GE Utility Trailer GEK 95352 User Manual

GEK-95352  
GE Industrial Systems  
Instructions  
Vertical Induction Motors  
High Thrust  
Hollow and Solid-Shaft  
In-Line Solid-Shaft  
Frames 444-5011 NEMA Type P Base  
Weather Protected Type I and Type II  
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GEK-95352  
Safety Precautions  
High voltage and rotating parts  
can cause serious or fatal in-  
Be sure that the shaft key is fully captive  
before the motor is energized.  
jury.  
Installation, operation  
and maintenance of electric  
machinery should be per-  
formed by qualified personnel.  
Avoid extended exposure in close proximity  
to machinery with high noise levels.  
Familiarization with NEMA  
Use proper care and procedures in han-  
dling, lifting, installing, operating and main-  
taining the equipment.  
Publication MG-2, Safety Standard for Construc-  
tion and Guide for Selection, Installation and  
Use of Electric Motors and Generators, the Na-  
tional Electrical Code and sound local practices  
is recommended.  
Do not lift anything but the motor with the  
motor lifting means.  
For equipment covered by this instruction book,  
it is important to observe safety precautions to  
protect personnel from possible injury. Among  
the many considerations, personnel should be  
instructed to:  
Safe maintenance practices with qualified per-  
sonnel are imperative. Before starting mainte-  
nance procedures, be positive that:  
Equipment connected to the shaft will not  
cause mechanical rotation,  
Avoid contact with energized circuits or ro-  
tating parts,  
Main machine windings and all accessory  
devices associated with the work area are  
disconnected from electrical power sources.  
Avoid by-passing or rendering inoperative  
any safeguards or protective devices,  
If a high potential insulation test is required,  
procedures and precautions outlined in NEMA  
Standards MG-1 and MG-2 should be followed.  
Avoid use of automatic-reset thermal pro-  
tection where unexpected starting of  
equipment might be hazardous to person-  
nel.  
Failure to properly ground the frame of the ma-  
chine can cause serious injury to personnel.  
Grounding should be in accordance with the  
National Electrical Code and consistent with  
sound local practice.  
Avoid contact with capacitors until safe dis-  
charge procedures have been followed.  
These instructions do not purport to cover all of the details or variations in equipment nor to provide for every possible  
contingency to be met in connection with installation, operation or maintenance. Should further information be desired or  
should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be re-  
ferred to the General Electric Company.  
1988, 1999 General Electric Company  
3
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GEK-95352  
I.  
INTRODUCTION  
thrust and one or two oriented to carry  
down-thrust. If greater down-thrust ca-  
pacity is required, motors may use one or  
two standard angular-contact ball bear-  
ings and one split-race bearing which  
gives the capacity of two or three bear-  
ings down and one bearing up. This does,  
however, give more end-play than nor-  
mal.  
General Electric high-thrust vertical mo-  
tors covered by these instructions are  
carefully constructed of high-quality ma-  
terials and are designed to give long and  
trouble-free service when properly in-  
stalled and maintained. These motors are  
generally used to drive pumps.  
IN-LINE motors (designed to be mounted  
on pumps which are directly in the pipe-  
line, and hence called IN-LINE motors)  
are also covered by this instruction book.  
These motors have two opposed-mounted  
angular-contact ball thrust bearings at the  
top end of the motor so they can carry  
either up or down thrust. The lower guide  
bearing is a radial-ball type and also car-  
ries any radial load imposed by the pump.  
IN-LINE motors are always of the solid-  
shaft type. This construction is shown on  
the left side of Figure 3.  
Both HOLLOW-SHAFT and SOLID-  
SHAFT motors are described in this in-  
struction book. Figure 1 shows a typical  
hollow-shaft high-thrust motor. The solid-  
shaft construction is similar except that  
the top half-coupling is omitted, and the  
motor shaft extends out the bottom of the  
motor. See Figure 2. Solid-shaft high-  
thrust motors are not suitable for driving  
loads that impose significant radial load  
on the motor shaft; they should not, for  
example, be used for belt-drive applica-  
tions.  
Spherical-roller bearings are sometimes  
used for applications requiring extra high  
down-thrust capacity and/or extra bearing  
life; these bearings may require water-  
cooling. See Figure 2. Motors with  
spherical-roller thrust bearings also re-  
quire certain minimum down-thrust dur-  
ing all continuous operation.  
Motors may be supplied with different  
bearing arrangements for various external  
thrust conditions imposed by the pump,  
such as different magnitudes of down-  
thrust and either momentary or continu-  
ous up-thrust. A typical high-thrust motor  
with angular-contact ball bearings is  
shown in Figure l. This standard con-  
struction is for high continuous down-  
thrust and is suitable for momentary up-  
thrust equal to 30% of the rated down-  
thrust capacity of a high-thrust motor.  
NOTE THAT ANGULAR-CONTACT  
BEARINGS CAN ONLY CARRY  
THRUST IN ONE DIRECTION.  
Since overloading greatly reduces bearing  
life, the amount of thrust applied should  
not exceed the recommended values.  
This instruction book applies to motors  
with either Weather-Protected I or  
Weather-Protected II enclosures as de-  
fined by NEMA. Both of these are “open"  
motors. (WP-II enclosure is not available  
in 440 frame series.)  
Figure 3 shows a typical solid-shaft high-  
thrust construction (on right side) for ap-  
plications requiring continuous up-and-  
down thrust capability. In this type of  
motor, two or three angular-contact ball  
bearings are mounted in opposed mount-  
ing with one bearing oriented to carry up-  
Weather-Protected I motor construction is  
shown in Figure 1 for 500 frame motors  
and in Figure 3 for 440 frame motors.  
4
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GEK-95352  
Weather-Protected II motor construction  
is shown in Figure 2. This enclosure is  
characterized by additional protection at  
the air inlet and outlet passages and by  
gaskets, drains, and other features to  
make it suitable for use outdoors in severe  
climates. Filters can be supplied for the  
air-inlet openings. When used, they  
should be cleaned periodically, since  
clogged filters restrict the amount of  
cooling air and cause the motor to over-  
heat. Gages are sometimes used to meas-  
ure the pressure drop across the filter and  
thus indicate its condition. Filters should  
be cleaned when the gage reads over 0.4”  
of water.  
the bearings, but if the storage period is to  
exceed three months, the reservoirs  
should be filled. It is suggested that such  
oil-filled motors be conspicuously tagged  
in order to prevent mishandling, which  
would cause oil spillage and subsequent  
damage to the internal parts of the motor.  
When filling for storage, fill to the maxi-  
mum level shown on the gage or ap-  
proximately ½” over the mark showing  
the standstill level. Before operating the  
motor, drain this oil and refill with fresh  
oil.  
See instructions under RELUBRI-  
CATION for oil recommendations.  
II. RECEIVING, HANDLING AND  
STORAGE  
During storage, windings should be pro-  
tected from excessive moisture absorption  
by some safe and reliable method of  
heating. Space heaters, if supplied, may  
be used for this purpose. The temperature  
of the windings should always be main-  
tained a few degrees above the tempera-  
ture of the surrounding air. It is recom-  
mended that motors in storage be in-  
spected, the windings meggered, and a  
log of pertinent data kept. Any significant  
decrease in insulation resistance should  
be investigated.  
