Generac Power Systems Automobile Parts 0E6478 User Manual

0E6478  
6.8  
LITER  
FORD  
ENGINE  
PARTS  
G A S  
MANUAL  
P.O. BOX 310 EAGLE WI 53119  
PRINTED IN U.S.A.  
Revision 0: 08/29/03  
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6.8L GAS TABLE OF CONTENTS  
QUICK REFERENCE GUIDE .............................................................................................................................. 2  
SERVICE RECOMMENDATIONS ........................................................................................................................ 3  
ENGINE LOWER .................................................................................................................................................. 8  
ENGINE UPPER ................................................................................................................................................ 12  
ENGINE FRONT.................................................................................................................................................. 14  
COOLING SYSTEM ............................................................................................................................................ 16  
INTAKE AND IGNITION SYSTEM ...................................................................................................................... 18  
ENGINE COMMON PARTS:  
LEFT HAND SIDE (DIRECT DRIVE UNITS) .............................................................................................. 20  
LEFT HAND SIDE (GEAR BOX UNITS) .................................................................................................... 22  
RIGHT HAND SIDE (DIRECT DRIVE UNITS, OPEN SET - NO ENCLOSURE) ...................................... 24  
RIGHT HAND SIDE (DIRECT DRIVE UNITS, CLOSED SET - W/ ENCLOSURE) .................................. 26  
RIGHT HAND SIDE (GEAR BOX UNITS, OPEN SET - NO ENCLOSURE) ............................................ 28  
RIGHT HAND SIDE (GEAR BOX UNITS, CLOSED SET - W/ ENCLOSURE) .......................................... 30  
LEGEND  
“AR” AS REQUIRED  
“STD” STANDARD SIZE  
“O. S. OVERSIZE  
“U. S. UNDERSIZE  
“NA” NOT AVAILABLE  
NOTICE!  
THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF  
RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR  
WITHOUT NOTICE.TO OBTAINTHE PROPER PARTS, PLEASE BE SURETO USETHE MODEL  
NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.  
1
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6.8L GAS QUICK REFERENCE GUIDE  
QUICK REFERENCE ENGINE PARTS  
PART NUMBER  
DESCRIPTION  
QTY  
0D5419  
FILTER ASY. - OIL  
1
5
0D34540114  
0D34540115  
0D34540203  
0D34540123  
0D34540126  
0D34540213  
0D34540232  
0D34540233  
0D34540235  
0D34540238  
0D34540249  
0D34540186  
0D3488  
PISTON RING SET STD (2 PISTONS)  
PISTON RING SET .020"/.50MM O/S  
CAP - OIL FILLER  
SLINGER-CRANKSHAFT OIL REAR  
SEAL-CRANKSHAFT REAR  
CHAIN-TIMING  
5 AR  
1
1
1
2
1
1
1
1
10  
10  
1
1
1
PUMP ASY & SEAL-WATER  
SEAL-WATER PUMP  
SEAL-THERMOSTAT (O-RING)  
THERMOSTAT ASSY-WATER  
COIL & BOOT ASY-IGNITION  
SPARK PLUG (PLATINUM) .044 GAP  
BELT SERPENTINE 67.5” (DIRECT DRIVE)  
BELT SERPENTINE 70” (GEAR BOX)  
D.C. ALTERNATOR ASSY  
0D3488A  
0A1232  
0D5418  
0A8584  
STARTER MOTOR FORD V-10 ENGINE  
SWITCH OIL PRESSURE  
1
1
053667  
SENDER WATER TEMP  
1
053666  
SENDER OIL PRESSURE  
1
2
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6.8L GAS SERVICE RECOMMENDATIONS  
ENGINE OIL RECOMMENDATIONS  
DANGER  
The unit has been filled with “break in” engine oil  
at the factory. Use a high-quality detergent oil classified  
For Service CC, SD, SE or SF.” Detergent oils keep the  
engine cleaner and reduce carbon deposits. Use oil hav-  
ing the following SAE viscosity rating, based on the  
ambient temperature range anticipated before the next  
oil change:  
Do not remove the radiator pressure cap while  
!
the engine is hot or serious burns from boiling  
liquid or steam could result.  
Ethylene glycol base antifreeze is poisonous. Do  
not use your mouth to siphon coolant from the  
!
radiator, recovery bottle or any container. Wash  
your hands thoroughly after handling. Never  
store used antifreeze in an open container  
because animals are attracted to the smell and  
taste of antifreeze even though it is poisonous  
to them.  
Engine Lubrication System:  
Crankcase Oil Capacity..............................................6.8 L (7 U.S. qts.)  
Temperature  
Above 80º F (27º C)  
30º to 80º F (-1º to 27º C)  
Below 32º F (0º C)  
Oil Grade (Recommended)  
SAE 30W or 15W-40  
SAE 20W-20 or 15W-40  
SAE 10W or 15W-40  
Do not use any chromate base rust inhibitor with  
ethylene glycol base antifreeze, or chromium  
COOLANT  
!
hydroxide (“green slime”) will form and cause  
overheating. Engines that have been operated  
with a chromate base rust inhibitor must be  
chemically cleaned before adding ethylene glycol  
base antifreeze. Using any high silicate antifreeze  
boosters or additives also will cause overheating.  
We also recommend that you DO NOT use any  
soluble oil inhibitor for this equipment.  
Use a mixture of half low silicate, ethylene glycol base  
antifreeze and half soft water. Use only soft water and  
only low silicate antifreeze. If desired, you may add a  
high quality rust inhibitor to the recommended coolant  
mixture. When adding coolant, always add the recom-  
mended 50-50 mixture.  
Cooling System:  
CCoolant Capacity  
System..............................................................23.7 L (6.3 U.S. gals.)  
Engine ..............................................................12.3 L (3.3 U.S. gals.)  
3
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6.8L GAS SERVICE RECOMMENDATIONS  
35 KW - 200 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETS  
Following is a recommended maintenance schedule for Generac standby gas engine driven generator sets from  
35 kW to 200 kW in size. The established intervals in the schedule are the maximum recommended when the  
unit is used in an average service application. They will need to be decreased (performed more frequently) if  
the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs first, from  
the previous maintenance interval to determine the next required maintenance interval.  
Service Maintenance Interval Information:  
The various service maintenance intervals are designated by interval numbers as follows:  
1 An early inspection of the generator set to insure it is ready to operate when required and to identify any  
potential problem areas.  
Performed monthly or following each 10 hours of operation of the unit and requires approximately .5  
man-hours per unit to complete.  
This inspection may be performed by the end user providing the following safety steps are taken to pre-  
vent the engine from starting automatically without warning:  
To prevent injury, perform the following steps in the order indicated before starting any maintenance:  
Disable the generator set from starting and/or connecting to the load by setting the control panel  
Auto-Off-Manual switch to the “OFF” position.  
