Exmark Lawn Mower 4500 435 User Manual

STANDON

For Serial Nos.

790,000 & Higher

Part No. 4500-435 Rev. A

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Introduction

CONGRATULATIONS on the purchase of your

Exmark StandOn. This product has been carefully

designed and manufactured to give you a maximum

amount of dependability and years of trouble-free

operation.

This manual contains assembly, operating,

maintenance, adjustment, and safety instructions for

your StandOn.

Figure 1

1. Model and serial number location

BEFORE OPERATING YOUR MOWER,

CAREFULLY READ THIS MANUAL IN ITS

ENTIRETY.

Model No.

Serial No.

By following the operating, maintenance, and

safety instructions, you will prolong the life of your

StandOn, maintain its maximum efﬁciency, and

promote safe operation.

If additional information is needed, or should you

require trained mechanic service, contact your

authorized Exmark equipment dealer or distributor.

All Exmark equipment dealers and distributors are

kept informed of the latest methods of servicing

and are equipped to provide prompt and efﬁcient

service in the ﬁeld or at their service stations. They

carry ample stock of service parts or can secure them

promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected

before leaving the factory, however, attention is

required on your part if you are to obtain the fullest

measure of satisfaction and performance.

Whenever you need service, genuine Exmark parts,

or additional information, contact an Authorized

Service Dealer or Exmark Customer Service and have

the model and serial numbers of your product ready.

Figure 1 identiﬁes the location of the model and serial

numbers on the product. Write the numbers in the

space provided.

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Contents

Introduction ........................................................... 3

Safety ..................................................................... 5

Safety Alert Symbo l......................................... 5

Safe Operating Practice s.................................. 5

Safety and Instructional Decals ....................... 7

Speciﬁcations ......................................................... 8

Model Numbers.............................................. 8

Dimensions..................................................... 8

Tire ................................................................. 8

Setup ...................................................................... 9

Assembly Diagram .......................................... 9

Installing the StandOn Rider to Mower........... 10

Operation ............................................................. 13

Pre-Start........................................................ 13

Operating Instructions .................................. 13

Transporting ................................................. 13

Maintenance ......................................................... 14

Recommended Maintenance Schedule(s) ........... 14

Periodic Maintenance ....................................... 14

Inspect StandOn ........................................... 14

Check StandOn for Buildup........................... 14

Lubricate Grease Fittings............................... 14

Lubricate Caster Wheel Hubs ........................ 15

Adjustments ..................................................... 16

Adapter Plate and Tire Adjustment ................ 16

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Safety

• Never let children or untrained people operate

Safety

Safety Alert Symbol

This Safety Alert Symbol (Figure 2) is used both in

this manual and on the machine to identify important

safety messages which must be followed to avoid

accidents

or service the equipment. Local regulations may

restrict the age of the operator.

• The owner/user can prevent and is responsible

for accidents or injuries occurring to himself or

herself, other people or property.

• Only allow the machine operator on the StandOn.

This symbol means: ATTENTION! BECOME

ALERT! YOUR SAFETY IS INVOLVED!

Preparation

• Do Not modify the StandOn.

• Evaluate the terrain to determine what accessories

and attachments are needed to properly and safely

perform the job. Only use on machines approved

by Exmark.

Figure 2

1. Safety alert symbol

• Wear appropriate clothing including safety glasses,

substantial footwear, long trousers, and hearing

protection. Do Not operate when barefoot or

when wearing open sandals.

The safety alert symbol appears above information

which alerts you to unsafe actions or situations

and will be followed by the word DANGER,

WARNING, or CAUTION.

CAUTION

DANGER: White lettering / Red background.

Indicates an imminently hazardous situation which, if

not avoided, Will result in death or serious injury.

The machine that the StandOn attaches to

produces sound levels in excess of 85 dBA at

the operator’s ear and can cause hearing loss

through extended periods of exposure.

WARNING: Black lettering / Orange background.

Indicates a potentially hazardous situation which, if

not avoided, Could result in death or serious injury.

Wear hearing protection when operating this

machine.

CAUTION: Black lettering / Yellow background.

