250W
5 SPEED
DRILL PRESS
DP2
INSTRUCTION MANUAL
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Introduction
Description of symbols
Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
The rating plate on your tool may show symbols. These
represent important information about the product or instruc-
tions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
Conforms to relevant standards
for electromagnetic compatibility.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.
Read and understand instruction manual before
using this product
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Specifications
Voltage:
230–240 V ~ 50 Hz
250W (1/3HP) single phase
13mm (1/2”)
Environmental protection
Motor:
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way.
Chuck capacity:
Spindle axis to column distance: 104mm
Max. spindle travel: .
50mm
15mm
290mm
Max. spindle nose to
table distance:
Max. spindle nose to
base distance:
Range of
spindle speeds:
500, 890,1400,
1900, 2500/min
Overall dimensions H x W x D): 435mm x 220mm x 350mm
Net weight: . 17kg
This tool is an earthed appliance.
3
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5. Do not force the tool. The tool will do the job better and
safer working at the rate for which it was designed.
Safety Instructions
WARNING. Read all instructions. Failure to follow all
instructions listed below may result in electric shock, fire
and/or serious personal injury. The term “power tool” in
all of the warnings listed below refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
6. Use the correct tool for the job. Do not force small
tools or attachments to do the job best handled by a
heavier duty tool. Never use a tool for a purpose for
which it was not intended.
7. Dress correctly. Do not wear loose clothing or jewellery.
They can be caught in moving parts. Rubber gloves
and non-slip footwear are recommended when working
outdoors. If you have long hair, wear a protective hair
covering.
General safety instructions
To use this tool properly, you must observe the safety
regulations, the assembly instructions and the operating
instructions to be found in this Manual. All persons who use
and service the machine have to be acquainted with this
Manual and must be informed about its potential hazards.
Children and infirm people must not use this tool. Children
should be supervised at all times if they are in the area in
which the tool is being used. It is also imperative that you
observe the accident prevention regulations in force in your
area. The same applies for general rules of occupational
health and safety.
8. Use safety accessories. Safety glasses and earmuffs
should always be worn. A face or dust mask is also
required if the sanding operation creates dust.
9. Do not abuse the power cord. Never pull the cord to
disconnect the tool from the power point. Keep the cord
away from heat, oil and sharp edges.
10. Secure the work piece. Use clamps or a vice to hold
the work piece. It is safer than using your hand and
frees both hands to operate the tool.
WARNING. When using power tools, basic safety
precautions should always be taken to reduce the risk of
fire, electric shock and personal injury. Also, please read
and heed the advice given in the additional important safety
instructions.
11. Do not overreach. Keep your footing secure and
balanced at all times.
12. Look after your tools. Keep tools sharp and clean for
better and safer performance. Follow the instructions
regarding lubrication and accessory changes. Inspect
tool cords periodically and, if damaged, have them
repaired by an authorised service facility. Inspect
extension cords periodically and replace them if
damaged. Keep tool handles dry, clean and free from
oil and grease.
1. Keep the work area clean and tidy. Cluttered work
areas and benches invite accidents and injury.
2. Consider the environment in which you are working.
Do not use power tools in damp or wet locations. Keep
the work area well lit. Do not expose power tools to rain.
Do not use power tools in the presence of flammable
liquids or gases.
13. Disconnect idle tools. Switch off the power and
disconnect the plug from the power point before
servicing, when changing accessories and when the tool
is not in use.
3. Keep visitors away from the work area. All visitors and
onlookers, especially children and infirm persons, should
be kept well away from where you are working. Do not
let others in the vicinity make contact with the tool or
extension cord.
14. Remove adjusting keys and wrenches. Check to see
that keys and adjusting wrenches are removed from the
tool before switching on.
4. Store tools safely. When not in use, tools should be
locked up out of reach.
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2. This drill press is intended for use in dry conditions and
indoor use only.
15. Avoid unintentional starting. Always check that the
switch is in the OFF position before plugging in the tool
to the power supply. Do not carry a plugged in tool with
your finger on the switch.
3. Always wear safety goggles which comply to a
recognised standard. Use a face or dust mask along
with safety goggles if the drilling operation is dusty. Use
ear protectors, especially during extended periods of
operation.
16. Use outdoor rated extension cords. When a tool
is used outdoors, use only extension cords that are
intended for outdoor use and are so marked.
4. Do not try to drill material too small to be securely held.
Do not drill material that does not have a flat surface
unless it is clamped securely.
17. Stay alert. Watch what you are doing. Use common
sense. Do not operate a power tool when you are tired.
18. Check for damaged parts. Before using a tool, check
that there are no damaged parts. If a part is slightly
damaged, carefully determine if it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage
of parts, proper mounting and any other conditions
that may affect the operation of the tool. A part that is
damaged should be properly repaired or replaced by an
authorised service facility, unless otherwise indicated in
this Instruction Manual.
