Generac Power Systems Automobile Parts 005055 1 User Manual

GTH990  
Engine Parts Manual  
Model: 005055-1  
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Model 005055-1  
GTH990 OHVI SERIES ENGINE  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
0C57290SRV  
0E9843  
1
1
ASSEMBLY, CRANKCASE HOUSING WITH  
SLEEVE  
38  
39  
40  
41  
0C5305  
0C3027  
0E9842  
0C5731  
1
1
1
1
TUBE, DIPSTICK  
O-RING, OIL CLR 3/8 X 1/2  
SEAL, 42 I.D. CRANKSHAFT PTO SIDE  
ASSEMBLY, HOUSING COVER WITH  
SLEEVE  
SEAL, 38 I.D. CRANKSHAFT FLYWHEEL  
SIDE  
3
4
090388  
3
1
1
1
1
4
1
4
2
2
2
1
1
2
1
1
1
1
1
1
2
2
1
1
1
2
2
2
2
1
1
1
2
1
1
1
SCREW, HHTT M6-1.0 X 12 YC  
ASSEMBLY, BREATHER  
0C5372  
0C3005  
0E3372B  
0D8067A  
071983  
42  
43  
44  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
0C3006  
080318  
10  
8
1
1
2
8
4
4
2
4
4
4
2
4
2
12  
2
2
4
1
4
2
2
1
1
1
1
1
1
1
1
2
4
1
5
SCREW, HHFC M10-1.5 X 55  
SCREW HHFC M6-1.0 X 25  
ASSEMBLY, OIL FILL CAP  
ROCKER, COVER WITH OIL FILL  
GASKET, VALVE COVER  
KEEPER, VALVE SPRING  
RETAINER, VALVE SPRING  
SPRING, VALVE  
5
GASKET, BREATHER COVER  
SEPARATOR, OIL BREATHER  
ASSEMBLY, HEAD #1 G&S  
RETAINER, PISTON PIN 20  
ROCKER, COVER W/BARB FITTING  
STUD M8-1.25/10MM X 30 G5 ZINC  
PISTON, HC  
6
0930640SRV  
0D5269  
0C2979  
7
8
9
0C2981C  
045761A  
0E2950  
0215330SRV  
0E1466  
0D4041  
0C2983  
0C2985A  
0C2985B  
0D4042  
0A7811  
0C2977  
0C5943  
0E4357C  
0E3223  
0D2157  
0E6098  
0D4123A  
0E8152  
0C3011  
0C3009  
0C3010  
093873  
086515  
0D2274  
10  
11  
12  
13  
14  
15  
16A  
16B  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
0D3867  
078672  
SET, PISTON RING 90MM  
PIN PISTON D20  
SEAL, VALVE STEM D7  
WASHER, VALVE SPRING  
STUD, ROCKER ARM PIVOT  
NUT HEX M8-1.0 G8 YEL CHR  
O-RING, 3/8" X 1/2"  
0C5371  
072694  
ASSEMBLY, CAMSHAFT & GEAR  
SHAFT, GOVERNOR  
0D3998  
0C3027  
ROLLER BEARING, GOVERNOR PLATE  
ROLLER BEARING, GOVERNOR  
ASSEMBLY, GOVERNOR GEAR  
SPOOL, GOVERNOR MACHINED  
GASKET, CRANK CASE  
0D5313  
0D6024  
ROCKER ARM  
PLATE, PUSH ROD GUIDE  
SCREW HHFC M8-1.25 X 65  
VALVE, EXHAUST  
0C2976  
086516  
SEAL, OIL PASSAGE  
ASSEMBLY, CRANKSHAFT HORIZ L & G  
CONNECTING ROD  
0C2229  
083897  
VALVE, INTAKE  
TAPPET, SOLID  
0D8067B  
0D9853D  
0C2978  
ASSEMBLY, HEAD #2 G&S  
PUSHROD, 147  
GASKET, HEAD  
SCREW, SHC M6-1.0 X 50 G8.8  
SCREEN, OIL PICKUP  
ASSEMBLY, OIL PUMP  
0D4788  
PLUG,STD PIPE 3/8  
KIT GASKET  
KIT PISTON & RINGS  
O-RING .49 X .07 THICK  
COVER, OIL RELIEF  
0D40100ESV  
0E29500SRV  
0D40120ESV  
0D40130SRV  
0D8675ASRV  
0D8675BSRV  
0D40150SRV  
0D40160SRV  
