Generac Portable Generator 005982 0 User Manual

MODEL: 005982-0  
Owner's Manual  
GP 3250 Portable Generator  
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Introduction  
INTRODUCTION  
Indicates a hazardous situation or action which,  
if not avoided, could result in death or serious  
injury.  
Thank you for purchasing this model by Generac Power Systems,  
Inc. This model is a compact, high performance, air-cooled,  
engine driven generator designed to supply electrical power to  
operate electrical loads where no utility power is available or in  
place of utility due to a power outage.  
Indicates a hazardous situation or action which,  
if not avoided, could result in minor or moderate  
injury.  
READ THIS MANUAL THOROUGHLY  
If any portion of this manual is not understood, contact the  
nearest Authorized Dealer for starting, operating and servicing  
procedures.  
NOTE:  
Notes contain additional information important to a procedure  
and will be found within the regular text body of this manual.  
The operator is responsible for proper and safe use of the  
equipment. We strongly recommend that the operator read this  
manual and thoroughly understand all instructions before using the  
equipment. We also strongly recommend instructing other users to  
properly start and operate the unit. This prepares them if they need  
to operate the equipment in an emergency.  
These safety warnings cannot eliminate the hazards that they  
indicate. Common sense and strict compliance with the special  
instructions while performing the action or service are essential to  
preventing accidents.  
Four commonly used safety symbols accompany the DANGER,  
WARNING and CAUTION blocks. The type of information each  
indicates is as follows:  
The generator can operate safely, efficiently and reliably only if it  
is properly located, operated and maintained. Before operating or  
servicing the generator:  
nThis symbol points out important safety  
iꢀ  
nformation that, if not followed, could  
• Become familiar with and strictly adhere to all local, state and  
national codes and regulations.  
endanger personal safety and/or property of  
others.  
• Study all safety warnings in this manual and on the product  
carefully.  
This symbol points out potential explosion  
hazard.  
• Become familiar with this manual and the unit before use.  
  
The manufacturer cannot anticipate every possible circumstance  
that might involve a hazard. The warnings in this manual, and on  
tags and decals affixed to the unit are, therefore, not all inclusive.  
If using a procedure, work method or operating technique that the  
manufacturer does not specifically recommend, ensure that it is  
safe for others. Also make sure the procedure, work method or  
operating technique utilized does not render the generator unsafe.  
This symbol points out potential fire hazard.  
This symbol points out potential electrical  
shock hazard.  
GENERAL HAZARDS  
THE INFORMATION CONTAINED HEREIN WAS BASED ON  
MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION.  
GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT  
ANY TIME.  
• Never operate in an enclosed area or indoors.  
• For safety reasons, the manufacturer recommends that the  
maintenance of this equipment is carried out by an Authorized  
Dealer. Inspect the generator regularly, and contact the nearest  
Authorized Dealer for parts needing repair or replacement.  
• Operate generator only on level surfaces and where it will not be  
exposed to excessive moisture, dirt, dust or corrosive vapors.  
• Keep hands, feet, clothing, etc., away from drive belts, fans,  
and other moving parts. Never remove any fan guard or shield  
while the unit is operating.  
SAFETY RULES  
Throughout this publication, and on tags and decals affixed to the  
generator, DANGER, WARNING, CAUTION and NOTE blocks are  
used to alert personnel to special instructions about a particular  
operation that may be hazardous if performed incorrectly or  
carelessly. Observe them carefully. Their definitions are as  
follows:  
• Certain parts of the generator get extremely hot during  
operation. Keep clear of the generator until it has cooled to  
avoid severe burns.  
• Do NOT operate generator in the rain.  
• Do not alter the construction of the generator or change  
controls which might create an unsafe operating condition.  
• Never start or stop the unit with electrical loads connected  
to receptacles AND with connected devices turned ON. Start  
the engine and let it stabilize before connecting electrical  
loads. Disconnect all electrical loads before shutting down the  
generator.  
INDICATES A HAZARDOUS SITUATION OR  
ACTION WHICH, IF NOT AVOIDED, WILL RESULT  
IN DEATH OR SERIOUS INJURY.  
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Safety Rules  
• Do not insert objects through unit’s cooling slots.  
• When working on this equipment, remain alert at all times.  
Never work on the equipment when physically or mentally  
fatigued.  
• Never use the generator or any of its parts as a step. Stepping  
on the unit can stress and break parts, and may result in  
dangerous operating conditions from leaking exhaust gases,  
fuel leakage, oil leakage, etc.  
ELECTRICAL HAZARDS  
• The generator produces dangerously high voltage when in  
operation. Avoid contact with bare wires, terminals, connections,  
etc., while the unit is running, even on equipment connected  
to the generator. Ensure all appropriate covers, guards and  
barriers are in place before operating the generator.  
• Never handle any kind of electrical cord or device while  
standing in water, while barefoot or while hands or feet are wet.  
DANGEROUS ELECTRICAL SHOCK MAY RESULT.  
NOTE:  
This generator is equipped with a spark arrestor muffler. The  
spark arrestor must be maintained in effective working order  
by the owner/ operator. In the State of California, a spark  
arrestor is required by law (Section 4442 of the California  
Public Resources Code). Other states may have similar laws.  
Federal laws apply on federal lands.  
• The National Electric Code (NEC) requires the frame and external  
electrically conductive parts of the generator be properly  
connected to an approved earth ground. Local electrical codes  
may also require proper grounding of the generator. Consult  
with a local electrician for grounding requirements in the area.  
• Use a ground fault circuit interrupter in any damp or highly  
conductive area (such as metal decking or steel work).  
• Do not use worn, bare, frayed or otherwise damaged electrical  
cord sets with the generator.  
• Before performing any maintenance on the generator, disconnect  
the engine starting battery (if equipped) to prevent accidental  
start up. Disconnect the cable from the battery post indicated  
by a NEGATIVE, NEG or (–) first. Reconnect that cable last.  
• In case of accident caused by electric shock, immediately shut  
down the source of electrical power. If this is not possible,  
attempt to free the victim from the live conductor. AVOID  
DIRECT CONTACT WITH THE VICTIM. Use a non-conducting  
implement, such as a rope or board, to free the victim from the  
live conductor. If the victim is unconscious, apply first aid and  
get immediate medical help.  
