Global Machinery Company Portable Generator FCG001 User Manual

750W  
GENERATO
FCG001  
INSTRUCTION MANUAL  
Code: FCG001 Manual  
Black  
Cyan  
Magenta  
Yellow  
Date: 070718  
Edition: 5  
Op: DCR  
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Description of symbols  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
Conforms to relevant standards  
for electromagnetic compatibility.  
Specifications  
AC Output:  
240Vac ~ 50Hz  
650W  
Rated Power:  
Peak Power:  
Phase:  
750W  
Single  
Power Factor:  
Displacement:  
Engine:  
cos =1  
64cc  
2HP, 2 stroke  
3000 RPM  
4.2L  
No Load Speed:  
Fuel Tank Capacity:  
Fuel Type:  
Unleaded petrol  
2 Stroke  
Oil Type:  
Scope of product  
This product is suited for lighting, camping and car  
battery recharging applications.  
Fuel Mixture:  
Unleaded petrol /  
2-stroke oil (40:1)  
Operation Noise Level:  
Net Weight:  
68dB/7m  
17kg  
It is not recommended to be used with any  
electronic devices.  
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8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is also  
required if the drilling operation creates dust.  
9. Secure the work piece. Use clamps or a vice to hold the  
work piece. It is safer than using your hand and frees both  
hands to operate the tool.  
General safety instructions for power tools  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and infirm people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
10. Do not overreach. Keep your footing secure and  
balanced at all times.  
11. Look after your tools. Keep tools sharp and clean for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect tool  
cords periodically and, if damaged, have them repaired  
by an authorised service facility. Inspect extension cords  
periodically and replace them if damaged. Keep tool  
handles dry, clean and free from oil and grease.  
12. Remove adjusting keys and wrenches. Check to see  
that keys and adjusting wrenches are removed from the  
tool before switching on.  
WARNING. When using power tools, basic safety precautions  
should always be taken to reduce the risk of fire, electric  
shock and personal injury. Also, please read and heed the  
advice given in the additional important safety instructions.  
1. Keep the work area clean and tidy. Cluttered work areas  
and benches invite accidents and injury.  
13. Stay alert. Watch what you are doing. Use common  
2. Consider the environment in which you are working. Do  
not use power tools in damp or wet locations. Keep the work  
area well lit. Do not expose power tools to rain. Do not use  
power tools in the presence of flammable liquids or gases.  
3. Keep visitors away from the work area. All visitors and  
onlookers, especially children and infirm persons, should be  
kept well away from where you are working. Do not let others  
in the vicinity make contact with the tool or extension cord.  
4. Store tools safely. When not in use, tools should be  
locked up out of reach.  
5. Do not force the tool. The tool will do the job better and  
safer working at the rate for which it was designed.  
6. Use the correct tool for the job. Do not force small tools  
or attachments to do the job best handled by a heavier  
duty tool. Never use a tool for a purpose for which it was  
not intended.  
7. Dress correctly. Do not wear loose clothing or jewellery.  
They can be caught in moving parts. Rubber gloves and  
non-slip footwear are recommended when working outdoors.  
If you have long hair, wear a protective hair covering.  
sense. Do not operate a tool when you are tired.  
14. Check for damaged parts. Before using a tool, check  
that there are no damaged parts. If a part is slightly  
damaged, carefully determine if it will operate properly  
and perform its intended function. Check for alignment of  
moving parts, binding of moving parts, breakage of parts,  
proper mounting and any other conditions that may affect  
the operation of the tool. A part that is damaged should be  
properly repaired or replaced by an authorised service  
facility, unless otherwise indicated in this Instruction Manual.  
15. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
WARNING. The use of an accessory or attachment, other  
than those recommended in this Instruction Manual, may  
present a risk of personal injury.  
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Save these important safety instructions  
Risk of electrocution and fire  
Hazard  
What could happen  
How to prevent it  
Extension cord can come into contact  
with hot engine parts resulting in  
damage. Using a damaged extension  
cord can result in electrocution or death.  