Indicates a potentially hazardous situation which, if

not avoided, May result in minor or moderate injury.

• Inspect the area where the equipment is to be

used and remove all rocks, toys, sticks, wires,

bones, and other foreign objects which can be

thrown by the machine and may cause personal

injury to the operator or bystanders.

This manual uses two other words to highlight

information. Important calls attention to special

mechanical information and Note emphasizes

general information worthy of special attention.

Operation

Safe Operating Practices

• Operate only in daylight or good artiﬁcial light,

keeping away from holes and hidden hazards.

Training

• Stop engine, wait for all moving parts to stop,

remove key and engage parking brake whenever

you leave the mower.

• Read the tractor and StandOn Operator’s Manuals

and other training material. If the operator(s) or

mechanic(s) can not read English it is the owner’s

responsibility to explain this material to them.

Slope Operation

• Become familiar with the safe operation of the

equipment, operator controls, and safety signs.

Use Extreme caution when mowing and/or turning

on slopes as loss of traction and/or tip-over could

occur. The operator is responsible for safe operation

on slopes.

• All operators and mechanics should be trained.

The owner is responsible for training the users.

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Safety

Wait for all movement to stop before adjusting,

cleaning or repairing.

DANGER

Operating on wet grass or steep slopes can

cause sliding and loss of control. Loss of

control and/or loss of operator’s footing

could result in a fall with an arm or leg

getting under the mower or engine deck

which may result in serious injury, death or

drowning.

• Use care when checking blades. Wrap the blade(s)

or wear gloves, and use caution when servicing

them. Only replace damaged blades. Never

straighten or weld them.

• Keep all guards, shields and all safety devices in

place and in safe working condition.

• Check all bolts frequently to maintain proper

tightness.

• Mow across slopes, never up and down.

• Do Not mow slopes when grass is wet.

• Do Not mow near drop-offs or near water.

• Frequently check for worn or deteriorating

components that could create a hazard.

• Do Not mow slopes greater than 20

degrees.

• All replacement parts must be the same as

or equivalent to the parts supplied as original

equipment.

• Reduce speed and use extreme caution

on slopes.

• Avoid sudden turns or rapid speed

changes.

• See inside the back cover to determine the

approximate slope angle of the area to be mowed.

• Remove or mark obstacles such as rocks, tree

limbs, etc. from the mowing area. Tall grass can

hide obstacles.

• Watch for ditches, holes, rocks, dips and rises that

change the operating angle, as rough terrain could

overturn the machine.

• Avoid sudden starts when mowing uphill because

the mower may tip backwards.

• Be aware that operating on wet grass, across steep

slopes or downhill may cause the mower to lose

traction. Loss of traction to the drive wheels may

result in sliding and a loss of braking and steering.

• Always avoid sudden starting or stopping on a

slope. If tires lose traction, disengage the blades

and proceed slowly off the slope.

• Follow the manufacturer’s recommendations for

wheel weights or counter weights to improve

stability.

• Always install and remove the StandOn as

instructed. Failure to do so will cause a reduction

in stability or traction.

Maintenance and Storage

• Disengage drives, set parking brake, stop engine

and remove key or disconnect spark plug wire.

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Safety

Safety and Instructional Decals

• Keep all safety signs legible. Remove all grease,

dirt and debris from safety signs and instructional

labels.

• New safety signs may be obtained from

your authorized Exmark equipment dealer or

distributor or from Exmark Mfg. Co. Inc.

• Replace all worn, damaged, or missing safety

signs.

• Safety signs may be afﬁxed by peeling off the

backing to expose the adhesive surface. Apply

only to a clean, dry surface. Smooth to remove

any air bubbles.

• When replacement components are installed, be

sure that current safety signs are afﬁxed to the

replaced components.

• Familiarize yourself with the following safety signs

and instruction labels. They are critical to the safe

operation of your Exmark commercial mower.

• If an attachment or accessory has been installed,

make sure current safety signs are visible.