Each motor should be carefully examined  
when received and a claim filed with the  
carrier for any damage. The nearest office  
of the General Electric Company may of-  
fer guidance.  
The motor should be lifted by  
the lugs provided. These lugs  
are intended for lifting the mo-  
tor only and must not be used  
to lift any additional weight. Be  
careful not to touch overhead  
equipment. Failure to observe this warning  
may result in personal injury or death.  
If a motor is to be in storage for over one  
year, it is recommended that competent  
technical inspection service be obtained  
to ensure that the storage has been ade-  
quate and that the motor is suitable for  
service. Contact your nearest General  
Electric Sales office to arrange for in-  
spection service.  
If the motor is not to be installed immedi-  
ately, it should be stored in a clean, dry  
location. Precautions should be taken to  
prevent the entrance of moisture, dust, or  
dirt during storage and installation. Pre-  
cautions are taken by the factory to guard  
against corrosion. The machined parts are  
slushed to prevent rust during shipment.  
Examine the parts carefully for rust and  
moisture, if the equipment is to be stored,  
and re-slush where necessary.  
A. Unpacking  
If the machine or machine parts have  
been exposed to low temperature, unpack  
it only after it has reached the temperature  
of the room in which it will be unpacked  
or located; otherwise sweating will occur.  
Motors are shipped without oil in the  
bearing reservoirs. An oil film remains on  
5
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GEK-95352  
If ignitable dust or lint is pres-  
ent the surface temperature of  
III. INSTALLATION  
space heaters, if supplied,  
should not exceed 80% of the  
ignition temperature. Refer to  
space heater nameplate or fac-  
Installation should be in accor-  
dance with the National Electri-  
cal Code and consistent with  
sound local practices. Coupling  
guards should be installed as  
tory for information on surface temperature.  
Dust and-or lint should not be allowed to build  
up around the surface of space heaters. Fail-  
ure to observe these precautions may result in  
damage to equipment, injury to personnel or  
both.  
needed to protect against acci-  
dental contact with moving parts. Machines  
accessible to personnel should be further  
guarded by screening, guard rails, or other suit-  
able enclosure to prevent anyone from coming  
in contact with the equipment. This is especially  
important for motors that are remotely or auto-  
matically controlled or have automatic re-  
setting overload relays, since such motors may  
start unexpectedly. Failure to observe these  
precautions may result in injury or death to per-  
sonnel.  
A. Pump and System Precautions  
Some precautions are necessary to assure  
satisfactory operation of motors in  
pumping service. The packing gland in  
the pump head should be kept in good  
condition so that the liquid being pumped  
will not be forced out along the shaft and  
enter the motor through the lower bearing  
housing.  
A. Location and Mounting  
Allow enough space around the motor to  
permit free flow of ventilating air and to  
maintain an ambient temperature not over  
40° C. Where a choice of locations is pos-  
sible, install the motor so that it will be  
subjected to the least amount of dirt, dust,  
liquids, or other harmful materials. Mount  
the motor securely on a level, firm foun-  
dation, align accurately with the driven  
equipment, and tighten mounting bolts  
securely.  
Motors driving pumps in pressure sys-  
tems where the pressure is maintained  
after shutdown should be protected from  
over speeding by check valves, or non-  
reverse couplings.  
Installation of the machine  
where hazardous, flammable, or  
combustible vapors or dusts  
present a possibility of explo-  
sion or fire should be in accor-  
Weather-Protected Type I motors may be  
installed in indoor locations with rela-  
tively high moisture content or sheltered  
outdoor locations in dry climates.  
dance with the National Electri-  
cal Code, Articles 500-503, and consistent with  
sound local practices. Extreme care is required  
for machines supplied with an explosion-proof  
or dust-ignition proof accessory device or con-  
duit box since any nicks or burrs in the sealing  
surfaces during disassembly and reassembly  
may destroy the explosion-proof or dust-  
Weather-Protected Type II motors may be  
installed outdoors. Use filters in unclean  
areas.  
ignition proof features.  
Failure to observe  
these precautions may result in damage to the  
equipment, injury to personnel, or both.  
6
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GEK-95352  
The SYSTEM REED CRITICAL  
FREQUENCY should be 25% above or  
below motor operating speed in order to  
avoid excessive vibration.  
To prevent breakage, coupling bolts  
must be tightened to torque values  
indicated below for bolted or non-  
reverse couplings  
Bolt Size  
Torque  
90 lb-ft  
180 lb-ft  
320 lb-ft  
710 lb-ft  
C. Alignment of Solid-Shaft Motors  
1/2  
5/8  
3/4  
1
Accurate mechanical lineup is essential  
for successful operation. Mechanical vi-  
bration and roughness when the motor is  
running may indicate poor alignment. In  
general, lineup by straight edge across,  
and feeler gages between coupling halves  
is not sufficiently accurate. It is recom-  
mended that the lineup be checked with  
dial indicators. The space between cou-  
pling hubs should be maintained as rec-  
ommended by the coupling manufacturer.  
It shall be the installer’s re-  
sponsibility in all cases to as-  
certain that these torque values  
are used and maintained. This  
shall include those instances  
when the coupling comes mounted in the mo-  
tor. Failure to comply may cause the coupling  
bolts to break, with resultant extensive damage  
to the equipment.  
D. Couplings for Hollow-Shaft  
Motors  
2. Self-Release Couplings  
Should the motor accidentally be  
run in the reverse direction, the  
pump line-shaft joints may unscrew.  
The self-release coupling acts to  
limit the amount of this unscrewing.  
In normal operation, torque from the  
motor is transmitted by the lower  
half-coupling through the driving  
pins to the upper half-coupling, and  
then to the pump shaft. If reversal  
occurs and the pump shaft starts to  
unscrew and lengthen, the upper  
half of the self-release coupling is  
lifted up off of the driving pins, thus  
uncoupling the pump from the mo-  
tor. See Figure 1, where a self-  
release coupling is shown to the left  
of the shaft center-line.  
1. General  
Vertical hollow-shaft motors are  
designed for driving deep-well, tur-  
bine-type pumps and can be  
equipped with either self-release,  
bolted, or non-reverse couplings as  
described in following sections.  
These couplings are located at the  
top of the motor and allow pump  
impeller position to be adjusted eas-  
ily. The type of coupling is specified  
by the customer. Remove the top  
cap for access to the coupling.  
Two slots are provided in the out-  
side rim of the coupling so that a bar  
can be inserted to keep the assembly  
from turning while the adjustment  
of pump impeller clearance is being  
made. A coupling bolt can be  
screwed into one of the extra tapped  
holes in the top endshield to provide  
a stop for the bar.  
NOTE : THAT SELF-RELEASE COU-  
PLINGS CANNOT CARRY UP-  
THRUST  
Proper functioning of a self-release  
coupling depends upon several fac-  
tors. The pump shaft adjusting nut  
must be securely attached to the top  
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GEK-95352  
half-coupling, and the top half-  
coupling must not bind on the lower  
half. Otherwise, the adjusting nut  
lock-screw may break instead of the  
coupling halves separating. Should  
this happen, the motor would con-  
tinue to drive the pump line shaft,  
and the joints would continue to un-  
screw. Serious damage to both mo-  
tor and line shaft may result. Clear-  
ance between the coupling halves  
should be checked by placing the  
top half-coupling in position prior to  
installing the motor. It should drop  
into place, and rest solidly on the  
lower half-coupling, without forc-  
ing.  
