Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Series
P200A-18mm versions
For Models:
P217
P218
P219
P220
P221
P227
P230
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
page 2
pages 3-9
page 10
page 11
Parts List:
Kits & Torque Specifications: page 12
Pump Mounting Selection
Guide:
page 12
page 13
Trouble Shooting:
Recommended
Spare Parts List:
Repair Instructions:
Dimensions:
page 13
pages 14-15
back page
back page
Updated 7/07
Warranty Information:
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Specifications
Model P217A
U.S. .............................. Metric
1750 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 1.8 GPM ...................... 6.8 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 1.8 GPM ...................... 6.8 LPM
3450 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 3.3 GPM ...................... 12.5 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 3.3 GPM ...................... 12.5 LPM
Maximum Inlet Pressure.................................... 145 PSI ........................ 10 bar
Plunger Diameter ............................................... 0.71” ............................ 18 mm
Stroke .................................................................. 0.22” ............................ 5.5 mm
Max. Temperature of Pumped Fluids............... 160o F ........................... 71oC
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ....................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter .......................................... 0.98” ............................ 24 mm
Key Width .......................................................... 0.31” ............................ 8 mm
Shaft Mounting................................................... Right Side Facing Manifold
Weight ................................................................. 11.7 lbs. ....................... 5.3 Kg
Crankcase Oil Capacity ..................................... 7.5 fl.oz. ...................... 0.22 Liter
Extended Crankcase Oil Capacity .................... 9.0 fl.oz. ...................... (0.27 Liter
Volumetric Efficiency @ 1750 RPM ...................................................... 0.94
Volumetric Efficiency @ 3450 RPM ...................................................... 0.87
Mechanical Efficiency @ 3450 RPM...................................................... 0.86
+Positive inlet pressure required
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present shaft extension, simply
remove the valve casing from the crankcase and rotate the pumps 180 degrees to the
desired position. Be certain to rotate the seal case (item #20) as well, so that the weep
holes are down at the six o'clock position. Exchange the oil fill and the oil drain plugs,
also. Refer to the repair instructions as necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
P217A HORSEPOWER REQUIREMENTS
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI*
250 0.3
500 0.5
1000 1.0
1450 1.5
1750 1.8
3000 2.9
3200 3.1
3450 3.3
0.2
0.4
0.7
1.0
1.2
2.0
2.1
2.3
0.3
0.5
1.1
1.5
1.9
3.0
3.2
3.4
0.4
0.7
1.4
2.1
2.5
4.0
4.2
4.6
0.4
0.9
1.8
2.6
3.1
5.0
5.3
5.7
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
HP = (GPM X PSI) / 1450
3
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Specifications
Model P218A
U.S. .............................. Metric
Flow..................................................................... 3.4 GPM ...................... 12.9 LPM
Pressure (Continuous) ....................................... 2000 PSI ...................... 140 Bar
Pressure (Intermittent) ....................................... 2500 PSI ...................... 175 Bar
Maximum Crankshaft Speed ................................................................... 1750 RPM
Maximum Inlet Pressure.................................... 145 PSI ........................ 10 bar
Plunger Diameter ............................................... 0.71” ............................ 18 mm
Stroke .................................................................. 0.39” ............................ 10.0 mm
Max. Temperature of Pumped Fluids............... 160o F ........................... 71oC
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ....................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter .......................................... 0.98” ............................ 24 mm
Key Width .......................................................... 0.31” ............................ 8 mm
Shaft Mounting................................................... Right Side Facing Manifold
Weight ................................................................. 11.7 lbs. ....................... 5.3 Kg
Crankcase Oil Capacity ..................................... 7.5 fl.oz. ...................... 0.22 Liter
Extended Crankcase Oil Capacity .................... 9.0 fl.oz. ...................... (0.27 Liter
Volumetric Efficiency @ 1750 RPM ...................................................... 0.94
Volumetric Efficiency @ 3450 RPM ...................................................... 0.87
Mechanical Efficiency @ 3450 RPM...................................................... 0.86
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present shaft
extension, simply remove the valve casing from the crankcase and
rotate the pumps 180 degrees to the desired position. Be certain to
rotate the seal case (item #20) as well, so that the weep holes are
down at the six o'clock position. Exchange the oil fill and the oil
drain plugs, also. Refer to the repair instructions as necessary for
the proper assembly sequence.
