Frymaster Fryer Super Marathon Series User Manual
Super Runner and Super Marathon Series  
NON-CE &  
Dean, a member of the Commercial Food Equipment Service Association, recommends using  
CFESA Certified Technicians.  
24-Hour Service Hotline  
1-800-551-8633  
Email: [email protected]  
MAY 2008  
* 8 1 9 5 9 4 8 *  
www.frymaster.com  
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DANGER  
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result  
from slips or contact with the hot oil.  
DANGER  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other cooking appliance.  
DANGER  
Instructions explaining procedures to be followed MUST be posted in a prominent location in  
the event the operator detects a gas leak. This information can be obtained from the local gas  
company or gas supplier.  
DANGER  
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container  
at the end of frying operations each day. Some food particles can spontaneously combust if left  
soaking in certain shortening material. Additional information can be obtained in the filtration  
manual included with the system.  
WARNING  
No structural material on the fryer should be altered or removed to accommodate placement of  
the fryer under a hood. Questions? Call the Dean Service Hotline at 1-800-551-8633.  
WARNING  
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal  
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort  
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for  
cleaning.  
IMPORTANT  
Safe and satisfactory operation of Dean equipment depends upon its proper installation.  
Installation MUST conform with local codes, or in the absence of local codes, to European  
Community (CE) Standards.  
iii  
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Dean Millivolt Gas Fryers  
Service and Parts Manual  
TABLE OF CONTENTS  
Page #  
1-1  
1.  
SERVICE PROCEDURES  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
1.7  
Functional Description  
1-1  
Accessing Fryers for Servicing  
Cleaning the Gas Valve Vent Tube  
Calibrating the Operating Thermostat  
Check Burner Manifold Pressure  
Adjusting the Pilot Flame  
1-3  
1-3  
1-4  
1-5  
1-6  
Replacing Fryer Components  
1-6  
1.7.1 Replacing the Operating Thermostat  
1.7.2 Replacing the High-Limit Thermostat  
1.7.3 Replacing the Gas Valve  
1-6  
1-8  
1-8  
1.7.4 Replacing the Frypot  
1-8  
1.8  
Troubleshooting and Problem Isolation  
1-9  
1.8.1 Pilot Failures  
1-9  
1.8.2 Improper Burner Functioning  
1.8.3 Improper Temperature Control  
1.8.4 Filtration Problems  
1.8.5 Leaking  
1-12  
1-12  
1-13  
1-14  
1-15  
1-15  
1-16  
1-17  
1-18  
1.9  
Wiring Diagrams  
1.9.1 Current Production Units with Honeywell Gas Valve (Non-CE)  
1.9.2 Current Production Units with Honeywell Gas Valve (CE)  
1.9.3 Current Production Units with Robertshaw Gas Valve (After May, 2002)  
1.9.4 UFF Filtration Wiring Diagram  
iv  
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Dean Millivolt Gas Fryers  
Service and Parts Manual  
TABLE OF CONTENTS (CONT.)  
Page #  
2-1  
2.  
PARTS LIST  
2.1  
2.2  
2.3  
2.4  
Cabinetry Components, Single Fryers  
2-1  
Cabinetry Components, Multi-Battery Systems  
2-4  
Component Box Components and Related Components (Non-CE and CE) 2-6  
Frypot and Burner System Components  
2-8  
2.4.1 SM220 and SM20/20/~ Systems  
2-8  
2.4.2 SR Series, SM35G, SM40G and SM50G Systems  
2.4.3 SM60G and SM80G Systems  
2-10  
2-13  
2-16  
2-20  
2-23  
2-27  
2-27  
2-28  
2-29  
2-30  
2-30  
2-31  
2.5  
2.6  
2.7  
2.8  
Oil Drain Manifold, Drain Flush and Drain Valve Components  
Oil Return Manifold Components  
Oil Return and Oil Flush Components  
Under Fryer Filter (UFF) Components  
2.8.1 SM50 and SM60 Series Fryers (Except IHOP)  
2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf  
2.8.3 SM80 Series Fryers  
2.9  
Single Under Fryer Filter (SUFF) Components  
2.9.1 SM50 Series Fryers  
2.9.2 SM60 and SM80 Series Fryers  
v
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 1: SERVICE PROCEDURES  
1.1 Functional Description  
Dean Super Runner and Super Marathon Series fryers are millivolt fryers, which require no electricity to  
operate (systems with built-in filtration and/or other accessories will require electric power). Dean  
millivolt fryers contain a welded steel frypot (stainless or cold-rolled) that is heated by gas flames  
diffused evenly through tubes built into the frypot. The number of tubes varies from three to five,  
according to the fryer model and size.  
Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The burners  
are positioned in the tube openings, at the front of the frypot. Diffusers within each tube distribute the  
flame evenly throughout the tube. The diameter of the orifices differs for natural (CE:G20/G25) and LP  
(CE:G31) gas as indicated in the accompanying table.  
NON-CE (Altitudes of 2000 feet or less)  
EQUIPMENT  
PRESSURE  
INPUT  
(BTU)  
GAS  
ORIFICE  
ORIFICE  
MODEL  
QTY  
TYPE  
MM (INCH)  
PART NO.  
MBAR  
INCH W.C.  
NAT  
LP  
2.18(#44)  
1.40(#54)  
810-2050  
810-2324  
2
2
10  
27.5  
4
11  
SM20GM  
50  
SM 35 (40) GM  
SR 42GM  
NAT  
LP  
2.80(#35)  
1.70(#51)  
810-2040/*810-3097  
810-2064/*810-3099  
3
3
10  
27.5  
4
11  
105  
SR 52 GM  
SM 50 GM  
NAT  
LP  
2.53(#39)  
1.51(#53)  
810-2048  
810-2059  
4
4
10  
27.5  
4
11  
120  
150  
150  
165  
SR 62 GM  
SM 60 GM  
NAT  
LP  
2.53(#39)  
1.51(#53)  
810-2048  
810-2059  
5
5
10  
27.5  
4
11  
SR 62 GM  
(Australia)  
NAT  
LP  
2.53(#39)  
1.61(#52)  
810-2048  
810-2063  
5
5
9
24  
3.6  
9.6  
NAT  
LP  
2.58(#38)  
1.61(#52)  
810-2062  
810-2063  
5
5
10  
27.5  
4
11  
SM 80 GM  
CE ONLY (Altitudes of 2000 feet or less)  
EQUIPMENT  
PRESSURE  
INPUT  
(kW)  
GAS  
ORIFICE  
ORIFICE  
QTY/  
MODEL  
TYPE  
MM (INCH)  
PART NO.  
COLOR  
MBAR  
INCH W.C.  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
2/BLUE  
2/BLUE  
2/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
SM20GM  
15  
26  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060/*810-3101  
810-2060/*810-3101  
810-2059/*810-3102  
3/BLUE  
3/BLUE  
3/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
SM 35 (40) GM  
SR 42GM  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
4/BLUE  
4/BLUE  
4/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
SR 52 GM  
SM 50 GM  
30  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
5/BLUE  
5/BLUE  
5/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
SR 62 GM  
SM 60 GM  
37,5  
G20  
G25  
G31  
2,40  
2,40  
1,51  
810-2060  
810-2060  
810-2059  
5/BLUE  
5/BLUE  
5/RED  
10,0  
15,0  
27,0  
4,0  
6,0  
10,8  
SM 80 GM  
37,5  
*SR42 units built after 4/07.  
1-1  
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1.1 Functional Description (cont.)  
An electromechanical millivolt gas valve regulates gas flow to the burner manifold. Dean millivolt  
fryers use a pilot ignition system to control burner firing.  
High-Limit  
Thermopile  
Operating  
Thermostat  
Gas Valve  
Pilot Magnet  
Pilot  
Main Valve Magnet  
Functional diagram of a typical millivolt system.  
Pilot Ignition System  
The pilot ignition system is made up of the pilot orifice, pilot hood, and a thermopile or  
thermocouple. The pilot serves two purposes: lighting the burner and heating the thermopile/  
thermocouple. In operation, the thermopile/thermocouple is in contact with the pilot flame and  
generates millivolts. The millivolt output passes through a normally closed high-limit switch and  
energizes the gas valve pilot coil, which in turn opens the pilot valve. If the pilot flame is  
extinguished, voltage is lost to the gas valve pilot coil and the pilot valve closes.  
Thermostats  
Dean millivolt fryers are equipped with adjustable operating thermostats. The temperature at which  
the thermostat opens and closes is adjusted by turning a knob.  
Dean millivolt fryers are also equipped with a high-limit thermostat. In the event that the fryer fails  
to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating  
to the flash point. The high-limit thermostat acts as a normally closed power switch that opens when  
exposed to temperatures above 410ºF (210°C) for CE fryers and 435-450ºF (224-232°C) for non-CE  
fryers. Once opened, the high limit must be manually reset before operating the fryer.  
1-2  
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1.2 Accessing Fryers for Servicing  
DANGER  
Moving a fryer filled with cooking oil may cause spilling or splattering of the hot  
liquid.  
1. Drain all cooking oil from the fryer.  
2. Shut off the gas supply to the unit and disconnect the unit from the gas supply.  
3. Remove any attached restraining devices.  
DANGER  
Fryers must be at room temperature, empty of oil, and if fitted with legs, lifted during  
movement to avoid damage and possible bodily injury.  
DANGER  
Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil  
must be removed from the fryer before attempting to move it to avoid oil spills, and  
the falls and severe burns that could occur. This fryer may tip and cause personal  
injury if not secured in a stationary position.  
4. Relocate the fryer for service accessibility. If fryer is equipped with legs, lift the fryer to relocate  
it. Damage to the leg or leg support channel can result if the fryer is not lifted when moving.  
5. After servicing is complete, reconnect the unit to the gas supply and reattach the restraining  
devices.  
6. Refill the frypot with cooking oil.  
1.3 Cleaning the Gas Valve Vent Tube  
1. Set the fryer power switch and the gas valve to the "OFF" position.  
2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened  
for ease in removal.  
3. Pass a piece of ordinary binding wire through the tube to remove any obstruction. Remove the  
wire and blow through the tube to ensure it is clear.  
4. Reinstall tube and bend so that the opening is pointing downward.  
1-3  
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1.4 Calibrating the Operating Thermostat  
1. Ensure the frypot is filled to the proper level with oil before proceeding.  
2. Light the pilot.  
3. Set the temperature control knob to 350°F (177°C).  
4. Let the burners cycle on and off automatically three times in order for the oil temperature to  
become uniform. If using solid shortening, stir to get all shortening in the bottom of the frypot  
melted.  
5. Insert a good-grade thermometer or pyrometer probe into the oil, with the end near the fryer  
temperature-sensing bulb.  
NOTE: The temperature-sensing probe is mounted on the frypot tube.  
6. When the burner starts for the fourth time, the thermometer/pyrometer reading should be within  
the range 335-360°F (168-182°C). If not, calibrate as follows:  
a. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull.  
The temperature adjusting screw is located in the middle of the thermostat shaft.  
b. Insert a small-bladed flat-tipped screwdriver into the adjusting screw. Turn the adjusting  
screw in ¼-turn increments to adjust the temperature. Turning the screw clockwise  
decreases the temperature; turning it counter-clockwise increases the temperature. DO NOT  
allow the thermostat shaft to turn while turning the adjusting screw.  
c. Recheck the thermometer/pyrometer reading the next time the burner comes on.  
d. Repeat steps 4.b through 4.c until the thermometer/pyrometer reading remains within the  
range 335-360°F (168-182°C) through several cycles. If the thermostat cannot be calibrated,  
call a Factory Authorized Service Center for service.  
e. Reinstall the thermostat knob.  
