Generac Power Systems Automobile Parts SD150 User Manual

SD150  
Liquid Cooled Diesel Engine Generator Sets  
Standby Power Rating  
Prime Power Rating  
150KW 60 Hz / 150KVA 50 Hz  
120KW 60 Hz / 120KVA 50 Hz  
Power Matched  
GENERAC 7.1DTA ENGINE  
Turbo After Cooled  
FEATURES  
INNOVATIVE DESIGN & PROTOTYPE TESTING are key  
components of GENERAC'S success in "IMPROVING POWER  
BY DESIGN." But it doesn't stop there. Total commitment to  
component testing, reliability testing, environmental testing,  
destruction and life testing, plus testing to applicable CSA, NEMA,  
EGSA, and other standards, allows you to choose GENERAC  
POWER SYSTEMS with the confidence that these systems will  
provide superior performance.  
FASTRESPONSEtochangingloadconditionsandMAXIMUMMOTOR  
STARTING CAPABILITY by electronically torque-matching the surge  
loads to the engine.  
SINGLE SOURCE SERVICE RESPONSE from Generac's dealer  
network provides parts and service know-how for the entire unit, from  
the engine to the smallest electronic component. You are never on your  
own when you own a GENERAC POWER SYSTEM.  
TEST CRITERIA:  
PROTOTYPE TESTED  
ECONOMICAL DIESEL POWER. Low cost operation due to modern  
dieselenginetechnology. Betterfuelutilizationpluslowercostpergallon  
provide real savings.  
SYSTEM TORSIONAL TESTED  
ELECTRO-MAGNETIC INTERFERENCE  
NEMA MG1 EVALUATION  
MOTOR STARTING ABILITY  
SHORT CIRCUIT TESTING  
UL COMPLIANCE AVAILABLE  
LONGER ENGINE LIFE. Generac heavy-duty diesels provide long  
and reliable operating life.  
GENERAC TRANSFER SWITCHES, SWITCHGEAR AND  
ACCESSORIES. LonglifeandreliabilityissynonymouswithGENERAC  
POWER SYSTEMS. One reason for this confidence is that the  
GENERAC product line includes its own transfer systems, accessories,  
switchgear and controls for total system compatibility.  
SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE  
REGULATION. This state-of-the-art power maximizing regulation  
system is standard on all Generac models. It provides optimized  
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SD150  
OPERATING DATA  
STANDBY  
PRIME  
SD150  
SD150  
GENERATOR OUTPUT VOLTAGE/KW-60Hz  
Rated AMP  
Rated AMP  
500  
120/240V, 1-phase, 1.0 pf  
150  
150  
150  
150  
150  
625  
520  
451  
226  
180  
120  
120  
120  
120  
120  
NOTE: Consultyour  
120/208V, 3-phase, 0.8 pf  
416  
361  
180  
144  
Generacdealerfor  
120/240V, 3-phase, 0.8 pf  
additionalvoltages.  
277/480V, 3-phase, 0.8 pf  
600V, 3-phase, 0.8 pf  
GENERATOR OUTPUT VOLTAGE/KVA-50Hz  
110/220V, 1-phase, 1.0 pf  
Rated AMP  
545  
Rated AMP  
436  
120  
150  
150  
150  
150  
96  
115/200V, 3-phase, 0.8 pf  
100/200V, 3-phase, 0.8 pf  
231/400V, 3-phase, 0.8 pf  
433  
433  
217  
180  
120  
120  
120  
120  
346  
346  
173  
144  
NOTE: Consultyour  
Generacdealerfor  
additionalvoltage  
480V, 3-phase, 0.8 pf  
MOTOR STARTING KVA  
Maximum at 35% instantaneous voltage dip  
with standard alternator; 50/60 Hz  
with optional alternator; 50/60 Hz  
231/240V  
390  
400/480V  
405  
231/240V  
390  
400/480V  
405  
325  
338  
325  
338  
FUEL  
Fuel consumption—60 Hz  
Load  
liters/hr.  
gal./hr.  
liters/hr.  
gal./hr.  
25%  
9.3  
2.5  
7.4  
2.0  
50%  
17.3  
4.6  
13.8  
3.6  
75%  
25.1  
6.6  
20.1  
5.3  
100%  
32.6  
8.6  
26.0  
6.9  
25%  
7.4  
2.0  
5.9  
1.6  
50%  
13.8  
3.6  
11.0  
2.9  
75%  
20.1  
5.3  
16.0  
4.2  
100%  
26.0  
6.9  
20.8  
5.5  
Fuel consumption—50 Hz  
COOLING  
Coolant capacity  
System - lit. (gal)  
Engine - lit. (gal)  
Radiator - lit. (gal)  
60 Hz - lit. (gal)  
50 Hz - lit. (gal)  
19.0 (5.0)  
9.8 (2.6)  
9.2 (2.4)  
159.0 (42.0)  
132.5 (35.0)  
344,700  
159 (5,600)  
132 (4,667)  
0.5  
19.0 (5.0)  
9.8 (2.6)  
9.2 (2.4)  
159.0 (42.0)  
132.5 (35.0)  
275,760  
159 (5,600)  
132 (4,667)  
0.5  
Coolant flow/min.  