0C4138  
SPRING, OIL RELIEF  
BALL, 1/2D OIL RELIEF  
KIT BREATHER ASSEMBLY  
KIT GOVERNOR ASSEMBLY  
KIT HEAD ASSEMBLY CYLINDER 1  
KIT HEAD ASSEMBLY CYLINDER 2  
KIT OIL RELIEF  
WASHER, LOCK M6 RIBBED  
SCREW, PLASTITE HI-LOW #10  
CLAMP, OIL TUBE  
0F5458  
0C5998  
0D1667  
0C2991  
0C2988  
0C2992  
0F2664C  
ARM, GOVERNOR  
KIT GEAR COVER  
E-RING, GOVERNOR ARM  
THRUST WASHER, GOVERNOR  
BUSHING, GOVERNOR LOWER  
ASSEMBLY, DIPSTICK WITH HANDLE  
GASKET, EXHAUST PORT  
NUT, HEX W/TOOTH WSHR M8-1.25  
SEAL, GOVERNOR SHAFT  
SCREW, HHFC M6-1.0 X 10  
0F0462  
0C2993  
0D6147  
3
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GTH990 OHVI SERIES ENGINE  
Model 005055-1  
4
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Model 005055-1  
GTH990 OHVI SERIES ENGINE  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
146  
147  
148  
149  
150  
151  
152  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
167  
061906  
022145  
022129  
0F5467  
0F0106  
0E0124  
0C3018  
0E6043  
0C3019  
0C3025  
0C7292  
070185B  
035461  
0F6301  
0C9806  
0C3043  
0C3026  
0C9764  
0E4997  
0F1153B  
0F1170C  
2
1
3
1
1
1
1
2
1
1
1
1
2
4
2
2
1
4
1
1
1
SCREW, HHC M8-1.25 X 85 G8.8  
WASHER, FLAT M8  
WASHER, LOCK M8-5/16  
90  
91  
0C9911  
0D4023  
0E9995  
0D4626  
0D6021  
049821  
070006  
070008  
030340R  
048031C  
086061G  
0D9960  
0E9271  
022152  
036933  
022158  
0F1672  
0E8724  
0E9137  
0E9192  
0E8920  
0D9513  
0E8966  
0E9046  
0D1366  
0E9253  
0F4363  
0F2734  
0F4360  
0F2652  
0F2651  
0E9004  
045756  
1
1
1
1
4
4
4
4
2
4
1
1
1
1
1
1
2
1
1
1
1
1
1
MANIFOLD, INTAKE HORIZONTAL 2-BARREL  
GASKET, MANIFOLD TO CARB GTH990  
CARBURETOR, GTH990  
92  
93  
NUT, HEX M8-1.25 YELLOW ZINC  
FILTER, FUEL DONALDSON  
END CAP L-BLUE  
GASKET, AIRBOX TO SPCR/CARB GTH990  
STUD, METRIC  
94  
95  
SCREW, SHC M8-1.25 X 30  
WASHER, LOCK M8  
WASHER, FLAT M8  
WRAPPER, UPPER CYLINDER 1  
SCREW, THTT M5-0.8 X 8 ZP  
WRAPPER, LOWER CYLINDER 1  
SWITCH, OIL PRESSURE  
96  
97  
98  
99  
HOSE, 0.25 ID  
CLAMP, HOSE BAND ¼  
NIPPLE, ¾"-16 UNF  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
SLEEVING, ½" ID X 3" LG  
ROD, CHOKE  
FILTER, OIL BLACK 75mm LONG  
BARBED STR 1/4NPT X 3/8  
CLAMP, HOSE OETIKER 16.5mm  
HOSE, 3/8" I.D. X 6" LONG  
GASKET, MANIFOLD / PORT  
COOLER, OIL  
BRACKET, THROTTLE GTH990  
WASHER, LOCK #10  
SCREW, PPHM #10-32 X 3/8  
NUT, HEX #10-32 STEEL  
BOLT, GOVERNOR LINK SHOULDER  
ROD, GOVERNOR  
PLASTITE, ¼-15 X ¾  
CONNECTOR, GROUND WIRE  
STATOR, OUTLINE W/LUGS-14.25"  
PLATE, BACKING GT990 W/REGULTR  
CUTOUT  
ASSY, SPEED CONTROL ROD  
