C3491pr-0920.qrk 10/30/03 4:01 PM Page 1
Product features and decoration may vary from the picture above.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Phillips Screwdriver, Hammer, Slotted Screwdriver,
Adjustable Wrench and Safety Scissors (tools not included).
Use only with a Power Wheels® Type H 6 Volt Battery, Power Wheels® 25 Amp Fuse and Power Wheels®
Type H 6 Volt Charger (all included).
Trademarks, design patents and copyrights are used with
the approval of the owner VOLKSWAGEN AG.
Fisher-Price, Power Wheels, Power Wheels by Fisher-Price
and Power Lock are U.S. trademarks of Mattel, Inc.
Owner's Manual
with Assembly Instructions
For Model C3491
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 3
Warnings and Cautions
B
ELECTRICAL HAZARD
WARNING
• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.
• PREVENT FIRE
- Do not bypass a Power Wheels® fuse. It is a safety device.
- Use only a Power Wheels® 25 Amp fuse.
- Never modify the electrical system. Alterations could cause a fire resulting in serious
injury and could also ruin the electrical system.
- Use of the wrong type battery or charger could cause a fire or explosion resulting in
serious injury.
- Use of Power Wheels® components in products other than Power Wheels® vehicles
could cause overheating, fire or explosion.
• The battery must be handled by adults only. The battery is heavy and contains sulfuric
acid (electrolyte). Dropping the battery could result in serious injury.
• Never allow children to charge the battery. Battery charging must be done by adults only.
A child could be injured by the electricity involved in charging the battery.
• Never lift or carry the battery by the wires or connector. This can damage the battery and
possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time
you charge the battery. If damage or excessive wear is detected, do not use the charger or
the battery until you have replaced the worn or damaged part.
• HOT motors. Handle carefully.
RIDING HAZARD
WARNING
• Prevent Injuries and Deaths
• Direct Adult Supervision Required
• Keep Children Within Safe Riding Areas.
These areas must be:
- away from swimming pools and other bodies of water to prevent drownings
- generally level to prevent tipovers
- away from steps, driveways, cars, roads and alleys.
CAUTION
• In the unassembled state, this package contains small parts. Adult assembly is required.
• Use the charger in dry locations only.
3
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 4
Parts
C
•If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this
product to the store.
•Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts
are discarded.
•Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to
remove any excess lubricant.
Wheel - 4
Vehicle Body
TM
Door
Hubcap - 4
Windshield
(Taped under vehicle body.)
Windshield Hinge
Steering Wheel Bottom
Note: The gearbox is
temporarily fastened
to the inside of the
battery compartment.
Refer to step 1 in the
Assembly section,
Seat
page 11.
Gearbox
Steering Wheel Top
4
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 5
Parts
*Note: For your convenience, an extra 25 amp fuse is included.
ANT
IMPORT
FUSE MUST
P
O
T
AMP
5
A
2
ALLED IN
BEFORE
Y
BE INST
TTER
L
RECHARGE
OF BA IL
Y
W
TE
TO
OR OPERA
Rear Axle
6 Volt Battery
(Located in cardboard box
inside battery compartment.)
Steering Column
Front Wheel
Traction Band - 2
Driver
6 Volt Charger
(Located in cardboard box
inside battery compartment.)
25 Amp Fuse - 1*
Steering Wheel
Cap
Hubcap Cover - 4
Steering Linkage Cover
(Taped under vehicle body.)
Spacer
Rectangular Bushing - 2
Steering Linkage
Not Shown: Label Sheet - 2
5
Round Bushing - 6
Hex Bushing - 2
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 6
Parts
*Note: For your convenience, an extra .437 white cap nut, .354 black cap nut and lock washer are included.
1
2
#6 x / " Screw - 5
.437 (Large) White Cap Nut – 2*
#6 x 1" Screw - 2
1
1
4
4
/ " x 1 / " Screw - 2
.354 (Small) Black Cap Nut – 2*
3
4
#8 x / " Screw - 13
(Small Diameter Head)
Lock Washer - 4*
3
4
#10 x / " Trusshead Screw
(Large Diameter Head)
7
Small Washer - 2
#10 Lock Nut
16
/ " Large Washer - 5
Note: Tighten and loosen all screws with a
Phillips Screwdriver. Do not over-tighten the screws.
All Shown Actual Size
6
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 7
Parts Diagram
D
13
Right Rear Wheel Assembly
35
25
11
12
23
23
38
14
15
7
26
2
18
16
6
4
22
36
®
37
22
22
O
R
O P
Y
T
B
E
O
O
F
A
B
W
34
E R
I L T
A
S
I N 2 5
A
I M
A
T
L
T
T
R
E
M
A
E
C
R
L L
P
E
P
Y
F
E
U
O
H
B
D
S
R
A
E
I
E
R
F O
N
T
G
T
M
A
E
R
U
N
E
O
P
S
T
T
TM
27
28
18
32
3
22
22
1
19
5
31
18
24
38
22
20
31
26
22
24
9
18
20
4
20
21
16
15
4
30
15
8
17
18
20
26
16
29
Note: Some parts shown are assembled
on both sides of the vehicle.