EXHAUST & LOCATION HAZARDS  
• Never operate in an enclosed area or indoors! NEVER use in  
the home, or in partly enclosed areas such as garages, even  
if doors and windows are open! ONLY use outdoors and far  
from open windows, doors, vents, and in an area that will not  
accumulate deadly exhaust.  
FIRE HAZARDS  
• Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.  
Do not permit smoking, open flames, sparks or heat in the  
vicinity while handling gasoline.  
• Never add fuel while unit is running or hot. Allow engine to cool  
completely before adding fuel.  
• Never fill fuel tank indoors. Comply with all laws regulating  
storage and handling of gasoline.  
• The engine exhaust fumes contain carbon monoxide, which  
can you cannot see or smell. This poisonous gas, if breathed  
in sufficient concentrations, can cause unconsciousness or  
even death.  
• Adequate, unobstructed flow of cooling and ventilating air  
is critical to correct generator operation. Do not alter the  
installation or permit even partial blockage of ventilation  
provisions, as this can seriously affect safe operation of the  
generator. The generator MUST be operated outdoors.  
• This exhaust system must be properly maintained. Do nothing  
that might render the exhaust system unsafe or in noncompliance  
with any local codes and/or standards.  
• Always use a battery operated carbon monoxide alarm indoors,  
installed according to the manufacturers instructions.  
• If you start to feel sick, dizzy, or weak after the generator has  
been running, move to fresh air IMMEDIATELY. See a doctor, as  
you could have carbon monoxide poisoning.  
• Do not overfill the fuel tank. Always allow room for fuel  
expansion. If tank is over-filled, fuel can overflow onto a hot  
engine and cause FIRE or an EXPLOSION. Never store generator  
with fuel in tank where gasoline vapors might reach an open  
flame, spark or pilot light (as on a furnace, water heater or  
clothes dryer). FIRE or EXPLOSION may result. Allow unit to  
cool entirely before storage.  
• Wipe up any fuel or oil spills immediately. Ensure that no  
combustible materials are left on or near the generator. Keep the  
area surrounding the generator clean and free from debris and  
keep a clearance of five (5) feet on all side to allow for proper  
ventilation of the generator.  
• Do not insert objects through unit’s cooling slots.  
• Do not operate the generator if connected electrical devices  
overheat, if electrical output is lost, if engine or generator sparks  
or if flames or smoke are observed while unit is running.  
• Keep a fire extinguisher near the generator at all times.  
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Safety Rules  
STANDARDS INDEX  
In the absence of pertinent standards, codes, regulations and laws,  
the published information listed below may be used as a guideline  
for operation of this equipment. Always reference the latest revision  
available for the standards listed.  
CALIFORNIA PROPOSITION 65 WARNING  
Engine exhaust and some of its constituents are known  
to the State of California to cause cancer, birth defects  
and other reproductive harm.  
1. NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC  
CODE.  
2. Article X, NATIONAL BUILDING CODE, available from the  
American Insurance Association, 85 John Street, New York,  
N.Y. 10038.  
3. AGRICULTURAL WIRING HANDBOOK, available from the Food  
and Energy Council, 909 University Avenue, Columbia, MO  
65201.  
CALIFORNIA PROPOSITION 65 WARNING  
This product contains or emits chemicals known to the  
State of California to cause cancer, birth defects and  
other reproductive harm.  
4. ASAE EP-3634, INSTALLATION AND MAINTENANCE OF  
FARM STANDBY ELECTRICAL SYSTEMS, available from the  
American Society of Agricultural Engineers, 2950 Niles Road,  
St. Joseph, MI 49085.  
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General Information  
Figure 1 – Wheel Assembly  
1.1 UNPACKING  
• Remove all packaging material.  
• Remove separate accessory box.  
• Remove the generator from carton.  
1.1.1 ACCESSORY BOX  
Check all contents. If any parts are missing or damaged, locate an  
authorized dealer at 1-888-436-3722.  
• 1 - Owner’s manual  
• 1 - Oil SAE 30  
• 3 - Product Registration Cards (English, Spanish, French)  
• 2 - 8” WHEELS  
• 1 - Axle  
• 1 - Frame Foot  
Figure 2 – Handle Kit  
• 1 - Handle with grip  
• 1 - Hardware Bag  
M8-1.25 x 40  
BOLTS  
1 - Plastic Spacer  
2 - M8-1.25 x 40 Bolts  
1 - M6-1.0 x 40 Bolt  
2 - M8-1.25 x 16 Bolts  
1 - M6-1.0 Hex Flange Nut  
1 - Handle Bracket  
2 - Rubber Bumpers  
2 - Cotter Pins  
1x HANDLE BRACKET  
2 - M8-1.25 Hex Flange Nuts  
1x M6-1.0X40 BOLT  
1x PLASTIC SPACER  
1.2 ASSEMBLY  
The generator requires some assembly prior to using it. If problems  
arise when assembling the generator, please call the Generator  
Helpline at 1-888-436-3722.  
1 X M6-10 HEX FLANGE NUT  
1x HANDLE W/GRIP  
1.2.1 ASSEMBLING THE ACCESSORY KIT  
The wheels are designed to the unit to greatly improve the  
portability of the generator.  
2.1 KNOW THE GENERATOR  
Read the Owner’s Manual and Safety Rules before operating  
this generator.  
NOTICE:  
The wheels are not intended for over-the-road-use.  
1. Refer to Figure 1 to install the wheels as shown.  
• Slide the axle through the frame brackets.  
• Slide on the wheels then install the cotter pins.  
2. Refer to Figure 1 to install the wheel bumpers as shown.  
Compare the generator to Figures 3 through 6 to become  
familiarized with the locations of various controls and adjustments.  
Save this manual for future reference.  
1. 120 Volt AC, 20 Amp, Duplex Receptacle – Supplies electrical  
power for the operation of 120 Volt AC, 20 Amp, single-phase,  
60 Hz electrical lighting, appliance, tool and motor loads.  
2. 120/240V AC, 20 Amp Locking Receptacle – Supplies  
electrical power for the operation of 120 and/or 240 volt AC,  
20 amp, single-phase, 60 Hz, electrical lighting, appliance,  
tool and motor loads.  
