GE Monogram®
42" Built-In Refrigerators
Custom
Options Guide
and
Installation
Instructions
With Custom Panel Dimensions
and Trim Kit
Installation Instructions
Models:
ZIS42N
These Monogram built-in refrigerators are
designed to be customized with decorator
door and grille panels. Field installed
panels are required.
Factory installed trim will accommodate
1/ 4" thick custom panels or optional
Lexan® and Stainless Steel panel kits.
Optional trim kits allow an even broader
range of custom appearance options.
ZISW42D
ZISB42D
Read this booklet carefully to accomplish the
desired appearance and to insure a trouble free
installation.
This booklet contains information and
illustrations to demonstrate custom
possibilities. Custom door and grille panel
sizes vary to accommodate the kit being
used. Dimensions for each application are
included and can be faxed or sent to the
cabinet manufacturer so that the panels can
be constructed accurately.
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Design Information
42" Built-In Refrigerator
Ad va n c e P la n n in g
Flu s h o r
S e m i-Flu s h
En c lo s u re
In s t a lla t io n s
3/4"
0"
True Flush Installation
In a flush installation,
Semi-Flush Installation
These refrigerators
the refrigerator doors
can also be installed
will align evenly with the
front face of adjacent cabinet
doors. The refrigerator blends
into the surrounding cabinetry.
semi-flush into an enclosure
using the minimum cutout
width. The case trim creates a
frame around the opening.
Side Panel Requirements:
Monogram built-in refrigerators can be installed flush
with typical 24-3/4" deep cabinetry.
• Side panels are not required whenever the
refrigerator is installed into an enclosure or between
pantry and oven cabinets.
• Side panels are required whenever the sides of the
refrigerator are exposed.
When installed semi-flush, the case trim will conceal
slight gaps around the enclosure. The refrigerator will
project forward approximately 3/4" beyond the front
face of surrounding cabinetry.
• Side panel sizes vary depending on the type of
installation being made.
In any installation situation, a wide range of appear-
ance options can be accomplished through the use of
one or more trim kits. See trim kit descriptions and
appearance options on page 5.
To accomplish an attractive installation, you must:
1. Determine the need for side panels.
2. Determine side panel thickness.
3. Order matching side panels from the cabinet
manufacturer. Be sure to provide the exact
dimensions.
En c lo s u re
Cu t o u t a n d
P ro d u c t
*Finished Width
Wall View
• To achieve a flush fit the finished cutout width must
be at least 42" wide.
• A semi-flush installation requires 41-1/2" min. finished
cutout width.
• The electrical and water locations must be located as
shown for either type of installation.
Dim e n s io n s
7"
Electrical
5"
Area
18 3/8"
24 3/4" Total
Depth
84 1/2" max
83-1/4" min
Finished
74" From Floor
toBottom
of Electrical
Opening
83" Min
84-1/2" Max
5"
5"
Water Supply
3 1/2"
3 1/2"
42"
*42" Min. for a flush installation
41-1/2" Min. for a semi-flush installation
24-3/4"
Note: Additional cutout width may be required when
side panels are used. Add side panel thickness to the
finished cutout to calculate rough-in width. See
installation examples on the following page.
3
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Design Information
42" Built-In Refrigerators
In s t a lla t io n Exa m p le s
Side panels are required whenever the sides of the refrigera-
Therefore, the rough-in dimensions must allow for side panel
thickness. In both a flush and semi-flush installation, the
finished dimension, (the width of the opening after side panels
are installed), must accommodate the full width of the
refrigerator.
tor will be exposed.
1/2" to 3/4" side panels are normally set into place and
fastened to adjacent cabinetry or to the back wall before
rolling the refrigerator into the opening.
See page 14 for side panel sizes.
Flush and Semi-Flush
In s t a lla t io n
Be t w e e n
Ba s e &
Installations
Refrigerator
Cabinet
Wa ll Ca b in e t s
1/4" Thick
Side Panels
Finished Dim.
Roughed-In Dim.
41-1/2"
42"
Refrigerator door
Note: 1/4" thick side panels can be
Cabinet
inserted into the case trim, making the
rough-in the same as the outside trim
width, 42".
1/4" Side Panels. Insert end of
side panel into trim
Flush and Semi-Flush
Installations
In s t a lla t io n
At En d -o f-Ru n
1/2" Thick
Side Panels
Refrigerator
Cabinet
42"
43"
Finished Dim.
Rough-In Dim.
Refrigerator door
Note: 1/2" thick side panels shown. Side panels can
be any thickness. Add side panel thickness to outside
trim width (42") to calculate the rough-in dimension.
The leading (front) edge must be finished to match
surrounding cabinetry.
Cabinet
1/2" To 3/4" Side Panels. Leading
Edge Flush With Cabinet
Fra m e le s s
Ca b in e t s
Side panels, 1/2" minimum thickness are
required when using frameless cabinets.
The side panel acts as a spacer between the
cabinet and the case trim and prevents
interference with cabinet door swing. The
leading (front) edge must be finished to
match surrounding cabinetry.
1/2" To 3/4" Side Panels. Leading
Edge Flush With Cabinet
Refrigerator
Cabinet
Refrigerator door
Ac c e s s o ry
P a n e l Kit s
Field installed door and grille panels are required. The factory
installed trim will accept accessory panel kits. White or black
Lexan® and stainless steel kits are available. Panels are cut to
size and ready to install. These panel kits must be ordered
separately.
A wide range of custom appearance options can be created
with optional custom trim kits. See the opposite page for
examples and trim kit descriptions.
Model
Black
White
Stainless
ZWSP42
ZIS42N
ZISW42D
ZISB42D
ZWBP42
ZWWP42
ZWWP42D
ZWSP42D
ZWSP42D
ZWBP42D
4
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Design Information
42" Built-In Refrigerator
Ad va n c e
p la n n in g
e xt e rio r
a p p e a ra n c e
o p t io n s
These refrigerators are designed to be customized with
decorator door and grille panels. Field installed custom
door and grille panels are required.
You should:
1. Select the appearance option.
2. Order the trim kit(s) for that option.
3. Order the custom door and grille panels from the
cabinet manufacturer. The exact dimension for each
trim kit application is provided in this booklet. Find
and pull out the page for your application and fax or
send it to the cabinet manufacturer. The cabinet
manufacturer must have this information to con-
struct the panels accurately.
Factory installed trim accommodates 1/4" thick custom
panels, Lexan® or stainless steel panel kits.
Appearance options are accomplished through the
use of one or more trim kits. Kits must be ordered
separately.
Door and grille panel sizes vary to accommodate the kit
being used. Sizes are provided in this booklet.
4. Determine the final installation situation and order
matching side panels.
3/4" thick custom panels–Without trim kits
A raised panel design, screwed or glued to a 1/4" thick
backing can be used. See pages 7 and 11 for panel
sizes and clearances.
Important: Maximum weight for fresh food panels is
50 pounds and 30 pounds for freezer door panels.
Ap p e a ra n c e
Exa m p le s
Trim k it
De s c rip t io n s
1/4" Custom panels with
custom handles. Trim Kit
ZKH1.
1/4" and 3/4" panels with
standard handles. No trim
kits required.
1/4" Custom panels with
Tubular Stainless Steel
handles. Trim Kit ZKHSS1.
3/4" Custom panels with
Tubular Stainless Steel
handles and custom
dispenser collar. Trim
Kits ZKHTSS1, ZKT42 &
ZWCD1.
3/4" Custom panels with
custom handles. Trim kits
ZKT42 & ZKHT1.
Door Handle Options
Dispenser Options
ZKH1 – Provides the necessary framework to install
custom handles, of your choice, onto 1/4" thick panels.
(Handles not included.)
ZWCD1 – Provides for the installation of a custom
collar trim on the dispenser and for one continuous
custom panel on the freezer door. This kit can be used
alone, or with all other kits.
ZKHSS1 – Tubular stainless steel handles for 1/4" thick
panel installations.
Toekick Option
ZWT1 – White toekick (supplied toekick is black).
Includes a white toekick to fit 36", 42", 48" side-by-side
models and 36" bottom mount and single door models.
ZKHT1 – Provides the necessary framework to install
custom handles, of your choice, onto 3/4" thick panels.
(Handles not included.) This kit must be used in
combination with ZKT42.
Grille Panel Options
ZG2 – Provides 1/4" grille panel frame side pieces for
83", 83-1/2" and 84-1/2" installation heights. The supplied
grille panel frame is factory set for 84".
ZKHTSS1 – Tubular stainless steel handles for 3/4" thick
panel installations. This kit must be used in combination
with ZKT42.
Note: ZG1 Grille Panel Kit is available for models
produced before January 1997. Panel sizes for
ZG1 and ZG2 are the same. The ZG1 kit can be
ordered from your Monogram dealer.
Custom Panel Options
ZKT42 – Provides for the installation of 3/4" thick
trimless custom door and grille panels with the
standard (supplied) full length handle.
5
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Custom Panel Dimensions
42" Built-In Refrigerator
Front View
(not to scale)
ZIS 4 2 N
(No n -d is p e n s e r)
Side View
(not to scale)
41" Case Width
24 3/4"
De s ig n In fo rm a t io n
42" Overall Width
Cutout dimensions, clearances and side panel sizes are
determined by the many installation options available.
Side panels must be used whenever the sides of the
refrigerator will be exposed. Side panels are not required
when refrigerator is installed into an enclosure or
between pantry and oven cabinets. IMPORTANT–Side
panels, 1/2" minimum thickness, are required when using
FRAMELESS CABINETS.
12 1/4" max
10-3/4" min
84 1/2" max
83" min
• Field installed custom panels, Lexan or stainless steel
panels are required. The door panels and grille panel
sizes vary to accommodate the kit being used.
• A custom toekick can be installed to match or comple-
ment the surrounding cabinetry. Use the supplied
toekick as a template to cut out notches around hinges
and water lines.
72 1/4"
Op t io n a l Kit s :
• ZWBP42: Black Lexan Panel Kit (no trim kit required).
• ZWWP42: White Lexan Panel Kit (no trim kit required).
• ZWSP42: Stainless Steel Panel Kit (no trim kit required).
• ZKH1: For installation of a custom handle on 1/4" panels.
• ZKT42: For installation of 3/4" custom panels.
• ZKHT1: For installation of a custom handle on 3/4"
panels. (This kit must be used in combination with
ZKT42.)
4"
• ZKHSS1: Tubular Stainless Steel handles on 1/4" panels.
• ZKHTSS1: Tubular Stainless Steel handles on 3/4"
panels. (This kit must be used in combination with
ZKT42.)
