Freescale Semiconductor Network Card M68HC08 User Manual

Freescale Semiconductor, Inc.  
Using the ASB520  
MC68HC908QT2  
Based Infrared  
Remote Control  
Reference PC Board  
Designer Reference  
Manual  
M68HC08  
Microcontrollers  
DRM045/D  
Rev. 0  
9/2003  
MOTOROLA.COM/SEMICONDUCTORS  
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Freescale Semiconductor, Inc.  
Using the ASB520 MC68HC908QT2 Based  
Infrared Remote Control Reference  
PC Board  
Reference Design  
By: Bill Lucas  
Motorola Transportation and Standard Products Group  
Austin, TX  
To provide the most up-to-date information, the revision of our documents on  
the World Wide Web will be the most current. Your printed copy may be an  
earlier revision. To verify you have the latest information available, refer to:  
The following revision history table summarizes changes contained in this  
document. For your convenience, the page number designators have been  
linked to the appropriate location.  
Motorola and the Stylized M Logo are registered trademarks of Motorola, Inc.  
DigitalDNA is a trademark of Motorola, Inc.  
This product incorporates SuperFlash® technology licensed from SST.  
© Motorola, Inc., 2003  
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Revision History  
Revision History  
Description  
Revision  
Level  
Page  
Number(s)  
Date  
September,  
2003  
N/A  
Initial release  
N/A  
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Designer Reference Manual — DRM045  
Table of Contents  
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Table of Contents  
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Section 1. Introduction and Setup  
1.1 Introduction  
Motorola’s ASB520, MC68HC908QT2 Infrared Remote Control Reference PC  
Board and software are designed to demonstrate how a simple, limited  
function, dedicated remote control system could be designed. The objective is  
to keep the design simple so a user can pick portions of interest to his design  
and turn them into an application specific system. This system is specifically  
programmed to control an APEX model 1201 DVD player.  
A few of the more noteworthy features of the reference PC board are listed as  
follows:  
8-pin MC68HC908QT2 microcontroller  
Infrared LED and driver  
Visible LED to show activity  
Six user push buttons  
MON08 programming interface for in-circuit FLASH programming  
Battery holder for 3-AA cells  
Microcontroller current monitor jumper block  
A photograph of the reference PC board appears in Figure 1-1.  
1.2 About this Manual  
Key items can be found in the following locations in this manual:  
Setup instructions are found in 1.3 Setup Guide.  
Schematics are found in 4.2 Schematic.  
Pin assignments for MON08 connector J1 are shown in Table 3-1.  
User interfaces are described in 2.3 LEDs.  
For those interested in the design aspects of the reference PC board’s  
circuitry, a description is provided in Section 5. Design  
System testing, hardware and software, are described in detail in  
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Introduction and Setup  
Figure 1-1. MC68HC908QT2 IR Reference PC Board Photograph  
1.3 Setup Guide  
Setup for the reference design PC board can be broken into two parts.  
The first is normal user operation mode.  
The second is MC68HC908QT2 FLASH programming configuration.  
FLASH programming is explained in Section 6. System Testing.  
It is assumed for user operational mode, the MC68HC908QT1 has been  
programmed with the remote control program. If not, refer to Section 6.  
System Testing for FLASH programming information.  
Figure 2-1. PC Board shows the locations of the various jumper blocks and  
MON08 connector.  
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Introduction and Setup  
Setup Guide  
For user operation mode, shorting jumpers need to be installed to jumper  
blocks JP1–JP4. Shorting jumper block JP1 is not necessary if the small PC  
board trace under jumper block JP1, on the bottom side of the PC board, has  
not been cut for microcontroller current monitoring.  
Installation of 3-AA Alkaline batteries into the battery holder mounted on the  
bottom of the PC board is also required for setup. Note battery polarity on the  
battery holder. The PC board is now ready for use as an infrared remote  
control.  