Remove extension cord from the  
generator and store separately away  
from generator.  
Improper storage of extension cord.  
Water is an excellent conductor of  
Operate generator in a clean, dry, well  
Operation of generator in rain, wet,  
icy, or flooded conditions.  
electricity! Water which comes in contact ventilated area. Make sure hands are dry  
with electrically charged components can before touching unit.  
transmit electricity to the frame and other  
surfaces, resulting in electrical shock to  
anyone contacting them.  
Accidental leakage of electrical current  
could charge conductive surfaces in  
contact with the generator.  
Place generator on low conductivity  
surface such as a concrete slab.  
Placing generator on or against  
highly conductive surface, such as  
a steel walkway or metal roof.  
ALWAYS operate generator a minimum  
of 2 meters from any conductive surface.  
Contact with worn or damaged extension Inspect extension cords before use and  
Use of worn, damaged or  
ungrounded extension cords.  
cords could result in electrocution.  
replace with new cord if required.  
Use of ungrounded cordsets could  
Always use a cordset having a grounding  
prevent operation of circuit breakers and wire with an appropriate grounding plug.  
result in electrical shock.  
DO NOT use an ungrounded plug.  
Attempting to use the unit when it  
has been damaged, or when it is not  
functioning normally could result in fire or unit repaired by an Authorized Service  
Do not operate generator with  
mechanical or electrical problem. Have  
Operation of unit when damaged, or  
with guards or panels removed.  
electrocution.  
Centre.  
Removal of guarding could expose  
electrically charged components and  
result in electrocution.  
Do not operate generator with protective  
guarding removed.  
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Risk of fire  
Hazard  
What could happen  
How to prevent it  
Fuel and fuel vapours can become  
ignited by coming in contact with hot  
components such as the muffler, engine  
exhaust gases, or from an electrical  
spark.  
Turn engine off and allow it to cool before  
adding fuel to the tank. Equip area of  
operation with a fire extinguisher certified  
to handle gasoline or fuel fires.  
Attempting to fill the fuel tank while  
the engine is running.  
Cigarettes, sparks, fires, or other hot  
objects can cause fuel or fuel vapours  
to ignite.  
Add fuel to tank in well ventilated area.  
Make sure there are no sources of  
ignition near the generator.  
Sparks, fire, hot objects  
Improper storage of fuel  
Improperly stored fuel could lead to  
accidental ignition. Fuel improperly  
secured could get into the hands of  
children or other unqualified persons.  
Store fuel in an approved container  
designed to hold fuel. Store container in  
secure location to prevent use by others.  
Engine speed has been factory set to  
provide safe operation. Tampering with  
the engine speed adjustment could result output voltage and frequency will be  
in overheating of attachments and could thrown out of standard by this practice,  
Never attempt to “speed-up” the engine  
to obtain more performance. Both the  
Tampering with factory set engine  
speed settings.  
cause a fire.  
endangering attachments and the user.  
Materials placed against or near the  
generator or operating the generator in  
areas where the temperature exceeds  
40° C. ambient (such as storage rooms  
or garages) can interfere with its proper  
ventilation features causing overheating  
and possible ignition of the materials or  
buildings.  
Operate generator in a clean, dry,  
well ventilated area.  
Inadequate ventilation  
for generator  
DO NOT OPERATE UNIT INDOORS  
OR IN ANY CONFINED AREA.  
Spilled fuel and its vapours can become Use care in filling the tank to avoid  
Overfilling the fuel tank  
– fuel spillage.  
ignited from hot surfaces or sparks.  
spilling fuel. Make sure fuel cap is  
secured tightly and check engine for  
fuel leaks before starting engine. Move  
generator away from refuelling area or  
any spillage before starting engine. Allow  
for fuel expansion. Never refuel with the  
engine running.  
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Risk of injury and property damage when transporting generator  
Hazard  
What could happen  
How to prevent it  
Fuel or oil can leak or spill and could  
result in fire or breathing hazard, serious tap, turn the lever of this valve to the off  
injury or death can result. Fuel or oil  
leaks can damage carpet, paint or other  
surfaces in vehicles or trailers.  