*Finished Width
Wall View
(not to Scale)
• ZG2: 1/4" grille panel frame side pieces for 83", 83-1/2"
and 84-1/2" installation heights. Factory set height is 84".
• ZWT1: White toekick (supplied toekick is black).
Includes a white toekick to fit 36", 42", 48" side-by-side
models and 36" bottom mount and single door models.
7"
5"
Locate Grounded
Electrical outlet
Within Solid
18 3/8"
Area Above
84 1/2" max
83-1/4" min
Finished
74" From
Floor to
Ad d it io n a l S p e c ific a t io n s
• A 115 volt 60 Hz., 15 or 20 amp power supply is required.
An individual properly grounded branch circuit or
circuit breaker is recommended. Install a properly
grounded 3-prong electrical receptacle recessed into
the back wall. Electrical must be located on rear wall.
• Water line can enter opening through the floor or back
wall. The water line should be 1/4" O.D. copper tubing
between the cold water line and water connection
location, long enough to extend to the front of the
refrigerator. Installation of an easily accessible shut off
valve in the water line is recommended.
Bottom of
Electrical Area
Opening
Locate Water
Supply Within
the Shaded
Area Below
5"
5"
3 1/2"
3 1/2"
Cle a ra n c e s
If the refrigerator is to be installed in a corner:
• A 4" min. clearance between the case trim and
adjacent wall on both sides of the refrigerator will
assure a 90° door opening and access to all drawers. A
10" clearance is required on both sides for removal
of pans.
*42" Min. for a flush installation into an enclosure.
*41-1/2" Min. for a sem i-flush installation into an enclosure.
Note: Additional cutout width m ay be required when side panels are
used. Add side panel thickness to the finished cutout to calculate
rough-in width. See installation exam ples on page 4.
6
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Custom Panel Dimensions
42" Built-In Refrigerator
Custom Door Panel Dimensions Using Standard Trim
1/4" thick panels
ZIS 4 2 N (n o n -d is p e n s e r)
S t a n d a rd Trim w it h 1 /4 " P a n e ls
• 1/4" Panels: Cut panels to size.
• Custom handles with 1/4" door panels require Trim Kit
ZKH1 (or ZKHSS1 for tubular-stainless steel handles).
or
Panels secured to 1/4" thick backing
Freezer Panel
Fresh Food Panel
S t a n d a rd Trim w it h P a n e ls s e c u re d t o
1 /4 " t h ic k b a c k in g
• Applying a raised panel design to a 1/4" thick backing
(screwed or glued): Cut 1/4" panels to size, fabricate the
raised panel to permit clearances of at least 2" from the
handle side for fingertip clearance of the standard
handle, 1-1/4" from the hinge side to avoid striking
adjacent cabinetry and 5/16" from the top and bottom
edges to allow for the trim flange then install.
• Countertops adjacent to refrigerator installation should
be mitered 45° degrees.
67 7/8"
No t e : ZKHT1 custom handle kit cannot be used in this
configuration.
Custom Grille Panel
41"
15 1/4"
25 1/4"
Important: Maximum weight for fresh food panels is
50 pounds and 30 pounds for freezer door panels.
9"
1/4" Thick Panel
The grille panel frame is factory assembled
for 84" installation height. If installation height
varies, order ZG2 trim kit which provides
optional side trim pieces. Cut grille panel to
sizes shown below.
Raised Panel on 1/4" Thick Backing
Using Standard Handles
1/4"
Thick
Backing
Appearance
Panel
Installation Height
83"
Panel Height
8"
83-1/2"
8-1/2"
84-1/2"
9-1/2"
1 1/4"
Clearance
hinge side
2" Clearance
handle side
Important: Maintain 1-1/2" min. gap between
top of doors and bottom of panel frame.
Case Trim
Door
Handle
7
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Custom Panel Dimensions
42" Built-In Refrigerator
Custom Door Panel Dimensions
Using Trim Kit ZKT42
3/4" thick panel with standard handle
ZIS 4 2 N (n o n -d is p e n s e r)
• The ZKT42 trim kit provides for the installation of 3/4"
custom door and grille panels, using the standard full-
length handle. Cut panels to size and install.
Freezer Panel
Fresh Food Panel
67 15/16"
15 1/16"
25 1/16"
Important: Maximum weight for fresh food panels is
50 pounds and 30 pounds for freezer door panels.
Custom Grille Panel
41 1/2"
Over 1/4" Thick (3/4" max) Panel
A
Grille Panel height can vary to fill installation
height.
Installation Height
Dimension A
8-1/4"
83"
83-1/2"
84"
8-3/4"
9-1/4"
84-1/2"
9-3/4"
Important: Maintain 1-1/2" min. gap between
top of doors and bottom of grille panel.
8
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Custom Panel Dimensions
42" Built-In Refrigerator
Custom Door Panel Dimensions
Using Trim Kits ZKT42
3/4" thick panel
ZIS 4 2 N (n o n -d is p e n s e r)
• ZKT42 and ZKHT1 installed together provides for the
installation of 3/4" custom door and grille panels,
using a custom handle, of your choice. Order
ZKHTSS1 for tubular stainless-steel handles. Cut
panels to size, rout the handle side of the panels as
shown below and install.
with custom handle
Fresh Food Panel
Freezer Panel
Important: Maximum weight for fresh food panels
is 50 pounds and 30 pounds for freezer door panels.
67 15/16"
15 5/16"
25 5/16"
Rout panels to specification below on
the handle side of each panel
1 13/16"
1 13/16"
1/4"
max
Fresh Food Door Face
Freezer Door Face
Custom Grille Panel
41 1/2"
Over 1/4" Thick (3/4" max) Panel
A
Grille Panel height can vary to fill installation
height.
Installation Height
Dimension A
8-1/4"
83"
83-1/2"
84"
8-3/4"
9-1/4"
84-1/2"
9-3/4"
Important: Maintain 1-1/2" min. gap between
top of doors and bottom of grille panel.
9
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Custom Panel Dimensions
42" Built-In Refrigerator
ZIS W4 2 D (w h it e d is p e n s e r)
ZIS B4 2 D (b la c k d is p e n s e r)
Front View
(not to scale)
Side View
(not to scale)
De s ig n In fo rm a t io n
41" Case Width
Cutout dimensions, clearances and side panel sizes are
determined by the many installation options available. Side
panels must be used whenever the sides of the refrigerator
will be exposed. Side panels are not required when
refrigerator is installed into an enclosure or between pantry
and oven cabinets. IMPORTANT–Side panels, 1/2" min.
thick, are required for FRAMELESS CABINETS.
24 3/4"
42" Overall Width
12 1/4" max
10-3/4" min
• Field installed custom panels, Lexan or stainless steel
panels are required. Custom door panels and grille panel
sizes vary to accommodate the kit being used.
• A custom toekick can be installed to match or comple-
ment the surrounding cabinetry. Use supplied toekick as
a template to cut notches for hinges and water lines.
84 1/2" max
83" min
72 1/4"
Op t io n a l Kit s :
• ZWBP42D: Black Lexan Panel Kit (no trim kit required).
• ZWWP42D: White Lexan Panel Kit (no trim kit required).
• ZWSP42D: Stainless Steel Panel Kit (no trim kit required).
• ZKH1: For installation of custom handles on 1/4" panels.
• ZKT42: For installation of 3/4" custom panels.
• ZKHT1: For installation of custom handles on 3/4" panels.
(This kit must be used in combination with ZKT42.)
• ZWCD1: For installation of a custom collar trim on the
dispenser for one continuous custom panel
4"
on the freezer door.
*Finished Width
• ZKHSS1: Tubular Stainless Steel handles on 1/4" panels.
• ZKHTSS1: Tubular Stainless Steel handles on 3/4" panels.
(This kit must be used in combination with ZKT42.)
• ZG2: 1/4" grille panel frame side pieces for 83", 83-1/2" and
84-1/2" installation heights. Factory set height is 84".
• ZWT1: White toekick (supplied toekick is black). Includes
a white toekick to fit 36", 42", 48" side-by-side models and
36" bottom mount and single door models.
Wall View
(not to Scale)
7"
5"
Locate Grounded
Electrical outlet
Within Solid
18 3/8"
Area Above
84 1/2" max
83-1/4" min
Finished
74" From
Floor to
Bottom of
Electrical Area
Ad d it io n a l S p e c ific a t io n s
• A 115 volt 60 Hz., 15 or 20 amp power supply is required.
An individual properly grounded branch circuit or circuit
breaker is recommended. Install a properly grounded
3-prong electrical receptacle recessed into the back wall.
Electrical must be located on rear wall.
• Water line can enter opening through the floor or back
wall. The water line should be 1/4" O.D. copper tubing
between the cold water line and water connection
location, long enough to extend to the front of the
refrigerator. Installation of an easily accessible shut off
valve in the water line is recommended.
Opening
Locate Water
Supply Within
the Shaded
Area Below
5"
5"
3 1/2"
3 1/2"
Cle a ra n c e s
*42" Min. for a flush installation into an enclosure.
If the refrigerator is to be installed in a corner:
• A 4" min. clearance between the case trim and adjacent
wall on both sides of the refrigerator will assure a 90°
door opening and access to all drawers. A 10" clearance
is required on both sides for removal of pans.
*41-1/2" Min. for a sem i-flush installation into an enclosure.
Note: Additional cutout width m ay be required when side panels are
used. Add side panel thickness to the finished cutout to calculate
rough-in width. See installation exam ples on page 4.
10
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Custom Panel Dimensions
42" Built-In Refrigerator
Custom Door Panel Dimensions Using Standard Trim
1/4" thick panels
ZIS W4 2 D (w h it e d is p e n s e r)
ZIS B4 2 D (b la c k d is p e n s e r)
or
S t a n d a rd Trim w it h 1 /4 " P a n e ls
• 1/4" Panels: Cut panels to size.
Panels secured to 1/4" thick backing
• Custom handles with 1/4" door panels require Trim Kit
ZKH1. When using ZKH1 with the standard dispenser
trim, the length of the custom handle, top to bottom
cannot exceed 11-3/4".
• Tubular stainless steel handle kit, ZKHSS1.
• Custom collar dispenser trim with 1/4" door panels
require trim kit ZWCD1.
Freezer Panel Freezer Panel
Standard
Custom
Fresh Food
Panel
Dispenser
Dispenser
17 11/16"
16 5/8"
S t a n d a rd Trim w it h P a n e ls s e c u re d t o
1 /4 " t h ic k b a c k in g
67 7/8"
2 9/16"
• Applying a raised panel design to a 1/4" thick backing
(screwed or glued): Cut 1/4" panels to size, fabricate
the raised panel to permit clearances of at least 2"
from the handle side for fingertip clearance of the
standard handle, 1-1/4" from the hinge side to avoid
striking adjacent cabinetry and 5/16" from the top and
bottom edges to allow for the trim flange, then install.
