1200W
165MM
CIRCUL
WITH
LS1200
INSTRUCTION MANUA
Code: LS1200
Date: 070914
Black
Cyan
Magenta
Yellow
Edition: 2
Op: DCR
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Introduction
Description of symbols
Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
Double insulated for additional protection.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.
Conforms to relevant standards
for electromagnetic compatibility.
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Specifications
Voltage:
230-240V ~ 50 Hz
1200W
5000 min-1
165mm (6 1/2”)
24 TCT
Power rating:
No load speed:
Blade diameter:
Blade teeth:
Environmental protection
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way.
Blade arbour:
Blade kerf:
16mm
2.2mm
Bevel capacity:
Depth of cut at 90°:
Depth of cut at 45°:
Electrical insulation:
Laser class:
0° to 55°
55mm
WARNINGS.
1. Do not attempt to change the position of the laser under
any circumstances, it has been set at the factory and is
accurately focused on the centre of the saw blade.
38mm
Double insulated
Class 2
2. It may be more difficult to see the laser line in conditions
of bright sunshine and on certain surfaces.
Weight:
4.1kg
This tool is double insulated. There are two independent
barriers of insulation to protect you from the possibility of
electric shock.
The sound intensity level for the operator may exceed
105dB(A) and sound protection measures are necessary.
3
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e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
General safety rules
WARNING. Read all instructions. Failure to follow all
instructions listed below may result in electric shock,
fire and/or serious injury. The term “power tool” in all of
the warnings listed below refers to your mains operated
(corded) power tool or battery operated (cordless)
power tool.
3. Personal safety
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
Save these instructions
1. Work area
a. Keep work area clean and well lit. Cluttered and dark
areas invite accidents.
b. Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c. Avoid accidental starting. Ensure the switch is in the
off position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.
c. Keep children and bystanders away while
operating a power tool. Distractions can cause you to
lose control.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
e. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
f. Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of these devices
can reduce dust related hazards.
d. Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
4
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4. Power tool use and care
a. Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Additional safety rules for laser lights
The laser light/laser radiation used in the GMC REDEYE®
system is Class 2 with maximum 1mW and 650nm
wavelengths. These lasers do not normally present an
optical hazard, although staring at the beam may cause
flash blindness.
WARNING. Do not stare directly at the laser beam.
c. Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
A hazard may exist if you deliberately stare into the beam.
Please observe all safety rules as follows:
• The laser shall be used and maintained in accordance
with the manufacturer’s instructions.
d. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
• Never aim the beam at any person or an object other
than the work piece.
• The laser beam shall not be deliberately aimed at
personnel and shall be prevented from being directed
towards the eye of a person for longer than 0.25s.
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other
condition that may affect the power tools operation. If
damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
• Always ensure the laser beam is aimed at a sturdy work
piece without reflective surfaces, i.e. wood or rough
coated surfaces are acceptable. Bright shiny reflective
sheet steel or the like is not suitable for laser use as
the reflective surface could direct the beam back at the
operator.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
• Do not change the laser light assembly with a different
type. Repairs must only be carried out by the laser
manufacturer or an authorised agent.
g. Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions and
the work to be performed. Use of the power tool for
operations different from those intended could result in a
hazardous situation.
LASER LIGHT.
LASER RADIATION
DO NOT STARE INTO BEAM. CLASS 2 LASER PRODUCT.
Wave length: 650nm Output power: 1mw
AS/NZ 2211.1:2004
5. Service
CAUTION. Use of controls or adjustments or performance
of procedures other than those specified herein may result
in hazardous radiation exposure.
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
5
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Causes and operator prevention of kickback:
Additional safety rules for circular saws
• Kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to lift
up and out of the workpiece toward the operator;
WARNING! The warnings, precautions, and instructions
discussed in this manual cannot cover all possible
conditions and situations that may occur. The operator must
understand that common sense and caution are factors
which cannot be built into this product, but must be supplied
by the operator.
• When the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction
drives the unit rapidly back toward the operator;
• If the blade becomes twisted or misaligned in the cut, the
teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to climb out of the
kerf and jump back toward the operator.
DANGER
a. Keep hands away from cutting area and the blade.
Keep your second hand on auxiliary handle, or motor
housing. If both hands are holding the saw, they cannot
be cut by the blade.
