GE Power Supply GEK 106168E User Manual

ÿ
GE Power Management  
Digital Breaker Failure Protection  
DBF  
Instructions  
GEK 106168E  
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TABLE OF CONTENTS  
TABLE OF CONTENTS  
1.  
GENERAL DESCRIPTION AND APPLICATION........................................................................................... 1  
1.1. GENERAL DESCRIPTION................................................................................................................................. 1  
2. OPERATION LOGIC ...................................................................................................................................... 3  
2.1. PROTECTION FUNCTIONS.............................................................................................................................. 3  
2.1.1. Overcurrent units.......................................................................................................................................... 3  
2.2. MONITORING AND RECORDING FUNCTIONS.............................................................................................. 5  
2.2.1 Measurement ............................................................................................................................................... 5  
2.2.2 Associated Breaker Status........................................................................................................................... 5  
2.2.3 Target Lamps ............................................................................................................................................... 5  
2.2.4 Circuit Breaker Breaking Capacity Monitoring ............................................................................................. 9  
2.2.5 Built-in Self-Checking Unit.......................................................................................................................... 10  
2.3. ANALYSIS FUNCTIONS......................................................................................................................................... 10  
2.3.1 Event Recorder. .......................................................................................................................................... 10  
2.3.1 Oscillography .............................................................................................................................................. 10  
2.4. CONTROL .......................................................................................................................................................... 12  
2.4.1 Tables of Settings ...................................................................................................................................... 12  
2.4.2 Time Synchronization.................................................................................................................................. 13  
2.4.3 Configurable Inputs and Outputs ............................................................................................................... 13  
2.5. MAN-MACHINE INTERFACE (HMI)........................................................................................................................ 15  
2.6. REMOTE COMMUNICATIONS................................................................................................................................ 16  
3.  
4.  
SETTINGS.................................................................................................................................................... 17  
TECHNICAL CHARACTERISTICS.............................................................................................................. 21  
4.1. MODEL LIST....................................................................................................................................................... 21  
4.1.1. Special Models........................................................................................................................................... 21  
4.2. TECHNICAL CHARACTERISTICS ............................................................................................................................ 22  
5.  
HARDWARE DESCRIPTION ....................................................................................................................... 25  
5.1. PHYSICAL DESCRIPTION..................................................................................................................................... 25  
5.1.1. Case.......................................................................................................................................................... 25  
5.1.2. Electrical Connections............................................................................................................................... 25  
5.1.3. Internal Construction................................................................................................................................. 25  
5.2. OPERATING THEORY.......................................................................................................................................... 27  
5.2.1. Magnetic Module....................................................................................................................................... 27  
5.2.2. CPU Board ................................................................................................................................................ 27  
5.2.3 Power Supply ............................................................................................................................................. 28  
5.2.4 Keyboard and Display ................................................................................................................................ 28  
6.  
ACCEPTANCE TESTS................................................................................................................................. 29  
6.1. CONNECTIONS AND NECESSARY EQUIPMENT ...................................................................................................... 29  
6.2. VISUAL INSPECTION ........................................................................................................................................... 29  
6.3. PANEL INSULATION TESTS.................................................................................................................................. 29  
6.4. RELAY SETTING................................................................................................................................................. 30  
6.5. INDICATORS........................................................................................................................................................ 30  
6.6. POWER SUPPLY................................................................................................................................................. 30  
6.7. COMMUNICATIONS .............................................................................................................................................. 31  
6.8. INPUTS ............................................................................................................................................................... 32  
6.8.1 Digital inputs................................................................................................................................................ 32  
6.8.2 IRIG-B Synchronizing Input........................................................................................................................ 32  
6.9. FUNCTIONS......................................................................................................................................................... 33  
6.9.1 50BF 1P Unit Test...................................................................................................................................... 33  
6.9.2 50BF 3P Unit Test...................................................................................................................................... 34  
6.9.3 Internal Arc Test......................................................................................................................................... 35  
6.9.4 3P NO I FUNCTION.................................................................................................................................... 35  
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DBF Breaker Failure Protection  
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TABLE OF CONTENTS  
6.9.5 Neutral Overcurrent Unit Test.....................................................................................................................35  
6.10. RELAY MEASUREMENT TESTS...........................................................................................................................37  
6.10.1. Current Measurement..............................................................................................................................37  
6.10.2. Timing Measurement...............................................................................................................................37  
7.  
INSTALLATION AND MAINTENANCE........................................................................................................39  
7.1. INSTALLATION.....................................................................................................................................................39  
7.2. CONNECTION-TO-GROUND AND DISTURBANCES SUPPRESSION ............................................................................39  
7.3. MAINTENANCE....................................................................................................................................................39  
8.  
KEYBOARD AND DISPLAY........................................................................................................................41  
8.1. MENU TREE. ......................................................................................................................................................42  
8.2. SETTINGS GROUP (SET KEY) ..............................................................................................................................43  
8.3. INFORMATION GROUP (INF KEY)..........................................................................................................................46  
8.4. CONTROL GROUP (ACT KEY) .............................................................................................................................47  
8.5. SINGLE KEY MENU .............................................................................................................................................48  
8.6. CONFIGURATION MENU.......................................................................................................................................49  
FIGURES .................................................................................................................................................................51  
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LIST OF FIGURES  
LIST OF FIGURES  
Figure 1. Breaker Failure Logic (189C4114 Sheet 2)  
Figure 2. External Connections (189C4114 Sheet 1)  
Figure 3. Front View (226B7412 Sheet 9)  
Figure 4. Rear View (226B7412 Sheet 10)  
Figure 5. Dimensions Diagram (226B6086 sheet 10)  
Figure 6. Panel drilling (226B6086H10)  
Figure 7. RS232 Connection (DBF relay to PC)  
Figure 8. RS232 Connection (DBF relay to MODEM)  
GEK-106168E  
DBF Breaker Failure Protection  
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LIST OF FIGURES  
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DBF Breaker Failure Protection  
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1. GENERAL DESCRIPTION AND APPLICATION  
1.  
GENERAL DESCRIPTION AND APPLICATION  
1.1. GENERAL DESCRIPTION  
The DBF system is a microprocessor based breaker failure protection, control and measurement unit that has  
different algorithms to allow its use on a wide range of applications in power systems.  
The functions and information management of the unit can be performed remotely (computer connected to the  
serial port RS232, fiber-optic or modem) or locally using the man-machine interface (HMI), which includes a 20  
keys keypad, and a two line liquid crystal display (LCD) on the front of the relay.  
The system provides the following functions:  
a) Protection  
Low current level breaker failure protection, following a single or three phases initiation, with up to  
two time delayed steps.  
High current level breaker failure protection, following a two/three (selectable by setting) phases  
initiation.  
No current breaker failure protection, following a two/three (selectable by setting) phases initiation.  
Breaker internal arc detection.  
b) Monitoring  
Current measurements for each phase and ground.  
Breaker status  
16 fully configurable LED indicators  
One fixed relay status LED  
2
Breaker health monitoring (ΣI t).  
Built-in self-check functions.  
c) Analysis:  
Event recorder  
Oscillography  
d) Control:  
3 settings’ tables  
Time synchronization using the communications program, the IRIG-B input or the HMI (keypad and  
display).  
Configurable inputs and outputs.  
User can build logic schemes using AND, OR and NOT gates and the internal digital signals of the  
relay.  
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DBF Breaker Failure Protection  
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1. GENERAL DESCRIPTION AND APPLICATION  
e) Communication Interfaces  
Remote communications through three communication ports, one on the front of the relay and two  
located on the rear.  
Human machine interface (HMI) consisting of 20 keys keypad and alphanumerical LCD (16  
characters x 2 lines).  
Windows based GE-INTRO configuration software (for inputs, outputs, LEDs configuration) and  
GE-LOCAL communications software (for relay monitoring, settings change, stored data retrieve, etc).  
Both are part of the GE-NESIS software package (General Electric Network Substation Integrated  
System).  
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2. OPERATION LOGIC  
2.  
OPERATION LOGIC  
(See figure 1 at the end of the Instruction Manual)  
2.1. PROTECTION FUNCTIONS  
2.1.1. OVERCURRENT UNITS  
The DBF system incorporates the following overcurrent detectors:  
Three Single Phase Low-Level Overcurrent Detectors  
(Used by the 50BF 1P function.)  
Three Single Phase High-Level Overcurrent Detectors.  
(Used by the 50BF 3P function.)  
One Ground Overcurrent Detector.  
(Used by the 3P No I function.)  
Three Single-Phase current detectors for the internal arc function.  
Low-Level Overcurrent Breaker Failure Unit – 50BF 1P  
The breaker failure operation is started by detecting any single phase above a setpoint threshold (PH Lo-Set  
Pickup setting), ANDed with a tripping signal (breaker failure initiate signal) issued by the main feeder protection.  
These breaker failure initiation signals can be single-phase or three-phase type at OR1, OR2 and OR3. There are  
four digital signals available (50BF Initiate A, 50BF Initiate B, 50BF Initiate C and 3P BF Initiate) assignable to  
any digital input (contact converter). The factory digital input configuration is the following (as shown in figure 1):  
Digital Signal  
50BF Initiate A  
50BF Initiate B  
50BF Initiate C  
3P BF Initiate  
Input #  
Input #1  
Input #2  
Input #3  
Input #7  
Terminals  
C9 – D10  
D9 – D10  
C10 – D10  
E7 – E8  
The AND1, AND2 and AND3 gates thus fully armed may perform (depending on settings) one or two time delayed  
tripping steps. Use 50BF_1P setting (permitted/Not permitted) and number of output stages (N. of Output  
Stages) setting to enable this function and to set the number of steps. Timers T1 and T2nd control the timing of  
the first and second step respectively (1_Phase Timer T1 and 2nd Stage Timer settings).  
If the tripping signal is three-pole type (digital input E7-E8 for the default factory configuration), the signal will be  
placed at the same time in OR1, OR2 and OR3 and then to AND1, AND2 and AND3.  
High-Level Overcurrent Breaker Failure Unit – 50BF 3P  
This function operates if high-Level overcurrent is detected on 2 phases (or 3 phases if setting BF Logic (3P/2P)  
is set to 3P) and if 2 breaker failure initiation inputs are energized (or just the 3P BF Initiate input, if Severe Fault  
3P setting is set to permitted).  
The starting of this function is similar to the 50BF 1P, but in this case the current level setting range is higher (PH  
Hi-Set Pickup setting) and the output is controlled by the energization of two single pole initiation signals. This  
function can also operate energizing the 3P BF Initiate signal, if Severe Fault 3P setting is set to ‘permitted’.  
Other difference with respect to the 50BF 1P function, is that the current in all the three phases must exceed the  
setpoint, or at least one pair of phases. This is selected with BF Logic (3P/2P) setting. In the first case (BF Logic  
(3P/2P) set to 3P) the signal should progress through AND11 and AND12. If BF Logic (3P/2P) is set to 2P, then  
the signal will go through AND8, AND9 or AND10 and then AND13. The outputs of AND12 or AND13 are sent via  
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DBF Breaker Failure Protection  
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2. OPERATION LOGIC  
OR5 to the bottom input of AND4. Any pair of single BF initiation signals placed at AND5, AND6, or AND7 will  
activate the top input of AND4. This input to AND4 can also be ON if there is a 3P BF Initiation and Severe Fault  
3P setting is set to ‘permitted’.  