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Section 2. Operational Description  
2.1 Introduction  
2.2 Push Buttons  
2.3 LEDs  
The following subsections describe the operation of the ASB520,  
MC68HC908QT2 infrared remote control reference design system. LEDs,  
switches, jumper blocks and FLASH programmer headers, and current monitor  
jumper block are described here. Figure 2-1 shows the locations of these  
items.  
There are six push button switches resident on the lower portion of the  
reference PC board. They are labeled as switches SW1–SW6 on the PC board  
schematic. Each button has a dedicated function. The switches are labeled as  
POWER, PAUSE, PLAY, REVERSE, STOP, and FORWARD. These labels  
describe the button’s operation function related to control of a DVD player.  
There are two LEDs located in the upper right hand corner of the PC board. The  
LED labeled D1 is an infrared LED and the one labeled D2 is a visible red LED  
and is used to show system activity.  
2.3.1 Red Activity Indicator LED  
D2 is a visible red LED and is used to show IR LED activity. It blinks as long  
any push button is depressed  
2.3.2 Infrared LED  
D1 is an infrared LED. It is modulated to control the DVD.  
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Operational Description  
JP1  
JP2  
JP3  
JP4  
J1  
Figure 2-1. PC Board  
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Operational Description  
Header and Jumpers Blocks  
2.4 Header and Jumpers Blocks  
There is one 16-pin header (2 x 8-pin), J1, and four 2-pin jumper blocks,  
JP1–JP4, on the PC board. See Figure 2-1 for their locations on the PC board.  
The header and jumper functions are described as follows.  
J1:  
Jumper block J1 is used to program the MC68HC908QT2, located in  
the center of the PC board. The connections to this board follow the  
standard MON08 connector scheme. It is also used to put the ASB520  
system into test mode. In a production environment, J1 could be  
replaced by a “bed of nails” test fixture to reduce PC board parts costs.  
JP1: Jumper block JP1 is on the PC board measure the current consumed  
by the microcontroller. Its primary purpose is to measure stop current of  
the microcontroller. A small trace on the bottom of the PC board must  
be cut to use this feature. When using this feature to measure stop  
current you should remove shorting jumper JP2. Removing the shunt  
from JP2 removes the system’s 470 µF bulk capacitor. Removing that  
capacitor will improve accuracy of the current measurement, as large  
capacitors have leakage current associated with them. Select the  
lowest voltage rating bulk capacitor for your circuit as possible because  
lower voltage rated ones tend to have less leakage than higher voltage  
ones for a given capacitance value.  
JP2: Jumper block JP2 disconnects the bulk capacitor during FLASH  
programming and optionally during stop current monitoring. The value  
of the capacitor is large enough to cause power switching issues when  
using the Cyclone programmer. During the programming procedure,  
the Cyclone programmer cycles power to the target PC board. Large  
value bulk capacitors greater than approximately 100 µF present  
excessive currents to the Cyclone programmer and interfere with the  
POR circuit of the target’s microcontroller as voltage on larger  
capacitance devices do not discharge fast enough during voltage  
cycling.  
The purpose for the bulk capacitor is two fold: First is tends to help lower  
the effects of the battery’s internal resistance during periods of high  
current demands while the IR LED is being modulated. This is a  
particular benefit toward the battery’s end of life period, when its internal  
resistance is increasing. Second, if a system uses RAM to store user  
information, the bulk capacitor will retain voltage to the microcontroller  
during battery changes.  
JP3: Jumper block JP3 disconnects pullup resistor, R9, during FLASH  
programming.  
JP4: Jumper block JP4 disconnects LED drive circuitry during FLASH  
programming.  
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Operational Description  
2.5 Microcontroller Current Monitor Jumper Block  
Jumper block JP1 is intended as a connection on the PC board to measure the  
stop current of the MC68HC908QT2. To use the feature, you must cut the small  
PC board trace located on the bottom side of the PC board between the two  
pins of the jumper block. After cutting the trace, and when not using an amp  
meter to measure system current a shunt must be installed on JP1.  
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Section 3. Pin Description  
3.1 Introduction  
There is one connector resident on the control board, labeled J1. It is the  
MON08 connector. The following subsection describes signals on connector  
J1.  