• Countertops adjacent to refrigerator installation
should be mitered 45° degrees.
36 7/8"
No t e : ZWCD1 custom collar dispenser trim and
ZKHT1 custom handle kits cannot be used in this
configuration.
15 1/4
15 1/4"
25 1/4"
Important: Maximum weight for fresh food panels
is 50 pounds and 30 pounds for freezer door panels.
Custom Grille Panel
41"
9"
1/4" Thick Panel
Raised Panel on 1/4" Thick Backing
Using Standard Handles
The grille panel frame is factory assembled
for 84" installation height. If installation height
varies, order ZG2 trim kit for optional side trim
pieces. Cut grille panel to sizes shown below.
1/4"
Thick
Backing
Appearance
Panel
Installation Height
83"
Panel Height
8"
1 1/4"
Clearance
hinge side
83-1/2"
8-1/2"
2" Clearance
handle side
84-1/2"
9-1/2"
Important: Maintain 1-1/2" min. gap between
top of doors and bottom of panel frame.
Case Trim
Custom Dispenser Cutout
9 7/16"
12 5/16"
Door
Handle
The Cutout is 9 7/16" wide
by 12 5/16" high.
11
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Custom Panel Dimensions
42" Built-In Refrigerator
Custom Door Panel Dimensions
Using Trim Kit ZKT42
ZIS W4 2 D (w h it e d is p e n s e r)
ZIS B4 2 D (b la c k d is p e n s e r)
3/4" thick panel with standard handle
and/or ZWCD1 custom collar trim
• The ZKT42 trim kit provides for the installation of 3/4"
custom door and grille panels, using the standard full-
length handle. Cut panels to size and install.
• For standard dispenser trim: Cut panels to size, rout the
bottom of the upper freezer panel and the top of the
lower freezer panel to allow placement of support
brackets and install (see detail A).
Freezer Panel Freezer Panel
Standard
Custom
Fresh Food
Panel
Dispenser
Dispenser
• For custom dispenser trim ZWCD1 kit must be used: Cut
panels to size, refer to detail B for dispenser cutout
routing instructions and install. When a raised panel
design is used, a custom middle rail is required. A
14-1/2" wide middle rail must be used because the
custom collar trim must be located within the raised
portion of the panel. This area must be 3/4" thick. See
detail C for raised panel design requirements.
17 11/16"
16 11/16"
67 15/16"
2 5/16"
Custom Grille Panel
41 1/2"
37"
Over 1/4" Thick (3/4" max) Panel
A
15-1/16"
15 1/16"
25 1/16"
Grille Panel height can vary to fill installation
height.
Important: Maximum weight for fresh food panels is
50 pounds and 30 pounds for freezer door panels.
Installation Height
Dimension A
8-1/4"
83"
83-1/2"
84"
Detail A
8-3/4"
Upper
Freezer
Panel
9-1/4"
Detail B Custom
Dispenser Cutout
84-1/2"
9-3/4"
Important: Maintain 1-1/2" min. gap between
top of doors and bottom of grille panel.
1"
3/32"
1"
9 7/16"
7/8"
Detail C
Raised Panel Design
Wide
12 5/16"
Rout
*2-3/16" Stiles
Right Side
*3" Stiles
Left Side
Panel
Face
The Cutout is 9 7/16" wide
by 12 5/16" high. 3/4" panels
must be routed on all four
sides of the cutout. Rout
the back side of the panel
1/4" deep. 7/8" wide
A
A
Hole is Cut
After Door
Fabrication
Lower
Freezer
Panel
(shaded area).
14 1/2"
Wide
Middle
Rail
Handle
Side
*Custom Stiles and
Middle Rail Required
Section AA
12
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Custom Panel Dimensions
42" Built-In Refrigerator
Custom Door Panel Dimensions
Using Trim Kit ZKT42
ZIS W4 2 D (w h it e d is p e n s e r)
ZIS B4 2 D (b la c k d is p e n s e r)
3/4" thick panel with custom handle
and/or ZWCD1 custom collar trim
• ZKT42 and ZKHT1 installed together provides for the
installation of 3/4" custom door and grille panels, using
a custom handle of your choice. Cut panels to size, rout
the handle side of the panels as shown below and install
(see detail B).
• For ZKHTSS1 tubular stainless steel handle kit, cut panels
to size and rout the handle side of the panels as shown in
detail B.
Freezer Panel Freezer Panel
Standard
Dispenser
Custom
Dispenser
Fresh Food
Panel
• For standard dispenser trim: Cut panels to size, rout the
handle side of the panels as shown in detail B, rout the
bottom of the upper freezer panel and the top of the lower
freezer panel to allow placement of support brackets (see
detail A) and install.
• For custom dispenser trim ZWCD1 kit must be used: Cut
panels to size, refer to detail C for dispenser cutout
routing instructions. When a raised panel design is used,
a custom middle rail is required. A 14-1/2" wide middle rail
must be used because the custom collar trim must be
located within the raised portion of the panel. This area
must be 3/4" thick. See detail D for raised panel design
requirements.
16 11/16"
17 11/16"
67 15/16"
2 9/16"
37"
• When using the standard full-width dispenser trim, the
length of the custom handle, top to bottom cannot exceed
11-3/4". Locate the handle a minimum of 3/4" and a
maximum of 1-1/2" from the edge of the panel. There are
no length restrictions on handles for models using a
custom collar dispenser trim (ZWCD1).
15 5/16"
15 5/16"
25 5/16"
Important: Maximum weight for fresh food panels is
50 pounds and 30 pounds for freezer door panels.
Custom Grille Panel
41 1/2"
Detail A
Upper
Freezer
Panel
Detail B
Rout panels to specification below on
the handle side of each panel
Over 1/4" Thick (3/4" max) Panel
A
1 13/16"
1 13/16"
Grille Panel height can vary to fill installation
height.
1"
3/32"
1"
Installation Height
Dimension A
8-1/4"
83"
83-1/2"
84"
1/4"
max
8-3/4"
Fresh Food Door Face
Freezer Door Face
9-1/4"
Panel
Face
84-1/2"
9-3/4"
Detail C Custom
Dispenser Cutout
Important: Maintain 1-1/2" min. gap between
top of doors and bottom of grille panel.
Lower
Freezer
Panel
Detail D
Raised Panel Design
9 7/16"
*2-3/16" Stiles
Right Side
*3" Stiles
Left Side
7/8"
A
A
Hole is Cut
After Door
Fabrication
Wide
Rout
12 5/16"
14 1/2"
Wide
Middle
Rail
The Cutout is 9 7/16" wide
by 12 5/16" high. 3/4" panels
must be routed on all four
sides of the cutout. Rout
the back side of the panel
1/4" deep. 7/8" wide
Handle
Side
(shaded area).
*Custom Stiles and
Middle Rail Required
Section AA
13
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Custom Panel Dimensions
42" Built-In Refrigerator
Fo r All Mo n o g ra m Bu ilt -In Re frig e ra t o rs
Side Panel or Filler Options
(not to scale)
Side panels m ust be used w henever the sides of the refrigerator
w ill be exposed.
1/ 2" to 3/ 4" Side Panels
24 3/4"
Leading Edge
23 9/16"
Flush w ith Cabinet
Front. The front or
leading edge, m ust be
finished to m atch
cabinetry
1/ 4" Side Panels
Insert end of
side panel into trim .
Top View
Top View
84"
84"
Trim
3 3/4"
Standard 4" high toekick or trim to fit.
2 9/16"
Height m ay vary depending on application.
Standard 4" high toekick or trim to fit.
Height m ay vary depending on application.
23 5/16"
1/ 2" to 3/ 4" Side Panels
Recessed front edge.
Top View
84"
2 5/16"
Standard 4" high toekick or trim to fit.
Height m ay vary depending on application.
14
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Installation
42" Built-In Refrigerator
• Tinsnips to cut banding
• Stepladder
• 1-1/2" open-end wrench
• Bucket
• Level
• Appliance Hand Truck
• Tubing cutter
• 7/16" open-end wrench
• Drill and appropriate
bits
• 7/16" socket with 3"
extension for ratchet
• Safety glasses
To o ls
Re q u ire d
• #2 Phillips screwdriver
• Stubby Phillips
screwdriver
Ha rd w a re
S u p p lie d
• Special velcro adhesive
strips for 1/4" side
panels
• 1/4-1/4 union with nuts
• 1/4" panel foam spacers
Ma t e ria ls
Re q u ire d
• Water shut-off valve (optional but recommended)
• Custom panels for fresh food, freezer compartments,
grille panel
• Side panels
• Hardware for side panel installation.
• 42" long 2x4 for Anti-Tip support
Flo o rin g
For proper installation, this refrigerator must be placed
on a level surface of hard material that is at the same
NOTE: Protect the finish of the flooring. Cut a large
section of the cardboard carton and place under the
height as the rest of the flooring. This surface should be refrigerator where you are working.
strong enough to support a fully loaded refrigerator.
Gro u n d in g
t h e
Re frig e ra t o r
IMPORTANT - (Please read carefully)
CAUTION
Attaching the adapter ground terminal to a wall
outlet cover screw does not ground the appliance
unless the cover screw is metal, and not insulated,
and the wall outlet is grounded through the house
wiring. You should have the circuit checked by a
qualified electrician to make sure the outlet is
properly grounded.
FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE
PROPERLY GROUNDED.
The power cord of this appliance is equipped with a
three-prong (grounding) plug which mates with a
standard three-prong (grounding) wall receptacle to
minimize the possibility of electric shock hazard from
this appliance.
When disconnecting the power cord from the adapter,
always hold the adapter in place with one hand and
pulling the power cord with the other hand. If this is not
done, the adapter ground terminal is very likely to break
with repeated use.
Have the wall outlet and circuit checked by a qualified
electrician to make sure the outlet is properly
grounded.
Where a standard 2-prong wall outlet is encountered, it
is your personal responsibility and obligation to have it
replaced with a properly grounded 3-prong wall outlet.
Should the adapter ground terminal break, DO NOT USE
the appliance until a proper ground has again been
established.
DO NOT, UNDER ANY
CIRCUMSTANCES, CUT
OR REMOVE THE THIRD
(GROUND) PRONG
Use of Extension Cords
Because of potential safety hazards under certain
conditions, we strongly recommend against the use of
an extension cord. However, if you still elect to use an
extension cord, it is absolutely necessary that it be a UL
listed 3-wire grounding type appliance extension cord
having a grounding type plug and outlet and that the
electrical rating of the cord be 15 amperes (minimum)
and 120 volts.