Ground Overcurrent Breaker Failure Unit.  
The breaker failure action based in this ground overcurrent function basically performs an additional breaker  
failure function through AND19, when the 3P BF Initiate (or 2 Single Pole BF Initiate, if Low Load 2P setting is  
set to ‘permitted’) is present at OR10 and a ground current higher than Neutral Pickup setting is detected.  
Breaker Failure without current (or very low current).  
DBF includes internal logic to cover also no-current, or very low fault current BF applications. This function will  
issue an output if the 3P BF Initiate input is energized (or 2 Single Pole BF Initiate, if Low Load 2P setting is set  
to ‘permitted’), and at least one pole of the circuit breaker is still closed.  
Breaker Arc Detection Device.  
This function may close one output of the relay when it detects that: the circuit breaker is open and some amount  
of current is present in any phase. There are two settings available for this function: ‘Internal Arc Pickup’ to set  
the current threshold and ‘Internal Arc Timer’ to coordinate the operation time of the unit with the time it takes for  
the breaker and auxiliary elements to open.  
If the circuit breaker is open, then the 52/b contacts will energize the digital inputs corresponding to the circuit  
breaker status (terminals C11-D12, D11-D12 and C12-D12 for the factory default configuration), and then the  
upper input of AND16, AND17 and AND18. The other input will be energized if the DBF detects a current higher  
than Internal Arc Pickup setting. The outputs of these AND gates are sent to OR8 and then to timer T4 (Internal  
Arc Timer setting) to complete the arc detection function, this will close the auxiliary relay D2-C2 (according to the  
factory default output configuration).  
Reset of Latching Relays  
The DBF breaker failure protection may be ordered with an expansion board, which includes two latching relays  
that are operated in different ways depending on the number of steps selected (for additional reference see Figure  
1), and will fix the tripping output once the breaker failure function has operated. A digital input through F11-F12  
(factory default inputs configuration) (pulse signal, not sustained) resets these latching relays to its steady-state  
position.  
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2. OPERATION LOGIC  
2.2.1 MEASUREMENT  
2.2. MONITORING AND RECORDING FUNCTIONS  
The DBF system provides the continuous measurement of phase and ground current values.  
These measurements can be accessed directly on the liquid crystal display (HMI) on the front of the relay, or via  
the GE-LOCAL communication software.  
2.2.2 ASSOCIATED BREAKER STATUS  
The DBF system monitors the associated breaker status through the digital inputs 52/b (or 52/a), and it is  
displayed on the local HMI or through the communications software.  
2.2.3 TARGET LAMPS  
The DBF incorporates 17 LED target lamps, one fixed LED (two colors) assigned to the system ready function,  
and 16 user configurable red LEDs. These configurable LEDs are arranged in two columns of 8 LEDs each. The  
configuration is done using the GE-INTRO software, and it consists on assigning an internal event (or an AND  
gate of internal events) to an LED. The LED can be configured to have memory (if Vdc is removed or the event  
causing the operation of the LED gets deactivated) or not and to blink or to be steady. The internal events must  
be previously defined using the internal signals of the relay. It is possible to use AND, OR and NOT logic gates to  
define these events. The available internal signals are listed in the following table.  
The TARGET RESET button allows testing all target lamps if it is pushed for a short time (lighting up all of them),  
or resets the sealed-in targets if it remains pressed for three seconds or more.  
Please refer to GE_INTRO (configuration software) Instruction book (GEK-105594) for further information.  
INTERNAL PROTECTION STATUS SIGNALS  
Group  
1.0  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
Status  
Comment  
Relay starts running (Vdc just applied).  
User changes any setting  
User sets a value for any counter  
User changes relay configuration  
Oscillography triggered by Dig. Input  
Osc. triggered by HMI or GE_LOCAL  
Latched Relays Reset received  
Program Initiate  
Settings change  
Write Counters  
Configuration Change  
External Trigger  
Communications Trigger  
Reset Operation  
1.7  
1.8  
1.9  
1.10  
1.11  
1.12  
1.13  
1.14  
1.15  
2.0  
2.1  
2.2  
2.3  
2.4  
Input Nº 1  
Input Nº 2  
Input Nº 3  
Input Nº 4  
Input Nº 5  
Input Nº 6  
Digital Input #1 Status  
Digital Input #2 Status  
Digital Input #3 Status  
Digital Input #4 Status  
Digital Input #5 Status  
Digital Input #6 Status  
2.5  
2.6  
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DBF Breaker Failure Protection  
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2. OPERATION LOGIC  
Group  
Status  
Comment  
2.7  
2.8  
2.9  
2.10  
2.11  
2.12  
2.13  
2.14  
2.15  
3.0  
3.1  
3.2  
3.3  
3.4  
3.5  
3.6  
3.7  
3.8  
Optional Exp. Board  
Digital Input #7 Status  
Digital Input #8 Status  
Digital Input #9 Status  
Digital Input #10 Status  
Digital Input #11 Status  
Digital Input #12 Status  
Digital Input #13 Status  
Digital Input #14 Status  
Input Nº 7  
Input Nº 8  
Input Nº 9  
Input Nº 10  
Input Nº 11  
Input Nº 12  
Input Nº 13  
Input Nº 14  
Breaker Failure Logic  
Hi-Set A Pickup  
Hi-Set B Pickup  
BF Logic = 3P  
Output of Hi-Set current detector ph A  
Output of Hi-Set current detector ph B  
Output of Hi-Set current detector ph C  
CC1 Dig. Input ON (default configuration)  
CC2 Dig. Input ON (default configuration)  
CC3 Dig. Input ON (default configuration)  
Output of Lo-Set current detector ph A  
Output of Lo-Set current detector ph B  
Output of Lo-Set current detector ph C  
CC7 Dig. Input ON (default configuration)  
Output of Neutral current detector  
Output of AND 16 in figure 1  
Hi-Set C Pickup  
50BF Pole A Initiate  
50BF Pole B Initiate  
50BF Pole C Initiate  
Lo-Set A Pickup  
Lo-Set B Pickup  
Lo-Set C Pickup  
50BF 3 Phase Initiate  
50BF Neutral Initiate  
Internal Arc A Pickup  
Internal Arc B Pickup  
Internal Arc C Pickup  
3-9  
3.10  
3.11  
3.12  
3.13  
3.14  
3.15  
Output of AND 17 in figure 1  
Output of AND 18 in figure 1  
Any BF signal is activated. Output of OR  
7 in figure 1  
Any unit (except Internal Arc) has tripped.  
Output of OR 6 in figure 1  
4.0  
4.1  
Pickup  
Trip 1  
Same as Trip 1 when 1 step is selected.  
2nd stage when 2 steps are selected.  
Output of AND 14 / 15 in figure 1  
Trip from Internal Arc unit. Output of  
Timer 4 in figure 1  
4.2  
4.3  
Trip 2  
Internal Arc  
4.4  
4.5  
4.6  
4.7  
4.8  
4.9  
4.10  
4.11  
4.12  
4.13  
4.14  
4.15  
5.0  
5.1  
5.2  
5.3  
5.4  
Phase A Trip  
Phase B Trip  
Phase C Trip  
Three-Pole Trip with Current  
Three-Pole Trip without Current  
Second Stage Trip  
Output of Timer 1 phase A in figure 1  
Output of Timer 1 phase B in figure 1  
Output of Timer 1 phase C in figure 1  
Output of Timer 2 in figure 1  
Output of Timer 3 in figure 1  
Output of AND 14 / 15 in figure 1  
5.5  
5.6  
5.7  
5.8  
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2. OPERATION LOGIC  
Group  
5.9  
Status  
Comment  
5.10  
5.11  
5.12  
5.13  
5.14  
5.15  
6.0  
6.1  
6.2  
6.3  
Parallel EEPROM Alarm  
Serial EEPROM Alarm  
Out-of-Service  
Failure in parallel EEPROM  
Failure in serial EEPROM  
Relay out of service  
6.4  
6.5  
6.6  
6.7  
Default General Settings  
Default Table 1 Settings  
Default Table 2 Settings  
Default Table 3 Settings  
Relay with factory default settings  
Table 1 with factory default settings  
Table 2 with factory default settings  
Table 3 with factory default settings  
6.8  
6.9  
6.10  
6.11  
6.12  
6.13  
6.14  
6.15  
7.0  
52 A Maintenance Alarm  
52 B Maintenance Alarm  
52 C Maintenance Alarm  
Accumulated I2t above limit for Phase A  
Accumulated I2t above limit for Phase B  
Accumulated I2t above limit for Phase C  
7.1  
7.2  
7.3  
Active Table 1  
Active Table 2  
Active Table 3  
Setting Table #1 is the active Table  
Setting Table #2 is the active Table  
Setting Table #3 is the active Table  
7.4  
7.5  
7.6  
7.7  
7.8  
7.9  
7.10  
7.11  
New Events  
Two Stages Set  
Breaker Pole A Status  
Breaker Pole B Status  
Breaker Pole C Status  
Latching Relay 1 Status  
There are new events stored in the DBF  
BF Logic set to 2 timed stages  
CB Pole A Closed  
CB Pole B Closed  
CB Pole C Closed  
Optional Exp. Board: Latched#1  
Closed  
7.12  
7.13  
7.14  
7.15  
8.0  
Latching Relay 2 Status  
Optional Exp.Boar: Latched#2 Closed  
8.1  
8.2  
8.3  
8.4  
8.5  
8.6  
8.7  
8.8  
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DBF Breaker Failure Protection  
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2. OPERATION LOGIC  
Group  
8.9  
Status  
Comment  
8.10  
8.11  
8.12  
8.13  
8,14  
8.15  
9.0  
9.1  
9.2  
9.3  
9.4  
9.5  
9.6  
9.7  
9.8  
9.9  
9.10  
9.11  
9.12  
9.13  
9.14  
9.15  
10.0  
10.1  
10.2  
10.3  
10.4  
10.5  
10.6  
10.7  
AND1  
Output of internal AND gate #1  
Output of internal AND gate #2  
Output of internal AND gate #3  
Output of internal AND gate #4  
Output of internal AND gate #5  
Output of internal AND gate #6  
Output of internal AND gate #7  
Output of internal AND gate #8  
Output of internal AND gate #9  
Output of internal AND gate #10  
Output of internal AND gate #11  
Output of internal AND gate #12  
Output of internal AND gate #13  
Output of internal AND gate #14  
Output of internal AND gate #15  
Output of internal AND gate #16  
AND2  
AND3  
AND4  
AND5  
AND6  
AND7  
AND8  
AND9  
AND10  
AND11  
AND12  
AND13  
AND14  
AND15  
AND16  
10.8  
10.9  
10.10  
10.11  
10.12  
10.13  
10.14  
10.15  
INTERNAL COMMUNICATION STATUS SIGNALS  
Group  
1.0  
1.1  
Status  
Comment  
Relay in remote mode  
Rear communication port in use  
Front communication port in use  
Remote/Local Mode  
Rear Connection  
Front Connection  
1.2  
2.0  
2.1  
2.2  
2.3  
2.4  
Date/Time alarm  
Serial EEPROM Alarm  
Comm. Settings  
Protection Link  
Synch. Signal not received in setting t Timeout  
Failure in serial EEPROM  
Relay with factory default settings  
Status of internal comm. with protection CPU  
Relay synchronized by IRIG_B  
IRIG_B Link  
3.0 - 3.15  
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2. OPERATION LOGIC  
Group  
Status  
Comment  
4.0 - 4.15  
5.0 -5.15  
The DBF units are supplied with the following target LED’s default configuration:  
LED  
LEFT COLUMN  
TRIP STAGE 1  
LED  
RIGHT COLUMN  
LOW SET PICKUP  
1
2
3
4
5
6
7
8
9
TRIP STAGE 2  
PHASE A TRIP  
PHASE B TRIP  
PHASE C TRIP  
3P TRIP NO I  
10  
11  
12  
13  
14  
15  
16  
50BF POLE A INIT  
50BF POLE B INIT  
50BF POLE C INIT  
INT. ARC A POLE  
INT. ARC B POLE  
INT. ARC C POLE  
INT. ARC TRIP  
HIGH SET PICKUP  
REMOTE COMMUNICATIONS  
2.2.4 CIRCUIT BREAKER BREAKING CAPACITY MONITORING  
To supervise the breaker health, the DBF system calculates and stores, for each operation, the accumulated  
values of the square of the current multiplied by the opening time of the breaker (I2t) on each phase. I2t is  
expressed in kA2 sec.  