1-4  
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1.5 Check Burner Manifold Pressure  
WARNING  
This task should be performed by qualified service personnel only.  
1. Ensure that the gas valve knob is in the "OFF" position (non-CE), or press red button to turn gas  
valve off (CE).  
2. Remove the pressure tap plug from the gas valve (see illustration below).  
Pressure tap locations on CE gas valves (left) and non-CE gas valves (right).  
3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole.  
4. Place the gas valve in the "Pilot" position (non-CE), or press white button and light pilot (CE).  
After the pilot is lit (turn non-CE gas valve to "ON" position), set thermostat knob to 350°F  
(177°C). When the burner lights and continues to burn, note gas pressure reading for correct  
pressure in accordance with the table on page 1-1.  
5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct  
pressure.  
6. Place the fryer power switch and the gas valve in the "OFF" position. Remove the pressure-  
measuring device fitting from the pressure tap hole and reinstall the pressure tap plug.  
7. Repeat step 4 to continue fryer operation.  
1-5  
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1.6 Adjusting the Pilot Flame  
1. Remove the cover shown in the illustration below to access the pilot flame adjustment screw in  
the gas valve.  
Pilot adjustment locations on CE gas valves (left) and non-CE gas valves (right).  
2. Using a small, flat-tipped screwdriver, turn the pilot flame adjustment screw counterclockwise to  
increase the length of the flame or clockwise to decrease the length of the flame. Adjust the  
flame to a length of 1-½ inches (38 mm).  
3. Reinstall the pilot flame-adjustment cover.  
4. Five-tube millivolt fryers: Adjust the trailing pilot (adjustment valve located on the burner  
manifold) until a 1-½ inch (38 mm) flame is obtained.  
1.7 Replacing Fryer Components  
1.7.1 Replacing the Operating Thermostat  
1. Drain the fryer and turn the gas off.  
2. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull.  
3. Disconnect the wires from the thermostat.  
4. Remove the two mounting screws to release the thermostat control from its mounting bracket.  
5. Remove the screws and clamp that secure the thermostat bulb to the frypot. Remove spring from  
bulb and reinstall on replacement thermostat bulb.  
1-6  
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1.7.1 Replacing the Operating Thermostat (cont.)  
6. First, loosen the capillary tube compression fitting until it slides freely on the capillary tube.  
Second, loosen the frypot pass-through nut until it slides freely on the capillary tube. Remove  
the capillary tube and bulb from the frypot.  
7. Install the replacement thermostat capillary tube and bulb in the frypot. Apply a small amount of  
Loctite PST567 compound or equivalent to the threads of the frypot pass-through nut and screw  
the replacement thermostat securely into the frypot, being careful not to twist the capillary tube  
as the fitting is tightened. DO NOT tighten the capillary tube compression nut at this time.  
8. Position the thermostat bulb in tube-mounted clamp and replace mounting hardware. Ensure  
probe bulb is properly positioned in the clamp (¼" from burner tube) and screws are properly  
tightened.  
9. Tighten the capillary tube compression nut once the capillary tube is properly positioned.  
NOTE: Once the compression nut is tightened, the capillary tube cannot be repositioned. If a  
mistake in installation has been made, a new thermostat will have to be installed.  
10. Mount the thermostat control to the mounting bracket using the screws removed in Step 4.  
11. Connect the wires disconnected in Step 3 to the thermostat.  
Compression Fitting  
Thermostat Bulb  
Capillary Tube  
Frypot Fitting  
Operating  
Thermostat  
12. Install the thermostat knob on thermostat control shaft. Check thermostat calibration and  
calibrate if the range is outside of the recommended ranges in section 1.4.  
1-7  
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1.7.2 Replacing the High-Limit Thermostat  
1. Follow instructions for replacing operating thermostat, section 1.7.1, omitting steps 2 and 12.  
1.7.3 Replacing the Gas Valve  
DANGER  
Drain the frypot or remove the handle from the drain valve before proceeding further.  
1. Disconnect fryer from the gas supply.  
2. Disconnect wiring from the gas valve terminal block, marking each wire to facilitate  
reconnection.  
3. Disconnect the pilot gas line fitting from the gas valve and remove the vent tube.  
4. Disconnect the union that connects burner manifold and gas valve piping.  
5. Remove all pipefittings from old gas valve and install on new gas valve. Apply a small amount  
of Loctite PST567 compound or equivalent to pipe threads prior to installing on new valve. Do  
not apply compound to the first two pipe threads. Doing so will clog and damage the gas valve.  
6. Reinstall new gas valve following steps 1-4 in reverse.  
1.7.4 Replacing the Frypot  
1. Drain the frypot and disconnect the fryer from the gas supply.  
2. Remove all accessories (e.g., frypot covers, drop-in probes, basket hangers, etc.).  
3. Remove the screws from the cabinet back and remove it from the fryer.  
4. Remove the screws attaching the flue cap to the frypot and lift the flue cap off the fryer.  
5. Remove the door by lifting it upward to disengage the lower hinge pin from the hinge bracket.  
Retain any spacers between lower hinge and door for reassembly.  
6. Remove the screws from the front cowling and remove the cowling by lifting up and out off the  
front lip of the frypot.  
7. Remove the screws securing the flue to the frypot and remove it from the fryer.  
8. Lift the frypot out of the cabinet, using care not to bump or damage the gas valve/burner  
assembly or the thermostat/high-limit. Set the frypot upside down on a clean surface for removal  
of the remaining components.  
1-8  
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1.7.4 Replacing the Frypot (cont.)  
9. Recover the drain valve, high-limit thermostat, operating thermostat, and burner manifold  
assembly from the failed frypot.  
10. Clean the threads on the recovered parts, apply Loctite PST 567 or equivalent thread sealer, and  
install them on the replacement frypot.  
11. Reverse Steps 1-9 to install the replacement frypot in the cabinet.  
For SUFF/UFF Filtration-equipped systems, consult the Decathlon Series Gas Fryers  
Service & Parts Manual (819-5922), Section 1.7.8, for detailed frypot-removal  
instructions.  
1.8 Troubleshooting and Problem Isolation  
This section is intended to provide technicians with a general knowledge of the broad problem  
categories associated with this equipment, and the probable causes of each. With this knowledge, the  
technician should be able to isolate and correct any problem encountered.  
Problems you are likely to encounter can be grouped into these broad categories:  
1. Pilot failures  
2. Improper burner functioning  
3. Improper temperature control  
4. Filtration Problems  
5. Leaking  
The probable causes and corrective actions for each category are discussed in the following sections.  
1.8.1 Pilot Failures  
When troubleshooting millivolt systems, always check these areas before performing diagnostic  
checks on either the Robertshaw or Honeywell systems:  
A. Inspect all wires and component leads for damage (heat, oil, moisture, etc.). On capillary  
tube-type thermostats, check for resistance on the thermostat lead wires. Wire nuts and other  
connectors cannot be present in a millivolt circuit as they can cause resistance. If resistance  
is found, solder the connectors to the wires or replace the wires.  
B. Clean and verify that all wire connections and gas valve terminal connections are tight.  
C. Check the length of the pilot flame (it should be about 1½-inches (38mm) long) and verify  
that it contacts the top one third of the thermopile. Clean the pilot orifice and adjust the pilot  
strength if needed.  
D. Measure thermopile output with no load (i.e., with the thermopile disconnected from the gas  
valve). Measurement must be made with a multimeter having a 0-1000 DC millivolt (MV)  
range. Light the pilot and have someone hold the gas cock knob in the depressed position. If  
the thermopile is a single lead (coaxial) type, measure from the lead’s end contact to its  
screw-in threads. If the thermopile has two leads, measure across the end terminals. The  
reading should be within the range of 500-800 millivolts. If not, replace the thermopile.  
Performing diagnostic checks on Robertshaw and Honeywell valves are described on the next page.  
1-9  
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ROBERTSHAW-UNITROL 7000 SYSTEM CHECK  
1. Complete System Check  
With thermostat contacts closed and gas cock  
dial in the “ON” position, the main burner  
should ignite. Measure the reading between  
the 2 & 3 terminals. If the reading is more  
than 100MV, replace the gas valve.  
TH  
TP  
TH  
1
3
THTP  
TH  
2. System Resistance Check  
2
With thermostat contacts closed and main  
burner “ON”, measure the millivolt reading  
between the 1 and 3 terminals. The reading  
should be less than 80MV. If not, recheck the  
thermostat leads and connections. Replace  
with new or heavier gauge wires if necessary.  
If the reading is still greater than 80MV,  
replace the thermostat.  
TP  
TP  
Millivolt Operator  
Terminal Panel  
3. Automatic Pilot Dropout Check  
(Robertshaw)  
With the thermostat contacts open, hold the  
gas cock knob depressed with the pilot lit until  
the maximum millivolt output is observed  
Meter  
Setting  
MV  
MV  
MV  
Meter Leads  
On Terminals  
Acceptable  
Results  
<100MV  
<80MV  
Test  
between the 1 and 2 terminals.  
Then  
1
2
3
2
1
1
&
&
&
3
3
2
extinguish the pilot and observe the meter.  
The sound of the pilot magnet dropping should  
30-120MV  
be audible.  
This dropout should occur  
between 120MV and 30MV. If it occurs  
outside these limits, change the gas valve.  
HONEYWELL SYSTEM CHECK  
1. Complete System Check  
With thermostat contacts closed and gas cock  
dial in the “ON” position, main burner should  
ignite. If not, measure across terminals 2 and  
3 as indicated in the diagram. If the reading is  
more than 180MV, replace the gas valve.  
4
1
TH  
TH  
PP  
2. System Resistance Check  
With thermostat contacts closed and main  
burner “ON”, measure the millivolt reading  
between terminals 1 and 3 as indicated in the  
diagram. The reading should be 220MV or  
less. If not, recheck thermostat leads and  
connections. Replace with new or heavier  
gauge wires if necessary. If the reading is still  
greater than 220MV, replace the thermostat.  
3
2
PP  
Millivolt Operator  
Terminal Panel  
(Honeywell)  
3. Automatic Pilot Dropout Check  
With the thermostat contacts open, hold the  
gas cock knob depressed with the pilot lit until  
the maximum millivolt output is observed  
between terminals 1 and 2. Then extinguish  
the pilot and observe the meter. The sound of  
the pilot magnet dropping should be audible.  
This dropout should occur between 110MV  
and 36MV. If it occurs outside these limits,  
change the gas valve.  
Meter  
Setting  
MV  
MV  
MV  
Meter Leads On Acceptable  
Test  
Terminals  
Results  
<180MV  
<220MV  
36-110MV  
1
2
3
2
1
1
&
&
&
3
3
2
1-10  
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Pilot failures fall into one of two categories – failure to light or failure to remain lit.  
Pilot Fails to Light  
1. Gas is not being supplied to the valve: Check for a closed gas cutoff valve upstream of the gas  
valve. Also verify that the gas line quick disconnect fitting at the rear of the fryer (if so  
equipped) is properly connected.  
2. Blocked pilot orifice: If gas is reaching the valve but the pilot will not light, check for an  
obstruction in the pilot orifice, especially in new installations. If the orifice is clear, check to be  
sure that the pilot adjustment screw is not completely closed.  