10
8
33
1. Vehicle Body
2. Seat
3. Door
4. Wheel - 4
5. Rear Axle
6. Windshield
7. Driver
8. Front Axle - 2
9. Steering Linkage Cover
10. Steering Linkage
15. Hubcap - 4
27. 6 Volt Charger
28. 6 Volt Battery
16. Hubcap Cover - 4
17. Hex Bushing - 2
18. Round Bushing - 6
19. Spacer
29. Steering Bracket
30. Front Wheel Traction Band - 2
31. Small Washer - 2
32. #10 x 3/4" Trusshead Screw
33. #10 Lock Nut
34. Windshield Hinge
35. #6 x 1" Screw - 2
36. 25 Amp Fuse
20. Large Washer - 5
21. 1/4" x 1 1/4" Screw - 2
22. #8 x 3/4" Screw - 13
23. #6 x 1/2" Screw - 5
24. .437 White Cap Nut - 2
25. .354 Black Cap Nut
26. Lock Washer - 4
11. Steering Wheel Top
12. Steering Wheel Bottom
13. Steering Wheel Cap
14. Steering Column
37. Gearbox
38. Rectangular Bushing - 2
Not Shown - Label Sheet - 2
7
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 8
Battery Charging
E
ELECTRICAL HAZARD
WARNING
CAUTION
• Battery can fall out and injure a
Use the charger in dry locations only.
child if vehicle tips over. Always use battery
clamp.
• PREVENT FIRE
Important Notes
• Your new battery must be charged for at least 18 hours
before you use it in your vehicle for the first time.
• We recommend that you start charging your battery before
beginning assembly of your new vehicle.
- Do not bypass a Power Wheels® fuse.
It is a safety device.
- Use only a Power Wheels® 25 Amp fuse.
- Never modify the electrical system.
Alterations could cause a fire resulting in
serious injury and could also ruin the
electrical system.
- Use of the wrong type battery or
charger could cause a fire or explosion
resulting in serious injury.
- Use of Power Wheels® components in
products other than Power Wheels®
vehicles could cause overheating,
fire or explosion.
• The battery must be upright while charging.
• The charger is not a toy.
• Do not short circuit the battery.
• You do not need to remove the battery from your vehicle to
recharge it.
• Before charging the battery, examine the battery case for
cracks or other damage which may allow sulfuric acid
(electrolyte) to leak during the charging process. Never
attempt to charge a damaged battery. If damage is
detected, do not charge the battery or use it in your vehicle.
Battery acid is very corrosive and can cause severe damage
to surfaces it contacts. Take precautions to protect any
surface on which you charge the battery.
• The battery must be handled by adults
only. The battery is heavy and contains
sulfuric acid (electrolyte). Dropping the
battery could result in serious injury.
• Do not charge the battery on a surface (such as kitchen
countertops) which could be damaged by the acid
contained inside the battery. Take precautions to protect the
surface on which you charge your battery.
• Use only a Power Wheels® Type H 6 volt charger
(120 VAC 60 Hz 12W with an output of 6 VDC 4.8W [800 mA]
to charge your Power Wheels® 6 volt battery.
• Never allow children to charge the battery.
Battery charging must be done by adults
only. A child could be injured by the
electricity involved in charging the battery.
• If your battery is old and will not accept a charge, do not
leave it in the vehicle. Always remove a dead battery from
the vehicle.
• Never lift or carry the battery by the wires
or connector. This can damage the battery
and possibly cause a fire resulting in
serious injury. Lift and carry the battery
by the case only.
• Read the safety instructions on
the battery.
• Examine the battery, charger and their
connectors for excessive wear or damage
each time you charge the battery. If
damage or excessive wear is detected, do
not use the charger or the battery until you
have replaced the worn or damaged part.
8
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 9
Battery Charging
IMPORTANT! The battery must be removed from your vehicle
for the initial charge in order to complete assembly. After
assembly is complete, you do not need to remove the battery
from your vehicle to recharge it.
3
1
Seat
Lock Fasteners
Cardboard Box
Containing Battery
and Battery Charger
Rear View
•Remove the cardboard box containing the battery and
battery charger from the battery compartment.
Rear View
Locked
Unlocked
Battery Charger
Battery
•Locate the lock fasteners in the back of the seat.
4
•Using a slotted screwdriver, turn each lock fastener
1
4
/ turn to the unlocked
position.
T
AN
IMPORT
MUST
P
FUSE
TO
25 AMPALLED IN
A
BEFORE
Y
BE INSTTTER
RECHARGE
OF BA
WILL TE
Y
TO
OR OPERA
Seat
2
Cardboard Box
•Remove the battery and the battery charger from the
cardboard box. Throw the cardboard box away.
Rear View
•Lift the seat to remove it from the vehicle body.
9
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 10
Battery Charging
25 Amp Fuse
7
5
ANT
IMPORT
FUSE MUST
AMP
25
ALLED IN
P
O
T
A
BEFORE
Y
BE INST
TTER
RECHARGE
OF BA
WILL
Y
TE
TO
OR OPERA
• Insert a Power Wheels® 25 amp fuse into the battery.
Note: The top of the fuse will not be flush with the top of the
battery when properly installed.
• Plug the charger into a standard 120 volt wall outlet.
Note: If power flow to the wall outlet is controlled by a switch,
make sure the switch is ON.
• Before first time use, charge the battery for at least 18 hours.
Never charge the battery longer than 30 hours.
Charger
Note: The battery must be upright while charging.
6
Charger
• Recharge the battery after each use of your vehicle for
at least 14 hours. Do not charge the battery longer than
30 hours.
Connector
Battery
Connector
• Once the battery is charged, disconnect the charger
connector from the battery connector. Unplug the charger
from the wall outlet. The battery is now ready to be installed
in your vehicle. Please see “Battery Installation” on page 24
for detailed instructions on installing your battery. If your
battery is already installed in your vehicle, simply re-connect
the battery connector and motor harness connector and
re-assemble the seat.
• Plug the battery connector into the charger connector.
10
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 11
Assembly
F
Gearbox
2
WARNING
Teeth
Children can be harmed by small parts,
sharp edges and sharp points in the
vehicle’s unassembled state, or by electrical
items. Care should be taken in unpacking
and assembly of the vehicle. Children
should not handle parts, including the
battery, or help in assembly of the vehicle.