5. Always keep hands out of the path of the drill bit. Avoid
awkward hand positions where a sudden slip could cause
your hand to move into the drill bit.
6. Do not install or use any drill bit that exceeds 175mm (7
inches) in length or extends more than 150mm (6 inches)
below the chuck jaws. They can suddenly bend outwards
or break.
7. Do not use wire wheels, router bits, shaper cutters, circle
(fly) cutters or rotary planers on this drill press.
Defective switches must be replaced by an authorised
service facility. Do not use a tool if the switch does not
turn the tool on and off correctly.
8. When cutting a large piece of material make sure it is
fully supported at the table height.
9. Do not perform any operation freehand. Always hold the
workpiece firmly against the table so it will not rock or
twist. Use clamps or a vice for unstable workpieces.
19. Guard against electric shock. Prevent body contact
with grounded objects such as water pipes, radiators,
cookers and refrigerator enclosures.
10. Make sure there are no nails or foreign objects in the
part of the workpiece to be drilled.
20. Use only approved parts. When servicing, use only
identical replacement parts. Use an authorised service
facility to fit replacement parts.
11. Whenever possible, position the workpiece to contact
the left side of the column; if it is too short or the table is
tilted, clamp solidly to the table.
Additional safety rules for drill presses
WARNING. For your own safety, do not try to use your
drill press or plug it in until it is completely assembled and
installed according to the instructions and until you have
read and understood the following:
12. If the workpiece overhangs the table such that it will fall
or tip if not held, clamp it to the table or provide auxiliary
support.
13. Set the drill press to a speed appropriate to the job.
1. Your drill press must be bolted securely to a workbench.
In addition, if there is any tendency for your drill press to
move during certain operations, bolt the workbench to
the floor.
14. Do not start the drill press while the drill bit is touching
the workpiece.
15. When using a drill press vice, always fasten it to the
table.
5
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16. Make sure all clamps and locks are firmly tightened
before drilling.
17. Securely lock the head and table support to the column,
and the table to the table support before operating your
drill press.
18. Never turn your drill press on before clearing the table of
all objects (tools, scraps of wood etc.)
19. Before starting the operation, jog the motor switch to
make sure the drill bit does not wobble or vibrate.
20. Let the spindle reach full speed before starting to drill. If
your drill press makes an unfamiliar noise or if it vibrated
excessively, stop immediately, turn the drill press off and
unplug it. Do not restart until the problem is corrected.
21. Do not perform layout assembly or setup work on the
table while the drill press is in operation.
22. Do not exceed the rpm stated on the bit or accessory.
See the instructions that come with the accessory.
23. When drilling large diameter holes, clamp the workpiece
firmly to the table. Otherwise, the bit may grab and spin
the workpiece at high speed. Do not use fly cutters or
multiple-part cutters, as they can come apart or become
unbalanced in use.
24. Make sure the spindle has come to a complete stop
before touching the workpiece.
25. To avoid injury from accidental starting, always turn the
switch off and unplug the drill press before installing
or removing any accessory attachment or making any
adjustment.
CAUTION! Do not expose to rain or use in damp locations.
WARNING! For your own safety read instruction manual
before operating drill press. Wear eye protection, do not
wear gloves, necktie or loose clothing, clamp workpiece or
brace against column to prevent rotation, use recommended
speed for drill accessory and workpiece material.
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1
Know your product
Before using the drill press, familiarise
yourself with all the operating features
and safety requirements.
21
13
Use the tool only for the applications
intended. All other applications are expressly
ruled out.
2
3
12
22
1. Pulley cover
2. Belt tension lock knob
3. Head lock set screw
4. Feed handle x 3
5. Column
19
4
20
15
11
6. Column support
7. Column support bolts x 3
8. Base
5
9. Support lock
10
10. Table assembly
11. Chuck
12. Depth scale
13. Head assembly
14. ON/OFF Switch
15. Collar stop
18. Hex key
19. Feed wheel hub
20. Depth scale nut
6
7
8
21. Pulley cover knob
22. Quill
16. Collar screw
17. Collar nut
23. Chuck key
9
14
17
15
18
23
16
7
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Assembly time
Accessories
The DP2 drill press will take
approximately 15 minutes to
assemble.
The tool is supplied with the
following accessories:
- 4mm Hex key
- Chuck Key
IMPORTANT. If any parts are
missing , please contact the place
of purchase. DO NOT attempt
to operate the machine until the
missing parts are available.
Unpacking
Carefully remove all parts from
the packaging and check that
they are in good condition.
Check that the following parts
are supplied.