Table 1  
Frame Size  
444-449  
509-5011  
XH  
4.38”  
4.88”  
Depending upon the circumstances  
causing reversal and upon which  
line-shaft joint unscrews, there may  
be enough energy stored in the ro-  
tating parts, at the time the coupling  
clears the pins, to cause the pump  
shaft to continue to rise and strike  
the top cap. However, if the above  
conditions are met, damage, even in  
the most severe cases, should be  
limited to a broken cap.  
It is intended that self-release cou-  
plings will be called upon to un-  
couple only infrequently.  
Proper alignment of the pump head-  
shaft within the motor hollow shaft  
is also important. After the coupling  
releases it no longer holds the pump  
shaft centered. If the alignment is  
not good, the motor shaft which is  
still rotating may rub the pump shaft  
which has stopped, and damage will  
result.  
NOTE: ANY TIME A SELF-RELEASE  
COUPLING UN-COUPLES, IT IS  
NECESSARY T0 REMOVE ALL  
POWER AND MANUALLY RE-  
COUPLE.  
Uncoupling is most frequently  
caused by application of single-  
phase power after a power supply  
disturbance, while the motor is be-  
ing driven in the reverse direction  
by the pump; this single-phase  
power causes the motor to take over  
and drive the pump in the reverse  
direction and the pump shaft joints  
will then unscrew. To prevent this,  
select a motor starter which requires  
a manual start after any stop (rather  
than allowing automatic re-start as  
soon as power is applied to the  
starter), or incorporates a back-spin  
timer to keep power from being  
automatically reapplied to the motor  
until enough time has elapsed for  
water back-flow through the pump  
to stop and for the motor to com-  
pletely stop.  
A third requirement is that the dis-  
tance between the top of the pump  
shaft and the inside of the top cap be  
at least enough to allow the top half-  
coupling, when it tries to release, to  
clear the pins before the shaft hits  
the cap. Check this clearance after  
the adjusting nut has been drawn up  
to its final position. To facilitate  
making the check, the motor outline  
print shows a maximum dimension  
"XH" from the top of the coupling  
to the top of the pump shaft. Ad-  
hering to this design limit will allow  
the shaft and coupling to lift enough  
to clear the pins and still leave a  
small clearance between the shaft  
and cap. For standard motors, “XH”  
is as shown in Table 1.  
8
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GEK-95352  
Power supply phase-sequence rever-  
sal will also cause the motor to re-  
verse and unscrew the pump shaft,  
but this rarely occurs. An anti-  
phase-reversal relay can be incorpo-  
rated in the motor controller if de-  
sired.  
from unscrewing, but it also pre-  
vents damage from overspeeding  
and damage to water-lubricated  
pump shaft bearings, when during  
shutdown the residual water in the  
system drives the pump in the re-  
verse direction. This type of cou-  
pling also allows up-thrust from the  
pump to be carried by the motor  
bearings. Motor torque is transmit-  
ted to the pump shaft through the  
two halves of the coupling which  
are bolted together. See required  
bolt torques.  
To prevent uncoupling on initial  
start-up, check motor rotation direc-  
tion before installing the upper half-  
coupling to be sure direction is cor-  
rect. To reverse direction of rota-  
tion, interchange any two power  
leads.  
The operation of a non-reverse cou-  
pling is explained as follows. When  
the motor is started in the correct or  
forward direction, the ratchet pins  
are lifted by the ratchet teeth, and  
are held up by centrifugal force and  
friction when motor speed becomes  
high enough. When power is re-  
moved, the speed decreases, and the  
pins fall. At the instant of reversal, a  
pin will catch on a ratchet tooth and  
prevent backward rotation. The  
number of pins differ from the  
number of teeth to multiply the  
number of stopping positions.  
2. Bolted Couplings  
Bolted couplings allow up-thrust  
from the pump to be taken by the  
motor bearings. This type of cou-  
pling is similar to a self-release  
coupling except that the driving pins  
are replaced by bolts, which should  
be securely tightened to hold the  
two halves of the coupling solidly  
together so that torque is transmitted  
by face friction. See torque re-  
quirements. This type of coupling  
does not have the self-release fea-  
ture and allows reverse rotation.  
A very rapid decrease in speed can  
result in acceleration forces great  
enough to prevent the pins from  
dropping. This condition is further  
aggravated when the pins become  
dirty, and their action sluggish. If  
the time from shutdown (the instant  
the “stop” button is pressed) to zero  
speed is greater than two seconds,  
operation will be satisfactory.  
See the self-release coupling shown  
to the left of the motor centerline in  
Figure 1, which is applicable to  
bolted couplings except that the  
headless drive pins are replaced by  
bolts as explained above.  
4.  
Non-Reverse Couplings  
The non-reverse type of coupling, as  
shown to the right of the motor  
centerline in Figure 1, is also a  
bolted type, and, in addition, it  
keeps the pump and motor from ro-  
tating in the reverse direction. Thus,  
it not only prevents the pump shaft  
To permit operation when stopping  
time is less than two seconds, the  
pins are spring-loaded. For those  
cases involving cycling (frequent  
starting and stopping) and stopping  
times greater than two seconds, the  
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GEK-95352  
springs may be removed to decrease  
wear on the ratchet plate.  
When installing a non-reverse  
coupling do not use lubricant. Lu-  
brication will lower the coefficient  
of friction between pins and pin-  
carrier, and the pins may not stay up  
when motor reaches full speed.  
Pins and springs are made of heat-  
treated stainless steel.  
A complete non-reverse coupling  
consists of a self-release coupling  
plus a non-reverse assembly, which  
includes pin carrier, pins, springs,  
pin retaining plate, and cap-screws.  
On motors covered by this instruc-  
tion book, the ratchet teeth are an  
integral part of the endshield cover  
casting.  
Motors shipped from stock may  
have their top couplings and non-  
reverse assemblies packaged sepa-  
rately. They can be installed as de-  
scribed in previous paragraphs.  
E. Power Supply Connections  
1. Wiring and Grounding  
A self-release or a bolted coupling  
can be converted to a non-reverse  
coupling without disturbing the ad-  
justment of the pump shaft nut. The  
non-reverse aAssembly will nor-  
mally be received as a unit. To as-  
semble it onto the motor, loosen the  
3 small capscrews that hold the pin-  
retaining plate so this plate can be  
centered during assembly. Next, re-  
move the drive-pins or bolts from the  
lower half-coupling. Then slide the  
non-reverse assembly down over the  
top half-coupling. Next insert the  
long cap screws through the plate,  
pin carrier, and top coupling and into  
the lower coupling. Tighten them  
securely so that torque will be trans-  
mitted by friction between the cou-  
pling faces rather than through the  
bolts. See TORQUE REQUIRE-  
MENTS. Finally tighten the 3 small  
capscrews to secure the pin-retaining  
plate.  
Motor and control wiring, over-  
load protection, and grounding  
should be in accordance with  
the National Electrical Code and  
consistent with sound local  
practices. Failure to observe  
these precautions may result in damage to the  
equipment, injury to personnel, or both.  