Large
Opening
Hole
Round
Bushing
See
Inset
Barrel Side
1
Gearbox
Hole
Rear View
Round Bushing
•Fit a round bushing, barrel side first,
into the hole inside the battery
compartment.
See
Inset
Round
Bushing
Plastic
Retainer
•Position the gearbox with the teeth
outward. Fit the gearbox through the
large opening in the side of the battery compartment.
Rear View
Cut and Remove
Plastic Retainer
•Turn the vehicle body upright.
•Using safety scissors, cut the
plastic retainer holding the
gearbox in place.
•Throw the plastic retainer away.
11
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 12
Assembly
Smooth Surface
Ribs
4
3
Lock Washer
Rounded Side UP
Assembly Tool
with Lock
Washer Inside
Hubcap
Inside of Wheel
Outside of Wheel
•Identify the inside and the outside of a wheel.
•The inside of the wheel has ribs on its surface. The outside
of the wheel has a smooth surface.
Rectangular
Bushing
Rear Axle
5
Round Bushing
Assembly Tool
Base End Up
Barrel Side
Inside of
Wheel
Round Bushing
Rectangular
Bushing
•Fit a round bushing, barrel side first, into the hole in the
inside of a wheel (ribbed side).
•Repeat this procedure to insert a round bushing into the
inside of another wheel.
•With the base end up, fit a rectangular bushing onto the
end of the rear axle.
•Position a hubcap with the ridges down. Fit the hubcap
onto the rear axle.
Outside of
Wheel
•Fit a lock washer (rounded side up) into the assembly tool.
Make sure it fits completely inside the assembly tool.
6
Rear Axle
•Position the rear axle with the hubcap up, as shown. Fit the
assembly tool (with lock washer in it) onto one end of the
rear axle.
•Tap the assembly tool with a hammer to secure the lock
washer on the end of the rear axle.
Hint: You may want to position the rear axle on a scrap
block of wood to protect the assembly surface.
Peg
Small Hole
•Pull on the lock washer to be sure it is secure on the
rear axle.
•Insert the rear axle into the hole in the outside (smooth side)
of the wheel.
•Be sure to align the rectangular bushing with the
rectangular opening in the outside of the wheel.
12 •Fit the peg on the inside of the hubcap into the small hole in
the outside of the wheel.
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 13
Assembly
Base
9
7
Driver
Grooves
Rectangular
Bushing
Rectangular
Bushing
Rear Wheel Well
Round
Bushing
Rear Axle
Outside of Wheel
Spacer
Large
Washer
Small
Hole
Barrel Side
Peg
Hubcap
•Fit another wheel (with a round bushing inserted) onto the
end of the rear axle. Make sure the outside of the wheel
(smooth side) faces out and the ribs on the inside of the
wheel fit in the grooves in the driver.
Rear Axle
Assembly
Round Bushing
•Fit a rectangular bushing, base side out, onto the rear axle.
•Fit a round bushing, barrel side first, into the hole in the
vehicle body rear wheel well, as shown.
•Push the rectangular bushing so that it fits into the
rectangular opening in the wheel.
•Slide a large washer onto the rear axle assembly.
•Slide a spacer onto the rear axle assembly.
•Fit a hubcap to the outside of the wheel. Make sure the
peg on the hubcap fits into the small hole in the outside of
the wheel.
•Fit the rear axle assembly through the round bushing and
into the hole in the vehicle body rear wheel well.
8
Gearbox
Teeth
Rear Axle
Driver
•Fit the driver onto the end of the rear axle.
•Align the ribs on the inside of the driver with the gearbox
teeth. Fit the driver to the gearbox.
13
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 14
Assembly
12
10
Lock Washer
Rounded Side UP
Assembly Tool
with Lock
Rear
Washer Inside
Axle
Door
3
4
•Insert eight #8 x / " screws into the door, as shown.
Tighten the screws.
Bottom View
•Turn the vehicle body on its side.
•Fit a lock washer (rounded side up)
into the assembly tool. Make sure it fits
completely inside the assembly tool.
Assembly Tool
13
Door
•Fit the assembly tool (with lock washer in it) onto the end of
the rear axle.
•Tap the assembly tool with a hammer to secure the lock
washer on the end of the rear axle.
•Pull on the lock washer to be sure it is secure on the
rear axle.
TM
Peg
Hubcap
11
Hubcap
Cover
Slots
See
Inset
Tab
Hole
•Fit the door peg into the hole in the top of the vehicle body.
• Turn the vehicle body
Tab
Tab
upright (or keep on its side).
•Insert one of the tabs on the hubcap cover into a slot in
the hubcap.
•Then, push with your fingernail (or carefully with a
slotted screwdriver), the other two hubcap cover tabs into
the slots in the hubcap.
•Repeat this procedure to assemble another hubcap cover
to the other hubcap.
14
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 15
Assembly
Windshield Hinge
16
Fold around
back edge of
windshield
14
See
Inset
Back Edge
of Windshield
Dotted Line
Windshield
Label 2
•Turn the windshield face down on a
flat surface.
•Cut label #2 from the large label sheet.
•Position the windshield upright, as shown.
•Fit the windshield hinge to the
corner of the windshield.
•Remove the backing and position the label on the right
side of the windshield, as shown.
Hint: Align the dotted line on the label with the back edge
of the windshield.
•Fold the back end of the label around the back edge of
the windshield.
Windshield
17
Tabs
Windshield
15
Tabs
Peg
IMPORTANT!
Insert side tab into
this slot FIRST
TM
Windshield
Hinge
•Note the location of six tabs and one peg on the windshield.
•First insert the tab on the side of the windshield (that is
3
4
opposite the door) into the slot in the vehicle body.
•Insert two #8 x / " screws through the windshield hinge
and into the windshield. Tighten the screws.
•Then fit the remaining five tabs and peg on the windshield
into the slots and hole in the vehicle body.