HORSEPOWER RATINGS:
P218A HORSEPOWER REQUIREMENTS
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI*
250 0.5
500 1.0
1000 1.9
1450 2.8
1750 3.4
0.3
0.7
1.3
1.9
2.3
0.5
1.0
2.0
2.9
3.5
0.7
1.3
2.7
3.9
4.7
0.8
1.7
3.4
4.9
5.9
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
HP = (GPM X PSI) / 1450
4
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Specifications
Model P219A
U.S. .............................. Metric
Flow..................................................................... 4.2 GPM ...................... 15.9 LPM
Pressure (Continuous) ....................................... 2000 PSI ...................... 140 Bar
Pressure (Intermittent) ....................................... 2500 PSI ...................... 175 Bar
Maximum Crankshaft Speed ................................................................... 1750 RPM
Maximum Inlet Pressure.................................... 145 PSI ........................ 10 bar
Plunger Diameter ............................................... 0.71” ............................ 18 mm
Stroke .................................................................. 0.49” ............................ 12.4 mm
Max. Temperature of Pumped Fluids............... 160o F ........................... 71oC
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ....................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter .......................................... 0.98” ............................ 24 mm
Key Width .......................................................... 0.31” ............................ 8 mm
Shaft Mounting................................................... Right Side Facing Manifold
Weight ................................................................. 11.7 lbs. ....................... 5.3 Kg
Crankcase Oil Capacity ..................................... 7.5 fl.oz. ...................... 0.22 Liter
Extended Crankcase Oil Capacity .................... 9.0 fl.oz. ...................... (0.27 Liter
Volumetric Efficiency @ 1750 RPM ...................................................... 0.94
Volumetric Efficiency @ 3450 RPM ...................................................... 0.87
Mechanical Efficiency @ 3450 RPM...................................................... 0.86
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present shaft
extension, simply remove the valve casing from the crankcase and
rotate the pumps 180 degrees to the desired position. Be certain to
rotate the seal case (item #20) as well, so that the weep holes are
down at the six o'clock position. Exchange the oil fill and the oil
drain plugs, also. Refer to the repair instructions as necessary for
the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
P219A HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI*
250 0.6
500 1.2
1000 2.4
1450 3.5
1750 4.2
0.4
0.8
1.7
2.4
2.9
0.6
1.2
2.5
3.6
4.3
0.8
1.7
3.3
4.8
5.8
1.0
2.1
4.1
6.0
7.2
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
HP = (GPM X PSI) / 1450
5
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Specifications
Model P220A
U.S. .............................. Metric
Flow..................................................................... 4.7 GPM ...................... 17.8 LPM
Pressure (Continuous) ....................................... 2000 PSI ...................... 140 Bar
Pressure (Intermittent) ....................................... 2500 PSI ...................... 175 Bar
Maximum Crankshaft Speed ................................................................... 1750 RPM
Maximum Inlet Pressure.................................... 145 PSI ........................ 10 bar
Plunger Diameter ............................................... 0.71” ............................ 18 mm
Stroke .................................................................. 0.56” ............................ 14.1 mm
Max. Temperature of Pumped Fluids............... 160o F ........................... 71oC
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ....................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter .......................................... 0.98” ............................ 24 mm
Key Width .......................................................... 0.31” ............................ 8 mm
Shaft Mounting................................................... Right Side Facing Manifold
Weight ................................................................. 11.7 lbs. ....................... 5.3 Kg
Crankcase Oil Capacity ..................................... 7.5 fl.oz. ...................... 0.22 Liter
Extended Crankcase Oil Capacity .................... 9.0 fl.oz. ...................... (0.27 Liter