Remove the control panel fuse.  
Turn off the battery charger.  
Remove the negative battery cable.  
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi  
tion from burning out sensitive control panel components and circuits.  
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal  
oper  
ation when required.  
2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when  
required, and to identify any potential problem areas.  
Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase  
of the unit and requires approximately 2.5 man-hours per unit to complete.  
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-  
edge to accomplish and should be performed only by an authorized Generac Service Dealer.  
3 An operational inspection of the generator set to insure it is ready to operate and carry the load when  
required, and to identify any potential problem areas.  
Performed semi-annually or following each 50 hours of operation of the unit and requires approximate-  
ly 1.5 man-hours per unit to complete.  
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-  
edge to accomplish and should be performed only by an authorized Generac Service Dealer.  
4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required,  
and to identify any potential problem areas.  
Performed annually or following each 100 hours of operation of the unit and requires approximately 5.0  
man-hours per unit to complete.  
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-  
edge to accomplish and should be performed only by an authorized Generac Service Dealer.  
NOTE: Add 20% to all times for 8 cylinder or larger engines.  
4
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6.8L GAS SERVICE RECOMMENDATIONS  
GENERAC POWER SYSTEMS, INC.  
RECOMMENDED SCHEDULED MAINTENANCE PROGRAM  
SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.  
DEALER INFORMATION  
OWNER INFORMATION  
NAME:  
NAME:  
ACCOUNT #:  
ADDRESS:  
ADDRESS:  
SITE:  
PHONE:  
PHONE:  
TECHNICIAN:  
SIGNATURE:  
SIGNATURE:  
PURCHASE DATE:  
APPLICATION:  
START-UP DATE:  
Prime Power  
Standby Power  
Rental/Trailerized  
GENERATOR & TRANSFER SWITCH INFORMATION  
GENERATOR  
TRANSFER SWITCH  
MODEL NUMBER:  
SERIAL NUMBER:  
MODEL NUMBER:  
SERIAL NUMBER:  
HOUR METER READING at Completion of the Inspection:  
!
!
WARNING!  
To prevent injury, perform the following steps in the order indicated before starting any maintenance:  
• Disable the generator set from starting and/or connecting to the load by setting the control panel  
Auto-Off-Manual switch to the “OFF” position.  
• Remove the control panel fuse.  
• Turn off the battery charger.  
• Remove the negative battery cable.  
NOTE:  
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current con-  
dition from burning out sensitive control panel components and circuits.  
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal  
operation when required.  
5
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6.8L GAS SERVICE RECOMMENDATIONS  
Maintenance  
Tasks  
Level 1  
Recom-  
mended  
Level 2  
Required  
Level 3  
Required  
Level 4  
Task  
Task  
Task  
Task  
Comp.  
Comp. to be done Comp. to be done Comp.  
Required  
to be done (Date-  
3 months/  
Break-in  
30 hrs.  
(Date-  
Initials)  
Semi-  
annually/  
50 hrs.  
(Date-  
Initials)  
to be done (Date-  
Annually/ Initials)  
100 hrs.  
monthly/  
10 hrs.  
Initials)  
1. Disable the unit from  
operating per the first page  
warning.  
2. Check the engine oil level.  
Adjust as necessary.  
3. Check the engine coolant  
level. Adjust as necessary.  
4. Check the engine coolant  
thermal protection level.  
Correct as necessary.  
5. Check the natural gas  
delivery system. Tighten  
connections as necessary.  
6. Check the air inlets and  
outlets for debris. Clean  
as necessary.  
7. Check the battery  
electrolyte level if  
accessible. Adjust as  
necessary.  
8. Check the battery posts,  
cables, and charger for  
loose connections,  
corrosion, and proper  
operation. Correct as  
necessary.  
9. Check the unit wiring for  
loose connections,  
corrosion, and damage.  
Correct as necessary.  
10. Check the engine  
accessory drive belts for  
wear, weather cracking  
and damage. Replace as  
necessary.  
11. Visually inspect the unit  
looking for leaks, wear or  
damage, loose connections  
or components, and  
corrosion. Correct as  
necessary.  
12. Test the engine and transfer  
switch safety devices.  
Correct and/or adjust as  
necessary.  
6
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6.8L GAS SERVICE RECOMMENDATIONS  
Maintenance  
Tasks  
Level 1  
Recom-  
mended  
Level 2  
Required  
Level 3  
Required  
Level 4  
Task  
Task  
Task  
Task  
Comp.  
Comp. to be done Comp. to be done Comp.  
Required  
to be done (Date-  
3 months/  
Break-in  
30 hrs.  
(Date-  
Initials)  
Semi-  
annually/  
50 hrs.  
(Date-  
Initials)  
to be done (Date-  
Annually/ Initials)  
100 hrs.  
monthly/  
10 hrs.  
Initials)  
13. Initiate an automatic start  
and transfer of the unit to  
site load and exercise it for  
at least 1 hour looking for  
leaks, loose connections or  
components, and abnormal  
operating conditions.  
Correct as necessary.  
14. Start and exercise the unit  
at full rated load (use a  
load bank if the site load is  
not enough) for at least 2  
hours looking for leaks,  
loose connections or  
components, and abnormal  
operating conditions.  
Correct as necessary.  
15. Change the engine oil.  
16. Replace the engine oi  
filter(s).  
17. Replace the engine air  
filter(s).  
18. Check the engine spark  
plugs. Clean and re-gap  
or replace as necessary.  
19. Perform a 5 minute no-load  
operational run of the unit  
looking for any post service  
problems.  
20. Return the unit to standby  
setup for operation when  
required.  
7
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6.8L GAS ENGINE LOWER  
8
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6.8L GAS ENGINE LOWER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
6010  
6026AA  
0D34540100  
0D34540101  
CYL BLOCK LESS CRKSHFT,PISTONS  
PLUG 1.75" STAINLESS STEEL CUP  
(4 EA. LEFT/RIGHT, 2 REAR)  
1
10  
6026A  
6026A  
6026BA  
6397D  
8555  
N806040  
6A008  
6108  
6108  
6108  
6135  
6140  
0D34540102  
0D34540103  
0D34540104  
0D34540105  
0D34540106  
0D34540107  
0D34540108  
0D34540109  
0D34540110  
0D34540111  
0D34540112  
0D34540113  
0D34540114  
0D34540115  
0D34540116  
0D34540117  
0D34540118  
0D34540119  
0D34540120  
0D34540121  
0D34540122  
0D34540123  
0D34540124  
0D34540125  
0D34540105  
0D34540126  
0D34540305  
0D34540127  
0D34540128  
0D34540129  
0D34540130  
0D34540131  
0D34540132  
0D34540133  
0D34540134  
0D34540135  
0D34540136  
0D34540137  
0D34540138  
0D34540139  
0D34540140  
0D34540142  
PLUG-CL BLK FRT 13.84MM  
2
2
2
2
1
PLUG-CYL BLK REAR 3/8-18X.425  
PLUG-38.3MM CUP STAINLESS STEEL  
PIN-DOWEL 8.0 X 18.25 TIMING COVER  
TUBE ASSY - HEATER WATER  
PIN-DOWELL (SOLID) 8.0 X 45.5  
PIN-DOWELL, CYL HEAD 16.0 X 19.0  
PISTON & PIN ASSY - STD  
PINSTON & PIN ASSY 0.25MM O.S.  
