Generac Automobile Parts 420cc G19 User Manual

®
Engine Parts Manual  
420cc (G19)  
NOTICE!  
The information in this manual is known to be accurate as of the date of release shown on the cover. However,  
engineering changes can occur without notice. To obtain the proper parts, please be sure to use the serial  
number of the unit being serviced when ordering from this manual. Always to refer to any parts notes and  
changes before ordering. All other parts not shown in this manual can be found on Generac’s exploded view  
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420cc ENGINE  
Cylinder Head  
ITEM PART NO.  
QTY. DESCRIPTION  
1
0J35240147  
0J39340112  
0J39340113  
0J39340114  
0G84420211  
0G84420210  
0J00620106  
0J39340115  
0J00620107  
0G84420212  
0K0090  
6
1
1
1
4
2
1
1
1
2
2
BOLT, FLANGE  
COVER, VALVE  
2
3
GASKET, VALVE COVER  
TUBE, BREATHER  
4
5
BOLT, HEAD FLNG., 10×80  
BOLT, STUD, EXHAUST  
SPARK PLUG  
6
7
8
HEAD, CYLINDER  
9
GASKET, CYLINDER HEAD  
PIN, DOWEL  
10  
11  
BOLT, STUD, INTAKE  
2
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420cc ENGINE  
Crankcase  
ITEM PART NO.  
QTY. DESCRIPTION  
BOLT, FLANGE  
1
0G84420217  
0G84420105  
0G84420118  
0G84420218  
0G84420219  
0G84420220  
0G84420108  
0G84420110  
0G84420109  
0H98380100  
0J35250337  
0G84420194  
0G84420112  
0G84420194  
0G84420116  
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
SWITCH ASSY., OIL LEVEL  
BEARING, RADIAL BALL 6202  
WASHER, FLAT 8*16*1.2  
PIN, LOCK, 10MM  
3
4
5
6
SHAFT, GOVERNOR ARM  
SEAL, OIL  
7
8
BOLT, DRAIN PLUG  
WASHER, DRAIN PLUG, 12MM  
CRANKCASE, (ELECT. START)  
CLEAT, CABLE  
9
10  
11  
12  
13  
14  
15  
BOLT, FLANGE, 6×12  
ALERT UNIT,OIL  
BOLT, FLANGE, 6×12  
SEAL, OIL  
3
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420cc ENGINE  
Crankcase Cover  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
4
5
6
7
8
9
0G9799  
2
1
1
1
2
1
1
1
7
DIPSTICK/CAP ASSY  
GOVERNOR ASSY.  
0G84420221  
0G84420118  
0G84420117  
0G84420228  
0G84420115  
0G84420116  
0G84420227  
0G84420229  
BEARING, RADIAL BALL 6202  
BEARING, RADIAL BALL 6207  
PIN, DOWEL 8×12  
GASKET, CRANKCASE COVER  
SEAL, OIL  
CRANKCASE COVER  
BOLT, FLANGE 8X40  
4
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420cc ENGINE  
Crankshaft and Piston  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
4
5
6
7
8
9
0J28790111  
0G84420237  
0K22930111  
0G84420238  
0J00620113  
0G84420236  
0J00620108  
0G84420119  
0J00620111  
1
2
1
1
1
2
1
1
1
RING SET,PISTON  
CIRCLIP, PISTON PIN  
PISTON  
PIN, PISTON  
CONNECTING ROD ASSY  
BOLT, CONNECTING ROD  
CRANKSHAFT ASSY  
KEY, SPECIAL WOODRUFF  
WEIGHT, BALANCER  
5
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420cc ENGINE  
Rocker and Camshaft  
ITEM PART NO.  
QTY. DESCRIPTION  
ROCKER ARM EXH.  
ROCKER ARM INT.  