Volumetric Efficiency @ 1750 RPM ...................................................... 0.94
Volumetric Efficiency @ 3450 RPM ...................................................... 0.87
Mechanical Efficiency @ 3450 RPM...................................................... 0.86
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present shaft
extension, simply remove the valve casing from the crankcase and
rotate the pumps 180 degrees to the desired position. Be certain to
rotate the seal case (item #20) as well, so that the weep holes are
down at the six o'clock position. Exchange the oil fill and the oil
drain plugs, also. Refer to the repair instructions as necessary for
the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
P220A HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 1500 PSI 1750 PSI 2000 PSI 2500 PSI*
250 0.7
500 1.3
1000 2.7
1450 3.9
1750 4.7
0.5
0.9
1.9
2.7
3.2
0.7
1.3
2.8
4.0
4.9
0.8
1.6
3.1
4.6
5.5
1.0
1.8
3.7
5.4
6.5
1.2
2.2
4.7
6.7
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
HP = (GPM X PSI) / 1450
6
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Specifications
Model P221A
U.S. .............................. Metric
1750 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 2.3 GPM ...................... 8.9 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 2.3 GPM ...................... 8.9 LPM
3450 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 4.2 GPM ...................... 15.9 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 4.2 GPM ...................... 15.9 LPM
Maximum Inlet Pressure.................................... 145 PSI ........................ 10 bar
Plunger Diameter ............................................... 0.71” ............................ 18 mm
Stroke .................................................................. 0.28” ............................ 7.0 mm
Max. Temperature of Pumped Fluids............... 160o F ........................... 71oC
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ....................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter .......................................... 0.98” ............................ 24 mm
Key Width .......................................................... 0.31” ............................ 8 mm
Shaft Mounting................................................... Right Side Facing Manifold
Weight ................................................................. 11.7 lbs. ....................... 5.3 Kg
Crankcase Oil Capacity ..................................... 7.5 fl.oz. ...................... 0.22 Liter
Extended Crankcase Oil Capacity .................... 9.0 fl.oz. ...................... (0.27 Liter
Volumetric Efficiency @ 1750 RPM ...................................................... 0.94
Volumetric Efficiency @ 3450 RPM ...................................................... 0.87
Mechanical Efficiency @ 3450 RPM...................................................... 0.86
+Positive inlet pressure required
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present shaft extension, simply
remove the valve casing from the crankcase and rotate the pumps 180 degrees to the
desired position. Be certain to rotate the seal case (item #20) as well, so that the weep
holes are down at the six o'clock position. Exchange the oil fill and the oil drain plugs,
also. Refer to the repair instructions as necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
P221A HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI*
250 0.3
500 0.7
1000 1.3
1450 1.9
1750 2.3
3000 3.7
3200 3.9
3450 4.2
0.2
0.5
0.9
1.3
1.6
2.5
2.7
2.9
0.3
0.7
1.4
2.0
2.4
3.8
4.0
4.3
0.5
0.9
1.8
2.7
3.2
5.0
5.4
5.8
0.6
1.2
2.3
3.3
4.0
6.3
6.7
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
HP = (GPM X PSI) / 1450
7
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Specifications
Model P227
U.S. .............................. Metric
1750 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 2.1 GPM ...................... 8.0 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 2.1 GPM ...................... 8.0 LPM
3450 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 3.8 GPM ...................... 14.4 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 3.8 GPM ...................... 14.4 LPM
Maximum Inlet Pressure.................................... 145 PSI ........................ 10 bar
Plunger Diameter ............................................... 0.71” ............................ 18 mm
Stroke .................................................................. 0.25” ............................ 6.3 mm
Max. Temperature of Pumped Fluids............... 160o F ........................... 71oC