3.2 16-Pin Connector J1  
Signals to and from the MON08 connector are grouped together on 16-pin  
(2 x 8-pin) ribbon cable connector J1. Pin assignments for connector J1 are  
shown in Table 3-1. In a production environment, J1 could be replaced by a  
“bed of nails” test fixture to reduce PC board parts costs.  
Table 3-1. MON08 Pin Assignments  
Pin Number  
Function  
1, 3, 4, 5, 7, 9, 11,14, 16  
No connect  
GND  
2
6
V
(PTA2)  
TST  
8
COM (PTA0)  
MOD1 (PTA4)  
MOD0 (PTA1)  
OSC1 (PTA5)  
10  
12  
13  
15  
V
DD  
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Section 4. Schematic and Parts List  
4.1 Introduction  
4.2 Schematic  
Schematic and parts list detail are documented in this section.  
A schematic of the reference design PC board appears in Figure 4-1. Unless  
otherwise specified, capacitor values are in microfarads, resistor values are in  
ohms. All resistors are specified as 1/4-watt ± 5%, and interrupted lines coded  
with the same letters are electrically connected.  
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Schematic and Parts List  
1
2
2
1
1
2
2
1
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Schematic and Parts List  
Parts List  
4.3 Parts List  
The following parts list describes the parts content for the IR reference PC  
board.  
Table 4-1. Reference PC Board Parts List  
Designators  
Qty.  
1
Description  
3-AA Battery Holder  
Manufacturer  
Digi-Key  
Part Number  
2464K-ND  
BAT1  
C1  
1
0.1 µF Capacitor  
Infrared LED  
Digi-Key  
P5508-ND  
C2  
1
Digi-Key  
399-2127-ND  
160-1061-ND  
160-1061-ND  
D1  
1
Digi-Key  
D2  
1
Red LED  
Digi-Key  
(1)  
(1)  
(1)  
J1  
1
Digi-Key  
2 x 8 Pin Header  
S2211-36-ND  
(1)  
JP1–JP4  
Q1  
4
1
1
3
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
2 Pin Header  
S1211-36-ND  
2N3904-ND  
2N3906-ND  
47QBK-ND  
2N3904  
2N3906  
Q2  
(2)  
R1, R8, R5  
47K Ohm Resistor  
(2)  
R3  
1
2
1
1
2
1
1
1
1
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
47QBK-ND  
47 Ohm Resistor  
(2)  
R4, R15  
R13  
R2  
1.0KQBK-ND  
220QBK-ND  
330QBK-ND  
470QBK-ND  
10QBK-ND  
1K Ohm Resistor  
(2)  
220 Ohm Resistor  
(2)  
330 Ohm Resistor  
(2)  
R6, R14  
R7  
470 Ohm Resistor  
(2)  
10 Ohm Resistor  
(2)  
R9  
3.3KQBK-ND  
4.7KQBK-ND  
1.0MQBK-ND  
2.2KQBK-ND  
CKN9009-ND  
3.3K Ohm Resistor  
(2)  
R11  
R10  
4.7K Ohm Resistor  
(2)  
1 Meg Ohm Resistor  
(2)  
R12  
1
6
1
1
1
1
1
1
1
4
3
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
Digi-Key  
Any  
2.2K Ohm Resistor  
SW1–SW6  
U1  
Momentary Push Button Switch  
Nitron 8-pin DIP with A/D and 1.5K FLASH  
16.00 MHz Resonator  
MC68HC908QT1CP  
X908-ND  
A400-ND  
Any  
X1  
No Designator (optional)  
No Designator  
No Designator  
No Designator  
No Designator  
No Designator  
No Designator  
8-pin socket for U1  
2-56 x 3/8” nylon screw  
2-56 nylon nut  
Any  
Any  
(3)  
Digi-Key  
DS Electronics  
Digi-Key  
Any  
3M4008-ND  
ASB520  
S9000-ND  
Any  
Tape, double-sided foam 1/8” x 1”  
ASB520 Bare PCB  
Shunts for JP1–JP4  
AA Alkaline Battery  
1. Shipped in strips of 36 x 1 or 36 x 2. Cut to length.  
2. All resistors are 1/4 W with a tolerance of 5% unless otherwise noted.  
3. Cut to size.  
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Section 5. Design Considerations  
5.1 Introduction  
Microcontroller systems, in general, have a number of important design  
considerations related to PC board layout and grounding considerations.  