BUSHING, REAR SPEED CONTROL  
BRACKET, THROTTLE ROD SUPPORT  
SPRING, GOVERNOR ADJUSTMENT  
ASSEMBLY, GOVERNOR LEVER  
BELLCRANK, CHOKE  
168  
169  
170  
171  
172  
173  
174  
175  
048031G  
022097  
092079  
0E7743  
0C3052  
0F1177  
0E0116  
0C3031A  
1
4
8
1
1
1
1
1
CLAMP, HOSE  
WASHER, LOCK M6-1/4  
1
SCREW, HHTT M6-1.0 X 25 BP  
ASSY, IGNITION COIL 270mm CYLINDER 1  
ASSY, IGNITION COIL GV-990 CYLINDER 2  
ASSEMBLY, GROUND WIRE  
ASSEMBLY, FLYWHEEL W/LC MAG FRNT PTO  
FAN, FLYWHEEL PTO SHAFT VERSION  
NYLON  
1
1
BUSHING, GOVERNOR ROD  
ROD,BELLCRANK TO CHOKE LEVER  
SPRING, CHOKE RETURN  
BELLCRANK, THROTTLE-CHOKE  
SCREW, HHTT M4-0.7 X 6 BP  
STUD, THROTTLE CONTROL  
BUSHING, THROTTLE CONTROL  
PANEL, CONTROL FACE PLATE  
SCREW, HHTT M6-1.0 X 10 YELLOW  
CHROME  
1
1
2
1
1
176  
177  
178  
180  
181  
182  
183  
184  
185  
186  
187  
188  
189  
190  
191  
192  
193  
194A  
194B  
194C  
194D  
196  
197  
198  
0D9560  
0C3033  
0C3034  
0A5992  
048571  
0F1169F  
0C8566  
0C9763  
0D9684A  
0D7115  
0A2702  
082774  
0F3202  
0E6424  
048031G  
0C5894  
0E8388  
022471  
022264  
0F2094  
0F1150  
0E3146  
0C5136  
0D7815A  
1
1
1
4
4
1
4
4
1
4
1
1
1
1
1
1
4
1
1
1
1
4
4
1
CLAMP, FLYWHEEL FAN FRONT PTO  
WASHER, M24  
NUT, HEX M24  
1
21  
WASHER, SHAKEPROOF INT M8 SS  
SCREW, HHC M8-1.25 X 10 G8.8  
HOUSING, BLOWER HOR GASOLINE  
SCREW, HHC M6-1.0 X 20  
NUT, GROMMET ¼ PLUG  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
0F0710  
0E9112B  
049226  
045770  
0D9861  
0D3751  
037398  
0F4362  
0E8137  
0E8357  
0E9112A  
0E4190  
0F5579  
0D1142A  
0D6147  
0D1143  
022264  
0D6142  
0C4147  
0D5399A  
0E7585  
0E4271  
1
1
6
6
1
1
1
1
1
1
1
6
6
1
2
1
2
2
1
1
2
1
RIVET, POP 0.125 X 0.337 STEEL  
BRACKET, BOWDEN CABLE LOWER  
WASHER, LOCK #10  
SCREW, HHC M5-0.8 X10 G8.8  
SCREW, HHC W/PHILLIPS M5-0.8 X 30  
SPRING, IDLE RETURN  
SCREEN, ROTATING NO PTO  
SCREW, #10 SHEET METAL  
REGULATOR, VOLTAGE (20A)  
KEY, WOODRUFF 4 X 19D  
HS HARNESS; 4 PIN FEMALE  
HOSE, BREATHER GTH990 L&G  
HOSE, CLAMP GREEN  
NUT, HEX LOCK #10-32 NY INS  
WASHER, WAVE  
LEVER, THROTTLE GTH990  
LEVER, CHOKE GTH990  
BRACKET, BOWDEN CABLE UPPER  
CLAMP, 3/16" COATED CABLE  
SCREW, HHC W/SHLDR M5-0.8 X 20  
WRAPPER, LOWER CYLINDER 2  
SCREW, HHFC M6-1.0 X 10mm  
WRAPPER, UPPER CYLINDER 2  
WASHER, LOCK M4  
CLAMP, FUEL LINE 1/4  
NUT, HEX FLANGE WHIZ M6-1.0  
NUT, HEX #8-32  
WASHER, LOCK #8-M4  
SCREW, PPHM M3-0.5 X SEMS  
HOUSING, CONN PACKARD 56 SERIES  
SPACER, ROTATING SCREEN GUARD  
KNOB, AIR CLEANER  
SCREW, PPHM M4-0.7 X 40  
PUMP, PULSE  
ELBOW, RUBBER 90 DEGREE  
SPARKPLUG  
STARTER, DELCO REMY SD80  