Pilot Does Not Remain Lit When Gas Valve Knob is Released  
The gas valve used on Dean millivolt fryers has a pair of normally open coils (electromagnetic  
switches) that close when low voltage is applied to them. If the coils do not close, the valve will not  
open to supply gas to the pilot or to the burner manifold. Turning the gas valve knob to the pilot  
position and pressing it in bypasses the pilot coil, allowing the pilot to be lit. The pilot flame heats  
the thermopile, which generates the voltage required to close the coils. If the pilot flame goes out  
when the knob is released, there are four probable causes:  
1. Open or grounded high-limit: The high-limit thermostat functions as a normally closed switch.  
If the high-limit is open or grounded, the gas valve coil will not pull in and no gas will be  
supplied to the pilot or to the burner manifold.  
Check and Corrective Action: Detach the high-limit leads from the gas valve and check for  
continuity. See page 1-10. If the high-limit fails the continuity check, it must be replaced.  
2. Loose/corroded wiring connections on high-limit or thermopile: This has the same effect as a  
grounded or open high-limit. If the gas valve coils do not receive the appropriate voltage from  
the thermopile, they will not close and no gas will be supplied to the pilot or to the burner  
manifold.  
Check and Corrective Action: Check wiring connections for corrosion and tightness. Check  
terminals to verify that they are securely attached to their leads.  
3. Low or no voltage out of thermopile: If the pilot flame does not surround the tip of the  
thermopile, it will not generate sufficient voltage to the gas valve coils for them to close. No gas  
will be supplied to the pilot or to the burner manifold.  
Checks and Corrective Actions: Observe pilot flame located between the middle burners on the  
frypot. If the pilot flame is less than 1-½ inches (38 mm) adjust the pilot flame in accordance  
with Section 1.6. If the flame is being blown away from the thermopile, eliminate the draft that  
is causing the problem.  
If the pilot flame correctly surrounds the tip of the thermopile, see D on Page 1-9.  
4. Malfunctioning gas valve: If either of the coils in the gas valve fails, no gas will be supplied to  
the pilot or to the burner manifold.  
Check and Corrective Action: See page 1-10 for check procedures to see if the gas valve has  
failed. Instructions to replace the gas valve are found in section 1.7.3.  
1-11  
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1.8.2 Improper Burner Functioning  
Fluctuating flame intensity is normally caused by improper or fluctuating incoming gas pressure,  
but may also be the result of variations in the kitchen atmosphere. Variation in the kitchen  
atmosphere is usually caused by air conditioning and/or ventilation units starting and stopping.  
Changes in airflow patterns can also affect flame intensity. If the incoming gas pressure is correct  
and stable, check for variations in the kitchen atmosphere.  
Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen. Air  
is being sucked out of the fryer enclosure and the flames are literally following the air. If negative  
pressure is not the cause, check for high burner-manifold gas pressure. An obstructed flue, which  
prevents the fryer from properly exhausting, may also be the cause.  
An excessively noisy burner, especially with flames visible above the flue opening, may indicate  
that the burner gas pressure is too high, the gas valve vent tube is blocked, or the tube diffusers are  
damaged or worn out. If the gas pressure is correct, the vent tube is unobstructed, and the diffusers  
are in good condition, the gas valve regulator is probably defective.  
Occasionally a burner may appear to be operating correctly, but the fryer has a slow recovery rate  
(the length of time required for the fryer to increase the oil temperature from 275ºF to 325ºF (135ºC  
to 163ºC). The primary causes of this are low burner manifold pressure and/or misaligned burners.  
If both of these causes are ruled out, the probable cause is a gas valve regulator that is out of  
adjustment. Refer to the Check Burner Manifold Pressure procedure in section 1.5.  
1.8.3 Improper Temperature Control (i.e., failure to control at set point)  
Temperature control is a function of several interrelated components, each of which must operate  
correctly. The principle component, however, is the thermostat.  
The thermostat must be checked periodically to ensure that it is in calibration. Refer to Calibrating  
the Operating Thermostat in section 1.4 for the procedure.  
If the thermostat is properly calibrated, the probable causes are damage to the thermostat bulb,  
kinking of the capillary tube, and broken or loose wiring. Inspect the thermostat components for  
visible damage.  
If there are dents in the bulb, if the capillary is kinked, or if there is obvious damage to the leads, the  
thermostat should be replaced.  
If there is no obvious damage to the thermostat, turn off the gas valve and allow the cooking oil to  
cool to at least 15 degrees below the thermostat setting. Disconnect the thermostat leads from the  
gas valve and check for continuity. If the thermostat fails the continuity check, it must be replaced.  
1-12  
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1.8.4 Filtration Problems  
The majority of filtration problems arise from operator error. One of the most common errors is  
placing the filter paper on the bottom of the filter pan rather than over the filter screen.  
Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation  
and size of the filter paper. Verify that the O-ring on the slip-connection is in good condition. A  
missing or worn O-ring allows the pump to suck air, decreasing its efficiency.  
If the pump motor overheats, its thermal overload will trip and the motor will not start until it is  
reset. If the pump motor does not start, press the red reset switch located on the rear of the motor.  
Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts,  
something caused the motor to overheat. Maybe several frypots were filtered one after the other and  
the pump got hot. Letting the motor cool down for at least a half-hour is all that is required in this  
case. More often, the pump overheated for one of the following reasons:  
• If solid shortening is used: Shortening solidified in the pan or filter lines.  
• The operator attempted to filter unheated oil. Cold oil is thicker and causes the pump motor to  
work harder and overheat.  
If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or  
installed paper allows food particles and sediment to pass through the filter pan and into the pump.  
When sediment enters the pump, the gears bind up causing the motor to overheat, tripping the  
thermal overload. Solidified shortening in the pump will produce the same result.  
A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled.  
1. Disconnect power to the filter system.  
2. Remove the front cover of the pump to access the gears inside (see illustration- 8-GPM pump  
shown), if the pump is accessible while still inside the cabinet. If the front cover is not  
accessible, the pump must be removed from the pump motor (remove input/output plumbing  
from the pump prior to removing pump). Remove three setscrews to disengage the pump from  
the motor.  
Remove bolts to remove  
pump cover.  
Remove debris or hardened  
shortening to free gears.  
1-13  
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1.8.4 Filtration Problems (cont.)  
3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure  
to completely clean the inside housing and ring gear will cause gear binding after reassembly.  
Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog  
the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube  
may indicate that the crumb tray is not being used.  
Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Heater strips (if  
equipped) on the oil return plumbing are designed to prevent solidification of shortening left in the  
plumbing. Heater strips will not melt or prevent solidification of shortening in the pan.  
Blockage removal can be accomplished by forcing the item out with an auger or drain snake.  
Compressed air or other pressurized gases should not be used to force out the blockage.  
The electronics of the SUFF/UFF filtration systems are simple and straightforward. Microswitches,  
attached to handles for each vat and wired in parallel, provide the 24 VAC required to activate the  
pump relay coil when the handles are moved to the ON position. The activated pump relay coil pulls  
in the pump motor switch, supplying power to the pump motor.  
Filter systems equipped with oil-return heaters are wired into the 120 VAC source, which remain  
energized as long as the unit is plugged in.  
1.8.5 Leaking  
Leakage of the frypot usually will be due to improperly sealed high-limits, thermostats, or drain  
fittings. When installed or replaced, each of these components must be sealed with Loctite PST567  
sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the  
welded edges of the frypot. When this occurs, the frypot must be replaced.  
If the sides and/or ends of the frypot are coated with oil, the most likely cause is spillage over the top  
of the frypot rather than leakage.  
Frypot locations (indicated by  
arrows) where potential leaks could  
occur.  
1-14  
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1.9 Wiring Diagrams  
1.9.1 Current Production Units with Honeywell Gas Valve (Non-CE)  
HIGH-LIMIT  
THERMOSTAT  
12C  
. J A D  
T O L P I  
SAFTY DRAIN  
PP  
PP  
TH  
SWITCH  
(OPTIONAL)  
. I . S .  
1 / 2 P  
L
E L E Y N W O H  
17C  
PILOT  
GENERATOR  
TH  
T
P I L O  
C
IN-LINE  
SPLICE  
ON/OFF  
SWITCH  
1/2 P.S.I.  
HONEYWELL  
(OPTIONAL)  
1C  
17C  
2C  
IN-LINE  
SPLICE  
FENWALL  
OPERATING  
THERMOSTAT  
OPERATING  
THERMOSTAT  
8050438D  
White  
Thermopile  
Red  
Combination Gas  
Valve  
TH  
PP  
Red  
Red  
High-Limit  
Operating Thermostat  
PP  
TH  
Black  
Black  
Old Style Honeywell Millivolt Gas Valve Wiring (Non-CE)  
1-15  
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1.9.2 Current Production Units with Honeywell Gas Valve (CE)  
HIGH-LIMIT  
THERMOSTAT  
PILOT  
THERMOCOUPLE  
PP  
PP  
TH  
PILOT  
GENERATOR  
TH  
ROBERTSHAW  
OPERATING  
THERMOSTAT  
FENWALL  
OPERATING  
THERMOSTAT  
8050531A  
1-16  
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1.9.3 Current Production Units with Robertshaw Gas Valve (After May, 2002)  
1C  
2C  
TH  
TH  
TP  
TP  
Operating Thermostat  
Thermopile  
1-17  
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1.9.4 UFF Filtration Wiring Diagram  
S D L E A N G 8 " L O  
S D L E A N G 8 " L O  
S D L E G A N O 8 " L  
3
4 2  
1
T 2  
T 1  
WHT#2  
ORG  
1-18  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1 Cabinetry Components, Single Fryers  
19  
20  
15  
14  
17  
18  
16  
24  
21  
28  
27  
2
12  
1
22  
23  
11  
9
3
8
25  
26  
7
10  
13  
5
6
4
ITEM  
*
*
*
*
PART #  
810-2793  
200-1360  
210-1595  
210-5109  
COMPONENT  
Basket Hanger SR142 (Hook Over the Flue) Thumbscrews not needed  
Basket Hanger SR42 (Thumbscrew 809-0171, Cage Nut 826-1351)  
Basket Hanger SM-50 Single (Use 210-3131 for double)  
Joiner Strip SM20, SM50  
1
*
*
*
*
*
*
2
3
Channel, Base- Front & Rear (Non-Filtration Single Fryers)  
Channel, Base- Front & Rear- SR38G obsolete  
Channel, Base- Front & Rear- SR42G, SR52G, SM220G SM35G, SM40G, SM50G  
Channel, Base- Front & Rear-SR62G  
Channel, Base- Front & Rear- SM20G  
Channel, Base- Front & Rear- SM60G  
Channel, Base- Front & Rear- SM80G  
Support, Leg (Use Where Applicable)  
Leg, Adjustable- With Mounting Plate- All Millivolt Fryers  
12-0373  
200-1118  
200-5655  
200-3269  
200-2493  
200-2686  
823-3248  
806-5043  
* Not Illustrated  
2-1  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1 Cabinetry Components, Single Fryers (cont.)  