The generator is equipped with a fuel  
Fire, Inhalation, Damage  
to Vehicle Surfaces  
position before transporting to avoid fuel  
leaks. Transport fuel only in an approved  
fuel container. Always place generator  
on a protective mat when transporting  
to protect against damage to vehicle  
from leaks. Remove generator from  
vehicle immediately upon arrival at your  
destination.  
Risk of breathing - inhalation hazard  
Hazard  
What could happen  
How to prevent it  
Breathing exhaust fumes will cause  
serious injury or death.  
Operate generator in clean, dry, well  
ventilated area. Never operate unit in  
enclosed areas such as garages,  
basements, storage, sheds, or in any  
location occupied by humans or animals.  
Keep children, pets and others away  
from area of operating unit.  
Gasoline engines produce toxic  
carbon monoxide exhaust fumes.  
Risk of unsafe operation  
Hazard  
What could happen  
How to prevent it  
All sources of energy include the  
potential for injury. Unsafe operation  
or maintenance of your generator could  
lead to serious injury or death to you  
or others.  
Review and understand all of the  
operating instructions and warnings in  
this manual.  
Operation of generator in  
careless manner.  
Become familiar with the operation  
and controls of the generator. Know  
how to shut it off quickly.  
Equip area of operation with a fire  
extinguisher certified to handle  
gasoline or fuel fires.  
Keep children or others away from the  
generator at all times.  
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Risk of unsafe operation continued  
Generator will not operate properly and  
will cause damage to the generator and  
could cause serious injury or death to  
you or others.  
Never operate generator while  
suspended or in an unlevel position.  
Always operate generate on a flat,  
level surface.  
Operating generator while  
suspended  
Risk of hot surfaces  
Hazard  
What could happen  
How to prevent it  
Contact with hot surfaces, such as  
engines exhaust components, could  
result in serious burns.  
During operation, touch only the control  
surfaces of the generator. Keep children  
away from the generator at all times.  
They may not be able to recognize the  
hazards of this product.  
Contact with hot engine and  
generator components.  
Risk of moving parts  
Hazard  
What could happen  
How to prevent it  
The generator contains parts which rotate Never operate generator with guarding  
Contact with moving parts can  
result in serious injury.  
at high speed during operation.  
These parts are covered by guarding to  
prevent injury.  
or cover plates removed. Avoid wearing  
loose fitting clothing or jewellery which  
could be caught by moving parts.  
Risk from lifting  
Hazard  
What could happen  
How to prevent it  
Serious injury can result from attempting When lifting, always keep the object you  
Lifting a very heavy object.  
to lift too heavy an object.  
are lifting near the vertical axis of your  
body. DO NOT use you back to lift heavy  
loads. Both people should crouch down,  
grab the underside of unit and use your  
legs to carry the weight. Keep the object  
as near the centre of your body’s gravity  
as possible. Avoid twisting your bodies  
when carrying the unit; instead, turn your  
whole body using your feet.  
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10. Ensure you use oil-mix fuel. Ensure that you mix  
50 parts unleaded fuel to 1 part 2 stroke grade oil. If not,  
the engine will overheat and cause damage to  
your generator.  
Additional safety rules for generators  
1. Do not operate in a hazardous location. Such areas  
include where there is a risk of explosion of petrol fumes,  
leaking gas or explosive dust.  
11. Never fill fuel tank indoors. Never fill fuel tank when  
engine is running or hot. Do not smoke when filling  
fuel tank.  
2. Do not operate in a confined area. Exhaust gases,  
smoke or fumes could reach dangerous concentrations.  
3. The output of this generator is potentially lethal. The  
generator should not be connected to a fixed electrical  
installation except by an appropriately licensed person  
12. Engine speed has been factory set to provide safe  
operation. Tampering with the engine speed adjustment  
could result in overheating of attachments and could  
cause a fire. Never attempt to “speed-up” the engine to  
obtain more performance. Both the output voltage and  
frequency will be thrown out of standard by this practice,  
endangering attachments and the user.  