•When you are sure all six tabs and one peg are inserted,
push down on the windshield to snap the tabs in place.
15
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 16
Assembly
B Marking
A Marking
20
18
Large
Washer
Large
Washer
See
Inset
See
Inset
Front
Axle
Front
Axle
See
Inset
Steering
Linkage
Cover
B Marking
A Marking
Steering
Linkage
Curve
Steering
Linkage
Cover
Bottom View
TOWARD
You
Front
Hole
Large
Washer
•Slide a large washer onto the
short end of each front axle.
•Position the steering linkage
cover over the steering linkage.
Make sure the A and B
markings in the steering linkage
cover match the A and B
markings in the steering linkage. Fit the steering linkage
cover onto the front axles.
•Turn the vehicle body over so that the bottom faces you.
3
4
•Insert one #8 x / " screw through the front hole in the
A Marking
vehicle body and into the windshield, as shown.
3
4
•Fit a small washer to two #8 x / " screws. Insert these
screws with washers through the other holes in the vehicle
body and into the windshield, as shown.
•Tighten the screws.
Note: The steering linkage curve should still face you.
Front
Axle
Steering Linkage
19
21
Cap
Nut
Front
Axle
See
Inset
Front
Axle
Steering Linkage
Curve TOWARD You
Steering
Linkage
•Turn the steering linkage so
that the inside (grooved side)
is facing up and the curve is
toward you.
Short End of
Front Axle
•Fit a .437 white cap nut onto the end of a front axle.
•Position each front axle so
that the short end is facing up.
•Tap the cap nut with a hammer to secure it to the end of the
front axle.
Long End of
Front Axle
•Insert the short end of the
front axles up through the
ends of the steering linkage,
as shown.
•Repeat this procedure to fasten another .437 white cap nut
to the other front axle.
16
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 17
Assembly
Steering Linkage
Assembly
(Smooth Side Up)
Front Axle
22
24
Large
Washer
See
Inset
Bottom View
•Fit a large washer onto a front axle.
Smooth Surface
Ribs
25
Notch
Notch
Bottom View
•Turn the steering assembly
over, with the smooth
side up.
•Fit the steering linkage
assembly to the front end
of the vehicle body.
IMPORTANT! Make sure the
notch on the steering linkage assembly aligns with the notch
in the front end of the vehicle body.
Inside of Wheel
Outside of Wheel
•Identify the inside and the outside of a wheel.
•The inside of the wheel has ribs on its surface. The outside
of the wheel has a smooth surface.
23
Steering
Linkage
Deep
Holes
Inside
of Wheel
Outside
of Wheel
26
Hex
Bushing
Round
Bushing
Barrel Side
Barrel Side
Bottom View
Round Bushing
Hex Bushing
1
1
4
4
•Insert two / " x 1 / " screws through the deep holes in the
steering linkage assembly and into the vehicle body.
•Fit a round bushing, barrel side first, into the hole in the
inside of a wheel (ribbed side).
•Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
•Fit a hex bushing, barrel side first, into the hole in the
outside of a wheel (smooth side).
•Pull up on the steering linkage assembly to be sure it is
secure. If it is not secure, tighten the screw with a few
more turns.
17 •Repeat this procedure to insert a round bushing and hex
bushing into the remaining wheel.
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 18
Assembly
Outside of Wheel
Notches
Notches
Hubcap
27
29
Front
Axle
Front Wheel
Traction Band
Wheel
Peg
Small Hole
Ridges
Ridges
•Fit the wheel (with a round bushing and hex bushing
inserted) onto the end of the front axle. Make sure the
outside of the wheel (smooth side) faces out.
•Fit a hubcap to the outside of the wheel. Make sure the
peg on the hubcap fits into the small hole in the outside
of the wheel.
•Fit the notches on the inside of a front wheel traction band
to the ridges on a front wheel, as shown.
28
Hint: You may want to soak the traction band in hot water for
about two minutes to soften it.
Assembly Tool
with Lock
Lock Washer
Rounded Side UP
Washer Inside
30
Front
Axle
Bottom View
Assembly Tool
•Slide the other side of the front wheel traction band around
the front wheel.
•Turn the vehicle body on its side.
•Fit the lock washer (rounded side up) into the assembly tool.
Make sure it fits completely inside the assembly tool.
•Fit the assembly tool (with lock washer in it) onto the end of
the front axle.
•Tap the assembly tool with a hammer to secure the lock
washer on the end of the front axle.
•Pull the wheel up to be sure it is secure on the front axle.
18
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 19
Assembly
Steering Wheel
Right
Spoke
31
33
Left
Spoke
TM
Hubcap
Slots
Label 25
See
Inset
Label 24
Bottom
Spoke
Hubcap
Cover
Tab
Label 26
•Cut the steering wheel labels (#24, #25 and #26) from the
smaller label sheet. Now, position the steering wheel labels,
as shown in the illustration, around the steering wheel.
Tab
Tab
Hint: These labels will be applied around the spokes on the
steering wheel. Carefully apply the center portion of each
label to the topside of each spoke. Gently smooth the label
around each spoke.
•Turn the vehicle body upright (or keep it on its side).
•Fit a hubcap cover into the hubcap.
•Insert one of the tabs on the hubcap cover into a slot in
the hubcap.
•Remove the backing from label 24 and apply the label to
the left spoke. Throw the backing away.
•Then, push with your fingernail (or carefully with a slotted
screwdriver), the other two hubcap cover tabs into the slots
in the hubcap.
•Remove the backing from label 25 and apply the label to
the bottom spoke. Throw the backing away.
•Repeat assembly steps 27 - 31 to assemble the remaining
wheel, round bushing, hex bushing, washer, lock washer,
front wheel traction bands, hubcap and hubcap cover.
•Remove the backing from label 26 and apply the label to
the right spoke. Throw the backing away.