ITEM  
4
5
PART #  
810-0357  
810-0356  
COMPONENT  
Caster, Swivel- With Brake- All Millivolt Fryers  
Caster, Swivel- Without Brake- All Millivolt Fryers  
SUFF Base Components- SM Series With SUFF Filtration  
Support, Leg- Left- SUFF 50- SM40G, SM50G  
Support, Leg- Right- SUFF 50- SM40G, SM50G  
Support, Leg- Left & Right- SUFF 60/80- SM60G, SM80G  
Base, Channel- Right- SUFF 50- SM40G, SM50G  
Base, Channel- Left- SUFF 50- SM40G, SM50G  
Base, Channel- Right & Left- SUFF 60/80- SM60G, SM80G  
Slide, Front- SUFF Filter, All Systems  
Slide, Rear, Left- SUFF Filter- SM60G, SM80G  
Slide, Rear, Left- SUFF Filter- SM50G  
Slide, Rear, Right- SUFF Filter- SM60G, SM80G  
Slide, Rear, Right- SUFF Filter- SM50G  
Base, Lower Filter- SUFF 50- SM40G, SM50G  
Base, Lower Filter- SUFF 60- SM60G  
Base, Lower Filter- SUFF 80- SM80G  
Base, Upper Filter- SUFF 50- SM40G, SM50G  
Base, Upper Filter- SUFF 60- SM60G  
Base, Upper Filter- SUFF 80- SM80G  
Cover, Electrical Access- SUFF 50- SM40G, SM50G  
Cover, Electrical Access- SUFF 60- SM60G, SM80G  
Side Panel, Left  
Side Panel, Left- Painted Aluminum- SR38G obsolete  
Side Panel, Left- Painted Aluminum-SR42G, SR52G (Use 202-5693SP for SR62G)  
Side Panel, Left- SM20G  
Side Panel, Left- Painted CRS- SM35G, SM50G  
Side Panel, Left- Painted CRS- SM50GDD  
Side Panel, Left- S/S- SR42G, SM35G, SM50G (Use 211-5693 for SR62G)  
Side Panel, Left- S/S- SM60G, SM80G  
6
*
*
7
*
*
8
9
*
10  
*
11  
*
*
12  
*
*
13  
*
14  
*
*
*
*
*
823-3791  
823-3792  
823-3724  
202-3529  
201-3259  
200-3459  
210-3636  
823-3751  
823-3788  
823-3752  
823-3789  
200-3522  
200-3494  
200-3403  
823-3783  
823-3765  
823-3745  
200-3524  
200-3461  
12-0380-1  
201-1137SP  
211-3329  
201-2858  
201-1299  
211-2076  
211-2532  
*
*
15  
*
*
*
*
*
*
*
16  
*
17  
*
*
*
*
*
*
18  
*
*
Side Panel, Right  
12-0380-2  
202-1137  
212-3329  
202-2858  
202-1299  
212-2076  
212-2532  
210-2804  
200-1471  
12-0311  
200-1121  
200-1676  
200-3558  
200-2856  
200-1213  
200-3004  
12-0309-2  
210-1141  
07-0132  
Side Panel, Right- Painted Aluminum- SR38G obsolete  
Side Panel, Right- Painted Aluminum- SR42G, SR52G (Use 202-5693SP for SR62G)  
Side Panel, Right- SM20G  
Side Panel, Right- Painted CRS- SM35G, SM50G  
Side Panel, Right- Painted CRS- SM50GDD  
Side Panel, Right- S/S- SR42G, SM35G, SM50G (Use 212-5693 for SR62G)  
Side Panel, Right- S/S- SM60G, SM80G  
Duct, Door Access- S/S- All Millivolt Fryers  
Duct, Door Access- Painted- All Millivolt Fryers  
Back, Control Panel- SR38G obsolete  
Back, Control Panel- SR42G, SR52G, SM220G (Use 200-3003 for SR62G)  
Back, Control Panel- SM35G, SM40G, SM50G  
Back, Control Panel- SM50GDD  
Back, Control Panel- SM60G  
Back, Control Panel- SM60G  
Back, Control Panel- SM80G  
Top Cap (Front Canopy)- SR38G obsolete  
Top Cap (Front Canopy)- SR42G, SR52G, SM35G, SM40G, SM50G  
Top Cap (Front Canopy)- SM20G obsolete  
Top Cap (Front Canopy)- SM220G  
*
824-1033  
* Not Illustrated  
2-2  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.1 Cabinetry Components, Single Fryers (cont.)  
ITEM  
PART #  
210-3419  
210-2821  
210-2811  
12-0366-2  
823-4175  
823-4437  
823-3467  
823-3700  
823-3702  
823-3521  
823-3575  
823-3635  
823-3512  
12-0401  
200-1123  
200-1377  
200-1674  
200-1213  
200-2683  
12-0402  
200-1126  
200-1327  
210-2684  
COMPONENT  
Top Cap (Front Canopy)- SM50GDD  
Top Cap (Front Canopy)- SM60G, SR62G  
Top Cap (Front Canopy)- SM80G  
Flue Cap- SR38G obsolete  
Flue Cap- SR42G, SR52G (After Feb. 2003 ) obsolete Use 230-0031  
Flue Cap- SR62G  
Flue Cap- SM35G, SM40G (SR42G, SR52G Prior To Feb. 2003) obsolete  
Flue Cap- SM20G  
Flue Cap- SM220G  
Flue Cap- SM50G  
Flue Cap- SM50GDD  
*
*
*
19  
*
*
*
*
*
*
*
*
*
20  
*
*
*
*
*
Flue Cap- SM60G  
Flue Cap- SM80G  
Back, Upper Cabinet- SR38G obsolete  
Back, Upper Cabinet- SR42G, SR52G, SM35G, SM50G  
Back, One-Piece Cabinet- SM35G, SM50G  
Back, Upper Cabinet- SM50G (SUFF), SM220G  
Back, Upper Cabinet- SM60G / SR62G  
Back, Upper Cabinet- SM80G  
Back, Lower Cabinet- SR38G obsolete  
Back, Lower Cabinet- SM35G, SM50G, SM50GDD  
Back, Lower Cabinet- SM60G  
21  
*
*
*
Back, Lower Cabinet- SM80G  
Door Assembly Components  
22  
*
*
*
23  
*
*
*
*
*
200-3807  
200-1379  
200-1185  
200-2688  
12-0308-2  
210-4770  
210-5642  
106-4728  
210-3805  
210-2869  
210-1424  
210-1151  
200-1301  
Panel, Inner Door- SM20G  
Panel, Inner Door- SM220G, SM35G, SM40G, SM50G  
Panel, Inner Door- SM60G  
Panel, Inner Door- SM80G  
Panel, Door- SR38G obsolete  
Panel, Door- SR42G, SR52G (Assembly 106-3150SP)  
Panel, Door- SR62G (Assembly 106-3444SP)  
Door Assembly, Right with Liner- SM50  
Panel, Outer Door- SM20G (Assembly 106-2482SP)  
Panel, Outer Door- SM220G, SM35G, SM40G, SM50G (Assembly 106-1754SP)  
Panel, Outer Door- SM60G  
*
*
24  
*
Panel, Outer Door- SM80G (Assembly 106-1698SP)  
Pin, Door- All Millivolt Fryers (Use 826-1343 for Springs qty. 10)  
106-1698SP Pin, Door Assembly- All Millivolt Fryers (short)  
25  
26  
*
27  
*
*
*
*
28  
*
809-0413  
200-1307  
200-1675  
810-0180  
809-0918  
809-0191  
810-1422  
826-1379  
810-0066  
823-3225  
200-3663  
210-2897  
803-0197  
Spacer, Nylon- All Millivolt Fryers  
Hinge, Door- Lower- All SR Series Fryers  
Hinge, Door- Lower- All SM Series Fryers  
Handle, Door- Chrome- All SM Series Fryers  
Screw, #10-24 x ½" (Use With 810-2105)  
Washer, Lock ¼" (Use With 810-2105)  
Handle, Wireform- Door- SR42G, SR52G (Use 810-2030 before Jan. 03)  
Screw, #10 x ½" Round Phillips (Qty: 10) (Use With 810-1422)  
Catch, Magnetic Door- All Millivolt Fryers  
Splash Guard 42’s & 50’s (Use 823-4767 for 60’s & 80’s)  
Striker Plate all models except SR42  
*
*
*
Striker Plate SR42  
Fryers Friend Cleanout Tool  
* Not Illustrated  
2-3  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.2 Cabinetry Components, Multi-Battery Frying Systems  
See Section 2.1 for single  
fryer components.  
17  
2
5
4
7
6
3
16  
15  
1
18  
19  
20  
8
11  
14  
9
10  
13  
12  
ITEM  
1
*
*
2
*
PART #  
211-3261  
211-2787  
201-3369  
212-3261  
212-2787  
202-3369  
210-2804  
202-2799  
201-2799  
202-3268  
201-3268  
200-1148  
COMPONENT  
Side, Left- S/S- (Use When SM20G Is On End)  
Side, Left- S/S- (Use When SM50G Is On End)  
Side, Left- Painted (Use When SM50G is On End)  
Side, Right- S/S- (Use When SM20G Is On End)  
Side, Right- S/S- (Use When SM50G Is On End)  
Side, Right- Painted (Use When SM50G is On End)  
Duct, Door Access- All SM Series Multi-Battery Fryers  
Panel, Inner- SUFF Base-Right- SM50G  
Panel, Inner- SUFF Base-Left- SM50G  
*
3
4
5
6
7
8
Panel, Inner- Right- SM20G To SM50G  
Panel, Inner- Left- SM20G To SM50G  
Base Channel, Front & Rear- SM220G, SM50G (See Section 2.1 For  
Additional Single Fryer Base Channel Components)  
Channel, Double- Front & Rear- SM80G Systems (4-Battery)  
Support, Leg- All SM 60/80 Series Multi-Battery Fryers With UFF  
Support, Leg- All SM 20/50 & 50 Series Multi-Battery Fryers With UFF  
Channel, Filter Base- All SM 20/50 Series UFF-Equipped  
Channel, Filter Base- All SM60G-80G Series UFF-Equipped  
Bracket, Lower Hinge- All SM Series UFF-Equipped  
*
9
200-3154  
823-3248  
823-3539  
200-2783  
200-1198  
200-1675  
200-1393  
10  
11  
*
12  
13  
Channel, Lower Joiner- All SM 20/50 & 50 Series Multi-Battery Fryers  
With UFF  
14  
200-2308  
Post, Door- All SM 20/50 & 50 Series Multi-Battery Fryers With UFF  
* Not Illustrated  
2-4  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.2 Cabinetry Components, Multi-Battery Frying Systems  
ITEM  
PART #  
200-2830  
200-2785  
823-3634  
823-3705  
823-3516  
823-3659  
824-0995  
824-0993  
824-1128  
824-1025  
824-1026  
824-1029  
824-1030  
824-1028  
824-1177  
824-0999  
824-1000  
824-1001  
210-2822  
210-2824  
210-2825  
824-1009  
824-1010  
824-1011  
210-5109  
210-3182  
210-1679  
210-2681  
KIT00092SP  
COMPONENT  
Base, Filter Frame- Lower- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF  
Base, Filter Frame- Upper- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF  
Fluecap, SM250G  
Fluecap, SM20/20/50G  
Fluecap, SM260G  
15  
16  
17  
*
*
*
18  
*
*
19  
*
20  
*
*
*
*
*
*
*
*
*
Fluecap, SM280G  
Wireway, Control Panel- SM50G  
Wireway, Control Panel- SM60G  
Wireway, Control Panel- SM80G  
Wireway, Control Panel- SM220G  
Wireway, Control Panel- SM20G  
Topcap- SM20/20/50/50G  
Topcap- SM20/50/50/20G  
Topcap- SM20/20/50G  
Topcap- SM20/20/50G 3-Battery  
Topcap- SM250G  
Topcap- SM350G  
Topcap- SM450G  
Topcap- SM260G  
Topcap- SM360G  
Topcap- SM460G  
Topcap- SM280G  
Topcap- SM380G  
Topcap- SM480G  
Joiner Strip- SM22G  
*
*
*
*
*
*
*
*
Joiner Strip- SM50/60, SR62G  
Joiner Strip- SM220  
Joiner Strip- SR42  
Air Shutter Kit  
ACCESSORIES  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
803-0271  
803-0304  
803-0277  
803-0280  
803-0273  
803-0327  
210-3911  
210-3368  
210-1595  
200-1360  
210-2737SP  
810-2793  
810-2794  
106-2631SP  
809-0171  
106-1637SP  
106-1479SP  
106-2470  
Basket, Fry (SM20, SM40, SM50, SR42 and SR52  
Basket, Fry (SM60 and SM80)  
Screen, Fine Mesh SR42 (Use 803-0149 for SR62, SM60)  
Screen, Fine Mesh SM80  
Rack, Basket Support SR42  
Grid Assembly SM20 Basket Rack  
Hanger, Basket 20/50/MC  
Hanger, Basket SM20 (Hooks over the Flue)  
Hanger, Basket SM35/40/50 SS 15½”  
Hanger, Basket (Over flue style) SR42/52 CR 15½”  
Hanger, Basket SR62/SM60/SM160G SS 20” (Hooks over Flue)  
Hanger, Wire Basket Single SR42/50  
Hanger, Wire Basket Double SR42/50/62  
Tray Assembly, Sediment SM60  
Thumbscrew (Nut 826-1351 qty. 10)  
Frypot Cover SR42/52, SM50  
Frypot Cover SM60  
*
*
Frypot Cover SM80  
* Not Illustrated  
2-5  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.3 Component Box Components and Related Components (CE and  
Domestic)*  
* Components are applicable to all Millivolt fryers covered in this manual unless otherwise noted.  