The value I2t is accumulated and stored independently for each phase. These values can be accessed either by  
the local HMI or by the GE-LOCAL communications software.  
The function has an Integration Time Selector setting (kI2t OP MODE) which can be used to assign a fixed  
opening time (given by another setting (kI2t INT TIME)). Otherwise the unit measures the time between the  
tripping signal of the main feeder protection and the change of the status contacts of the circuit breaker (52/b).  
The total Breaking Current Limit (kI2t LIMIT) setting fixes the maximum life breaking capability (it is recommended  
to set this to the limit supplied by the manufacturer). When this threshold is reached in any phase, the system  
may be configured to close an output, if the appropriate internal signal (52 A Maintenance Alarm, 52 B  
Maintenance Alarm, 52 C Maintenance Alarm) is assigned to an output. In addition, the system also has a  
counter for the tripping operations.  
The purpose of these functions is to provide accurate data to perform the circuit breaker maintenance, based on  
the actual breaking time and current values. Once this maintenance operation has been done, the values for both  
the I2t and number of opening operations, can be reset.  
In order to be able to take into account the history of the breaker, in the case where the breakers were already in  
use before the installation of the relay, the system allows to set an initial value for the I2t and the number of the  
previous breaking operations. Similarly, these values can be adjusted to a given value in order to take into account  
operations carried out during protection testing.  
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2. OPERATION LOGIC  
2.2.5 BUILT-IN SELF-CHECKING UNIT  
The digital technology of the DBF system allows providing a built-in self-checking function which guarantees the  
correct performance of the unit, and provides an external alarm in case of error detection.  
Two built-in self-checking functions are performed, one when the unit is started up and the other during normal  
operation. Internal tests are provided for power supply, program memory (ROM), working memory (RAM),  
oscillography memory (RAM), and settings and calibration memory (EEPROM).  
In addition, there is a hardware test for the Target LEDs, which lights them all up when the button TARGET  
RESET is pressed. The sealed-in targets (latched) reset if the TARGET RESET button is kept pressed during  
three seconds.  
2.3. ANALYSIS FUNCTIONS.  
The DBF system includes an event recorder and an oscillography waveform recorder with a resolution of 1 ms for  
the first one, and 1 sample for the second one (1.04 ms at 60 Hz and 1.25 ms at 50 Hz). To avoid the loss of  
date/time and oscillography records during any Vdc power failure, the unit is equipped with a capacitor, which  
allows the information to be kept for at least 24 hours after power loss.  
2.3.1 EVENT RECORDER.  
The DBF system keeps a record of the last 144 events and stores for each one the following information: date and  
time (accurate to one millisecond), the type of event, current RMS values during the event, and the state of the  
unit (set of digital signals that describes the status of the relay at any given moment in time).  
This event recorder is stored in a non-volatile memory and can be maintained indefinitely, even with no power  
supply.  
The list of events that the relay stores are factory fixed, and corresponds to standard relevant  
situations/operations, like Settings Change, Program initiate, Active Table 1, Opening 52 phase C, Closing  
52 phase C, Digital Input 1 Activated, etc.  
2.3.1 OSCILLOGRAPHY  
The DBF unit stores up to 4 oscillography records, with a resolution of 16 samples per cycle. Each record has a  
maximum capacity of 66 cycles. The number of pre-fault cycles can be selected from 2 to 10 cycles. Each record  
includes the following information:  
Date and time.  
Name of the signal that triggered the oscillography.  
Active settings table when recording  
Digital information (Status of internal digital signals)  
Instantaneous rms values of currents (IA, IB, IC and IN)  
A configurable mask is available for selecting which functions or internal signals are able to trigger the  
oscillography. It can either be triggered by a configurable digital input, by a command received from the  
communication program (GE_LOCAL), or directly from the HMI.  
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2. OPERATION LOGIC  
The user can select from the following list which signals may trigger the oscillography:  
Events to Trigger the  
Oscillography  
PICKUP  
1ST STAGE TRIP  
2ND STAGE TRIP  
INTERNAL ARC  
50BF A TRIP  
50BF B TRIP  
50BF C TRIP  
50BF 3P TRIP  
EXTERNAL TRIGGER  
COMM. TRIGGER  
HI-SET A PICKUP  
HI-SET B PICKUP  
HI-SET C PICKUP  
50BF A INIT  
50BF B INIT  
50BF C INIT  
LO-SET A PICKUP  
LO-SET B PICKUP  
LO-SET C PICKUP  
3 POLE 50BF INIT  
NEUTRAL PICKUP  
ARC A PICKUP  
ARC B PICKUP  
ARC C PICKUP  
The oscillography records are retrieved from the relay to the computer in COMTRADE international standard  
format using the GE_LOCAL communications program. To draw the waveforms, digital flags, phasors and post-  
fault analysis in general, it is suggested to use the GE_OSC oscillography program or any other that accepts  
COMTRADE international format (IEEE-C37.111-1991). It is also possible to import the waveforms with  
mathematical or spreadsheet programs (for example EXCELTM).  
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2. OPERATION LOGIC  
2.4. CONTROL  
2.4.1 TABLES OF SETTINGS  
The DBF system has two types of settings stored in non-volatile memory (information is kept even when there is  
no auxiliary voltage):  
Generic Settings.  
Specific Settings.  
The Generic settings are grouped as follows:  
GENERAL SETTINGS  
BREAKER SETTINGS  
ACTIVE TABLE SETTINGS  
OSCILLOGRAPHY MASK  
FUNCTION PERMISSION  
For the specific settings, the DBF allows to have up to 3 independent setting tables. These specific settings are  
grouped as follows:  
50BF SETTINGS  
INTERNAL ARC SETTINGS  
Only one setting table is active at a given time, and this is the table used by the system to run the different  
functions included in it.  
There is an "ACTIVE TABLE" setting that determines the settings table that is active at a given moment.  
The active settings table can be changed by means of up to 2 digital inputs, referred to as "ACTIVE TABLE  
SELECT 0" and "ACTIVE TABLE SELECT 1" which allow up to 4 combinations from 0 to 3. To do this it is  
necessary to configure (using GE-INTRO software) two inputs to have these meanings. For applications which  
require less tables (up to 2) it is possible to use only one input.  
The selected combination is obtained from the binary coding of the 2 inputs mentioned (see following table). The  
0-0 means selecting the table indicated in the "ACTIVE TABLE" setting, and numbers 0-1 to 1-1 select tables 1 to  
3 respectively  
Table Selection  
Table Selection  
Active Table  
INPUT-1  
INPUT-0  
0
0
1
1
0
1
0
1
Selected by setting  
1
2
3
NOTE: if the inputs are programmed and used, energizing them, this selection has priority over the "ACTIVE  
TABLE" setting and the table which is in fact used is determined by the status of the digital inputs.  
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2. OPERATION LOGIC  
2.4.2 TIME SYNCHRONIZATION.  
The DBF system includes an input for time synchronization. This input requires the connection of a device  
to supply a demodulated IRIG-B output. In this way coordinated universal time is measured to a high degree of  
accuracy and makes possible to tag events generated by the unit with a resolution of one millisecond.  
The use of this input makes it possible to correlate data obtained from different units thanks to  
synchronization with GPS satellites. In this way it is possible to obtain very useful information for analysis, cross-  
referencing the information provided by different units for a given incident.  
Alternatively, it is possible to synchronize units by means of communications, using the GE-LOCAL  
communications software, or manually by means of the HMI. If the IRIG-B input is used it has priority over time  
setting by communications, since the time read by IRIG-B is much more accurate.  
2.4.3 CONFIGURABLE INPUTS AND OUTPUTS  
2.4.3.1 Digital Inputs  
The DBF system has 6 digital inputs (two groups of 3 inputs with one common in each group). The inputs  
can be configured by the user by means of the GE-INTRO configuration program. Using the optional expansion  
board it is possible to increase the number of inputs up to a total of 14 (2 groups of 3 inputs with one common in  
each group and 4 groups of 2 inputs with one common in each group). See the external connections diagram for  
additional reference.  
One of the following meanings can be assigned to any input: (For more detail about the configuration of the  
inputs, see GE-INTRO Instruction Book).  
Function  
P/L  
Unused input  
50BF Initiate A  
50BF Initiate B  
50BF Initiate C  
3P BF Initiate  
52a pole A  
52a pole B  
52a pole C  
52b pole A  
52b pole B  
52b pole C  
Latching Relays Reset  
External Trigger  
Active Table Select 0  
Active Table Select 1  
L
L
L
L
L
L
L
L
L
L
P
P
L
L
(L) indicates Level input  
(P) indicates Pulse input  
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2. OPERATION LOGIC  
2.4.3.2 Outputs  
The basic DBF system has 10 outputs as follows:  
2 tripping contacts (A12-B12 and C1-D1)  
1 Breaker failure pickup signaling (A11-B11)  
1 Internal arc detection (C2-D2)  
1 Equipment alarm (C3-D3)  
5 configurable contacts (C4-D4 to C8-D8)  
The optional expansion board for the DBF provides 6 additional latched contacts (E1-F1 to E6-F6). This outputs  
are not configurable and are assigned as follows:  
3 tripping contacts (TRIP 1st Stage) (E1-F1 to E3-F3)  
3 tripping contacts (TRIP 2nd Stage) (E4-F4 to E6-F6)  
The configurable outputs can be programmed using logic based on the internal protection states (pick-ups, trips,  
alarms, etc.). The DBF has 66 different internal states, and these can be used to carry out logical operations NOT,  
AND and OR, which gives the unit a great flexibility.  
