Fisher Paykel Dishwasher DS602 User Manual

USA  
DS602 (Prefinished)  
DS602I (Integrated)  
Models DS602 DS602I  
Part No. 599066/D  
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SECTION 1  
GENERAL INFORMATION  
STEP 1.1 PREPARATION  
NOTE TO THE INSTALLER  
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Be sure to leave these instructions with the Customer.  
Ensure this appliance is properly grounded.  
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WARNING  
NOTE TO THE CONSUMER  
Keep these Installation Instructions with your Use & Care Manual for future  
reference.  
IMPORTANT  
Before installing the  
DishDrawer, remove the  
house fuse or open the  
circuit breaker.  
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Read these Instructions completely and carefully.  
Observe all governing Codes and Ordinances.  
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WARNING  
Ensure all water  
connections are turned  
OFF.  
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These Instructions are intended as a guide only.  
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It is the responsibility of the plumber and electrician to ensure that each installation  
complies with all Codes and Ordinances.  
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Installation of this DishDrawer requires basic mechanical and electrical skills.  
The installer is responsible for the DishDrawer installation.  
Improper installation is not covered under the Express Warranty Form.  
IMPORTANT  
WARNING  
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At the completion of the DishDrawer installation, the Installer must perform Final  
Checks as per Section 7 of these Installation Instructions.  
Ensure the DishDrawer enclosure is prepared for installation.  
Remove all packaging and materials supplied with the DishDrawer.  
If you have any questions concerning the installation of this DishDrawer, contact:  
The DishDrawer MUST  
be installed to allow for  
future removal from the  
enclosure if service is  
required.  
n
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Fisher & Paykel Customer Care Centre  
TOLL FREE 1-888-9-FNP USA  
TOLL FREE 1-888-9-367 872  
Fax (949) 829 8699  
27 Hubble  
Irvine  
CA 92618  
USA  
WWW.FISHERPAYKEL.COM  
STEP 1.2 PRODUCT SPECIFICATIONS & CAVITY DIMENSIONS  
(Water pressure below 7 p.s.i. (50 kpa)  
may require the electronics to be  
re-programmed by a Service Person  
at the time of installation.)  
Weight - Full  
- Empty  
Electrical  
93lb (42kg) Prefinished  
62lb (28kg) Prefinished  
110-120VAC  
3 pin socket outlet  
Residual Heat &  
Drying  
Fan Assisted  
Water Connection  
Water Pressure  
Recommended Hot  
140°F (60°C) Max.  
Maximum 139 p.s.i. (960 kpa)  
Minimum 4.3 p.s.i. (30 kpa)  
Page DS_02  
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STEP 1.3 OPTIONS FOR INSTALLING MULTIPLE PRODUCTS  
IMPORTANT  
Where the DishDrawer is  
in an under counter  
situation, i.e. built into a  
kitchen unit, it is  
recommended that bare  
wood surrounding the  
DishDrawer is sealed with  
an oil based paint or  
polyurethane to prevent  
possible steam damage.  
IMPORTANT  
If mounting the  
DishDrawer near the  
bottom of the cabinet,  
ensure there is adequate  
room underneath the  
supporting cabinet to  
tighten bolts.  
STEP 1.4 ELECTRICAL, PLUMBING & DRAINAGE INFORMATION  
ELECTRICAL  
Care should be exercised when the appliance is installed or removed, to  
reduce the likelihood of damage to the power supply cord.  
IMPORTANT  
If the power supply cord is damaged, it must be replaced by the Manufacturer, it’s Service  
Agent or a similarly qualified person, in order to avoid a hazard.  
Ensure the cavity sides are  
plumb (vertical) as this will  
assist with leveling the  
DishDrawer.  
The power supply receptacle for the appliance should be installed in a cabinet or on a wall  
adjacent to the under counter space in which the appliance is to be installed.  