PISTON & PIN ASSY 0.50MM O.S.  
PIN - PISTON  
2
4
10  
AR  
AR  
10  
20  
5
5 AR  
10  
10  
20  
AR  
20  
1
1
1
1
2
2
1
6
5
RETAINER - PISTON PIN  
6148  
6148  
6200  
6207  
PISTON RING SET STD (2 PISTONS)  
PISTON RING SET .020"/.50MM O.S.  
ROD-CONNECTING  
BUSHING-CONNECTING ROD  
BEARING-CONNECTING ROD  
BRG-CONN ROD .020"/50MM U.S.  
BOLT-CONNECTING ROD  
RETAINER-CRANKSHAFT OIL SEAL  
CRANKSHAFT ASSY  
SLINGER-CRANKSHAFT OIL REAR  
KEY-WOODRUFF 4.76 X 49  
PIN-FLYWHL 16.0X25.0 HOLLOWDWL  
PIN-DOWEL 8.0 X 18.25 TIMING COVER  
SEAL-CRANKSHAFT REAR  
SCREW & WASHER M6 X 1.0 X 27.5  
BRG-CRKSFT MAIN UPR STD (GRD 2)  
BRG-CRKSFT MAIN UPR STD (GRD 1)  
BRG-CRKSFT MAIN UPR STD (GRD 3)  
BRG-CRKSFT MAIN UPR .25MM U.S.  
BRG-CRKSFT THRUST UPPER STD  
BRG-CRKSFT MAIN UPR STD #1 GD2  
BRG-CRKSFT MN UPR STD #1 (GRD1)  
BRG-CRKSFT MN UPR STD #1 (GRD3)  
BRG-CRKSH MN UPR STD#1 .25MM U.S.  
BRG-CRKSFT MAIN LWR (GRADE 2)  
BRG-CRKSFT MAIN LWR (GRADE 1)  
BRG-CRKSFT MAIN LWR (GRADE 3)  
BRG-CRKSFT MN LWR .25MM U.S.  
WASHER-CRKSHFT THRUST LOWER  
STUDBOLT-CRKCS MAIN BRG CAP  
M8 X 1.25 + M10 X 1.5 X 126  
6211  
6214  
6K301  
6303  
6310  
N806201  
6397A  
6397D  
6701  
N806155  
6333  
6333  
6333  
6333  
6A341  
6333  
6333  
6333  
6333  
6A338  
6A338  
6A338  
6A338  
6K302  
6345-BA  
5 AR  
5 AR  
5 AR  
2
1
1 AR  
1 AR  
1 AR  
6
6 AR  
6 AR  
6 AR  
1
1
6345-AA  
6345-AA  
0D34540143  
BOLT-CRKSHFT MAIN BEARING CAP  
M10 X 1.5 X 94.5 HEX HEAD  
11  
12  
(NOTE: Do not re-use removed bolts when replacing bearings!)  
0D34540144  
BOLT-CRKSFT MAIN BEARING CAP  
M9 X 1.25 X 53 HEX HEAD  
DOWEL-MAIN BRG CAP TO BLOCK  
PUMP ASSY-OIL  
6A346  
6600  
0D34540145  
0D34540146  
12  
1
9
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6.8L GAS ENGINE LOWER  
10  
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6.8L GAS ENGINE LOWER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
6622  
6626  
6675  
6710  
6731  
6840  
6884  
6890  
0D34540147  
0D34540148  
0D34540150  
0D34540151  
0D5419  
0D34540154  
0D34540155  
0D34540156  
0D34540187  
0D34540158  
0D34540305  
0D34540159  
0D34540160  
0D34540161  
0D34540162  
0D34540163  
0D34540164  
SCREEN & COVER ASY-OIL PUMP  
SEAL-SCREEN & COVER ASSY  
PAN ASY-ENGINE OIL  
GASKET-OIL PAN  
FILTER ASY. - OIL  
1
1
1
1
1
1
1
1
1
1
6
4
1
3
1
18  
1
GASKET-OIL FILTER ADAPTOR  
ADAPTER-OIL FILTER  
INSERT-OIL FILTER MOUNTING  
PLUG-PIPE 1/8-27SOCKET HEX  
NUT ADTR REAR/ENG STUD M10X1.5  
SCREW & WASHER M6 X 1.0 X 27.5  
BOLT-ADPTR/ENG M8X1.25X41 HEX  
SPACER-SCRN & CVR M8X1.25X37.9  
BOLT-OIL PUMP M6X1.0X42.5 HEX  
BOLT-SCRN&CVR/SPACR M8X1.25X19  
BOLT&WASHER M8X30 HEX FLANGE  
STUD-ADAPTOR REAR TO ENGINE  
87836  
N620482  
N806155  
N806156  
N806180  
N806183  
N605904  
W701605  
W704787  
11  
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6.8L GAS ENGINE UPPER  
12  
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6.8L GAS ENGINE UPPER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
6A008  
6026C  
6026BA  
6026K  
6049  
6049  
6051  
6051  
6057  
6057  
6065  
6L293  
N808777  
6C501  
6505  
6507  
6510  
6513  
6514  
0D34540108  
0D34540166  
0D34540104  
0D34540167  
0D34540168  
0D34540169  
0D34540170  
0D34540171  
0D34540172  
0D34540173  
0D34540174  
0D34540175  
0D34540176  
0D34540177  
0D34540178  
0D34540179  
0D34540180  
0D34540181  
0D34540182  
0D34540183  
0D34540184  
0D34540185  
PIN-DOWEL, CYL HEAD 16.0X19.0  
PLUG-CYL HD PRESS RELIEF  
PLUG-38.3MM CUP STAINLESS STEEL  
PLUG-CYL HD MAIN OIL GALLERY  
CYL HD,RH W/O VLV W/INSRTS/GDS  
CYL HD,LH W/O VLVS W/INSRTS/GDS  
GASKET-CYLINDER HEAD RH  
GASKET-CYLINDER HEAD LH  
INSERT-VALVE SEAT INTAKE  
INSERT-VALVE SEAT EXHAUST  
BOLT-CYL HD HEX FLANGE HEAD  
BOLT-CAM CAPS M6X1.0X42.5 HXFL  
BOLT-CAP BALANCE SHAFT  
ADJUSTER ASSY-VALVE LASH  
VALVE - EXHAUST  
VALVE - INTAKE  
GUIDE-INT & EXH VALVE STD  
SPRING - VALVE  
RETAINER-VALVE SPRING  
KEY-VALVE SPRING  
ARM-VALVE ROCKER  
SEAL-VALVE STEM  
SPARK PLUG (PLATINUM) .044 GAP  
PLUG-PIPE 1/8-27SOCKET HEX  
CAMSHAFT - RH  
4
4
2
4
1
1
1
1
10  
10  
24  
26  
6
20  
10  
10  
20  
20  
20  
40  
20  
20  
10  
2
1
1
1
1
1
2
1
1
1
1
1
NA  
AR  
1
2
NA  
6518  
6564  
6571  
AGSF-22F-M1 0D34540186  
87836  
6250  
6250  
6256  
6256  
6265  
6278  
6A303  
6A304  
6A311  
6582  