1
5
3
2
4
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
2-6  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.3 Component Box Components and Related Components (CE and  
Domestic- cont.)  
ITEM  
1
*
*
*
2
3
4
5
6
7
8
9
*
10  
11  
12  
*
*
13  
*
14  
15  
16  
*
*
*
17  
*
*
*
PART #  
826-2013  
810-2047  
210-1302  
200-1320  
810-2035  
200-1618  
200-3217  
200-3277  
200-3906  
810-2033  
810-1152  
106-1768SP  
106-1879  
200-5479  
810-2401  
810-1001  
200-1868  
807-3540  
807-1999  
807-0800  
807-3580  
210-2786  
807-3516  
807-3560  
807-3680  
810-2046  
807-1321  
2747  
COMPONENT  
Thermostat, Sunne (Use 807-1692 for CE)  
Spring, Spacer- Thermostat Capillary Bulb  
Clamp, Thermostat/High Limit Capillary Bulb (Use 210-1433 for 2 hole)  
Mounting Bracket, Thermostat & High-Limit  
Knob, Thermostat (Use 816-0139 for CE)  
Box, Thermostat- Single  
Cover, Thermostat Box- Single  
Box, Thermostat- Dual (Used in 20/50 Combination Systems)  
Cover, Thermostat Box- Dual (Used in 20/50 Combination Systems)  
Thermopile (Use 807-3565 for CE)  
Thermocouple (CE ONLY) (Use 812-1284 for Assembly)  
ECO Connector (Honeywell Valves Only- CE ONLY)  
ECO Connector (Robertshaw Valves Only- CE ONLY)  
Bracket, Pilot Thermocouple  
Bracket, Thermopile  
Piezo Ignitor (Trigger) (Wire Lead-807-3650) (Assembly-44970SP)  
Piezo Bracket  
Electrode, Piezo CE (Use 812-1532 for modified Electrode)  
Transformer, Dual Voltage CE- Filtration System (CE ONLY)  
Transformer, 120/24 VAC- Filtration System  
Switch, Rocker- Manual Filter Power  
Guard, Switch (Optional- For Item 10)  
High-Limit Thermostat- Automatic Reset 435° F SM20/35,SR40/42  
High-Limit Thermostat- Manual Reset 410° F (CE)  
High-Limit Thermostat- Manual Reset 450° F  
Spring, Spacer- High Limit Capillary Bulb  
Fuse Holder, Buss  
Fuse Holder, Slot-head—Safety (CE ONLY)  
Fuse 2A Slow-Blow (230V Systems)  
Fuse 5A (120V Systems)  
807-3592  
807-3750  
* Not Illustrated  
2-7  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4 Frypot and Burner System Components  
2.4.1 SM220 and SM20/20/~ Systems  
22  
18  
20  
21  
8
13  
19  
12  
16  
9
11  
10  
7
6
5
15  
17  
14  
1
2
3
4
ITEM  
1
*
*
PART #  
813-0737  
810-2043  
809-0805  
200-1450  
COMPONENT  
Nipple, ½" NPT x 21" BM  
Clamp, Pipe- ½" BM Pipe  
Bolt, Pipe Clamp- ¼" -20 x ½" Hex  
Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems)  
*
* Not Illustrated  
2-8  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4.1 SM220 and SM20/20/~ Systems (cont.)  
ITEM  
2
3
4
5
6
7
8
9
10  
*
11  
*
*
*
12  
13  
*
*
14  
15  
16  
17  
*
*
*
*
*
*
*
*
18  
PART #  
813-0003  
813-0087  
813-0173  
813-0780  
813-0631  
813-0676  
813-0625  
813-0649  
810-2352  
200-1615  
810-2050  
810-0710  
810-2060  
810-2059  
810-2151  
810-2150  
200-1374  
200-1331  
813-0668  
813-0782  
813-0781  
807-3645  
807-1603  
810-2036  
807-2122  
810-2399  
807-1604  
807-2121  
810-0975  
810-0691  
826-1874  
826-1875  
200-5175  
810-2158  
810-2689  
106-4968  
810-0703  
810-2602  
106-1583SP  
200-1342  
200-1344  
200-1351  
200-3081  
COMPONENT  
Tee, ½" NPT BM  
Nipple, ½" NPT x 1-½" BM  
Union, ½" NPT BM  
Bushing, ⅜" NPT x ½" BM  
Elbow, ⅜" NPT 90° BM  
Nipple, ⅜" NPT x 2" BM  
Nipple, ⅜" NPT x Close BM  
Nipple, ⅜" NPT x 2-½" BM  
Manifold, Gas- SM20G  
Bracket, Manifold Mounting  
Orifice, Natural- #44 (2.18 mm)- Domestic/International  
Orifice, LP- #54 (1.40 mm)- Domestic/International  
Orifice, G20-G25- (2.40 mm)- CE Only  
Orifice, G31- (1.51 mm)- CE Only  
Burner, Left  
Burner, Right  
Bracket, Burner Mounting- SM20G  
Shield, Burner Heat- SM20G  
Nipple, ⅜" NPT x 7" BM  
Nipple, ⅜" NPT x 5" BM  
Union, ⅜" NPT BM  
Valve, Gas- Natural (Robertshaw MV) ½” in x ¾” out  
Valve, Gas- Natural Honeywell ½” in x ½” out  
Valve, Gas- Natural Honeywell ½” in x ¾” out  
Valve, Gas- Natural CE Honeywell  
Valve, Gas- Propane (Robertshaw MV)  
Valve, Gas- Propane Honeywell  
Valve, Gas- Propane CE Honeywell  
Knob, Gas Valve Honeywell  
Vent Tube 4” (Use 810-1166 for CE 3.86”)  
Frypot Assembly- SM20G- M/S obsolete use 826-1875  
Frypot Assembly- SM20G- S/S  
*
19  
20  
*
*
21  
*
22  
*
*
*
*
Diffuser, Burner-Tube- SM20G  
Pilot Burner- SM20G- Natural(0.18 Orifice) (Use 810-2526 for LP)  
Pilot Assembly Honeywell w/ Piezo- Natural (Use 810-2690 for LP)  
Pilot Assembly w/ Piezo-Natural SM20G  
Gas Line, Pilot Supply- ¼” x 17-½" (CE -810-1172 - ¼” x 22”)  
Gas Line, Pilot Supply- ¼” x 25"  
Flue Assembly- SM20G  
Shield, Flue Heat- SM20G  
Front, Flue Box- SM20G  
Rear, Flue Box- SM20G  
Air Shutter (Use KIT00092SP for Air Shutter Kit)  
* Not Illustrated  
SM 20 series began using Honeywell gas valves in July 2003.  
2-9  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4.2 SR Series, SM35G, SM40G and SM50G Systems  
25  
SM50G Shown  
1
2
24  
22  
21  
23  
5
3
16  
15  
17  
19  
20  
6
4
8
18  
7
9
14 13  
12  
10  
11  
2-10  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.)  
ITEM  
1
*
*
*
*
*
*
*
2
*
*
3
*
4
*
5
*
*
*
*
PART #  
12188-1  
12188-2  
12082NV  
12202-1  
12202-2  
COMPONENT  
Frypot- M/S (After 6/98)- SR38G obsolete  
Frypot- S/S (After 6/98)- SR38G obsolete  
Frypot- M/S (P&S Prior to 6/98)- SR38G obsolete  
Frypot- M/S (Japan/Singapore)- SR38G obsolete  
Frypot- S/S (Japan/Singapore)- SR38G obsolete  
Frypot- S/S- SR42G (Began using 1” drain Mar. 2003)  
Frypot- S/S- SR52G, SM50G  
Frypot- S/S- SM35G, SM40G  
Diffuser, Burner Tube- SR38G, SR42G, SM35G, SM40G  
Diffuser, Burner Tube- SM50G  
Diffuser, Burner Tube- SR52G  
Burner, Right- SR52G, SM50G  
Burner, Right- SR38G, SR42G, SM35G, SM40G  
Burner, Center- SR52G, SM50G  
Burner, Center- SR38G, SR42G, SM35G, SM40G  
Burner, Left- SR52G, SM50G  
Burner, Left- SR38G, SR42G, SM35G, SM40G  
Bracket, Burner Mounting- SR52G, SM50G  
Bolts, Burner 5/16" – 18x ¾" Hex Head Washer  
Support Assembly, Burner- SM35G, SM40G (Includes Burner Mounting  
Bracket & Heat Shield)  
826-1865  
826-1871  
826-1867  
210-5185  
210-5175  
210-5216  
810-2150  
810-2039  
810-2149  
810-2038  
810-2151  
810-2037  
200-1329  
809-0459  
823-3600  
*
*
6
*
7
8
9
200-1129  
200-1330  
200-1615  
200-1311  
809-0428  
809-0823  
813-0705  
Shield, Burner Heat- SR42G not used after 12/10/04  
Shield, Burner Heat- SR52G, SM50 and 200-1331  
Bracket, Manifold Mounting- SR52G, SM50G  
Bracket, Manifold Mounting- SR38G, SR42G  
Bolt, ¼" -20 x ½" Hex Head  
Nut, Nylock- ¼" -20  
Plug, Brass- ⅛" Square Head  
10  
Orifice- Domestic/International  
*
*
*
*
*
*
*`  
*
810-2048  
810-2132  
810-2040  
810-3097  
810-2497  
810-2059  
810-3102  
810-2063  
810-2064  
810-3099  
810-2400  
Orifice, Natural- #39 (2.53 mm)- SR52G, SM50G,  
Orifice, Natural- #37 (2.64 mm)- SR38G  
Orifice, Natural- #35 (2.80 mm)- SR42G, SM35G, SM40G  
Orifice, Natural- #35 (2.80 mm) .125-18 NPT - SR42G built after 4/07  
Orifice, LP- #55 (1.32 mm)- SR52G, SR62G, SM20G, SM50G  
Orifice, LP- #53 (1.51 mm)- SR52G, SM50G,  
Orifice, LP- #53 (1.51 mm) .125-18 NPT - SR42 built after 4/07  
Orifice, LP- #52 (1.61 mm)- SR38G, SR62 (Australia)  
Orifice, LP- #51 (1.70 mm)- SR42G, SM35G, SM40G  
Orifice, LP- #51 (1.70 mm), .125-18 NPT - SR42G built after 4/07  
Orifice, LP- #16 (.016)- Pilot SR52  
*
*
*
*
Orifice- CE Only  
*
*
*
*
11  
*
*
*
810-2060  
810-3101  
810-2059  
810-3102  
823-3618  
810-2034  
810-3006  
823-3619  
Orifice, G20-G25- (2.40 mm)- All Millivolt Fryers in This Section  
Orifice, G20-G25- (2.40 mm) .125-18 NPT - SR42 built after 4/07  
Orifice, G31- (1.51 mm)- All Millivolt Fryers in This Section  
Orifice, G31- (1.51 mm) .125-18 NPT- SR42 built after 4/07  
Manifold, Gas- SR52G, SM50G  
Manifold, Gas- SR38G, SR42G  
Manifold, Gas- SR42G built after 4/07  
Manifold, Gas- SM35G, SM40G  
* Not Illustrated  
2-11  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.)  