WARNING. Ensure the machine
is disconnected from the mains
plug at all times during assembly
and maintenance.
Bags of fittings comprising:
- 4mm hex key
Place the base (8) on a flat
surface.
- Belt tension lock knob
- Support lock
Place the column support (6) on
base and align the 3 holes in the
column support with the holes in
the base (8).
- 3 x 8mm x 20mm bolts
- 3 x feed handles
- Keyed chuck
Using the 3 x 8mm diameter x
20mm long column support bolts
secure the column support to the
base and tighten with a wrench
(not supplied).
- Chuck key
- Collar stop
- Collar screw
Slide the table assembly (10)
onto the column (5).
- Collar nut
We recommend that you purchase your accessories in the
store from where you purchased the tool. Use good quality
accessories and the brand recommended by the vendor.
Assembly
The following tools are required
to assemble the drill press
• 4mm hex key (supplied)
• Wrench (not supplied)
• Phillips head screwdriver
(not supplied)
Install the support lock (9) handle, from the right side into
the rear of the table support (10) and tighten by hand. Once
tightened, ensure the table is fixed and cannot move.
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Lift the head assembly (13) and slide it onto the column
assembly (5) as far as possible.
Fit the collar stop (15) over the quill (22). Place the collar nut
(17) into the designated position of the collar stop and in the
other of side of the collar stop feed the collar screw (16) in
and tighten into the collar nut.
Align the head assembly with the table assembly (10) and
base (8). Using the hex key (18) tighten the head lock set
screw (3) into the head assembly. This will secure the head
onto the column.
Screw the feed handles (4) into
the threaded holes of the feed
wheel hub (19) and tighten.
Clean the spindle nose of the
chuck (11) with a clean cloth.
Push the chuck up into the
spindle nose as far as possible.
Lightly tap the nose of the chuck
with a piece of wood to ensure
proper fitting of the chuck on the spindle lock.
Insert the depth scale (12) into the depth collar stop (15) and
fit into the depth collar and place the depth scale nut (20)
onto the end of the depth scale.
2500 RPM
1900 RPM
1400 RPM
890 RPM
500 RPM
Open the pulley cover to discover the motor speed pulleys
and belt. Refer to the inside of the pulley cover for speed
reference.
9
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Rotate the handle in an anti-clockwise direction to loosen
the table support (10).
Note. When fitting belts it is
easier to place the belt onto the
small pulley and then turn it onto
the larger pulley.
Raise/Lower the table support
to the desired height.
Unscrew the screw from the
pulley cover knob (21) and
place it through the hole on the
right side of the pulley cover (1)
and tighten.
Tighten the support lock to
secure the table.
Adjusting the table angle
CAUTION. Always ensure that the drill press is switched off
and the plug is removed from the power point before making
any adjustments.
Loosen the screw under the table by rotating it in an anti-
clockwise direction.
Tilt the table to the desired angle as indicated on the bevel
scale.
To apply tension to the belt, loosen the belt tension lock knob
(2) and push the motor housing backwards. Tighten belt
tension lock knob.
Replace and secure the pulley cover.
Adjusting the table height
CAUTION. Always ensure that the
drill press is switched off and the
plug is removed from the power
point before making
any adjustments.
Loosen the support lock (9).
Tighten the screw under the table by rotating it in a clockwise
direction.
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To change the maximum permitted depth of travel, first
loosen the depth scale nut (20).
Note. When the table is tilted the work piece should be
clamped to the table.
Rotate the feed wheel (4) to the desired depth on the depth
scale (12).
Installing and removing drill bits
CAUTION. Always ensure that the drill press is switched off
and the plug is removed from the power point before making
any adjustments.
Using the chuck key loosen the chuck (11) so that the
jaws are open wide enough to allow a bit to be inserted.
The chuck is loosened by rotating the collar in an anti-
clockwise direction.
Ensuring the drill bit is tight in the chuck use the feed
wheel to lower the spindle until the drill bit just touches the
work piece.
Changing the speed
CAUTION. Always ensure that the drill press is switched off
and the plug is removed from the power point before making
any adjustments.
The speed of the drill press is
determined by the size of the
pulley steps that the belt is
2500 RPM
attached to. Using a smaller
pulley step on the front pulley
1900 RPM
1400 RPM
890 RPM
means a faster drill speed; using
500 RPM
a larger pulley step on the front
pulley means a slower drill speed.
The table indicates the speed
of the drill in the various belt
positions.
Place the bit into the open chuck as far as it will go.
Tighten the chuck by rotating it with the use of the chuck key
in a clockwise direction.
Remove the plug from the mains socket.
To remove the bit, loosen the chuck by rotating the collar in
an anti-clockwise direction.