6582  
6584  
NOT SHOWN  
6766  
6279  
0D34540187  
0D34540188  
0D34540189  
0D34540190  
0D34540191  
0D34540192  
0D34540193  
0D34540194  
0D34540195  
0D34540196  
0D34540199  
0D34540200  
CAMSHAFT - LH  
SPROCKET-CAMSHAFT RH  
SPROCKET-CAMSHAFT LH  
SPACER-CAMSHAFT SPROCKET RH  
WASHER-CAMSHAFT, FLAT HARDENED  
GEAR-BALANCE SHFT (ON CAMSHFT)  
GEAR, BAL SHFT DRV (ON BAL SHF)  
SHAFT & GEAR ASY - BALANCE  
CVR & GASKET ASY-ROCKER ARM RH  
CVR & GASKET ASY-ROCKER ARM LH  
GASKET-ROCKER COVER (USE SEALANT *)  
SILICONE GASKET & SEALANT  
CAP - OIL FILLER  
0D34540202*  
0D34540203  
0D34540204  
NA  
BOLT-CAMSHFT SPROCKET, HEX  
NOT SERVICED — PART OF CYLINDER HEAD  
N808897  
•6B280  
•6B284  
•6C266  
•6C267  
•6C272  
NA  
NA  
NA  
NA  
NA  
SUPPLIED WITH CYLINDER HEAD, ITEM 6049  
SUPPLIED WITH CYLINDER HEAD, ITEM 6049  
SUPPLIED WITH CYLINDER HEAD, ITEM 6049  
SUPPLIED WITH CYLINDER HEAD, ITEM 6049  
SUPPLIED WITH CYLINDER HEAD, ITEM 6049  
13  
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6.8L GAS ENGINE FRONT  
14  
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6.8L GAS ENGINE FRONT  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
6019  
6020  
6020  
6020  
6K255  
6M256  
6L266-CA  
6L266-DA  
6268  
6M274  
6K297  
6306  
0D34540205  
0D34540206  
0D34540207  
0D34540208  
0D34540209  
0D34540210  
0D34540211  
0D34540212  
0D34540213  
0D34540214  
0D34540215  
0D34540216  
0D34540217  
0D34540218  
0D34540219  
0D34540220  
0D34540221  
0D34540222  
0D34540223  
0D34540224  
0D34540225  
0D34540226  
0D34540227  
0D34540228  
0D34540230  
0D34540231  
0D34540305  
COVER & GASKETS ASSY-FRONT  
GASKET-COVER LH  
GASKET-COVER CENTER  
GASKET-COVER RH  
ARM-TIMING CHAIN TENSIONER RH  
GUIDE-TIMING CHAIN RH  
TENSIONER-TIMING CHAIN LH  
TENSIONER-TIMING CHAIN RH  
CHAIN-TIMING  
ARM-TIMING CHAIN TENSIONER LH  
GUIDE-TIMING CHAIN LH  
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
1
4
5
5
3
2
1
1
1
1
1
2
SPROCKET-CRANKSHAFT  
6700  
SEAL-CRANKSHAFT FRONT  
RING-IGN PULSE CRKSHFT SENSOR  
BOLT-TIMING CHAIN GUIDES  
BOLT-TIMING CHAIN GUIDE LH, HEX  
BOLT-TIMING CHAIN TENSIONERS  
BOLT-FRONT CVR M8X1.25X53, HEX  
STUD & WASHER-FRONT COVER  
SCREW & WASHER-FRONT COVER  
STUD-FRONT CVR M10X1.5X103  
DAMPER ASSY-CRANKSHAFT  
BOLT-CRANKSHAFT DAMPER  
WASHER-CRKSHFT DAMPER,FLAT HRD  
SENSOR ASSY-CAMSHAFT POSITION  
SENSOR ASSY-CRANKSHAFT  
SCREW & WASHER M6 X 1.0 X 27.5  
12A227  
N605892  
N606527  
N606543  
N806177  
N808140  
N808142  
N808529  
6312  
6A340  
6378  
6B288  
6C315  
N806155  
15  
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6.8L GAS COOLING SYSTEM  
16  
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6.8L GAS COOLING SYSTEM  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
8501  
8507  
N808794  
8255  
8555  
8575  
8592  
18599  
18663  
N806178  
N811415  
0D34540232  
0D34540233  
0D34540234  
0D34540235  
0D34540236  
0D34540238  
0D34540239  
0D34540241  
0D34540242  
0D34540243  
0D34540244  
PUMP ASY & SEAL-WATER  
SEAL-WATER PUMP  
BOLT & WASHER-WATER PUMP  
SEAL-THERMOSTAT (O-RING)  
TUBE-WATER  
THERMOSTAT ASSY-WATER  
CONNECTION ASY-WATER OUTLET  
TUBE-INT MNFLD HEATER INLET  
TUBE-WATER HEATER  
BOLT-THERMOSTAT/OUTLET CONNECT  
STUD-HEATER TUBE, HEX  
1
1
4
1
1
1
1
1
1
2
2
17  
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6.8L GAS INTAKE & IGNITION SYSTEM  
18  
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6.8L GAS INTAKE & IGNITION SYSTEM  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
9424  
9424  
9439  
18599  
N806156  
12029  
W706175  
0D34540245  
0D34540246  
0D34540247  
0D34540304  
0D34540159  
0D34540249  
0D34540252  
MANIFOLD ASY-INTAKE UPPER  
MANIFOLD-INTAKE LOWER  
GASKET-INT MNFLD TO CYL HEAD  
TUBE - INT MAN HEATER INLET  
BOLT - M8 X 1.25 X 43MM  
1
1
2
1
11  
10  
10  
COIL & BOOT ASY-IGNITION  
BOLT-COIL ON PLUG M5 X 25 HEX  
19  
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6.8L GAS ENGINE COMMON PARTS LH (DIRECT DRIVE UNITS)  
20  
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6.8L GAS ENGINE COMMON PARTS LH (DIRECT DRIVE UNITS)  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
0D3293A  
0D2149  
0D2843  
0D2844  
0D5419  
0D7055  
0D3488  
057795  
0A6283  
046526  
0D1744  
0A1232  
031678  
022241  
055476  
053666  
