Exmark Lawn Mower 4500 371 User Manual

CD42CD/CD48CD  
For Serial Nos.  
790,000 & Higher  
Part No. 4500-371 Rev. A  
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT.  
TABLE OF CONTENTS  
Description  
Page  
Decal Group.................................................................... 9  
Deck Group..................................................................4-5  
Front Frame Group ......................................................6-7  
Gearbox Components ..................................................... 8  
3
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DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-403005  
1-413425  
1-513690  
109-2365  
1-613204  
1-803075  
1-806003  
30-8770  
Danger, Decal........................................2  
Spacer, Deck Support............................4  
Clip, Deck Holdup Rod...........................1  
Bumper..................................................2  
Balljoint..................................................2  
Screw, Truss Head #10-24 x 3/4............8  
Hairpin, Cotter........................................2  
Washer..................................................2  
Key, Machine 1/4 x 1/4 x 1 1/2...............1  
Decal, Blade Bolt Torque .......................2  
Bolt, Blade 1/2-20 x 2 1/4.......................2  
Decal, Danger........................................2  
Bolt, Shear 1/4-20 x 7/8 .........................4  
Pin, Clevis 5/16 x 1 ................................2  
Asm, Discharge Tube ............................1  
Asm, Front Deck Height Adj...................2  
40 323-11  
323-8  
Screw, HH 3/8-16 x 2 1/4 (42”) .............. 2  
Screw, HH 3/8-16 x 1 1/2 (48”) .............. 2  
Screw, HH 3/8-16 x 1 1/4....................... 4  
Screw, HH 3/8-16 x 1 3/4....................... 1  
Screw, HH 1/2-13 x 3 1/2....................... 2  
Nut, Hex 3/8-24...................................... 3  
Setscrew, 3/8-16 x 3/8........................... 1  
Washer, #10 Std.................................... 9  
Screw, HH Machine 10-24 x 5/8............. 1  
Nut, Whizlock 3/8-16 ............................. 6  
Nut, Nyloc #10-24.................................. 8  
Nut, Nyloc 5/16-18................................. 5  
Nut, Nyloc 3/8-16................................... 1  
Nut, Nyloc 3/8-24................................... 1  
Washer, Spring Disk 5/16...................... 4  
Nut, Whizlock 1/2-13 ............................. 2  
Rivet ...................................................... 5  
Decal, Commercial (42")........................ 1  
Decal, Commercial (48")........................ 1  
Spacer (42") .......................................... 2  
Spacer (48") .......................................... 2  
Gearbox,(42") Std.................................. 1  
Gearbox,48 Std...................................... 1  
Asm, Deck W/Decals (42") .................... 1  
Asm, Deck W/Decals (48") .................... 1  
Blade, LH (42") Black ............................ 1  
Blade, LH (48") Black ............................ 1  
Blade, RH (42") Red .............................. 1  
Blade, RH (48") Red .............................. 1  
Asm, Gearbox Cover W/Decal (42") ...... 1  
Asm, Gearbox Cover W/Decal (48") ...... 1  
41 323-7  
42 323-9  
43 325-14  
44 3219-3  
45V 3247-2  
46 3256-14  
47 3290-134  
48 3290-357  
49 3296-2  
50 3296-29  
51 3296-39  
52 3296-6  
53 1-303334  
54 32128-49  
55 114439  
56 103-9024  
1-403131  
67-7490  
10 68-8340  
11 92-5816  
12 98-5954  
13 99-0283  
14 1-808280  
15 103-9487  
16 109-0321  
17 109-2228-03 Guard, Plenum.......................................1  
18 103-3700  
19109-0322  
109-0323  
Roller, Deck ...........................................2  
Asm, Rear Deck Height Adj. (42”)..........2  
Asm, Rear Deck Height Adj. (48”)..........2  
Asm, Drive Shaft W/Decal .....................1  
Asm, Cross "U" Joint .............................2  
Yoke, Keyed ..........................................1  
Yoke, Quick Disconnect.........................1  
Spacer, Roller........................................2  
Hinge .....................................................1  
57 106-5620  
106-5597  
20 103-9485  
103-9327  
58* 103-3460  
103-9328  
103-3387  
59O 109-4373  
109-4372  
*
103-9329  
21 103-4230  
22 103-4974  
O
60 103-4209  
103-4207  
23 103-5868-01 Wld, Spring Mount .................................1  
24 103-5979 Guard, PTO ...........................................1  
25 103-6183-03 Bracket, PTO Guard ..............................1  
26 103-6230 Decal, Cutting Height Adjustment ..........2  