Stator winding connections should  
be made as shown on the connection  
diagram or in accordance with the  
wiring diagram attached to the in-  
side of the conduit box cover. For 3-  
lead motors no connection diagram  
is needed or supplied.  
The motor frame may be grounded  
by attaching a ground strap from a  
known ground point to the bronze  
grounding bolt in the conduit box.  
2. Allowable Voltage and  
Frequency  
The top half of the coupling should  
seat solidly on the lower half and  
the pins should touch the bottom of  
the pockets between the teeth in the  
ratchet. The clearance between the  
pin-carrier and the top of the ratchet  
teeth should be between 1/16 and  
1/8”.  
The power supply must agree with  
the motor nameplate voltage and  
frequency. Motors will operate (but  
with characteristics somewhat dif-  
ferent from nameplate values) on  
line voltages within + l0% of name-  
plate value or frequency within  
10  
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GEK-95352  
+ 5% and a combined variation not  
to exceed + 10%.  
Whenever the motor is running,  
enough water should be circulated  
through the coil to keep the steady  
oil-bath temperature below 150° F  
(65°C).  
3. Position of the Conduit Box  
When mounting conditions permit  
the conduit box may be turned so  
that entrance can be made upward,  
downward, or from either side.  
The maximum pressure and maxi-  
mum temperature allowable for  
cooling water are also shown on the  
nameplate or instructions. Exceed-  
ing these values may damage the  
coil or give insufficient cooling of  
the lubricating oil. Use only pure,  
clean water unless the motor was  
specifically ordered to have a coil  
and fittings of special material to  
withstand corrosive water. Standard  
cooling coils are made from type  
'K" copper tubing with wall thick-  
ness of 0.050”.  
F. Lubrication  
Motors with oil-lubricated bearings are  
shipped without oil. Before starting the  
motor, fill each reservoir to the standstill  
level shown on the sight gage. Be careful  
to keep dirt out of the lubricant and bear-  
ing housing.  
Use only the oil specified on the lubrica-  
tion nameplate or the lubrication instruc-  
tion supplied with each motor. See  
RELUBRICATION, TABLE II and  
LUBE NAMEPLATE for oil grade and  
viscosity and further instructions.  
When the motor is shut down during  
freezing weather, blow any remain-  
ing water out of the coil.  
2. Oil Cooling Coil Connection  
If reservoirs have had oil in them during  
storage period, drain out this old oil when  
installing the motor for operation.  
As indicated above, a cooling coil is  
used to keep oil in the bearing res-  
ervoir cool. Water at pressures as  
high as 100 PSI is circulated  
through the coil. It is imperative,  
there for, that all joints be tight and  
that there be no leaks. A pin-hole  
leak will quickly allow enough wa-  
ter to overflow into interior of motor  
and cause motor failure.  
G. Water Cooling  
1. General  
If a bearing requires auxiliary water  
cooling, the oil reservoir will be  
provided with a cooling coil whose  
ends are brought out to fittings in  
the end-shield wall (see Figure 2).  
Motors covered by this instruction  
book are furnished with inlet and  
outlet connection fittings designed  
to prevent inadvertent loosening of  
internal joints or undue stress on the  
internal piping when external water  
supply pipes are connected to the  
motor.  
The lubrication nameplate or in-  
struction will specify the required  
water flow and the maximum water  
flow in gallons per minute. Ex-  
ceeding this maximum flow could  
cause deterioration of the cooling  
coil.  
11  
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GEK-95352  
See Figure 4 and the following  
paragraphs for further instructions.  
Also see maintenance instructions.  
IV. OPERATION  
Before energizing the motor for  
the first time or after an ex-  
tended shutdown, it is advis-  
able to check insulation resis-  
tance, power supply and me-  
chanical freedom of the motor.  
To make water connections, simply  
remove the pipe plugs (furnished for  
shipping) from brass fittings B and  
make connection to female pipe-  
tapped hole in accordance with ap-  
plicable codes and good practice.  
TIGHTEN CONNECTIONS SE-  
SECURELY BUT NOT EXCES-  
SIVELY. It is recommended that  
the upper fitting be used for inlet  
and lower fitting for drain.  
If the motor has been stored in a damp loca-  
tion, dry it out thoroughly before operating.  
Be sure that the motor is not  
running and the power supply  
is disconnected before working  
on motor.  
A. Steps Prior to Initial Start-Up or  
After a Long Idle Period  
DO NOT LOOSEN SCREWS F OR  
REMOVE PART  
B
WHEN  
CONNECTING WATER SUPPLY  
TO MOTOR: PART B MUST BE  
1.  
Check insulation resistance as  
indicated in the caution above.  
FULLY  
SEATED  
AGAINST  
PART A TO COMPRESS THE  
WATER/OIL SEALING O-RING.  
Part A is screwed into the endshield  
wall and locked with set-screws E --  
when making water connection  
check part A to be sure it is tight  
and there are no oil leaks around it.  
Since there is no solid connection  
between parts A and C, inadvertent  
loosening of internal connections is  
minimized.  
Before measuring insulation  
resistance the machine must be  
at standstill and all windings to  
be tested must be electrically  
connected to the frame and to  
ground for a time sufficient to  
remove all residual electrostatic charge. Failure  
to observe these precautions may result in in-  
jury to personnel.  
In accordance with established stan-  
dards, the recommended minimum  
insulation resistance for the stator  
winding is as follows:  
VS  
RS =  
+ 1  
1000  
Where RS is the recommended  
minimum insulation resistance in  
megohms at 40º C of the entire sta-  
tor winding obtained by applying di-  
rect potential to the entire winding  
for one minute, and VS is rated ma-  
chine voltage.  
COOLING COIL CONNECTION FITTINGS  
12  
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GEK-95352  
NOTE SEE IEEE RECOMMENDED  
PRACTICE FOR TESTING INSU-  
LATION RESISTANCE OF ROTATING  
MACHINES, PUBLICATION NO. 43,  
FOR MORE COMPLETE INFOR-  
MATION.  
and LUBE NAMEPLATE on motor  
for oil grade and viscosity and fur-  
ther instructions. Be sure filler caps  
and drain plugs are securely tight-  
ened.  
3.  
Whenever possible, examine  
If the insulation resistance is lower  
than this value, it may be wet and it  
is advisable to eliminate the mois-  
ture in one of the following ways:  
the interior of the machine for loose  
objects or debris which may have  
accumulated, and remove any for-  
eign material.  
a. Dry the stator in an air circulating  
oven with the air surrounding the part at  
95ºC to 115ºC until the stator has been  
above 90º C for at least four hours. Then  
the air temperature may be raised to  
135ºC to 1 15ºC. Continue to heat until  
the insulation resistance is constant for a  
one-half hour period.  
4.  
If possible, turn the rotor by  
hand to be sure that it rotates freely.  
5.  
Check all connections with the  
connection diagram. Check all ac-  
cessible factory-made connections  
for tightness to make sure none has  
become loose during shipment.  
b. Enclose the motor with canvas or  
similar covering, leaving a hole at the top  
for moisture to escape. Insert heating  
units or lamps and leave them on until the  
insulation resistance is constant for one-  
half hour period. Be careful not to get  
heating units so close to the winding that  
they cause localized damage.  