0D6658  
047411  
022097  
022473  
042568  
022129  
022142  
039253  
022145  
057796  
0A5737B  
0D3507  
022237  
022131  
0D3784  
0D3784A  
049814  
0D7801  
032300  
086310  
028578  
034125  
033121  
022152  
023897  
0D8031  
0D8032  
0D8033  
0D8027  
0D8025  
0D8026  
0D8030  
0D8029  
0D8028  
0D8450  
048766  
049815  
049226  
051713  
051716  
0D8991  
0D8614  
055934B  
029107  
0E5333  
0D6575D  
043146  
091526  
058441  
035578  
035430  
0A8584  
056739  
074908  
FAN, COOLING 22" DIA KYSOR  
SPACER, FAN 6.8L  
BRKT, LWR, ALT 6.8L  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
8
3
2
6
4
2
2
1
1
1
1
4
1
1
2
1
3
1
2
4
4
4
4
1
1
1
4
1
3
1
1
1
1
REF  
2
5
5
5
1
1
7
2
4
3
4
3
1
1
1
1
1
2
BRKT, UPR, ALT 6.8L  
OIL FILTER, FORD V-10 ENGINE  
DIPSTICK TUBE, FORD 6.8L  
BELT SERPENTINE 67.5” (DIRECT DRIVE)  
CONNECTOR C/C VENT  
HOSE PREFORMED BLOCK HEATER  
WASHER LOCK M10  
6.8L,IGN CONTROL,SCH ASSY  
D.C. ALTERNATOR ASSY  
SCREW HHC 3/8-16 X 3-3/4 G5  
NUT HEX 3/8-16 STEEL  
BUSHING REDUCER 3/8 TO 1/8 GAL  
SENDER OIL PRESSURE  
DIPSTICK, 6.8L FORD  
SCREW HHC M6-1.0 X 16 G8.8  
WASHER LOCK M6-1/4  
WASHER FLAT 1/4 ZINC  
SCREW HHC M6-1.0 X 20 G8.8  
WASHER LOCK M8-5/16  
SCREW HHC 5/16-18 X 3/4 G5  
SCREW HHC M8-1.25 X 20 G8.8  
WASHER FLAT 5/16 ZINC  
GROMMET  
SPACER, DC ALT. 25LG  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
ALTERNATOR PULLEY 84 O.D.  
WASHER LOCK 3/8  
WASHER FLAT 3/8-M10 ZINC  
HARNESS, 6.8L ENGINE (E-PANEL) (NOT SHOWN)  
HARNESS,ENGINE 6.8L (C-PANEL) (NOT SHOWN)  
SCREW HHC M10-1.5 X 25 G8.8  
WIRE HARNESS, 6.8L IGN. SYSTEM (NOT SHOWN)  
HOLDER FUSE  
FUSE 2A X AGC2  
FUSE 10A X AGC10  
VIB MNT .5 X .62 X #10-32  
SCREW HHC #10-32 X 1/2  
WASHER LOCK #10  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
WASHER FLAT #10 ZINC  
DECAL, GOVERNOR 10 AMP  
DECAL, COIL 10 AMP  
DECAL, PCB 2 AMP  
BOLT, WATER PUMP PULLEY  
BOLT, GROOVED IDLER PULLEY  
BOLT, BELT TENSIONER  
TENSIONER, ENG. AUTOMATIC BELT  
PULLEY, ENGINE WATER PUMP  
PULLEY, GROOVED ENGINE IDLER  
BRACKET, TERMINAL BLOCK  
BLOCK TERM 20A 2 X 6 X 1100V  
SCREW HHC M5-0.8 X 16 G8.8  
WASHER LOCK M5  
WASHER FLAT M5  
NUT HEX M5-0.8 G8 YEL CHR  
MODULE COVER  
COVER, FUSE PANEL  
CLAMP VINYL 1 X .281 Z  
GROMMET 7/8 X 3/16 X 5/8  
SCREW PHTT M5-0.8 X 8 ZINC  
DEUTSCH,MOUNTING CLIP F/DT'S  
SCREW HHC M6-1.0 X 10 G8.8  
SCREW PPHM M5-0.8 X 12 ZNC  
SCREW CRIMPTITE 1/4-20 X 3/8  
NIPPLE CLOSE 1/8 NPT  
PIPE TEE 1/8 NPT  
SWITCH OIL PRESSURE HOBBS  
RELAY SOLENOID 12VDC PNL MNT (NOT SHOWN)  
SCREW HHTT M5-0.8 X 10 BP  
21  
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6.8L GAS ENGINE COMMON PARTS LH (GEAR BOX UNITS)  
22  
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6.8L GAS ENGINE COMMON PARTS LH (GEAR BOX UNITS)  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
049814  
0D3784  
0D2843  
0D2844  
0D5419  
0D7055  
0D3488A  
057795  
0A6283  
046526  
022237  
0A1232  
031678  
022241  
055476  
053666  
0D6658  
047411  
022097  
022473  
042568  
022129  
022131  
039253  
022145  
057796  
0A5737B  
0D3507A  
0D1744  
0D7801A  
032300  
086310  
028578  
034125  
033121  
022152  
023897  
0D8991  
0D8032  
0D8033  
0D8025  
0D8026  
0D8027  
0D8028  
0D8030  
0D8029  
0D8614  
055934B  
029107  
0E5333  
0D6575D  
043146  
091526  
051713  
049226  
051716  
058441  
049815  
048766  
0D8450  
035578  
035430  
0A8584  
056739  
074908  
SCREW HHC M10-1.5 X 25 G8.8  
HARNESS 6.8L ENGINE (E-PANEL) (NOT SHOWN)  
BRKT LOWER ALT 6.8L  
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
8
3
2
2
4
2
2
1
1
1
1
1
2
1
1
4
4
4
4
1
1
1
1
3
4
1
1
1
1
7
2
4
3
4
3
5
5
5
1
2
REF  
1
1
1
1
1
2
BRKT UPPER ALT 6.8L  
OIL FILTER, FORD V-10 ENGINE  
DIPSTICK TUBE, FORD 6.8L  
BELT SERPENTINE 70” (GEAR BOX)  
CONNECTOR C/C VENT  
HOSE PREFORMED BLOCK HEATER  
WASHER LOCK M10  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
WASHER LOCK 3/8  
D.C. ALTERNATOR ASSY  
SCREW HHC 3/8-16 X 3-3/4 G5  
NUT HEX 3/8-16 STEEL  
BUSHING REDUCER 3/8 TO 1/8 GAL  
SENDER OIL PRESSURE  
DIPSTICK 6.8L FORD  
SCREW HHC M6-1.0 X 16 G8.8  
WASHER LOCK M6-1/4  
WASHER FLAT 1/4 ZINC  
SCREW HHC M6-1.0 X 20 G8.8  
WASHER LOCK M8-5/16  
WASHER FLAT 3/8-M10 ZINC  
SCREW HHC M8-1.25 X 20 G8.8  
WASHER FLAT 5/16 ZINC  
GROMMET  
SPACER DC ALT. 25LG  
ALTERNATOR PULLEY 140 O.D.  