3. Circuit Breakers (AC) – Each receptacle is provided with a  
2-pole, 14 amp circuit breaker to protect the generator against  
electrical overload.  
4. Air Filter – Filters intake air as it is drawn into the engine.  
5. Choke Knob – Used when starting a cold engine.  
6. Fuel Tank – Tank holds 4 U.S. gallons of fuel.  
7. Grounding Lug – Ground the generator to an approved earth  
ground here. See "Grounding the Generator" for details.  
8. On/OFF Switch – Controls the operation of the generator.  
• Secure the two rubber bumpers to the frame foot  
using two M8-1.25 Hex Flange Nuts (if not already  
assembled).  
• Place the frame foot under the frame and secure with two  
M8-1.25 x 16 bolts.  
3. Refer to Figure 2 to install the handle assembly as shown.  
• Install the handle bracket to the frame using two M8-1.25  
x 40 bolts (if not already assembled).  
• Slide the plastic spacer onto the handle assembly then  
align with the holes in the handle bracket (if not already  
assembled).  
• Secure the handle assembly to the handle bracket using  
the M6-1.0 x 40 bolt and one M6-1.0 hex flange nut.  
4
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Operation  
Figure 3 - Control Panel  
Figure 5 - Generator Controls  
9. Muffler – Quiets the engine.  
10. Handle – Pivot and retract for storage.  
11. Gas Cap – Fuel fill location.  
12. Fuel Gauge – Shows fuel level in tank.  
13. Oil Check/Fill – Check and fill oil here.  
14. Recoil Starter – Use to start engine manually.  
15. Fuel Shut Off – Valve between fuel tank and carburetor.  
16. Oil Drain Plug – Used to drain engine oil.  
17. Spark Arrestor – Reduces fire hazard by containing sparks.  
Figure 6 - Muffler  
Figure 4 - Generator Controls  
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Operation  
Adequate, unobstructed flow of cooling and  
ventilating air is critical to correct generator  
operation. Do not alter the installation or  
permit even partial blockage of ventilation  
provisions, as this can seriously affect safe  
operation of the generator. The generator  
MUST be operated outdoors.  
2.2 CORD SETS AND CONNECTION PLUGS  
n
2.2.1 120 VAC DUPLEX RECEPTACLE  
This is a 120 Volt outlet protected against overload by a 14 Amp circuit  
breaker (Figure 7). 14 Amps of current may be drawn from each socket,  
however, total power drawn must be kept within data plate ratings. Use  
only high quality, well insulated, 3-wire grounded cord sets rated for 125  
Volts at 20 Amps (or greater).  
This exhaust system must be properly  
maintained. Do nothing that might render the  
exhaust system unsafe or in noncompliance  
with any local codes and/or standards.  
n
n
2.2.2 120/240 VAC, 20A TWISTLOCK RECEPTACLE  
This is a 120/240 Volt outlet protected against overload by a 14  
Amp circuit breaker (Figure 7). Connect a suitable 4-wire grounded  
cord set to the plug and to the desired load. The cord set should  
be rated for 250 volts at 20 amps (or greater) if the 120/240  
receptacle is used along with 120 volt receptacle. The total load  
drawn must not exceed the data label ratings.  
Always use a battery operated carbon  
monoxide alarm indoors, installed according  
to the manufacturers instructions.  
IMPORTANT: Do not overload the generator. Also, do not overload  
individual panel receptacles. These outlets are protected against  
overload with circuit breakers. If amperage rating of any circuit  
breaker is exceeded, that breaker opens and electrical output  
to that receptacle is lost. Read “Don’t Overload the Generator”  
carefully.  
Figure 7 - 120 VAC Duplex & 120/240 VAC Twistlock  
2.3.1 GROUNDING THE GENERATOR  
The National Electrical Code requires that the frame and  
external electrically conductive parts of this generator be  
properly connected to an approved earth ground (Figure 8).  
Local electrical codes may also require proper grounding of the  
unit. For that purpose, connecting a No. 10 AWG (American Wire  
Gauge) stranded copper wire to the grounding lug and to an  
earth-driven copper or brass grounding rod (electrode) provides  
adequate protection against electrical shock. However, local codes  
may vary widely. Consult with a local electrician for grounding  
requirements in the area.  
2.3 HOW TO USE THE GENERATOR  
If there are any problems operating the generator, please call the  
generator helpline at 1-888-436-3722.  
Proper grounding of the generator will help prevent electrical  
shock in the event of a ground fault condition in the generator  
or in connected electrical devices. Proper grounding also helps  
dissipate static electricity, which often builds up in ungrounded  
devices.  
Never operate in an enclosed area or  
n
indoors! NEVER use in the home, or in  
partly enclosed areas such as garages,  
even if doors and windows are open! ONLY  
use outdoors and far from open windows,  
doors, vents, and in an area that will not  
accumulate deadly exhaust.  
Figure 8 - Grounding the Generator  
The engine exhaust fumes contain carbon  
monoxide, which can you cannot see or  
n
smell. This poisonous gas, if breathed  
in sufficient concentrations, can cause  
unconsciousness or even death.  
6
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Operation  
2.3.2 CONNECTING ELECTRICAL LOADS  
2.5 WATTAGE REFERENCE GUIDE  
DO NOT connect 240 Volt loads to 120 Volt receptacles. DO NOT  
connect 3-phase loads to the generator. DO NOT connect 50 Hz  
loads to the generator.  
Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Running Watts  
*Air Conditioner (12,000 Btu). . . . . . . . . . . . . . . . . . . . . . . . . . 1700  
*Air Conditioner (24,000 Btu). . . . . . . . . . . . . . . . . . . . . . . . . . 3800  
*Air Conditioner (40,000 Btu). . . . . . . . . . . . . . . . . . . . . . . . . . 6000  
Battery Charger (20 Amp). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500  
Belt Sander (3") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000  
Chain Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Circular Saw (6-1/2") . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1000  
*Clothes Dryer (Electric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5750  
*Clothes Dryer (Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700  
*Clothes Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150  
Coffee Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750  
*Compressor (1 HP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000  
*Compressor (3/4 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800  
*Compressor (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400  
Curling Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700  
*Dehumidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650  
Disc Sander (9"). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Edge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500  
Electric Blanket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400  
Electric Nail Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Electric Range (per element). . . . . . . . . . . . . . . . . . . . . . . . . . . 1500  
Electric Skillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250  
*Freezer . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..700  
*Furnace Fan (3/5 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875  
*Garage Door Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 to 750  
Hair Dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Hand Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 to 1100  
Hedge Trimmer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450  
Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500  
Iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
*Jet Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800  
Lawn Mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Light Bulb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100  
Microwave Oven. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700 to 1000  
*Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100  
Oil Burner on Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300  
Oil Fired Space Heater (140,000 Btu) . . . . . . . . . . . . . . . . . . . . . 400  
Oil Fired Space Heater (85,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 225  
Oil Fired Space Heater (30,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 150  
*Paint Sprayer, Airless (1/3 HP) . . . . . . . . . . . . . . . . . . . . . . . . . 600  
Paint Sprayer, Airless (handheld). . . . . . . . . . . . . . . . . . . . . . . . . 150  
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 to 200  
*Refrigerator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700  
Slow Cooker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200  
*Submersible Pump (1-1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . 2800  
*Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000  
*Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500  
*Sump Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1050  
*Table Saw (10") . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1750 to 2000  
Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 to 500  
Toaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 to 1650  
Weed Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500  
* Allow 3 times the listed watts for starting these devices.  
• Let engine stabilize and warm up for a few minutes after starting.  
• Plug in and turn on the desired 120 or 240 Volt AC, single phase, 60  
Hz electrical loads.  
• Add up the rated watts (or amps) of all loads to be connected at  
one time. This total should not be greater than (a) the rated wattage/  
amperage capacity of the generator or (b) circuit breaker rating of the  
receptacle supplying the power. See "Don't Overload the Generator".  
2.4 DON’T OVERLOAD THE GENERATOR  
Overloading a generator in excess of its rated wattage capacity  
can result in damage to the generator and to connected electrical  
devices. Observe the following to prevent overloading the unit:  
• Add up the total wattage of all electrical devices to be connected  
at one time. This total should NOT be greater than the  
generator's wattage capacity.  
• The rated wattage of lights can be taken from light bulbs. The  
rated wattage of tools, appliances and motors can usually be  
found on a data label or decal affixed to the device.  
• If the appliance, tool or motor does not give wattage, multiply  
volts times ampere rating to determine watts (volts x amps =  
watts).  
• Some electric motors, such as induction types, require about  
three times more watts of power for starting than for running.  
This surge of power lasts only a few seconds when starting  
such motors. Make sure to allow for high starting wattage when  
selecting electrical devices to connect to the generator:  
1. Figure the watts needed to start the largest motor.  
2. Add to that figure the running watts of all other connected  
loads.  
The Wattage Reference Guide is provided to assist in determining how  
many items the generator can operate at one time.  
NOTICE:  
All figures are approximate. See data label on appliance for  
wattage requirements.  
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Operation  
2.6.2 ADDING GASOLINE  
2.6 BEFORE STARTING THE GENERATOR  
Prior to operating the generator, engine oil and gasoline will need  
to be added, as follows:  
Gasoline is highly FLAMMABLE and its  
vapors are EXPLOSIVE. Never fill fuel tank  
indoors. Never fill fuel tank when engine  
2.6.1 ADDING ENGINE OIL  
is running or hot. Allow engine to cool  
entirely before filling fuel tank. Avoid spilling  
gasoline on HOT engine. DO NOT light a  
cigarette or smoke when filling the fuel tank.  
All oil should meet minimum American Petroleum Institute (API)  
Service Class SJ, SL or better. Use no special additives. Select  
the oil's viscosity grade according to the expected operating  
temperature (also see chart).  
• Above 40° F, use SAE 30  
• Below 40° F and down to 10° F, use 10W-30  
• Below 10° F, use synthetic 5W-30  
Do not overfill the fuel tank. Always leave  
room for fuel expansion. If the fuel tank is  
overfilled, fuel can overflow onto a HOT  
engine and cause FIRE or EXPLOSION.  
nꢀ  
SAE 30  
• Use regular UNLEADED gasoline with the generator engine. Do  
not use any gasoline with more than 10% added Ethanol, and  
never use E85 gasoline. Do not mix oil with gasoline.  
• Clean area around fuel fill cap, remove cap.  
10W-30  
Synthetiic 5W-30  
• Slowly add unleaded regular gasoline to fuel tank. Fill to bottom  
of screen filter. Be careful not to overfill (Figure 10).  
• Install fuel cap and wipe up any spilled gasoline.  
Figure 10 - Fuel Tank  
Fuel Tank  
Any attempt to crank or start the engine  
before it has been properly serviced with the  
nꢀ  
recommended oil may result in an engine  
failure.  
• Place generator on a level surface.  
• Clean area around oil fill and remove oil fill cap and dipstick.  
• Wipe dipstick clean.  
DO NOT Fill Above Lip  
Fuel  
IMPORTANT: It is important to prevent gum deposits from forming  
in fuel system parts such as the carburetor, fuel hose or tank  
during storage. Alcohol-blended fuels (called gasohol, ethanol  
or methanol) can attract moisture, which leads to separation and  
formation of acids during storage. Acidic gas can damage the fuel  
system of an engine while in storage. To avoid engine problems,  
the fuel system should be emptied before storage of 30 days or  
longer. See the "Storage" section. Never use engine or carburetor  
cleaner products in the fuel tank as permanent damage may  
occur.  
• Slowly fill engine with oil through the oil fill opening until it  
reaches the high mark on the dipstick (Figure 9). Stop filling  
occasionally to check oil level. Be careful not to over fill.  
• Install oil fill cap and finger tighten securely.  
• Check engine oil level before starting each time thereafter.  
Figure 9 - Dipstick  
2.7 TO START THE ENGINE  
Never start or stop engine with electrical  
devices plugged into the receptacles AND  
devices turned on.  
• Unplug all electrical loads from the unit's receptacles before  
starting the engine.  