6.  
Check water-cooling connec-  
tions, flow, and temperature.  
7.  
If possible leave motor un-  
coupled (or uncouple it) for initial  
operation so that motor vibration,  
noise, current and bearings can be  
checked uncoupled before they are  
masked by the pump. To run a VHS  
motor uncoupled, it is recommended  
that the pump head-shaft be re-  
moved. If this cannot be done re-  
move the upper half-coupling and  
be sure the pump shaft is well cen-  
tered in the motor shaft so it will not  
rub. IF THIS IS DONE, ROTATE  
MOTOR BY HAND TO BE SURE  
THERE IS NO INTERFERENCE  
BETWEEN SHAFTS. Do not try to  
run motor uncoupled by just re-  
moving gib-key.  
c. With the rotor locked and using ap-  
proximately 10% of rated voltage, pass a  
current through the stator windings. In-  
crease the current gradually until the tem-  
perature reaches 90ºC . Do not exceed  
this temperature. Maintain a temperature  
of 90ºC until the insulation resistance be-  
comes constant for a one-half hour pe-  
riod.  
2.  
Check bearing oil reservoirs to  
be sure they have been filled to the  
proper level with fresh oil. See  
RELUBRICATION, TABLE II,  
8.  
When the driven machine is  
likely to be damaged by the wrong  
direction of rotation, it is imperative  
to uncouple the motor from its load  
during the initial start and make cer-  
13  
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GEK-95352  
tain that it rotates in the correct di-  
rection. If it is necessary to change  
rotation, interchange any two line  
leads. For multispeed motors check  
each speed independently. On VHS  
motors do this before installing  
pump head-shaft and upper half-  
coupling.  
within 10% of motor rated voltage  
with motor drawing load current.  
6.  
Check the operating current  
against the nameplate value. Do not  
exceed the value of nameplate am-  
peres X service factor (if any) under  
steady continuous load. Also check  
to be sure that current in all three  
lines is balanced.  
Some motors are designed for unidi-  
rectional rotation. Rotation of these  
motors must be in accordance with  
the rotation indicated on the name-  
plate and the outline furnished with  
the equipment.  
C. Jogging and Repeated Starts  
Repeated starts and/or jogs of  
induction motors greatly reduce  
the life of the winding insula-  
tion. The heat produced by  
each acceleration or jog is  
much more than that dissipated  
B. Initial Start  
1. After inspecting the machine  
by the motor at full load. If it is necessary to re-  
peatedly start or jog a motor, it is advisable to  
check the application with the local General  
Electric sales office.  
carefully as outlined above, make  
the initial start by following the  
regular sequence of starting opera-  
tions in the control instructions.  
Check motor heating but do not de-  
pend on your hand to determine  
temperature. Use the temperature  
detectors furnished in the motor if  
there are any (eg., RTDs or thermo-  
couples), or use a thermometer. If  
there is any doubt about the safe op-  
erating temperature, take the tem-  
perature of the part in question and  
confer with the nearest sales office  
of the General Electric company.  
Give full details, including all  
nameplate information.  
2.  
Run the motor uncoupled ini-  
tially, if possible, checking for ab-  
normal noise, vibration or bearing  
temperatures, and for current and  
voltage balance. Then check motor  
operation under load for an initial  
period of at least one hour to ob-  
serve whether any unusual noise or  
hotspots develop.  
3.  
In the event of excessive vi-  
bration or unusual noise, remove all  
power and disconnect the machine  
from the load and check the  
mounting and alignment.  
Overheating of the motor may be  
caused by improper ventilation, ex-  
cessive ambient temperature, dirty  
conditions, excessive current due to  
overload, unbalanced a-c voltage, or  
(if a variable speed controller is  
used) harmonics in power supplied  
to the motor.  
4.  
Space heaters should be de-  
energized during motor operation.  
5.  
Check line voltage on all 3  
phases to be sure it is balanced and  
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GEK-95352  
V. MAINTENANCE  
Motors may be blown out with dry, com-  
pressed air of moderate pressure. How-  
ever, cleaning by suction is preferred be-  
cause of the possibility of water in the  
compressed air lines and the danger of  
blowing metal chips into the insulation  
with compressed air.  
Before initiating maintenance  
procedures, disconnect all  
power sources to the motor and  
accessories. For machines  
equipped with surge capacitors  
do not handle capacitor until it  
is discharged by a conductor simultaneously  
touching all terminals and leads, including  
ground. This discharge conductor should be  
insulated for handling.  
To prevent injury to eyes and  
respiratory  
organs,  
safety  
glasses and suitable ventilation  
or other protective equipment  
should be used. Operator must  
not use compressed air to re-  
move dirt or dust from his person or clothing.  
Replace all normal grounding connections prior  
to operating.  
Failure to observe these precautions may result  
in injury to personnel.  
Screens and covers are provided as neces-  
sary for protection of the equipment and  
personnel. All screens must be kept free  
of dirt and debris to ensure proper venti-  
lation, and kept in place for protection of  
personnel.  
A. General  
Inspect the motor at regular intervals, as  
determined by service conditions. Keep  
the motor clean and the ventilation open-  
ings clear.  
C. Coupling Maintenance  
In addition to a daily observation of the  
overall condition, it is recommended that  
a regular inspection routine be set up to  
check periodically the following items:  
The condition of non-reverse couplings  
should be checked periodically by re-  
moving the top cap. If dirt has caused the  
action of the pins to become sluggish, the  
pin-carrier should be removed, disassem-  
bled, and thoroughly cleaned with a suit-  
able solvent. The parts should then be  
dried and reassembled in accordance with  
the instructions given under NON-  
REVERSE COUPLINGS.  
1.  
2.  
3.  
4.  
General Cleanliness  
Insulation and Windings  
Lubrication and Bearings  
Coupling Bolt Tightness  
Sometimes, after a long period of opera-  
tion with frequent stops and starts, the  
surface of the holes in the pin-carrier be-  
comes polished, so that friction forces  
will no longer hold the pins clear of the  
ratchet teeth when the motor is running.  
This condition can be remedied by rough-  
ening these surfaces with a piece of em-  
ery paper wrapped around a rod.  
B. General Cleanliness  
The interior and exterior of the machine  
should be kept free from dirt, oil, grease  
and conducting dust. Oily vapor, debris,  
or dust may build up and block off venti-  
lation. Any of these contaminants can  
lead to early motor failure. Motors should  
be disassembled and thoroughly cleaned  
periodically as needed.  
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GEK-95352  
NOTE: WHENEVER THE DISMAN-  
TLING OF COUPLINGS IS NECES-  
SARY, THE USE OF WITNESS  
MARKS WILL ASSURE A BAL-  
ANCED CONDITION WHEN RE-  
ASSEMBLY IS COMPLETE.  
Do not permit the operating oil level to  
fall below the minimum shown on the  
gage. Should it ever become necessary to  
add excessive amounts of make-up oil,  
investigate immediately for oil leaks.  
Change oil at regular intervals. The time  
between oil changes depends upon the se-  
verity of operating conditions and, hence,  
must be determined by the motor user.  