4. Protect your generator. This generator is NOT  
WEATHERPROOF and should not be exposed to direct  
sunlight, high ambient temperature and damp, wet or high  
humidity conditions.  
5. Do not smoke while refuelling. This is potentially  
dangerous as it may ignite the fuel and cause  
an explosion.  
You MUST unplug any load from the generator before  
starting and stopping to prevent permanent damage to  
any appliances.  
6. Take care not to spill fuel. When refuelling the generator  
ensure that the engine has been switched off. Prevent the  
spilling of fuel as this may also ignite with the hot engine.  
Never refuel whilst the engine running.  
Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
7. Be careful where you store the generator. Store the  
generator in a dry area away from inflammable liquids.  
8. Keep your distance. The generator emits exhaust fumes.  
As a safety precaution do not stand close to the unit whilst it  
is in operation. Ensure bystanders also keep their distance.  
9. Ground (earth) your generator. Ensure that the  
generator has been ground by using an earth lead.  
Simply connect one end of the Earth lead to the generator  
where marked and the other end should be pressed into  
the ground.  
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Know your product  
1. Handle  
1
2
2. Fuel cap  
3. Fuel tank  
4. Fuel tap  
5. Recoil starter  
6. On/off switch  
7. Choke  
8. Air filter cover  
9. Tap extension fuel filter  
10. AC Output 240V  
11. AC circuit breaker  
12. Power ON light  
3
12  
11  
4
5
10  
9
4
8
6
7
10  
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Fitting the handle  
Starting the engine  
Firstly, place the 2 handle gaskets (supplied with the  
generator) over the holes on the petrol tank. Then proceed  
by placing the handle on top of the gaskets ensuring the 2  
holes in the handles line up with the holes on the tank.  
1. Before starting, ensure that no electrical apparatus has  
been connected to the generator.  
2. Turn the fuel tap (4) clockwise to the ‘on’ position.  
3. Move the choke lever to the left hand side position.  
4. Turn the engine switch to “On”.  
Screw the handle onto the petrol tank using the 2 screws  
provided with the unit. Ensure the flat washers and spring  
washers are fitted under the heads of the screws.  
Mixing the fuel  
1. The generator uses unleaded fuel and 2 stroke grade oil.  
2. You need to mix both unleaded fuel and 2 stroke  
oil together.  
3. The proportion should be 40 parts unleaded fuel and  
1 part 2 stroke oil.  
4. The mixture should be poured into an approved fuel  
container. This fuel container should be clearly marked  
as a fuel container, sealed and made from fuel  
resistant material.  
5. Once the mixture has been poured, shake the fuel  
container well to ensure that the contents have been  
thoroughly mixed.  
Filling the fuel tank  
1. Switch off the engine.  
2. Remove the fuel cap (2) by turning anticlockwise.  
5. Slowly pull the recoil starter until you feel it engage and  
then pull it briskly.  
3. Pour the fuel/oil mix from the fuel container into the fuel  
tank (3). Because fuel expands, DO NOT FILL to the tip  
of the tank.  
4. Replace fuel cap and turn clockwise to lock.  
Earthing the generator  
WARNING. It is advisable to properly earth-ground  
your generator before starting using a wire and a small  
earth stake.  
Note. The wire and earth stake are not supplied with  
the unit.  
Note: When the engine is started for the very first time, it  
will require a number of attempts to start until the fuel has  
travelled from the tank to the engine.  
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6. Once you hear the engine operating, return the choke  
lever back to the right hand side position. This position will  
switch the choke ‘off’.  
WARNING. Prior to connecting any product to the generator,  
check the rating label of the product. The generator is rated  
at 650W so if the product being connected is higher than  
650W, the protective cut out on the generator may operate  
to prevent over load damage to the generator. The generator  
will withstand short operation and spikes up to 750W.  