These design considerations are discussed in 5.2 Grounding, 5.3 Infrared  
of the reference board’s major circuits are included in 5.3 Infrared and Visible  
5.2 Grounding  
PC board layout is an important design consideration. In particular, ground  
planes and how grounds are tied together influence noise immunity. To  
maximize oscillator noise immunity, it is a good practice have ground plane  
under the resonator, X1. One good grounding practice is to carry all of the  
ground connections, in a star configuration, to a single point which could be the  
power supply’s bulk capacitor or in this case, the battery ground terminal.  
5.3 Infrared and Visible LED Drive Circuit  
Figure 5-1 is the driver schematic, used to drive both LEDs on the PC board.  
Because the microcontroller will not source or sink enough current to drive the  
two LEDs, a discrete driver is necessary. This circuit uses two transistors. The  
first transistor is a small signal NPN, followed by a small signal PNP transistor.  
Vbat  
R1  
47K  
R2  
330  
Q2  
2N3906  
JP4  
R4  
1K  
1
2
Q1  
2N3904  
To PTA0  
1
2
IR_DISC  
R6  
470  
R3  
47  
R5  
47K  
D2  
RED  
D1  
IR_LED  
Figure 5-1. Infrared LED Drive Circuit  
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A logic 1 from port A, bit 0 will turn the NPN transistor on, driving its collector  
low. The low level applied to the base of the PNP transistor, Q2, will drive its  
emitter to collector into conduction, illuminating the two LEDs. Resistor R5 is in  
place to guarantee that Q1 is biased off during initial power on and before the  
microcontroller’s program has configured port A, bit 1 to behave as a digital  
output.  
5.4 Switch Circuitry  
A simple circuit is used to give the ability of reading several switches into an  
A/D port. Figure 5-2 shows the circuit. This circuit has the advantage of using  
only one I/O pin for the six switches. Using a switch matrix and the keyboard  
interrupt pins is an alternative approach, but in this case would require a  
microcontroller with more I/O pins.  
Vdd  
JP3  
SW_DISC  
R9  
3.3K  
POWER  
PTA1_ATD1  
SW1  
R11  
4.7K  
PLAY  
SW2  
R12  
2.2k  
FWD  
SW3  
R15  
1k  
REV  
SW6  
R14  
470  
PAUSE  
SW5  
R13  
220  
STOP  
SW4  
Figure 5-2. Switch Circuitry  
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Switch Circuitry  
The spreadsheet in Table 5-1 gives the decimal values seen by the A/D, based  
on which switch is depressed. Because the voltage from the switches is  
ratiometric to VDD, power supply variation will have no effect on A/D readings.  
Table 5-1. Switch Input A/D Values  
Switch  
No switch  
Power  
Ideal Value  
255  
Minus 6%  
239.7  
160.3  
120  
Plus 6%  
255  
170.5  
127.7  
79.9  
180.7  
153.3  
84.7  
43.3  
15.6  
0
Play  
Forward  
Reverse  
Pause  
75.1  
40.8  
38.4  
14.8  
13.9  
Stop  
0
0
The ±6% values in Table 5-1 indicate worst case values, as the resistors used  
in the design are ±5%. The software uses the minimum values from the table  
to decode the switches.  
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Section 6. System Testing  
6.1 Introduction  
This section will first explain how to program the control program into FLASH  
memory of the MC68HC908QT2 microcontroller. It will then, in detail, provide  
functional testing of both hardware and user software for the ASB520 infrared  
remote control reference design.  
6.2 Hardware/Software Testing Summary  
Because the PC board has minimal user interface, hardware testing will be  
performed in stages.  
First the control program will be programmed into the  
MC68HC908QT2’s FLASH memory.  