• Make sure the unit is in a level position.  
• OPEN the Fuel Shut-off Valve (Figure 11).  
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Maintenance  
• Turn engine ON/OFF switch to ON position (Figure 11).  
• Move engine CHOKE lever to the FULL CHOKE position (Figure  
11).  
• To start engine, firmly grasp the recoil handle and pull slowly  
until increased resistance is felt. Pull rapidly up and away.  
• When engine starts, move choke lever to 1/2-CHOKE position  
until engine runs smoothly and then fully into RUN position. If  
engine falters, move choke back out to 1/2-CHOKE position  
until engine runs smoothly and then to RUN position.  
2.9.1 SENSING LOW OIL LEVEL  
If the system senses a low oil level during operation, the engine  
shuts down. The engine will not run until the oil has been refilled  
to the proper level.  
3.1 MAINTENANCE SCHEDULE  
Follow the calendar intervals. More frequent service is required  
when operating in adverse conditions noted below.  
Check Oil Level  
Change Oil ¥  
Check Valve Clearance  
Service Air Filter  
Replace Spark Plug  
NOTICE:  
At Each Use  
*Every 50 Hours  
***Every Season  
If engine fires, but does not continue to run, move choke lever to  
the START position and repeat starting instructions.  
**Every 25 Hours  
****Every 100 Hours  
Figure 11 - Engine Controls  
¥
*
Change oil after first 20 hours of operation.  
Change oil every month when operating under heavy load or in high  
temperatures.  
** Clean more often under dirty or dusty operating conditions. Replace air filter  
parts if they cannot be adequately cleaned.  
***  
Check valve clearance and adjust if necessary after first 50 hours of  
operation and every 100 hours thereafter.  
**** Clean and re-gap spark plug every 50 hours.  
3.2 PRODUCT SPECIFICATIONS  
3.2.1 GENERATOR SPECIFICATIONS  
Rated. Power .............................................................3.25 kW**  
Surge Power..................................................................3.75 kW  
Rated AC Voltage...........................................................120/240  
Rated Current....................................................27/13.5 Amps**  
Rated Frequency......................................... 60 Hz @ 3600 RPM  
Phase .....................................................................Single Phase  
** Maximum wattage is subject to, and limited by, such factors as fuel Btu  
content, ambient temperature, altitude, engine condition, etc.. Maximum  
power decreases about 3.5% for each 1,000 feet above sea level; and will  
also decrease about 1% for each 6° C (10° F) above 16° C (60° F) ambient  
temperature.  
2.8 STOPPING THE ENGINE  
• Shut off all loads, then unplug the electrical loads from generator  
panel receptacles. Never start or stop the engine with electrical  
devices plugged in and turned on.  
• Let engine run at no-load for several minutes to stabilize the  
internal temperatures of engine and generator.  
• Move ON/OFF switch to OFF position.  
3.2.2 ENGINE SPECIFICATIONS  
Displacement...................................................................208 cc  
Spark Plug Type............F6TC, NGK BP6IS or Champion RN11YC  
Spark Plug Gap.................................... 0.030 inch or (0.76 mm)  
Gasoline Capacity ...............................13.25 L (3.5 U.S. gallons)  
Oil Type....... See Chart in "Before Starting the Generator" Section  
Oil Capacity ....................................................0.6 L (0.634 Qts.)  
Run Time..................................................9.7 Hours at 1/2 Load  
Class II Emission Certified*  
* The engine manufacturer must warrant the emission control system  
for a period of two years. This warranty coverage is in addition to  
the warranty provided by Generac, and may cover the engine even if  
Generac’s warranty does not.  
• Close fuel valve.  
2.9 LOW OIL LEVEL SHUTDOWN SYSTEM  
The engine is equipped with a low oil level sensor that shuts down  
the engine automatically when the oil level drops below a specified  
level. If the engine shuts down by itself and the fuel tank has  
enough gasoline, check engine oil level.  
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Maintenance  
3.3.3 ENGINE MAINTENANCE  
3.3 GENERAL RECOMMENDATIONS  
The warranty of the generator does not cover items that have been  
subjected to operator abuse or negligence. To receive full value  
from the warranty, the operator must maintain the generator as  
instructed in this manual.  
When working on the generator, always  
disconnect the spark plug wire from spark  
plug and keep wire away from spark plug.  
Some adjustments will need to be made periodically to properly  
maintain the generator.  
3.3.4 CHECKING OIL LEVEL  
All adjustments in the Maintenance section of this manual should  
be made at least once each season. Follow the requirements in the  
"Maintenance Schedule".  
See the “Before Starting the Generator” section for information on  
checking the oil level. The oil level should be checked before each  
use, or at least every eight hours of operation. Keep the oil level  
maintained (Figure 9).  
NOTICE:  
Once a year replace the spark plug and replace the air filter.  
A new spark plug and clean air filter assure proper fuel-air  
mixture and help the engine run better and last longer.  
3.3.5 CHANGING THE OIL  
Change the oil after the first 20 hours of operation, then every 50  
hours thereafter. If running this unit under dirty or dusty conditions,  
or in extremely hot weather, change the oil more often.  
3.3.1 GENERATOR MAINTENANCE  
Generator maintenance consists of keeping the unit clean and dry.  
Operate and store the unit in a clean dry environment where it will  
not be exposed to excessive dust, dirt, moisture or any corrosive  
vapors. Cooling air slots in the generator must not become clogged  
with snow, leaves, or any other foreign material.  
Hot oil may cause burns. Allow engine to  
cool before draining oil. Avoid prolonged  
nꢀ  
or repeated skin exposure with used oil.  
Thoroughly wash exposed areas with soap.  
Check the cleanliness of the generator frequently and clean when  
dust, dirt, oil, moisture or other foreign substances are visible on  
its exterior surface.  
Use the following instructions to change the oil while the engine  
is still warm:  
• Clean area around oil drain plug (Figure 12).  
• Remove oil drain plug from engine and oil fill plug to drain oil  
completely into a suitable container.  
Never insert any object or tool through the  
air cooling slots, even if the engine is not  
nꢀ  
• When oil has completely drained, install oil drain plug and  
running.  
tighten securely.  