1-303517

1-403143

103-9141

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Speciﬁcations

Model Numbers

Serial Nos: 790,000 and Higher

STANDON

Dimensions

Length

Width

Height

Weight

35.4 inches 18.5 inches 14.9 inches 50 lb (23kg)

(89.9 cm)

(47.0 cm)

(37.9 cm)

Tire

Tread

Size

Semi-Pneumatic Smooth

Tire

11 x 4.00–5

For Operators over 250 lb it is recommended to use

pneumatic tire assembly P/N 103-3798.

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Setup

Assembly Diagram

Item Quantity Description

Nut, Nyloc 3/8-16 Flg

Plate, Back-Up

Plate, Adapter

Screw, HH 3/8-16 x 1 1/4

Asm, Frame Pull W/Decals

Asm, Pull Arm W/Brgs

Guard, Top

Screw, HH 3/8–16 x 4 3/4

Nut, Hex Flg-Side Lock 3/8-16

Asm, Sulky Frame W/Decals

11*

Decals, Replacement (Turf Tracer and

Viking Hydro Only)

Washer, Spring Disc

*Not shown in illustration

Figure 3

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Setup

Installing the StandOn Rider

to Mower

Mounting the Pull Frame

1. Locate the pull frame and two adapter plates.

Install the pull frame to the adapter plates using

four 3/8-16 x 1 1/4 inch hex capscrews and four

3/8-16 inch nyloc nuts as shown in Figure 4.

Figure 5

1. Remove these two decals.

c. Center the adapter plates on the lower rear

surface of the mower engine deck and

mark the four hole locations shown in

Figure 6. Drill four 0.407 inch diameter

holes through the engine deck at the

marked locations.

G009397

Figure 4

1. 3/8-16 inch nyloc nuts

2. Adapter plate

3. Pull frame

4. 3/8-16 x 1 1/4 inch hex capscrews

2. Mounting the pull frame assembly to the engine

deck:

A. For Turf Tracer and Viking Hydro Units

Only:

a. If your unit has four holes drilled in the

rear surface of the engine deck proceed to

step c; if not, continue with step b.

Figure 6

1. Pull frame and adapter plate assembly

2. Mark and drill two holes each side.

b. Remove the two decals on the lower rear

surface of the engine deck (see Figure 5).

d. Apply the two replacement decals to the

engine deck between the mounting holes

(see Figure 7).

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Setup

Choose the mount holes that will attain a

distance of approximately 8 inches.

b. Install the adapter plates to the mower

engine deck using two 3/8-16 x 1/4

inch hex capscrews and two 3/8-16 inch

ﬂanged nyloc nuts as shown in Figure 9.

Figure 7

1. Replacement decals

e. Align the pull frame and adapter plate

assembly to the rear surface of the engine

deck. Measure the distance from the

bottom of the pull frame to the ground.

Choose the mount holes that will attain a

distance approximately 8 inches (20 cm).

Figure 9

Install the mount brackets to the mower

engine deck using two 3/8-16 x 1 1/4 inch

hex capscrews, two back-up plates, and

two 3/8-16 inch nyloc nuts as shown in

Figure 8).

1. 3/8-16 x 1/4 inch hex capscrews

2. Pull frame and adapter plate assembly

3. 3/8-16 inch ﬂanged nyloc nuts

Mounting the Pull Arm and Platform

For Turf Tracer, Turf Tracer HP, Metro HP, and

Viking Hydro Units:

1. Locate the pull arm assembly. Align the pull

arm assembly with the pull frame as shown in

Figure 10. Squeeze the quick connect pins on

the pull arm assembly and attach the pull arm

assembly to the pull frame.

Figure 8

1. 3/8-16 x 1 1/4 inch hex

3. 3/8-16 inch nyloc nuts

capscrews

2. Pull frame and adapter

plate assembly

B. For Turf Tracer HP and Metro HP Units:

a. Align the pull frame and adapter plate

assembly to the rear surface of the engine

deck. Measure the distance from the

bottom of the pull frame to the ground.

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Setup

Important: For optimal performance, the

StandOn pull arm top surface should be

horizontal to the ground surface.