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
b. Do not reach underneath the workpiece. The guard
cannot protect you from the blade below the workpiece.
a. Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position
your body to either side of the blade, but not in line
with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the
operator, if proper precautions are taken.
c. Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
d. Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform. It is
important to support the work properly to minimize body
exposure, blade binding, or loss of control.
b. When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to
a complete stop. Never attempt to remove the saw
from the work or pull the saw backward while the blade
is in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade binding.
e. Hold power tool by insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with
a “live” wire will also make exposed metal parts of the
power tool “live” and shock the operator.
f. When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
c. When restarting a saw in the workpiece, centre the
saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is binding, it
may walk up or kickback from the workpiece as the saw
is restarted.
g. Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
d. Support large panels to minimise the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the
panel on both sides, near the line of cut and near the
edge of the panel.
h. Never use damaged or incorrect blade washers or
bolt. The blade washers and bolt were specially designed
for your saw, for optimum performance and safety of
operation.
6
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e. Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing
excessive friction, blade binding and kickback.
Accessories
The GMC LS1200 Circular Saw is supplied with the
following accessories as standard:
1. Blade (fitted)
2. Blade wrench
3. Rip fence
f. Blade depth and bevel adjusting locking levers
must be tight and secure before making cut. If blade
adjustment shifts while cutting, it may cause binding and
kickback.
g. Use extra caution when making a “plunge cut” into
existing walls or other blind areas. The protruding
blade may cut objects that can cause kickback.
4. Instruction manual
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is missing.
If you find anything wrong, do not operate the tool until the
parts have been replaced or the fault has been rectified.
Failure to do so could result in serious personal injury.
The protruding blade may cut objects that can
cause kickback.
a. Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does not
move freely and close instantly. Never clamp or tie the
lower guard into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard
with the retracting handle and make sure it moves freely
and does not touch the blade or any other part, in all
angles and depths of cut.
Assembly
The GMC circular saw is packed, fully assembled except for
the rip fence.
b. Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they
must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a
build-up of debris.
c. Lower guard should be retracted manually only for
special cuts such as “plunge cuts” and “compound
cuts.” Raise lower guard by retracting handle and as
soon as blade enters the material, the lower guard must
be released. For all other sawing, the lower guard should
operate automatically.
d. Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware of the
time it takes for the blade to stop after switch is released.
e. Do not use abrasive wheels, doing so will void the
warranty
7
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Know your product
1. Laser light assembly
2. Laser light on/off button
3. Laser light aperture
4. Trigger switch
5. Lock-off button
6. Motor housing
7. Main handle
8. Front handle
8
22
12
5
4
19
6
7
9. Bevel adjustment knob
10. Bevel scale
11. Parallel fence locking knob
12. Parallel fence
18
15
13. Blade guard lever
14. Lower blade guard
15. Base plate
16. Upper blade guard
17. Dust extraction port
18. Depth locking lever
2
1
17
19. Depth of cut indicator
20. Spindle lock button
21. Blade
16
3
13
25
22. Blade wrench
23. Blade guide notch
24. Parallel fence slots
25. Blade rotation indicator
10
9
24
21
20
14
11
23
24
8
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4. Tighten the depth locking lever (18).
Overview
Note. Always use the correct blade depth setting.
The correct blade depth setting for all cuts should not be
more than (6.35mm) 1/4” below the material being cut.
Allowing more depth will increase the chance of kickback
and result in a rough cut.
You have purchased a 1200W Magnesium Circular Saw
with the GMC REDEYE® laser line generator system.
Please refer to the safety instructions given earlier in this
manual for important instructions regarding the use of the laser.
The saw is capable of ripping and cross cutting hardwoods,
softwoods and man made boards quickly, accurately and safely.
Adjusting the bevel angle
CAUTION. Always ensure that the saw is switched off
and unplugged from the power supply before making
any adjustments.
By loosening the bevel adjustment knob (9), the body and
the blade of the saw can be tilted to any angle up to 55° for
making angle cuts. Please note that the maximum depth of
cut is reduced when cutting at an angle.
1. The saw can be adjusted to cut at any angle between
0° and 55°. When making 45° bevel cuts, there is a
notch (23) in the saw base to help you line up the blade
with the line of cut. Align your line of cut with the inner
blade guide notch on the base of the saw when making
45° bevel cuts.
A fixed upper blade guard (16) encloses the upper part of
the blade. As the saw advances through the work piece,
the pivoting lower blade guard (14) is pushed back by the
edge of the wood to expose only that part of the blade
which is needed. When the blade clears the work, the
spring loaded lower blade guard snaps back to completely
enclose the blade.
2. Loosen the bevel adjustment knob (9) located at the front
of the base plate (Fig. C).
Adjusting the cutting depth
C
D
CAUTION. Always ensure that the saw is switched off
and unplugged from the power supply before making
any adjustments.
1. Ensure that the saw is facing away from you.
2. Loosen the depth locking lever (18) (Fig. A).
3. Hold the base plate flat against the edge of the work
piece and lift the body of the saw until the blade is at the
right depth (Fig. B). Use the depth of cut indicator (19) to
determine the cutting depth.