The output configuration is done using different levels. At the first level it is possible to use AND gates of up to 16  
signals. The output is incorporated into the states matrix so that it can then be used in other AND gates of up to 16  
inputs. This process can continue until the 16 ANDs are used.  
Once the AND gates have been configured it is possible to create a second level with OR gates of 16 inputs  
limited to the established groups of bytes, and whose logical outputs are assigned to physical outputs of the unit.  
This means that we can configure the physical outputs with any internal signal from the status or any combination  
of them made by means of the AND logic gates.  
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2. OPERATION LOGIC  
2.5. MAN-MACHINE INTERFACE (HMI)  
The DBF system includes as standard a 20 key keyboard and a 2-line liquid crystal display (LCD) with 16  
characters per line. This display has highly reliable LED diode back lighting (the screen brightness can be adjusted  
on the rear of the front board).  
By means of this interface the user can change the settings, display measurements, carry out operations  
and access information stored in the unit. The functions of this local interface and how to use it are described in  
the section KEYBOARD AND DISPLAY.  
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2. OPERATION LOGIC  
2.6. REMOTE COMMUNICATIONS  
The relay has 2 serial gates and three connectors. Gate 1 can be reached from the front of the relay in connector  
1 (PORT 1 connector) or from the rear (PORT 2 connector). The second gate can be reached from connector 3  
(PORT 3 connector) which is located on the rear.  
There are different models, each with a different physical connection for the PORT 3 connector (RS-232/RS-485  
or fiber-optic). In the "RS232" models the three connectors are RS232. In the "RS232 and fiber-optic" models the  
PORT1 and PORT2 connectors are RS232 while the PORT3 connector is replaced by a fiber-optic connector.  
The PORT 1 connector has priority over the PORT 2 connector and is selected when the DCD (Data Carrier  
Detect) signal is activated. Figure 8 shows how to make the connections to a personal computer.  
Gate 1 (PORT 1 and PORT 2 connectors) and 2 (PORT 3 connector) are independent and the unit can serve  
them simultaneously.  
The communications protocol is the same used for the rest of the GE digital protection systems and requires the  
use of the GE-LOCAL software. PORT 3 protocol can be chosen between M-LINK and ModBus RTU. The  
protocol is highly reliable and allows communication with different protection systems. It guarantees very efficient  
data transfer (especially for the oscillography and other large files) along with error detection and automatic  
communication recovery.  
The status of the local/remote communication is indicated on the front of the unit by LED indicator 16 (the last LED  
in the right-hand column, according to the default configuration.) Local communication refers to communication via  
the keyboard/display (local display showing any information except for the initial DBF GENERAL ELECTRIC  
screen), or via communications gate 1 (PORT 1, PORT2 connectors), and remote communication refers to  
connection via gate 2 (PORT 3 rear connector).  
Local and remote communications can exist at the same time, although there is only one possibility for changing  
settings and carrying out operations, since this can only be done with the communication which has priority (local  
communication) while the other is limited only to accessing information. When the local communication is  
interrupted, either by the disconnection of PORT 1 connector or because the HMI is on the initial screen (a  
situation which can be caused intentionally, or automatically if no key has been pressed for 15 minutes), the  
remote communication recovers the ability to modify settings and carry out operations.  
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3. SETTINGS  
3.  
SETTINGS  
This section describes the settings of the DBF relay and the procedure to modify them. Table 3 shows the list of  
DBF settings, their range and resolution, and the factory default settings.  
To view or to modify settings using the GE_LOCAL program connected to PORT 1, PORT 2 or PORT 3 the user  
has to perform the following steps:  
Check that the available connection cable is in accordance with the diagram in Figure 7.  
Check correspondence between DB-9 connector in the cable with available connector at PC  
port (could be DB-9 or DB-25)  
Connect the cable between the relay (or modem) and the serial port of your computer.  
Run the GE-LOCAL software. For more details on the installation and use of the GE-LOCAL  
software see instruction book GEK-105568.  
Make sure that the communication parameters in GE_LOCAL match with those set on the  
DBF. Specifically, the parameters on the configuration of the local HMI are:  
COMMUNICATION SPEED: On the relay depending on whether communication is:  
through PORT 1 or PORT 2 (means LOCAL), or PORT 3 (means NET)  
STOP BIT: Stop-bit corresponding to each one of the communication ways: LOCAL or  
NET  
To modify or view the DBF communication parameters refer to Chapter 8, Section 8.1 “Menu Tree”.  
IMPORTANT: It should be noted that in order to simplify the setting of the unit and for safety reasons, all settings  
related with the configuration of the unit (configurable inputs and outputs, internal status events and target LED’s)  
have been removed from the HMI facilities and also from the communications software GE_LOCAL. To perform  
these configurations the GE_INTRO software (described in instruction book GEK-105569) must be used.  
TABLE 3. Settings Table  
Common to all tables  
Range  
Default  
Step  
General Settings Group  
In/out of service  
20 ASCII characters  
50 / 60 Hz  
Relay status  
Identification  
Frequency  
Phase CT Ratio  
Neutral CT Ratio  
In-service  
No ID  
50 Hz  
1
1-4000  
1-4000  
1
1
1
Breaker Setting Group  
4 ASCII characters  
Fixed-Measured  
0.03-0.25s  
Breaker Number  
0000  
Fixed  
0.06s  
99999  
kI2t Operation Mode  
Integration Time for kI2t  
kI2t Maximum Limit  
0.01s  
1
1-999999  
Active table setting group  
Active setting table #  
1 - 3  
1
1
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3. SETTINGS  
Common to all tables  
Range  
Default  
Step  
Oscillography Mask  
2-10  
Prefault Cycles  
Arc Detection  
Pickup  
4
1
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable-Disable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
Enable  
1st Stage trip  
2nd Stage Trip  
50BF A Trip  
50BF B Trip  
50BF C Trip  
50BF 3P Trip  
External Trigger  
Communications Trigger  
Hi-Set A Pickup  
Hi-Set B Pickup  
Hi-Set C Pickup  
50BF A Init.  
50BF B Init.  
50BF C Init.  
Lo-Set A Pickup  
Lo-Set B Pickup  
Lo-Set C Pickup  
3P 50BF Init.  
Neutral Pickup  
Arc A Pickup  
Arc B Pickup  
Arc C Pickup  
Functions Permitted  
Permitted-Non-Permitted  
Permitted-Non-Permitted  
Permitted-Non-Permitted  
50BF 1P function  
50 BF 3P Function  
3P No I Function  
Non-Permitted  
Non-Permitted  
Non-Permitted  
Independent for each table  
Range  
Default  
Step  
50BF Settings  
PH Hi-Set Pickup  
PH Lo-Set Pickup  
Neutral Pickup  
1 Phase Timer T1  
3 Phase Timer T2  
3P No I Timer T3  
BF Logic (3P/2P)  
Severe Fault 3P  
Low Load 2P  
1-12A  
1-12A  
0.50-6A  
0.05-2s  
0.05-2s  
2A  
1A  
1A  
0.5s  
0.01A  
0.01A  
0.01A  
0.01s  
0.01s  
0.01s  
1s  
0.05-2s  
2s  
2-Phases  
Non-Permitted  
Non-Permitted  
1
2-Phases/3 Phases  
Permitted-Non-Permitted  
Permitted-Non-Permitted  
1-2  
Output Stages number  
2nd Stage Timer  
1
0.05-2s  
2s  
0.01s  
Internal Arc Settings  
0.05-1A  
Internal Arc Pickup  
Internal Arc Timer  
1A  
1s  
0.01A  
0.01s  
0.10-2s  
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3. SETTINGS  
COMMENTS ON SETTINGS:  
1. The Identification setting allows the user to input a name for the unit (for example the name of the line or  
feeder) with a maximum of 20 ASCII characters.  
2. The Active Table setting allows selecting the table to be active during normal operation among the three  
tables available on the DBF. This selection can also be done by means of digital inputs configured for this  
purpose. The table input selection has priority over the table setting selection (if the input has been configured  
to perform change of tables).  
2
3. To set the breaker monitoring function it is necessary to set first the kI t OP. Mode setting. If this is selected  
as "measured" no other setting is required, since the time used for the calculation is the time taken by the unit  
during the interval: trip order-52/b contact to close. If the “fixed” mode is selected it is necessary to set then the  
2
kI t Integration Time. In this case the time used will be always the set time (should be the rated operating  
time of the circuit breaker provided by the manufacturer).  
4. The Pre-Fault Cycles to be shown in every oscillography record may be adjusted from two to ten (2-10). In  
any case the total number of cycles for any oscillography record is 66, regardless of pre-fault cycles setting.  
5. The difference between the function permission and permitted trips settings is:  
The function permission setting enables or disables the function  
The trip permission setting allows to enable or disable any specific function to trip, but keeping always  
active the function, providing thus capability to generate events, alarms and signals.  
6. The overcurrent ranges shown in Table 3 correspond to models of 1-12A for phase and 0.5-6A for ground for  
5A rated CT’s. Only PH Lo-Set Pickup, PH Hi-Set Pickup and Neutral Pickup settings change with the  
range.  
7. Sometimes the names used to describe the settings for both the local HMI and the communications program  
are short or abbreviated. This is because of the space limitation imposed by text windows in the program.  
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4. TECHNICAL CHARACTERISTICS  
4.  
TECHNICAL CHARACTERISTICS  
4.1. MODEL LIST  
Position DBF  
1
-
-
-
-
1
1
-
-
0
0
A
Description  
Comm. Interface  
P2: RS232 + P3: RS232  
P2: RS232 + P3: Plastic F.O.  
P2: RS232 + P3: Glass F.O.  
P2: RS232 + P3: RS485  
Ranges  
0
1
2
3
5
6
[1]  
See Table [1R]  
Comm. Protocols  
P1, P2, P3: Mlink  
P1, P2: Mlink; P3: ModBus  
Language  
7
1
2
Spanish  
English  
8
M
D
Model  
Basic Model  
Enhanced Model (Expansion  
board)  
11  
0
1
Power Supply  
48-125 VDC  
110-250 VDC  
12  
G
H
13,14  
15  
0
0
Special Models  
Revision  
A
TABLE [1R] - RANGES  
MODELS  
A
B
C
D
E
F
G
1-12 A  
1-12 A  
0.2-2.4 A  
1-12A  
1-12 A  
0.5-6 A  
1-12 A  
0.5-6 A  
0.5-6 A  
DBF  
PHASE  
0.2-2.4 A 0.2-2.4 A  
0.1-1.2 A 0.2-2.4 A 0.1-1.2 A  
GROUND  
4.1.1. SPECIAL MODELS  
The input voltage of the standard model corresponds to the Power Supply voltage. The following models have  
been developed to allow the selection of an input voltage independently of the Power Supply.  