To obtain a position as close to horizontal as

possible, the adjustment brackets and the platform

wheel can be repositioned (see Adapter Plate

and Tire Adjustment section in Maintenance).

Figure 10

3. Pull frame

1. Pull arm assembly

2. Quick connect pins

2. Remove the 3/8-16 x 4 3/4 inch hex capscrew.

spring disc washer, and 3/8-16 inch hex ﬂange

side lock nut from the pivot hub.

3. Locate the sulky frame assembly and align with

the pull arm assembly. Re-install the 3/8-16 x 4

3/4 inch hex capscrew, spring disc washer, and

3/8-16 inch hex ﬂange side lock nut removed in

step 1 as shown in Figure 11. Torque to 35-38

ft-lb (47-52 N-m).

Figure 11

1. Pull frame assembly

4. Sulky frame assembly

2. 3/8-16 x 4 3/4 inch hex

capscrew

5. 3/8-16 inch hex ﬂange

side lock nut

3. Spring disc washer

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Operation

1. Use care when turning to ensure that you Do Not

swing yourself and the sulky into obstacles.

Operation

Note: Determine the left and right sides of the

2. When turning, lean forward and toward the

direction of the turn to help in keeping balance.

machine from the normal operating position.

Pre-Start

Transporting

1. Make sure you understand the controls, their

locations, their functions, and their safety

requirements.

Transporting a Unit

Place the StandOn in the transport position when

loading a unit on a trailer, unloading a unit from a

trailer, or operating in reverse (see Figure 12).

2. Practice operating the machine without the

StandOn until familiar with the controls.

3. Practice operating the machine with the StandOn

attached on large, open, level terrain with no

obstacles present before use. the StandOn will

affect the machine operation, especially on slopes,

when turning, and when stopping.

4. Ensure the pull arm assembly is securely

connected to the pull frame.

5. For Metro HP Units: Wheel drive belt tension

may need adjustment. Refer to the machine

Operator’s Manual for adjustment instructions.

Figure 12

1. Latch pin

6. For operation of StandOn with Metro HP, Viking

Hydro, and Turf Tracer HP on hilly terrain,

front weight kit accessory, P/N 103-2637, is

recommended.

2. Rotate platform into transport position and lock with

latch pin

7. For operators over 250 lb, it is recommended to

use pneumatic tire assembly, P/N 103-3798.

Operating Instructions

Mowing

DANGER

If the StandOn rotates beyond 90°, there is

a potential crushing hazard. Rapid rotation

beyond 90° can cause the StandOn to

jackknife into the mower engine deck and

cause serious injury.

• Dismount the StandOn and place in

transport position before operating in

reverse.

• Reduce speed when making sharp turns

and operating on slopes.

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Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being

made, someone could start the engine.

Accidental starting of the engine could

seriously injure you or other bystanders.

Remove the key from the ignition switch,

engage parking brake, and pull the wire(s)

off the spark plug(s) before you do any

maintenance to the unit or StandOn.

Also push the wire(s) aside so it does not

accidentally contact the spark plug(s).

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

• Inspect the StandOn.

Before each use or daily

• Check for dirt/mud buildup between tire and fender.

• Grease pull arm pivot.

Every 25 hours

Yearly

• Grease caster wheel hub.

• Lubricate the caster wheel hubs.

Periodic Maintenance

Lubricate Grease Fittings

Note: See chart for service intervals.

Inspect StandOn

Service Interval: Before each use or daily

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake.

2. Lubricate ﬁttings with NGLI grade #2

multi-purpose gun grease.

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake.

Refer to the following chart for ﬁtting locations

and lubrication schedule.

2. Inspect for loose hardware. Tighten any loose

hardware.

Lubrication Chart

3. Inspect for wear or damage daily. Replace or

repair worn parts as needed before operating.

Fitting

Locations

Initial

Number of

Places

Service

Interval

Pumps

Check StandOn for Buildup

Service Interval: Before each use or daily

1–2

1. Pull Arm

Pivot

Yearly

2. Caster

Wheel Hub

Yearly

Check for dirt/mud buildup between tire and fender.

Remove buildup before operating.

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Maintenance

11. Insert the second bearing and new seal into the

wheel.

