POWER VENTER SYSTEM
Model: PVU-300
Included is one ETL LISTED power venter to be used for side wall venting of a single 120/24 VAC controlled
furnace, boiler, or water heater which burns natural or LP gas, or oil. The PVU may also be used to vent a
single 24 VAC controlled gas fired furnace or boiler and a 30 millivolt residential gas fired water heater.
TYPICAL VENTING SYSTEM COMPONENTS
ETL LISTED PVU-300 POWER VENTER with pre-wired integral Universal
Control (24VAC and 120 VAC), factory set Draft Proving Switch, and direct
access Terminal Blocks.
• Side Wall Vent Hood (Not included)
• Barometric Draft Control (Not Included)
• Spill Switches (Not included)
CONTENTS
PAGE
System Operation
Power Venter Sizing
2
2-3
3-4
4-6
6
6-8
8
9
Installation Safety Instructions
Installation of Power Venter
General Wiring Instructions
PVU Internal Wiring Schematic
Adjusting Thermostat Anticipator
Airflow Adjustments
General Installation Inspection
System Control Check Procedures
Troubleshooting Tips
Maintenance
Replacement Parts List
Multiple Venting Systems
9
10
10
10
10
11-13
Venting System Operational Information
Installation Information
15
15
This device MUST be installed by a qualified agency in accordance with the manufacturers installation
instructions.
The definition of a qualified agency is: any individual, firm, corporation or company which either in person or through a representative is
engaged in, and is responsible for, the installation and operation of gas appliances, who is experienced in such work, familiar with all
the precautions required, and has complied with the requirements of the authority having jurisdiction.
DO NOT DESTROY
THESE INSTRUCTIONS MUST REMAIN WITH EQUIPMENT
2630 Airport Road · Kinston, NC 28504
Phone: 252-522-3031· Fax: 252-522-0214
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PROCEDURE FOR CALCULATING TOTAL EQUIVALENT PIPE LENGTH IN FEET
1. Calculate the total equivalent feet for each type of fitting used in the venting system from the following chart.
2. Calculate the total amount of feet for the straight lengths of vent pipe.
3. Add the equivalent feet for the fittings with the total amount of feet of straight lengths.
Table 3
EQUIVALENT LENGTH (FEET) OF VENT PIPE FOR VENT PIPE FITTINGS
VENT PIPE DIAMETER
VENT PIPE FITTINGS
3”
19
5
4”
25
7
5”
31
9
6”
38
11
5
7”
44
12
6
8”
50
14
7
9”
56
16
8
10”
63
18
9
TEE
90° ELBOW
45° ELBOW
3
4
4
1/4
1/2
3/4
8
11
7
14
8
17
10
4
19
12
4
22
13
5
25
15
6
28
17
6
REDUCER
(d/D)*
5
2
3
3
*Reducer or increaser ratio (d/D) small diameter divided by the larger diameter. (See Figure 3)
Example: 4" to 8" reducer, the reducer ratio is d/D = 4/8 = 1/2. To estimate the equivalent foot
length for the fitting, use the smaller pipe diameter for the equivalent length figure. Example:
4" to 8" reducer; the reducer ratio is 1/2 and the smaller pipe
diameter is 4". So, from the chart, the equivalent feet would be 7
feet.
Example: System Pipe Size = 4"
Step 1
Step 2
Step 3
2 – 90° Elbows (4") = 14 Ft.
10 - 2 Ft. Lengths of 4" Pipe = 20 Ft.
Total Equivalent Feet = 14 Ft. + 20 Ft. = 34 Ft.
Figure 3
INSTALLATION SAFETY INSTRUCTIONS
CAUTION: This device must be installed by a qualified installer in accordance with the manufacturer's installation
instructions. Appliances should have a minimum of 75% combustion efficiency or have a maximum measured flue gas
temperature of 550°F at the inlet of the venter.
1. The power venting system must be installed by a qualified installer. "Qualified Installer" shall mean an individual who
has been properly trained or a licensed installer. The installer must write or imprint his name, phone number and date
of installation on the installation tag. The tag should be attached to the power venter unit. Recording burner and
venting system initial operational information is recommended as a guide for service or burner tune-up. Enter this on
the back page of this manual.
2. Safety inspection of a venting system should be performed before and after installing a power venting system on an
existing or new appliance. Procedures to follow are those recommended by the National Fuel Gas Code,
A.N.S.I.Z223.1 or refer to the "General Installation Inspection" section of this manual.
3. Plan the vent system layout before installation to avoid the possibility of accidental contact with concealed wiring or
plumbing inside walls.