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ....................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter .......................................... 0.98” ............................ 24 mm
Key Width .......................................................... 0.31” ............................ 8 mm
Shaft Mounting................................................... Right Side Facing Manifold
Weight ................................................................. 11.7 lbs. ....................... 5.3 Kg
Crankcase Oil Capacity ..................................... 7.5 fl.oz. ...................... 0.22 Liter
Extended Crankcase Oil Capacity .................... 9.0 fl.oz. ...................... (0.27 Liter
Volumetric Efficiency @ 1750 RPM ...................................................... 0.94
Volumetric Efficiency @ 3450 RPM ...................................................... 0.87
Mechanical Efficiency @ 3450 RPM...................................................... 0.86
+Positive inlet pressure required
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present shaft extension, simply
remove the valve casing from the crankcase and rotate the pumps 180 degrees to the
desired position. Be certain to rotate the seal case (item #20) as well, so that the weep
holes are down at the six o'clock position. Exchange the oil fill and the oil drain plugs,
also. Refer to the repair instructions as necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
P227 HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI*
250 0.3
500 0.6
1000 1.2
1450 1.7
1750 2.1
3000 3.3
3200 3.5
3450 3.8
0.2
0.4
0.8
1.2
1.4
2.3
2.4
2.6
0.3
0.6
1.2
1.8
2.2
3.4
3.6
3.9
0.4
0.8
1.7
2.4
2.9
4.6
4.9
5.2
0.5
1.0
2.1
3.0
3.6
5.7
6.1
6.5
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
HP = (GPM X PSI) / 1450
8
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Specifications
Model P230
U.S. .............................. Metric
1750 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 1.1 GPM ...................... 4.2 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 1.1 GPM ...................... 4.2 LPM
3450 RPM+
Flow (Continuous) @ 2000 PSI (140 Bar) ...... 2.0 GPM ...................... 7.8 LPM
Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 2.0 GPM ...................... 7.8 LPM
Maximum Inlet Pressure.................................... 145 PSI ........................ 10 bar
Plunger Diameter ............................................... 0.71” ............................ 18 mm
Stroke .................................................................. 0.13” ............................ 3.4 mm
Max. Temperature of Pumped Fluids............... 160o F ........................... 71oC
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ....................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter .......................................... 0.98” ............................ 24 mm
Key Width .......................................................... 0.31” ............................ 8 mm
Shaft Mounting................................................... Right Side Facing Manifold
Weight ................................................................. 11.7 lbs. ....................... 5.3 Kg
Crankcase Oil Capacity ..................................... 7.5 fl.oz. ...................... 0.22 Liter
Extended Crankcase Oil Capacity .................... 9.0 fl.oz. ...................... (0.27 Liter
Volumetric Efficiency @ 1750 RPM ...................................................... 0.94
Volumetric Efficiency @ 3450 RPM ...................................................... 0.87
Mechanical Efficiency @ 3450 RPM...................................................... 0.86
+Positive inlet pressure required
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present shaft extension, simply
remove the valve casing from the crankcase and rotate the pumps 180 degrees to the
desired position. Be certain to rotate the seal case (item #20) as well, so that the weep
holes are down at the six o'clock position. Exchange the oil fill and the oil drain plugs,
also. Refer to the repair instructions as necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
P230 HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI*
250 0.2
500 0.3
1000 0.6
1450 0.9
1750 1.1
3000 1.8
3200 1.9
3450 2.0
0.1
0.2
0.4
0.6
0.8
1.2
1.3
1.4
0.2
0.3
0.7
0.9
1.1
1.8
2.0
2.1
0.2
0.4
0.9
1.3
1.5
2.5
2.6
2.8
0.3
0.5
1.1
1.6
1.9
3.1
3.3
3.5
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
HP = (GPM X PSI) / 1450
9
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Exploded View
P217/P218/P219/P220/P221/P227/P230 Pumps
10
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Spare Parts
P217/P218/P219/P220/P221/P227/P230 Pumps
ITEM PARTNO. DESCRIPTION
QTY.