1
0J39430124  
0J39430125  
0J93060101  
0J39430127  
0G84420174  
0G84420122  
0G84420239  
0G84420123  
0G84420124  
0G84420125  
0G84420128  
0J39430126  
0G8442F114  
0J93060102  
0K22930113  
0G84420194  
0K6775  
1
1
2
2
2
2
4
2
2
1
1
1
1
2
1
1
1
1
2
3
VALVE ROCKER SHAFT  
PUSH ROD  
4
5
LIFTER, VALVE  
6
ROTATOR, VALVE  
7
LOCKER, VALVE  
8
RETAINER, VALVE SPRING  
SPRING, VALVE  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
SEAT, VALVE SPRING  
SEAL, VALVE STEM  
VALVE ASSY.  
CAMSHAFT ASSY  
LOCKER  
RETAINER, ROCKER ARM SHAFT  
BOLT, FLANGE  
ROCKER ARM ASSY. EXHAUST  
ROCKER ARM ASSY. INTAKE  
0K6777  
6
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420cc ENGINE  
Starter  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
4
5
6
0H9838D102  
0G84420241  
0J0813AST15  
0G8442A115  
0J39340117  
0G84420194  
1
4
1
1
1
5
STARTER, RECOIL W/HSNG.  
BOLT, FLANGE 6×8  
STARTER ASSY.  
COVER COMP., FAN  
SHROUD  
BOLT, FLANGE 6×12  
7
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420cc ENGINE  
Flywheel and Ignition  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
4
5
6
7
0G84420150  
0G84420267  
0G84420268  
0H98380104  
0G84420147  
0G84420148  
0G84420149  
1
1
2
1
1
1
1
COIL ASSY. , IGNITION  
GROMMET, CORD  
BOLT, FLANGE, M6X25  
FLYWHEEL, (ELECT. START) COMP.  
FAN, COOLING  
PULLEY, STARTER  
NUT SPECIAL, 16MM  
8
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420cc ENGINE  
Air Cleaner and Carburetor  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
4
5
6
7
8
9
0G84420144  
0J25910112  
0G9916  
1
1
1
1
1
1
2
1
1
GASKET, INSULATOR  
SPACER, CARBURETOR  
GASKET, CARB. TO SPACER  
CARBURETOR ASSY  
HOSE, FUEL  
0H9838E110  
0K65110119  
0K65110118  
0H9838C110  
0G84420156  
0G8442C111  
FILTER, FUEL(IN-LINE)  
CLAMP, HOSE  
GASKET, CARB. TO AIR CLEANER  
AIR CLEANER  
NOT  
SHOWN  
0G84420151  
1
ELEMENT, AIR FILTER  
9
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420cc ENGINE  
Control System  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
4
5
6
7
8
0G8442G111  
0G84420194  
0J00620122  
0J39430132  
0J39430133  
0G84420272  
0G84420197  
0G84420198  
1
2
1
1
1
1
1
1
CONTROL ASSY.  
NUT, FLANGE M6  
SPRING, CABLE RETURN  
SPRING, THROTTLE RETURN  
ROD, GOVERNOR  
NUT, FLANGE M6  
BOLT, QUADRATE HEAD  
ARM, GOVERNOR  
10  
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420cc ENGINE  
Exhaust Manifold  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
0J4535A  
0J35220161  
0G9028  
1
5
1
MANIFOLD, EXH. PIPE  
NUT, HEX., M8  
GASKET, MUFFLER  
11  
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420cc ENGINE  
Starter Motor  
ITEM PART NO.  
QTY. DESCRIPTION  
1
2
3
4
5
0H9838E111  
0H98380103  
0H98380101  
0H98380102  
0J4968  
1
2
1
1
2
MOTOR ASSY., STARTER  
BOLT, FLANGE,  
MOTOR, STARTER  
CONTACTOR ASSY  
BOLT, FLANGE,  
Manual No. 0H9838EPMNL  
Revision A (06/19/14)  
Printed In U.S.A.  
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