ASSY, ROTATING SCREEN GUARD  
5
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GTH990 OHVI SERIES ENGINE  
Model 005055-1  
6
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Model 005055-1  
GTH990 OHVI SERIES ENGINE  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
AIR CLEANER ASSEMBLY  
MUFFLER MOUNTING  
200  
201  
202  
203  
203A  
204  
205  
206  
207  
208  
209  
210  
211  
212  
0F7642  
0E3557  
0E3656  
0E0136A  
0E0136B  
1
1
1
1
1
CLEANER, AIR WITH M8 MOUNTING BASE  
FILTER, AIR PRIMARY DONALDSON  
FILTER, AIR SAFETY DONALDSON  
HOOD, INLET DONALDSON #H001377  
CLAMP,HOSE DONALDSON #P148058  
213  
214  
215  
216  
217  
0E8558  
0E6708A  
0E6708B  
067989  
039253  
1
1
1
2
2
MUFFLER, GTH990/760  
SUPPORT, MUFFLER W/LIFT EYE-RH  
SUPPORT, MUFFLER W/LIFT EYE-LH  
NUT, HEX FL WHIZ M8-1.25  
SCREW, HHC M8-1.25 X 20 G8.8  
0E1680  
0E2836  
0E3059  
051754  
022129  
022145  
042907  
0E4807  
2
1
1
2
4
6
2
1
CLAMP, HOSE #32 1.563-2.5  
BRACKET, AIRCLEANER SUPPORT GTH990  
ADAPTOR, CARB TO AIRBOX GTH990  
SCREW, HHC M8-1.25 X 12  
WASHER, LOCK 5/16-M8  
WASHER, FLAT M8-5/16  
SCREW, HHC M8-1.25 X 16  
HOSE, AIRCLEANER CONNECTOR GTH990  
CarburETor ovErHaul KiT — 0f9124  
CarburETor bowl GasKET KiT — 0f9125  
PART NO.  
0D4023  
0D4026  
0E5689  
0E5694  
0E5695  
0E5696  
0E5700  
0E5701  
0E5696  
QTY.  
DESCRIPTION  
PART NO.  
0E5689  
0E5700  
QTY.  
DESCRIPTION  
1
1
1
1
1
1
1
1
1
GASKET, MANIFOLD TO CARB GTH990  
GASKET, ARBX TO SPCR/CARB H990  
"O"RING, FLOAT BOWL DRAIN  
ASSY, NEEDLE VALVE  
SPRING, NEEDLE  
1
1
1
"O"RING, FLOAT BOWL DRAIN  
"O"RING, FLOAT BOWL  
GASKET, FLOAT BOWL  
0E5701  
solEnoid, fuEl sHuT off — 0E5551  
PIN, NEEDLE  
"O"RING, FLOAT BOWL  
GASKET, FLOAT BOWL  
PIVOT PIN, FLOAT  
7
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GTH990 OHVI SERIES ENGINE  
Model 005055-1  
PART NO.  
0C3009  
0C3010  
oil rEliEf KiT — 0d40150srv  
HEad assEMblY KiT - CYl #1 —  
0d8675asrv  
QTY.  
DESCRIPTION  
2
2
2
SPRING, OIL RELIEF  
BALL, 1/2D OIL RELIEF  
COVER, OIL RELIEF  
PART NO.  
0C2229  
0C2976  
0C2978  
0C2979  
0C3043  
0C4138  
0C5371  
0D2274  
0D3867  
0D3998  
0D5313  
0D6024  
0D8067A  
0D9853D  
072694  
078672  
086515  
086516  
QTY.  
DESCRIPTION  
VALVE, INTAKE  
1
6
1
1
2
2
2
2
2
2
2
1
1
2
1
1
2
1
0C3011  
SCREW, HHFC M8-1.25 X 65  
GASKET, CYLINDER HEAD  
GASKET, VALVE COVER  
GASKET, INTAKE PORT  
GASKET, EXHAUST PORT  
WASHER, VALVE SPRING  
RETAINER, VALVE SPRING  
SPRING, VALVE  
GEar CovEr KiT — 0d40160srv  
PART NO.  
0C2988  
0C2991  
0C2992  
0C3009  
0C3010  
0C3011  
0D1667  
0E9842  
090388  
QTY.  