ITEM  
PART #  
COMPONENT  
Gas Valve and Related Plumbing- SM50G – Plumbing Will Vary From Model to  
Model- Use the Following Parts As A Reference When Obtaining Parts For Systems  
in This Section Other Than SM50G  
12  
13  
*
*
*
*
*
*
*
*
*
*
*
*
14  
*
*
*
15  
16  
17  
18  
19  
20  
*
21  
22  
23  
*
24  
*
25  
*
*
*
813-0165  
810-2036  
807-1603  
807-3648  
807-3645  
807-3549  
807-1604  
807-3553  
810-1155  
807-2122  
807-2121  
807-4137  
807-4138  
807-1846  
813-0418  
813-0670  
813-0585  
813-0737  
813-0174  
813-0254  
813-0066  
813-0112  
809-0805  
810-2043  
200-1450  
813-0031  
810-0703  
810-2033  
807-3565  
810-2032  
810-2155  
106-1742SP  
200-2872  
200-1343  
200-1350  
12203  
Elbow, Street- ½" NPT 90° BM  
Valve, Gas- Natural, Honeywell- Domestic/International ½” in x ¾” out  
Valve, Gas- Natural, Honeywell- ½” in x ½” out Started using Feb. 2003  
Valve, Gas- Natural, Honeywell- ¾” in x ¾” out Started using Feb. 2003 Export  
Valve, Gas- Natural, Robertshaw- ½” in x ¾” out  
Valve, Gas- LP, Honeywell- Domestic/International  
Valve, Gas- LP, Honeywell- ½” in x ½” out Started using Feb. 2003  
Valve, Gas- LP, Honeywell- ¾” in x ¾” out  
CE Adaptor Kit, Honeywell Valve  
Valve, Gas- Natural, Honeywell- CE Only  
Valve, Gas- LP, Honeywell- CE Only  
Valve, Gas- Natural, Honeywell-Australia  
Valve, Gas- LP, Honeywell- Australia  
Valve, Kit – Natural to Propane Conversion  
Nipple, ½” NPT x 17" BM- SM50G  
Nipple, ½” NPT x 19" BM (Measure To Confirm Length)  
Nipple, ½” NPT x 20-½" BM (Measure To Confirm Length)  
Nipple, ½” NPT x 21" BM (Measure To Confirm Length)  
Union- ¾" NPT BM  
Nipple, ¾” NPT x 3" BM- SM50G  
Elbow- ¾” NPT 90° BM  
Nipple, ¾” NPT x 2" BM- SM50G  
Bolt, ¼”-20 x ½" Hex Head  
Clamp, Pipe- ½"  
Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems)  
Bushing, ¾” NPT x ½” NPT BM  
Gas Line, Pilot Supply- ¼” x 17-½" (For CE use 810-1172 23” or 810-2602 25”)  
Thermopile- Non-CE  
Thermopile- CE Only ( Thermocouple 810-1152)  
Burner, Pilot- Natural (Use 106-0692SP for Assembly. Includes item 22, 23 and 24)  
Burner, Pilot- LP  
Flue Assembly- SR52G, SM50G  
Shield, Flue Heat- SR52G, SM50G  
Front, Flue Box- SR52G, SM50G  
Rear, Flue Box- SR52G, SM50G  
*
Flue Assembly- SR38G  
*
12-0363  
Shield, Flue Heat- SR38G obsolete  
*
12-0362  
Front, Flue Box- SR38G obsolete  
*
12-0361  
Rear, Flue Box- SR38G obsolete  
*
*
*
*
*
*
*
*
106-0696SP  
200-1304  
200-1303  
106-0954SP  
200-1690  
200-1701  
200-1678  
449-41001  
Flue Assembly- SR42G  
Front, Flue Box- SR42G  
Rear, Flue Box- SR42G  
Flue Assembly- SM35G, SM40G  
Shield, Flue Heat- SM35G  
Front, Flue Box- SM35G  
Rear, Flue Box- SM35G  
Garland SM50 Drop In Assembly- Natural  
*
449-4100001 Garland SM50 Drop In Assembly- Propane  
* Not Illustrated  
2-12  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4.3 SR62, SM60G and SM80G Systems  
30  
1
SM80G Shown  
2
28  
25  
26  
3
5
29  
27  
6
17 16  
18  
19  
22  
23  
4
8
7
9
24  
15  
14  
10  
13 12  
11  
20  
21  
2-13  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4.3 SR62, SM60G and SM80G Systems (cont.)  
ITEM  
1
*
*
*
*
*
2
*
3
4
5
*
*
*
*
6
*
7
8
9
10  
11  
12  
PART #  
823-3506SP  
823-3494SP  
20004-3SK  
826-1891  
826-1819  
826-1802  
823-3404  
210-5215  
810-2150  
810-2149  
810-2151  
200-2734  
200-2738  
200-2707  
200-2746  
200-1314  
200-1615  
809-0428  
809-0823  
810-2138  
813-0642  
813-0705  
813-0643  
COMPONENT  
Frypot- M/S- SM80G (After 10/99) obsolete use 823-3494SP  
Frypot- S/S- SM80G (After 10/99) 1¼” (Use 823-3396SP for 1 ½”)  
Frypot- M/S- SM80G (Prior To 10/99) obsolete use 826-1891  
Frypot- S/S- SM80G (Prior To 10/99)  
Frypot- M/S- SM60G obsolete use 826-1802  
Frypot- S/S- SM60G, SR62G (Use 823-3511SP for SM160G)  
Diffuser, Burner Tube- SM80G  
Diffuser, Burner Tube- SM60G, SR62G  
Burner, Right- SM60G, SM80G, SR62G  
Burner, Center- SM60G, SM80G, SR62G  
Burner, Left- SM60G, SM80G, SR62G  
Bracket, Burner Mounting- SM80G  
Bracket, Burner Mounting- SM60G, SR62G  
Shield, Burner Heat- SM80G  
Shield, Burner Heat- SM60G, SR62G  
Bracket, Manifold Mounting- SM80G  
Bracket, Manifold Mounting- SM60G, SR62G  
Bolt, ¼”-20 x ½" Hex Head  
Nut, Nylock- ¼”-20  
Valve, Trailing Pilot- SM60G, SM80G, SR62G adjustment valve  
Tee, ⅛” NPT  
Plug, Brass- ⅛” Square Head  
Nipple, ⅛" NPT x Close BM  
13  
Orifice- Domestic/International  
*
*
*
*
810-2062  
810-2048  
810-2063  
810-2059  
Orifice, Natural- #38 (2.58 mm)- SM80G  
Orifice, Natural- #39 (2.53 mm)- SM60G, SR62G  
Orifice, LP- #52 (1.61 mm)- SM80G, SR62G (Australia)  
Orifice, LP- #53 (1.51 mm)- SM60G, SR62G  
Orifice- CE Only  
*
*
*
14  
15  
*
*
*
*
*
*
16  
17  
18  
19  
20  
21  
810-2060  
810-2059  
823-3617  
810-2036  
807-2122  
807-3648  
807-3645  
807-3549  
807-2121  
810-2399  
813-0174  
813-0635  
813-0066  
813-0743  
813-0165  
813-0670  
813-0585  
813-0737  
Orifice, G20-G25- (2.40 mm)- All Millivolt Fryers in This Section  
Orifice, G31- (1.51 mm)- All Millivolt Fryers in This Section  
Manifold, Gas- SM60G, SM80G, SR62G  
Valve, Gas- Natural, Honeywell- Domestic/Intl ½” in x ¾” out  
Valve, Gas- Natural, Honeywell- CE Only  
Valve, Gas- Natural and MFG, Honeywell ¾” in x ¾” out (Export)  
Valve, Gas- Natural, Robertshaw MV ½” in x ¾” out  
Valve, Gas- LP, Honeywell- Domestic/Intl  
Valve, Gas- LP, Honeywell- CE Only  
Valve, Gas- LP, Robertshaw MV  
Union- ¾" NPT BM  
Nipple, ¾" NPT x 2-½" BM  
Elbow- ¾" NPT 90° BM  
Nipple, ¾" NPT x 3-½" BM  
Elbow, Street- ½" NPT 90° BM  
Nipple, ½" NPT x 19" BM (Measure To Confirm Length)  
Nipple, ½" NPT x 20-½" BM (Measure To Confirm Length)  
Nipple, ½" NPT x 21" BM (Measure To Confirm Length)  
*
*
* Not Illustrated  
2-14  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.4.3 SR62, SM60G and SM80G Systems (cont.)  
ITEM  
22  
23  
*
24  
25  
*
26  
*
*
27  
*
28  
*
*
29  
30  
*
*
*
*
*
*
*
PART #  
810-2043  
809-0805  
200-1450  
813-0031  
810-2032  
810-2155  
810-0703  
810-1172  
810-2602  
810-2033  
807-3565  
810-2032  
106-0692  
810-2155  
812-0703  
106-1442SP  
200-1316  
200-1347  
200-1349  
106-0997SP  
200-1325  
200-1339  
200-1773  
COMPONENT  
Clamp, Pipe- ½"  
Bolt, Pipe Clamp- ¼”-20 x ½" Hex  
Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems)  
Bushing, ¾” NPT x ½" NPT BM  
Burner, Pilot- Natural (Use 106-0692SP for Assembly)  
Burner, Pilot- LP (Use 106-1696SP for Assembly)  
Gas Line, Main Pilot Supply- ¼” x 17-½"  
Gas Line, Pilot Supply- ¼” x 23” CE  
Gas Line, Pilot Supply- ¼” x 25” CE  
Thermopile- Non-CE  
Thermopile- CE Only  
Burner, Pilot- Natural & MFG (Also Used For Main Pilot)  
Burner, Pilot Assembly- Natural & MFG  
Burner, Pilot- LP (Also Used For Main Pilot)  
Gas Line, Trailing Pilot Supply- ¼” x 17-½" (Cut To Length)  
Flue Assembly- SM80G  
Shield, Flue Heat- SM80G  
Front, Flue Box- SM80G  
Rear, Flue Box- SM80G  
Flue Assembly- SM60G, SR62G  
Shield, Flue Heat- SM60G, SR62G  
Front, Flue Box- SM60G, SR62G  
Rear, Flue Box- SM60G, SR62G  
* Not Illustrated  
2-15  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5 Oil Drain Manifold Componets  
2.5.1 1½” Oil Drain Manifold, Drain Flush and Drain Valve Components*  
*Typical components illustrated below. Components will vary according to system.  