The keyboard and red LED will be tested next.  
Finally, the ASB520 PC board will be used to control a DVD.  
6.3 FLASH Programming  
The following steps are used to initially program the MC68HC908QT2:  
1. If installed, remove the batteries from the battery holder located on the  
bottom of the PC board  
2. Remove jumpers JP1–JP4.  
3. Connect the P&E Microcomputer Systems, Inc. MON08 Cyclone’s  
ribbon cable from the programmer to J1, noting the location of pin 1 on  
J1.  
Follow the P&E Microcomputer Systems, Inc. instructions to program the  
MC68HC908QT2, with the remote control program file. The file name to  
program into the device is ASB520.S19.  
After FLASH programming is complete, disconnect the Cyclone’s ribbon cable  
connected to J1 of the ASB520 PC board.  
In a production environment, the Cyclone Programmer can be setup so that a  
single press of a button will initiate an automatic programming operation. The  
Application Program would be pre-loaded into nonvolatile memory in the  
Cyclone and no PC would need to be present during production programming.  
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6.4 LED and Push Button Test Code  
Test code is embedded in the ASB520 control program. This test code will test  
the switches, LED drive circuitry and visible LED, D2. The infrared led, D1, is  
illuminated, but you can’t see it. To run the test program, follow the next 12  
steps:  
1. Connect a jumper lead between pins 2 and 6 on connector J1.  
2. Install shorting jumpers on jumper blocks JP1–JP4  
3. Install 3-AA Alkaline batteries into the battery holder mounted on the  
bottom of the PC board. Note battery polarity on the battery holder.  
When the last battery is installed, you will see the red LED, D2, flash five  
times.  
4. Depress the POWER switch, SW1. The red LED will flash once, delay  
for approximately 2 seconds, flash again and continue that sequence  
until the button is released. You will note the POWER button is SW1;  
thus one blink. (This is the sequence for the remainder of the switches.)  
5. Depress the PAUSE switch, SW2. The red LED will flash twice, delay for  
approximately 2 seconds, flash twice again and continue that sequence  
until the button is released.  
6. Depress the PLAY switch, SW3. The red LED will flash three times,  
delay for approximately 2 seconds, flash three times again and continue  
that sequence until the button is released.  
7. Depress the REVERSE switch, SW4. The red LED will flash four times,  
delay for approximately 2 seconds, flash four times again and continue  
that sequence until the button is released.  
8. Depress the STOP switch, SW5. The red LED will flash five times, delay  
for approximately 2 seconds, flash five times again and continue that  
sequence until the button is released.  
9. Depress the FORWARD switch, SW6. The red LED will flash six times,  
delay for approximately 2 seconds, flash six times again and continue  
that sequence until the button is released.  
10. Remove one battery. It doesn’t matter which one.  
11. Remove the jumper lead from connector J1.  
12. Replace the battery. (The system is now in user mode.)  
All hardware except for the infrared diode, D1, has been tested at this point.  
DRM045  
26  
Using the ASB520 MC68HC908QT2 Based Infrared Remote Control Reference PC Board  
System Testing  
MOTOROLA  
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Freescale Semiconductor, Inc.  
System Testing  
DVD Player Control Test  
6.5 DVD Player Control Test  
To test the infrared diode and the rest of the system in user mode, install a  
music CD in the APEX model 1201 DVD player. Music CDs appear to respond  
faster than video CD’s in this CD player.  
To test the software, infrared diode and the rest of the ASM520 PC board,  
follow these steps:  
1. Configure the television and DVD player, following the instructions  
provided with the DVD player.  
2. On the DVD player, depress the power switch on the left side of the DVD  
player to turn it on.  
3. On the DVD player, depress the OPEN/CLOSE switch located to the  
right of the DVD drawer to open the DVD drawer.  
4. Install a music CD in the APEX model 1201 DVD player.  
5. Depress the OPEN/CLOSE switch on the DVD player to close the DVD  
drawer.  
