  
5
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BLOWER PERFORMANCE DATA  
SWITCH SWITCH SWITCH  
HTR kW  
MBVC1200*  
MBVC1600* MBVC2000*  
9
10  
11  
3
5
600  
600  
635  
740  
1000  
1400  
NR  
800  
800  
800  
800  
ON  
ON  
ON  
ON  
ON  
OFF  
ON  
6
800  
800  
ON  
OFF  
OFF  
ON  
8
1000  
1000  
1500  
NR  
1000  
1200  
1500  
2000  
NR  
ON  
OFF  
ON  
10  
15  
20  
21  
OFF  
OFF  
OFF  
ON^  
ON  
OFF  
ON  
OFF  
ON^  
NR  
NR  
ON^  
^ Factory setting  
COOL SELECTION ADJUST SELECTION PROFILE SELECTION  
SWITCHES SWITCHES SWITCHES  
LOW STAGE HIGH STAGE  
MODEL  
COOL  
COOL  
1
2
3
4
5
6
400  
540  
670  
600  
800  
OFF  
ON  
OFF  
OFF  
ON  
OFF  
ON  
OFF  
OFF  
ON  
ON  
OFF  
ON  
OFF  
OFF  
ON  
MBVC1200  
1000  
OFF  
OFF  
OFF  
ON  
ON  
800  
670  
1200  
1000  
1200  
1400  
1600  
1200  
1600  
1800  
2000  
ON  
OFF  
ON  
ON  
OFF  
ON  
ON  
OFF  
ON  
OFF  
OFF  
ON  
OFF  
OFF  
ON  
OFF  
OFF  
ON  
800  
MBVC1600  
MBVC2000  
940  
OFF  
ON  
OFF  
ON  
OFF  
ON  
1070  
800  
ON  
ON  
ON  
OFF  
ON  
OFF  
ON  
OFF  
ON  
OFF  
OFF  
ON  
OFF  
OFF  
ON  
OFF  
OFF  
ON  
1070  
1200  
1340  
OFF  
ON  
OFF  
ON  
OFF  
ON  
ON  
ON  
ON  
Locate the blower speed selection DIP switches on the integrated control module. Select the desired  
“cooling” speed tap by positioning switches 1 and 2 appropriately. Select the desired “adjust” tap by  
positioning switches 3 and 4 appropriately. Refer to the following figure for switch positions and their  
corresponding taps. Verify CFM by counting the number of times the green CFM LED blinks.  
Normal*  
OFF ON  
+10%  
-10%  
Normal  
OFF ON  
OFF ON  
OFF ON  
3
3
4
3
4
3
4
4
Air flow Adjust Taps (*indicates factory setting)  
Thermostat "Fan Only" Mode  
During "Fan Only" operations, the CFM output is 30% of the maximum CFM capability.  
CFM Trim Adjust  
Minor adjustments can be made through the dipswitch combination of 3-4.  
6
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WIRING DIAGRAMS  
THERMOSTATS  
HIGH VOLTAGE!  
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS  
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO  
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.  
Typical Two-Stage Cool, Two-Stage Heat  
R
Thermostat  
Y2  
C
Y1  
G
W1 W2  
Modular Blower  
Integrated Control Module  
DEHUM  
W1 W2 Y1 Y2  
O
1 2 R C G  
*
NEU  
Y1 Y2  
Dehumidistat  
[Optional]  
C
R
HOT  
Remote Condensing Unit  
(Two-Stage AC)  
TypicalTwo-StageCoolingwithTwo-StageHeating  
O
R
Typical Two-Stage Cool,  
Y2  
Y1  
Two-Stage Heat  
C
Heat Pump Thermostat  
G
EMR  
W2  
Modular Blower  
DEHUM  
W1 W2 Y1 Y2  
O
O
Integrated Control Module  
1 2 R C G  
*
NEU  
W1  
Y1 Y2  
Dehumidistat  
R
C
[Optional]  
HOT  
Remote Condensing Unit  
(Two-Stage HP)  
Typical Two Stage Heat Pump heating and Auxiliary/Emergency Heating  
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.  
7
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WIRING DIAGRAMS  
HIGH VOLTAGE!  
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS  
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO  
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.  