Steering
Wheel
Bottom
34
Large Opening Upright
32
Steering Column
Steering
Wheel
Top
Bend
Upright
Steering Wheel
•Position the steering wheel with the large opening upright.
•Position the steering column so that the bend is upright,
as shown.
•Place the steering wheel top face down on a flat surface.
•Fit the steering wheel bottom to the steering wheel top.
1
2
•Insert five #6 x / " screws through the steering
•Fit the steering column through the center hole in the
steering wheel.
19
wheel bottom and into the steering wheel top. Tighten
the screws.
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 20
Assembly
Steering
Linkage
37
35
.354 Cap Nut
Steering
Bracket
See
Inset
Steering
Column
2nd Bend
Cap Nut
Steering
Column
Steering
Bracket
Bottom View
•Fit a .354 black cap nut onto the end of the steering column.
•Tap the cap nut with a hammer to secure it on the
steering column.
•Turn the vehicle body on its side, so
that the bottom faces you.
Hints:
•Position the steering bracket behind
the steering linkage, as shown.
- You may need the help of another adult to keep these two
parts in the correct position.
•Fit the steering column through the hole in the steering
bracket to the second bend.
- You may want to position the steering column on a scrap
block of wood to protect the assembly surface.
38
36
Curved End
of Steering
Column
Steering
Bracket
B
Windshield
Steering
Column
Large Hole
See
Inset
A
Steering
Linkage
Small
Rectangular
Opening
Bottom View
•With the large opening in the steering wheel upright, fit the
curved end of the steering column down into the large hole
in the windshield.
•Fit the end of the steering column
through the hole in the
•Continue to insert the curved end of the steering column
through the small, rectangular opening in the floor of
the vehicle body.
A
steering linkage
.
B
•Turn the steering bracket and fit it into place
.
20
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Assembly
Seat
39
41
3
4
#10 x / "
Trusshead
Screw
Lock
Fastener
Tabs
See
Inset
Lock Nut
Lock Nut
Bottom View
3
4
•Insert a #10 x / " trusshead screw
through the front end of the vehicle
body and through the hole in
the bracket.
Screw
•Attach a lock nut to the end of the screw.
Rear View
•While holding the locknut in place with an adjustable
wrench, tighten the screw with a Phillips screwdriver.
Do not over-tighten.
Unlocked
Locked
•Insert the seat front tabs into the slots inside the
vehicle body.
•Then, insert the lock fastener tabs on the back of the seat
into the slots in the vehicle body.
Steering Wheel Cap
1
40
4
•Using a slotted screwdriver, turn each lock fastener / turn
to the locked
position.
IMPORTANT! Remember to keep the lock fasteners locked
at all times to prevent children from accessing the vehicle
battery compartment.
Steering
Wheel
Assembly is now complete.
IMPORTANT! Please carefully read the owner’s information
in this manual and teach your child about proper vehicle
operation and rules for safe driving before allowing operation
of this vehicle.
Top View
•Turn the vehicle body upright.
•Fit the steering wheel cap into the center of the
steering wheel.
•Insert two #6 x 1" screws through the steering wheel cap
and into the steering wheel. Tighten the screws.
21
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 22
Label Decoration
G
Proper label application will help to keep the labels looking their best! When applying labels, keep the following
guidelines in mind:
•Wash your hands before applying the labels.
•Before applying the labels, wipe the surface of the vehicle with a clean, dry cloth to remove any dust or oils.
•Place the labels exactly as shown in the illustrations.
•For best results, avoid repositioning a label once it has been applied to the vehicle.
•After applying a label, rub the label firmly with a clean, dry cloth to make sure the label is adhered to your vehicle.
Start at the center of a label, and smooth towards the outer edges to remove air bubbles.
1
3
4
5
17
TM
7
29
15
19
12
23
11
Front / Right Side View
22
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Label Decoration
1
2
14
28
6
16
19
23
13
Front / Left Side View
17
3
18
20
17
21
8
9
27
27
10
22
Rear View
23
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Battery Installation
H
IMPORTANT! Use only a Power Wheels® Type H 6 volt battery
with a Power Wheels® 25 Amp fuse installed. Use of any other
battery or fuse will damage your vehicle. Make sure that you
charge the battery for at least 18 hours using the enclosed
Power Wheels® 6 volt charger before operating your vehicle for
the first time. Charge the battery for at least 14 hours after each
use of the vehicle. Never charge the battery longer than 30
hours. Failure to follow these instructions may damage your
battery and will void your warranty.
3
Battery
Clamp
Battery
®
1
Seat
See
Inset
Lock
Fasteners
Battery
Clamp
Battery
Compartment
• While pressing the vehicle body tab,
lift the edge of the battery clamp.
®
• Place a Power Wheels® 6 volt battery
upright in the battery compartment,
as shown.
Locked
Unlocked
•Locate the lock fasteners in the back of the seat.
•Using a slotted screwdriver, turn each lock fastener
1
4
/ turn to the unlocked
position.
4
Seat
2
®
Battery
Clamp
•Rotate the battery clamp down until it "snaps" into place.
Pull up on the battery clamp to be sure it is secure.
•Lift the seat to remove it from the vehicle body.
24
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Battery Installation
Motor
6
Harness
5
Battery
Connector
Seat
Connector
Lock
Fastener
Tabs
®
Slots
Slots
•Plug the battery connector into the motor
harness connector.
Note: If the battery connector will not plug into the motor
harness connector, turn it over and try again! Do not force
the battery connector into the motor harness connector.
Lock Fasteners
Locked
Unlocked
•Insert the seat front tabs into the slots inside the
vehicle body.
•Then, insert the lock fastener tabs on the back of the seat
into the slots in the vehicle body.
1
4
•Using a slotted screwdriver, turn each lock fastener / turn
to the locked
position.