Heat rejection to coolant @ full load  
Air to radiator in  
enclosed unit  
BTU/hr.  
60 Hz - m3/min. (cfm)  
50 Hz - m3/min. (cfm)  
Max. external pressure drop on radiator in. H2O  
Max. air temperature to radiator  
Max. ambient temperature  
°C (°F)  
°C (°F)  
48.9 (120)  
43.3 (110)  
48.9 (120)  
43.3 (110)  
COMBUSTION AIR REQUIREMENTS  
Flow at rated power  
60 Hz - m3/min.  
50 Hz - m3/min.  
(
(
cfm)  
cfm)  
14.2 (501.0)  
11.3 (398.9)  
11.3 (400.8)  
9.0 (319.2)  
EXHAUST  
Exhaust flow at rated output 60 Hz - m3/min.  
(
(
cfm)  
cfm)  
38.6 (1362)  
30.7 (1085)  
5.1 (1.5)  
538 (1000)  
127 (5.0)  
30.9 (1090)  
24.6 (868)  
5.1 (1.5)  
538 (1000)  
127 (5.0)  
50 Hz - m3/min.  
Max recommended back pressure in. Hg (kPa)  
Exhaust temperature at rated output °C (°F)  
Exhaust outlet size  
mm. (in.)  
ENGINE  
Rated RPM  
HP at rated KW  
Piston speed  
60 Hz / 50 Hz  
60 Hz / 50 Hz  
60 Hz - m./sec. (ft./min.)  
50 Hz - m./sec. (ft./min.)  
60 Hz / 50 Hz - psi  
1800 / 1500  
221 / 176  
7.8 (1535)  
6.5 (1280)  
223 / 213  
1800 / 1500  
178 / 141  
7.8 (1535)  
6.5 (1280)  
180 / 171  
BMEP  
DERATION FACTORS  
Temperature  
-3.5% for every 10oC above - °C  
-2.77% for every 10oF above - °F  
40  
40  
104  
104  
Altitude  
-1.1% for every 100 m above - m  
-3.5% for every 1000 ft. above - ft.  
1066  
3500  
1066  
3500  
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STANDARD ENGINE & SAFETY FEATURES  
SD150  
Secondary Fuel Filter  
High Coolant Temperature Automatic Shutdown  
Low Coolant Level Automatic Shutdown  
Low Oil Pressure Automatic Shutdown  
Overspeed Automatic Shutdown (Solid-state)  
Crank Limiter (Solid-state)  
Fuel Lockoff Solenoid  
Stainless Steel Flexible Exhaust Connection  
Battery Charge Alternator  
Battery Cables  
Battery Tray  
Oil Drain Extension  
Vibration Isolation of Unit to Mounting Base  
12 Volt, Solenoid-activated Starter Motor  
Air Cleaner  
Radiator Drain Extension  
Factory-Installed Cool Flow Radiator  
Closed Coolant Recovery System  
UV/Ozone Resistant Hoses  
Fan Guard  
Control Console  
Radiator Duct Adaptor  
Rubber-Booted Engine Electrical Connections  
Coolant Heater  
OPTIONS  
OPTIONAL COOLING SYSTEM ACCESSORIES  
208/240V Coolant Heater  
ADDITIONAL OPTIONAL EQUIPMENT  
Automatic Transfer Switch  
Isochronous Governor  
3 Light Remote Annunciator  
5 Light Remote Annunciator  
20 Light Remote Annunciator  
Remote Relay Panels  
Unit Vibration Isolators  
Oil Make-Up System  
Oil Heater  
OPTIONAL FUEL ACCESSORIES  
Flexible Fuel Lines  
UL Listed Fuel Tanks  
Base Tank Low Fuel Alarm  
Primary Fuel Filters  
OPTIONAL EXHAUST ACCESSORIES  
Critical Exhaust Silencer  
5 Year Warranties  
Export Boxing  
OPTIONAL ELECTRICAL ACCESSORIES  
2A Battery Charger  
GenLink® Communications Software  
10A Dual Rate Battery Charger  
Battery, 12 Volt, 135 A.H.  
OPTIONAL ENCLOSURE  
Weather Protective  
Sound Attenuated  
Aluminum and Stainless Steel  
Enclosed Muffler  
OPTIONAL ALTERNATOR ACCESSORIES  
Alternator Upsizing  
Alternator Strip Heater  
Alternator Tropicalization  
Voltage Changeover Switch  
Main Line Circuit Breaker  
Distributed by:  
CONTROL CONSOLE OPTIONS  
Analog Control "C" Panel (Bulletin 0151160SBY)  
Analog/Digital Control "E" Panel (Bulletin 0161310SBY)  
Design and specifications subject to change without notice. Dimensions shown are approximate. Contact your Generac dealer for certified drawings. DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES.  
WEIGHT: 3300 lbs. - OPEN  
4300 lbs. W/ ENCLOSURE  
mm [in]  
®
G E N E R A C P O W E R S YS TE M S , IN C . • P .O . B O X 8 • W AU K E S H A, W I 5 3 1 8 7  
2 6 2 / 5 4 4 -4 8 1 1 • F AX 2 6 2 / 5 4 4 -4 8 5 1  
Bulletin0167290SBY/PrintedinUSA01.03  
Allspecificationssubjecttochangewithoutnotice.  
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