FL  
FL  
FL  
FL  
FL  
FL  
FL  
FL  
FL  
FL  
TL  
TL  
H TR1  
H TR2  
BK  
RD  
TL  
TL  
HTR2  
HTR1  
HTR1 TL  
HT R1  
HT R2  
HT R3  
TL  
TL  
TL  
BK  
RD  
PLM  
RD  
TL  
TL  
H TR3  
H TR4  
YL  
BK  
PLM  
1
BK  
1
2
3
4
5
6
7
8
9
PLM  
1
PLM  
1
BK  
BK  
BL  
BK  
BK  
RD  
2
3
4
2
3
YL  
PU  
BL  
RD  
RD  
2
3
BK  
PU  
YL  
PU  
BK  
PU  
BL  
BL  
RD  
BK  
BL  
BK  
RD  
RD  
BL  
BL  
M7  
M8  
M1  
M2  
M1  
M2  
M3  
M1  
M2  
RD  
BL  
R
4
5
M1  
M2  
M3  
M4  
M5  
M6  
M1  
M3  
M4  
RD  
M4  
R1  
YL  
4
5
R D  
R2  
R
BR  
5
6
7
8
9
R1  
R2  
M2  
BK  
BR  
WH  
BK  
BK  
R D  
RD  
WH  
6
7
8
9
BK  
WH  
WH  
6
7
8
9
BK  
BK  
RD  
BK  
RD  
YL  
BK  
YL  
RD  
BK  
BL  
BK  
RD  
RD  
L1 L2  
L1 L2  
L1 L2 L1 L2  
FOUR (4) ELEMENT ROWS  
ONE (1) ELEMENT ROWS  
TWO (2) ELEMENT ROWS  
THREE (3) ELEMENT ROWS  
L1 L2 L1 L2  
NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP DOES NOT EXCEED MINIMUM BLOWER SPEED (MBS) SPECIFIED FOR THE AIRHANDLER/HEATER  
KIT COMBINATION ON THIS UNIT'S S&R PLATE. AFTER INSTALLING OPTIONAL HEAT KIT, MARK AN "X" IN THE PROVIDED ABOVE.  
MARK ACCORDING TO NUMBER OF HEATER ELEMENT ROWS INSTALLED. NO MARK INDICATES NO HEAT KIT INSTALLED.  
L1  
L2  
GND  
40 VA TRANSFORMER, SEE NOTE 1  
PL2  
PL1  
2
230 VAC  
RD  
GND  
2
3
RD  
RD  
208 VAC  
COM  
3
24 VAC  
GN  
DISCONNECT  
BK  
1
6
1
BL  
BK  
6
5
4
WH  
BR  
5
4
BL  
RD  
TH  
BL  
7
8
9
7
8
9
TR  
COM  
INDOOR  
AIR  
4 CIRCUIT HEATER  
CONNECTOR  
CIRCULATOR  
BLWR  
SEE  
NOTE  
7
FUSE  
24 V  
3 A  
CFM LED  
GND  
B
K
SEE  
NOTE 5  
DIAGNOSTIC  
LED  
208/230 VAC  
L2  
L1  
R
D
DEHUM  
O
40 VA  
TRANSFORMER  
FUSE 3 A  
1
2
TH  
R
24 VAC  
Y2  
Y1  
W2  
W1  
G
W1 (1)  
W2 (2)  
W1  
HEAT SEQUENCER R1  
HEAT SEQUENCER R2  
3
4
DIP SWITCHES  
W2  
Y1  
Y2  
G
STATUS  
C
+VDC (1)  
RX (2)  
LED  
LEARN  
RX LED  
R
2
TO  
MICRO  
SEE NOTE 6  
INDOOR  
AIR  
CIRCULATOR  
BLWR  
1
TX (3)  
TWO-STAGE INTEGRATED CONTROL MODULE  
BL  
O
CIRCULATOR BLOWER  
GY  
BK  
RD  
GND  
DEHUM  
C
1
2
3
4
ECM MOTOR  
HARNESS  
GND (4)  
TR  
GN  
5
COM  
RD  
BK  
INTEGRATED CONTROL MODULE  
GND  
LOW VOLTAGE (24V)  
LOW VOLTAGE FIELD  
HI VOLTAGE (230V)  
HI VOLTAGE FIELD  
COLOR CODES:  
PK PINK  
BR BROWN  
NOTES:  
1. PLACE RED WIRE ON TRANSFORMER TERMINAL 2 FOR 208 VAC  
OPERATION.  
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED  
WHEN SERVICING.  
WH WHITE  
BL BLUE  
3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE BLOWER MUST  
BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A  
TEMPERATURE RATING OF AT LEAST 105°C. USE COPPER CONDUCTORS  
ONLY.  
GY GRAY  
RD RED  
JUNCTION  
TERMINAL  
INTERNAL TO  
YL YELLOW  
OR ORANGE  
VT VIOLET  
GN GREEN  
BK BLACK  
4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND  
LOCAL CODES.  
INTEGRATED CONTROL  
5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT,  
DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (N  
THERMOSTAT INPUTS).  
EQUIPMENT GND  
FIELD GND  
6. BIAS AND TERM DIPSWITCHES MUST BE IN "ON" POSITION. RED  
STATUS LED PROVIDES NETWORK STATUS. GREEN RX LED INDICATES  
NETWORK TRAFFIC. USE LEARN BUTTON TO RESET NETWORK.  
FIELD SPLICE  
RESISTER  
7. DISCARD CONNECTOR PL1 WHEN INSTALLING OPTIONAL HEAT KIT.  
OVERCURRENT  
PROT. DEVICE  
PLUG CONNECTION  
0140A00039 REV. A  
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.  
8
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