• Fill engine with recommended oil. (See “Before Starting the  
Generator” for oil recommendations).  
• Wipe up any spilled oil.  
NOTICE:  
DO NOT use a garden hose to clean generator. Water can enter  
the engine fuel system and cause problems. In addition, if water  
enters the generator through cooling air slots, some water will  
be retained in voids and crevices of the rotor and stator winding  
insulation. Water and dirt buildup on the generator internal  
windings will eventually decrease the insulation resistance of  
these windings.  
• Dispose of used oil at a proper collection center.  
Figure 12 - Oil Drain, Check & Fill  
3.3.2 TO CLEAN THE GENERATOR  
• Use a damp cloth to wipe exterior surfaces clean.  
• A soft, bristle brush may be used to loosen caked on dirt, oil,  
etc.  
• A vacuum cleaner may be used to pick up loose dirt and  
debris.  
• Low pressure air (not to exceed 25 psi) may be used to  
blow away dirt. Inspect cooling air slots and openings  
on the generator. These openings must be kept clean and  
unobstructed.  
10  
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Maintenance  
3.3.6 REPLACING THE SPARK PLUG  
3.4 SERVICE AIR FILTER  
Use spark plug F6TC, NGK BP6IS or Champioin RN11YC. Replace  
the plug once each year. This will help the engine start easier and  
run better.  
The engine will not run properly and may be damaged if using a  
dirty air filter. Clean the air filter every 25 hours (Figure 15). Clean  
or replace more often if operating under dusty conditions.  
1. Stop the engine and pull the spark plug wire off of the spark  
plug.  
• Remove air filter cover.  
• Wash in soapy water. Squeeze filter dry in clean cloth (DO NOT  
2. Clean the area around the spark plug and remove it from the  
TWIST).  
cylinder head.  
• Clean air filter cover before re-installing it.  
3. Set the spark plug's gap to 0.76 mm (0.030 in.). Install the  
correctly gapped spark plug into the cylinder head and torque  
to 15 ft/lbs. (Figure 13).  
Figure 15 - Air Filter  
Figure 13 - Spark Plug Gap  
AIR  
FILTER  
UNLOCK  
COVER  
MOVE TO  
THE RIGHT  
AIR FILTER  
COVER  
3.3.7 SPARK ARRESTOR  
The engine exhaust muffler has a spark arrestor screen. Inspect  
and clean the screen at least once each year (Figure 14). If unit is  
used regularly, inspect and clean more often.  
3.5 VALVE CLEARANCE  
• Intake — 0.10 ± 0.02mm (cold), (0.004" ± 0.0008" inches)  
• Exhaust — 0.15 ± 0.02mm (cold) (0.006" ± 0.0008" inches)  
NOTICE:  
If using the generator on any forest-covered, brush-covered  
or grass-covered unimproved land, it must equipped with a  
spark arrestor. The spark arrestor must be maintained in good  
condition by the owner/operator.  
After the first 50 hours of operation, check the valve clearance  
in the engine and adjust if necessary.  
Important: If feeling uncomfortable about doing this procedure or  
the proper tools are not available, please take the generator to the  
nearest service center to have the valve clearance adjusted. This is  
a very important step to ensure longest life for the engine.  
Clean and inspect the spark arrestor as follows:  
• Remove clamp and spark arrestor from muffler.  
• Inspect screen and replace if torn, perforated or otherwise  
damaged. DO NOT USE a defective screen. If screen is not  
damaged, clean it with commercial solvent.  
3.6 GENERAL  
• Replace the spark arrestor and clamp.  
The generator should be started at least once every seven days  
and be allowed to run at least 30 minutes. If this cannot be done  
and the unit must be stored for more than 30 days, use the  
following information as a guide to prepare it for storage.  
Figure 14 - Spark Arrestor  
NEVER store engine with fuel in tank indoors  
or in enclosed, poorly ventilated areas where  
fumes may reach an open flame, spark or  
pilot light as on a furnace, water heater,  
clothes dryer or other gas appliance.  
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Maintenance  
3.7 LONG TERM STORAGE  
3.8 OTHER STORAGE TIPS  
• Do not store gasoline from one season to another.  
• Replace the gasoline can if it starts to rust. Rust and/or dirt in  
the gasoline will cause problems with the carburetor and fuel  
system.  
It is important to prevent gum deposits from forming in essential  
fuel system parts such as the carburetor, fuel hose or tank during  
storage. Also, experience indicates that alcohol-blended fuels  
(called gasohol, ethanol or methanol) can attract moisture, which  
leads to separation and formation of acids during storage. Acidic  
gas can damage the fuel system of an engine while in storage.  
• If possible, store the unit indoors and cover it to give protection  
from dust and dirt. BE SURE TO EMPTY THE FUEL TANK.  
• If it is not practical to empty the fuel tank and the unit is to  
be stored for some time, use a commercially available fuel  
stabilizer added to the gasoline to increase the life of the  
gasoline.  
To avoid engine problems, the fuel system should be emptied  
before storage of 30 days or longer, as follows:  
• Remove all gasoline from the fuel tank.  
• Cover the unit with a suitable protective cover that does not  
retain moisture.  
Drain fuel into approved container outdoors,  
away from open flame. Be sure engine is  
NEVER cover the generator while engine and  
nꢀ  
cool. Do not smoke near fuel.  
exhaust area are warm.  
• Start and run engine until engine stops from lack of fuel.  
• Drain oil from crankcase after the engine cools down. Refill with  
recommended grade.  
• Remove spark plug and pour about 1/2 ounce (15 ml) of engine  
oil into the cylinder. Cover spark plug hole with rag. Pull the  
recoil starter a couple times to lubricate the piston rings and  
cylinder bore.  
Avoid spray from spark plug hole when  
cranking engine.  
nꢀ  
• Install and tighten spark plug. Do not connect spark plug wire.  
• Clean the generator outer surfaces. Check that cooling air slots  
and openings on generator are open and unobstructed.  
• Store the unit in a clean, dry place.  
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Troubleshooting  
4.1 TROUBLESHOOTING GUIDE  
PROBLEM  
CAUSE  
CORRECTION  
Engine is running, but no AC output 1. Circuit breaker is open.  