FROM THE POWER CORD.
Use of Adapter plug
Because of potential hazards under certain conditions,
we strongly recommend against use of an adapter plug.
However, if you still elect to use an adapter, where
local codes permit, a TEMPORARY CONNECTION, may
be made to a properly grounded 2-prong wall outlet by
use of a UL listed adapter available at most hardware
stores.
P RUDENCE
FICHE D’ADAPTATION
The larger slot in the adapter must be aligned with the
larger slot in the wall outlet to provide proper polarity in
the connection of the power cord.
(Fiches d’adaptation non permises au Canada)
15
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Installation
42" Built-In Refrigerator
S t e p 1
Re m o ve
P a c k a g in g
CAUTION
Refrigerator is much heavier at the top than at the
bottom – be careful when moving. When using a
hand truck, handle from side only.
P RUDENCE
Le réfrigérateur est beaucoup plus lourd en haut
qu'en bas. Il faut être prudent lors des
déplacements. Si un diable est utilisé, il faut
soulever le réfrigérateur sur le côté seulement.
• Remove outer carton.
– Carefully cut banding at the top and bottom.
• Slide out back corner posts (2).
• Slide carton off top of cabinet.
7/16" Bolt
NOTE: IT IS NOT NECESSARY TO LAY CABINET DOWN
IN ORDER TO REMOVE SKID!
• To remove skid, remove the four 7/16" bolts and their
brackets.
• There are support blocks on the bottom of the cabinet
and door. They must be removed before sliding unit
off the skid or damage will occur.
CAUTION
DO NOT ATTEMPT TO ROLL UNIT OFF SKID.
• Carefully, tilt cabinet and slide blocks out from
beneath cabinet, slide unit off skid.
• Remove toekick from fresh food compartment and
set aside for later installation.
P RUDENCE
IL NE FAUT PAS ESSAYER DE FAIRE ROULER LE
RÉFRIGÉRATEUR POUR L'ENLEVER DE LAY PALETTE.
• A cold water supply is required for automatic icemaker
operation. The water pressure must be between 40 and
120 p.s.i.
• Route 1/4" OD copper tubing between house cold water
line and the water connection location.
S t e p 2
In s t a ll
Wa t e r Lin e
• Copper tubing should be long enough to extend to the
front of the refrigerator. Allow enough to accommodate
bend leading into the water valve.
Floor
Copper Tubing
Shut off the main water supply.
Turn on the nearest faucet long enough to clear the line
of water.
• Install a shut-off valve between the icemaker water
valve and cold water pipe in a basement or cabinet.
The shut-off valve should be located where it will be
easily accessible.
Washer
Saddle Type
Shutoff Valve
Inlet End
Pipe Clamp
Packing Nut
NOTE: It is best to install the valve into a vertical water
pipe. If you install the valve into a horizontal water pipe,
make the connection at the top or side, rather than at
the bottom, to avoid drawing off any sediment from the
water pipe.
Compression Nut
Outlet Valve
• Drill a 1/4" hole in the water pipe.
Ferrule
(Sleeve)
• Fasten the shut-off valve to the pipe with pipe clamp.
• Tighten the clamp screws until the sealing washer
begins to swell. Do not over tighten.
• Place a compression nut and ferrule (sleeve) onto the
end of the tubing and connect it to the shut-off valve.
Make sure the tubing is fully inserted into the valve and
ferrule is tightened.
NOTE: Saddle type shut-off valves are included in
many water supply kits. Before purchasing, make sure
a saddle type valve complies with your local plumbing
codes.
NOTE: Commonwealth of Massachusetts Plumbing
Codes 248CMR shall be adhered to. Saddle valves
are illegal and use is not permitted in Massachusetts.
Consult with your licensed plumber.
• Turn on the main water supply and flush debris from
the line. Run about a quart of water through the tubing
into a bucket. Shut off water supply at the shut-off
valve.
16
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Installation
42" Built-In Refrigerator
S t e p 2 A
WARNING
ATTENTION
Fo r In s t a lla t io n s
Wit h A Re ve rs e
Os m o s is S ys t e m
On ly
When connecting a GE Reverse
Osmosis Water System to your
refrigerator, the only approved
installation is with a GE RVKIT.
Lors du raccordement au réfrigérateur
du système GE de purification de l’eau
par osmose inversé seule l’installation
avec un ensemble GE RVKIT est
approuvée.
Rotate
Clockwise
To Remove
S k ip Th is
If the water supply to the refrigerator is
from a Reverse Osmosis Water System
AND the refrigerator also has a water
filter, use the refrigerator’s filter bypass
plug. Using the refrigerator’s water
filtration cartridge in conjunction with
the RO filter can result in hollow ice
cubes and slower water flow from the
water dispenser.
S t e p Wh e n
No t Us in g
RO S ys t e m
Si le réfrigérateur es alimenté en eau à
partir d’un système de filtration d’eau
par osmose inversée, et si le
réfrigérateur comporte également un
filtre à eau, utiliser le bouchon du
circuit de dérivation du filtre du
réfrigérateur. Si la cartouche de
filtration d”eau du réfrigérateur est
utilisée en conjonction avec le
système de filtration par osmose
inversée, on peut observer une
réduction du débit d’eau au point de
puisage, et la production de cubes de
glace creux.
Filter
Bypass
Plug
If you use the bypass Plug and want a light shield
without the filter opening, order a replacement solid
light shield WR02X8967.
S t e p 3
In s t a ll
S id e P a n e ls
• Side panels are not required when the refrigerator is
installed into an enclosure. Skip this step if you are
installing in an enclosure.
• Side panels are required whenever the sides of the
refrigerator will be exposed and when installed
between frameless cabinets. See pages 3 and 4.
• Side panel installation will be determined by the
design of the side panel you have previously chosen.
• Side panels must be installed plumb.
• If you choose to use 1/4" side panels, they should be
inserted into the case trim as illustrated. Fasten the
panels to the refrigerator with Velcro strips (provided)
before setting refrigerator in place. See illustration A.
• 1/2" to 3/4" side panels are normally set into place and
fastened to adjacent cabinetry or the back wall before
rolling the refrigerator into the opening. See illustra-
tions B and C.
Illustration A
Illustration B
Refrigerator
Cabinet
Refrigerator
Cabinet
Side
Panel
Refrigerator door
Refrigerator door
1/4" Side Panels – Insert End Of Side Panel Into Case Trim. Fasten
WIth Velcro Strips provided.
1/2" to 3/4" Side Panels – Leading Edge Of Side Panel Is Flush
With Cabinet front. Fasten To The Back Wall Using A Cleat.
Illustration C
Refrigerator
Cabinet
Refrigerator door
Cabinet
1/2" to 3/4" Side Panels – Recessed Front Edge of Side Panel.
Fasten To Adjacent Cabinet.
17
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Installation
42" Built-In Refrigerator
S t e p 4
Ro ll Re frig e ra t o r
In t o Op e n in g
• Gently push refrigerator into opening with hands
against front corners. The cardboard protective pad
should be beneath the refrigerator.
• Roll refrigerator into the opening until it is flush with
adjacent cabinets.
All models have 4-point leveling. The front is supported
by leveling legs, the rear is supported by wheels.
• To level the back of the refrigerator, turn the 7/16" hex
nut located above the front wheels. Turn to raise or
lower the refrigerator.
S t e p 5
Le ve l
Re frig e ra t o r
Hex Nut Adjusts
Rear Wheels
Leveling Leg
• For front leveling, use a 1-1/2" open-end wrench.
• Adjust carefully, the refrigerator should be level and
plumb with cabinetry, and should align with toekick
height.
S t e p 6
In s t a ll
1 /4 " Do o r
P a n e ls
If you are using 3/4" thick custom panels, SKIP THIS
STEP. See Custom Panel Dimensions pages for panel
sizes with ZKT42 trim kit and other kits. Refer to trim kit
installation instructions in this booklet.
If you are using the custom collar
dispenser trim, order ZWCD1 trim kit.
To install 1/4" door panels:
• Open door to 90° stop. Remove the
Phillips head screws from the
aluminum trim door handles.
Retain all screws.
• Attach 2" x 2" adhesive backed foam pads
to the door. These fillers are shipped with
literature package in snack pan.
• Slide panel into the door
trim.
• Replace door handles
and secure with original
screws.
• Again, check to be sure
unit is level and that
panels align with
cabinetry. Doors will not
close properly if unit is
not level.
• Check for noises caused
by incomplete alignment
(rubbing of panels, trim
or screws).
18
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Installation
42" Built-In Refrigerator
S t e p 7
OP TION 1
S e c u re
re frig e ra t o r
a t t h e t o p
Soffit
WARNING
Block
ANTI-TIP PRECAUTIONS
The refrigerator is heavy at the top and must be
secured to prevent the possibility of tipping forward.
ATTENTION
PRECAUTIONS CONTRE LES BASCULEMENTS
Le réfrigérateur est beaucoup plus lourd en haut et
il faut le maintenir en place pour éviter la possibilité
de son basculement vers l'avant.
To prevent the refrigerator from tipping over, you must:
• Install a wood block, the full width of the refrigerator.
Secure the block with wood screws penetrating at
least 3/4" into wall studs.
Side View
Side View
OP TION 2
S e c u re
re frig e ra t o r
a t t h e s id e s
When using 1/2" to 3/4" side panels, the front flange of
the case trim is attached to the side panel.
• Open freezer door to access case trim.
• Drill hole in case trim slightly below top hinge. Drive
screw through the trim and into the side panel.
• Follow the same procedure on the fresh food side.
Top View
Refrigerator Cabinet
Side
Panel
Refrigerator
Door
OR
If refrigerator is installed between cabinets with no side
panels or in a custom enclosure, install a spacer block
as shown.
• Open freezer door to access case trim.
• Drill hole in case trim slightly below top hinge and
drive screw through the trim and into the spacer
block.
Spacer
Block
Refrigerator Cabinet
Refrigerator Door
Top View
• Follow the same procedure for fresh food side.
Spacer
Block
S t e p 8
Co n n e c t
Wa t e r
Check to be sure that refrigerator power cord is not
plugged into the wall outlet.
S u p p ly
• Locate and bring copper tubing to the front of the
cabinet.
• Turn the water on to flush debris from line, run about
a quart of water through tubing into a bucket, then
shut-off water.
• Slip a 1/4-1/4 union nut (provided) over both ends of
the copper tubing at the right front leg of the
refrigerator and couple the lines.