Lubricate Caster Wheel Hubs

Service Interval: Yearly

12. Apply a thread locking adhesive to the second

spacer nut and thread onto the axle with the

wrench ﬂats facing outward.

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake.

13. Torque the nut to 75-80 in-lb (8-9 N-m), loosen,

then re-torque to 20-25 in-lb (2-3 N-m). Make

sure axle does not extend beyond either nut.

14. Reinstall the seal guards over the wheel hub and

insert wheel into the sulky frame. Reinstall caster

bolt and tighten nut fully.

Important: To prevent seal and bearing damage,

check the bearing adjustment often. Spin the

caster tire. The tire should not spin freely

(more than 1 or 2 revolutions) or have any side

play. If the wheel spins freely, adjust torque on

spacer nut until there is a slight amount of drag.

Reapply thread locking adhesive.

Figure 13

1. Seal guard

2. Spacer nut with wrench

ﬂats

2. Remove the caster wheel from the sulky frame.

3. Remove seal guards from the wheel hub.

4. Remove one of the spacer nuts from the axle

assembly in the caster wheel. Note that thread

locking adhesive has been applied to lock the

spacer nuts to the axle. Remove the axle (with

the other spacer nut still assembled to it) from

the wheel assembly.

5. Pry out seals, and inspect bearings for wear or

damage and replace if necessary.

6. Pack the bearings with a NGLI grade #1

multi-purpose grease.

7. Insert one bearing, one new seal into the wheel.

Note: Seals (Exmark PN 103-0063) must be

replaced.

8. If the axle assembly has had both spacer nuts

removed (or broken loose), apply a thread locking

adhesive to one spacer nut and thread onto the

axle with the wrench ﬂats facing outward. Do

Not thread spacer nut all of the way onto the end

of the axle. Leave approximately 1/8 inch (3 mm)

from the outer surface of the spacer nut to the

end of the axle inside the nut.

9. Insert the assembled nut and axle into the wheel

on the side of the wheel with the new seal and

bearing.

10. With the open end of the wheel facing up, ﬁll

the area inside the wheel around the axle full of

NGLI grade #1 multi-purpose grease.

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Maintenance

Adjustments

Adapter Plate and Tire

Adjustment

Important: For optimal performance, the

StandOn pull arm top surface should be

horizontal to the ground surface.

To obtain a horizontal pull arm, the adapter plates

and the platform wheel can be repositioned (see

Figure 14).

Figure 14

1. Adapter plates can be moved to adjust height position

2. Pull arm should be horizontal to ground

3. Wheel can be mounted in either hole for height

adjustment

Note: To achieve more ground clearance for higher

cutting heights, raise the platform by using the lower

wheel adjustment hole and corresponding adapter

plate holes.

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Exmark Commercial Attachments and Accessories

1Year Limited Warranty

Conditions and Products Covered

Owner’s Responsibilities

Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty

Company, pursuant to an agreement between them, jointly

warrant on the terms and conditions herein, that we will repair,

replace or adjust any part on these products and found by us

(in the exercise of our reasonable discretion) to be defective in

factory materials or workmanship for a period of one year.

The Exmark attachment or accessory, including any defective

part, must be returned to an authorized Exmark service dealer

within the warranty period. This warranty extends only to

commercial attachments and accessories operated under

normal conditions. You must read the operator’s manual. You

must also properly service and maintain your Exmark product

as described in the operator’s manual or other operational

instructions provided by Exmark. Such routine maintenance,

whether performed by a dealer or by you, is at your expense.

This warranty applies to Exmark commercial attachments and

accessories sold in the U.S. or Canada. This warranty may

only be assigned or transferred to a second (or third) owner by

an authorized Exmark dealer. The warranty period commences

upon the date of the original retail purchase.

General Conditions

The sole liability of Exmark and Exmark Warranty Company

with respect to this warranty shall be repair or replacement of

defective components as set forth herein. Neither Exmark

nor Exmark Warranty Company shall be liable for any

incidental or consequential loss or damage.