1. Reset circuit breaker.  
is available.  
2. Poor connection or defective cord set.  
2. Check and repair.  
3. Connected device is bad.  
4. Fault in generator.  
3. Connect another device that is in good condition.  
4. Contact Authorized Service Facility.  
Engine runs good but bogs down  
when loads are connected.  
1. Short circuit in a connected load.  
2. Generator is overloaded.  
3. Engine speed is too slow.  
4. Shorted generator circuit.  
1. Disconnect shorted electrical load.  
2. See “Don’t Overload the Generator” .  
3. Contact Authorized Service Facility.  
4. Contact Authorized Service Facility.  
Engine will not start; or starts and  
runs rough.  
1. Dirty air filter.  
2. Out of gasoline.  
1. Clean or replace air filter.  
2. Fill fuel tank.  
3. Stale gasoline.  
4. Spark plug wire not connected to spark plug.  
5. Bad spark plug.  
3. Drain fuel tank and fill with fresh fuel.  
4. Connect wire to spark plug.  
5. Replace spark plug.  
6. Water in gasoline.  
7. Over-choking.  
8. Low oil level.  
9. Excessive rich fuel mixture.  
10. Intake valve stuck open or closed.  
11. Engine has lost compression.  
6. Drain fuel tank; fill with fresh fuel.  
7. Put choke knob to No Choke position.  
8. Fill crankcase to proper level.  
9. Contact Authorized Service Facility.  
10. Contact Authorized Service Facility.  
11. Contact Authorized Service Facility.  
Engine shuts down during  
operation.  
1. Out of gasoline.  
2. Low oil level.  
3. Fault in engine.  
1. Fill fuel tank.  
2. Fill crankcase to proper level.  
3. Contact Authorized Service Facility.  
Engine lacks power.  
1. Load is too high.  
2. Dirty air filter.  
1. See “Don’t Overload the Generator”.  
2. Replace air filter.  
3. Engine needs to be serviced.  
3. Contact Authorized Service Facility.  
Engine “hunts” or falters.  
1. Choke is opened too soon.  
1. Move choke to halfway position until engine runs  
smoothly.  
2. Carburetor is running too rich or too lean.  
2. Contact Authorized Service Facility.  
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Notes  
14  
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Notes  
15  
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Warranty  
FEDERAL EMISSION CONTROL WARRANTY STATEMENT  
YOUR WARRANTY RIGHTS AND OBLIGATIONS  
The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the  
Emission Control System warranty on your new 2008 and later equipment. New equipment that use small spark-ignited engines  
must be designed, built, and equipped to meet stringent anti-smog standards for the federal government. Generac will warrant  
the emission control system on your generator for the period of time listed below provided there has been no abuse, neglect,  
unapproved modification or improper maintenance of your equipment.  
Your emission control system may include parts such as the: carburetor, ignition system, fuel system, catalytic converter, and  
other associated emission-related components (if equipped).  
MANUFACTURER’S WARRANTY COVERAGE:  
This emission control system is warranted for two years. If, during such warranty period, any emission-related part on your  
equipment is found to be defective in materials or workmanship, repairs or replacement will be performed by a Generac  
Authorized Warranty Service Dealer.  
OWNER'S WARRANTY RESPONSIBILITIES:  
As the generator owner, you are responsible for the completion of all required maintenance as listed in your factory supplied  
Owner's Manual. For warranty purposes, Generac recommends that you retain all receipts covering maintenance on your  
generator, but Generac cannot deny warranty solely due to the lack of receipts.  
As the generator owner, you should be aware that Generac may deny any and/or all warranty coverage or responsibility if your  
generator, or a part/component thereof, has failed due to abuse, neglect, improper maintenance or unapproved modifications, or  
the use of counterfeit and/or "grey market" parts not made, supplied or approved by Generac.  
You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs. The warranty  
repairs should be completed in a reasonable amount of time, not to exceed 30 days.  
Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer. To  
locate the Generac Authorized Warranty Service Dealer nearest you, call our toll free number:  
1-800-333-1322  
IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty  
(ECS Warranty), which is provided to you by Generac pursuant to federal law. See also the "Generac Limited Warranties for  
Generac Power Systems, Inc.," which is enclosed herewith on a separate sheet, also provided to you by Generac. Note that this  
warranty shall not apply to any incidental, consequential or indirect damages caused by defects in materials or workmanship or  
any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties, expressed or implied.  
Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Some states do not  
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.  
The ECS Warranty applies only to the emission control system of your new equipment. If there is any conflict in terms between the  
ECS Warranty and the Generac Warranty, the Generac Warranty shall apply. Both the ECS Warranty and the Generac Warranty  
describe important rights and obligations with respect to your new engine.  
Warranty service can be performed only by a Generac Authorized Warranty Service Facility. When requesting warranty service,  
evidence must be presented showing the date of the sale to the original purchaser/owner.  
If you have any questions regarding your warranty rights and responsibilities, you should contact Generac at the following  
address:  
ATTENTION WARRANTY DEPARTMENT  
GENERAC POWER SYSTEMS, INC.  
P.O. BOX 297 • WHITEWATER, WI 53190  
Part 1  
Part No. 0H1911 Rev. A 01/09  
16  
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Warranty  
EMISSION CONTROL SYSTEM WARRANTY  
Emission Control System Warranty (ECS warranty) for equipment using small spark-ignited engines:  
(a) Applicability: This warranty shall apply to equipment that uses small off-road engines. The ECS Warranty period shall begin  
on the date the new equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24  
consecutive months thereafter.  
(b) General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or  
equipment and to each subsequent purchaser/owner that the ECS when installed was:  
(1) Designed, built and equipped so as to conform with all applicable regulations; and  
(2) Free from defects in materials and workmanship which cause the failure of a warranted part at any time during the ECS  
Warranty Period.  
(c) The warranty on emissions-related parts will be interpreted as follows:  
(1) Any warranted part that is not scheduled for replacement as required maintenance in the Owner's Manual shall be  
warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or  
replaced by Generac according to Subsection (4) below. Any such part repaired or replaced under the ECS Warranty shall  
be warranted for the remainder of the ECS Warranty Period.  