1
ITEM PARTNO. DESCRIPTION
QTY.
1
08300
06773
08302
08302-L
07190
08005
06273
08192
07188
01176-2
08303
08490
08492
07225
01166
08020
01020
08465
08440
08466
08467
12258
06547
06694
06207
08333
08469
Crankcase
16A
16B
16C
16D
17
08468
08455
08456
07676
08442
07770
Plunger Base
Plunger Pipe
Tension Screw
Copper Gasket
Wrist Pin
3
3
3
3
3
3
3
3
3
3
3
3
3
2
Oil Dipstick with O-Ring
Crankcase Cover, Short
Crancase Cover, Long
Drain Plug & Gasket
O-Ring
1
3
1
3
1
3A
4
1
1
18
O-Ring
5
Oil Drain Plug
1
19
08356-0010 Oil Seal
5A
6
Gasket
1
20
08444
08443
08477
08087
07904
08445
06582+
07849
07491
07906
07907
07853
07928
07946
07913
08316
13338
08486
07109
07661
Seal Case
Screw, Crankcase Cover
Spring Washer
4
21
O-Ring
6A
7
4
23
V-Sleeve, Weep
V-Sleeve,Brown
Pressure Ring
Weep Return Ring
Bearing Cover I
Sight Glass
2
23A
24
8
1
9
O-Ring for Sight Glass
Screw with Lock Washer
Radial Shaft Seal
Ball Bearing
1
25
10
11
12A
12B
13
13
13
13
13
13
13
14
15
16
8
26
Valve Casing 1/2" Inlet Ports 1
1
27
Valve Seat
6
6
6
6
6
6
6
6
8
1
1
1
1
1
28
Valve Plate
Ball Bearing
1
29
Valve Spring
Crankshaft (P217)
Crankshaft (P218)
Crankshaft (P219)
Crankshaft (P220)
Crankshaft (P221)
Crankshaft (P227)
Crankshaft (P230)
Woodruff Key
1
30
Valve Spring Retainer
O-Ring
1
31
1
32
Valve Plug
1
32X
33
Valve Assembly Complete
O-Ring
1
1
34
Hex Head Cap Screw
Plug, 3/8" BSP
Copper Crush Washer, 3/8”
Plug, 1/2" BSP
Seal
1
38
1
38A
39
Connecting Rod
Plunger, Complete, 18mm
3
3
39A
11
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Repair Kits
P217/P218/P219/P220/P221/P227/P230 Pumps
Plunger Packing Kit
Part # 09164
Teflon Plunger Packing Kit
Part # 09164-0020
Item # Part #
Description
Qty.
Item # Part #
23
24
Description
08087-0020 V-Sleeve
07904 Pressure Ring
Qty.
6
3
23
08477
08087
07904
V-Sleeve, weep
V-Sleeve, brown
Pressure Ring
3
3
3
23A
24
Viton Seal Kit
# 09456-200
Valve Assembly Kit
Part # 09116
Item
Part #
Description
Qty.
Item # Part #
Description
Qty.
21
23
08443-0001 O-Ring, Viton
07902-0010 V-Sleeve, with
support ring, Viton
3
32X
31
07946
07853
Valve Assembly Complete
O-Ring
6
6
6
3
6
24
31
07904
Pressure Ring
07853-0001 O-Ring, Viton
33
07913-0001 O-Ring, Viton
6
Oil Seal Kit
Part # 09144
Item # Part #
Description
Qty.
3
19
08356-0010 Oil Seal
Pump Torque Specifications
P217/P218/P219/P220/P221/P227/P230
Position
Item#
08456
07928
08316
Description
Tension Screw, Plunger
Valve Plug
Torque Amount
220 (in.-lbs.)
33 or 59* (ft.-lbs.)
105 (in.-lbs.)