Setting the drilling depth
CAUTION. Always ensure that the drill press is switched
off and the plug is removed from the power point before
making any adjustments.
Lift up the pulley cover (1).
Loosen belt tension lock knob (2).
Move the belt to the correct pulley step for the desired speed.
Push motor backward until moderate belt tension is
acquired. Tighten the belt tension lock knob.
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Note. The belt should push down no more than 13mm.
To select a faster drill speed, move the belt up to a higher
step on the front and central pulleys and lower step on the
central and rear pulleys. Rotating the pulleys and “rolling”
the belt onto the larger pulley will make this easier.
To select a slower drill speed, move the belt down to a
smaller step on the front and central pulleys and a higher
step on the central and rear
pulleys. Rotating the pulleys and
“rolling” the belt onto the larger
Remove the switch disabling
insert to prevent unauthorised
use and store it in a secure
location out of reach of children.
pulley will make this easier.
To tighten the belts on
the pulleys pull the motor
backwards. This is best done by
grabbing hold of the top of the
rear pulley and the bottom of the
motor housing.
CAUTION. Always ensure that
the drill press is switched off and
the plug is removed from the
power point before making any
adjustments.
Rotate the pulley by hand to
ensure everything is aligned
and correct.
CAUTION. For through drilling
always ensure that the hole in the
centre of the table is aligned with
the drill bit.
Tighten the belt tension
lock knob.
WARNING. On start-up over-
tightening the belts may prevent
the drill press from starting.
Replace the pulley cover.
Turning on and off
WARNING. Don’t force the drill,
allow the drill bit to do the work.
To start the drill press insert
the switch disabling insert and
move the switch up to the ‘ON’
position.
Operation
Adjust the table height, table angle, drilling depth and speed
as required for the application.
Move the ON/OFF switch (14)
down to the ‘OFF’ position to
turn the drill press off.
Insert the drill bit required for the application.
Mark the drilling points on the work piece.
Where possible secure the workpiece in position with vice
or clamps.
Turn on the drill press using the on/off switch.
Rotate the feed wheel to bring the drill bit down to the
workpiece.
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Apply pressure to the feed wheel and slowly drill through
the workpiece. Don’t force the drill, allow the drill bit to do
the work.
Maintenance and repair
Repairs
Only an authorised service centre should replace the cordset
or effect other repairs. If the cordset is damaged or worn,
have it repaired or replaced by an authorised service centre.
After drilling the hole release the feed wheel and allow the
spindle to return to its original position.
Turn off the drill press.
Maintenance
Wood drilling
WARNING. Always ensure that the tool is switched off and
the plug is removed from the power point before making and
adjustments or maintenance procedures.
• For maximum performance, use high speed steel bits for
wood drilling.
• Secure the workpiece to prevent it from turning when
drilling.
Cleaning
Keep the tool’s air vents
unclogged and clean at
all times.
• When drilling through holes, place a block of wood behind
the workpiece to prevent ragged or splintered edges on
the back side of the hole.
Remove dust and dirt regularly.
Cleaning is best done with a soft
brush or a rag.
Metal drilling
• For maximum performance, use high speed steel bits for
metal or steel drilling.
Re-lubricate all moving parts at
regular intervals.
• Use a centre punch to mark the hole location on
the workpiece.
Never use caustic agents to clean
plastic parts.
• Maintain a speed and pressure which allows cutting
without overheating the bit. Applying too much
pressure will:
CAUTION. Do not use cleaning agents to clean the plastic
parts of the tool. A mild detergent on a damp cloth is
recommended.
- Overheat the drill
- Wear the bearings
General inspection
- Bend or burn bits
Regularly check that all the fixing screws are tight.
They may vibrate loose over time.
- Produce off-centre or irregular shaped holes
If the supply cord needs replacing, the task must be carried
out by the manufacturer, the manufacturer’s agent, or an
authorised service centre in order to avoid a safety hazard.
• When drilling large holes in metal it is recommended to
drill with a small bit at first, then finish with a larger bit.
Also, lubricate the bit with oil to improve drilling action and
increase bit life.
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GMC customer assist
If your product needs repairing or you simply need help
or advice, please contact us on our Customer Assist Line
1300 880 001 (Australia) or 0800 445 721 (New Zealand).
For prompt service we suggest you log your service request
access to the Internet, please contact our service department
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).
7am –7pm, 7days a week (AEST).
Please note that if repair is required, you must
provide a valid original purchase receipt.
You will need the following details at hand to log your service request;
Personal details: First & Last name, address, pick up address,
contact phone numbers, email address
Product details: Product number, date of purchase, retailer bought from,
State & postcode, receipt number, reason for the request,
copy of official purchase receipt
Attach your purchase receipt and save with this Manual for future reference.
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