22  
18  
20  
17  
16  
15  
12  
11  
10  
9
19  
14  
13  
21  
23  
To Drain  
Valve  
To Drain  
Valve  
7
6
5
4
1
To Drain  
Valve  
8
3
2
25  
24  
2-16  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5.1 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.)  
ITEM  
1
*
2
3
4
5
6
7
8
*
9
10  
11  
12  
13  
14  
PART #  
823-3565  
823-3566  
812-1524  
813-0784  
813-0829  
813-0748  
200-1827  
813-0659  
809-0884  
816-0544  
813-0686  
813-0165  
813-0672  
810-1669  
810-1069  
810-1668  
COMPONENT  
Elbow, with Bracket (LH)- 1-¼"- UFF 50  
Elbow, with Bracket (RH)- 1-¼"- UFF 50  
Drain Pipe, Left Side (Use 823-3418 for Chili’s)  
Drain Pipe, Right Side 1 ½” x 6”  
Elbow, 1-½" NPT 75°  
Tee, 1-½” NPT x 1-¼" BM With Handle Bracket  
Drain Manifold Tube- 1-½” x 13-¼"  
Pipe Cap, 1-½"  
Nut, Slip Joint- 1-½"  
O-ring (Slip-Joint Nut)  
Bell Reducer, ½" NPT x 1-½"  
Elbow, Street- ½" NPT 90°  
Nipple, ½” NPT x 8" BM  
Adapter, ⅝" O.D. x ½"- Female  
Flex Line, ⅝" x 29-½ "  
Adapter, ⅝" O.D. x ½"- Male  
Drain Valve Components  
15  
16  
17  
106-1401  
200-1617  
210-2029  
Bracket, Microswitch (Optional On SUFF/UFF Units)  
Washer, Drain Valve (Use Without Microswitch)  
Bracket, Activator- Microswitch (Also Used On Valves Without Microswitch As A  
Handle-Stop)  
18  
*
*
*
*
19  
20  
21  
22  
23  
24  
*
*
*
*
*
*
*
25  
*
*
210-4727  
823-3440  
809-0885  
809-0843  
816-0547  
807-2104  
809-0842  
816-0220  
200-1257  
810-2127  
810-2052  
810-2442  
810-1338  
210-3902  
106-1417SP  
813-0138  
813-0716  
813-0406  
810-2126  
812-1226SP  
813-0392  
812-1681  
813-0870  
813-0669  
Handle (Actuator), Drain Valve  
Handle, Push/Pull- Drain (With Cap)  
Washer, ⅜” x 1” x .083"  
Pin, Cotter  
Cap, Vinyl-Red  
Microswitch (Optional On SUFF/UFF Units)  
Nut, Nylock- #4-40 (Microswitch To Bracket)  
Insulation, Microswitch  
Retainer, Nut  
Drain Valve, 1-½" Full Port (With Washers & Nut)  
Drain Valve, 1-¼" (1" Standard Port)  
Handle, Valve Lever  
Drain Valve, 1" SM20G, SR42G see note below  
Handle, Valve Lever (For 810-1338 Only)- SM20G  
Drain Valve Assembly 1” RH and LH  
Nipple, 1" NPT x Close (To Adapt To 1-¼" Extended Drain Nipple)  
Bushing, 1" NPT x 1-¼" BM (To Adapt To 1-¼" Extended Drain Nipple)  
Coupling, 1-¼" NPT x 2" (To Adapt To 1-¼" Extended Drain Nipple)  
Drain Valve, 1-¼" Full-Port (Use 106-2439 for Assembly)  
Nipple, Drain- 1-¼" Painted- SM Series Fryers (use 813-0276 for SM20)  
Nipple, Drain- 1-¼” NPT x 8" BM- All SR Series Fryers except SR42 w/ 1”  
Nipple, Drain- 1-¼” x 5” NPT  
*
*
*
Nipple, Drain- 1-¼” x 10” NPT  
Nipple, Drain- 1” x 8” (Use 812-1668 for 5”-SR42) (Use 813-0605 for 9”- SR62)  
* Not Illustrated  
Note: In Mar. 2003 SR42G went to 1” drain valves.  
2-17  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5.2 3” Oil Drain Manifold, Drain Flush and Drain Valve Components  
19  
17  
19  
22  
14  
23  
20  
22  
14  
20  
13  
15  
18  
Place Over  
Stud  
Place Over  
Stud  
21  
21  
13  
16  
10  
11  
12  
To Drain  
Valve  
1
To Drain  
Valve  
6
To Drain  
Valve  
3
8
4
To Drain  
Valve  
2
5
7
9
Stud located on  
underside of tube  
2-18  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.5.2 3” Oil Drain Manifold, Drain Flush & Drain Valve Components (cont.)  
ITEM  
PART #  
823-4712  
823-4681  
823-4682  
823-4844  
823-5188  
200-6603  
200-9365  
809-0969  
816-0625  
106-1726  
810-1669  
810-1668  
810-1056  
106-3976  
106-3977  
810-2783  
823-4734  
807-2104  
106-1401  
200-4402  
816-0220  
816-0547  
200-6116  
200-1617  
200-1257  
826-1366  
816-0630  
COMPONENT  
1
2
3
4
5
6
7
8
9
Tube, 3” Oval Dump  
Tube, 3” Right Drain (closed end)  
Tube, 3” Center Drain (open ends)  
Tube, 3” Left Drain (closed end)  
Tube, 3” Right Filter (open ends)  
Tube, 3” Joiner (11.5”)  
Tube, 3” Joiner (8.63”)  
Clamp, T-bolt  
Boot/Sleeve  
Flush Oil Drain Line  
10  
11  
12  
Adapter, Female ⅝” O.D. x ½” long  
Adapter, Male ⅝” O.D. x ½” long  
Flexline, ⅝” O.D. x 52.5” long  
Drain Valve Assembly, 1½” Without Microswitch  
Drain Valve Assembly, 1½” With Microswitch  
Drain Valve, 1½” Full Port with O-ring  
Handle, Drain Valve Rotating  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
*
Microswitch, CE Micro-roller Lever  
Microswitch Bracket Assembly  
Guard, Drain Microswitch  
Insulation, RF Switch  
Cap, Red Vinyl for Handle  
Strap, 1½” (holds tube to valve via the stud)  
Washer, Drain Microswitch  
Retainer, Drain Valve  
Nut, 4-40 Keps Hex w/ External Teeth (Pkg. of 25)  
Cap, Vinyl (one per clamp, covers T-bolt threads)  
* Not Illustrated  
2-19  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.6 Oil Return Manifold Components  
2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains*  
*Typical components illustrated below. Components will vary according to system.  
8
6
12  
SM460G Oil Return  
11  
(Typical)  
2
10  
3
9
13  
7
5
4
6
2
1
19  
18  
5
14  
16  
15  
17  
ITEM  
1
2
3
4
5
6
7
8
PART #  
813-0003  
813-0022  
813-0087  
813-0156  
813-0173  
813-0247  
813-0298  
813-0345  
813-0368  
813-0646  
813-0654  
813-0672  
COMPONENT  
Tee, ½” x ½” x ½" BM  
Nipple, ½" x Close NPT BM  
Nipple, ½” x 1-½" NPT BM  
Plug, ½" NPT Hex Head BM  
Union, ½" NPT BM  
Nipple, ½” x 3-½" NPT BM  
Nipple, ½” x 2" NPT BM  
Elbow, ½"- 45°  
Nipple, ½” x 16" NPT BM  
Nipple, ½” x 5" NPT BM  
Nipple, ½” x 4" NPT BM  
Nipple, ½” x 8" NPT BM  
9
10  
11  
12  
2-20  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains (cont.)  
ITEM  
13  
14  
*
*
*
15  
16  
17  
18  
19  
*
PART #  
813-0673  
810-2125  
810-0051  
200-1143  
809-0877  
813-0006  
813-0625  
813-0165  
813-0634  
813-0062  
106-2568SP  
COMPONENT  
Nipple, ½” x 8-½" NPT BM  
Oil Return Valve, ⅜"  
Coupling, ½” NPT x 1-7/16” to adapt return hose to valve  
Retainer, Oil Return Valve Nut  
Nut, Oil Return Valve  
Bushing, Hex- ½” x ⅜" NPT BM  
Nipple, ⅜" x Close NPT BM  
Elbow, Street- ½” x ½" NPT 90° BM  
Elbow, ½” x ⅜" NPT 90° BM  
Elbow, ½" NPT 90° BM  
Wash Down Hose and Nozzle Assembly  
* Not Illustrated  
2-21  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.6.2 Oil Return Manifold Components; Fryers with 3” Drains  
ITEM  
PART #  
COMPONENT  
106-4100 Oil Return Assembly – Middle  
106-4101 Oil Return Assembly – End  
1
*
*
106-4006  
106-3997  
106-5516  
810-1668  
810-2320  
813-0003  
813-0022  
813-0096  
813-0165  
813-0173  
813-0247  
813-0362  
813-0463  
813-0661  
813-0654  
813-0597  
810-2125  
813-0006  
813-0062  
810-1067  
813-0087  
813-0460  
813-0625  
813-0672  
813-0607  
813-0099  
813-0845  
813-0646  
813-0373  
813-0298  
813-0098  
813-0742  
813-0515  
813-0265  
813-0093  
Valve Assembly, ½” Oil Return (see Page 2-25)  
Valve Assembly (use with wand)  
Valve Assembly, 3-way Oil Return  
Adapter, Male ⅝” OD x ½”  
Flexline, ⅝” x 9.00” Long  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
*
*
*
*
*
*
*
*
*
Tee, ½” x ½” x ½” BM  
Nipple, ½” x Close NPT BM  
Nipple, ½” x 6.00” NPT BM  
Elbow, Street ½” x ½” NPT 90º BM  
Union, ½” NPT  
Nipple, ½” x 3.50” NPT BM  
Nipple, ½” NPT x 7.50” BM  
Plug, ½” Counter Sink  
Nipple, ½” x 2.25” NPT BM  
Nipple, ½” x 4.00” NPT BM  
Nipple, ½” x 11.50” NPT BM  
Ball Valve, ⅜” Drain  
Bushing, ½” to ⅜” NPT BM Hex Reducing  
Elbow, ½” 90º BM  
Flexline, 8.50” Oil Return  
Nipple, ½” x 1.50” NPT BM  
Nipple, ½” x 3.00” NPT BM  
Nipple, ⅜” NPT x CL Black CLS  
Nipple, ½” x 8.00” NPT BM  
Nipple, ½” x 23.50” NPT BM  
Nipple, ½” x 7.00” NPT BM  
Nipple, ½” x 29.75” NPT BM  
Nipple, ½” x 5.00” NPT BM  
Nipple, ½” x 11.00” NPT BM  
Nipple, ½” x 2.00” NPT BM  
Nipple, ½” x 6.50” NPT BM  
Nipple, ½” x 5.50” NPT BM  
Nipple, ½” x 12.00” NPT BM  
Nipple, ½” x 2.50” NPT BM  
Nipple, ½” x 4.00” NPT BM  
*
*
*
*
*
*
*
*
*
*
* Not Illustrated  
2-22  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7 Oil Return and Oil Flush Components  
2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains*  
*Typical components illustrated below. Components will vary according to system.  