IMPORTANT! Remember to keep the lock fasteners
locked at all times to prevent children from accessing
the vehicle battery compartment.
25
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 26
Battery Care
and Disposal
Battery Care and Disposal
I
Care
Disposal
•Your Power Wheels® battery is a sealed lead-acid
battery. It must be recycled or disposed of in an
environmentally sound manner.
If a battery leak develops, avoid contact with the leaking
acid and place the damaged battery in a plastic bag. See
information below for proper disposal.
If acid comes in contact with skin or eyes, flush with cool
water for at least 15 minutes and call a physician.
•Do not dispose of a lead-acid battery in a fire. The battery
may explode or leak.
•Do not dispose of a lead-acid battery in your regular,
household trash. The incineration, landfilling or mixing
of sealed lead-acid batteries with household trash is
prohibited by law in most areas.
•Return exhausted batteries to a federal or state approved
lead-acid battery recycler, such as a Power Wheels®
authorized service center, or a local seller of automotive
batteries. For the service center location nearest you, please
call 1-800-348-0751. Contact your local waste management
officials for other information regarding the environmentally
sound collection, recycling and disposal of lead-acid
batteries. If you live in the State of Florida or Minnesota, it is
prohibited by law for anyone to throw away lead-acid
batteries in the municipal waste stream.
If acid is internally ingested, give water, milk of
magnesia or egg whites immediately. Never give emetics or
induce vomiting. Call a physician.
•Charge a new battery for at least 18 hours before first use.
Never charge the battery longer than 30 hours.
Overcharging or undercharging the battery may
shorten battery life and decrease vehicle running time.
•After the first charge, recharge the battery for at least
14 hours after each use. Never charge the battery longer
than 30 hours. Charge the battery after each use,
regardless of how long the vehicle was used.
•The battery must be upright while charging.
•Do not allow the battery to run down completely
before charging.
•Charge the battery before storing the vehicle.
•Charge the battery at least once per month, even if
the vehicle has not been used.
•Leaving the battery in a discharged condition will
ruin it.
•Always remove an exhausted battery from the vehicle.
Battery leakage and corrosion can damage the vehicle.
•Do not store the battery on a surface (such as a kitchen
countertop) which could be damaged by the acid contained
inside the battery. Take precautions to protect the surface on
which you store the battery.
•Do not store the battery in temperatures above 75° F
or below -10° F.
•Prevent the battery from moving freely inside the
battery compartment. Always use the battery clamp to
secure the battery in the battery compartment.
•Examine the battery, charger and their connectors for
excessive wear or damage each time you charge the
battery. If damage is detected, do not use the charger
or the battery until you have replaced the worn or
damaged part.
Caring For
Your Vehicle
J
•Check all screws, cap nuts and their protective coverings
regularly and tighten as required. Check plastic parts on
a regular basis for cracks or broken pieces.
•During snowy or rainy weather, the vehicle should be stored
inside or under a protective cover. Remember to charge the
battery at least once per month while your vehicle is not in
regular use.
•Avoid operating the vehicle in wet or snowy conditions, and
do not spray the vehicle with a hose. Do not wash the
vehicle with soap and water. Water or moisture in the motors
or electrical switches can cause them to corrode, and could
cause switch or motor failure.
•Avoid operating the vehicle on sand, loose dirt or
gravel. Sand, loose dirt or gravel in the motors or electrical
switches can cause them to jam, and could cause switch or
motor failure.
•The vehicle can be wiped down with a soft, dry cloth.
For a shiny finish, you can wipe plastic parts with a non-wax
furniture polish applied to a soft-cloth. Do not use auto-
motive wax. Do not use soap and water or spray the vehicle
with a hose.
•To ensure that your vehicle stays in good operating order,
we recommend that you periodically have your vehicle
®
checked by a Power Wheels authorized service center.
For the location of the authorized service center nearest to
26
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Rules for Safe Driving
K
RIDING HAZARD
7. Do not allow your child to drive on sloped or inclined
surfaces. Restrict your child’s driving to generally
WARNING
level ground ONLY!
8. Do not allow your child to drive down or across a
Prevent Injuries and Deaths
steep slope.
• Direct Adult Supervision Required.
• Keep Children Within Safe Riding Areas
These areas must be:
- The vehicle may gain unsafe speed, even if the pedal
is released to stop.
- The vehicle may tilt and tip over.
- The wheels could lose traction, causing the vehicle
to slip.
- away from swimming pools and other
bodies of water to prevent drownings.
- generally level to prevent tipovers.
- away from steps, driveways, cars,
roads and alleys.
9. Do not allow your child to drive up steep inclines. The
motor may stop and the vehicle could roll backwards at
an unsafe speed.
10. Never put anything near any moving parts. Rotating
parts such as motors, gear boxes and wheels can snag
fingers, hair, etc., causing serious injury. Do not allow
operation of the vehicle when it is on its side or in an
upside-down position.
Teach Safety Rules to Children
While children can quickly develop the skill necessary to drive
this vehicle, it is important to remember that their judgment
skills are still very immature. Unsupervised driving by children
can lead to serious injury. Before children use this vehicle, an
adult should carefully evaluate the driving area as well as the
children’s skill level and ability to drive this vehicle safely.
Children are not always able to recognize or anticipate
hazards, even when they have been taught about them.
THERE IS NO ACCEPTABLE SUBSTITUTE FOR DIRECT
ADULT SUPERVISION.
11. Do not operate the vehicle near flammable vapors
(gasoline, paint thinner, acetone, liquid wax, etc.).
The vehicle’s electrical switches, like most electrical
switches, emit an internal spark when first turned on or
turned off. The presence of flammable liquids or vapors
could cause an explosion or a fire. Keep all flammable
products in tightly sealed containers and away from
the vehicle.