The following codes should be placed as two last digits before A in the ordering code for selecting the desired  
characteristics:  
MOD 04:  
MOD 05:  
MOD 06:  
MOD 07:  
V inputs: 48 Vdc ±20%  
V inputs: 110 Vdc ±20%  
V inputs: 125 Vdc ±20%  
V inputs: 250 Vdc ±20%  
Example: If we want to order a relay model with a digital input voltage of 48 Vdc, the model should be:  
DBF1*****11**04A.  
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4. TECHNICAL CHARACTERISTICS  
4.2. TECHNICAL CHARACTERISTICS  
MECHANICAL  
Metal 19” rack case, 2 units high  
IP51 Protection (as per IEC 529)  
Local HMI: LCD (2 rows, 16 characters) and 20 key keyboard  
Rear connection for wiring: 4 blocks, 12 terminals each (6 blocks when optional expansion board)  
Dimensions: 437 x 164 x 88 mm  
Weight: Net 6 kg. Shipping 7 kg.  
ELECTRICAL  
Frequency:  
Rated current:  
DC Power Supply  
Operational range  
Digital Input Voltage  
50 or 60 Hz (selectable by setting)  
1 or 5 A (different models)  
48/125 Vdc or 110/250 Vdc (different models)  
80% to 120% of rated values  
For standard models: 48-125, 110-250 VDC  
(according to selected model). For special models,  
please refer to section 4.1.1.  
Thermal Capacity  
Current circuits  
- Permanent  
- 3s duration  
- 1 s duration  
Temperature ranges  
-Operation  
4 x In  
50 x In  
100 x In  
-20º C to + 55ºC  
-Storage  
-40ºC to + 70ºC  
Humidity  
Trip contacts:  
Up to 95% without condensation  
AC  
-Continuous Capacity  
-Rated Breaking Capacity  
-Make  
16A  
4000VA  
25A for 4 sec  
8 ms or less  
-Operating Time  
DC Breaking Capacity  
- Resistive  
9A at 30V  
- Resistive  
- Inductive(L/R=40 ms)  
0.65A at 100V  
0.5A at 30V  
Burden  
-Current circuits  
0.5 VA at Ir = 5 A  
0.1 VA at Ir = 1A  
Consumption:  
-At DC rated voltage  
12 W idle state  
16 W all relays activated  
8 mA (1 W at Vrated = 125 VDC)  
-Digital inputs  
Accuracy  
-Current  
-Time  
- Error index  
Repeatability  
-Operating value  
-Operating time  
5%  
5% or 30ms (whichever is greater)  
Class E-5 as per IEC 255-4  
1%  
2% or 30 ms (whichever is greater)  
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4. TECHNICAL CHARACTERISTICS  
COMMUNICATIONS  
-RS232 using DB9 female connector (2/3 connectors depending on model)  
- Mode: Half duplex  
-1 mm plastic fiber-optic (depending on model)  
Typical power output :  
Receiver sensitivity  
Numeric aperture N.A.  
Wave length  
-8dBm  
-39dBm  
0.5  
660 nm (visible red)  
HFBR-4516 type connector  
-Glass fiber-optic 62.5/125 (depending on model):  
Typical power output:  
Receiver sensitivity  
Numeric aperture N.A.  
Wave length  
-17.5 dBm  
-25.4 dBm  
0.2  
820 nm (near infrared)  
SMA type connector  
STANDARDS  
The DBF system complies with the following standards, which include the GE insulation and electromagnetic  
compatibility standard and the standards required by Community Directive 89/336 for the EC market, in line with  
European standards. It also complies with the European directive requirements for low voltage, and the  
environmental and operating requirements established in ANSI standards C37.90, IEC 60255-5, IEC 60255-6 and  
IEC 68.  
Test  
Standard  
Class  
Insulation test voltage  
IEC 60255-5  
600V, 2kV  
50/60 Hz 1 min.  
IEC 60255-5  
Impulse voltage  
5kV,0.5 J  
1 MHz interference  
Electrostatic discharge  
IEC 60255-22-1  
IEC 60255-22-2  
EN 61000-4-2  
IEC 60255-22-3  
ENV 50140  
III  
IV  
8kV  
III  
10 V/m  
Immunity to radio interference  
•Electromagnetic fields radiated with  
amplitude modulation  
•Electromagnetic fields radiated with  
amplitude modulation. Common mode  
•Electromagnetic fields radiated with  
frequency modulation  
ENV 50141  
ENV 50204  
10 V/m  
10 V/m  
IV  
•Fast transients  
IEC 60255-22-4  
EN 61000-4-4  
EN 61000-4-8  
•Magnetic fields at industrial  
frequency  
•RF emission  
30 Av/m  
B
EN 55011  
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DBF Breaker Failure Protection  
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4. TECHNICAL CHARACTERISTICS  
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5. HARDWARE DESCRIPTION  
5.  
HARDWARE DESCRIPTION  
CAUTION  
The DBF contains electronic components that can be damaged by electrostatic discharge if currents flow  
through some terminals of the internal components. The main source of electrostatic discharge currents  
is the human body, especially in conditions of low humidity, carpeted floors and isolated footwear. Under  
these conditions it is important to have special care when removing and handling the modules or some of  
their internal components. Personnel handling the relay should check that their body is free from  
electrostatic charge, either by touching a surface at ground potential or by using an electrostatic  
wristband connected to earth.  
5.1. PHYSICAL DESCRIPTION  
5.1.1. CASE  
The DBF case is made of stainless steel and consists of the main body and a covering lid. The main body of the  
case contains the blocks of terminals necessary to carry out the external connections and guides to support the  
trays that contain the internal parts of the relay. The trays can be pulled out in order to make easy the  
maintenance and servicing of the relay.  
5.1.2. ELECTRICAL CONNECTIONS  
All the electrical connections for current channels, digital input and output relays are made using the terminal  
blocks fixed to the rear part of the case. The connections required for communications are made using three DB-9  
serial connectors, one on the front and two on the rear when using communication option RS-232. One of these  
connectors is replaced by the corresponding fiber-optic connector in models including this option.  
5.1.3. INTERNAL CONSTRUCTION  
Internally the DBF unit is divided into 2 trays and a case. The case with the blocks of terminals is described above.  
The lower tray carries the magnetic module and a printed circuit board which contains the power supply, the digital  
inputs and also the trip outputs and auxiliary outputs on the basic version (model without expansion board).  
The upper tray carries the board with the protection system CPU and the communications. This tray can also carry  
as an option the input and output expansion board.  
The front panel consists of a covered keyboard and a board which carries the alphanumeric display, the LEDs and  
the Reset button. The model number (see list of models in Chapter 4) and the technical characteristics of the unit  
are situated on the front panel of the relay.  
The 16 indicator LEDs can be identified using labels which can be placed beside them, inside available plastic  
holders.  
A frontal bus is responsible for the connections between the lower and upper trays described above. Both trays  
can be pulled out. To do so you first have to release the front panel which is fixed to the case with two screws and  
pull it out, removing the flat cable which connects it to the CPU. It is then possible to remove the frontal bus.  
The blocks of terminals situated on the rear of the case are identified with the letters A, B, C and D, and optionally  
E and F, as shown in figure 9. In addition, each terminal is identified with a number.  
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5. HARDWARE DESCRIPTION  
The communications connectors are situated on left-hand side of the front and on the right-hand side of the rear of  
the case. The front port is PORT 1 and the rear ports are PORT 2 and PORT3. The IRIG-B connection is made  
using a block of two additional terminals.  
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5. HARDWARE DESCRIPTION  
5.2. OPERATING THEORY  
The DBF unit measures current signals, performs complex calculations using internal data, stores relevant  
incidents, pick-up tripping relays and generates information that can be used to determine the state of the  
associated electrical system. The DBF functionality is related to the following modules:  
- Magnetic module  
- CPU board  
- Power supply  
- Keyboard and display  
5.2.1. MAGNETIC MODULE  
The magnetic module performs two essential functions: galvanic insulation and scaling analog input signals. In the  
case of current transformers the input current for the primary winding is converted into a scaled voltage in the  
secondary winding. Each current transformer must be linear in the whole measurement range of the relay.  
5.2.2. CPU BOARD  
The DBF uses two 16-bit microprocessors operating at a clock frequency of 20 MHz. One of these  
microprocessors is used to perform the relay communications and the other performs the necessary calculations  
for protection functions. In general the microprocessors are responsible to perform the input and output  
calculations and operations at very high speed. The use of two microprocessors is especially recommendable to  
make the protection and communication functions independent of each other inside the unit itself, and therefore  
increase the reliability of the system.  
The analogue-digital converter converts the voltage inputs into their digital equivalent with a resolution of 10 bits.  
The unit code is stored in non-volatile EPROM memory while the settings and events are stored in EEPROM  
memory. The data related to the oscillography is stored in RAM memory which is maintained using a capacitor,  
thus avoiding the loss of information when the unit is disconnected.  
A high-resolution real time clock is used to ensure that the date and time of all incidents can be time-tagged, with  
a resolution of one millisecond. This clock can be synchronized externally using an IRIG-B demodulated signal..  
The input and output functions are divided between the two microprocessors. The serial ports, the keyboard and  
the display are controlled by the communications microprocessor. External communications are processed by a  
serial communications controller circuit which contains a universal asynchronous transceiver (DUART). The digital  
inputs and outputs are processed by the protection microprocessor.  
The DBF contains 6 independent circuits to process digital inputs. These circuits check the presence or absence  
of input voltage and are designed to isolate them electrically from the microprocessor, thus increasing the  
reliability of the system.  
On the front of the relay there is a set of 17 Target LED’s, one of which is fixed and indicates the operating state of  
the unit. The rest are user-configurable using GE_INTRO software.  
The button situated on the front is designed to check the state of the Target LED’s and to reset them by keeping it  
pressed during 3 seconds.  
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5. HARDWARE DESCRIPTION  
5.2.3 POWER SUPPLY  
The DBF power supply can be 48-125 VDC or 110-250 VDC rated. The operating margin of the power supply is +  
20%, and is galvanically isolated from the rest of the relay's circuits. The power supply provides ± 12 VDC to the  
analog circuitry and the output relays, and ± 5 VDC for the digital circuits.  
5.2.4 KEYBOARD AND DISPLAY  
The DBF display at the front of the relay is liquid crystal type and consists of two rows of 16 characters each. The  
display has background light with variable lightness adjustable by a potentiometer located on the rear of the front  
cover plate.  
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6. ACCEPTANCE TESTS  
6.  
ACCEPTANCE TESTS  
6.1. CONNECTIONS AND NECESSARY EQUIPMENT  
Necessary equipment:  
One current source  
One DC voltage source  
Precision timer for testing timed events  
One AC/DC voltmeter/ammeter  
Connect the relay as indicated in the external connections diagram, Figure 2.  
For safety reasons, the external protection earth should be securely grounded.  
Apply dc rated voltage to terminals A10-B10  
6.2. VISUAL INSPECTION  
Check that the relay has not suffered any kind of damage due to transport and handling.  
Check that all the screws are tight and the terminal blocks have not been damaged in any way.  
6.3. PANEL INSULATION TESTS  
!