4. Single wall vent pipe may be used to join an appliance to the venting system, but if proper clearances cannot be
maintained from combustible materials, Class B Vent Pipe should be used for gas appliances. Refer to national or
local codes for guidelines. Also, a minimum of 6 inches clearance between the venter housing and combustible
materials must be maintained.
5. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage.
6. This equipment is designed to overcome minor negative pressure conditions. To ensure extreme negative pressure
does not exist, follow the "General Installation Inspection" section of this manual.
7. Heating appliances equipped with draft hoods, such as boilers or furnaces, LP and natural gas appliances SHOULD
have a secondary spillage switch installed. On appliances without draft hoods, it is recommended that the secondary
safety switch GSK-3 be installed into the system. Gas-fired 30 millivolt power systems MUST be equipped with a
spillage switch.
Page 3
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8. Air flow adjustment MUST be made to ensure appliance efficiency. This should be done at the appliance exhaust
outlet with a velocity meter, draft gauge or by the "match test procedure". The match test is in accordance with
National Fuel Gas Code A.N.S.I.Z223.1, Section 8.6.
9. On heating appliances not equipped with a draft hood, a barometric draft control MUST be installed to regulate proper
air flow and fluctuations in the system's air flow during operation. Fluctuations can come from wind loads on the outlet
of the venter, house depressurization during windy days and the different house ventilation requirements between
summer and winter operation. Use a Field Controls Type MG-1 Barometric Draft Control. Gas-fired draft induced
systems should have a single-acting or double-acting barometric draft control installed.
Diagram A
INSTALLATION OF POWER VENTER
CAUTION: Failure to install, maintain and/or operate the power venting system in accordance with manufacturer's
instructions will result in conditions which may produce bodily injury and/or property damage.
1. Remove power venter from box and inspect unit for damage. If the carton has been crushed or mutilated, check unit
very carefully for damage. Rotate venter wheel to insure that the motor and venter wheel rotate freely. DO NOT install
if any damage is apparent. Refer to unit sizing chart to check proper venting sizing.
2. Location of the termination of the venting system should be installed in accordance with the National Fuel Gas Code,
A.N.S.I.Z233.1, manufacturer's recommendations, and/or local codes which are applicable. See the following
requirements or refer to Diagram A for typical locations.
a. The exit termination of mechanical draft systems shall
not be less than 7' above grade when located
adjacent to public walkways.
b. A venting system shall terminate at least 3' above any
forced air inlet located within 10'.
c. The venting system of other than a direct vent
appliance shall terminate at least 4' below, 4'
horizontally from, or 1' above any door, window, or
gravity air inlet into the building.
d. The vent termination of a direct vent appliance with an
input of 50,000 BTU/Hr or less, shall be located at
Figure 4
least 9" from any opening through which vented gases
could enter the building. With an input over 50,000
BTU/Hr, a 12" termination clearance shall be required.
e. The vent termination point shall not be installed closer than 3' from an inside corner of an L-shaped structure.
f. The vent termination should not be mounted directly above or within 3' horizontally from an oil tank vent or gas
meter.
g. The bottom of the vent terminal shall be located at least 12" above finished grade.
Page 4
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SIDE WALL VENT HOOD INSTALLATION
1. Use the inside wall plate as a template to mark the hole location. Cut a hole 1 inch larger than the marked hole to
facilitate easy installation (See Figure 4)
2. Center vent hood through the hole from outside. Fasten the vent hood to the outside wall with the appropriate type of
mounting screws.
3. Fasten the wall end plate to the inside wall with the appropriate type of
mounting screws. NOTE: Apply sealant to the outside mounting plate of
the vent hood to prevent leakage.
4. Connect the venter outlet or a properly sized section of vent pipe onto
the inner pipe of the vent hood. Fasten the connection with three sheet
metal screws or equivalent fastening method.
5. Seal the vent hood inlet connection and any other vent pipe joints on the
outlet side of the venter with an approved high temperature silicone
adhesive sealant or equivalent material.
NOTE: Do not enclose the space between the plates on the outside of the
vent hood or between the inner and outer pipe of the vent hood. This might
Figure 5
cause overheating of the wall structure. Local codes might require
fencing around the vent hood outlet.
VENTER LOCATION
Install the power venter onto the vent hood inlet or as close to the vent
hood inlet as possible. Always install the venter such that the motor
shaft is horizontal and the pressure switch diaphragm is vertical (See
Figure 5) When venting a draft induced gas fired heating appliance a
barometric draft control must be installed on the vent system between
the appliance outlet and the venter inlet. (See Figure 6)
Figure 6
CAUTION: The power venter should never be installed with the motor shaft in the vertical position. This could allow heat
to be trapped in the venter housing and radiate through the motor possibly causing motor deterioration and premature
failure. Never attach the venter inlet directly to the outlet of the heating appliance. Also, a minimum of 6 inches clearance
between the venter housing and combustible materials must be maintained.