12. Do not allow a child to operate the vehicle without direct
adult supervision. To prevent unsupervised use of the
vehicle, disconnect the motor harness from the battery
when the vehicle is not in use.
Teach appropriate safety rules to your child before
allowing operation of this vehicle. These rules should also be
reviewed with neighborhood children or other playmates who
want to drive this vehicle.
Riding Rules
Make sure children know and follow these rules for
safe driving:
1. Always sit on the seat.
2. Always wear shoes.
3. Only 1 (one) rider at a time. A child who is not sitting on the
seat or who is standing on the vehicle could fall off, cause
a tip-over or block the driver’s view. A child could be
seriously injured.
4. Do not allow any child to drive the vehicle in the street or
near moving (motorized) vehicles.
5. Do not allow any child to drive near bodies of water
(such as pools or creeks), obstructions (such as furniture,
low tree limbs or play equipment), or drop-offs (such as
stairs or decks).
6. Do not allow any child to drive the vehicle in the dark.
A child could encounter unexpected obstacles and have
an accident. Operate the vehicle only in the daytime or a
well-lit area.
27
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 28
How to Operate
Your Vehicle
Bumper-to-Bumper*
Limited Warranty
M
L
*One year limited warranty from the date of
IMPORTANT! Use this vehicle ONLY outdoors. Most interior
flooring can be damaged by riding this vehicle indoors.
Fisher-Price® will not be responsible for damage to floors if
the vehicle is used indoors.
®
purchase on the Power Wheels vehicle.
Six month limited warranty on the
6 volt battery.
Drive Forward
For the original purchaser, this one year limited warranty covers
the Power Wheels® ride-on vehicle (purchased from
Power Wheels®) against defects in materials and workmanship.
The six month limited warranty applies only to the 6 volt battery
included by Power Wheels® with the original purchase of the
vehicle.
3
1
2
This warranty covers normal use and does not cover the Power
Wheels® vehicle or battery if damaged by unreasonable use,
neglect, accident, abuse, misuse, improper service or other
causes not arising out of defects in materials or workmanship.
Evidence of any attempt at consumer repair will void this
warranty. THIS WARRANTY DOES NOT COVER, AND IS INTENDED
TO EXCLUDE, ANY LIABILITY ON THE PART OF POWER WHEELS®,
WHETHER UNDER THIS WARRANTY OR IMPLIED BY LAW FOR ANY
INDIRECT OR CONSEQUENTIAL DAMAGES FOR BREACH OF
WARRANTY. SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION SO THIS LIMITATION MAY NOT APPLY TO YOU.
Press this button
to move forward.
1
•Press the FORWARD
•Press the foot pedal
maximum of 2.5 mph 3 .
button below the seat.
2
. The vehicle will drive forward at a
Should you need service or assistance with your vehicle during
the warranty period, do not return the vehicle to the store.
Power Wheels® has provided a nationwide network of
authorized service centers. Power Wheels® is continually
expanding our Authorized Service Center Network. If there is not
an authorized service center in your area, please call Consumer
Relations for information, 1-800-348-0751.
To Stop
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU
MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE
TO STATE.
PLEASE SAVE YOUR ORIGINAL SALES RECEIPT.
•Your vehicle has a patented, electronic braking system that
automatically stops the vehicle when your child’s foot is lifted
from the pedal.
•Make sure your child is comfortable with steering the vehicle
and automatically knows how to stop.
Reverse
3
1
2
Press this button
for reverse.
IMPORTANT! To avoid damaging the motors and gears,
be sure to stop the vehicle before switching from forward
to reverse.
•Press the REVERSE
1
button below the seat.
2
•Press the foot pedal
. The vehicle will back up at a
maximum of 2.5 mph 3 .
28
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Problems and Solutions Guide
N
IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide
below. If you still experience a problem, please contact Power Wheels® Consumer Relations, toll-free at
1-800-348-0751 between 8 AM and 6 PM (EST) Monday through Friday. Or, contact your local Power Wheels
authorized service center. For the location nearest you, please visit us on-line at www.powerwheels.com.
®
Problem
Possible Cause
Solution
Vehicle does not run
Undercharged battery
Charge the battery. A new battery should have been
charged for at least 18 hours before using the vehicle for the
first time. After first-time use, recharge the battery for at least
14 hours after each use. Never charge the battery
longer than 30 hours.
Check all connectors. Make sure the charger connector is
plugged into the battery, and that the charger is plugged into
the wall.
Make sure power flow to the wall outlet is “ON”.
Charger is not working
There is no sure way to tell if your charger is working unless
you have a volt meter. If you suspect there is a problem with
®
your charger, contact your local Power Wheels authorized
service center. They can test your charger for you.
Wrong type or improperly installed fuse
Blown fuse
Make sure that the battery has a properly installed
®
Power Wheels 25 amp fuse before charging. Do not
substitute parts.
Make sure that the fuse in the battery is in good
®
condition. Replace a blown fuse with a Power Wheels
25 amp fuse. Do not substitute parts.
Loose wire or loose connectors
Dead battery
Check all wires and connectors. Make sure the motor
harness connector is plugged into the battery, and that there
are no loose wires around the motors.
If your battery is old or if you have not followed Battery Care
instructions, your battery may be dead. If you are unsure
whether or not the battery is dead, you can have it tested at
®
your local Power Wheels authorized service center.
Electrical switch damage
The electrical switches can become corroded due to
exposure to water or moisture, or can jam due to loose dirt,
®
sand or gravel. Contact your local Power Wheels authorized
service center for diagnosis and repair.
®
Motor damage
Contact your local Power Wheels authorized service center
for diagnosis and repair.
Vehicle was running but
suddenly stopped
Loose wire or loose connectors
Check all wires and connectors. Make sure the motor
harness connector is plugged into the battery, and that there
are no loose wires around the motors.