The power supply receptacle should be positioned between 6" and 18" (150mm and  
450mm) from the cabinet opening of the DishDrawer.  
IMPORTANT  
Ensure the Services Hole is  
as close as possible to the  
rear corner of the cabinet.  
The hole can be located  
on either side depending  
on the location of the  
services.  
GROUNDING INSTRUCTIONS  
This appliance must be grounded. In the event of malfunction or breakdown,  
grounding will reduce the risk of electric shock by providing a path of least  
resistance for electric current.  
This appliance is equipped with a cord having an equipment-grounding conductor and a  
grounding plug. The plug must be plugged into an appropriate outlet that is installed and  
grounded in accordance with all local Codes & Ordinances.  
IMPORTANT  
On corner installations  
ensure that there is a gap  
of 2" (50mm) minimum  
between the adjacent  
cabinetry and sides of  
drawers.  
PLUMBING - WATER SUPPLY  
a)  
The water connection is to be made to a hot water supply only. Ensure the water  
temperature is not greater than 140°F (60°C).  
b)  
c)  
A readily accessible shut off valve must be installed in the supply pipe.  
The water supply pressure is to be between 4.3 p.s.i. minimum and  
139 p.s.i. maximum.  
d)  
e)  
The inlet supply hose must be connected to the water supply using a 3/8"  
compression type water supply fitting.  
Ensure sealing washer supplied with connection hose is fitted.  
Page DS_03  
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PLUMBING - DRAINAGE OPTIONS  
WARNING  
Option 1  
Improper connection of  
the equipment-grounding  
conductor can result in a  
risk of electric shock.  
Check with a qualified  
electrician or service  
representative if you are  
in doubt as to whether the  
appliance is properly  
grounded.  
Do not modify the plug  
provided with the  
appliance - if it will not fit  
the outlet, have a proper  
outlet installed by a  
Option 2  
qualified electrician.  
WARNING  
The Drain Hose Support  
must be at least 133/4"  
(350mm) above the base  
of the DishDrawer to  
prevent siphoning of the  
water during the wash  
cycle.  
It is recommended that  
the Drain Hose Support is  
secured in place using the  
screw tab.  
Option 3  
Ensure that the drain  
hoses are fully extended.  
Note: DS602 Prefinished Model is shown. There is no variation in  
plumbing between DS602 Prefinished Model and DS602I  
Integrated Model.  
Options 1 and 2 are the preferred options.  
Page DS_04  
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Tools Needed To  
STEP 1.5 PRODUCT PARTS  
Install DishDrawer  
Wooden Chopping Board  
Level  
1.  
2.  
Safety Glasses  
Utility Knife  
Pencil  
Drill & Drill Bits  
(3/32", 9/16" & 11/32")  
(2.5mm, 12mm, 14mm)  
Sandpaper  
3.  
Tape Measure  
Square  
Ruler  
Phillips Screwdriver  
Pliers  
6.  
5.  
4.  
7.  
Adjustable Wrenches(x2)  
7/32" (6mm) Allen Key  
(Integrated Models)  
Router (Integrated Models)  
Jigsaw (Integrated Models)  
9.  
8.  
11.  
12.  
10.  
7. Single Connector (1)  
8. Edge Protector (1)  
9. Flexible Extrusion 2)  
10. Solderless Lug & Washer (1)  
11. Inlet Hose Washer (1)  
12. Hose Clamp (1)  
1. Template (Single 1)  
2. Drain Hose Support (1)  
3. Screw (1)  
4. Wire Clip (1)  
5. M8 Bolts (4)  
6. Washers (4)  
STEP 1.6 ADDITIONAL PRODUCT PARTS FOR INTEGRATED  
DISHDRAWER  
13. Mounting Bracket Nuts (4)  
14. Seal (1)  
15. Door Screws (4)  
16. Badge Kit (2)  
13.  
16.  
15.  
14.  