Stopping the engine  
1. Before stopping, ensure that  
no electrical apparatus is  
connected to the generator.  
2. Turn the engine switch to the  
‘stop’ position.  
It should also be very clearly understood that output voltage  
fluctuations will occur when various loads are connected  
and disconnected. It is best to always use a voltage or surge  
protector with this generator. It is NOT recommended to  
connect any electronic equipment to the generator such  
as computers, televisions, or stereo equipment. They  
are very sensitive to the input supply fluctuations and  
could be damaged if run off this generator. This warning  
also includes caravans where electronic equipment is  
incorporated as part of the wiring.  
3. Turn the fuel tap (4) anti-  
clockwise to the ‘off’ position.  
Connecting apparatus to the generator  
AC overload cut out  
IMPORTANT: Exceeding the rated capacity of your  
generator can result in serious damage to your generator  
and connected apparatus.  
1. Each receptacle has a circuit breaker to protect the  
generator from over loading.  
1. Start the engine. Allow the  
engine to run for a couple of  
minutes to warm up prior to  
connecting any apparatus to  
the generator. The green power  
on light (12) will illuminate  
when the generator is  
2. If the circuit breaker trips, unplug all electrical apparatus  
from the generator.  
3. Let the overload cut out switch cool down.  
4. If it is an AC apparatus causing the overload push the  
AC circuit breaker button (11). Commence to start your  
generator accordingly.  
operational and power is  
available at the socket.  
5. When re connecting appliances, reduce the load to that  
which previously overloaded the generator.  
2. For AC current, plug the power cord into the AC output  
socket (10).  
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Spark plugs  
1. Remove spark plug from the  
generator with a spark plug  
spanner socket.  
2. Remove carbon deposits  
using a wire brush.  
Periodic maintenance  
Items  
Remarks  
Every 50hrs Every 150  
or every  
month  
hrs or every  
month  
Spark Plug Remove  
Carbon  
x
3. Check for discoloration on  
the top of the spark plug. The  
standard colour should be a tan colour.  
Air Filter  
Cleaning  
x
x
x
4. Check the spark plug gap. The acceptable gap should be  
between 0.7 – 0.8mm.  
Fuel Filters Clean  
Decarbon- Clean  
isation  
Air filter  
1. Remove the cover (8) on  
the front of the generator by  
removing the two screws.  
Generator maintenance  
2. Remove the air filter.  
Your generator should be kept clean and dry at all times.  
The generator should not be stored or operated in  
environments that includes excessive moisture, dust or any  
corrosive vapours. If these substances are on the generator,  
clean with a cloth or soft bristle brush. Do not use a garden  
hose or anything with water pressure to clean the generator.  
Water may enter the cooling air slots and could possibly  
damage the rotor, stator and the internal windings of the  
generator head.  
3. Wash the air filter in solvent.  
4. Lubricate the filter using engine  
oil (SEA #20).  
5. Thoroughly squeeze the filter  
removing excess oil.  
6. Replace air filter back into  
the engine.  
7. Secure the cover back onto the  
front panel of the generator.  
Storage  
If you are going to store your generator for more than  
30 days, use the following information as a guide to  
prepare the generator for storage.  
IMPORTANT: Never run the  
engine without the air filter  
element in place.  
Never store generator with fuel in the tank indoors or  
in enclosed, poorly ventilated areas, where fumes can  
Tap extension fuel filter  
reach an open flame, spark or pilot light as on a furnace, A small fuel filter has been fitted to the inlet side of the fuel  
water heater, clothes dryer or other gas appliances.  
tap (4), inside the tank. This tap extension fuel filter (9)  
prevents any dirt in the fuel from entering the fuel system.  
The procedure for removing this filter in order to replace or  
clean it is given below.  
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5. Unscrew the tap extension fuel filter (9).  
Note: the following procedure should be performed in a well  
ventilated area, with no naked flames, sparks, or cigarettes.  
Safety glasses should also be worn and switch (6) set to the  
OFF position.  