6.8L IGN CONTROL SCH ASSY  
WIRE HARNESS 6.8L (GEAR BOX) (NOT SHOWN)  
HOLDER FUSE  
FUSE 2A X AGC2  
FUSE 10A X AGC10  
VIB MNT .5 X .62 X #10-32  
SCREW HHC #10-32 X 1/2  
WASHER LOCK #10  
WASHER FLAT #10 ZINC  
MODULE COVER  
DECAL COIL 10 AMP  
DECAL PCB 2 AMP  
BOLT GROOVED IDLER PULLEY  
BOLT BELT TENSIONER  
BOLT WATER PUMP PULLEY  
PULLEY GROOVED ENGINE IDLER  
TENSIONER ENG. AUTOMATIC BELT  
PULLEY ENGINE WATER PUMP  
COVER FUSE PANEL  
CLAMP VINYL 1 X .281 Z  
GROMMET 7/8 X 3/16 X 5/8  
SCREW PHTT M5-0.8 X 8 ZINC  
DEUTSCH,MOUNTING CLIP F/DT'S  
SCREW HHC M6-1.0 X 10 G8.8  
SCREW PPHM M5-0.8 X 12 ZNC  
WASHER FLAT M5  
WASHER LOCK M5  
NUT HEX M5-0.8 G8 YEL CHR  
SCREW CRIMPTITE 1/4-20 X 3/8  
SCREW HHC M5-0.8 X 16 G8.8  
BLOCK TERM 20A 2 X 6 X 1100V  
BRACKET TERMINAL BLOCK  
NIPPLE CLOSE 1/8 NPT  
PIPE TEE 1/8 NPT  
SWITCH OIL PRESSURE HOBBS  
RELAY SOLENOID 12VDC PNL MNT (N0T SHOWN)  
SCREW HHTT M5-0.8 X 10 BP  
23  
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6.8L GAS ENGINE COMMON PARTS RH (DIRECT DRIVE UNITS, OPEN SET - NO ENCLOSURE)  
24  
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6.8L GAS ENGINE COMMON PARTS RH (DIRECT DRIVE UNITS, OPEN SET - NO ENCLOSURE)  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
0D3454  
0D5418  
0D4162  
0D4312  
050968  
083982  
0E0561  
053667  
0D2696  
0D2698  
057823  
049120  
049340  
0C7649  
049821  
022129  
043146  
055816  
022097  
045757  
022473  
049226  
052618  
051713  
0D3808  
0D4255  
070010  
0D6344  
0D3803  
0D3805  
0A8240  
0D2608  
070006  
070008  
046526  
022131  
0D5417  
057822  
083982  
047411  
0D6742  
0D2244M  
052647  
035606  
087599  
077996  
055934M  
0D5623  
0D6575D  
0D9423  
0D9913  
052648  
049813  
051716  
091526  
6.8L FORD (V-10)  
1
1
1
1
STARTER MOTOR FORD V-10 ENGINE  
MANIFLD BLK COOLANT TEMP & LEVEL  
BRACKET MANIFOLD BLOCK  
HOSE 3/4 ID SAE-20R3  
HOSE 3/8 ID 100R6 OIL LINE  
ASSEMBLY WATER LEVEL SENSOR  
SENDER WATER TEMP  
ADAPTOR THROTTLE BODY  
GASKET ADAPTOR THROTTLE BODY  
CLAMP HOSE #10 .56 - 1.06  
BARBED EL 90 1/2 NPT X 3/4  
BARBED EL 90 1/4 NPT X 3/8  
CLAMP HOSE .38 - .87  
SCREW SHC M8-1.25 X 30 G12.9  
WASHER LOCK M8-5/16  
SCREW HHC M6-1.0 X 10 G8.8  
SCREW HHC M6-1.0 X 70 G8.8  
WASHER LOCK M6-1/4  
SCREW HHC M6-1.0 X 25 G8.8  
WASHER FLAT 1/4 ZINC  
WASHER LOCK M5  
.25 FT  
2 FT  
1
1
1
1
2
1
3
2
3
3
1
1
8
4
3
3
2
2
2
2
2
1
1
1
3
10  
30  
10  
21  
8
REF  
1
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
SCREW HHC M5-0.8 X 12 G8.8  
WASHER FLAT M5  
EXH MANIFOLD MACH 6.8L V-10  
GASKET EXHAUST MANIFOLD  
SCREW HHC M8-1.25 X 35 SS G8.8  
ASSEMBLY 6.8L FLYWHEEL - DIRECT  
FLYWHEEL HOUSING MACH 6.8L V10  
COVER FLYWHEEL MACH 6.8L V-10  
FLEX PLATE SAE10 2.2  
SCREW HHC 5/16-18 X 1/2 SSTL  
WASHER LOCK M8 SSTL  
WASHER FLAT M8 SS  
WASHER LOCK M10  
WASHER FLAT 3/8-M10 ZINC  
SCREW HHC M10-1.0 X 25 G10.9  
CLAMP HOSE #8 .53 - 1.00  
HOSE 3/8 ID 100R6 OIL LINE  
SCREW HHC M6-1.0 X 16 G8.8  
VALVE PCV (FORD 6.8L)  
ASSY MAG PICKUP (3/8-24 MALE)  
SCREW SHC M10-1.5 X 25 G12.9  
SENSOR HI COOLANT SHUTDOWN  
PLUG PLASTIC 3/8 NPT  
CAP HOSE  
CLAMP VINYL .75 X .343 Z  
HEAT SHIELD EXHAUST  
DEUTSCH MOUNTING CLIP F/DT'S  
BRACKET MAG-PICKUP CONNECTORS  
SCREW SHC M8-1.25 X 35 SS  
SCREW SHC M10-1.5 X 20 G12.9  
NUT HEX M6 X 1.0 G8 YEL CHR  
NUT HEX M5-0.8 G8 YEL CHR  
SCREW PPHM M5-0.8 X 12 ZNC  
1.25 FT  
2
1
1
15  
1
1
1
1
2
1
1
18  
8
1
1
1
25  
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6.8L GAS ENGINE COMMON PARTS RH (DIRECT DRIVE UNITS, CLOSED SET - W/ ENCLOSURE)  
26  
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6.8L GAS ENGINE COMMON PARTS RH (DIRECT DRIVE UNITS, CLOSED SET - W/ ENCLOSURE)  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
0D3454  
0D5418  
0D4162  
0D4312  
050968  
047290  
0E0561  
053667  
0C3433A  
0D2696  
0D2698  
057823  
049120  
049340  
0C7649  
049821  
022129  
043146  
055816  
022097  