Page DS_05  
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FITTING THE DISHDRAWER  
STEP 2.1 DISHDRAWER MOUNTING HOLE LOCATIONS  
SECTION 2  
2.1.1  
Draw the cavity center line on the  
supporting cabinetry.  
TIP  
Ensure the cavity is at  
least 227/8" (580mm) deep.  
2.1.2  
Center Template in cavity using V-notch  
on the front of the Template.  
IMPORTANT  
For Integrated product  
with door thickness other  
than 3/4” (18mm), the  
Template position must be  
adjusted forward or back  
to allow for this  
difference.  
2.1.3  
Align front of Template to suit surround of  
cabinetry.  
2.1.4  
9
Mark and drill four 15/32" - /16"  
(12mm-14mm) diameter holes as  
described on Template.  
Page DS_06  
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STEP 2.2 CONNECTING THE SERVICES  
WARNING  
2.2.1  
Ensure the edges of the  
Service Hole are smooth  
or covered. (See Step 1.2 -  
Product Specifications &  
Cavity Dimensions.) If the  
Services Hole is through a  
metal partition, the hole  
must be protected with the  
Edge Protector provided.  
Feed the Power Cord, Inlet Hose and Drain  
Hose through the Services Hole. Position  
the DishDrawer in front of the opening.  
2.2.2  
Connect the Inlet Hose to the HOT WATER  
SUPPLY. Ensure the sealing washer  
supplied with the accessories is fitted.  
Hose coupling must be tightened a further  
half turn after seal contact.  
WARNING  
DO NOT adjust the length  
of the Inlet Hose.  
2.2.3  
If required, the Drain Hose may be  
trimmed to a suitable length.  
TIP  
2.2.4  
Turn the water valve ON  
to check for any leaks,  
before pushing the  
DishDrawer back into its  
cavity.  
If an air break option is not chosen, then  
the Drain Hose Support must be used and  
positioned at least 133/4” (350mm) above  
the base of the DishDrawer to prevent  
siphoning of the water during the wash  
program. (See Step 1.4 - Electrical,  
Plumbing & Drainage Information.)  
WARNING  
Attach the Drain Hose  
Support to the cabinet  
cabinetry to prevent  
siphoning and to keep the  
Drain Hose from kinking.  
2.2.5  
When using a standpipe option, hose  
should not extend further than 2” (50mm)  
down the standpipe in order to prevent  
siphoning.  
Page DS_07  
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2.2.6  
WARNING  
If required, trim the Single Connector to  
the size which matches the waste tee or air  
break to be used. There are ribs provided  
to guide cutting.  
The Product MUST NOT  
be plugged in at this  
stage.  
When using the Single Connector, the hose  
should be pushed in firmly, 5 clicks.  
Remember to slip the Wire Clip over the  
Drain Hose before connecting to the Single  
Connector.  
The supplied Wire Clip should be installed  
between the two positioning ribs on the  
Single Connector.  
2.2.7  
Attach Single Connector to waste tee.  
Ensure snug fit using the supplied hose  
clamp.  
Ensure there is a power outlet in reach of  
the supplied flex. If there is not a suitable  
outlet available then have one installed by  
a qualified electrician.  
DO NOT modify the power plug supplied  
with the DishDrawer or use an extension  
cord, adaptor plug or multiple outlet box.  
2.2.8  
WARNING  
Alternatively, the DishDrawer may be  
permanently connected to flexible conduit.  
If permanently connecting,  
ensure power is isolated.  
Remove the flex and cable clamp. Fit  
suitable cable clamp for the conduit and  
terminate the wiring as shown.  
Use the solderless lug and washer supplied  
with the product parts to terminate the  
ground wire.  
Page DS_08  
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STEP 2.3 FLEXIBLE EXTRUSION ATTACHMENT FOR  
24” (610mm) CAVITY  
TIP  
Wiring, Plumbing and  
Services should be  
completed before  
attaching the flexible  
extrusion.  