3. Tilt the body of the
E
saw until the required angle
is reached (Fig. D) using the
bevel scale (10) as a guide.
A
B
4. Tighten the bevel adjustment
knob (9) to secure the base
plate (Fig. E).
9
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6. Start the motor by depressing
the lock-off button (5) and
squeezing the trigger switch (4).
Note. Always make a trial cut in a scrap piece of material
along a guideline to determine how much you should offset
the blade from the guideline to make an accurate cut.
I
Note. Always let the blade
reach full speed (approximately
2 seconds).
Switching on and off
1. Connect the plug to the power supply.
2. Depress the lock-off button (5) (Fig. F) and squeeze the
trigger switch (4) (Fig. G).
Note. Ensure the blade is
not touching the work piece at
start up otherwise kickback will
occur, resulting in damaging the
work piece.
F
G
J
7. Slowly push the saw forward
using both hands (Fig. J).
8. When making a cut always
use steady, even pressure.
Forcing the saw causes rough
cuts and could shorten the life
of the saw or cause kickback.
Allow the blade and the saw to do the work.
3. The blade will take approximately 2 seconds to reach
full speed.
4. When you release the trigger, the machine turns off
and the lock-off button re-engages to prevent
accidental operation.
9. After completing your cut, release the trigger switch
and allow the blade to come to a complete stop.
Do not remove the saw from the work piece while the
blade is moving.
CAUTION. Allow the blade to come to a complete standstill
before setting the saw down.
Note. Since blade thickness varies, always make a trial
cut in scrap material along the guideline to determine
how much, if any, the guideline must be offset to get an
accurate cut.
Making a cut
1. Mark the line of cut on the work piece.
2. Adjust the depth of cut and bevel angle as required.
3. When making 90° cross or rip
cuts, align your line of cut with
the outer blade guide notch on
the base of the saw (Fig. H).
Making a pocket cut
1. Adjust the depth of cut as
required.
K
H
2. Adjust the bevel setting to 0°.
4. When making 45° bevel cuts,
align your line of cut with the
inner blade guide notch on the
base of the saw.
3. Raise the lower blade guard
lever (13) to expose the saw
blade and firmly rest the front
of the base flat against the
Blade guide notch
work piece with the rear handle raised so the
blade does not touch the work piece (Fig. K).
5. Rest the front edge of the
base on the work piece (Fig. I).
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4. With the blade just clearing the work piece, start the
motor by depressing the lock-off button (5) and squeezing
the trigger switch (4).
3. Adjust the parallel fence to the
required width and secure it in
position with the parallel fence
locking knob (11).
N
5. Always let the blade reach full speed (approximately 2
seconds) before you begin to cut into the work piece.
4. Ensure that the parallel
fence rests against the
wood along its entire length
to give a consistent parallel
cut (Fig. N).
6. Slowly lower the saw into the work piece, using the front
of the base resting on the work piece as a hinge point.
WARNING. As soon as the blade starts cutting the material,
release the lower blade guard lever.
Using the REDEYE® system
7. Once the base plate (15) is flat against the work piece,
proceed cutting in a forward direction to the end of the cut.
WARNING. Before proceeding to use the REDEYE® laser
line system, ensure that the Additional safety rules for
laser lights section is read and fully understood.
8. After completing your cut, release the trigger switch
and allow the blade to come to a complete stop.
Do not remove the saw from the work piece while the
blade is moving.
Always ensure the laser beam is aimed at a sturdy work
piece without reflective surfaces. i.e. wood or rough coated
surfaces are acceptable. Bright shiny reflective sheet steel
or the like is not suitable for laser use as the reflective
surface could direct the beam back at the operator.
Note. If the corners of your pocket cut are not completely
cut through, use a jigsaw or hand saw to finish the corners.
Note. This can be a dangerous cut and is recommended for
Only turn laser beam on when tool is on work piece.
1. Mark the line of the cut on the work piece.
experienced operators only.
Using the parallel fence
The parallel fence (12) allows you to make parallel cuts
in a sheet of wood, all at the same width.
2. Adjust the depth of cut and bevel angle as required.
3. Rest the front edge of the base on the work piece.
4. Switch on the laser beam using the laser light on/off
button (2) (Fig. O).
CAUTION. Always ensure that the saw is switched off
and unplugged from the power supply before making
any adjustments.
5. Align the beam with the line on the work piece (Fig. P).
L
M
O
P
1. Loosen the parallel fence locking knob (11) (Fig. L).
2. Slide the parallel fence (12) through the parallel fence
slots (24) in the base plate (15) (Fig. M).
11
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6. Start the motor by depressing the lock-off button (5) and
squeezing the trigger switch (4).