16C
32
34
Hex Head Cap Screw, Valve Casing
* For pumps manufactured prior to 5/97, tighten plugs to 33 ft.lbs. Otherwise, tighten to 59 ft.-lbs.
Pump Mounting Selection Guide
Bushings
01074 - 24 mm Tapered H Bushing
Pulley & Sheaves
01061 - 7.75” Cast Iron 1 gr. - AB Section
01062 - 7.75” Cast Iron - 2 gr. - AB Section
Rails
01160 - Plated Steel Channel Rails
(L=5.75”x W=1.00”x h=2.50”)
01161 - Plated Steel Channel Rails
(L=5.75”x W=1.00”x H=2.50”)
12
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PUMP SYSTEM MALFUNCTION
MALFUNCTION
CAUSE
REMEDY
The Pressure and/
or the Delivery
Drops
Worn packing seals
Broken valve spring
Belt slippage
Replace packing seals
Replace spring
Tighten or Replace belt
Replace nozzle
Worn or Damaged nozzle
Fouled discharge valve
Fouled inlet strainer
Worn or Damaged hose
Worn or Plugged relief valve on pump
Cavitation
Clean valve assembly
Clean strainer
Repair/Replace hose
Clean, Reset, and Replace worn parts
Check suction lines on inlet of
pump for restrictions
Unloader
Check for proper operation
Water in crankcase
Noisy Operation
High humidity
Worn seals
Reduce oil change interval
Replace seals
Worn bearings
oil with
Cavitation
Replace bearings, Refill crankcase
recommended lubricant
Check inlet lines for restrictions
and/or proper sizing
Rough/Pulsating
Operation with
Pressure Drop
Worn packing
Inlet restriction
Replace packing
Check system for stoppage, air
leaks, correctly sized inlet
plumbing to pump
Accumulator pressure
Unloader
Cavitation
Recharge/Replace accumulator
Check for proper operation
Check inlet lines for restrictions
and/or proper size
Pressure Drop at Gun
Restricted discharge plumbing
Re-size discharge plumbing to
flow rate of pump
Excessive
Leakage
Worn plungers
Replace plungers
Worn packing/seals
Excessive vacuum
Cracked plungers
Inlet pressure too high
Adjust or Replace packing seals
Reduce suction vacuum
Replace plungers
Reduce inlet pressure
High Crankcase
Temperature
Wrong Grade of oil
Improper amount of oil in crankcase
Giant oil is recommended
Adjust oil level to proper amount
Preventative Maintenance Check-List & Recommended Spare Parts List
Check
Daily
Weekly
50hrs
Every
500 hrs
Every
1500 hrs
Every
3000 hrs
Oil Level/Quality
Oil Leaks
Water Leaks
Belts, Pulley
Plumbing
X
X
X
X
X
Recommended Spare Parts
Oil Change (1 Quart) p/n 1153
Seal Spare Parts (1 kit/pump)
(See page 12 for kit list)
X
X
X
X
Oil Seal Kit (1 kit/pump)
(See page 12 for kit lit)
Valve Spare Parts (1 kit/pump)
(See page 12 for kit list)
X
13
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REPAIR INSTRUCTIONS - P217/P218/P219/P220/P221/P227/P230 PUMPS
NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly.
This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting
and scoring.
1. With a 22mm socket
wrench, remove the (3)
discharge valve plugs and
(3) inlet valve plugs (32)
Inspect the o-ring (33) for
wear and replace if
3. By inserting a small screw
driver between the valve
seat (27) and the valve
spring retainer (30), the
valve assembly can be
separated.
2. Using a needle nose pliers,
remove the inlet and
discharge valve assemblies
(32X).
damaged.
4. Remove the o-ring (31).
Inspect all parts for wear
and replace as necessary.
Apply one drop of Loctite
243 to the valve plugs (32)
and tighten to 59 ft.-lbs.