Wrong type or improperly installed fuse
Blown fuse
Make sure that the battery has a properly installed
®
Power Wheels 25 amp fuse installed before charging.
Do not substitute parts.
Make sure that the fuse in the battery is in good
®
condition. Replace a blown fuse with a Power Wheels
25 amp fuse. Do not substitute parts.
Vehicle is overloaded
Make sure you do not overload the vehicle by allowing
more than 1 rider at one time, by exceeding the
50 lbs (23 kg) maximum weight capacity, or by towing
objects behind the vehicle.
Driving conditions are too stressful
Use only on generally level ground. Extreme temperatures
can also affect run time.
29
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Problems and Solutions Guide
Problem
Possible Cause
Solution
Short run time (Less than
1 - 3 hours per charge)
Undercharged battery
Charge the battery. A new battery should have been
charged for at least 18 hours before using the vehicle for
the first time. After first-time use, recharge the battery for
at least 14 hours after each use. Never charge the
battery longer than 30 hours.
Check all wires and connectors. Make sure the charger
connector is plugged into the battery, and that the charger is
plugged into the wall.
Make sure power flow to the wall outlet is “ON”.
Overcharged battery
Do not charge the battery longer than 30 hours. If you
suspect that your battery is damaged as a result of
®
overcharging, contact your local Power Wheels authorized
service center. They can test your battery for you.
Battery is old and will not
accept full charge
Even with proper care, a rechargeable battery does not
last forever. Average battery life is 1 to 3 years depending
on vehicle use and use conditions. Replace the battery with
®
a new Power Wheels 6 volt rechargeable battery. Do not
substitute parts.
Wrong type or improperly installed fuse
Make sure that the battery has a properly installed
®
Power Wheels 25 amp fuse installed before charging.
For best performance, do not use substitute parts.
Driving conditions are too stressful
Undercharged battery
Use only on generally level ground. Extreme temperatures
can also affect run time.
Vehicle runs sluggishly
Charge the battery. A new battery should have been charged
for at least 18 hours before using the vehicle for the first time.
After first-time use, recharge the battery for at least 14 hours
after each use. Never charge the battery longer than 30 hours.
Check all connectors. Make sure the charger connector is
plugged into the battery, and that the charger is plugged into
the wall.
Make sure power flow to the wall outlet is “ON”.
After each use, the battery needs charging.
Make sure that the battery has a properly installed
Battery needs charging
Wrong type or improperly installed fuse
®
Power Wheels 25 amp fuse installed before charging.
For best performance, do not use substitute parts.
Battery is old and will not accept
full charge
Even with proper care, a rechargeable battery does not last
forever. Average battery life is 1 to 3 years depending on the
vehicle use and use conditions. Replace the battery with a
®
new Power Wheels 6 volt rechargeable battery. Do not
substitute parts.
Vehicle is overloaded
Make sure you do not overload the vehicle by allowing
more than one rider at one time, by exceeding the 50 lb.
(23kg.) maximum weight capacity, or by towing objects behind
the vehicle.
Driving conditions are too stressful
Use only on generally level ground.
30
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Problems and Solutions Guide
Problem
Possible Cause
Solution
Sometimes the vehicle doesn’t
run, but other times it does
Loose wire or connector
Motor or electrical switch damage
Loose wire or connector
“Dead Spot” on motor
Broken gears
Check all wires around the motors and all connectors to
make sure they are tight.
®
Contact your local Power Wheels authorized service
center for diagnosis and repair.
When the foot pedal is pressed,
the vehicle won’t run without
a push
Check all wires around the motors and all connectors
to make sure they are tight.
®
Contact your local Power Wheels authorized service
center for diagnosis and repair.
®
Loud clacking or grinding
noise from a motor-gearbox
Contact your local Power Wheels authorized service
center for diagnosis and repair.
Charger gets warm during use
It is normal for some chargers to get
warm during use and is not reason
for concern.
No action required.
If your charger does not get warm during
use, it does not mean that it is not working properly.
Battery makes a sizzling or
gurgling noise when charging
It is normal for some battery to
make noise and swell slightly while
charging and is not reason for
concern.
No action required.
If your battery does not make noise or swell slightly
during charging, it does not mean that it is
not accepting the charge.
If, after reviewing the Problems and Solutions Guide, the vehicle still fails to operate, please contact your nearest
authorized service center or contact Power Wheels® Consumer Relations toll-free at 1-800-348-0751.
31
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IMPORTANT!
DO NOT use this vehicle
for the first time until you have
charged the battery for 18 hours.
Remember to…
✔Insert a 25 amp fuse (included) into the battery.
✔Charge the battery immediately after each use.
✔Charge the battery once a month during storage, even if the
vehicle has not been used.
Failure to follow these instructions will permanently damage your battery and void your
warranty. Please refer to the Battery Care Section in this manual for more information.
DO NOT Return your
Vehicle to the Store !
If you are missing parts or need assistance,
Over 400
Authorized Service Centers!
Visit us on-line at
for the location
please call us toll-free:
Power Wheels® Consumer Relations
1-800-348-0751
8 AM - 6 PM EST, Monday through Friday.
nearest you.
Or contact your local, independently owned and operated
Power Wheels® Authorized Service Center.
For the location nearest you,
Fisher-Price and Power Wheels by Fisher-Price are U.S. trademarks of Mattel, Inc.
Fisher-Price, Inc., a subsidiary of Mattel, Inc., East Aurora, New York 14052 U.S.A.
©2003 Mattel, Inc. All Rights Reserved.
Trademarks, design patents and copyrights are used with the approval of the owner VOLKSWAGEN AG.
BARBIE is a U.S. trademark of Mattel, Inc.
PRINTED IN MEXICO
C3491pr-0920
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