2.3.1  
Flexible Extrusions are supplied to enable  
the installer to help fill any excess space  
between the sides of the DishDrawer and  
the cavity. The two lengths of Flexible  
Extrusion (supplied) should be attached  
before pushing the DishDrawer into the  
cavity for final installation. This Extrusion  
is designed to fit a 24” (610mm) width  
cavity.  
2.3.2  
Open the drawers, exposing the chassis  
trim.  
2.3.3  
Remove backing from adhesive tape on  
Flexible Extrusion.  
2.3.4  
Apply as per drawings, ensuring the  
curved edge of the Flexible Extrusion  
fits around the corner of the chassis trim.  
2.3.5  
When checking final fit, ensure  
DishDrawer is centered and there are even  
tolerances between DishDrawer and  
cavity.  
Page DS_09  
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INSERTING DISHDRAWER INTO CAVITY  
SECTION 3  
WARNING  
3.1.1  
Position product to suit joinery ensuring  
hoses are not kinked or cut.  
DO NOT push against  
the middle of the drawer.  
IMPORTANT  
Make sure the inlet and  
drain hose and main flex  
are not restricted or  
damaged by carefully  
pulling them through the  
Services Hole as the  
DishDrawer is being  
pushed back into the  
cavity.  
3.1.2  
Insert M8 bolts and washers through holes  
in shelf.  
WARNING  
The DishDrawer should  
not support any part of  
the kitchen cabinetry.  
3.1.3  
Ensure product is correctly positioned and  
aligned before tightening.  
Refer to Step 7.1 - Installation Wet  
Test.  
Page DS_10  
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INFORMATION FOR CABINET MAKER FOR  
INTEGRATED DISHDRAWER  
SECTION 4  
STEP 4.1 INTEGRATED DRAWER FRONT DIMENSIONS  
I
4.1.1  
IMPORTANT  
Use the following diagrams to work out the dimensions for the Integrated Panels for Drawer  
Fronts.  
N
T
Recommended Drawer  
Front thickness for  
Integrated product is  
5/8" to 3/4" (16mm - 18mm).  
E
G
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A
T
IMPORTANT  
Drawer Front material  
must be suitable for damp  
conditions or adequately  
sealed to withstand  
moisture.  
E
Additional protection can  
be provided by using a  
“Moisture Resistant  
Board”.  
D
P
R
IMPORTANT  
Allow for any  
obstructions at the top of  
the cavity when allowing  
for space between the  
countertop and  
O
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DishDrawer.  
O
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Page DS_11  
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IMPORTANT  
I
A minimum clearance of  
3/32” (2.5mm) must be  
maintained between the  
Drawer Front and existing  
cabinetry, except  
N
T
between the underside of  
the Drawer Front and the  
shelf, where a 1/4” (6mm)  
clearance is needed for  
product venting.  
E
G
R
A
T
E
Drawer Front Air Flow  
Chamfer  
Chamfer the back of the  
Drawer Front Panel at the  
bottom as shown, to  
enhance air flow.  
D
P
R
O
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4.1.2  
Use the following diagrams if installing the DishDrawer at floor level.  
O
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L
Y
Page DS_12  
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4.1.3  
Control Badge Position  
Badge can be located anywhere within the Mounting Zone shown. Handle position will need  
to be taken into account.  
IMPORTANT  
I
All marking out to be  
done on the back surface  
of the Drawer Front.  
N
T
E
G
R
A
T
IMPORTANT  
E
When mounting the  
handle, ensure fastenings  
do not protrude beyond  
the back surface of the  
Drawer Front.  
D
P
R
IMPORTANT  
O
D
U
C
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4.1.4  
Accuracy is essential  
when cutting the Badge  
Mounting Hole to ensure  
a neat fit to hold the  
badge.  
Badge Cutout Dimensions  
Cut out Badge Mounting Hole in the chosen position (see Control Badge Mounting Zone on  
diagram above). A Control Badge Template (Part No. 526253) is available on request from  
Fisher & Paykel or alternatively, a Template can be found on the Mounting Bracket enclosed  
with the product.  