One or two changes a year is average, but  
special conditions, such as high ambient  
temperature, may require more frequent  
changes. Avoid operating motor with oxi-  
dized oil.  
Bolts on both bolted couplings and non-  
reverse couplings should be checked pe-  
riodically to be sure they are tight. See  
recommended tightening torques.  
A. Relubrication  
Motors covered by these instructions have  
oil lubricated bearings. Maintain proper  
lubrication by checking the oil level peri-  
odically and adding oil when necessary.  
Because of the clearing action of the  
bearing as the motor accelerates up to  
speed, and the expansion of the oil as it  
comes up to operating temperature, the oil  
level will be higher after the motor has  
been in operation for a while than it is  
with the motor at standstill. The normal  
level, with the motor stopped and the oil  
cold, is marked STANDSTILL LEVEL  
on the sight gage.  
Use only best grade, oxidation and corro-  
sion inhibited turbine oil produced by  
reputable oil companies. The viscosity  
(weight) of the oil to be used depends  
upon the type and size of the bearing, its  
load and speed, the ambient temperature,  
and the amount and temperature of the  
cooling water (if used). The lubrication  
nameplate or instruction with each motor  
specifies the viscosity range of oil suit-  
able for average conditions. The usual  
recommendations are summarized in Ta-  
ble 11, Oil Viscosity. Operation in ambi-  
ent temperatures that are near or below  
freezing may require preheating the oil or  
the use of a special oil.  
Overfilling should be avoided not only  
because of the possibility that expansion  
may force the oil over the oil sleeve and  
into the motor, but also because operating  
with the oil level too high prevents the  
bearing from clearing itself of excess oil.  
The resultant churning can cause extra  
loss, high temperatures, and oxidized oil.  
If, during operation, the oil level goes  
above the maximum shown on the sight  
gage, drain enough oil to bring the level  
back within the operating range. A hole is  
provided inside the drain plug to make it  
possible to do this without completely  
removing the plug.  
In some cases, water cooling for the oil is  
impractical or undesirable, and the normal  
operating oil temperature will be in range  
of 170ºF to 210ºF. Also, in some cases  
the bearing size, thrust-load and speed are  
so high that even with water cooling the  
normal oil temperature may be as high as  
210ºF. In these cases, it is especially im-  
portant that proper viscosity, high-grade  
oil containing an oxidation inhibitor be  
used. Observe the condition of the oil fre-  
quently and change oil when it begins to  
show signs of deterioration.  
16  
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GEK-95352  
TABLE II  
OIL VISCOSITY  
(For a particular motor, refer to the lubrication nameplate or instructions.)  
Bearing Function  
and Location  
Oil Viscosity - SUS  
Bearing Type  
GE Spec  
@100°F  
@°210 F  
Thrust Bearing  
(In top endshield)  
Angular Contact Ball  
Spherical Roller  
150  
600  
or 300  
150  
45  
70  
53  
45  
D6B6A  
D6B14C1  
D6B6B  
D6B6A  
Guide Bearing  
Ball  
(In base endshield)  
Oil-lubricated bearing housings are pro-  
vided with large settling chambers in  
which dust, dirt, and sludge collect. Un-  
less the oil has been permitted to oxidize,  
the draining of the old oil during regular  
changes will usually provide sufficient  
flushing action to clean out the reservoir.  
adjustment is made at the factory  
and need not be disturbed on a new  
motor. However, should the motor  
be disassembled for any reason, the  
adjustment must be made during re-  
assembly to avoid damaging the  
bearings, or having some rotating  
part rub against a stationary part.  
The procedure depends upon the  
type of thrust bearing.  
Whenever the motor is disassembled for  
general cleaning and reconditioning, the  
bearing housing may be washed out with  
a suitable cleaning solvent. 1,1,1 Trichlo-  
roethane may be used, following the same  
instructions and cautions as shown for  
cleaning windings. Avoid using any sol-  
vent that will soften the paint used on the  
interior of’ the oil reservoir. Be sure that  
the oil metering hole is clear, and then dry  
the housing thoroughly before reassem-  
bly.  
2. End-Play Adjustment – Ball  
Thrust Bearing  
For a motor with angular-contact  
ball thrust bearings, refer to Figure  
1. When the motor shaft nut is tight-  
ened, the rotor, shaft, and lower  
bearing are drawn up until the outer  
ring of the lower bearing seats  
against the lower bearing cover.  
Further tightening of the nut pre-  
loads the bearings. (Note that shoul-  
der on the shaft below the lower  
half-coupling is purposely located  
so that it does not seat against the  
coupling.)  
E. End-Play Adjustment  
1. General  
Most high-thrust motors are de-  
signed to withstand only momentary  
up-thrust. This up-thrust, which can  
exist for a few seconds during  
starting, is taken by the lower guide  
bearing. To prevent the thrust bear-  
ing from losing radial stability dur-  
ing this time, the motor end-play is  
limited to a small amount by ad-  
justment of the motor shaft nut. This  
The best way to adjust the nut is by  
trial, using an indicator between the  
lower half-coupling and top end-  
shield, and lifting the rotor to check  
the end-play after each setting of the  
nut until between 0.002 and 0.005”  
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GEK-95352  
is obtained. The nut should then be  
locked with its lockwasher. If  
equipment is not available to use  
this method, the following proce-  
dure may be used. Tighten the mo-  
tor shaft nut carefully until all end-  
play is removed and the rotor just  
fails to turn freely. Then back the  
nut off 1/6 turn and lock with its  
washer. An assembly nameplate  
giving this information is mounted  
on the motor.  
not used) are located in a “chair”  
which is in turn located in the upper  
endshield. This ”chair” and the cap-  
tive springs can be removed and  
cleaned as a unit if necessary; it  
should not be taken apart unless it or  
a spring is damaged.  
End-play is provided in the motor so  
that the application of down-thrust  
during normal operation will cause  
the thrust bearing to move down and  
seat in its housing and relieve the  
up-thrust load on the lower bearing.  
Thus, to avoid premature failure of  
the lower bearing, the minimum to-  
tal external down-thrust that is ap-  
plied continuously to the motor  
during operation should always be  
greater than the spring-load listed on  
the individual outline provided with  
the motor. This value may range  
from 3000 pounds to 6000 pounds,  
depending on the size of the bear-  
ing.  
Motors which must withstand con-  
tinuous up-thrust have a somewhat  
different construction. The upper  
(thrust) bearing is arranged to take  
this up-thrust; it consists of angular-  
contact thrust bearing mounted  
back-to-back (DB). (See Figure 3.)  
The inner rings are locked on the  
lower half-coupling with a nut and  
the outer rings are clamped in the  
endshield with a ring. The shaft  
shoulder below the lower half-  
coupling is so located that it seats  
against the lower half-coupling be-  
fore the lower bearing comes up  
against its cover. No special adjust-  
ment is necessary when reassem-  
bling this type of motor, and the  
motor shaft nut can be pulled down  
tight and locked. The end-play of  
motors using DB-mounted bearings  
will then be very small, 0.005” or  
less.  
Adjust the end-play by adjusting the  
motor shaft nut. Tighten the nut un-  
til the lower bearing comes up  
against its cover and the springs are  
being compressed, as indicated by  
downward movement of the lower  
half-coupling. Check the end-play  
by placing a dial indicator between  
the end-shield cover and the lower  
half-coupling and pressing down on  
the latter with a jack (sec Figure 2)  
until the bearing seats in its housing.  