Warranty Exceptions

Warranty Period

• Bags, Belts and Tires

90 days

This warranty only includes the cost of parts and labor.

Items and Conditions Not Covered

This warranty does not cover the following:

• Pickup and delivery charges to and from any authorized

Exmark Service Dealer.

• Any damage or deterioration due to normal use, wear and

tear, or exposure.

• Cost of regular maintenance service or parts, such as filters,

fuel, lubricants, tune-up parts, and adjustments.

• Any product or part which has been altered or misused or

required replacement or repair due to normal wear,

accidents, or lack of proper maintenance.

Such damages include but are not limited to:

• Expenses related to gasoline, oil or lubricants.

• Travel time, overtime, after hours time or other

extraordinary repair charges or charges relating to repairs or

replacements outside of normal business hours at the place

of business of the authorized Exmark Service Dealer.

• Rental of like or similar replacement equipment during the

period of any warranty, repair or replacement work.

• Any telephone or telegram charges or travel charges.

• Loss or damage to person or property other than that

covered by the terms of this warranty.

• Any repairs necessary due to use of parts, accessories or

supplies, including gasoline, oil or lubricants, incompatible

with the attachment or accessory or other than as

recommended in the operator's manual or other operational

instructions provided by Exmark.

• Any claims for lost revenue, lost profit or additional cost as

a result of a claim of breach of warranty.

• Attorney's fees.

No Claim of breach of warranty shall be cause for cancellation

or rescission of the contract of sale of any Exmark attachment

or accessory.

All warranty work must be performed by an authorized

Exmark Service Dealer using Exmark approved replacement

parts.

All implied warranties of merchantability (that the

product is fit for ordinary use) and fitness for use (that the

product is fit for a particular purpose) are limited to the

duration of the express warranty.

Instructions for Obtaining Warranty Service

The product must be registered with original proof of purchase

by an Exmark Service Dealer before obtaining any warranty

service.

Some states do not allow exclusions of incidental or

consequential damages, or limitations on how long an

implied warranty lasts, so the above exclusions and

limitations may not apply to you.

Contact any Exmark Service Dealer to arrange service at their

dealership. To locate a dealer convenient to you, access our

website at www.exmark.com. U.S. or Canada customers may

also call 402-223-6375.

This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

If for any reason you are dissatisfied with the Service Dealer’s

analysis or with the assistance provided, contact us at:

Exmark Customer Service Department

The Exmark Warranty Company

2101 Ashland Avenue

Beatrice, NE 68310

402-223-6375 or

[email protected]

G4500-433

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Service Record

Date:

Description of Work Done:

Service Done By:

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SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS

MID-MOUNT RIDING ACCESSORIES AND OPTIONS

CUSTOM RIDE SEAT SUSPENSION SYSTEM

FULL SUSPENSION SEAT

DECK LIFT ASSIST KIT

HITCH KIT

OPERATOR CONTROLLED DISCHARGE

ROLL OVER PROTECTION SYSTEM (ROPS)

SUN SHADE

TRASH CONTAINER

LIGHT KIT

TURF STRIPER

12V POWER PORT

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

MICRO-MULCH SYSTEM

OUT-FRONT RIDING ACCESSORIES AND OPTIONS

CUSTOM RIDE SEAT SUSPENSION SYSTEM

DUAL-TAIL WHEEL

SNOW BLADE

SNOWBLOWER

FLOOR PAN EXTENDER

HITCH KIT

SUN SHADE

TRASH CONTAINER

LIGHT KIT

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

WEATHER CAB

MICRO-MULCH SYSTEM

ROLL OVER PROTECTION SYSTEM (ROPS)

WALK-BEHIND ACCESSORIES AND OPTIONS

GRASS CATCHER

TURF STRIPER

STANDON

MICRO-MULCH SYSTEM

Place Model No. and Serial No.

Label Here (Included in the Literature

Pack) or Fill in Below

Date Purchased

Model No.

Serial No.

Industrial Park Box 808

Beatrice, NE 68310

Part No. 4500-435 Rev. A

(402) 223-6300

Fax (402) 223-5489

Printed in the USA

www.exmark.com

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