CONNECTING VENTER TO THE FLUE PIPE
NOTE: The power venter should be supported in accordance with National Fuel Gas Code Z223.1, Section 7.910 as
follows; A vent connector shall be supported for the design and weight of the material employed to maintain clearances
and to prevent physical damage and separation of joints.
NOTE: For gas fired heating appliances not equipped with a draft hood, a barometric draft control must be installed
between the heating appliance exhaust outlet and the power venter inlet to regulate any draft fluctuations during
operation.
1. Use approved vent connectors to join the heating appliance outlet to the venter inlet securing each joint with sheet
metal screws or equivalent means of fastening when required.
2. Seal all pipe joints on the outlet side of the venter with a high temperature silicone adhesive or equivalent. Test the
vent connections for leaks by using a soap solution as recommended by the National Fuel Gas Code, A.N.S.I. Z223.1,
Section 4.1.1.
Page 5
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OPTIONAL GSK-3 EXHAUST GAS SPILLAGE DETECTOR SWITCH INSTALLATION
NOTE: Installation of the GSK-3 secondary safety switch is recommended
for LP and Natural gas fired appliances with a draft hood. This switch will
detect exhaust gas spillage out of the draft hood due to a blocked vent
system and/or inadequate draft during operation. When this switch senses
spillage it interrupts the power supply to the gas valve which terminates the
burner operation.
1. Mount the GSK-3 on the lower edge of the draft hood with the exposed
thermal disk directed into the draft hood (See Figure 7)
2. Route the electrical wires along the heating appliance cabinet within an
accepted wiring enclosure in accordance with the National Electrical
Code and any applicable local codes. Keep the wires away from any
HOT surfaces.
3. Wire the switch into the low voltage thermostat circuit. Refer to the
appropriate wiring diagram in this manual.
Figure 7
4. After installation, check the amperage through the thermostat circuit and adjust the anticipator if necessary.
CAUTION: The GSK-3 is a manual reset switch. Investigate the system thoroughly for the cause of any shut down and
correct the problem before resetting the GSK-3 and restarting the system.
Diagram B – Internal Wiring Schematic for PVU-300
Page 6
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GENERAL WIRING INSTRUCTIONS
CAUTION: Disconnect electrical power before wiring power venter!
Connect line voltage (110/120 VAC) through junction box access hole labeled "120 VAC Only". Connect low voltage
control wiring through junction box access hole labeled "24 VAC Control Wiring Only". VENTER MUST BE
GROUNDED! Check ground circuit to make certain that venter has been properly grounded. The wiring must be
protected by an over current protection circuit such as a fuse or circuit breaker rated at 15 amperes. Prevent wiring
contact with any heat source.
IMPORTANT: The PVU-300 is shipped with the yellow mode wire connected to the 120VAC terminal. This is correct for
120VAC control (typical oil-fired). For 24VAC control (typical gas fired) the yellow mode wire must be disconnected from
the 120VAC terminal and reconnected to the 24VAC terminal (see wiring diagrams).
NOTE: Wire the venter in accordance with the National Electrical Code and applicable local codes. Refer to Diagrams C
and D for proper wiring specifications for a 24VAC Gas or 120VAC Oil fired appliance.
Diagram C – Wiring with 24 VAC Gas Valve
Diagram D – Wiring with a 120 VAC Oil Fired Primary Control
Page 7
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NOTE: A CK-20FV or CK-20FG control kit MUST be added to the system to properly control the venter with the operation
of a 30mV water heater. Refer to Diagram E for proper wiring specifications.
Diagram E – Wiring with a 30mV Water Heater
ADJUSTING THERMOSTAT ANTICIPATOR
If connecting the Power Venter system to a gas appliance with a
thermostat anticipator, refer to the following to make adjustments.
Disconnect one side of the thermostat circuit at the gas valve or burner
control, and connect an ampere meter into the circuit. With the system
running, take an amperage reading on the circuit. Check the nameplate or
instructions for the thermostat to obtain the proper amperage level. Adjust
amperage level by moving the anticipator lever. Reconnect the thermostat
to the gas valve and start the system operating. Time the burn cycles and
adjust as follows; To make the cycle time longer, increase the amount on
the anticipator (Example: .45 to .5 Amps); to decrease cycle time, reduce
the amount on the anticipator. (Example: .45 to .3 Amps) (See Figure 8)
Figure 8
Page 8
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AIR FLOW ADJUSTMENTS
1. To properly adjust the venter air flow, loosen the inlet ring screws and open the
choke plate approximately 1/2 to 3/4 open. (See Figure 9) Start the heating
appliance following the manufacturer specified procedure, and set the
thermostat to call for heat.