Repeat this process of tightening the  
nut and checking the end-play until  
0.015 to 0.020” end-play is ob-  
tained; then lock the nut with the  
setscrew.  
3. End-Play Adjustment  
Roller-Thrust Bearing  
Springs are used under spherical-  
roller thrust bearing to keep them  
axially loaded during momentary  
up-thrust periods. See Figure 2. This  
puts an up-thrust load on the lower  
guide bearing. The springs (and  
spacers if a full circle of spring is  
There are six holes in the nut and  
five holes in the lower half-  
coupling, making a total of 30  
“locking positions” where two holes  
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GEK-95352  
line up. Turning the nut from one  
locking position to the next repre-  
sents a change of end-play of ap-  
proximately 0.0028”.  
Some motors with angular-contact ball  
bearings are supplied with removable  
spacer ring under the outer race of the  
thrust bearing so that the thrust capacity  
can be increased by adding an extra  
bearing or bearings. When these bearings  
are installed, the high points of eccentric-  
ity should be lined up with the keyway in  
the lower half-coupling. If the original  
bearings have been in service, they should  
be replaced at the time this conversion is  
made.  
When run uncoupled from the  
pump, the motor may have exces-  
sive vibration. If so, it should be  
checked with zero end-play. The  
thrust bearing will then be more  
nearly in the position it will assume  
when down-thrust is applied during  
normal operation. After the check  
run, set the end-play as described  
previously. Do not run motors with  
spherical roller thrust bearings un-  
coupled for long periods because the  
lower bearing may over-heat or fail  
because of the up-thrust load im-  
posed by the springs.  
G. Oil Cooling Coil Maintenance  
See general description of cooling coil  
connection fitting and Figure 4.  
As part of ongoing preventative mainte-  
nance check for oil leaks around the  
cooling coil fitting, and check for possible  
internal water leakage as indicated by an  
unexplained rise in oil level or a change  
in oil color. Parts A, B, E and F should  
always be tight, and part B should always  
be seated tightly against part A to ensure  
that the sealing O-Ring is properly com-  
pressed.  
F. Bearing Replacement  
In general, replacement bearings should  
be of the same type, and installed in the  
same relative position, as the original  
bearings.  
When removing bearings, apply steady,  
even pressure parallel to the shaft or  
lower half-coupling center-line. Apply  
this pressure to the inner race whenever  
possible. Angular-contact bearings which  
have failed, and are especially tight on the  
coupling, can sometimes be removed by  
using the following procedure: separate  
the bearing by forcing the outer race over  
the balls; then with a torch, apply quick  
heat to the inner race while also applying  
pulling pressure.  
If cooling coil is to be removed, first re-  
move supply pipes and drain water out of  
coil. Next remove parts F, B, E and A in  
that order. Then remove the endshield  
cover and unscrew the inlet and outlet  
pipes (part C) from the cooling coil being  
careful to hold the elbows on the ends of  
the cooling coil to prevent damage. Fi-  
nally, remove the oil-baffle and the cool-  
ing coil.  
To re-install the cooling coil proceed as  
follows:  
Angular-contact bearings which are to be  
stacked together should have their high  
points of eccentricity (indicated by a bur-  
nished spot on the inner race) lined up.  
All bearings should be of same manufac-  
ture and of the type that permits stacking.  
1.  
OBTAIN A NEW O-RING  
UNLESS YOU ARE CERTAIN  
OLD O-RING IS UN-DAMAGED  
AND HAS NOT AGED OR  
TAKEN A COMPRESSION SET.  
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GEK-95352  
2.  
Place coil (without inlet / out-  
9.  
Install 3 set-screws E in A  
let pipes C) in endshield and secure  
loosely.  
120° apart and tighten securely to  
lock A into position and keep it  
from unscrewing. Set-screws should  
bite into surface of endshield.  
3.  
Stick inlet-outlet pipes  
C
through holes in end shield wall and  
check line up of pipes and end  
shield holes by screwing pipes  
loosely into cooling coil elbow.  
Pipes should be centered in holes in  
end shield wall. Adjust cooling coil  
as needed but Do Not Tighten  
Parts Yet.  
10. Be very careful not to damage  
or mar outer surface of C where O-  
Ring seats.  
11. Re-check outer end and slot of  
C and remove any burrs or sharp  
edges to prevent damage to O-Ring  
during assembly. Then lubricate O-  
Ring and slide it into position  
shown in Figure 4. Be sure to push  
it in until it seats against A.  
4.  
Thread part A over pipes and  
screw A into end shield loosely.  
Adjust position of cooling coil as  
necessary to let pipes exit without  
strain and then secure cooling coil  
into end shield.  
12. Slide part B into place and se-  
cure with 3 socket-head screws F.  
Tighten F screws until flange of B  
seats solidly against A. There  
should never be a gap between A  
and B. Use ”Loc-Tite” on threads of  
F-screws to prevent their unscrew-  
ing.  
5.  
Remove parts A and C and put  
pipe joint compound on threads. In-  
spect outer end and slots in C pipes  
and remove any burrs or sharp  
edges to prevent damage to O-Ring  
during assembly. Then screw pipes  
C hand-tight into cooling coil el-  
bows, being careful not to bend or  
damage the cooling coil when tight-  
ening C. Next, tighten C by using  
wrench on hex fitting at inner end of  
C.  
Parts A and B compress the O-Ring  
against C and seal oil into motor and wa-  
ter into coil.  
13. Pressure check entire system.  
H. Insulation and Winding  
Maintenance  
6.  
Next, slide part A into place  
and screw tightly into end shield,  
being careful not to damage outer  
surface of C where O-Ring will seat.  
1. General  
For long life and satisfactory opera-  
tion, insulated winding should be  
kept clean and free of dirt, oil, metal  
particles, and other contaminants. A  
variety of satisfactory and accept-  
able methods are available for  
keeping equipment clean. The  
choice of method will depend  
greatly on time, availability of  
7.  
Check gap between endshield  
wall and inner surface of A. If this  
exceeds 1/4", endshield hole should  
be tapped deeper.  
8.  
Check position of end of C  
with respect to outer face of A. See  
Figure 4 for limiting dimensions.  
20  
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GEK-95352  
To minimize possible damage  
to varnish and insulation a  
fairly neutral non-conducting  
type of detergent, such as Du-  
bois Flow, should be used. A  
equipment, and on the insulation  
system. However, vacuum and/or  
compressed air cleaning with non-  
metallic hose tips should precede  
cleaning with water and detergent or  
with solvents. Tightly adhering dirt  
may require gentle brushing or  
wiping to get it loose.  
pint of detergent to 20 gallons of water is rec-  
ommended.  
If a steam jenny is not available, the  
cleaning solution may be applied  
with warm water by a spray gun.  
After the cleaning operation, the  
windings should be rinsed with wa-  
ter or low-pressure steam. It is ad-  
visable to dry the winding. Refer  
back to Insulation Resistance sec-  
tion for instructions on how to pro-  
ceed.  