• Turn on the water to check for leaks.
19
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Installation
42" Built-In Refrigerator
S t e p 9
Co n n e c t
p o w e r
• Connect refrigerator power cord plug to properly
grounded receptacle, accessible through the top right
side of the grille opening.
• Check to make sure power to refrigerator is on by
opening refrigerator door to see if interior lights are
on.
S t e p 1 0
Mo u n t
To p Grille
P a n e l
If you are using 3/4" thick custom panels, SKIP THIS
STEP. See Custom Panel Dimensions for grille panel
sizes. Order ZKT42 kit and follow the installation
instructions packed with the kit.
Screws
Top Case Trim
The grille panel frame is factory assembled for an 84"
installation height. If installation height varies, order
ZG2 trim kit which provides optional side trim pieces.
Raise To
Installation
Height
Cut 1/4" thick custom panel to fit the frame,
41" wide, 9" deep.
To insert decorative grille panel into the frame:
• Remove screws (2 on each top corner) and “L”
brackets on each side.
• Slide panel into the frame and reassemble.
• Mount the grille panel by dropping into slots on the
case trim.
• For shipping purposes, the top case trim is secured at
84" installation height and must be adjusted.
To raise or lower case trim to other installation
heights:
• Loosen 2 screws on both sides and raise the top case
trim to meet soffit height or to the top of adjacent
cabinets.
1-1/2"
min.
gap
• Tighten all 4 screws.
If installation height is more or less than 84", order ZG2
optional grille panel kit which accommodates 83",
83-1/2" and 84-1/2" heights. See installation instructions
page 26.
Important: Maintain 1-1/2" min. gap between top of doors and
bottom of panel frame.
S t e p 1 1
In s t a ll
To e k ic k
• A standard toekick is supplied. Install with 2 screws
provided, adjust to desired height and tighten screws.
• A custom toekick can be installed to match or
complement the surrounding cabinetry.
Standard Toekick (Packed with Product)
1/4" Thick Custom Toekick
3-1/4"
– If a custom toekick is to be installed, use the
supplied toekick as a template to cut out notches
around hinges and waterline tubing.
• For 1/2" to 3/4" thick custom toekicks, additional
material should be removed and cut away. This will
allow the water and electrical umbilical tube to rotate
smoothly when the door is fully opened.
1/2" to 3/4" Thick Custom Toekick Remove Additional Material
4-1/16"
20
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ZKH1 Trim Kit (For 1/ 4" Panels)
Support for Custom Handles
These instructions are divided into 2 options:
Option 1—For non-dispenser and dispenser models
using custom collar trim.
Option 2—For dispenser model using the standard
full-width trim.
Tools and materials
required:
• #2 Phillips screwdriver
• Drill and appropriate bits
• Custom door panels
• Custom handles
• Safety glasses
Kit
c o n t e n t s
Parts List:
A. Fresh food door
extrusion
B. Freezer door
extrusion for non-
dispenser model and
dispenser model
using custom collar.
(Option 1)
C. Freezer door
extrusion for
dispenser model
using full-width trim.
(Option 2)
D. Handle bracket for
dispenser model using
full-width trim.
(Option 2)
This kit provides the necessary framework to install
custom handles, of your choice, onto 1/4" thick decora-
tor door panels. (Handles not included.) The door
extrusions and bracket allow custom handles to be
secured to the door structure, rather than the door
panels. This kit contains all the necessary parts for
dispenser and non-dispenser models. Follow the
instructions for Option 1 when applying custom handles
to a non-dispenser model or dispenser model using
custom collar trim. Follow instructions in Option 2 for
a dispenser model using the standard full-width
dispenser trim.
OP TION 1
• Open doors to 90°. Remove the screws from the
full-length aluminum handles of both doors.
• Retain screws, discard handles.
Fo r n o n -d is p e n s e r
m o d e l o r d is p e n s e r
m o d e l u s in g c u s t o m
c o lla r t rim
S t e p 1
Re m o ve
h a n d le s
No t e : If a custom collar is to
be used, order ZWCD1 Trim Kit.
21
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ZKH1 Trim Kit (For 1/ 4" Panels)
Support for Custom Handles
Op t io n 1 In s t a lla t io n
S t e p 2
Lo c a t e p o s it io n
o f h a n d le s
Door Extrusion
3/4" Min.
1-1/2" Max.
No t e : Handle must be located
3/4" to 1-1/2" from edge of
extrusion.
• Again, with both doors closed, check the location of
the centerlines to be sure they are parallel to the edge
of the door, and level with opposite door.
• Slide custom panels into fresh food and freezer door
frames.
• Temporarily secure the new door extrusions to the
doors. Use at least 2 screws on each door.
• The handles must be located 3/4" to 1-1/2" from the edge
of the extrusion.
• Drill 1/16" pilot hole through the panel until it starts into
the aluminum extrusion. This will mark the matching
location for drilling the clearance hole when assem-
bling the handle, panel and extrusion.
• Determine the desired location of the custom handles
and carefully mark centerlines of the screw holes.
22
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ZKH1 Trim Kit (For 1/ 4" Panels)
Support for Custom Handles
Op t io n 1 In s t a lla t io n
S t e p 3
As s e m b le p a n e l,
e xt ru s io n a n d
h a n d le
Screw
Extrusion
Decorator
Door
Panel
Decorator
Door Panel
Handle
3/4" Min.
1-1/2" Max.
Door Handle
• Remove the door extrusions and door panels.
• Drill 1/16" pilot hole through extrusion.
• Drill clearance holes through the panel and extrusion.
• Assemble the door panel, extrusion and custom
handle.
• Install screw(s) long enough to pass through the
extrusion, door panel and into the handle.
• Slide the assembly into the door frame until the new
extrusion fits firmly against the steel door.
• Re-install original screws into the door extrusion.
23
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ZKH1 Trim Kit (For 1/ 4" Panels)
Support for Custom Handles
OP TION 2
• Open door to 90°. Remove the screws from the
full-length aluminum handle of the freezer door.
• Retain screws, discard handle.
Fo r d is p e n s e r m o d e l
u s in g fu ll-w id t h
t rim
S t e p 1
Re m o ve h a n d le s
S t e p 2
Re m o ve t rim
Remove door panel trim above and below dispenser.
Lift off dispenser trim. Retain screws and trim.
Remove
Trim
Remove
Dispenser Trim
• Position the handle bracket onto the steel door by
matching existing screw holes on the door and
bracket. Temporary secure with screws.
• Re-install dispenser trim, temporarily.
• Determine the desired location of the custom handle
and carefully mark centerlines of the screw holes.
• Drill 1/16" pilot hole
S t e p 3
Lo c a t e
p o s it io n
o f h a n d le
Temporarily
Secure
Temporarily
Secure
Handle
Bracket
With
Dispenser
Trim
With
Screws
through the trim until it
starts into the handle
Screws
bracket. This will mark
the matching location for
drilling a clearance hole
when assembling the
handle, bracket and
dispenser trim.
• Remove dispenser trim
and bracket.
24
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ZKH1 Trim Kit (For 1/ 4" Panels)
Support for Custom Handles
Op t io n 2 In s t a lla t io n
S t e p 4
In s t a ll
c u s t o m h a n d le
• Drill clearance holes through the handle bracket and
the dispenser trim.
• Install screw(s) long enough to pass through the
handle bracket, dispenser trim and into the
custom handle.
Dispenser Trim
Handle Bracket
Handle Bracket
No t e : The custom handle must
be installed against the handle
bracket. The custom handle
cannot exceed 11-3/4" length.
Dispenser Trim
Custom Handle
S t e p 5
Mo u n t
a s s e m b le d
d is p e n s e r t rim
• Mount assembled dispenser trim with handle onto
the door.
• Drive 2 screws through the top and bottom of the
handle bracket into the steel door.
• Re-install 3 screws at top and bottom of
dispenser trim.
Secure
Assembled
Dispenser
Trim
Secure
Handle
Bracket
With
Im p o rt a n t : The handle
bracket must be secured to the
steel door. If it is not secured
properly, the dispenser trim will
pull away from the door.
With
Screws
Screws
S t e p 6
In s t a ll
c u s t o m h a n d le
e xt ru s io n
• Slide decorator panels into the trim, top and bottom.
• Slide freezer door extrusion in between panels and
steel door. Secure with screws.
• To install fresh food handle follow the same procedure
as shown in Option 1.
Freezer
Handle Side
Extrusion
25
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ZG2 Trim Kit
Grille Panel Frame Adjustment
• This kit provides optional side trim pieces for the
original grille frame to fit 83", 83-1/2" or 84-1/2"
installation heights.
FOR 83", 83-1/2"
AND 84-1/2"
INSTALLATION
HEIGHTS
To change grille panel size:
• Determine the installation height by measuring the
enclosure from the floor to the underside of soffit.
When there is no soffit, measure to the top of
adjacent cabinets.
• Adjust refrigerator case trim to desired height. See
Product Installation.
• Select the side trim pieces for your installation height.
E. Mount the assembled panel by dropping into slots
on the case trim.
Installation
Height
83"
83-1/2"
84-1/2"
Panel
Width
41"
41"
41"
Side Trim
Lengths
8-1/4"
8-3/4"
9-3/4"
Panel
Height
8"
8-1/2"
9-1/2"
1-1/2"
min.
gap
Barrel
Nuts
Discard
Side Trim
Pieces
Important: Maintain 1-1/2" min. gap between top of doors and
bottom of grille panel.
A. Locate original grille panel frame supplied with the
refrigerator.
• Remove 8 screws (two on each corner) as
illustrated. Discard original side trim pieces.
B. Select correct size of side trim pieces (3 sets
provided).
• Secure new side trim pieces to original bottom
trim.
Note: ZG1 Grille Panel Kit is available for models
produced before January 1997. Panel sizes for ZG1 and
ZG2 are the same. The ZG1 kit can be ordered from your
Monogram dealer.
C. Remove barrel nuts from original side trim pieces (2
each side).
• Re-install the barrel nuts on the new side trim pieces
you have selected.
D. Slide custom panel into front slots.
• Secure the top trim piece to the frame with “L”
brackets and screws.
26
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ZKT42 Trim Kit
3/ 4" Custom Panels
Tools and materials
required:
These instructions are divided into 2 options:
Option 1—For non-dispenser and dispenser models
using custom collar trim.
Option 2—For dispenser model using the standard
full-width trim.