2. After the system has operated for several minutes to stabilize the exhaust gas
temperature, check for air flow at the draft hood or the heating appliance outlet
using a velocity meter, draft meter, or match test procedure.
3. Adjust the venter choke plate inward or outward to obtain the minimum draft
necessary to maintain venting. Then increase the draft slightly (Approximately
10% over minimum flow rate) to ensure proper venting during any variations in
venter performance, such as wind load or house depressurization.
Figure 9
4. Secure the choke plate into position by tightening the screws on the inlet collar
(See Figure 9)
GENERAL INSTALLATION INSPECTION
Follow recommended procedures for safety inspection of a heating appliance in accordance with the National Fuel Gas
Code A.N.S.I. Z223.1. The following procedure will help in evaluation of the venting system. It is intended as a guide to
aid in determining that the appliance is properly installed and is in a safe condition for continuous use. This is a
generalized procedure, which cannot anticipate all situations. Accordingly, in some cases deviation from this procedure
may be necessary to determine safe operation of the equipment. If it is determined that a condition which could result in
unsafe operation exists, the appliance should be shut off and the owner advised of the unsafe conditions. Corrections
must be made prior to allowing continuous operation. The following steps should be taken in making a safety inspection.
1. Visually inspect the venting system for proper size and determine that there is no blockage, restriction, leakage,
corrosion, or other deficiencies, which could cause unsafe operation.
2. To the extent possible, close all building doors, windows, and all doors to the room in which the heating appliance is
located. Turn on clothes dryers and any exhaust fans so that they operate at maximum speed. Do not operate a
summer exhaust fan. Also close all fireplace dampers. If after completing steps 3 through 7 it is believed that sufficient
combustion air is not available, refer to the National Fuel Gas Code A.N.S.I. Z223.1 or any local codes for proper
guidelines.
3. Place the appliance being inspected into operation. Follow the lighting instructions and adjust the thermostat so that
the heating appliance will operate continuously.
4. Determine that the burner is operating properly and that the main burner ignition functions satisfactorily, by
interrupting the electrical power of the appliance in any safely convenient manner. Test the burner safety device to
determine if it is operating properly by extinguishing the pilot or disconnecting the flame safety circuit.
5. Visually determine that the main burner is burning properly, i.e. no floating, lifting, or flashbacks. Adjust the primary air
shutter as required by the appliance manufacturer. If the appliance is equipped with high and low flame control or
flame modulation, check for proper main burner operation at both flame levels.
6. Test for exhaust gas spillage at the draft hood or the barometric draft control after approximately 5 minutes of main
burner operation. Use a draft meter or flame or smoke from match, candle or cigarette.
7. Turn on all fuel burning appliances within the same room so that they operate at their maximum capacity. Then repeat
Steps 5 and 6.
8. Return all doors, windows, exhaust fans, fireplace dampers, and any other fuel burning appliances to their previous
condition.
Page 9
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SYSTEM CONTROL CHECK PROCEDURES
1. Adjust the thermostat to call for heat and observe the power venting system for proper operation sequence. Repeat as
necessary.
a. Thermostat calls for heat.
b. Venter relay is energized which starts venter motor.
c. Pressure switch closes which allows burner to fire.
d. Thermostat is satisfied, burner stops operation.
e. Venter continues to operate for up to 2 minutes during the post purge cycle.
2. While the system is in operation, disconnect the draft tube from the air pressure switch. The pressure switch should
open and interrupt burner operation. Re-connect the draft tube to the air pressure switch, which should allow the
burner re-light.
3. If a GSK-3 secondary safety switch is installed, allow the vent pipe to cool and disconnect the vent pipe between the
appliance outlet and venter inlet. Block the vent connected to the appliance with a non-combustible material. Activate
the heating system main burner and verify that the GSK-3 shuts down the burner within a few minutes or less. Reset
the GSK-3 and repeat.
TROUBLESHOOTING TIPS
1. Burner does not fire when thermostat calls for heat.
a. Make sure draft tube is securely fastened to the air pressure switch, and is not blocked.
b. Check for continuity across pressure switch terminals when venter is operating.
c. Check wiring connections between air pressure switch, appliance, relay, yellow mode wire connection
and PVU control board.
d. Relay should “click” when pressure switch closes.