(2) Any warranted part that is scheduled only for regular inspection as specified in the Owner's Manual shall be warranted  
for the ECS Warranty Period. A statement in the Owner’s Manual to the effect of "repair or replace as necessary" shall not  
reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the  
remainder of the ECS Warranty Period.  
(3) Any warranted part that is scheduled for replacement as required maintenance in the Owner's Manual shall be warranted  
for the period of time prior to first scheduled replacement point for that part. If the part fails prior to the first scheduled  
replacement, the part shall be repaired or replaced by Generac according to Subsection (4) below. Any such emissions-  
related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the period prior to the  
first scheduled replacement point for that part.  
(4) Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge  
to the owner at a Generac Authorized Warranty Service Facility.  
(5) Notwithstanding the provisions of subsection (4) above, warranty services or repairs must be provided at Generac  
Authorized Service Facilities.  
(6) When the engine is inspected by a Generac Authorized Warranty Service Facility, the purchaser/owner shall not be held  
responsible for diagnostic costs if the repair is deemed warrantable.  
(7) Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to  
meet the expected demand for such parts.  
(8) Any Generac authorized and approved emission-related replacement parts may be used in the performance of any ECS  
warranty maintenance or repairs and will be provided without charge to the purchaser/owner. Such use shall not reduce  
Generac ECS Warranty obligations.  
(9) Unapproved, add-on, modified, counterfeit and/or "grey market" parts may not be used to modify or repair a Generac  
engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac  
shall not be held liable hereunder for failures of any warranted parts of Generac equipment caused by the use of such an  
unapproved, add-on, modified, counterfeit and/or "grey market" part.  
EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING (IF EQUIPPED):  
1) FUEL METERING SYSTEM  
A. CARBURETOR AND INTERNAL PARTS  
B. PRESSURE REGULATOR  
2) AIR INDUCTION SYSTEM  
A. INTAKE MANIFOLD  
4) AIR INJECTION SYSTEM  
A. PULSE AIR VALVE  
5) EXHAUST SYSTEM  
A. CATALYST  
B. THERMAL REACTOR  
C. EXHAUST MANIFOLD  
B. AIR FILTER  
3) IGNITION SYSTEM  
A. SPARK PLUGS  
B. IGNITION COILS / MODULE  
Part 2  
Part No. 0H1911 Rev. A 01/09  
17  
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Warranty  
GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR  
GP SERIES PORTABLE GENERATORS  
For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its GP Series generators will be free from defects in materials and  
workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a  
Generac Authorized Warranty Service Dealer, is found to be defective. Any equipment that the purchaser/owner claims to be defective must be returned to and examined by the  
nearest Generac Authorized Warranty Service Dealer. All transportation costs under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/  
owner. This warranty applies only to Generac GP Series portable generators and is not transferable from original purchaser. Save your proof-of-purchase receipt. If you do not  
provide proof of the initial purchase date, the manufacturer’s shipping date of the product will be used to determine the warranty period.  
WARRANTY SCHEDULE  
Consumer applications are warranted for two (2) years. Commercial and Rental applications are warranted for one (1) year or 1000 hours maximum, whichever comes first.  
CONSUMER APPLICATION  
YEAR ONE - 100% (one hundred percent) coverage on Labor and Part(s) (proof of purchase and maintenance is required):  
• All Components  
YEAR TWO- 100% (one hundred percent) coverage on Part(s) (proof of purchase and maintenance is required):  
• All Components  
COMMERCIAL/RENTAL APPLICATION  
YEAR ONE – 100% (one hundred percent) (or 1,000 hours, whichever occurs first) coverage on Labor and Part(s) (proof of purchase and maintenance is required):  
• All Components  
INTERNATIONAL  
YEAR ONE (or 1000 hours, whichever occurs first) – Limited comprehensive coverage on labor and parts listed.  
All COMPONENTS  
NOTE: For the purpose of this warranty “consumer use” means personal residential household or recreational use by original purchaser. This warranty does not apply to units  
used for Prime Power in place of utility where utility power service is present or where utility power service does not normally exist. Once a generator has experienced  
commercial or rental use, it shall thereafter be considered a non-consumer use generator for the purpose of this warranty.  
All warranty expense allowances are subject to the conditions defined in the Generac Service Policy Manual.  
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:  
• Generac built portable generators built prior to June 2010.  
• Generac portable generators that utilize non-Generac replacement parts.  
• Costs of normal maintenance and adjustments.  
• Failures caused by any contaminated fuels, oils or lack of proper oil levels.  
• Repairs or diagnostics performed by individuals other than Generac authorized dealers not authorized in writing by Generac Power Systems.  
• Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper use. As with all mechanical devices, the Generac engines need periodic  
part(s) service and replacement to perform as designed. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.  
• Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear holocaust, fire, freezing, lightning, earth-quake, windstorm, hail,  
volcanic eruption, water or flood, tornado or hurricane.  
• Damage related to rodent and/or insect infestation.  
• Products that are modified or altered in a manner not authorized by Generac in writing.  
• Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).  
• Failure due to misapplication.  
• Telephone, cellular phone, facsimile, internet access or other communication expenses.  
• Expenses related to “customer instruction” or troubleshooting where no manufacturing defect is found.  
• Rental equipment used while warranty repairs are being performed.  
• Overnight freight or special shipping costs for replacement part(s).  
• Overtime, holiday or emergency labor.  
• Starting batteries, fuses, light bulbs and engine fluids.  
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO THE  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any implied warranties allowed by law shall be limited in duration to the terms of the express warranty  
provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. GENERAC’S ONLY LIABILITY SHALL  
BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES,  
EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC’S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential damages,  
so the above limitation may not apply to you. This warranty gives you specific legal rights. You also have other rights from state to state.  
GENERAC POWER SYSTEMS, INC.  
P.O. BOX 8 • Waukesha, WI 53187  
Ph: (888) GENERAC (436-3722) • Fax: (262) 544-4851  
Part No. 0H8902  
Revision A (05/19/10)  
Printed in China  
Manual Part No. 0H9247  
Rev B (10/06/10)  
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