1. Completely empty the tank of fuel. Ensure the fuel tap (4)  
is in the OFF position  
2. Compress the two wire arms of the hose clamp on the  
outlet hose at the tap (4) and slide the clamp back from  
the end of the hose by approx. 25mm. Slide the fuel hose  
off the outlet of the tap (4).  
This filter can be cleaned in petrol to remove any build-up of  
dirt on the outside of the filter, or the filter can be replaced.  
Do not operate the generator without this filter in place. To  
replace the filter after cleaning, or with a new filter, simply  
screw the filter into the inlet side of the tap.  
6. Ensuring the small seal is  
fitted to the tap thread, screw  
the tap back into the tank by  
a FULL 3–4 turns. Orientate  
the tap so the outlet of the tap  
is towards the rear of the tank,  
and the tap control is to the  
right hand side of the tank.  
3. Remove the 4 screws holding the fuel tank (3) to  
the generator assembly and lift the tank clear of the  
generator.  
Holding the tap firm, tighten  
the lock nut, ensuring the seal is  
clamped between the lock nut  
and the tank.  
7. Refit the fuel hose to the  
outlet of the tap and with the  
wire arms compressed, slide  
the hose clamp up onto the  
connection of the hose and  
the tap.  
4. Loosen the lock nut locking  
the tap (4) on to the tank.  
Unscrew the tap from the tank  
and withdraw the tap from the  
tank. Be careful not to lose  
the small seal on the thread of  
the tap.  
8. Refill the tank with fuel and ensure there are no leaks  
between the tap and the tank, and with the fuel tap  
turned on, ensure there are no leaks where the fuel hose  
is fitted to the outlet of the tap.  
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Petrol tank filter  
1. Stop the engine.  
2. Turn the fuel tap (4) to the ‘off’ position.  
3. The petrol tank filter is located directly under the petrol  
cap. This protects impurities entering the fuel tank during  
refuelling.  
4. Remove the filter & wash thoroughly in a solvent.  
5. Re-assemble.  
Cleaning  
1. Keep your machine clean. The outside of the machine  
can be cleaned using a damp soft cloth with a mild  
detergent if required. Never use water to clean the  
generator as it may cause damage to internal parts.  
2. Some maintenance products  
and solvents may damage the  
plastic parts; these include  
products containing benzene,  
trichloroethylene, chloride and  
ammonia.  
3. Use a vacuum to clean air  
inlet and outlet louvres of the  
alternator.  
4. Take special care to keep the ventilation inlets/outlets free  
from obstruction; cleaning with a soft brush followed by  
a compressed air jet will usually be sufficient to ensure  
acceptable internal cleanliness.  
5. Wear eye protection when carrying out cleaning.  
Repairs  
Only an authorised service centre should repair the generator.  
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Troubleshooting  
Trouble  
Possible cause  
Suggested remedy  
1. Add fuel/oil mix  
1. Low on fuel/oil content  
2. Ignition switch in “Off” position  
3. Faulty spark plug  
Engine will not start or will  
not keep running  
2. Turn to “ON” position  
3. Replace spark plug  
4. Adjust choke accordingly  
5. Open fuel tap  
4. Choke in wrong position  
5. Fuel tap in closed position  
6. Unit loaded during start-up  
7. Spark plug wire loose  
8. Dirty fuel filters  
6. Remove load from unit  
7. Attach wire to spark plug  
8. Clean filters as per instructions  
1. Faulty receptacle  
1. Have service centre replace receptacle  
2. Depress and reset  
No electrical output  
2. Circuit breaker kicked out  
3. Defective capacitor  
4. Faulty power cord  
1. Overload  
3. Have service centre replace capacitor  
4. Replace cord  
1. Reduce load.  
Repeated circuit breaker  
tripping  
2. Faulty cords or equipment.  
2. Check for damaged, bare, or frayed wires  
on equipment. Replace.  
1. Generator overloaded.  
2. Insufficient ventilation.  
1. Reduce load  
Generator overheating  
2. Move to adequate supply of fresh air.  
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