• #2 Phillips screwdriver
• Stubby Phillips screwdriver
• Drill and appropriate bits
• Safety glasses
• Custom panels
Parts List:
Kit
c o n t e n t s
A
Freezer Door
A. Top trim
B. Side trim
C. Bottom trim
B
C
Fresh Food Door
D. Top trim
D
E. Side trim
F. Bottom trim
G. Panel support
brackets (4)
E
H. 4-3/8" screws for
support brackets (20)
I. Grille support panel
and screws
F
G
ZKT42–6 screws
J. Wood screws #6 1/2"
flat-head screws
ZKT42–30 screws
H
J
I
This kit provides for the installation of 3/4" custom door
and grille panels, using the standard full length handle.
This kit contains all the necessary parts to apply 3/4"
panels on dispenser and non-dispenser models. Follow
the instructions for Option 1 when applying custom
panels to a non-dispenser model or dispenser model
using custom collar trim. Follow instructions in Option 2
for a dispenser model using the standard full-width
dispenser trim.
No t e : If you are using custom
handles, see ZKHT1 Installation
Instructions. For tubular
stainless steel handles, see
ZKHTSS1 Installation
Instructions.
27
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ZKT42 Trim Kit
3/ 4" Custom Panels
• Open door to 90°.
OP TION 1
Fo r n o n -d is p e n s e r
m o d e l
o r d is p e n s e r m o d e l
u s in g c u s t o m
c o lla r t rim
• Remove the Phillips head screws from the full-length
handles.
• Open the doors fully to stop.
• Remove the screws from the aluminum trim, top,
bottom and hinge side.
• Retain screws. Discard original trim.
S t e p 1
Re m o ve
h a n d le s & t rim
No t e : If a custom collar is to
be used, order ZWCD1 trim kit.
If a custom handle is to be used,
order ZKHT1 trim kit.
Im p o rt a n t : When the bottom
trim piece is removed, an
aluminum shim secured to the
bottom of the door can be seen.
Do not attempt to remove this
piece.
S t e p 2
In s t a ll
3 /4 " t rim
• Attach the new 3/4" trim pieces on the top, hinge side
and bottom using original screws.
42" Models
28
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ZKT42 Trim Kit
3/ 4" Custom Panels
Op t io n 1 In s t a lla t io n
Back Side Door Panel
S t e p 3
Ap p ly p a n e l
s u p p o rt b ra c k e t s
Dimension A
Hinge
Sde
ZKT42–6-3/4"
Support Bracket
Support Bracket
Fresh Food Panel
Dimension B
ZKT42–7-7/8"
Bottom Edge
Freezer Panels
Bottom Edge
B
A
• Position support bracket on freezer panel,
dimension A, from the hinge side edge.
• Position support bracket on fresh food panel,
dimension B, from the hinge side edge.
• Secure support brackets to the bottom of the panels
with #4 screws provided. Align the brackets flush with
the bottom of the panels, with tabs protruding below.
• Bracket location measured from the hinge side, is the
same for panels with custom handles or standard
handles.
S t e p 4
In s t a ll p a n e ls
ZKT42 – Install 17 screws
• Place the 3/4" panel on the bottom trim with support
bracket tabs inserted into slots. Push the panel back
against the steel door, making sure panel is flush to
hinge side trim.
• Carefully drill starter holes in panel using a small
drill bit.
• Attach the panel to the top and hinge side by installing
screws from the back of the trim through the wood
panel.
• Follow the same procedure to install fresh food
door panel.
• Re-install door handles with original screws.
29
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ZKT42 Trim Kit
3/ 4" Custom Panels
Op t io n 1 In s t a lla t io n
S t e p 5
Ad ju s t
g rille p a n e l
h e ig h t
The refrigerator is shipped with the top case trim
secured at the 83" refrigerator height.
• Loosen 2 screws on both sides and raise the top case
trim to meet soffit height, from 83" to 84-1/2".
• Tighten all 4 screws.
Screws
Top Case Trim
Raise To
Installation
Height
Im p o rt a n t : Maintain 1-1/2" min. gap between top of doors and
bottom of grille panel.
S t e p 6
S e c u re 3 /4 "
p a n e l t o
g rille p a n e l
s u p p o rt
• Secure the new grille panel support to the back side
of the 3/4" panel with #6 screws.
• Be sure the lip on the support panel is over the top of
the wood panel.
Panel Support
Overlaps Top
S t e p 7
In s t a ll
g rille p a n e l
1/16"
Back View
Grille Panel Support
• Install four of the six larger under cut screws such
that the top of the screws are 1/16" from the surface of
the support.
• Attach the assembled panel to the grille frame by
inserting the four protruding screws into brackets
located on each side of the grille frame.
30
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ZKT42 Trim Kit
3/ 4" Custom Panels
OP TION 2
Fo r d is p e n s e r
m o d e l u s in g
fu ll-w id t h
t rim
• Open freezer door to 90°.
• Remove the Phillips head screws from the full-length
handles.
• Open door fully to stop.
• Remove screws from the aluminum trim, top, bottom
and hinge side.
• Remove the trim above and below the dispenser.
• Retain screws and full-length handles. Discard
original trim.
S t e p 1
Re m o ve
h a n d le s & t rim
S t e p 2
In s t a ll
3 /4 " t rim
• Attach the new 3/4" trim pieces at the top and hinge
side using original screws.
C
S t e p 3
In s t a ll p a n e l
s u p p o rt b ra c k e t s
• Position and mark the location for the support
brackets on the back side of the panels. Align all
brackets flush with the end of the panels, with tabs
protruding over the edge.
• On the bottom of the upper panel, measure
dimension A from the hinge side.
Back Side
of Freezer
Panels
Hinge
Side
• On the bottom of the lower panel, measure
dimension B from the hinge side.
Upper
Panel
• On the top of the lower panel, measure dimension C
from the hinge side.
• Secure all brackets with #4 screws provided.
Lower
Panel
A
Dimension A
Dimension B
Dimension C
ZKT42–6-3/4"
ZKT42–4-3/8"
ZKT42–4-3/8"
B
31
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ZKT42 Trim Kit
3/ 4" Custom Panels
S t e p 4
In s t a ll
p a n e ls
• Install the lower panel by slipping tabs into the slots
on the underside of the dispenser trim.
• Place the upper panel onto the top of the dispenser
with tabs inserted into the slots.
• Hold in position while fitting new bottom trim against
the bottom of the door. Tabs should protrude through
the bottom trim.
• Push the panel back against the steel door.
• Open door and install screws through the back of the
trim and into the panel, at the top and hinge side.
• Install screws up through the bottom trim using
stubby Phillips screwdriver.
• Open door and install screws through the back side of
the trim and into the panel at the hinge side.
S t e p 5
In s t a ll
h a n d le s
• Install door handle using original screws.
• Re-install top endcaps, if present.
• Install panel on fresh food door using the same
procedure as in Option 1.
• Install grille panel using the same procedure as
in Option 1.
32
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ZKHT1 Trim Kit (For 3/ 4" Panels)
Support for Custom Handles
These instructions are divided into 2 options:
Option 1—For non-dispenser and dispenser models
using custom collar trim.
Option 2—For dispenser model using the standard
full-width trim.
Tools and materials
required:
• #2 Phillips screwdriver
• Stubby Phillips screwdriver
• Drill and appropriate bits
• Custom panels
• Custom handles
• Safety glasses
No t e : This kit must be used in conjunction with ZKT42 trim kit for
3/4" panel trim.
Kit
Parts List:
c o n t e n t s
A. Fresh food door
extrusion
B. Freezer door extrusion
for non-dispenser
model and dispenser
model using custom
collar. (Option 1)
C. Freezer door extrusion
for dispenser model
using full-width trim.
(Option 2)
D. Freezer door handle
bracket for dispenser
model using full-width
trim. (Option 2)
This kit provides the necessary framework to install
custom handles of your choice, on 3/4" thick decorator
door panels. (Handles not included.) The door
extrusions and bracket allow custom handles to be
secured to the door structure, rather than the door
panels. This kit contains all the necessary parts for
dispenser and non-dispenser models. Follow the
instructions in Option 1 when applying custom handles
to a non-dispenser model or dispenser model using
custom collar trim. Follow the instructions in Option 2
for a dispenser model using the standard full-width
dispenser trim.
OP TION 1
Fo r n o n -d is p e n s e r
m o d e l
o r d is p e n s e r m o d e l
u s in g c u s t o m
c o lla r t rim
No t e : Optimal final appearance
depends on careful routing
depth. Do not exceed 1⁄4"
routing depth.
1-13/16"
Back Side
1-13/16"
1/4" Max.
Back Side
Handle Side
Fresh Food Panel
Handle Side
Freezer Panel
Be fo re
yo u b e g in
3/4" custom door panels must be routed to accommodate
these door extrusions. Rout the panels as illustrated, a
maximum of 1/4" deep, and 1-13⁄16" wide, top to bottom
on the handle side.
Refer to installation instructions for ZKT42 trim kit for
3/4" custom panels Option 1.
• Follow Step No. 1 to remove the standard aluminum
trim.
• Follow Step No. 2 and 3 to attach new 3/4" trim
pieces and install panel support brackets.
33
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ZKHT1 Trim Kit (For 3/ 4" Panels)
Support for Custom Handles
S t e p 1
Te m p o ra rily
m o u n t
d o o r p a n e ls
• Secure the panel to the trim temporarily by driving
2 screws through the back side of the trim at the top.
• Slide door extrusion in between panel and steel door.
Temporarily secure with 2 screws.
• Place the prepared 3/4"custom door panels on the
bottom trim with support bracket tabs inserted into
slots.
• Push the panel back against the steel door, making
sure panel is flush with hinge side trim.
S t e p 2
Lo c a t e
p o s it io n
o f h a n d le s
3/4" Min.
1-1/2" Max.
• Drill 1⁄16" pilot hole through the panel until it starts
into the aluminum extrusion. This will mark the
matching location for drilling a clearance hole when
assembling the extrusion, panel and handle.
• Determine the desired location of the custom handles
and carefully mark centerlines of the screw holes.
The handles must be located 3/4" to 1-1⁄2" from the
end of the extrusion.
• Again, with both doors closed, check centerlines of
the screw holes to be sure they are parallel to the
edge of the door, and level with opposite door.
34
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ZKHT1 Trim Kit (For 3/ 4" Panels)
Support for Custom Handles
Op t io n 1 In s t a lla t io n
S t e p 3
As s e m b le p a n e l,
e xt ru s io n
• Remove the door extrusions and door panels.
• Drill 1/16" pilot hole through extrusion.
• Drill clearance holes through the panel and extrusion.
• Assemble the door panel, extrusions and custom
handle.
a n d h a n d le
3/4" Min.
1-1/2" Max.
Screw
• Install screw(s) long enough to pass through the
extrusion, door panel and into the handle.