045757  
022473  
049226  
052618  
051713  
0D3808  
0D4255  
070010  
0D6344  
0D3803  
0D3805  
0A8240  
0A6765  
0D3649  
0A5215B  
0D3159  
0D3651  
0D3648  
0D3650  
0D5623  
0D2608  
070006  
070008  
0A7387  
046526  
022131  
0D5417  
057822  
047290  
047411  
0D6742  
0D2244M  
052647  
035606  
077996  
055934M  
0D6575D  
0D9423  
0D9913  
052648  
091526  
051716  
049813  
087599  
6.8L FORD (V-10)  
1
1
1
1
1
1
1
1
4
1
1
2
1
3
2
3
3
1
1
8
4
3
3
2
2
2
2
2
1
1
1
3
2
1
2
2
1
1
1
2
10  
30  
10  
6
21  
8
REF  
1
1
2
1
1
23  
1
1
1
1
1
18  
8
1
1
1
STARTER MOTOR FORD V-10 ENGINE  
MANIFLD BLK COOLANT TEMP & LEVEL  
BRACKET MANIFOLD BLOCK  
HOSE 3/4 ID SAE-20R3 (3")  
HOSE 3/8 ID SINGLE BRAID (24")  
ASSEMBLY WATER LEVEL SENSOR  
SENDER WATER TEMP  
9
CLAMP BAND 2.5"  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
ADAPTOR THROTTLE BODY  
GASKET ADAPTOR THROTTLE BODY  
CLAMP HOSE #10 .56 - 1.06  
BARBED EL 90 1/2 NPT X 3/4  
BARBED EL 90 1/4 NPT X 3/8  
CLAMP HOSE .38 - .87  
SCREW SHC M8-1.25 X 30 G12.9  
WASHER LOCK M8-5/16  
SCREW HHC M6-1.0 X 10 G8.8  
SCREW HHC M6-1.0 X 70 G8.8  
WASHER LOCK M6-1/4  
SCREW HHC M6-1.0 X 25 G8.8  
WASHER FLAT 1/4 ZINC  
WASHER LOCK M5  
SCREW HHC M5-0.8 X 12 G8.8  
WASHER FLAT M5  
EXH MANIFOLD MACH 6.8L V-10  
GASKET EXHAUST MANIFOLD  
SCREW HHC M8-1.25 X 35 SS G8.8  
ASSEMBLY 6.8L FLYWHEEL - DIRECT  
FLYWHEEL HOUSING MACH 6.8L V10  
COVER FLYWHEEL MACH 6.8L V-10  
FLEX PLATE SAE10 2.2  
RING GASKET 2.5 DIA.  
TUBE R/H EXHAUST MANIFOLD  
PIPE FLEX (2.5")  
FLANGE EXHAUST  
TUBE R/H EXHAUST MUFFLER INLET  
TUBE L/H EXHAUST MANIFOLD  
TUBE L/H EXHAUST MUFFLER INLET  
HEAT SHIELD EXHAUST  
SCREW HHC 5/16-18 X 1/2 SSTL  
WASHER LOCK M8 SSTL  
WASHER FLAT M8 SS  
SCREW HHC M10-1.5 X 40 G10.9  
WASHER LOCK M10  
WASHER FLAT 3/8-M10 ZINC  
SCREW HHC M10-1.0 X 25 G10.9  
CLAMP HOSE #8 .53 - 1.00  
HOSE 3/8 ID SINGLE BRAID (15")  
SCREW HHC M6-1.0 X 16 G8.8  
VALVE PCV (FORD 6.8L)  
ASSEMBLY MAGPICKUP (3/8-24 MALE)  
SCREW SHC M10-1.5 X 25 G12.9  
SENSOR HI COOLANT SHUTDOWN  
CAP HOSE  
CLAMP VINYL .75 X .343 Z  
DEUTSCH MOUNTING CLIP F/DT'S  
BRACKET MAG-PICKUP CONNECTORS  
SCREW SHC M8-1.25 X 35 SS  
SCREW SHC M10-1.5 X 20 G12.9  
SCREW PPHM M5-0.8 X 12 ZNC  
NUT HEX M5-0.8 G8 YEL CHR  
NUT HEX M6 X 1.0 G8 YEL CHR  
PLUG PLASTIC 3/8 NPT  
1
27  
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6.8L GAS ENGINE COMMON PARTS RH (GEAR BOX UNITS, OPEN SET - NO ENCLOSURE)  
28  
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6.8L GAS ENGINE COMMON PARTS RH (GEAR BOX UNITS, OPEN SET - NO ENCLOSURE)  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
0D3454  
0D5418  
0D4162  
0D4312  
050968  
047290  
0E0561  
053667  
055934M  
0D2696  
0D2698  
057823  
049120  
049340  
0C7649  
049821  
022129  
043146  
055816  
022097  
045757  
022473  
049226  
052618  
051713  
0D3808  
0D4255  
070010  
0D6686  
0D3803  
0D3805  
021113  
077996  
022131  
0C9785  
052647  
0D2244M  
0D6742  
047411  
0D5623  
0D2608  
070006  
070008  
049541  
046526  
0C9730  
0D5417  
057822  
047290  
052625  
0D6575D  
0D9423  
0D9913  
091526  
049813  
051716  
6.8L FORD (V-10)  
1
1
1
1
1
1
1
1
1
1
1
2
1
3
2
3
3
1
1
8
4
3
4
2
2
2
2
2
1
1
1
1
1
STARTER MOTOR FORD V-10 ENGINE  
MANIFLD BLK COOLANT TEMP & LEVEL  
BRACKET MANIFOLD BLOCK  
HOSE 3/4 ID SAE-20R3 (3”)  
HOSE 3/8 ID SINGLE BRAID (24”)  
ASSEMBLY WATER LEVEL SENSOR  
SENDER WATER TEMP  
9
CLAMP VINYL .75 X .343 Z  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
ADAPTOR, THROTTLE BODY  
GASKET ADAPTOR THROTTLE BODY  
CLAMP HOSE #10 .56 - 1.06  
BARBED EL 90 1/2 NPT X 3/4  
BARBED EL 90 1/4 NPT X 3/8  
CLAMP HOSE .38 - .87  
SCREW SHC M8-1.25 X 30 G12.9  
WASHER LOCK M8-5/16  
SCREW HHC M6-1.0 X 10 G8.8  
SCREW HHC M6-1.0 X 70 G8.8  
WASHER LOCK M6-1/4  
SCREW HHC M6-1.0 X 25 G8.8  
WASHER FLAT 1/4 ZINC  
WASHER LOCK M5  
SCREW HHC M5-0.8 X 12 G8.8  
WASHER FLAT M5  
EXH MANIFOLD MACH 6.8L V-10  