O
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The Badge Mounting Hole is an ellipse shape.  
Y
Page DS_13  
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4.1.5  
I
Drawer Front Mounting Bracket Nut Holes  
Using a 11/32” (8.5mm) diameter drill bit, drill out the four screw holes in each door  
9
panel to a depth of /16” (14mm). Remove burrs.  
N
T
E
WARNING  
G
R
A
T
Use of a depth gauge is  
recommended when  
drilling out holes for  
Drawer Front Mounting  
Panel.  
E
CAUTION  
D
* These dimensions are important to ensure a 1/4” (6mm) airflow gap.  
Ensure the drill does not  
damage the face of the  
Drawer Front.  
P
R
O
D
U
C
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O
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L
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Page DS_14  
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SECTION 5  
INTEGRATED DRAWER FRONT INSTALLATION  
STEP 5.1 CHANGING THE INTEGRATED BADGE ENCLOSURE  
I
There are several different colored Integrated badges to choose from. They  
include black, chrome, satin & brass. Two color options are provided with  
your machine, other options are available from your local Dealer.  
IMPORTANT  
N
T
To avoid electric shocks  
and damage to electronic  
components, the  
integrated badge should  
be disconnected from the  
DishDrawer when  
There are five parts to the  
Integrated Badge Assembly.  
5.  
They are as follows:  
3.  
1.  
2.  
3.  
4.  
5.  
6.  
Integrated Badge  
Button Badge  
Light Pipe  
Electronics Board  
Badge Cover  
Wires  
4.  
E
changing the badge  
enclosure.  
G
R
A
T
1.  
2.  
6.  
STEP 5.2 DISASSEMBLING THE INTEGRATED BADGE ASSEMBLY  
5.2.1  
Remove Badge Cover from the Integrated Badge.  
At the back of the Integrated Badge, slide the Badge Cover away from the wire terminals.  
E
5.2.2  
Remove Electronics Board.  
D
Gently hold the wires to remove the Electronics Board. Care should be taken not to  
handle the front or back of the Electronics Board or touch inside the wire terminals.  
5.2.3  
Remove the Light Pipe.  
P
R
Gently tap the Integrated Badge upside down on a hard surface until the Light Pipe comes  
away or insert a pen or pencil into the front side of the Integrated Badge to either one of  
the two small holes.  
5.2.4  
O
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U
C
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Once you have removed the Electronics Board, Badge Cover and Light Pipe, you can  
assemble the electronics board into a badge of another color.  
STEP 5.3 ASSEMBLING THE INTEGRATED BADGE  
5.3.1  
Insert the Button Badge into the back of the Integrated Badge. Do not break any of the  
buttons away from the Connection Runner.  
Button Badge  
5.3.2  
Insert the Light Pipe into the Integrated Badge.  
Insert the Light Pipe with the circular ends into the small holes.  
5.3.3  
á
O
N
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Insert the Electronics Board with care, behind the Button Badge.  
Connection Runner  
When installing the Electronics Board, handle only the wires and do not touch the face or  
back of the Electronics Board or inside the wire terminals.  
5.3.4  
Slide the Badge Cover into the slot on top of the Integrated Badge.  
Y
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STEP 5.4 FITTING THE BADGE, HANDLE & MOUNTING  
PANEL TO THE DRAWER FRONT  
WARNING  
I
Care should be taken in  
the following steps.  
5.4.1  
N
T
Remove Drawer Front Mounting Panel by  
withdrawing pins from sides of drawers  
using long nosed pliers.  
CAUTION  
E
Take care not to damage  
front surface of panel.  
5.4.2  
G
R
A
T
Slide Mounting Panel off in a downwards  
and outwards motion.  
Ensure all cuts are  
straight and care is taken  
to avoid damage to the  
Drawer Front.  