If any insulation test would be performed on the panel where the relay is installed, the ground terminals  
A9-B9 must remain ungrounded.  
Do the following groups in the terminals of the relay:  
Group 1: A10, B10  
Group 2: A1 to A4, B1 to B4  
Group 3: C9, C10, D9, D10, C11, C12, D11, and D12  
Group 4: A11, B11, A12, and B12  
Group 5: C1, D1, C2, D2, C3, and D3  
Group 6: C4, C5, C6, C7, C8, D4, D5, D6, D7, and D8  
If the relay has expansion board, then the following groups must be added:  
Group 7: E7, F7, E8, F8, E9, F9, E10, F10, E11, F11, E12, and F12  
Group 8: E1, F1, E2, F2, E3, F3, E4, F4, E5, F5, E6, and F6  
Apply 2000V gradually between case and groups.  
Apply 2000V gradually between groups.  
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6. ACCEPTANCE TESTS  
6.4. RELAY SETTING  
Introduce the following settings in the relay (by means of HMI or GE_Local software):  
General Settings Group  
Relay Status  
Identification  
Value  
IN SERV  
N/A  
Frequency  
Phase CT Ratio  
Neutral CT Ratio  
50 Hz / 60 Hz  
1
1
Breaker Settings  
Value  
N/A  
Breaker Number  
KI2t Op. Mode  
KI2t INT. Time  
KI2t LIMIT  
Active Table Set  
Active Table  
Function Permit  
50BF 1P Function  
50BF 3P Function  
3P NO INT Funct  
Fixed  
0.06s  
99999  
Value  
1
Value  
No Per  
No Per  
No Per  
Value  
2A  
50BF Settings Table 1  
PH Hiset Pickup  
PH Loset Pickup  
Neutral Pickup  
1A  
1A  
1 Phase Timer T1  
3 Phase Timer T2  
3P No I Timer T3  
BF Logic (3p/2P)  
Severe Fault 3P  
Low Load 2P  
Nº Output Stages  
2nd Stage Timer  
Internal Arc Settings Table 1  
Int Arc Pickup  
1s  
1s  
2s  
2 PHASE  
Per  
No Per  
1
2s  
Value  
1A  
Int Arc Timer  
1s  
The specific settings required for each test are indicated; other settings do not affect the tests.  
6.5. INDICATORS  
Check that pressing the TARGET RESET button (with relay fed with rated dc power supply) all target LEDs light  
up.  
6.6. POWER SUPPLY  
The relay operates with a dc power supply within ± 20% of the rated value. Check that the READY target LED in  
the front of the relay lights up showing green color.  
1. Apply dc rated voltage to terminals A10-B10  
2. Change setpoint FUNCTION PERMIT/50BF 1P FUNCTION to PERM.  
3. Apply 2A to terminals A1-A2.  
4. Energize digital input CC1 PHASE A BF INITIATE (C9-D10).  
5. Wait 1second.  
6. Check that the READY target LED in the front of the relay lights up showing green color.  
7. Check the dc burden (see table below)  
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6. ACCEPTANCE TESTS  
8. Remove the current from terminals A1-A2. Remove voltage from digital input CC1.  
9. Repeat these steps with minimum and maximum voltages depending on the range of the relay.  
Test voltages and typical burdens are listed below:  
Model "G" (48/125 VDC)  
DC Battery (mA)  
Voltage (Vdc) Without Expansion Board With expansion Board  
38  
125  
150  
340  
250  
225  
440  
320  
300  
Model "H" (110/250 VDC)  
DC Battery (mA)  
Voltage (Vdc) Without Expansion Board With expansion Board  
88  
110  
300  
300  
250  
150  
370  
320  
220  
6.7. COMMUNICATIONS  
The object of this test is to check the communication ports of the relay (PORT1, PORT2 and PORT3). To do this  
it is necessary to use a computer and the communications software GE_LOCAL. Figure 7 shows the series cable  
and connection accessories necessary to establish the connection between the PC and the relay. Figure 8 shows  
the cable and connectors necessary for remote connection (by MODEM) through PORT3.  
The PC communication parameters necessary to match the relay default setting parameters are:  
Relay number:  
1
Remote port speed:  
Local port speed:  
Remote stop bit:  
Local stop bit:  
19200  
19200  
1
1
By using GE_Local communications software establish the connection and check that the relay communicates  
through the three communication ports. Repeat this test with different baud rates and different power supply  
voltages.  
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6. ACCEPTANCE TESTS  
6.8. INPUTS  
6.8.1 DIGITAL INPUTS  
Log into the relay using the GE_LOCAL software and press INPUTS / OUTPUTS button on the first general  
screen.  
Check that applying dc rated voltage between terminals:  
C9  
D9  
C10  
C11  
D11  
C12  
and  
and  
and  
and  
and  
and  
D10  
D10  
D10  
D12  
D12  
D12  
(CC1)  
(CC2)  
(CC3)  
(CC4)  
(CC5)  
(CC6)  
their corresponding status windows turn red while the applied voltage remains present.  
If the relay has the optional expansion board, check the same for the following contact converter inputs:  
E7  
F7  
E9  
F9  
E10  
F10  
E12  
F12  
and  
and  
and  
and  
and  
and  
and  
and  
E8  
E8  
F8  
F8  
E11  
E11  
F11  
F11  
(CC7)  
(CC8)  
(CC9)  
(CC10)  
(CC11)  
(CC12)  
(CC13)  
(CC14)  
6.8.2 IRIG-B SYNCHRONIZING INPUT  
Connect the output of an IRIG-B unit with decoded output to the IRIG-B input at the rear of the DBF. Special care  
must be taken when making the connection because the input is polarized.  
Check that the time measured by the two units is the same.  
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6. ACCEPTANCE TESTS  
6.9.1 50BF 1P UNIT TEST  
6.9. FUNCTIONS  
1. Change setpoint GENERAL/FUNCTION PERMIT/50BF 1P FUNCTION to PER.  
2. Change setpoint GENERAL/FUNCTION PERMIT/50BF 3P FUNCTION to NO PER.  
3. Change setpoint TABLE 1/FUNCTION PERMIT/3P No INT FUNCT to NO PER.  
4. Change setpoint 50BF SETTINGS/Nº OUTPUT STAGES to 2.  
5. The precision timer will be started at the same time than the corresponding contact converter (digital input) is  
energized. The timer stop input will be wired to any DBF contact under test, i.e. contact C4-D4.  
6. Apply 2A to terminals A1-A2 (phase A).  
7. Energize digital input CC1 PHASE A BF INITIATE (terminal C9-D10).  
8. Check that after T1 time delay (1s), the following contacts are closed:  
A12-B12  
C4-D4  
C5-D5  
In case the relay under test includes an expansion board, check also the operation of the following contacts:  
E1-F1  
E2-F2  
E3-F3  
9. Check that after 2nd Stage Timer delay (2s), the following contacts are closed:  
C1-D1  
C6-D6  
C7-D7  
and if the relay is equipped with an expansion board also the following contacts must be closed:  
E4-F4  
E5-F5  
E6-F6  
10. Repeat steps 7, 8, 9 and 10 using phase B current (B1-B2 terminals) and CC2 PHASE B BF INITIATE (D9-  
D10 terminals) to start the breaker failure operation.  
11. Repeat steps 7, 8, 9 and 10 using phase C current (A3-A4 terminals) and CC3 PHASE C BF INITIATE (C10-  
D10 terminals) to start the breaker failure operation.  
12. Change setpoint TABLE 1/50BF SETTINGS/Nº OUTPUT STAGES to 1.  
13. Repeat steps 7 to 12 to check that in this case contacts C1-D1, C6-D6, C7-D7, E4-F4, E5-F5 and E6-F6 close  
at the same time than contacts: A12-B12, C4-D4, C5-D5 and E1-F1, E2-F2, E3-F3 (if an expansion board is  
available).  
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6. ACCEPTANCE TESTS  
6.9.2 50BF 3P UNIT TEST  
The DBF relay outputs are factory set with the default settings shown in the external connections drawing (Figure  
2).  
1. Change setpoint GENERAL/FUNCTION PERMIT/50BF 1P FUNCTION to NO PER.  
2. Change setpoint GENERAL/FUNCTION PERMIT/50BF 3P FUNCTION to PER.  
3. Change setpoint GENERAL/FUNCTION PERMIT/3P No INT FUNCT to NO PER.  
4. Change setpoint TABLE 1/50BF SETTINGS/Nº OUTPUT STAGES to 2.  
5. Change setpoint TABLE 1/50BF SETTINGS/BF Logic (3P/2P) to 3 PHASE.  
6. The precision timer will be started at the same time than the corresponding contact converter (digital input) is  
energized. The timer stop input will be wired to any DBF contact under test, i.e. contact C4-D4.  
7. Apply 3A to terminals A1-A2 (phase A), B1-B2 (phase B) and A3-A4 (phase C).  
8. Energize digital input CC7 3 POLE BF INITIATE (if the relay has not an expansion board, energize digital  
inputs CC1 PHASE A BF INITIATE and CC2 PHASE B BF INITIATE simultaneously).  
9. Check that after T2 time delay (1s), the following contacts are closed:  
A12-B12  
C4-D4  
C5-D5  
10. Check that after 2nd Stage Timer delay (2s), the following contacts are closed:  
C1-D1  
C6-D6  
C7-D7  
11. Change setpoint TABLE 1/50BF SETTINGS/Nº OUTPUT STAGES to 1.  
12. Repeat steps 8 to 9. Check that after T2 time delay (1s), all the contacts are closed:  
A12-B12  
C4-D4  
C1-D1  
C6-D6  
C7-D7  
C5-D5  
13. Change setpoint TABLE 1/50BF SETTINGS/BF LOGIC (3P/2P) to 2 PHASE.  
14. Apply 3A to terminals B1-B2 (phase B) and terminals A3-A4 (phase C).  
15. Energize digital inputs CC2 PHASE B BF INITIATE and CC3 PHASE C BF INITIATE.  
16. Check that after T2 time delay (1s), the following contacts are closed:  
A12-B12  
C4-D4  
C1-D1  
C6-D6  
C7-D7  
C5-D5  
17. Repeat steps 15 to 17 choosing any other pair of phases to apply ac current and any other pair of BF initiation  
inputs.  
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6. ACCEPTANCE TESTS  
6.9.3 INTERNAL ARC TEST  
1. Change setpoint GENERAL/FUNCTION PERMIT/50BF 3P FUNCTION to NO PER.  
2. Change setpoint TABLE 1/INTERNAL ARC SETTINGS/INT ARC TIMER to 2s.  
3. Energize digital input CC4 52/b A  
4. Apply 2A to terminals A1-A2 (phase A).  
5. Check that after INT ARC TIMER time delay, contact C2-D2 is closed.  
6. Repeat steps 3, 4 and 5 for phases B (terminals B1-B2) with digital input CC5 52/b B and C (terminals A3-A4)  
with digital input CC6 52/b C.  