S t e p 4
Mo u n t
a s s e m b le d
p a n e ls
• Place assembled panel onto bottom trim with support
bracket tabs inserted into slots.
• Push the panel back against the steel door with door
extrusion flush to the handle side of the door.
• Open door fully to stop.
• Install screws at the top, hinge side and end of door
extrusion.
Door Handle
35
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ZKHT1 Trim Kit (For 3/ 4" Panels)
Support for Custom Handles
Op t io n 1 In s t a lla t io n
OP TION 2
Fo r d is p e n s e r
m o d e l u s in g
fu ll-w id t h
t rim
1-13/16"
Back Side
1-13/16"
No t e : Optimal final
1/4" Max.
appearance depends on careful
routing depth. Do not exceed
1⁄4" routing depth.
Back Side
Handle Side
Fresh Food Panel
Handle Side
Freezer Panel
Be fo re
yo u
b e g in
All 3 custom door panels must be routed to accommo-
date the door extrusions. Route the panels as
illustrated, max. 1/4" deep, 1-13/16" wide, top to bottom
on the handle side.
Refer to installation instructions for ZKT42 trim kit,
Option 2.
• Follow Step No. 1 to remove standard aluminum trim.
• Follow Step No. 2 and 3 to attach new 3/4" trim pieces
and install panel support brackets.
S t e p 1
Lo c a t e p o s it io n
o f h a n d le
Temporarily
Secure
Temporarily
Secure
Handle
Bracket
With
Dispenser
Trim
With
Screws
Screws
No t e : The custom handle must
be installed against the handle
bracket. The custom handle
cannot exceed 11-3/4" length.
• Position the handle bracket onto the steel door by
matching existing screw holes on the door and
bracket.
• Drill 1⁄16" pilot hole through the trim until it starts
into the handle bracket. This marks the same location
onto the bracket.
• Re-install dispenser trim, temporarily.
• Determine the desired location of the custom handle
and carefully mark centerlines of the screw holes.
• Remove dispenser trim and bracket.
36
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ZKHT1 Trim Kit (For 3/ 4" Panels)
Support for Custom Handles
Op t io n 2 In s t a lla t io n
S t e p 2
In s t a ll
c u s t o m h a n d le
• Drill clearance holes through the handle bracket and
the dispenser trim.
• Install screw(s) long enough to pass through the
handle bracket, dispenser trim and into the
custom handle.
Dispenser Trim
Handle Bracket
Handle Bracket
Dispenser Trim
Custom Handle
S t e p 3
Mo u n t
a s s e m b le d
d is p e n s e r
t rim
• Mount assembled dispenser trim with handle onto
the door.
• Drive 2 screws through the top and bottom of the
handle bracket into the steel door.
• Re-install 3 screws at top and bottom of dispenser
trim.
Secure
Assembled
Dispenser
Trim
Secure
Handle
Bracket
With
Im p o rt a n t : The handle
bracket must be secured to the
steel door. If it is not secured
properly, the dispenser trim will
pull away from the door.
With
Screws
Screws
Again, refer to ZKT42 trim kit, Option 2.
• Follow Step 4 to install freezer door panels and bottom
trim.
• Slide freezer handle side extrusion in between panels
and steel door. Secure with screws.
• To install fresh food handle, follow the same proce-
dure as in Option 1.
Freezer
Handle Side
Extrusion
37
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ZKHSS1 for 1/ 4" Panels
Tubular Stainless Steel Handles
This kit provides for the installation of Stainless Steel custom
handles on 1/4" thick decorator door panels. The door extru-
sions allow these custom handles to be secured to the door
structure, rather than to the custom panels. This kit contains
all the necessary parts for dispenser and non-dispenser
models.
Note: It is best that 2 people install this kit.
A
B
Tools and materials required:
• #2 Phillips screwdriver
• Drill and 1/8", 9/32" bits
• Custom door panels
C
• Safety glasses
• Center punch
• Masking tape
• Hammer
• Pencil
D
• 1/2" thick 12" x 12" min. piece of plywood
to protect floor when drilling
• For stainless steel panels wear gloves to
protect against sharp edges.
E
F
Parts List:
A. Fresh food door extrusion
B. Freezer door extrusion
G
C. 2 Stainless tubular handles
D. 10 Spacer rings (for Stainless panels ONLY)
(8 required, 2 extra)
H
E. 8 Handle standoffs
F. 10 Screws for mounting handle standoffs
(8 required, 2 extra)
G. 10 Set screws (8 required, 2 extra)
H. 3/32" Allen wrench for set screws
• Open doors to 90°. Remove the screws from the full-
length handles of both doors.
• Retain screws, discard handles.
S t e p 1 :
Re m o ve
Ha n d le s
• Locate the 2" x 2" adhesive foam pads packed with
the refrigerator. Apply pads to the doors as shown.
Corner pads should be as close to inside corners as
possible.
Note: If a custom collar is to be used, order ZWCD1 Trim Kit
for 42" and 42" wide models. Order ZWCD2 for 48" wide
models.
38
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ZKHSS1 for 1/ 4" Panels
Tubular Stainless Steel Handles
S t e p 2 :
Ma t c h
Ha n d le Ext ru s io n s
t o Ha n d le
• Cut a piece of corrugated to use as a pad to protect
the panel finish. Use 1/2" thick section of plywood to
protect flooring when drilling.
• Place custom panels on the pad, appearance side
down.
Note: Be sure to orient
Top
End
extrusions and handles
correctly. The top ends of the
extrusions are cutout to fit the
shape of the top of the door.
Note: If panels are wood, be sure to note which end is
the top so that wood grain is in the correct direction on
both (or all 3) panels.
FOR CUSTOM
WOOD
• On the back side of the panel – at the handle side,
measure and mark 1/4" below the top edge of the
panel with a pencil.
PANELS
Align Extrusion
1/4" Below Top
of Panel
• Slip panels into new extrusion on the handle side of
the panels.
• Align the extrusion at the pencil mark, 1/4" below the
top of the panel.
S e e S t e p 2 A
fo r S t a in le s s
S t e e l p a n e ls
• Follow the same procedure on the opposite panel.
• Tape the extrusions to the panels to prevent move-
ment.
Freezer
Upper
Panel
• Center punch and drill 1/8" pilot holes through the
holes in the extrusion and into the panel.
• Turn panel over. On the appearance side, use 9/32" bit
to enlarge clearance hole.
Back
Side
Fresh
Food
Panel
IMPORTANT: Hole locations must be exact to accept handle
standoff and handle assembly.
Back
Side
Freezer
Panel
Back
Side
Freezer
Lower
Panel
For models with full width dispenser trim and 2 piece
freezer panels:
• Measure 1/4" from the top of the upper panel and 1/4"
from the bottom of the lower panel. Mark with pencil
on the back handle side.
• Align the extrusion on the pencil mark as shown, top
and bottom.
Freezer
Extrusion
Fresh Food
Extrusion
Models
With Full Width
Dispenser Trim
Extrusion
Decorator
Door
Panel
39
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ZKHSS1 for 1/ 4" Panels
Tubular Stainless Steel Handles
S t e p 2 A:
If you are installing these handles onto Stainless Steel
panels:
• Align extrusion to pencil mark(s) as shown in Step 2.
Mark each screw hole location with pencil.
• Tape extrusions to panels to prevent movement.
• Place panel on plywood section, appearance side
down. Be sure plywood is clean without nicks and
burrs. Center punch at each screw hole location.
• Drill 1/8" pilot hole. Use 9/32" bit to enlarge clearance
hole.
Use extreme caution if you are drilling through
stainless steel panels. Stainless panels must be
handled gently. Do not kneel on stainless steel panels.
It will leave a permanent dent. Do not remove protec-
tive plastic covering until final installation.
• Place supplied filler panel (corrugated) on floor to use
as a pad.
• On the back side of the panel–at the handle side,
measure and mark 1/4" below the top edge of the
panel.
FOR
STAINLESS
STEEL
PANELS
• Measure and cut a 2" wide strip, top to bottom off the
corrugated panels. This will allow room for spacer
rings between the stainless panel and extrusion.
For models with full width dispenser trim and 2-piece
freezer panels:
– Measure and mark 1/4" below the top edge of the
upper panel.
– Measure and mark 1/4" above bottom edge of lower
panel.
• Slip panels into the new extrusion, flush against inner
edge, on the handle side.
• Place a handle standoff on each attachment post
along the handle. Position the set screw hole on each
standoff to point to the floor.
• Install set screws into the bottom of each standoff,
using the Allen wrench provided. The standoff should
be tight against the handle.
S t e p 3 :
In s t a ll
S t a n d o ffs
o n t o Ha n d le s
Screw
Allen Wrench
S t e p 4 :
In s t a ll
Ha n d le s
a n d
P a n e ls
Door
Handle
FOR CUSTOM
WOOD
Screw
PANELS
Decorator
Door Panel
S e e S t e p 4 A
fo r S t a in le s s
S t e e l p a n e ls
Handle
• Screw handle to panel, starting at the top. Moving
down the handle, drive each screw partially into the
standoff, alternating back to the top until the handle is
tight against the panel.
• Slide the assembly into the door frame until the
extrusion fits firmly against the steel door.
• Reinstall original screws into the door extrusion.
• Press foam pads against steel doors to temporarily
reduce thickness.
• Slide panels into the door trim. Leave about 4" of the
panel exposed to allow room to install the handle
extrusion.
• Place extrusion onto back side of panel, install
mounting screws through the extrusion and the
custom panel.
40
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ZKHSS1 for 1/ 4" Panels
Tubular Stainless Steel Handles
S t e p 4 A:
In s t a ll
Ha n d le s
a n d P a n e ls
Door
Handle
FOR
STAINLESS
STEEL
PANELS
Extrusion
Screw
Spacer
Ring
Stainless Panel
Corrugated
1/4"
Handle
Stainless
Panel
For Stainless Panels:
• Press foam pads against steel doors to temporarily
reduce thickness.
• Crimp top and bottom edges of corrugated.
• Slide corrugated onto doors, leave about
1/4" gap between edge of corrugated and hinge side.
• Place a spacer ring over each of the 4 screw holes on
the extrusion. Use tape to hold in place.
• Place extrusion onto back side of panel. Use a pencil to
punch hole in tape over spacer rings and align with
screw holes.
• Install 4 mounting screws through the extrusion and
panel.
• Screw handle to panel, starting at the top. Moving
down the handle, drive each screw partially into the
standoff, alternating back to the top until the handle is
tight against the panel.
Note: Panels have a protective plastic covering. Peel away just
enough to allow panel to slide into trim and to clear handle
mounting screws. The plastic covering will keep the panels clean
during the installation process.