2. Venter does not activate when thermostat calls for heat.
a. Check to see if relay closes when thermostat calls for heat.
b. Check wiring connections, including yellow mode wire connection.
c. Check motor for unrestricted shaft rotation.
3. Exhaust gas odor.
a. Check system draft level during operation.
b. Check vent system on outlet side of venter for leakage.
c. Check for negative pressure in building.
MAINTENANCE
1. Motor: Inspect the motor once a year - motor should rotate freely. The PVU’s motor has sealed ball bearings,
therefore, should not need oiling.
2. Blower Wheel: Inspect the blower wheel annually to clear any soot, ash or coating, which inhibits either rotation or
airflow. Remove all foreign materials before operating.
3. Vent System: Inspect all vent connections annually for looseness, for evidence of corrosion and for flue gas leakage.
Replace, seal, or tighten pipe connections if necessary. Check the power venter choke plate to insure it is secured in
place. Check the barometric draft control, if installed, to insure the gate swings freely.
4. System Safety Devices: With the heating system operating disconnect the pressure sensing tube from the pressure
switch on the venter. This should stop the burner operation. Re-connecting the tube will relight the burner. For 30
millivolt operating systems, disconnect one lead of the spill switch circuit from the thermocouple junction block. This
should shut off the pilot and the burner. Re-connection will allow re-lighting of the pilot.
REPLACEMENT PARTS LIST
The following items are available for replacement, if necessary.
REPLACEMENT PARTS LIST
DESCRIPTION
PVU-300
Motor
Blower Wheel
46512900
46513100
46257300
46513200
46399200
24 VAC Relay
Pressure Switch
CK-63/PVU Circuit Board
Page 10
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MULTIPLE VENTING SYSTEMS
1. To vent a 24 VAC controlled boiler or furnace and a 30
millivolt residential water heater using one PVU power
venter refer to the following.
a. Follow the instructions for safe and proper venting
previously specified in this manual. Make sure that the
combined gross BTU/Hr input and equivalent vent pipe
length does not exceed the maximum venting capacity
of the venter selected.
b. A CK-20FV or CK-20FG control kit MUST be added to
the system to properly control the venter during
operation of the water heater. Refer to Figure 10 and
Diagram F for vent pipe arrangement and wiring
information.
Figure 10
Diagram F – Multiple Wiring with 24 VAC Furnace and 30mV Water Heater
Page 11
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2. To vent two 24 VAC appliances using one PVU power venter refer to the following.
a. Follow the instructions for safe and proper venting previously specified in this manual. Make sure that the
combined gross BTU/Hr input and equivalent vent pipe length does not exceed the maximum venting capacity of
the venter selected.
b. A CK-41 Control Kit must be added to the system to properly control the venter when common venting an
additional 24 VAC furnace or boiler. Tee the draft tube on the PVU unit to connect to the air pressure switch on
the Control Kit. Refer to Diagram G for wiring instructions.
Diagram G – Multiple Wiring with two 24 VAC Appliances
Page 12
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3. To vent two 120 VAC appliances using one PVU power venter refer to the following.
c. Follow the instructions for safe and proper venting previously specified in this manual. Make sure that the
combined gross BTU/Hr input and equivalent vent pipe length does not exceed the maximum venting capacity of
the venter selected.
d. A CK-61, 62, or 63 Control Kit must be added to the system to properly control the venter when common venting
an additional 120 VAC furnace or boiler. Tee the draft tube on the PVU unit to connect to the air pressure switch
on the Control Kit. Refer to Diagram H for wiring instructions.
Diagram H – Multiple Wiring with two 120 VAC Appliances
Page 13
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PV SERIES POWER VENTER: VERTICAL VENTING OPTION
Natural gas, lp gas or #2 fuel oil appliance rated at 75% or greater non-condensing type of appliance.
Maximum input temperature at power venter: 575°f
Diagram I – Vertical Venting Option
Page 14
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VENTING SYSTEM OPERATIONAL INFORMATION
Date:
Heating appliance BTU/Hr input
Gas valve operation pressure
Vent system draft above draft hood or
below barometric draft control
CO2 measurement
CO measurement
Appliance outlet flue gas temperature
INSTALLATION INFORMATION
PVU-300
MODEL NO.:____________________________________________________________
INSTALLER'S NAME:_____________________________________________________
INSTALLER'S COMPANY:_________________________________________________
INSTALLER'S PHONE NO.:________________________________________________
DATE OF INSTALLATION:_________________________________________________
Page 15
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P/N 46517200 Rev B 11/06
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