6.9.4 3P NO I FUNCTION  
1. Change setpoint GENERAL/FUNCTION PERMIT/50BF 1P FUNCTION to NO PER.  
2. Change setpoint GENERAL/FUNCTION PERMIT/50BF 3P FUNCTION to NO PER.  
3. Change setpoint GENERAL/FUNCTION PERMIT/3P No INT FUNCT to PER.  
4. Change setpoint TABLE 1/50BF SETTINGS/Nº OUTPUT STAGES to 1  
5. Change setpoint TABLE 1/50BF SETTINGS/ 3P NO I TIMER T3 to 1s  
6. Change setpoint TABLE 1/50BF SETTINGS/LOW LOAD 2P to PER.  
7. Energize digital input CC7 3P BF INITIATE. If the relay has not an expansion board, energize CC1 PHASE A  
BF INITIATE and CC2 PHASE B BF INITIATE.  
8. Check that after 3P NO I TIMER T3 (2s), the following contacts are closed:  
C4-D4  
C5-D5  
C6-D6  
A12-B12  
C1-D1  
C7-D7  
9. If the relay is provided with an expansion board, check that also the following contacts are closed:  
E1-F1 E2-F2  
E3-F3 E4-F4  
E5-F5 E6-F6  
6.9.5 NEUTRAL OVERCURRENT UNIT TEST  
1. Change setpoint GENERAL/FUNCTION PERMIT/50BF 1P FUNCTION to NO PER.  
2. Change setpoint GENERAL/FUNCTION PERMIT/50BF 3P FUNCTION to NO PER.  
3. Change setpoint GENERAL/FUNCTION PERMIT/3P No INT FUNCT to PER.  
4. Change setpoint TABLE 1/50BF SETTINGS/LOW LOAD 2P to PER.  
5. Energize digital inputs CC4, CC5 and CC6 (52b inputs).  
6. Energize digital inputs CC7 3P BF INITIATE. If the relay has not an expansion board, energize digital inputs  
CC1 PHASE A BF INITIATE and CC2 PHASE B BF INITIATE.  
7. Apply 2A to terminals B3-B4 (neutral).  
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6. ACCEPTANCE TESTS  
8. Check that after 3P NO I TIMER T3 (2s), the following contacts are closed:  
A12-B12  
C4-D4  
C1-D1  
C6-D6  
C7-D7  
C5-D5  
9. If the relay is provided with an expansion board, check that also the following contacts are closed:  
E1-F1  
E3-F3  
E5-F5  
E2-F2  
E4-F4  
E6-F6  
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6. ACCEPTANCE TESTS  
6.10. RELAY MEASUREMENT TESTS  
6.10.1. CURRENT MEASUREMENT  
1. Change setpoint GENERAL/FUNCTION PERMIT/50BF 1P FUNCTION to PER.  
2. Change setpoint GENERAL/FUNCTION PERMIT/50BF 3P FUNCTION to NO PER.  
3. Change setpoint GENERAL/FUNCTION PERMIT/3P No INT FUNCT to NO PER.  
4. Change setpoint TABLE 1/50BF SETTINGS/PH LOSET PICKUP to 5A (1A in relays with 1A nominal current).  
5. Change setpoint TABLE 1/50BF SETTINGS/1 PHASE TIMER T1 to 0.050s.  
6. Change setpoint TABLE 1/50BF SETTINGS/Nº OUTPUT STAGES to 1.  
7. Energize digital input 3POLE BF INITIATE (terminals E7-E8 for relays with expansion board). If the relay has  
not expansion board, energize CC1 PHASE A BF INITIATE.  
8. Increase current applied on A1-A2 (phase A) until contact A12-B12 closes. Check that the operating value of  
the current is within ± 5% of setpoint (5A for relays with 5A nominal current and 1A for 1A nominal current  
relays).  
9. Repeat step 8 applying current on B1-B2 (phase B). If the relay has not an expansion board energize CC2  
PHASE B BF INITIATE.  
10. Repeat step 8 applying current on A3-A4 (phase C). If the relay has not an expansion board energize CC3  
PHASE C BF INITIATE.  
6.10.2. TIMING MEASUREMENT  
1. Connect the stop input of the precision timer to the A12-B12 output (trip 1).  
2. Apply the operating current level of the previous test to terminals A1-A2 (phase A).  
3. Simultaneously energize the digital input 3POLE BF INITIATE and the starting input of the precision timer.  
4. After 1 PHASE TIMER T1 (0.050s) the relay will trip.  
5. Verify that the actual operating time is equal to 1 PHASE TIMER T1 (accuracy ± 5% or 30 ms, whichever is  
greater).  
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7. INSTALLATION AND MAINTENANCE  
7.  
INSTALLATION AND MAINTENANCE  
7.1. INSTALLATION  
The relay should be installed in a clean, dry and dust-free place, with no vibrations.  
The DBF system is supplied in a 19’’ rack case 2 units high. Figure 5 shows the dimension diagram.  
The relay should be mounted on a vertical surface. Figure 6 shows a diagram for panel drilling.  
Given that the design of the DBF unit is based on high performance digital technology it is not necessary to  
calibrate the relay. However if the tests show that it is necessary to readjust the relay, it is recommended to return  
the unit to the factory to check it.  
7.2. CONNECTION-TO-GROUND AND DISTURBANCES SUPPRESSION  
The terminal (see Figure 2) should be connected to ground so that the disturbance suppression circuits in the  
system works correctly. This connection should be as short as possible (preferably 25 cm or less) to guarantee  
maximum protection. In this way the capacitors that are internally connected between the inputs and ground divert  
high frequency disturbances directly to ground without passing through the electronic circuits. Then the internal  
circuitry is perfectly protected.  
In addition this connection also guarantees the physical safety of the personnel when handling the relay, since the  
whole casing is connected to ground.  
7.3. MAINTENANCE  
Given the important role that the protection relays play in the operation of any installation, a periodic program of  
tests is highly recommended. The unit incorporates built-in diagnostic functions that permit the fast identification of  
some of the most likely circuit failures. Testing the unit is recommended at intervals of 2 years or more. Although  
the built-in diagnosis does not reduce the average time between failures, it does increase the availability of the  
protection because it allows a drastic reduction in the average interruption time involved in detecting and repairing  
the fault.  
The set of tests which can be performed to test that all aspects of the DBF unit function properly is described in  
detail in the chapter entitled ACCEPTANCE TESTS.  
Since most of the protection and communications functions are integrated in two separate programs, it is unlikely  
that faults will occur due to problems of wear and tear, short-circuits or aging which are typical in other  
electromechanical protection systems, whether analogue or hybrid. Moreover, a failure in the communications  
processor does not affect the protection functions, which are implemented by a dedicated processor.  
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7. INSTALLATION AND MAINTENANCE  
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8. KEYBOARD AND DISPLAY  
8.  
KEYBOARD AND DISPLAY  
The DBF has a 20 key keyboard and a liquid crystal DISPLAY with 32 characters, divided into two rows of 16  
each. The following diagram shows the appearance of the DBF Keyboard:  
SET  
INF  
1/Y  
4
2
5
8
0
3/N  
CLR  
6
9
.
ACT  
END  
7
+
ENT  
The keyboard program uses menus to access the different relay functions. These functions are divided into five  
large groups, each of which is accessed using a different key. These groups are the following:  
Information: Provides data about the state of the relay, alarms, breaker status, record of currents, events record,  
etc. This menu is accessed using the INF key.  
Control: Permits reset of latching relays, oscillography triggering and synchronizing. This menu is accessed by  
pressing the ACT key.  
Settings: Permits viewing and changing all the relay settings. This menu is accessed by pressing the SET key.  
Configuration menu: Permits access to the system configuration and the modification of the passwords, access,  
communication speeds, etc. This menu is accessed by keying in the code "7169" In order to access this mode the  
relay should be on the main screen.  
Single key menu: By pressing the ENT key the DBF can be operated in a simplified mode. It is not necessary to  
remove the plastic cover on the front of the relay to access this mode. In steady state the DBF shows the following  
message on the DISPLAY :  
DBF  
GENERAL ELECTRIC  
At this point the five groups mentioned above can be selected. In order to select a different group the user must  
return to this screen and press the key that corresponds to that group.  
Once inside a group it is not possible to select a different one. Movement to any other group is carried out using  
the following keys : ENT, CLR, and the up, down, left, right arrows. Their function is as follows:  
ENT: Accepts the option that is shown on the screen. It is equivalent to go down one level in the menu tree.  
CLR: Quits the option that is shown on the screen. It is equivalent to go up one level in the menu tree.  
UP/DOWN ARROWS: Change options. The equivalent of a horizontal movement within a menu. When the  
required option appears on the screen it can be selected with the ENT key.  
LEFT/RIGHT ARROWS: Show the different possibilities of a given setting. It is not used for all settings. When the  
required option appears on the screen it can be selected with the ENT key.  
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8. KEYBOARD AND DISPLAY  
8.1. MENU TREE.  
The DBF has different menus divided into levels. The Level 0 is the steady state screen. The Level 1 of the  
different menus is accessed by pressing the corresponding group key (SET, INF, etc.). The scrolling within a  
given level is done by using the UP and DOWN arrows. It is possible to go down to levels 2 and 3 by pressing the  
ENT key. Press CLR to go up a level within the menu tree. The Level 1 for each of the five groups is shown in the  
following table :  
Group  
Level 1  
VIEW SETTINGS  
Description  
View settings  
CHANGE SETTINGS  
CHANGE COUNTER  
Change settings  
Change counters  
STATUS  
Shows the status of the relay  
Change date and time  
SET DATE/TIME  
TRIGGERING  
Triggers the oscillography  
Ia  
In  
Ia current in primary Amps  
In current in primary Amps  
Accumulated kA2 sec. for phase A  
Accumulated number opens  
Shows logic for 50BF High Set.  