6. Remove the saw blade
from the inner flange
and pull it out (Fig. S)
S
7. Always let the blade reach full speed (approximately
2 seconds) before you begin to cut into the work piece.
7. Clean the saw blade
flanges thoroughly
before mounting the new
saw blade. Wipe a drop
of oil onto the inner and
outer flange where they
will touch the blade.
8. Slowly push the saw forward using both hands, keeping
the red laser light beam on the line of cut.
9. After completing your cut, release the trigger switch
and allow the blade to come to a complete stop.
Do not remove the saw from the work piece while the
blade is moving.
T
8. Mount the new saw blade onto
the spindle and against the
inner flange.
10. Switch off the laser beam on completion of the cut.
Note. The laser generated line is preset to align with the left
side of the blade (closest to the motor).
9. Replace the outer flange and
tighten the blade bolt (Fig. T).
Changing the blade
CAUTION. Always ensure that the saw is switched off
and unplugged from the power supply before making any
adjustments.
WARNING. The direction in
which the blade rotates has
to be the same as the direction
of the arrow marked on the housing (25).
1. Place saw on its side on a flat surface.
10. Ensure that the spindle lock button (20) is released.
2. Rotate the saw blade by hand whilst depressing the
spindle lock button (20) until the blade locks (Fig. Q).
11. Before using the saw again, check that the safety
devices are in good working order.
3. Whilst depressing the spindle lock button, turn the blade
bolt anti-clockwise using the wrench provided (Fig. R).
IMPORTANT. After replacing the saw blade, make sure that
the saw blade runs freely by turning the blade by hand.
12. Plug the machine into a power socket and run the saw
under no load to check that it runs smoothly before
using it to cut any material.
Q
R
If purchasing a replacement blade, you may find that the
exact blade diameter is not available.
This saw is designed to accept 160mm blade diameter also.
Ensure the arbor diameter is 16mm.
IMPORTANT: This blade will not take larger blades than
165mm or smaller than 160mm.
4. Remove the outer blade flange and the blade bolt.
5. Raise the lower blade guard (14) using the blade
guard lever (13).
12
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CAUTION. Do not use cleaning agents to clean the plastic
parts of the tool. A mild detergent on a damp cloth is
recommended. Water must never come into contact
with the tool.
Maintenance
WARNING. Always ensure that the tool is switched off and
the plug is removed from the power point before making any
adjustments or maintenance procedures.
General inspection
Regularly check that all the fixing screws are tight. They
may vibrate loose over time.
Cleaning
1. Keep the tool’s air vents unclogged and clean at all times.
2. Remove dust and dirt regularly. Cleaning is best done
with a rag.
Power cord maintenance
3. Re-lubricate all moving parts at regular intervals.
If the supply cord needs replacing, the task must be carried
out by the manufacturer, the manufacturer’s agent, or a
qualified electrical service repairer to avoid a safety hazard.
4. If the body of the saw needs cleaning, wipe it with a soft
damp cloth. A mild detergent can be used but nothing like
alcohol, petrol or other cleaning agent.
5. Never use caustic agents to clean plastic parts.
Troubleshooting
Trouble
Problem
Suggested remedy
Saw will not start
Power cord not plugged in
Ensure that the cord is connected to the power supply
Power fault, fuse or circuit breaker tripped Check the power supply
Cord damaged
Burned out switch
Faulty motor
Use authorised service centre to repair or replace
Use authorised service centre to repair or replace
Use authorised service centre to repair or replace the motor
Blade does not reach Tool is overheating
full speed
Turn off the tool and let it cool down to room temperature.
Inspect and clean the ventilation slots
Poor cutting
Blunt blade
Replace or sharpen circular saw blade
Vibration or abnormal Loose parts
noise
Check to see that all knobs and levers are securely
tightened including bevel adjustment knob, depth locking
lever and parallel fence locking knob
Blade vibrating
Ensure that the blade nut is securely tightened
Moving parts excessively worn
Use a qualified electrical service repairer to repair or replace
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GMC customer assist
If your product needs repairing, replacing,
technical service or you simply need help or advice,
please contact us on our Customer Assist Line
1300 880 001 (Australia) or 0800 445 721 (New Zealand).
For prompt service we suggest you log your service request
access to the Internet, please contact our service department
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).
7am –7pm, 7days a week (AEST).
Please note that if repair or replacement is required,
you must provide a valid original purchase receipt.
You will need the following details at hand to log your service request;
Personal details: First & Last name, address, pick up address,
contact phone numbers, email address
Product details: Product number, date of purchase, retailer bought from,
State & postcode, receipt number, reason for the request,
copy of official purchase receipt
Attach your purchase receipt and save with this Manual for future reference.
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