6. Wait for the yellow LED, located on the lower right hand end of the DVD  
player, labeled MP3/CD JPEG to illuminate. It can take up to 10 seconds  
on this DVD player.  
7. Point the ASB520 board with LED D1 toward the DVD player and  
depress the POWER switch on the ASB520 PC board to turn the DVD  
player off.  
8. Verify the yellow MP3/CD JPEG LED turns off.  
9. Point the ASB520 board with LED D1 toward the DVD player and again,  
press the POWER switch on the ASB520 PC board. In approximately 10  
seconds, the MP3/CD JPEG LED will once again illuminate. This delay  
is a function of the DVD player and not the controller.  
10. Point the ASB520 board with LED D1 toward the DVD player and  
depress the PLAY switch on the ASB520 PC board. The first song on  
the CD will play.  
11. Point the ASB520 board with LED D1 toward the DVD player and  
depress the PAUSE switch on the ASB520 PC board. The music will  
stop playing.  
12. Point the ASB520 board with LED D1 toward the DVD player and  
depress the PLAY switch on the ASB520 PC board. The music will  
resume at the point it was paused.  
13. Point the ASB520 board with LED D1 toward the DVD player and  
depress the STOP switch on the ASB520 PC board. The music will stop  
playing.  
14. Point the ASB520 board with LED D1 toward the DVD player and  
depress the PLAY switch on the ASB520 PC board. The music will  
restart at the beginning of the song.  
Using the ASB520 MC68HC908QT2 Based Infrared Remote Control Reference PC Board  
DRM045  
27  
MOTOROLA  
System Testing  
For More Information On This Product,  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Freescale Semiconductor, Inc.  
System Testing  
15. Point the ASB520 board with LED D1 toward the DVD player and  
depress the REVERSE switch on the ASB520 PC board. The music will  
back-up, at a high rate, until it reaches the beginning of the song, at  
which time it will restart the song.  
16. Point the ASB520 board with LED D1 toward the DVD player and  
depress the FORWARD switch on the ASB520 PC board. The music will  
play very fast.  
17. Point the ASB520 board with LED D1 toward the DVD player and  
depress the PLAY switch on the ASB520 PC board. The music will  
resume at normal rate.  
18. Power to the DVD player may now be turned off by depress the power  
switch on the left side of the DVD player.  
This completes the hardware and software testing of the ASB520 infrared  
remote controller system.  
The controller is ready for use with the APEX model 1201 DVD player.  
DRM045  
28  
Using the ASB520 MC68HC908QT2 Based Infrared Remote Control Reference PC Board  
System Testing  
MOTOROLA  
For More Information On This Product,  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Freescale Semiconductor, Inc.  
For More Information On This Product,  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Freescale Semiconductor, Inc.  
HOW TO REACH US:  
USA/EUROPE/LOCATIONS NOT LISTED:  
Motorola Literature Distribution  
P.O. Box 5405  
Denver, Colorado 80217  
1-800-521-6274 or 480-768-2130  
JAPAN:  
Motorola Japan Ltd.  
SPS, Technical Information Center  
3-20-1, Minami-Azabu, Minato-ku  
Tokyo 106-8573, Japan  
81-3-3440-3569  
ASIA/PACIFIC:  
Motorola Semiconductors H.K. Ltd.  
Silicon Harbour Centre  
2 Dai King Street  
Tai Po Industrial Estate  
Tai Po, N.T., Hong Kong  
852-26668334  
HOME PAGE:  
Information in this document is provided solely to enable system and software implementers to use Motorola products.  
There are no express or implied copyright licenses granted hereunder to design or fabricate any integrated circuits or  
integrated circuits based on the information in this document.  
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty,  
representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume  
any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability,  
including without limitation consequential or incidental damages. “Typical” parameters that may be provided in Motorola  
data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All  
operating parameters, including “Typicals”, must be validated for each customer application by customer’s technical experts.  
Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed,  
intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications  
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names are the property of their respective owners. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer.  
© Motorola Inc. 2003  
DRM045/D  
Rev. 0  
9/2003  
For More Information On This Product,  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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