GASKET EXHAUST MANIFOLD  
SCREW HHC M8-1.25 X 35 SS G8.8  
ASSEMBLY 6.8L G-BOX FLYWHEEL  
FLYWHEEL HOUSING MACH 6.8L V10  
COVER FLYWHEEL MACH 6.8L V-10  
PLATE DAMPNER RETNR  
CAP HOSE  
WASHER FLAT 3/8-M10 ZINC  
GASKET POWER FLOW 50 & 60 ADAPTOR  
SCREW SHC M10-1.5 X 25 G12.9  
ASSY MAGPICKUP (3/8-24 MALE)  
VALVE PCV (FORD 6.8L)  
SCREW HHC M6-1.0 X 16 G8.8  
HEAT SHIELD EXHAUST  
SCREW HHC 5/16-18 X 1/2 SSTL  
WASHER LOCK M8 SSTL  
WASHER FLAT M8 SS  
SCREW HHC M10-1.5 X 35 G8.8 (NOT SHOWN)  
WASHER LOCK M10  
PWR FLO 60 - ACTUATOR, POWERFLOW 60MM  
SCREW HHC M10-1.0 X 25 G10.9  
CLAMP HOSE #8 .53 - 1.00  
HOSE 3/8 ID SINGLE BRAID (15”)  
SCREW SHC M10-1.5 X 35 G12.9  
DEUTSCH,MOUNTING CLIP F/DT'S  
BRACKET, MAG-PICKUP CONNECTORS  
SCREW SHC M8-1.25 X 35 SS  
SCREW PPHM M5-0.8 X 12 ZNC  
NUT HEX M6 X 1.0 G8 YEL CHR  
NUT HEX M5-0.8 G8 YEL CHR  
8
1
15  
2
1
2
2
10  
30  
10  
6
21  
1
REF  
1
1
6
2
1
18  
2
1
2
29  
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6.8L GAS ENGINE COMMON PARTS RH (GEAR BOX UNITS, CLOSED SET - W/ ENCLOSURE)  
30  
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6.8L GAS ENGINE COMMON PARTS RH (GEAR BOX UNITS, CLOSED SET - W/ ENCLOSURE)  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
0D3454  
0D5418  
0D4162  
0D4312  
050968  
047290  
0E0561  
053667  
0C3433A  
0D2696  
0D2698  
057823  
049120  
049340  
0C7649  
049821  
022129  
043146  
055816  
022097  
045757  
022473  
049226  
052618  
051713  
0D3808  
0D4255  
070010  
0D6686  
0D3803  
0D3805  
021113  
0A6765  
0D3166  
0A5215B  
0D3159  
0D3196  
0D3160  
0D3195  
0D5623  
0D2608  
070006  
070008  
0A7387  
046526  
0C9730  
0D5417  
057822  
047290  
047411  
0D6742  
0D2244M  
052647  
0C9785  
022131  
077996  
055934M  
052625  
0D9913  
0D6575D  
0D9423  
051716  
049813  
091526  
0C9748  
6.8L FORD (V-10)  
1
1
1
1
1
1
1
1
4
1
1
2
1
3
2
3
3
1
1
8
4
3
4
2
2
2
2
2
1
1
1
1
2
1
2
1
1
1
1
2
10  
30  
10  
6
21  
1
REF  
1
1
2
1
2
15  
1
8
1
1
6
18  
2
1
2
1
STARTER MOTOR FORD V-10 ENGINE  
MANIFLD BLK COOLANT TEMP & LEVEL  
BRACKET MANIFOLD BLOCK  
HOSE 3/4 ID SAE-20R3 (3”)  
HOSE 3/8 ID SINGLE BRAID (24”)  
ASSEMBLY WATER LEVEL SENSOR  
SENDER WATER TEMP  
9
CLAMP BAND 2.5"  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
ADAPTOR THROTTLE BODY  
GASKET ADAPTOR THROTTLE BODY  
CLAMP HOSE #10 .56 - 1.06  
BARBED EL 90 1/2 NPT X 3/4  
BARBED EL 90 1/4 NPT X 3/8  
CLAMP HOSE .38 - .87  
SCREW SHC M8-1.25 X 30 G12.9  
WASHER LOCK M8-5/16  
SCREW HHC M6-1.0 X 10 G8.8  
SCREW HHC M6-1.0 X 70 G8.8  
WASHER LOCK M6-1/4  
SCREW HHC M6-1.0 X 25 G8.8  
WASHER FLAT 1/4 ZINC  
WASHER LOCK M5  
SCREW HHC M5-0.8 X 12 G8.8  
WASHER FLAT M5  
EXH MANIFOLD MACH 6.8L V-10  
GASKET EXHAUST MANIFOLD  
SCREW HHC M8-1.25 X 35 SS G8.8  
ASSEMBLY 6.8L G-BOX FLYWHEEL  
FLYWHEEL HOUSING MACH 6.8L V10  
COVER FLYWHEEL MACH 6.8L V-10  
PLATE DAMPNER RETNR  
RING GASKET 2.5DIA.  
PIPE R/H EXHAUST MANIFOLD  
PIPE FLEX 2.5"  
FLANGE EXHAUST  
PIPE R/H MUFFLER INLET  
PIPE L/H EXHAUST MANIFOLD  
PIPE L/H MUFFLER INLET  
HEAT SHIELD EXHAUST  
SCREW HHC 5/16-18 X 1/2 SS  
WASHER LOCK M8 SS  
WASHER FLAT M8 SS  
SCREW HHC M10-1.5 X 40 G10.9  
WASHER LOCK M10  
THROTTLE BODY PWR FLO 60  
SCREW HHC M10-1.0 X 25 G10.9 (NOT SHOWN)  
CLAMP HOSE #8 .53 - 1.00  
HOSE 3/8 ID SINGLE BRAID (15”)  
SCREW HHC M6-1.0 X 16 G8.8  
VALVE PCV (FORD 6.8L)  
ASSY MAGPICKUP (3/8-24 MALE)  
SCREW SHC M10-1.5 X 25 G12.9  
GASKET POWER FLOW 50 & 60 ADAPTOR  
WASHER FLAT 3/8-M10 ZINC  
CAP HOSE  
CLAMP VINYL .75 X .343 Z  
SCREW SHC M10-1.5 X 35 G12.9  
SCREW SHC M8-1.25 X 35 SS  
DEUTSCH MOUNTING CLIP F/DT'S  
BRACKET MAG-PICKUP CONNECTORS  
NUT HEX M5-0.8 G8 YEL CHR  
NUT HEX M6 X 1.0 G8 YEL CHR  
SCREW PPHM M5-0.8 X 12 ZNC  
PLUG M18-1.50  
2
1
31  
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Notes  
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Notes  
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