27 103-6290-03 Plate, Drive Line Cover ..........................1  
61 103-4210  
103-4208  
62P 103-9497  
103-9496  
P
28 103-7353  
29 103-7705  
30 103-7994  
31 103-8307  
32Q 103-8363  
33 103-8425  
34 103-8496  
35 103-8610  
36 103-8841  
37 321-2  
Hairpin, Cut Height.................................4  
Driver, Blade..........................................2  
Balljoint..................................................1  
Latch, Deck............................................1  
Asm, Deck Latch....................................1  
Decal, Driveline......................................1  
Nut, Jam 7/8-9 .......................................2  
Stand-Off, 1/2 Hex .................................2  
Spring ....................................................1  
Screw, HH 1/4-20 x 1/2..........................2  
Screw, HH 5/16-18 x 3/4........................3  
Screw, HH 5/16-18 x 1...........................5  
63 109-4053-01 Wld, Baffle Discharge LH....................... 1  
64 109-4054-01 Wld, Baffle Discharge RH...................... 1  
65 103-8626  
103-8629  
Pad, Anti Skid (42") ............................... 1  
Pad, Anti Skid (48") ............................... 1  
Pad, Anti Skid (42") ............................... 1  
Pad, Anti Skid (48") ............................... 1  
Nut, Nyloc 1/4-20................................... 4  
Washer, 5/16 SAE................................. 3  
Bolt, Carriage #10-24 x 5/8.................... 3  
Nut, Nyloc #10-24 Thin.......................... 3  
Insert, Threaded 5/16-18 ....................... 6  
66 103-8667  
103-8630  
67 3296-42  
68 3256-23  
69 1-807533  
70 3296-12  
71 32148-7  
38 322-3  
39 322-5  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
V
O
P
Q
*
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrew, item #45.  
Deck assembly includes anti skid pad, item #66.  
Gearbox cover assembly includes anti skid pad, item #62.  
Deck latch assembly includes nyloc nut, item #52.  
Rear deck height adj. assembly includes (1) whizlock nut. Item #48.  
Fill gearbox sections to drain/fill plug with Mobil SHC (synthetic) 75w-90 gear lube oil.  
4
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DECK GROUP  
5
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FRONT FRAME GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
1-303334  
1-513810  
1-543508  
1-543509  
1-543511  
1-633508  
1-811010  
Washer, Spring Disk 5/16 ......................2  
Bushing, Flanged...................................4  
Cup, Bearing Tapered Roller .................4  
Cone, Bearing Tapered Roller................4  
Seal, Grease..........................................2  
Washer, Spring Disk..............................6  
Plug .......................................................2  
27 103-8797  
28 103-8798  
29 103-8799  
30 302-19  
31 302-61  
32 322-4  
Decal, Folding Deck............................... 2  
Decal, Danger........................................ 1  
Decal, Spring......................................... 2  
Zerk, 1/4-28 Str...................................... 4  
Zerk, 45° 1/4-28..................................... 4  
Screw, HH 5/16-18 x 7/8........................ 2  
Screw, HH 1/2-13 x 5............................. 2  
Nut, Jam 3/8-16..................................... 2  
Setscrew, SQH 3/8-16 x 1 ..................... 2  
Washer, 3/4 SAE................................... 2  
Nut, Nyloc 5/16-18................................. 2  
Nut, Nyloc 3/8-16................................... 4  
Nut, Nyloc 1/2-13................................... 2  
Nut, Nyloc 3/4-10................................... 2  
Ring, Retaining...................................... 2  
Rollpin 3/16 x 3/4................................... 2  
Screw, Shoulder 3/8-16 x 1.295............. 2  
33 325-19  
34 3218-3  
35 3243-5  
36 3256-28  
37 3296-29  
38 3296-39  
39 3296-45  
40 3296-51  
41 32120-33  
42 32121-3  
43 614672  
8Q 103-3729-01 Wld, Deck Pivot (RH).............................1  
9Q 103-3732-01 Wld, Deck Pivot (LH) .............................1  
10 103-3772  
11 103-3773  
12 109-2094  
13 103-4118  
14 103-4119  
15 103-9482  
16 103-4284  
17 103-4285  
18 103-4588  
19 103-4882  
20 103-7353  
21 103-7436  
22 1-808519  
23 103-7865  
24 103-7971  
25 103-8504  
26 103-8667  
103-8630  
Plug, Spring Adjuster .............................2  
Shaft, Spring Adjustment .......................2  
Spacer, Front Caster..............................2  
Wld, Deck Lock (LH)..............................1  
Wld, Deck Lock (RH) .............................1  
Asm, Deck Lift Handle W/Decal.............1  