Shows status of 50BF  
I2t A COUNTER  
Nº OPENINGS  
3/2-Phase Logic  
50BF Pickup  
Relay ON/OFF  
52A Status  
52B Status  
Relay ON/OF condition  
Breaker Pole A (open/closed)  
Breaker Pole B (open/closed)  
Breaker Pole C (open/closed)  
Latching Relay 1 (open/closed)  
Latching Relay 2 (open/closed)  
Shows date and time  
52C Status  
LATCHING RELAY 1 Status  
LATCHING RELAY 2 Status  
DATE & TIME  
NETWORK SPEED  
NETWORK STOP BITS  
LOCAL SPEED  
LOCAL STOP BITS  
LOCAL SETTINGS  
REMOTE SETTINGS  
LOCAL OPERATION A  
REMOTE OPERATIONS  
UNIT NUMBER  
PASSWORD  
PORT3 (remote) comm. Speed  
PORT3 (remote) Stop bits  
PORT1&2 (local) comm. Speed  
PORT1&2 (local) Stop bits  
Local settings change allowed  
Remote settings change allowed  
Local operations allowed  
Remote operations allowed  
Number of the unit  
View/Change comm. Password  
Max. t between 2 synch signals (only for  
relays in DDS integrated systems)  
t TIME-OUT  
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8. KEYBOARD AND DISPLAY  
8.2. SETTINGS GROUP (SET KEY)  
This group allows to see and modify the DBF settings. It is accessed by pressing the SET key when the DBF is in  
steady state. When the SET key is pressed the following message appears on the screen:  
VIEW SETTINGS  
PROTECTION  
When the UP/DOWN arrows are pressed the message changes to:  
MODIFY SETTINGS  
PROTECTION  
And the last UP/DOWN action gives:  
MODIFY COUNTERS  
PROTECTION  
For the above windows, the menu tree is shown in the following tables. Note that to go down a level in the tree the  
ENT key must be pressed, and the CLR key to go up  
Level 1  
Level 2  
Level 3  
RELAY STATUS  
IDENTIFICAT  
Level 4  
In/Out of service  
20 characters  
50 – 60 Hz  
GENERAL SETTINGS FREQUENCY  
PHASE CT RATIO  
1-4000  
GROUND CT RATIO  
1-4000  
BREAKER NUMBER  
4 digits  
KI2t OP. MODE  
KI2t INT TIME  
KI2t LIMIT  
Fixed / Measuring  
0.03 - 0.25 s  
1 – 999999 kA2s  
BREAKER SETTINGS  
ACTIVE  
ACTIVE TABLE  
TABLE SET  
1 –3  
PREFAULT CYCLES  
PICKUP  
0-4  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
ENABLE/DISABLE  
1st STAGE TRIP  
2nd STAGE TRIP  
INTERNAL ARC  
50BF A TRIP  
50BF B TRIP  
50BF C TRIP  
50BF 3P TRIP  
EXTERNAL TRIGGER  
COMM. TRIGGER  
HI-SET A PICKUP  
HI-SET B PICKUP  
HI-SET C PICKUP  
50BF A INIT  
50BF B INIT  
50BF C INIT  
LO-SET A PICKUP  
LO-SET B PICKUP  
LO-SET C PICKUP  
3 POLE 50BF INIT  
NEUTRAL PICKUP  
ARC A PICKUP  
ARC B PICKUP  
ARC C PICKUP  
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8. KEYBOARD AND DISPLAY  
Level 1  
Level 2  
Level 3  
50BF 1P FUNCTION  
Level 4  
PERM/NON-PERM.  
PERM/NON-PERM.  
PERM/NON-PERM.  
1.0-12A *  
1.0-12A *  
0.5-6.0A *  
0.05-2s  
0.05-2s  
FUNCTION  
PERMIT  
50BF 3P FUNCTION  
3P NO INT FUNCT.  
PH HISET PICKUP  
PH LOSET PICKUP  
NEUTRAL PICKUP  
1 PHASE TIMER T1  
3 PHASE TIMER T2  
3P NO I TIMER T3  
BF LOGIC (3P/2P)  
SEVERE FAULT 3P  
LOW LOAD 2P  
50BF SETTINGS T1  
0.05-2s  
3 PHASE/2 PHASE  
PERM./NON-PERM.  
PERM/NON-PERM  
1 / 2  
Nº OUTPUT STAGES  
2
nd STAGE TIMER  
0.05-2s  
50 BF SETTINGS T2  
50 BF SETTINGS T3  
Same than for TABLE 1  
Same than for TABLE 1  
INT ARC PICKUP  
INT ARC TIMER  
0.05-1A  
0.1-2.0 s  
INTERNAL ARC SET T1  
INTERNAL ARC SET T2  
INTERNAL ARC SET T 3  
Same than for TABLE 1  
Same than for TABLE 2  
To change any setting the procedure is as follows:  
Press the SET key.  
Select the option MODIFY SETTINGS (using arrow keys).  
Press ENT key.  
Select the required setting group in the menu tree (with arrow keys).  
Press ENT key.  
Select the required specific setting (with arrow keys).  
ENTER the value to be modified ( or select the required value from the list of available settings using  
right/left arrow keys).  
Press the ENT key.  
Press the END key.  
The relay will request confirmation of the change by means of the following message:  
CONFIRM  
Y/N  
To confirm the change, press the 1/Y key. (If not, press 3/N).  
The relay will then show the following message on the screen (LCD):  
SETTINGS CHANGE  
EXECUTED  
Press the CLR key four times to return to the main first screen (rest).  
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8. KEYBOARD AND DISPLAY  
If the setting entered is outside the limits of the valid range, the relay will not accept the change and will show the  
following message:  
SETTING OUT  
OF RANGE  
Some settings do not accepts numeric values; instead of that, different possibilities will be shown by pressing  
left/right arrow keys.  
To perform MODIFY OF PROTECTION COUNTERS, the available menus are:  
Level 1  
Level 2  
Level 3  
I2t A COUNTER  
I2t B COUNTER  
I2t C COUNTER  
Nº A OPENINGS  
Nº B OPENINGS  
Nº C OPENINGS  
Valid Range  
0-999999  
0-999999  
0-999999  
0-9999999  
0-9999999  
0-9999999  
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8. KEYBOARD AND DISPLAY  
8.3. INFORMATION GROUP (INF KEY)  
On the steady-state(no communications request), the LCD display at the front of the relay shows the following:  
DBF  
GENERAL ELECTRIC  
By pressing the INF key, the next screen will show:  
STATUS  
This group provides information about the DBF. Press the ENT key to access this group. The information  
displayed is:  
Model of DBF relay  
Data Base Number  
Protection Software Version  
Comm. Software Version  
Phase A Current  
Phase B Current  
Phase C Current  
Neutral Current  
I2t phase A Counter  
I2t phase B Counter  
I2t phase C Counter  
Number of phase A Openings  
Number of phase B Openings  
Number of phase C Openings  
Type of Logic (2P/3P)  
High-set Pickup Status - A  
High-set Pickup Status - B  
High-set Pickup Status - C  
Low-set Pickup Status - A  
Low-set Pickup Status - B  
Low-set Pickup Status - C  
Neutral Pickup Status  
50BF Initiation Status - A  
50BF Initiation Status - B  
50BF Initiation Status - C  
50BF 3Pole Initiation Status  
Arc Pickup - A  
Arc Pickup - B  
Arc Pickup - C  
General 50BF Pickup Status  
Relay Ready  
Active Table Number  
Status of Circuit Breaker - A  
Status of Circuit Breaker - B  
Status of Circuit Breaker - C  
Latching Relay 1 Status  
Latching Relay 2 Status  
Local Connection Status  
Date and Time Status  
Communications EEPROM Status  
Communication Settings (User or Default)  
Protection Link Status  
IRIG-B Link  
Actual Date and Time  
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8. KEYBOARD AND DISPLAY  
8.4. CONTROL GROUP (ACT KEY)  
Being on the steady-state screen of LCD at the front of the relay, by Pressing ACT key, the following will prompt:  
SET  
DATE/TIME  
Pressing ENT key the system allows to set the date and time by entering the year, month, day hour, minutes and  
seconds in this sequence. After each setting the ENT key must be pressed.  
If instead of pressing the ENT key when the SET DATE/TIME screen appears, the arrow key (up or down) is  
pressed, the next screen will be shown:  
COMMUNICATION  
TRIGGER  
By pressing ENT key, the following sequence will be displayed:  
CONFIRM: Yes/No ?  
OPERATION EXECUTED/OPERATION CANCELED  
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8. KEYBOARD AND DISPLAY  
8.5. SINGLE KEY MENU  
Being on the steady-state screen of LCD at the front of the relay, by Pressing ENT key, the “single key menu” will  
be accessed. Then, the information displayed while step by step pressing ENT key is:  
Phase A Current  
Neutral Current  
I2t Phase A Counter  
Number of phase A Openings  
Type of BF Logic  
50BF Pickup Status  
Protection Status  
Circuit Breaker A Pole Status  
Circuit Breaker B Pole Status  
Circuit Breaker C Pole Status  
Latching Relay 1 Status  
Latching Relay 2 Status  
Date and Time  
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8. KEYBOARD AND DISPLAY  
8.6. CONFIGURATION MENU.  
The DBF has a configuration unit which can only be accessed by means of the keyboard.  
To enter the configuration, start from the main screen ‘DBF – GENERAL ELECTRIC’ and use the keyboard to  
enter a four-digit code. If the code is correct the access to the configuration unit is permitted. If not it returns to the  
main screen.  
The code is unique for all the DBF relays and is not intended to be a password, but rather a simple safety  
measure to avoid accidental changes to the configuration. This code is 7169, chosen to coincide with the ASCII  
code for the initials GE.  
After pressing 7169 at the front keyboard, and scrolling with the arrow keys, the following information will appear:  
NET. BAUDRATE : The speed in bauds which the DBF will use for serial communications through the remote  
port. The possible speeds are between 1200 and 19200 bauds.  
NET.STOP BITS : The number of stop bits which are added to each byte which is transmitted on the serial  
line. It is treated as a binary logic setting selected by means of the logic key 1/Y for 1 and 3/N for 2.  
LOC. BAUDRATE : as above but for local communications.  
LOC. STOP BITS : As above but for local communications.  
LOCAL SETTINGS : Settings changes by local communications (allowed/not allowed).  
REM SETTINGS : Settings changes by remote communications (allowed/not allowed).  
LOC OPERATIONS : Operations being performed by local communications (computer directly connected)  
(allowed/not allowed).  
REM OPERATIONS : Operations being performed by remote communications (e.g. modem) (allowed/not  
allowed).  
UNIT NUMBER : Each DBF is identified by a unit number which it uses to identify the messages which are  
sent to it on the remote communications line. This number can be between 1 and 255.  
PASSWORD : To prevent unauthorized persons from communicating with the relay via a communications  
program and changing the settings or performing operations, the relay has a password. This password can  
only be seen on the relay display and takes the form of a number between 0 and 99999.  
t TIME-OUT : Set to 0 if the relay is not working in a DDS integrated system. Set to the maximum time  
between two synch signals coming from the PC host, when the relay is working in a DDS integrated system. If  
a new synch signal is not received in this time the relay will report an error.  
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8. KEYBOARD AND DISPLAY  
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FIGURES  
FIGURES  
.
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FIGURES  
FIGURE 1 BREAKER FAILURE LOGIC (189C4114 SHEET 2)  
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FIGURES  
FIGURE 2. EXTERNAL CONNECTIONS (189C4114 SHEET 1)  
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FIGURES  
FIGURE 3. FRONT VIEW (226B7412 H9)  
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FIGURES  
FIGURE 4 REAR VIEW (226B7412H10)  
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FIGURES  
FIGURE 5 DIMENSIONS DIAGRAM (226B6086H10)  
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FIGURES  
FIGURE 6 PANEL DRILLING (226B6086H10)  
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FIGURES  
DBF  
Label  
DB-9 Male  
DB-9 Female  
Connector  
Connector  
NOTE  
Leave shield unconnected at  
both ends  
1
1
FIGURE 7 RS232 CONNECTION (DBF RELAY TO PC)  
DBF  
Label  
DB-9 Male  
Connector  
DB-9 Male  
Connector  
NOTE:  
1
Leave shield unconnected  
at both ends  
1
FIGURE 8 RS232 CONNECTION (DBF RELAY TO MODEM)  
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