Rear View  
1
2
10  
18  
11  
12  
4
9
6
5
3
7
8
16  
13  
17  
14  
15  
2-23  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains (cont.)  
ITEM  
1
*
*
*
*
*
*
*
*
*
*
*
2
3
4
PART #  
COMPONENT  
Microswitch Bracket Assembly, Oil Return  
Bracket, Oil Return Microswitch- Left  
Bracket, Oil Return Microswitch- Right  
Spacer, Aluminum, 4-40- ¼" x 3/8"  
Microswitch, Oil Return  
Screw, 4-40 x 1" Slotted Head  
Nut, Nylock- 4-40  
Bracket, Microswitch Rod  
Screw, #8 x ⅜” Hex Washer Slotted Head  
Bolt, ¼"-20 x ¾" Hex Head Grade 5  
Nut, Nylock, ¼”-20  
201-1233  
202-1233  
810-2144  
807-2104  
809-0846  
809-0842  
200-1341  
809-0360  
809-0803  
809-0823  
809-0070  
810-0697  
813-0608  
823-3188  
813-0062  
813-0515  
813-0173  
813-0251  
813-0672  
Nut, ¼”-20 Hex S/S  
Disconnect, Male- Suction Tube  
Coupling, Full- ½" NPT BM  
Suction Manifold Assembly  
Elbow, 90° BM  
Nipple, ½" x 12" NPT BM  
Union, ½" NPT BM  
5
6
7
8
Nipple, ½" x 4-½" NPT BM  
Nipple, ½" x 8" NPT BM  
9
10  
*
Oil Suction Start Fitting  
Nipple- ½" NPT x Close  
813-0022  
813-0156  
813-0003  
809-0885  
809-0843  
823-3344  
823-3187  
823-3198  
823-3481  
816-0548  
816-0549  
810-2100  
826-1987  
810-2098  
810-2252  
210-1650  
826-1392  
106-2949SP  
KIT4678SP  
807-3593  
807-3611  
*
*
11  
*
12  
13  
14  
*
15  
*
16  
*
17  
*
*
18  
Plug, ½" NPT Hex Head  
Tee, ½" NPT BM  
Washer, ⅜" x 1" x .083"  
Pin, Cotter- Plated  
Handle (Actuator), Oil Return Valve  
Handle, Oil Return- Left Fryer-UFF System  
Handle, Oil Return- Right Fryer-UFF System  
Handle, Oil Flush Valve  
Cap, Oil Return Handle- Yellow  
Cap, Oil Flush Handle- Blue  
Motor, Pump- 120-230V  
Motor, Pump Assembly 5 GPM  
Pump, 8 GPM  
Pump, 5 GPM  
Oil Deflector, Oil Return  
O-Rings (Pkg. of 5)  
Line Assembly, Garland Pump Suction  
Wash Down Hose Fittings Kit  
Power Cord  
*
*
*
*
Relay, Filter 24A DPDT  
* Not Illustrated  
2-24  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains  
2-25  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains (cont.)  
ITEM  
PART #  
106-4006  
901-2772  
900-2935  
816-0220  
810-0278  
826-1366  
807-2103  
200-6806  
106-3962  
106-1225  
813-0062  
813-0173  
813-0654  
813-0674  
200-1230  
106-0774  
810-0697  
813-0608  
823-3188  
106-0858  
813-0022  
813-0463  
813-0003  
210-8790  
200-8929  
200-9850  
816-0548  
816-0549  
810-2097  
COMPONENT  
Microswitch Bracket Assembly, Oil Return  
Handle, RF Left  
Retainer, Nut  
Insulation, RF Switch  
1
2
3
4
5
6
7
8
Ball Valve, ½” Oil Return  
Nut, 4-40 Keps hex w/ External Teeth (Pkg. of 25)  
Microswitch, Straight Lever (CE)  
Cover, Safety Switch  
Bracket Assembly, RF Switch  
Oil Suction Assembly  
9
Elbow, 90º BM  
Union, ½” NPT 150# BM  
10  
11  
12  
13  
Nipple, TBE ½” NPT x 4” BM  
Nipple, TBE ½” NPT x 7.25” BM  
Bracket, Front male Manifold  
Suction Manifold Assembly  
Disconnect, Male Suction Tube  
Coupling, ½” NPT BM Full  
Suction Manifold  
Oil Suction Start Fitting  
Nipple, ½” NPT Close  
Plug, ½” Counter Sink  
Tee, ½” NPT BM  
Bracket, Oil Return/ Flush Retainer  
Handle, Oil Return  
Handle, Oil Return (Application Series “DF” Fryers)  
Cap, Oil Return Handle, Yellow  
Cap, Oil Return Handle, Blue  
Motor/Pump Combo, 120-230V  
14  
15  
16  
17  
18  
19  
*
*
*
*
*
20  
* Not Illustrated  
2-26  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8 Under Fryer Filter (UFF) Components  
2.8.1 SM50 and SM60 Series Fryers (Except IHOP)  
12  
11  
10  
8
9
7
2
3
4
1
5
6
ITEM  
1
*
*
2
3
4
5
6
7
*
8
9
*
10  
11  
PART #  
823-3576  
106-2115SP  
106-0749SP  
809-0805  
809-0428  
809-0820  
823-4794  
810-2805  
823-3574  
823-3365  
803-0289  
823-3573  
823-3361  
823-4320  
106-0752SP  
106-1755SP  
106-0753SP  
COMPONENT  
Filter Pan- UFF 50  
Filter Pan Assembly- UFF 50  
Filter Pan Assembly- UFF 60  
Screw, ¼"-20 x ½"  
Bolt, ¼"-20 x ½" Steel  
Nut, Oval Locking- ¼"-20  
Insert, Caster  
Caster, 2"-Swivel  
Support Grid (Bottom Pan Screen)- UFF 50  
Support Grid (Bottom Pan Screen)- UFF 60  
Filter Paper, 22" x 34"- UFF 50/60 (100 Sheets)  
Hold-down Ring, Weighted- UFF 50  
Hold-down Ring, Weighted- UFF 60  
Crumb Basket, UFF 50/60  
Lid Assembly, Front- UFF 50/60  
Lid Assembly, Rear- UFF 50  
12  
*
Lid Assembly, Rear- UFF 60  
* Not Illustrated  
2-27  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf  
11  
10  
9
8
7
6
5
1
2
3
4
ITEM  
PART #  
106-2109SP  
823-3703  
810-2805  
809-0823  
813-0336  
813-0679  
810-2350  
810-2351  
823-3872  
106-0752SP  
106-0753SP  
810-0180  
809-0191  
809-0918  
COMPONENT  
Filter Pan Assembly- UFF 50 IHOP (includes items 1-5)  
Filter Pan- UFF 50 IHOP  
1
2
3
Caster, 2"-Swivel  
Nut, Nylock ¼"-20  
Plug, Pipe- S/S- ½" NPT  
4
5
6
7
8
9
10  
11  
Plug, ⅛" S/S Square Head  
Leaf, Filter- UFF 50 IHOP  
Handle, Filter Leaf Tee Fitting  
Crumb Basket, UFF 50 IHOP  
Lid Assembly, Front- UFF 50  
Lid Assembly, Rear- UFF 60  
Handle, Filter Lid- Front & Back  
Washer, ¼" Lock- Filter Lid Handle  
Screw, #10-24 x ½"- Filter Lid Handle  
*
*
* Not Illustrated  
2-28  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.8.3 SM80 Series Fryers  
6
7
5
4
3
2
1
10  
9
11  
8
12  
ITEM  
1
2
3
4
5
6
7
8
PART #  
COMPONENT  
106-1584SP  
823-3365  
803-0303  
823-3439  
823-3443  
106-1587SP  
106-1588SP  
809-0428  
823-4794  
809-0820  
809-0805  
810-2805  
Filter Pan, UFF 80  
Support Grid (Bottom Pan Screen) (Use 823-4938 for Chili’s)  
Filter Paper, 26" x 34" (100 Sheets)  
Hold-down Ring, Weighted  
Crumb Basket  
Filter Pan Cover, Front  
Filter Pan Cover, Back  
Bolt, ¼"-20 x ½" Steel  
Insert, Caster  
Nut, Oval Locking- ¼" -20  
Screw, ¼"-20 x ½"  
9
10  
11  
12  
Caster, 2"  
2-29  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9 Single Under Fryer Filter (SUFF) Components  
2.9.1 SM50 Series Fryers  
7
6
5
3
2
4
1
10  
9
11  
8
12  
ITEM  
PART #  
COMPONENT  
106-2257SP  
823-3796  
813-0684  
813-0679  
823-3790  
803-0317  
823-3795  
823-3736  
823-3797  
823-3798  
809-0428  
823-4794  
809-0820  
809-0805  
810-2805  
Filter Pan Assembly SUFF 50  
Filter Pan, SUFF 50  
Plug, Hex Socket, ⅜" NPT  
1
*
*
2
3
4
5
6
7
8
9
10  
11  
12  
Plug, ⅛" S/S Square Head (Female Disconnect)  
Support Grid (Bottom Pan Screen)  
Paper, Filter- 8-¼" x 25-¾"  
Hold-down Ring, Weighted  
Crumb Basket  
Filter Pan Cover, Front  
Filter Pan Cover, Back  
Bolt, ¼" -20 x ½" Steel  
Insert, Caster  
Nut, Oval Locking- ¼" -20  
Screw, ¼" -20 x ½"  
Caster, 2"  
* Not Illustrated  
2-30  
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DEAN MILLIVOLT GAS FRYERS  
CHAPTER 2: PARTS LIST  
2.9.2 SM60 and SM80 Series Fryers  
7
6
4
3
5
2
1
9
10  
8
12  
11  
ITEM  
PART #  
COMPONENT  
1
*
*
*
2
3
4
*
5
6
*
7
*
8
9
10  
823-3774  
823-3821  
813-0684  
813-0679  
823-3768  
803-0289  
823-3768  
823-3849  
823-3736  
823-3766  
823-3739  
823-3767  
823-3741  
809-0428  
823-4794  
809-0820  
809-0805  
810-2805  
Filter Pan, SUFF 60 (Use 106-2228SP for Assembly)  
Filter Pan, SUFF 80 (Use 106-2381SP for Assembly)  
Plug, Hex Socket, ⅜" NPT  
Plug, ⅛" S/S Square Head (Female Disconnect)  
Support Grid (Bottom Pan Screen) SUFF 60/80  
Paper, Filter- 22" x 34" - SUFF 60/80  
Hold-down Ring, Weighted- SUFF 60  
Hold-down Ring, Weighted- SUFF 80  
Crumb Basket- SUFF 60/80  
Filter Pan Cover, Front- SUFF 60  
Filter Pan Cover, Front- SUFF 80  
Filter Pan Cover, Back- SUFF 60  
Filter Pan Cover, Back- SUFF 80  
Bolt, ¼" -20 x ½" Steel  
Insert, Caster  
Nut, Oval Locking- ¼"-20  
Screw, ¼" -20 x ½"  
Caster, 2"  
11  
12  
* Not Illustrated  
2-31  
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Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000  
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106  
TEL 1-318-865-1711  
FAX (Parts) 1-318-327-3343  
FAX (Tech Support) 1-318-219-7135  
SERVICE HOTLINE  
1-800-551-8633  
PRINTED IN THE UNITED STATES  
819-5948  
MAY 2007  
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