E
5.4.3  
D
Using an Allen Key, screw in Mounting  
Bracket Nuts. Remove Burrs. Screw in  
flush with back surface.  
CAUTION  
P
R
Overtightening will  
damage the Drawer  
Front.  
5.4.4  
Fit the Door Mounting Panels using the  
screws supplied.  
O
D
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T
5.4.5  
Feed wires through to the back and press  
badge into hole. If needed, adhere badge  
to Drawer Front with a glue or silicon  
sealant.  
O
N
L
5.4.6  
Fit the customer supplied handle.  
Refer to Step 4.1.3 - Control Badge  
Position.  
Y
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STEP 5.5 FITTING THE DRAWER FRONT TO THE DISHDRAWER  
TIP  
I
Use a small amount of  
liquid soap along the lip  
of the seal to aid the  
Drawer Front to slide on  
easily against the seal.  
5.5.1  
N
T
Fit seal to Drawer.  
E
CAUTION  
G
R
A
T
The rubber seal between  
the Drawer and Drawer  
Front must be kept in  
place.  
WARNING  
E
The Electronics Board is  
an electrostatic sensitive  
device. Ensure you are  
adequately grounded  
when connecting or  
disconnecting the badge  
by wearing a grounding  
strap or by grounding  
yourself to the  
5.5.2  
D
Plug the grounding wire into the panel.  
Connect badge wires to integrated badge  
port on Electronics Board.  
P
R
5.5.3  
DishDrawer.  
Fit Drawer Front by sliding in an upwards  
and inwards motion.  
O
D
U
C
T
WARNING  
Ensure the product is not  
plugged in.  
View of Slide Hooks  
5.5.4  
CORRECT  
ü
Ensure the slide hooks (on slide) are as far  
forward as possible as shown, then insert  
pins to lock in place, ensuring that the rib  
on the pin is vertical.  
O
N
L
Check fit of the Drawer Front and adjust if  
required.  
Y
INCORRECT  
û
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FINAL FITTING FOR SINGLE DISHDRAWER  
SECTION 6  
6.1.1  
Check final fit of DishDrawer in cavity.  
6.1.2  
Tighten M8 bolts.  
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SECTION 7  
FINAL CHECKS  
STEP 7.1 INSTALLATION WET TEST  
SECTION 12  
1.  
Ensure product is level, securely fastened to the floor and opens  
and closes freely.  
Ensure inlet hose to faucet connection is tightened to specification.  
2.  
3.  
Ensure any knockouts or plugs in the drain connection have been  
drilled out and the drain connection made correctly.  
4.  
5.  
Plug in and turn ON the power and water supply. The DishDrawer  
should "beep" and light up.  
Open the drawers of the DishDrawer and check operation of  
Secondary Control Panel and check sprayarm is in place and  
free to rotate.  
6.  
Select Rinse program on the Secondary Control Panel and close the  
drawer.  
7.  
8.  
Start the Program by pressing the Start/Pause button.  
After the program has finished, check underneath the DishDrawer  
for water leakage. Ensure machine has run and drained correctly.  
9.  
Check water supply and drainage connection for leakage.  
STEP 7.2 TROUBLESHOOTING  
Water underneath DishDrawer, check the hose connections  
and hose for leaks.  
1.  
Water around water supply and drainage connections - check  
connections, existing plumbing and hoses for leaks.  
2.  
3.  
Excessive water remaining above the filter plate, after the rinse cycle,  
check for kinked drain hoses or blocked waste connection.  
No water supply, check water is on and there is water pressure.  
4.  
5.  
If a fault occurs, consult the Problem Solver Section of the  
Use & Care Manual.  
6.  
If unable to resolve, contact Customer Care Center.  
Ensure Power is connected and is switched ON.  
Ensure the water supply is connected and ON.  
LEAVE ALL LITERATURE WITH THE CUSTOMER.  
Page DS_19  
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