To prevent injury to eyes and  
respiratory  
organs,  
safety  
glasses and suitable ventilation  
or other protective equipment  
should be used.  
2. Vacuum And Compressed  
Air Cleaning  
Compressed air may be used to re-  
move loose dirt and dust from air  
passages such as air ducts.  
4. Cleaning With Solvents  
Many cleaning fluids are flam-  
mable and/or toxic. To prevent  
Suction should be used to remove  
dirt and dust particles from winding  
to avoid driving particles into the  
winding and damaging the coils.  
injury to personnel and property  
care should be taken to avoid  
flames, sparks, etc. Safety  
glasses should be used and  
contact with the skin should be avoided. The  
area should be well ventilated or protective  
equipment should be used.  
Care must be taken to make  
sure that the air supply is dry  
and that excessive air pressure  
is not used. Generally a pres-  
sure of not more than 30 psi is  
recommended.  
Although cleaning with water and  
detergent is the preferred method,  
solvent cleaning may be used when  
heat drying facilities are not avail-  
able.  
Operator must not use com-  
pressed air to remove dirt or  
dust from his person or cloth-  
ing.  
1,1,1 Trichloroethane* is recom-  
mended for use as the cleaning sol-  
vent. Solvent cleaning of silicone-  
insulated winding (H insulated ma-  
chines) is not recommended.  
3. Cleaning With Water and  
Detergent  
While 1,1,1 trichloroethane is  
considered to be non-flammable  
and has a relatively low order of  
toxicity, it should be used only  
in a well ventilated area that is  
free from open flames. Avoid  
This method is very effective in  
cleaning windings when used with a  
low-pressure steam jenny (maxi-  
mum steam flow 30 PSI and 90°C.)  
prolonged exposure to its vapor. Failure to ob-  
serve these precautions may result in injury to  
personnel.  
21  
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GEK-95352  
Windings cleaned with solvent  
should be dried thoroughly by cir-  
culation of dry air before voltage is  
applied.  
All systems treated with varnish No.  
9522 or equivalent must be baked  
until the windings are at 150°C for  
four hours.  
*One commercial source of 1,1,1  
Trichloroethane is Chlorothene NU,  
which is a Trade-mark of the Dow  
VI. RENEWAL PARTS  
When ordering parts, give description and  
state quantity of parts desired, together  
with the nameplate rating, model, and se-  
rial number of the motor. For couplings,  
also specify the type, bore, and keyway  
size.  
Chemical  
Michigan.  
Company,  
Midland,  
5. Revarnishing Windings  
After several cleanings with water  
and detergent it may be necessary to  
revarnish the winding. GE 9522 or  
equivalent varnish treatment is rec-  
ommended for Class B and Class F  
systems. This varnish is available  
from the General Electric Company  
insulating Materials Department or  
GE Service Shops.  
Requests for additional copies of these  
instructions or inquiries for specific in-  
formation should be addressed to the  
nearest sales office of the General Electric  
Company.  
22  
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GEK-95352  
VII. TROUBLE SHOOTING CHART  
Affected Parts  
Windings  
Difficulty  
Overheating  
What to Check  
Calibration of measuring instrument  
Excessive load  
Unbalance a-c current  
Improper or restricted ventilation  
Excessive ambient temperature  
Short circuited coil or windings  
Dirty windings  
Unbalanced voltage1  
Harmonics power supply (Variable Frequency Control)  
Fan broken  
Calibration of measuring instrument  
Worn out or dirty oil  
Insufficient oil  
Misalignment  
Excessive thrust or radial loading  
Shaft currents  
Insufficient cooling water  
Improper end-play  
Insufficient down-thrust (on SRB)  
Fan broken  
Incorrect grade of oil (type or viscosity)  
Loose fittings  
Cracked/porous casting  
Over-filled  
Water in oil  
Unbalance  
Misalignment  
Improper or settled foundation  
Non-uniform air gap  
Bearings  
Overheating  
Bearing Housing  
Motor  
Oil Leaks  
Excessive Vibration  
Rubbing parts  
Bent shaft  
Unbalanced stator current  
Damaged bearings  
Reed critical  
Incorrect end-play  
Fan broken  
Wrong transformer taps  
Wrong connections  
Open circuit  
Motor  
Failure to Start  
Excessive line drop (low voltage at motor)  
Excessive load  
Rotor rubs  
Wrong direction of rotation  
Moisture, dirt, metal particles, oil or other contaminants on  
the insulated windings  
Wrong voltage  
Excessive temperature  
Voltage surges/lightning  
Mechanical damage  
Excessive vibration with resultant mechanical damage  
Single-phasing  
Insulation  
Low Insulation resis-  
tance or insulation  
failure  
23  
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GEK-95352  
FIGURE 1  
TYPICAL HOLLOW-SHAFT HIGH-THRUST WEATHER-PROTECTED I  
MOTOR WITH ANGULAR-CONTACT BALL UPPER THRUST BEARING.  
SELF-RELEASE COUPLING IS SHOWN ON LEFT SIDE AND NON-REVERSE  
COUPLING IS SHOWN ON RIGHT SIDE.  
24  
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GEK-95352  
FIGURE 2  
TYPICAL SOLID-SHAFT, HIGH-THRUST MOTOR  
WITH SPHERICAL-ROLLER UPPER THRUST BEARING.  
WEATHER-PROTECTED II ENCLOSURE SHOWN IS AVAILABLE IN  
FRAMES 509-5011 BUT NOT AVAILABLE IN 444-449 FRAMES.  
25  
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GEK-95352  
FIGURE 3  
TYPICAL UPPER BEARING CONSTRUCTION FOR SOLID-SHAFT  
WEATHER-PROTECTED I MOTOR. HIGH UP AND DOWN THRUST  
CONSTRUCTION IS SHOWN ON THE RIGHT AND IN-LINE CONSTRUCTION  
IS SHOWN ON THE LEFT. ENCLOSURE IS TYPICAL OF 444-449 FRAMES.  
SEE FIGURE 1 FOR 509-5011 FRAME ENCLOSURE.  
26  
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GEK-95352  
To:  
GE Industrial Systems  
Attn: Industrial Engineering  
Technical Publications Editor  
2000 Taylor Street  
Fort Wayne IN 46801-2205  
Fax: 1-219-439-3881  
(GE Internal DC: 8*380-3881)  
We welcome comments and suggestions to make this publication more useful.  
Your Name  
Today’s Date  
Job Site  
If needed, how can we contact you?  
Your Company’s Name and Address  
Fax No.  
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GE Requisition No.  
Publication No.  
Your Job Function / How You Use This Publication  
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Detach and fax or mail to the address noted above.  
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GEK-95352  
……………………………………………….…………………Fold here and close with staple or tape………………………………….………………….  
Place  
Stamp  
Here  
GE INDUSTRIAL SYSTEMS  
INDUSTRIAL ENGINEERING TECHNICAL  
PUBLICATIONS EDITOR  
2000 TAYLOR STREET  
FORT WAYNE IN 46801-2205 USA  
………………………………………………………………………………Fold Here first………………………………………………………………….  
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GEK-95352  
Document Revision History  
ISAAC #  
Rev #  
0
Date  
12/03/99  
Author  
GJG  
Description  
N/A  
Conversion from PageMaker.  
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