DESCRIPTION  
THRUST WASHER  
1
2
1
2
2
2
1
1
4
1
E-RING, GOVERNOR ARM  
BUSHING, GOVERNOR LOWER  
SPRING, OIL RELIEF  
NUT, HEX M8-1.0 G8 YEL CHR  
ROCKER ARM  
BALL, 1/2D OIL RELIEF  
COVER, OIL RELIEF  
ARM, GOVERNOR  
PLATE, PUSH ROD GUIDE  
ASSY, CYL HEAD GUIDES & SEATS CYL 1  
PUSHROD 147 LENGTH  
STUD, ROCKER ARM PIVOT  
SEAL, VALVE STEM D7  
KEEPER, VALVE SPRING (SET OF 2)  
VALVE, EXHAUST  
SEAL CRANKSHAFT PTO SIDE  
SCREW, HHTT M6-1.0 X 12 ZINC  
CLAMP, OIL TUBE  
0C5998  
GasKET KiT — 0d40100Esv  
PART NO.  
0C2977  
0C2978  
0C2979  
0C2993  
0C3005  
0C3043  
0C4138  
0C5943  
0D4026  
0D4023  
0E9842  
0E9843  
0C3027  
QTY.  
DESCRIPTION  
GASKET, C’CASE  
HEad assEMblY KiT - CYl #2 —  
0d8675bsrv  
1
2
2
1
1
2
2
1
1
1
1
1
1
GASKET, CYLINDER HEAD  
GASKET, VALVE COVER  
SEAL, GOVERNOR SHAFT  
GASKET, BREATHER COVER  
GASKET, INTAKE PORT  
GASKET, EXHAUST PORT  
SEAL, OIL PASSAGE  
PART NO.  
0C2229  
0C2976  
0C2978  
0C2979  
0C3043  
0C4138  
0C5371  
0D2274  
0D3867  
0D3998  
0D5313  
0D6024  
0D8067B  
0D9853D  
072694  
QTY.  
DESCRIPTION  
VALVE, INTAKE  
1
6
1
1
2
2
2
2
2
2
2
1
1
2
1
2
1
SCREW, HHFC M8-1.25 X 65  
GASKET, CYLINDER HEAD  
GASKET, VALVE COVER  
GASKET, INTAKE PORT  
GASKET, EXHAUST PORT  
WASHER, VALVE SPRING  
RETAINER, VALVE SPRING  
SPRING, VALVE  
GASKET, CARB TO SPACER  
GASKET, MANIFOLD TO CARB  
SEAL CRANKSHAFT PTO SIDE  
SEAL CRANKSHAFT FLYWHEEL SIDE  
O-RING 3/8 X 1/2  
NUT, HEX M8-1.0 G8 YEL CHR  
ROCKER ARM  
PLATE, PUSH ROD GUIDE  
ASSY, CYL HEAD GUIDES & SEATS CYL 2  
PUSHROD 147 LENGTH  
STUD, ROCKER ARM PIVOT  
KEEPER, VALVE SPRING (SET OF 2)  
VALVE, EXHAUST  
brEaTHEr assEMblY KiT — 0d40120srv  
PART NO.  
0C3005  
0C5372  
QTY.  
DESCRIPTION  
GASKET, BREATHER COVER  
1
1
1
086515  
086516  
ASSY, BREATHER  
SEPARATOR, OIL BREATHER  
0E3372B  
PART NO.  
0E1466  
0E2950  
021533A  
021533B  
021533C  
021533D  
071983  
PisTon KiT — 0E29500srv  
PART NO.  
0A7811  
0C2985A  
0C2985B  
0D4042  
GovErnor KiT assEMblY — 0d40130srv  
QTY.  
DESCRIPTION  
QTY.  
DESCRIPTION  
2
2
2
2
4
2
4
PIN, PISTON 20 DIA X 48  
PISTON, 8.5:1 90MM DIA LOW COMPR  
RING, PISTON TOP 90MM  
RING, PISTON 2ND 90MM  
RING, OIL RAIL 90MM  
1
2
1
1
SPOOL, GOVERNOR MACHINED  
BEARING ROLLER GOV TOP  
BEARING ROLLER GOV W/ROLLERS  
ASSY, GOV GEAR-LIGHT FLYWGT  
RING, OIL SPACER 90MM  
RETAINER, PISTON PIN 20  
Manual No. 0F6913  
Revision C (12/20/05)  
Printed In U.S.A.  
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