Wld, Spring Tensioner ...........................2  
Mount, Deck Lift Spring..........................2  
Bearing, Roller Straight..........................2  
Cap, Grease ..........................................2  
Pin, Cut Height.......................................2  
Bushing, Deck Support ..........................2  
E-Ring....................................................2  
Wld, Spring Tube...................................2  
Cover, Deck Spring................................2  
Decal, Navigator Model..........................1  
Pad, Anti Skid (42”)................................1  
Pad, Anti Skid (48”)................................1  
44 109-1933-01 Wld, Fork & Spindle............................... 2  
45 103-4324  
Asm, Wheel & Tire 8x3.00-4 Sp............. 2  
Asm, Front Frame W/Decals (42")......... 1  
Asm, Front Frame W/Decals (48")......... 1  
Spring, Extension................................... 2  
Asm, Caster Wheel W/Axle ................... 2  
Asm, Spring Lift Assist (48”) .................. 2  
Asm, Spring Lift Assist (42”) .................. 2  
Spacer (42” Only) .................................. 2  
46V 103-9481  
103-9480  
V
47 103-4281  
48 103-9495  
49O 103-4280  
109-1979  
50 109-1978  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
V
Q
O
Includes frame weldment plus items #7, #13, #14, #19, #21, #25, #37, #38, and Decals.  
Include zerk, item #30.  
Includes (2) nyloc nuts, item #38.  
6
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FRONT FRAME GROUP  
7
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GEARBOX COMPONENTS FOR 103-3460 & 103-3387  
Item Part No.  
Description  
Qty.  
Item Part No.  
109-0198  
8VR 109-0199  
Description  
Qty.  
1
109-0188  
109-0189  
Asm, Input Pinion 42”.............................1  
Asm, Input Pinion 48”.............................1  
Center Housing W/Plugs........................1  
End Housing W/Plugs & Race ...............2  
Output Shaft, Gear & Brgs (42” LH) ......1  
Output Shaft, Gear & Brgs (48” LH) ......1  
Output Shaft, Gear & Brgs (42” RH)......1  
Output Shaft, Gear & Brgs (48” RH)......1  
Output Cap W/Race...............................2  
Asm, Connector Tube 42” Short.............1  
Asm, Connector Tube 48” Short ............ 1  
Asm, Connector Tube 42” Long............. 1  
Asm, Connector Tube 48” Long............. 1  
Kit, Output Seal ..................................... 2  
Seal, Input ............................................. 1  
O-ring .................................................... 7  
Washer, Cupped.................................... 1  
V-ring..................................................... 1  
Screw, HH 3/8-24 x 1 1/4 Gr8................ 28  
V
2V 109-0190  
3V 109-0191  
4O 109-0192  
109-0200  
109-0201  
V
9
10109-0202  
11 109-0203  
12 109-0204  
13109-0205  
14 93-3987  
109-0193  
5O 109-0194  
109-0195  
O
O
6R 109-0196  
7VR 109-0197  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Fill gearbox sections to drain/fill plug with Mobil SHC (synthetic) 75w-90 gear lube oil  
V
O
S
Includes o-rings, item #11  
Includes (1) output seal assembly, item #9  
Apply bead of Mobil HTS grease (P/N 103-5217 1.5 oz packet) between seal, item #10 and v-ring, item #13.  
Does not include screw, item #14.  
8
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DECAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
1-403005  
68-8340  
Decal, Danger........................................2  
Decal, Torque ........................................2  
Decal, Cover Missing.............................2  
Decal, Cutting Height Adj.......................2  
Decal, Driveline......................................1  
Decal, Navigator ....................................1  
7
8
9
103-8797  
103-8798  
103-8799  
Decal, Folding Deck .............................. 2  
Decal, Danger ....................................... 1  
Decal, Spring......................................... 2  
Decal, Commercial 42 ........................... 1  
Decal, Commercial 48 ........................... 1  
Decal Kit  
98-5954  
103-6230  
103-8425  
103-8504  
10 103-9024  
11 1-403131  
103-9467  
9
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NOTES  
10  
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SERVICE RECORD  
Date  
Description of Work Done  
Service Done By  
11  
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© 2009 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-371 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed In USA.  
All Rights Reserved  
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