• Slide the assembly into the door frame until the
extrusion fits firmly against the steel door.
• Reinstall original screws into the door extrusion.
• Slide panels into the door trim. Leave about 4" of the
panel exposed to allow room to install the handle
extrusion.
Be sure to maintain 1/4" gap between corrugated and
hinge side trim.
Raised Panel on 1/4" Thick Backing:
5/16"
A raised panel design secured to a 1/4" thick backing
(screwed or glued) can be used with this handle kit.
• Cut the 1/4" thick panels to size.
• Fabricate the raised panel to allow 1-1/4" clearance
from the hinge side to avoid striking adjacent
cabinetry.
• Allow 5/16" clearance at the top, bottom and handle
side edges to allow for the trim flange.
• Total thickness should not exceed 3/4".
• Countertops adjacent to the refrigerator installation
should be mitered 45°.
Appearance
1/4"
Panel
Thick
Backing
1-1/4"
Clearance
Hinge Side
Clearance
5/16"
Handle Side
5/16"
Extrusion
Case Trim
Note: Longer screws, obtained locally, will be required to
accommodate panel thickness. Use stainless steel #10-32x1-1/4"
truss Phillips head screws.
Screw
Adhesive Backed Foam
41
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ZKHTSS1 for 3/ 4" Panels
Tubulor Stainless Steel Handles
This kit provides for the installation of Stainless Steel
custom handles on 3/4" thick decorator door panels.
The door extrusions allow these custom handles to be
secured to the door structure, rather than to the
custom panels. This kit contains all the necessary parts
for dispenser and non-dispenser models.
This kit must be used in combination with ZKT42, ZKT42
or ZKT48 trim kit.
The ZKT trim kits provide the framework to support 3/4"
thick panels. This kit provides handle side extrusions
and handles to match that ZKT framework.
Note: It is best that 2 people install this kit.
Tools and materials required:
• #2 Phillips screwdriver
A
• Drill and 1/8", 9/32" bits
• Custom door panels
B
C
• Safety glasses
• Center punch
• Masking tape
• Hammer
• Pencil
• 1/2" thick 12" x 12" min. piece of
plywood to protect floor when
drilling
• For stainless steel panels wear
gloves to
protect against sharp edges.
F
Parts List:
A. Fresh food door extrusion
B. Freezer door extrusion
C. 2 Stainless tubular handles
D. 8 Handle standoffs
E. 10 Screws for mounting handle
standoffs
D
E
G
(8 required, 2 extra)
F. 10 Set screws (8 required,
2 extra)
G. 3/32" Allen wrench for set
screws
• 3/4" custom panels must be routed to accommodate
these handle extrusions. Rout the panels as
illustrated, 1/4" deep, and 1-13/16" wide, top to bottom
on the handle side.
• Follow the instructions in the ZKT trim kit to install
support brackets to the bottom of the fresh food and
freezer panels. For models with full width dispenser
trim, install the support bracket to the bottom of the
lower panel only. Do not install a bracket to the top
of the lower panel or the bottom of the upper panel
as shown in the ZKT trim kit instructions. These
brackets are not required for this kit.
Be fo re
Yo u
Be g in
1-13/16"
Back Side
1-13/16"
1/4" Max.
Back Side
Handle Side
Fresh Food Panel
Handle Side
Freezer Panel
Back Side Door Panel
Hinge
Support Bracket
Support Bracket
Side
Bottom Edge
Freezer Panel
Bottom Edge
Fresh Food Panel
Install bottom support brackets only.
42
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ZKHTSS1 for 3/ 4" Panels
Tubulor Stainless Steel Handles
S t e p 1 :
Re m o ve
Ha n d le s
• Open doors to 90°. Remove the screws from the
full-length handles of both doors.
• Retain screws, discard handles.
Note: If a custom collar is to be used, order ZWCD1
Trim Kit for 36" and 42" wide models. Order ZWCD2 for
48" wide models.
S t e p 2 :
Ma t c h
Ha n d le Ext ru s io n s
t o P a n e ls
• Cut a piece of corrugated to use as a pad to protect
the panel finish. Use 1/2" thick section of plywood to
protect flooring when drilling.
• Place custom panels on the pad, appearance side
down.
Note: Be sure to orient
extrusions and handles
correctly. The top ends of
the extrusions are cutout to fit
the shape of the top of the
door.
Top
End
Note: If panels are wood, be sure to note which end is
the top so that wood grain is in the correct direction
on both (or all 3) panels.
• Place new extrusion against the handle side of the
panels.
Align Extrusion
Even With
Panel
• Align the extrusion evenly with the top and bottom of
the panel.
• Follow the same procedure on the opposite panel.
• Tape the extrusions to the panels to prevent
movement.
• Center punch and drill 1/8" pilot holes through the
holes in the extrusion and into the panel.
• Turn panel over. On the appearance side, use 9/32" bit
to enlarge clearance hole.
Freezer
Upper
Panel
Back
Side
Fresh
Food
Panel
IMPORTANT: Hole locations must be exact to accept handle
standoff and handle assembly.
Back
Side
Freezer
Panel
For models with full width dispenser trim and 2 piece
freezer panels:
• Carefully, align the top of the upper panel and the
bottom of the lower panel with extrusion ends.
Back
Side
Freezer
Lower
Panel
Models
With Full Width
Dispenser Trim
Freezer
Extrusion
Fresh Food
Extrusion
43
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ZKHTSS1 for 3/ 4" panels
Tubular Stainless Steel Handles
• Place a handle standoff on each attachment post
along the handle. Position the screw hole on the
standoff to point to the floor.
• Install set screws into the bottom of each standoff,
using the Allen wrench provided. The standoff should
be tight against the handle.
S t e p 3 :
In s t a ll
S t a n d o ffs
o n t o Ha n d le s
Screw
Allen Wrench
S t e p 4 :
In s t a ll
Ha n d le s
• Start mounting screws through the extrusion and just
through the custom panel.
• Stand panels up on the hinge side and hold to
access the appearance side. Place handle against
mounting screws on the appearance side, drive top
screw from the back of the extrusion partially into the
standoff.
• Going down the handle, drive each screw partially
into the standoff, alternating back to the top until the
handle is tight against the door.
• Remove tape.
Screw
S t e p 5 :
In s t a ll
As s e m b le d
P a n e ls
It is best that 2 people perform this step.
• Place panel/handle assembly onto the bottom trim
with support bracket tabs inserted into slots.
• Push and hold the panel back against the steel door
with door handle extrusion flush to the handle side of
the door.
• Install screws at the top, and hinge side.
• Follow the same procedure on the opposite door.
• Reinstall original screws into the door extrusion.
• Open the door fully to stop.
44
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ZKHTSS1 for 3/ 4" Panels
Tubular Stainless Steel Handles
S t e p 5
In s t a ll
As s e m b le d
P a n e ls
(c o n t in u e d )
For models with full width dispenser trim and 2 piece
freezer panels:
It is best that 2 people perform this step.
• Carefully, lift the assembled panel to the case trim.
Hold both panels so they do not twist the extrustion.
• Insert the support bracket tabs into the bottom trim.
• Push and hold the panel back against the steel door.
• Reinstall original screws into the door extrustion.
• Open the door fully to stop.
• Install screws at the top, and hinge side.
45
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ZWCD1 Trim Kit
Custom Dispenser Collar
Tools and materials
required:
• #2 Phillips screwdriver
• Drill and appropriate bits
• Custom door panels
• Safety glasses
Parts List:
Kit
c o n t e n t s
A. Collar trim
(Both black and white
trim included)
B
B. Top bracket
C. Bottom bracket
D. Screws (2)
C
D
This kit provides for the
use of a custom dis-
penser collar trim,
replacing the standard
full-width trim. This kit
can be used alone, or
combined with one or all
other trim kits.
A
S e le c t
p a n e l s ize
3/4" Thick Custom Panels
with Standard Handles
3/4" Thick Custom Panels
with Custom Handles
1/4" Thick Custom Panels
17 11/16"
2 9/16"
17 11/16"
17 11/16"
67 15/16"
67 7/8"
67 15/16"
2 9/16"
2 5/16"
15 1/4"
15 1/16"
15 5/16"
The overall size of the panel is determined by the
application being used.
• 3/4" thick panels using optional custom handles.
Select the panel size accordingly.
• 1/4" thick panels using the standard handles or
optional custom handles.
• 3/4" thick panels using standard handles, or
46
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ZWCD1 Trim Kit
Custom Dispenser Collar
Cu t d is p e n s e r
h o le a n d ro u t
d o o r p a n e l
The use of this custom collar trim requires that the hole
for dispenser be located and cut very accurately. 3/4"
door panels must be routed on all 4 sides of the
dispenser cutout.
9 7/16"
7/8"
Wide
Rout
Rout the back side of the panel 1/4" deep and 7/8" wide,
flush with the edge of the cutout.
12 5/16"
The Cutout is 9 7/16" wide
by 12 5/16" high. 3/4" panels
must be routed on all four
sides of the cutout. Rout
the back side of the panel
1/4" deep. 7/8" wide.
No t e : 1/4" door panels do not
require routing.
In s t a ll
c o lla r
b ra c k e t s
a n d t rim
Select the door panel size for your application.
• If using the standard 1⁄4" trim, follow the installation
instructions packed with the product.
• When using another optional trim kit, use the
instructions provided with that kit to install the panel
trim and/or custom handles.
• Secure top and bottom brackets to the dispenser,
using the screws previously removed.
• Install the custom panels according to the appropriate
installation instructions.
• Select the black or white collar trim according to
appearance desired.
• Remove the aluminum trim above and below the
dispenser. Discard trim.
• Remove and discard the standard full-width
dispenser trim.
• Remove 2 screws above and below the dispenser
recess. Retain screws.
• Match the indentations on the collar trim to the tabs
on the lower bracket. Push the collar flush against
the door.
• Drive 2 screws (provided) upwards through the collar
and into the brackets.
47
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Note: While performing installations described in this book,
safety glasses or goggles should be worn.
To obtain specific information concerning any
Monogram product or service, call GE Answer Center®
consumer information service at 800.626.2000–any
time, day or night.
TM
For Monogram local service in your area, call
1-800-444-1845.
Note: Product improvement is a continuing endeavor at
General Electric. Therefore, materials, appearance and
specifications are subject to change without notice.
®
Pub. No. 49-6963-2
Part No. 162D9630P002
© 1999 GE Appliances
Printed in U.S.A. ( NAI 484) 12/99
70759
Monogram.
General Electric Company
Louisville, KY 40225
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