5. Next, use a 5mm allen
wrench to remove the 8
socket head cap screws
(34).
6. Carefully slide the valve
casing (26) out over the
plungers.
necessary
8. Check surfaces of plunger
(16). A damaged surface
will cause accelerated
wear on the seals. Depos-
its of any kind must be
carefully removed from
the plunger surface. A
damaged plunger must be
replaced!
7. Remove the weep return
ring (25), pressure ring
(24), and v-sleeve (23)
from the valve casing (26).
Remove the v-sleeve
9. If the crankcase oil seals
(19) are to be replaced,
they can be removed by
prying loose with a flat
screwdriver. Take care
not to make contact with
the plunger.
(23A) from the seal case
(20). Inspect all parts,
including o-ring (21) for
wear and replace as
10
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REPAIR INSTRUCTIONS - P217/P218/P219/P220/P221/P227/P230 PUMPS
10. If the ceramic plunger pipe
(16B) is damaged, remove
the plunger bolt (16C).
Discard the old plunger
pipe (16B) and copper
gasket (16D), and clean the
old locktite from the
NOTE: If there are
deposits of any kind (i.e.,
lime deposits) in the valve
casing, be certain that the
weep holes in the weep
return ring (25) and valve
casing (26) have not been
plugged.
plunger bolt (16C) and
plunger base (16A).
Replace the plunger with
the new one and locktite
the plunger bolt and torque
to 220 inch-pounds.
Reassembly sequence of the P217/P218/P219/P220/P221/P227/P230
pumps
1)
2)
3)
If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before
replacing.
Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil
seal before reassembly. Replace v-sleeve (23A) over plungers (16)..
Generously lubricate v-sleeve (23). Assemble v-sleeves (22) into valve casing (#26). As-
semble weep return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over
plungers and seat firmly. Replace the eight socket head cap screws (34) and tighten to 105
inch-pounds in a crossing pattern.
4)
Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve
plug o-rings
( 33). For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop
of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.
NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600
15
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P217/P218/P219/P220/P221/P227/P230 DIMENSIONS - Inches (mm)
GIANT INDUSTRIES LIMITED WARRANTY
Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from
defects in workmanship and material as follows:
1. For portable pressure washers and self-serve car wash applications, the discharge
manifolds will never fail, period. If they ever fail, we will replace them free of charge.
Our other pump parts, used in portable pressure washers and in car wash applica-
tions, are warranted for five years from the date of shipment for all pumps used in NON-
SALINE, clean water applications.
2. One (1) year from the date of shipment for all other Giant industrial and consumer
pumps.
3. Six (6) months from the date of shipment for all rebuilt pumps.
4. Ninety (90) days from the date of shipment for all Giant accessories.
Thiswarrantyislimitedtorepairorreplacementofpumpsandaccessoriesofwhichthe manufacturer’s
evaluation shows were defective at the time of shipment by the manufacturer. The following items
are NOT covered or will void the warranty:
1. Defects caused by negligence or fault of the buyer or third party.
2. Normal wear and tear to standard wear parts.
3. Use of repair parts other than those manufactured or authorized by Giant.
4. Improper use of the product as a component part.
5. Changes or modifications made by the customer or third party.
6. The operation of pumps and or accessories exceeding the specifications set forth
in the Operations Manuals provided by Giant Industries, Inc.
Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those
products returned freight prepaid to Giant Industries which are deemed to be defective due to
workmanship or failure of material. A Returned Goods Authorization (R.G.A.) number and completed
warranty evaluation form is required prior to the return to Giant Industries of all products under
warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.
Repair or replacement of defective products as provided is the sole and exclusive remedy provided
hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES,
OR EXPENSES, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR
INDIRECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT.
THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR
REPRESENTATION, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WAR-
RANTIESORMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEANDALLSUCH
WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER.
GIANT INDUSTRIES, INC., 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607
Copyright 2007 Giant Industries, Inc.
7/07P200-18mm.PMD
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